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SB500 | 15.

2L | 500 kW
INDUSTRIAL BI-FUEL GENERATOR SET
EPA Certified Stationary Emergency

Standby Power Rating


500 kW, 625 kVA, 60 Hz

Prime Power Rating*


450 kW, 563 kVA, 60 Hz

*Assembled in the USA using


domestic and foreign parts

*EPA Certified Prime ratings are not available in the US or its Territories
Image used for illustration purposes only

Codes and Standards Powering Ahead


Generac products are designed to the following standards: Generac Bi-Fuel™ generators start on diesel fuel and add natural gas as load is applied
until the unit runs primarily on natural gas. Generac’s Bi-Fuel generators are fully
UL2200, UL508, UL142, UL489 integrated solutions, not aftermarket conversions in the field. That means every
component is specifically designed, engineered and factory-validated to work together.
Generac Bi-Fuel generators have the added benefit of being EPA-compliant from the
factory.
CSA 22.2
RISK MITIGATION VIA FUEL REDUNDANCY
TM

BS5514 and DIN 6271 Because nobody can predict how long a power outage will last, many diesel-fueled
standby power systems are sized for extended running times. Nevertheless, onsite
diesel fuel supplies are limited, and infrastructure damage could make refueling
difficult. Generac Bi-Fuel generators make the most of an onsite diesel fuel supply by
SAE J1349 running primarily on natural gas. That means less onsite diesel fuel is required and
®

running times will be greatly extended compared to diesel-only solutions. And because
the natural gas infrastructure tends not to be affected by the same conditions that lead
NFPA 37, 70, 99, 110 to power outages, fuel reliability is improved.

® LOWER TOTAL COST OF OWNERSHIP


NEC700, 701, 702, 708 Because natural gas costs less than diesel, fuel costs are significantly reduced over
the long term. And since less onsite diesel fuel is required for long running times,
installation, operational and maintenance costs are reduced.
ISO 3046, 7637, 8528, 9001
SCALABILITY AS PART OF A MODULAR POWER SYSTEM
Generac Bi-Fuel generators can be configured as part of a Modular Power System
NEMA ICS10, MG1, 250, ICS6, AB1 (MPS)—connected via integrated paralleling with other Generac generators. This
makes the system scalable, meaning there is no need to install more power than you
SPEC SHEET

ANSI C62.41 need.

IBC 2009, CBC 2010, IBC 2012, CODE COMPLIANCE


Generac Bi-Fuel generators meet the onsite fuel requirements for emergency systems
ASCE 7-05, ASCE 7-10,
as referenced in NEC700 and NFPA 110. Less onsite diesel fuel means easier
ICC-ES AC-156 (2012) permitting. And indoor fuel installations with capacity limits per NFPA or local codes
Codes or standards compliance listing may not be available with all configurations. Contact factory for details. become a viable option. 1 of 6
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SB500 | 15.2L | 500 kW
INDUSTRIAL BI-FUEL GENERATOR SET
EPA Certified Stationary Emergency

STANDARD FEATURES

ENGINE SYSTEM ALTERNATOR SYSTEM ENCLOSURE (If Selected)


• Oil Drain Extension • Class H Insulation Material • Rust-Proof Fasteners with Nylon Washers to
• Air Cleaner • 2/3 Pitch Protect Finish
• Fan Guard • Skewed Stator • High Performance Sound-Absorbing Material
(Sound Attenuation Enclosure)
• Stainless Steel Flexible Exhaust Connection • Permanent Magnet Excitation
• Gasketed Doors
• Critical Exhaust Silencer (Enclosed Only) • Amortisseur Winding
• Stamped Air-Intake Louvers
• Factory Filled Oil and Coolant • Sealed Bearing
• Upward Facing Discharge Hoods (Radiator
• Engine Coolant Heater • Full Load Capacity Alternator and Exhaust)
• Stainless Steel Lift Off Door Hinges
Fuel System GENERATOR SET • Stainless Steel Lockable Handles
• Primary and Secondary Fuel Shutoff • Internal Genset Vibration Isolation • RhinoCoat™ - Textured Polyester Powder Coat Paint
• Fuel Line - NPT Connection • Separation of Circuits - High/Low Voltage
• Separation of Circuits - Multiple Breakers TANK (If Selected)
Cooling System • Wrapped Exhaust Piping (Enclosed Only) • UL 142
• Closed Coolant Recovery System • Standard Factory Testing • Double Wall
• UV/Ozone Resistant Hoses • 2 Year Limited Warranty (Standby Rated Units) • Vents
• Factory-Installed Radiator • 1 Year Limited Warranty (Prime Rated Units) • Sloped Top
• 50/50 Ethylene Glycol Antifreeze • Silencer Mounted on the Discharge Hood • Sloped Bottom
(Enclosed Only) • Factory Pressure Tested (2 psi)
Electrical System • Rupture Basin Alarm
• Battery Charging Alternator • Fuel Level
• Battery Cables • Check Valve in Supply and Return Lines
• Battery Tray • RhinoCoat™ - Textured Polyester Powder Coat Paint
• Rubber-Booted Engine Electrical Connections • Stainless Hardware
• Solenoid Activated Starter Motor

