SMPS CONSULTANS LLP DESIGN CALCULATION SHEET SHT NO.

: 2
ITEM NO.: DST-101 REV. NO.: 0
ITEM : DISTRIBUTION BOX DATE : 27.09.2019
COVER PAGE

PROJECT NO. : 190018

PROJECT : VEDANTA

CLIENT : VEDANTA LIMITED

ITEM : DISTRIBUTION BOX

ITEM NO, : DST-101

TOTAL PAGES : 28

MECHANICAL DESIGN
CALCULATION FOR
DISTRIBUTION BOX
DOCUMENT NO. : 19008-MDS-101

PRPD & CHKD BY: VIPUL GANDHI APPROVED BY JOB NO.: 190018
DATE 27.09.2019 DATE DOC. NO.: 190018-MDS-DS-101
 SMPS CONSULTANS LLP DESIGN CALCULATION SHEET SHT NO.: 2
ITEM NO.: DST-101 REV. NO.: 0
ITEM : DISTRIBUTION BOX DATE : 27.09.2019
INDEX

PAGE NO. DESCRIPTION REVISION NO.

0 1 2 3
1 COVER PAGE 0
2 INDEX 0
3 APPLICABLE STANDARDS / REFERENCES 0
4 DESIGN DATA 0
5 RT REQUIREMENTS & JOINT EFFICIENCY (UW-11, UCS-57, UW-12) 0
6 EVALUATION OF MATERIALS 0
7 DESIGN PRESSURE CALCULATION (UG-21) 0
8 VOLUME CALCULATIONS 0
9 SHELL DESIGN (UG-16, UG-27, UG-28)- Contd… 0
10 TOP & BOTTOM DISHED END DESIGN (1-4, UG-32, UG-33)- Contd.. 0
11 NOZZLE NECK & REINFORCEMENT -N5 (UG-36, UG-37, UG-45) 0
12 NOZZLE NECK & REINFORCEMENT -N6, N7A, N7B (UG-36, UG-37, UG-45) 0
13 NOZZLE NECK & REINFORCEMENT -N3 (UG-36, UG-37, UG-45) 0
14 NOZZLE NECK & REINFORCEMENT -N4 (UG-36, UG-37, UG-45) 0
15 NOZZLE NECK & REINFORCEMENT -N1, N2 (UG-36, UG-37, UG-45) 0
16 NOZZLE NECK & REINFORCEMENT -M1 (UG-36, UG-37, UG-45) 0
17 FLANGE RATING CHECK (UG-44, ASME B16.5) 0
18 POST FORMING HEAT TREATMENT (UCS-79) 0
19 IMPACT TEST REQUIREMENTS (UCS-66) 0
20 PWHT REQUIREMENTS (UW-2, UCS-56, UCS-68) 0
21 HYDROSTATIC TEST PRESSURE (UG-99b(36)) 0
22 WIND LOAD CALCULATIONS (IS:875 (PART 3)) 0
23 SEISMIC LOAD CALCULATIONS (IS:1893) 0
24 LIFTING LUG DESIGN 0
25 LEG SUPPORT DESIGN 0

PRPD & CHKD BY: VIPUL GANDHI APPROVED BY JOB NO.: 19008
DATE 27.09.19 DATE DOC. NO.: 190018-MDS-DST-201
SMPS CONSULTANTS LLP DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: DST-101 REV. NO.:
ITEM : DISTRIBUTION BOX DATE :
APPLICABLE STANDARDS / REFERENCES

SR. NO. DESCRIPTION EDITION

1 ASME SEC II MATERIAL SPECIFICATIONS PARTS A, C & D ED-2015,

2 ASME SEC V NON DESTRUCTIVE EXAMINATION ED-2015,

3 ASME SEC VIII DIV.1 RULES FOR CONSTRUCTION OF PRESSURE VESSELS ED-2015,

4 ASME SEC IX WELDING & BRAZING QUALIFICATIONS ED-2015,

5 ASME B 16.5 PIPE FLANGES AND FITTINGS (UPTO 24" NPS)

6 ASME B 16.11 FORGED STEEL FITTINGS, SOCKET WELDED &

THREADED
7 ASME B 16.20 METALLIC GASKETS FOR PIPE FLANGES - RING
JOINT,
8 IS:875 (PART 3) SPIRAL WOUND
CODE FOR WIND&LOADS
JACKETED

9 IS:1893 CODE FOR SEISMIC LOADS

PRPD & CHKD BY: VIPUL GANDHI APPROVED BY JOB NO.: 190018
DATE 27.05.2019 DATE DOC. NO.: 190018-MDS-DST-201
 3
0
27.09.2019

EDITION

ED-2015,

ED-2015,

ED-2015,

ED-2015,

190018
190018-MDS-DST-201
SMPS CONSULTANTS LLP DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: DST-101 REV. NO.:
ITEM : DISTRIBUTION BOX DATE :
DESIGN DATA

DESCRIPTION UNIT VALUE REMARKS

SHELL
CONFIGURATION - VERTICAL
DESIGN CODE - ASME SEC VIII DIV.1
2015
CODE STAMP - N0
INTERNAL DESIGN PRESSURE BAR (G) 19.6
KG/CM2 (g) 20
EXTERNAL DESIGN PRESSURE BAR (G) ATM
KG/CM2 (g) ATM
INTERNAL DESIGN TEMPERATURE 0C 120
0F 32
EXTERNAL DESIGN TEMPERATURE 0C 45
0F 113
MDMT 0C 0
0F 32
CORROSION ALLOWANCE MM 3
RADIOGRAPHY (SHELL / D'END) SPOT/FULL FULL
JOINT EFFICIENCY FOR SHELL 1 LONG/CIR JOINT
FOR HEAD 1 LONG/CIR JOINT
INTERNAL OPERTAING PRESSURE BAR (G) 6.9
KG/CM2 (g) 7
EXTERNAL OPERTAING PRESSURE BAR (G) ATM
KG/CM2 (g) ATM
OPERATING TEMPERATURE 0C 80
FLUID - Alumina Saturated Caustic Liquor
DENSITY (MAXIMUM) KG/M3 1310
HYDROTEST PRESSURE (AT TOP) BAR (G) 25.5
KG/CM2 (g) 26.0
PNEUMATIC TEST PRESSURE BAR (G) 0
KG/CM2 (g) 0
TEST TEMERATURE (MIN.) 0C 30
SEISMIC CODE - IS:1893
WIND CODE - IS:875 (PART 3)
PWHT - YES
FLANGE RATING - 300#
EMPTY WEIGHT We KG 2500 FOR DETAILS,
TEST WEIGHT Wh KG 7500 REFER DRGS.
OPERATING WEIGHT Wo KG 4000

PRPD & CHKD BY: VIPUL GANDHI APPROVED BY JOB NO.: 190018
DATE 27.09.19 DATE DOC. NO.: 190018-MDS-DST-201
 4
0
27.02.2019

REMARKS

LONG/CIR JOINT
LONG/CIR JOINT

FOR DETAILS,
REFER DRGS.

190018
190018-MDS-DST-201
 SMPS CONSULTANTS LLP DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: DST-101 REV. NO.:
ITEM : DISTRIBUTION BOX DATE :
RT REQUIREMENTS & JOINT EFFICIENCY (UW-11, UCS-57, UW-12)
AS PER UW-11(a), FULL RADIOGRAPHY IS REQUIRED WHEN ANY OF FOLLOWING
CONDITION EXIST :
SR. NO. CONDITION EXIST : APPLICABLE

1 LETAHAL SERVICE NO

2 ALL BUTT WELDS WITH NOMINAL THICKNESS EXCEEDING 1½" (38 MM) NO

3 ALL BUTT WELDS IN SHELLS AND HEADS OF UNFIRED STEAM BOILERS NO

HAVING DESIGN PRESSURE EXCEEDING 50 PSI
4 CATEGORY B & C BUTT WELDS IN NOZZLES AND COMMUNICATING NO
CHAMBERS THAT EXCEED 10"NPS (250 DN) AND 1⅛" (29 MM) WALL THK.
5 CATEGORY A & B WELDS, FOR WHICH, THE JOINT EFFICIENCY IS TAKEN YES
FROM UW-12, COLUMN - a
CONCLUSION :
RADIOGRAPHY FOR EQUIPMENT = (SHELL / DISHED END ) = SPOT/FULL

PRPD & CHKD BY: VIPUL GANDHI APPROVED BY JOB NO.: 190018
DATE 27.09.2019 DATE DOC. NO.: 190018-MDS-DST-101
 5
0
27.09.2019

APPLICABLE

NO

NO

NO

NO

YES

190018
190018-MDS-DST-101
SMPS CONSULTANTS LLP DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: DST-101 REV. NO.:
ITEM : DISTRIBUTION BOX DATE :
EVALUATION OF MATERIALS
MATERIALS OF CONSTRUCTION & ALLOWABLE STRESSES:

DESCRIPTION MATERIAL DESIGN TEMP. ALLOWABLE STRESS (1) RATIO

SPECIFICATION T =Sa/S
S Sa (2)

