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SEW-Eurodrive Brake Notes: Typical Wiring Diagram
SEW-Eurodrive Brake Notes: Typical Wiring Diagram
1. When working on SEW- Eurodrive brakes we should keep in mind the following:
2. The brake voltage may be 24v dc because the brake system lends itself well to use in process
automation system where other components are controlled by 24v dc. Signals. Safety reasons may also
dictate the use of a 24v dc brake system.
6. The brake winding is composed of 2 sections, BS and TS. The BS is the Accelerator coil and the TS is
the Fractional coil section.
Typical
Wiring
Diagram
Brake Operation
1. Initially the rectifier energizes the Accelerator (BS) coil very quickly due to its low resistance
Low Resistance = High Current = Strong Magnetism = Fast Reaction
2. After 120 ms the rectifier energizes both coils. The combined coils have a higher resistance,allowing
the coils to de-energize faster when power is removed.
High Resistance = Low Current = Weak Electromagnetism = Quick Coil Collapse
Objectives
Brake Purpose
To Stop Motion
- The brake engages when power is removed from the motor
To Prevent Motion
- Brake engages after motor has come
to complete stop
Brake Features
SEW features:
– Fail-safe operation
Brake Operation
Brake Coil
Brake Operation
De-energized Energized
When the coil is de-energized, the When the coil is energized, its
springs apply force to the magnetic field pulls the plate
stationary plate. towards the coil.
This force presses against the The magnetic force compresses
brake disc to create friction. the springs.
Friction stops the motor and/or The motor can now rotate freely.
prevents it from rotating. VIDEO
Brake Operation
Coil:
- The brake coil actually consists of two separate parts: an
Accelerator coil (BS) and a Fractional holding coil (TS).
Fractional
Accelerator
Brake Coil
Brake Operation
Step 1
- Initially, the rectifier energizes the Accelerator (BS) coil very
quickly, due to its low resistance.
Rectifier
Brake
Motor
Input
Power
Brake Operation
Step 2
- After 120 ms, the rectifier energizes both coils. Combined coils
have a higher resistance, allowing the coils to de-energize faster
when power is removed.
Input
Power
Brake Operation
Step 1 Rectifier
Brake
Motor
Input
Power
Step 2 – 120ms
Brake Operation
Starting
1. The rectifier energizes the brake coil.
Stopping
1. Rectifier de-energizes the coil.
Brake Components
Brake Carrier
(rotates)
Coil Body
Brake Components
Disc
Disc
Coil
Spring
Coil
Spring
Brake Components
Brake Components
Brake Components
Troubleshooting
Troubleshooting an SEW
brake
Troubleshooting
Troubleshooting
Resources needed
- Nameplate data from motor
- Brakemotor operating instructions
- Motor/Brakemotor parts list
- Digital multi-meter
Troubleshooting
Possible Faults
- Rectifier is damaged.
Troubleshooting
Rectifier received
incorrect voltage
Components are
damaged
Troubleshooting
Troubleshooting
460 AC
Troubleshooting
Troubleshooting
Coil received
wrong voltage
Troubleshooting
Troubleshooting
Troubleshooting
Caution!
There must always be clearance
on the lever.
Note: The brake release
mechanism is not used to change
the brake’s torque setting.
Troubleshooting
Air-gap
Troubleshooting
Troubleshooting
Attention:
When using a feeler gauge
on a BMG brake, measure
from a dimple on the
dampening plate!
Troubleshooting
1. Tighten the three adjustment nuts equally to establish zero air gap.
2. Loosen the adjustment nuts according to the figures below.
Troubleshooting
Carbon
- Overheating can cause stationary disc to warp composite
material
Troubleshooting
Review
Brake Operation
Starting
1. The rectifier energizes the brake coil.
Stopping
1. Rectifier de-energizes the coil.
Review
Brake Components
Brake Carrier
(rotates)
Coil Body
Review
Troubleshooting
Possible Faults
- Rectifier is damaged.
Objectives
After studying the contained information you will be able to accomplish the
following:
- 1 10mm Nut-driver
- 1 8mm Nut-driver
- 1 Medium Philips Screwdriver
- 1 External Snapring Pliers
- 1 Dead-blow Hammer
- 1 Cutting Pliers
- 2 Flat-tip Screw Drivers
- 1 Replacement Brake
- 1 Roll of Electrical Tape
Safety
Step 1
Step 2
Using the 10mm nut driver, loosen the 4 small screws that hold the conduit box cover into place.
Step 3
Step 4
Using a Philips screw driver, remove the three brake wires from the rectifier.
Step 5
After removing the brake wires, straighten them as shown in the picture.
Step 6
Using the 8mm nut-driver, loosen the 4 screws that hold the motor fan guard into place.
Step 7
Step 8
Using the small snapring pliers, remove the snapring that secures the motor fan.
Z-Fan Instructions
Step 9
With the flat-tip screwdriver, use a gentle prying action to remove the motor fan, using caution to not
damage the fan.
Step 10
Using the cutting pliers, remove the fan key from the rotor.
Step 11
Using the 8mm nut driver, remove the 4 motor tension rods.
