Memoría de Calculo

GERENCIA DE INGENIERIA Y PROYECTOS
REALIZACION DE CALCULOS
MIF, S.A. DE C.V. HOJA: 2 DE 107 .
TITULO: INTERCAMBIADOR O.F. 023/22

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FABRICANTE: MECATRONICA INGENIERIA Y FABRICACION FECHA : 14-sep.-22
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DEPARTAMENTO GERENCIA INGENIERIA MECANICA PROYECTO FAB. DE 2 INTERCAMBIADORES
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REVIEWS
REV. DESCRIPTION DATE BY Vo. Bo.
A EMISIÓN 14-sep.-22 JLVD AGC
B SE MODIFICAN LAS TAPAS A CAP Y DIMENSIONES DE BRIDAS 24-oct.-22 JLVD AGC
FORMATO GIP- 06.1 REV. 0 .


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UG-22 LOADINGS.
UG-22(a) INTERNAL DESIGN PRESSURE: YES
UG-22(a) EXTERNAL DESIGN PRESSURE: YES
UG-22(b) WEIGHT OF VESSEL AND NORMAL CONTENTS UNDER OPERATING OR TEST CONDITIONS: YES
UG-22 (c) SUPERIMPOSED STATIC REACTIONS FROM WEIGHT OF ATTACHED EQUIPMENT (EXTERNAL LOADS): NONE
UG-22(d)(1) INTERNALS NONE
UG-22(d)(2) VESSEL SUPPORTS SUCH AS LUGS, RINGS, SKIRTS, SADDLES AND LEGS: YES
UG-22(e) CYCLIC AND DYNAMIC REACTIONS DUE TO PRESSURE OR THERMAL VARIATIONS, OR

FROM EQUIPMENT MOUNTED ON A VESSEL, AND MECHANICAL LOADINGS: NONE
UG-22(f) WIND REACTIONS: NONE
UG-22(f) SEISMIC REACTIONS: NONE
UG-22(g) IMPACT REACTIONS SUCH AS THOSE DUE TO FLUID SHOCK: NONE
UG-22(h) TEMPERATURE GRADIENTS AND DIFFERENTIAL THERMAL EXPANSION: NONE
UG-22(i) ABNORMAL PRESSURES, SUCH AS THOSE CAUSED BY DEFLAGRATION: NONE
UG-22(j) TEST PRESSURE AND COINCIDENT STATIC HEAD ACTING DURING THE TEST: YES


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DESIGN INFORMATION SHELL

DATA (HEAT EXCHANGER CLASS R):
P = DESIGN PRESSURE = 20.30 Atmosferas = 2.0568 Mpa
EXTERNAL DESIGN PRESSURE = 0.10 Atmosferas = 0.0101 Mpa
PO = OPERATION PRESSURE = Atmosferas = 0.0000 Mpa
SERVICE = VAPOR
OPERATION TEMPERATURE = °C
DESIGN TEMPERATURE = 350.00 °C
SHELL LENGTH = 1,620.00 mm
OUTSIDE DIAMETER (NEW) = 273.05 mm
SHELL MATERIAL = SA-106-B
LEFT HEAD MATERIAL = SA-516-70
RIGHT HEAD MATERIAL = SA-516-70
NOZZLES NECK MATERIAL = SA-516-70 / SA-106-B
FLANGES MATERIAL = SA-516-70N / SA-105
NOZZLES PAD = SA-516-70
COUPLING MATERIAL = SA-105
INTERNALS NUTS MATERIAL = SA-194-8
INTERNALS STUD BOLTS MATERIAL = SA-193-B8
NUTS MATERIAL FOR FLANGES = SA-194-2H
STUD BOLTS MATERIAL FOR FLANGES = SA-193-B7
LIFTING LUGS = SA-516-70
INTERNAL FASTENER = SA 193-B8 / SA 194-8
DAVIT = SA-106-B / SA-516-70
SUPPORT & BASE = SA-36 / SA-516-70
GASKET = ESPIROMETALICO
S = SHELL MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 117.00 MPa
SHELL MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 118.00 MPa
LEFT HEAD MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 128.00 MPa
LEFT HEAD MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 MPa
RIGHT HEAD MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 128.00 MPa
RIGHT HEAD MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 MPa
NOZZLES NECK MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 117.00 MPa
NOZZLES NECK MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 118.00 MPa
FLANGES MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 122.00 MPa
FLANGES MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 MPa
NOZZLES PAD MATERIAL AT350.0 °C (HOT) (SECTION II, PART D) = 128.00 MPa
NOZZLES MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 MPa
COUPLING MATERIAL AT 350.0 °C (HOT) (SECTION II, PART D) = 122.00 MPa
COUPLING MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 MPa
POSTWELD HEAT TREATMENT: NONE
SHELL JOINT EFFICIENCY = 100.00 %


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HEAD JOINT EFFICIENCY = 100.00 %

SHELL-HEAD JOINT EFFICIENCY = 100.00 %
SHELL X-RAY = FULL
HEAD X-RAY = FULL
ASME DESIGNATOR = FULL
N.B. REGISTER = YES
CR = CORROSION ALLOWANCE = 3.18 mm
N.D.E. PT TO ALL WELDINGS, VISUAL
WIND DESIGN MANUAL C.F.E.
SEISMIC DESIGN MANUAL C.F.E.
INTERNAL CLEANING = N/A
EXTERNAL CLEANING = MECHANICAL CLEANING
INTERNAL COAT = MECHANICAL CLEANING
EXTERNAL COAT = N/A
DESIGN INFORMATION
DATA (TUBES):
P = DESIGN PRESSURE = 0.10 Atmosferas = 0.0101 Mpa
PO = DESIGN OPERATION = Atmosferas = 0.0000 Mpa
SERVICE = AGUA
OPERATION TEMPERATURE =
OD = OUTSIDE DIAMETER = 25.40 mm
TUBE LENGHT = 1,620.00 mm
THICKNESS (BWG) = 18 BWG = 1.24 mm
TUBE No. = 42.00
PITCH = 31.75 mm
TUBES MATERIAL = SA-213-321
SHELL CHANNEL MATERIAL = SA-106-B
HEADS MATERIAL = SA-105
NOZZLES NECK MATERIAL = SA-106-B
FLANGES MATERIAL = SA-516-70
S = TUBES MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 130.00 Mpa
TUBES MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 Mpa
SHELL MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 118.00 Mpa
SHELL MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 118.00 Mpa
HEADS MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 138.00 Mpa
HEADS MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 Mpa
NOZZLES MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 118.00 Mpa
NOZZLES MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 118.00 Mpa
FLANGES MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 138.00 Mpa
FLANGES MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 Mpa


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A) CILINDRICAL SHELL 1. DESIGN INFORMACION.

DATA: TUBE NPS 10, SCH. 30
t = SHELL THICKNESS (SEE BELOW ESTIMATES) = 7.80 X 0.875 = 6.82 mm
P = DESIGN PRESSURE = 2.057 MPa
PS = STATIC HEAD = 0.003 MPa
S= SHELL MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 117.00 MPa
MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 118.00 MPa
INSIDE DIAMETER (CORRODED) = 263.80 mm
Ro = OUTSIDE RADIO (NOMINAL BENDING RADIUS TO CENTERLINE OF SHELL) = 136.53 mm
Rf = FINAL MEAN RADIUS = 139.94 mm
Ro = ORIGINAL MEAN RADIUS, EQUAL TO INFINITY FOR A FLAT PLATE = ∞ mm
2
SHELL SURFACE AREA = 1,389,655.24 mm
SHELL ESTIMATED VOLUME = 84.33 litros
MAXIMUM ALLOWABLE WORKING PRESSURE FOR SHELL (MAWP) = 3.906 MPa
E = LONGITUDINAL JOINT EFFICIENCY = 100.00 %
EXTERNAL CORROSION ALLOWANCE = 0.00 mm
εf = EXTREME FIBER ELONGATION (UCS-79) = 2.79 %
3
SPECIFIC GRAVITY = 1,000.00 kg/m
WEIGHT OF FLUID = 827.04 N
TOTAL FLOODED SHELL WEIGHT = 1,575.20 N
SHELL WEIGHT = 748.16 N
MIN. TEMPERATURE CURVE (UCS-66) = B
PRESSURE AT MDMT = 2.057 Mpa
MINIMUM DESIGN METAL TEMPERATURE (MDMT) = -29.00 °C
COMPUTED MINIMUM TEMPERATURE = (Per UCS-66) -29.00 °C
DESIGN THICKNESS CALCULATIONS
CIRCUMFERENTIAL STRESS CALCULATIONS (LONGITUDINAL JOINTS) PER 1-1 (S CIR)
P Ro ( 2.059 )( 136.53 )
t= = = 2.39 mm
S E + 0.4 P ( 117.00 )( 1.00 ) + ( 0.4 )( 2.059 )
THE MINIMUM THICKNESS OF SHELLS OR HEADS PER UG-16(b) IS 1.59 mm


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tmin = t + CR \ tmin = 2.39 + 3.18 = 5.56 mm
LONGITUDINAL STRESS CALCULATIONS (CIRCUMFERENTIAL JOINTS) PER UG-27(c)(2) (S LONG)
PR 2.0594 ( 136.53 )
t= = = 1.20 mm
2SE+0.4P 2 ( 117.00 )( 1.00 ) + ( 0.4 )( 2.0594 )
tmin = t + CR \ tmin = 1.59 + 3.18 = 4.76 mm
\ SCIR > SLONG
PER TABLE R-3.13 OF TEMA STANDARD BY HEAT EXCHANGER CALSS R 7.80 mm
CALCUL FORMING STRAINS PER TABLE UG-79-1
εf = ( 50Rft )( 1 - RoRf ) = ( 50 139.94

( 7.80 )
)( 1 - 139.94
∞ )
= 2.79 %
MAWP FOR THIS SHELL SECTION ONLY (Per 1-1)
SEt 117.00 ( 1.00 ) ( 4.62 ) MAXIMUM ALLOWABLE

PMAX = - PS = - 0.003 = 3.906 Mpa
Ro - 0.4 t 136.53 - 0.4 ( 4.62 ) WORKING PRESSURE
CALCUL PER UG-22(j)
Sy = 240.00 Mpa S = 0.9 Sy = 0.9 ( 240.00 )= 216.00 Mpa
PHT Ro 4.089 ( 136.53 )

t= = = 2.57 mm
SE + 0.4P 216.00 ( 1.00 ) + ( 0.4 )( 4.089 )
ACCEPTABLE 2.57 mm < 7.80 mm
PHT R - 0.4 t PHT 4.089 ( 136.53 ) - ( 0.4 ) ( 7.80 ) ( 4.089 )

S= = = 69.96 Mpa
tE 7.80 ( 1.00 )
ACCEPTABLE 69.96 Mpa < 216.00 Mpa


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B) CILINDRICAL SHELL FOR EXTERNAL PRESSURE. DESIGN INFORMACION.

DATA:
t = SHELL THICKNESS = 7.80 mm
P = DESIGN PRESSURE (EXTERNAL) = 0.010 Mpa
OPERATING TEMPERATURE = 350.00 °C
E= MODULUS OF ELASTICITY OF MATERIAL (TABLE TM-1 SEC II, D, SUBPART 3) = 1.79E+05 MPa
L= SHELL LENGTH = 1,620.00 mm
Do = OUTSIDE DIAMETER = 273.05 mm
L 1,620.00
= = 5.933
Do 273.05
Do 273.05
= = 59.07 > 10 SEE BELOW
t 4.62
FROM TABLE G: A = 0.000430
FROM TABLE CS-2: B = 43.00 Mpa
4B 4 ( 43.00 )
Pa = = = 0.971 Mpa ACCEPTABLE MAYOR THAT 0.010 Mpa
3 (Do / t) 3 ( 273.05 / 4.623 )
DESIGN THICKNESS FOR EXTERNAL PRESSURE Pa = 0.971 Mpa
ta = t + CORROSION = 4.62 + 3.18 = 7.80 mm
THICKNESS FOR MAXIMUM ALLOWABLE EXTERNAL PRESSURE, (CORRODED & AT 180°C) UG-28(c)
L 1,620.00
= = 5.933
Do 273.05
Do 273.05
= = 330.97
t 0.83


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2AE 2 ( 0.000037 ) ( 1.79E+05 )

Pa = = = 0.013 Mpa ACCEPTABLE
3(DO / t) 3 ( 330.97 )
tmin = t + CR = 0.83 + 3.18 = 4.00 mm

MIF, S.A. DE C.V. HOJA:10 DE 107 .

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C) SPECIAL FLANGE 10", RIGHT AND LEFT SIDE. DESIGN INFORMATION PER 2-1
DATA: DIN 205, PN 10
FLANGE IS ATTACHED TO: CILINDRICAL SHELL 1.
FLANGE TYPE: WELDING NECK
FLANGE MATERIAL SPECIFICATION = SA-105
BOLT MATERIAL SPECIFICATION = SA-193-B7
BOLT DESCRIPTION = M20 X 2.5 mm THREAD
P= INTERNAL DESIGN PRESSURE = 0.010 Mpa
S= FLANGE MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D,) = 122.00 Mpa
FLANGE MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 Mpa
Sb = BOLT MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 172.00 Mpa
Sa = BOLT MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 172.00 Mpa
MAXIMUM ALLOWABLE WORKING PRESSURE FOR SHELL (MAWP) = 4.445 Mpa
CR = CORROSION ALLOWANCE (BORE AND FLANGE) = 3.18 mm
Cbolt = BOLT CORROSION (ROOT) = 0.00 mm
FLANGE WEIGHT (NEW) = 2,606.19 N
FLANGE WEIGHT (CORRODED) = 2,586.17 N
MINIMUM DESIGN METAL TEMPERATURE (MDMT) = 1.00 °C
COMPUTED MINIMUM TEMPERATURE = (Per UCS-66) 1.00 °C
A= FLANGE OD = 395.00 mm
C= BOLT CIRCLE = 350.00 mm
GASKET OD = 320.00 mm
GASKET ID = 273.05 mm
B= FLANGE ID = 257.45 mm
t= THICKNESS = 23.00 mm
BOLTING = 12 - M20X2.5 DIA
2
TOTAL AREA FOR 12 -M20 X 2.5 mm DIA BOLTS, CORRODED = 2,604.61 mm
g1 = HUB THICKNESS = 17.28 mm
h= HUB LENGTH = 42.00 mm
e= LENGTH = 68.00 mm
m= GASKET FACTOR = 0.50
y= SEATING STRESS = 0.00 Mpa
T= GASKET THICKNESS = 1.59 mm


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GASKET DETAILS FROM FACING SKETCH 1(a) OR (b), COLUMN II
GASKET WIDTH: N = 23.5 mm
b0 = N / 2 = 11.74 mm
EFFECTIVE GASKET SEATING WIDTH b = 2.5 b01/2 = 2.71 mm
G = GASKET OD - 2 b = 320.00 - 2 ( 2.71 ) = 314.58 mm
hG = (C - G) / 2 = ( 350.00 - 314.58 ) / 2 = 17.71 mm
C-B 350.00 - 257.45

R= - g1 = - 17.28 = 29.00 mm
2 2
hD = R + g1 / 2 = 29.00 + 17.28 / 2 = 37.638 mm
hT = (R + g1 + hG) / 2 = ( 29.00 + 17.28 + 17.708 ) / 2 = 31.99 mm
Hp = 2 b 3.14 G m P = 2 ( 2.71 ) ( π ) ( 314.58 ) ( 0.5 ) ( 0.010 ) = 27.12 N
H = 0.785 G2 P = 0.785 ( 314.58 )2 ( 0.010 ) = 787.13 N
HD = 0.785 B2 P = 0.785 ( 257.45 )2 ( 0.010 ) = 527.18 N


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HT = H - HD = 787.13 - 527.18 = 259.95 N
Wm1 = H + Hp = 787.13 + 27.12 = 814.25 N
Wm2 = 3.14 b G y = π ( 2.71 ) ( 314.58 ) ( 0.00 ) = 0.00 N
REQUIRED BOLT AREA, Am = GREATER OF Am1, Am2 = 4.73 mm2
Am1 = Wm1 / Sb = 814.25 / 172.00 = 4.73 mm2
Am2 = Wm2 / Sa = 0.00 / 172.00 = 0.0 mm2
TOTAL AREA FOR 8 - M16 DIA BOLTS, CORRODED, Ab = 2,604.61 mm2 ACCEPTABLE
W = (Am + Ab) Sa / 2 = ( 4.73 + 2,604.61 ) ( 172.00 ) / 2 = 224,403.32 N
MD = HD hD = 527.18 ( 37.64 ) = 198.42 N-mm
MT = HT hT = 259.95 ( 31.99 ) = 83.16 N-mm
HG = Wm1 - H = 814.25 - 787.13 = 27.12 N
MG = HG hG = 27.12 ( 17.71 ) = 4.80 N-mm
M0 = M D + M T + M G = 198.42 + 83.16 + 4.80 = 286.38 N-mm
Mg = W hG = 224,403.32 ( 17.708 ) = 39,738.45 N-mm
HUB AND FLANGE FACTORS
h0 = (B g0)1/2 = ( 257.45 ( 7.80 ))1/2 = 44.81 mm
FROM FIG. 2-7.1, WHERE K = A / B = 395.00 / 257.45 = 1.534
2
K (1 + 8.55246 log10 K) - 1 1.534 2 (1 + 8.55246 log10 1.534 ) - 1
T= 2
= = 1.696
(1.04720 + 1.9448 K ) (K - 1) ( 1.04720 + 1.9448 ( 1.534 2))( 1.534 - 1 )
2
K (1 + 8.55246 log10 K) - 1 1.534 2 ( 1 + 8.55246 log10 1.534 ) - 1
U= 2
= = 5.18
1.36136 (K - 1) (K - 1) 1.36136 ( 1.534 2 - 1 ) ( 1.534 - 1 )


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2
1 K log10 K 1 1.534 2 log10 1.534
Y= [ 0.66845 + 5.71690 2
] = [ 0.66845 + 5.7169 ] = 4.71
K-1 K -1 1.534 - 1 1.534 2 - 1
2
K +1 1.534 2 + 1
Z= 2
= = 2.477
K -1 1.534 2 - 1
h / h0 = 42.00 / 44.81 = 0.937
g1 / g0 = 17.28 / 7.80 = 2.215
F= 0.740 (FROM FIG. 2-7.2)
V= 0.16 (FROM FIG. 2-7.3)
e = F / h0 = 0.740 / 44.81 = 0.017
d = (U / V) h0 g02 = ( 5.18 / 0.16 ) ( 44.81 ) ( 7.80 )2 = 88,122.46 mm3
STRESSES AT OPERATING CONDITIONS - VIII-1, APPENDIX 2-7
f= 1 (FROM FIG. 2-7.6)
3
L = (t e + 1) / T + t3 / d = ( 23.00 ( 0.017 ) + 1 ) / 1.696 + 23.00 / 88,122.46 = 0.952
SH = f M0 / (L g12 B) = 1 ( 286.38 ) / ( 0.952 ( 17.28 )2 ( 257.45 )) = 0.39 Mpa
SR = (1.33 t e + 1) M0 / (L t2 B) = ( 1.33 ( 23.00 ) ( 0.017 ) + 1 ) ( 286.38 ) / ( 0.952 ( 23.00 )2 ( 257.45 )) =

= 0.33 Mpa
ST = Y M0 / (t2 B) - Z SR = 4.71 ( 286.38 )/(( 23.00 )2 ( 257.45 )) - 2.477 ( 0.33 )= 0.17 Mpa
ALLOWABLE STRESS Sfo = 122.00 Mpa

ALLOWABLE STRESS Sno = 138.00 Mpa
ST DOES NOT EXCEED Sfo

SH DOES NOT EXCEED MIN[1.5 Sfo, 2.5 Son] = 183.00 Mpa
SR DOES NOT EXCEED Sfo
0.5 (SH + SR) = 0.36 Mpa DOES NOT EXCEED Sfo
0.5 (SH + ST) = 0.28 Mpa DOES NOT EXCEED Sfo


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STRESSES AT GASKET SEATING - VIII - 1, APPENDIX 2-7
SH = f Mg / (L g12 B) = 1 ( 4.80 ) / ( 0.952 ( 17.28 )2 ( 257.45 )) = 0.01 Mpa
SR = (1.33 t e + 1) Mg / (L t2 B) = ( 1.33 ( 23.00 ) ( 0.017 ) + 1 ) ( 4.80 ) / ( 0.952 ( 23.00 )2 ( 257.45 )) =

= 0.006 Mpa
ST = Y Mg / (t2 B) - Z SR = 4.71 ( 4.80 )/(( 23.00 )2 ( 257.45 )) - 2.477 ( 0.006 ) = 0.003 Mpa
ALLOWABLE STRESS Sfa = 122.00 Mpa

ALLOWABLE STRESS Sna = 138.00 Mpa
ST DOES NOT EXCEED Sfa

SH DOES NOT EXCEED MIN[1.5 Sfa, 2.5 Sna] = 183.00 Mpa
SR DOES NOT EXCEED Sfa
0.5 (SH + SR) = 0.01 Mpa DOES NOT EXCEED Sfa
0.5 (SH + ST) = 0.00 Mpa DOES NOT EXCEED Sfa
FLANGE RIGIDITY PER VIII-1, APPENDIX 2-14
J = 52.14 V M0 / (L E g02 KI h0) = 52.14 ( 0.16 ) ( 286.38 )/(( 0.952 ) ( 2.1E+06 ) ( 7.80 )2 ( 0.3 ) ( 44.81 )) =
J = 1.46E-06
THE FLANGE RIGIDITY INDEX J DOES NOT EXCEED 1; SATISFACTORY
MAXIMUM ALLOWABLE WORKING PRESSURE, (AT 350.0 °C) APPENDIX 1-1
SEt 122.00 ( 1.00 ) ( 4.62 )

P= = = 4.445 Mpa
R0 - 0.4 t 128.73 - 0.4 ( 4.62 )


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D) TUBESHEET HEAD . LEFT AND RIGHT. DESIGN INFORMATION.