F C PSI KG/CM PSI KG/CM2

2

SHELL SA 516 GR 70 248 120 20000 1406.1 20000 1406.1 1

DISHED END SA 516 GR 70 248 120 20000 1406.1 20000 1406.1 1
NOZZLE FLANGES A 105 248 120 20000 1406.1 20000 1406.1 1
PIPE A 106 GR B 248 120 17100 1202.2 17100 1202.2 1
FITTINGS A 234 GR WPB 248 120 17100 1202.2 17100 1202.2 1
BOLTING FOR SA 193M GR. B7 248 120 25000 1757.7 25000 1757.7 1
FLANGES SA 194M GR. 2H
248 120
GASKET FOR HAND HOLE 248 120 m 2 y=(psi) 1600 KG/CM2
NOZZLE FLANGE 248 120 PTFE ENVELOP
SUPPORTS IS 2062 GR A 122 50 19990 1405.4 19990 1405.4 1
IS 2062 GR A 122 50 17000 1195.2 17000 1195.2 1
ANCHOR BLOTS (3) IS 2062 122 50 17000 1195.2 17000 1195.2 1
NOTES:
1 S= ALLOWABLE STRESSES AT DESIGN TEMPERATURE
Sa= ALLOWABLE STRESSES AT AMBIENT TEMERATURE
2 RATIO OF ALLOWABLE STRESSES AT AMBIENT TEMERATURE TO ALLOWABLE STRESS AT DESIGN TEMERATURE
- AS HYDROSTATIC TEST IS TO BE CARRIED OUT AT AMBIENT TEMERATURE, Sh = Sa
WHERE, Sh = ALLOWABLE STRESS AT HYDROSTATIC TEST TEMERATURE.
ACCORDINGLY,
(SH/S)MIN = (Sa/S)MIN = 1.000
3 SUPPORTS & ANCHOR BOLTS ARE OUTSIDE CODE LIMIT
ALLOWABLE STRESS = TENSILE STRENGTH
3.5

PRPD & CHKD BY: VIPUL GANDHI APPROVED BY JOB NO.: 190018
DATE 27.09.19 DATE DOC. NO.: 190018-MDS-DST-101
 6
0
29.09.2019

REMARKS

Section II Table-A
Section II Table-A
Section II Table-A
Section II Table-A
Section II Table 3
Section II Table 3
Section II Table 3
112.49

DESIGN TEMERATURE

190018
190018-MDS-DST-101
SMPS CONSULTANTS LLP DESIGN CALCULATION SHEET
ITEM NO.: DST-101
ITEM : DISTRIBUTON BOX

DESIGN PRESSURE CALCULATION (UG-21)

INTERNAL DESIGN PRESSURE P KG/CM2 (g)

SHELL Int. Dia Di MM
T.L. TO T.L. LENGTH Ls MM
FILL LEVEL %
MAXIMUM LIQUID LEVEL H MM
SPECIFIC GRAVITY OF CONTENT ρ KG/M3
TYPE OF DISHED END
INTERNAL DESIGN PRESSURE INCLUDING STATIC HEAD Ps
FOR SHELL = (P + H*ρ ) KG/CM2 (g)

FOR DISHED END = P + H * ρ KG/CM2 (g)

CONCLUSION
PRESSURE VALUES IN BOLD ABOVE ARE USED IN FURTHER CALCULATIONS

PRPD & CHKD BY: VIPUL GANDHI APPROVED BY

DATE 27.09.19 DATE
 SHT NO.: 7
REV. NO.: 0
DATE : 05.02.2019

20.0
1222
1242
80
994
1310
FLAT

20.13

20.13

R CALCULATIONS

JOB NO.: 190018

DOC. NO.: 190018-MDS-DST-101
SMPS CONSULTANTS LLP DESIGN CALCULATION SHEET
ITEM NO.: DST-101
ITEM : DISTRIBUTON BOX
VOLUME CALCULATIONS

VOLUME CALCULATIONS
INSIDE DIAMETER Di
T.L. TO T.L. LENGTH Ls
TYPE OF DISHED END

VOLUME OF DISHED END = π / 24 * Di³ Vh

VOLUME OF SHELL (TL TO TL) = π / 4 *Di2*Ls Vs

GROSS VOLUME = 2 * Vh + Vs Vg
WORKING VOLUME = 0.2 * Vg Vw
SPECIFIC GRAVITY OF CONTENT= ρ ρ
WEIGHT OF CONTENT = Vw * ρ * 1000 Wc

PRPD & CHKD BY: VIPUL GANDHI APPROVED BY

DATE 27.09.19 DATE
N SHEET SHT NO.: 8
REV. NO.: 0
BOX DATE : 05.02.2019
ONS

E CALCULATIONS
MM 1222
MM 1242
FLAT

M3 1.000

M3 1.45664555870025

M3 2.913
M3 0.583
KG/M3 (g) 1310
KG 763.28

JOB NO.: 190018

DOC. NO.: 190018-MDS-DST-101
SMPS CONSULTANTS LLP DESIGN CALCULATION SHEET
ITEM NO.: DST-101
ITEM : DISTRIBUTON BOX
SHELL DESIGN (UG-16, UG-27, UG-28)- Contd…
DESIGN INPUT
INTERNAL DESIGN PRESSURE Ps
EXTERNAL DESIGN PRESSURE Pe
DESIGN TEMEPRATURE FOR INTERNAL PRESSURE T
DESIGN TEMERATURE FOR EXTERNAL PRESSURE T'
INSIDE DIAMETER Di
MATERIAL -
ALLOWABLE STRESS AT DESIGN TEMERATURE S
JOINT EFFICIENCY FOR LONGITUDINAL JOINT E
JOINT EFFICIENCY FOR CIRCUMFERENTIAL JOINT Ec
CORROSION ALLOWANCE C
DESIGN UNDER INTERNAL PRESSURE
AS PER UG-27 (c)(1) OF ASME SEC.VIII DIV.1,
REQUIRED SHELL THICKNESS FOR CIRC. STRESS (LONG.JOINTS)

trs1= Ps (Di + 2C) + Ca

(2(SE-0.6Ps))

= 20.13* (1222+ 2*1) +3

(2(1406.14 *1-0.6*20.13))

= 11.82 mm

AS PER UG-27(c)(2) OF ASME SEC.VIII DIV.1

REQUIRED SHELL THICKNESS FOR LONG. STRESS (CIRC.JOINTS)

trs2= Ps (Di + 2C) + Ca

(2(SEc+0.4Ps))

= 20.13* (1222+ 2*1) +3

(2(1406.14 *1+0.4*20.13))

= 11.70 mm

AS PER UG-16(b) OF ASME SEC.VIII DIV.1

REQUIRED SHELL THICKNESS
trs3 = 1.5 + C
= 1.500 MM

CONCLUSION:
REQUIRED THICKNESS = MAXIM
PROVIDED SHELL THICKNESS=
PRPD & CHKD BY: VIPUL GANDHI

DATE 27.09.19
 DESIGN CALCULATION SHEET SHT NO.: 8
ITEM NO.: DST-101 REV. NO.: 0
ITEM : DISTRIBUTON BOX DATE : 05.02.2019
N (UG-16, UG-27, UG-28)- Contd…

KG/CM2 (g) 20.13

KG/CM2 (g) ATM
0C 120.00
0C 45.00
MM 1222
- SA 516 GR 70
KG/CM2 (g) 1406.14
- 1.00
- 1.00
MM 0.00

FOR REINFORCEMENT CALCULATION

WITH E = 1.0
trs = 1.77 MM

CHECK FOR APPICABILITY

OF UG - 27(c)(1) & (2)

PARAMETER VALUE

(Di/2 + C)/2 305.500

0.385 x S x E 541.364
1.25 x S x Ec 1757.675

CHECK WEATHER,

ts<(Di/2 + C)/2 YES

Ps<0.385 x S x E YES
Ps<1.25 x S x Ec YES
UG-27(c)(1) & (2) IS APPLICABLE

trs MM WITH C 11.82

ts MM 14.0
APPROVED BY JOB NO.: 190018
DATE DOC. NO.: 190018-MDS-DST-101
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.: 10 OF 28
ITEM NO.: VT-201 REV. NO.: 0
ITEM : KNOCK OUT DRUM DATE : 05.02.2019
TOP & BOTTOM DISHED END DESIGN (1-4, UG-32, UG-33)- Contd..
DESIGN INPUT
INTERNAL DESIGN PRESSURE Ps KG/CM2 (g) 4.14
EXTERNAL DESIGN PRESSURE Pe KG/CM2 (g) ATM
DESIGN TEMEPRATURE FOR INTERNAL PRESSURE T 0C 90.00
DESIGN TEMERATURE FOR EXTERNAL PRESSURE T' 0C 45.00
INSIDE DIAMETER Di MM 1200
TYPE OF DISHED END - - 2:1 ELLIPSOIDAL
MATERIAL - - SA 516 GR 70
ALLOWABLE STRESS AT DESIGN TEMERATURE S KG/CM2 (g) 1406.14
JOINT EFFICIENCY FOR LONGITUDINAL JOINT E - 1.00
JOINT EFFICIENCY FOR CIRCUMFERENTIAL JOINT Ec - 1.00
CORROSION ALLOWANCE C MM 0.00
FACTOR FROM TABLE 1-4.1 UG-33.1 K 1.000
INSIDE DEPTH OF D'END = Di/4 hiB MM 300.00

