PCC & RCC Work MS

LOYAL BUILDING CONTRACTING LLC
RCC AND PCC WORK - METHOD STATEMENT, ITP AND RISK ASSESSMENT
M/S MANAR AL OMRAN SCAFFOLDING RETALS

PROJECT: PROPOSED G+M OFFICE, WAREHOUSE AND ALLIED SERVICES ON PLOT NO: 5320248
DUBAI INDUSTRIAL CITY, DUBAI – UAE.
Main Contractor: LOYAL BUILDING CONTRACTING LLC

Project Manager
Name: SUNEESH MATHEW Date: 26/04/2020
Signature:
Consultant: DESIGN HOUSE ENGINEERING CONSULTANCY

Project Manager
Name: Date:
Signature:
1
INDEX:
REVISION STATUS………………………………………………………………………………………. 3
1. PURPOSE………………………………………………………………………………………3
2. WORK LOCATION AND WORK HOURS……………………………………………………3
3. RESPONSIBILITIES………………………………………………………………………… 4
3.1 PROJRCT MANAGER………………………………………………………………...4
3.2 PROJECT ENGINEER……………………………………………………………….. 4
3.3 QA ENGINEER & QC INSPECTOR………………………………………………… 5
3.4 HSE OFFICER………………………………………………………………………... 5
3.5 FIRST AIDER…………………………………………………………………………. 5
3.6 SITE SUPERVISOR……………………………………………………………………6
3.7 OPERATOR……………………………………………………………………………. 6
3.8 BANKSMAN…………………………………………………………………………… 6
4. MATERIALS………………………………………………………………………………….. 7
5. PLANT AND EQUIPMENT…………………………………………………………………. 7
6. HSE REQUIREMENT………………………………………………………………………...8
7. METHODOLOGY……………………………………………………………………………..10
7.1 PCC & FOUNDATION………………………………………………………………….. 10
8. INSPECTION AND TEST PLAN……………………………………………………………11
9. RISK ASSESSMENT………………………………………………………………………….12
2
REVISION STATUS:
REV NO DATE DESCRIPTION PREPARED BY APPROVED BY
Rev N. 0 23-04-2020 Method Statement MANU ELDOSE
Rev N. 1 14-02-2020 MS, RA & HSE Plan MANU ELDOSE
Rev N. 2 19-04-2020 MS, RA & ITP MANU ELDOSE
Rev N. 3 30-04-2020 MS, RA & ITP JAMES NEEL
1. PURPOSE:
The method is prepared to ensure that construction of warehouse for the project shall comply on plans specifications
and all relevant standard and code requirements in the execution of different work activities to be performed in the construction
of warehouse and other relevant structures associated with the project. In addition this will serve as a tool to guide all technical
personnel and layman execute proper construction procedures complied with the quality and safety plan for the projects.
The method statement is prepared for Plain Cement Concrete, bending and replacement of reinforcement bars and
reinforced cement concrete as per relevant drawings and specification.
2. WORK LOCATION AND WORK HOURS:
The work activity will be in Dubai Industrial City and the site plot No: 5320248, working hours will be from 6AM to
5 PM with lunch break.
3
3. RESPONSIBILITIES:
3.1PROJECT MANAGER:
 Implementing the work program / tracking day-to-day PCC & RCC Work activity and associated activities
as per the program scheduled.
 Ensuring that personnel involved in the specified activity and associated works meets the minimum
qualifications for their assignment and are properly trained.
 In-charge of maintaining the safety standards by all staff and ensuring that they have required HSE Training.
3.2PROJECT ENGINEER:
 Responsible for the entire activities of PCC&RCC work and associated work complying with the safety
standard requirements.
 To ensure that the team engineers and foreman are aware of the Method statement and all resource area
available to carry out the work as planned.
 To liaise with the CMCS to ensure timely approval of WIR, Shop drawing etc.
 Responsible for the supervision of the work activity and associated work as per approved method statement
and drawings.
 To ensure that all equipment’s required for the works are available and in good condition.
 To ensure that all the technical matters and changes in the plan are discussed with the foremen.
4
3.3QA Engineer & QC Inspector:

