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Instruction Manual

FCX-CII SERIES TRANSMITTERS

Differentiel pressure Transmitter (FKK ...4)


Pressure Transmitter (FKP...4)
Pressure Transmitter with remote seal (FKP...E)
Absolute Pressure Transmitter (FKH...E)

Fuji Electric France S.A.


INF-TN3FCXC2b-E
INTRODUCTION

INTRODUCTION
Thank you very much for your purchase of the Fuji FCX-CII Series Transmitter.
This instruction manual covers the FCX-CII series transmitter and contains information about the
installation, piping, wiring, operation and maintenance of the FCX-CII series (FKK...4 • FKP...4 •
FKP...E).

• First read this instruction manual carefully until an adequate understanding is required, and then
proceed to installation, operation and maintenance of the FCX-CII Series transmitter.
• The specifications of the transmitter will be changed without prior notice for further product
improvement.
• Modification of the transmitter without permission is strictly prohibited. Fuji will not bear any
responsibility for a trouble caused by such a modification.
• This instruction manual should be kept by a person who is actually using the transmitter.
• After reading this manual, keep it at a place easier to access.
• This manual should be delivered to the end user without fail.
• For detail specifications and outline diagrams, refer to the specifications furnished separately.

The product conforms to the requirements of the


Electromagnetic compatibility Directive 89/336/EEC as
detailed within the technical construction file number
TN513035. The applicable standards used to demonstrate
compliance are :-

EN 50081-2 :-1993 Conducted and Radiated emissions

EN 50082-2 :-1995 Radiated immunity, ESD and FBT

Manufacturer: Fuji Electric France


Type: Described in nameplate on main frame (see Page v)
Date of manufacture: Described in nameplate on main frame
Product nationality: France

© Fuji Electric France 2002


Request
Issued in February, 2002
• Transcription of a part or the whole of this manual without per-
mission is prohibited.
• The contents of this manual are subject to change without prior
notice.

i
CAUTION ON SAFETY
First of all, read this “Caution on Safety” to ensure correct operation of the
transmitter.
• The cautionary descriptions listed here contain important information about safety, so they should be
observed without fail. Those safety precautions are classified into ranks “DANGER” and “CAUTION”.
Wrong handling may cause a dangerous situation, in which there is a
DANGER risk of death or heavy injury.
Wrong handling may invite a dangerous situation, in which there is a
possibility of medium-level trouble or slight injury or only physical
CAUTION damage is predictable.

On items listed under “ CAUTION ”, they may also lead to serious accidents depending on circum-
stances, and must be fully observed.

• The signs of prohibition and indication are explained in the following.

PROHIBITION General items which pertain to prohibition (DO NOT)

INDICATION General items which pertain to user’s action

Installation and Piping

DANGER
• Non-explosion-proof transmitter must not be used in a place with explosive gases to prevent
serious accidents such as explosion, fire, etc.

CAUTION
• The transmitter is heavy. Be careful when handling it.
• The transmitter should be installed in a place that meets the operating conditions shown in DS
sheet or this instruction manual.
• Install the transmitter according to the instruction manual. Improper installation may lead to the
cause of fall, trouble or incorrect operation.
• When installing, make sure that the transmitter interior is free from cable chips and other foreign
objects to prevent fire, trouble, or incorrect operation.
• When power is ON, do not change the position of the field indicator in an explosion-proof area.
• When power is ON, do not change the position of the transmission unit in an explosion-proof area.
• When power is ON, do not change the angle of the indicator.
• Main valve used for piping should be selected with the maximum pressure of the process taken
into account (piping parts such as main valve, etc. should be furnished by user). If the main valve
and other parts do not meet the rating, it may result in leakage of gas or liquid which could lead to
hazard.
• Pressure pipes to be used must meet the temperature/pressure rating.

ii
Wiring

DANGER
• On explosion-proof type transmitter, its wiring work must be performed according to the required
laws and regulations. Incorrect wiring may cause explosion, fire or other serious accidents.

CAUTION
• Before making wiring work, be sure to turn OFF the main power to prevent electric shocks.
• Use wiring materials of correct rating to prevent fire accidents.
• Connect a power source of correct rating to prevent fire accidents.
• The transmitter should be grounded as specified to prevent electric shocks or incorrect operation.
• After installing the transmitter, firmly close the covers of the transmission unit and terminal box.
If not, rain water enter the transmitter which may result in trouble or incorrect operation.

Adjustment of Smart Type

DANGER
• When using a flame-proof transmitter, do not connect HHC to the transmitter terminals and junc-
tion terminals.

Replacement of Maintenance Parts

DANGER
• When removing an explosion-proof transmitter, turn OFF the main power, then disconnect the
piping and wiring. Do not remove it when the power is ON to prevent serious accident such as
explosion, fire, etc.

iii
CAUTION ON USE

Be sure to observe the following Instructions

Storage for a long period


Store the transmitter in a dry room at normal temperature and humidity.
Keep protection caps in place at the conduit connection and process connection.

For installation, select an appropriate place


Site at location with minimal vibration, dust and corrosive gas

At a place allowing an adequate space for checkup


Site at location large enough to allow maintenance and checking.

Mounting angle
Mount to a pipe horizontally or vertically.

Attention to overload
Do not apply a pressure outside the specified range.

Other
Besides the above, be sure to observe the cautions given in this manual.

CONFIRMATION OF YOUR SPECIFICATION

The instrument nameplate as shown below is attached at the transmission unit of this transmitter. Before
use, make sure the contents of the nameplate agree exactly with your specifications.

Tag No.
Series
Type M.W.P.
Range
Ser.No.
Power Supply
Output 4 ... 20mADC Mfd.
Fuji Electric Co., Ltd. Made in Japan

iv
CONTENTS

INTRODUCTION ................................................................................................................................. i
CAUTION ON SAFETY ...................................................................................................................... ii

CAUTION ON USE ............................................................................................................................. iv


CONFIRMATION OF YOUR SPECIFICATION .............................................................................. iv

1 OUTLINE ....................................................................................................................................... 1
2 OPERATING PARTS AND THEIR FUNCTIONS ...................................................................... 2

3 OPERATION AND SHUTDOWN ................................................................................................ 4


3.1 Preparation for operation ............................................................................................................. 4
3.2 Operation ...................................................................................................................................... 6
3.3 Shutdown ...................................................................................................................................... 7

4 ADJUSTMENT OF SMART LINE ............................................................................................... 9


4.1 Adjustment with HHC ................................................................................................................. 9
4.2 Zero adjustment by the external screw ..................................................................................... 29
4.3 Span adjustment by the external screw ..................................................................................... 30
4.4 Local adjustment unit with LCD display .................................................................................. 31

5 MAINTENANCE ......................................................................................................................... 34
5.1 Periodique inspection ................................................................................................................ 34
5.2 Troubleshooting ......................................................................................................................... 35
5.3 Replacement of parts ................................................................................................................. 36
5.4 Adjustment after replacement unit ............................................................................................ 41

6 INSTALLATION AND PIPING ................................................................................................. 42


6.1 Installation .................................................................................................................................. 42
6.2 Piping ......................................................................................................................................... 46
7 WIRING ........................................................................................................................................ 54
7.1 Wiring procedure ....................................................................................................................... 54
7.2 Power voltage and load resistance ............................................................................................ 53
7.3 Grounding .................................................................................................................................. 57
8 SPARE PARTS ............................................................................................................................. 58
A1 BUILT-IN ARRESTER ............................................................................................................... 61

A2 CALIBRATION ........................................................................................................................... 63
A3 PARAMETER SETTING PRIOR TO DELIVERY .................................................................... 65

A4 HAZARDOUS LOCATION INSTALLATION INFORMATION ............................................ 66

v
1 OUTLINE

The FCX-CII series transmitter detects the differential pressure or pressure of various
fluids, converts it into a current signal of 4 to 20 mA DC and transmits it.
All the adjustment functions are incorporated in the transmission unit for making
adjustments easily and exactly.
Transmitter settings (such as range and damping time constant, etc.) can be changed from
an HHC (Hand Held Communicator).

Principle
The operating principle of the FCX-CII series transmitter is shown in the block
diagram below.
The input pressure is changed into an electrostatic capacitance in the detecting unit.
The change proportional to the pressure undergoes conditioning and amplification in
the transmission unit, and is then output as a current of 4 to 20mA DC.

Displacement Capacitance
Input change
differential Diaphragm Sensor
pressure

Detecting unit

Measuring Operational Output


amplification current
circuit circuit

Transmission unit

1
2 OPERATING PARTS AND THEIR FUNCTIONS

FCX-CII Series transmitter


Transmission unit
Process connection
Detecting unit
Analog indicator
Transmission unit connector

Digital indicator
connector
Vent/drain Conduit
plug connection
Zero/span Indicator
Terminal unit adjustment (Digital) (Analog)
screw
Terminal unit

OUT
CK+

DISP
% 0
CK–

FIX % 10

0
20
ZERO 40 60 80
abs

Description of FCX-CII Series transmitter


Part name Description
Detecting unit Detects pressure, differential pressure or level of fluid.
Transmission unit Converts the detected signal into an output signal.
Vent/drain plug Used for gas discharge or draining. (Attention should be paid
under a high pressure.)
Process connection Connects impulse pipes from the process.
Conduit connection Connects the output cable.
Zero adjustment screw Adjusts zero. (For analog type, refer to Section 7.)

Transmission unit
Part name Description
Analog indicator connector Used for connecting an analog indicator.
Digital indicator connector Used for connecting a digital indicator.
Indicator (option) Analog or digital indicator, available.

Terminals
Symbol Description
+, - Connects the output cable.
CK+, CK- Used for checking the output or connecting an indicator.
An external terminal used for grounding

2
Mode indicating function of digital indicator

OUT
DISP
FIX %
ZERO
abs

Mode indication
Mode When indicated When not indicated
% % output Actual scale
ZERO External zero adjustment possible External zero adjustment impossible
DISP Digital indicator display Digital indicator proportional display
OUT output Proportional output
FIX Fixed current mode Measurement mode
Sampling status (Flicker)
abs Absolute pressure Gage pressure
– Output value < Zero Output value Zero
N (a part of unit indicator)

3
3 OPERATION AND SHUTDOWN

3.1 Preparation for operation


Before operating the transmitter, be sure to perform the following checks and procedures. Note
that adjustment is required in a non-hazardous area for zero point check of intrinsically safe
explosionproof and flameproof transmitters, do not open terminal cover and do not use HHC.
Use the transmitter indicator and the external adjustment screw.

Preparation procedure

(1) Check for liquid or gas leakagefrom the process


connection, etc. by applying soapy water or the
like.

(2) Check the signal wiring according to the “Terminal block connection diagram” shown in 4.1
(Page 16).
(3) Vent gas from the transmitter.

Important When the plant requires chemical cleaning at the start of operation, be sure to
close the valve of the transmitter to prevent entry of cleaning liquid into the
pressure receiving unit.

(4) Perform zero point adjustment.

4
Zero point check

Turn on the power to the transmitter.


Check the output signal of the transmitter by connecting a DC ammeter across CK+ and CK– of
the terminal block.
After ten minutes or longer, adjust the transmitter output current to 4 mA (zero adjustment). (See
below.)

(1) Zero adjustment


Zero point of the transmitter is adjustable by the zero screw on the electronics housing with
the zero adjustment screw.
• If the transmitter is locked (see section
Decrease
“Operating procedure”, Lock of adjustment
function), it is not possible to adjust with the
external adjustment screw. Increase

• When a digital indicator is attached to the


transmitter, make sure that the LCD lamp
“ZERO” is ON.

(2) Adjustment by HHC


Refer “zero adjustment” explained in section 7.1.

When all the checks and preparatory operations are finished, tighten the cover securely. (Tighten-
ing torque 20 N•m {2 kgf•m} <14ft-lb>)

Important 1. After adjustment of the transmitter, it should be kept energized for about 10
seconds to write the adjustment result into memory.
2. Use a blade-edge screwdriver for adjusting the zero/span adjustment screw.

5
3.2 Operation
(1) Operation of pressure transmitter
Open the valve slowly to apply a pressure. When a pressure is applied, the transmitter is set
in the operating status.

Open

(2) Operation of differential pressure transmitter


Set the operating status by manipulating the manifold valve.

Stop valve
on the low
pressure side

Open Make sure the equalizing valve is open.

Stop valve
on the high
pressure side
Equalizing
valve

Open the stop valve on the high pressure side slowly.

Open

Close Close the equalizing valve.

6
Open
Finally, open the stop valve on the low pressure side
slowly.

Check of operating status

Use a field indicator, receiving instrument or HHC to check the operating status.

3.3 Shutdown
(1) Shutdown of pressure transmitter
Close the valve slowly to stop applying a pressure. The transmitter is set in the measurement
stop status.

Close

7
(2) Shutdown of differential pressure transmitter
Set the shutdown status by manipulating the manifold valve.
Turn off power supply.

Close the stop valve on the high pressure side (H side)


slowly.

Close

Open
Open the equalizing valve.

Close

Close the stop valve on the low pressure side (L side)


slowly.

Before a long shutdown, discharge the process fluid and drain completely from
Important
the transmitter.
This is to protect the transmitter from freezing, corrosion, etc.