DESIGN UNDER INTERNAL PRESSURE

AS PER 1-4 (c) OF ASME SEC.VIII DIV.1, Do/2 ho 2
Ps (Di + 2C) K FOR REINFORCEMENT CALCULATION
1 (2(SE-0.2Ps)) AS PER UG-37(a)
4963.2 4.14 x (1200 + 2 x 0.0 ) x 1.0 K1 = 1.000 (TABLE UG - 37)
2810.6 2x(1406.14x1.0-0.2x4.14) K(Di+2C)Ps
= 1.77 MM (2SE-0.2Ps)
AS PER UG-27(c)(2) OF ASME SEC.VIII DIV.1 = 1.77 MM
REQUIRED SHELL THICKNESS FOR LONG. STRESS (CIRC.JOINTS)
Ps (Di + 2C)
2 (2(2SEc+0.4Ps))
4963.2 2811.5
2481.6 4.14 x (1200 + 2 x 0.0 )
2811.5 2x(2x1406.14x1.0+0.4x4.14)
= 0.88 MM
AS PER UG-16(b) OF ASME SEC.VIII DIV.1
REQUIRED SHELL THICKNESS
trh3 = 1.5 + C
= 1.500 MM

REQUIREMENT OF TAPER TRANSITION & SF

AS PER UG-32(l) & FIG. UW-13.1(d) OF ASME SEC.VIII DIV.1
PROVIDED MINIMUM DISHED END THICKNESS (WITH C) th (MIN) MM 6.50
PROVIDED MAXIMUM DISHED END THICKNESS th (NOM) MM 8.00
PROVIDED SHELL THICKNESS ts MM 6.00
DIFFERENCE IN THICKNESS = th (NOM) - ts td MM 2.000
MINIMUM OF {(MINIMUM OF th(NOM) & ts)/4, 3.2} tda MM 2.000
CHECK WHEATHER TAPER TRANSITION (1:3 MINIMUM IS REQUIRED ON D'END NO
MINIMUM REQUIRED SF ON DISHED END = MINIMUM OF (3*th(NOM),38) SFR MM 24.000
PROVIDED SF ON DISHED END SF MM 50.000

PERCENTAGE THINING
% THINING = {th(NOM)-th(MIN)/th(NOM) x 100 % 18.750
CONCLUSION
REQUIRED MINIMUM THICKNESS = MAXIMUM OF trh1 TO trh5 trh(MIN) MM (WITH C) 1.77
PROVIDED MINMUM DISHED END THICKNESS thB(MIN) MM 6.50
PROVIDED NOMINAL DISHED END THICKNESS thB(NOM) MM 8.00

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: DST-201 REV. NO.:
ITEM : DISTRIBUTION BOX DATE :
NOZZLE NECK & REINFORCEMENT -N1 (UG-36, UG-37, UG-45)
DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)
- Nozzle Mark N1 AS PER UG-45 OF ASME SEC. VIII DIV.1
- Nozzle Size 450 NB trn1 Req. Thk. Of Int. Press.=P*(d/2)/(S*E-0.6*P)+C (UG 27(C)(1))

- Nozzle Location SHELL trn2 Req. Thk. Of Ext. Press. (As Per UG 28)
P Design Pressure (Kg/cm2(g)) 20 ta Max of (trn1,trn2)
T Design Temperature (0C) 120 trb1 Smls. Shell Thickness For Int. Press.
do Nozzle Outside Dia. (mm) 457.2 trb2 Smls. Shell Thickness For Ext. Press.
C Corrosion Allowance (mm) 3.15 trb3 1.5+C (As per UG-16(b))
- Nozzle Material A 106 GR B tb1 Max of (trb1,trb3)
S Allowable Stress (Kg/cm2(g)) 1202.249 tb2 Max of (trb2,trb3)
E Joint Efficiency 1 tb3 Std. Wall Thk. = Sw +C (Ref. UG-45 ) 2.96
ts Element Nom. Thickness (mm) 23.8 tb Determine Nozz. Thk. = Min(tb3, Max(tb1,tb2))
FILLET SIZE CALCULATIONS (UW-16) (MM) Min.Wall Thk. Of Nozz.Neck = Max of (ta, tb)
Applicable Fig. UW-16.1'(c) Fillet Size tn Provided thk(Min)=tn1-Neg.Tol.(mm)
tmin Min of tn1, ts & 19 3.38 Reqd. Provd. Provided Pipe Schedule
tc Min. of 0.7*tmin, 6 2.366 3.336 4 tn1 Provided thk (Nom) (mm)
12.5% NEGATIVE TOLERANCE ON NECK THICKNESS d Finished Opening Size (mm)
do-2*tn+2*C
As per clause UG-36(c)(3)(a), finished openings upto the size 60 mm are exempted from reinforcement calculations.
Acoordingly this nozzle is exempted from reinforcement calculations.

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.:

DATE 05.02.2019 DATE DOC. NO.:
 SHT NO.: 11
REV. NO.: 0
DATE : 11.10.2019

TIONS (mm)
EC. VIII DIV.1
P*(d/2)/(S*E-0.6*P)+C (UG 27(C)(1)) 3.8310741

ress. (As Per UG 28) 0

0.047
ss For Int. Press. 1.77
ss For Ext. Press. 0
6(b)) 4.65
4.65
4.65
C (Ref. UG-45 ) 2.96 2.96
k. = Min(tb3, Max(tb1,tb2)) 4.65
Nozz.Neck = Max of (ta, tb) 4.65
tn1-Neg.Tol.(mm) 4.65
dule SCH 40
(mm) 3.38
ze (mm) 27.49

inforcement calculations.

TCPCPL/01
1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: VT-201 REV. NO.:
ITEM : KNOCK OUT DRUM DATE :
NOZZLE NECK & REINFORCEMENT -N6, N7A, N7B (UG-36, UG-37, UG-45)
DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)
- Nozzle Mark N6 AS PER UG-45 OF ASME SEC. VIII DIV.1
- Nozzle Size 40 NB trn1 Req. Thk. Of Int. Press.=P*(d/2)/(S*E-0.6*P)+C (UG
27(C)(1))
- Nozzle Location DISH trn2 Req. Thk. Of Ext. Press. (As Per UG 28)
P Design Pressure (Kg/cm2(g)) 4.14 ta Max of (trn1,trn2)
T Design Temperature (0C) 90 trb1 Smls. D'end/Shell Thickness For Int. Press.
do Nozzle Outside Dia. (mm) 48.3 trb2 Smls. D'end/Shell Thickness For Ext. Press.
C Corrosion Allowance (mm) 0 trb3 1.5+C (As per UG-16(b))
- Nozzle Material A 106 GR B tb1 Max of (trb1,trb3)
S Allowable Stress (Kg/cm2(g)) 1202.249 tb2 Max of (trb2,trb3)
E Joint Efficiency 1 tb3 Std. Wall Thk. = Sw +C (Ref. UG-45 ) 3.22
ts Element Nom. Thickness (mm) 8 tb Determine Nozz. Thk. = Min(tb3,
FILLET SIZE CALCULATIONS (UW-16) (MM) Max(tb1,tb2))
Min.Wall Thk. Of Nozz.Neck = Max of (ta, tb)
Applicable Fig. UW-16.1'(c) Fillet Size tn Provided thk(Min)=tn1-Neg.Tol.(mm)
tmin Min of tn1, ts & 19 3.68 Reqd. Provd. Provided Pipe Schedule
tc Min. of 0.7*tmin, 6 2.576 3.632 4 tn1 Provided thk (Nom) (mm)
12.5% NEGATIVE TOLERANCE ON NECK THICKNESS d Finished Opening Size (mm)
do-2*tn+2*C
As per clause UG-36(c)(3)(a), finished openings upto the size 60 mm are exempted from reinforcement calculations.
Acoordingly this nozzle is exempted from reinforcement calculations.
DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)
- Nozzle Mark N7A,N7B AS PER UG-45 OF ASME SEC. VIII DIV.1
- Nozzle Size 40 NB trn1 Req. Thk. Of Int. Press.=P*(d/2)/(S*E-0.6*P)+C (UG
27(C)(1))
- Nozzle Location SHELL trn2 Req. Thk. Of Ext. Press. (As Per UG 28)
P Design Pressure (Kg/cm2(g)) 4.14 ta Max of (trn1,trn2)
T Design Temperature (0C) 90 trb1 Smls. D'end/Shell Thickness For Int. Press.
do Nozzle Outside Dia. (mm) 48.3 trb2 Smls. D'end/Shell Thickness For Ext. Press.
C Corrosion Allowance (mm) 0 trb3 1.5+C (As per UG-16(b))
- Nozzle Material A 106 GR B tb1 Max of (trb1,trb3)
S Allowable Stress (Kg/cm2(g)) 1202.249 tb2 Max of (trb2,trb3)
E Joint Efficiency 1 tb3 Std. Wall Thk. = Sw +C (Ref. UG-45 ) 3.22
ts Element Nom. Thickness (mm) 6 tb Determine Nozz. Thk. = Min(tb3,
FILLET SIZE CALCULATIONS (UW-16) (MM) Max(tb1,tb2))
Min.Wall Thk. Of Nozz.Neck = Max of (ta, tb)
Applicable Fig. UW-16.1'(c) Fillet Size tn Provided thk(Min)=tn1-Neg.Tol.(mm)
tmin Min of tn1, ts & 19 3.68 Reqd. Provd. Provided Pipe Schedule
tc Min. of 0.7*tmin, 6 2.576 3.632 4 tn1 Provided thk (Nom) (mm)
12.5% NEGATIVE TOLERANCE ON NECK THICKNESS d Finished Opening Size (mm)
do-2*tn+2*C
As per clause UG-36(c)(3)(a), finished openings upto the size 60 mm are exempted from reinforcement calculations.
Acoordingly this nozzle is exempted from reinforcement calculations.