DATA: SHELL 1. INTERNAL PRESSURE.
P = DESIGN PRESSURE = 2.067 Mpa
T = DESIGN TEMPERATURE FOR TUBESHEET = 350.0 °C
TUBESHEET MATERIAL = SA-516-70
S = TUBESHEET MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 128.00 Mpa
TUBESHEET HEAD MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 Mpa
Sy = YIELD STRENGTH FOR TUBESHEET MATERIAL AT 350 °C (TABLE Y-1, SECTION II, PART. D) = 193.00 Mpa
SPS = ALLOWABLE PRIMARY PLUS SECUNDARY STRESS FOR TUBESHEET AT 350 °C (UG-23( e) = 384.00 Mpa
Tt = DESIGN TEMPERATURE FOR TUBES = 65.00 °C
StT = TUBES MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 130.00 Mpa
BOTTOM HEAD MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 Mpa
Sy,t = YIELD STRENGTH FOR TUBES MATERIAL AT 350 °C (TABLE Y-1, SECTION II, PART. D) = 136.00 Mpa
Nt = NUMBER OF TUBES = 42.00
L= TUBE LENGTH BETWEEN INNER TUBESHEET FACES = 1,558.00 mm
D= NOMINAL DIAMETER OF SHELL = 273.05 mm
D0 = EQUIVALENT DIAMETER OF OUTER TUBE LIMIT CIRCLE = 233.6 mm
r0 = RADIUS TO OUTERMOST TUBE HOLE CENTER = 104.10 mm
d= DIAMETER OF TUBE HOLE (TABLE RCB-7.2.1) = 25.70 mm
dt = NOMINAL OUTSIDE DIAMETER OF TUBES = 25.40 mm
tt = NOMINAL TUBE WALL THICKNESS = 1.24 mm
αt,m = COEFFICIENT OF THERMAL EXPANSION OF TUBE MATERIAL AT T t,m = 1.58E-05 mm/m
EtT = MODULUS OF ELASTICITY FOR TUBE MATERIAL AT TUBESHEET DESIGN TEMPERATURE = 1.72E+05 Mpa
E= MODULUS OF ELASTICITY FOR TUBESHEET MATERIAL AT 350 °C (SECTION II, PART D) = 1.79E+05 Mpa
ES = MODULUS OF ELASTICITY FOR SHELL MATERIAL AT SHELL DESIGN TEMPERATURE = 1.99E+05 Mpa
νS = POISSON'S RATIO FOR SHELL MATERIAL = 0.30
αs,m = COEFFICIENT OF THERMAL EXPANSION OF SHELL MATERIAL AT T s,m = 1.36E-05 mm/m
µ = BASIC LIGAMENT EFFICIENCY FOR SHEAR =
p = TUBE PITCH = 31.75 mm
p* = EFFECTIVE TUBE PITCH =
AL = TOTAL AREA OF UNTUBED LANES = 0.00 mm2
UL1, UL2 = CENTER TO CENTER DISTANCE BETWEEN ADJACENT TUBE ROWS OF UNTUBE LANES = 0.00 mm
LL1, LL2 = LENGTHS OF UNTUBED LANES = 0.00 mm
ρ= TUBE EXPANSION DEPTH RATIO = ltx / h = 0.80
A= OUTSIDE DIAMETER OF TUBESHEET = 257.00 mm
h= TUBESHEET THICKNESS = 29.00 mm
ltx = EXPANDED LENGTH OF TUBE IN TUBESHEET = 23.20 mm
d* = EFFECTIVE TUBE HOLE DIAMETER =
h'g = EFFECTIVE TUBE SIDE PASS PARTITION GROOVE DEPTH =


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hg = TUBE SIDE PASS PARTITION GROOVE DEPTH = 0.00 mm

ct = TUBESHEET CORROSION ALLOWANCE ON THE TUBE SIDE = 0.00 mm
GC = DIAMETER OF CHANNEL GASKET LOAD REACTION = 288.00 mm
C= BOLT CIRCLE DIAMETER = 350.00 mm
νt = POISSON'S RATIO FOR TUBE MATERIAL = 0.31
b = EFECTIVE GASKET OR JOINT CONTACT SURFACE SEATING WIDTH = 26.30 mm
m = GASKET FACTOR (TABLE 2-5.1) FOR ELASTOMERS BELOW 75A SHORE = 3.00
PER UHX-11.5.1
D0 = 2 r0 + dt = 2 ( 104.10 ) + 25.40 = 233.60 mm
p - dt 31.75 - 25.40
µ= = = 0.20
p 31.75
( E )( S ) ρ = ( 1.79E+05 ) ( )(
EtT StT 1.72E+05 130.00
d*1 = dt - 2 tt 25.40 - 2 ( 1.24 ) 0.80 ) = 23.46 mm
128.00
d*2 = dt - 2 tt = 25.40 - 2 ( 1.24 ) = 22.91 mm
d* = MAX [d*1, d*2] = MAX [ 23.46 , 22.91 ] = 23.46 mm
p 31.75
p* = = = 31.75 mm
4 MIN[(AL), (4 D0 p)] 1/2
4 ( MIN [ 0.00 , ( 4 ( 233.60 ) ( 31.75 )] 1/2
( 1- π D0
2 ) ( 1 -
π ( 233.60 )2 )
p* - d* 31.75 - 23.46
µ* = = = 0.26
p* 31.75
h'g = MAX[(hg - ct), (0)] = MAX [( 0.00 - 0.00 ), ( 0 )] = 0.00 mm
PER UHX-13.5.1 FOR TUBESHHET CONFIGURATION a
D0 233.60
a0 = = = 116.8 mm
2 2
DS = D - 2 e = 273.05 - 2 ( 7.80 ) = 257.45 mm
DS 257.45
aS = = = 128.73 mm
2 2


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as 128.73
ρS = = = 1.102
a0 116.8
GC 288.00
aC = = = 144 mm
2 2
aC 144
ρC = = = 1.233
a0 116.8
dt 2 2
( ) )
25.40
xS = 1 - Nt
2 a0
= 1 - 42.00 ( 2 ( 116.8 )
= 0.503
dt - 2 tt 2 2
) )
25.40 - 2 ( 1.245 )
xt = 1 - Nt ( 2 a0
= 1 - 42.00 ( 2 ( 116.8 )
= 0.596
PER UHX-13.5.2
π ts(DS + tS)ES π ( 7.80 ) ( 257.45 + 7.80 ) ( 1.99E+05 )

KS = = = 829,978.0 N/m SHELL AXIAL STIFFNESS
L 1,558.00
π tt(dt + tt)Et π ( 1.24 ) ( 25.40 + 1.24 ) ( 1.72E+05 )

Kt = = = 11,501.38 N/m TUBE AXIAL STIFFNESS
L 1,558.00
KS 829,978.0
Ks,t = = = 1.718 STIFFNESS FACTOR
Nt Kt 42.00 ( 11,501.4 )
1
J= = 0.16 FOR EXPANSION JOINT
KS
1+
KJ
FOR CONFIGURATION a
12 1 − ν
( 12 ( 1 - ( 0.30 )2))1/4
βS = = = 0.040
𝐷 +𝑡 𝑡 (( 257.45 + 7.80 ) ( 7.80 ))1/2
3
ES t S 1.990E+05 ( 7.80 )3
k S = βS 2 = 0.040 = 690,743.53 N
6(1 - ν S ) 6 ( 1 - ( 0.30 )2)
2 2
)
6 DS h βS
λS =
h3
kS ( 1 + h βS +
2


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29.0 2 ( 0.040 )2
=
6 ( 257.45 ) ( 690,743.53 )
29.00 3 ( 1 + 29.0 ( 0.040 ) +
2 )= 123,853.3 N/mm
νS 257.45 2
DS 2
) )=
0.30
δS =
4 ES tS ( 1-
2
=
4 ( 1.99E+05 ) ( 7.80 ) (1 - 2
0.009 mm3/N
FOR CONFIGURATION b
βC = 0
kC = 0
λC = 0
δC = 0
PER UHX-13.5.3
h 29.00
= = 0.91
p 31.75
E*
= 0.335 FROM FIGURE UHX-11.5.2-1(a) WITH μ* = 0.34
E
ν* = 0.290 FROM FIGURE UHX-11.5.1-1(b) WITH μ* = 0.34
𝐸 𝑡 𝑑 −𝑡 𝑎
Xa = 24 1 − ν ∗⬚ 𝑁 =
𝐸 ∗ 𝐿ℎ
1.72E+05 ( 1.24 ) ( 25.40 - 1.24 ) ( 116.8 )2

=
[ 24 ( 1 - 0.290 2
)( 42.00 )
5.76E+04 ( 1,558.00 ) ( 29.0 )3 ] 1/4
= 2.335
FROM TABLE UHX-13.1
m = 4 + Xa / 2 = 4 + 2.335 / 2 = 5.168 \ nmax = 5.168 - 1 = 4.168 4n = 16.67
4 8 12
⁄
= 1 - ( 1 / 2 ) + ( 2 / 2 ) - ( 3 / 2) ( 4 / 2 )16 ( 5 / 2 )16.68
ber(x) = ∑ −1 [ !] + - = 0.9859
( 2 !)2 ( 4 !)2 ( 6 !)2 ( 8 !)2 ( 10 !)2
⁄ ( 1 / 2 )4 ( 2 / 2 )8 ( 3 / 2 )12 ( 4 / 2 )16 ( 5 / 2 )16.68

ber(Xa) = ∑ −1 =1 - + - + - = 0.9859
[ !]
( 2 !)2 ( 4 !)2 ( 6 !)2 ( 8 !)2 ( 10 !)2


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DEPARTAMENTO
∑ GERENCIA INGENIERIA MECANICA PROYECTO FAB. DE 2 INTERCAMBIADORES
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⁄ ( 1 / 2 )2 ( 2 / 2 )6 ( 3 / 2 )10 ( 4 / 2 )14 ( 5 / 2 )14.68

bei(x) = ∑ −1 = - + - + = 0.2256
[ !] ( 1 !)2 ( 3 !)2 ( 5 !)2 ( 7 !)2 ( 9 !)2
⁄ ( 1 / 2 )2 ( 2 / 2 )6 ( 3 / 2 )10 ( 4 / 2 )14 ( 5 / 2 )14.68

bei(Xa) = ∑ −1 = - + - + = 0.2256
[ !] ( 1 !)2 ( 3 !)2 ( 5 !)2 ( 7 !)2 ( 9 !)2
( ) ⁄ 2 ( 1 / 2 )3 4 ( 2 / 2 )7 6 ( 3 / 2 )11 8 ( 4 / 2 )15
ber'(x) = ∑ −1 = - + - + -
[ !] ( 2 !)2 ( 4 !)2 ( 6 !)2 ( 8 !)2
10 ( 5 / 2 )16.68
- -0.0564
( 10 !)2
( ) ⁄ 2 ( 1 / 2 )3 4 ( 2 / 2 )7 6 ( 3 / 2 )11 8 ( 4 / 2 )15 10 ( 5 / 2 )16.68

ber'(Xa) = ∑ −1 = - + - + - =
[ !] ( 2 !)2 ( 4 !)2 ( 6 !)2 ( 8 !)2 ( 10 !)2
= -0.0564
( ) ⁄ 1 ( 1 / 2 )1 3 ( 2 / 2 )5 5 ( 3 / 2 )9 7 ( 4 / 2 )13 9 ( 5 / 2 )14.68
bei'(x) = ∑ −1 = - + - + =
[ !] ( 1 !)2 ( 3 !)2 ( 5 !)2 ( 7 !)2 ( 9 !)2
= 0.4278
( ) ⁄ 1 ( 1 / 2 )1 3 ( 2 / 2 )5 5 ( 3 / 2 )9 7 ( 4 / 2 )13
bei'(Xa) = ∑ −1 = - + - +
[ !] ( 1 !)2 ( 3 !)2 ( 5 !)2 ( 7.00 !)2
9 ( 5 / 2 )14.68
+ = 0.428
( 9.00 !)2
ψ1(x) = bei(x) +
1 - ν*
x
ber'(x) = 0.226 +
1 - 0.290
2.335 ( -0.06 ) = 0.208
( -0.06 ) =
1 - ν* 1 - 0.290
ψ1(Xa) = bei(Xa) + ber'(Xa) = 0.226 + 0.216
Xa 4.000
ψ2(x) = ber(x) +
1 - ν*
x
bei'(x) = 0.986 +
1 - 0.290
2.335 ( 0.428 ) = 1.116
1 - ν* 1 - 0.290
ψ2(Xa) = ber(Xa) +
Xa
bei'(Xa) = 0.986 +
4.000 ( 0.428 ) = 1.062


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Za = bei'(Xa) ψ2 (Xa) - ber'(Xa) ψ1(Xa) = 0.428 ( 1.062 ) - ( -0.06 ) ( 0.216 ) = 0.466
ber(Xa) ψ2(Xa) + bei(Xa) ψ1(Xa) 0.986 ( 1.062 ) + 0.226 ( 0.216 )

Zd = = = 0.184
X a Za 3
( 2.335 )3 ( 0.466 )
ber'(Xa) ψ2(Xa) + bei'(Xa) ψ1(Xa) -0.056 ( 1.062 ) + 0.428 ( 0.216 )

Zν = = = 0.013
X a Za 2
( 2.335 )2 ( 0.466 )
ber'(Xa) ber(Xa) + bei'(Xa) bei(Xa) -0.056 ( 0.986 ) + 0.428 ( 0.226 )

Zw = = = 0.016
2
X a Za ( 2.335 )2 ( 0.466 )
ber´2(Xa) + bei'2(Xa) -0.056 2 + 0.428 2

Zm = = = 0.171
X a Za 2.335 ( 0.466 )
bei'(Xa) ψ2(x) + ber'(Xa) ψ1(x) 0.428 ( 1.116 ) + ( -0.056 ) ( 0.208 )

Qm(x)= = = 0.998
Za 0.466
ψ1 (Xa) ψ2(x) - ψ2 (Xa) ψ1(x) 0.216 ( 1.116 ) - ( 1.062 ) ( 0.208 )

Qν(x)= = = 0.0177
X a Za ( 2.335 ) ( 0.466 )
PER UHX-13.5.4
A 257.00
K= = = 1.100
D0 233.60
1 - ν* 1 - 0.290
F= (λs + λc + E lnK) = ( 123,853.3 + 0 + 1.72E+05 ln ( 1.100 )) = 1.728
E* 5.76E+04
Ф = (1 + ν*) F = ( 1 + 0.290 ) ( 1.728 ) = 2.230
ρS - 1 - Ф Zν 1.102 - 1 - 2.230 ( 0.013 )

Q1 = = = 0.05
1 + Ф Zm 1 + 2.230 ( 0.171 )
(Zd + Q1 Zw) Xa4 ( 0.184 + ( 0.05 ) ( 0.016 )) ( 2.335 )4

QZ1 = = = 2.756
2 2
(Zν + Q1 Zm) Xa4 ( 0.013 + ( 0.05 ) ( 0.171 )) ( 2.335 )4

QZ2 = = = 0.325
2 2
[Zw + (ρS - 1) Zm] Xa4 [ 0.016 + ( 1.102 - 1 ) ( 0.171 )] ( 2.335 )4

U= = = 0.722
1 + Ф Zm 1 + 2.230 ( 0.171 )


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PER UHX-13.5.5
ϒ = [αt,m (Tt,m - Ta) - αs,m (Ts,m - Ta)] L =

= [ 1.580E-05 ( 65.00 - 20.00 ) - 1.360E-05 ( 350.00 - 20.00 )] ( 1,558.00 ) = -5.885 mm
ωS = ρS kS βS δS (1 + h βS) = 1.360E-05 ( 690,743.53 ) ( 0.040 ) ( 0.00908 ) ( 1 + 29.00 ( 0.040 )) = 0.00736
2
1.360E-05 2 - 1 ) ( 1.360E-05 - 1 )
( )
2
(ρS - 1) (ρS - 1) (
ω*S = a02 - ωS = 116.80 - 0.00736 = 3,410.51
4 4
ωC = ρC kC βC δC (1 + h βC)= 1.23 ( 0.00 ) ( 0.000 ) ( 0.000 ) ( 1 + 29.00 ( 0.000 )) = 0.000
2
ω*C = a02
[
(ρC + 1) (ρC - 1) (ρS - 1)
4
-
2
- ωC = ]
( 1.23 2 + 1 ) ( 1.23 - 1 )
( ) ]-
2
1.360E-05 - 1
= 116.8 - 0.000 = 8,822.50
4 2
FOR CONFIGURATION b
GC - C 288.00 - 350.00
ϒb = = = -0.27
D0 233.60
PER UHX-13.5.6
2
DS (1 - J) [D2 J - (DS)2]
2
( ( ) )
2 ρS - 1
P'S = xS + 2(1 - xS) νt + - νS -. 2 PS =
Ks,t D0
J Ks,t 2 J Ks,t D0
=( ( )
2 257.45 2 1.360E-05 2 - 1 1 - 0
0.503 + 2 ( 1 - 0.503 ) ( 0.31 ) + ( 0.30 ) - - ·
1.718 233.60 0 ( 1.718 ) 2 ( 0 ) ( 1.718 )
273.05 2 ( 0 ) - 257.45 2
·
233.60 2 ) 2.06 = 13.192 Mpa
( x + 2(1 - x ) ν + J K ) P = ( 0.596 ) 0.0101 =
1 1
P't = t t t t + 2 ( 1 - 0.596 ) ( 0.31 ) + 0.046 Mpa
s,t 0 ( 1.718 )
Nt Kt 42.00 ( 11,501.38 )
Pϒ = ϒ= ( -5.885 ) = -66.33 Mpa
π a0 2
π ( 116.8 )2
PER 2-5
W = 0.785 G2 P + (2b X 3.14GmP)


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W = 0.785 ( 288.00 )2 ( 2.07 ) + ( 2 ( 26.30 ) ( 3.14 ) ( 288.00 ) ( 3.00 ) ( 2.07 )) = 429,543.75 N
U ϒb -0.722 -0.27 ( 429,543.75 )

PW = - 2 . W* = 2
· = 0.96 Mpa
a0 2π 116.80 2 ( π )
U -0.722
Prim = - 2 (ωS* PS - ωC* Pt) = ( 3,410.51 ( 2.07 ) - 8,822.50 ( 0.0101 )) = -0.368 Mpa
a0 116.8 2
PER UHX-17(b)
2 2
257.45
[ ( )] [ ( ) ] 2.0568 - 2.0670 =
1 2 DJ 1 2
Pe = 1 - Ps + 2 PS - P t = 1 - 2.0568 + 2
-5.61 Mpa
2 Do 2 233.60
PER UHX-13.5.7
(ωS* PS - ωC* Pt) + ϒb W* / (2 π)

Q2 = =
1 + Ф Zm
3,410.51 ( 2.07 ) - 8,822.50 ( 0.0101 ) + ( -0.27 ) ( 429,543.75 ) / ( 2 ( π ))
= = -8,098.13
1 + 2.230 ( 0.171 )
2 Q2 2 ( -8,098.13 )
Q3 = Q 1 + 2 = 0.05 + = 0.27
P e a0 -5.61 ( 116.8 )2
FROM TABLE UHX-13.1
Qν(x) + Q3 Qm(x) 0.0177 + ( 0.27 ) ( 0.998 )

Fm (x) = = = 0.14
2 2
1.5 Fm 2 a0 2
1.5 ( 0.14 ) 2 ( 116.8 ) 2
σ= ( µ* )( h - h'g ) Pe = ( 0.26 )( 29.00 - 0.00 ) ( -5.61 ) = -295.03 Mpa
S = 485.00 Mpa
1.5 S = 1.5 ( 485.00 ) = 727.50 Mpa
THE TUBESHEET IS ACCEPTABLE


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E) TUBESHEET HEAD . LEFT AND RIGHT. DESIGN INFORMATION.

