Hexagon Flange Bolts 1. Scope, ‘This Japanese Industrial ‘Standard specifies stee] hexagon flange bolts for general purpose, hereinafter referred to as the “bolts”. Remark: In this standard, units and numerical values given in { } are in accordance with the International System of Units (SI). 2, Classification ‘The bolts shall be classified into two classes given in Table 1 according to the shape of flange. Flange with flat upper face 3. Grades ‘The bolts shall be classified into six grades of 4.8, 6.8, 8.8, 10.9, 47 and 77, according to the strength class of mechanical properties specified in 4. 4. Mechantcal ties ‘The mechanical properties of the bolts shall comply with the requirements specified in Table 2. These specifications, however, do not apply to the bolts requiring the weldability, corrosion resistance, heat resistance for 300°C or over and cold resistance for -50°C or under. ‘The strength class of mechanical properties given in Column I shall be preferred. The strength class, when required, other than those given in Table 2 shall be referred to JIS B 1051.2 \ Table 2 b Column 48 6.8 8.8 10.9 = ia g Pee ‘Column I = = = = 47 wT t ‘Tensile strength (1) Minimum value 40{392) 60(588) 80(785) 100{ 981) 40(392} | 70 (686) kgt/mm2(N/mm?) * | (Reference) | ss(sae) | o(7as) | oo{sex) | 120(1177) - 7 ‘Minimum value ne 170 225 280 105, 201 | Maximum value 170 245 300 365 229 2q7 ‘Winimum value e 88 = = = = Hard- pees(2)| Rockwell ‘Maximum value 102 - 5 - - i hardness za 1e W = = i tod Maximum value ea 3 c 38 = J i & Wield post oF proof i 7 stress (*) Minimum value 32(814) 4e(a7i) | 64(628) go{ 883) | 23(226) | 50(490) | _kgt/mm2(N/mm2) + Lo Stress ratio (4) 0.91 0.91 0.91 0.88 a zi . Proof load stress stress [kgt/mme | ap.n{ass.s}|42.7(420.9)|90.2(570.0)|79.2(776.7) | — 7 | ~ I | _broskage Minimum value “4 8 12 9 10 15 | br ‘Wedge tensile strength ‘Same ae minimum value of tensile strength () i Impact strength kgf-m/cm? (J/cm?) = 6 (69) 4 (39) 7 4 q No oracking takes place at the connecting portion Et i : Head robustness to impact Seca with a i : Decarburized depth be | | Decarburized and npn-decarburized 1/10 #, oF less, non- | depths of threaded portion bee decarburized depth be i 2/3 4, or more (8) eae (refer_to Fig. 1). I6) 6 NX empl party Yff,, soreness ‘The minimum value of tensile strength is to be applied to the ‘test piece and product. It shall not be at the connecting portion of the head with the body but at either the threaded portion or the body that the breaking takes place in the bolt. ‘The compliance of the bolt with the hardness requirement is justified when it complies with either specified mmber of two categories, Brinell hardness and Rockwell hardness. The hardnesees for the strength classes 8.8 and 10.9 may be as given in Table 3, subject to the agreement between the parties concerned. Table 3 For the bolt of which yield point is known, it shall be taken as it is, For the bolt of which yield point is unknown, 0.2 % of the permanent elongation shall be taken as the proof stress, ‘The stress ratio shall be obtained from the formula: Proof load stress inimum yield point (or proof ‘The permanent elongation corresponding to the proof load stress shall be not more than 0.0125 mm. ‘The bolt shall withstand the load same es the minimum value of tensile strength, and it shall be not at the connecting portion of the bead with the body but at either the threaded portion or the body that the breaking takes place in the bolt.a eb nding (1) Even though @ continious-thread stud has had & cracking at the first thread under the bead, its compliance with the requirement for the robustness of head to impact is justified, unless tbe cracking takes place at the connecting portion of the head with the shank. & The decarburized depths of the threads for the strength classes €.3 and 10.9 mey be determined as given in Tuble 4, subject to the agreement between the parties concerned (refer to Fig. Table 4 Strength class 8.8 10.9 EER eee cee ceLe CECE SEC Non-decarburized dep oN | 1/2, min, | 2/3 %, min. _ Ronn Completely decarburized depth Remark: The yield point (or proof stress) and elongation after breakage for the strength class Column Il are shown for reference. Reference: The mechanical properties given in Table 2 are in accordance with -JIS B 1051. 