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H DROL K POMPALAR

Hidrolik pompalar ile ilgili temel kavramlar

akı kanının sisteme / Mekanik enerjiyi hıza – DEB ye


kullanıcılara iletilmesini sa lar. dönü türler

Pompalar basınç olu turmazlar

Sistemde kullanılacak olan ya


miktarını – DEB yi olu tururlar

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Hidrolik pompalar ile ilgili temel terimler

DEPLASMAN: Pompa aftının “1” tur dönmesi ile basaca ı ya miktarıdır.


birim: cm3 , sembol: Vg
DEV R (HIZ) : Pompa aftının “1” dakikadaki tur sayısıdır:
birim: 1/min , sembol: n
DEB : Pompanın “1” dakikada basaca ı ya miktarıdır. DEB =Deplasman x
devir
birim: lt/dak - lt/min , sembol: qv
BASINÇ : Pompnın bastı ı ya ın, cm2 ba ına gördü ü dirençtir.
birim: bar , sembol: p
Nominal Basınç : Pompanın sürekli olarak emniyetle çalı bilece i max.
Basınç’tır
birim: bar , sembol: pN
Peak (Pik) Basıncı: Pompanın kısa süreli (bir kaç saniye) çalı abilece i
max. basınç de eridir
birim: bar , sembol: pmax
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Hidrolik pompaların sınıflandırılması

H DROL K POMPALAR

D L POMPALAR PALETL POMPALAR P STONLU POMPALAR

ÇTEN D L SAB T DEPLASMANLI RADYAL P STONLU

DI TAN D L DE KEN DEPLASMANLI EKSENEL P STONLU

E K EKSENL E K D SKL

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Di li pompalar

Sürekli 250 bar basınç de erine kadar çalı abilirler

Endüstriyel ve mobil uygulamalar için uygundurlar

Nispeten sesiz çalı ırlar

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Dı tan di li pompalar

Pompa Büyüklü ünün Çalı ma De erlerine Etkisi


deplasman hacmi cm3 4 8 19 22 80 100
max.sürekli çalı ma basıncı bar 250 250 240 210 180 150
peak basıncı bar 275 275 270 230 210 170
max. devir dev/dak 5000 4000 3000 2500 2700 2700
gürültü düzeyi (150 bar için) dB 60 62 70 70 73,5 73

2’li, 3’lü ya da 4’ lü tandem


pompa yapılabilirler

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çten di li pompalar

Sürekli 315 bar; kısa süreli 350 bar basınçta çalı abilirler
Çok sessiz çalı ırlar
Genelde endüstriyel uygulamalar için uygundurlar
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Pompa Büyüklü ünün Çalı ma De erlerine Etkisi
deplasman hacmi cm3 6,3 16 25 40 100 250
max.sürekli çalı ma basıncı bar 315 315 250 250 160 125
peak basıncı bar 350 350 315 315 210 160
max. devir dev/dak 3000 3000 3000 2600 2200 1800
gürültü düzeyi (150 bar için) dB 55 60 60 61 69 77

2’li, 3’lü ya da 4’ lü tandem


pompa yapılabilirler

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Sabit deplasmanlı paletli pompalar

Ç FT STROKLU (ODACIKLI) PALETL POMPALAR

210 bar basınca kadar çalı abilirler


Genelde mobil uygulamalarda kullanılırlar
2500 1/min hıza kadar kullanılabilirler
Çok sessiz çalı ırlar

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Sabit deplasmanlı paletli pompalar

TEK STROKLU (ODACIKLI) PALETL POMPALAR

Genelde, de i ken
deplasmanlı paletli
pompalrda
uygulanırlar

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De i ken deplasmanlı paletli pompa

Direkt Uyarılı De i ken Deplasmanlı Paletli Pompalar

R NG

ROTOR

PALET

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De i ken deplasmanlı paletli pompa

Pilot Uyarılı De i ken Deplasmanlı Paletli Pompalar

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De i ken deplasmanlı paletli pompa

Pilot Uyarılı De i ken Deplasmanlı Paletli Pompalar : Ppompa < Pregülatör

Basınç
regülatörü

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De i ken deplasmanlı paletli pompa

Pilot Uyarılı De i ken Deplasmanlı Paletli Pompalar : Ppompa >= Pregülatör

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Pistonlu pompalar - Radyal pistonlu pompalar

700 bar gibi çok yüksek basınçlarda çalı abilirler


Küçük deplasmanlı pompalardır.
Doldurma de il sıkı tırma i lemi için kullanılırlar
Endüstriyel uygulamalar için uygundurlar
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Eksenel pistonlu pompaların sınıflandırılması

EKSENEL P STONLU

E K EKSENL E K D SKL

SAB T DEPLASMANLI DE KEN DEPLASMANLI SAB T DEPLASMANLI DE KEN DEPLASMANLI

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E ik eksen prensipli pompalar

Sabit deplasmanlı
pompalarda e im açısı
25 derece (eski
seriler) / 40 derece
(yeni seri)
De i ken deplasmanlı
pompalarda e im açısı
yakla ık 0 - 13
derecedir
400 – 450 bar sürekli
çalı ma basıncında
çalı abilirler

MOVIE

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E ik eksen prensipli pompalar – Sabit
deplasmanlı pompalar

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E ik eksen prensipli pompalar

Sabit Deplasmanlı Pompalar, iç yapısı

DA ITIM PLAKASI

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E ik eksen prensipli pompalar