DATA: INTERNAL PRESSURE.
C = FACTOR DEPENDING UPON THE METHOD OF ATTACHMENT OF HEAD FIG. UG-34(j) = 0.20 FIG. UW13.2 (f)
BOTTOM HEAD MATERIAL = SA-516-70
Sn = TUBESHEET MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 138.00 Mpa
d = DIAMETER OF THE TUBESHEET = 273.05 mm
INSIDE DIAMETER (NEW) = 273.05 mm
EXTERNAL DIAMETER 257.00 mm
E = HEAD JOINT EFFICIENCY = 100.00 %
FLAT HEAD WEIGHT = 120.97 N
ts = 8.82 mm
t  d CP / SE \ t = 273.05 ( 0.20 ( 0.010 ) / ( 138.00 ( 1.00 ))) = 1.05 mm
tmin = tr + 2 CR \ tmin = 7.40 mm
a = ts = ( 8.82 ) = 8.82 mm
ts = 8.82 mm tr = 5.56 mm
ts / tr = 8.82 / 5.56 = 1.59 ts/tr > 1.25 OK
t = THE THICKNESS CALCULATION IS NOT COMMERCIAL, BY OUR

29.00 mm
CUSTOMER REQUIREMENTS THICKNESS IS:


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MAWP FOR FLAT HEAD
2 2
SEt 138.00 ( 1.00 ) ( 25.83 )
P= 2
= = 6.172 Mpa
Cd 0.20 ( 273.05 )2
ARRANGEMENT OF HOLES IN TUBESHEET

DATA:
d = HOLES DIAMETER = 25.40 mm
D = DISTANCE BETWEEN HOLES = 31.75 mm
RATIO OF THE SPACING BETWEEN HOLES WITH HOLES DIAMETER = 1.25
U1 = LIGAMENT BETWEEN OPENINGS = 6.35 mm
E1 = FACTOR = 1.00
F = CORRECTION FACTOR = 1.00
ARREGLO DE
BARRENOS
STRENGTH REDUCTION FACTORS
Sn 138.0 Sn 138.0
fr1 = = = 1.00 fr2 = = = 1.00
Sv 138.0 Sv 138.0
Sn or Sp 138.0 Sp 138.0
fr3 = = = 1.00 fr4 = = = 1.00
Sv 138.0 Sv 138.0
A = 0.5 d t + t tn (1 - fr1) PER UG-39(b)(1)
A = 0.5 ( 25.40 ) ( 7.40 )+ 7.40 ( 3.18 ) ( 1 - 1 ) = 93.93 mm2
A1 FORMULA 1 = d (E1 t - F tr) - 2 tn(E1 t - F tr)(1 - fr1) =

= 25.40 ( 1.0 ( 29.00 ) - 1 ( 7.40 )) - 2 ( 3.18 ) ( 1.0 ( 29.00 ) - 1 ( 7.40 )) (
( 1 - 1.00 ) = 548.73 mm2
A1 FORMULA 2 = 2(t + tn)(E1 t - F tr) - 2 tn(E1 t - F tr)(1 - fr1) =

= 2 ( 29.00 + 3.18 ) ( 1 ( 29.00 ) - 1 ( 7.40 )) - 2 ( 3.18 ) ( 1 ( 29.00 ) -


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- 1 ( 7.40 )) ( 1 - 1.00 ) = 1,390.20 mm2
A1 = LARGER VALUE OF A1 FORMULA 1 AND FORMULA 2 1,390.20 mm2
AREA AVAILABLE (INTERNAL PRESSURE) = A1 = 1,390.20 mm2
WHICH IS GREATER THAN A 93.93 mm2 REINFORCING IS OK


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F) TUBES. 1" BWG 18. DESIGN INFORMATION.

DATA: INTERNAL PRESSURE
STATIC HEAD = 0.00 Mpa
SHELL MATERIAL = SA-213-321
S = SHELL MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 130.00 Mpa
MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 Mpa
R = INSIDE RADIO = 11.46 mm
SHELL SURFACE AREA = 1.29E+05 mm2
EXTREME FIBER ELONGATION (UCS-79) = 5.15 %
SPECIFIC GRAVITY = 1,000.00 kg/m3
TOTAL FLOODED SHELL WEIGHT = 785.54 N
MIN. TEMPERATURE CURVE (UHA-51) =
COMPUTED MINIMUM TEMPERATURE = -48.00 °C(Per UHA-51)

CIRCUNFERENTIAL STRESS CALCULATIONS (LONGITUDINAL JOINTS) PER UG-27(c)(1) (S CIR)
PR ( 0.010 )( 11.46 )
t= = = 0.001 mm
SE-0.6P ( 130.0 )( 1.0 )-( 0.6 )( 0.010 )
THE MINIMUM THICKNESS OF SHELLS OR HEADS PER UG-16(b)(2) IS 0.00 mm
tmin = t + CR \ tmin = 0.00 + 0.00 = 0.00 mm


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LONGITUDINAL STRESS CALCULATIONS (CIRCUNFERENTIAL JOINTS) PER UG-27(c)(2) (S LONG)
PR ( 0.010 )( 11.46 )
t= = = 0.00 mm
2 S E + 0.4 P 2 ( 130.00 )( 1.00 ) + ( 0.4 ) ( 0.010 )
THE MINIMUM THICKNESS OF SHELLS OR HEADS PER UG-16(b)(2) IS 0.00 mm
tmin = t + CR \ tmin = 0.00 + 0.00 = 0.00 mm
\ SCIR > SLONG
THE THICKNESS CALCULATION IS NOT COMMERCIAL, SELECTS

1.24 mm
THE NEAREST COMMERCIAL THICKNESS:
MAWP FOR THIS SHELL SECTION ONLY (Per UG-27(c)(1))
SEt 130 ( 1.00 ) ( 1.24 ) MAXIMUM ALLOWABLE WORKING

PMAX = = = 13.260 Mpa
R + 0.6 t 11.46 + 0.6 ( 1.24 ) PRESSURE
G) TUBES 1" BWG 18 FOR EXTERNAL PRESSURE. DESIGN INFORMACION.

DATA:
t = SHELL THICKNESS (SEE BELOW ESTIMATES) = 1.24 mm
SHELL MATERIAL = SA-213-321
S= SHELL MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 130.00 Mpa
L= SHELL LENGTH = 1,555.65 mm
L 1,555.65
= = 61.246
Do 25.40
Do 25.40
= = 20.408
t 1.24
FROM TABLE HA-2: B = 80.50 Mpa


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4B 4 ( 80.50 )
3 (Do / t) 3 ( 20.408 )
ta = t + CORROSION = 1.24 + 0.00 = 1.24 mm
MAXIMUM ALLOWABLE EXTERNAL PRESSURE, (CORRODED & AT 293°C) UG-28(c)
L 1,555.65
= = 61.246
Do 25.40
Do 25.40
= = 20.408
t 1.24
FROM TABLE HA-2: B = 80.50 Mpa
4B 4 ( 80.50 )
Pa = = = 5.259 Mpa
3 (Do / t) 3 ( 25.40 / 1.24 )


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H) CILINDRICAL SHELL 2 OF LEFT CHANEL. DESIGN INFORMACION.

DATA: FROM TUBE NPS 10, SCH. 30
P = DESIGN PRESSURE = 0.010 MPa
SHELL LENGTH = 609.60 mm
Ro = OUTSIDE RADIO (NOMINAL BENDING RADIUS TO CENTERLINE OF SHELL) = 136.53 mm
2
SHELL SURFACE AREA = 522,922.12 mm
MAXIMUM ALLOWABLE WORKING PRESSURE FOR SHELL (MAWP) = 3.117 MPa
εf = EXTREME FIBER ELONGATION (UCS-79) = 2.93 %
3
SPECIFIC GRAVITY = 1.00 kg/m
CIRCUMFERENTIAL STRESS CALCULATIONS (LONGITUDINAL JOINTS) PER 1-1 (S CIR)
P Ro ( 0.013 )( 136.53 )
t= = = 0.01 mm
S E + 0.4 P ( 118.00 )( 1.00 ) + ( 0.4 )( 0.013 )
tmin = t + CR \ tmin = 1.59 + 3.18 = 4.76 mm


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LONGITUDINAL STRESS CALCULATIONS (CIRCUMFERENTIAL JOINTS) PER UG-27(c)(2) (S LONG)
PR ( 0.013 )( 131.90 )
t= = = 0.01 mm
2SE+0.4P 2 ( 118.00 )( 1.00 ) + ( 0.4 )( 0.013 )
tmin = t + CR \ tmin = 1.59 + 3.18 = 4.76 mm
\ SLONG>SCIR
PER TABLE R-3.13 OF TEMA STANDARD BY HEAT EXCHANGER CALSS R, AND

7.80 mm
NEAREST COMMERCIAL PLATE
CALCUL FORMING STRAINS PER TABLE UG-79-1
εf = ( 50Rft )( 1 - RoRf ) = ( 50 (133.11

7.80 )
) ( 1 - 133.11
∞ )
= 2.93 %
MAWP FOR THIS SHELL SECTION ONLY (Per UG-27(c)(1))

PMAX = - PS = - 0.003 = 3.117 Mpa
Ro - 0.4 t 136.53 - 0.4 ( 3.65 ) WORKING PRESSURE
CALCUL PER UG-22(j)
Sy = 240.00 Mpa S = 0.9 Sy = 0.9 ( 240.00 ) = 216.00 Mpa
PHT Ro 4.089 ( 136.53 )

t= = = 2.57 mm
SE + 0.4P 216.00 ( 1.00 ) + ( 0.4 )( 4.089 )
PHT R - 0.4 t PHT 4.089 ( 136.53 ) - ( 0.4 ) ( 7.80 ) ( 4.089 )

S= = = 69.964 Mpa
tE 7.80 ( 1.00 )


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______________________________________________________________________________________
I) CILINDRICAL SHELL FOR EXTERNAL PRESSURE. DESIGN INFORMACION.

DATA:
t = SHELL THICKNESS = 7.80 mm
L= SHELL LENGTH = 609.60 mm
L 609.60
= = 2.233
Do 273.05
Do 273.05
= = 59.07 > 10 SEE BELOW
t 4.62
4B 4 ( 59.50 )
3 (Do / t) 3 ( 273.05 / 4.623 )
ta = t + CORROSION = 4.62 + 3.18 = 7.80 mm
THICKNESS FOR MAXIMUM ALLOWABLE EXTERNAL PRESSURE, (CORRODED & AT 180°C) UG-28(c)
L 609.60
= = 2.233
Do 273.05
Do 273.05
= = 214.16
t 1.28


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2AE 2 ( 0.000180 ) ( 1.79E+05 )

Pa = = = 0.100 Mpa
3(DO / t) 3 ( 214.16 )
tmin = t + CR = 1.28 + 3.18 = 4.45 mm


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J) SPECIAL FLANGE 10", RIGHT AND LEFT SIDE. DESIGN INFORMATION PER 2-1
FLANGE IS ATTACHED TO: DATA: FROM TUBE NPS 10, SCH. 30
FLANGE MATERIAL SPECIFICATION = SA-105
2
TOTAL AREA FOR 12 -M20 X 2.5 mm DIA BOLTS, CORRODED = 2,604.61 mm


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b0 = N / 2 = 14.05 mm
G = GASKET OD - 2 b = 320.00 - 2 ( 2.96 ) = 314.07 mm
hG = (C - G) / 2 = ( 350.00 - 314.07 ) / 2 = 17.96 mm
C-B 350.00 - 257.45

R= - g1 = - 17.28 = 29.00 mm
2 2
hD = R + g1 / 2 = 29.00 + 17.28 / 2 = 37.638 mm
hT = (R + g1 + hG) / 2 = ( 29.00 + 17.28 + 17.963 ) / 2 = 32.12 mm
Hp = 2 b 3.14 G m P = 2 ( 2.96 ) (π ) ( 314.07 ) ( 0.5 ) ( 0.010 ) = 29.62 N
H = 0.785 G2 P = 0.785 ( 314.07 )2 ( 0.010 ) = 784.58 N
HD = 0.785 B2 P = 0.785 ( 257.45 )2 ( 0.010 ) = 527.18 N


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HT = H - HD = 784.58 - 527.18 = 257.40 N
Wm1 = H + Hp = 784.58 + 29.62 = 814.20 N
Wm2 = 3.14 b G y = π ( 2.96 ) ( 314.07 ) ( 0.00 ) = 0.00 N
Am1 = Wm1 / Sb = 814.20 / 172.00 = 4.73 mm2
Am2 = Wm2 / Sa = 0.00 / 172.00 = 0.0 mm2
W = (Am + Ab) Sa / 2 = ( 4.73 + 2,604.61 ) ( 172.00 ) / 2 = 224,403.30 N
MD = HD hD = 527.18 ( 37.64 ) = 198.42 N-mm
MT = HT hT = 257.40 ( 32.12 ) = 82.67 N-mm
HG = Wm1 - H = 814.20 - 784.58 = 29.62 N
MG = HG hG = 29.62 ( 17.96 ) = 5.32 N-mm
M0 = M D + M T + M G = 198.42 + 82.67 + 5.32 = 286.41 N-mm
Mg = W hG = 224,403.30 ( 17.963 ) = 40,310.02 N-mm
h0 = (B g0)1/2 = ( 257.45 ( 7.80 ))1/2 = 44.81 mm
2
K (1 + 8.55246 log10 K) - 1 1.534 2 (1 + 8.55246 log10 1.534 ) - 1
T= 2
= = 1.696
(1.04720 + 1.9448 K ) (K - 1) ( 1.04720 + 1.9448 ( 1.534 2))( 1.534 - 1 )
2
K (1 + 8.55246 log10 K) - 1 1.534 2 ( 1 + 8.55246 log10 1.534 ) - 1
U= 2
= = 5.18
1.36136 (K - 1) (K - 1) 1.36136 ( 1.534 2 - 1 ) ( 1.534 - 1 )


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2
1 K log10 K 1 1.534 2 log10 1.534
Y= [ 0.66845 + 5.71690 2
] = [ 0.66845 + 5.7169 ] = 4.71
K-1 K -1 1.534 - 1 1.534 2 - 1
2
K +1 1.534 2 + 1
Z= 2
= = 2.477
K -1 1.534 2 - 1
h / h0 = 42.00 / 44.81 = 0.937
g1 / g0 = 17.28 / 7.80 = 2.215
F= 0.760 (FROM FIG. 2-7.2)
V = 0.144 (FROM FIG. 2-7.3)
e = F / h0 = 0.760 / 44.81 = 0.017
d = (U / V) h0 g02 = ( 5.18 / 0.144 ) ( 44.81 ) ( 7.80 )2 = 97,913.84 mm3
f= 1 (FROM FIG. 2-7.6)
3
L = (t e + 1) / T + t3 / d = ( 23.00 ( 0.017 ) + 1 ) / 1.696 + 23.00 / 97,913.84 = 0.944
SH = f M0 / (L g12 B) = 1 ( 286.41 ) / ( 0.944 ( 17.28 )2 ( 257.45 )) = 0.39 Mpa
SR = (1.33 t e + 1) M0 / (L t2 B) = ( 1.33 ( 23.00 ) ( 0.017 ) + 1 ) ( 286.41 ) / ( 0.944 ( 23.00 )2 ( 257.45 )) =

= 0.34 Mpa
ST = Y M0 / (t2 B) - Z SR = 4.71 ( 286.41 )/(( 23.00 )2 ( 257.45 )) - 2.477 ( 0.34 )= 0.15 Mpa




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SH = f Mg / (L g12 B) = 1 ( 5.32 ) / ( 0.944 ( 17.28 )2 ( 257.45 )) = 0.01 Mpa
SR = (1.33 t e + 1) Mg / (L t2 B) = ( 1.33 ( 23.00 ) ( 0.017 ) + 1 ) ( 5.32 ) / ( 0.944 ( 23.00 )2 ( 257.45 )) =

= 0.006 Mpa
ST = Y Mg / (t2 B) - Z SR = 4.71 ( 5.32 )/(( 23.00 )2 ( 257.45 )) - 2.477 ( 0.006 ) = 0.003 Mpa


J = 52.14 V M0 / (L E g02 KI h0) = 52.14 ( 0.144 ) ( 286.41 )/(( 0.944 ) ( 2.1E+06 ) ( 7.80 )2 ( 0.3 ) ( 44.81 )) =
J = 1.33E-06
SEt 122.00 ( 1.00 ) ( 4.62 )

P= = = 4.445 Mpa
R0 - 0.4 t 128.73 - 0.4 ( 4.62 )


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K) TUBESHEET HEAD. LEFT AND RIGHT. DESIGN INFORMATION.