8. Shape and Dimensic 2). ‘The shape and dimensions of the bolts shall conform to the requirements. _ given in Attached Tables 1 and 2. 6, Serew Threads ‘The screw threads of bolts shall conform to the specifications of Tuble 5-1 together with the pitches given in Table 5-2. } ay i The maximum permissible dimensions for the screw threads of the bolt shall | be same as those for 4h or Grade 1 external ecrew threads, ‘The accuracy for} “the dip-plated screw threads shall be subject to the agreement between the parties concerned in acceptance. —486—Unit: mm Nominal diameter | a}s|le oe : 10 a | ao) i of thread piron |, ComTee threads | o.7| 0.8 | 1, 2.25) 15 {1.75 2 [e ? Fine threads - | - | -] 2, 1-26] 1.25] 2.55 1.5 Remark: The bolt of which nominal diameter of thread is given within parentheses should not be usec as far as possible. Reference: The pitches of the screw threads specified in Table 5-2 are in accordance with ISO 262-1973, ISO general purpose metric screw threads-Selected sizes for screws, bolts and nuts. Appearance ‘As for the appearance ‘of bolts, the surface roughness shall conform to the pecification of Attached Tables 1 and 2, and the surface shall be free from tenching cracks and harmfl defects, which might affect the use of bolts, such ‘5 flaws, flasbes and burrs. Unless the surface defects are particularly specified, it is recommended hat the permissible limits thereof specified in Reference attached to JIS B 0101 hould apply, as a standard. ‘Material ‘The material to be used for the bolts shall be such carbon steel or alloy teel thet the products may satisfy the mechanical properties given in Table 2.“set a a ae 9. Surface Treatment Whether the surface treatment such as plating is to be made for the bolts or not is subject to the purchaser's specification. ‘The bolts having been processed with the electrolysis plating shall be subjected to the brittleness-elimination treatment, as occasion demands. 10. Inspection ‘The inspection for the bolts shall be carried out as described below. However, the sampling inspection plan for the lot inspection shall be predetermined by the agreement between the parties concerned in acceptance. (2) Inspection for Mechanical Properties The inspection for the mechanical properties of the bolts shall be carried out in accordance with Table 6, and the results shall comply with the requirements of 4. Table 6 Strength class ®) i Mechanical property Testing method | Tensile strength 4.2.2 of JIS B 1051 Hardness 4.2.5 of JIS B 1051 Column T | Proof load stress 4.2.4 of JIS B 1051 Wedge tensile strength 4.2.3 of JIS B 1051 Decarburized depth 4.2.8 of JIS B 1051 Wedge tensile strength 4.2.3 of JIS B 1051 Column It Hardness 4.2. of JIS B 1051 Note @) The strength classes are in accordance with Table 2. ‘Remarks 1. The mechaiiical properties for the strength class Column I shall be inspected on inspection program B specified in 5.1.1 of ois B 1051. 3 ‘The bolt which has been subjected to the wedge tensil strength inspection may be exempted from the tensile strength inspection. © ‘The bolt which has been subjected to the tensile strength inspection or wedge tensile strength inspection may be exempted from the hardness inspection, but it is determined for the acceptance by the hardness inspection, if it is impossible to carry out the tension test on its dimensional reason and 50 forth,2. ‘The bolts of Column I of strength class may be inspected on the Inspection program A in place of inspection program B specified in 5.1.1 of JIS B 1051. In this case, the tensile strength, yield point (or proof stress), elongation after breakage, head robustned®, impact strength (19) and ‘decarburized depth (10) shall comply with the requirements of Table 2, when tested in accordance with the methods of 4.2.1 @), 4.2.6, 4.2.7 and 4.2.8 of JIS B 1051. ‘The mechanical properties for the strength class Column Ti are based on the inspection program specified in 5.1.2 of JIS B 1051. ‘and the acceptance shall be determined by the hardness inspection, if it is impossible to carry out the tension test on its dimenstonal reason and so forth. ‘When the yield point (or proof stress) and elongation after breakage are required to test for the