No: P-2010-32-1

Pressure Vessel Calculations Rev: 1

Date: 11-Nov-2010

INPUT DATA

CLIENT: ENATIN
SITE: GUAYAQUIL - ECUADOR 5 m (above sea level)
TYPE: VERTICAL
SERVICE: COMPRESSED AIR
FLUID: AIR
SPECIFIC GRAVITY: 0.01
ITEM: P-2010-32-1
EMPTY WEIGHT(Without supports): 703.2 Supports: 37.1 lb Insulation: - lb
MAXIMUM CAPACITY (Approximately): 253.3 gls 0.959 m3

GENERAL DATA:
1.- DESIGN CODE ASME Section VIII Div. 1
2.- YEAR / ADDENDA 2010 --
3.- UW-2 SERVICE
LETHAL SERVICE NOT
UNFIRED STEAM BOILER NOT
LOW TEMPERATURE NOT
DIRECT FIRE NOT
4.- APPLICABLE LOADS AND CONDITIONS PER UG-22
UG-22(a) Internal design pressure 150.0 psi 1.02 MPa
UG-22(a) External design pressure 0.00 psi 0 MPa
UG-20(a) Design Temperature 100.0 ºF 37.78 ºC
UG-20(b) Minimum Design Metal Temperature MDMT 32.0 ºF 0 ºC
UG-22(b) Weight of the vessel and normal contents under operation condition 703.2 lb 319.7 Kg
UG-22(b) Weight of the vessel and contents under test conditions. 2813.0 lb 1278.7 Kg
UG-22(c) Superimposed static reactions NOT
UG-22(d)(1) The attachment of internals NOT
UG-22(d)(2) The attachment of vessel supports LEGS YES
UG-22(e) Cyclic and dynamic reactions NOT
UG-22(f) Wind reaction NOT
UG-22(f) Snow reaction NOT
UG-22(f) Seismic reaction NOT
UG-22(g) Impact reactions NOT
UG-22(h) Temperature gradients and differential thermal expansion NOT

Calculations made by: Alejandro Zabala Approved by:

PRESSURE VESSELS CALCULATIONS

Rev. Date OBSERVATIONS By Rev. By:
1 11-Nov-10 For review AZH JRB

LUGS AND SUPPORT CALCULATIONS

Rev. Date OBSERVATIONS By Rev. By:

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 No: P-2010-32-1
Pressure Vessel Calculations Rev: 1
Date: 11-Nov-2010

1 11-Nov-10 For review AZH JRB

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 No: P-2010-32-1
Pressure Vessel Calculations Rev: 1
Date: 11-Nov-2010

A. DESIGN DATA
1.- SERVICE TYPE General
2.- THERMAL OR MECHANICAL SHOCK LOADINGS Non-controlling design requirement
3.- CYCLICAL LOADINGS Non-controlling design requirement
4.- MAXIMUM ALLOWABLE WORKING PRESSURE MAWP 150.0 psi 1.02 Mpa
5.- WORKING PRESSURE 120.0 psi 0.816 Mpa
6.- MAXIMUM DESIGN TEMPERATURE T max 100.0 ºF 37.78 ºC
7.- MINIMUM DESIGN TEMPERATURE MDMT 32.0 ºF 0.0 ºC
8.- WORKING TEMPERATURE T 86.0 ºF 30.0 ºC
9.- INSIDE DIAMETER D 41.339 in 1050 mm
10.- TOTAL LENGHT OF CYLINDRICAL SHELL L 46.457 in 1180 mm
11.- OPERATION LIQUID LEVEL 0.000 in 0 mm
12.- CORROSION ALLOWANCE 0.039 in 1 mm
13.- RT EXAMINATION OF LONGITUDINAL JOINTS Spot
14.- RT EXAMINATION OF CIRCUMFERENTIAL JOINTS (Per UW-11(a)(5)(b) Spot
15.- RT EXAMINATION OF CIRCUMFERENTIAL JOINTS Spot