8
4 ADJUSTMENT OF SMART TYPE
To operate the FCX-CII series transmitter, the HHC is used for each adjustment.

4.1 Adjustment with HHC


Startup and usage of the Hand Held Communicator (HHC) are detailed in the instruction manual
for HHC. Please refer to this manual before commencing adjustment.

After adjustment of the transmitter, it should be kept energized for about 10 sec-
Important
onds to write the adjustment results into memory.

4.1.1 Connection of HHC

The HHC can be connected to the transmitter, junction terminal or the terminals in the instrument
room.
CK+
CK–

Field device To junction


terminal or
instrument
To HHC room

Instrument room

Junction terminal Zener barrier Terminal block

DC power supply
DC16.1 ~ 45V
Load resistor

In the case of a flameproof transmitter, never connect the HHC to the terminal block
DANGER of the transmitter in hazardous area installations.

9
4.1.2 Outline of HHC operation

The following shows the flow of the key, explained for FXW Version 6.0
(FXW 1- A3).
FXW prior to Version 6.0 are not available of operation of FCX-CII series transmitter.
In this case, the user is requested to contract our office for ROM version up.

Referential
Classification Display symbol Key symbol page
1 TAG No. INC 1: TAG No MENU 11

2 Type INC 2: TYPE MENU INC 12

3 Display of serial No. INC 3: SERIAL No. MENU INC INC 12

4 Industrial value unit INC 4: UNIT UNIT 13

5 Range limit INC 5: RANGE LIMIT UNIT INC 14

6 Range change INC 6: RANGE RANG 14


(LRV, URV)
7 Damping adjustment INC 7: DAMPING DAMP 15

8 Output mode INC 8: OUTPUT MODE LIN


/
16

9 Burnout direction INC 9: BURNOUT LIN


/
INC 17

A Zero/span adjustment INC A: CALIBRATE CALB 18


Calibration of INC B: OUTPUT ADJ
B OUT 19
output circuit
Indication of INC C: DATA
C DATA 20
measured data

D Self-diagnosis INC D: SELF CHECK DATA INC 20

E Printer function INC E: PRINT DATA INC INC 21

F Lock of adjustment INC F: XMTR EXT.SW DATA INC INC INC 22


functions
Indication of digital
G INC G: XMTR DISPLAY DATA INC INC INC INC 23
indicator
Programmable lineari-
H INC H: LINEARIZE DATA INC INC INC INC INC 26
zation function
I Rerange (Set LRV/URV INC I: RERANGE DATA INC INC INC INC INC INC 28
calibration)

10
4.1.3 Operating procedure
In case of a flameproof transmitter, never connect the HHC to the terminal block of
transmitter in hazardous area installations.

TAG N°.

0: PUSH MENU KEY


To set the TAG N°. of each field de-
vice, use the procedures shown in
MENU the following diagram. TAG N°.
1: TAG No 1-1: TAG CHANGE CL
can be inputted up to 26 characters
FICRA-1234 xxxxxxxxx CHNG FICRA-1234 xxxxxxxxx
xxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxx
of alphanumeric codes.
< INC > < CHANGE >
1
< ENT > < CL > • After PUSH MENU KEY is
INC ENT 2
displayed, press the <MENU> key
To menu 1-1: TAG CHANGE
CL
to display TAG N°.
FICRA-4321 xxxxxxxxx
xxxxxxxxxxxxxxxxxxx • To make changes press the
2 : TYPE
CHNG OK?< ENT/CL >
after setting 3
<CHNG> key and the cursor will be
ENT displayed under display 1 .
1-2: TAG WRITE • Set the alphanumeric keys as
FICRA-4321 xxxxxxxxx
xxxxxxxxxxxxxxxxxxx necessary under display 2 . To set
4 the alphabet, press the <CHNG
ALHA> key first.
Using < > < > keys, cursor po-
sition can be moved.
• At the completion of setting, press
the <ENT> key and a prompt is
displayed check entry under display
2 .
• If the entry is correct, press the
<ENT> key to input it to the field
device under display 3 and 4 and
the initial image 1 is displayed.
• To display TYPE display, press the
<INC> key under display 1 .

11
TYPE

Menu 1 : TAG N° Type of field device is displayed and


changed (ex. of differential pressure
INC
transmitter).
• After TAG N°. is displayed, press
2: TYPE 2-1: TYPE CHANGE CL
the <INC> key to display TYPE
CHNG
FKCXXXXX-XXXXX FKCXXXXX-XXXXX
image.
< INC > < CHANGE > < ENT > < CL >
2
• To make changes press the
INC 1 ENT
<CHNG> key under display 1 and
2-1: TYPE CHANGE
CL the cursor will be displayed under
FKCXXXXX-XXXXX
CHNG OK?< ENT/CL > display 2 .
after setting 3 • Set the alphanumeric keys as
To Menu ENT
necessary under display 2 . To set
3 : SERIAL N° 2-2: TYPE WRITE
FKCXXXXX-XXXXX
the alphabet, press the <CHNG
ALHA> key first. Using < > < >
4 keys, cursor position can be moved.
• At the completion of setting, press
the <ENT> key and a prompt is
displayed check entry under
display 2 .
• If the entry is correct, press the
<ENT> key to input it to the field
device under display 3 and 4 and
the initial image 1 is displayed.
• To display SERIAL NO., press the
<INC> key under display 1 .

Display of SERIAL N°.


2 : TYPE

SERIAL N°. and transmitters


INC
software version are displayed.
3: SERIAL No.
N8G07131
• After setting TYPE, press the
VERSION 1.1
< INC >
<INC> key to display SERIAL
NO. and software version of
INC
transmitter.
4 : UNIT • By pressing the <INC> key,
UNIT setting image is
displayed.

12
Industrial value unit
Available unit for FCX-C2
Menu N°3 :
SERIAL N°
mmH2 O
cmH 2 O
INC
mH 2 O
4: UNIT g/cm 2
kPa kg/cm2
Pa
< INC > < CHNG > 1
hPa
INC CHNG kPa
4-1: UNIT CHANGE MPa
kPa mbar
(NEXT MPa) bar
< INC > < ENT > < CL > 2 psi
INC ENT CL inH 2 O
< UNIT CHANG > ftH 2 O
mmAq
4-1: UNIT CHANGE cmAq
kPa mAq
(NEXT MPa)
CHNG OK? < ENT/CL >
mmWC
3
CL
cmWC
ENT
mWC
mmHg
cmHg
4-1: UNIT WRITE mHg
kPa
inHg
4 < Torr >
< atm >
Not suitable unit display INC DEC
4-1: UNIT WRITE
To menu N° 5 : Pa Note: The mark < > is settable for abso-
RANGE LIMIT NOT SUITABLE
UNIT < CL > lute pressure transmitter only.
CL
• When pressing <CHNG>
under display 1 , the display
for changing the unit of
industrial value 2 appears.
• The desired unit of industrial
value is selectable by using
<INC> or <DEC> under
display 2 .
• Display 3 is provided for con-
firming your change.
• Display 4 is for registering the
unit of industrial value.
Important
The unit of industrial value is set according to the range as ordered, but the display
resolution lowers depending on the unit being set.
When 4-1:UNIT CHANGE
Pa
NOT SUITABLE
UNIT <CL>

is displayed upon changing the unit of industrial value, output cannot be displayed in the
engineering unit selected.

In this case, press the CL key and change the engineering unit to a different one.
13
Range limit
Menu N°4 :
UNIT

INC Indicates the maximum measuring


range of this transmitter.
5: RANGE LIMIT
× × × kPa

< INC > Range change (LRV, URV)


INC

LRV: Lower range value (0%


point)
CHNG URV: Upper range value (100%
6: RANGE 6-1: RANGE CHANGE
LRV ±× × × . × kPa LRV ±× × × . × kPa point)
URV ±× × × . × kPa URV ±× × × . × kPa
< INC > < CHANGE > < LRV > < URV > < CL >
1
CL
2
• When pressing <CHNG> under
INC
LRV CL display 1 , display changes to the
6-2: RANGE CHANGE LRV and URV selection screen.
LRV ±× × × . × kPa
URV ±× × × . × kPa
< LRV > < URV > < CL > Press <LRV> for presenting the
3 display for setting the zero point
URV CL
range (display 3 ), or <URV> for
6-2: RANGE CHANGE
LRV ±× × × . × kPa
presenting the display for setting
URV ±× × × . × kPa
< LRV > < URV > < CL > the span range (display 4 ).
4
ENT CL • Under displays 3 and 4 , input
zero point and span values.
6-2: RANGE CHANGE
To menu N°7 : LRV ±× × × . × kPa
DAMPING URV ±× × × . × kPa * Press <ENT> after setting LRV
CHNG OK? < ENT/CL >
5
and URV.
ENT
• When pressing <+/–> under
6-3: RANGE WRITE
LRV ±× × × . × kPa display 3 , 4 , negative value is
URV ±× × × . × kPa
available.
6

Selectable setting range

Output (mA)
20
Reverse
action
Normal
action Input
URV LRV LRV 4 URV
Maximum measuring range

Important In case of the actual scale specification with a digital indicator


provided, if the range is changed, indicator display does not match.
So, setting is required again in response to the display in the digital
indicator (G: XMTR DISPLAY). In case of the actual scale
specification with an analog indicator provided, if the range is
changed, indicator display does not match. So, replacement of the
analog indicator is required.

14
Damping adjustment

Menu N°6 : When process input changes exces-


RANGE
sively, an appropriate damping time
constant should be set.

CHNG
7: DAMPING 7-1: DAMP CHANGE Input time constant value under
0.3SEC 0.3SEC
display 2 , time constant can be
< INC > < CHANGE > < ENT > < CL >
1 CL after 2
changed.
INC setting CL
ENT

7-1: DAMP CHANGE


1.2SEC

CHNG OK? < ENT/CL > Selectable time constant value


3
ENT
No damping ( = measuring period) to
32 sec
7-2: DAMP WRITE
1.2SEC

Note)
To menu N°8 : 4
OUTPUT MODE The above damping constants are
used only for the electronics unit.
The detecting unit has its own con-
stants independent of the
electronics unit (for details, refer to
the data sheet).

15
Output mode
(a)
D
LIN/ The output mode is used to select the
(DP) GP, AP, LL (Liquid Level) proportional mode (proportional to in-
8: OUTPUT MODE 8 : OUTPUT MODE
XMTR:DP XMTR:GP put differential pressure) or square
OUT=LIN OUT=LIN
< INC > < CHANGE > < INC > < CHANGE > root extraction mode (proportinal to
CHNG 1 INC CHNG 1
INC flow rate) for output signal (4 to 20
8-1: MODE CHANGE 8-1: MODE CHANGE mA). In case of square root extraction
XMTR : DP XMTR : GP
Menu No.9
OUT=LIN OUT=LIN mode, the cut point and the mode
< INC > < ENT > < CL > < ENT > < CL >
*1 ENT CL 2 CL below the cut point can be set. Under
<OUTPUT MODE
CHANGE> In case of OUT= SQR In case of OUT=LIN display 2 , press <INC> or <DEC> for
8-1: MODE CHANGE 8-1: MODE CHANGE
XMTR:DP XMTR:DP selection of the square root extraction
OUT=SQR OUT=LIN
CHNG OK? < ENT/CL > CHNG OK? < ENT/CL > mode or proportional mode.
ENT CL 5 ENT CL 3

8-2: MODE WRITE 8-2: MODE WRITE


XMTR:DP XMTR:DP Change of output mode
OUT=SQR OUT=LIN
<INC> <DEC>
ENT 6 4
a OUT=LIN
8-3: LOW CUT
POINT=××.××%FLOW
b OUT=SQR
MODE=  = LINEAR or ZERO
< CHANGE > < CL >
CHNG CL
(a)
7 Since display 7 is presented when the
8-4: POINT CHANGE
square root extraction mode is
××.××%FLOW *2 selected, the low flow cut point should
< ENT > < CL >
8 *1 < INC > < DEC > Available Mode
be set.
ENT CL
Cut point is adjustable within the range
8-4: POINT CHANGE 1 OUT=LIN
××.××%FLOW 2 OUT=SQR of 0.00 to 20.00%. The cut point is
CHNG OK? < ENT/CL > Note) GP, AP, LL : OUT = LIN only used for stabilizing output near 0%
ENT CL 9 *2 0.00% Cut Point 20.00% FLOW
when the square root extraction mode
8-5: POINT WRITE
××.××%FLOW is selected for output signal. There are
two modes; in one mode, proportional
10
output is selected for output below a
8-6: LOW CUT MODE 8-6: LOW CUT MODE cut point (Fig. A) and in the other
LINEAR ZERO
mode, output is forcibly reduced to 0%
< CHANGE > < CL > < CHANGE > < CL >
CHNG CL 11 CHNG CL 12 for output below a cut point (Fig. B).
8-7: LOW CUT MODE Output Output
< 1 > LINEAR
< 2 > ZERO
< 1 > < 2 > <CL >
1 2 CL 13

8-7: MODE CHANGE 8-7: MODE CHANGE


LINEAR ZERO

CHNG OK? < ENT/CL > CHNG OK? < ENT/CL >
ENT CL 14 ENT CL 16 Differential Differential
input input
8-8: MODE WRITE 8-8: MODE WRITE Fig. A: With linear Fig. B: With zero
LINEAR ZERO
output selected in output selected in
low cut mode low cut mode
15 17

Under display 13 , linear or zero out-


put is selectable for output below the
cut point.