bolts of the strength class Column TL, these shall be tested in accordance with the method of 4.2.1 @) of JIS B 1051. ‘The hardness shall be either on Brinell hardness or on Rockwell hardness, and the other hardness, when used, shall be subject to the agreement between the parties concerned in acceptance. ‘The inspection for the mechanical properties on delivery of bolts may partially exclude the tests so far as the actions such as Confirmation of test results and so forth are taken, subject to the agreement between the parties concerned. ‘The impact strength stall be inspected for the bolts of 8.8 or more in the strength class and, at the same time, of nominal diameter 16 mm, and the decarburized depth shall-be inspected only for the bolts of 8.8 or more in the strength class. Inspection on Shape and Dimensions ‘The inspection on the shape and izessions shall be earried out by the direct measurement or by means of limit gauge and the like, and the results shall comply with the requirements of 5. Im the inspection for the effective height (9) of hexagon part, the polt, unless its top face protrudes from the ring gauge may be regarded as complying with the requirements, when the not-go ring gauge given in Table 7 18 put on the bolt head as shown in Fig. 3Nominal diameter ea lce of screw thread Width across flats |8 j10 y T 1 13.25 15.51} 18.90) 21.10; 24.49 a 7.74, 8,87! 11,05 7 + T o.72|0,9 | 2.08] 1.44) 1.80) 2.26) 2.52] 2.88 Remarks 1, The outside diameter of ring gauge shall be optional. 2, The corner of the inside diameter of the ring shall be rectangular with neither rounding nor chamfer. Inspection on Screw Threads The inspection on the screw threads shall be carried out with the limit gauge for screw threads specified in JIS B 0251 or JIS B 0252 or by means of the substitutional thread inspecting instrument, and the results shall comply with the requirements of 6. For the plated screw threads, the go-thread-ring-gauges for 4 h or Grade 1 shall be used. Appearance Inspection The eppearance shall be visually inspected, and the results shall comply with the requirements of 7. However, the surface roughnesses shall be inspected with the roughness comparison speciinens (refer to JIS B 0659) or the instrument for measurement of surface roughness by stylus method (refer to JIS B 0651). 31. Designation Freewest ‘The bolt shall be designated in the order of the number or the title of this standard, class, designation of screw thread x nominal length (), strength class of mechanical properties and specified matters (11), ‘The grade of screw thread, when required to indicate, shall be appended after the terms of designation of screw thread x /,—B 1 ‘The specified matters include the type of surface treatment, length (+) of threaded portion, shape of screw end, etc., a8 required. The length of screw thread. when required to indicate, shall be indicated within parentheses after the term /. Note 24) Examples: ais B 1189 Class 1, M8 x 90 -8.8 Class 2 M10 x 1.25x60 (40) __-6 <4T_ MFZnll-C Hexagon ange bolt Class 0 x 1.25 x69 (40) z 7 2 (Qumber or title (Class) (Designation of (:) (Grade of (Strength (Specified of this standard) screw thread x‘) Screw class) matters) thread) . Marking 12.1 Marking on Product The strength class and identification mark of manufacturer to be marked on the product shell be in accordance with Appendix to JIS B 1051. 12.2. Marking on Package The peckage shall be marked with the following particulars on its outside: a) Name (@) Designation of screw thread x < ithe grade of screw thread, if required, shall be appended after the term /) @) Strength class Specified matters (the length of screw thread, if designated, shell be appended within parentheses after the term /)- Quantity (6) Manufacturer's name or its abbreviation Reference: Set of Bolt and Nut It is recommended that the bolts and nuts should be used usually in the following set: Lem fealea ee] Columa 1 | — - Strength class of nut [eters | eit Remark: For the nuts to be assembied with the bolts, those of Iigher strength class than those given in this Table may be used.pecan ages —B 1189— Eccentricity of Flange Eoovatricty of Flange tnclisaion of vo Staak fo Hexagon Part Dearing FaoeNotes (12) a3) ety Remarks 1. 