 Responsible for inspections in co-ordination with CMCS and monitoring the execution to confirm it complies
with the approved method statement and PDO specification.
 Site QA/ QC Engineer is responsible for implementation of related QA/ QC activities of the works as
mentioned in the Method Statement.
 QC Inspector will inspect all the related works and satisfy himself with the work before requesting CMCS
approval for inspection.
 QA Engineer / QC Inspector will check the quality of the material as per the project specification.
3.4 HSE OFFICER:
 HSE officer shall ensure implementation of all safety Procedure while formwork and performing the PCC &
RCC work.
 He shall ensure that all controls listed in the Risk Assessment are in place.
 Necessary safety instructions are to be provided to the crew based on the site live condition.
 He shall maintain continuous inspection of the site activities and advice site crew to prevent accidents,
personnel injury and property damage.
 In case of emergencies, he shall initiate all recovery measures as per the emergency procedures.
5
3.5 FIRST AIDER:
 First Aider is responsible for maintaining first aid facilities while formwork and performing the work activity.
 He shall administer first aid, monitor and report risks and incidents.
 To provide first aid to the crew working on the activity, in the event of any injury.
 He shall undertake quarterly checks of the office first aid kit to ensure it is compliant with the checklist issued
by HSE staff.
 Assist the HSE Officer to carry out quarterly facility inspections.
 Assist with any incident investigations and unresolved issues connected with the use of first aid supplies, or
action by the HSE Officer at the site.
 Promote good safety practice within the site.
3.6 SITE SUPERVISIOR:
 He will coordinate with the Site Engineer on a daily basis and will ensure proper distribution of the workforce
and equipment at required locations.
 He will be aware of the possible risk hazards involved with the works and comply with all safety requirements
prior to start of the activity.
 He should give proper Tool Box Talk to his crew for safe handling of work.
3.7 OPERATOR:
 Will be responsible for safe operation of wheel loader while performing the activity.
6
3.8 BANKSMAN:
 He will be responsible for guiding the wheel Loader for the safe operation.
4. MATERIALS:
 RMC as per mix design
 Steel As per approval
 Water Stopper
 Anti-terminate
 Repairing materials as per approval
 Cement as per approval
5. PLANT & EQUIPMENTS:
 Wheel Loader
 Hand tools.
 Concrete pump
 Transit Mixer.
7
6. HSE Requirements:
 The crew must complete the compulsory HSE training like HSE Induction, Initial Fire Response (IFR),
dealing with Hazard and Risks (DHR) and to possess a valid PDO Passport as a minimum to work in this
project.
 Site HSE induction will be completed for the crew prior to entering the site with a sticker labelled ”HSE
INDUCTED” affixed on to their helmet.
 All Crew will wear Helmet, Safety Shoe & High Visibility Jacket and will use need based PPE like Hand
Gloves, Dust mask and Goggles etc.
 The supervisor to make an assessment of the hazards & risks with respect to the PCC & RCC works and to
fill the Risk Assessment communication form.
 The site Supervisor/ Forman will conduct Tool Box Talk (TBT) and will obtain attendance of the crew.
 Supervisor will ensure that all control measures for the specific task are in place as per Risk Assessment.
 Proper access to the work areas will be maintained throughout the working period for easy working. In case
of emergency and the crew should gather at assembly point located nearby.
 Equipment’s like wheel loader will be provided with Banks man for giving directions.
 All operators & banks man should be trained and must have the DDA Approved 3 rd party certificate’s
inspection/ training will be verified for all the plant/ equipment / vehicle operators / drivers prior to
commencement of work.
 Right type of machinery / tools for the work will be used.
8
 First Aider, First aid box will be available at site.

