Professional Documents
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INTRODUCTION
Thank you very much for your purchase of the Fuji FCX-CII Series Transmitter.
This instruction manual covers the FCX-CII series transmitter and contains information about the
installation, piping, wiring, operation and maintenance of the FCX-CII series (FKK...4 • FKP...4 •
FKP...E).
• First read this instruction manual carefully until an adequate understanding is required, and then
proceed to installation, operation and maintenance of the FCX-CII Series transmitter.
• The specifications of the transmitter will be changed without prior notice for further product
improvement.
• Modification of the transmitter without permission is strictly prohibited. Fuji will not bear any
responsibility for a trouble caused by such a modification.
• This instruction manual should be kept by a person who is actually using the transmitter.
• After reading this manual, keep it at a place easier to access.
• This manual should be delivered to the end user without fail.
• For detail specifications and outline diagrams, refer to the specifications furnished separately.
i
CAUTION ON SAFETY
First of all, read this “Caution on Safety” to ensure correct operation of the
transmitter.
• The cautionary descriptions listed here contain important information about safety, so they should be
observed without fail. Those safety precautions are classified into ranks “DANGER” and “CAUTION”.
Wrong handling may cause a dangerous situation, in which there is a
DANGER risk of death or heavy injury.
Wrong handling may invite a dangerous situation, in which there is a
possibility of medium-level trouble or slight injury or only physical
CAUTION damage is predictable.
On items listed under “ CAUTION ”, they may also lead to serious accidents depending on circum-
stances, and must be fully observed.
DANGER
• Non-explosion-proof transmitter must not be used in a place with explosive gases to prevent
serious accidents such as explosion, fire, etc.
CAUTION
• The transmitter is heavy. Be careful when handling it.
• The transmitter should be installed in a place that meets the operating conditions shown in DS
sheet or this instruction manual.
• Install the transmitter according to the instruction manual. Improper installation may lead to the
cause of fall, trouble or incorrect operation.
• When installing, make sure that the transmitter interior is free from cable chips and other foreign
objects to prevent fire, trouble, or incorrect operation.
• When power is ON, do not change the position of the field indicator in an explosion-proof area.
• When power is ON, do not change the position of the transmission unit in an explosion-proof area.
• When power is ON, do not change the angle of the indicator.
• Main valve used for piping should be selected with the maximum pressure of the process taken
into account (piping parts such as main valve, etc. should be furnished by user). If the main valve
and other parts do not meet the rating, it may result in leakage of gas or liquid which could lead to
hazard.
• Pressure pipes to be used must meet the temperature/pressure rating.
ii
Wiring
DANGER
• On explosion-proof type transmitter, its wiring work must be performed according to the required
laws and regulations. Incorrect wiring may cause explosion, fire or other serious accidents.
CAUTION
• Before making wiring work, be sure to turn OFF the main power to prevent electric shocks.
• Use wiring materials of correct rating to prevent fire accidents.
• Connect a power source of correct rating to prevent fire accidents.
• The transmitter should be grounded as specified to prevent electric shocks or incorrect operation.
• After installing the transmitter, firmly close the covers of the transmission unit and terminal box.
If not, rain water enter the transmitter which may result in trouble or incorrect operation.
DANGER
• When using a flame-proof transmitter, do not connect HHC to the transmitter terminals and junc-
tion terminals.
DANGER
• When removing an explosion-proof transmitter, turn OFF the main power, then disconnect the
piping and wiring. Do not remove it when the power is ON to prevent serious accident such as
explosion, fire, etc.
iii
CAUTION ON USE
Mounting angle
Mount to a pipe horizontally or vertically.
Attention to overload
Do not apply a pressure outside the specified range.
Other
Besides the above, be sure to observe the cautions given in this manual.
The instrument nameplate as shown below is attached at the transmission unit of this transmitter. Before
use, make sure the contents of the nameplate agree exactly with your specifications.
Tag No.
Series
Type M.W.P.
Range
Ser.No.
Power Supply
Output 4 ... 20mADC Mfd.
Fuji Electric Co., Ltd. Made in Japan
iv
CONTENTS
INTRODUCTION ................................................................................................................................. i
CAUTION ON SAFETY ...................................................................................................................... ii
1 OUTLINE ....................................................................................................................................... 1
2 OPERATING PARTS AND THEIR FUNCTIONS ...................................................................... 2
5 MAINTENANCE ......................................................................................................................... 34
5.1 Periodique inspection ................................................................................................................ 34
5.2 Troubleshooting ......................................................................................................................... 35
5.3 Replacement of parts ................................................................................................................. 36
5.4 Adjustment after replacement unit ............................................................................................ 41
A2 CALIBRATION ........................................................................................................................... 63
A3 PARAMETER SETTING PRIOR TO DELIVERY .................................................................... 65
v
1 OUTLINE
The FCX-CII series transmitter detects the differential pressure or pressure of various
fluids, converts it into a current signal of 4 to 20 mA DC and transmits it.
All the adjustment functions are incorporated in the transmission unit for making
adjustments easily and exactly.
Transmitter settings (such as range and damping time constant, etc.) can be changed from
an HHC (Hand Held Communicator).
Principle
The operating principle of the FCX-CII series transmitter is shown in the block
diagram below.
The input pressure is changed into an electrostatic capacitance in the detecting unit.
The change proportional to the pressure undergoes conditioning and amplification in
the transmission unit, and is then output as a current of 4 to 20mA DC.
Displacement Capacitance
Input change
differential Diaphragm Sensor
pressure
Detecting unit
Transmission unit
1
2 OPERATING PARTS AND THEIR FUNCTIONS
Digital indicator
connector
Vent/drain Conduit
plug connection
Zero/span Indicator
Terminal unit adjustment (Digital) (Analog)
screw
Terminal unit
OUT
CK+
DISP
% 0
CK–
FIX % 10
0
20
ZERO 40 60 80
abs
–
Transmission unit
Part name Description
Analog indicator connector Used for connecting an analog indicator.
Digital indicator connector Used for connecting a digital indicator.
Indicator (option) Analog or digital indicator, available.
Terminals
Symbol Description
+, - Connects the output cable.
CK+, CK- Used for checking the output or connecting an indicator.
An external terminal used for grounding
2
Mode indicating function of digital indicator
OUT
DISP
FIX %
ZERO
abs
Mode indication
Mode When indicated When not indicated
% % output Actual scale
ZERO External zero adjustment possible External zero adjustment impossible
DISP Digital indicator display Digital indicator proportional display
OUT output Proportional output
FIX Fixed current mode Measurement mode
Sampling status (Flicker)
abs Absolute pressure Gage pressure
– Output value < Zero Output value Zero
N (a part of unit indicator)
3
3 OPERATION AND SHUTDOWN
Preparation procedure
(2) Check the signal wiring according to the “Terminal block connection diagram” shown in 4.1
(Page 16).
(3) Vent gas from the transmitter.
Important When the plant requires chemical cleaning at the start of operation, be sure to
close the valve of the transmitter to prevent entry of cleaning liquid into the
pressure receiving unit.
4
Zero point check
When all the checks and preparatory operations are finished, tighten the cover securely. (Tighten-
ing torque 20 N•m {2 kgf•m} <14ft-lb>)
Important 1. After adjustment of the transmitter, it should be kept energized for about 10
seconds to write the adjustment result into memory.
