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CONSTRUCTION METHOD
STATEMENT
STEEL PILE PILE WELDING JOINT
CONSTRUCTION OF A
DOMESTIC WASTEWATER
TREATMENT PLANT AND
PUMPING STATION - PACKAGE
A2
PROJECT NO.: 2914
MMS ID: HSEQ-QA-TEM004-GEN-2914
PROJECT REVISION 0 – 01 OCTOBER 2020
COMMERCIAL-IN-CONFIDENCE
DOCUMENT NO : HSEQ-QA-CMS0016-CIV-2914
Revision History
0 01/10/2020 For Review and Approval Doni Triatmojo Andri Ari S. Tommy W.A David F.
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Palembang City Sewerage Project
Construction Method Statement for Steel Pile Pile Welding Joint
This document remains the property of MDI-PP JV. Its contents are confidential and shall not be reproduced, destroyed or given away
without the express, written permission of MDI-PP JV. The electronic version of this document in MMS Database on designated server(s) is
the Master Copy and is a controlled document. Unless specifically noted thereon, other copies of this document are uncontrolled.
TABLE OF CONTENT
1 GENERAL..........................................................................................................3
1.1 Objective......................................................................................................3
1.2 Definition......................................................................................................3
1.3 Scope of Works...........................................................................................3
2 JOB RESPONSIBILITY......................................................................................3
2.1 Site Manager...............................................................................................3
2.2 Civil Engineer...............................................................................................4
2.3 Civil Supervisor............................................................................................4
2.4 HSE Officer..................................................................................................5
2.5 QC Inspector................................................................................................5
2.6 Surveyor.......................................................................................................6
2.7 Operator.......................................................................................................6
2.8 Workers (Welder, Fitter, Helper)..................................................................6
3 PROCEDURE.....................................................................................................7
3.1 Flowchart....................................................................................................7
3.2 Safety Preparation.......................................................................................7
3.3 Preparation..................................................................................................8
3.4 Preparation Welding....................................................................................8
3.5 Implementation of Welding Work.................................................................9
3.6 Coating Pile...............................................................................................10
3.7 Checking ITP.............................................................................................11
4 ACTIVITY SCHEDULE / MILESTONES..........................................................11
5 CONSTRUCTION RESOURCES....................................................................12
5.1 Personnel & Training Requirements.........................................................12
5.2 Subcontractors & Suppliers.......................................................................12
5.3 Plant & Equipment.....................................................................................13
5.4 Material......................................................................................................13
6 INSPECTION & TESTING...............................................................................14
7 OHS&E HAZARD IDENTIFICATION, RISK ASSESMENT & CONTROL.......14
8 HAZARDOUS MATERIAL / SUBSTANCES....................................................16
9 HSE TASK ANALYSIS AND JOB SAFETY ANALYSIS..................................16
10 SAFETY PRECAUTION & PROGRAM........................................................17
11 QUALITY MANAGEMENT............................................................................17
11.1 Quality Assurance..................................................................................17
11.2 Quality Control........................................................................................18
12 REVIEW & APPROVAL................................................................................19
13 CMS BRIEFING SHEET...............................................................................20
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Construction Method Statement for Steel Pile Pile Welding Joint
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Construction Method Statement for Steel Pile Pile Welding Joint
1 GENERAL
1.1 Objective
This method describes the general procedure of pile welding. This method statement
is carried out to ensure the work executed safely and effective.
Metode ini menjelaskan tentang prosedur umum pelaksanaan pekerjaan pengelasan
pancang. Metode kerja ini dibuat untuk memastikan pekerjaan berlangsung dengan
aman dan efektif.