MATERIAL
HEAD TYPE Torispherical External pressure curve
HEAD MATERIAL SA-36 P No.: 1.1 Fig. UCS-66 A
NOMINAL THICKNESS OF BOTTOM HEAD TO BE USED 0.375 in 9.525 mm
NOMINAL THICKNESS OF TOP HEAD TO BE USED 0.375 in 9.525 mm
STRAIGHT FLANGE LENGHT 1.772 in 45.0 mm

SHELL MATERIAL SA-36 P No.: 1.1 Fig. UCS-66 A

NOMINAL THICKNESS OF SHELL TO BE USED 0.315 in 8.000 mm

NOZZLE MATERIAL (PIPE NECK) SA-36 P No.: 1.1 Fig. UCS-66 A

NOZZLE MATERIAL (MANHOLE NECK) SA-36 P No.: 1.1 Fig. UCS-66 A
NOZZLE MATERIAL (FLANGE) SA-105 P No.: 1.2 Fig. UCS-66 B
NOZZLE MATERIAL (COUPLING) SA-106 P No.: 1.2 Fig. UCS-66 B
REINFORCING PAD MATERIAL SA-36 P No.: 1.1 Fig. UCS-66 A

HYDROSTATIC TEST PRESSURE:

MINIMUM RECOMMENDED TEST TEMPERATURE 62.0 ºF 16.67 ºC
TEST PRESSURE = 1.3 * MAWP * Ratio St/Sd 195 psi 1.326 Mpa

Ratio Sd/St = lowest ratio for the materials of which the vessel is constructed.
Sd = stress value for the design temperature on the vessel, for the materials of which it is constructed.
St = stress value for the test temperature on the vessel, for the materials of which it is constructed.

RADIOGRAPHIC EXAMINATION (RT) RT-4

1.- Spot RT on longitudinal butt welded joints
2.- Spot RT on circumferential butt welded joints and Spot RT on circ. Per UW-11(a)(5)(b)
3.- RT is not required for Category B and C butt welds in nozzles that neither exceed NPS 10" nor 1-1/8" wall thickness.

POST WELD HEAT TREATMENT (PWHT)

PWHT is not mandatory per Table UCS-56 as vessel materials satisfy all the following:
1.- Thickness of welded materials is not over 1½
2.- Materials are P-No. 1 Gr. 1 or 2 or 3.

IMPACT TEST REQUIREMENTS

Impact test is not mandatory per UG-20(f) as vessel materials satisfy all the following:
1.- Materials are P-No. 1 Gr. 1 or 2 listed in Fig. UCS-66, curve A and smaller than 1/2 in or curve B or C and smaller than 1 in.
2.- The completed vessel will be hydrostatically tested per UG-99(b).
3.- The design temperature is not warmer than 650 ºF nor colder than -20 ºF.

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4.- Neither cyclical nor termical nor mechanical shock loadings are a controlling design requirement

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B.-DESIGN OF THE SHELL UNDER INTERNAL PRESSURE. RING # 1 LENGHT = 46.457 in 1180 mm

1.- MATERIAL SA-36

2.- MAX. ALLOWABLE STRESS (Sect. IID-Table 1A) S 16600 Psi 112.896 MPa
3.- DESIGN INTERNAL PRESSURE (MAWP + Hg) P 150 Psi 1.020 MPa
4.- STATIC HEAD OVER THE SHELL SECTION (Operation condition) Lt 0.0 in
5.- STATIC HEAD PRESSURE (Operation condition) Hg 0.0 psi
6.- INSIDE RADIUS (Corroded condition) R20.709 in 526.00 mm
7.- DESIGN TEMPERATURE T 100.0 ºF
8.- LONGITUDINAL JOINT EFFICIENCY (UW-12) Evl 85%
9.- CIRCUMFERENTIAL JOINT EFFICIENCY (UW-12) Evc 80%
10.- JOINT TYPE 1/2

MINIMUN REQUIRED THK. OF CYLINDRICAL SHELLS (UG-27)

