Actyon Sport 2

SECTION INDEX
Actyon Sports (II)

(Q150) SECTION NAME PAGE
A. GENERAL INFORMATION A-3
Labor Time Guide 1. ENGINE 1 - 39
2. FUEL & ENGINE CONTROL 2 - 91
3. POWER TRAIN SYSTEM 3 - 111
FOREWORD
4. CHASSIS 4 - 157
This LTG (Labor Time Guide) has been prepared

for the purpose of implementing the terms of the 5. BODY 5 - 199
current Dealer Sales and Service Agreement and
is intended solely for the purpose of computing
the compensation payable by the company. to the
authorized the company dealers for the perfor-
6. BODY HANGON PARTS 6 - 213
mance of warranty, policy and campaign adjust-
ment and other work authorized and performed
for the account of the company. 7. INTERIOR & EXTERIOR 7 - 225
This use of this guide for any other purpose is
neither intended not authorized by the company.
Please read the introduction of this guide thor- 8. ELECTRICAL EQUIPMENTS 8 - 275
oughly to acquaint with the company warranty
system.
9. O.V.M TOOL & ACCESORY 9 - 293
All time allowances in this guide are subject to
change at any time by the company. based on
time studies by the company related to improved
methods, techniques or equipment or other ad-
vances in the industry.
2012.01
SECTION
A
GENERAL INFORMATION
CONTENTS
1. Introduction............................................................................................... 5
2. How To Read This Manual........................................................................ 6
3. How To Use This Manual.......................................................................... 9
4. Paint Repair............................................................................................. 10
5. Defect Code ............................................................................................ 11
6. Illustation Index....................................................................................... 13
GENERAL INFORMATION - A
1. INTRODUCTION
1-1. PAGE LAYOUT
This Labor Time Guide is designed for convenient and accurate use. In order to provide easy loca-
tion of operations, the layout has been structured in reading sequence with the corresponding illus-
tration.
1-2. TYPES OF OPERATION
Major Operation
The Labor Operation Codes consist of seven digits. All operation numbers having “0” in the seven
digit of operation number are classified as “major” operations. A major operation time allowance is
sufficient to do the work described as a single operation.
Supplementary Operation (Adds)

All operation numbers having an alphabetical letter in the seventh digit of the operation number are
classified as “Supplementary” operations.
These operations cannot be used as single operation and must be used as additions to the major
operation.

1-3. TIME ALLOWANCES
The time allowances published in this guide have been determined by performing the operation a
sufficient number of times to establish an average time or to determine that a fair and equitable time
has been developed. Standard technician’s hand tools and dealer essential and available tools are
used in performing time studies. No power operated tools are used for time studies.
Procedures outlined in Service Manuals, other Service Publications and standard shop practices are
used as a guide when performing the work necessary to establish time allowances.
The time allowance includes the actual time required to perform the operation plus an additional al-
lowance to provide for operating variables.
Time allowances include time to remove and reinstall manufacturer optiones and accessories but do
not include time to remove and reinstall special or aftermarket equipment.
“Repair diagnosis” time is include in all published labor time operations when it is required to perform
the operation.
It is the responsibility of the dealer’s qualified service staff to assist technicians in “customer problem
analysis” and “symtom diagnosis”.
5
A - GENERAL INFORMATION
2. HOW TO READ THIS MANUAL
1 - ENGINE
1115 ENGINE UNIT (D20R)
EPC Operation Actyon Sports (II)

No. Operation Description Remark
No. Code D20R E23
1 111501A1 ENGINE ASSY (M/T) REPLACE 7.3 -
2 111501A2 ENGINE ASSY (M/T) OVERHAUL 17.2 -
01
3 111501A4 ENGINE ASSY (A/T) REPLACE 8.3 -
4 111501B7 ENGINE ASSY (A/T) OVERHAUL 17.9 -
5 111502A1 BRKT ASSY-ENGINE MTG LWR REPLACE 0.7 -
6 02 111502AA BRKT ASSY-ENGINE MTG LWR -Additional REPLACE 0.2 -
7 111502AB BRKT ASSY-ENGINE MTG LWR - Opposite REPLACE 0.4 -
2 3 4A 4B 5 7
6
1) Section
Refer to the main group code in this chapter.
2) Illustration Number
The illustration number corresponds to the reference number on the illustration.
3) Operation Code
The operation code consist of seven digits.
Main group code