DATA: SMALL SHELL. INTERNAL PRESSURE.
T = DESIGN TEMPERATURE FOR TUBESHEET = 350.0 °C
TUBESHEET MATERIAL = SA-516-70
S = TUBESHEET MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 128.00 Mpa
TUBESHEET HEAD MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 Mpa
Sy = YIELD STRENGTH FOR TUBESHEET MATERIAL AT 350 °C (TABLE Y-1, SECTION II, PART. D) = 193.00 Mpa
SPS = ALLOWABLE PRIMARY PLUS SECUNDARY STRESS FOR TUBESHEET AT 350 °C (UG-23( e) = 386.00 Mpa
Tt = DESIGN TEMPERATURE FOR TUBES = 65.00 °C
StT = TUBES MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D,) = 130.00 Mpa
Sy,t = YIELD STRENGTH FOR TUBES MATERIAL AT 350 °C (TABLE Y-1, SECTION II, PART. D) = 136.00 Mpa
Nt = NUMBER OF TUBES = 42.00
L= TUBE LENGTH BETWEEN INNER TUBESHEET FACES = 547.60 mm
D= NOMINAL DIAMETER OF SHELL = 273.05 mm
D0 = EQUIVALENT DIAMETER OF OUTER TUBE LIMIT CIRCLE = 233.6 mm
r0 = RADIUS TO OUTERMOST TUBE HOLE CENTER = 104.10 mm
d= DIAMETER OF TUBE HOLE (TABLE RCB-7.2.1) = 25.70 mm
dt = NOMINAL OUTSIDE DIAMETER OF TUBES = 25.40 mm
tt = NOMINAL TUBE WALL THICKNESS = 1.24 mm
αt,m = COEFFICIENT OF THERMAL EXPANSION OF TUBE MATERIAL AT T t,m = 1.58E-05 mm/m
EtT = MODULUS OF ELASTICITY FOR TUBE MATERIAL AT TUBESHEET DESIGN TEMPERATURE = 1.72E+05 Mpa
E= MODULUS OF ELASTICITY FOR TUBESHEET MATERIAL AT 350 °C (SECTION II, PART D) = 1.79E+05 Mpa
ES = MODULUS OF ELASTICITY FOR SHELL MATERIAL AT SHELL DESIGN TEMPERATURE = 1.99E+05 Mpa
νS = POISSON'S RATIO FOR SHELL MATERIAL = 0.30
αs,m = COEFFICIENT OF THERMAL EXPANSION OF SHELL MATERIAL AT T s,m = 1.36E-05 mm/m
µ = BASIC LIGAMENT EFFICIENCY FOR SHEAR =
p = TUBE PITCH = 31.75 mm
p* = EFFECTIVE TUBE PITCH =
AL = TOTAL AREA OF UNTUBED LANES = 0.00 mm2
UL1, UL2 = CENTER TO CENTER DISTANCE BETWEEN ADJACENT TUBE ROWS OF UNTUBE LANES = 0.00 mm
LL1, LL2 = LENGTHS OF UNTUBED LANES = 0.00 mm
ρ= TUBE EXPANSION DEPTH RATIO = ltx / h = 0.80
A= OUTSIDE DIAMETER OF TUBESHEET = 257.00 mm
h= TUBESHEET THICKNESS = 29.00 mm
ltx = EXPANDED LENGTH OF TUBE IN TUBESHEET = 23.20 mm
d* = EFFECTIVE TUBE HOLE DIAMETER =
h'g = EFFECTIVE TUBE SIDE PASS PARTITION GROOVE DEPTH =


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hg = TUBE SIDE PASS PARTITION GROOVE DEPTH = 0.00 mm

ct = TUBESHEET CORROSION ALLOWANCE ON THE TUBE SIDE = 0.00 mm
GC = DIAMETER OF CHANNEL GASKET LOAD REACTION = 288.00 mm
C= BOLT CIRCLE DIAMETER = 350.00 mm
νt = POISSON'S RATIO FOR TUBE MATERIAL = 0.31
b = EFECTIVE GASKET OR JOINT CONTACT SURFACE SEATING WIDTH = 26.30 mm
m = GASKET FACTOR (TABLE 2-5.1) FOR ELASTOMERS BELOW 75A SHORE = 3.00
PER UHX-11.5.1
D0 = 2 r0 + dt = 2 ( 104.10 ) + 25.40 = 233.60 mm
p - dt 31.75 - 25.40
µ= = = 0.20
p 31.75
( E )( S ) ρ = ( 1.79E+05 )( )(
EtT StT 1.72E+05 130.00
d*1 = dt - 2 tt 25.40 - 2 ( 1.24 ) 0.80 ) = 23.46 mm
128.00
d*2 = dt - 2 tt = 25.40 - 2 ( 1.24 ) = 22.91 mm
d* = MAX [d*1, d*2] = MAX [ 23.46 , 22.91 ] = 23.46 mm
p 31.75
p* = = = 31.75 mm
4 MIN[(AL), (4 D0 p)] 1/2
4 ( MIN [ 0.00 , ( 4 ( 233.60 ) ( 31.75 )] 1/2
( 1- π D0
2 ) ( 1 -
π ( 233.60 )2 )
p* - d* 31.75 - 23.46
µ* = = = 0.26
p* 31.75
h'g = MAX[(hg - ct), (0)] = MAX [( 0.00 - 0.00 ), ( 0 )] = 0.00 mm
PER UHX-13.5.1 FOR TUBESHHET CONFIGURATION a
D0 233.60
a0 = = = 116.8 mm
2 2
DS = D - 2 e = 273.05 - 2 ( 7.80 ) = 257.45 mm
DS 257.45
aS = = = 128.73 mm
2 2


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as 128.73
ρS = = = 1.102
a0 116.8
GC 288.00
aC = = = 144 mm
2 2
aC 144
ρC = = = 1.233
a0 116.8
dt 2 2
( ) )
25.40
xS = 1 - Nt
2 a0
= 1 - 42.00 ( 2 ( 116.8 )
= 0.503
dt - 2 tt 2 2
) )
25.40 - 2 ( 1.245 )
xt = 1 - Nt ( 2 a0
= 1 - 42.00 ( 2 ( 116.8 )
= 0.596
PER UHX-13.5.2
π ts(DS + tS)ES π ( 7.80 ) ( 257.45 + 7.80 ) ( 1.99E+05 )

KS = = = 2,361,406 N/mm SHELL AXIAL STIFFNESS
L 547.60
π tt(dt + tt)Et π ( 1.24 ) ( 25.40 + 1.24 ) ( 1.72E+05 )

Kt = = = 32,723.06 N/mm TUBE AXIAL STIFFNESS
L 547.60
KS 2,361,405.6
Ks,t = = = 1.718 STIFFNESS FACTOR
Nt Kt 42.00 ( 32,723.1 )
1
J= = 0.33 FOR EXPANSION JOINT
KS
1+
KJ
FOR CONFIGURATION a
12 1 − ν
( 12 ( 1 - ( 0.30 )2))1/4
βS = = = 0.040
𝐷 +𝑡 𝑡 (( 257.45 + 7.80 ) ( 7.80 ))1/2
3
ES t S 1.990E+05 ( 7.80 )3
k S = βS 2 = 0.040 = 690,743.53 N
6(1 - ν S ) 6 ( 1 - ( 0.30 )2)
2 2
)
6 DS h βS
λS =
h3
kS ( 1 + h βS +
2


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6 ( 257.45 ) ( 690,743.53 ) 29.0 2 ( 0.040 )2

=
29.00 3 ( 1 + 29.0 ( 0.040 ) +
2 )= 123,853.3 N/mm
νS 257.45 2
DS 2
) )=
0.30
δS =
4 ES tS ( 1-
2
=
4 ( 1.99E+05 ) ( 7.80 ) (1 - 2
0.009 mm3/N
FOR CONFIGURATION b
βC = 0
kC = 0
λC = 0
δC = 0
PER UHX-13.5.3
h 29.00
= = 0.91
p 31.75
E*
= 0.335 FROM FIGURE UHX-11.5.2-1(a) WITH μ* = 0.31
E
ν* = 0.290 FROM FIGURE UHX-11.5.1-1(b) WITH μ* = 0.31
𝐸 𝑡 𝑑 −𝑡 𝑎
Xa = 24 1 − ν ∗⬚ 𝑁 =
𝐸 ∗ 𝐿ℎ
1.72E+05 ( 1.24 ) ( 25.40 - 1.24 ) ( 116.8 )2

=
[ 24 ( 1 - 0.290 2
)( 42.00 )
5.76E+04 ( 547.60 ) ( 29.0 )3 ] 1/4
= 3.033
FROM TABLE UHX-13.1
m = 4 + Xa / 2 = 4 + 3.033 / 2 = 5.517 \ nmax = 5.517 - 1 = 4.517 4n = 18.066
4 8 12
⁄
= 1 - ( 1 / 2 ) + ( 2 / 2 ) - ( 3 / 2) ( 4 / 2 )16 ( 5 / 2 )18.07
ber(x) = ∑ −1 [ !] + - = 0.9859
( 2 !)2 ( 4 !)2 ( 6 !)2 ( 8 !)2 ( 10 !)2
⁄ ( 1 / 2 )4 ( 2 / 2 )8 ( 3 / 2 )12 ( 4 / 2 )16 ( 5 / 2 )18.08

ber(Xa) = ∑ −1 =1 - + - + - = 0.9859
[ !]
( 2 !)2 ( 4 !)2 ( 6 !)2 ( 8 !)2 ( 10 !)2


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DEPARTAMENTO
∑ GERENCIA INGENIERIA MECANICA PROYECTO FAB. DE 2 INTERCAMBIADORES
______________________________________ ________________________________
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⁄ ( 1 / 2 )2 ( 2 / 2 )6 ( 3 / 2 )10 ( 4 / 2 )14 ( 5 / 2 )16.08

bei(x) = ∑ −1 = - + - + = 0.2256
[ !] ( 1 !)2 ( 3 !)2 ( 5 !)2 ( 7 !)2 ( 9 !)2
⁄ ( 1 / 2 )2 ( 2 / 2 )6 ( 3 / 2 )10 ( 4 / 2 )14 ( 5 / 2 )16.08

bei(Xa) = ∑ −1 = - + - + = 0.2256
[ !] ( 1 !)2 ( 3 !)2 ( 5 !)2 ( 7 !)2 ( 9 !)2
( ) ⁄ 2 ( 1 / 2 )3 4 ( 2 / 2 )7 6 ( 3 / 2 )11 8 ( 4 / 2 )15
ber'(x) = ∑ −1 = - + - + -
[ !] ( 2 !)2 ( 4 !)2 ( 6 !)2 ( 8 !)2
10 ( 5 / 2 )17.08
- -0.0564
( 10 !)2
( ) ⁄ 2 ( 1 / 2 )3 4 ( 2 / 2 )7 6 ( 3 / 2 )11 8 ( 4 / 2 )15 10 ( 5 / 2 )17.08

ber'(Xa) = ∑ −1 = - + - + - =
[ !] ( 2 !)2 ( 4 !)2 ( 6 !)2 ( 8 !)2 ( 10 !)2
= -0.0564
( ) ⁄ 1 ( 1 / 2 )1 3 ( 2 / 2 )5 5 ( 3 / 2 )9 7 ( 4 / 2 )13 9 ( 5 / 2 )15.08
bei'(x) = ∑ −1 = - + - + =
[ !] ( 1 !)2 ( 3 !)2 ( 5 !)2 ( 7 !)2 ( 9 !)2
= 0.4278
( ) ⁄ 1 ( 1 / 2 )1 3 ( 2 / 2 )5 5 ( 3 / 2 )9 7 ( 4 / 2 )13
bei'(Xa) = ∑ −1 = - + - +
[ !] ( 1 !)2 ( 3 !)2 ( 5 !)2 ( 7.00 !)2
9 ( 5 / 2 )15.08
+ = 0.428
( 9.00 !)2
ψ1(x) = bei(x) +
1 - ν*
x
ber'(x) = 0.226 +
1 - 0.290
3.033 ( -0.06 ) = 0.212
( -0.06 ) =
1 - ν* 1 - 0.290
ψ1(Xa) = bei(Xa) + ber'(Xa) = 0.226 + 0.216
Xa 4.000
ψ2(x) = ber(x) +
1 - ν*
x
bei'(x) = 0.986 +
1 - 0.290
3.033 ( 0.428 ) = 1.086
1 - ν* 1 - 0.290
ψ2(Xa) = ber(Xa) +
Xa
bei'(Xa) = 0.986 +
4.000 ( 0.428 ) = 1.062


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Za = bei'(Xa) ψ2 (Xa) - ber'(Xa) ψ1(Xa) = 0.428 ( 1.062 ) - ( -0.06 ) ( 0.216 ) = 0.466
ber(Xa) ψ2(Xa) + bei(Xa) ψ1(Xa) 0.986 ( 1.062 ) + 0.226 ( 0.216 )

Zd = = = 0.084
X a Za 3
( 3.033 )3 ( 0.466 )
ber'(Xa) ψ2(Xa) + bei'(Xa) ψ1(Xa) -0.056 ( 1.062 ) + 0.428 ( 0.216 )

Zν = = = 0.008
X a Za 2
( 3.033 )2 ( 0.466 )
ber'(Xa) ber(Xa) + bei'(Xa) bei(Xa) -0.056 ( 0.986 ) + 0.428 ( 0.226 )

Zw = = = 0.010
2
X a Za ( 3.033 )2 ( 0.466 )
ber´2(Xa) + bei'2(Xa) -0.056 2 + 0.428 2

Zm = = = 0.132
X a Za 3.033 ( 0.466 )
bei'(Xa) ψ2(x) + ber'(Xa) ψ1(x) 0.428 ( 1.086 ) + ( -0.056 ) ( 0.212 )

Qm(x)= = = 0.970
Za 0.466
ψ1 (Xa) ψ2(x) - ψ2 (Xa) ψ1(x) 0.216 ( 1.086 ) - ( 1.062 ) ( 0.212 )

Qν(x)= = = 0.0061
X a Za ( 3.033 ) ( 0.466 )
PER UHX-13.5.4
A 257.00
K= = = 1.100
D0 233.60
1 - ν* 1 - 0.290
F= (λs + λc + E lnK) = ( 123,853.3 + 0 + 1.72E+05 ln ( 1.100 )) = 1.728
E* 5.76E+04
Ф = (1 + ν*) F = ( 1 + 0.290 ) ( 1.728 ) = 2.230
ρS - 1 - Ф Zν 1.102 - 1 - 2.230 ( 0.008 )

Q1 = = = 0.07
1 + Ф Zm 1 + 2.230 ( 0.132 )
(Zd + Q1 Zw) Xa4 ( 0.084 + ( 0.07 ) ( 0.010 )) ( 3.033 )4

QZ1 = = = 3.588
2 2
(Zν + Q1 Zm) Xa4 ( 0.008 + ( 0.07 ) ( 0.132 )) ( 3.033 )4

QZ2 = = = 0.686
2 2


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[Zw + (ρS - 1) Zm] Xa4 [ 0.010 + ( 1.102 - 1 ) ( 0.132 )] ( 3.033 )4

U= = = 1.503
1 + Ф Zm 1 + 2.230 ( 0.132 )
PER UHX-13.5.5
ϒ = [αt,m (Tt,m - Ta) - αs,m (Ts,m - Ta)] L =

= [ 1.580E-05 ( 0.00 - 20.00 ) - 1.360E-05 ( 0.00 - 20.00 )] ( 547.60 ) = -0.024 mm
ωS = ρS kS βS δS (1 + h βS) = 1.360E-05 ( 690,743.53 ) ( 0.040 ) ( 0.00908 ) ( 1 + 29.00 ( 0.040 )) = 0.00736
2
1.360E-05 2 - 1 ) ( 1.360E-05 - 1 )
( )
2
(ρS - 1) (ρS - 1) (
ω*S = a02 - ωS = 116.80 - 0.00736 = 3,410.51
4 4
ωC = ρC kC βC δC (1 + h βC)= 1.23 ( 0.00 ) ( 0.000 ) ( 0.000 ) ( 1 + 29.00 ( 0.000 )) = 0.000
2
ω*C = a02
[
(ρC + 1) (ρC - 1) (ρS - 1)
4
-
2
- ωC = ]
( 1.23 2 + 1 ) ( 1.23 - 1 )
( ) ]-
2
1.360E-05 - 1
= 116.8 - 0.000 = 8,822.50
4 2
FOR CONFIGURATION b
GC - C 288.00 - 350.00
ϒb = = = -0.27
D0 233.60
PER UHX-13.5.6
2
DS (1 - J) [D2 J - (DS)2]
2
( ( ) )
2 ρS - 1
P'S = xS + 2(1 - xS) νt + - νS -
. 2
PS =
Ks,t D0
J Ks,t 2 J Ks,t D0
=( ( )
2 257.45 2 1.360E-05 2 - 1 1 - 0
0.503 + 2 ( 1 - 0.503 ) ( 0.31 ) + ( 0.30 ) - - ·
1.718 233.60 0.3 ( 1.718 ) 2 ( 0 ) ( 1.718 )
273.05 2 ( 0 ) - 257.45 2
·
233.60 2 ) 0.00 = 0.009 Mpa
( x + 2(1 - x ) ν + J K ) P = ( 0.596 ) 2.0670 =

1 1
P't = t t t t + 2 ( 1 - 0.596 ) ( 0.31 ) + 5.451 Mpa
s,t 0 ( 1.718 )
Nt Kt 42.00 ( 32,723.06 )
Pϒ = ϒ= ( -0.024 ) = -0.773 Mpa
π a0 2
π ( 116.8 )2


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PER 2-5
W = 0.785 G2 P + (2b X 3.14GmP)

W = 0.785 ( 288.00 )2 ( 2.07 ) + ( 2 ( 26.30 ) ( 3.14 ) ( 288.00 ) ( 3.00 ) ( 2.07 )) = 429,543.75 N
U ϒb -1.503 -0.27 ( 429,543.75 )

PW = - 2 . W* = 2
· = 2.00 Mpa
a0 2π 116.80 2 ( π )
U -1.503
Prim = - 2 (ωS* PS - ωC* Pt) = ( 3,410.51 ( 2.07 ) - 8,822.50 ( 2.0670 )) = 1.233 Mpa
a0 116.8 2
PER UHX-17(b)
2 2
263.80
[ ( )] [ ( )] 0.0026 - 2.0670 =
1 2 DJ 1 2
Pe = 1 - Ps + 2 PS - P t = 1 - 0.0026 + 2
-2.066 Mpa
2 Do 2 233.60
PER UHX-13.5.7
(ωS* PS - ωC* Pt) + ϒb W* / (2 π)

Q2 = =
1 + Ф Zm
3,410.51 ( 2.07 ) - 8,822.50 ( 2.0670 ) + ( -0.27 ) ( 429,543.75 ) / ( 2 ( π ))
= = -22,675.97
1 + 2.230 ( 0.132 )
2 Q2 2 ( -22,675.97 )
Q3 = Q 1 + 2 = 0.07 + = 1.68
P e a0 -2.07 ( 116.8 )2
FROM TABLE UHX-13.1
Qν(x) + Q3 Qm(x) 0.0061 + ( 1.68 ) ( 0.970 )

Fm (x) = = = 0.82
2 2
1.5 Fm 2 a0 2
1.5 ( 0.82 ) 2 ( 116.8 ) 2
σ= ( µ* )( h - h'g ) Pe = ( 0.26 )( 29.00 - 0.00 ) ( -2.07 ) = -628.02 Mpa
S = 485.00 Mpa
1.5 S = 1.5 ( 485.00 ) = 727.50 Mpa
THE TUBESHEET IS ACCEPTABLE


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______________________________________________________________________________________
L) TUBESHEET HEAD . LEFT AND RIGHT. DESIGN INFORMATION.

DATA: INTERNAL PRESSURE.
C = FACTOR DEPENDING UPON THE METHOD OF ATTACHMENT OF HEAD FIG. UG-34(j) = 0.20 FIG. UW13.2 (f)
BOTTOM HEAD MATERIAL = SA-516-70
Sn = TUBESHEET MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 138.00 Mpa
d = DIAMETER OF THE TUBESHEET = 273.05 mm
EXTERNAL DIAMETER 257.00 mm
E = HEAD JOINT EFFICIENCY = 100.00 %
FLAT HEAD WEIGHT = 120.97 N
ts = 8.82 mm
t  d CP / SE \ t = 273.05 ( 0.20 ( 0.010 ) / ( 138.00 ( 1.00 ))) = 1.05 mm
tmin = tr + 2 CR \ tmin = 7.40 mm
a = ts = ( 6.82 ) = 6.82 mm
ts = 6.82 mm tr = 4.76 mm
ts / tr = 6.82 / 4.76 = 1.43 ts/tr > 1.25 OK
t = THE THICKNESS CALCULATION IS NOT COMMERCIAL, BY OUR

29.00 mm
CUSTOMER REQUIREMENTS THICKNESS IS:


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MAWP FOR FLAT HEAD
2
SEt 138.00 ( 1.00 ) ( 25.83 )2
P= 2
= = 6.172 Mpa
Cd 0.20 ( 273.05 )2
ARREGLO DE BNOS. EN TAPAS

DATA:
d = DIAMETRO DE BARRENOS = 25.40 mm
D = DISTANCIA ENTRE BARRENOS = 31.75 mm
RELACION DEL ESPACIO ENTRE BARRENOS CON DIAMTERO DE BNOS. = 1.25
U1 = LIGAMENTO ENTRE ABERTURAS = 6.35 mm
E1 = FACTOR = 1.00
F = FACTOR DE CORRECCION = 1.00
ARREGLO DE
BARRENOS
Sn 138.0 Sn 138.0
fr1 = = = 1.00 fr2 = = = 1.00
Sv 138.0 Sv 138.0
Sn or Sp 138.0 Sp 138.0
fr3 = = = 1.00 fr4 = = = 1.00
Sv 138.0 Sv 138.0
A = 0.5 d t + t tn (1 - fr1) PER UG-39(b)(1)
A = 0.5 ( 25.40 ) ( 7.40 )+ 7.40 ( 3.18 ) ( 1 - 1 ) = 93.93 mm2

= 25.40 ( 1.0 ( 29.00 ) - 1 ( 7.40 )) - 2 ( 3.18 ) ( 1.0 ( 29.00 ) - 1 ( 7.40 )) (
( 1 - 1.00 ) = 548.73 mm2

= 2 ( 29.00 + 3.18 ) ( 1 ( 29.00 ) - 1 ( 7.40 )) - 2 ( 3.18 ) ( 1 ( 29.00 ) -


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- 1 ( 7.40 )) ( 1 - 1.00 ) = 1,390.20 mm2
AREA AVAILABLE (INTERNAL PRESSURE) = A1 = 1,390.20 mm2


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M) CAP RIGHT AND LEFT HEAD. DESIGN INFORMATION.