(c)(1) For circumferential tension stress (Longitudinal Joints) Operation

t= 0.222 in 5.63 mm

(c)(2) For longitudinal tension stress (Circumferential Joints)

tc = 0.117 in 2.96 mm

MINIMUN REQUIRED THK. TO WHITSTAND THE PRESSURE IS THE GREATER OF t OR tc

tm = 0.2216 in 5.63 mm

Corrosion allowance ca = 0.03937 in 1.00 mm

11.- MINIMUN THK. PERMITTED (UG-16(b)) 0.094 in 2.39 mm

MINIMUN THK. TO BE USED t d= 0.2609 in 6.63 mm

NOMINAL THK. TO USE t v= 0.31496 in 8.00 mm

12.- EXTREME FIBER ELONGATION (UCS-79)

FOR THE CYLINDER OF THE SHELL R f = 20.98425 in

Rf = final centerline radius, in. (mm) Ro=  in
Ro = original centerline radius (equals infinity for flat
plate), in. (mm)

For single curvature:

% efe = 0.750468 %

As %efe in Not greater than 5%, the shell does not require PWHT per UCS-79

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Date: 11-Nov-2010

C.-DESIGN OF TORISPHERICAL HEADS UNDER INTERNAL PRESSURE

1.- TYPE Torispherical Seamless or Welded and Full RT

2.- MATERIAL SA-36
3.- MAX. ALLOWABLE STRESS (Sect. IID-Table 1A) Sh 16600 Psi 112.896 MPa
4.- DESIGN PRESSURE (MAWP + Hg) Ph 150.0 Psi 1.02 MPa
5.- STATIC HEAD PRESSURE (Operation condition) Hg 0.0 psi 0.0 MPa
6.- INSIDE CROWN RADIUS (Corroded condition) L 41.378 in 1051.00 mm
7.- INSIDE KNUCKLE RADIUS (Corroded condition) r 3.976 in 101.0 mm
8.- DESIGN TEMPERATURE 100.0 ºF
9.- JOINT EFFICIENCY (UW-12) Evc 100%
10.- JOINT TYPE 1

M = 1/4 * [ 3 + SQR(L/r) ] M= 1.5565

MINIMUN REQUIRED THK. OF HEADS AFTER FORMING (UG-32 & Appendix 1-4))

trh= 0.2912 in 7.398 mm

MINIMUN REQUIRED THK. TO WHITSTAND PRESSURE trh= 0.2912 in 7.398 mm

Corrosion allowance ca= 0.0394 in 1.000 mm

11.- MINIMUN THK. PERMITTED (UG-16(b)) 0.094 in 2.388 mm

MINIMUN THK. TO BE USED tmh = 0.3306 in 8.398 mm

Forming allowance fa = 0.0375 in 0.953 mm 10%

0.3681 9.350 mm
NOMINAL THK. TO USE th= 0.375 in 9.525 mm

12.- EXTREME FIBER ELONGATION (UCS-79)

FOR THE CROWN RADIUS

Rf = final centerline radius, in. (mm) Rf= 41.753 in

Ro = original centerline radius (equals infinity for flat Ro=  in
plate), in. (mm)

For double curvature:

% efe = 0.6736 %

FOR THE KNUCKLE RADIUS

For double curvature: Rf= 4.351 in

Ro=  in

% efe = 6.4635 %

As %efe in Not greater than 40%, the vessel will not contain lethal substances, the material does not
requires impact testing, thickness of the head does not exceeds 5/8 in, the reducction by cold
forming from the rolled thickness is less than 10%, the temperature of forming is not in the range of
250 to 900 ºF and the material is P-No 1 Group 1 or 2.
Therefore is not required PWHT for the head per UCS-79

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Date: 11-Nov-2010

As %efe in Not greater than 40%, the vessel will not contain lethal substances, the material does not
requires impact testing, thickness of the head does not exceeds 5/8 in, the reducction by cold
forming from the rolled thickness is less than 10%, the temperature of forming is not in the range of
250 to 900 ºF and the material is P-No 1 Group 1 or 2.
Therefore is not required PWHT for the head per UCS-79

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Pressure Vessel Calculations Rev: 1
Date: 11-Nov-2010

