WELDING PROCEDURE SPECIFICATION (WPS)

WPS No.: WPS-H005 PAGE 1 OF 3 DATE 25 Nov 2016

Company Name PT.Pratama Widya

Supporting PQR No. PQR-07 BY(QA DIRECTOR) Date 25 Nov 2016
Welding Process FCAW Type(s)Semi-Auto Manual (Automatic,Manual,Machine,Semi-Auto.)
JOINTS
Joint Design Vee “V＂

Backing(Yes) × (NO) Retainers(Yes) (NO) ×

(Refer to both backing and retainers.)
Backing Material(Type) Base metal
[ × ] Metal; [ ] Non-fusing Metal; [ ] Non-metallic; [ ] Other
Sketches,production drawings,weld symbols or written description should show the general arrangement of
The parts to be welded. Where applicable,the root spacing and the details of weld groove may be specified.
BASE METALS
P—No. Group No. 1 to P—No. Group No. 1 or
Specification Type and Grade SS400 to Specification Type and Grade SS400 or
Chem.Analysis and Mech. Prop. to Chem.Analysis and Mech. Prop.
Thickness Range: Base Metal: Groove 3～24mm Fillet not limited
Pipe Dia. Range: Groove Not Limitted Fillet not limited
Other
FILLER METALS Special
SFA No.
AWS No.(Class) AWS A5.1 E7016/JIS Z 3212 D5016

F—No. None

A--No. NA

Size of Filler Metals Φ3.2mm , Φ4mm

 WELDING PROCEDURE SPECIFICATION (WPS)
WPS No.: WPS-H005 PAGE 2 OF 3 DATE 25 Nov 2016
Deposited Weld Met.Thickness Range: Groove max 24mm

Fillet not limited

Electrode-Flux (Class) NA

Flux Trade Name NA

Consumable insert NA

Other

POSITIONS POST-WELD HEAT TREATMENT

Position (s) of groove PA
Temperature Range
Weld.Progression: UP X Down NO
Time Range
Position(s) of Fillet PA
GAS
PREHEAT Percent Composition
Preheat Temp. Min. 5 ℃ Gas(es) (Mixture) Flow Rate
Inter pass Temp. Max. 300℃ Shielding None
Preheat Maintenance None Trailing None None None
(Continuous or special heating where applicable shall be recorded) Backing None None None
ELECTRICAL CHARACTERISTICS
Current AC or DC DC Polarity EP
Amps(Range) see below Volts(Range) see below
Tungsten Electrode Size and Type(Pure.Tungsten.2% thoriated.etc.) NA
Mode of Metal Transfer for GMAW (Spray arc, short circuiting arc, etc.) NA
Electrode Wire Feed Speed Range NA
TECHNIQUE
String or Weave Bead String
Orifice or Gas Cup Size NA
 WELDING PROCEDURE SPECIFICATION
WPS No.: WPS-H005 PAGE 3 OF 3 DATE 25 Nov 2016

Initial and Inter pass Cleaning(Brushing.Grinding.etc.) Brushing

Method of Back Gouging Carbon arc gouging 、 Brushing
Oscillation NA
Contact Tube To Work Distance NA
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes NA
Travel Speed(Range) See below
Peening None
Other
Filler Metal Current Travel Speed
Weld Layers Process Volt. Range Other
Class Dia. Type Polar Amp.Range Range
st
1 layer

1 FCAW E7016 Φ3.2mm DCEP 300-350A 32-34V 8-12cm/min

nd
2 layer

2 FCAW E7016 Φ4mm DCEP 300-350A 32-34V 8-12cm/min

rd
3 layer

2 FCAW E7016 Φ4mm DCEP 300-350A 32-34V 8-12cm/min

PREPARED BY: DATE : APPROVED BY : DATE : ACCEPTED BY AI : DATE :