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DVC6000 Series Digital Valve Controllers For Emergency Shut Down (ESD) Solutions
DVC6000 Series Digital Valve Controllers For Emergency Shut Down (ESD) Solutions
1:DVC6000(S1)
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Bulletin 62.1:DVC6000(S1)
Figure 2. Partial Step Response Test and Analysis Figure 3. Valve Signature Test and Analysis on an ESD Valve
on an ESD Valve
Capabilities of DVC6000 Series Digital 3. Valve Signature Test—The results of this test,
Valve Controllers in ESD Solutions shown in figure 3, using AMS ValveLink software can
be used to easily determine packing problems
1. Partial Stroke Testing—This test checks for valve (through friction data), leakage in the pneumatic
movement. An authorized technician, using a pressurized path to the actuator (through the Pressure
pushbutton remotely located from the valve, can move vs Travel graph), valve sticking, actuator spring rate,
the valve to a predetermined value. The remotely and bench set. The Valve Signature test also can be
located pushbutton eliminates the need for having to used to benchmark valve performance by overlaying it
remove any instrument covers or being near the valve on signature series tests conducted earlier.
during the test. The default value for valve movement Benchmarking valve performance can be used to
is 10% from its original position, but can be custom set determine if valve response has degraded over time.
to any value up to 30% to meet plant safety guidelines. This increases valve availability and ensures that the
The partial stroke test eliminates costly, labor intensive valve responds upon demand.
testing techniques. The simplicity of this procedure
allows for more frequent testing. More frequent testing
enhances loop availability and increases the reliability
of the system because test intervals are directly 4. Automatic Testing—The AMS ValveLink software
related to reliability. The partial stroke test can also be Batch Runner tool can be used to automate diagnostic
initiated with the HART Communicator or AMS testing. It provides the capability of running multiple
ValveLink software. tasks back to back with no intervention. This permits
the user to do other things, while Batch Runner does
2. Step Response Test—Running this test, shown in the work.
figure 2, with AMS ValveLink software provides an
analysis of overshoot, hysteresis, dead time, and the
travel time for each step. Data from this test also can
be used to find the overall valve stroking time. The 5. Travel Record—The cycle counter and travel
step test graph also can be overlaid on previous test accumulator provide a record of the number of cycles
graphs conducted when the valve was new. and percentage of travel accumulated over time.
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Bulletin 62.1:DVC6000(S1)
LOGIC SOLVER 1
SOLENOID VALVE
SEPARATE POWER
24 VDC SOURCES FOR DIGITAL
S VALVE CONTROLLER
AND SOLENOID VALVE
4–20 MA DC
EXHAUST
Figure 4. Emergency Shutdown Schematic with DVC6000 Series Digital Valve Controller in 4-Wire System
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Bulletin 62.1:DVC6000(S1)
SINGLE POWER SOURCE
FOR BOTH THE DIGITAL LOGIC SOLVER 1
VALVE CONTROLLER AND
SOLENOID VALVE
LOW POWER
SOLENOID VALVE 24 VDC LINE
S CONDITIONER
EXHAUST
Figure 5. Emergency Shutdown Schematic with DVC6000 Series Digital Valve Controller in 2-Wire System
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Bulletin 62.1:DVC6000(S1)
Specifications, Requirements, and Functionality
DVC6000 Series Digital Valve Controller Max Voltage Drop: 2 volts dc at 50 ma
Type DVC6010 for sliding-stem applications Ambient Temperature: 0 to 60_C (32 to 140_F)
Type DVC6020 for rotary and long-stroke sliding Relative Humidity: 0–95%, noncondensing
stem applications Mounting: DIN rail
Type DVC6030 for quarter-turn rotary applications Installation Environment: Marshalling Cabinet, I/O
All units can be used in either 4-wire or 2-wire cabinet, or Junction Box
system installations
DVC6000 Series digital valve controllers for ESD
solutions must have the Emergency Shutdown Solenoid valve
Application (ESD) option ASCO Model EF8316G303, EF8316G304, or
Hazardous Area: Explosion proof and intrinsically equivalent low power solenoid valve for a 2-wire
safe constructions are available. Refer to bulletins system.
9.2:001 series and 9.2:002 for approvals ASCO Model EF8316G3, EF8316G4, or equivalent
Electrical Housing: Meets NEMA 4X, CSA Type 4X, solenoid valve for a 4-wire system.
and IEC 60529 IP65 Body Size: 3/8 or 1/2-inch
For additional specifications on DVC6000 Series Orifice Size: 5/8-inch
digital valve controllers, refer to Bulletin Operating Voltage: 24 volt dc
62.1:DVC6000 Body Material: brass
Body and orifice selection may vary with actuator
Line Conditioner (Required for 2-wire system type and size, type of media, etc. Solenoid model
installations) number will change if size and body material or
Max Voltage: 30 volts dc electrical ratings change.
FIELDVUE, ValveLink, Fisher and Fisher-Rosemount are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc.
HART is a mark owned by the HART Communications Foundation. All other marks are the property of their respective owners.
EFisher Controls International, Inc. 2001; All Rights Reserved
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express
or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
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