 Drinking water facility will be provided by the company management.
 The crew members will make use of the welfare facilities and the first aid arrangements and must have a valid
3rd party certificate.
 The Crew will work only if the climatic conditions are favourable for the tasks.
 An emergency Vehicle will be made available at site.
 If hazards are found, the operator will refer to supervisor and establish a safe working method before
commencement of work.
 All the rebar edges will be covered with padding protection.
 All scaffolding will be fitted with guard rails and toe boards.
 All scaffolding more than the height of 9 M should be inspected by approved 3rd party.
 Person working at height will wear Safety harness.
 TBT will be conducted regularly prior to start of work.
 Open trenches will be barricaded at least one meter away from the opening.
 All necessary sign boards & barricades should be placed in position in all required places.
9
7. Method statement:
7.1 PCC and Foundations:
 Levelling and compaction shall be done to required 95% OMD.

 Inspection for the grids and levels shall be confirmed from the consultant and concerned authority prior to
Pouring of concrete.
 Shuttering box shall be fixed according to the grid line and levels marked. Concreting shall be done as per
the mix design and specification.
 After cu ring for three days one coat of cold bitumen / polythene shall be placed prior to commencement of
steel reinforcement and shuttering for the foundations.
 Steel reinforcement shall be fabricated according to bar bending schedule and placed as per the approved
drawings accordingly shuttering works for the same shall be proceed. After checking from the concerned
authorities concrete shall be poured as per design mix and Specification.
10
8. INSPECTION AND TEST PLAN:
INSPECTION & TEST PLAN (ITP)

Main Identfication Information
Document Revision Status Type of Inspection
System Subsystem
Plan Rev / Date 00M 01M 02M 03M H
Project Phase Hold point - Representative of indicated party to attened (Mandatory)
(Manufacturing / Contractor
Construction Witness point - Representative of indicated party to be notified. If not
Construction / Issuing W
attending at specified time, inspection may proceed.
Commossioning)
Contractor Premises of
Consultant Review point - Representative of indicated party to review submitted
Inspection / Site Work R
Approval documents, result of test etc..
Area Coordinates
Acceptance Criteria Owner

Description of Inspection & Test (Controlling Procedure, Contractor Consultant Specific
Activity NO Drawing N" of reference
Activity Specifications, Standars Contractor Quality Punchlist Item
etc..) H W R H W R H W R Signature CEC Signature Report Code N"
SHUTTERING & REBAR

1 INSPECTION FOR ALL RCC
FOOTING AND SOLID SLABS
AS PER DRAWINGS
COMPACTION TEST REPORT

2
INSPECTION
3 CURING INSPECTION
11
9. Risk Assessment:
Task/Job/Operation: RCC & PCC Ref No: RA-LBC-006 REV-0
Project: : PROPOSED G+M OFFICE, WAREHOUSE
Main Contractor: LOYAL BUILDING CONTRACTING LLC. AND ALLIED SERVICES ON PLOT NO: 5320248 Risk Assessor:
Client: : AL MANAR SCAFFOLDING RENTALS L.L.C. DUBAI INDUSTRIAL CITY, DUBAI – UAE. Mr. JAMES NEEL (SO)
CONSULTANT : DESIGN HOUSE ENGINEERING.
Date : 5/2/2020 Date Next Review: 5/8/2020 Approved By: Reviewed By:
Mr SUNEESH MATHEW (PM) Mr. JOSHUA PRAVIN (SR.SO)
Equipment Required: Skid Steer Loader (Bobcat), Telescopic Recommended PPE: Hard Hat, Safety shoes, Safety Harness, overalls, dust mask,
Handler, Shovel, Concrete Pump, Vibrator, Scaffolds goggles, gloves
Consequence Risk
Residual
Risks / Who
compliance
Job steps/
Rating/
/Potential
identified
Remarks
might be
Activities
Hazards
Risk
Control
Hazard
Harm/
Risk level
Sl no
Legal
E/I/R
Mitigation action to be taken/ Hazard/Risk
s
Control Method L S R
L S R
 Concrete pump truck properly checked at