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
 12 OF 28
0
05.02.2019

1
0.072
0
0.072
1.77
0
1.5
1.77
1.5
3.22
1.77
1.77
3.22
SCH 40
3.68
41.86

calculations.

1
0.072
0
0.072
1.77
0
1.5
1.77
1.5
3.22
1.77
1.77
3.22
SCH 40
3.68
41.86

calculations.

TCPCPL/01
1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: VT-201 REV. NO.:
ITEM : KNOCK OUT DRUM DATE :
NOZZLE NECK & REINFORCEMENT -N3 (UG-36, UG-37, UG-45)
DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)
- Nozzle Mark N3 AS PER UG-45 OF ASME SEC. VIII DIV.1
- Nozzle Size 50 NB trn1 Req. Thk. Of Int. Press.=P*(d/2)/(S*E-0.6*P)+C (UG
27(C)(1))
- Nozzle Location DISH trn2 Req. Thk. Of Ext. Press. (As Per UG 28)
P Design Pressure (Kg/cm2(g)) 4.14 ta Max of (trn1,trn2)
T Design Temperature (0C) 90 trb1 Smls. D'end/Shell Thickness For Int. Press.
do Nozzle Outside Dia. (mm) 60.3 trb2 Smls. D'end/Shell Thickness For Ext. Press.
C Corrosion Allowance (mm) 0 trb3 1.5+C (As per UG-16(b))
- Nozzle Material A 106 GR B tb1 Max of (trb1,trb3)
S Allowable Stress (Kg/cm2(g)) 1202.249 tb2 Max of (trb2,trb3)
E Joint Efficiency 1 tb3 Std. Wall Thk. = Sw +C (Ref. UG-45 ) 3.42
ts Element Nom. Thickness (mm) 8 tb Determine Nozz. Thk. = Min(tb3,
FILLET SIZE CALCULATIONS (UW-16) (MM) Max(tb1,tb2))
Min.Wall Thk. Of Nozz.Neck = Max of (ta, tb)
Applicable Fig. UW-16.1'(c) Fillet Size tn Provided thk(Min)=tn1-Neg.Tol.(mm)
tmin Min of tn1, ts & 19 3.91 Reqd. Provd. Provided Pipe Schedule
tc Min. of 0.7*tmin, 6 2.737 3.859 4 tn1 Provided thk (Nom) (mm)
12.5% NEGATIVE TOLERANCE ON NECK THICKNESS d Finished Opening Size (mm)
do-2*tn+2*C
As per clause UG-36(c)(3)(a), finished openings upto the size 60 mm are exempted from reinforcement calculations.
Acoordingly this nozzle is exempted from reinforcement calculations.

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
 13 OF 28
0
05.02.2019

1
0.092
0
0.092
1.77
0
1.5
1.77
1.5
3.42
1.77
1.77
3.42
SCH 40
3.91
53.46

calculations.

TCPCPL/01
1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: VT-201 REV. NO.:
ITEM : KNOCK OUT DRUM DATE :
NOZZLE NECK & REINFORCEMENT -N4 (UG-36, UG-37, UG-45)
DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)
- Nozzle Mark N4 AS PER UG-45 OF ASME SEC. VIII DIV.1
- Nozzle Size 80 NB trn1 Req. Thk. Of Int. Press.=P*(d/2)/(S*E-0.6*P)+C (UG
27(C)
- Nozzle Location DISH trn2 Req. Thk. Of Ext. Press. (As Per UG 28)
P Design Pressure (Kg/cm2(g)) 4.14 ta Max of (trn1,trn2)
T Design Temperature (0C) 90 trb1 Smls. D'end/Shell Thickness For Int. Press.
do Nozzle Outside Dia. (mm) 88.9 trb2 Smls. D'end/Shell Thickness For Ext. Press.
C Corrosion Allowance (mm) 0 trb3 1.5+C (As per UG-16(b))
- Nozzle Material A 234 GR WPB tb1 Max of (trb1,trb3)
S Allowable Stress (Kg/cm2(g)) 1202.249 tb2 Max of (trb2,trb3)
E Joint Efficiency 1 tb3 Std. Wall Thk. = Sw +C (Ref. UG-45 ) 4.8
ts Element Nom. Thickness (mm) 8 tb Determine Nozz. Thk. = Min(tb3,
FILLET SIZE CALCULATIONS (UW-16) (MM) Max(tb1,tb2))
Min.Wall Thk. Of Nozz.Neck = Max of (ta,
Applicable Fig. UW-16.1'(c) Fillet Size tn tb)
Provided thk(Min)=tn1-Neg.Tol.(mm)
tmin Min of tn1, ts & 19 5.49 Reqd. Provd. Provided Pipe Schedule
tc Min. of 0.7*tmin, 6 3.843 5.419 6 tn1 Provided thk (Nom) (mm)
12.5% NEGATIVE TOLERANCE ON NECK THICKNESS d Finished Opening Size (mm)
do-2*tn+2*C
As per clause UG-36(c)(3)(a), finished openings upto the size 60 mm are exempted from reinforcement calculations.
Acoordingly this nozzle is exempted from reinforcement calculations.
DESIGN INPUT REINFORCEMENT CALCULATIONS
tn Nozzle Wall Thickness (mm) 4.8 AS PER UG-37 OF ASME SEC. VIII DIV.1
tr Required Element tickness (mm) 1.765 Required Area (mm2)
(As per UG-37(a)) A d*tr*F+2*tn*tr*F*(1-fr1)
t Specified Element thkickness 8 Area Available in Element, mm2)
trn (mm)
Reqd. thk. Of Nozzle (mm) 0.137 A1a d*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
h Inside Proj. of Nozzle (mm) 0 A1b 2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-
ti Thk. Of Inside Proj.of Nozzle 0 A1 fr1)
Maximum of (A1a,A1b)
E1 (mm)
For Opening in Solid Plate 1 Area Available in Nozzle Outward Projection (mm2)
F Correction Factor 1 A2a 5*(tn-trn)*fr2*t
fr1 Strength Reqd.Factor=Sn/Sv 0.87 A2b 2*(tn-trn)*(2.5*tn+te)*fr2
fr2 Strength Reqd.Factor=Sn/Sv 0.87 A2 Minimum of (A2a,A2b)
fr3 Strength Reqd.Factor=Min(Sn/Sv or Sp/Sv) 0.87 Area Available in Nozzle Inward Projection (mm2)
fr4 Strength Reqd. Factor = Sp/Sv 1 A3a 5*t*ti*fr2
A3b 5*ti*ti*fr2
FILLET SIZE CALCULATIONS (UW-16) (mm) A3c 2*h*ti*fr2
Applicable Fig.UW-16.1(q) Fillet Size (Noz.) A3 Minimum of (A3a,A3b,A3c)
tmin Min. of tn1, t, & 19 4.804 Reqd. Provd. Area Available in Nozzle Welds (mm2)
4.756 5 leg1 Outward Nozzle Weld Leg Size (mm)
tc Min of 0.7*tmin,6 3.396 Fillet Size (RF Pad) leg2 Inward Nozzle Weld Leg Size (mm)
3.363 4 leg3 Outer R.F.Pad Leg Size (mm)
All dimensions for reinforcement calculations are A41 For Outward Weld=(leg1)2*fr3 (mm2)
in coroded condition A42 For RF Pad Weld=(leg3)2*fr4 (mm2)
CONCLUSION : A43 For Inward Weld = (leg2)2*fr2 (mm2)
Area Available in R F Pad (mm2)
Dpm Max.of (d+2*tn+2*t-2*leg3,2*d-2*leg3)
Dp (mm)
Diameter of RF Pad (mm)
te Thickness of RF Pad (mm)
A5 (Min of Dp & Dpm-d-2*tn)*te*fr4 (mm2)
Provided Area (mm2)
Atp A1+A2+A3+A41+A42+A43+A5
PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.:
DATE 05.02.2019 DATE DOC. NO.:
Check wheather YES
Atp>A
Whether Nozzle is YES
properly reinforced?
 SHT NO.: 14 OF 28
REV. NO.: 0
DATE : 05.02.2019

ONS (mm)
. VIII DIV.1
*(d/2)/(S*E-0.6*P)+C (UG 0.137
ss. (As Per UG 28) 0
0.137
ickness For Int. Press. 1.77
ickness For Ext. Press. 0
(b)) 1.5
1.77
1.5
(Ref. UG-45 ) 4.8 4.8
. = Min(tb3, 1.77
zz.Neck = Max of (ta, 1.77
n1-Neg.Tol.(mm) 4.8
ule SCH 40
mm) 5.49
e (mm) 79.29

ment calculations.