CONTROL SYSTEM • Auto/Off/Manual Switch • Engine Speed


• E-Stop (Red Mushroom-Type) • Battery Voltage
• NFPA110 Level I and II (Programmable) • Frequency
• Customizable Alarms, Warnings, and Events
• Modbus® Protocol Alarms and Warnings
• Predictive Maintenance Algorithm • Oil Pressure
• Sealed Boards • Coolant Temperature
• Password Parameter Adjustment Protection • Coolant Level
• Single Point Ground • Low Fuel Pressure Alarm
• 16 Channel Remote Trending • Engine Overspeed

Digital H Control Panel- Dual 4x20 Display • 0.2 msec High Speed Remote Trending • Battery Voltage
• Alarm Information Automatically Annunciated • Alarms and Warnings Time and Date Stamped
Program Functions on the Display • Snap Shots of Key Operation Parameters During
• Programmable Crank Limiter Alarms and Warnings
Full System Status Display •
• 7-Day Programmable Exerciser Alarms and Warnings Spelled Out (No Alarm Codes)
• Special Applications Programmable Logic Controller
• Power Output (kW)

• RS-232/485 Communications
• Power Factor
• kW Hours, Total, and Last Run
SPEC SHEET

• 3-Phase Sensing Digital Voltage Regulator


• 2-Wire Start Capability
• Real/Reactive/Apparent Power

• Date/Time Fault History (Event Log)


• All Phase AC Voltage

• Isochronous Governor Control


• All Phase Currents

• Waterproof/Sealed Connectors
• Oil Pressure

• Audible Alarms and Shutdowns


• Coolant Temperature

• 2 of 6
Not in Auto (Flashing Light)
• Coolant Level 2 of 6
SB500 | 15.2L | 500 kW
INDUSTRIAL BI-FUEL GENERATOR SET
EPA Certified Stationary Emergency

CONFIGURABLE OPTIONS

ENGINE SYSTEM GENERATOR SET CONTROL SYSTEM


○ Air Filter Restriction Indicator ○ GenLink® Communications Software (English Only) ○ NFPA 110 Compliant 21-Light Remote Annunciator
○ Stone Guard (Open Set Only) ○ Extended Factory Testing ○ Remote Relay Assembly (8 or 16)
○ Flexible Fuel Line ○ Up to 200 MPH Wind Load Rating* ○ Oil Temperature Indicator with Alarm
○ IBC Seismic Certification ○ Remote E-Stop (Break Glass-Type, Surface Mount)
ELECTRICAL SYSTEM ○ Remote E-Stop (Red Mushroom-Type,
○ 10A UL Battery Charger ENCLOSURE Surface Mount)

○ Standard Enclosure ○ Remote E-Stop (Red Mushroom-Type, Flush Mount)


ALTERNATOR SYSTEM ○ Level 1 Sound Attenuation ○ Remote Communication - Modem

○ Alternator Upsizing ○ Level 2 Sound Attenuation ○ Remote Communication - Ethernet

○ Anti-Condensation Heater ○ Level 2 Sound Attenuation with Motorized Dampers ○ 10A Run Relay

○ Steel Enclosure ○ Ground Fault Indication and Protection Functions


CIRCUIT BREAKER OPTIONS ○ Aluminum Enclosure
WARRANTY (Standby Gensets Only)
○ Main Line Circuit Breaker ○ AC/DC Enclosure Lighting Kit
○ 2nd Main Line Circuit Breaker ○ 2 Year Extended Limited Warranty

○ Shunt Trip and Auxiliary Contact ○ 5 Year Limited Warranty

○ Electronic Trip Breakers ○ 5 Year Extended Limited Warranty


○ 7 Year Extended Limited Warranty
○ 10 Year Extended Limited Warranty

ENGINEERED OPTIONS

ENGINE SYSTEM GENERATOR SET TANKS


○ Fluid Containment Pan ○ 12 Position Load Center ○ Overfill Protection Valve
○ Special Testing ○ UL 2085 Tank
ALTERNATOR SYSTEM ○ ULC S-601 Tank
○ 3rd Breaker Systems ENCLOSURE ○ Stainless Steel Tank
○ Enclosure Ambient Heaters ○ Special Fuel Tanks (MIDEQ and FL DEP/DERM, etc.)
CONTROL SYSTEM ○ Vent Extensions
○ Battery Disconnect Switch