Batching Plant before use;
Unauthorized personnel
 Use steel toe rubber boots for operatives
at work location, Employee &
1 Concrete pouring concrete; 2 3 L
inadequate traffic Others resulting Yes 4 3 H R
Pouring  banks man guiding movement of concrete
management, concrete in injury
trucks and concrete pump trucks
burns
 Only authorized personnel to be allowed
near the working area
1-Improbable 1-Negligible Likelihood X E-Eliminate

Review by Approved by
Severity
Control
2-Remote 2-Minor Severity

Likely
Risk
3-Occassional 3-Reportable High 15-25 I-Isolate

4-Probable 4-Serious Medium 7-12
5-Frequent 5-Catastrophic Low 1-6 R-Reduce
Risk
Consequence
Residual
Risks / Who
compliance
Job steps/
Rating/
/Potential
identified
Remarks
might be
Activities
Hazards
Risk
Control
Hazard
Harm/
Risk level
Sl no
Legal
E/I/R
s
L S R
 Supervisor to manage concrete truck

movements and alignment to concrete
pump truck
 Full PPE compliance whilst working with
concrete, supervisor to ensure that if
concrete spills occur onto the worker that the
operatives change their clothes immediately
to prevent unnecessary exposure
 Scaffold erected by trained person and
tagged by approved scaffolder
Employee &  No working from Ladders
2 Work at Fall from height resulting Others resulting  Purpose built mobile scaffold with top/mid 2 4 M
Yes 4 5 H R
height in injury and or death in serious injury and toe rails and toe boards to be used or
or fatality purpose built access platform attached to
the formwork system for both columns and
shear walls
 Banksman to be in full attendance when
vehicle and equipment is being moved
Employee & around site.
Moving Struck by moving plant
3 Others resulting  Pump operator will remain in visual contact 2 3 L
Plant and and equipment resulting Yes 3 3 H R
in serious injury with the concrete placers at all times.
equipment in injury and or death
or fatality  Segregation of pedestrian and vehicular
traffic by barricading and sign posts
 Audible reversing alarms/sirens
Severity
Control

Likely
Risk

Risk
Consequence
Residual
Risks / Who
compliance
Job steps/
Rating/
/Potential
identified
Remarks
might be
Activities
Hazards
Risk
Control
Hazard
Harm/
Risk level
Sl no
Legal
E/I/R
s
L S R
 Drip trays to be provided for equipment if

any oil leakage found
 The pump operator briefed requirements

for the pour and suitable set up position
agreed in order to allow safe operation of
the pump and safe access/egress for the
servicing concrete trucks
Mobile Employee &  Pump operator to rig the pump in strict
Struck by overturning
4 concrete Others resulting accordance with the manufacturer’s 2 2 L
plant resulting in injury Yes 4 3 H R
pump in injury or instruction ensuring also that the outriggers
and or death
overturning fatality are fully extended and locked into position.
outriggers bearing on suitable spreader
pads/plates on firm level ground
 All operators must have the relevant
certificates and be fully competent to
operate the equipment they are using
 The Banksman will directly control all the
Employee &
Struck by concrete skip lifts of the concrete skip for each pour using
5 Lifting and contents resulting in Others resulting Yes 4 3 H R the concrete skip. As well all operatives will 2 3 L
injury in injury be made aware of the incoming/outgoing
movement and path of the skip.

Severity
Control

Likely
Risk

Risk
Consequence
Residual
Risks / Who
compliance
Job steps/
Rating/
/Potential
identified
Remarks
might be
Activities
Hazards
Risk
Control
Hazard
Harm/
Risk level
Sl no
Legal
E/I/R
s
L S R
 Ensure skip door is firmly secured shut.

