Total Sheet 20 .

Vendor’s name : CONSTRUCTION SUPPLY & SERVICES

INTEGRATED
Company’s Name : SONATRACH/ DP/ DT/ HMD
Purchaser : JGC CORPORATION, JGC ALGERIA S.p.A
P / Order No. : 0-7382-P-3140-001-A

Equipment/Material name: -
Item number : N.A

Doc No. : V-3140-001-A-5213

French title : MÉTHODE DE TRAVAIL POUR MURS EN BETON ET

COULAGE DE COLONNES DES BÂTIMENTS
English title : METHOD STATEMENT FOR BUILDINGS’
CONCRETE WALLS AND COLUMNS CASTING

HMD SOUTH SATELLITE REVAMPING PROJECT – ALGERIA

(JOB No. : 0-7382-20)
ISSUE PURPOSE : FA FI FC AB

RESULT CODE : A ν
B B R N F
NEXT STATUS : FA FI ν FC AB NA
RESUBMISSION DATE : ( 2-Nov-2017 )
RESPONSIBLE DEPT./PERSON : ( H. Tonohara )
Review Date: ( 19-Oct-2017 )
A: Approved without Comment; B: Approved with Minor Comment

R: Resubmit Incorporating Comments N: Not Approved F: Not Subject to Review

Approval or review hereunder shall not be construed to relieve Supplier / Subcontractor of his responsibilities

and liabilities under the Contract.

ORIG. PURCHASE ORDER NO. SERIAL REV.

DOC.

NO. V- 3140- 001 -A - 5213 0

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 Subcontract nr:
Doc. Number: V-3140-001-A-5213
Rev: 00 Sheet 2 of 19
HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

Table of content
1 PURPOSE .....................................................................................................................................................3
2 SCOPE ..........................................................................................................................................................3
3 REFERENCE CODES AND PROJECT SPECIFICATION ..........................................................................3
4 HEALTH & SAFETY .....................................................................................................................................4
5 ENVIRONMENTAL .......................................................................................................................................4
6 EQUIPMENTS AND RESSOURCES ALLOCATED ....................................................................................5
6.1 Equipment ............................................................................................................................................5
6.2 Personnel .............................................................................................................................................5
6.2.1 Responsibilities .................................................................................................................................5
6.2.2 Quality Surveillance ...........................................................................................................................6
7 THE WORK SENQUENCE: ..........................................................................................................................6
7.1 general ..................................................................................................................................................6
7.2 preparation ...........................................................................................................................................6
7.3 Scaffolding: ..........................................................................................................................................7
7.4 Rebar works: ........................................................................................................................................8
7.5 Formworks: ..........................................................................................................................................8
7.6 joint: ......................................................................................................................................................9
7.6.1 Resumption joint Horizontal: .............................................................................................................9
7.7 CONCRETE CASTING: ........................................................................................................................9
8 ATTACHEMENT: ....................................................................................................................................... 10

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Rev: 00 Sheet 3 of 19
HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

1 PURPOSE
This method statement is prepared to define the methodology used by the
subcontractor for the casting of the peripheral walls and columns of the buildings in
two phases as per shown in the annexed structural drawings (Annex N°01).
This methodology is intended to ensure that theses concreting works for all buildings
and related activities are executed safely and in accordance with the contract
requirements and that all quality assurance control activities are conducted in a
systematic manner, works are inspected and documented.

2 SCOPE
This method statement cover all activities related to horizontal construction joint work
for walls and columns for all buildings that will be performed by CSSI in the Hassi-
Messaoud South Satellite Revamping Project.

3 REFERENCE CODES AND PROJECT SPECIFICATION

- Specification for Building construction material

- General Specification for Building
- General Specification for Civil, Concrete and Steel Structure (S-200-1320-001)
- Construction specification of concrete work (S-200-3120-001)
- Inspection and test plan (ITP) (S-200-1670-121).
- General Notes for Concrete Works (1/2), (2/2) (D-200-1320-001-01/02)
- DTR B.E2.1 interruption and resumption of
concreting.
- CBA 93 design rules and calculations of
structures

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Rev: 00 Sheet 4 of 19
HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

4 HEALTH & SAFETY

 PTW must be sent before each activity.

 Toolbox talks shall be conducted on a daily basis by Discipline Supervisor at

site.
 STARTT must be carried out each day before task commence and for every new
task.

 CSSI shall comply with all project HSE procedures & plans.