2. Use a blade-edge screwdriver for adjusting the zero/span adjustment screw.
5
3.2 Operation
(1) Operation of pressure transmitter
Open the valve slowly to apply a pressure. When a pressure is applied, the transmitter is set
in the operating status.
Open
Stop valve
on the low
pressure side
Stop valve
on the high
pressure side
Equalizing
valve
Open
6
Open
Finally, open the stop valve on the low pressure side
slowly.
Use a field indicator, receiving instrument or HHC to check the operating status.
3.3 Shutdown
(1) Shutdown of pressure transmitter
Close the valve slowly to stop applying a pressure. The transmitter is set in the measurement
stop status.
Close
7
(2) Shutdown of differential pressure transmitter
Set the shutdown status by manipulating the manifold valve.
Turn off power supply.
Close
Open
Open the equalizing valve.
Close
Before a long shutdown, discharge the process fluid and drain completely from
Important
the transmitter.
This is to protect the transmitter from freezing, corrosion, etc.
8
4 ADJUSTMENT OF SMART TYPE
To operate the FCX-CII series transmitter, the HHC is used for each adjustment.
After adjustment of the transmitter, it should be kept energized for about 10 sec-
Important
onds to write the adjustment results into memory.
The HHC can be connected to the transmitter, junction terminal or the terminals in the instrument
room.
CK+
CK–
–
Instrument room
DC power supply
DC16.1 ~ 45V
Load resistor
In the case of a flameproof transmitter, never connect the HHC to the terminal block
DANGER of the transmitter in hazardous area installations.
9
4.1.2 Outline of HHC operation
The following shows the flow of the key, explained for FXW Version 6.0
(FXW 1- A3).
FXW prior to Version 6.0 are not available of operation of FCX-CII series transmitter.
In this case, the user is requested to contract our office for ROM version up.
Referential
Classification Display symbol Key symbol page
1 TAG No. INC 1: TAG No MENU 11
10
4.1.3 Operating procedure
In case of a flameproof transmitter, never connect the HHC to the terminal block of
transmitter in hazardous area installations.
TAG N°.
11
TYPE
12
Industrial value unit
Available unit for FCX-C2
Menu N°3 :
SERIAL N°
mmH2 O
cmH 2 O
INC
mH 2 O
4: UNIT g/cm 2
kPa kg/cm2
Pa
< INC > < CHNG > 1
hPa
INC CHNG kPa
4-1: UNIT CHANGE MPa
kPa mbar
(NEXT MPa) bar
< INC > < ENT > < CL > 2 psi
INC ENT CL inH 2 O
< UNIT CHANG > ftH 2 O
mmAq
4-1: UNIT CHANGE cmAq
kPa mAq
(NEXT MPa)
CHNG OK? < ENT/CL >
mmWC
3
CL
cmWC
ENT
mWC
mmHg
cmHg
4-1: UNIT WRITE mHg
kPa
inHg
4 < Torr >
< atm >
Not suitable unit display INC DEC
4-1: UNIT WRITE
To menu N° 5 : Pa Note: The mark < > is settable for abso-
RANGE LIMIT NOT SUITABLE
UNIT < CL > lute pressure transmitter only.
CL
• When pressing <CHNG>
under display 1 , the display
for changing the unit of
industrial value 2 appears.
• The desired unit of industrial
value is selectable by using
<INC> or <DEC> under
display 2 .
• Display 3 is provided for con-
firming your change.
• Display 4 is for registering the
unit of industrial value.
Important
The unit of industrial value is set according to the range as ordered, but the display
resolution lowers depending on the unit being set.
When 4-1:UNIT CHANGE
Pa
NOT SUITABLE
UNIT <CL>
is displayed upon changing the unit of industrial value, output cannot be displayed in the
engineering unit selected.
In this case, press the CL key and change the engineering unit to a different one.
13
Range limit
Menu N°4 :
UNIT
Output (mA)
20
Reverse
action
Normal
action Input
URV LRV LRV 4 URV
Maximum measuring range
14
Damping adjustment
CHNG
7: DAMPING 7-1: DAMP CHANGE Input time constant value under
0.3SEC 0.3SEC
display 2 , time constant can be
< INC > < CHANGE > < ENT > < CL >
1 CL after 2
changed.
INC setting CL
ENT
Note)
To menu N°8 : 4
OUTPUT MODE The above damping constants are
used only for the electronics unit.
The detecting unit has its own con-
stants independent of the
electronics unit (for details, refer to
the data sheet).
15
Output mode
(a)
D
LIN/ The output mode is used to select the
(DP) GP, AP, LL (Liquid Level) proportional mode (proportional to in-
8: OUTPUT MODE 8 : OUTPUT MODE
XMTR:DP XMTR:GP put differential pressure) or square
OUT=LIN OUT=LIN
< INC > < CHANGE > < INC > < CHANGE > root extraction mode (proportinal to
CHNG 1 INC CHNG 1
INC flow rate) for output signal (4 to 20
8-1: MODE CHANGE 8-1: MODE CHANGE mA). In case of square root extraction
XMTR : DP XMTR : GP
Menu No.9
OUT=LIN OUT=LIN mode, the cut point and the mode
< INC > < ENT > < CL > < ENT > < CL >
*1 ENT CL 2 CL below the cut point can be set. Under
<OUTPUT MODE
CHANGE> In case of OUT= SQR In case of OUT=LIN display 2 , press <INC> or <DEC> for
8-1: MODE CHANGE 8-1: MODE CHANGE
XMTR:DP XMTR:DP selection of the square root extraction
OUT=SQR OUT=LIN
CHNG OK? < ENT/CL > CHNG OK? < ENT/CL > mode or proportional mode.
ENT CL 5 ENT CL 3
CHNG OK? < ENT/CL > CHNG OK? < ENT/CL >
ENT CL 14 ENT CL 16 Differential Differential
input input
8-8: MODE WRITE 8-8: MODE WRITE Fig. A: With linear Fig. B: With zero
LINEAR ZERO
output selected in output selected in
low cut mode low cut mode
15 17
16
Burnout direction
A : CALIBRATE
17
Zero/span adjustment
LRV < Zero adjustment >
A: CALIBRATE A-1: CALIBRATE Zero and span are adjustable by apply-
LRV ×××.××%
×××.× kPa ing an actual pressure.
< INC > < LRV > < URV > < ENT > < CL > 2
When pressing <LRV> under display 1
1 CL
INC
ENT CL the screen for zero adjustment 2
A-1: CALIBRATE
appears, and that for span adjustment 5
URV
LRV ×××.××% appears when pressing <URV>.
×××.× kPa
CHNG OK? < ENT/CL > 3 Under display 2 , after applying actual
ENT pressure equal to zero point, press
A-2: CALIBRATING
<ENT> two times. Zero adjustment will
LRV ×××.××%
×××.× kPa
be over.
4 When adjustment is made at any point
other than zero, input the pressure value
< Span adjustment > at that point at the display of 2 , then
A-3: CALIBRATE press the <ENT> key at the display of 3
URV ×××.××%
×××.× kPa while applying a corresponding pres-
< ENT > < CL > 5
CL sure to the transmitter.
CL ENT
Under display 5 , after applying actual
A-3: CALIBRATE
URV ×××.××%
pressure equal to desired span, press
×××.× kPa <ENT> two times. Span adjustment
CHNG OK? < ENT/CL > 6
will be over.