Basic code
Auxiliary code
Main Group Code

The main group code consists of 4 digits which indicates the area of the vehicle where the repair was
performed.
Basic Code
The basic code is a 2-digit serial number to each specific operation.
Auxiliary Code
The Auxiliary code indicates the type of repairs as shown below :
Auxiliary Code Description Auxiliary Code Description
A1 Replace B6 Replace3
A2 Overhaul B7 Other1
Major operation
A3 Repair B8 Other2
A4 Replace2 B9 Other3
A5 Filling AA Additional
A6 Seal AB Opposite
A7 Paint AC Additional2
A8 Major operation Ref.Paint AD Opposite2
A9 Grinding AE Supplementary Additional3
B0 Plate AF operation Opposite3
B1 Welding AG Additional4
B2 Inspect AH Opposite4
B3 Adjust AJ :
B4 Clean : :
B5 Reprogram BZ :
Major Operation
The numeric code “A1”~”B9” represents a major operation.
Supplementary Operation
The numeric code “AA”~“BZ” represents supplementary work of where time is required additionally for
the incidental repair work of the parts or components related to the originally intended repair.
7
4) Operation Description
4A. Major Operation
The description corresponding to each operation number names the parts or component concerned,
and describes what kind of operation is to be performed.
4B. Supplementary Operation

The description corresponding to each operation number names the parts or component concerned,
and describes the additional operation for removing and reinstalling optional equipment such as power
steering, air conditioning, etc., when major operation is performed on the vehicle with optional equip-
ment.
5) Operation Times
The operation times in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1hour
and 6 minutes).
Enter the operation time on the warranty claim in the same manner.
6) Model Code
This code represents the vehicle model.
Vehicle model
 Actyon Sports (II) - Q150
7) Engine Type
This designation represents engine types.
D20R : Diesel Engine (D20DTR)
E23 : Gasoline Engine (GSL 2.3)
8
3. HOW TO USE THIS MANUAL

The operation time in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1 hour
and 6 minutes).
Enter the operation time on the warranty claim in this manner.
Example : When supplementary work is performed in addition to the intended repair
Model : Actyon Sports (II) - Q150

Major operation : Cover assy-crankshaft sealing RR (M/T)
Supplementary Work : Cover assy-crankshaft sealing RR (M/T) (Each Additional)
Step 1 : First find ENGINE - CYLINDER BLOCK (D20R) in MAIN GROUP INDEX
Step 2 : On page Engine 1-41, note the operation code for Expansion plug. (Relacement)
112717A1 COVER ASSY-CRANKSHAFT SEALING RR (M/T) 7.5

112717AA COVER ASSY-CRANKSHAFT SEALING RR (M/T) - Additional 0.3
Operation Time Total 7.8

No. Code D20R E23
1 112701A1 BLOCK ASSY-CYLINDER (M/T) REPLACE 17.4 -
2 112701A2 BLOCK ASSY-CYLINDER (M/T) OVERHAUL 17.4 -
01
3 112701A4 BLOCK ASSY-CYLINDER (A/T) REPLACE 17.9 -
4 112701B7 BLOCK ASSY-CYLINDER (A/T) OVERHAUL 17.9 -
5 04 112704A1 PLUG-SCREW REPLACE 1.5 -
6 06 112706A1 PLUG-EXPENSION REPLACE 1.9 -
"COVER ASSY-CRANKSHAFT SEALING
7 112717A1 REPLACE 7.5 -
RR (M/T)"
COVER ASSY-CRANKSHAFT SEALING RR
8 112717AA REPLACE 0.3 -
(M/T) - Addional
17
10 112717A4 REPLACE 6.5 -
RR (A/T)"
11 112717AC REPLACE 0.3 -
RR (A/T) - Addional"
Major Operation : 112717A1 COVER ASSY-CRANKSHAFT SEALING RR (M/T) 7.5
Supplementary Work : 112717AA COVER ASSY-CRANKSHAFT SEALING RR (M/T) - AddItional 0.3
Operation Code 112717A1 & 112717AA
Operation Time Total 7.5 + 0.3 = 7.8
9
4. PAINT REPAIR
4-1. INSTRUCTION
The time allowances herein for painting operations are established on the basis of techniques and
material required for quality work both in appearance and durability.
The basis for determining the paint time allowances is a “Paintable Surface”.
1. After dents have been removed from sheet metal parts and the parts welded they are stored
to their neutral shape.
2. Welding and soldering joints, overlapping seams formed by partial replacement and surfaces
smoothed with fillers are ground down using P80-120 grain sandpaper.
3. And when the painter does not need to apply more than 3 coats of knife-edge putty to the sur-
faces to be painted.
4-2. LABOR TIME