1.2 Definition
Table 1. Project Definition
2 JOB RESPONSIBILITY
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Construction Method Statement for Steel Pile Pile Welding Joint
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Construction Method Statement for Steel Pile Pile Welding Joint
2.5 QC Inspector
• Coordinating Work Inspection Request
• Conduct inspection of work in accordance with the stages mentioned in the ITP
and ensure the results of the work are made and stored properly
• Make a report of deviations that occur [NCR] and follow up
• Create a working quality report (RFI, ITP, ITR and Documentation)
• Mengkoordinir Permintaan Inspeksi Pekerjaan (WIR)
• Melaksanakan pemeriksaan hasil kerja sesuai dengan tahap-tahap yang tersebut
dalam ITP dan memastikan hasil pekerjaan dibuat dan disimpan dengan baik
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Construction Method Statement for Steel Pile Pile Welding Joint
2.6 Surveyor
• Determine the boundaries of the work area
• Determine the piling point
• carry out monitoring during work
• Measure elevation
• Determine the cutting point
• Menetukan batas area pekerjaan
• Menetukan titik pemancangan
• Melakukan monitoring selama pekerjaan
• Mengukur elevasi
• Menentukan titik pemotongan
2.7 Operator
• Operate the tool / unit in accordance with the procedure
• Comply with safety regulations
• Mengoperasikan alat/unit sesuai dengan prosedur
• Mantaati peraturan-peraturan keselamatan kerja
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Construction Method Statement for Steel Pile Pile Welding Joint
3 PROCEDURE
3.1 Flowchart
Start
Work Permit
CEP Preparation
CMS Persiapan
JSEA
Equipment & Manpower
Mobilization Implementation steel pipe pile joint
Pelaksanaan pekerjaan penyambungan
tiang pancang
Coating Pile NO
Pelapisan pancang
Checking YES
Pengecekan
Finish
Figure 1. Flowchart
a. Install the safety equipment as described on JSEA and ensure all personnel use
their PPE according to their requirement. Special PPE is welding glasses and
apron.
Memasang perlengkapan keselamatan sesuai dengan JSEA dan memastikan
semua personil memakai APD sesuai. APD khusus antara lain kacamata las dan
apron.
b. Do prestart meeting and daily inspection prior to work for each tools. Ensure
workers in fit/healthy condition for doing the work.
Lakukan prestart meeting dan pengecekan alat setiap hari sebelum memulai
pekerjaan. Pastikan pekerja dalam kondisi fit untuk melakukan pekerjaan.
c. Ensure the environmental is safe prior to commencing the works.
Pastikan lingkungan aman sebelum memulai pekerjaan.
d. Ensure traffic management before starting work.
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Construction Method Statement for Steel Pile Pile Welding Joint
3.3 Preparation
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Construction Method Statement for Steel Pile Pile Welding Joint
Pembersihan permukaan bahan yang akan dilas menggunakan palu dan sikat
baja.
b. Place the material to be welded on the prepared place on the work table or on the
floor
Tempatkan bahan yang akan dilas pada tempat yang sudah disiapkan pada meja
kerja atau di lantai.
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Construction Method Statement for Steel Pile Pile Welding Joint
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Construction Method Statement for Steel Pile Pile Welding Joint
Setiap coat yang terkena kotoran dan sbagainya harus dibersihkan dengan air
dan area tersebut harus kering dahulu sebelum dilapisi coating.
e. Average thickness of the coating shall be 600 micron with a minimum thickness of
400 micron.
Rata-rata untuk ketebalan coating adalah 600 mikron dengan minimum tebal 400
mikron.
A good welding and coating process can be seen from the surface like a tight and
regular wave covering all the sides being welded and coated.
Proses pengelasan dan pelapisan yang baik dapat dilihat dari permukaan seperti
gelombang rapat serta teratur menutup sempurna sisi yang dilas dan dilapisi.
Estimated Commencement
Estimated Completion Date Duration (Day)
Date
November 2020 Mei 2021 -
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Construction Method Statement for Steel Pile Pile Welding Joint
5 CONSTRUCTION RESOURCES
Subcontractors & suppliers for the works will be involved are divided into scope of
works, name of subcontractor/suppliers, contact person and contact details.
