Mechanical Clac

EQUIPMENT : SUCTION KNOCK OUT DRUM PAGE 1
ITEM NO. : KOD-1001 REV. 0

OSWAL INFRASTRUCTURE
DOCUMENT NO. : OIL-U-DC-015 DATE 20-Jan-16
LIMITED
PRPD. CHKD. APPD.
COVER PAGE
MNS PU PU
P.O. NO. : OIL/PO/15-06/0371 DTD 18.01.16
CUSTOMER : M/s. OSWAL INFRASTRUCTURE LIMITED
ITEM NO. : KOD-1001
EQUIPMENT : SUCTION KNOCK OUT DRUM
JOB NO. : WO/151201/061
MFR'S SERIAL NO. : U-015
TOTAL PAGES : 50
(INCL. THIS PAGE)
MECHANICAL DESIGN CALCULATIONS

FOR
SUCTION KNOCK OUT DRUM
ITEM NO. : KOD-1001
DOCUMENT NO. : OIL-U-DC-015
REVISION NO. OF THIS SHEET INDICATES REVISION NO. OF ENTIRE DOCUMENT
0 20-Jan-16 FIRST ISSUE MNS PU PU

REV. DATE CONTENT PRPD CHKD APPD
EQUIPMENT : SUCTION KNOCK OUT DRUM PAGE 2A
LIMITED
PRPD. CHKD. APPD.
INDEX
MNS PU PU
REVISION NO.
PAGE No. DESCRIPTION
0 1 2 3
1 COVER PAGE 0
2A INDEX 0
2B INDEX- Contd.. 0
3 RECORDS OF REVISION 0
4 LIST OF DRGS & DOCUMENTS 0
5 APPLICABLE STANDARDS / REFERENCES / CONVERSION FACTORS 0
6 DESIGN DATA 0
7 RT REQUIREMENTS & JOINT EFFICIENCY (UW-11,UW-12) 0
8 LOADINGS (UG-22) 0
9 EVALUATION OF MATERIALS 0
10 VOLUME CALCULATIONS 0
11 DESIGN PRESSURE CALCULATIONS (UG-21) 0
12 SHELL DESIGN (UG-16,UG-27,UG-28) 0
13 BOTTOM DISHED END DESIGN (1-4,UG-32,UG-33) 0
14 BOTTOM DISHED END DESIGN - Contd.. (1-4,UG-32,UG-33) 0
15 TOP DISHED END DESIGN (1-4,UG-32,UG-33) 0
16 TOP DISHED END DESIGN - Contd.. (1-4,UG-32,UG-33) 0
17 NOZZLE NECK & REINFORCEMENT - N1 (UG-36, UG-37, UG-45) 0
18 NOZZLE NECK & REINFORCEMENT - N1 - Contd. (UG-36, UG-37, UG-45) 0
19 NOZZLE NECK & REINFORCEMENT-N2,N6A-B (UG-36, UG-37, UG-45) 0
20 NOZZLE NECK & REINFORCEMENT - N3,N4 (UG-36, UG-37, UG-45) 0
21 NOZZLE NECK & REINFORCEMENT - N5 (UG-36, UG-37, UG-45) 0
22 OPENING SIZE CALC. FOR OFFSET NOZZLES 0
23 NOZZLE STRENGTH CALCULATIONS - N1 (UW-15,UG-41,UG-45) 0
24 NOZZLE STRENGTH CALCULATIONS - N1 - Contd. (UW-15,UG-41,UG-45) 0
25 SHAPE & SIZE OF OPENINGS (UG-36, 1-7) 0
26 CHECK FOR MULTIPLE OPENINGS (UG-42) 0
27 CHECK FOR MULTIPLE OPENINGS - Contd.. (UG-42) 0
28 FLANGE RATING CHECK (UG-44, ASME B16.5) 0
29 PRESSURE RATING FOR COUPLINGS (UG-44) 0
30 POST FORMING HEAT TREATMENT (UCS-79, UG-79) 0
31 IMPACT TEST REQUIREMENTS (UG-20(f)) 0
32 IMPACT TEST REQUIREMENTS (UCS-66) 0
33 PWHT REQUIREMENTS (UW-2, UCS-56, UCS-68) 0
34 REQUIREMENT OF INSPECTION OPENING (UG-46) 0
35 REQUIREMENT OF DRAIN (UG-25) 0
36 REQUIREMENT OF PRESSURE RELIEF DEVICES (UG-125 TO UG-137) 0
37 HYDROSTATIC TEST PRESSURE (UG-99) 0
38 STRESS CHECK FOR HYDROSTATIC TEST CONDITION (UG-22(j)) 0
39 WIND LOAD CALCULATIONS (IS:875 PART 3) 0
EQUIPMENT : SUCTION KNOCK OUT DRUM PAGE 2B
LIMITED
PRPD. CHKD. APPD.
INDEX- Contd..
MNS PU PU
REVISION NO.
PAGE No. DESCRIPTION
0 1 2 3
40 SEISMIC LOAD CALCULATIONS (IS:1893) 0
41-45 LEG SUPPORT DESIGN 0
46 LIFTING LUG DESIGN 0
47 LOADS ON LEG TO SHELL ATTACHMENT 0
48 LOCAL LOAD ANALYSIS FOR SHELL AT LEG ATTACHMENT (WRC 107) 0
49 LOCAL LOAD ANALYSIS FOR SHELL AT LEG ATTACHMENT (WRC 107) 0
50 COMBINED STRESSES FOR SHELL 0
LIMITED
PRPD. CHKD. APPD.
RECORDS OF REVISION
MNS PU PU
RECORDS OF REVISION:
PRPD CHKD APPD
REV DATE PAGES DESCRIPTION
BY BY BY
0 20-Jan-16 50 FIRST ISSUE MNS PU PU

LIMITED
PRPD. CHKD. APPD.
LIST OF DRGS & DOCUMENTS
MNS PU PU
SR. NO DESCRIPTION DRG NO. 0 1 2 3
OIL-U-015
1 GENERAL ASSEMBLY AND DETAILS 0
SHT 1 OF 3
OIL-U-015
2 NAME PLATE DETAILS 0
SHT 2 OF 3
OIL-U-015
3 DISHED END DETAILS 0
SHT 3 OF 3
LIMITED
APPLICABLE STANDARDS / REFERENCES / PRPD. CHKD. APPD.
CONVERSION FACTORS MNS PU PU
SR. NO. DESCRIPTION EDITION
1 ASME SEC II MATERIAL SPECIFICATIONS PARTS A, C & D ED-2015
2 ASME SEC V NONDESTRUCTIVE EXAMINATION ED-2015
ASME SEC VIII RULES FOR CONSTRUCTION OF PRESSURE

3 ED-2015
DIV 1 VESSELS
4 ASME SEC IX WELDING AND BRAZING QUALIFICATIONS ED-2015
PIPE FLANGES AND FLANGED FITTINGS

5 ASME B16.5 ED-2013
(UPTO DN 600)
FORGED STEEL FITTINGS, SOCKET WELDED &
6 ASME B16.11 ED-2011
THREADED
WELDED AND SEAMLESS WROUGHT STEEL
7 ASME B36.10M ED-2015
PIPE
8 IS:875 (PART 3) CODE FOR WIND LOADS 1987
9 IS:1893 (PART 4) CODE FOR SEISMIC LOADS 2005
PRESSURE VESSEL DESIGN HAND BOOK

10 - SECOND EDITION
BY H H BEDNAR
PRESSURE VESSEL DESIGN MANUAL (THIRD
11 - THIRD EDITION
EDITION) BY DENNIS MOSS
12 WRC 107 WELDING RESEARCH COUNCIL BULLETIN 1979
CONVERSION FACTORS (AS PER APPENDIX GG OF ASME SEC. VIII DIV.1):
kg/cm2 TO MPa bar TO MPa

1 in = 2.54 cm 1 psi = 0.0068948 MPa
1 lb = 0.4535924 kg 1 psi = 0.06894757 bar
Therefore, 1 kg/cm 2 = 2.54x2.54 / 0.4535924 psi Therefore, 1 MPa = 0.06894757 / 0.0068948 bar
= 14.223 psi = 9.9999 bar
~ 10 bar
1 psi = 0.0068948 MPa kg TO N
2 1 lb =
Therefore, 1 kg/cm = 0.0068948x14.223 MPa 0.4535924 kg
= 0.098065 MPa 1 lb = 4.448222 N
Therefore, 1 kg = 4.448222 / 0.4535924 N
= 9.80665 N
LIMITED
PRPD. CHKD. APPD.
DESIGN DATA
MNS PU PU
DESCRIPTION UNIT VALUE REMARKS
CONFIGURATION - VERTICAL
ASME SEC VIII DIV. 1
DESIGN CODE -
ED-2015
ASME CERTIFICATION MARK / NB REGISTRATION - 'U' DESIGNATOR / NOT REQUIRED
kg/cm 2 (g) 11.003
INTERNAL DESIGN PRESSURE (SEE NOTE-1)
MPa g 1.079
kg/cm 2 (g) 0.000
EXTERNAL DESIGN PRESSURE
MPa g 0.000 N.A.
DESIGN TEMPERATURE FOR
°C 100
INTERNAL PRESSURE DESIGN
DESIGN TEMPERATURE FOR
°C 100 N.A.
EXTERNAL PRESSURE DESIGN
MDMT °C 0
CORROSION ALLOWANCE mm 1.50 INTERNAL

RADIOGRAPHY ( SHELL / D'END ) - SPOT / SEAMLESS RT3 (AS PER UG-116)
FOR SHELL 0.85 0.85 LONG/CIR SEAM

JOINT EFFICIENCY
FOR HEAD 0.85 0.85 LONG/CIR SEAM
2
kg/cm (g) 8.005
INTERNAL OPERATING PRESSURE
MPa g 0.785
kg/cm 2 (g) -
EXTERNAL OPERATING PRESSURE
MPa g -
OPERATING TEMPERATURE °C 55
FLUID - FUEL GAS NON-LETHAL
3
DENSITY kg/m 0 NEGLIGIBLE FOR GAS
kg/cm 2 (g) 14.307 15

HYDROTEST PRESSURE (AT TOP) REQUIRED SPECIFIED
MPa g 1.403 1.471
HYDROTEST TEMPERATURE (MIN/MAX) °C 17 / 48 RECOMMENDED
SEISMIC CODE - IS:1893 (PART 4)
WIND CODE - IS:875 (PART 3)
PWHT - EXEMPTED AS PER UW-2,UCS-56,UCS-68
IMPACT TESTING - EXEMPTED NOTE-3

FLANGE RATING - CL.150
EMPTY WEIGHT We kg 290
HYDROTEST WEIGHT Wh kg 718
OPERATING WEIGHT Wo kg 290
NOTES:
1. As per endnote 36 of UG-99(b) & as defined in Appendix 3, MAWP is considered same as Design
Pressure as calculations are not made to determine MAWP. e.g. MAWP = Design Press.
2. Pressure Relief Devices are not in scope of supply.
3. As per UG-20(f),UCS-66(c) and note (c) OF Fig UCS-66.
LIMITED
RT REQUIREMENTS & JOINT EFFICIENCY PRPD. CHKD. APPD.
(UW-11,UW-12) MNS PU PU
AS PER UW-11(a), FULL RADIOGRAPHY IS REQUIRED WHEN ANY OF FOLLOWING

CONDITION EXIST :
SR. NO CONDITION APPLICABLE
1 LETHAL SERVICE NO
ALL BUTT WELDS WITH NOMINAL THICKNESS EXCEEDING 32 mm

2 NO
(STRINGENT OF UW-11(a)(2) AND TABLE UCS-57)
ALL BUTT WELDS IN SHELLS AND HEADS OF UNFIRED STEAM BOILERS
3 NO
HAVING DESIGN PRESSURE EXCEEDING 0.35 MPa
CAGEGORY B & C BUTT WELDS IN NOZZLES AND COMMUNICATING
4 NO
CHAMBERS THAT EXCEED DN 250 AND 29 mm WALL THK
CATEGORY A & B BUTT WELDS, FOR WHICH, THE JOINT EFFICIENCY
5 NO
IS TAKEN FROM TABLE UW-12, COLUMN - a.
CONCLUSION :
AS NONE OF ABOVE CONDITIONS IS APPLICABLE, NO FULL RT IS REQUIRED.
IN LINE WITH DATA SHEET, RT IS CONSIDERED AS FOLLOWS:
RADIOGRAPHY FOR EQUIPMENT = SPOT FOR SHELL L/S AND SHELL TO D'END C/S
SEAMLESS DISHED END
MARKING ON NAME PLATE = RT3 (AS PER UG-116)
LIMITED
LOADINGS PRPD. CHKD. APPD.
(UG-22) MNS PU PU
APPLICABLE
SR. NO DESCRIPTION APPLICABLE REMARKS
CLAUSE
INTERNAL DESIGN PRESSURE YES
1 UG-22(a)
EXTERNAL DESIGN PRESSURE NO
WEIGHT OF EQUIPMENT AND NORMAL
2 UG-22(b) CONTENTS UNDER OPERATING & TEST YES
CONDITION
SUPERIMPOSED STATIC REACTIONS FROM
3 UG-22(c) NO
WEIGHT OF ATTACHED EQUIPMENT etc.
ATTACHMENT OF
4 UG-22(d) (1) INTERNALS NO
(2) SUPPORTS YES
CYCLIC & DYNAMIC REACTIONS DUE TO
PRESSURE OR THERMAL VARIATIONS OR
5 UG-22(e) NO
FROM EQUIPMENT MOUNTED AND
MECHANICAL LOADINGS
WIND LOADINGS YES
6 UG-22(f) SEISMIC LOADINGS YES
SNOW LOADINGS NO
IMPACT REACTIONS DUE TO
7 UG-22(g) NO
FLUID SHOCK
TEMPERATURE GRADIENTS AND
8 UG-22(h) NO
DIFFERENTIAL THERMAL EXPANSION
ABNORMAL PRESSURES SUCH AS THOSE
9 UG-22(i) NO
CAUSED BY DEFLAGRATION
TEST PRESSURE AND COINCIDENT
10 UG-22(j) YES
STATIC HEAD ACTING DURING THE TEST
ALL LOADINGS ARE AS SPECIFIED BY CUSTOMER.