16
Burnout direction

Used for selecting output at occur-


CHNG rence of a fault in the detecting unit.
9:BURNOUT 9-1: BURNOUT
NOT USED < 1 > NOT USED Burnout direction is selectable un-
(HOLD) < 2 > OVER SCALE
< INC > < CHANGE > < 3 > UNDER SCALE
der display 2 .
INC
1 2 • For selection of NOT USED, press
1
or
2
or
3 <1>.
Selection of • For selection of OVER SCALE,
burnout direction
press <2>.
(ex) 3 • For selection of UNDER SCALE,
press <3>.
9-2: BURNOUT
A : CALIBRATE
CHANGE The meaning of each condition
UNDER SCALE
< ENT > < CL > CL above is as follows.
3
CL
• NOT USED Not used
ENT
(Output hold)
9-2: BURNOUT
CHANGE Saturation current = 3.8, 20.8mA
UNDER SCALE
CHNG OK? < ENT/CL >
Note) Output value just before the occur-
ENT 4 rence of trouble is given in the out-
put hold mode.
9-5: BURNOUT CL 9-4: BURNOUT • OVER SCALE Over scale
Saturate Current UNDER SCALE
3.8-20.8mA Y.YmA (Output 20.8 to 21.6mA)
< CL > < CHANGE > < CL >
Saturation current = 3.8, 20.8mA
CL 6 CHNG 5
• UNDER SCALE Under scale
CL
(Output 3.2 to 3.8 mA)
9-5: BURNOUT CHNG
UNDER SCALE Saturation current = 3.8, 20.8mA
Y.YmA
< DEC > <ENT > < CL >
Burnout Current of FCX-CII series
7
transmitter
UNDER SCALE (burnout current) Over scale burnout current = 20.8 to
Y.YmA
3.8mA 21.6mA
3.7mA ENT CL
3.6mA
Under scale burnout current=3.2 to
9-5: BURNOUT CHNG
INC 3.5mA DEC UNDER SCALE 3.8mA
3.4mA Y.YmA
3.3mA
CHNG OK? < ENT/CL >
8
Saturation current=3.8, 20.8mA
3.2mA ENT

Change of Over scale current


9-7: BURNOUT 21.6mA
Saturate Current 21.5mA
Upon pressing <DEC> or <INC>
3.8-20.8mA 21.4mA
burnout current can be changed.
(See above.) < CL > INC 21.3mA DEC
9 21.2mA
21.1mA
CL
21.0mA
9: BURNOUT 20.9mA
UNDER SCALE 20.8mA
Y.YmA
< INC > < CHANGE >
INC 10
CHNG

A : CALIBRATE

17
Zero/span adjustment
LRV < Zero adjustment >
A: CALIBRATE A-1: CALIBRATE Zero and span are adjustable by apply-
LRV ×××.××%
×××.× kPa ing an actual pressure.
< INC > < LRV > < URV > < ENT > < CL > 2
When pressing <LRV> under display 1
1 CL
INC
ENT CL the screen for zero adjustment 2
A-1: CALIBRATE
appears, and that for span adjustment 5
URV
LRV ×××.××% appears when pressing <URV>.
×××.× kPa
CHNG OK? < ENT/CL > 3 Under display 2 , after applying actual
ENT pressure equal to zero point, press
A-2: CALIBRATING
<ENT> two times. Zero adjustment will
LRV ×××.××%
×××.× kPa
be over.
4 When adjustment is made at any point
other than zero, input the pressure value
< Span adjustment > at that point at the display of 2 , then
A-3: CALIBRATE press the <ENT> key at the display of 3
URV ×××.××%
×××.× kPa while applying a corresponding pres-
< ENT > < CL > 5
CL sure to the transmitter.
CL ENT
Under display 5 , after applying actual
A-3: CALIBRATE
URV ×××.××%
pressure equal to desired span, press
×××.× kPa <ENT> two times. Span adjustment
CHNG OK? < ENT/CL > 6
will be over.
ENT
When adjustment is made at any point
A-4: CALIBRATING
B : OUTPUT ADJ URV ×××.××% other than span, input the pressure value
×××.× kPa
7
at that point at the display of 5 , then
press the <ENT> key at the display of 6
while applying a corresponding pres-
sure to the transmitter.
Important
Press LRV or URV at display of 1 .
When the following is displayed, it means that calibration can not be made because
Menu No. H: LINEARIZE is effective. In this case, set INVALID on the panel of
No. H: LINEARIZE.
A-1:CALIBRATE
Can’t proceed.
Set Linearize
invalid <CL>

1. Span adjustment should be performed after zero adjustment is completed.


2. When the actual input exceeds the adjustable range, [NOT CALB <CL>] is
displayed.
In this case, adjustment is required again.
Adjustable range
Zero adjustment: Within ±40% of maximum span
Span adjustment: Within ±20% of calibrated span
3. When the adjustment point does not meet the following condition,
[SETTING ERR<CL>] is displayed. In this case, adjustment is required again.
Adjustment point setting condition
–1.000%CS (*) PL 100.000%CS(*) 0.000%CS(*) PH 110.000%CS(*)
(Lower adjustment point) - LRV
PL = × 100
URV - LRV
(Higher adjustment point) - LRV
PH = × 100
URV - LRV
(*) : CS (Calibrated Span) is equal to measuring range.

18
G Calibration of output circuit (D/A)
OUT
The output circuit (D/A) should be
B: OUTPUT ADJ
calibrated by the following procedure
when necessary.
< INC > < CHANGE >
INC CHNG
Make calibration wiring transmitter
according to "Calibration" in Appen-
B-1: OUTPUT SET
0mA dix A2, and calibrate the output cir-
< LRV/URV/ENT/CL > cuit with the HHC using the follow-
1 LRV URV ENT CL (Input of XX.XXXmA at 1 ) ing procedure.

B-1: OUTPUT SET B-1: OUTPUT SET B-1: OUTPUT SET When the <LRV> key is pressed at
4.000mA 20.000mA XX.XXXmA
the display of 1 , the display 2 for
CHANGE OK? < ENT/CL > CHANGE OK? < ENT/CL > CHANGE OK? < ENT/CL >
2 ENT CL 7 ENT CL 8 ENT CL
4mA current output and its
calibration will appear on the screen.
(OTHERS)
When the <URV> key is pressed, the
(4 , 20mA) < OTHERS > display 7 for 20mA current output
B-2: OUTPUT MODE B-2: OUTPUT MODE
XX.XXXmA XX.XXXmA
and its calibration will appear on the
CURRENT CONST. CURRENT CONST. screen.
< CALB > < CHNG > < CL > < CHANGE > < CL >
3 CALB CHNG CL 9 CHNG CL

Under display 1 , input a desired


value within a range of 3.8 to 20.8mA
and then press <ENT> two times.
B-3: OUTPUT CALIB
XX.XXXmA CONST.
At this input value, a regulated cur-
0mA (EXT.mA) rent output is available.
< ENT > < CL >
4 ENT CL
Under display 4 , input digital values
measured by digital voltmeter.
B-3: OUTPUT CALIB
XX.XXXmA CONST.
YY.YYYmA (EXT.mA) Under display 4 , the output circuit is
CHANGE OK? < ENT/CL >
5 ENT CL calibrated when pressing <ENT>.

B-4: OUTPUT
XX.XXXmA CONST. Important
YY.YYYmA (EXT.mA)
CALIBRATING After setting and calibrating the con-
6 stant current output, be sure to reset
Calibration
the HHC display to the initial display.
impossible
B: OUTPUT ADJ
B-4: OUTPUT 10appears when the
XX.XXXmA CONST. adjustable range is
YY.YYYmA (EXT.mA) exceeded. <INC> <CHANGE>
NOT CAL1B. < CL >
10 CL In this way, the transmitter output is
reset to the measurement output. It
should be noted that if HHC is
C: DATA
removed from the transmitter loop or
the HHC power is turned OFF when
the constant current output has been
set, the transmitter output is retained
at the constant current output.

19
Indication of measured data
B
DATA The measured value can be indi-
cated.
For more information about
C: DATA C-1: DATA
XXX. X %FLOW operating procedure, refer to the in-
XXXXX kPa
< INC > < ENT > < CHANGE > < CL > struction manual of HHC.
INC ENT CHNG CL

:
"FLOW" is displayed C-1: DATA
when output mode is XXX. XX %FLOW
square root extraction XXXXX kPa
mode. < CHANGE > < CL >

: CHNG CL
" flicker" is displayed
when the communica-
tion between transmitter (HHC is not used for 10 minutes)
and HHC is normal.
STANDBY
PUSH CL KEY

Self-diagnosis
CL

ENT Use for displaying the measured


D: SELF CHECK D-1: SELF CHECK temperature in the transmitter and
< 1 > AMP TEMP
< 2 > ALM CHECK the alarm information.
< INC > < ENT > < 1 > < 2 > <CL >
INC 1 1 2 CL 2 When pressing <1> on display 2 ,
the temperature in the amplifier
D-2: SELF CHECK (AMP TEMP) is displayed. When
TEMP=XXX.X °C
(YYY.Y °F) pressing <2>, result of self-
< CL > <INC>
CL 3
diagnosis about transmitter (ALM
CHECK) is displayed.
D-2: SELF CHECK
ALM CHECK
GOOD Result of diagnosis
< CL >
CL 4 When the temperature in the ampli-
(Temperature alarm is displayed) fier is normal:
D-2: SELF CHECK
D-2: SELF CHECK
TEMP=XXX.X °C
TEMP= ×××.×ûC
TEMP.ALARM
<CL>
INC 5

Temperature is displayed in °C and °F When temperature alarm is detected:


alternately at each press of the <INC> key.
D-2: SELF CHECK
(Trouble in transmitter) TEMP= ×××.×ûC
TEMP. ALARM
E: PRINT D-2: SELF CHECK <CL>
CELL FAULT (C1)

< CL > < INC >


When no error has occurred:
CL 6
D-2: SELFCHECK
ALM CHECK
GOOD
<CL>

When an error has occurred:


D-2: SELF CHECK
CELL FAULT (C1)

<CL> <INC>

For contents of error, refer to "Con-


tents of message" on the next page.

20
[Contents of message]
As a result of self-diagnosis, the message below is appeared on the LCD display of HHC,
when there are trouble in the transmitter. For each error, its cause and remedy are suggested.
Indication on
Message digital indicator Cause Remedy

CELL FAULT (C1)


FL-1 Error of detecting unit Replacement of detecting unit
CELL FAULT (C9)(*1)
EEPROM (AMP) FLT FL-2 EEPROM error on amplifier side Replacement of amplifier
EEPROM (CELL) FLT FL-3 EEPROM error on cell side Replacement of detecting unit
TEMP. ALARM T.ALM Transmitter temperature is not Transmitter temperature is
(*2) within the allowable range (–45 normalized.
ZERO to 90°C).
XMTR FAULT FL-1 Amplifier error Replacement of amplifier
OVER Input pressure is 105% or higher
(*2)
of setting range. Properly controlled.
ZERO

Under Input pressure is –1.25% or


(*2)
lower of setting range. Properly controlled.
ZERO

(*1) CELL FALUT (C5) to (C9) are appeared in case of “9” in 6th digit code of FKC.
(*2) Real indication

With Printer Unit


E: PRINT

Printer function
< INC > < ENT >
INC ENT Set Year/Month/Date
Time (Hour, Minute) Usable only when a printer is con-
E-1: PRINT
DATE YY : MM : DD nected.
TIME HH : MM
< ENT > < CL > Refer to the instruction manual of
ENT CL
HHC.
(Indicated when the printer unit is active)
E-2: PRINT OUT

INC E-3: PRINT OUT


PRINT OUT END
< INC >PAPER FEED
< CL >
CL

Paper Feed (Printer)

Without Printer Unit


E: PRINT
NO CONNECTION

< INC >


INC

F : XMTR EXT.SW

21
Lock of adjustment function
CHNG
F: XMTR EXT. SW F-1: XMTR EXT. SW The zero adjustment function can be
< 1 > INHIBIT
ENABLE < 2 > ENABLE locked by the transmitter adjust
< INC > < CHANGE > < 1 > < 2 > < CL > 2 screw.
1 CL
INC
1 CL

When pressing <1> (INHIBIT) un-


F-2: XMTR EXT. SW
CHANGE der display 2 , the external switch
INHIBIT
< ENT > < CL > 3 lock function is activated, and it is
ENT released when pressing <2> (EN-
ABLE).
F-2: XMTR EXT. SW
CHANGE
INHIBIT
CHNG OK? < ENT/CL > 4

CL
ENT

F-3: XMTR EXT. SW


WRITE
INHIBIT
5

F : XMTR DISPLAY

22
1 2 Indication of digital indicator
G : XMTR DISPLAY G : XMTR DISPLAY ±YYYYYY=XMTR DISPLAY
% DISPLAY or ±YYYYYY/±ZZZZZZ at 4mA For digital indicator, either % dis-
X.XX-XXX.XX%YYYY Note 1 UUUUUUU ±ZZZZZZ=XMTR DISPLAY
< INC > < CHANGE > < INC > < CHANGE > at 20mA play or actual-scale display is se-
UUUUUUU=XTMR DISPLAY lectable. In display on the actual
CHNG INC CHNG
UNIT