Step 12
Wrap the rotor end with tape to prevent the keyway from damaging the brake seal.
Step 13
Using both flat head screwdrivers, pry the brake away from the stator
Step 14
Using a dead blow hammer, lightly tap the end of the rotor shaft to completely disengage the brake
from the rotor.
Step 15
Slide the brake completely off the rotor shaft, ensuring that the brake wires are completely removed
from the motor.
Step 16
Using the new brake, wrap its wires with tape to protect them from damage during re-installation.
Step 17
Insert the brake wires into the relief of the stator and into the conduit box.
Step 18
Install the brake onto the rotor shaft while maintaining tension on the brake wires to avoid crimping
them.
Step 19
Ensure that the brake release is aligned to its previous position so that the brake lever remains
accessible when the brakemotor is placed back into operation.
Step 20
Insert the 4 tension rods into there respective positions. Tighten them using the 8mm nut driver.
Step 21
Remove the protective tape from the end of the rotor shaft.
Step 22
Insert the fan key and lightly tap it into place using the dead-blow hammer or rubber hammer.
Step 23
Install the fan onto the end of the rotor, ensuring that it seats completely.
Z-Fan Instructions
Step 24
Using the snapring pliers, re-install the snapring onto the end of the rotor shaft.
Step 25
Install the fan guard, ensuring that the oval relief aligns with the brake release lever.
Step 26
Using the M8 nut driver, tighten the 4 screws that secure the fan guard.
Step 27
Step 28
Using the Philips screw driver, install the 3 brake wires into the rectifier.
Step 29
Carefully wrap and tuck the wires out of the way of the terminal block.
Step 30
Reconnect the input power according to the diagram located on the inside of the conduit box cover.
Step 31
Install the conduit box cover. Use the 10mm nut driver to tighten the 4 bolts.
Step 32
Reconnect power and confirm the proper operation of the brakemotor and attached equipment.
Keywords:
In stock
Lead free
RoHS Compliant
When requested quantity exceeds displayed pricing table quantities, a lesser unit price may appear on
your order.
You may submit a request for quotation on quantities which are greater than those displayed in the
pricing table.
Objectives
After studying the contained information you will be able to accomplish the
following:
- 1 10mm Nut-driver
- 1 8mm Nut-driver
- 1 Medium Philips Screwdriver
- 1 External Snapring Pliers
- 1 Dead-blow Hammer
- 1 Cutting Pliers
- 2 Flat-tip Screw Drivers
- 1 Replacement Brake
- 1 Roll of Electrical Tape
Safety
Step 1
Step 2
Using the 10mm nut driver, loosen the 4 small screws that hold the conduit box cover into place.
Step 3
Step 4
Using a Philips screw driver, remove the three brake wires from the rectifier.
Step 5
After removing the brake wires, straighten them as shown in the picture.
Step 6
Using the 8mm nut-driver, loosen the 4 screws that hold the motor fan guard into place.
Step 7
Step 8
Using the small snapring pliers, remove the snapring that secures the motor fan.
Z-Fan Instructions
Step 9
With the flat-tip screwdriver, use a gentle prying action to remove the motor fan, using caution to not
damage the fan.
Step 10
Using the cutting pliers, remove the fan key from the rotor.
Step 11
Using the 8mm nut driver, remove the 4 motor tension rods.
Step 12
Wrap the rotor end with tape to prevent the keyway from damaging the brake seal.
Step 13
Using both flat head screwdrivers, pry the brake away from the stator
Step 14
Using a dead blow hammer, lightly tap the end of the rotor shaft to completely disengage the brake
from the rotor.
Step 15
Slide the brake completely off the rotor shaft, ensuring that the brake wires are completely removed
from the motor.
Step 16
Using the new brake, wrap its wires with tape to protect them from damage during re-installation.
Step 17
Insert the brake wires into the relief of the stator and into the conduit box.
Step 18
Install the brake onto the rotor shaft while maintaining tension on the brake wires to avoid crimping
them.
Step 19
Ensure that the brake release is aligned to its previous position so that the brake lever remains
accessible when the brakemotor is placed back into operation.
Step 20
Insert the 4 tension rods into there respective positions. Tighten them using the 8mm nut driver.
Step 21
Remove the protective tape from the end of the rotor shaft.
Step 22
Insert the fan key and lightly tap it into place using the dead-blow hammer or rubber hammer.
Step 23
Install the fan onto the end of the rotor, ensuring that it seats completely.
Z-Fan Instructions
Step 24
Using the snapring pliers, re-install the snapring onto the end of the rotor shaft.
Step 25
Install the fan guard, ensuring that the oval relief aligns with the brake release lever.
Step 26
Using the M8 nut driver, tighten the 4 screws that secure the fan guard.
Step 27
Step 28
Using the Philips screw driver, install the 3 brake wires into the rectifier.
Step 29
Carefully wrap and tuck the wires out of the way of the terminal block.
Step 30
Reconnect the input power according to the diagram located on the inside of the conduit box cover.
Step 31
Install the conduit box cover. Use the 10mm nut driver to tighten the 4 bolts.
Step 32
Reconnect power and confirm the proper operation of the brakemotor and attached equipment.
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