Subkontraktor & pemasok untuk pekerjaan yang akan dilibatkan terbagi dalam
lingkup pekerjaan, nama subkontraktor / pemasok, contact person dan detail
kontak.
Plant and equipment associated with the works will be in good working order and
have the capacity to safely and efficiently do the work required. The type, size and
number of machines used will depend on the quantity of material, scheduling and
access restrictions. Necessary plant inspections and operator competency
assessments will be undertaken as part of the Project Safety Management Plan.
Plant dan peralatan yang terkait dengan pekerjaan akan berfungsi dengan baik dan
memiliki kapasitas untuk melakukan pekerjaan yang diperlukan dengan aman dan
efisien. Jenis, ukuran dan jumlah mesin yang digunakan akan tergantung pada
jumlah material, penjadwalan dan pembatasan akses. Inspeksi instalasi yang
diperlukan dan penilaian kompetensi operator akan dilakukan sebagai bagian dari
Rencana Manajemen Keselamatan Proyek.
Table 6. Plant & Equipment
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Construction Method Statement for Steel Pile Pile Welding Joint
5.4 Material
Materials incorporated into the works will be compliant with the IFC drawings,
technical specifications, relevant standards and manufacturer’s instructions.
Material yang dimasukkan ke dalam pekerjaan akan sesuai dengan gambar IFC,
spesifikasi teknis, standar yang relevan, dan instruksi pabrik.
Table 7. Material
Person or organisation
ITP Number Title / scope responsible for
preparation
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Construction Method Statement for Steel Pile Pile Welding Joint
Hazard identification, risk assessment and control will be principally managed and
documented through use of the HSE Risk Register (HSEQ-HS-TEM003-GEN-ALL).
Relevant SWI’s, SOPs and EPIs will be implemented and followed. JSEA / SWMS’s
will be prepared to cover specific risks associated with the works.
Development and implementation of the JSEA / SWMS and the associated
documentation (SWI’s; SOP’s; EPIs; etc...) will be undertaken with the personnel
involved in the works. These documents can then be viewed by the Client’s
representative prior to work commencement.
All personnel will complete the project site induction before being allowed access to
the works. Operator competency will be recorded and plant inspections will be
undertaken prior to any activity commencing. Daily start up meetings will be
conducted and documented by Supervisors to ensure all safety measures are in
place for the day’s activities. OHS&E hazard identification, risk assessment &
control that will be involved are divided into JSEA, development responsibility (role)
and due by.
Identifikasi bahaya, penilaian dan pengendalian risiko pada prinsipnya akan dikelola
dan didokumentasikan melalui penggunaan HSE Risk Register (HSEQ-HS-
TEM003-GEN-ALL). SWI, SOP, dan EPI yang relevan akan diterapkan dan diikuti.
JSEA / SWMS akan disiapkan untuk menanggung risiko spesifik yang terkait
dengan pekerjaan.
Pengembangan dan implementasi JSEA / SWMS dan dokumentasi terkait (SWI;
SOP; EPI; dll ...) akan dilakukan dengan personel yang terlibat dalam pekerjaan.
Dokumen-dokumen ini kemudian dapat dilihat oleh perwakilan Klien sebelum
pekerjaan dimulai.
Semua personel akan menyelesaikan induksi lokasi proyek sebelum diizinkan
mengakses pekerjaan. Kompetensi operator akan dicatat dan inspeksi pabrik akan
dilakukan sebelum aktivitas dimulai. Pertemuan awal harian akan dilakukan dan
didokumentasikan oleh Supervisor untuk memastikan semua tindakan keamanan
tersedia untuk aktivitas hari itu. Identifikasi bahaya OHS & E, penilaian &
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Construction Method Statement for Steel Pile Pile Welding Joint
pengendalian risiko yang akan dilibatkan dibagi menjadi BEJ, tanggung jawab
pengembangan (peran) dan masa berlaku.