DATA: CAP NPS 10, SCH. 40
t = HEAD THICKNESS (SEE BELOW ESTIMATES) = 9.27 X 0.875 = 8.11 mm
STATIC HEAD = 0.002 MPa
HEAD MATERIAL = SA-516-70
S= HEAD MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 138.00 MPa
HEAD MATERIAL STRESS AT ROOM TEMPERATURE(COLD) (SECTION II, PART D) = 138.00 MPa
HEAD LOCATION = LEFT AND RIGHT
D= INSIDE DIAMETER (NEW) = 254.51 mm
L= INSIDE SPHERICAL OR CROWN RADIUS = 229.06 mm
r= KNUCKLE RADIUS = 0.17 X D = 43.27 mm
R= INSIDE RADIO = 130.43 mm
HEAD SURFACE AREA = 94,601.46 mm2
HEAD ESTIMATED VOLUME = 2.14 litros
MAXIMUM ALLOWABLE WORKING PRESSURE FOR HEAD (MAWP) = 6.420 MPa
E= CIRCUNFERENCIAL JOINT EFFICIENCY = Per UW-12(d) 100.00 %
h= HEAD HEIGHT = 66.17 mm
ts/L = (PER UG-32(d)) 0.0506
SPECIFIC GRAVITY = 1.00 kg/m3
TOTAL FLOODED HEAD WEIGHT = 81.22 N
HEAD WEIGHT = 60.21 N
DESIGN THICKNESS CALCULATIONS PER UG-32(d)
SEE 1-4
PD 0.013 ( 260.86 )
t= = = 0.01 mm
2 S E - 0.2 P 2 ( 138.0 ) ( 1.0 ) - ( 0.2 ) ( 0.013 )


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tmin = t + CR \ tmin = 1.59 + 3.18 = 4.76 mm
THE THICKNESS CALCULATION IS NOT COMMERCIAL,

9.27 mm
SELECTS THE NEAREST COMMERCIAL THICKNESS:
MAWP FOR THIS HEAD SECTION ONLY (Per 1-1)
2SEt 2 ( 138.0 ( 1.0 )( 6.10 ) MAXIMUM ALLOWABLE

PMAX = = = 6.420 Mpa
D + 0.2 t 260.86 + 0.2 ( 6.10 ) WORKING PRESSURE
CALCUL PER UG-22(j)
Sy = 260.00 Mpa S = 0.9 Sy = 0.9 ( 260.00 ) = 234.00 Mpa
PHT D 4.089 ( 260.86 )

t= = = 2.28 mm
2 S E - 0.2 PHT 2 ( 234.0 ) ( 1.0 )-( 0.2 )( 4.09 )
PHT D + 0.2 t PHT 4.089 )( 260.86 ) + 0.2 ( 9.27 ) ( 4.09 )

S= = = 57.94 Mpa
2tE 2 ( 9.27 ) ( 1.0 )


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N) CAP RIGHT AND LEFT FOR EXTERNAL PRESSURE. DESIGN INFORMACION.

DATA:
t = HEAD THICKNESS (SEE BELOW ESTIMATES) = 9.27 mm
HEAD MATERIAL = SA-516-70
S = MATERIAL STRESS AT 65.00 °C (HOT) (SECTION II, PART D) = 138.00 MPa
Do 254.51
= = 1.92 PER TABLE UG-33.1 Ko = 0.86
2 ho 2 ( 66.17 )
Ro = Ko Do = 0.86 ( 254.51 ) = 217.60 mm
0.125 0.125
A= = = 0.003502
Ro / t 217.60 / 6.10
B 32.00
Ro / t 217.60 / ( 6.10 )
t = 6.10 + CR = 6.10 + 3.18 = 9.27 mm
CHECK THE EXTERNAL PRESSURE PER UG-33(a)(1) APPENDIX 1-4(c)
1.67 Pa D K 1.67 ( 0.896 ) ( 254.51 ) ( 1.00 )

t= = = 1.38 mm
2 S E - 0.2 Pa 2 ( 138.00 ) ( 1.00 ) - ( 0.2 ) ( 0.896 )
THICKNESS FOR MAXIMUM ALLOWABLE EXTERNAL PRESSURE, (CORRODED & AT 180°C) UG-28(d)
0.125 0.125
A= = = 0.000158
Ro / t 217.60 / 0.28
B 16.00
Pa = = = 0.020 Mpa
Ro / t 217.60 / ( 0.28 )
t = 0.28 + CR = 0.28 + 3.18 = 3.45 mm


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O) SPECIAL FLANGE 10", RIGHT SIDE. DESIGN INFORMATION PER 2-1

DATA:
FLANGE IS ATTACHED TO: CAP RIGHT AND LEFT HEAD.
FLANGE TYPE: SLIP ON
FLANGE MATERIAL SPECIFICATION = SA-516-70
BOLT DESCRIPTION = 1", 8 NC THREAD
S= FLANGE MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 138.00 Mpa
TOTAL AREA FOR 8 -M16 X 2 mm DIA BOLTS, CORRODED = 2,604.61 mm2


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b0 = N / 2 = 10.94 mm
G = GASKET OD - 2 b = 320.00 - 2 ( 2.62 ) = 314.77 mm
hG = (C - G) / 2 = ( 350.00 - 314.77 ) / 2 = 17.62 mm
C-B 350.00 - 276.23

R= - g1 = - 11.00 = 25.89 mm
2 2
hD = R + g1 / 2 = 25.89 + 11.00 / 2 = 31.388 mm
hT = (R + g1 + hG) / 2 = ( 25.89 + 11.00 + 17.615 ) / 2 = 27.25 mm
Hp = 2 b 3.14 G m P = 2 ( 2.62 ) (π ) ( 314.77 ) ( 0.5 ) ( 0.010 ) = 26.20 N
H = 0.785 G2 P = 0.785 ( 314.77 )2 ( 0.010 ) = 788.06 N
HD = 0.785 B2 P = 0.785 ( 276.23 )2 ( 0.010 ) = 606.88 N


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HT = H - HD = 788.06 - 606.88 = 181.18 N
Wm1 = H + Hp = 788.06 + 26.20 = 814.26 N
Wm2 = 3.14 b G y = π ( 2.62 ) ( 314.77 ) ( 0.00 ) = 0.00 N
Am1 = Wm1 / Sb = 814.26 / 172.00 = 4.73 mm2
Am2 = Wm2 / Sa = 0.00 / 172.00 = 0.0 mm2
TOTAL AREA FOR 16 - 1" 8NC DIA BOLTS, CORRODED, A b = 2,604.61 mm2 ACCEPTABLE
W = (Am + Ab) Sa / 2 = ( 4.73 + 2,604.61 ) ( 172.00 ) / 2 = 224,403.33 N
MD = HD hD = 606.88 ( 31.39 ) = 190.48 N-mm
MT = HT hT = 181.18 ( 27.25 ) = 49.38 N-mm
HG = Wm1 - H = 814.26 - 788.06 = 26.20 N
MG = HG hG = 26.20 ( 17.62 ) = 4.62 N-mm
M0 = M D + M T + M G = 190.48 + 49.38 + 4.62 = 244.47 N-mm
Mg = W hG = 224,403.33 ( 17.615 ) = 39,529.34 N-mm
h0 = (B g0)1/2 = ( 276.23 ( 7.80 ))1/2 = 46.42 mm
2
K (1 + 8.55246 log10 K) - 1 1.430 2 (1 + 8.55246 log10 1.430 ) - 1
T= 2
= = 1.741
(1.04720 + 1.9448 K ) (K - 1) ( 1.04720 + 1.9448 ( 1.430 2))( 1.430 - 1 )
2
K (1 + 8.55246 log10 K) - 1 1.430 2 ( 1 + 8.55246 log10 1.430 ) - 1
U= 2
= = 6.15
1.36136 (K - 1) (K - 1) 1.36136 ( 1.430 2 - 1 ) ( 1.430 - 1 )


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2
1 K log10 K 1 1.430 2 log10 1.430
Y= [ 0.66845 + 5.71690 2
] = [ 0.66845 + 5.7169 ] = 5.60
K-1 K -1 1.430 - 1 1.430 2 - 1
2
K +1 1.430 2 + 1
Z= 2
= = 2.914
K -1 1.430 2 - 1
h / h0 = 11.00 / 46.42 = 0.237
g1 / g0 = 11.00 / 7.80 = 1.410
F= 0.883 (FROM FIG. 2-7.2)
V = 0.395 (FROM FIG. 2-7.3)
e = F / h0 = 0.883 / 46.42 = 0.019
d = (U / V) h0 g02 = ( 6.15 / 0.395 ) ( 46.42 ) ( 7.80 )2 = 43,967.11 mm3
f = 1.32 (FROM FIG. 2-7.6)
3
L = (t e + 1) / T + t3 / d = ( 26.00 ( 0.019 ) + 1 ) / 1.741 + 26.00 / 43,967.11 = 1.258
SH = f M0 / (L g12 B) = 1.32 ( 244.47 ) / ( 1.258 ( 11.00 )2 ( 276.23 )) = 0.77 Mpa
SR = (1.33 t e + 1) M0 / (L t2 B) = ( 1.33 ( 26.00 ) ( 0.019 ) + 1 ) ( 244.47 ) / ( 1.258 ( 26.00 )2 ( 276.23 )) =

= 0.17 Mpa
ST = Y M0 / (t2 B) - Z SR = 5.60 ( 244.47 )/(( 26.00 )2 ( 276.23 )) - 2.914 ( 0.17 )= 0.23 Mpa




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SH = f Mg / (L g12 B) = 1.32 ( 4.62 ) / ( 1.258 ( 11.00 )2 ( 276.23 )) = 0.01 Mpa
SR = (1.33 t e + 1) Mg / (L t2 B) = ( 1.33 ( 26.00 ) ( 0.019 ) + 1 ) ( 4.62 ) / ( 1.258 ( 26.00 )2 ( 276.23 )) =

= 0.003 Mpa
ST = Y Mg / (t2 B) - Z SR = 5.60 ( 4.62 )/(( 26.00 )2 ( 276.23 )) - 2.914 ( 0.003 ) = 0.004 Mpa


J = 52.14 V M0 / (L E g02 KI h0) = 52.14 ( 0.395 ) ( 244.47 )/(( 1.258 ) ( 2.1E+06 ) ( 7.8 )2 ( 0.3 ) ( 46.42 )) =
J = 2.25E-06
SEt 138.00 ( 1.00 ) ( 4.94 )

P= = = 5.005 Mpa
R0 - 0.4 t 138.11 - 0.4 ( 4.94 )


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DESIGN NOZZLES
P) TUBE NPS 5, SCH. 40. ENTRADA SALIDA AGUA. ITEM A. DESIGN INFORMATION
DATA:
tn = NOZZLE THICKNESS = 6.55 X 0.875 = 5.73 mm
NOZZLE NECK MATERIAL = SA-106-B
Sn = NOZZLES NECK MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 118.00 MPa
F= CORRECTION FACTOR (UG-37) = 1.00
E1 = CORRECTION FACTOR FOR SOLID PLATE (UG-37) = 1.00
NOZZLE LENGTH = 90.00 mm
EXTERNAL PROJECTION = 90.00 mm
INTERNAL PROJECTION = 0.00 mm
OD, LIMIT OF REINFORCEMENT = (Per UG-36(b)) 272.24 mm
Rn = INSIDE RADIO = 68.06 mm
2
MAXIMUM ALLOWABLE WORKING PRESSURE FOR NOZZLE (MAWP) = 4.34 Mpa
E = LONGITUDINAL JOINT EFFICIENCY (TABLE UW-12 TYPE 1) = 100.00 %
3
SPECIFIC GRAVITY = 1.00 kg/m
REINFORCING PAD INFORMATION
REINFORCING MATERIAL = SA-516-70
SP = ALLOWABLE STRESS AT DESIGN TEMPERATURE = 128.00 Mpa
ALLOWABLE STRESS AT ROOM TEMPERATURE = 138.00 Mpa
te = REINFORCING PLATE THICKNESS = 0.00 mm
DP = OD, REINFORCING PLATE = 224.00 mm
PAD TO VESSEL WELD LEG SIZE (WELD 42) = 0.00 mm
PAD TO NOZZLE GROOVE WELD DEPTH = NOT REQUIRED mm


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HOST COMPONENT: RIGHT HEAD

MATERIAL = SA-516-70
SV = ALLOWABLE STRESS AT DESIGN TEMPERATURE = 138.00 MPa
t = HEAD WALL THICKNESS (NEW) = 8.11 mm
HEAD WALL THICKNESS (CORRODED) = 4.94 mm
UPPER LEG SIZE (WELD 41) = 9.47 mm

INTERNAL WELD LEG SIZE (WELD 43) = 0.00 mm
NOZZLE WALL THICKNESS (tn) = 5.73 mm
PARALLEL LIMIT OF REINFORCEMENT PER UG-40

LR = MAX(d, Rn + (tn - Cn) + (t - C))=
MAX( 136.12 , 68.06 + ( 5.73 - 3.18 ) + ( 8.11 - 3.18 )) = 136.12 mm
OUTER NORMAL LIMIT OF REINFORCEMENT PER UG-40

LH = MIN(2.5 * (t - C), 2.5 * (tn - Cn) + te)
MIN( 2.5 ( 8.1 - 3.18 ), 2.5 ( 5.73 - 3.18 ) + 0.00 ) = 6.40 mm
HEAD DESIGN THICKNESS CALCULATIONS PER 1-1
P Ro ( 0.011 )( 0.00 )
t= = = 0.00 mm
S E + 0.4 P ( 138.00 )( 1.00 ) + ( 0.4 )( 0.011 )
NOZZLE REQUIRED THICKNESS CALCULATIONS
REQUIRED NOZZLE THICKNESS FOR INTERNAL PRESSURE PER UG-37(a)
PRn ( 0.011 )( 68.06 )

tn = = = 0.01 mm
SE-0.6P ( 118.00 ) ( 1.00 ) - ( 0.6 ) ( 0.011 )
Sn 118.0 Sn 118.0
fr1 = = = 0.86 fr2 = = = 0.86
Sv 138.0 Sv 138.0
Sn or Sp 118.0 Sp 128.0
fr3 = = = 0.86 fr4 = = = 0.93
Sv 138.0 Sv 138.0


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UG-45 THICKNESS CALCULATIONS

NOZZLE THICKNESS FOR PRESSURE LOADING (PLUS CORROSION) PER UG-45(a)
PRn 0.011 ( 68.06 )

t= + CR + ext. CR = + 3.18 + 0.00
SE-0.6P ( 118.0 )( 1.00 ) - ( 0.6 ) ( 0.011 )
t = 0.01 + 3.18 + 0.00 = 3.18 mm
NOZZLE THICKNESS FOR EXTERNAL PRESSURE LOADING (PLUS CORROSION) PER UG-28
DATA:
t = NOZZLE THICKNESS = 0.00 mm
NOZZLE MATERIAL = SA-106-B
S= NOZZLE NECK MATERIAL STRESS AT 65.0 °C (HOT) (SECTION II, PART D) = 118.00 Mpa
L= NOZZLE LENGTH = 90.00 mm
NOZZLE THICKNESS FOR INTERNAL PRESSURE (PLUS CORROSION) PER UG-45
ta = min (tUG-27, tUG-28) = min ( 3.18 , 3.18 ) = 3.18 mm NOZZLE
tb1 = = mm HEAD
tb2 = 3.45 mm HEAD
tb3 = 5.73 + 3.18 = 8.91 mm Per Table UG-45
tb = min [tb3, max(tb1, tb2)] = min [ 8.91 , max ( = , 3.45 )] = 3.45 mm
tUG-45 = max (ta, tb) =max ( 3.18 , 3.45 ) = 3.45 mm
THICKNESS 3.45 mm MINOR THAT 5.73 mm ACCEPTABLE
NOZZLE REINFORCEMENT CALCULATIONS
AREA REQUIRED FOR INTERNAL PRESSURE PER UG-37.1
A = d tr F + 2 tn tr F(1 - fr1) = 136.12 ( 0.00 )( 1.0 ) + 2 ( 5.73 ) ( 0.00 ) ( 1.0 ) ( 1 - 0.86 ) = 0.00 mm2


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AREA AVAILABLE - INTERNAL PRESSURE PER UG-37.1

= 136.12 ( 1.00 ( 4.94 ) - 1 ( 0.00 )) - 2 ( 5.73 )( 1.00 ( 4.94 ) - 1 ( 0.00 )) (
= ( 1 - 0.86 ) = 663.83 mm2

= 2 ( 4.94 + 5.73 ) ( 1.00 ( 4.94 ) - 1 ( 0.00 )) - 2 ( 5.73 )( 1.00 ( 4.94 ) - 1.0 ( 0.00 )) (
( 1 - 0.86 ) = 97.16 mm2
A1 = LARGER VALUE OF A1 FORMULA 1 AND FORMULA 2 663.83 mm2
A2 FORMULA 1 = 5(tn - trn) fr2 t = 5 ( 5.73 - 0.01 )( 0.86 )( 4.94 ) = 120.90 mm2
A2 FORMULA 2 = 5 (tn - trn) fr2 (tn) = 5 ( 5.73 - 0.01 ) ( 0.86 )( 5.73 ) = 140.41 mm2
A2 = SMALLER VALUE OF A2 FORMULA 1 AND FORMULA 2 120.90 mm2
A41 = (leg)2 * fr3 = ( 9.47 2

) ( 0.86 ) = 76.73 mm2
A42 = (leg)2 * fr4 = ( 0.00 )2 ( 0.93 ) = 0.00 mm2
A43 = (leg)2 * fr2 = ( 0.00 )2 ( 0.86 )= 0.00 mm2
A5 = (Dp - d - 2tn) te fr4 = ( 224.00 - 136.12 - 2 ( 5.73 )) ( 0.00 ) ( 0.93 )= 0.00 mm2
AREA AVAILABLE (INTERNAL PRESSURE) = A1 + A2 + A41 + A42 + A43 + A5 = 861.45 mm2
NOZZLE WELD STRENGTH CALCULATIONS
ATTACHMENT WELD STRENGTH PER PARAGRAPH UW-16
WELD 41 tmin = SMALLER OF 19.05, t, OR tn = SMALLER OF 19.05 , 4.94 OR 5.73 = 4.94 mm
(tmin*0.7) + ext CR 0.7 ( 4.94 )

WELD 41 LEG min = = = 9.47 mm
0.7 0.7
Weld 41, actual weld leg = 9.47 mm


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WELD 42 tmin = SMALLER OF 19.05, t, OR te = SMALLER OF 19.05 , 4.94 OR 0.00 = 0.00 mm
(0.5 (tmin)) + ext CR 0.50 ( 0.00 )