D1.-REINFORCEMENT AND STRENGHT CALCULATIONS OF NOZZLES AND WELDS ON THE SHELL

NOZZLES: Inlet/Oulet TYPE: CPLG
NOMINAL DIAMETER: 2'' NPS CLASS: 3000 #
MATERIAL: SA 105 NOMINAL THICKNESS (Sch): 160 (equivalent)

a DESIGN DATA
Outside diameter of nozzle Dn 2.992 in 76.000 mm
Actual thickness of nozzle tn= 0.344 in 8.738 mm
Diameter of finished opening (corroded condition) do= 3.071 in 78.000 mm
Max. allowable stress of nozzle material sn= 20000.0 psi 136.020 MPa
Actual thickness of shell (corroded condition) tv= 0.276 in 7.000 mm
Max. allowable stress of shell material S= 16600.0 psi 112.896 MPa
Design pressure P= 150 psi 1.020 MPa
Design temperature T= 100 ºF 37.8 °C
Joint effiency of a seamless shell E= 1.0
Inside radius of shell (Corroded condition) Rv= 20.709 in 526.00 mm
Joint efficiency of nozzle En= 1.000
Inside radius of nozzle (corroded condition) Rn= 1.113 in 28.26 mm
Corrosion allowance ca= 0.039 in
Inner projection of nozzle h= 0.236 in 6.0 mm
Correction factor for Stress variation in different planes F= 1.0000
Outward nozzle fillet weld leg wl41= 0.236 in 6.0 mm
Inward nozzle fillet weld leg wl43= 0.236 in 6.0 mm
Strength reduction factor (Sn/Sv) frs1= 1

b CALCULATION OF OPENING REINFORCEMENT

Per UG-36(c)(3) this nozzles do not require reinforcement other than that inherent in the construction under
the following conditions:
1.- Welded connections
2.- Finished opening is not larger than that required in UG-36-(c)(3)(a).
3.- No two isolated unreinforced openings have their centers closer to each other than the sum of their diameters
4.- Openings in a cluster of three of more have their centers located in compliance with UG-36(c)(3)(d).

c CALCULATION OF NOZZLE NECK THICKNESS. PER UG-45

ta = Pn*Rn / ( Sn*En - 0.6*P ) 0.0084 in 0.213 mm

ta+ca= 0.0478 in 1.213 mm

from table UG-45 tb3= 0.135 in 3.429 mm

tb1 = P*Rv / ( S*E - 0.6*P ) tb1= 0.2275 in 5.779 mm
for external pressure vessels tb2= 0.000 in 0.000 mm
tb= 0.1350 in 3.429 mm
Minimum neck Thickness = t ug-45= 0.1350 in 3.429 mm
tn= 0.344 in 8.738 mm
As tn is > than t ug-45 then tn is Satisfactory

d VERIFICATION OF FILLET WELD SIZES PER UW-15 & 16

tmin = smaller of 3/4" or thinner of tv or tn-ca 0.236 in 6.000 mm

tw = 0 .7 * tmin 0.1654 in 4.200 mm
tc41 = smaller of 1/4" or tw 0.1654 in
tc41 actual = 0.707 * w41 0.1670 in fllet size is OK
tc43 = smaller of 1/4" or tw ( 0 if h = 0 ) 0.1654 in
tc43 actual = 0.707 * w43 0.1670 in fllet size is OK

e STRENGTH CALCULATIONS OF WELDS

Per UW-15(b)(2), the strength calculations for nozzle attachment welds for pressure loadings are not required, as openings are
exempted from the reinforcement calculation per UG-36 (c)(3)

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Date: 11-Nov-2010

D2.-REINFORCEMENT AND STRENGHT CALCULATIONS OF NOZZLES AND WELDS ON THE SHELL

NOZZLES: Instrument TYPE: CPLG
NOMINAL DIAMETER: 3/4'' NPS CLASS: 3000 #
MATERIAL: SA 105 NOMINAL THICKNESS (Sch): 160 (equivalent)

