Shaft design - project

Design a shaft, according to Fig. 1. The shaft is driven by a gear with diameter D1 = 2*r1. The gear
transmits torque to gear D2 = 2*r2. Nominal rotational velocity of the shaft is n. The shaft is intended
to operate with variable rotational velocity and direction of rotation. Force vectors in Fig.1 represent
positive values of forces.

Design criteria:
a) design a stepped shaft
b) include shaft components (bearings, positioning, torque transmission etc.)
c) select rolling contact bearings for the shaft - attach calculations
d) check shaft criteria for assembling gear transmission and bearings (deflection)
e) check fatigue strength (include shaft features and weak sections)
f) prepare a working drawing of the shaft (in CAD software)
g) prepare digital documentation - report including calculations

Fig. 1 Shaft scheme

Data Proj#1 Proj#2 Proj#3 Proj#4 Proj#5 Proj#6 Proj#7 Proj#8 Proj#9 Proj#10
a [m] 0.06 0.07 0.06 0.14 0.075 0.06 0.12 0.1 0.06 0.08
b [m] 0.15 0.3 0.18 0.6 0.3 0.24 0.16 0.3 0.15 0.3
c [m] 0.26 0.45 0.3 0.84 0.45 0.364 0.38 0.52 0.27 0.43
r1 [m] 0.12 0.18 0.15 0.24 0.18 0.15 0.16 0.15 0.075 0.12
r2 [m] 0.15 0.2 0.3 0.3 0.36 0.2 0.18 0.2 0.1 0.15

F1t [N] 6000 -5000 4000 5000 -5500 -4300 -3600 7000 6400 3600
F1r [N] -2180 -3000 -2100 -3600 -1500 -1200 -1100 -2000 -1150 -950
F2t [N] 4800 -4500 2000 4000 -2750 -3225 -3200 5250 4800 2880
F2r [N] -1750 -1200 -1300 -3100 -1000 -1100 -1500 -2200 -1360 -1100
n [rpm] 250 300 350 200 400 500 250 360 420 220