LIMITED
PRPD. CHKD. APPD.
EVALUATION OF MATERIALS
MNS PU PU
MATERIALS OF CONSTRUCTION & ALLOWABLE STRESSES :

PAGE P NO. TEMPERATURE ALL. STRESS (3) RATIO APPLICABLE
DESCRIPTION MATERIAL SPEC. LINE NO GR. NO. DESIGN PERMITTED S Sa =Sa/S CAUTIONARY
(NOTE 1) (NOTE 2) O
C O
C MPa MPa (4) NOTES (5)
18 1
SHELL SA-516 GR 70 100 538 138.0 138.0 1.000 G10,S1,T2
37 2
18 1
DISHED END SA-516 GR 70 100 538 138.0 138.0 1.000 G10,S1,T2
37 2
18 1
RF PADS SA-516 GR 70 100 538 138.0 138.0 1.000 G10,S1,T2
37 2
NOZZLE FLANGES / 18 1
SA-105 100 538 138.0 138.0 1.000 G10,S1,T2
COUPLINGS 23 2
14 1
PIPE SA-106 GR B 100 538 118.0 118.0 1.000 G10,S1,T1
15 1
BOLTING FOR SA-193 GR B7 344 -
100 538 172.0 172.0 1.000 T5
FLANGES SA-194 GR 2H 31 -
BODY FLANGE CNAF WITH NEOPRENE BINDER-1.5T m= 2.00 y= 11.0 MPa
GASKET FOR
NOZZLE FLANGE CAF - 3THK
18 1
SA-516 GR 70 100 538 138.0 138.0 - G10,S1,T2
37 2
SUPPORTS (6)
10 1
IS 2062 E250 B 100 343 117.0 117.0 - -
29 1
10 1
ANCHOR BOLTS (6) IS 2062 E250 B - 343 117.0 117.0 - -
29 1
NOTES :
1. PAGE NO. & LINE NO. ARE FROM ASME BOILER & PRESSURE VESSEL CODE,
SEC II PART D, ED-2015
2. P NO. & GROUP NO. ARE FROM ASME BOILER & PRESSURE VESSEL CODE,
SEC II PART D, ED-2015
3. S = ALLOWABLE STRESS AT DESIGN TEMPERATURE
Sa = ALLOWABLE STRESS AT AMBIENT TEMPERATURE
4. RATIO OF ALLOWABLE STRESSES AT AMBIENT TEMPERATURE TO ALLOWABLE STRESS
AT DESIGN TEMPERATURE.
LSR = 1.000 (EXCLUDING BOLTING MATERIAL)
FOR BOLTING,
A = 0.9 * YIELD STRENGTH AT TEST TEMPERATURE = 0.9 * 725 = 652.5 MPa
B = 1.3 * LSR * S = 1.3 * 1 * 172 = 223.6 MPa
AS B < A, BOLTNG IS EXCLUDED WHILE DETERMINING THE LSR.
5. ALL APPLICABLE CAUTIONARY NOTES HAVE BEEN REVIEWED AND ARE NOT AFFECTING
DESIGN AND FUNCTIONING OF EQUIPMENT.
6. SUPPORTS & ANCHOR BOLTS ARE OUTSIDE CODE LIMIT.
LIMITED
PRPD. CHKD. APPD.
VOLUME CALCULATIONS
MNS PU PU
DESCRIPTION SYMBOL UNIT VALUE
INSIDE DIAMETER Di mm 594

T.L. TO T.L. LENGTH Ls mm 1350
TYPE OF DISHED END 2:1 ELLIPSOIDAL
VOLUME OF DISHED END = π / 24 * Di3 =pi/24*0.594^3 Vh m3 0.027
2
VOLUME OF SHELL (TL TO TL) = π/4*Di *Ls =pi/4*0.594^2*1.35 Vs m3 0.374
GROSS VOLUME = 2 * Vh + Vs =2*0.027+0.374 Vg m3 0.428
WORKING VOLUME = 1.0 * Vg (FULL) Vw m3 0.428
LIMITED
DESIGN PRESSURE CALCULATIONS PRPD. CHKD. APPD.
(UG-21) MNS PU PU
MAWP MAWP MPa g 1.079

MAXIMUM LIQUID LEVEL FROM BTL H mm 0 (NO LIQUID)
SPECIFIC GRAVITY OF CONTENT (NOTE-1) ρ - 0.000
TYPE OF BOTTOM DISHED END 2:1 ELLIPSOIDAL
INSIDE DEPTH OF BOTTOM DISHED DEND hiB mm 148.5
SF OF BOTTOM DISHED END SFB mm 50
INTERNAL DESIGN PRESSURE INCLUDING STATIC HEAD P

FOR SHELL = MAWP + (H-SF B) * ρ * 9.80665 / 1000000) MPa g 1.079
= 1.079+(0-50)*0*9.80665/1000000
FOR BOTTOM D' END = MAWP + (H+hi B) * ρ * 9.80665 / 1000000 MPa g 1.079
= 1.079+(0+148.5)*0*9.80665/1000000
FOR TOP D'END = MAWP MPa g 1.079
CONCLUSION
PRESSURE VALUES IN BOLD ABOVE ARE USED IN FURTHER CALCULATIONS
TOP DISHED END

TL
1350
LIQUID LEVEL NOT TO SCALE

H
SHELL TL
BOTTOM DISHED END
NOTES:
1. DENSITY IS NEGLIGIBLE FOR GAS. SAME IS CONSIDERED AS 0 FOR STATIC HEAD
CONSIDERATION.
LIMITED
SHELL DESIGN PRPD. CHKD. APPD.
(UG-16,UG-27,UG-28) MNS PU PU
DESIGN INPUT
INTERNAL DESIGN PRESSURE P MPa g 1.079
EXTERNAL DESIGN PRESSURE Pe MPa g 0.000 -
O
DESIGN TEMPERATURE FOR INTERNAL PERSSURE T C 100
O
DESIGN TEMPERATURE FOR EXTERNAL PERSSURE T' C 100 -
INSIDE DIAMETER (OD = 610) Di mm 594.00
MATERIAL − - SA-516 GR 70
ALLOWABLE STRESS AT DESIGN TEMPERATURE S MPa 138.0
JOINT EFFICIENCY FOR LONGITUDINAL JOINT E - 0.85
JOINT EFFICIENCY FOR CIRCUMFERENTIAL JOINT Ec - 0.85
CORROSION ALLOWANCE C mm 1.50
DESIGN UNDER INTERNAL PRESSURE
AS PER UG-27(c)(1) OF ASME SEC. VIII DIV.1,
REQUIRED SHELL THICKNESS FOR CIRC. STRESS (LONG. JOINTS) FOR REINFORCEMENT CALCN.
P (Di + 2C) WITH E = 1.0
trs1 = +C
(2(SE - 0.6P)) trs = [1.079*(594+2*1.5)/(2*(138*1-0.6*1.079))]+1.5
1.079 x ( 594 + 2 x 1.5 ) 2.34+1.5 = 3.84 mm
= + 1.5
2x(138 x 0.85 - 0.6 x 1.079) CHECK FOR APPLICABILITY
= 2.76+1.5 = 4.26 mm OF UG-27(c)(1) & (2),
AS PER UG-27(c)(2) OF ASME SEC. VIII DIV.1,
PARAMETER VALUE
REQUIRED SHELL THICKNESS FOR LONG. STRESS (CIRC. JOINTS)
P (Di + 2C) (Di/2+C)/2=(594/2+1.5)/2 149.25
trs2 = +C
(2(2SEc + 0.4P)) 0.385xSxE=0.385*138*0.85 45.16
1.079 x ( 594 + 2 x 1.5 ) 1.25xSxEc=1.25*138*0.85 146.63
= + 1.5
2x(2x138 x 0.85 + 0.4 x 1.079)
= 1.37+1.5 = 2.87 mm CHECK WHETHER,
AS PER UG-16(b)(4) OF ASME SEC. VIII DIV.1, ts<(Di/2 + C)/2 8<149.25YES
REQUIRED SHELL THICKNESS P<0.385xSxE 1.079<45.16YES
trs3 = 1.5 + C P<1.25xSxEc 1.079<146.63
YES
= 1.5 + 1.5 = 3.00 mm UG-27(c)(1)&(2) IS APPLICABLE
DESIGN UNDER EXTERNAL PRESSURE (NOT APPLICABLE)
AS PER UG-28(c) OF ASME SEC. VIII DIV. 1,
ASSUMED SHELL THICKNESS trs4 mm N.A.
MAXIMUM DESIGN LENGTH = Ls + 2*hiB/3 L mm 1449.00
OD OF VESSEL Do mm 610
GEOMETRIC RATIO L/Do - 2.375
GEOMETRIC RATIO Do/(trs4-C) - #VALUE!
FROM FIG G OF ASME SEC II D SUBPART 3 A - #VALUE!
FROM APPLICABLE CHART- CS-2 B MPa #VALUE!
MAXIMUM ALLOWABLE EXTERNAL PRESSURE Pa MPa #VALUE!
=4*B / 3*(Do/(trs4-C))
#VALUE!
MINIMUM SHELL THICKNESS AS PER DATA SHEET
REQUIRED SHELL THICKNESS trs5 mm N.A.
CONCLUSION:
REQD.THK=MAX. OF trs1,trs2,trs3,trs4,trs5 MAX(4.26,2.87,3,N.A.,N.A.) trs mm 4.26
PROVIDED SHELL THICKNESS ts mm 8.00
LIMITED
BOTTOM DISHED END DESIGN PRPD. CHKD. APPD.
(1-4,UG-32,UG-33) MNS PU PU
DESIGN INPUT
O
DESIGN TEMPERATURE FOR INTERNAL PRESSURE T C 100
O
DESIGN TEMPERATURE FOR EXTERNAL PRESSURE T' C 100 -
TYPE OF DISHED END - - 2:1 ELLIPSOIDAL
JOINT EFFICIENCY FOR SHELL TO DISHED END JOINT Ec - 0.85
FACTOR FROM TABLE 1-4.1 K - 1
INSIDE DEPTH OF D'END = Di / 4 =594/4 hiB mm 148.50

AS PER 1-4(c) OF ASME SEC. VIII DIV.1,
P (Di + 2C) K FOR REINFORCEMENT CALCN.
trh1 = +C
(2 S E - 0.2 P) AS PER UG-37(a),
1.079 x ( 594 + 2 x 1.5 ) x 1 K1 = 0.9 (TABLE UG-37)
= + 1.5
2 x 138 x 0.85 - 0.2 x 1.079 trh = [K1(Di+2C)P/(2S-0.2P)]+C
= 2.75+1.5 = 4.25 mm = 0.9*(594+2*1.5)*1.079
/(2*138-0.2*1.079)+1.5
AS PER UG-16(b)(4) OF ASME SEC. VIII DIV.1,
REQUIRED DISHED END THICKNESS = 2.1+1.5 = 3.60 mm
trh2 = 1.5 + C CHECK FOR RATIO ts/L
= 1.5 + 1.5 = 3.00 mm AS PER UG-32(c) AND 1-4(f)
PARAMETER VALUE
L = K1(Di+2C)
537.30
FOR SF PORTION OF DISHED END, =0.9*(594+2*1.5)
SAME AS trs1 ON PAGE- 12 R1=(thB (MIN)-C) / L
0.0084
trh3 = 4.26 mm =(6-1.5)/537.3
IS R1 ≥ 0.002? YES
REQUIREMENT OF TAPER TRANSITION & SF (SF = STRAIGHT FACE (SKIRT) ON DISHED END)
AS PER UG-32(k) & UW-13(b)(3) OF ASME SEC. VIII DIV.1,
PROVIDED MIN. DISHED END THICKNESS th (MIN) mm 6.00
PROVIDED NOM. DISHED END THICKNESS th (NOM) mm 8.00
DIFFERENCE IN THICKNESS = th (NOM) - ts td mm 0.00
MIN. OF {(MIN. OF th(NOM) & ts)/4 , 3} =MIN{MIN(8,8)/4,3} tda mm 2.00
CHECK WHETHER TAPER TRANSITION (1:3 MIN) IS REQUIRED ON D'END NO
MIN. REQD. SF ON DISHED END =MIN OF (3*th(NOM),38) SFR mm NOT REQD.