a DESIGN DATA
Outside diameter of nozzle Dn 1.378 in 35.000 mm
Actual thickness of nozzle tn= 0.219 in 5.563 mm
Diameter of finished opening (corroded condition) do= 1.457 in 37 mm
Max. allowable stress of nozzle material sn= 20000.0 psi 136.02 MPa
Required thickness of seamless shell trsv= 0.188 in 4.78 mm
Actual thickness of shell (corroded condition) tv= 0.276 in 7.00 mm
Max. allowable stress of shell material S= 16600.0 psi 112.896 MPa
Design pressure P= 150 psi 1.02 MPa
Design temperature T= 100 ºF 37.8 °C
Joint effiency of a seamless shell E= 1.0
Inside radius of shell (Corroded condition) Rv= 20.709 in 526.00 mm
Joint efficiency of nozzle En= 1.000
Inside radius of nozzle (corroded condition) Rn= 0.431 in 10.94 mm
Corrosion allowance ca= 0.039 in
Inner projection of nozzle h= 0.236 in 6.0 mm
Correction factor for stress variation in different planes F= 1.0000
Outward nozzle fillet weld leg wl41= 0.236 in 6.0 mm
Inward nozzle fillet weld leg wl43= 0.236 in 6.0 mm
Strength reduction factor (Sn/Sv) frs1= 1

b CALCULATION OF OPENING REINFORCEMENT

Per UG-36(c)(3) this nozzles do not require reinforcement other than that inherent in the construction under
the following conditions:
1.- Welded connections
2.- Finished opening is not larger than that required in UG-36-(c)(3)(a).
3.- No two isolated unreinforced openings have their centers closer to each other than the sum of their diameters
4.- Openings in a cluster of three of more have their centers located in compliance with UG-36(c)(3)(d).
c CALCULATION OF NOZZLE NECK THICKNESS. PER UG-45

ta = Pn*Rn / ( Sn*En - 0.6*P ) 0.003 in 0.082 mm

ta+ca= 0.043 in 1.082 mm

from table UG-45 tb3= 0.099 in 2.515 mm

tb1 = P*Rv / ( S*E - 0.6*P ) tb1= 0.188 in 4.779 mm
for external pressure vessels tb2= 0.000 in 4.779 mm
tb= 0.099 in 2.515 mm
Minimum neck Thickness = t ug-45= 0.099 in 2.515 mm
tn= 0.219 in 5.563 mm
As tn is greater than t ug-45 then tn is Satisfactory

d VERIFICATION OF FILLET WELD SIZES PER UW-15 & 16

tmin = smaller of 3/4" or thinner of tv-ca or tn-ca 0.180 in 4.563 mm

tw = 0 .7 * tmin 0.1257 in 3.194 mm
tc41 = smaller of 1/4" or tw 0.1257 in
tc41 actual = 0.707 * w41 0.1670 in fllet size is OK
tc43 = smaller of 1/4" or tw ( 0 if h = 0 ) 0.1257 in
tc43 actual = 0.707 * w43 0.1670 in fllet size is OK

e STRENGTH CALCULATIONS OF WELDS

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Pressure Vessel Calculations Rev: 1
Date: 11-Nov-2010

Per UW-15(b)(2), the strength calculations for nozzle attachment welds for pressure loadings are not required, as openings are exempted from
the reinforcement calculation per UG-36 (c)(3)

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Date: 11-Nov-2010

D3.-REINFORCEMENT AND STRENGHT CALCULATIONS OF NOZZLES AND WELDS ON THE SHELL

NOZZLES: Inspection TYPE: Flange
NOMINAL DIAMETER: 18'' NPS CLASS: 150 #
MATERIAL: SA 36 NOMINAL THICKNESS (Sch): Std

