Ph4-Si-1011-Var-r0 Nozzle Check X 1310 Nozzle C NP 2090

Finite Element Results Page 1 of 11
Tabular Results
Results were generated with the finite element program FE/Pipe®. Stress results are post-processed in accordance with the rules specified in ASME Section III
and ASME Section VIII, Division 2.
Analysis Time Stamp: Wed Oct 28 18:06:07 2020.
Model Notes
Load Case Report
Solution Data
ASME Code Stress Output Plots
Stress Results - Notes
ASME Overstressed Areas
Highest Primary Stress Ratios
Highest Secondary Stress Ratios
Highest Fatigue Stress Ratios
Highest Occasional Stress Ratios
Stress Intensification Factors
Allowable Loads
Flexibilities
Graphical Results
Model Notes
Model Notes
Input Echo:
Description:
PH4-SI-1011-VAR-R0
EQUIPMENT X-1310 (EXIST)
NOZZLE C
NODE 2090
Model Type : Cylindrical Shell
Parent Geometry
Parent Outside Diam. : 36.500 in.
Thickness : 0.375 in.
Fillet Along Shell : 0.375 in.
Parent Properties:
Cold Allowable : 20000.0 psi
Hot Allowable : 20000.0 psi
Material DB # 1013701.
Ultimate Tensile (Amb) : 70000.0 psi
Yield Strength (Amb) : 38000.0 psi
Yield Strength (Hot) : 33600.0 psi
Elastic Modulus (Amb) : 29500000.0 psi
Poissons Ratio : 0.300
Expansion Coefficient : 0.6900E-05 in./in./deg.
Weight Density : 0.0000E+00 lb./cu.in.(NOT USED)
Nozzle Geometry
Nozzle Outside Diam. : 6.625 in.
Thickness : 0.307 in.
Length : 11.750 in.
Nozzle Weld Length : 0.375 in.
Nozzle Tilt Angle : 0.000 deg.
Distance from Top : 0.000 in.
Distance from Bottom : 0.000 in.
Nozzle Properties
Cold Allowable : 17100.0 psi
Hot Allowable : 17100.0 psi
Material DB # 1008801.
Ultimate Tensile (Amb) : 60000.0 psi
Yield Strength (Amb) : 35000.0 psi
Yield Strength (Hot) : 31000.0 psi
Elastic Modulus (Amb) : 29500000.0 psi
Poissons Ratio : 0.300
Expansion Coefficient : 0.6900E-05 in./in./deg.
file:///C:/Users/SHAHM/Desktop/My%20Team/Dhavalbhai/Nozzle%20Pro/PH4-SI-1... 10/28/2020
Weight Density : 0.0000E+00 lb./cu.in. (NOT USED)
Design Operating Cycles : 7000.

Ambient Temperature (Deg.) : 70.00
Uniform thermal expansion produces no stress in this geometry.

Any thermal loads will come through operating forces and
moments applied through the nozzle.
Nozzle Inside Temperature : 300.00 deg.

Nozzle Outside Temperature : 300.00 deg.
Vessel Inside Temperature : 300.00 deg.
Vessel Outside Temperature : 300.00 deg.
Nozzle Pressure : 150.0 psi

Vessel Pressure : 150.0 psi
User Defined Load Input Echo:

Loads are given at the Nozzle/Header Junction
Loads are defined in Global Coordinates
Forces( lb.) Moments (ft-lb)
Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 100.0 -700.0 -100.0 300.0 -250.0 150.0
OPER: -250.0 -2050.0 700.0 1150.0 600.0 1450.0
OCC: 700.0 -500.0 -600.0 1550.0 -800.0 1200.0
FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.
Forces( lb.) Moments (ft-lb)
Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 100.0 -700.0 -100.0 397.9 -250.0 247.9
OPER: -250.0 -2050.0 700.0 464.6 600.0 1205.2
OCC: 700.0 -500.0 -600.0 2137.5 -800.0 1885.4
The "top" or "positive" end of this model is "free" in

the axial and translational directions.
Stresses ARE nodally AVERAGED.
The cylinder length or nozzle/branch location was adjusted

so that a better mesh could be generated at each end of the
cylinder. The nozzle is now located 23.19 in.
down the length of the cylinder and the total cylinder length
is 46.38 in.
Vessel Centerline Vector : 0.000 0.000 1.000

Nozzle Orientation Vector : 0.000 1.000 0.000
Table of Contents
Load Case Report

FE/Pipe Version 10.0 Jobname: NOZZLE $P
Released Nov 2017 6:05pm OCT 28,2020
Load Case Report $X
Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.
THE 10 LOAD CASES ANALYZED ARE:
1 WEIGHT ONLY (Wgt Only)
Weight ONLY case run to get the stress range

between the installed and the operating states.
/-------- Loads in Case 1

Loads due to Weight
2 SUSTAINED (Wgt+Pr)
Sustained case run to satisfy local primary

membrane and bending stress limits.