SPEC SHEET

*Consult factory
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SB500 | 15.2L | 500 kW
INDUSTRIAL BI-FUEL GENERATOR SET
EPA Certified Stationary Emergency

APPLICATION AND ENGINEERING DATA

ENGINE SPECIFICATIONS

General Cooling System

Make Perkins Cooling System Type Closed Recovery


EPA Emissions Compliance Stationary Emergency Water Pump Type Centrifugal Type, Belt-Driven
EPA Emissions Reference See Emission Data Sheet Fan Type Pusher
Cylinder # 6 Fan Speed (rpm) 1,658
Type In-Line Fan Diameter - mm (in) 927 (36.5)
Displacement - L (Cu In) 15.2 (927.56)
Bore - mm (in) 137 (5.39) Fuel System
Stroke - mm (in) 171 (6.73)
Fuel Type Ultra Low Sulfur Diesel #2
Compression Ratio 16.0:1
Carburetor ASTM
Intake Air Method Turbocharged/Aftercooled
Fuel Filtering (Microns) Primary 10 - Secondary 2
Cylinder Head Type 4-Valve
Fuel Inject Pump Make Electronic
Piston Type Aluminum
Injector Type MEUI
Crankshaft Type I-Beam Section
Engine Type Pre-Combustion
Fuel Supply Line - mm (in.) 12.7 (0.5) NPT
Engine Governing
Fuel Return Line - mm (in.) 12.7 (0.5) NPT
Governor Electronic Isochronous Required Natural Gas Pressure - psi 1
Frequency Regulation (Steady State) ±0.25% Maximum Required Volume of
45
Natural Gas Needed - cfm
Lubrication System
Engine Electrical System
Oil Pump Type Gear
System Voltage 24 VDC
Oil Filter Type Full Flow
Battery Charger Alternator Standard
Crankcase Capacity - L (qts) 45 (47.55)
Battery Size See Battery Index 0161970SBY
Battery Voltage (2) - 12 VDC
Ground Polarity Negative

ALTERNATOR SPECIFICATIONS

Standard Model WEG Standard Excitation Permanent Magnet Excitation


Poles 4 Bearings Single Sealed Cartridge
Field Type Revolving Coupling Direct Via Flexible Disc
Insulation Class - Rotor H Prototype Short Circuit Test Yes
Insulation Class - Stator H Voltage Regulator Type Full Digital
Total Harmonic Distortion <3% Number of Sensed Phases All
Telephone Interference Factor (TIF) <50 Regulation Accuracy (Steady State) ±0.25%
SPEC SHEET

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SB500 | 15.2L | 500 kW
INDUSTRIAL BI-FUEL GENERATOR SET
EPA Certified Stationary Emergency

OPERATING DATA

POWER RATINGS

Standby
Three-Phase 120/208 VAC @0.8pf 500 kW Amps: 1,735
Three-Phase 120/240 VAC @0.8pf 500 kW Amps: 1,504
Three-Phase 277/480 VAC @0.8pf 500 kW Amps: 752
Three-Phase 346/600 VAC @0.8pf 500 kW Amps: 601

STARTING CAPABILITIES (sKVA)


sKVA vs. Voltage Dip
277/480 VAC 208/240 VAC
Alternator kW 10% 15% 20% 25% 30% 35% Alternator kW 10% 15% 20% 25% 30% 35%
Standard 500 457 686 914 1,143 1,371 1,600 Standard 500 429 643 857 1,071 1,286 1,500
Upsize 1 642 471 707 943 1,179 1,414 1,650 Upsize 1 689 543 814 1,086 1,357 1,629 1,900
Upsize 2 832 757 1,136 1,514 1,893 2,271 2,650 Upsize 2 723 571 857 1,143 1,429 1,714 2,000

FUEL CONSUMPTION RATES*


Diesel Only – gal/hr (l/hr)**
Fuel Pump Lift - ft (m) Percent Load Standby
12 (3.7) 25% 10.5 (39.7)
50% 19.5 (73.8)
Total Fuel Pump Flow (Combustion + Return)- gal/hr (l/hr) 75% 23.7 (89.7)
121 (457) 100% 31.2 (118.1)
* Fuel supply installation must accommodate fuel consumption rates at 100% load.
** Natural Gas substitution may vary based on the application and load conditions
Please consult factory for additional details on fuel consumption

COOLING
Standby
Coolant Flow per Minute gpm (lpm) 114.1 (432)
Coolant System Capacity gal (L) 13 (49)
Heat Rejection to Coolant BTU/hr 1,198,080
Inlet Air cfm (m3/min) 30,582 (866)
Maximum Operating Ambient Temperature °F (°C) 122 (50)
Maximum Operating Ambient Temperature (Before Derate) See Bulletin No. 0199270SSD
Maximum Radiator Backpressure in H2O (kPa) 0.5 (0.12)