a DESIGN DATA
Outside diameter of nozzle Dn 18.0 in 457.20 mm
Actual thickness of nozzle tnozz= 0.315 in 8.00 mm
Thickness of nozzle (corroded condition) tn= 0.276 in 7.00 mm
Diameter of finished opening (corroded condition) d= 17.449 in 443.2 mm
Max. allowable stress of nozzle material Sn= 16600.0 psi 112.896 MPa
Max. allowable stress of shell material Sv= 16600.0 psi 112.896 MPa
Design pressure P= 150 psi 1.02 MPa
Design temperature T= 100 ºF 37.8 °C
Joint effiency of a seamless shell E= 1.0
Inside radius of shell (Corroded condition) Rv= 20.709 in 526.00 mm
thickness of shell (Corroded condition) t= 0.276 in 7.00 mm
thickness of internal projection of nozzle wall ti= 0.236 in 6.00 mm
Joint efficiency of nozzle E1= 0.700 (spot RT)
Inside radius of nozzle (corroded condition) Rn= 8.724 in 221.60 mm
Corrosion allowance ca= 0.039 in 1.00 mm
Inner projection of nozzle h= 3.268 in 83.0 mm
Correction factor for pressure variation in different planes F= 1.000
Max. allowable stress of reinforcing element Sp= 16600.0 psi 112.896 MPa
Diameter of Reinforcement Pad Dp= 34.646 in 880.0 mm
Thickness of reinforcing element te= 0.315 in 8.0 mm
Thickness of a seamless shell = P*Rv / ( S*E - 0.6*P ) tr= 0.188 in 4.78 mm
Outward nozzle fillet weld leg wl41= 0.354 in 9.0 mm
Outer element fillet weld leg wl42= 0.315 in 8.0 mm
Inward nozzle fillet weld leg wl43= 0.354 in 9.0 mm
Strength reduction factor (Sn/Sv) fr1= 1.0
Strength reduction factor (Sn/Sv) fr2= 1.0
Strength reduction factor (lesser of Sn or Sp/Sv) fr3= 1.0
Strength reduction factor (Sp/Sv) fr4= 1.0

b CALCULATION OF NOZZLE NECK THICKNESS. PER UG-45

for inspection openings, t ug-45 = ta:
ta = Pn*Rn / ( Sn*En - 0.6*P ) 0.1135 in 2.883 mm
Minimum neck Thickness = ta + ca 0.1529 in 3.883 mm
tn= 0.315 in 8.000 mm
As tn is greater than t ug-45 then tn is Satisfactory

c VERIFICATION OF FILLET WELD SIZES PER UW-15 & 16, Fig UW-16.1 Skectch (s)

tmin = smaller of 3/4" or thinner of tv or tn-ca 0.276 in 7.00 mm

tw = 0 .7 * tmin 0.193 in 4.90 mm
tc41 = smaller of 1/4" or tw 0.193 in
tc41 actual = 0.707 * w41 0.251 in fllet size is OK
tc43 = smaller of 1/4" or tw ( 0 if h = 0 ) 0.193 in
tc43 actual = 0.707 * w43 0.251 in fllet size is OK

d LIMITS OF REINFORCEMENT per Fig UG-37.1

Limit parallel to the vessel wall; Larger of: d, Rn + tn + t 17.449 in

Limit normal to the vessel wall; smaller of: 2.5t , 2.5 tn + te 0.6890 in

e REINFORCEMENTS REQUIRED FOR OPENINGS IN SHELLS PER UG-37

Area of reinforcement required: A= d tr F + 2 tn tr F (1-fr1) 3.283 in2

Area of reinforcement available: Av=A1+A2+A3+A41+A42+A43+A5 6.179 in2

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Opening is adequately reinforced Page 7 of 10

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Date: 11-Nov-2010

A1, larger of:

[ d (E1 t - F tr) - 2 tn (E1 t - F tr) (1-fr1)] A1.1= 0.083 in2
[ 2(t + tn)(E1 t - F tr) - 2 tn (E1 t - F tr) (1-fr1)] A1.2= 0.005 in2
A1= 0.083 in2
A2, Smaller of:
[ 5 (tn - trn) fr2 t ] A2.1= 0.223 in2
[ 2 (tn - trn) (2.5 tn + te) fr2 ] A2.2= 0.325 in2
A2= 0.223 in2
A3, Smallest of:
[ 5 t ti fr2 ] A3.1= 0.325 in2
[ 5 ti ti fr2 ] A3.2= 0.279 in2
[ 2 h ti fr2 ] A3.3= 1.544 in2
A3= 0.279 in2