PROVIDED SF ON DISHED END SFB mm 50
LIMITED
BOTTOM DISHED END DESIGN - Contd.. PRPD. CHKD. APPD.
PERCENTAGE THINNING
%THINNING = {th(NOM) - th(MIN)} / th(NOM) x 100 = (8 - 6) * 100 / 8 % 25.00%

AS PER UG-33(a)(1)(a) OF ASME SEC. VIII DIV. 1,
EQUIVALENT INTERNAL DESIGN PRESSURE = 1.67 * Pe P MPa g 0.0000
P (Di + 2C) K
trh4 = +C
(2 S E - 0.2 P)
0 x ( 594 + 2 x 1.5 ) x 1
= + 1.5
2 x138 x 0.85 - 0.2 x 0
= N.A. mm
AS PER UG-33(d) OF ASME SEC. VIII DIV. 1,

ASSUMED MINIMUM THICKNESS th5 (MIN) mm N.A.
ASSUMED NOMINAL THICKNESS th5 (NOM) mm 8.00
OD OF DISHED END = Di + 2*th5(NOM) Do mm 610
FACTOR FROM TABLE UG-33.1 Ko - 0.9
EQUIVALENT OUTSIDE RADIUS = Ko * Do Ro mm 549.0
FACTOR A = 0.125 / {Ro / (th5(MIN) - C)} A - #VALUE!
FROM APPLICABLE CHART CS-2 B MPa #VALUE!
= B / {Ro / (th5(MIN) - C)}
#VALUE!
MINIMUM D'END THICKNESS AS PER DATA SHEET

REQUIRED D'END THICKNESS trh5 mm N.A.
CONCLUSION:
REQD.MIN.THK. = MAX. OF trh1 to trh5 MAX(4.25,3,4.26,N.A.,N.A.,N.A.) trh (MIN) mm 4.26
PROVIDED MIN. DISHED END THICKNESS thB (MIN) mm 6.00
PROVIDED NOM. DISHED END THICKNESS thB (NOM) mm 8.00
LIMITED
TOP DISHED END DESIGN PRPD. CHKD. APPD.
DESIGN INPUT
O
DESIGN TEMPERATURE FOR INTERNAL PRESSURE T C 100
O
DESIGN TEMPERATURE FOR EXTERNAL PRESSURE T' C 100 -
TYPE OF DISHED END - - 2:1 ELLIPSOIDAL
JOINT EFFICIENCY FOR SHELL TO DISHED END JOINT Ec - 0.85
FACTOR FROM TABLE 1-4.1 K - 1
INSIDE DEPTH OF D'END = Di / 4 =594/4 hiT mm 148.50

AS PER 1-4(c) OF ASME SEC. VIII DIV.1,
P (Di + 2C) K FOR REINFORCEMENT CALCN.
trh1 = +C
(2 S E - 0.2 P) AS PER UG-37(a),
1.079 x ( 594 + 2 x 1.5 ) x 1 K1 = 0.9 (TABLE UG-37)
= + 1.5
2 x 138 x 0.85 - 0.2 x 1.079 trh = [K1(Di+2C)P/(2S-0.2P)]+C
= 2.75+1.5 = 4.25 mm = 0.9*(594+2*1.5)*1.079
/(2*138-0.2*1.079)+1.5
AS PER UG-16(b)(4) OF ASME SEC. VIII DIV.1,
REQUIRED DISHED END THICKNESS = 2.1+1.5 = 3.60 mm
trh2 = 1.5 + C CHECK FOR RATIO ts/L
= 1.5 + 1.5 = 3.00 mm AS PER UG-32(c) AND 1-4(f)
PARAMETER VALUE
L = K1(Di+2C)
537.30
FOR SF PORTION OF DISHED END, =0.9*(594+2*1.5)
SAME AS trs1 ON PAGE- 12 R1=(thT (MIN)-C) / L
0.0084
trh3 = 4.26 mm =(6-1.5)/537.3
IS R1 ≥ 0.002? YES
REQUIREMENT OF TAPER TRANSITION & SF (SF = STRAIGHT FACE (SKIRT) ON DISHED END)
AS PER UG-32(k) & UW-13(b)(3) OF ASME SEC. VIII DIV.1,
PROVIDED MIN. DISHED END THICKNESS th (MIN) mm 6.00
PROVIDED NOM. DISHED END THICKNESS th (NOM) mm 8.00
DIFFERENCE IN THICKNESS = th (NOM) - ts td mm 0.00
MIN. OF {(MIN. OF th(NOM) & ts)/4 , 3} =MIN{MIN(8,8)/4,3} tda mm 2.00
CHECK WHETHER TAPER TRANSITION (1:3 MIN) IS REQUIRED ON D'END NO
MIN. REQD. SF ON DISHED END =MIN OF (3*th(NOM),38) SFR mm NOT REQD.

PROVIDED SF ON DISHED END SFT mm 50
LIMITED
TOP DISHED END DESIGN - Contd.. PRPD. CHKD. APPD.
PERCENTAGE THINNING
%THINNING = {th(NOM) - th(MIN)} / th(NOM) x 100 = (8 - 6) * 100 / 8 % 25.00%

AS PER UG-33(a)(1)(a) OF ASME SEC. VIII DIV. 1,
EQUIVALENT INTERNAL DESIGN PRESSURE = 1.67 * Pe P MPa g 0.0000
P (Di + 2C) K
trh4 = +C
(2 S E - 0.2 P)
0 x ( 594 + 2 x 1.5 ) x 1
= + 1.5
2 x138 x 0.85 - 0.2 x 0
= N.A. mm
AS PER UG-33(d) OF ASME SEC. VIII DIV. 1,

ASSUMED MINIMUM THICKNESS th5 (MIN) mm N.A.
ASSUMED NOMINAL THICKNESS th5 (NOM) mm 8.00
OD OF DISHED END = Di + 2*th5(NOM) Do mm 610
FACTOR FROM TABLE UG-33.1 Ko - 0.9
EQUIVALENT OUTSIDE RADIUS = Ko * Do Ro mm 549.0
FACTOR A = 0.125 / {Ro / (th5(MIN) - C)} A - #VALUE!
FROM APPLICABLE CHART CS-2 B MPa #VALUE!
= B / {Ro / (th5(MIN) - C)}
#VALUE!
MINIMUM D'END THICKNESS AS PER DATA SHEET

REQUIRED D'END THICKNESS trh6 mm N.A.
CONCLUSION:
REQD.MIN.THK. = MAX. OF trh1 to trh5 MAX(4.25,3,4.26,N.A.,N.A.,N.A.) trh (MIN) mm 4.26
PROVIDED MIN. DISHED END THICKNESS thT (MIN) mm 6.00
PROVIDED NOM. DISHED END THICKNESS thT (NOM) mm 8.00
OSWAL ITEM NO. : KOD-1001 REV. 0
INFRASTRUCTURE DOCUMENT NO. : OIL-U-DC-015 DATE 20-Jan-16
LIMITED NOZZLE NECK & REINFORCEMENT - N1 PRPD. CHKD. APPD.
(UG-36, UG-37, UG-45) MNS PU PU
DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)

- Nozzle Mark N1 AS PER UG-45 OF ASME SEC. VIII DIV.1,
- Nozzle Size DN 100 ta P*(do/2)/(Sn*E+0.4P)+C(1-1(a)(1))
2.02
- Nozzle Location SHELL (trn) =1.079*(114.3/2)/(118*1+0.4*1.079)+1.5
P Design Pressure (MPa g) 1.079 tb1 Smls. Shell Thickness (Int. Press.) 3.84
T Design Temperature ( oC) 100 tb2 Smls. Shell Thickness (Ext. Press.) N.A.
do Nozzle Outside Dia. (mm) 114.3 tb3 As per Table UG-45 = 5.27 + 1.5 6.77
C Corrosion Allowance (mm) 1.50 Min [tb3, max(tb1,tb2)]
tb 3.84
- Nozzle Material SA-106 GR B =MIN(6.77,MAX(3.84,N.A.))
Sn Nozzle Allowable Stress (MPa) 118.0 t1 1.5 + 1.5 (As per UG-16(b)) 3.00
E Joint Efficiency 1.00 Min.Reqd thk = Max of (ta,tb,t1)
tUG-45 3.84
t Shell Thickness (mm) 8.00 =MAX(2.02,3.84,3)
Sv Vessel Allowable Stress (MPa) 138.0 Provided thk(Min)=tn1-Neg.Tol.(mm)
tn 5.27
Sp RF Pad Allowable Stress (MPa) 138.0 =6.02*0.875
Provided pipe Sch. SCH 40
tn1 Provided thk (Nom) (mm) 6.02
Finished Opening Size (mm)
d 106.76
do-2*tn+2*C=114.3-2*5.27+2*1.5
As per clause UG-36(c)(3)(-a), finished openings upto the size 89 mm in vessel thickness upto 10 mm are
exempted from reinforcement calc. Accordingly this nozzle is not exempted from reinforcement calc. 89
DESIGN INPUT REINFORCEMENT CALCULATIONS
Nozzle Wall Thickness (mm) AS PER UG-37 OF ASME SEC VIII DIV 1,
tn 3.77
=5.27-1.5 Required Area (mm2)
Required Shell Thk. (mm) d*tr*F+2*tn*tr*F*(1-fr1)
tr 2.34 A 252.4
(As per UG-37(a)) =3.84-1.5 =106.76*2.34*1+2*3.77*2.34*1*(1-0.855)
t
Specified Shell thk. (mm)
6.50 Area Available in Shell (mm2)
=8-1.5 d*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1a 439.6
Reqd. thk. of Nozzle (mm) =106.76*(1*6.5-1*2.34)-2*3.77*((1*6.5)-(1*2.34))*(1-0.855)
trn 0.52
=2.02-1.5 2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1b 80.9
=2*(6.5+3.77)*(1*6.5-1*2.34)-2*3.77*((1*6.5)-(1*2.34))*(1-0.855)
h Inside Proj. of Nozzle (mm) 0
Maximum of (A1a,A1b)
A1 439.6
=MAX(439.6,80.9)
ti Thk.of Inside Proj. of Nozzle (mm) 0.00
Area Available in Nozzle Outward Projection (mm2)
5*(tn-trn)*fr2*t
E1 For Opening in Solid Plate 1.00 A2a 90.3
=5*(3.77-0.52)*0.855*6.5
2*(tn-trn)*(2.5*tn+te)*fr2
F Correction Factor 1.00 A2b 96.8
=2*(3.77-0.52)*0.855*(2.5*3.77+8)
Strength Red.Factor = Sn / Sv Minimum of (A2a,A2b)
fr1 0.855 A2 90.3
=118/138 =MIN(90.3,96.8)
fr2
Strength Red.Factor = Sn / Sv
0.855 Area Available in Nozzle Inward Projection (mm2)
=118/138 5 * t * ti * fr2
A3a 0.0
Strenght Red.Factor=Min(Sn/Sv or Sp/Sv) =5*6.5*0*0.855
fr3 0.855
=MIN(118/138,138/138) =MIN(0.855,1) 5 * ti * ti * fr2
A3b 0.0
Strength Red.Factor = Sp / Sv =5*0*0*0.855
fr4 1.000
=138/138 2 * h * ti * fr2
A3c 0.0
=2*0*0*0.855
Calculations continued on next page Minimum of (A3a,A3b,A3c)
A3 0.0
=MIN(0,0,0)
LIMITED NOZZLE NECK & REINFORCEMENT - N1 - Contd. PRPD. CHKD. APPD.
FILLET SIZE CALCULATIONS (UW-16) (mm) Area Available in Nozzle Welds (mm2)
Applicable Fig. UW-16.1(d-1) Fillet Leg Size(Nozzle) leg1 Nozzle Outward Weld Leg Size (mm) 6.0
Min of tn1, t & 19 Reqd. Provided leg2 Nozzle Inward Weld Leg Size (mm) 0.0
tmin 6.02
=MIN(6.02,8,19) 5.96 leg3 RF Pad Outer Weld Leg Size (mm) 6.0
6.00
Min of 0.7*tmin, 6 4.214*1.414
For Outward Weld = (leg 1)2*fr3 (mm 2)
tc 4.21 A41 30.8
=MIN(0.7*6.02,6) =6*6*0.855
Min of te, t & 19 Fillet Leg Size(RF Pad) For Inward Weld=(leg2)2*fr2 (mm 2)
tmin 8.00 A43 0.0
=MIN(8,8,19) 5.66 =0*0*0.855
6.00
tf tmin/2 =8/2 4.00 4*1.414 For RF Pad Weld=(leg 2)2*fr4 (mm 2)
A42 36.0
All dimensions for reinforcement calculations are Area Available in RF Pad (mm2)
in corroded condition. Max.of (d+2*tn+2*t-2*leg3,2*d-2*leg3) (mm)
Dpm 201.5
=MAX(106.76+2*3.77+2*6.5-2*6,2*106.76-2*6)
CONCLUSION :
Dp Diameter of RF Pad (mm) 214
Check whether
Atp > A YES
te Thickness of RF Pad (mm) 8
1294.5 > 252.4
(Min of Dp & Dpm-d-2*tn)*te*fr4 (mm 2)
Whether Nozzle is A5 697.8
YES =MIN(214,201.52)-106.76-2*3.77)*8*1
properly reinforced?
Provided Area (mm2)
A1+A2+A3+A41+A42+A43+A5
Atp 1294.5
=439.6+90.3+0+30.8+36+0+697.8
NOTES:
1. Dpm IS THE MAXIMUM PERMISSIBLE DIAMETER OF RF PAD AS PER REINFORCEMENT LIMIT
PARALLEL TO VESSEL WALL. Dp IS PROVIDED DIAMETER OF RF PAD. MINIMUM OF THESE
TWO VALUES IS USED IN REINFORCEMENT CALCULATIONS.
2. AS A1+A2+A3+A41+A43 > A, RF PAD IS NOT REQUIRED. HOWEVER, SAME IS ADDED IN LINE WITH DATA SHEET.
439.6+90.3+0+30.8+0 = 560.7 > 252.4
LIMITED NOZZLE NECK & REINFORCEMENT-N2,N6A-B PRPD. CHKD. APPD.

- Nozzle Size DN 80 ta P*(do/2)/(Sn*E+0.4P)+C, As per 1-1(a)(1)
1.90
- Nozzle Location SHELL (trn) =1.079*(88.9/2)/(118*1+0.4*1.079)+1.5
do Nozzle Outside Dia. (mm) 88.9 tb3 As per Table UG-45 = 4.8 + 1.5 6.30
tb 3.84
tUG-45 3.84
Provided thk(Min)=tn1-Neg.Tol.(mm)
tn 4.80
=5.49*0.875
FILLET SIZE CALCULATIONS (UW-16) (mm) Provided pipe Sch. SCH 40
Applicable Fig. UW-16.1(c) Fillet Leg Size tn1 Provided thk (Nom) (mm) 5.49
tmin Min of tn1, t & 19 5.49 Reqd. Provided Finished Opening Size (mm)
d 82.30
tc Min of 0.7*tmin, 6 3.84 5.43 6.00 do-2*tn+2*C =88.9-2*4.8+2*1.5
exempted from reinforcement calc. Accordingly this nozzle is exempted from reinforcement calc. 89
Vessel is not subject to rapid fluctuations in pressure.

- Nozzle Mark N6A-B AS PER UG-44, UG-45 OF ASME SEC. VIII DIV.1,
- Nozzle Size DN 50 x CL.3000 ta P*(do/2)/(Sn*E+0.4P)+C, As per 1-1(a)(1)
1.80
- Nozzle Location SHELL (trn) =1.079*(76/2)/(138*1+0.4*1.079)+1.5
do Nozzle Outside Dia. (mm) 76 tb3 As per Table UG-45 = 4.8 + C 6.30
tb 3.84
- Nozzle Material SA-105 =MIN(6.3,MAX(3.84,N.A.))
tUG-45 3.84
Provided thk(Min)
tn 7.14
(Note-c of Table-4 of B16.11)
FILLET SIZE CALCULATIONS (UW-16) (mm) Provided pipe Sch.(Table-7 of B16.11) SCH 160
d 64.72
tc Min of 0.7*tmin, 6 5.60 7.92 8.00 do-2*tn+2*C =76-2*7.14+2*1.5
Vessel is not subject to rapid fluctuations in pressure. (For pressure-temperature rating check, refer page-29)
LIMITED NOZZLE NECK & REINFORCEMENT - N3,N4 PRPD. CHKD. APPD.

