Doc No:QS-4-022

Issue No : 02
Issue Date : 12-08-2020
HACCP (OPRP ) PLAN

Critical limits Monitoring

Ingredient/ Control
Significant for each
S. No Processing Measure(s) Corrective action(s) Records Ver
Hazard(s) preventive
step
measure
Sieving
Oversize What How Frequency Who Dai
Hold the production,
OPRP Stone, dust, HACCP-06-OPRP of
Initial Sifter ≤ 1 mm check Sieve, Clean
# 01 fiber, thread, Every Two # 01 Monitoring b
Foreign Physical Sieve
husk Hours Process Operator O
Particles Inspection
Series of Every Two
Magnets Hours Dai
Hold the production,
OPRP ( Before rice ≥ 10000 Magnet Magnet Pull HACCP-06-OPRP of
Metal Magnet Bars Shift Engineer check Magnetic
# 02 storage and Gauss Strength Test # 02 Monitoring b
strength ( Gauze),
after 1st O
sifting )
Every Two Dai
Hold the production,
OPRP Final Sifter / Small size Sieving Foreign Physical Hours HACCP-06-OPRP of
≤ 0.4 mm Process Operator check Sieve, Clean
# 03 Classifier Stone Particles Inspection # 03 Monitoring b
Sieve
O
Coliforms, Every Two
E.Coli, Hours
Hold the production, Dai
Faeceal
OPRP UV Light at Visual QC Officer / check UV Lamp, Clean HACCP-06-OPRP of
Enterococci/ ≥ 65 % UV Light UV Intensity
# 04 R.O Outlet Inspection Analyst Lamp Sleeve or change # 04 Monitoring b
Streptococci,
sleeve / lamp O
Pseudomona
s Aeruginos
Jet Cooking Every Two Hold the production, HACCP-06-OPRP Dai
Temperature
OPRP Slurry Pesticides Hours Maintain the # 05 Monitoring of
95◦c - 105◦c Temperature gauge Process Operator
# 05 Preparation Residue Temperature with in b
Monitoring
operating Limits O
 Doc No:QS-4-022
Issue No : 02
Issue Date : 12-08-2020
HACCP (OPRP ) PLAN

Total Jet Cooking Every Two HACCP-06-OPRP Dai

Hold the production,
Aflatoxin Temperature Hours # 06 Monitoring of
OPRP Slurry Maintain the
(AFB1+AFB2 95◦c - 105◦c Temperature gauge Process Operator b
# 06 Preparation Temperature with in
+AFG1 Monitoring O
operating Limits
+AFG2)
Jet Cooking Every Two HACCP-06-OPRP Dai
Hold the production,
Temperature Hours # 07 Monitoring of
OPRP Slurry Maintain the
Aflatoxin 95◦c - 105◦c Temperature gauge Process Operator b
# 07 Preparation Temperature with in
Monitoring O
operating Limits
Moisture Every Two Hold the production, HACCP-06-CCP # Dai
Moisture Hours Maintain the 03 Monitoring of
Drying
OPRP ≤10 % Moisture analyzing Temperature with in b
( Rice Protein Aflatoxin Process Operator
# 08 Content Test operating Limits to O
Concentrate )
achieve targeted
moisture.
Filtration via Filter Press Every Two HACCP-06-OPRP Dai
Filter aid Pressure Hours Hold the production, # 08 Monitoring of
OPRP Chemical Pressure
( Diatomaceou < 5 Bar Gauge Process Operator Maintain the Pressure b
# 09 impurities Gauge
s Earth) & Monitoring with in operating Limits O
Filter Press