A41 = (leg)2 fr3 A41= 0.126 in2

A42= (leg)2 fr4 A42= 0.099 in2

A43 = (leg)2 fr2 A43= 0.126 in2

A5 = (Dp - d -2 tn) te fr4 A5= 5.243 in2

F STRENGTH CALCULATIONS OF REINFORCEMENTS PER UG-41

W1-1 =(A5+A2+A41+A42)Sv W 1-1 94467.8 lb

W2-2 =(A2+A3+A41+A43+2 tn t fr1) Sv W 2-2 15028.9 lb

W3-3 =(A2+A3+A5+A41+A42+A43+2 tn t fr1) Sv W 3-3 102058.2 lb

W = [( A - A1 + 2 tn fr1 ( E1 t - F tr)] Sv W= 53159.7 lb

Since W is smaller than W3-3, W may be used in place of W3-3

Allowable Stresses for groove and fillet welds UW-15(c)
Fillet weld shear 8134.0 psi
Groove weld tension 12284.0 psi
Groove weld shear 9960.0 psi
Nozzle wall shear 11620.0 psi

Strength of Connection Elements

Upper fillet or cover weld = pi/2 x nozzle OD x Weld leg x Shear 81490.2 lb

Reinforcing element fillet weld = pi/2 x Dp x weld leg x Shear 144871.5 lb

Upper groove weld tension = pi/2 x nozzle OD x weld leg x tension 123066.8 lb

Lower groove weld tension = pi/2 x nozzle OD x weld leg x tension 123066.8 lb

Nozzle wall shear = pi/2 x mean nozzle D x tn x Sh 89158.4 lb

Check Strength Paths per UG-41 (b)(1)

1-1 234,029.8 lb > 94,467.8 ok

2-2 327,623.8 lb > 15,028.9 ok
3-3 267,938.3 lb > 102,058.2 ok
 No: P-2010-32-1
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Date: 11-Nov-2010

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Pressure Vessel Calculations Rev: 1
Date: 11-Nov-2010

E1.-REINFORCEMENT AND STRENGHT CALCULATIONS OF NOZZLES AND WELDS ON THE HEAD

NOZZLES: RELIEF VALVE, DRAIN TYPE: CPLG
NOMINAL DIAMETER: 1 1/4'' NPS CLASS: 3000 #
MATERIAL: SA 105 NOMINAL THICKNESS (Sch): 160 (equivalent)

a DESIGN DATA
Outside diameter of nozzle Dn 2.244 in 57.0 mm
Actual thickness of nozzle tn= 0.25 in 6.350 mm
Diameter of finished opening (corroded condition) d= 1.823 in 55.0 mm
Max. allowable stress of nozzle material sn= 20000.0 psi 136.02 MPa
Required thickness of seamless head trsh= 0.292 in 7.405 mm
INSIDE CROWN RADIUS (Corroded condition) L= 41.4 in 1051.00 mm
Actual thickness of head (less forming allowance) th= 0.338 in 8.57 mm
Max. allowable stress of head material S= 16600.0 psi 112.896 MPa
Design pressure P= 150.0 psi 1.02 MPa
Design temperature T= 100.0 ºF 37.8 °C
Joint effiency of a seamless head E= 1.000
Proportional factor for Torispherical heads M= 1.556
Joint efficiency of nozzle En= 1.000
Inside radius of nozzle (corroded condition) Rn= 0.833 in 21.15 mm
Corrosion allowance ca= 0.039 in 1.00 mm
Inner projection of nozzle h= 0.236 in 6.0 mm
Correction factor for pressure variation in different planes F= 1.000
Outward nozzle fillet weld leg wl41= 0.236 in 6.0 mm
Inward nozzle fillet weld leg wl43= 0.236 in 6.0 mm
Strength reduction factor (Sn/Sv) frs1= 1.000

b CALCULATION OF OPENING REINFORCEMENT

Per UG-36(c)(3) this nozzles do not require reinforcement other than that inherent in the construction under
the following conditions:
1.- Welded connections
2.- Finished opening is not larger than that required in UG-36-(c)(3)(a).
3.- No two isolated unreinforced openings have their centers closer to each other than the sum of their diameters
4.- Openings in a cluster of three of more have their centers located in compliance with UG-36(c)(3)(d).