ENT
When adjustment is made at any point
A-4: CALIBRATING
B : OUTPUT ADJ URV ×××.××% other than span, input the pressure value
×××.× kPa
7
at that point at the display of 5 , then
press the <ENT> key at the display of 6
while applying a corresponding pres-
sure to the transmitter.
Important
Press LRV or URV at display of 1 .
When the following is displayed, it means that calibration can not be made because
Menu No. H: LINEARIZE is effective. In this case, set INVALID on the panel of
No. H: LINEARIZE.
A-1:CALIBRATE
Can’t proceed.
Set Linearize
invalid <CL>
18
G Calibration of output circuit (D/A)
OUT
The output circuit (D/A) should be
B: OUTPUT ADJ
calibrated by the following procedure
when necessary.
< INC > < CHANGE >
INC CHNG
Make calibration wiring transmitter
according to "Calibration" in Appen-
B-1: OUTPUT SET
0mA dix A2, and calibrate the output cir-
< LRV/URV/ENT/CL > cuit with the HHC using the follow-
1 LRV URV ENT CL (Input of XX.XXXmA at 1 ) ing procedure.
B-1: OUTPUT SET B-1: OUTPUT SET B-1: OUTPUT SET When the <LRV> key is pressed at
4.000mA 20.000mA XX.XXXmA
the display of 1 , the display 2 for
CHANGE OK? < ENT/CL > CHANGE OK? < ENT/CL > CHANGE OK? < ENT/CL >
2 ENT CL 7 ENT CL 8 ENT CL
4mA current output and its
calibration will appear on the screen.
(OTHERS)
When the <URV> key is pressed, the
(4 , 20mA) < OTHERS > display 7 for 20mA current output
B-2: OUTPUT MODE B-2: OUTPUT MODE
XX.XXXmA XX.XXXmA
and its calibration will appear on the
CURRENT CONST. CURRENT CONST. screen.
< CALB > < CHNG > < CL > < CHANGE > < CL >
3 CALB CHNG CL 9 CHNG CL
B-4: OUTPUT
XX.XXXmA CONST. Important
YY.YYYmA (EXT.mA)
CALIBRATING After setting and calibrating the con-
6 stant current output, be sure to reset
Calibration
the HHC display to the initial display.
impossible
B: OUTPUT ADJ
B-4: OUTPUT 10appears when the
XX.XXXmA CONST. adjustable range is
YY.YYYmA (EXT.mA) exceeded. <INC> <CHANGE>
NOT CAL1B. < CL >
10 CL In this way, the transmitter output is
reset to the measurement output. It
should be noted that if HHC is
C: DATA
removed from the transmitter loop or
the HHC power is turned OFF when
the constant current output has been
set, the transmitter output is retained
at the constant current output.
19
Indication of measured data
B
DATA The measured value can be indi-
cated.
For more information about
C: DATA C-1: DATA
XXX. X %FLOW operating procedure, refer to the in-
XXXXX kPa
< INC > < ENT > < CHANGE > < CL > struction manual of HHC.
INC ENT CHNG CL
:
"FLOW" is displayed C-1: DATA
when output mode is XXX. XX %FLOW
square root extraction XXXXX kPa
mode. < CHANGE > < CL >
: CHNG CL
" flicker" is displayed
when the communica-
tion between transmitter (HHC is not used for 10 minutes)
and HHC is normal.
STANDBY
PUSH CL KEY
Self-diagnosis
CL
<CL> <INC>
20
[Contents of message]
As a result of self-diagnosis, the message below is appeared on the LCD display of HHC,
when there are trouble in the transmitter. For each error, its cause and remedy are suggested.
Indication on
Message digital indicator Cause Remedy
(*1) CELL FALUT (C5) to (C9) are appeared in case of “9” in 6th digit code of FKC.
(*2) Real indication
Printer function
< INC > < ENT >
INC ENT Set Year/Month/Date
Time (Hour, Minute) Usable only when a printer is con-
E-1: PRINT
DATE YY : MM : DD nected.
TIME HH : MM
< ENT > < CL > Refer to the instruction manual of
ENT CL
HHC.
(Indicated when the printer unit is active)
E-2: PRINT OUT
F : XMTR EXT.SW
21
Lock of adjustment function
CHNG
F: XMTR EXT. SW F-1: XMTR EXT. SW The zero adjustment function can be
< 1 > INHIBIT
ENABLE < 2 > ENABLE locked by the transmitter adjust
< INC > < CHANGE > < 1 > < 2 > < CL > 2 screw.
1 CL
INC
1 CL
CL
ENT
F : XMTR DISPLAY
22
1 2 Indication of digital indicator
G : XMTR DISPLAY G : XMTR DISPLAY ±YYYYYY=XMTR DISPLAY
% DISPLAY or ±YYYYYY/±ZZZZZZ at 4mA For digital indicator, either % dis-
X.XX-XXX.XX%YYYY Note 1 UUUUUUU ±ZZZZZZ=XMTR DISPLAY
< INC > < CHANGE > < INC > < CHANGE > at 20mA play or actual-scale display is se-
UUUUUUU=XTMR DISPLAY lectable. In display on the actual
CHNG INC CHNG
UNIT
INC
Note1) 0.00-100.00%LIN scale, display values corresponding
0.0-100.0% LIN
3 G-1: DISP. CHANGE
0-100% LIN to 0% (4mA) and 100% (20mA) are
< 1 > % DISPLAY 0.00-100.00%FLOW
< 2 >ACTUAL DISP. 0.0-100.0% FLOW
settable.
H : LINEARISE < 1 > < 2 > < CL > 0-100% FLOW
1 2 CL
In setting % display, proportional
1 or 2
4 A
mode and square root extraction
G-2: DISP. CHANGE mode is selectable as shown in 4 .
< 1 > % LIN
< 2 > % FLOW In 4 ,
< 1 > < 2 > < CL >
1 2 CL <1> %LIN is displayed in % in the
<2> % FLOW proportional mode
GP, AP, LL
5
<1> % LIN
8
DP (liquid Level) <2> %FLOW is set by % in the
G-3: DISP. CHANGE G-3: DISP. CHANGE G-3: DISP. CHANGE square root extraction mode
1 < 1 > 0.00-100.00% 1 < 1 > 0.00-100.00% Can't proceed.
2 < 2 > 0.0-100.0% 2 < 2 > 0.0-100.0% XMTR doesn't (proportional to flow)
< 3 > 0-100% < CL > < 3 > 0-100% < CL > support. < CL >
3 3 In case of pressure transmitter,
CL 4 CL 4 CL 4
6 9 absolute pressure transmitter and
G-4: DISP. CHANGE G-4: DISP. CHANGE 0.00-100.00%
X.XX-XXX.XX%LIN X.XX-XXX.XX%FLOW or 0.0-100.0%
level transmitter, <2> % FLOW
or 0-100% cannot be set in 4 .
CHNG OK?<ENT/CL> CHNG OK?<ENT/CL>
ENT CL 4 ENT CL 4
7 10
G-4: DISP. WRITE G-4: DISP. WRITE
X.XX-XXX.XX%LIN X.XX-XXX.XX%FLOW
1 B
23
A When setting the actual-scale display,
11 first select <2> ACTUAL DISP in 3 .
G-2 : DISP. CHANGE
LRV: 4mA=±YYYYYY Already set value Next, after setting the actual-scale
URV: 20mA=±ZZZZZZ of transmitter
< LRV >< URV ><CL> display value ( 11 to 14 ), perform the
LRV URV CL
3
actual-scale display unit setting
12 13 ( 16 to 19 ).