Table 9. OHS&E Hazard Identification, Risk Assessment & Control
Development
JSEA/SWMS Title / Activity description (What) Due By
Responsibility (Role)
Implementation Responsibility
Aspect (What) Control (How)
(Role/Subcontractor)
N/A N/A
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Construction Method Statement for Steel Pile Pile Welding Joint
Note: the above list is not intended to be exhaustive, and is limited to the scope of work as identified
at the time of the Risk Register Workshop.
The HSE and Engineering to identified the following risks / hazards associated with
this work and a set Job Safety & Environment Analysis (JSEA) / Hazard
Identification, Risk Assessment to be prepared as per actual condition for each risk /
hazard.
HSE dan Teknik untuk mengidentifikasi risiko / bahaya berikut yang terkait dengan
pekerjaan ini dan harus membuat format analisa keselamatan kerja & lingkungan
(JSEA) / identifikasi bahaya dan pengendalian resiko agar disiapkan sesuai dengan
kondisi nyata untuk setiap resiko/bahaya.
The purpose of the safety requirement is intend to guide the concerned personal such
as Site Manager, Civil Supervisor, Operator, and Worker or employees in managing
HSE during sheet pile installation and other general HSE activities.
Tujuan dari persyaratan keselamatan ini adalah untuk membimbing orang yang
bersangkutan seperti Site Manager, Supervisor, Operator, dan Pekerja atau
karyawan dalam mengelola HSE selama pemasangan sheet pile dan kegiatan HSE
lainnya.
a. Key personnel at site shall provide PTW and approved job safety & environment
analysis (JSEA), and ensure all team involved working at the area on fit health for
work condition on daily basic, if the worker not in fit condition immediately shall
goes to the clinic and take a rest base on recommendation.
Personil utama di lapangan harus menyediakan PTW dan analisis keselamatan
kerja & lingkungan yang disetujui (JSEA), serta memastikan semua tim yang
terlibat bekerja di area pekerjaan dalam kondisi sehat yang sesuai dengan kondisi
kerja sehari-hari, jika pekerja tidak dalam kondisi sehat harus segera pergi ke klinik
dan mengambil istirahat berdasarkan rekomendasi.
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Construction Method Statement for Steel Pile Pile Welding Joint
b. Prior to start the work, all workers involved are to be recorded, briefed, fully
complied with mandatory PPE.
Sebelum memulai pekerjaan, semua pekerja yang terlibat harus dicatat, dibriefing,
dan sepenuhnya mematuhi PPE wajib.
c. Toolbox meeting prior start the work is mandatory for workers involved.
Toolbox meeting sebelum pekerjaan dimulai wajib bagi semua pekerja yang
terlibat.
11 QUALITY MANAGEMENT
a. Ensure the work is performed in accordance with the approved work methods.
Pastikan pekerjaan dilakukan sesuai dengan metode kerja yang disetujui.
b. The working method should be known by everyone involved in the job.
Metode kerja harus diketahui oleh semua orang yang terlibat dalam pekerjaan.
c. Providing an Inspection Test Plan (ITP) and ensuring the internal checks of
preparatory work have been fulfilled before the work is carried out.
Memberikan Rencana Uji Inspeksi (Inspection Test Plan / ITP) dan memastikan
pemeriksaan internal pekerjaan persiapan telah dilakukan sebelum pekerjaan
dilaksanakan.
d. Identify all materials, tools, procedures, resources and management in order to
achieve good work.
Identifikasi semua bahan, peralatan, prosedur, sumber daya dan manajemen agar
bisa mencapai hasil yang baik.
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Prior to commencement of work covered by the CMS, arrange a briefing with the
delivery team. Areas to be covered should include :
Sebelum memulai pekerjaan yang dicakup oleh CMS, atur pengarahan dengan tim
yang dituju. Area yang akan dicakup harus mencakup:
This information will assist supervisors and their teams to develop any JSEAs required to
complete the work.
Informasi ini akan membantu supervisor dan timnya untuk mengembangkan JSEA yang
diperlukanuntukmenyelesaikanpekerjaan.
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