c CALCULATION OF NOZZLE NECK THICKNESS. PER UG-45

ta = Pn*Rn / ( Sn*En - 0.6*P ) 0.006 in 0.159 mm

ta+ca= 0.046 in 1.159 mm

from table UG-45 tb3= 0.123 in 3.124 mm

tb1 = P*(L + ca)*M / (2*Sh*E - 0.2*P) tb1= 0.292 in 7.405 mm
for external pressure vessels tb2= 0.000 in 0.000 mm
tb= 0.123 in 3.124 mm
Minimum neck Thickness = t ug-45= 0.123 in 3.124 mm
tn= 0.250 in 6.350 mm
As tn is > than t ug-45 then tn is Satisfactory
d VERIFICATION OF FILLET WELD SIZES PER UW-15 & 16

tmin = smaller of 3/4" or thinner of th or tn-ca 0.211 in 5.350 mm

tw = 0 .7 * tmin 0.147 in 3.745 mm
tc41 = smaller of 1/4" or tw 0.147 in
tc41 actual = 0.707 * w41 0.167 in fllet size is OK
tc43 = smaller of 1/4" or tw ( 0 if h = 0 ) 0.147 in
tc43 actual = 0.707 * w43 0.167 in fllet size is OK

e STRENGTH CALCULATIONS OF WELDS

Per UW-15(b)(2), the strength calculations for nozzle attachment welds for pressure loadings are not required, as openings are exempted from

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 No: P-2010-32-1
Pressure Vessel Calculations Rev: 1
Date: 11-Nov-2010

the reinforcement calculation per UG-36 (c)(3)

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 No: P-2010-32-1
Pressure Vessel Calculations Rev: 1
Date: 11-Nov-2010

F1.-REINFORCEMENT AND STRENGHT CALCULATIONS OF VESSEL SUPPORTS

SUPPORTS LEGS Type: Pipe 4''
MATERIAL: SA 106 NOMINAL THICKNESS (Sch): 40

a DESIGN DATA
Design pressure P 150.00 psi
Weight of vessel W 703.23 lb 319.65 kg
Weight of legs wl 37.12 lb 16.87 kg
Weight of the vessel and contents under test conditions. wt 2813.03 lb 1278.65 kg
Number of Legs n 3.00
Maximum Allowable stress of head Sh 16600.0 psi 112.896 MPa
Radius of Head R 41.378 in 1051.00 mm
Lever arm of Load H 3.15 in 80.00 mm
Length of Wear plate 2A 7.87 in 200.00 mm
Width of wear plate 2B 7.87 in 200.00 mm
Max. allowable stress of legs material Sl 16800.0 psi
Wall thickness of head (corroded condition) t 0.298 in
Leg angle a 15.0 deg 0.262 rad

b STRESS CALCULATION
Load in one leg (Hydrostatic test condition) Q= 937.68 lb
C=SQRT(AB) C= 3.937 in

D= 2.040

Evaluating constants K1 0.0600 K2 0.0180

K3 0.0640 K4 0.0200
K5 0.0100 K6 0.0050
K7 0.0160 K8 0.0100
b1. Longitudinal Stress:
Tensile stress
303.77 psi

Longitudinal stress due to internal pressure = (P R / 2 t) = 10409.38 psi

sum of tensile stresses 10713.15 psi
As the sum of tensile stress over the head is smaller than allow tensile stress, therefeore is OK

Compresional stress

-1029.35 psi
Stress due to internal pressure = (P R / 2 t) = 10409.38 psi
sum of compresional stresses 9380.03 psi
As the sum of compresional stress over the head is smaller than allow tensile stress, therefeore is OK

b2. Circumferential Stress:

Tensile stress

184.86 psi

Stress due to internal pressure = (P R / 2 t) = 10409.38 psi

sum of tensile stresses 10594.24 psi
As the sum of tensile stress over the head is smaller than allow tensile stress, therefeore is OK
Compresional stress

-335.87 psi
Stress due to internal pressure = (P R / 2 t) = 10409.38 psi
sum of compresional stresses 10073.50 psi

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 No: P-2010-32-1
Pressure Vessel Calculations Rev: 1
Date: 11-Nov-2010

As the sum of compresional stress over the head is smaller than allow tensile stress, therefeore is OK

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