Loads due to Weight
Pressure Case 1
3 OPERATING
Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.

Pressure Case 1
Loads from (Operating)
4 RANGE (Fatigue Calc Performed)
Case run to get the RANGE of stresses.
/-------- Combinations in Range Case 4

Plus Stress Results from CASE 3
Minus Stress Results from CASE 1
5 OCCASIONAL
Occasional load case established per the

requirements of the Code.

Loads due to Weight
Pressure Case 1
Loads from (Occasional)
6 Program Generated -- Force Only
Case run to compute sif's and flexibilities.

Loads from (Axial)

Loads from (Inplane)

Loads from (Outplane)

Loads from (Torsion)

Pressure Case 1
Table of Contents
Solution Data
Solution Data
Maximum Solution Row Size = 798

Number of Nodes = 2232
Number of Elements = 736
Number of Solution Cases = 9
Summation of Loads per Case
Case # FX FY FZ
1 100. -700. -100.

2 100. -1146. 153638.
3 -250. -2496. 154438.
4 800. -1646. 153038.
5 0. 121870. 0.
6 0. 0. 1.
7 0. 0. 0.
8 0. 0. 0.
9 0. -446. 153738.
Table of Contents
ASME Code Stress Output Plots

ASME Code Stress Output Plots $X
1) Pl < 1.5(k)Smh (SUS,Membrane) Case 2
2) Qb < 3(Smh) (SUS,Bending) Case 2
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 3
5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 3
6) Membrane < User (OPE,Membrane) Case 3
7) Bending < User (OPE,Bending) Case 3
8) S1+S2+S3 < 4S (OPE,S1+S2+S3) Case 3
9) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6
14) Pl < 1.5(k)Smh (OCC,Membrane) Case 5
15) Qb < 3(Smh) (OCC,Bending) Case 5
16) Pl+Pb+Q < 3(Smavg) (EXP,Inside) Case 4
17) Pl+Pb+Q < 3(Smavg) (EXP,Outside) Case 4
18) Pl+Pb+Q+F < Sa (EXP,Inside) Case 4
19) Pl+Pb+Q+F < Sa (EXP,Outside) Case 4
Table of Contents

- Results in this analysis were generated using the finite

element solution method.
- Using pre 07 ASME Section VIII Division 2
- Assume free end displacements of attached pipe

(e.g. thermal loads) are secondary within the limits
of nozzle reinforcement.
- Use Stress Intensity (TRESCA).
- Include S1+S2+S3 evaluation for operating stress.

Include S1+S2+S3 evaluation in primary case evaluation.
Assume bending stress not local primary for S1+S2+S3.
- Use local tensor values for averaged and not

averaged stresses.
- PRIMARY STRESSES are similar to the B31 code "sustained"

stresses. Primary stresses contain the effects due to weight,
pressure and other sustained loads. The primary limit for
this stress is based on collapse of the local cross section
or excessive local strain.
- SECONDARY (PL+PB+Q) STRESS has no direct equal in a B31 code.

This stress requirement is intended to insure that sig-
nificant inelastic behavior only occurs for the first few
loading cycles, and only over a fairly small region of the
model. "Small" is on the order of the square root of Rt,
where (R) is the radius of the header and (t) is the
thickness of the header. Secondary stresses do not include
the effect of peak stress concentration factors such as occur
at fillets, welds or notches.
- PEAK STRESSES are equivalent to the B31 code "expansion"

stresses. In the peak stress report, the user will find the
equivalent B31 allowable computed from: f[1.25(Sc+Sh)].
- The LOCAL STRESS calculations performed herein are in accord-

ance with ASME VIII Div 2, Part 5, elastic calculations, and
ASME Section III Subsection NB. These methods have been used
extensively in the nuclear piping industry, and have been
shown to be in consistant agreement with the B31 piping codes
when the simplifying assumptions made in the B31 codes are
employed.
- The B31 Code Stress Calculations performed herein are in

accordance with the method outlined in NUREG/CR-3243 and
(ORNL/Sub/82-22252/1). This paper shows the relationship
between the fatigue evaluation methods used in the B31 codes
and the class 1,2 and 3 nuclear piping codes.
- When the number of design cycles is less than 7000, (which is

the default), the B31 user is cautioned against using a
smaller number of design cycles to satisfy the intersection
allowables unless he is sure that the material can easily
undergo significant peak plastic deformation without crack
propagation.
- Thru-the-wall temperature effects may be important when the

temperature difference is high. The stress resulting from the
difference is independant of the thickness. Users should
estimate and enter this difference if available.
- Membrane stresses are the stresses averaged thru the wall of

the component. Secondary and Peak stresses are those that are
maximums at the outer fiber of the local cross section due
primarily to plate or shell type bending at the nozzle or
discontinuity.
Table of Contents
ASME Overstressed Areas