ATIONS
. VIII DIV.1

-fr1) 142.184
)
E1*t-F*tr)*(1-fr1) 486.574
2*tn*(E1*t-F*tr)*(1- 151.867
1b) 486.574
ard Projection (mm2)
162.414
)*fr2 227.456
2b) 162.414
d Projection (mm2)
0
0
0
3b,A3c) 0
(mm2)
d Leg Size (mm) 5
Leg Size (mm) 0
ze (mm) 4
eg1)2*fr3 (mm2) 21.75
g3)2*fr4 (mm2) 16
eg2)2*fr2 (mm2) 0
2)
2*leg3,2*d-2*leg3) 150.585
mm) 190
(mm) 8
-2*tn)*te*fr4 (mm2) 808.8

42+A43+A5 1495.538
TCPCPL/01
1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: VT-201 REV. NO.:
ITEM : KNOCK OUT DRUM DATE :
NOZZLE NECK & REINFORCEMENT -N1, N2 (UG-36, UG-37, UG-45)
DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)
- Nozzle Mark N1,N2 AS PER UG-45 OF ASME SEC. VIII DIV.1
- Nozzle Size 100 NB trn1 Req. Thk. Of Int. Press.=P*(d/2)/(S*E-0.6*P)+C (UG
27(C)
- Nozzle Location DISH trn2 Req. Thk. Of Ext. Press. (As Per UG 28)
P Design Pressure (Kg/cm2(g)) 4.14 ta Max of (trn1,trn2)
T Design Temperature (0C) 90 trb1 Smls. D'end/Shell Thickness For Int. Press.
do Nozzle Outside Dia. (mm) 114.3 trb2 Smls. D'end/Shell Thickness For Ext. Press.
C Corrosion Allowance (mm) 0 trb3 1.5+C (As per UG-16(b))
- Nozzle Material A 106 GR B tb1 Max of (trb1,trb3)
S Allowable Stress (Kg/cm2(g)) 1202.249 tb2 Max of (trb2,trb3)
E Joint Efficiency 1 tb3 Std. Wall Thk. = Sw +C (Ref. UG-45 ) 5.27
ts Element Nom. Thickness (mm) 8 tb Determine Nozz. Thk. = Min(tb3,
FILLET SIZE CALCULATIONS (UW-16) (MM) Max(tb1,tb2))
Min.Wall Thk. Of Nozz.Neck = Max of (ta,
Applicable Fig. UW-16.1'(c) Fillet Size tn tb)
Provided thk(Min)=tn1-Neg.Tol.(mm)
tmin Min of tn1, ts & 19 6.02 Reqd. Provd. Provided Pipe Schedule
tc Min. of 0.7*tmin, 6 4.214 5.942 6 tn1 Provided thk (Nom) (mm)
12.5% NEGATIVE TOLERANCE ON NECK THICKNESS d Finished Opening Size (mm)
do-2*tn+2*C
As per clause UG-36(c)(3)(a), finished openings upto the size 60 mm are exempted from reinforcement calculations.
Acoordingly this nozzle is exempted from reinforcement calculations.
DESIGN INPUT REINFORCEMENT CALCULATIONS
tn Nozzle Wall Thickness (mm) 5.27 AS PER UG-37 OF ASME SEC. VIII DIV.1
tr Required Element tickness (mm) 1.765 Required Area (mm2)
(As per UG-37(a)) A d*tr*F+2*tn*tr*F*(1-fr1)
t Specified Element thkickness 8 Area Available in Element, mm2)
trn (mm)
Reqd. thk. Of Nozzle (mm) 0.179 A1a d*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
h Inside Proj. of Nozzle (mm) 0 A1b 2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-
ti Thk. Of Inside Proj.of Nozzle 0 A1 fr1)
Maximum of (A1a,A1b)
E1 (mm)
For Opening in Solid Plate 1 Area Available in Nozzle Outward Projection (mm2)
F Correction Factor 1 A2a 5*(tn-trn)*fr2*t
fr1 Strength Reqd.Factor=Sn/Sv 0.87 A2b 2*(tn-trn)*(2.5*tn+te)*fr2
fr2 Strength Reqd.Factor=Sn/Sv 0.87 A2 Minimum of (A2a,A2b)
fr3 Strength Reqd.Factor=Min(Sn/Sv or Sp/Sv) 0.87 Area Available in Nozzle Inward Projection (mm2)
fr4 Strength Reqd. Factor = Sp/Sv 1 A3a 5*t*ti*fr2
A3b 5*ti*ti*fr2
FILLET SIZE CALCULATIONS (UW-16) (mm) A3c 2*h*ti*fr2
Applicable Fig.UW-16.1(q) Fillet Size (Noz.) A3 Minimum of (A3a,A3b,A3c)
tmin Min. of tn1, t, & 19 5.268 Reqd. Provd. Area Available in Nozzle Welds (mm2)
5.215 6 leg1 Outward Nozzle Weld Leg Size (mm)
tc Min of 0.7*tmin,6 3.724 Fillet Size (RF Pad) leg2 Inward Nozzle Weld Leg Size (mm)
3.687 4 leg3 Outer R.F.Pad Leg Size (mm)
All dimensions for reinforcement calculations are A41 For Outward Weld=(leg1)2*fr3 (mm2)
in coroded condition A42 For RF Pad Weld=(leg3)2*fr4 (mm2)
CONCLUSION : A43 For Inward Weld = (leg2)2*fr2 (mm2)
Area Available in R F Pad (mm2)
Dpm Max.of (d+2*tn+2*t-2*leg3,2*d-2*leg3)
Dp (mm)
Diameter of RF Pad (mm)
te Thickness of RF Pad (mm)
A5 (Min of Dp & Dpm-d-2*tn)*te*fr4 (mm2)
Provided Area (mm2)
Atp A1+A2+A3+A41+A42+A43+A5
PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.:
DATE 05.02.2019 DATE DOC. NO.:
Check wheather YES
Atp>A
Whether Nozzle is YES
properly reinforced?
 SHT NO.: 15 OF 28
REV. NO.: 0
DATE : 05.02.2019

ONS (mm)
. VIII DIV.1
*(d/2)/(S*E-0.6*P)+C (UG 0.179
ss. (As Per UG 28) 0
0.179
ickness For Int. Press. 1.77
ickness For Ext. Press. 0
(b)) 1.5
1.77
1.5
(Ref. UG-45 ) 5.27 5.27
. = Min(tb3, 1.77
zz.Neck = Max of (ta, 1.77
n1-Neg.Tol.(mm) 5.27
ule SCH 40
mm) 6.02
e (mm) 103.77

ment calculations.

ATIONS
. VIII DIV.1

-fr1) 185.599
)
E1*t-F*tr)*(1-fr1) 638.4
2*tn*(E1*t-F*tr)*(1- 156.898
1b) 638.4
ard Projection (mm2)
177.085
)*fr2 258.267
2b) 177.085
d Projection (mm2)
0
0
0
3b,A3c) 0
(mm2)
d Leg Size (mm) 6
Leg Size (mm) 0
ze (mm) 4
eg1)2*fr3 (mm2) 31.32
g3)2*fr4 (mm2) 16
eg2)2*fr2 (mm2) 0
2)
2*leg3,2*d-2*leg3) 199.53
mm) 225
(mm) 8
-2*tn)*te*fr4 (mm2) 885.6