0.7 0.7
(smaller of 1/4 or (tmin*0.7)) + ext CR 0.00

0.7 0.7
UNIT STRESSES PER PARAGRAPH UW-15(c)
NOZZLE WALL IN SHEAR = 0.60 * Sn = 0.6 ( 118.00 ) = 70.80 Mpa

UPPER FILLET, WELD 41, IN SHEAR = 0.49 * MATERIAL STRESS = 0.49 ( 118.00 ) = 57.82 Mpa
VESSEL GROOVE WELD, IN TENSION = 0.74 * MATERIAL STRESS = 0.74 ( 118.00 ) = 87.32 Mpa
STRENGTH OF CONNECTION ELEMENTS
NOZZLE WALL IN SHEAR = 1/2 * p * mean nozzle diameter * tn * Nozzle wall in shear unit stress =
1/2 ( p )( 141.85 ) ( 5.73 ) ( 70.80 ) = 90,459.06 N
UPPER FILLET IN SHEAR = 1/2 * p * nozzle OD * weld leg * upper fillet in shear unit stress =
1/2 ( p )( 142.88 )( 9.47 ) ( 57.82 ) = 122,923.35 N
GROOVE WELD IN TENSION = 1/2 * p * nozzle OD * groove depht * groove weld tension unit stress =
1/2 ( p )( 142.88 ) ( 5.73 )( 87.32 ) = 112,370.24 N

PMAX = - PS = - 0.00 = 4.338 Mpa
R + 0.6 t 68.06 + 0.6 ( 2.56 ) WORKING PRESSURE
LOAD TO BE CARRIED BY WELDS, PER UG-41(b)(1) AND FIG. UG-41.1 SKETCH (a)
W = [A - A1 + 2 tn fr1 (E1 t - F tr)] Sv = [ 0.0 - 663.83 + 2 ( 5.73 ) ( 0.86 ) ( 1.00 ( 2.56 ) - 1 (

( 0.00 )] ( 138.00 ) = -88,145.38 N
W 1-1 = (A2 + A5 + A41 + A42) * Sv =( 120.90 + 0.00 + 76.73 + 0.00 ) ( 138.00 ) = 27,272.37 N
W 2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = ( 120.90 + 0.00 + 76.73 + 0.00 +


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+ 2 ( 5.73 ) ( 2.56 ) ( 0.86 )) ( 138.00 ) = 30,735.37 N
W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) Sv = ( 120.90 + 0.00 + 0.00 + 76.73 + 0.00 + 0.00 +
+2 ( 5.73 ) ( 2.56 ) ( 0.86 )) ( 138.00 ) = 30,735.37 N
CHECK STRENGTH PATHS
Path1-1 = Upper fillet in shear + Nozzle wall in shear = 122,923.35 + 90,459.06 = 213,382.41 N
Path2-2 = Upper fillet in shear + Groove weld in tension + Inner fillet in shear =
122,923.35 + 112,370.24 + 0 = 235,293.59 N
Path3-3 = Upper fillet in shear + Inner fillet in shear+ Groove weld in tension =
122,923.35 + 0 + 112,370.24 = 235,293.59 N


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Q) SPECIAL FLANGE 5", RIGHT AND LEFT SIDE. DESIGN INFORMATION PER 2-1
FLANGE IS ATTACHED TO: CAP RIGHT AND LEFT HEAD.
FLANGE MATERIAL SPECIFICATION = SA-516-70N
BOLT DESCRIPTION = M16 X 2 mm THREAD
BOLTING = 8 - M16X2 DIA
2
TOTAL AREA FOR 8 -M16 X 2 mm DIA BOLTS, CORRODED = 1,106.59 mm


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b0 = N / 2 = 14.50 mm
G = GASKET OD - 2 b = 188.00 - 2 ( 3.01 ) = 181.98 mm
hG = (C - G) / 2 = ( 210.00 - 181.98 ) / 2 = 14.01 mm
C-B 210.00 - 129.77

R= - g1 = - 13.12 = 27.00 mm
2 2
hD = R + g1 / 2 = 27.00 + 13.12 / 2 = 33.558 mm
hT = (R + g1 + hG) / 2 = ( 27.00 + 13.12 + 14.01 ) / 2 = 27.06 mm
Hp = 2 b 3.14 G m P = 2 ( 3.01 ) (π ) ( 181.98 ) ( 0.5 ) ( 0.010 ) = 17.44 N
H = 0.785 G2 P = 0.785 ( 181.98 )2 ( 0.010 ) = 263.40 N
HD = 0.785 B2 P = 0.785 ( 129.77 )2 ( 0.010 ) = 133.94 N


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HT = H - HD = 263.40 - 133.94 = 129.46 N
Wm1 = H + Hp = 263.40 + 17.44 = 280.84 N
Wm2 = 3.14 b G y = π ( 3.01 ) ( 181.98 ) ( 0.00 ) = 0.00 N
Am1 = Wm1 / Sb = 280.84 / 172.00 = 1.63 mm2
Am2 = Wm2 / Sa = 0.00 / 172.00 = 0.0 mm2
W = (Am + Ab) Sa / 2 = ( 1.63 + 1,106.59 ) ( 172.00 ) / 2 = 95,307.25 N
MD = HD hD = 133.94 ( 33.56 ) = 44.95 N-mm
MT = HT hT = 129.46 ( 27.06 ) = 35.04 N-mm
HG = Wm1 - H = 280.84 - 263.40 = 17.44 N
MG = HG hG = 17.44 ( 14.01 ) = 2.44 N-mm
M0 = M D + M T + M G = 44.95 + 35.04 + 2.44 = 82.43 N-mm
Mg = W hG = 95,307.25 ( 14.01 ) = 13,352.93 N-mm
h0 = (B g0)1/2 = ( 129.77 ( 6.55 ))1/2 = 29.16 mm
2
K (1 + 8.55246 log10 K) - 1 1.927 2 (1 + 8.55246 log10 1.927 ) - 1
T= 2
= = 1.534
(1.04720 + 1.9448 K ) (K - 1) ( 1.04720 + 1.9448 ( 1.927 2))( 1.927 - 1 )
2
K (1 + 8.55246 log10 K) - 1 1.927 2 ( 1 + 8.55246 log10 1.927 ) - 1
U= 2
= = 3.44
1.36136 (K - 1) (K - 1) 1.36136 ( 1.927 2 - 1 ) ( 1.927 - 1 )


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______________________________________________________________________________________
2
1 K log10 K 1 1.927 2 log10 1.927
Y= [ 0.66845 + 5.71690 2
] = [ 0.66845 + 5.7169 ] = 3.13
K-1 K -1 1.927 - 1 1.927 2 - 1
2
K +1 1.927 2 + 1
Z= 2
= = 1.738
K -1 1.927 2 - 1
h / h0 = 28.00 / 29.16 = 0.960
g1 / g0 = 13.12 / 6.55 = 2.001
F= 0.748 (FROM FIG. 2-7.2)
V = 0.161 (FROM FIG. 2-7.3)
e = F / h0 = 0.748 / 29.16 = 0.026
d = (U / V) h0 g02 = ( 3.44 / 0.161 ) ( 29.16 ) ( 6.55 )2 = 26,725.87 mm3
f= 1 (FROM FIG. 2-7.6)
3
L = (t e + 1) / T + t3 / d = ( 19.00 ( 0.026 ) + 1 ) / 1.534 + 19.00 / 26,725.87 = 1.226
SH = f M0 / (L g12 B) = 1 ( 82.43 ) / ( 1.226 ( 13.12 )2 ( 129.77 )) = 0.30 Mpa
SR = (1.33 t e + 1) M0 / (L t2 B) = ( 1.33 ( 19.00 ) ( 0.026 ) + 1 ) ( 82.43 ) / ( 1.226 ( 19.00 )2 ( 129.77 )) =

= 0.24 Mpa
ST = Y M0 / (t2 B) - Z SR = 3.13 ( 82.43 )/(( 19.00 )2 ( 129.77 )) - 1.738 ( 0.24 )= 0.14 Mpa




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______________________________________________________________________________________
SH = f Mg / (L g12 B) = 1 ( 2.44 ) / ( 1.226 ( 13.12 )2 ( 129.77 )) = 0.01 Mpa
SR = (1.33 t e + 1) Mg / (L t2 B) = ( 1.33 ( 19.00 ) ( 0.026 ) + 1 ) ( 2.44 ) / ( 1.226 ( 19.00 )2 ( 129.77 )) =

= 0.007 Mpa
ST = Y Mg / (t2 B) - Z SR = 3.13 ( 2.44 )/(( 19.00 )2 ( 129.77 )) - 1.738 ( 0.007 ) = 0.004 Mpa


J = 52.14 V M0 / (L E g02 KI h0) = 52.14 ( 0.161 ) ( 82.43 )/(( 1.226 ) ( 2.1E+06 ) ( 6.55 )2 ( 0.3 ) ( 29.16 )) =
J = 7.15E-07
SEt 138.00 ( 1.00 ) ( 2.56 )

P= = = 5.530 Mpa
R0 - 0.4 t 64.88 - 0.4 ( 2.56 )


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______________________________________________________________________________________
R) REDUCTION CONICAL NPS 2-1/2, SCH. 40. SALIDA VAPOR. ITEM B.

DATA: DESIGN INFORMATION
t = CONICAL SHELL THICKNESS (SEE BELOW ESTIMATES) = 6.35 mm
STATIC HEAD = 0.001 Mpa
CONICAL SHELL MATERIAL = SA-516-70
S= SHELL MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 128.00 Mpa
E1 = CORRECTION FACTOR FOR SOLID PLATE = 1.00
α= ONE HALF OF THE INCLUDED (APEX) ANGLE OF THE CONE AT THE CENTERLINE = 30.00 °
h= SHELL LENGTH = 3.346 in = 85.00 mm
D= INSIDE DIAMETER MAJOR (NEW) = 163.25 mm
INSIDE DIAMETER MAJOR (CORRODED) = 168.75 mm
d= INSIDE DIAMETER MINOR (NEW) = 2.996 in = 76.10 mm
INSIDE DIAMETER MINOR (CORRODED) = 81.60 mm
R= INSIDE RADIO = 84.37 mm
SHELL SURFACE AREA = 2.14E+05 mm2
THICKNESS PER UG-32(g)
PD 0.011 ( 168.75 )
t= = = 0.01 mm
2 cos α (S E - 0.6 P) 2 ( cos ( 30.0 ) (( 128.0 ) ( 1.0 ) - ( 0.6 ) ( 0.011 ))
tmin = t + CR \ tmin = 0.01 + 3.18 = 3.18 mm


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THE THICKNESS CALCULATION IS NOT COMMERCIAL, SELECTS THE NEAREST

6.35 mm
COMMERCIAL THICKNESS:
MAWP FOR THIS SHELL SECTION ONLY (Per UG-32(g))
2 S E t cosα 2 ( 128.0 ) ( 1.0 ) ( 3.18 ) ( cos ( 30.00 )) MAXIMUM ALLOWABLE

PMAX = = = 4.091 Mpa
D + 1.2 t cosα 168.75 + 1.2 ( 3.18 ) ( cos ( 30.00 )) WORKING PRESSURE
CALCUL PER UG-22(j)
Sy = 260.00 Mpa S = 0.9 Sy = 0.9 ( 260.00 )= 234.00 Mpa
PHT D 4.088 ( 168.75 )

t= = = 1.72 mm
2 cos α (S E - 0.6 PHT) 2 ( cos ( 30.00 ) (( 234.0 ) ( 1.0 ) - ( 0.6 ) ( 4.088 ))


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S) CONICAL SHELL FOR EXTERNAL PRESSURE. DESIGN INFORMACION.

DATA:
α = ONE HALF OF THE INCLUDED (APEX) ANGLE OF THE CONE AT THE CENTERLINE = 30.00 °
te = EFFECTIVE THICKNESS OF CONICAL SECTION = t cos α = 2.75 mm
DL = OUTSIDE DIAMETER AT LARGE END OF CONICAL SECTION = 175.95 mm
DS = OUTSIDE DIAMETER AT SMALL END OF CONICAL SECTION = 88.80 mm
Le = EQUIVALENT LENGTH OF CONE FOR SCKETCH (a) AND (b) = (Lc / 2) (1 + DS / DL) = 63.95 mm (Fig. UG-33.1)
Lc = AXIAL LENGTH OF CONE = 85.00 mm
PER UG-33(f)
175.95
D L / te = = 63.99 > 10 THEN
2.75
63.95
L e / DL = = 0.36345
175.95
4B 4 ( 120.00 ) MAXIMUM ALLOWABLE

Pa = = = 2.500 Mpa
3 (DL / te) 3 ( 175.95 / 2.75 ) EXTERNAL PRESSURE
t = 3.18 + CR = 3.18 + 3.18 = 6.35 mm

te = EFFECTIVE THICKNESS OF CONICAL SECTION = t cos α = 0.368 mm
175.95
D L / te = = 478.05 > 10 THEN
0.37
63.95
L e / DL = = 0.36345
175.95


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______________________________________________________________________________________
4B 4 ( 36.50 ) MAXIMUM ALLOWABLE

Pa = = = 0.102 Mpa
3 (DL / te) 3 ( 175.95 / 0.37 ) EXTERNAL PRESSURE
t = 0.43 + CR = 0.43 + 3.18 = 3.60 mm

HOST COMPONENT: SHELL

MATERIAL = SA-106-B
SV = ALLOWABLE STRESS AT DESIGN TEMPERATURE = 117.00 Mpa
t = SHELL WALL THICKNESS (NEW) = 7.80 mm
SHELL WALL THICKNESS (CORRODED) = 4.62 mm


LR = MAX(d, Rn + (tn - Cn) + (t - C))=
MAX( 163.25 , 81.63 + ( 6.35 - 3.18 ) + ( 7.80 - 3.18 )) = 163.25 mm

LH = MIN(2.5 * (t - C), 2.5 * (tn - Cn) + te)
MIN( 2.5 ( 7.80 - 3.18 ), 2.5 ( 6.35 - 3.18 ) + 0.00 ) = 7.94 mm
SHELL DESIGN THICKNESS CALCULATIONS PER 1-1
P Ro ( 0.011 )( 136.53 )
t= = = 0.01 mm
S E + 0.4 P ( 117.00 )( 1.00 ) + ( 0.4 )( 0.011 )


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______________________________________________________________________________________
PRn ( 0.011 )( 84.37 )

tn = = = 0.01 mm
SE-0.6P ( 128.00 ) ( 1.00 ) - ( 0.6 ) ( 0.011 )
Sn 128.0 Sn 128.0
fr1 = = = 1.00 fr2 = = = 1.00
Sv 117.0 Sv 117.0
Sn or Sp 128.0 Sp 128.0
fr3 = = = 1.00 fr4 = = = 1.00
Sv 117.0 Sv 117.0

PRn 0.011 ( 84.37 )

t= + CR + ext. CR = + 3.18 + 0.00
SE-0.6P ( 128.0 )( 1.00 ) - ( 0.6 ) ( 0.011 )
t = 0.007 + 3.18 + 0.00 = 3.18 mm
tb1 = 3.19 mm SHELL
tb2 = 4.00 mm SHELL
tb3 = 5.73 + 3.18 = 8.91 mm Per Table UG-45
tb = min [tb3, max(tb1, tb2)] = min [ 8.91 , max ( 3.19 , 4.00 )] = 4.00 mm


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______________________________________________________________________________________
A = d tr F + 2 tn tr F(1 - fr1) = 163.25 ( 0.01 )( 1.0 ) + 2 ( 3.18 ) ( 0.01 ) ( 1.0 ) ( 1 - 1.00 ) = 2.16 mm2

= 163.25 ( 1.00 ( 7.80 ) - 1 ( 0.01 )) - 2 ( 3.18 )( 1.00 ( 7.80 ) - 1 ( 0.01 )) ( 1 - 1.00 ) =
= 1,270.83 mm2

= 2 ( 7.80 + 3.18 ) ( 1.00 ( 7.80 ) - 1 ( 0.01 )) - 2 ( 3.18 )( 1.00 ( 7.80 ) - 1.0 ( 0.01 )) (
( 1 - 1.0 ) = 170.84 mm2
A41 = (leg)2 * fr3 = ( 3.18 2

) ( 1.00 )= 10.08 mm2
A42 = (leg)2 * fr4 = ( 0.00 2

) ( 1.00 )= 0.00 mm2
A43 = (leg)2 * fr2 = ( 0.00 2

) ( 1.00 )= 0.00 mm2
A5 = (Dp - d - 2tn) te fr4 = ( 0.00 - 163.25 - 2 ( 3.18 )) ( 0.00 ) ( 1.00 )= 0.00 mm2
AREA AVAILABLE (INTERNAL PRESSURE) = A1 + A2 + A41 + A42 + A43 + A5 = 1,331.20 mm2


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______________________________________________________________________________________
(tmin*0.7) + ext CR 0.7 ( 3.18 )

0.7 0.7
(0.5 (tmin)) + ext CR 0.50 ( 0.00 )

0.7 0.7

0.7 0.7
UNIT STRESSES PER PARAGRAPH UW-15

1/2 ( p )( 169.60 ) ( 3.18 ) ( 76.80 ) = 64,960.70 N
1/2 ( p )( 168.75 )( 3.18 ) ( 62.72 ) = 52,785.12 N
1/2 ( p )( 168.75 ) ( 3.18 )( 94.72 ) = 79,716.31 N
W = [A - A1 + 2 tn fr1 (E1 t - F tr)] Sv = [ 2.16 - 1270.8 + 2 ( 3.18 ) ( 1.00 ) ( 1.00 ( 7.80 ) - 1 ( 0.01 )] (
)] ( 117.00 ) = -142,650.91 N


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______________________________________ ________________________________
______________________________________________________________________________________
W 1-1 = (A2 + A5 + A41 + A42) * Sv = ( 50.28 + 0.00 + 10.08 + 0.00 ) ( 117.00 ) = 7,062.71 N
W 2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = ( 50.28 + 0.00 + 10.08 + 0.00 +

+ 2 ( 3.18 ) ( 7.80 ) ( 1.0 )) ( 117.00 ) = 12,856.09 N
W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) Sv = ( 50.28 + 0.00 +

0.00 + 10.08 +
+ 0.00 + 0.00 + 2 ( 3.18 ) ( 7.80 ) ( 1.0 )) ( 117.00 ) = 12,856.09 N
52,785.12 + 79,716.31 + 0 = 132,501.43 N
52,785.12 + 0 + 79,716.31 = 132,501.43 N


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______________________________________________________________________________________
T) SPECIAL FLANGE 2-1/2". ITEM B. DESIGN INFORMATION PER 2-1

DATA: DIN 65, PN 16
FLANGE IS ATTACHED TO: REDUCTION CONICAL NPS 2-1/2, SCH. 40. SALIDA VAPOR. ITEM B.
2
TOTAL AREA FOR 8 -M16 X 2 mm DIA BOLTS, CORRODED = 553.30 mm


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______________________________________ ________________________________
______________________________________________________________________________________
b0 = N / 2 = 14.65 mm
G = GASKET OD - 2 b = 122.00 - 2 ( 3.03 ) = 115.95 mm
hG = (C - G) / 2 = ( 145.00 - 115.95 ) / 2 = 14.53 mm
C-B 145.00 - 63.40

R= - g1 = - 13.30 = 27.50 mm
2 2
hD = R + g1 / 2 = 27.50 + 13.30 / 2 = 34.15 mm
hT = (R + g1 + hG) / 2 = ( 27.50 + 13.30 + 14.526 ) / 2 = 27.66 mm
Hp = 2 b 3.14 G m P = 2 ( 3.03 ) (π ) ( 115.95 ) ( 0.5 ) ( 0.010 ) = 11.17 N
H = 0.785 G2 P = 0.785 ( 115.95 )2 ( 0.010 ) = 106.93 N
HD = 0.785 B2 P = 0.785 ( 63.40 )2 ( 0.010 ) = 31.97 N