 All lifting equipment shall be tested, certified and inspected before use.

 All personnel shall undergo applicable safety training and wear PPE safety
helmets, safety boots, safety glasses, gloves and coveralls as a minimum and
high visibility vests necessary.

 High visibility is mandatory in all the areas.

 For dusty working environments dust masks shall be provided.

 Special attention shall be given to cordoning off the work areas and
provision of applicable.

 Job safety analysis is required for routine and non-routine works as well as will
be required PTW.

 Check and confirm that the scaffolding used is compliant with project HSE
requirements and certified to allow access to labors .

5 ENVIRONMENTAL
• Applicable project environmental plans and procedures shall be adhered to at all
times.
• All personnel shall be made aware of the environmental aspects of the works
through tool box talks and where necessary training sessions to highlight the
aspects of the work that affect the environment.
• All personnel shall be made aware too through HSE induction and specific training
initiatives.
.

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Rev: 00 Sheet 5 of 19
HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

6 EQUIPMENTS AND RESSOURCES ALLOCATED

6.1 EQUIPMENT
Equipment shall be inspected before mobilization to ensure that it meets all safety
requirements. All equipment inspection certificates shall be available on site:

 Concrete Pump
 *

Concrete Mixer
* indicate the quantities (with stand-by)

Concrete vibrators
*
Slump cone and other associated tools
 Rubber hammer
 Steel reinforcement
 Formwork
 Crane.
 Charger
 Compressor with vibrator
 Generator
 Water Truck
 Hands Tools
 Total station, level equipment.
 chiller
 lighting towers and projectors in case night casting.

6.2 PERSONNEL
6.2.1 Responsibilities

Construction Manager: Responsible for all activities.

QA/QC Manager: Responsible for all QA/QC activities.

QC Inspector: Monitors the works and ensures that all

Inspections & Tests are carried out according to
Project Specifications, ITP’s and Procedures.
Civil supervisor: Responsible for the day-to-day execution of civil
Activities covered by this Procedure
And meet the schedule.
HSSE Supervisor: Responsible for Monitoring all HSSE activities

Surveyor: Responsible for all surveying works

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Rev: 00 Sheet 6 of 19
HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

6.2.2 Quality Surveillance

• All inspections and tests shall be in accordance with the project inspection
and test plan.
• Civil Supervisors shall be responsible for overall quality of this activity.
• QC Inspector shall be responsible for daily QC activities at construction.

7 THE WORK SENQUENCE:

7.1 General
 To avoid any risk of segregation, concrete for peripheral walls and columns shall
be casted on two steps while respecting the Algerian regulations in this context.
 The first joint of the ground floor; will have a height of 2.90 m and will be cast
continuously all at once ( as per plan de calepinage -Annex N° 02)
The second joint of the ground level will be casted from the level +2.90 m until the
bottom of the beams (See Annex N° 01)
 The same concept will be adopted for the first floor regarding walls and columns.
 All workers those who are involved in concrete pouring shall be well oriented to
the nature of works ,to ensure that this procedure will be followed accordingly to
assure that the safety requirement will be adhered strictly.
 All structure for concrete works shall be performing in accordance with the project
technical specification and related standard.

7.2 Preparation
• Once the concrete of the platform is cast level +0.20 m, the formwork for the
walls and columns will be traced on the pavement.
• The concrete of walls has a width of 150 mm with a single nape of rebar’s diam
12 mm for a coating of 61 mm.
covering
• Chipping will be carried out on the concrete of the platform over a width of 150
mm before the starting erecting of rebars.
• Clean the Wall on grade using air compressor for dust or any small particles or
deleterious materials that may impair the workability of concrete.
• The surveyor will then check the level of the projected top surface of the wall and

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HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

place level strips if necessary to mark the exact level.

• The concreting must be arranged with necessary equipment or tools for
concreting use such as vibrators, shovel etc.
• Skilled and unskilled labor shall need to use safety requirements such as safety
helmet, safety shoes, goggles, gloves, vest etc.
• Safety devices and safety warnings shall be provided starting from the site
entrance gate till the casting area.
• Proper lighting must be available in case of night concreting.

REJECTED BY HSE
7.3 Scaffolding:
The scaffolding type LAHYER / ZAIDAN used for these works will comply with
the following requirements:
• Will be erected according to manufacturers or suppliers instruction.
• Assure that the ground surface is level, firm and suitable for the scaffolding
erection.
• Make sure all workers enter and exit the scaffold using a secured ladder.
• The scaffold must be inspected and tagged by qualified persons before any use.