- Nozzle Size DN 50 ta P*(do/2)/(Sn*E+0.4P)+C(1-1(a)(1))
1.77
- Nozzle Location TOP D'END (trn) =1.079*(60.3/2)/(118*1+0.4*1.079)+1.5
P Design Pressure (MPa g) 1.079 tb1 Smls. D'end Thickness (Int. Press.) 4.25
T Design Temperature ( oC) 100 tb2 Smls. D'end Thickness (Ext. Press.) N.A.
do Nozzle Outside Dia. (mm) 60.3 tb3 As per Table UG-45 = 3.42 + C 4.92
tb 4.25
tUG-45 4.25
t D'end Nom. Thickness (mm) 8.00 =MAX(1.77,4.25,3)
tn 4.85
=5.54*0.875
d 57.76
tc Min of 0.7*tmin, 6 3.88 5.48 6.00 Refer Page 22

1.77
- Nozzle Location TOP D'END (trn) =1.079*(60.3/2)/(118*1+0.4*1.079)+1.5
tb 3.60
tUG-45 3.60
tn 4.85
=5.54*0.875
d 53.60
LIMITED NOZZLE NECK & REINFORCEMENT - N5 PRPD. CHKD. APPD.

1.77
- Nozzle Location BOTTOM D'END (trn) =1.079*(60.3/2)/(118*1+0.4*1.079)+1.5
tb 3.60
tUG-45 3.60
tn 4.85
=5.54*0.875
d 53.60
LIMITED
PRPD. CHKD. APPD.
OPENING SIZE CALC. FOR OFFSET NOZZLES
MNS PU PU
OPENING SIZE CALCULATIONS :

NOZZLE MARK - - N3
NOZZLE INSIDE DIAMETER dn mm 53.60
NOZZLE INSIDE RADIUS Rn mm 26.80
REQUIRED DISHED END THICKNESS tr mm 2.75
DISHED END CROWN RADIUS R mm 536.10
CROWN RADIUS AT MIDSURFACE = R + tr/2 Rm mm 537.48
NOZZLE OFFSET FROM CENTRE LINE L mm 200.00
INCLUDED ANGLE = cos-1((L+Rn) / Rm) α1 degrees 65.04
INCLUDED ANGLE = cos-1((L-Rn) / Rm) α2 degrees 71.20
NET ANGLE = α2 - α1 α degrees 6.16
OPENING CHORD LENGTH AT MIDSURFACE
d mm 57.76
= 2 * Rm * (1 - cos2(α/2))1/2
α2
α1
LIMITED
NOZZLE STRENGTH CALCULATIONS - N1 PRPD. CHKD. APPD.
(UW-15,UG-41,UG-45) MNS PU PU
AS PER UW-15, FOLLOWING CALCULATIONS ARE NOT REQUIRED. HOWEVER,

THESE ARE PERFORMED FOR DEMONSTRATION PURPOSE.
(ALL DIMENSIONS ARE IN CORRODED CONDITION)

NOZZLE MARK - - N1
2
REQUIRED AREA (FROM PAGE-17) A mm 252.4
AREA AVAILABLE IN SHELL (FROM PAGE-17) A1 mm 2 439.6
AREA AVAILABLE IN NOZZLE OUT.PROJ. (FROM PAGE-17) A2 mm 2 90.3
AREA AVAILABLE IN NOZZLE IN.PROJ. (FROM PAGE-17) A3 mm 2 0.0
AREA AVAILABLE IN RF PAD (FROM PAGE-18) A5 mm 2 697.8
AREA AVAILABLE IN NOZZLE OUT.WELD (FROM PAGE-18) A41 mm 2 30.8
AREA AVAILABLE IN NOZZLE IN.WELD (FROM PAGE-18) A43 mm 2 0.0
AREA AVAILABLE IN RF PAD WELD (FROM PAGE-18) A42 mm 2 36.0
NOZZLE OUTSIDE DIAMETER do mm 114.3
NOZZLE MINIMUM WALL THICKNESS (FROM PAGE-17) tn mm 3.77
SPECIFIED SHELL THICKNESS (FROM PAGE-17) t mm 6.50
REQUIRED SHELL THICKNESS (FROM PAGE-17) tr mm 2.34
RF PAD OUTSIDE DIAMETER Dp mm 214
FACTOR FOR OPENING IN SOLID PLATE E1 - 1.0
CORRECTION FACTOR F - 1.0
STRENGTH REDUCTION FACTOR=Sn/Sv (FROM PAGE-17) fr1 - 0.855
VESSEL ALLOWABLE STRESS Sv MPa 138.0
NOZZLE OUTWARD WELD LEG SIZE leg1 mm 6.0
RF PAD WELD LEG SIZE leg3 mm 6.0
TOTAL WELD LOAD AS PER UG-41(b)(2), FIG UG-41.1(a) W N -22132.7

=(A-A1+2*tn*fr1*(E1*t-F*tr))*Sv
(252.4-439.6+2*3.77*0.855*(1*6.5-1*2.34))*138
ACTUAL WELD LOADS AS PER UG-41(b)(1),

FOR SHEAR PATH 1-1 =(A2+A5+A41+A42)*Sv W 1-1 N 117976.2
=(90.3+697.8+30.8+36)*138
FOR SHEAR PATH 2-2 =(A2+A3+A41+A43+2*tn*t*fr1)*Sv W 2-2 N 22494.5

=(90.3+0+30.8+0+2*3.77*6.5*0.855)*138
FOR SHEAR PATH 3-3=(A2+A3+A5+A41+A42+A43+2*tn*t*fr1)*Sv W 3-3 N 123758.9
=(90.3+0+697.8+30.8+36+0+2*3.77*6.5*0.855)*138
UNIT STRESSES - UW-15(c) AND UG-45(c)

OUTER FILLET WELD SHEAR = 0.49*S =0.49*138 SOF MPa 67.6
INNER FILLET WELD SHEAR = 0.49*S =0.49*138 SIF MPa 67.6
GROOVE WELD TENSION = 0.74*S =0.74*138 SGT MPa 102.1
NOZZLE WALL SHEAR = 0.70*S =0.7*138 SN MPa 96.6
LIMITED
NOZZLE STRENGTH CALCULATIONS - N1 - Contd. PRPD. CHKD. APPD.
(UW-15,UG-41,UG-45) MNS PU PU
STRENGTH OF CONNECTION ELEMENTS

INNER FILLET WELD SHEAR = π/2*do*leg1*SIF SIFA N 72822.2
=pi/2*114.3*6*67.6
NOZZLE WALL SHEAR = π/2*(do-tn)*tn*SN SNA N 63229.3

=pi/2*(114.3-3.77)*3.77*96.6
GROOVE WELD TENSION = π/2*do*t*SGT SGTA N 119153.1

=pi/2*114.3*6.5*102.1
OUTER FILLET WELD SHEAR = π/2*Dp*leg2*SOF SOFA N 136342.6

=pi/2*214*6*67.6
ALLOWABLE LOADS
ALONG PATH 1-1 = SNA + SOFA 63229.3+136342.6 A1-1 N 199571.9
ALONG PATH 2-2 = SIFA + SGTA 72822.2+119153.1 A2-2 N 191975.3
ALONG PATH 3-3 = SGTA + SOFA 119153.1+136342.6 A3-3 N 255495.7
CHECK FOR STRENGTH PATHS

CHECK WHETHER A 1-1 ≥ W 1-1 199571.9 >117976.2 - YES
ALL PATHS ARE STRONGER THAN THE REQUIRED STRENGTH. HENCE DESIGN IS SAFE
LIMITED
SHAPE & SIZE OF OPENINGS PRPD. CHKD. APPD.
(UG-36, 1-7) MNS PU PU
1. ALL OPENINGS ARE CIRCULAR IN SHAPE. HENCE REQUIREMENTS OF UG-36(a)(1) & (2)
DO NOT APPLY.
2. CHECK FOR APPLICABILITY OF APP 1-7 (LARGE OPENINGS) ON SHELL,
NOZZLE MARK HAVING LARGEST OPENING ON SHELL N1

VESSEL CORR. I/D (Di + 2*C) Di' mm 597
LARGEST CORR. FINISHED OPENING di' mm 106.76
CHECK WHETHER di ' < Di' / 2 - - YES
CHECK WHETHER di ' < 500 mm - - YES
AS PER UG 36(b)(1), REQUIREMENTS OF UG 36 TO UG 43 SHALL BE APPLIED TO THE

OPENINGS NOT EXCEEDING THE FOLLOWING :
a. ONE HALF OF THE THE VESSEL INSIDE DIAMTER FOR VESSEL NOT EXCEEDING
1500 mm INSIDE DIAMTER. e.g. 597 / 2 = 298.50
b. OPENING SIZE 500 mm.
WITH ABOVE, IT CAN BE CONCLUDED THAT NONE OF THE OPENINGS IS TO BE

CONSIDERED AS LARGE OPENING. HENCE, REQUIREMENTS OF APP 1-7 ARE NOT
APPLICABLE.
LIMITED
CHECK FOR MULTIPLE OPENINGS PRPD. CHKD. APPD.
(UG-42) MNS PU PU
NOZZLE OPENINGS ON TOP DISHED END

OPENING DIA.(CORRODED) (mm)
NOZZLE MARK
SYMBOL VALUE
N3 d1 57.76
N4 d2 53.60
NOZZLE OPENINGS ON BOTTOM DISHED END

NOZZLE MARK
SYMBOL VALUE
N5 d3 53.60
NOZZLE OPENINGS ON SHELL:

NOZZLE MARK
SYMBOL VALUE
N1 d4 106.76
N2 d5 82.30
N6A-B d6 64.72
CENTRE DISTANCES BETWEEN NOZZLES:

CENTRE DISTANCE (mm) CHECK WHETHER OPENINGS
FOR PAIR OF NOZZLES
FOR ISOLATION ( l' ) ACTUAL(l) ARE ISOLATED? (i.e l > l' )
= d1 + d2
N3 & N4 111.36 200.00 YES
= 57.76 + 53.6
= d4 + d5
N1 & N2 189.06 1185.50 YES
= 106.76 + 82.3
= d4 + d6
N1 & N6A 171.48 236.40 YES
= 106.76 + 64.72
= d4 + d6
N1 & N6B 171.48 1185.50 YES
= 106.76 + 64.72
= d5 + d6
N2 & N6A 147.02 1061.20 YES
= 82.3 + 64.72
= d5 + d6
N2 & N6B 147.02 472.80 YES
= 82.3 + 64.72
CONCLUSION:
AS PER UG-36(c)(3)(-c), ALL OF ABOVE OPENINGS ARE ISOLATED OPENINGS.
ACCORDINGLY, REQUIREMENTS OF UG-42 DO NOT APPLY.
LIMITED
CHECK FOR MULTIPLE OPENINGS - Contd.. PRPD. CHKD. APPD.
(UG-42) MNS PU PU
NOZZLE LOCATIONS ON TOP DISHED END
NOZZLE LOCATIONS ON BOTTOM DISHED END
NOZZLE LOCATIONS ON SHELL (AT MEAN DIAMETER)

LIMITED
FLANGE RATING CHECK PRPD. CHKD. APPD.
(UG-44, ASME B16.5) MNS PU PU
FLANGE RATING CHECK :

AS PER UG-44, FLANGES AS PER ASME B16.5 ARE ACCEPTABLE
DESCRIPTION UNIT VALUE
STANDARD FOR FLANGES - ASME B16.5
SELECTED RATING - CL.150
MATERIAL - SA-105
MATERIAL GROUP - 1.1
O
DESIGN TEMPERATURE C 100
bar g 17.70
ALLOWABLE PRESSURE FOR SELECTED RATING AT 100 OC 1.770
MPa g
(17.7 / 10)
DESIGN PRESSURE INCL. STATIC HEAD (MAX.) MPa g 1.079
SAFE
CONCLUSION -
(1.77>1.079)
LIMITED
PRESSURE RATING FOR COUPLINGS PRPD. CHKD. APPD.
(UG-44) MNS PU PU

NOZZLE MARK - - N6A-B
SIZE AND CLASS - - DN 50 x CL.3000
TYPE - - THREADED
OUTSIDE DIAMETER OF COUPLING Do MM 76.00
OUTSIDE RADIUS OF COUPLING = Do/2 Ro MM 38.00
PIPE SCHEDULE ACCORDING TO
- - SCH 160
TABLE-7 OF B16.11
NOMINAL PIPE THK. tNOM MM 8.74
7.65
MINIMUM PIPE THK. = 0.875*tNOM tMIN MM
(0.875*8.74)
NUMBER OF THREADS PER INCH
n NOS/INCH 11.50
AS PER TABLE 2 OF ASME B1.20.1
THICKNESS REDUCTION = 20/n 1.74
TR MM
AS PER UG-31(c)(2) (20/11.5)
CORROSION ALLOWANCE C MM 1.50
MINIMUM CORRODED PIPE THK. 4.41
t MM
= tMIN - TR - C (7.65-1.74-1.5)
MATERIAL - - SA-105
O
DESIGN TEMPERATURE T C 100
ALLOWABLE STRESS AT T S MPa g 138.0
JOINT EFFICIENCY (SEAMLESS) E - 1.00
ALLOWABLE PRESSURE AT T AS PER 138*1*4.41
1-1(a)(1) OF ASME SEC. VIII DIV.1, Pa MPa g 38-0.4*4.41
=S*E*tP/(Ro-0.4*tP) = 16.795
DESIGN PRESSURE INCL. STATIC HEAD (MAX.) P MPa g 1.079
SAFE
CONCLUSION - -
(16.795>1.079)
LIMITED
POST FORMING HEAT TREATMENT PRPD. CHKD. APPD.
(UCS-79, UG-79) MNS PU PU
AS PER UCS-79(d), AFTER COLD FORMING, HEAT TREATMENT IS REQUIRED WHEN
THE RESULTING EXTREME FIBER ELONGATION IS MORE THAN 5% AND ANY OF
FOLLOWING CONDITION EXIST :
SR. NO CONDITION APPLICABLE
1 LETHAL SERVICE NO
2 WHETHER MATERIAL REQUIRES IMPACT TESTING NO
3 PART THICKNESS EXCEEDS 16 mm BEFORE COLD FORMING NO
REDUCTION IN THK BY FORMING IS MORE THAN 10% WHERE THE
4 YES
EXTREME FIBER ELONGATION IS MORE THAN 5% (REF. PAGES 14 & 16)
o
5 THE FORMING TEMPERATURE IS BETWEEN 120 - 480 C NO
PERCENTAGE EXTREME FIBER ELONGATION :