42+A43+A5 1748.404
TCPCPL/01
1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: VT-201 REV. NO.:
ITEM : KNOCK OUT DRUM DATE :
NOZZLE NECK & REINFORCEMENT -M1 (UG-36, UG-37, UG-45)
DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)
- Nozzle Mark N11 AS PER UG-45 OF ASME SEC. VIII DIV.1
- Nozzle Size 300 NB trn1 Req. Thk. Of Int. Press.=P*(d/2)/(S*E-0.6*P)+C (UG
27(C)
- Nozzle Location DISH trn2 Req. Thk. Of Ext. Press. (As Per UG 28)
P Design Pressure (Kg/cm2(g)) 4.14 ta Max of (trn1,trn2)
T Design Temperature (0C) 90 trb1 Smls. D'end/Shell Thickness For Int. Press.
do Nozzle Outside Dia. (mm) 323.8 trb2 Smls. D'end/Shell Thickness For Ext. Press.
C Corrosion Allowance (mm) 0 trb3 1.5+C (As per UG-16(b))
- Nozzle Material A 106 GR B tb1 Max of (trb1,trb3)
S Allowable Stress (Kg/cm2(g)) 1202.249 tb2 Max of (trb2,trb3)
E Joint Efficiency 1 tb3 Std. Wall Thk. = Sw +C (Ref. UG-45 ) 8.34
ts Element Nom. Thickness (mm) 8 tb Determine Nozz. Thk. = Min(tb3,
FILLET SIZE CALCULATIONS (UW-16) (MM) Max(tb1,tb2))
Min.Wall Thk. Of Nozz.Neck = Max of (ta,
Applicable Fig. UW-16.1'(c) Fillet Size tn tb)
Provided thk(Min)=tn1-Neg.Tol.(mm)
tmin Min of tn1, ts & 19 10 Reqd. Provd. Provided Pipe Schedule
tc Min. of 0.7*tmin, 6 6 8.46 9 tn1 Provided thk (Nom) (mm)
12.5% NEGATIVE TOLERANCE ON NECK THICKNESS d Finished Opening Size (mm)
do-2*tn+2*C
As per clause UG-36(c)(3)(a), finished openings upto the size 60 mm are exempted from reinforcement calculations.
Acoordingly this nozzle is exempted from reinforcement calculations.
DESIGN INPUT REINFORCEMENT CALCULATIONS
tn Nozzle Wall Thickness (mm) 10 AS PER UG-37 OF ASME SEC. VIII DIV.1
tr Required Element tickness (mm) 1.765 Required Area (mm2)
(As per UG-37(a)) A d*tr*F+2*tn*tr*F*(1-fr1)
t Specified Element thkickness 8 Area Available in Element, mm2)
trn (mm)
Reqd. thk. Of Nozzle (mm) 0.524 A1a d*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
h Inside Proj. of Nozzle (mm) 0 A1b 2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-
ti Thk. Of Inside Proj.of Nozzle 0 A1 fr1)
Maximum of (A1a,A1b)
E1 (mm)
For Opening in Solid Plate 1 Area Available in Nozzle Outward Projection (mm2)
F Correction Factor 1 A2a 5*(tn-trn)*fr2*t
fr1 Strength Reqd.Factor=Sn/Sv 0.87 A2b 2*(tn-trn)*(2.5*tn+te)*fr2
fr2 Strength Reqd.Factor=Sn/Sv 0.87 A2 Minimum of (A2a,A2b)
fr3 Strength Reqd.Factor=Min(Sn/Sv or Sp/Sv) 0.87 Area Available in Nozzle Inward Projection (mm2)
fr4 Strength Reqd. Factor = Sp/Sv 1 A3a 5*t*ti*fr2
A3b 5*ti*ti*fr2
FILLET SIZE CALCULATIONS (UW-16) (mm) A3c 2*h*ti*fr2
Applicable Fig.UW-16.1(q) Fillet Size (Noz.) A3 Minimum of (A3a,A3b,A3c)
tmin Min. of tn1, t, & 19 8 Reqd. Provd. Area Available in Nozzle Welds (mm2)
7.92 8 leg1 Outward Nozzle Weld Leg Size (mm)
tc Min of 0.7*tmin,6 5.656 Fillet Size (RF Pad) leg2 Inward Nozzle Weld Leg Size (mm)
5.6 6 leg3 Outer R.F.Pad Leg Size (mm)
All dimensions for reinforcement calculations are A41 For Outward Weld=(leg1)2*fr3 (mm2)
in coroded condition A42 For RF Pad Weld=(leg3)2*fr4 (mm2)
CONCLUSION : A43 For Inward Weld = (leg2)2*fr2 (mm2)
Area Available in R F Pad (mm2)
Dpm Max.of (d+2*tn+2*t-2*leg3,2*d-2*leg3)
Dp (mm)
Diameter of RF Pad (mm)
te Thickness of RF Pad (mm)
A5 (Min of Dp & Dpm-d-2*tn)*te*fr4 (mm2)
Provided Area (mm2)
Atp A1+A2+A3+A41+A42+A43+A5
PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.:
DATE 05.02.2019 DATE DOC. NO.:
Check wheather YES
Atp>A
Whether Nozzle is YES
properly reinforced?
 SHT NO.: 16 OF 28
REV. NO.: 0
DATE : 05.02.2019

ONS (mm)
. VIII DIV.1
*(d/2)/(S*E-0.6*P)+C (UG 0.524
ss. (As Per UG 28) 0
0.524
ickness For Int. Press. 1.77
ickness For Ext. Press. 0
(b)) 1.5
1.77
1.5
(Ref. UG-45 ) 8.34 8.34
. = Min(tb3, 1.77
zz.Neck = Max of (ta, 1.77
n1-Neg.Tol.(mm) 10
ule --
mm) 10
e (mm) 303.8

ment calculations.

ATIONS
. VIII DIV.1

-fr1) 540.904
)
E1*t-F*tr)*(1-fr1) 1877.876
2*tn*(E1*t-F*tr)*(1- 208.237
1b) 1877.876
ard Projection (mm2)
329.777
)*fr2 676.043
2b) 329.777
d Projection (mm2)
0
0
0
3b,A3c) 0
(mm2)
d Leg Size (mm) 8
Leg Size (mm) 0
ze (mm) 6
eg1)2*fr3 (mm2) 55.68
g3)2*fr4 (mm2) 36
eg2)2*fr2 (mm2) 0
2)
2*leg3,2*d-2*leg3) 595.6
mm) 425
(mm) 8
-2*tn)*te*fr4 (mm2) 809.6

42+A43+A5 3108.933
TCPCPL/01
1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.: 17 OF 28
ITEM NO.: VT-201 REV. NO.: 0
ITEM : KNOCK OUT DRUM DATE : 05.02.2019
FLANGE RATING CHECK (UG-44, ASME B16.5)
FLANGE RATING CHECK :
AS PER UG-44, FLANGES AS PER ASME B 16.5 ARE ACCEPTABLE

DESCRIPTION UNIT VALUE FOR

SHELL
STANDARD FOR FLANGES - ASME B 16.5
SELECTED RATING - 150#
MATERIAL - SA 105
MATERIAL GROUP - 1.1
DESIGN TEMPERATURE C° 90
ALLOWABLE PRESSURE FOR SELECTED RATING Kg/cm2(g) 18.33
DESIGN PRESSURE INCLUDING STATIC HEAD (MAX.) Kg/cm2(g) 4.14
CONCLUSION - SAFE

PRPD & CHKD BY: KAUSHAL LAPPROVED BY JOB NO.: TCPCPL/01

DATE PATE
05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.: 18 OF 28
ITEM NO.: VT-201 REV. NO.: 0
ITEM : KNOCK OUT DRUM DATE : 05.02.2019
POST FORMING HEAT TREATMENT (UCS-79)
AS OER UCS-79(D), AFTER COLD FORMING, HEAT TRETMENT IS REQUIRED WHEN
THE RESULTING EXTREME FIBER ELONGATION IS MORE THAN 5% AND ANY OF
FOLLOWING CONDITION EXIST :

SR. NO. CONDITION APPLICABLE

1 LETHAL SERVICE NO
2 WHEATHER MATERIAL REQUIRES IMPACT TESTING NO
3 PART THICKNESS EXCEEDS ⅝" (16 MM) BEFORE COLD FORMING NO
4 REDUCTION IN THK. BY COLD FORMING IS MORE THAN 10% AT ANY YES
LOCATION WHERE THE EXTREME FIBRE ELONGATION EXCEEDS 5%
(REF.PAGE 11)

5 THE FORMING TEMEPRATURE IS BETWEEN 250 - 9500F (121 -482 0C) NO

PERCENTAGE EXTREME FIBER ELONGATION :
CYLINDRICAL SHELLS :

PART MATERIAL THICKNESS ID AFTER FINAL C/L ORIGINAL EXT.FIB.EL

O
t FORMING RADIUS (Rf) RADIUS (Ro) NG. %
MM MM MM MM

SHELL SA 516 GR 70 6 1200 603 INFINITY 0.498

- SINCE EXTREME FIBER ELONGATION IS LESS THAN 5%, STRESS RELIEVING AFTER FORMING IS NOT
REQUIRED FOR ABOVE PARTS
- % EXTREME FIBER ELONGATION FOR CYLINDRICAL SHELL = 50*t * Rf
Rf Ro
DISHED ENDS :

PART MATERIAL THICKNESS ID AFTER FINAL C/L ORIGINAL EXT.FIB.EL

O
t FORMING RADIUS (Rf) RADIUS (Ro) NG. %
MM MM MM MM

BOTTOM SA 516 GR 70 8 204 208 INFINITY 2.885

D'END
TOP D'END SA 516 GR 70 8 204 208 INFINITY 2.885

- SINCE EXTREME FIBER ELONGATION IS LESS THAN 5%, STRESS RELIEVING AFTER FORMING IS NOT
REQUIRED FOR ABOVE PARTS

PRPD & CHKD BY: KAUSHAL LAPPROVED BY JOB NO.: TCPCPL/01

DATE PATE
05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
 18 OF 28
0
05.02.2019

PLICABLE

O
O
O
ES

SR. REQD.
(Yes/No)

NO

IS NOT

SR. REQD.
(Yes/No)

NO

NO

IS NOT

PCPL/01
28-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.: 19 OF 28
ITEM NO.: VT-201 REV. NO.: 0
ITEM : KNOCK OUT DRUM DATE : 05.02.2019
IMPACT TEST REQUIREMENTS (UCS-66)
AS PER UG-20(f), IMPACT TESTING AS PER UG-84 IS NOT REQUIRED FOR PRESSURE VESSEL MATERIAL
WHICH IS SATISFY ALL OF THE FOLLOWING :

SR. NO. CONDITION CONDITION

SATISIFIED?