INC
Note1) 0.00-100.00%LIN scale, display values corresponding
0.0-100.0% LIN
3 G-1: DISP. CHANGE
0-100% LIN to 0% (4mA) and 100% (20mA) are
< 1 > % DISPLAY 0.00-100.00%FLOW
< 2 >ACTUAL DISP. 0.0-100.0% FLOW
settable.
H : LINEARISE < 1 > < 2 > < CL > 0-100% FLOW
1 2 CL
In setting % display, proportional
1 or 2
4 A
mode and square root extraction
G-2: DISP. CHANGE mode is selectable as shown in 4 .
< 1 > % LIN
< 2 > % FLOW In 4 ,
< 1 > < 2 > < CL >
1 2 CL <1> %LIN is displayed in % in the
<2> % FLOW proportional mode
GP, AP, LL
5
<1> % LIN
8
DP (liquid Level) <2> %FLOW is set by % in the
G-3: DISP. CHANGE G-3: DISP. CHANGE G-3: DISP. CHANGE square root extraction mode
1 < 1 > 0.00-100.00% 1 < 1 > 0.00-100.00% Can't proceed.
2 < 2 > 0.0-100.0% 2 < 2 > 0.0-100.0% XMTR doesn't (proportional to flow)
< 3 > 0-100% < CL > < 3 > 0-100% < CL > support. < CL >
3 3 In case of pressure transmitter,
CL 4 CL 4 CL 4
6 9 absolute pressure transmitter and
G-4: DISP. CHANGE G-4: DISP. CHANGE 0.00-100.00%
X.XX-XXX.XX%LIN X.XX-XXX.XX%FLOW or 0.0-100.0%
level transmitter, <2> % FLOW
or 0-100% cannot be set in 4 .
CHNG OK?<ENT/CL> CHNG OK?<ENT/CL>
ENT CL 4 ENT CL 4
7 10
G-4: DISP. WRITE G-4: DISP. WRITE
X.XX-XXX.XX%LIN X.XX-XXX.XX%FLOW

1 B

23
A When setting the actual-scale display,
11 first select <2> ACTUAL DISP in 3 .
G-2 : DISP. CHANGE
LRV: 4mA=±YYYYYY Already set value Next, after setting the actual-scale
URV: 20mA=±ZZZZZZ of transmitter
< LRV >< URV ><CL> display value ( 11 to 14 ), perform the
LRV URV CL
3
actual-scale display unit setting
12 13 ( 16 to 19 ).
G-2 : DISP. CHANGE G-2 : DISP. CHANGE
LRV: 4mA=±YYYYYY LRV: 4mA=±YYYYYY In case of pressure transmitter,
URV: 20mA=±ZZZZZZ URV: 20mA=±ZZZZZZ
< ENT >< URV ><CL> < ENT >< URV ><CL> absolute pressure transmitter and
ENT URV CL ENT URV CL level transmitter, the flow units can-
11 11
13 12
not be set as shown in 17 .
14 15
G-2 : DISP. CHANGE G-2 : DISP. CHANGE After making sure of the setting of the
LRV: 4mA=±YYYYYY LRV: 4mA=±YYYYYY
URV: 20mA=±ZZZZZZ URV: 20mA=±ZZZZZZ actual scale display 20 , enter the
SET OK?< ENT ><CL> SETTING ERR <CL>
[ENT] and then data is written in the
ENT CL CL
11 11 transmitter.
16
G-3 : DISP. CHANGE
DispUNIT=UUUUUUU Already set value of transmitter
( ) = PRESS./LEVEL/FLOW
<CHNG><ENT><CL>
CHNG ENT CL 40 GP, AP, LL
11
19 (liquid Level)
17
G-4 : DISP. CHANGE G-2: DISP. CHANGE
<1>PRESS.<3>FLOW Can’t proceed.
<2>LEVEL XMTR doesn't
<1><2><3><CL> support. < CL >
1 2 3 CL CL 17
16 <3>FLOW
40
<1>PRESS <2>LEVEL DP
18 18 18
G-5 : DISP. CHANGE G-5 : DISP. CHANGE G-5 : DISP. CHANGE
DispUNIT=UUUUUUU DispUNIT=UUUUUUU DispUNIT=UUUUUUU
(NEXT XXXXXXX) (NEXT XXXXXXX) (NEXT XXXXXXX)
<INC><ENT><CL> <INC><ENT><CL> <INC><ENT><CL>
INC ENT CL INC ENT CL INC ENT CL
17 17 17
(b) (c)
(a)
19 19
G-5 : DISP. CHANGE G-5 : DISP. CHANGE
<DISP. UNIT CHANGE> DispUNIT=UUUUUUU DispUNIT=UUUUUUU
(a) (b) (c)
mmH2O mm Nm3/s SET OK?<ENT><CL> SET OK?<ENT><CL>
cmH2O cm Nm3/min ENT CL ENT CL
3
mH2O m Nm /h 17 17
2 3
g/cm in Nm /d 20 20
2 3
kg/cm ft m /s G-6 : DISP. CHANGE G-6 : DISP. CHANGE
Pa m3/min ±YYYYYY/±ZZZZZZ ±YYYYYY/±ZZZZZZ
hPa m3/h UUUUUUU UUUUUUU
kPa m3/d CHNG OK?<ENT/CL> CHNG OK?<ENT/CL>
MPa t/s
mbar t/min ENT CL ENT CL
11 11
bar t/h 21 21
NC DEC psi t/d
inH2O l/s G-7 : DISP. CHANGE G-7 : DISP. CHANGE
ftH2O l/min ±YYYYYY/±ZZZZZZ ±YYYYYY/±ZZZZZZ
mmAq l/h UUUUUUU UUUUUUU
cmAq l/d
mAq gal/s
mmWC gal/min
cmWC gal/h
mWC gal/d
mmHg ft3/s
cmHg ft3/min 2 B
mHg ft3/h
(UNIT=PRESS. LEVEL) (UNIT=FLOW)
inHg ft3/d
(Torr) bbl/s
(atm) bbl/min
( ) is available bbl/h
for GP and AP. bbl/d

(C) is available for DP.

24
B When setting of % Flow in %display or
Flow unit in actual scale display, low
OUT=SQR at Menu No.8
OUT=LIN at flow cut point and low flow cut mode
Menu No.8
22
G-8 : LOW CUT
23
G-8 : LOW CUT are displayed ( 22 or 23 ).
POINT=XX.XX%FLOW POINT=XX.XX%FLOW
MODE=YYYYYY MODE=YYYYYY
When, in the OUTPUT MODE (Menu
<CHANGE><CL> <CL> No. 8), OUT = SQR is set, already set
CHNG CL CL
1 or 2 1 or 2
low flow cut point and low flow cut
24
G-9 : POINT CHANGE
Note2) CUT POINT mode are displayed ( 23 ).
and
XX.XX%FLOW
CUT MODE With OUT = LIN set, the present low
are set at Menu No.8
<ENT><CL>
YYYYYY=LINEAR or ZERO
flow cut point and low flow cut mode
ENT CL
22
are displayed ( 22 ). Then, enter
25
G-9 : POINT CHANGE
<CHANGE>, and the setting can be re-
XX.XX%FLOW newed.
CHNG OK?<ENT/CL>
ENT CL
24
26
G-A : POINT WRITE
XX.XX%FLOW

27 27
G-B : LOW CUT MODE G-B : LOW CUT MODE
LINEAR ZERO

<CHANGE><CL> <CHANGE><CL>
CHNG CL CHNG CL
1 or 2 1 or 2

28
G-C : MODE CHANGE
<1>LINEAR
<2>ZERO
<1><2><CL>
1 2 CL
27

29 29
G-D : MODE CHANGE G-B : MODE CHANGE
LINEAR ZERO

CHNG OK?<ENT/CL> CHNG OK?<ENT/CL>


ENT CL ENT CL
28 28
30 30
G-D : MODE WRITE G-B : MODE WRITE
LINEAR ZERO

25
Programmable linearization function
User can set output compensation
H: LINEARIZE
INVALID
against the input using 14
< INC > < CHNG >
compensation points, (X 1, Y 1), (X 2,
1 Y2)…(X14, Y14). Each compensation
INC CHNG
value between (Xn, Yn) and (Xn+1,
CL
CHNG
Yn+1) is connected by first order
H-1: LINEARIZE H-2: LINEARIZE
INVALID < 1 > INVALID approximate formula.
< 2 > EFFECTIVE
< INC > < CHNG > < CL > CL < 1 > < 2 > < CL >
This linearization function is useful to
INC 2
2 19 compensate the tank figure in level
CL CL measurement application and the flow
H-2: LINEARIZE H-3: LINEARIZE rate of steam or gas in flow measure-
CHANGE
POINT 0 EFFECTIVE ment application .
< INC > < CHNG > < CL > CHNG OK? < ENT/CL >
3
Functions for LINEARIZE are
ENT 20
CHNG
H-3: LINEARIZE available for FXW Version 6.0 and
CHANGE For DP
POINT 0
upward.
H-3: LINEARIZE
< ENT > < CL > Set Output Mode
Input the value of CL 4 LIN-LIN or SQR-SQR By pressing INC at display of 2 , the
< CL >
point and press
21
display is shifted to the setting of LIN-
ENT (POINT XX)
ENT CHNG CL EARIZE POINT 3 . Press CHNG at
INC
H-2: LINEARIZE
display of 3 and input POINT XX to
In the case
where POINT
POINT XX
be compensated. Then press ENT and
XX has been
set < INC > < CHNG > < CL > the display will be shifted to 5 .
CL 5
INC Press INC at display of 5 and the dis-
H-3: LINEARIZE
play will be shifted to y for selection of
< 1 >Lin. point:LP <1> Lin. point: LP and <2> Comp.
< 2 >Comp value:CV CL
< 1 > < 2 > < CL > value : CV.
1 2
CL 6
Select <1> Lin. point: LP at display of
6 and input XXX.XX% to each point
H-4: LINEARIZE H-4: LINEARIZE
(LP1-LP ).
LP1 XXX.XX%
< INC > < CNG/ENT/CL >
LP3 XXX.XX%
< INC > < CNG/ENT/CL >
At the completion of input to all the
INC
7 INC 9 compensated points, press ENT twice
Next
15 16 CL parameter 15 16 CL and the write of LP will be finished.
H-4: LINEARIZE H-4: LINEARIZE At this time, the display is shifted to 6 .
LP2 XXX.XX% LP14 XXX.XX%
Select <2> Comp. point: CV at display
< INC > < CNG/ENT/CL >
CL
< INC > < CNG/ENT/CL > of 6 and input XXX. XX% to each
INC 8 INC 10
point (CV1-CV ) in the same manner
for display CL
for display
7 15 16
as noted in <1> LP. At the completion
15 16
for display of input to all the compensated points,
11
I : Rerange press ENT twice and the write of CV
will be finished.
At the completion of write of compen-
Important sated program for LP/CV, press CL
Note) In the key stroke for Linearization, please set twice at the display of 6 for shifting to
each parameter in the below sequence. 2 . Then, press CHNG for selection of
1. Set the number of compensation points in the <1> INVALID and <2> EFFECTIVE
range of 2 to 14. of 19 . At display of 19 , press <2>
2. Set each linearization option point (LP*) correctly, and the display will be changed to
and write them. EFFECTIVE.
LP1
3. Set each compensation value (CV*) correctly, and Change of compensated LP2
write them. point for LP LP3
INC DEC
4. Set linearization option into EFFECTIVE and
write. LP14

26
6
Change of compensated
CL point for CV
2
CV1
H-4: LINEARIZE H-4: LINEARIZE CV2
CV3
CV1 XXX.XX% CV3 XXX.XX% INC DEC
< INC> < CNG/ENT/CL > < INC> < CNG/ENT/CL >
11 CL INC 13
Next CV14
INC 17 18 parameter 17 18

H-4: LINEARIZE H-4: LINEARIZE


Important
CV2 XXX.XX% CL CV14 XXX.XX%
< INC> < CNG/ENT/CL > < INC> < CNG/ENT/CL >
When INC is pressed at display of 3 ,
INC 8 INC 14
the following is displayed,
for display for display CL
H-2: LINEARIZE
17 18 11 17 18
POINT 0
SETTING ERR <CL>

or
H-5: LINEARIZE H-5: LINEARIZE
CHANGE CHANGE When ENT is pressed at display of 4 ,
LPM XXX.XX% LP1-14
< ENT > <CL > CHNG OK? < ENT/CL > the following is displayed,
ENT CL 15 ENT 16 H-3: LINEARIZE
POINT 15
for display 8 POINT SET
SETTING ERR <CL>
for display 7 , 8 , 9 , 10
CL
for display 7 , 8 , 9 , 10 POINT=2 (number of correction) 14
setting err=00 or 01 or 15
H-5: LINEARIZE H-5: LINEARIZE When ENT is pressed at display of 15 ,
CHANGE CHANGE
CVM XXX.XX% CV1-14 the following is displayed,
< ENT > <CL > CHNG OK? < ENT/CL > H-5: LINEARIZE
ENT CL 17 ENT 18 CHANGE
LPM 150.01%
for display 11, 12 , 13, 14 for display 8 SETTING ERR <CL>
CL
Requirement of setting
for display 11, 12 , 13, 14 -1.25% LP1 < LP2… <
LP14 +110%

Important When ENT is pressed at display of 17 ,


When ENT is pressed at display the following is displayed,
of 20 , the following is displayed, H-5: LINEARIZE
CHANGE
H-3: LINEARIZE CVM 100.01%
Set LINEARIZE SETTING ERR <CL>
Point, LP and CV
correctly. <CL> Requirement of setting
-100% CV1 < CV2… <
Requirement of setting
CV14 +100%
1. LP LP2 LP3…LP8 LP9…LP13 LP14 (In the
Before performing the LINEARIZE
case that LP1-LP14=All Zero, it is inhibited to be
setting, set either of the following
set enable)
equations in the OUTPUT mode
2. If CVaπCVb, then it must be LPa < LPb. (Note1) (Menu No. 8) and XMTR DISPLAY
3. If LPa =LPb, then it must be CVa= CVb. (Note 1) (Menu No. G):
Note 1) a, b show next numeral such as a=1 b=2 OUT = LIN SMTR DISP = LIN or
or a=2 b=3 or ………a=13 b=14. OUT =SQR XMTR DISP = FLOW
or (Note 1)
the following is displayed. Note 1) XMTR DISP = FLOW means the
H-3: LINEARIZE settings of % FLOW in %display
Set OUTPUT MODE
LIN-LIN or or of FLOW units in actual-scale
SQR-SQR <CL>
display.