CYLINDERICAL SHELLS :
THICKNESS ID AFTER FINAL C/L ORIGINAL EXT.FIB. SR
PART MATERIAL t FORMING RADIUS (Rf) RADIUS (Ro) ELONG. REQD.
mm mm mm mm % (Yes/No)
301
SHELL SA-516 GR 70 8.00 594.00 INFINITY 1.33 NO
= (594+8)/2
- SINCE EXTREME FIBER ELONGATION IS LESS THAN 5%, STRESS RELIEVING AFTER
FORMING IS NOT REQUIRED FOR ABOVE PARTS.
- % EXTREME FIBER ELONGATION FOR CYLINDRICAL SHELL AS PER TABLE UG-79-1
= 50*t/Rf * (1-Rf /Ro)
= 50 * 8 / 301 * (1 - 301 / INFINITY) = 1.33%
DISHED ENDS :
THICKNESS INSIDE KNUCKLE FINAL C/L ORIGINAL EXT.FIB. SR
PART MATERIAL t (NOM) RADIUS RADIUS (Rf) RADIUS (Ro) ELONG. REQD.
mm mm mm mm % (Yes/No)
BOTTOM 100.98 104.98
SA-516 GR 70 8.00 INFINITY 5.72 YES
D'END = 0.17 * 594 = (100.98 + 8/2)
TOP 100.98 104.98
SA-516 GR 70 8.00 INFINITY 5.72 YES
D'END = 0.17 * 594 = (100.98 + 8/2)
- SINCE EXTREME FIBER ELONGATION IS MORE THAN 5%, STRESS RELIEVING AFTER
FORMING IS REQUIRED FOR ABOVE PARTS.
- % EXTREME FIBER ELONGATION FOR DISHED END AS PER TABLE UG-79-1
= 75*t/Rf * (1-Rf/Ro)
= 75 * 8 / 104.98 * (1 - 104.98 / INFINITY) = 5.72%
CONCLUSION:
POST FORMING HEAT TREATMENT IS REQUIRED FOR DISHED ENDS.
LIMITED
IMPACT TEST REQUIREMENTS PRPD. CHKD. APPD.
(UG-20(f)) MNS PU PU
AS PER UG-20(f), IMPACT TESING AS PER UG-84 IS NOT REQUIRED FOR PRESSURE
VESSEL MATERIALS WHICH SATISFY ALL OF THE FOLLOWING:
CONDITION
SR. NO CONDITION
SATISIFIED?
MATERIAL IS LIMITED TO P NO. 1, GR. NO. 1 & 2
1 THK IS LESS THAN 13 mm FOR MATERIAL LISTED IN CURVE-A OF FIG. UCS-66 YES
THK IS LESS THAN 25 mm FOR MATERIAL LISTED IN CURVE-B,C,D OF FIG. UCS-66
2 THE VESSEL IS HYDRAULICALLY TESTED AS PER UG-99(b) OR (c) OR 27-4 YES
DESIGN TEMPERATURE IS NO WARMER THAN 345 oC NOR

3 YES
COLDER THAN -29 oC
THE THERMAL OR MECHANICAL SHOCK LOADINGS ARE NOT CONTROLLING
4 YES
DESIGN REQUIREMENTS (UG-22)
CYCLICAL LOADING IS NOT A CONTROLLING DESIGN REQUIREMENT
5 YES
(UG-22)
- AS ALL ABOVE CONDITIONS ARE SATISFIED, REQUIREMENTS OF UCS-66 ARE NOT

REQUIRED TO BE CHECKED.
CONCLUSION :
FOR MATERIALS:
- IMPACT TESTING IS NOT REQUIRED FOR VESSEL MATERIALS FOR MDMT = 0 OC.
- FOR WELDING:
AS PER UCS-67 & UG-84(h)(2), WELDING PROCEDURE QUALIFICATION NEED NOT
INCLUDE IMPACT TEST OF WELD AND HEAT AFFECTED ZONE (HAZ)
ACCORDINGLY, PRODUCTION TEST COUPONS (PTC) FOR IMPACT TESTING ARE
NOT REQUIRED.
- REFER NEXT PAGE FOR IMPACT TEST REQUIREMENT FOR STANDARD FLANGES
AND FASTENERS.
LIMITED
IMPACT TEST REQUIREMENTS PRPD. CHKD. APPD.
(UCS-66) MNS PU PU
APPLICABLE MAX. THK MAXIMUM APPLICABLE

DESCRIPTION CURVE EXEMPTED THK IN JOB CLAUSE
mm mm
MDMT oC 0 - - - -
AS PER CLAUSE UCS-66(c) OF ASME SEC VIII DIV 1,

IMPACT TESTING IS NOT REQUIRED FOR ASME B16.5
FORGINGS (STD FLANGES) SA-105
FLANGES OF FERRITIC STEEL FOR MDMT WARMER
THAN -29 OC.
AS PER NOTE (c) OF FIG UCS-66 OF ASME SEC VIII DIV 1,
BOLTS SA-193 GR B7 BOLT SIZES UPTO M64 ARE EXEMPTED FROM IMPACT
TESTING FOR MDMT WARMER THAN -48 OC.
AS PER NOTE (c) OF FIG UCS-66 OF ASME SEC VIII DIV 1,
NUTS SA-194 GR 2H NUTS ARE EXEMPTED FROM IMPACT TESTING FOR MDMT
WARMER THAN -48 OC.
HENCE, IMPACT TESTING IS NOT REQUIRED.

LIMITED
PWHT REQUIREMENTS PRPD. CHKD. APPD.
(UW-2, UCS-56, UCS-68) MNS PU PU
POST WELD HEAT TREATMENT IS REQUIRED WHEN ANY OF FOLLOWING CONDITION

EXIST:
APPLICABLE
SR. NO DESCRIPTION APPLICABLE REMARKS
CLAUSE
1 UW-2(a) LETHAL SERVICE NO
UNFIRED STEAM BOILER WITH DESIGN

2 UW-2(c) NO
PRESSURE EXCEEDING 0.345 MPa
IF MDMT IS COLDER THAN -48oC
3 UCS-68(b) AND THE COINCIDENT RATIO DEFINED NO
IN FIG UCS-66.1 IS 0.35 OR GREATER
MATERIAL OVER 32 mm NOMINAL
4 UCS-56 NO
THICKNESS AS DEFINED IN UW-40(f)
IS PWHT CLIENT'S SERVICE
5 - NO
REQUIREMENT?
POST WELD HEAT TREATMENT IS NOT REQUIRED.

LIMITED
REQUIREMENT OF INSPECTION OPENING PRPD. CHKD. APPD.
(UG-46) MNS PU PU
1. AS PER UG-46(a), ALL PRESSURE VESSELS FOR USE WITH COMPRESSED AIR AND
THOSE SUBJECT TO INTERNAL CORROSION OR HAVING PARTS SUBJECT TO EROSION
OR MECHANICAL ABRASION (SEE UG-25) EXCEPT AS PERMITTED OTHERWISE IN THIS
PARAGRAPH, SHALL BE PROVIDED WITH SUITABLE MANHOLE, HANDHOLE, OR OTHER
INSPECTION OPENINGS FOR EXAMINATION AND CLEANING.
2. AS PER UG-46(f)(2), VESSELS 450 mm TO 900 mm INCLUSIVE, I.D. SHALL HAVE A

MANHOLE OR AT LEAST TWO HANDHOLES OR TWO PLUGGED, THREADED INSPECTION
OPENINGS OF NOT LESS THAN DN 50.
CONCLUSION :
- TWO INSPECTION OPENINGS (N6A-B - DN 50 x CL.3000) ARE PROVIDED.
- THESE ARE PROVIDED ON SHELL NEAR DISHED ENDS.
LIMITED
REQUIREMENT OF DRAIN PRPD. CHKD. APPD.
(UG-25) MNS PU PU
AS PER UG-25(f), VESSEL SUBJECTED TO CORROSION SHALL BE SUPPLIED WITH A

DRAIN OPENING AT THE LOWEST PRACTICABLE POINT.
CONCLUSION :
ONE DRAIN NOZZLE (DN 50) IS PROVIDED ON BOTTOM DISHED END.
LIMITED
REQUIREMENT OF PRESSURE RELIEF DEVICES PRPD. CHKD. APPD.
(UG-125 TO UG-137) MNS PU PU
AS PRESSURE RELIEF DEVICES ARE NOT IN SCOPE OF SUPPLY, REQUIREMENTS

OF UG-125 TO UG-137 NEED NOT BE CHECKED.
LIMITED
HYDROSTATIC TEST PRESSURE PRPD. CHKD. APPD.
(UG-99) MNS PU PU
FOR VERTICAL POSITION OF EQUIPMENT

DESIGN PRESSURE AT TOP P MPa g 1.079
MINIMUM STRESS RATIO (REF. PAGE NO. 9) LSR - 1.000
AS PER UG-99(b) OF ASME SEC. VIII DIV.1,
REQUIRED HYDROSTATIC TEST PRESSURE AT THE TOP Pht MPa g 1.403
=1.3 * P * LSR = 1.3 * 1.079 * 1 (1.403 * 10) bar g 14.03
(1.403 / 0.098065) kg/cm 2 g 14.307
SPECIFIED TEST PRESSURE AT TOP kg/cm 2 g 15
(15 * 0.098065) MPa g 1.471
TEST PRESSURE USED IN CALCULATIONS (UG-22(j)) kg/cm 2 g 17
(17 * 0.098065) MPa g 1.667
NOZZLE PROJECTION FROM TOP TL PJ1 mm 305
NOZZLE PROJECTION FROM BOTTOM TL PJ2 mm 305
HEIGHT OF WATER COLUMN = Ls + P J1 + PJ2 HL m 1.960
=(1350+305+305)/1000 m
SPECIFIC GRAVITY OF WATER ρw - 1
PRESSURE AT BOTTOM PORTION =17+1.96*1/10 Phb kg/cm 2 g 17.196
17.196*9.80665/10 bar g 16.860
16.86/10 MPa g 1.686
STRESS CHECK FOR HYDROSTATIC TEST CONDITION (UG-22(j))

VALUE FOR
DESCRIPTION SYMBOL UNIT
SHELL DISHED END
HYDROSTATIC TEST PRESSURE AT
Ph MPa g 1.686 1.686
BOTTOM
CORRODED INSIDE DIAMETER Di mm 597 597
CORRODED THK (MIN FOR D'END) t mm 6.50 4.50
JOINT EFFICIENCY OF LONG. JOINT E - 0.85 0.85
FACTOR FROM TABLE 1-4.1 K - N.A. 1.00
MATERIAL - - SA-516 GR 70 SA-516 GR 70
YIELD STRENGTH @ TEST TEMP. fy MPa g 262.0 262.0
92.3 131.8
ACTUAL STRESS DURING HYDROTEST SH MPa g =(1.686*597/(2*6.5)+ =(1.686*597*1/4.5+0
0.6*1.686)/0.85 .2*1.686)/(2*0.85)
235.8 235.8
ALLOW. STRESS DURING HYDROTEST = 0.9*fy SHA MPa g
=0.9*262 =0.9*262
YES YES
CHECK WHETHER S H < SHA - -
92.3 < 235.8 131.8 < 235.8
RESULT - - SAFE SAFE
ACTUAL STRESSES (SH) ARE CALCULATED FOR `Ph' AS PER, (Contd..)