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HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

7.4 Rebar Works:

• The steel rebars used should be according to international norms and Algerian
regulations.
• The steel rebar’s are cut and shaped in accordance with approved drawings by
CTC using suitable Equipment (shears /electric bending machine etc. ....).
• The Steel rebar’s for walls and columns shall be mounted over the entire height
of the first level in accordance with the plans.
Pre-assembled
• The rebar are attached with the wire (Tie wire).and will be lifted up by crane
rebar
• To ensure the covering
coating of steel, we are going to use concrete spacers thickness
61 mm.
• The location of steel rebar will be according to the approved drawings, all in
accordance with the diameter of the steel bars as well as the overlap length.
• Once the steel rebar works finished, the client can proceed with inspections of all
rebars of walls and columns before starting the form work activity according to
the form works setting plan.

7.5 Formworks:
• The form work to be used is newly procured metallic panels Type ZAIDAN
GIGANT designed especially for these buildings ( reference technical data sheet
on Annex 03)
• The panels are 3.0 M high and width is according to the attached drawing.
• These panels are designed to take concrete
concert pressure of 65 KN/m2.
• The erection of these panels will be done by assembling the maximum on the
ground and then lifted by crane to be fixed in place.
• The panels will be erected conforming to the setting plan prepared by the
supplier and by respecting the distances and the spacing.
• All formwork elements will be oiled with oil formwork. It is imperative not to spray
oil on the rein forcing steel.
• The first joint at ground floor will be casted one shot up to the level of 2.90 m ,
after 24H , we can proceed with the form work striking to start the second upper
joint.
• For the concrete curing , the concrete surface of walls and columns shall be
protected by hessian sheet after form work removal and will be watered 02 times

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Rev: 00 Sheet 9 of 19
HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

per day ( or more depending on temperature ) for 7 days

• The second upper joint will be done with the same form work panels and will be
resting on the first joint concrete.
• Same curing technique will be used for second joint.

7.6 JOINT:
7.6.1 Resumption joint Horizontal:
When resumption of concrete is required. It is imperative to proceed as follows:
• Before depositing new concrete on or against concrete which has hardened, the
surface of the hardened concrete shall be thoroughly scraped and cleaned in a
manner that shall not leave loose particles of aggregates or damaged concrete at
the surface and shall be thoroughly cleaned of foreign matter and laitance.
• The surface of hardened concrete shall be thoroughly moistened with water
immediately prior to placing fresh concrete.
• Then apply the adhesive layer of the product Type Sikalatex -Sika product-/
Medalatex -Granitex product based for resumption concrete (See Annex).

7.7 CONCRETE CASTING:

• All materials will be available in advance on site, as per needed quantity of
concrete.
• We will use the mix design already approved, B25-2F/ with CRS Lafarge Cement.
• Before concreting operation. It is important that the formwork is free of any
residues and waste is removed.
• Final inspection will be done prior to concrete casting.
• Stand by vibrators shall be available at the site in case of breakdown of the used
vibrators.
• Adequate number of manpower and equipment will be made available for
concreting and post concreting finish.
• Concrete shall not be dropped into place from a height exceeding 3.00 meters,
nor shall it be dropped through dense reinforcing steel that can cause
segregation of the coarse aggregate.
• Prior to concreting all formwork shall be moistened with clean water. Concrete
shall be casted in regular layers not exceeding 400 mm thickness. The time
interval between completion of one layer of concrete and the commencement of
the next layer shall preferably not exceed 30 minutes but in no case shall exceed
45 minutes.

Please explain
what is the meaning

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Rev: 00 Sheet 10 of 19
HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

8 ATTACHMENT:
ATTACHEMENT:
 ANNEX N° 01: STRUCTURAL DRAWINGS –STRUCTURAL LAYOUT.
 ANNEX N° 02: SECTIONS & DETAILS.
 ANNEX N° 03: PLAN DE CALEPINAGE FORMWORK.
 ANNEX N° 04: DATA SHEET FORMWORK GIGANT.
 ANNEX N° 05: DATA SHEET SIKALATEX.
 ANNEX N° 06: DATA SHEET MEDALATEX.