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______________________________________________________________________________________
HT = H - HD = 106.93 - 31.97 = 74.96 N
Wm1 = H + Hp = 106.93 + 11.17 = 118.10 N
Wm2 = 3.14 b G y = π ( 3.03 ) ( 115.95 ) ( 0.00 ) = 0.00 N
Am1 = Wm1 / Sb = 118.10 / 172.00 = 0.69 mm2
Am2 = Wm2 / Sa = 0.00 / 172.00 = 0.0 mm2
TOTAL AREA FOR 8 - M16 DIA BOLTS, CORRODED, Ab = 553.30 mm2 ACCEPTABLE
W = (Am + Ab) Sa / 2 = ( 0.69 + 553.30 ) ( 172.00 ) / 2 = 47,642.47 N
MD = HD hD = 31.97 ( 34.15 ) = 10.92 N-mm
MT = HT hT = 74.96 ( 27.66 ) = 20.74 N-mm
HG = Wm1 - H = 118.10 - 106.93 = 11.17 N
MG = HG hG = 11.17 ( 14.53 ) = 1.62 N-mm
M0 = M D + M T + M G = 10.92 + 20.74 + 1.62 = 33.28 N-mm
Mg = W hG = 47,642.47 ( 14.526 ) = 6,920.51 N-mm
h0 = (B g0)1/2 = ( 63.40 ( 6.35 ))1/2 = 20.06 mm
2
K (1 + 8.55246 log10 K) - 1 2.918 2 (1 + 8.55246 log10 2.918 ) - 1
T= 2
= = 1.225
(1.04720 + 1.9448 K ) (K - 1) ( 1.04720 + 1.9448 ( 2.918 2))( 2.918 - 1 )
2
K (1 + 8.55246 log10 K) - 1 2.918 2 ( 1 + 8.55246 log10 2.918 ) - 1
U= 2
= = 2.11
1.36136 (K - 1) (K - 1) 1.36136 ( 2.918 2 - 1 ) ( 2.918 - 1 )


__________________________________________________________ _________________
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______________________________________________________________________________________
2
1 K log10 K 1 2.918 2 log10 2.918
Y= [ 0.66845 + 5.71690 2
] = [ 0.66845 + 5.7169 ] = 1.92
K-1 K -1 2.918 - 1 2.918 2 - 1
2
K +1 2.918 2 + 1
Z= 2
= = 1.266
K -1 2.918 2 - 1
h / h0 = 27.00 / 20.06 = 1.346
g1 / g0 = 13.30 / 6.35 = 2.094
F= 0.700 (FROM FIG. 2-7.2)
V = 0.120 (FROM FIG. 2-7.3)
e = F / h0 = 0.700 / 20.06 = 0.035
d = (U / V) h0 g02 = ( 2.11 / 0.12 ) ( 20.06 ) ( 6.35 )2 = 14,219.64 mm3
f= 1 (FROM FIG. 2-7.6)
3
L = (t e + 1) / T + t3 / d = ( 15.00 ( 0.035 ) + 1 ) / 1.225 + 15.00 / 14,219.64 = 1.480
SH = f M0 / (L g12 B) = 1 ( 33.28 ) / ( 1.480 ( 13.30 )2 ( 63.40 )) = 0.20 Mpa
SR = (1.33 t e + 1) M0 / (L t2 B) = ( 1.33 ( 15.00 ) ( 0.035 ) + 1 ) ( 33.28 ) / ( 1.480 ( 15.00 )2 ( 63.40 )) =

= 0.27 Mpa
ST = Y M0 / (t2 B) - Z SR = 1.92 ( 33.28 )/(( 15.00 )2 ( 63.40 )) - 1.266 ( 0.27 )= 0.11 Mpa




__________________________________________________________ _________________
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______________________________________________________________________________________
SH = f Mg / (L g12 B) = 1 ( 1.62 ) / ( 1.480 ( 13.30 )2 ( 63.40 )) = 0.01 Mpa
SR = (1.33 t e + 1) Mg / (L t2 B) = ( 1.33 ( 15.00 ) ( 0.035 ) + 1 ) ( 1.62 ) / ( 1.480 ( 15.00 )2 ( 63.40 )) =

= 0.013 Mpa
ST = Y Mg / (t2 B) - Z SR = 1.92 ( 1.62 )/(( 15.00 )2 ( 63.40 )) - 1.266 ( 0.013 ) = 0.005 Mpa


J = 52.14 V M0 / (L E g02 KI h0) = 52.14 ( 0.12 ) ( 33.28 )/(( 1.480 ) ( 2.1E+06 ) ( 6.35 )2 ( 0.3 ) ( 20.06 )) =
J = 2.76E-07
SEt 138.00 ( 1.00 ) ( 3.18 )

P= = = 14.399 Mpa
R0 - 0.4 t 31.70 - 0.4 ( 3.18 )


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______________________________________________________________________________________
U) TUBE NPS 2 SCH. 160. SALIDA DE AGUA. ITEM C. DESIGN INFORMATION

DATA:
PS = STATIC HEAD = 0.001 Mpa
Sn = NOZZLES NECK MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 117.00 Mpa
2
3
COMPUTED MINIMUM TEMPERATURE = (Per USC-66) -29.00 °C



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______________________________________________________________________________________
HOST COMPONENT: SHELL 1

MATERIAL = SA-106-B


LR = MAX(d, Rn + (tn - Cn) + (t - C))=
MAX( 49.20 , 24.60 + ( 7.65 - 3.18 ) + ( 7.80 - 3.18 )) = 49.20 mm

LH = MIN(2.5 * (t - C), 2.5 * (tn - Cn) + te)
MIN( 2.5 ( 7.80 - 3.18 ), 2.5 ( 7.65 - 3.18 ) + 0.00 ) = 11.18 mm
P Ro ( 0.011 )( 136.53 )
t= = = 0.01 mm
S E + 0.4 P ( 117.00 )( 1.00 ) + ( 0.4 )( 0.011 )
PRn ( 0.011 )( 24.60 )

tn = = = 0.00 mm
SE-0.6P 117.00 ( 1.00 ) - ( 0.6 ) ( 0.011 )
Sn 117.0 Sn 117.0
fr1 = = = 1.00 fr2 = = = 1.00
Sv 117.0 Sv 117.0
Sn or Sp 117.0 Sp 128.0
fr3 = = = 1.00 fr4 = = = 1.00
Sv 117.0 Sv 117.0


__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________

PRn ( 0.011 )( 24.60 )

t= + CR + ext. CR = + 3.18 + 0.00
SE-0.6P ( 117.0 )( 1.00 ) - ( 0.6 ) ( 0.011 )
t = 0.00 + 3.18 + 0.00 = 3.18 mm
DATA:
E= MODULI OF ELASTICITY AT 350.0 °C (TABLE TM-1) = 1.99E+05 Mpa
L 150.00
= = 2.487
Do 60.33
Do 60.33
= = 211.67
t 0.285
FROM FIGURE G: A = 0.000160
2AE 2 ( 0.000160 ) ( 1.99E+05 )

3(DO / t) 3 ( 211.67 )
tb1 = 0.01 mm SHELL
tb2 = 4.00 mm SHELL


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______________________________________________________________________________________
tb3 = 3.42 + 3.18 = 6.60 mm Per Table UG-45
A = d tr F + 2 tn tr F(1 - fr1) = 49.20 ( 0.01 )( 1.0 ) + 2 ( 7.65 ) ( 0.01 ) ( 1.0 ) ( 1 - 1.00 ) = 0.65 mm2

= 49.20 ( 1.00 ( 4.62 ) - 1 ( 0.01 )) - 2 ( 7.65 )( 1.00 ( 4.62 ) - 1 ( 0.01 )) ( 1 - 1.00 ) =
= 226.79 mm2

= 2 ( 4.62 + 7.65 ) ( 1.00 ( 4.62 ) - 1 ( 0.01 )) - 2 ( 7.65 )( 1.00 ( 4.62 ) - 1.0 ( 0.01 )) (
2
( 1 - 1.0 ) = 113.10 mm
A41 = (leg)2 * fr3 = ( 7.65 2

) ( 1.00 ) = 58.45 mm2
A42 = (leg)2 * fr4 = ( 0.00 2

) ( 1.00 ) = 0.00 mm2
A43 = (leg)2 * fr2 = ( 0.00 2

) ( 1.00 ) = 0.00 mm2
A5 = (Dp - d - 2tn) te fr4 = ( 120.00 - 49.20 - 2 ( 7.65 )) ( 0.00 ) ( 1.00 ) = 0.00 mm2


__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________
(tmin*0.7) + ext CR 0.7 ( 7.65 )

0.7 0.7
(0.5 (tmin)) + ext CR 0.50 ( 0.00 )

0.7 0.7

0.7 0.7

1/2 ( p )( 56.85 ) ( 7.65 ) ( 70.20 ) = 47,923.77 N
1/2 ( p )( 60.33 )( 7.65 ) ( 57.33 ) = 41,533.58 N


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______________________________________ ________________________________
______________________________________________________________________________________
1/2 ( p )( 60.33 ) ( 7.65 )( 86.58 ) = 62,724.18 N

PMAX = - PS = - 0.001 = 19.170 Mpa
W = [A - A1 + 2 tn fr1 (E1 t - F tr)] Sv = [ 0.65 - 226.79 + 2 ( 7.65 ) ( 1.00 ) ( 1.00 ( 4.47 ) - 1 ( 0.01 )] (
)] ( 117.00 ) = -18,484.26 N
W 1-1 = (A2 + A5 + A41 + A42) * Sv = ( 176.66 + 0.00 + 58.45 + 0.00 ) ( 117.00 ) = 27,508.20 N
W 2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = ( 176.66 + 0.00 + 58.45 + 0.00 +

+ 2 ( 7.65 ) ( 4.47 ) ( 1.0 )) ( 117.00 ) = 35,505.85 N
W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) Sv = ( 176.66 + 0.00 + 0.00 + 58.45 + 0.00 +
+ 0.00 + 2 ( 7.65 ) ( 4.47 ) ( 1.0 )) ( 117.00 ) = 35,505.85 N
41,533.58 + 62,724.18 + 0 = 104,257.76 N
41,533.58 + 0 + 62,724.18 = 104,257.76 N


__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________
V) SPECIAL FLANGE 2". ITEM C. DESIGN INFORMATION PER 2-1

DATA: DIN 50, PN 16
FLANGE IS ATTACHED TO: TUBE NPS 2 SCH. 160. SALIDA DE AGUA. ITEM C.
2
TOTAL AREA FOR 8 -M16 X 2 mm DIA BOLTS, CORRODED = 553.30 mm


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______________________________________ ________________________________
______________________________________________________________________________________
b0 = N / 2 = 14.79 mm
G = GASKET OD - 2 b = 102.00 - 2 ( 3.04 ) = 95.92 mm
hG = (C - G) / 2 = ( 125.00 - 95.92 ) / 2 = 14.54 mm
C-B 125.00 - 42.85

R= - g1 = - 16.08 = 25.00 mm
2 2
hD = R + g1 / 2 = 25.00 + 16.08 / 2 = 33.038 mm
hT = (R + g1 + hG) / 2 = ( 25.00 + 16.08 + 14.54 ) / 2 = 27.81 mm
Hp = 2 b 3.14 G m P = 2 ( 3.04 ) (π ) ( 95.92 ) ( 0.5 ) ( 0.010 ) = 9.28 N
H = 0.785 G2 P = 0.785 ( 95.92 )2 ( 0.010 ) = 73.18 N
HD = 0.785 B2 P = 0.785 ( 42.85 )2 ( 0.010 ) = 14.60 N


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______________________________________ ________________________________
______________________________________________________________________________________
HT = H - HD = 73.18 - 14.60 = 58.58 N
Wm1 = H + Hp = 73.18 + 9.28 = 82.46 N
Wm2 = 3.14 b G y = π ( 3.04 ) ( 95.92 ) ( 0.00 ) = 0.00 N
Am1 = Wm1 / Sb = 82.46 / 172.00 = 0.48 mm2
Am2 = Wm2 / Sa = 0.00 / 172.00 = 0.0 mm2
W = (Am + Ab) Sa / 2 = ( 0.48 + 553.30 ) ( 172.00 ) / 2 = 47,624.65 N
MD = HD hD = 14.60 ( 33.04 ) = 4.82 N-mm
MT = HT hT = 58.58 ( 27.81 ) = 16.29 N-mm
HG = Wm1 - H = 82.46 - 73.18 = 9.28 N
MG = HG hG = 9.28 ( 14.54 ) = 1.35 N-mm
M0 = M D + M T + M G = 4.82 + 16.29 + 1.35 = 22.46 N-mm
Mg = W hG = 47,624.65 ( 14.54 ) = 6,924.67 N-mm
h0 = (B g0)1/2 = ( 42.85 ( 8.74 ))1/2 = 19.35 mm
2
K (1 + 8.55246 log10 K) - 1 3.851 2 (1 + 8.55246 log10 3.851 ) - 1
T= 2
= = 1.034
(1.04720 + 1.9448 K ) (K - 1) ( 1.04720 + 1.9448 ( 3.851 2))( 3.851 - 1 )
2
K (1 + 8.55246 log10 K) - 1 3.851 2 ( 1 + 8.55246 log10 3.851 ) - 1
U= 2
= = 1.64
1.36136 (K - 1) (K - 1) 1.36136 ( 3.851 2 - 1 ) ( 3.851 - 1 )


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______________________________________________________________________________________
2
1 K log10 K 1 3.851 2 log10 3.851
Y= [ 0.66845 + 5.71690 2
] = [ 0.66845 + 5.7169 ] = 1.49
K-1 K -1 3.851 - 1 3.851 2 - 1
2
K +1 3.851 2 + 1
Z= 2
= = 1.145
K -1 3.851 2 - 1
h / h0 = 27.00 / 19.35 = 1.395
g1 / g0 = 16.08 / 8.74 = 1.840
F= 0.700 (FROM FIG. 2-7.2)
V = 0.120 (FROM FIG. 2-7.3)
e = F / h0 = 0.700 / 19.35 = 0.036
d = (U / V) h0 g02 = ( 1.64 / 0.12 ) ( 19.35 ) ( 8.74 )2 = 20,206.42 mm3
f= 1 (FROM FIG. 2-7.6)
3
L = (t e + 1) / T + t3 / d = ( 15.00 ( 0.036 ) + 1 ) / 1.034 + 15.00 / 20,206.42 = 1.659
SH = f M0 / (L g12 B) = 1 ( 22.46 ) / ( 1.659 ( 16.08 )2 ( 42.85 )) = 0.12 Mpa
SR = (1.33 t e + 1) M0 / (L t2 B) = ( 1.33 ( 15.00 ) ( 0.036 ) + 1 ) ( 22.46 ) / ( 1.659 ( 15.00 )2 ( 42.85 )) =

= 0.24 Mpa
ST = Y M0 / (t2 B) - Z SR = 1.49 ( 22.46 )/(( 15.00 )2 ( 42.85 )) - 1.145 ( 0.24 )= 0.07 Mpa




__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________
SH = f Mg / (L g12 B) = 1 ( 1.35 ) / ( 1.659 ( 16.08 )2 ( 42.85 )) = 0.01 Mpa
SR = (1.33 t e + 1) Mg / (L t2 B) = ( 1.33 ( 15.00 ) ( 0.036 ) + 1 ) ( 1.35 ) / ( 1.659 ( 15.00 )2 ( 42.85 )) =

= 0.015 Mpa
ST = Y Mg / (t2 B) - Z SR = 1.49 ( 1.35 )/(( 15.00 )2 ( 42.85 )) - 1.145 ( 0.015 ) = 0.004 Mpa


J = 52.14 V M0 / (L E g02 KI h0) = 52.14 ( 0.12 ) ( 22.46 )/(( 1.659 ) ( 2.1E+06 ) ( 8.74 )2 ( 0.3 ) ( 19.35 )) =
J = 9.10E-08
SEt 138.00 ( 1.00 ) ( 4.47 )

P= = = 31.416 Mpa
R0 - 0.4 t 21.42 - 0.4 ( 4.47 )


__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________
W) TUBE NPS 1 SCH. 160. ITEMS D, E. DESIGN INFORMATION

DATA:
PS = STATIC HEAD = 0.002 Mpa
Sn = NOZZLES NECK MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 117.00 Mpa
2
3
COMPUTED MINIMUM TEMPERATURE = (Per USC-66) -29.00 °C



__________________________________________________________ _________________
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______________________________________ ________________________________
______________________________________________________________________________________

MATERIAL = SA-106-B


LR = MAX(d, Rn + (tn - Cn) + (t - C))=
MAX( 27.05 , 13.53 + ( 5.56 - 3.18 ) + ( 7.80 - 3.18 )) = 27.05 mm

LH = MIN(2.5 * (t - C), 2.5 * (tn - Cn) + te)
MIN( 2.5 ( 7.80 - 3.18 ), 2.5 ( 5.56 - 3.18 ) + 0.00 ) = 5.95 mm
P Ro ( 0.013 )( 136.53 )
t= = = 0.01 mm
S E + 0.4 P ( 117.00 )( 1.00 ) + ( 0.4 )( 0.013 )
PRn ( 0.013 )( 13.53 )

tn = = = 0.00 mm
SE-0.6P 117.00 ( 1.00 ) - ( 0.6 ) ( 0.013 )
Sn 117.0 Sn 117.0
fr1 = = = 1.00 fr2 = = = 1.00
Sv 117.0 Sv 117.0
Sn or Sp 117.0 Sp 128.0
fr3 = = = 1.00 fr4 = = = 1.00
Sv 117.0 Sv 117.0


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______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________

PRn ( 0.013 )( 13.53 )

t= + CR + ext. CR = + 3.18 + 0.00
SE-0.6P ( 117.0 )( 1.00 ) - ( 0.6 ) ( 0.013 )
t = 0.00 + 3.18 + 0.00 = 3.18 mm
DATA:
E= MODULI OF ELASTICITY AT 350.0 °C (TABLE TM-1) = 1.99E+05 Mpa
L 150.00
= = 4.491
Do 33.40
Do 33.40
= = 162.93
t 0.205
FROM FIGURE G: A = 0.000130
2AE 2 ( 0.000130 ) ( 1.99E+05 )

3(DO / t) 3 ( 162.93 )
tb1 = 0.01 mm SHELL
tb2 = 4.00 mm SHELL


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______________________________________ ________________________________
______________________________________________________________________________________
tb3 = 2.96 + 3.18 = 6.14 mm Per Table UG-45
A = d tr F + 2 tn tr F(1 - fr1) = 27.05 ( 0.01 )( 1.0 ) + 2 ( 5.56 ) ( 0.01 ) ( 1.0 ) ( 1 - 1.00 ) = 0.40 mm2

= 27.05 ( 1.00 ( 4.62 ) - 1 ( 0.01 )) - 2 ( 5.56 )( 1.00 ( 4.62 ) - 1 ( 0.01 )) ( 1 - 1.00 ) =
= 124.66 mm2

= 2 ( 4.62 + 5.56 ) ( 1.00 ( 4.62 ) - 1 ( 0.01 )) - 2 ( 5.56 )( 1.00 ( 4.62 ) - 1.0 ( 0.01 )) (
2
( 1 - 1.0 ) = 93.81 mm
A41 = (leg)2 * fr3 = ( 5.56 2

) ( 1.00 ) = 30.87 mm2
A42 = (leg)2 * fr4 = ( 0.00 2

) ( 1.00 ) = 0.00 mm2
A43 = (leg)2 * fr2 = ( 0.00 2

) ( 1.00 ) = 0.00 mm2
A5 = (Dp - d - 2tn) te fr4 = ( 84.00 - 27.05 - 2 ( 5.56 )) ( 0.00 ) ( 1.00 ) = 0.00 mm2


__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________
(tmin*0.7) + ext CR 0.7 ( 5.56 )

0.7 0.7
(0.5 (tmin)) + ext CR 0.50 ( 0.00 )

0.7 0.7

0.7 0.7

1/2 ( p )( 32.61 ) ( 5.56 ) ( 70.20 ) = 19,978.04 N
1/2 ( p )( 33.40 )( 5.56 ) ( 57.33 ) = 16,712.56 N


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______________________________________ ________________________________
______________________________________________________________________________________
1/2 ( p )( 33.40 ) ( 5.56 )( 86.58 ) = 25,239.38 N

PMAX = - PS = - 0.002 = 18.628 Mpa
W = [A - A1 + 2 tn fr1 (E1 t - F tr)] Sv = [ 0.40 - 124.66 + 2 ( 5.56 ) ( 1.00 ) ( 1.00 ( 2.38 ) - 1 ( 0.01 )] (
)] ( 117.00 ) = -11,461.35 N
W 1-1 = (A2 + A5 + A41 + A42) * Sv = ( 128.39 + 0.00 + 30.87 + 0.00 ) ( 117.00 ) = 18,634.07 N
W 2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = ( 128.39 + 0.00 + 30.87 + 0.00 +