- UG-27(c)(1) OF ASME SEC. VIII DIV.1 FOR SHELLS
- 1-4(c) OF ASME SEC. VIII DIV.1 FOR D'ENDS
LIMITED
STRESS CHECK FOR HYDROSTATIC TEST CONDITION PRPD. CHKD. APPD.
(UG-22(j)) MNS PU PU
STRESS CHECK FOR HYDROSTATIC TEST CONDITION (UG-22(j))

VALUE FOR NOZZLE
DESCRIPTION SYMBOL UNIT
N1 N2 N3,N4,N5 N6A-B
HYDROSTATIC TEST PRESSURE AT
Ph MPa g 1.686 1.686 1.686 1.686
BOTTOM
OUTSIDE DIAMETER Do mm 114.30 88.90 60.30 76.00
OUTSIDE RADIUS = Do / 2 Ro mm 57.15 44.45 30.15 38.00
NOMINAL THICKNESS tNOM mm 6.02 5.49 5.54 8.74
MINIMUM THICKNESS tMIN mm 5.27 4.80 4.85 7.14
CORROSION ALLOWANCE C mm 1.50 1.50 1.50 1.50
CORRODED MINIMUM THK. = tMIN - c t mm 3.77 3.30 3.35 5.64
JOINT EFFICIENCY OF LONG. JOINT E - 1.00 1.00 1.00 1.00
MATERIAL - - SA-106 GR B SA-106 GR B SA-106 GR B SA-105
YIELD STRENGTH @ TEST TEMP. fy MPa g 241.0 241.0 241.0 248.0

ACTUAL STRESS DURING HYDROTEST SH MPa g 24.9 22.0 14.5 10.7
ALLOW. STRESS DURING HYDROTEST = 0.9*fy SHA MPa g 216.9 216.9 216.9 223.2
CHECK WHETHER S H < SHA - - YES YES YES YES
RESULT - - SAFE SAFE SAFE SAFE
ACTUAL STRESSES (SH) FOR `Ph':
AS PER 1-1(a)(1) OF ASME SEC. VIII DIV.1,
= Ph*(Ro-0.4*t)/(t*E)
FOR N1 = 1.686*(57.15-0.4*3.77)/(3.77*1) = 24.9 MPa

FOR N2 = 1.686*(44.45-0.4*3.3)/(3.3*1) = 22 MPa
FOR N3,N4,N5 = 1.686*(30.15-0.4*3.35)/(3.35*1) = 14.5 MPa
FOR N6A-B = 1.686*(38-0.4*5.64)/(5.64*1) = 10.7 MPa
FOR STANDARD FLANGES:

- AS PER 2.6 OF ASME B16.5, FLANGES MAY BE TESTED TO 1.5 TIMES ALLOWABLE
PRESSURE AT 38 OC.
SELECTED RATING - CL.150

MATERIAL - SA-105
MATERIAL GROUP - 1.1
ALLOWABLE PRESSURE FOR SELECTED RATING AT 38 OC BAR g 19.6
= 1.5 * 19.6 BAR g 29.4
ALLOWABLE HYDRO TEST PRESSURE
= 29.4 / 10 MPa g 2.94
LIMITED
WIND LOAD CALCULATIONS PRPD. CHKD. APPD.
(IS:875 PART 3) MNS PU PU
AS PER IS:875 PART 3

BASIC WIND SPEED Vb m/sec 39
PROBABILITY FACTOR (RISK CO-EFFICIENT) K1 - 1.00
TERRAIN, HT. & STRCT. SIZE FACTOR K2 - 1.00
TOPOGRAPHY FACTOR K3 - 1.00
INSULATION THICKNESS Ti mm 0
OUTSIDE DIAMETER INCL.INSULATION THK. = 594+2*8+2*0 D m 0.610
WIND RESISTING DIAMETER = 1.2 * D ** = 1.2*0.61 Do m 0.732
WIND RESISTING HEIGHT H m 2.355
FORCE COEFFICIENT Cf - 0.7
DESIGN WIND SPEED = K1 * K2 * K3 * Vb = 39*1*1*1 Vz m/sec 39.00
WIND PRESSURE = 0.6 * Vz2 = 0.6*39^2 Pz1 N/m2 912.60
MINIMUM WIND PRESSURE TO BE CONSIDERED (as per client) Pz 2 N/m2 -
DESIGN WIND PRESSURE = MAX OF Pz1 & Pz2 = MAX(912.6,-) Pz N/m2 912.60
WIND RESISTING AREA = H * Do = 2.355*0.732 Af m2 1.724
WIND FORCE AT BASE = Pz * Cf * Af = 912.6*0.7*1.724 FW N 1101.33
WIND MOMENT AT BASE = F W * H/2 = 1101.33*2.355/2 MW N-m 1296.82
** TO TAKE CARE OF EXTERNALS.

WIND LOAD FOR VARIOUS CONDITIONS:
UNIT OPERATING HYDROTEST EMPTY
1101.33 363.44 1101.33
WIND LOAD N
(SAME AS Fw) 33% OF Fw (SAME AS Fw)
1296.82 427.95 1296.82
WIND MOMENT N-m
(SAME AS Mw) 33% OF Mw (SAME AS Mw)
NOTES :
1. DURING HYDROTEST CONDITION, WIND LOADS SHALL BE CONSIDERED AS 33% OF THE
VALUES DURING OPERATING CONDITION. ACCORDINGLY, ABOVE VALUES DURING HYDRO-
TEST ARE REDUCED.
2. WIND LOADS ARE GOVERNING FOR ALL THREE CONDITIONS.

LIMITED
SEISMIC LOAD CALCULATIONS PRPD. CHKD. APPD.
(IS:1893) MNS PU PU
AS PER IS:1893 (AT BOTTOM OF BASE PLATE)

OPERATING WEIGHT Wo kg 290
EMPTY WEIGHT We kg 290
HYDROTEST WEIGHT Wh kg 718
SEISMIC ZONE − - III
SEISMIC ZONE FACTOR Z - 0.16
SPECTRAL ACCELERATION Sa/g - 2.50
DAMPING - % 2.00
MULTIPLYING FACTOR FROM TABLE-3, PART-1 MF - 1.40
RESPONSE REDUCTION FACTOR FROM TABLE-9 R - 2.00
IMPORTANCE FACTOR FROM TABLE-2 I - 2.00
HORIZONTAL SEISMIC CO-EFF. = (Z/2) * (Sa/g) * MF / (R/I)
Ah1 - 0.2800
= (0.16/2)*2.5*1.4/(2/2)
HORIZONTAL SEISMIC CO-EFF. AS PER CLIENT SPEC. Ah2 - 0.0000
HOR. SEISMIC CO-EFF. = MAX OF Ah1 & Ah2 = MAX(0.28,0) Ah - 0.2800
HEIGHT OF VESSEL ABOVE G.L. H m 2.355
SEISMIC LOAD FOR VARIOUS CONDITIONS:

DESCRIPTION UNIT OPERATING HYDROTEST EMPTY
2844 7041 2844
W = WEIGHT N
(290*9.80665) (718*9.80665) (290*9.80665)
796.32 796.32
Fe = SEIS. FORCE AT BASE = Ah * W N 0.00
(0.28*2844) (0.28*2844)
937.67 937.67
Me = SEIS. MOMENT AT BASE = Fe*H/2 N-m 0.00
(796.32*2.355/2) (796.32*2.355/2)
NOTES :
1. DURING HYDROTEST CONDITION, SEISMIC LOADS SHALL BE CONSIDERED AS 0% OF THE
FULL VALUES DURING THAT CONDITION. ACCORDINGLY, ABOVE VALUES DURING HYDRO-
TEST ARE REDUCED.
LIMITED
PRPD. CHKD. APPD.
LEG SUPPORT DESIGN
MNS PU PU
AS PER PRESSURE VESSEL DESIGN HAND BOOK (SECOND EDITION) BY H H BEDNAR
DESIGN INPUT
O.D OF VESSEL = Di + 2*ts = 594+2*8 Do mm 610
SHELL THICKNESS ts mm 8.00
WIDTH OF BASE PLATE b mm 120
LENGTH OF BASE PLATE l mm 120
THICKNESS OF BASE PLATE tb mm 8
NO. OF ANCHOR BOLTS PER LEG NB nos. 1
SIZE OF ANCHOR BOLTS - - M20
2
ROOT AREA OF ONE BOLT Ab mm 217.06
PITCH CIRCLE DIAMETER (PCD) OF ANCHOR BOLTS PCDB mm 560
MOC FOR ANCHOR BOLT - - IS 2062 E250 B
ALLOWABLE TENSILE STRESS FOR BOLT f MPa 117.0
ALLOWABLE SHEAR STRESS FOR BOLT = 3/4 f = 3/4*117 fs MPa 87.75
MOC FOR LEGS - - IS 2062 E250 B
ALLOWABLE TENSILE STRESS FOR LEGS S MPa 117.0
THK. OF PAD tp mm 8
LENGTH OF SUPPORT L mm 700
YIELD STRENGTH FOR BASE PLATE SA-516 GR 70 fy MPa 262.0
MOD. OF ELASTICITY E MPa 2.01E+05
NO OF LEG SUPPORTS N nos. 4
LEG PROPERTIES
LEG SECTION - ISA 50x50x6T
LEG SECTION LENGTH (ALONG Y-AXIS) A mm 50
LEG SECTION WIDTH (ALONG X-AXIS) B mm 50
C/S AREA a mm 2 568
C.G DISTANCE Cx mm 14.5
C.G DISTANCE Cy mm 14.5
M.I. @ X-X AXIS Ixx mm 4 129000
M.I. @ Y-Y AXIS Iyy mm 4 129000
SECTIONAL MODULUS @ X-X Zxx mm 3 3600
SECTIONAL MODULUS @ Y-Y Zyy mm 3 3600
RADIUS OF GYRATION @ X-X rxx mm 15.1
RADIUS OF GYRATION @ Y-Y ryy mm 15.1
SLENDERNESS RATIO = 0.7*L/MIN OF(rxx & ryy) = 0.7*700/MIN(15.1,15.1) λ - 32.45
2 2
ELASTIC CRITICAL STRESS = π * E / λ = pi^2*201000/32.45^2 fcc MPa 1883.94
A FACTOR n - 1.4
n n 1/n
ALLOWABLE AXIAL COMP. STRESS = 0.6* fcc * fy / {[(fcc) +(fy) ] } F ac MPa 150.47
= 0.6*1883.94*262/((1883.94^1.4+262^1.4)^(1/1.4))
ALLOWABLE BENDING STRESS = 0.66 * fy = 0.66*262 F bc MPa 172.92
4
MOMENT OF INERTIA @ X'-X' AXIS = Ixx Ix'x' mm 129000.00
TOTAL M.I. @ AXIS PERPENDICULAR TO 'F' = 2*Iyy + 2*Ix'x' ΣI mm 4 516000.00
= 2*129000+2*129000
LIMITED
PRPD. CHKD. APPD.
LEG SUPPORT DESIGN - Contd..
MNS PU PU
SUPPORT DESIGN
SYMBOL UNIT OPERATING HYDROTEST EMPTY
SEISMIC FORCE (REF. PAGE 40) Fe N 796.32 0.00 796.32
SEISMIC MOMENT (REF. PAGE 40) Me N-m 937.67 0.00 937.67
WIND FORCE (REF. PAGE 39) Fw N 1101.33 363.44 1101.33
WIND MOMENT (REF. PAGE 39) Mw N-m 1296.82 427.95 1296.82
MAXIMUM FORCE = MAX OF (Fe & Fw) F N 1101.33 363.44 1101.33
MAXIMUM MOMENT = MAX OF (Me & Mw) M N-m 1296.82 427.95 1296.82
PCD OF LEGS = Do+2*tp+2*(B-Cy) = 610+2*8+2*(50-14.5) PCD mm 697.00 697.00 697.00
ECCENTRICITY = ts/2 + tp + (B-Cy) = 8/2+8+(50-14.5) e mm 47.500 47.500 47.500
WEIGHT (REF. PAGE 40) W N 2844 7041 2844
711.00 1760.25 711.00
AXIAL LOAD PER LEG DUE TO WEIGHT = W/N Fv N
= 2844/4 = 7041/4 = 2844/4
1860.57 613.99 1860.57
AXIAL LOAD AT SUP. A DUE TO M = 4*M/(N*PCD) R1 N =4*(1296.82* =4*(427.95* =4*(1296.82*
1000)/(4*697) 1000)/(4*697) 1000)/(4*697)
1860.57 613.99 1860.57

AXIAL LOAD AT SUP. B DUE TO M = 4*M/(N*PCD) R2 N =4*(1296.82* =4*(427.95* =4*(1296.82*
1000)/(4*697) 1000)/(4*697) 1000)/(4*697)
275.33 90.86 275.33

BASE SHEAR AT SUPPORT A = F*Iyy / Σ I Fs A N =1101.33*129000/ =363.44*129000/5 =1101.33*129000/
516000 16000 516000
275.33 90.86 275.33

BASE SHEAR AT SUPPORT B = F*Ix'x' / Σ I Fs B N =1101.33*129000/ =363.44*129000/5 =1101.33*129000/
516000 16000 516000
266697.83 160477.90 266697.83

M @ MINOR AXIS AT BASE OF SUPPORT A
Mb A N-mm =(711+1860.57)*4 =(1760.25+613.99) =(711+1860.57)*4
= (Fv + R1) * e + Fs A * (3/4) * L 7.5+275.33*3/4*70 *47.5+90.86*3/4*7 7.5+275.33*3/4*70
0 00 0
STRESS AT LEG BASE WITHOUT SEISMIC / WIND LOAD

1.25 3.10 1.25
AXIAL STRESS AT SUPPORT A = Fv / a f ac A MPa
711/568 1760.25/568 711/568
9.38 23.23 9.38
BENDING STRESS AT SUPPORT A = Fv*e/Zyy f bc A MPa
= 711*47.5/3600 = 1760.25*47.5/3600 = 711*47.5/3600
0.008 0.021 0.008
RATIO = f ac A/F ac SRa A -
= 1.25/150.47 = 3.1/150.47 = 1.25/150.47
0.054 0.134 0.054
RATIO = f bc A/F bc SRb A -
= 9.38/172.92 = 23.23/172.92 = 9.38/172.92
A COEFFICIENT Cm - 0.85 0.85 0.85
COMBINED STRESS RATIO 0.054 0.135 0.054
=0.008+0.85*0.054/ =0.021+0.85*0.134/ =0.008+0.85*0.054/
= SRa A + Cm*SRb A/(1-f ac A/(0.6*fcc)) SRc A -
(1- (1- (1-
1.25/(0.6*1883.94)) 3.1/(0.6*1883.94)) 1.25/(0.6*1883.94))
ALLOWABLE VALUE 1.00 1.00 1.00
SAFE SAFE SAFE
RESULT
(AS 0.054<1) (AS 0.135<1) (AS 0.054<1)
LIMITED
PRPD. CHKD. APPD.
MNS PU PU
STRESS AT LEG BASE WITH SEISMIC / WIND LOAD

4.53 4.18 4.53
AXIAL STRESS AT SUPPORT A = (Fv + R1) / a f ac A MPa =(711+1860.57 =(1760.25+613 =(711+1860.57
)/568 .99)/568 )/568
74.08 44.58 74.08
BENDING STRESS AT SUPPORT A=Mb A/Zyy f bc A MPa
= 266697.83/3600 = 160477.9/3600 = 266697.83/3600
0.030 0.028 0.030
RATIO = f ac A / F ac SRa A MPa
= 4.53/150.47 = 4.18/150.47 = 4.53/150.47
0.428 0.258 0.428
RATIO = f bc A/F bc SRb A -
= 74.08/172.92 = 44.58/172.92 = 74.08/172.92
A COEFFICIENT Cm - 0.85 0.85 0.85
COMBINED STRESS RATIO 0.395 0.248 0.395
=0.03+0.85*0.428/( =0.028+0.85*0.258/ =0.03+0.85*0.428/(
= SRa A + Cm*SRb A/(1-f ac A/(0.6*fcc)) SRc A -
1- (1- 1-
4.53/(0.6*1883.94)) 4.18/(0.6*1883.94)) 4.53/(0.6*1883.94))
ALLOWABLE VALUE 1.33 1.33 1.33
SAFE SAFE SAFE
RESULT
(AS 0.395<1.33) (AS 0.248<1.33) (AS 0.395<1.33)
DESIGN OF BASE PLATE