ASME Overstressed Areas $X
*** NO OVERSTRESSED NODES IN THIS MODEL ***
Table of Contents
Highest Primary Stress Ratios

Highest Primary Stress Ratios $X
Header Next to Nozzle Weld
Pl 1.5(k)Smh Primary Membrane Load Case 2

11,609 30,000 Sect VIII Ref: AD-140, 4-112(i), 4-133,
psi psi Fig. 4-130.1, Table 4-120.1
Plot Reference:
38% 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 2
Branch Next to Header Weld

8,095 25,650 Sect VIII Ref: AD-140, 4-112(i), 4-133,
Plot Reference:
Branch Transition

2,712 25,650 Sect VIII Ref: AD-140, 4-112(i), 4-133,
Plot Reference:
Header away from Junction

9,652 30,000 Sect VIII Ref: AD-140, 4-112(i), 4-133,
Plot Reference:
Branch away from Junction

2,705 25,650 Sect VIII Ref: AD-140, 4-112(i), 4-133,
Plot Reference:
Table of Contents
Highest Secondary Stress Ratios

Highest Secondary Stress Ratios $X
Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 3

28,484 60,000 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
psi psi Fig. 4-130.1(Note 1)
Plot Reference:
47% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 3
Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 3

29,649 51,300 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
Plot Reference:
57% 5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 3
Branch Transition
Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 3

5,673 51,300 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
Plot Reference:
11% 4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 3

19,351 60,000 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
Plot Reference:

6,006 51,300 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
Plot Reference:
Table of Contents
Highest Fatigue Stress Ratios

Highest Fatigue Stress Ratios $X
Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 4

17,428 42,140 Stress Concentration Factor = 1.350
psi psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 154,578.
41% "B31" Fatigue Stress Allowable = 50000.0
Markl Fatigue Stress Allowable = 41701.0
WRC 474 Mean Cycles to Failure = 1,134,643.
WRC 474 99% Probability Cycles = 263,593.
BS5500 Allowed Cycles(Curve F) = 121,594.
Membrane-to-Bending Ratio = 0.586
Bending-to-PL+PB+Q Ratio = 0.631
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Plot Reference:
Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 4

Cycles Allowed for this Stress = 171,192.
Plot Reference:
Branch Transition
Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 4

Cycles Allowed for this Stress = 1.0000E11
WRC 474 Mean Cycles to Failure = 1.7790E8
WRC 474 99% Probability Cycles = 41,328,320.
BS5500 Allowed Cycles(Curve F) = 20,576,588.
Plot Reference:

Plot Reference:

WRC 474 Mean Cycles to Failure = 1.5321E8
BS5500 Allowed Cycles(Curve F) = 16,049,227.
Plot Reference:
Table of Contents
Highest Occasional Stress Ratios

Highest Occasional Stress Ratios $X

14,992 36,000 Sect VIII Ref: AD-150,Table AD-150.1,4-112(i)
psi psi Plot Reference:
41%
Qb 3(Smh) Primary Bending Load Case 5

26,216 60,000 Sect VIII Ref: AD-150, Table AD-150.1,
psi psi 4-112(h)(2), Table 4-120.1
Plot Reference:
43% 15) Qb < 3(Smh) (OCC,Bending) Case 5

42%

psi psi 4-112(h)(2), Table 4-120.1
Plot Reference:
Branch Transition

19%

psi psi 4-112(h)(2), Table 4-120.1
Plot Reference:

34%

psi psi 4-112(h)(2), Table 4-120.1
Plot Reference:

18%

psi psi 4-112(h)(2), Table 4-120.1
Plot Reference:
Table of Contents
Stress Intensification Factors

Stress Intensification Factors $X
Branch/Nozzle Sif Summary
Peak Primary Secondary SSI

Axial : 12.711 5.481 18.832 1.795
Inplane : 4.198 2.209 6.220 1.612
Outplane: 8.535 3.183 12.644 1.637
Torsion : 0.751 1.034 1.113 0.867
Pressure: 1.169 1.547 1.731 1.036
The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.
Pipe OD : 6.625 in.