4. ‘The surface roughness indicated in Figures of this Attached ‘the shape and dimensions of the hollow on the top face of the heed shall be optional, provided that these shall not badly affect the mechanical properties of bolt. ‘The dimension 4, means the diameter of the transitional circle contacting with the bearing face, of the radius ©) under head. ‘The dimension ¢ means the beight of the diagonal corners of the hexagon which allows the width across corners to be not less than the minimum value ¢ specified in this Table. Unless particularly specified, the diameter ‘4)) of the body. is permitted to be approximately same as the pitch diameter of the thread. Unless particularly specified, the shape of the screw end, SEIN be made to unpointed end for the nominal diameter of thread 8 mm or under, and to header point or flat point for the nominal diameter of thread 10 mm or over. The bolt of npointed end shall engage well with the internal thread ‘The header point or flat point, if required, for the bolt of nominal diameter of thread § mm or under shall be subject to the purchaser's specification. ‘The nominal length (/), length () of threaded portion and length (=) of incomplete-threaded portion shail be as given in Attached Table 3. ‘Table is to be referred to JIS B 0601.IM 8x1 ca| ae] aafea [oat ual aa] oo haw @ [raf aefea [napus] as] os | has: za] asf aeles pasa] 2 | «| 07 ava. salve] aefee fea] [ss[ or faons va] ae] ae lee mala |eNotes 22) 23) a4) Remarks 1. ‘The shape and dimensions of the hollow on the top face of the head shall be optional, provided that these shall not bedly affect the mechanical properties of bolt. ‘The dimension 4, means the diameter of the transitional circle, contacting with the bearing face, of the radius (#) under bead. ‘The dimension o means the height of the diagonal corners of the hexagon which allows the width across corners to be not less than the minimum value C specified in this Table. ‘The bolt of which designation for screw thread is given within parentheses should not be used as far as possible, Unless particularly specified, the diameter (i of the body, is permitted to be approximately same as the pitch diameter of the thread. Unless particularly specified, the shape of the screw end, shall be made to unpointed end for the nominal diameter of thread § mm or under, and to header point or fiat point for the nominal diameter of thread 10 mm or over. The bolt of unpointed end shall engage well with the internal thread. ‘The beader point or flat point, if required, for the bolt of nominal diameter of thread § mm or under shall be subject to the purchaser's specification. ‘The nominal length (‘), length (1) of threaded portion and length (=) of incomplete-threaded portion shall be as given in Attached Table 3. ‘The surface roughness indicated in Figures of this Attached ‘Table is to be referred to JIS B 0601. —495—TB 8 ached Table 3. Dimensions / and s of Bexagon Flange Bolts Cectinocme-thrved Sond Eee 1 ‘Unit: m NEE [Moor | Maxos| Me Me] Mw | ME | wi | we [oem nae -—;-f- MAXI 1M 10%0.25, M121. 35 OM 4X1), MILE |“ sx Length of Greate’ portion (+) Fe cen ert 7 7 T 7 ¢ 8 {_] I | i € | : | x lf i : H iN aldeldal lalla : dalalalal.l‘The space within the frame of bold lines gives the recommendable nominal lengths (t) for respective designations of the screw thread, and the numerical values therein give the recomme length (+) of thresded portion. ‘The bolts of which dimensions / are given within parentheses should not be used as far as possible. ‘the length ‘+? of incomplete thread shall be approximately equivalent to 2 pitches, and the leng:h “of incomplete thread for the continuous-thread stud shall be not more than the length equivalent to 3 pitches. ‘he parts within the frame of bold lines mean the continuous threed stud baving the relation given by the formula ++! - ‘The dimension =, in this case, is the length equivalent to 3 pitches of metric coarse thread. For the dimensions / and +, if particularly requested, other: Values than those specified in Attached Table 3 may be used, subject to the purchaser's designation. Unless particularly specified the tolerances for « and + shall be as given in Tables A and B. Table A Tolerance on ! Over 50 to 120 incl. Unit: mm Tolerance on + —497—