27
Rerange (Set LRV/URV calibration)
I: RERANGE

< INC > < CHNG > (application to level measurement) at


CHNG 1
change of level (LRV/URV)
INC I-1: RERANGE
Functions of RERANGE can be made
< LRV > < URV > < CL >
CL
with FXW Version 6.0 or upward.
CL 2 URV CL
LRV
I-2: RERANGE I-2: RERANGE When the lower range value (LRV) and
LRV 0.00% URV 100.00% uppeer range value (URV) need to be
< ENT > < CL > < ENT > < CL >
ENT CL 3
ENT CL 6
adjusted again during measurement of
I-3: RERANGE I-3: RERANGE tank level, the measurement levels can
CHANGE CHANGE
LRV . % URV % be changed at the same time by setting
CHNG OK? < ENT/CL > CHNG OK? < ENT/CL >
4 7
the LRV or URV to be adjusted from
ENT ENT

I-5: RERANGE I-5: RERANGE


FXW.
LRV ± kPa LRV ± kPa
LRV ± kPa
< CL >
URV ± kPa
< CL >
Apply an input pressure required for
CL 5 CL 8 rerange of LRV at display of 3 and
press ENT twice.
1: TAG N°

In this way, the rerange of LRV is com-


pleted, then the new measurement
range LRV and URV, which conforms
to the actual input pressure, is dis-
Important played.
Adjustment point setting condition When rerange is made at a point other
-1.00% LRV 100.00% 0.00% URV 110.00% than 0%, input the set value (PV%) of
In the case that point is out of setting limit. that point at display of 3 , and press
(Ex) 1-2: RERANGE ENT at display of 4 while applying a
LRV 100.01%
corresponding pressure. In this way,
SETTING ERR <CL> the measurement range can be changed
In case of the actual scale specification with a digital to the input corresponding to that pres-
indicator provided, if the range is changed, indicator sure.
display might not match. So, setting is required again Apply an input pressure required for
in response to the display in the digital indicator rerange of URV at display of 6 and
(G:XMTR DISPLAY). press ENT twice. The rerange of URV
In case of the actual scale specification with an analog is completed, then the new
indicator provided, if the range is changed, the scale measurement range LRV and URV
for indicator might not ensure exact reading. corresponding to the actual input pres-
sure is displayed. When rerange is
When CHNG is pressed at display of 1, the following made at a point other than 100%, input
is displayed. the set value (PV%) of that point at dis-
1-1: RERANGE
Can’t proceed. play of 6 and press ENT at display of
Set Linearize
invalid. <CL> 7 while applying a corresponding pres-
sure. In this way, the measurement
This means that RERANGE cannot be made because range can be changed to the input cor-
MENU No. H: LINEARIZE is set in EFFECTIVE. responding to that pressure.
In this case, press the CL key and set in INVALID on
Note)The unit of LRV/URV at 5 and 8 are
the panel of No. H: LINEARIZE.
displayed in theunit selected by Menu No.
4:UNIT.

28
4.2 Zero Adjustment by the external screw
Zero point of the transmitter is adjustable by the outside screw with the mode setting switch in
the housing set at zero position. The figure shown below is an example of “Mode setting
switch” is attached.
(1) Set the mode setting switch to zero position.

Mode setting switch

Set switch to “zero”


for zero calibration

(2) Apply standard input pressure corresponding to new Lower Range Value
(3) Adjust output to 4mA by turning the outside screw

Decrease

Increase

For zero suppression or elevation, apply the


specified input pressure in advance and adjust the
output to 4mA using the outside screw.

Note 1) If the transmitter is locked, it cannot be adjusted by the external adjustment screw.
Note 2) When a digital indicator is attached to the transmitter, make sure that the LCD lamp
“ZERO” is ON.

After adjustment, the transmitter should be kept energized at about 10 seconds to


Important write the adjustment results into memory.

29
4.3 Span adjustment by the external screw
The measuring range for each transmitter is determinated according to its type.
Span is changed by the outside screw with the mode setting switch in the housing set at span
position. The figure shown below is an example of “Mode setting switch” is attached.
(1) Set the mode setting switch to span position.

Mode setting switch

Set switch to “zero”


for zero calibration

(2) Apply standard input pressure corresponding to new Upper Range Value.
(3) Adjust output to 20mA by turning the outside screw

Decrease

Increase

(4) Then return to applying input pressure of zero again and make sure output is 4mA.

Note 1) If the transmitter is locked, it cannot be adjusted by the external adjustment screw.
Note 2) When a digital indicator is attached to the transmitter, make sure that the LCD lamp “ZERO” is
ON.

After adjustment, the transmitter should be kept energized at about 10 seconds to


Important write the adjustment results into memory.

30
4.4 Local adjustment unit with LCD display
1. Outline
When local adjustment unit with LCD display (Parts number is *ZZPFCX4-A055) is installed in the
FCX-CII transmitter, some functions are available without HHC (Hand Held Communicator).
Name of each part in local adjustment unit with LCD display and their functions are indicated
below.

Mode setting
Damping setting
switch
switch

LOCAL/COMM.
LCD display changing switch

Table 1.Functions of Mode setting switch


Positions of Functions of external Output
switch adjustment screw Difference pressure & Flow transmitter Pressure and Absolute pressure
(Model:FKC) transmitter (Model:FKG,FKA)
0 Zero adjustment Proportional to differential pressure Proportional to pressure
1 Span adjustment Proportional to differential pressure Proportional to pressure
2 Locking of function Proportional to differential pressure Proportional to pressure
3 Adj. fixed current 4mA fixed current 4mA fixed current
4 Adj. fixed current 12mA fixed current 12mA fixed current
5 Adj. fixed current 20mA fixed current 20mA fixed current
6 Span adjustment Proportional to flow Proportional to pressure
7 Locking of function Proportional to flow Proportional to pressure

Table 2.Functions of Damping setting switch


Positions of Time constant (sec.)
switch
0 0
1 0,3
2 0,6
3 1,2
4 2,4
5 4,8
6 9,6
7 19,2

Table 3. LOCAL/COMM. Changing switch


Positions of switch Adjustment methods

Adjustments of transmitter are carried


LOCAL out by Mode setting switch and Damping
setting switch.
Adjustments of transmitter are carried
COMM.
out by HHC.

31
2.Selection of transmitter adjustment method

LOCAL/COMM. Changing switch decides the method of FCX-CII transmitter adjustment. If switch
is set to “COMM.” side, adjustment of transmitter is carried out by HHC. This method is explained
in instruction manual.
If switch is set to “LOCAL” side, adjustment of transmitter is carried out by Mode setting switch
and Damping setting switch.
This method is explain below.

3.Range change procedure


For changing the measuring range, carry out zero adjustment first, and span adjustment next. (If
zero adjustment is performed after span adjustment, the 100% point may not be adjusted correctly.).
There is no interference between zero adjustment and span adjustment.

3.1 Zero adjustment(Change Lower Range Value)


Zero point of the transmitter is adjustable by the external adj. screw with the mode setting
switch set at “0” position.

(1) Check if “ZERO” is lit on the LCD indicator.


If not lit, set the mode setting switch to “0” position.
(2) Apply standard input pressure corresponding to new Lower Range Value
(3) Adjust output signal to 4.00mA by turning the external adj. screw

Decrease

Increase

For zero suppression or elevation ranges, apply the specified LRV pressure in advance and adjust
the output signal to 4.00mA using the external adj. screw.

Max zero elevation with : Output


max span signal min span
min span Max
max Zero
span suppression with :
100% (20mA)

0% Input signal
(4mA) %URL
0%
-100% Zero elevation Zero suppression +100%

32
3.2 Span adjustment (Change Upper Range Value)

The measuring range for each transmitter is determined according to its type.
The span is changed by the external adj. screw when the mode setting switch is set at “1” or ”6"
position.
(1) Set the mode setting switch to “1” or ”6” position.
(2) Apply standard input pressure corresponding to new Upper Range Value.
(3) Adjust output to 20.00mA by turning the external adj. screw.

Decrease

Increase

(4) Then, apply input pressure corresponding to new Lower Range Value again and make sure
output is 4mA.
(5) After span adjustment according to above procedure from 3.2-(1) to (4), please set mode
setting switch to appropriate position

After adjustment, the transmitter should be kept energized at about 10 seconds to write
Important the adjustment parameter into memory.

4. Damping adjustment

If a pulsation of the output current is caused due to flow noise etc., it can be attenuated by performing
damping adjustment.
Damping is adjustable in 8 steps. The damping constant becomes lager in the order of 0,1,2,3and 4.
These damping constant correspond to time constant 0, 0.3, 0.6, 1.2, 2.4, 4.8, 9.6, 19.2 seconds for the
transmission unit regardless of span.
The relationship between position of switch and time constant are indicated in table 2.

Note)
The damping constant above is a time constant applied to the transmission unit only. The
detecting unit has additional time constant
(Please see data sheet about details)

When the transmitter respose speed is changed, the time constant of the control system
Important is also changed. Be sure to check the controllability again.

5. Fixed current output and its adjustment

Output of fixed current regardless of input is available.


Output of fixed current is convenient for loop check.
When the output(4 or 20mA)is in error, it can be adjusted by the external adjustment screw.

33
5 MAINTENANCE

5.1 Periodic inspection


In order to ensure the measurement accuracy and long life of the transmitter, it is
essential to inspect the transmitter periodically according to the operating conditions.

Visual inspection
Visually inspect each part of the transmitter for damage, corrosion, etc.
If you detect any material which may cause corrosion, it should be cleaned off.

Check of cover and O-ring


The transmitter has a water and dust-proof construction.
Make sure the O-ring of the case cover is not damaged or deteriorated.
Carefully prevent foreign materials from sticking to threads.

Piping leakage check


Using soapy water or the like, check the all process connections for leakage of
process fluid. If necessary, drain the moisture which has accumulated in
the transmitter and process pipe.

34
5.2 Troubleshooting
If an abnormality occurred in the process or transmitter, action should be taken with reference to the
table below.
Symptom Cause Remedy
(1) The manifold valve does Repair the valve so that it opens/closes normally.
not open/close normally.
(2) Pressure leak is occurring. Repair a leak.
(3) Process piping is improper. Make correct piping.
(4) Process pipe is clogged. Eliminate the cause of clogging.
(5) Power supply voltage Make arrangement to obtain proper values.
and/or load resistance is (For power supply voltage and load resistance,
improper. refer to “7.2” (page 50).)
Output (For intrinsically safe installations, the power
current supply voltage should be 10.5 to 26V DC for
overshoots smart type.)
scale (6) Voltage between the Check for faulty cable, insulation, etc. and repair
(exceeds external connection as needed.
20mA). terminals of transmission (For power supply voltage and load resistance,
unit is wrong. refer to “7.2” (page 50).)
(For intrinsically safe installations, the power
supply voltage should be 10.5 to 26V DC for
smart type.)
(7) Zero and span are not Readjust according to sections 4 (page 9).
adjusted.

(8) Electronics unit is faulty. Replace the electronics unit according to 5.3 (page
32).
(1) Same as (1) to (4) above Correct wiring (according to 7.1 (page 48)).
(2) Power supply polarity is
wrong.
(3) Power supply voltage and/ Make arrangement to obtain proper values.
or load resistance is (For power supply voltage and load resistance,
No output improper. refer to “7.2” (page 50).)
current (less (For intrinsically safe installations, the power
than 3.8 mA). supply voltage should be 10.5 to 26V DC for
smart type.)
(4) Voltage between the Check for faulty cable, insulation, etc. and repair
external connection as needed.
terminals is wrong. (For power supply voltage and load resistance,
refer to "7.2" (page 50).)
(For intrinsically safe installations, the power
supply voltage should be 10.5 to 26V DC for
smart type.)
(5) Electronics unit is faulty. Replace the electronics unit according to 5.3 (page
32).
(1) Process piping is improper. Correct the piping.
Output current (2) Gas or solution is mixed in. Vent or drain the transmitter.
error (3) Liquid density changes. Perform density compensation.
(4) Ambient temperature Minimize the temperature change.
changes widely.
(5) Zero or span has deviated. Readjust zero or span.
(6) Electronics unit is faulty. Replace the electronics unit according to 5.3 (page
32).
If remedy is impossible, contact Fuji Electric’s service department.