G-2 : DISP. CHANGE G-2 : DISP. CHANGE
LRV: 4mA=±YYYYYY LRV: 4mA=±YYYYYY In case of pressure transmitter,
URV: 20mA=±ZZZZZZ URV: 20mA=±ZZZZZZ
< ENT >< URV ><CL> < ENT >< URV ><CL> absolute pressure transmitter and
ENT URV CL ENT URV CL level transmitter, the flow units can-
11 11
13 12
not be set as shown in 17 .
14 15
G-2 : DISP. CHANGE G-2 : DISP. CHANGE After making sure of the setting of the
LRV: 4mA=±YYYYYY LRV: 4mA=±YYYYYY
URV: 20mA=±ZZZZZZ URV: 20mA=±ZZZZZZ actual scale display 20 , enter the
SET OK?< ENT ><CL> SETTING ERR <CL>
[ENT] and then data is written in the
ENT CL CL
11 11 transmitter.
16
G-3 : DISP. CHANGE
DispUNIT=UUUUUUU Already set value of transmitter
( ) = PRESS./LEVEL/FLOW
<CHNG><ENT><CL>
CHNG ENT CL 40 GP, AP, LL
11
19 (liquid Level)
17
G-4 : DISP. CHANGE G-2: DISP. CHANGE
<1>PRESS.<3>FLOW Can’t proceed.
<2>LEVEL XMTR doesn't
<1><2><3><CL> support. < CL >
1 2 3 CL CL 17
16 <3>FLOW
40
<1>PRESS <2>LEVEL DP
18 18 18
G-5 : DISP. CHANGE G-5 : DISP. CHANGE G-5 : DISP. CHANGE
DispUNIT=UUUUUUU DispUNIT=UUUUUUU DispUNIT=UUUUUUU
(NEXT XXXXXXX) (NEXT XXXXXXX) (NEXT XXXXXXX)
<INC><ENT><CL> <INC><ENT><CL> <INC><ENT><CL>
INC ENT CL INC ENT CL INC ENT CL
17 17 17
(b) (c)
(a)
19 19
G-5 : DISP. CHANGE G-5 : DISP. CHANGE
<DISP. UNIT CHANGE> DispUNIT=UUUUUUU DispUNIT=UUUUUUU
(a) (b) (c)
mmH2O mm Nm3/s SET OK?<ENT><CL> SET OK?<ENT><CL>
cmH2O cm Nm3/min ENT CL ENT CL
3
mH2O m Nm /h 17 17
2 3
g/cm in Nm /d 20 20
2 3
kg/cm ft m /s G-6 : DISP. CHANGE G-6 : DISP. CHANGE
Pa m3/min ±YYYYYY/±ZZZZZZ ±YYYYYY/±ZZZZZZ
hPa m3/h UUUUUUU UUUUUUU
kPa m3/d CHNG OK?<ENT/CL> CHNG OK?<ENT/CL>
MPa t/s
mbar t/min ENT CL ENT CL
11 11
bar t/h 21 21
NC DEC psi t/d
inH2O l/s G-7 : DISP. CHANGE G-7 : DISP. CHANGE
ftH2O l/min ±YYYYYY/±ZZZZZZ ±YYYYYY/±ZZZZZZ
mmAq l/h UUUUUUU UUUUUUU
cmAq l/d
mAq gal/s
mmWC gal/min
cmWC gal/h
mWC gal/d
mmHg ft3/s
cmHg ft3/min 2 B
mHg ft3/h
(UNIT=PRESS. LEVEL) (UNIT=FLOW)
inHg ft3/d
(Torr) bbl/s
(atm) bbl/min
( ) is available bbl/h
for GP and AP. bbl/d
24
B When setting of % Flow in %display or
Flow unit in actual scale display, low
OUT=SQR at Menu No.8
OUT=LIN at flow cut point and low flow cut mode
Menu No.8
22
G-8 : LOW CUT
23
G-8 : LOW CUT are displayed ( 22 or 23 ).
POINT=XX.XX%FLOW POINT=XX.XX%FLOW
MODE=YYYYYY MODE=YYYYYY
When, in the OUTPUT MODE (Menu
<CHANGE><CL> <CL> No. 8), OUT = SQR is set, already set
CHNG CL CL
1 or 2 1 or 2
low flow cut point and low flow cut
24
G-9 : POINT CHANGE
Note2) CUT POINT mode are displayed ( 23 ).
and
XX.XX%FLOW
CUT MODE With OUT = LIN set, the present low
are set at Menu No.8
<ENT><CL>
YYYYYY=LINEAR or ZERO
flow cut point and low flow cut mode
ENT CL
22
are displayed ( 22 ). Then, enter
25
G-9 : POINT CHANGE
<CHANGE>, and the setting can be re-
XX.XX%FLOW newed.
CHNG OK?<ENT/CL>
ENT CL
24
26
G-A : POINT WRITE
XX.XX%FLOW
27 27
G-B : LOW CUT MODE G-B : LOW CUT MODE
LINEAR ZERO
<CHANGE><CL> <CHANGE><CL>
CHNG CL CHNG CL
1 or 2 1 or 2
28
G-C : MODE CHANGE
<1>LINEAR
<2>ZERO
<1><2><CL>
1 2 CL
27
29 29
G-D : MODE CHANGE G-B : MODE CHANGE
LINEAR ZERO
25
Programmable linearization function
User can set output compensation
H: LINEARIZE
INVALID
against the input using 14
< INC > < CHNG >
compensation points, (X 1, Y 1), (X 2,
1 Y2)…(X14, Y14). Each compensation
INC CHNG
value between (Xn, Yn) and (Xn+1,
CL
CHNG
Yn+1) is connected by first order
H-1: LINEARIZE H-2: LINEARIZE
INVALID < 1 > INVALID approximate formula.
< 2 > EFFECTIVE
< INC > < CHNG > < CL > CL < 1 > < 2 > < CL >
This linearization function is useful to
INC 2
2 19 compensate the tank figure in level
CL CL measurement application and the flow
H-2: LINEARIZE H-3: LINEARIZE rate of steam or gas in flow measure-
CHANGE
POINT 0 EFFECTIVE ment application .
< INC > < CHNG > < CL > CHNG OK? < ENT/CL >
3
Functions for LINEARIZE are
ENT 20
CHNG
H-3: LINEARIZE available for FXW Version 6.0 and
CHANGE For DP
POINT 0
upward.
H-3: LINEARIZE
< ENT > < CL > Set Output Mode
Input the value of CL 4 LIN-LIN or SQR-SQR By pressing INC at display of 2 , the
< CL >
point and press
21
display is shifted to the setting of LIN-
ENT (POINT XX)
ENT CHNG CL EARIZE POINT 3 . Press CHNG at
INC
H-2: LINEARIZE
display of 3 and input POINT XX to
In the case
where POINT
POINT XX
be compensated. Then press ENT and
XX has been
set < INC > < CHNG > < CL > the display will be shifted to 5 .
CL 5
INC Press INC at display of 5 and the dis-
H-3: LINEARIZE
play will be shifted to y for selection of
< 1 >Lin. point:LP <1> Lin. point: LP and <2> Comp.
< 2 >Comp value:CV CL
< 1 > < 2 > < CL > value : CV.