9. JOB SAFETY ANALYSIS

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Rev: 00 Sheet 11 of 19
HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

ANNEX N° 01:

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Rev: 00 Sheet 12 of 19
HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

ANNEX N° 02:

Elev. + 3.1

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Rev: 00 Sheet 13 of 19
HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

ANNEX N° 03

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HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

ANNEX N° 04:

Technical sheet as per CM66

Gigant panels: Gigant Wall Panel 1200x3000

Pressure- as per Ciria Report 108
Base pressure

Maximum pressure in concrete 60 000 N/m

2

Marine Plywood

Pressure in concrete 60 000 N/m2 Deflection Dry Wet

Spacing between supports 0,250 m Deflection strong direction (mm) 0,53 0,7
Wood thickness 18 mm Deflection weak direction (mm) 0,94 1,2
Inertia 50,10 cm4/m Shear
3
Section modulus 55 cm Factor of safety 4,56 3,19
Elasticity strong 8 730 Mpa Moment (for very short term (fact=1.75))
Elasticity weak 4 940 Mpa Factor of safety strong direction 3,90 2,73
Yield strength Strong 15,20 Mpa Factor of safety weak direction 1,75 1,22
Yield strength Weak 6,8 Mpa
Allowable Shear stress 3,8 MPa Model

Net spacing between supports

Marine Plywood: Combi mirror (Birch/Conifer)

Thickness Inertia Section Mod. E. Strong E weak Yield Strong Yield Weak L L L
(mm) (cm4/m) (cm3/m) Mpa Mpa Mpa Mpa
9 7,2 15 9 900 4 040 17 6,3
12 15,9 26 9 320 4 490 15,8 6,6 M = pl2/10 Plywood Board
15 29,8 39 8 960 4 760 15,5 6,7 δ = 3.8pl4/384EI
18 50,1 55 8 730 4 940 15,2 6,8 τ=1xpl/As
21 78,1 74 8 560 5 060 14,9 6,8
24 114,8 96 8 440 5 160 14,8 6,9

Main beam

Maximum pressure in concrete 60 000 N/m2

Height of main beam 3 m
Nbr of ties 4
0,30 m
0,90 m
0,60 m
0,90 m
0,30 m Rectangular tube shape
n (s = pl2/n) 12,0 Height (mm) 100
4
m (d = mpl /384EI) 2,2 Width (mm) 50
Number of ties 4 Thick. (mm) 2,5
Max spacing between ties along main beam 0,90 m
Max. Incidence width 0,6 m I/x'x (cm4) 95
Inertia of main beam 9,5E-07 m4 Material I/v (cm3) 19,0
Section modulus of main beam 1,9E-05 m
3 E (Gpa) 210 W (Kg/m) 5,7
Safety factor for main beam 1,6 σ (Mpa) 200 A (cm2) 7,3
Deflection 0,68 mm Ashear (cm2) 3,8

Secondary beam

Maximum pressure in concrete 60 000 N/m

2 Rectangular tube shape
Max length of secondary beam 1,1 m Height (mm) 100
Maximum incidence area 0,3 m Width (mm) 50
Inertia 9,51E-07 m4 Thick. (mm) 2,5
Section modulus 1,90E-05 3
2
m
Safety factor for secondary beam - Moment (M = Pl /10) 1,75 I/x'x (cm4) 95
Deflection (d = 4.2Pl4/384EI) 1,44 mm Material 3
I/v (cm ) 19,0
E (Gpa) 210 W (Kg/m) 5,7
σ (Mpa) 200 2
A (cm ) 7,3
Ashear (cm2) 3,8

Ties and Results

2
Maximum pressure in concrete 60 000 N/m
Safe Working Load of proposed tie 90 kN
Maximum spacing between main beams (S) 1,2 m
Maximum spacing between ties = 0.3+0.9/2 = 0.75m 0,75 m
Height of main beam (H) 3,0 m
Maximum load coming on tie 54 kN
Safety Factor additional to the tie Safety factor 1,67
Diagonal dimension (HxS) 3,23 m
Permissible deflection under DIN 18202 line 7 6,72 mm
Total deflection 3,06 mm

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HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

ANNEX N° 05:

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METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

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HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

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METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

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Rev: 00 Sheet 19 of 19
HMD SOUTH SATELLITE REVAMPING PROJECT ALGERIA
METHOD STATEMENT FOR BUILDINGS CONCRETE WALLS AND COLUMNS CASTING
Satellites S1A-W1C-W1A-W2A-E1C-E2A-W2A’

ANNEX N° 06:

9. JOB SAFETY ANALYSIS

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