 Catchments bag to be used at end of skip
chute prior to lifting to and from place of
pour.
 Only concrete skip is certified by 3rd party
 Adequate access to be provided for
movement of wheel barrows

 Correct PPE to be worn at all times,
minimum requirement- Hard Hat, safety
footwear, visibility vest, safety
googles/glasses, rubber gloves, Wellintons
Direct
Employee & boots (slab pour/mass pour)
Concrete
6 Concrete burns to skin Others resulting  Eye wash kits to be made available for 2 3 L
exposure Yes 4 3 H R
and eyes in injury operatives in close proximity to the pour
to skin and
 Tool Box talks required.
eyes
 Trained First Aiders At site
 Fire extinguisher & Emergency number in
place
 Waste Skip available at site

Severity
Control

Likely
Risk

Risk
Consequence
Residual
Risks / Who
compliance
Job steps/
Rating/
/Potential
identified
Remarks
might be
Activities
Hazards
Risk
Control
Hazard
Harm/
Risk level
Sl no
Legal
E/I/R
s
L S R
 Operatives must wear gloves and

continuous vibration is not allowed by
The use of Employee &
individual
7 high Hand Arm Vibrator Others resulting 1 3 L
Yes 3 3 H R  Tool box talk on vibration to be given
frequency Syndrome in injury  Operatives to be aware of vibrations
pokers
emitted from equipment and the allowable
period of use for equipment
 Operatives follow manufacturer instruction
for blowing out the concrete line.
Blowing Employee &  Proprietary release valves to be used to
8 out the Airborne debris travelling Others resulting minimize pressure build up in the pipe 1 4 L
Yes 3 4 H R
concrete at high velocities in injury  End of pipe covered with protective board
line and tarpaulin as precautionary measures
 Area cleared of personnel during the
procedure
 TBT on safe lifting procedures for manual
handling.
 Crane and mechanical aids to be used to lift
Employee &
Installing pipes in bulk to the proximity of the work
9 concrete Manual Handling Others resulting Yes 4 3 H R area to minimize exposure to manual 2 3 L
pipeline in injury handling Pipe line to be fixed securely to
structure as temporary works design
 Proprietary clips, washer and pins installed
at each pipe connection
Severity
Control

Likely
Risk

Risk
Consequence
Residual
Risks / Who
compliance
Job steps/
Rating/
/Potential
identified
Remarks
might be
Activities
Hazards
Risk
Control
Hazard
Harm/
Risk level
Sl no
Legal
E/I/R
s
L S R
Washing  Concrete skip to be grounded and

Employee &
10 out Skip falling over causing positioned in a semi upright position. 1 3 L
Others resulting Yes 3 3 H R
Concrete crushing injuries  Skip to be tied back to adequate structure to
in injury
skip prevent from accidentally turning over.
 Ensure proper lighting provided for the work
area
Workers fell  Ensure proper access, emergency exits/
down and procedure are available on site
 Ensure all electrical connection are free
Inadequate or Poor possibility of
from Damage
Minor/Major
lightings  Worker must be using proper PPEs in the
Concreting Accident or night shift.
Works at Electrical shock due to Injuries
11  Safety officer & first aider to be available at 2 4 M
night No 4 4 H R
poor or loose connection site.
Worker get
 Competent Electrician, Security &
/Damage Cable electrical shock
emergency vehicle should be available at
Poor supervision site for night shift.
 Ensure safety inducted to all the employees.
 Do not work without EHS-NOC for Night
work.
 Adequate Fire cylinders provided & Fire
Marshall

Severity
Control

Likely
Risk

Health and Safety

1. In case of Near Miss, Accidents or Emergencies call – (HSE Incharge-0551099321)
2. This Standard Risk Assessment may be revised to suit the site condition.
3. All persons will familiarize themselves and conform to project HSE rules and requirements and wear Basic PPE (Hard Hat, High-Viz Vest and Steel Toe Safety Shoes)
at all times – use additional PPE required by the job.
4. Only trained and certified operators shall operate vehicles and mobile construction machinery. Proof of competence will be available with the operator at all times
for site verification
5. Use of mobile phones during working hours is prohibited, except for emergency reporting only.
6. No eating, smoking and sleeping at the construction worksite. Use the facilities provided on site
7. Do not use defective PPE, tools, machinery, or equipment – get them replaced before you start your work
8. Report all near misses and accidents immediately to HSE In charge and your work leader
9. Work leaders are accountable for the behavior of their operatives
10. Conduct a Tool Box Talk, Risk Assessment Review or issue safety instructions before the start of the day’s work.
11. Copy of this Risk Assessment available on site
Environmental
1. All waste materials will removed daily from the wok area and transferred to the designated waste skip
2. All Hazardous waste shall be immediately removed as per UAE regulation and dispatched slip maintained.
Risk Assessment Methodology
1. Identify Hazards
2. List Hazard Event
3. Calculate Risk Factor with Initial Risk Rating. I.E. Probability x Severity
4. Detail Controls
5. Calculate Residual Risk Rating with Final Risk Rating
6. Enter Risk Priority
Severity
Control