1 2
CL 6
Select <1> Lin. point: LP at display of
6 and input XXX.XX% to each point
H-4: LINEARIZE H-4: LINEARIZE
(LP1-LP ).
LP1 XXX.XX%
< INC > < CNG/ENT/CL >
LP3 XXX.XX%
< INC > < CNG/ENT/CL >
At the completion of input to all the
INC
7 INC 9 compensated points, press ENT twice
Next
15 16 CL parameter 15 16 CL and the write of LP will be finished.
H-4: LINEARIZE H-4: LINEARIZE At this time, the display is shifted to 6 .
LP2 XXX.XX% LP14 XXX.XX%
Select <2> Comp. point: CV at display
< INC > < CNG/ENT/CL >
CL
< INC > < CNG/ENT/CL > of 6 and input XXX. XX% to each
INC 8 INC 10
point (CV1-CV ) in the same manner
for display CL
for display
7 15 16
as noted in <1> LP. At the completion
15 16
for display of input to all the compensated points,
11
I : Rerange press ENT twice and the write of CV
will be finished.
At the completion of write of compen-
Important sated program for LP/CV, press CL
Note) In the key stroke for Linearization, please set twice at the display of 6 for shifting to
each parameter in the below sequence. 2 . Then, press CHNG for selection of
1. Set the number of compensation points in the <1> INVALID and <2> EFFECTIVE
range of 2 to 14. of 19 . At display of 19 , press <2>
2. Set each linearization option point (LP*) correctly, and the display will be changed to
and write them. EFFECTIVE.
LP1
3. Set each compensation value (CV*) correctly, and Change of compensated LP2
write them. point for LP LP3
INC DEC
4. Set linearization option into EFFECTIVE and
write. LP14
26
6
Change of compensated
CL point for CV
2
CV1
H-4: LINEARIZE H-4: LINEARIZE CV2
CV3
CV1 XXX.XX% CV3 XXX.XX% INC DEC
< INC> < CNG/ENT/CL > < INC> < CNG/ENT/CL >
11 CL INC 13
Next CV14
INC 17 18 parameter 17 18
or
H-5: LINEARIZE H-5: LINEARIZE
CHANGE CHANGE When ENT is pressed at display of 4 ,
LPM XXX.XX% LP1-14
< ENT > <CL > CHNG OK? < ENT/CL > the following is displayed,
ENT CL 15 ENT 16 H-3: LINEARIZE
POINT 15
for display 8 POINT SET
SETTING ERR <CL>
for display 7 , 8 , 9 , 10
CL
for display 7 , 8 , 9 , 10 POINT=2 (number of correction) 14
setting err=00 or 01 or 15
H-5: LINEARIZE H-5: LINEARIZE When ENT is pressed at display of 15 ,
CHANGE CHANGE
CVM XXX.XX% CV1-14 the following is displayed,
< ENT > <CL > CHNG OK? < ENT/CL > H-5: LINEARIZE
ENT CL 17 ENT 18 CHANGE
LPM 150.01%
for display 11, 12 , 13, 14 for display 8 SETTING ERR <CL>
CL
Requirement of setting
for display 11, 12 , 13, 14 -1.25% LP1 < LP2… <
LP14 +110%
27
Rerange (Set LRV/URV calibration)
I: RERANGE
28
4.2 Zero Adjustment by the external screw
Zero point of the transmitter is adjustable by the outside screw with the mode setting switch in
the housing set at zero position. The figure shown below is an example of “Mode setting
switch” is attached.
(1) Set the mode setting switch to zero position.
(2) Apply standard input pressure corresponding to new Lower Range Value
(3) Adjust output to 4mA by turning the outside screw
Decrease
Increase
Note 1) If the transmitter is locked, it cannot be adjusted by the external adjustment screw.
Note 2) When a digital indicator is attached to the transmitter, make sure that the LCD lamp
“ZERO” is ON.
29
4.3 Span adjustment by the external screw
The measuring range for each transmitter is determinated according to its type.
Span is changed by the outside screw with the mode setting switch in the housing set at span
position. The figure shown below is an example of “Mode setting switch” is attached.
(1) Set the mode setting switch to span position.
(2) Apply standard input pressure corresponding to new Upper Range Value.
(3) Adjust output to 20mA by turning the outside screw
Decrease
Increase
(4) Then return to applying input pressure of zero again and make sure output is 4mA.
Note 1) If the transmitter is locked, it cannot be adjusted by the external adjustment screw.
Note 2) When a digital indicator is attached to the transmitter, make sure that the LCD lamp “ZERO” is
ON.
30
4.4 Local adjustment unit with LCD display
1. Outline
When local adjustment unit with LCD display (Parts number is *ZZPFCX4-A055) is installed in the
FCX-CII transmitter, some functions are available without HHC (Hand Held Communicator).
Name of each part in local adjustment unit with LCD display and their functions are indicated
below.
Mode setting
Damping setting
switch
switch
LOCAL/COMM.
LCD display changing switch
31
2.Selection of transmitter adjustment method
LOCAL/COMM. Changing switch decides the method of FCX-CII transmitter adjustment. If switch
is set to “COMM.” side, adjustment of transmitter is carried out by HHC. This method is explained
in instruction manual.
If switch is set to “LOCAL” side, adjustment of transmitter is carried out by Mode setting switch
and Damping setting switch.
This method is explain below.
Decrease
Increase
For zero suppression or elevation ranges, apply the specified LRV pressure in advance and adjust
the output signal to 4.00mA using the external adj. screw.
0% Input signal
(4mA) %URL
0%
-100% Zero elevation Zero suppression +100%
32
3.2 Span adjustment (Change Upper Range Value)
The measuring range for each transmitter is determined according to its type.
The span is changed by the external adj. screw when the mode setting switch is set at “1” or ”6"
position.
(1) Set the mode setting switch to “1” or ”6” position.
(2) Apply standard input pressure corresponding to new Upper Range Value.
(3) Adjust output to 20.00mA by turning the external adj. screw.
Decrease
Increase
(4) Then, apply input pressure corresponding to new Lower Range Value again and make sure
output is 4mA.
(5) After span adjustment according to above procedure from 3.2-(1) to (4), please set mode
setting switch to appropriate position
After adjustment, the transmitter should be kept energized at about 10 seconds to write
Important the adjustment parameter into memory.
4. Damping adjustment
If a pulsation of the output current is caused due to flow noise etc., it can be attenuated by performing
damping adjustment.
Damping is adjustable in 8 steps. The damping constant becomes lager in the order of 0,1,2,3and 4.
These damping constant correspond to time constant 0, 0.3, 0.6, 1.2, 2.4, 4.8, 9.6, 19.2 seconds for the
transmission unit regardless of span.
The relationship between position of switch and time constant are indicated in table 2.
Note)
The damping constant above is a time constant applied to the transmission unit only. The
detecting unit has additional time constant
(Please see data sheet about details)
When the transmitter respose speed is changed, the time constant of the control system
Important is also changed. Be sure to check the controllability again.
33
5 MAINTENANCE
Visual inspection
Visually inspect each part of the transmitter for damage, corrosion, etc.
If you detect any material which may cause corrosion, it should be cleaned off.
34
5.2 Troubleshooting
If an abnormality occurred in the process or transmitter, action should be taken with reference to the
table below.
Symptom Cause Remedy
(1) The manifold valve does Repair the valve so that it opens/closes normally.
not open/close normally.