De i ken Deplasmanlı Pompalar

Debi konumu Sıfır konumu

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E ik eksenli de i ken debili pompa

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De i ken Deplasmanlı, E ik Eksenli Pompaların
Genel ç Yapısı

Gövde
Kontrol
(Arka kapak)

Rotary Group
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E ik disk prensipli pompalar

• Pistonlar, tahrik aftına


paralel olarak
dizilmi lerdir.
• Tandem (arkaya bir ya
da daha çok pompa
ekleme) yapmaya
uygundur

MOVIE

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E ik disk prensipli pompalar

Sabit Deplasmanlı Pompalar

400 bar sürekli çalı ma basıncına kadar


çalı ırlar

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E ik disk prensipli pompalar

De i ken Deplasmanlı Pompalar

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E ik disk prensipli pompalar

De i ken Deplasmanlı Pompalar

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De i ken debili pompalarda ayar ve regülasyon
tipleri

Pompa Deplasman Ayarları

Harici Pilot Basıncı Uyarılı Deplasman Ayarı / H DROL K - H DROL K

Pst – Harici pilot basıncı


Vg – Pompa deplasman Hacmi

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De i ken debili pompalarda ayar ve regülasyon
tipleri

Oransal Bobinli Ayarlama / H DROL K - ELEKTRON K

I – Oransal valf kontrol akımı


Vg – Pompa deplasman Hacmi

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De i ken debili pompalarda ayar ve regülasyon
tipleri

Mekanik – Stro a Ba ımlı Deplasman Ayarı / H DROL K - MEKAN K

b – Oransal valf kontrol akımı


Vg – Pompa deplasman Hacmi

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De i ken debili pompalarda ayar ve regülasyon
tipleri

Basınç Regülasyonu

PHD – Pompa basıncı


Q - Pompa debisi
Pompa basıncı ayarlanan de ere
ula tı ında, pompa açısını “0”
dereceye dü ürerek debi
üretmeden basıncı sabit tutar

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De i ken debili pompalarda ayar ve regülasyon
tipleri

Basınç Regülasyonu

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De i ken debili pompalarda ayar ve regülasyon
tipleri

Debi Regülasyonu

PHD – Pompa basıncı


Q - Pompa debisi

Sistemde debi ihtiyacının


azalması durumunda, pompa
üzerinde bulunan debi algılama
valfi, pompanın e im açısını
ihtiyacı kar ılayacak kadar azaltır
ya da artırır

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De i ken debili pompalarda ayar ve regülasyon
tipleri

Debi Regülasyonu

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De i ken debili pompalarda ayar ve regülasyon
tipleri

Güç Regülasyonu

P – Pompa basıncı
Q - Pompa debisi

Pompa istenilen bir sabit güç


de erinde tahrik edilmek
isteniyorsa, pompa üzerinde
bulunan güç regülasyon valfi
sayesinde, ayarlanan güç
de erine ula ıldı ında pompa
Phd x Q = sabit kalacak ekilde
basınç arttıkça debiyi azaltır

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Neden de i ken deplasmanlı pompa

NEDEN DE KEN
DEPLASMANLI POMPA ?

ENERJ TASARUFU

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Neden de i ken deplasmanlı pompa

Güç Regülasyonlu Pompada Enerji Tasarrufu

BOSAB
A T DEB L
HARCANAN
POMPA
GÜÇ

GÜÇ REGÜLASYONLU
POMPA

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Neden de i ken deplasmanlı pompa

Basınç Regülasyonlu Pompada Enerji Tasarrufu

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Hidrolik pompa seçim kriterleri

Kullanılacak olan akı kan


stenilen basınç aralı ı
stenilen devir sayısı
Çalı ma sıcaklıkları
Gürültü seviyesi
Kontrol tipi
Bakım imkanları
Maliyet

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Hidrolik pompa seçim kriterleri

V E E E
P E S E D 1 - çok iyi / çok geni
Kriter T Ç B P P
D O O R R E E
2 - iyi / geni
D D O V P P P P P P 3 - orta
P P P P P P P P P P
Kullanılabilir Hız Aralı ı 1 2 2 2 3 3 2 2 2 2 4 - zayıf
Kullanılabilir Basınç Aralı ı 2 2 3 3 3 3 1 1 1 1
Viskozite Aralı ı 1 2 3 1 3 3 1 1 1 1
Max. Gürültü Seviyesi 4 1 2 1 2 2 3 3 3 3
Kullanım Ömrü 3 2 2 1 1 1 2 2 2 2
Fiyat 1 2 2 3 2 2 3 3 3 3
DDP : DI TAN D L POMPA
DP : ÇTEN D L POMPA
OP : ORB T POMPA
VP : V DA POMPA
TOPP : TEK ODALI PALETL POMPA
ÇOPP : Ç FT ODALI PALETL POMPA
E RPP : EKSANTR K AFTLI RADYAL P STONLU POMPA
ESBRPP : EKSANTR K S L ND R BLOKLU RADYAL P STONLU POMPA
EEPEPP : E K EKSEN PRENS PL EKSENEL P STONLU POMPA
EDPEPP : E K D SK PRENS PL EKSENEL P STONLU POMPA
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Pompa seçimini belirleyen di er kriterler

Tandem pompa kullanılıp kullanılmayaca ı


Pompanın (sistemin) kontrol tipi
Sistemin açık ya da kapalı çevrim olması
Ya kirlili ine kar ı hassasiyet
letici personel kabiliyetleri

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