1 MATERIAL IS LIMITED TO P NO. 1, GR. NO.1 & 2 YES

THICKNESS IS LESS THAN 13 MM FOR MATERIAL LISTED IN CURVE-A OF FIG.UCS-
66
THICKNESS IS LESS THAN 25 MM FOR MATERIAL LISTED IN CURVE-B,C,D OF FIG.UCS-66
2 THE VESSEL IS HYDRAULICALLY TESTED AS PER UG-99(b) OR (c) OR 27-4 YES

3 DESIGN TEMPERATURE IS NO WARMER THAN 3450C NOR COLDER THAN -290C YES

4 THE THERMAL OR MECHANICAL SHOCK LOADING ARE NOT CONTROLLING YES

DESIGN
REQUIREMENTS (UG-22)
5 CYCLICAL LOADING IS NOT A CONTROLLING DESIGN REQUIREMENT (UG-22) YES

AS ALL ABOVE CONDITIONS ARE SATISIFIED, REQUIREMENTS OF UCS-66 NEED

NOT BE CHECKED.
CONCLUSION:
IMPECT TESTING IS NOT REQUIRED.

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.: 20 OF 28
ITEM NO.: VT-201 REV. NO.: 0
ITEM : KNOCK OUT DRUM DATE : 05.02.2019
PWHT REQUIREMENTS (UW-2, UCS-56, UCS-68)
POST WELD HEAT TREATMENT IS REQUIRED WHEN ANY OF FOLLOWING CONDITION EXIST:

SR.NO. APPLICABLE CLAUSE DESCRIPTION APPLICABLE REMARKS

1 UW-2(a) LETHAL SERVICE NO

2 UW-2(c) UNFIRED STEAM BOILER WITH DESIGN NO

PRESSURE EXCEEDING 50 PSI

3 USC-68(b) IF MDMT IS COLDER THAN -550F (-480C) NO

AND THE COINCIDENT RATIO DEFINED
IN
FIG.UCS-66.1 IS 0.35 OR GREATER
4 USC-56 MATERIAL OVER 1¼" (32 MM) NOMINAL NO
THICKNESS AS DEFINED IN UW-40(f)

HENCE, POST WELD HEAT TREATMENT IS NOT REQUIRED.

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.: 21 OF 28
ITEM NO.: VT-201 REV. NO.: 0
ITEM : KNOCK OUT DRUM DATE : 05.02.2019
HYDROSTATIC TEST PRESSURE (UG-99b(36))

FOR VERTICAL POSITION OF EQUIPMENT ( SHELL SIDE)

DESIGN PRESSURE AT TOP P KG/CM2 (g) 4.14
MINIMUM STRESS RATIO ( REF. PAGE NO.6) (Sh/S)MIN - 1.00
AS PER UG-99(b) OF ASME SEC. VIII DIV. 1, Pht KG/CM2 (g) 5.4
HYDROSTATIC TEST PRESSURE AT THE TOP BAR (g) 5.3
= 1.3*P*(Sh/S)MIN

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.: 22 OF 28
ITEM NO.: VT-201 REV. NO.: 0
ITEM : KNOCK OUT DRUM DATE : 05.02.2019
WIND LOAD CALCULATIONS (IS:875 (PART 3))
AS PER IS : 875 PART 3
DESCRIPTION SYMBOL UNIT VALUE
BASIC WIND SPEED Vb M/SEC 44
PROBABILITY FACTOR (RISK CO-EFFICIENT) K1 - 1
TERRAIN, HT. & STRCT. SIZE FACTOR K2 - 1
TOPOGRAPHY FACTOR K3 - 1
INSULATION THICKNESS Ti MM 0
OUTSIDE DIAMETER INCLUDING INSULATION THICKNESS D M 1.2
WIND RESISTING DIAMETER = 1.2*D ** Do M 1.44
WIND RESISTING HEIGHT H M 3.2
OVERALL LENGTH L M 3.4
FORCE CO-EFFICIENT Cf - 0.7
DESIGN WIND SPEED = K1 * K2 * K3 * Vb Vz M/SEC 44
WIND PRSEEURE = 0.6*Vz2 Pz1 N/M2 1161.6
KG/M2 118.5
MINIMUM WIND PRESSURE TO BE CONSIDERED (AS PER CLIENT) Pz2 KG/M2 -
DESIGN PRESSURE = MAX OF Pz1 & Pz2 Pz KG/M2 118.5
WIND RESISTING AREA FOR TRANSVERSE FORCE=L*H AfT M2 10.88
WIND RESISTING AREA FOR LONGITUDINAL FORCE=H*Do AfL M2 4.608
WIND TRANSVERSE FORCE AT BASE = Cf * Pz * AfT FTW KG 902.496
WIND TRANSVERSE MOMENT AT BASE = FTW * H/2 MTW KG.M 1443.994
WIND LONGITUDINAL FORCE AT BASE = Cf * Pz * AfL FLW KG 382.234
WIND LONGITUDINAL MOMENT AT BASE = FLW * H/2 MLW KG.M 611.574
** TO TAKE CARE OF EXTERNALS
WIND LOAD FOR VARIOUS CONDITIONS:

UNIT OPERATING TEST EMPTY

TRANS LONG. TRANS LONG. TRANS
WIND LOAD KG 902.5 382.23 451.25 191.12 902.5
WIND MOMENT KG.M 1443.99 611.57 722 305.79 1443.99
NOTES:
1. DURING TEST CONDITION, WIND LOADS SHALL BE CONSIDERED AS 50 % OF THE
VALUES DURING OPERTAION CONDITION. ACCODRINGLY, ABOVE VALUES DURING
TEST ARE REDUCED.

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
 22 OF 28
0
05.02.2019

VALUE
44
1
1
1
0
1.2
1.44
3.2
3.4
0.7
44
1161.6
118.5
-
118.5
10.88
4.608
902.496
1443.994
382.234
611.574

EMPTY
LONG.
382.23
611.57

PCPL/01
28-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.: 23 OF 28
ITEM NO.: VT-201 REV. NO.: 0
ITEM : KNOCK OUT DRUM DATE : 05.02.2019
SEISMIC LOAD CALCULATIONS (IS:1893)
AS PER IS : 1893
DESCRIPTION SYMBOL UNIT VALUE
OPERTAING WEIGHT Wo KG 3200
EMPTY WEIGHT We KG 1200
TEST WEIGHT Wh KG 3575
SEISMIC ZONE - IV
BASIC SEISMIC COEFFICIENT αo - 0.05
COEFF.FOR DIFF.SOIL-FOUNDATION SYSTEM β - 1.5
IMPOTANCE FACTOR l - 2
HORIZONTAL SEISMIC CO-EFF. = β * l * αo αh - 0.15
HEIGHT OF VESSEL ABOVE G.L. H M 3.2
SEISMIC LOAD FOR VARIOUS CONDITIONS:
DESCRIPTION UNIT OPERATING TEST EMPTY

W = WEIGHT KG 3200 3575 1200

Fe = SEISMIC FORCE AT BASE = αh * W KG 480 0 180
Me = SEISMIC MOMENT AT BASE = Fe*H/2 KG-M 768 0 288
NOTES:
1. DURING TEST CONDITION, SEISMIC LOADS SHALL BE CONSIDERED AS 0 % OF THE
FULL VALUES DURING THAT CONDITION. ACCODRINGLY, ABOVE VALUES DURING
TEST ARE REDUCED.
2. SEISMIC FORCES WILL BE SAME IN BOTH TRANSVERSE & LONITUDINAL DIRECTIONS.

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: VT-201 REV. NO.:
ITEM : KNOCK OUT DRUM DATE :
LIFTING LUG DESIGN
DESCRIPTION SYMBOL UNIT
EMPTY WEIGHT We KG
SHOCK FACTOR Sf -
ERECTION WEIGHT FOR DESIGN = We * Sf WER KG
NO OF LIFTING LUGS N -
LOAD ALONG SLING LINE = WER / N F KG
WIDTH OF LIFTING LUG AT HOLE CENTER b MM
WIDTH OF LIFTING LUG AT BASE b1 MM
THICHNESS OF LIFTING LUG t MM
HOLE DIAMETER d MM
HOLE LOCATION FROM BASE OF LUG L MM
MATERIAL - -
ALLOWABLE STRESS FOR TENSION S KG/CM2
ALLOWABLE STRESS FOR BEARING = S SB KG/CM2
ALLOWABLE STRESS FOR SHEAR = 3/4 * S SS KG/CM2
ALLOWABLE STRESS FOR BENDING = 2/3 * fy Sb KG/CM2

DESIGN FOR SHEAR

σs = F / { 2* { ( b/2 - d/2 ) * t }
= 184.62 KG/CM2
AS ACTUAL STRESS < ALLOWBLE STRESS , DESIGN IS SAFE

DESIGN FOR BEARING

σΒ = F / ( d * t )
= 342.86 KG/CM2
AS ACTUAL STRESS < ALLOWBLE STRESS , DESIGN IS SAFE

DESIGN FOR BENDING

SECTION MODULUS 'Z' = t * b1² / 6
= 26.0 CM³
σb = F *l/z
= 345.60 KG/CM2
AS ACTUAL STRESS < ALLOWBLE STRESS , DESIGN IS SAFE

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
 24 OF 28
0
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VALUE
1200
2
2400
3
1200
100
125
10
35
75
IS 2062
1194
1194
896
1699