(2) Pressure leak is occurring. Repair a leak.
(3) Process piping is improper. Make correct piping.
(4) Process pipe is clogged. Eliminate the cause of clogging.
(5) Power supply voltage Make arrangement to obtain proper values.
and/or load resistance is (For power supply voltage and load resistance,
improper. refer to “7.2” (page 50).)
Output (For intrinsically safe installations, the power
current supply voltage should be 10.5 to 26V DC for
overshoots smart type.)
scale (6) Voltage between the Check for faulty cable, insulation, etc. and repair
(exceeds external connection as needed.
20mA). terminals of transmission (For power supply voltage and load resistance,
unit is wrong. refer to “7.2” (page 50).)
(For intrinsically safe installations, the power
supply voltage should be 10.5 to 26V DC for
smart type.)
(7) Zero and span are not Readjust according to sections 4 (page 9).
adjusted.
(8) Electronics unit is faulty. Replace the electronics unit according to 5.3 (page
32).
(1) Same as (1) to (4) above Correct wiring (according to 7.1 (page 48)).
(2) Power supply polarity is
wrong.
(3) Power supply voltage and/ Make arrangement to obtain proper values.
or load resistance is (For power supply voltage and load resistance,
No output improper. refer to “7.2” (page 50).)
current (less (For intrinsically safe installations, the power
than 3.8 mA). supply voltage should be 10.5 to 26V DC for
smart type.)
(4) Voltage between the Check for faulty cable, insulation, etc. and repair
external connection as needed.
terminals is wrong. (For power supply voltage and load resistance,
refer to "7.2" (page 50).)
(For intrinsically safe installations, the power
supply voltage should be 10.5 to 26V DC for
smart type.)
(5) Electronics unit is faulty. Replace the electronics unit according to 5.3 (page
32).
(1) Process piping is improper. Correct the piping.
Output current (2) Gas or solution is mixed in. Vent or drain the transmitter.
error (3) Liquid density changes. Perform density compensation.
(4) Ambient temperature Minimize the temperature change.
changes widely.
(5) Zero or span has deviated. Readjust zero or span.
(6) Electronics unit is faulty. Replace the electronics unit according to 5.3 (page
32).
If remedy is impossible, contact Fuji Electric’s service department.
35
5.3 Replacement of parts
If the transmitter requires a replacement part, drain process fluid from the transmitter,
disconnect it from the process and carry out replacement in an instrument room.
When removing an explosion-proof transmitter, turn OFF the main power, then dis-
connect the piping and wiring. Do not remove it when the power is ON to prevent
DANGER serious accident such as explosion, fire, etc.
Replace the transmission unit with a spare one in order to determine whether it is the
detecting unit or transmission unit which is faulty.
When the faulty unit is identified, it should be replaced with a new one.
Replacing procedure
Electronics unit
(1) Turn off the power supply.
(2) Remove the indicator.
Indicator
(3) Remove the electronics unit.
Unplug each connector.
(4) Remove the stud bolts which fastens
Connection at rear
the indicator. of electronics unit
Important When installing the electronics unit, make sure that the
zero adjust screw and the volume control are posi-
Volume control
tioned as shown the right. Zero/span
adjustment screw
Important The electronics unit should be removed carefully so as not to damage the internal
wiring.
36
Replacement of detecting unit
Transmission unit
Detecting unit
Flexible printed circuit board
Replacing procedure
(1) Remove the electronics unit according to “Replacement of electronics unit”.
(2) Remove the hex. socket bolts from the electronic housing.
Pull the electronics housing straight forward and away from the detecting unit.
(3) Replace the detecting unit with a new one of the same type.
(4) Fit the transmission unit to the detecting unit and tighten it.
(5) Connect each connector of the electronics unit and attach it to the transmission
unit.
(6) After reassembly, carry out zero and span adjustments.
Important • Ensure that replacement detector unit is the same specification as the original
by comparing dataplates.
• When removing the transmitter case, pay attention not to damage the flexible
printed circuit board.
37
Replacement of the internal parts of detecting unit
Nut
Seal diaphragm
O-ring
Measurement
chamber
detecting cover
Seal tape
Bolt
Seal tape
Replacing procedure
(1) Remove four hexagon socket head bolts with a torque wrench, etc..
(2) Disassembly gives access to the casing covers, O-rings, hexagon socket head bolts and nuts.
(3) After disassembly, replace the faulty part with a new one.
(4) Before reassembly, clean the O-ring face of casing cover with the soft cloth immersed in
water, alcohol, or similar detergent.
(5) Reassemble the detecting unit by reversing the disassembling procedure. The casing covers
should be assembled so as to be symmetrical with each other in the left-right direction and
carefully so as not to damage the seal diaphragm. Tightening torque should follow the table
below.
(6) After assembly, carry out a pressure test. Apply a pressure equal to 150% of the maximum
working pressure to both high pressure (H) and low pressure (L) measurement chambers of
the transmitter simultaneously for 15 minutes, and make sure there is no leakage.
38
Replacement of field indicator
Analog indicator
Transmitter cover
Replacing procedure
(1) Detach the transmitter cover.
(2) Remove the analog indicator.
(3) Pull out the connector extending from the analog indicator.
(4) Connect the connector of a new analog indicator to the electronics section. (See the figure
below.)
(5) Then, mount the analog indicator at the electronics section.
39
2. Replacement of digital indicator
Digital indicator
Transmitter cover
Replacing procedure
(1) Detach the transmitter cover.
(2) Remove two fixing screws which fasten the digital indicator and separate the indicator.
(3) Pull out the leading end of the flexible PC board extending from the digital indicator after
raising the slider (white knob) in the electronics section. (See the figure below.)
(4) Insert the leading end of the flexible PC board of a new digital indicator into the connector
plug-in port of the electronics section and fix it by pushing in the slider. Before inserting the
flexible PC board, confirm its correct orientation.
Digital indicator
plugin port
Pin Plug
(5) Fasten the digital indicator to the electronics section by tightening two fixing screws.
Before tightening, make sure a small recess on the surface is positioned at the top as shown
below.
When twisting the flexible PC board for mounting, adequate attention should be paid not to
damage the board.
(6) Attach the transmitter cover.
Fixing screw
Small recess
40
5.4 Adjustment after replacement of unit
Adjustment
After completion of the assembly work mentioned above, use the following procedures for adjust-
ment and setting. Adjustment should be performed using the HHC.
41
6 INSTALLATION AND PIPING
6.1 Installation
After unpacking, check the delivered items.
This transmitter can be mounted on a pipe or on a wall.
Note that the bolts (M8) for wall mounting should be supplied by the customer.
• The transmitter is heavy. Be careful when handling it.
• The transmitter should be installed in a place that meets the operating conditions
shown in DS sheet or instruction manual.
CAUTION • Install the transmitter according to the instruction manual. Improper installation
may lead to the cause of fall, trouble or incorrect operation.
• When installing, make sure that the transmitter interior is free from cable chips
and other foreign objects to prevent fire, trouble or incorrect operation.
• Non-explosion-proof transmitter must not be used in a place with explosive gas to
prevent serious accidents such as explosion, fire, etc.
DANGER
If the transmitter is not used soon after delivery, then leave it packed and store it in a
Important room at the normal temperature and humidity (25°C <77°F>, 60%RH).
Bracket mounting
Mount the bracket to the transmitter.
The bracket should be mounted to the process cover as shown below.