35
5.3 Replacement of parts
If the transmitter requires a replacement part, drain process fluid from the transmitter,
disconnect it from the process and carry out replacement in an instrument room.

When removing an explosion-proof transmitter, turn OFF the main power, then dis-
connect the piping and wiring. Do not remove it when the power is ON to prevent
DANGER serious accident such as explosion, fire, etc.

To identify faulty part

Replace the transmission unit with a spare one in order to determine whether it is the
detecting unit or transmission unit which is faulty.
When the faulty unit is identified, it should be replaced with a new one.

Replacement of electronics unit

Replacing procedure
Electronics unit
(1) Turn off the power supply.
(2) Remove the indicator.
Indicator
(3) Remove the electronics unit.
Unplug each connector.
(4) Remove the stud bolts which fastens
Connection at rear
the indicator. of electronics unit

(5) Replace the electronics unit with a


new one and assemble it by
reversing the above procedure from
(4) to (1).

Important When installing the electronics unit, make sure that the
zero adjust screw and the volume control are posi-
Volume control
tioned as shown the right. Zero/span
adjustment screw

(6) After completion of replacement, perform zero and span adjustments.

Important The electronics unit should be removed carefully so as not to damage the internal
wiring.

36
Replacement of detecting unit

Transmission unit

Detecting unit
Flexible printed circuit board

Hexagonal socket bolt

Replacing procedure
(1) Remove the electronics unit according to “Replacement of electronics unit”.
(2) Remove the hex. socket bolts from the electronic housing.
Pull the electronics housing straight forward and away from the detecting unit.
(3) Replace the detecting unit with a new one of the same type.
(4) Fit the transmission unit to the detecting unit and tighten it.
(5) Connect each connector of the electronics unit and attach it to the transmission
unit.
(6) After reassembly, carry out zero and span adjustments.

Important • Ensure that replacement detector unit is the same specification as the original
by comparing dataplates.
• When removing the transmitter case, pay attention not to damage the flexible
printed circuit board.

37
Replacement of the internal parts of detecting unit

In case of differential transmitter (code symbol : FKK/FDK) :

Nut

Seal diaphragm

O-ring

Measurement
chamber
detecting cover
Seal tape

Bolt
Seal tape

Replacing procedure
(1) Remove four hexagon socket head bolts with a torque wrench, etc..
(2) Disassembly gives access to the casing covers, O-rings, hexagon socket head bolts and nuts.
(3) After disassembly, replace the faulty part with a new one.
(4) Before reassembly, clean the O-ring face of casing cover with the soft cloth immersed in
water, alcohol, or similar detergent.
(5) Reassemble the detecting unit by reversing the disassembling procedure. The casing covers
should be assembled so as to be symmetrical with each other in the left-right direction and
carefully so as not to damage the seal diaphragm. Tightening torque should follow the table
below.

Tightening Maximum working


torque pressure
Bolt size Bolt material [N•m] [MPa] Application
(kgf•m) {bar}
<ft-lb> <psi>
50 42
M10 Cr-Mo steel (5) {420} Working pressure 42 MPa {420 bar} <6000 psi> or less
<36> <6000>
SUS304 30 10
M10 ASTMB7M (3) {100} Working pressure 10MPa {100 bar} <1400 psi> or less
ASTML7M <22> <1400>
50 42
M10 SUS630 (5) {420} Working pressure 42 MPa {420 bar} <6000 psi> or less
<36> <6000>

(6) After assembly, carry out a pressure test. Apply a pressure equal to 150% of the maximum
working pressure to both high pressure (H) and low pressure (L) measurement chambers of
the transmitter simultaneously for 15 minutes, and make sure there is no leakage.

38
Replacement of field indicator

1. Replacement of analog indicator

Analog indicator

Transmitter cover

Replacing procedure
(1) Detach the transmitter cover.
(2) Remove the analog indicator.
(3) Pull out the connector extending from the analog indicator.
(4) Connect the connector of a new analog indicator to the electronics section. (See the figure
below.)
(5) Then, mount the analog indicator at the electronics section.

(6) Attach the transmitter cover.

39
2. Replacement of digital indicator

Digital indicator

Transmitter cover

Digital indicator mounting board

Replacing procedure
(1) Detach the transmitter cover.
(2) Remove two fixing screws which fasten the digital indicator and separate the indicator.
(3) Pull out the leading end of the flexible PC board extending from the digital indicator after
raising the slider (white knob) in the electronics section. (See the figure below.)
(4) Insert the leading end of the flexible PC board of a new digital indicator into the connector
plug-in port of the electronics section and fix it by pushing in the slider. Before inserting the
flexible PC board, confirm its correct orientation.

Digital indicator
plugin port

Pin Plug

(5) Fasten the digital indicator to the electronics section by tightening two fixing screws.
Before tightening, make sure a small recess on the surface is positioned at the top as shown
below.
When twisting the flexible PC board for mounting, adequate attention should be paid not to
damage the board.
(6) Attach the transmitter cover.

Fixing screw

Small recess

40
5.4 Adjustment after replacement of unit

Adjustment

After completion of the assembly work mentioned above, use the following procedures for adjust-
ment and setting. Adjustment should be performed using the HHC.

(1) After replacement of electronics unit (including replacement of internal parts)

Step Adjustment item Relevant page


1 Constant current output (output circuit) P19
2 TAG. No. P11
3 Type P12
4 Industrial value unit P13
5 Range (zero/span) P14
6 Zero/span adjustment P18
7 Damping P15
8 Output mode (LIN/ selection) P16
9 Burnout direction P17
10 Lock of adjustment function P22

(2) After replacement of detecting unit (including replacement of internal parts)


Step Adjustment item Relevant page
1 Range (zero/span) P14

41
6 INSTALLATION AND PIPING
6.1 Installation
After unpacking, check the delivered items.
This transmitter can be mounted on a pipe or on a wall.
Note that the bolts (M8) for wall mounting should be supplied by the customer.
• The transmitter is heavy. Be careful when handling it.
• The transmitter should be installed in a place that meets the operating conditions
shown in DS sheet or instruction manual.
CAUTION • Install the transmitter according to the instruction manual. Improper installation
may lead to the cause of fall, trouble or incorrect operation.
• When installing, make sure that the transmitter interior is free from cable chips
and other foreign objects to prevent fire, trouble or incorrect operation.
• Non-explosion-proof transmitter must not be used in a place with explosive gas to
prevent serious accidents such as explosion, fire, etc.
DANGER

If the transmitter is not used soon after delivery, then leave it packed and store it in a
Important room at the normal temperature and humidity (25°C <77°F>, 60%RH).

Bracket mounting
Mount the bracket to the transmitter.
The bracket should be mounted to the process cover as shown below.
(Differential pressure transmitter, (Pressure and absolute transmitter, types : FKP & FKH)
type FKK)
Mount to a horizontal pipe Mount to a vertical pipe
Transmitter Transmitter Transmitter
Measuring chamber Bracket
detector cover
Bracket Bracket

Plain washer
Plain washer Plain washer
Spring washer
Spring washer Spring washer
Mounting bolt
(M8 × 12) Mounting bolt Mounting bolt
(M4 × 10) (M4 × 10)
Adaptor (Option)
Mounting Adaptor (Option)

Pipe mounting
(Differential pressure transmitter) (Pressure and absolute pressure transmitters transmitter)
U-bolt
Mount to a horizontal pipe Mount to a vertical pipe

(1) Fasten the transmitter to a vertical or horizontal pipe using the supplied U-bolt (tightening torque
approximately 15 N•m (1.5 kgf•m) <11ft-lb>).
(2) Use a pipe of outer diameter ø60.5 <2.38">mm.

Wall mounting
(1) Fasten to wall face by M8 bolt utilizing the U-bolt holes.

42
Change of field indicator position

Avoid the following procedure in an explosionproof area.


CAUTION
It is sometimes preferable to mount the indicator on the terminal block side due to
installation location.
In such a case, the following mounting procedure should be followed for analog indicator.

Digital indicator cannot be mounted on the terminal block side.

Indicator attached
to transmission
unit side.

➀ Remove the terminal


unit side cover.
➁ Remove the transmission
unit side cover with
window and indicator.

➂ Attach the cover.

➃ Remove pin ➄ Mount the supplied


plug fitted to attachment on
indicator. indicator.
Pin plug

Attachment

➅ Mount the studs ➆ Connect the red wire (+)


supplied with the of the indicator to CK+
attachment on and the black wire (-) of
the terminal the indicator to CK-, then
block. attach the cover with
window.

Studs

Indicator attached to
terminal board side.

43
Change of transmission unit position

Avoid the following procedure in an explosionproof area.


CAUTION
Wiring is sometimes difficult depending on the installation loca-
tion. In such a case, it is convenient to carry out the following.
Before turning the transmission unit, remove the electronics
unit.
The transmission unit is secured by 2 hexagonal socket bolts.
Loosen the bolts, turn the transmission unit at 90˚ or 180˚ in the Hex.
socket bolt
clockwise or counterclockwise direction and fix it by the screws.
Then, carry out wiring.

If the transmission unit has been turned


Important excessively without removing the
electronics unit, straighten the ribbon
cable which connects the electronics unit
in the transmission unit and the detecting
unit, and set the transmission unit again.

Turn at 90° Turn at 90°


in the counter- in the clockwise.
clockwise.

Change of indicator angle

Avoid the following procedure in an 0


20

explosionproof area.
40

CAUTION
60
80
10
0

In case of an analog indicator, it can be turned ±180˚ in 90˚


increments because it is connected with a pin plug.

Digital indicator does not allow change of its mounting


direction. 80
60 40
20
0 10
0

10 0
0

20 80
40 60
0
10
80
60
40
20

44
Change of vent/drain plug position

Hold the hexagonal area of the vent/drain plug Process connection


with a wrench and remove it by turning slowly.
Peel the existing seal tape and wind a new seal
type. Then, screw the vent/drain plug into the
process connection for changing.
Tightening torque: 25N•m (2.5kgf•m) <18ft-lb>

Check space

Ensure a space of about 500mm against the cover in order to facilitate check, adjustment, etc.

500

500 500

45
6.2 Piping
It is generally recognized that there are appropriate positioning relationship between the
transmitter and main process piping for accurate measurement to avoid harmful gas or liquid
accumulation.
General recognizations are;
1- Mount transmitter below main process piping for liquid or steam measurement.
2- Mount transmitter above main process piping for gas measurement.
The standard style of FCX-CII series transmitter except gauge pressure transmitter correspond to
the piping procedure 1 mentioned above. Change the vent/drain plug to correspond to the piping
procedure 2.
Main valve used for piping should be selected with the maximum pressure of the pro-
cess taken into account (piping parts such as main valve, etc. should be furnished by
CAUTION user). If the main valve and other parts do not meet the rating, it may result in leakage
of gas or liquid which could lead to a hazard.

6.2.1 Piping of differential pressure transmitters


Check of high/low pressure sides of transmitter
The detecting unit of the differential pressure transmitter bears L H
symbols H and L which represent high and low pressure sides,
respectively.
Also, vent/drain plugs are provided at the lower process connection,
while impulse pipes are connected at the upper process connections.
Removal of protective cap
The process connection ports of the transmitter and manifold (equalizer) valve are fitted with
protective caps. Before piping, be sure to remove the caps. When removing the caps, care-
fully protect the threaded portion and sealing face from damage.
Connection of transmitter and impulse pipes
(1) When using the manifold valve, it should be fixed to the transmitter by tightening four oval
flange setbolts (7/16-20UNF), and then the impulse pipe should be connected to the manifold
valve. Tightening torque of 7/16-20UNF mounting bolt should be 30 to 40 N•m (3 to 4
kgf•m).
(2) If a manifold valve is not used, the impulse pipes can directly be screwed into the transmit-
ter. If thread size does not match between the transmitter and impulse pipes, an oval flange
should be used. Tightening torque of 7/16-20UNF mounting bolt in an oval flange should
be 30 to 40 N•m (3 to 4 kgf•m).
Position of process taps (Horizontal main process piping)
The position of the process tap is determined by the relationship between the condition, char-
acteristics and measuring point of the process fluid.
Note the following figures when planning and installing the piping.
Gas measurement Liquid measurement Steam measurement
45
45° ° Main process piping Differential pressure source
Upper 45° 45°
Upper

Lower 45° 45° Lower

Differential pressure Differential pressure Differential pressure


source is located upper source is located lower source is located upper
side of main process piping side of main process piping side of main process piping
Within 45°upward from Within 45° downward Within 45° upward from
vertical direction from horizontal direction horizontal direction

46
Typical examples of piping

Manifold valve
1 Flow measurement (in case of gas) Impulse pipe

Place the transmitter above the differential pres- Stop valve


sure source. Process pipe

Differencial pressure source (orifice)

Differencial pressure source (orifice)

2 Flow measurement (in case of liquid)


Place the transmitter below the differential pres- Process pipe
sure source. Stop valve
Impulse pipe
Make piping so that gas in the impulse pipe is not
delivered to the transmitter, and incorporate gas Manifold valve
reservoirs as required.