+ 2 ( 5.56 ) ( 2.38 ) ( 1.0 )) ( 117.00 ) = 21,730.08 N
W 3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) Sv = ( 128.39 + 0.00 + 0.00 + 30.87 + 0.00 +
+ 0.00 + 2 ( 5.56 ) ( 2.38 ) ( 1.0 )) ( 117.00 ) = 21,730.08 N
16,712.56 + 25,239.38 + 0 = 41,951.94 N
16,712.56 + 0 + 25,239.38 = 41,951.94 N


__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________
X) SPECIAL FLANGE 1". ITEMS D, E. DESIGN INFORMATION PER 2-1

DATA: DIN 25, PN 16
FLANGE IS ATTACHED TO: TUBE NPS 1 SCH. 160. ITEMS D, E.
2
TOTAL AREA FOR 4 -M12 X 1.75 mm DIA BOLTS, CORRODED = 289.59 mm


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______________________________________________________________________________________
b0 = N / 2 = 11.82 mm
G = GASKET OD - 2 b = 68.00 - 2 ( 2.72 ) = 62.56 mm
hG = (C - G) / 2 = ( 85.00 - 62.56 ) / 2 = 11.22 mm
C-B 85.00 - 20.70

R= - g1 = - 12.15 = 20.00 mm
2 2
hD = R + g1 / 2 = 20.00 + 12.15 / 2 = 26.075 mm
hT = (R + g1 + hG) / 2 = ( 20.00 + 12.15 + 11.219 ) / 2 = 21.68 mm
Hp = 2 b 3.14 G m P = 2 ( 2.72 ) (π ) ( 62.56 ) ( 0.5 ) ( 0.010 ) = 5.41 N
H = 0.785 G2 P = 0.785 ( 62.56 )2 ( 0.010 ) = 31.13 N
HD = 0.785 B2 P = 0.785 ( 20.70 )2 ( 0.010 ) = 3.41 N

100
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HT = H - HD = 31.13 - 3.41 = 27.72 N
Wm1 = H + Hp = 31.13 + 5.41 = 36.55 N
Wm2 = 3.14 b G y = π ( 2.72 ) ( 62.56 ) ( 0.00 ) = 0.00 N
Am1 = Wm1 / Sb = 36.55 / 172.00 = 0.21 mm2
Am2 = Wm2 / Sa = 0.00 / 172.00 = 0.0 mm2
W = (Am + Ab) Sa / 2 = ( 0.21 + 289.59 ) ( 172.00 ) / 2 = 24,922.97 N
MD = HD hD = 3.41 ( 26.07 ) = 0.89 N-mm
MT = HT hT = 27.72 ( 21.68 ) = 6.01 N-mm
HG = Wm1 - H = 36.55 - 31.13 = 5.41 N
MG = HG hG = 5.41 ( 11.22 ) = 0.61 N-mm
M0 = M D + M T + M G = 0.89 + 6.01 + 0.61 = 7.51 N-mm
Mg = W hG = 24,922.97 ( 11.219 ) = 2,795.99 N-mm
h0 = (B g0)1/2 = ( 20.70 ( 6.35 ))1/2 = 11.47 mm
2
K (1 + 8.55246 log10 K) - 1 5.555 2 (1 + 8.55246 log10 5.555 ) - 1
T= 2
= = 0.814
(1.04720 + 1.9448 K ) (K - 1) ( 1.04720 + 1.9448 ( 5.555 2))( 5.555 - 1 )
2
K (1 + 8.55246 log10 K) - 1 5.555 2 ( 1 + 8.55246 log10 5.555 ) - 1
U= 2
= = 1.22
1.36136 (K - 1) (K - 1) 1.36136 ( 5.555 2 - 1 ) ( 5.555 - 1 )

101
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______________________________________ ________________________________
______________________________________________________________________________________
2
1 K log10 K 1 5.555 2 log10 5.555
Y= [ 0.66845 + 5.71690 2
] = [ 0.66845 + 5.7169 ] = 1.11
K-1 K -1 5.555 - 1 5.555 2 - 1
2
K +1 5.555 2 + 1
Z= 2
= = 1.067
K -1 5.555 2 - 1
h / h0 = 22.00 / 11.47 = 1.919
g1 / g0 = 12.15 / 6.35 = 1.913
F= 0.700 (FROM FIG. 2-7.2)
V = 0.120 (FROM FIG. 2-7.3)
e = F / h0 = 0.700 / 11.47 = 0.061
d = (U / V) h0 g02 = ( 1.22 / 0.12 ) ( 11.47 ) ( 6.35 )2 = 4,710.47 mm3
f= 1 (FROM FIG. 2-7.6)
3
L = (t e + 1) / T + t3 / d = ( 14.00 ( 0.061 ) + 1 ) / 0.814 + 14.00 / 4,710.47 = 2.861
SH = f M0 / (L g12 B) = 1 ( 7.51 ) / ( 2.861 ( 12.15 )2 ( 20.70 )) = 0.09 Mpa
SR = (1.33 t e + 1) M0 / (L t2 B) = ( 1.33 ( 14.00 ) ( 0.061 ) + 1 ) ( 7.51 ) / ( 2.861 ( 14.00 )2 ( 20.70 )) =

= 0.14 Mpa
ST = Y M0 / (t2 B) - Z SR = 1.11 ( 7.51 )/(( 14.00 )2 ( 20.70 )) - 1.067 ( 0.14 )= 0.06 Mpa



102
HOJA: DE 107 .
MIF, S.A. DE C.V.
__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________
SH = f Mg / (L g12 B) = 1 ( 0.61 ) / ( 2.861 ( 12.15 )2 ( 20.70 )) = 0.01 Mpa
SR = (1.33 t e + 1) Mg / (L t2 B) = ( 1.33 ( 14.00 ) ( 0.061 ) + 1 ) ( 0.61 ) / ( 2.861 ( 14.00 )2 ( 20.70 )) =

= 0.011 Mpa
ST = Y Mg / (t2 B) - Z SR = 1.11 ( 0.61 )/(( 14.00 )2 ( 20.70 )) - 1.067 ( 0.011 ) = 0.005 Mpa


J = 52.14 V M0 / (L E g02 KI h0) = 52.14 ( 0.12 ) ( 7.51 )/(( 2.861 ) ( 2.1E+06 ) ( 6.35 )2 ( 0.3 ) ( 11.47 )) =
J = 5.64E-08
SEt 138.00 ( 1.00 ) ( 2.38 )

P= = = 34.966 Mpa
R0 - 0.4 t 10.35 - 0.4 ( 2.38 )

103
HOJA: DE 107 .
MIF, S.A. DE C.V.
__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________
Y) COUPLING NPS 1/2, CLASS 3000. ITEM E. DESIGN INFORMATION

DATA:
tn = NOZZLE THICKNESS = 3.62 mm
n = NUMBER OF THREADS PER INCH = 14.00 TPI
Ps = STATIC HEAD = 0.000 Mpa
NOZZLE MATERIAL = SA-105
Sn = COUPLING MATERIAL STRESS AT 350.0 °C (HOT) (SECTION II, PART D) = 122.00 Mpa
F = CORRECTION FACTOR (UG-37) = 1.00
SHELL SURFACE AREA = 4,275.34 mm2
TOTAL FLOODED HEAD WEIGHT = 1.71 N

REINFORCING MATERIAL = NOT REQUIRED
SP = ALLOWABLE STRESS AT DESIGN TEMPERATURE = NOT REQUIRED Mpa
ALLOWABLE STRESS AT ROOM TEMPERATURE = NOT REQUIRED Mpa
te = REINFORCING PLATE THICKNESS = NOT REQUIRED mm
DP = OD, REINFORCING PLATE = NOT REQUIRED mm
PAD TO VESSEL WELD LEG SIZE (WELD 42) = NOT REQUIRED mm

104
HOJA: DE 107 .
MIF, S.A. DE C.V.
__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________

MATERIAL = SA-106-B

OUTSIDE GROOVE WELD DEPTH = NOT REQUIRED mm
PAD TO VESSEL WELD LEG SIZE (WELD 42) = NOT REQUIRED mm
PAD THICKNESS (te) = NOT REQUIRED mm
REQUIRED COUPLING THICKNESS PER UG-27( c)(1)
P Ro ( 0.010 )( 10.54 )
t= = = 0.00 mm
S E + 0.4 P ( 122.00 ) ( 1.00 ) + ( 0.4 ) ( 0.010 )

REQUIRED NOZZLE THICKNESS FOR INTERNAL PRESSURE PER UG-31(c)(1) y (2)
20 20 THICKNESS UNDER 3.62 mm

trmin = tr + CR + = 0.00 + 3.18 + = 3.32 mm
n 14.0 ACCEPTABLE
Sn 122.00 Sn 122.00
fr1 = = = 1.00 fr2 = = = 1.00
Sv 117.00 Sv 117.00
Sn or Sp 122.00 Sp 0.0
fr3 = = = 1.00 fr4 = = = 0.00
Sv 117.00 Sv 117.00

105
HOJA: DE 107 .
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__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________

0.7 0.7

0.7 0.7

WELD 43 LEG min = = + 0.0 = 3.62 mm
0.7 0.7
SEt 122.0 ( 1.00 ) ( 0.44 ) MAXIMUM ALLOWABLE WORKING

PMAX = = = 4.959 Mpa
R + 0.6 t 10.67 + 0.6 ( 0.44 ) PRESSURE

106
HOJA: DE 107 .
MIF, S.A. DE C.V.
__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________
MDMT REPORT BY COMPONENTS SIDE SHELL

DESIGN MDMT IS 1.0 °C
COMPONENT MATERIAL CURVE PRESSURE MDMT
CILINDRICAL SHELL 1. SA-106-B B 2.057 Mpa -29.0 °C
SPECIAL FLANGE 10", RIGHT AND LEFT SIDE. SA-105 B 0.010 Mpa 1.0 °C
CILINDRICAL SHELL 2 OF LEFT CHANEL. SA-106-B B 0.010 Mpa -29.0 °C
SPECIAL FLANGE 10", RIGHT AND LEFT SIDE. SA-105 B 0.010 Mpa 1.0 °C
REDUCTION CONICAL NPS 2-1/2, SCH. 40. SALIDA VAPOR. ITEM B. SA-516-70 B 0.010 Mpa -29.0 °C
SPECIAL FLANGE 2-1/2". ITEM B. SA-516-70N B 0.010 Mpa -15.0 °C
TUBE NPS 2 SCH. 160. SALIDA DE AGUA. ITEM C. SA-106-B B 0.010 Mpa -29.0 °C
SPECIAL FLANGE 2". ITEM C. SA-516-70N B 0.010 Mpa -15.0 °C
TUBE NPS 1 SCH. 160. ITEMS D, E. SA-106-B B 0.010 Mpa -29.0 °C
SPECIAL FLANGE 1". ITEMS D, E. SA-516-70N B 0.010 Mpa -18.0 °C
COUPLING NPS 1/2, CLASS 3000. ITEM E. SA-105 B 0.010 Mpa -29.0 °C
EXEMPT IMPACT TEST BY UHA-51(d)(1)(-a)
MAWP REPORT BY COMPONENTS SIDE SHELL

DESIGN MAWP AT 350.0 °C
COMPONENT CURVE PRESSURE MAWP
CILINDRICAL SHELL 1. B 2.057 Mpa 3.906 / -0.013 Mpa
SPECIAL FLANGE 10", RIGHT AND LEFT SIDE. B 0.010 Mpa 4.445 / -0.013 Mpa
CILINDRICAL SHELL 2 OF LEFT CHANEL. B 0.010 Mpa 3.117 / -0.100 Mpa
SPECIAL FLANGE 10", RIGHT AND LEFT SIDE. B 0.010 Mpa 4.445 / -0.100 Mpa
REDUCTION CONICAL NPS 2-1/2, SCH. 40. SALIDA VAPOR. ITEM B. B 0.010 Mpa 4.091 / -0.102 Mpa
SPECIAL FLANGE 2-1/2". ITEM B. B 0.010 Mpa 14.399 / -0.100 Mpa
TUBE NPS 2 SCH. 160. SALIDA DE AGUA. ITEM C. B 0.010 Mpa 19.170 / -0.100 Mpa
SPECIAL FLANGE 2". ITEM C. B 0.010 Mpa 31.416 / 0.100 Mpa
TUBE NPS 1 SCH. 160. ITEMS D, E. B 0.010 Mpa 18.628 / -0.106 Mpa
SPECIAL FLANGE 1". ITEMS D, E. B 0.010 Mpa 34.966 / -0.106 Mpa
COUPLING NPS 1/2, CLASS 3000. ITEM E. B 0.010 Mpa 4.959 / -0.106 Mpa
MINIMUM MAWP (PMAWP) 3.117 / 0.100 Mpa

31.79 / 1.023 kg/cm2
HIDROSTATIC TEST = 1.3X(PMAWP O P)STPH/S = 1.3 ( 3.12 ( 118.00 )

117.00 )= 4.087 Mpa Per UG-99
= 41.675 kg/cm2

107
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__________________________________________________________ _________________
______________________________________________________________ ____________________
______________________________________ ________________________________
______________________________________________________________________________________
MDMT REPORT BY COMPONENTS SIDE TUBES

DESIGN MDMT IS 3.0 °C
COMPONENT MATERIAL CURVE PRESSURE MDMT

TUBESHEET HEAD . LEFT AND RIGHT. SA-516-70 B 2.067 Mpa 3.0 °C
TUBES. 1" BWG 18. SA-213-321 0.010 Mpa -48.0 °C
TUBESHEET HEAD. LEFT AND RIGHT. SA-516-70 B 2.067 Mpa 3.0 °C
CAP RIGHT AND LEFT HEAD. SA-516-70 B 0.010 Mpa -29.0 °C
SPECIAL FLANGE 10", RIGHT SIDE. SA-516-70 B 0.010 Mpa 1.0 °C
TUBE NPS 5, SCH. 40. ENTRADA SALIDA AGUA. ITEM A. SA-106-B B 0.010 Mpa -29.0 °C
SPECIAL FLANGE 5", RIGHT AND LEFT SIDE. SA-516-70N B 0.010 Mpa -9.0 °C
EXEMPT IMPACT TEST BY UHA-51(d)(1)(-a)
MAWP REPORT BY COMPONENTS SIDE TUBES

DESIGN MAWP AT 65.00 °C
COMPONENT CURVE PRESSURE MAWP
TUBESHEET HEAD . LEFT AND RIGHT. B 2.067 Mpa 6.172 Mpa

TUBES. 1" BWG 18. 0.010 Mpa 13.260 Mpa
TUBESHEET HEAD. LEFT AND RIGHT. B 2.067 Mpa 6.172 Mpa
CAP RIGHT AND LEFT HEAD. B 0.010 Mpa 6.420 Mpa
SPECIAL FLANGE 10", RIGHT SIDE. B 0.010 Mpa 5.005 Mpa
TUBE NPS 5, SCH. 40. ENTRADA SALIDA AGUA. ITEM A. B 0.010 Mpa 4.338 Mpa
SPECIAL FLANGE 5", RIGHT AND LEFT SIDE. B 0.010 Mpa 5.530 Mpa
MINIMUM MAWP (PMAWP) 6.172 Mpa

62.940 kg/cm2
HIDROSTATIC TEST = 1.3X(PMAWP O P)STPH/S = 1.3 ( 6.172138.00

( 138.00 )
)= 8.024 Mpa Per UG-99
81.82 kg/cm2

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GERENCIA DE INGENIERIA Y PROYECTOS

TITULO: INTERCAMBIADOR O.F. 023/22

FORMATO GIP- 06.1 REV. 0 .

TITULO: INTERCAMBIADOR O.F. 023/22

UG-22(a) INTERNAL DESIGN PRESSURE: YES

UG-22(a) EXTERNAL DESIGN PRESSURE: YES

UG-22(d)(1) INTERNALS NONE

UG-22(e) CYCLIC AND DYNAMIC REACTIONS DUE TO PRESSURE OR THERMAL VARIATIONS, OR

UG-22(f) WIND REACTIONS: NONE

UG-22(f) SEISMIC REACTIONS: NONE

UG-22(g) IMPACT REACTIONS SUCH AS THOSE DUE TO FLUID SHOCK: NONE

UG-22(h) TEMPERATURE GRADIENTS AND DIFFERENTIAL THERMAL EXPANSION: NONE

UG-22(i) ABNORMAL PRESSURES, SUCH AS THOSE CAUSED BY DEFLAGRATION: NONE

FORMATO GIP- 06.1 REV. 0 .

TITULO: INTERCAMBIADOR O.F. 023/22

DESIGN INFORMATION SHELL

FORMATO GIP- 06.1 REV. 0 .

TITULO: INTERCAMBIADOR O.F. 023/22

HEAD JOINT EFFICIENCY = 100.00 %

FORMATO GIP- 06.1 REV. 0 .

TITULO: INTERCAMBIADOR O.F. 023/22

A) CILINDRICAL SHELL 1. DESIGN INFORMACION.

DESIGN THICKNESS CALCULATIONS

CIRCUMFERENTIAL STRESS CALCULATIONS (LONGITUDINAL JOINTS) PER 1-1 (S CIR)

THE MINIMUM THICKNESS OF SHELLS OR HEADS PER UG-16(b) IS 1.59 mm

FORMATO GIP- 06.1 REV. 0 .

TITULO: INTERCAMBIADOR O.F. 023/22

tmin = t + CR \ tmin = 2.39 + 3.18 = 5.56 mm

LONGITUDINAL STRESS CALCULATIONS (CIRCUMFERENTIAL JOINTS) PER UG-27(c)(2) (S LONG)

THE MINIMUM THICKNESS OF SHELLS OR HEADS PER UG-16(b) IS 1.59 mm

tmin = t + CR \ tmin = 1.59 + 3.18 = 4.76 mm

\ SCIR > SLONG

PER TABLE R-3.13 OF TEMA STANDARD BY HEAT EXCHANGER CALSS R 7.80 mm

CALCUL FORMING STRAINS PER TABLE UG-79-1

εf = ( 50Rft )( 1 - RoRf ) = ( 50 139.94

MAWP FOR THIS SHELL SECTION ONLY (Per 1-1)

SEt 117.00 ( 1.00 ) ( 4.62 ) MAXIMUM ALLOWABLE

CALCUL PER UG-22(j)

Sy = 240.00 Mpa S = 0.9 Sy = 0.9 ( 240.00 )= 216.00 Mpa

PHT Ro 4.089 ( 136.53 )

ACCEPTABLE 2.57 mm < 7.80 mm

PHT R - 0.4 t PHT 4.089 ( 136.53 ) - ( 0.4 ) ( 7.80 ) ( 4.089 )

ACCEPTABLE 69.96 Mpa < 216.00 Mpa

FORMATO GIP- 06.1 REV. 0 .

TITULO: INTERCAMBIADOR O.F. 023/22

B) CILINDRICAL SHELL FOR EXTERNAL PRESSURE. DESIGN INFORMACION.

FROM TABLE G: A = 0.000430

FROM TABLE CS-2: B = 43.00 Mpa

DESIGN THICKNESS FOR EXTERNAL PRESSURE Pa = 0.971 Mpa

ta = t + CORROSION = 4.62 + 3.18 = 7.80 mm

FROM TABLE G: A = 0.000037

FROM TABLE CS-2: B = 11.20 Mpa

FORMATO GIP- 06.1 REV. 0 .

TITULO: INTERCAMBIADOR O.F. 023/22

2AE 2 ( 0.000037 ) ( 1.79E+05 )

tmin = t + CR = 0.83 + 3.18 = 4.00 mm

FORMATO GIP- 06.1 REV. 0 .

TITULO: INTERCAMBIADOR O.F. 023/22

FORMATO GIP- 06.1 REV. 0 .

TITULO: INTERCAMBIADOR O.F. 023/22

GASKET DETAILS FROM FACING SKETCH 1(a) OR (b), COLUMN II

GASKET WIDTH: N = 23.5 mm

EFFECTIVE GASKET SEATING WIDTH b = 2.5 b01/2 = 2.71 mm

d* = MAX [d1, d2] = MAX [ 23.46 , 22.91 ] = 23.46 mm