(Differential pressure transmitter, (Pressure and absolute transmitter, types : FKP & FKH)
type FKK)
Mount to a horizontal pipe Mount to a vertical pipe
Transmitter Transmitter Transmitter
Measuring chamber Bracket
detector cover
Bracket Bracket
Plain washer
Plain washer Plain washer
Spring washer
Spring washer Spring washer
Mounting bolt
(M8 × 12) Mounting bolt Mounting bolt
(M4 × 10) (M4 × 10)
Adaptor (Option)
Mounting Adaptor (Option)
Pipe mounting
(Differential pressure transmitter) (Pressure and absolute pressure transmitters transmitter)
U-bolt
Mount to a horizontal pipe Mount to a vertical pipe
(1) Fasten the transmitter to a vertical or horizontal pipe using the supplied U-bolt (tightening torque
approximately 15 N•m (1.5 kgf•m) <11ft-lb>).
(2) Use a pipe of outer diameter ø60.5 <2.38">mm.
Wall mounting
(1) Fasten to wall face by M8 bolt utilizing the U-bolt holes.
42
Change of field indicator position
Indicator attached
to transmission
unit side.
Attachment
Studs
Indicator attached to
terminal board side.
43
Change of transmission unit position
explosionproof area.
40
CAUTION
60
80
10
0
10 0
0
20 80
40 60
0
10
80
60
40
20
44
Change of vent/drain plug position
Check space
Ensure a space of about 500mm against the cover in order to facilitate check, adjustment, etc.
500
500 500
45
6.2 Piping
It is generally recognized that there are appropriate positioning relationship between the
transmitter and main process piping for accurate measurement to avoid harmful gas or liquid
accumulation.
General recognizations are;
1- Mount transmitter below main process piping for liquid or steam measurement.
2- Mount transmitter above main process piping for gas measurement.
The standard style of FCX-CII series transmitter except gauge pressure transmitter correspond to
the piping procedure 1 mentioned above. Change the vent/drain plug to correspond to the piping
procedure 2.
Main valve used for piping should be selected with the maximum pressure of the pro-
cess taken into account (piping parts such as main valve, etc. should be furnished by
CAUTION user). If the main valve and other parts do not meet the rating, it may result in leakage
of gas or liquid which could lead to a hazard.
46
Typical examples of piping
Manifold valve
1 Flow measurement (in case of gas) Impulse pipe
Process pipe
Stop valve
3 Flow measurement (in case of steam)
Condenser
Set two condensers at the same height near the
process tap. Fill the line between the condensers
and transmitter with condensed water. Impulse pipe
Manifold valve
Install a drain port as required.
Process pipe
4 Pressure measurement (in case of liquid) Pressure source
Zero point can be checked with a manifold valve
Atmospheric air inlet
installed.
Stop valve
Manifold valve
Impulse pipe
47
(1) Protection is required to prevent dust from entering through the atmospheric
Important air inlet after installation of the manifold valve.
(2) If process pressure range is narrow (below 10kPa (1000mmH2O)), the follow-
ing should be considered.
• Pressure variation due to wind around atmospheric air inlet
• Temperature variation near process taps
• Difference in atmospheric pressure between process tap and transmitter
location.
To overcome this, provide atmospheric pressure-side pipe with a proper orifice
and consider accommodating the transmitter and atmospheric air inlet in a box.
48
Cautions on impulse piping
• For liquid, the impulse pipes should have an upward slope of 1/10 or more between the
process connection and the transmitter to prevent accumulation of gas, etc. in the detect-
ing unit.
• For gas, the impulse pipes should have a downward slope of 1/10 or more between the
process connection and transmitter to prevent accumulation of moisture, etc. in the de-
tecting unit.
• Do not bent the impulse pipes acutely near the pressure outlet port, to prevent gas or drain
from staying in the pipe.
• Take care not to apply an excessive force to the transmitter during connection.
• In order to prevent vibration of the transmitter body and capillary from interfering with
output, the transmitter body should be installed at a vibration-free place and the capillary
should be fixed to a stable support.
• The impulse pipes used should be suitable for the working temperature, pressure, etc.
• When the measuring fluid is likely to freeze in the cover of the measurement chamber,
the cover needs to be warmed up with steam or a heater.
49
6.2.2 Piping of pressure transmitter type : FKP
Removal of protective cap
The process connection port of the transmitter is fitted with a protective cap. Before piping,
remove the cap carefully. When removing the cap, carefully protect the threaded portion and
sealing face from damage.
Connection of transmitter and impulse pipe
• Impulse pipe should directly be screwed into the transmitter.
• After connection, close the stop valve of transmitter in order to prevent foreign materials
from entering the inside.
Position of process taps (Horizontal main process piping)
The position of the process tap is determined by the relationship between condition, charac-
teristics and measurement point of process fluid. Note the following figures when planning
and installing the piping.
Gas measurement Liquid measurement Steam measurement
45
45° ° Main process piping Pressure source
Upper 45° 45°
Upper
50
Typical examples of piping
1 Gas measurement
Manual valve
Place the transmitter above the pressure source. 10
0
Impulse pipe
0
20 80
40 60
Stop valve
2 Liquid measurement
Process pipe
Place the transmitter below the pressure source. Pressure source
Make piping so that gas in the process pipe is not
delivered to the transmitter, and incorporate gas Stop valve
reservoirs as required. 10
0
Impulse pipe
0
20 80
40 60
0
10
0
20 80
40 60
Manual valve
The impulse pipe used should be suitable for the working temperature, pressure,
CAUTION etc.
• Take care not to apply an excessive force to the transmitter during its connection.
• When the measurement fluid is likely to freeze in the cover of measurement chamber, the
cover needs to be warmed up with steam or a heater.
51
6.2.3 Piping of level transmitter type : FKP for open tank
0
10
0
20 80
40 60
Gasket
Important On the projection type, be sure to use a gasket with an internal diameter larger
than the flange to prevent the gasket form touching the seal diaphragm.
H1 = Liquid level
80 20
100
0
• Restriction on H1
Liquid level is not proportional to the transmitter output at some points inside
the seal diaphragm.
Therefore, H1 should be set higher than the value shown in the table below.
• Do not shock the seal diaphragm by hitting hard object against it, for example.
• Take care not to apply an excessive force to the flange during connection.
Minimum value of H1
It should be noted that leakage of fluid from the wetted parts would affect
Important
the performance due to the progress of corrosion.
53
7 WIRING
Cautions on wiring
Use sealing tape, if using metal pipe screw coupling or rubber gasket and fastening gland in the
case of cable (OD ø11) <0.43"> to ensure airtightness of the connection box.
Important 1. If the connection box is located above the transmitter when using a protec-
tive tube for the wiring, then moisture may enter the protective tube and have
an adverse effect on the transmitter. So maintaining airtightness of the
connection box is an important practice.
2. The thread of conduit tube should meet the selected size and a seal fixture
should be used.
Cable
Metal
pipe
54
Terminal block connection diagram
Tighten the terminal screws (M4 x10) to a torque of approximately 1.5 N•m (15 kgf•cm) <11ft-
lb> so that the wires will not loosen.
After connection, fasten the cover until it does not turn.
Terminal
–
CK
+
CK
–
+
–
CK
+
CK
–
55
Things convenient to know beforehand
Hexagon key
wrench
Flash screw
Connect power source of correct rating. Use of power source in excess of the
CAUTION rating may cause a fire.