MAX.COMP.FORCE IN ONE LEG 3026.75 2524.45 3026.75
= W/N + 4*M/(N*PCD B) Pcomp N =2844/4+4*1296.82/ =7041/4+4*427.95/( =2844/4+4*1296.82/
(4*560/1000) 4*560/1000) (4*560/1000)
275.33 90.86 275.33

TOP SHEAR IN ONE LEG = F / N Ts N
= 1101.33/4 = 363.44/4 = 1101.33/4
192.73 63.60 192.73
BENDING MOMENT AT BASE OF LEG = Ts*L BM N-m
= 275.33*700/1000 = 90.86*700/1000 = 275.33*700/1000
0.88 0.40 0.88
MAX. BEARING PRESS. BELOW BASE PLATE
BPmax MPa =3026.75/(120*120 =2524.446428571 =3026.75/(120*120
= Pcomp / (b*l) + 6 * BM / b3 )+6*192.731*1000/ 43/(120*120)+6*63 )+6*192.731*1000/
120^3 .602*1000/120^3 120^3
ALLOW. BEARING PRESS. FOR CONCRETE fbp MPa 5.17 5.17 5.17
49.50 49.50 49.50
PROJECTION OF BASE PLATE BEYOND =(SQRT(120^2+12 =(SQRT(120^2+12 =(SQRT(120^2+12
b' mm 0^2)- 0^2)- 0^2)-
LEG SUPPORT = ((b2 + l2)1/2 -(A2 + B2)1/2)/2 SQRT(50^2+50^2) SQRT(50^2+50^2) SQRT(50^2+50^2)
)/2 )/2 )/2
MOMENT AT FACE OF LEG DUE TO 129226.19 58806.00 129373.20
2
Mbp N-mm
BEARING PRESSURE = BPmax * b' * b / 2 =0.879*49.5^2*120/2) =0.4*49.5^2*120/2) =0.88*49.5^2*120/2)
1280.00 1280.00 1280.00

SECTION MODULUS OF BASE PLATE=b*tb2/6 Zbp mm 3
= 120*8^2/6 = 120*8^2/6 = 120*8^2/6
100.96 45.94 101.07
BENDING STRESS IN BASE PLATE = Mbp/Zbp sb MPa
= 129226.19/1280 = 58806/1280 = 129373.2/1280
172.92 172.92 172.92
ALLOWABLE BENDING STRESS = 0.66*fy σba MPa
= 0.66*262 = 0.66*262 = 0.66*262
SAFE SAFE SAFE
RESULT
(AS 100.96<172.92) (AS 45.94<172.92) (AS 101.07<172.92)
LIMITED
PRPD. CHKD. APPD.
MNS PU PU
DESIGN OF ANCHOR BOLTS

TENSION IN ONE LEG DUE TO SEISMIC LOAD 963.41 -1760.25 963.41
= 4 * Me / (N * PCDB) - W / N Te N =4*937.67/(4*560)* =4*0/(4*560)*1000- =4*937.67/(4*560)*
1000-2844/4 7041/4 1000-2844/4
TENSION IN ONE LEG DUE TO WIND LOAD 1604.75 -996.05 1604.75

= 4*Mw / ( N* PCDB) - W / N Tw N =4*1296.82/4/(560/ =4*427.9506/4/(560 =4*1296.82/4/(560/
1000)-2844/4 /1000)-7041/4 1000)-2844/4
1604.75 -996.05 1604.75

MAX.TENSION IN ONE LEG = MAX OF Te & Tw T N
MAX (963.41,1604.75) MAX (-1760.25,-996.05) MAX (963.41,1604.75)
1604.75 -996.05 1604.75

MAX. TENSILE FORCE IN ONE BOLT = T / NB Tb N
= 1604.75/1 = -996.05/1 = 1604.75/1
275.33 90.86 275.33
SHEAR FORCE IN ONE BOLT = F / (N*NB) SHb N
= 1101.33/(4*1) = 363.44/(4*1) = 1101.33/(4*1)
REQUIRED ROOT AREA OF ONE BOLT
13.72 N.A. 13.72
FOR TENSION = Tb / f
1604.75/117 N.A. 1604.75/117
Ar mm 2
3.14 1.04 3.14
FOR SHEAR = SHb / fs
= 275.33/87.75 = 90.86/87.75 = 275.33/87.75
ROOT AREA OF ONE BOLT Ab mm 2 217.06 217.06 217.06
SAFE SAFE SAFE
RESULT
(AS 13.72<217.06) (AS 1.04<217.06) (AS 13.72<217.06)
LEG TO SHELL ATTACHMENT DESIGN

2571.57 2374.24 2571.57
AXIAL FORCE AT SUPPORT A = Fv + R1 FA N
= 711+1860.57 = 1760.25+613.99 = 711+1860.57
PAD PLATE LENGTH LP mm 225 225 225
PAD PLATE WIDTH WP mm 90 90 90
PAD PLATE TO SHELL FILLET WELD SIZE FP mm 6 6 6
LEG TO PAD PLATE OVERLAP LENGTH LG mm 200 200 200
LEG TO PAD PLATE FILLET WELD SIZE FG mm 6 6 6
SHEAR STRESS IN PAD TO SHELL WELD 0.96 0.89 0.96
FA / [2 * (LP + W P) * 0.707 * FP] SP MPa =2571.57/(2*(225+ =2374.24/(2*(225+ =2571.57/(2*(225+
90)*0.707*6) 90)*0.707*6) 90)*0.707*6)
SHEAR STRESS IN LEG TO PAD WELD 1.52 1.40 1.52

FA / [2 * LG * 0.707 * FG] SG MPa =2571.57/(2*200*0 =2374.24/(2*200*0 =2571.57/(2*200*0
.707*6) .707*6) .707*6)
87.75 87.75 87.75

ALLOWABLE SHEAR STRESS = 3/4*S SS MPa
= 3/4*117 = 3/4*117 = 3/4*117
SAFE SAFE SAFE
RESULT
(AS 1.52<87.75) (AS 1.4<87.75) (AS 1.52<87.75)
LIMITED LEG SUPPORT DESIGN - Contd..
PRPD. CHKD. APPD.
MNS PU PU
F
SUPPORT-A
A
X' X' X X
Y
Cx
SUPPORT-B
Cy Y
B
LEG SECTION
DISTRIBUTION OF BASE SHEAR
LIMITED
PRPD. CHKD. APPD.
LIFTING LUG DESIGN
MNS PU PU
EMPTY WEIGHT We N 2844
SHOCK FACTOR Sf - 2.0
ERECTION WEIGHT FOR DESIGN = We * Sf = 2843.9285*2 W ER N 5688
NO OF LIFTING LUGS N - 2.0
LOAD ALONG SLING LINE = W ER / N = 5687.857/2 F N 2844
WIDTH OF LIFTING LUG AT HOLE CENTRE b mm 80
WIDTH OF LIFTING LUG AT BASE b1 mm 100
THICKNESS OF LIFTING LUG t mm 8
HOLE DIAMETER d mm 35
HOLE LOCATION FROM BASE OF LUG L mm 50
PAD LENGTH LP mm 130
PAD WIDTH WP mm 50
PAD THICKNESS TP mm 8
PAD TO SHELL FILLET WELD SIZE FP mm 6
LIFTING LUG TO PAD WELD LENGTH = 2*(b 1+t) = 2*(100+8) LPL mm 216
LIFTING LUG TO PAD WELD SIZE FPL mm 6
MATERIAL - - SA-516 GR 70
ALLOWABLE STRESS FOR TENSION S MPa 138.0
ALLOWABLE STRESS FOR BEARING = 1.6*S =1.6*138 SB MPa 220.8
ALLOWABLE STRESS FOR SHEAR = 0.8*S =0.8*138 Ss MPa 110.4
ALLOWABLE STRESS FOR BENDING = S Sb MPa 138.0
ALLOWABLE STRESS FOR SHEAR IN WELD=0.49*S =0.49*138 Ssw MPa 67.6
DESIGN FOR SHEAR :
σS = F / {2*{(b/2-d/2)*t}
= 2843.9285/(2*((80/2-35/2)*8))
= 7.90 MPa (7.9 < 110.4)
AS ACTUAL STRESS < ALLOWBLE STRESS, DESIGN IS SAFE.
DESIGN FOR BEARING :
σB = F / (d * t)
= 2843.9285/(35*8)
= 10.20 MPa (10.2 < 220.8)
DESIGN FOR BENDING
SECTION MODULUS 'Z'= t * b12 / 6
= 8*100^2/6
= 13333.33 mm 3
σb = F * L / Z
= 2843.9285*50/13333.33
= 10.70 MPa (10.7 < 138)
SHEAR STRESS CHECK FOR WELD
FOR PAD TO SHELL WELD FOR LIFTING LUG TO PAD WELD
σSW = F/[2*(W P+LP)*0.707*FP] σLW = F/[LPL*0.707*FPL]
= 2843.9285/(2*(50+130)*0.707*6 = 2843.9285/(216*0.707*6)
= 1.90 MPa (1.9 < 67.6) = 3.10 MPa (3.1 < 67.6)
LIMITED
PRPD. CHKD. APPD.
LOADS ON LEG TO SHELL ATTACHMENT
MNS PU PU
SHELL AREA AT LEG ATTACHMENT IS CHECKED FOR LOCAL STRESSES. LOADS AT THIS AREA
ARE AS FOLLOWS:
SEISMIC FORCE (REF. PAGE 40) Fe N 796.32

SEISMIC MOMENT (REF. PAGE 40) Me N-m 937.67
WIND FORCE (REF. PAGE 39) Fw N 1101.33
WIND MOMENT (REF. PAGE 39) Mw N-m 1296.82
MAXIMUM FORCE = MAX OF (Fe & Fw) =MAX(796.32,1101.33) F N 1101.33
MAXIMUM MOMENT = MAX OF (Me & Mw) =MAX(937.67,1296.82) M N-m 1296.82
AXIAL LOAD PER LEG DUE TO WEIGHT (REF. PAGE 42) Fv N 711.00
AXIAL LOAD PER LEG DUE TO MOMENT (REF. PAGE 42) R1 N 1860.57
NO OF LEG SUPPORTS N nos. 4
RADIAL LOAD = F / N = 1101.33 / 4 FA N -275.3

CIRC. SHEAR LOAD = F / N = 1101.33 / 4 FC N 275.3
LONG. SHEAR LOAD = Fv + R1 = 711+1860.57 FL N 2571.6
CIRC. MOMENT MC N-m 0.0
LONG. MOMENT = M / N = 1296.82 / 4 ML N-m 324.2
TORSIONAL MOMENT MT N-m 0.0
PAD DETAILS:
PAD THICKNESS TP mm 8
PAD LENGTH LP mm 225
PAD WIDTH WP mm 90
EQUIVALENT OUTSIDE RADIUS OF PAD = 0.875 * [(W P/2)*(LP/2)2]1/3 ro mm 72.53
=0.875*{(90/2)*(225/2)^2}^(1/3)
PAD OUTSIDE DIAMETER = 2 * ro =2*72.53 dp mm 145.06
ATTACHMENT DETAILS:
ATTACHMENT THICKNESS TA mm 6
ATTACHMENT LENGTH LA mm 200
ATTACHMENT WIDTH =50*21/2 WA mm 70.7
EQUIVALENT OUTSIDE RADIUS OF ATTACH. = 0.875 * [(W A/2)*(LA/2)2]1/3 ro mm 61.87
=0.875*{(70.7/2)*(200/2)^2}^(1/3)
ATTACHMENT OUTSIDE DIAMETER = 2 * ro =2*61.87 dp mm 123.74
NOTES:
1. EQUIVALENT OUTSIDE RADIUS IS CALCULATED AS PER PROCEDURE 5-3 OF PRESSURE
VESSEL DESIGN MANUAL (THIRD EDITION) BY DENNIS MOSS.
LIMITED
LOCAL LOAD ANALYSIS FOR SHELL AT LEG ATTACHMENT PRPD. CHKD. APPD.
(WRC 107) MNS PU PU
LOCAL LOAD ANALYSIS FOR EXTERNAL LOADINGS ON CYLINDRICAL SHELL (AS PER WRC 107)
FOR : LEG NOZZLE SIZE :
STRESSES AT THE EDGE OF ATTACHMENT :
RADIAL LOAD N FA -275.3 ATTACH.OUTSIDE DIA. mm do 123.74