Likely
Risk

7. Evaluate Acceptability of Risk
Risk Factor Matrix

Probability RISK PRIORITY
4 3 2 1 8-16 High Risk
4 16 12 8 4 6 Medium Risk
Severity
3 12 9 6 3 1-4 Low Risk
2 8 6 4 2
Severity
4. Catastrophic – Imminent danger exists, hazard capable of causing death or illness on a wide scale
3. Critical – Hazard can result in serious illness, severe injury, property and equipment damage
2. Marginal – Hazard can cause illness, injury or equipment damage, but the results would not be expected to be serious
1. Negligible – Hazard will not result in serious injury or illness, remote possibility of damage beyond minor first aid case
Probability
4. Probable – Likely to occur immediately or shortly
3. Reasonably Probable – Probably will occur in time
2. Remote – May occur in time
1. Extremely Remote – Unlikely to occur

Severity
Control

Likely
Risk


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LOYAL BUILDING CONTRACTING LLC

M/S MANAR AL OMRAN SCAFFOLDING RETALS

Main Contractor: LOYAL BUILDING CONTRACTING LLC

Consultant: DESIGN HOUSE ENGINEERING CONSULTANCY

3.3QA Engineer & QC Inspector:

3.4 HSE OFFICER:

3.5 FIRST AIDER:

3.6 SITE SUPERVISIOR:

5. PLANT & EQUIPMENTS:

 First Aider, First aid box will be available at site.

7.1 PCC and Foundations:

 Levelling and compaction shall be done to required 95% OMD.

8. INSPECTION AND TEST PLAN:

INSPECTION & TEST PLAN (ITP)

Acceptance Criteria Owner

SHUTTERING & REBAR

COMPACTION TEST REPORT

 Concrete pump truck properly checked at

1-Improbable 1-Negligible Likelihood X E-Eliminate

2-Remote 2-Minor Severity

3-Occassional 3-Reportable High 15-25 I-Isolate

 Supervisor to manage concrete truck

2-Remote 2-Minor Severity

3-Occassional 3-Reportable High 15-25 I-Isolate

 Drip trays to be provided for equipment if

 The pump operator briefed requirements

1-Improbable 1-Negligible Likelihood X E-Eliminate

2-Remote 2-Minor Severity

3-Occassional 3-Reportable High 15-25 I-Isolate

 Ensure skip door is firmly secured shut.

1-Improbable 1-Negligible Likelihood X E-Eliminate

2-Remote 2-Minor Severity

3-Occassional 3-Reportable High 15-25 I-Isolate

 Operatives must wear gloves and

2-Remote 2-Minor Severity

3-Occassional 3-Reportable High 15-25 I-Isolate

Washing  Concrete skip to be grounded and

1-Improbable 1-Negligible Likelihood X E-Eliminate

2-Remote 2-Minor Severity

3-Occassional 3-Reportable High 15-25 I-Isolate

Health and Safety

2-Remote 2-Minor Severity

3-Occassional 3-Reportable High 15-25 I-Isolate

7. Evaluate Acceptability of Risk

Risk Factor Matrix

4 3 2 1 8-16 High Risk

3 12 9 6 3 1-4 Low Risk

1-Improbable 1-Negligible Likelihood X E-Eliminate

2-Remote 2-Minor Severity

3-Occassional 3-Reportable High 15-25 I-Isolate

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