1533
Load resistance ( )
Note
600
Operating
zone
250
0
10.5 16.1 24 45
Power voltage (Vdc)
Note) For communication with HHC, the smart type requires load resistance 250 Ω as
minimum.
56
7.3 Grounding
The transmitter must be grounded. Otherwise, it may cause electric shocks or
CAUTION incorrect operation.
Grounding terminals are provided at two places (at the inside of terminal box and on the side of
conduit connection).
By any of the methods given below, ground the transmitter in compliance with the relevant stipu-
lation in the standard on explosionproof installation (for example, grounding resistance 100 Ω or
less by one of the methods given below). In case of intrinsically safe and flameproof installation,
be sure to use the ground terminal for grounding.
–
CK
+
CK
–
+
External grounding terminal
57
8 SPARE PARTS
This diagram shows main parts of the differential pressure transmitter, pressure transmitter.
For details, contact our office.
C-7
C-17
B-17
C1~4
B-16
B-12
B1~5
A-1
B-8
A-3
B-9
B-16
A-5
A-5A
B-14
A-5
A-31A
A-39
A-40
A-12
A-6
A-12A
A-41
12
28
A-40
A-10
A-13A
A-20A
A-11A
A-24A
A-2
58
No. Parts No. Part Name Q’ty Material Remarks
59
No. Parts No. Part Name Q’ty Material Remarks
60
A1 BUILT-IN ARRESTER
General
An arrester is used to protect a transmitter or receiver from an abnormal voltage such as lightning
surges induced into signal lines. A built-in type arrester is mounted behind the terminal unit. A
nameplate marked “with arrester” is attached to the terminal unit of transmitter with a built-in
arrester.
Installation
The built-in arrester should be used in combination with panel mounting type arrester (type PXC)
for distributor protection.
+ 1 2 1–
PXC PWM
– 5 E 6 1+ E
Grounding
Since transmitter and arrester groundings are internally connected together, user have only to
connect the external grounding terminals to ground.
Grounding terminal must be used, in case of the explosionproof or intrinsic safety type
transmitter.
Grounding terminal
External grounding terminal
–
CK
+
CK
–
61
Maintenance
♦ Check of arrester
• Measure output current from the transmitter check terminals and output current to flow into
transmitter (see figures below).
When current is measured with an ammeter connected to CK+ and CK- terminals, the
internal resistance of the ammeter should be 12Ω or less.
• If the measured two output current are the same, the arrester is normal.
• In case the measured values have a difference of 0.1% (0.016mA) or more, the arrester is
not functioning.
• In the above case, the arrester unit (terminal unit) should be replaced with a new one.
An insulation resistance and dielectric strength test should be avoided as a rule, since it
may damage the arrester.
Digital voltmeter
To CK +
To CK –
Standard resistor
(1 or 10Ω)
Output measurement outside transmitter
To (–) terminal
To (+) terminal
Digital voltmeter
Standard resistance
62
A2 CALIBRATION
The transmitter should be calibrated in a calibration room. For calibration of each transmitter, the
following devices are required.
o Pressure source and pressure measuring equipment (should have as high an accuracy as pos-
sible)
* Measurable ranges are listed in the table below.
o Power supply : DC power supply (24 V DC) or Fuji Electric FC series power supply unit
(type PXJ or PXL)
o Load resistor : Standard resistor 250 Ω (within ±0.0125 Ω)
o Measuring device : Digital voltmeter (capable of measuring transmitter output with an
accuracy better than 0.1%)
* Use meter having a 5-digit display.
o Hand Held Communicator (HHC) type FXW
* For use with smart type
63
Calibration procedure
HHC
Digital voltmeter
Standard resistance
Important For communication with the HHC, a load resistor of 250Ω is necessary.
64
A3 PARAMETER SETTING PRIOR TO DELIVERY
The damping value (time constant), function of zero/span adjust screw, output current mode, indicator
scale, cut point, mode below cut point and burnout, have been set prior to delivery as shown in the
following.
Zero adjust
2 Zero point adjustment possible
screw function
To be set by designation
Current output mode
when ordering (Note 2)
3
Digital indicator scale
To be set by designating type
(9th digit of code
when ordering
symbols)
Cut point
4 (square-root extraction 7.07%
mode setting)
To be set by designation
6 Burnout
when ordering ( Note 3)
Note 1: For span adjustment, HHC should be used. HHC can also be used for zero adjustment.
Note 2: In both the differential pressure transmitter and remote seal type, the output current mode is
set in linear unless it is designated.
Note 3: Burnout direction is selectable from HHC, Hold, Over scale (20.8 to 21.6), under scale (3.2 to
3.8mA).
65
A4 HAZARDOUS LOCATION INSTALLATION INFORMATION
This appendix contains one table and four drawings that present installation instruction for the FCX-A/C
Series Transmitter in a hazardous location. Refer to these figures when installing or servicing a
transmitter mounted in a hazardous location.
When installed the apparatus MUST be provided with a voltage limiting device which will prevent the
rated voltage of 45V being exceeded.
66
Hazardous Area Non-hazardous Area
FXW The HART Communicator Measurement Technology Ltd.
Hand Held Communicator Communicator
BAS No. Ex 90C2370X BAS No. Ex 92C2516
or or
EEx ia IIC T3 (Ta<
=85°C) MTL611 BAS No. Ex 91C2323
EEx ia IIC T4 (Ta<
=40°C) CNF61 BAS No. Ex 91C2071
67
Field Indicator n2 Fuji Electric Co., Ltd. Ex
BAS No. Ex 93C2154 Field Indicator (FXE)
EEx ia IIC T4 (Ta<
=85°C)
EEx ia IIC T5 (Ta<
=50°C) N = (n1 + n2 ) <
= 3 (for IIC, IIB, IIA)
Notes:
1. The electrical circuit in the hazardous area must be capable of withstanding an A.C. test
voltage of 500 volts rms to earth of frame of the apparatus for one minute.
2. The capacitance and inductance of the hazardous area cables must not exceed the values
Table 1: Cable Parameters
shown in Table 1.
3. The installation, including barrier earthing arrengements, must comply with the installation Capacitance [µF] Inductance [mH] or L/R Ratio [µH/Ω]
requirements of the country of use. N
Group <3
= <
=3 <
=3
e.g. in the U.K., BS 5345: Part 4:1977
4. Any shunt zenor diode safety barrier certified by an EEC Approved Body to [EEx ia] IIC IIC 0.085 1.6 55
having the following maximum parameters;
IIB 0.265 5.6 165
Uz = 28 Vdc, Imax;out = 93 mAdc, Wmax;out = 0.65 W
IIA 0.715 15.6 440
The output current of the barrier must be limited by a resistor “R” that;
Imax; out = Uz / R N: Number of field indicator (FXE) <
=3
Figure 1. FCX-A/C Series transmitter, Intrinsically Safe Installation for BASEEFA
Fuji Electric France S.A.
46, Rue Georges Besse - Z I du Brézet
63 039 Clermont-Ferrand cedex 2 — FRANCE
France : Tél. 04 73 98 26 98 - Fax 04 73 98 26 99
International : Tél. (33) 4 7398 2698 - Fax. (33) 4 7398 2699
E-mail : sales.dpt@fujielectric.fr
Fuji Electric can accept no responsibility for possible errors in catalogues, brochures and other printed material. Fuji Electric reserves the right to alter
its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes
being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. All rights reseved.