CIRC. SHEAR LOAD N FC 275.3 ATTACH. OUTSIDE RAD. mm ro 61.87
LONG. SHEAR LOAD N FL 2571.6 ALLOWABLE STRESS MPa S 138.0
CIRC. MOMENT N-m MC 0.0 MEAN RAD.=(D+T+Tp)/2 mm Rm 305.75
LONG. MOMENT N-m ML 324.2 FACTOR = (Rm/Te) - γ 29.66
TORSIONAL MOMENT N-m MT 0.0 FACTOR = 0.875*ro/Rm - β 0.1771
INTERNAL DESIGN PRESS. MPa g Pr 1.079 ATTACH. WELD RAD. mm r 6.00
SHELL ID (CORRODED) mm D 597.00 RATIO = r / Te - Rf 0.58
SHELL THK (CORRODED) mm T 6.50 STRESS CONC. FACTOR - Kn 1.72
PAD THICKNESS mm Tp 8.00 STRESS CONC. FACTOR - Kb 1.43
2 2
Te = SQRT (T + Tp ) mm Te 10.31
A = Dimensionless parameter from figures mentioned below B,Au,AL,Bu,BL,Cu,CL,Du,DL = Stress in MPa
FIG A B Au AL Bu BL Cu CL Du DL
3C or 4C 3.3448 -0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50
1C or 2C-1 0.0528 -1.17 1.17 -1.17 1.17 -1.17 1.17 -1.17 1.17 -1.17
3A 1.1786 0.00 - - - - 0.00 0.00 0.00 0.00
1A 0.0870 0.00 - - - - 0.00 0.00 0.00 0.00
3B 3.3202 10.85 -10.85 -10.85 10.85 10.85 - - - -
1B or 1B-1 0.0342 16.54 -16.54 16.54 16.54 -16.54 - - - -
CIRCUMFERENTIAL STRESS= Pr*Rm/Te 32.01 32.01 32.01 32.01 32.01 32.01 32.01 32.01
TOTAL CIRCUMFERENTIAL STRESS 'S1' 6.29 37.02 61.07 25.65 33.68 31.33 33.68 31.33
3C or 4C 3.3448 -0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50
1C-1 or 2C 0.0866 -1.93 1.93 -1.93 1.93 -1.93 1.93 -1.93 1.93 -1.93
4A 1.9538 0.00 - - - - 0.00 0.00 0.00 0.00
2A 0.0445 0.00 - - - - 0.00 0.00 0.00 0.00
4B 1.1496 3.76 -3.76 -3.76 3.76 3.76 - - - -
2B or 2B-1 0.0545 26.36 -26.36 26.36 26.36 -26.36 - - - -
LONGITUDINAL STRESS = Pr*Rm/(2*Te) 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00
TOTAL LONGITUDINAL STRESS 'S2' -11.68 37.18 48.54 -8.02 18.43 14.58 18.43 14.58
SHEAR STRESS DUE TO MT 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
SHEAR STRESS DUE TO FC 0.14 0.14 0.14 -0.14 -0.14 - - - -
SHEAR STRESS DUE TO FL 1.28 - - - - -1.28 -1.28 1.28 1.28
TOTAL SHEAR STRESS 'S3' 0.14 0.14 -0.14 -0.14 -1.28 -1.28 1.28 1.28
COMBINED STRESS C1=(S2+S1+C3)/2 6.29 37.26 61.07 25.65 33.79 31.43 33.79 31.43
COMBINED STRESS C2=(S2+S1-C3)/2 -11.68 36.94 48.54 -8.02 18.32 14.48 18.32 14.48
COMBINED STRESS C3=((S2-S1)2+4*S32)1/2 17.98 0.32 12.53 33.67 15.47 16.95 15.47 16.95
MAXIMUM COMBINED STRESS 61.07 < 3*S, SAFE (Absolute values)

LIMITED
LOCAL LOAD ANALYSIS FOR SHELL AT LEG ATTACHMENT PRPD. CHKD. APPD.
(WRC 107) MNS PU PU
LOCAL LOAD ANALYSIS FOR EXTERNAL LOADINGS ON CYLINDRICAL SHELL (AS PER WRC 107)
FOR : LEG NOZZLE SIZE :
STRESSES AT THE EDGE OF PAD :
RADIAL LOAD N FA -275.3 PAD OUTSIDE DIA. mm dp 145.06

CIRC. SHEAR LOAD N FC 275.3 PAD OUTSIDE RAD. mm rp 72.53
LONG. SHEAR LOAD N FL 2571.6 ALLOWABLE STRESS MPa S 138.0
CIRC. MOMENT N-m MC 0.0 MEAN RAD.=(D+T)/2 mm Rm 301.75
LONG. MOMENT N-m ML 324.2 FACTOR = (Rm/Te) - γ 46.42
TORSIONAL MOMENT N-m MT 0.0 FACTOR = 0.875*rp/Rm - β 0.2103
INTERNAL DESIGN PRESS. MPa g Pr 1.079 ATTACH. WELD RAD. mm r 6.00
SHELL ID (CORRODED) mm D 597.00 RATIO = r / Te - Rf 0.92
SHELL THK (CORRODED) mm T 6.50 STRESS CONC. FACTOR - Kn 1.52
PAD THICKNESS mm Tp 8.00 STRESS CONC. FACTOR - Kb 1.32
Te = T mm Te 6.50
A = Dimensionless parameter from figures mentioned below B,Au,AL,Bu,BL,Cu,CL,Du,DL = Stress in MPa
FIG A B Au AL Bu BL Cu CL Du DL
3C or 4C 3.7475 -0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80
1C or 2C-1 0.0288 -1.49 1.49 -1.49 1.49 -1.49 1.49 -1.49 1.49 -1.49
3A 1.9179 0.00 - - - - 0.00 0.00 0.00 0.00
1A 0.0713 0.00 - - - - 0.00 0.00 0.00 0.00
3B 4.5098 17.85 -17.85 -17.85 17.85 17.85 - - - -
1B or 1B-1 0.0209 20.01 -20.01 20.01 20.01 -20.01 - - - -
CIRCUMFERENTIAL STRESS= Pr*Rm/Te 50.09 50.09 50.09 50.09 50.09 50.09 50.09 50.09
TOTAL CIRCUMFERENTIAL STRESS 'S1' 14.51 51.56 90.24 47.24 52.38 49.40 52.38 49.40
3C or 4C 3.7475 -0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80
1C-1 or 2C 0.0583 -3.01 3.01 -3.01 3.01 -3.01 3.01 -3.01 3.01 -3.01
4A 3.9024 0.00 - - - - 0.00 0.00 0.00 0.00
2A 0.0338 0.00 - - - - 0.00 0.00 0.00 0.00
4B 1.9289 7.64 -7.64 -7.64 7.64 7.64 - - - -
2B or 2B-1 0.0308 29.49 -29.49 29.49 29.49 -29.49 - - - -
LONGITUDINAL STRESS = Pr*Rm/(2*Te) 25.05 25.05 25.05 25.05 25.05 25.05 25.05 25.05
TOTAL LONGITUDINAL STRESS 'S2' -8.28 44.69 65.98 0.98 28.85 22.84 28.85 22.84
SHEAR STRESS DUE TO MT 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
SHEAR STRESS DUE TO FC 0.19 0.19 0.19 -0.19 -0.19 - - - -
SHEAR STRESS DUE TO FL 1.74 - - - - -1.74 -1.74 1.74 1.74
TOTAL SHEAR STRESS 'S3' 0.19 0.19 -0.19 -0.19 -1.74 -1.74 1.74 1.74
COMBINED STRESS C1=(S2+S1+C3)/2 14.51 51.57 90.25 47.24 52.50 49.52 52.50 49.52
COMBINED STRESS C2=(S2+S1-C3)/2 -8.28 44.69 65.98 0.98 28.73 22.72 28.73 22.72
2
COMBINED STRESS C3=((S2-S1) +4*S32)1/2 22.79 6.88 24.26 46.27 23.78 26.79 23.78 26.79
MAXIMUM COMBINED STRESS 90.25 < 3*S, SAFE (Absolute values)

LIMITED
PRPD. CHKD. APPD.
COMBINED STRESSES FOR SHELL
MNS PU PU
COMBINED STRESSES FOR SHELL (AT BOTTOM D'END TO SHELL WELD):

KG 290
OPERATING WEIGHT Wo
N 2844
WIND SHEAR FORCE AT BASE Fw N 1101.33
WIND MOMENT AT BASE Mw N-M 1296.82
SEISMIC SHEAR FORCE AT BASE Fe N 796.32
SEISMIC MOMENT AT BASE Me N-M 937.67
INSIDE DIAMETER OF SHELL (CORRODED) Di MM 597.00
MINIMUM THICKNESS OF D'END (CORRODED) ts MM 4.50
MEAN DIAMETER OF SHELL (CORRODED)=Di+ts Dm MM 601.50
OUTSIDE RADIUS = (Di + 2*ts)/2 Ro MM 303.00
RATIO = Ro/ts Ro/ts - 67.33
CODE ALLOWABLE STRESS FOR SHELL S MPa 138.00
INTERNAL DESIGN PRESSURE Ps MPa g 1.079
EXTERNAL DESIGN PRESSURE Pe MPa g 0.000
JOINT EFFICIENCY FOR CIRCUMFERENTIAL JOINT E - 0.85
COMPRESSIVE STRESS :
ALLOWABLE LONGITUDINAL COMPRESSIVE STRESS IN SHELL:
AS PER UG-23(b) of ASME SEC. VIII DIV.1,
FACTOR = 0.125 / (Ro/ts) A MM 1.86E-03
FROM APPLICABLE CHART CS-2 B MPa 91.31
ALLOWABLE LONG. COMP. STRESS = MIN OF (S,B) SAL MPa 91.31
LONGITUDINAL COMPRESSIVE STRESS IN SHELL:
MAX OF Me & Mw M N-M 1296.82
LONGITUDINAL COMPRESSIVE STRESS
SLONG MPa 1.35
=Wo/(π*Dm*ts) + 4*M/(π*Dm2*ts) + Pe*(Di+2*ts)2/(4*Dm*ts)
STRESS RATIO SLONG / SAL - 0.01
ALLOWABLE VALUE (AS PER UG-23(d)) 1.2
RESULT SAFE
TENSILE STRESS :
LONGITUDINAL TENSILE STRESS IN SHELL:
LONGITUDINAL TENSILE STRESS
SLONG MPa 42.53
=-Wo/(π*Dm*ts) + 4*M/(π*Dm2*ts) + Ps*(Di/2-0.4*ts)/(2*E*ts)
STRESS RATIO SLONG / S - 0.31
ALLOWABLE VALUE (AS PER UG-23(d)) 1.2
RESULT SAFE

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EQUIPMENT : SUCTION KNOCK OUT DRUM PAGE 1

ITEM NO. : KOD-1001 REV. 0

P.O. NO. : OIL/PO/15-06/0371 DTD 18.01.16

CUSTOMER : M/s. OSWAL INFRASTRUCTURE LIMITED

ITEM NO. : KOD-1001

EQUIPMENT : SUCTION KNOCK OUT DRUM

JOB NO. : WO/151201/061

MFR'S SERIAL NO. : U-015

MECHANICAL DESIGN CALCULATIONS

ITEM NO. : KOD-1001

DOCUMENT NO. : OIL-U-DC-015

REVISION NO. OF THIS SHEET INDICATES REVISION NO. OF ENTIRE DOCUMENT

0 20-Jan-16 FIRST ISSUE MNS PU PU

0 20-Jan-16 50 FIRST ISSUE MNS PU PU

SR. NO DESCRIPTION DRG NO. 0 1 2 3

SR. NO. DESCRIPTION EDITION

1 ASME SEC II MATERIAL SPECIFICATIONS PARTS A, C & D ED-2015

2 ASME SEC V NONDESTRUCTIVE EXAMINATION ED-2015

ASME SEC VIII RULES FOR CONSTRUCTION OF PRESSURE

4 ASME SEC IX WELDING AND BRAZING QUALIFICATIONS ED-2015

PIPE FLANGES AND FLANGED FITTINGS

8 IS:875 (PART 3) CODE FOR WIND LOADS 1987

9 IS:1893 (PART 4) CODE FOR SEISMIC LOADS 2005

PRESSURE VESSEL DESIGN HAND BOOK

12 WRC 107 WELDING RESEARCH COUNCIL BULLETIN 1979

CONVERSION FACTORS (AS PER APPENDIX GG OF ASME SEC. VIII DIV.1):

kg/cm2 TO MPa bar TO MPa

DESCRIPTION UNIT VALUE REMARKS

CORROSION ALLOWANCE mm 1.50 INTERNAL

FOR SHELL 0.85 0.85 LONG/CIR SEAM

kg/cm 2 (g) 14.307 15

IMPACT TESTING - EXEMPTED NOTE-3

AS PER UW-11(a), FULL RADIOGRAPHY IS REQUIRED WHEN ANY OF FOLLOWING

SR. NO CONDITION APPLICABLE

ALL BUTT WELDS WITH NOMINAL THICKNESS EXCEEDING 32 mm

ALL LOADINGS ARE AS SPECIFIED BY CUSTOMER.

MATERIALS OF CONSTRUCTION & ALLOWABLE STRESSES :

DESCRIPTION SYMBOL UNIT VALUE

INSIDE DIAMETER Di mm 594

MAWP MAWP MPa g 1.079

INTERNAL DESIGN PRESSURE INCLUDING STATIC HEAD P

TOP DISHED END

LIQUID LEVEL NOT TO SCALE

BOTTOM DISHED END

DESIGN UNDER INTERNAL PRESSURE

MIN. REQD. SF ON DISHED END =MIN OF (3*th(NOM),38) SFR mm NOT REQD.

DESIGN UNDER EXTERNAL PRESSURE (NOT APPLICABLE)

AS PER UG-33(d) OF ASME SEC. VIII DIV. 1,

MINIMUM D'END THICKNESS AS PER DATA SHEET

DESIGN UNDER INTERNAL PRESSURE

MIN. REQD. SF ON DISHED END =MIN OF (3*th(NOM),38) SFR mm NOT REQD.

DESIGN UNDER EXTERNAL PRESSURE (NOT APPLICABLE)

AS PER UG-33(d) OF ASME SEC. VIII DIV. 1,

MINIMUM D'END THICKNESS AS PER DATA SHEET

DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)

DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)

DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)

DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)

DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)

DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)

OPENING SIZE CALCULATIONS :

AS PER UW-15, FOLLOWING CALCULATIONS ARE NOT REQUIRED. HOWEVER,

(ALL DIMENSIONS ARE IN CORRODED CONDITION)

TOTAL WELD LOAD AS PER UG-41(b)(2), FIG UG-41.1(a) W N -22132.7

FOR SHEAR PATH 2-2 =(A2+A3+A41+A43+2tntfr1)Sv W 2-2 N 22494.5

NOZZLE WALL SHEAR = π/2(do-tn)tn*SN SNA N 63229.3

GROOVE WELD TENSION = π/2dot*SGT SGTA N 119153.1

OUTER FILLET WELD SHEAR = π/2Dpleg2*SOF SOFA N 136342.6

FOR N1 = 1.686(57.15-0.43.77)/(3.77*1) = 24.9 MPa

FOR N6A-B = 1.686(38-0.45.64)/(5.64*1) = 10.7 MPa