Pipe Thk: 0.307 in.
Z approx: 9.625 cu.in.
Z exact : 9.200 cu.in.
(SSI = SIF^x) Axial Inpl Outpl Tors Pres

SIF/SSI Exponents: 0.669 0.552 0.540 -0.118 2.801
SIF/SSI exponent based on relationship between primary and

peak stress factors from the finite element analysis.
B31.3 Branch Pressure i-factor = 11.055

Header Pressure i-factor = 2.362
The B31.3 pressure i-factors should be used with with

F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).
B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
7.520 Inplane
9.754 Outplane
1.000 Torsional
B31.1 (Branch)
6.483 Inplane
6.483 Outplane
6.483 Torsional
WRC 330 (Branch)
4.376 Inplane
4.376 Outplane
1.000 Torsional
Table of Contents
Allowable Loads
Allowable Loads $X
SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force (lb. ) 19415. 5108. 7662.
Inplane Moment (in. lb.) 88755. 16513. 35030.
Outplane Moment (in. lb.) 43658. 8123. 17231.
Torsional Moment (in. lb.) 424124. 124992. 187487.
Pressure (psi ) 712.09 150.00 150.00
PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force (lb. ) 28516. 6669. 10003.
Inplane Moment (in. lb.) 106854. 17670. 37483.
Outplane Moment (in. lb.) 74145. 12261. 26009.
Torsional Moment (in. lb.) 228161. 53465. 80198.
Pressure (psi ) 398.40 150.00 150.00
NOTES:
1) Maximum Individual Occuring Loads are the maximum
allowed values of the respective loads if all other

load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion

and operating piping loads.
5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.
Table of Contents
Flexibilities
Flexibilities $X
The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 6.625 in.

Wall Thickness = 0.307 in.
Axial Translational Stiffness = 521970. lb./in.

Inplane Rotational Stiffness = 248324. in.lb./deg
Outplane Rotational Stiffness = 87256. in.lb./deg
Torsional Rotational Stiffness = 6953082. in.lb./deg
Intersection Flexibility Factors for Branch/Nozzle
Find axial stiffness: K = 3EI/(kd)^3 lb./in.

Find bending and torsional stiffnesses: K = EI/(kd) in.lb.per radian.
The EI product is 0.89905E+09 lb.in.^2
The value of (d) to use is: 6.318 in..
The resulting bending stiffness is in units of force x length per radian.
Axial Flexibility Factor (k) = 2.736

Inplane Flexibility Factor (k) = 10.001
Outplane Flexibility Factor (k) = 28.463
Torsional Flexibility Factor (k) = 0.357
Table of Contents

Ph4-Si-1011-Var-r0 Nozzle Check X 1310 Nozzle C NP 2090

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Finite Element Results Page 1 of 11

Analysis Time Stamp: Wed Oct 28 18:06:07 2020.

Model Type : Cylindrical Shell

Weight Density : 0.0000E+00 lb./cu.in. (NOT USED)

Design Operating Cycles : 7000.

Uniform thermal expansion produces no stress in this geometry.

Nozzle Inside Temperature : 300.00 deg.

Nozzle Pressure : 150.0 psi

User Defined Load Input Echo:

Forces( lb.) Moments (ft-lb)

FEA Model Loads:

Forces( lb.) Moments (ft-lb)

The "top" or "positive" end of this model is "free" in

Stresses ARE nodally AVERAGED.

The cylinder length or nozzle/branch location was adjusted

Vessel Centerline Vector : 0.000 0.000 1.000

Load Case Report

Load Case Report $X

Inner and outer element temperatures are the same

THE 10 LOAD CASES ANALYZED ARE:

1 WEIGHT ONLY (Wgt Only)

Weight ONLY case run to get the stress range

/-------- Loads in Case 1

Sustained case run to satisfy local primary

/-------- Loads in Case 2

Case run to compute the operating stresses used in

/-------- Loads in Case 3

4 RANGE (Fatigue Calc Performed)

Case run to get the RANGE of stresses.

/-------- Combinations in Range Case 4

Occasional load case established per the

/-------- Loads in Case 5

6 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

7 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

8 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

9 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

10 Program Generated -- Force Only

Case run to compute sif's and flexibilities.

Maximum Solution Row Size = 798

Summation of Loads per Case

1 100. -700. -100.

ASME Code Stress Output Plots

ASME Code Stress Output Plots $X

1) Pl < 1.5(k)Smh (SUS,Membrane) Case 2

2) Qb < 3(Smh) (SUS,Bending) Case 2

3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

4) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 3

5) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 3

6) Membrane < User (OPE,Membrane) Case 3

7) Bending < User (OPE,Bending) Case 3

8) S1+S2+S3 < 4S (OPE,S1+S2+S3) Case 3

9) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 8

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 9

13) Pl+Pb+Q+F < Sa (SIF,Outside) Case 10

14) Pl < 1.5(k)Smh (OCC,Membrane) Case 5

15) Qb < 3(Smh) (OCC,Bending) Case 5

16) Pl+Pb+Q < 3(Smavg) (EXP,Inside) Case 4

* NO OVERSTRESSED NODES IN THIS MODEL *