TCPCPL/01
1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: VT-201 REV. NO.:
ITEM : KNOCK OUT DRUM DATE :
LEG SUPPORT DESIGN
DESIGN INPUT ( USA AISC 1989 STEEL TABLE )
DESCRIPTION SYMBOL UNIT
NUMBER OF SUPPORT LEGS Nlug NOS.
CROSS SECTIONAL AREA FOR PIPE Aleg CM2
OVERALL LEG LENGTH - CM
EFFECTIVE LEG LENGTH Leglen CM
SECTION INERTIA ( STRONG AXIS ) - CM⁴
SECTION INERTIA ( WEAK AXIS ) - CM⁴
SECTION MODULUS ( STRONG AXIS ) - MM³
SECTION MODULUS ( WEAK AXIS ) - MM³
RADIUS OF GYRATION ( STRONG AXIS ) - MM
RADIUS OF GYRATION ( WEAK AXIS ) - MM
OVERTURNING MOMENT AT TOP OF LEGS - KG-M
TOTAL WEIGHT LOAD AT TOP OF LEGS W KG
TOTAL SHEAR FORCE AT TOP OF LEGS - KG
ADDITIONAL FORCE INLEG DUE TO BRACING Fa KG
OCCASIONAL LOAD FACTOR Occ -
EFFECTIVE LEG END CONDITION FACTOR k -
PIPE LEG INSIDE DIAMETER Pid MM
PIPE LEG OUTSIDE DIAMETER Pod MM
PAD WIDTH ALONG CIRCUMFERENCE C1 MM
PAD LENGTH ALONG VESSEL AXIS C2 MM
PAD THICKNESS Cpad MM
MAXIMUM SHEAR AT TOP OF ONE LEG
Vleg = (Max ( Wind,Seismic ) + Fa ) * ( Imax / Itot ) Vleg KG

AXIAL COMPRESSION, LEG FUTHEST

Sma = ((W / Nleg ) + ( Mleg / Nleg * Rn )) / Aleg ) Sma KG/CM2
#REF! -42698.87 #REF! #REF! #REF! #REF!
AXIAL COMPRESSION, LEG CLOSEST
Sva = ( W / Nleg ) / Aleg Sva KG/CM2

ALLOWABLE COMP. FOR THE SELECTED LEG (KL/r < Cc )

Sa = Occ * ( 1-(Kl/r)² / ( 2+Cc²)) * Fy Sa KG/CM2

BENDING AT THE BOTTOM OF THE LEG CLOSEST

S = ( Vleg * Leg * 12 / Smdsa ) S KG/CM2

ALLOWABLE BENDING STRESS

Sb = ( 0.6 * Fy * Occ ) Sb KG/CM2
PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
 25 OF 28
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VALUE
4
51.95
79
71
1618.14
1618.14
192636.03
192636.03
55.8
55.8
107
1362.1
116.8
0
1.33
1
147
168
200
200
8

29.2

9.13
17999

6.55

1970.01

10.76

2024.33
TCPCPL/01
1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: VT-201 REV. NO.:
ITEM : KNOCK OUT DRUM DATE :
LEG SUPPORT DESIGN
DESIGN INPUT ( USA AISC 1989 STEEL TABLE )
Bolting Size Requirement for Leg Baseplates :
Baseplate Material SA/IS 2062
Baseplate Allowable Stress SBA 1195.20 kgf/cm²
Baseplate Length B 250.0000 mm
Baseplate Width D 250.0000 mm
Baseplate Thickness BTHK 12.0000 mm
Leg Dimension Along Baseplate Length d 168.0000 mm
Leg Dimension Along Baseplate Width b 168.0000 mm
Dist. from the Leg Edge to Bolt Hole Center z 30.0000 mm
Bolt Material SA-307 B
Bolt Allowable Stress STBA 492.15 kgf/cm²
Anchor Bolt Nominal Diameter BOD 20.0000 mm
Number of Anchor Bolts in Tension per Leg NB 2
Total Number of Anchors Bolt per Leg NBT 4
Ultimate 28-day Concrete Strength FCPRIME 210.921 kgf/cm²
LEG BASEPLATE and BOLTING Analysis, including Moments
Pipe Leg
Base Plate Available Area (AA):
=B*D
= 250 * 250
= 625.00 cm²
Clearance Between The Bolt And The Leg Edge (BCL):
= z - BOD / 2
= 30 - 20/2
= 20.00 mm
Moment at Baseplate (MOMENT):
= Vleg * Lleg
= 29.2 * 79
= 23.07 kgf-m.
Axial Load on the baseplate (P):
= Empty Weight per leg (as Wind + Empty case is controlling)
= 174.73 kgf
Eccentricity (e):
= MOMENT * Conv_Factor / P
= 23.07 *100000.02/17
= 132.03 mm > D/6 [Plate Uplift Condition]

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
 26 OF 28
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TCPCPL/01
1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: VT-201 REV. NO.:
ITEM : KNOCK OUT DRUM DATE :
LEG SUPPORT DESIGN
DESIGN INPUT ( USA AISC 1989 STEEL TABLE )
a = (MAX[B,D] - 0.707 * Pod) / 2
= (250 - 0.707 * 168 )/2
= 65.61 mm
Modular Ratio Of Steel/Concrete (n):
= ES / EC
= 2074056/219500
= 9.45
F = 0.5 * d + z
= 0.5 * 168 + 30
= 114.00 mm
K1 = 3.0 (e - 0.5*D)
= 3.0 (132 - 0.5*250 )
= 21.08
K2 = 6 * n * Ast / B * (F + e)
= 6 * 9.449 * 4.341/250 * (114 + 132 )
= 242.20
K3 = -K2 * (0.5 * D + F)
= -242.2 * (0.5 * 250 + 114 )
= -57885.78
Solving For The Effective Bearing Length Using Iteration:
Y³ + K1 * Y² + K2 * Y + K3 = 0
Y³ + 0.83 * Y² + 37.54 * Y - 353.2 = 0
Y = 131.07 mm
NUM = (D / 2 - Y / 3 - e)
= (250/2 - 131.1/3 - 132 )
= -50.72
DENOM = (D / 2 - Y / 3 + F)
= (250/2 - 131.1/3 + 114 )
= 195.31
Total Bolt Tension Force (T):
= - P * NUM / DENOM
= - 174.7 * -50.72/195.3
= 45.37 kgf
Overturning Moment Due To Bolt In
= T * (0.5 * D + F - Y)
= 45.37 * (0.5 * 250 + 114 - 131.1 )
= 4.90 kgf-m.

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
 27 OF 28
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TCPCPL/01
1628-MDS-VT-201
TANISHA ENGINEERS DESIGN CALCULATION SHEET SHT NO.:
ITEM NO.: VT-201 REV. NO.:
ITEM : KNOCK OUT DRUM DATE :
LEG SUPPORT DESIGN
DESIGN INPUT ( USA AISC 1989 STEEL TABLE )
Bearing Pressure (FC):
= 2 * (P + T) / (Y * B)
= 2 * (174.7 + 45.37 )/(131.1 * 250 )
= 1.34 kgf/cm[ <= FCPRIME ( 210.92)]
Equivalent Bearing Pressure (f1):
= FC * (Y - a) / Y
= 1.343 * (131.1 - 65.61 )/131.1
= 0.67 kgf/cm²
Overturning Moment Due To Bearing Pressure (Mc):
= (a² * B / 6) * (f1 + 2 * FC)
= (65.61² * 250/6) * (0.671 + 2 * 1.343 )
= 6.02 kgf-m.
The Baseplate Required Thickness (TREQ):
= (6 * MAX(Mt,Mc) / (B * 1.5 * SBA))½
= (6 * 6.023/(250 * 1793 ))½
= 2.84 mm
Required bolt area (ABREQM): per D. Moss
= T / STBA
= 45.37/492.1
= 0.0922 cm² [ < Ast ( 4.34) --> PASSED]
Distance from Top of Legs to Vessel CG (CD_DIST):
= 72.82 cm
Total Overturning Moment at Baseplate (Mbb):
= ( Mleg / max([CD_DIST], minDist) )* ( CD_DIST + Lleg )
= ( 107/max( 72.82, 3.81 ) ) * ( 72.82 + 79 )
= 223.17 kgf-m.
Required Total Bolt Area per Leg (ABREQB): per H. Bednar
= (1 / (Nleg * STBA)) * ((4 * Mbb / (Rn * 2) ) - W )
= (1/(4 * 492.1 )) * ((4 * 223.2/(800 )) - 698.9 )
= 0.2118 cm²
Available Total Bolt Corr. Area per Leg (ABAVL):
= As * NBT
= 2.171 * 4
= 8.6820 cm² [ > ABREQB ( 0.21) --> PASSED]
Summary of Results:
Actual Required Pass/Fail
Baseplate Thickness ( mm ): 12.000 2.840 Pass
Bolt Root Area (Bednar) ( cm² ): 8.68 0.21 Pass
Bolt Root Area (D. Moss) ( cm² ): 4.34 0.09 Pass

PRPD & CHKD BY: KAUSHAL PATEL APPROVED BY JOB NO.: TCPCPL/01
DATE 05.02.2019 DATE DOC. NO.: 1628-MDS-VT-201
 28 OF 28
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TCPCPL/01
1628-MDS-VT-201