COMBUSTION AIR REQUIREMENTS


Standby
Flow at Rated Power cfm (m3/min) 1,483 (42)

ENGINE EXHAUST
Standby Standby
Rated Engine Speed rpm 1,800 Exhaust Flow (Rated Output) cfm (m3/min) 3,401 (96.3)
Horsepower at Rated kW** hp 835 Max. Allowable Backpressure inHg (kPa) 2.94 (9.96)
SPEC SHEET

Piston Speed ft/min 2,020 Exhaust Temp (Rated Output - Post Silencer) °F (°C) 1,047 (564)
BMEP psi 366
** Refer to “Emissions Data Sheet” for maximum bHP for EPA and SCAQMD permitting purposes.

Deration – Operational characteristics consider maximum ambient conditions. Derate factors may apply under atypical site conditions.
Please consult a Generac Power Systems Industrial Dealer for additional details. All performance ratings in accordance with ISO3046, BS5514, ISO8528 and DIN6271 standards.
Standby - See
5 ofBulletin
6 0187500SSB 5 of 6

Prime - See Bulletin 0187510SSB


SB500 | 15.2L | 500 kW
INDUSTRIAL BI-FUEL GENERATOR SET
EPA Certified Stationary Emergency

DIMENSIONS AND WEIGHTS*

W OPEN SET (includes exhaust flex)


Usable
Run Time
Capacity L x W x H in (mm) Weight lbs (kg)
Hours
H Gal (L)
No Tank - 154.4 (3,923) x 71 (1,803) x 67 (1,702) 10,580 (4,799)
10 334 158.5 (4,026) x 71 (1,803) x 81 (2,057) 12,255 (5,559)
L 32 1,001 158.5 (4,026) x 71 (1,803) x 103 (2,616) 13,180 (6,228)
32 1,001 228 (5,791) x 71 (1,803) x 92 (2,337) 13,730 (6,228)
64 2,002 290 (7,366) x 71 (1,803) x 103 (2,616) 15,430 (6,999)
W
STANDARD ENCLOSURE
Usable Weight lbs (kg)
Run Time Enclosure Only
Capacity L x W x H in (mm)
H
Hours
Gal (L) Steel Aluminum
No Tank - 207.4 (5,268) x 71 (1,803) x 80 (2,032)
10 334 207.4 (5,268) x 71 (1,803) x 94 (2,388)
1,999 869
L 32 1,001 207.4 (5,268) x 71 (1,803) x 116 (2,946)
(907) (394)
32 1,001 228 (5,791) x 71 (1,803) x 105 (2,667)
64 2,002 290 (7,366) x 71 (1,803) x 116 (2,946)

W LEVEL 1 ACOUSTIC ENCLOSURE


Usable Weight lbs (kg)
Run Time Enclosure Only
Capacity L x W x H in (mm)
Hours
Gal (L) Steel Aluminum
H
No Tank - 247.5 (6,285) x 71 (1,803) x 80 (2,032)
10 334 247.5 (6,285) x 71 (1,803) x 94 (2,388)
2,782 1,291
32 1,001 247.5 (6,285) x 71 (1,803) x 116 (2,946)
(1,262) (586)
L 32 1,001 247.5 (6,285) x 71 (1,803) x 105 (2,667)
64 2,002 290 (7,366) x 71 (1,803) x 116 (2,946)
W
LEVEL 2 ACOUSTIC ENCLOSURE
Usable Weight lbs (kg)
Run Time Enclosure Only
Capacity L x W x H in (mm)
Hours
Gal (L) Steel Aluminum
H
No Tank - 207.4 (5,268) x 71 (1,803) x 114 (2,899)
10 334 207.4 (5,268) x 71 (1,803) x 128 (3,251)
3,330 1,522
32 1,001 207.4 (5,268) x 71 (1,803) x 150 (3,810)
(1,510) (692)
32 1,001 228 (5,791) x 71 (1,803) x 139 (3,531)
L 64 2,002 290 (7,366) x 71 (1,803) x 150 (3,810)

* All measurements are approximate and for estimation purposes only.

YOUR FACTORY RECOGNIZED GENERAC INDUSTRIAL DEALER


SPEC SHEET

Specification characteristics may change without notice. Dimensions and weights are for preliminary purposes only. Please consult a Generac Power Systems Industrial Dealer for detailed installation drawings.
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Generac Power Systems, Inc. | P.O.Box 8 | Waukesha, WI 53189 Part No 0K5833


P: (262) 544-4811 ©2017 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Rev. C 08/08/17

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