Process pipe
Stop valve
3 Flow measurement (in case of steam)
Condenser
Set two condensers at the same height near the
process tap. Fill the line between the condensers
and transmitter with condensed water. Impulse pipe
Manifold valve
Install a drain port as required.

Process pipe
4 Pressure measurement (in case of liquid) Pressure source
Zero point can be checked with a manifold valve
Atmospheric air inlet
installed.
Stop valve
Manifold valve
Impulse pipe

47
(1) Protection is required to prevent dust from entering through the atmospheric
Important air inlet after installation of the manifold valve.
(2) If process pressure range is narrow (below 10kPa (1000mmH2O)), the follow-
ing should be considered.
• Pressure variation due to wind around atmospheric air inlet
• Temperature variation near process taps
• Difference in atmospheric pressure between process tap and transmitter
location.
To overcome this, provide atmospheric pressure-side pipe with a proper orifice
and consider accommodating the transmitter and atmospheric air inlet in a box.

5 Pressure measurement (in case of gas)


Mount the transmitter above the process pipes to
preventing moisture from entering the inside of Manifold valve
transmitter. Impulse pipe
Stop valve

Atmospheric Process pipe


air inlet

6 Level measurement Pressure source

(1) In case of wet leg:


For measurement, connect the highest liquid level tapping of tank with the low pres-
sure side of transmitter, and the lowest liquid level tapping of tank with the high
pressure side of transmitter.
Condensor ρ1
< Level calculation formula > Max. liquid
level
h
LRV: rH2 - r0H1 Min. liquid
level
URV: rH2 + r1h - r0H1 ρ
ρ0
Span (DP): r1h Manifold
H2
valve
LRV: Low limit of measurement (0% point)
URV: High limit of measurement (100% point) H 1
High
Low pressure
r0,r,r1: Density pressure side
side
H1, H2: Liquid level, h: Liquid level change

(2) In case of dry leg:


For an open tank, leave the low pressure side of transmitter open to atmosphere.
< Level calculation formula > Max. liquid
level
ρ1
LRV: rH1 h
Min. liquid
URV: rH1 + r1h ρ level
Atomospheric
Span (DP): r1h air inlet Manifold
LRV: Low limit of measurement (0% point) valve H1
URV: High limit of measurement (100% point) High
Low pressure
r,r1: Density pressure side
side
H1: Liquid level, h: Liquid level change

48
Cautions on impulse piping
• For liquid, the impulse pipes should have an upward slope of 1/10 or more between the
process connection and the transmitter to prevent accumulation of gas, etc. in the detect-
ing unit.
• For gas, the impulse pipes should have a downward slope of 1/10 or more between the
process connection and transmitter to prevent accumulation of moisture, etc. in the de-
tecting unit.
• Do not bent the impulse pipes acutely near the pressure outlet port, to prevent gas or drain
from staying in the pipe.
• Take care not to apply an excessive force to the transmitter during connection.
• In order to prevent vibration of the transmitter body and capillary from interfering with
output, the transmitter body should be installed at a vibration-free place and the capillary
should be fixed to a stable support.
• The impulse pipes used should be suitable for the working temperature, pressure, etc.
• When the measuring fluid is likely to freeze in the cover of the measurement chamber,
the cover needs to be warmed up with steam or a heater.

49
6.2.2 Piping of pressure transmitter type : FKP
Removal of protective cap
The process connection port of the transmitter is fitted with a protective cap. Before piping,
remove the cap carefully. When removing the cap, carefully protect the threaded portion and
sealing face from damage.
Connection of transmitter and impulse pipe
• Impulse pipe should directly be screwed into the transmitter.
• After connection, close the stop valve of transmitter in order to prevent foreign materials
from entering the inside.
Position of process taps (Horizontal main process piping)
The position of the process tap is determined by the relationship between condition, charac-
teristics and measurement point of process fluid. Note the following figures when planning
and installing the piping.
Gas measurement Liquid measurement Steam measurement
45
45° ° Main process piping Pressure source
Upper 45° 45°
Upper

Lower 45° 45° Lower

Pressure source is Pressure source is Pressure source is


located upper side of located lower side of located upper side of
main process piping main process piping main process piping
Within 45° upward from Within 45° downward Within 45° upward from
vertical direction from horizontal direction horizontal direction

50
Typical examples of piping
1 Gas measurement
Manual valve
Place the transmitter above the pressure source. 10
0
Impulse pipe

0
20 80
40 60

Stop valve

Pressure source Process pipe

2 Liquid measurement
Process pipe
Place the transmitter below the pressure source. Pressure source
Make piping so that gas in the process pipe is not
delivered to the transmitter, and incorporate gas Stop valve

reservoirs as required. 10
0
Impulse pipe

0
20 80
40 60

This is required for preventing gas from remain- Manual valve


ing in the impulse pipe and transmitter.

3 Steam measurement Pressure source


Stop valve
Place the transmitter below the pressure source.
Impulse pipe

0
10

0
20 80
40 60

Manual valve

Cautions on impulse piping


• For liquid, the impulse pipe should have an upward slope of 1/10 or more between the
process connection and transmitter to prevent accumulation of gas, etc. in the detecting
unit.
• For gas, the impulse pipe should have a downward slope of 1/10 or more between process
connection and transmitter to prevent accumulation of moisture, etc. in the detecting unit.
• Avoid any sharp bends in impulse pipe which may cause gas or moisture to accumulate in
the impulse pipe.

The impulse pipe used should be suitable for the working temperature, pressure,
CAUTION etc.

• Take care not to apply an excessive force to the transmitter during its connection.
• When the measurement fluid is likely to freeze in the cover of measurement chamber, the
cover needs to be warmed up with steam or a heater.

51
6.2.3 Piping of level transmitter type : FKP for open tank

Seal on mounting flange face


When mounting the flange on the pressure side, a gasket should be inserted as
follows.
Transmitter flange
Process side flange

0
10
0

20 80
40 60

Gasket

Important On the projection type, be sure to use a gasket with an internal diameter larger
than the flange to prevent the gasket form touching the seal diaphragm.

Connecting method of the mounting flange


Thighten bolts of mounting flange and process flange in a diagonal order and
about three cycles.

Removal of protective cap from process connection port


The process connection port on the low pressure side is fitted with a protective
cap. Before piping, remove the cap carefully. When removing the cap,
carrefully protect the threaded portion and sealing face from damage.

Connection of transmitter and impulse pipe


After connection, close the stop valve of the transmitter in order to prevent
foreign materials from entering the inside.

Typical example of piping


Level measurement of open tank
Leave the below pressure side of the transmitter open to atmosphere.

Level circulation formula


LRV = ρ.H1
ρ
URV = ρ.(H1+h)
LRV = low limit of measurement (0%)
h
URV = high limit of measurement (100%)
ρ = measuring liquid density
H1 60 40

H1 = Liquid level
80 20
100
0

h = liquid level change


52
Caution of installation

• Restriction on H1
Liquid level is not proportional to the transmitter output at some points inside
the seal diaphragm.
Therefore, H1 should be set higher than the value shown in the table below.

• In order to prevent vibration, the transmitter body should be installed at a


vibration-free place.

• Do not shock the seal diaphragm by hitting hard object against it, for example.

• Take care not to apply an excessive force to the flange during connection.

Minimum value of H1

Flange size Non projection type Projection type


DN40 / 1 1/2” 30mm
DN50 / 2” 30mm 30mm
DN80 / 3” 55mm 40mm
DN100 / 4” 55mm 55mm

It should be noted that leakage of fluid from the wetted parts would affect
Important
the performance due to the progress of corrosion.

53
7 WIRING

Cautions on wiring

(1) Application of a voltage exceeding 60 V DC or 40 V AC (exceeding 32 V DC or 23 V AC


when arrester equipped) between “+” and “–” terminals may result in damage to the transmitter.
(2) Use a shielded cable for the transmission line where possible.
(3) Avoid installation of signal cable and power cable in same conduit or cable tray in order to
prevent increased noise. Also, do not bring the signal cable close to large electrical equip-
ment.
In case of an explosionproof arrangement, wiring shall be made in accordance with
DANGER the relevant regulations to ensure the explosionproofing.

7.1 Wiring procedure


• Before making wiring work, be sure to turn OFF the main power to prevent
electric shocks.
• Use wiring materials of correct rating to prevent fire accidents.
CAUTION • After installing the transmitter, firmly close the covers of the transmission unit
and terminal box. If not, rain water enter the transmitter which may result in
trouble or incorrect operation.

Sealing of conduit connection

Use sealing tape, if using metal pipe screw coupling or rubber gasket and fastening gland in the
case of cable (OD ø11) <0.43"> to ensure airtightness of the connection box.

Important 1. If the connection box is located above the transmitter when using a protec-
tive tube for the wiring, then moisture may enter the protective tube and have
an adverse effect on the transmitter. So maintaining airtightness of the
connection box is an important practice.
2. The thread of conduit tube should meet the selected size and a seal fixture
should be used.

Cable
Metal
pipe

54
Terminal block connection diagram

Tighten the terminal screws (M4 x10) to a torque of approximately 1.5 N•m (15 kgf•cm) <11ft-
lb> so that the wires will not loosen.
After connection, fasten the cover until it does not turn.

Terminal


CK
+
CK


+

10.5 ~ 45 V DC (Analog type)


16.1 ~ 45 V DC (Smart type)

Output DC4 ~ 20mA Conveter

When using an external field indicator


For direct connection to an external field indicator, connect the “+” and “–” sides of the field
indicator to CK+ and CK– of the transmitter as shown below.
Use an external field indicator with internal resistance of 12W or less.

+
4 ~ 20mA DC


CK
+
CK

10.5 ~ 45 V DC (Analog type)


16.1 ~ 45 V DC (Smart type)
Converter
Output DC4 ~ 20mA

55
Things convenient to know beforehand

When using conduit connection at the top


For wiring from the top conduit connection, use the following procedure.
(1) Remove the screw plug of the top conduit connection.
(2) Screw the removed screw plug into the bottom conduit connection.
(3) Insert the cable from the top and connect it.

Hexagon key
wrench

Flash screw

Important • The unused conduit connection is of great importance to flameproofing and


moisture prevention. So be sure to tighten the flush screw and packing into
the connection.
• When performing an insulation check after wiring, use a Megger (insulation
resistance meter) of 250 V DC or less and avoid applying a high voltage. If an
arrester is equipped, avoid the insulation resistance test and the dielectric
strength measurement.

7.2 Power voltage and load resistance


Make sure the load resistance of the wiring connected to the loop is within the range shown below.

Connect power source of correct rating. Use of power source in excess of the
CAUTION rating may cause a fire.

1533
Load resistance ( )

Note
600
Operating
zone
250

0
10.5 16.1 24 45
Power voltage (Vdc)

Note) For communication with HHC, the smart type requires load resistance 250 Ω as
minimum.

56
7.3 Grounding
The transmitter must be grounded. Otherwise, it may cause electric shocks or
CAUTION incorrect operation.

Grounding terminals are provided at two places (at the inside of terminal box and on the side of
conduit connection).
By any of the methods given below, ground the transmitter in compliance with the relevant stipu-
lation in the standard on explosionproof installation (for example, grounding resistance 100 Ω or
less by one of the methods given below). In case of intrinsically safe and flameproof installation,
be sure to use the ground terminal for grounding.

Grounding of transmitter casing Grounding from ground terminal


CK

+
CK

+
External grounding terminal

57
8 SPARE PARTS
This diagram shows main parts of the differential pressure transmitter, pressure transmitter.
For details, contact our office.

C-7
C-17
B-17

C1~4

B-16
B-12
B1~5

A-1
B-8

A-3
B-9

B-16

A-5

A-5A
B-14

A-5
A-31A
A-39
A-40
A-12

A-6
A-12A

A-41
12
28

A-40
A-10
A-13A

A-20A
A-11A
A-24A
A-2

58
No. Parts No. Part Name Q’ty Material Remarks

A-1 * ZZPFCX4-A010 Cover 1 Aluminium alloy Blue


ADC12
A-2 * ZZPFCX4-A020 Cover 1 Aluminium alloy Blue
ADC12
A-3 * ZZPFCX4-A030 Cover ass'y 1 Aluminium alloy With indicator
ADC12
A-5 * ZZPFCX4-A050 Indicator 1 Analog, 0 to 100% linear
* ZZPFCX4-A051 Indicator 1 Analog, 0 to 100% square-root
* ZZPFCX4-A052 Indicator 1 Analog, dual scale
* ZZPFCX4-A053 Indicator 1 Analog, actual scale
* ZZPFCX4-A054 Indicator 1 LCD Meter
* ZZPFCX4-A054A Indicator kit 1
A-5A * ZZPFCX4-A05A Unit name plate 1 LCD Indicator type
A-6 * ZZPFCX4-A061 Amplifier unit 1
A-9 * ZZPFCX1-A091 Switch over plug 1 Normal/Reverse action switch over plug.
A-10 * ZZPFKK1-A101 Electronics housing 1 Aluminium alloy With Pg13.5 connection
ADC12
* ZZPFKK1-A102 Electronics housing 1 Aluminium alloy With NPT1/2 connection
ADC12
* ZZPFKK1-A103 Electronics housing 1 Aluminium alloy With M20 x 1.5 connection
ADC12
A-12A * ZZPFCX4-A121A Plug kit 1 Plug for Pg13.5 connection.
* ZZPFCX4-A123A Plug 1 Plug for M20 x 1.5 connection.
A-12 * ZZPFCX1-A122 Plug 1 Stainless steel Plug for NPT1/2 connection.
* ZZPFCX4-A121 Plug 1 Aluminium alloy Plug for Pg13.5 connection.
ADC12
* ZZPFCX4-A123 Plug 1 Aluminium alloy Plug for M20 x 1.5 connection.
ADC12
A-13A * ZZPFCX4-A132 Terminal block unit 1 Round washer type.
* ZZPFCX4-A133 Terminal block unit 1 Wire retaining washer type.
* ZZPFCX4-A134 Terminal block unit 1 Round washer type with arrester.
* ZZPFCX4-A135 Terminal block unit 1 Wire retaining washer type with arrester.
A-20A * ZZPFCX1-A200A Cable gland kit 1
A-24A * ZZPFKK1-A240A Fastener kit 1
A-31A * ZZPFCX1-A310A Hex. socket screw kit 2 Minimum order q’ty 10 pcs.
A-39 * ZZPFCX2-A390 Blank name plate 1 Standard (Minimum order q’ty 5 pcs.)
A-40 * ZZPFCX1-A400 Rivet 4 Minimum order q’ty 50 pcs.

59
No. Parts No. Part Name Q’ty Material Remarks

B-1~5 –––––––– Detecting unit 1 Contact our office for inquiry


(Differential pressure and Flow)
B-8 * ZZPFCX4-B080 O-ring 2 Viton 
 Minimum order q’ty 10 pcs.
* ZZPFCX4-B081 Square section gasket 2 Teflon 
4th digit of
type code
B-9 * ZZPFCX4-B091 Cover 2 SCS14 S
* ZZPFCX4-B093 Cover 2 SCS14 T,X

* ZZPFCX4-B095 Cover 2 SCS14 V,W

B-12A * ZZPFHC1-B122 Vent/drain kit 2 NPT1/4


B-14 * ZZPFHC1-B143 Bolt/Nut kit 4 C.S.
* ZZPFHC1-B144 Bolt/Nut kit 4 Stainless steel Up to 10MPa {100kgf/cm2}
* ZZPFHC1-B145 Bolt/Nut kit 4 Stainless steel Up to 14MPa {140kgf/cm2}
B-16 * ZZPFHC1-B160 O-ring 1 Chloroprene Minimum order q’ty 10 pcs.
B-17 * ZZPFHK1-B171 Mounting bracket kit 1 Stainless steel
C-1~4 –––––––– Detecting unit 1 Contact our office for inquiry
(Pressure)
C-7 * ZZPFHP1-C071 Adapter 1 Stainless steel Rc1/2
* ZZPFHP1-C072 Adapter 1 Stainless steel NPT1/4
C-17 * ZZPFHP1-C171 Mounting bracket kit 1 Stainless steel

60
A1 BUILT-IN ARRESTER

General

An arrester is used to protect a transmitter or receiver from an abnormal voltage such as lightning
surges induced into signal lines. A built-in type arrester is mounted behind the terminal unit. A
nameplate marked “with arrester” is attached to the terminal unit of transmitter with a built-in
arrester.

Installation

The built-in arrester should be used in combination with panel mounting type arrester (type PXC)
for distributor protection.

+ 1 2 1–
PXC PWM

– 5 E 6 1+ E

Transmitter Panel mounting Distributor


(with arrester) type arrester

Grounding

Since transmitter and arrester groundings are internally connected together, user have only to
connect the external grounding terminals to ground.
Grounding terminal must be used, in case of the explosionproof or intrinsic safety type
transmitter.

FCX-C series transmitter

Grounding terminal
External grounding terminal


CK
+
CK

External grounding terminal

Important 1. Grounding resistance should be 100W or less.


2. Avoid common grounding with a lightning rod.

61
Maintenance

♦ Check of arrester
• Measure output current from the transmitter check terminals and output current to flow into
transmitter (see figures below).
When current is measured with an ammeter connected to CK+ and CK- terminals, the
internal resistance of the ammeter should be 12Ω or less.
• If the measured two output current are the same, the arrester is normal.
• In case the measured values have a difference of 0.1% (0.016mA) or more, the arrester is
not functioning.
• In the above case, the arrester unit (terminal unit) should be replaced with a new one.

♦ Limitation of insulation resistance and dielectric strength test

An insulation resistance and dielectric strength test should be avoided as a rule, since it
may damage the arrester.

Output measurement at check terminals

Digital voltmeter

To CK +
To CK –

Standard resistor
(1 or 10Ω)
Output measurement outside transmitter

* Disconnect the wire from the - (minus)


terminal and connect the measurement device a
shown below.

To (–) terminal
To (+) terminal
Digital voltmeter

DC power To (+) side wiring


supply To (–) side
wiring

Standard resistance

62
A2 CALIBRATION

Preparation for calibration

The transmitter should be calibrated in a calibration room. For calibration of each transmitter, the
following devices are required.

o Pressure source and pressure measuring equipment (should have as high an accuracy as pos-
sible)
* Measurable ranges are listed in the table below.
o Power supply : DC power supply (24 V DC) or Fuji Electric FC series power supply unit
(type PXJ or PXL)
o Load resistor : Standard resistor 250 Ω (within ±0.0125 Ω)
o Measuring device : Digital voltmeter (capable of measuring transmitter output with an
accuracy better than 0.1%)
* Use meter having a 5-digit display.
o Hand Held Communicator (HHC) type FXW
* For use with smart type

Differential pressure range of FKK


Smart type
Differential pressure range
[kPa] {mmH2O} <inH2O>
0.375~6 {37.5~600} <1.5~24>
2~32 {200~3200} <8~125>
8.125~130 {812.5~13000} <32.5~520>
31.25~500 {3125~50000} <4.375~70psi>
125~2000 {12500~200000} <17.5~280psi>

Pressure range of FKP


Smart type
Pressure range
[kPa] {bar} <psi>
8.125~130 {0.08125~1.3} <1.188~19>
31.25~500 {0.3125~5} <4.375~70>
187.5~3000 {1.875~30} <26.875~430>
625~10000 {6.25~100} <93.75~1500>

Pressure range of FKH


Smart type
Pressure range
[kPa] {bar} <psi>
8.125~130 {0.08125~1.3} <1.188~19>
31.25~500 {0.3125~5} <4.375~70>
187.5~3000 {1.875~30} <26.875~430>

63
Calibration procedure

(1) Make wiring according to the diagram below.


Connect DC power supply (power source), digital voltmeter (measuring device), standard
resistance and HHC (Hand Held Communicator):
When current is measured with an ammeter connected to CK+ and CK- terminals, the internal
resistance of the ammeter should be 12Ω or less.

HHC

Digital voltmeter

DC power supply Load resistance

Standard resistance

Important For communication with the HHC, a load resistor of 250Ω is necessary.

(2) Calibration of output circuit (D/A)


Calibrate the output circuit with reference to “Calibration of output circuit” (page 20) in “AD-
JUSTMENT ”.

(3) Zero/span adjustment


Refer to “Zero/span adjustment” (page 35) in Section 7.
(4) Accuracy test
Apply input pressures in the order of 0%, 25%, 50%, 75%, 100%, 75%, 50%, 25% and 0%,
and read output at each input pressure.
Make sure the difference between each output value and input pressure (%) is within the
accuracy rating listed in the table below.
The voltage values in the table are dependent on use of “DC power supply + standard resistor
250Ω + digital voltmeter (measuring device).
Accuracy
Measurement category Reference value
Accuracy:0.1% Accuracy:0.2%
Percent display (%) 0, 25, 50, 75, 100 ±0.1 ±0.2
Current measurement (mA) 4, 8, 12, 16, 20 ±0.016 ±0.032
Voltage measurement (V) 1, 2, 3, 4, 5 ±0.004 ±0.008

64
A3 PARAMETER SETTING PRIOR TO DELIVERY
The damping value (time constant), function of zero/span adjust screw, output current mode, indicator
scale, cut point, mode below cut point and burnout, have been set prior to delivery as shown in the
following.

No. Item Contents of parameter

Damping value No Damping


1
(time constant) (= measuring period)

Zero adjust
2 Zero point adjustment possible
screw function

To be set by designation
Current output mode
when ordering (Note 2)
3
Digital indicator scale
To be set by designating type
(9th digit of code
when ordering
symbols)
Cut point
4 (square-root extraction 7.07%
mode setting)

Mode below cut point


5 Linear
(square-root setting)

To be set by designation
6 Burnout
when ordering ( Note 3)

7 Linearization function Invalid

Note 1: For span adjustment, HHC should be used. HHC can also be used for zero adjustment.
Note 2: In both the differential pressure transmitter and remote seal type, the output current mode is
set in linear unless it is designated.
Note 3: Burnout direction is selectable from HHC, Hold, Over scale (20.8 to 21.6), under scale (3.2 to
3.8mA).

65
A4 HAZARDOUS LOCATION INSTALLATION INFORMATION
This appendix contains one table and four drawings that present installation instruction for the FCX-A/C
Series Transmitter in a hazardous location. Refer to these figures when installing or servicing a
transmitter mounted in a hazardous location.
When installed the apparatus MUST be provided with a voltage limiting device which will prevent the
rated voltage of 45V being exceeded.

Table 1 BASEEFA Certificate numbers of FCX-A/C series transmitter

Item Certificate number


Transmitter
Ex95D2444
Intrinsically Safety
Transmitter
Ex95Y4446X
Type N
FXW
Ex90C2370X
Intrinsically Safety
FXE
Ex93C2154
Intrinsically Safety
System
Ex95D2445
Intrinsically safety
Transmitter FCX-A:
Flameproof Ex96Y1003
FCX-C:
Ex96Y1002

66
Hazardous Area Non-hazardous Area
FXW The HART Communicator Measurement Technology Ltd.
Hand Held Communicator Communicator
BAS No. Ex 90C2370X BAS No. Ex 92C2516
or or
EEx ia IIC T3 (Ta<
=85°C) MTL611 BAS No. Ex 91C2323
EEx ia IIC T4 (Ta<
=40°C) CNF61 BAS No. Ex 91C2071

Field Indicator (FXE)


n1
FCX-A/C Series Transmitter
FXE FXE FXE
BAS No. Ex 95D2444 NON-HAZARDOUS AREA APPARATUS
<85°C)
EEx ia IIC T4 (Ta= + CK+ + CK+ + CK+ + Which is unspecified except that it must
<40°C)
EEx ia IIC T5 (Ta= BARRIER not be supplied from nor contain under
(See Note 4) normal or abnormal conditions, a source
– CK– – CK– – CK– – of potential with respect to earth in excess
of 250 volts RMS or 250 volts DC.
CK– – CK– – CK– – CK–
(See Note 3)
Shunt Bar System Label

CK+ + CK+ + CK+ + CK+ FCX-A/C Series Transmitter System


SYST BAS No. EX 95D2445
FXE FXE FXE
FXE

67
Field Indicator n2 Fuji Electric Co., Ltd. Ex
BAS No. Ex 93C2154 Field Indicator (FXE)
EEx ia IIC T4 (Ta<
=85°C)
EEx ia IIC T5 (Ta<
=50°C) N = (n1 + n2 ) <
= 3 (for IIC, IIB, IIA)
Notes:

1. The electrical circuit in the hazardous area must be capable of withstanding an A.C. test
voltage of 500 volts rms to earth of frame of the apparatus for one minute.
2. The capacitance and inductance of the hazardous area cables must not exceed the values
Table 1: Cable Parameters
shown in Table 1.
3. The installation, including barrier earthing arrengements, must comply with the installation Capacitance [µF] Inductance [mH] or L/R Ratio [µH/Ω]
requirements of the country of use. N
Group <3
= <
=3 <
=3
e.g. in the U.K., BS 5345: Part 4:1977
4. Any shunt zenor diode safety barrier certified by an EEC Approved Body to [EEx ia] IIC IIC 0.085 1.6 55
having the following maximum parameters;
IIB 0.265 5.6 165
Uz = 28 Vdc, Imax;out = 93 mAdc, Wmax;out = 0.65 W
IIA 0.715 15.6 440
The output current of the barrier must be limited by a resistor “R” that;
Imax; out = Uz / R N: Number of field indicator (FXE) <
=3
Figure 1. FCX-A/C Series transmitter, Intrinsically Safe Installation for BASEEFA
Fuji Electric France S.A.
46, Rue Georges Besse - Z I du Brézet
63 039 Clermont-Ferrand cedex 2 — FRANCE
France : Tél. 04 73 98 26 98 - Fax 04 73 98 26 99
International : Tél. (33) 4 7398 2698 - Fax. (33) 4 7398 2699
E-mail : sales.dpt@fujielectric.fr
Fuji Electric can accept no responsibility for possible errors in catalogues, brochures and other printed material. Fuji Electric reserves the right to alter
its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes
being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. All rights reseved.

Printed in FRANCE : 2002


68

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