The time allowances for paint work consider all cases such as material preparation time, actual
working process, and material allowances, which are necessary for a proper and professional paint
job. It shall be noted material allowances are converted to hours and included in the operation time,
also.
According to the character of paint process and size of area to be painted, the kinds and quantity of
the material will be varied in the course of paint.
The material allowances consist of mixed paint and additional material such as masking tape, sand-
ing paper, cleaning solvent and etc. needed for the operation of each step.
INCLUDES ; moving the vehicle / mixing all materials / color blending / equipment cleaning / color
spray sample / repainting time on clear coat / masking / sanding / cleaning / spraying /
removing of the masking and polishing.
EXCLUDES ; removal and reinstallation of body attaching parts.
4-3. REPAIR TYPE
Type Description
COLOR COAT PAINT EXPOSED SURFACES
Top-coat entire surface, including small dents that have been straightened (without filling in). Its op-
eration should be used when correcting painting conditions such as thin paint, color mismatch or sur-
face scratches not extending beyond the prime coat.
REFINISH PAINT NEW PART
This operation involves sanding out a defect to expose a local area of bare metal, prime locally and
then apply color coat.
This applies to those paint repairs that require a repair to the prime coat before the color coat is applied.
POLISHING POLISH THE SURFACES
4-4. HOW TO USE OPERATION CODE ON PARTIAL PAINTING

Use the operation code of the relevant part and enter “P” on PF column in Ssangyong Claim Report.
For example, in case of partial painting on hood in CHAIRMAN model, make out Ssangyong Claim
Report as follows;
PF OPERATION CODE HOUR

P 56200107 2.6
10
5. DEFECT CODE
5-1. NATURE CODE
N01 Hard start, no start N41 Sponge pedal
N02 Poor idle N42 Unstable steering
N03 Surge, hesitate, stumble N43 Excessive shock
N04 Engine noise, engine knoking noise N44 Poor release
N05 Choke malfunction N45 Unusual tire wear
N06 Engine stalled (general) N46 Misaligned or mismatched
N07 Excessive fuel consumption N47 Weak
N08 Excessive oil consumption N48 Hard to turn
N09 Overheated N49 Impossible to turn
N10 Shift shock N50 Vehicle bouncing
N11 Engine run-on N51 Deteriorated
N12 Flooded, overflowing N52 Distorsion, rainbow, waving
N13 Poor acceleration, uneven acceleration N53 Color mismatched
N14 Abnormal combustion N54 Defective chrom plate, defective painting
N15 Lack of engine power N55 Rust, corrosion, perforation
N16 Percolation N56 Glazed
N17 Improper exhaust gas (black smoke, white smoke) N57 Loose, poor fit
N18 Backfire, afterfire N58 Bubbles
N19 Vapor lock N59 Vehicle vibration
N20 Blocked N60 Excessive vibration
N21 Shuddering, pulsation, vibration, chattering N61 Dead battery
N22 Slippage (slipping) N62 Inaccurate (meter, gauge, etc.)
N23 Difficult engagement N63 Poor sound (horn, radio, etc.)
N24 Difficult disengagement N64 Overcharged, discharged
N25 Abnormal shifts N65 Electrical failures
N26 Impossible shifts N66 Blown fuse
N27 Squeaking, squealing, abnormal (wind)noise N67 Warning light on
N28 Dragging N68 Intermittent operation
N29 Pulls N69 Pulls to left or right
N30 Stalled while driving N70 Poor AM reception / interference
N31 Stalled while idling N71 Oil leak, oil entering
N32 Stalled between shifts N72 Water leak, water entering
N33 Stalling during sudden braking N73 Leaks-other (air, fuel, refrigerant, vacuum)
N34 Fails to reach normal operating temperature N74 Poor FM reception / interference
N35 RPM too low N75 Radio / CD does not operate properly
N36 RPM too high N76 Tape deck does not operate properly
N37 Jumping-out N77 Improper memory
N38 Improper synchronizing N78 Improper volume control
N39 Oil diluted N80 Head lamp improperly aimed
N40 Misfire N82 Loosening, failing-off, sagged
11
N83 Gas leak, gas entering N92 Inoperative

N84 Improper opening and/or closing N93 High/low operating effort
N85 Grabbed N94 Special policy
N86 Poor maneuverability N95 Glass cracked
N87 Insufficient brake N96 Glass broken
N88 Brake judder N97 Glass chipped
N90 Color rainbow, color waving N98 Glass scratched
N91 Interference or hitting N99 Undefined
5-2. CAUSE CODE

R01 Scored, scratched or chipped R19 Improperly machined
R02 Frozen (temperature) R20 Faulty casting
R03 Peeling, comimg-off R21 Improper clearance, back lash, free play
R04 Rusty, corroded R22 Lack of lubricants
R05 Split, cut or torn R23 Improper welding or soldering, welding or solder-
ing omitted
R06 Broken or cracked R24 Improper tightening, fit or assembly
R07 Porous, pin holes, cavity R25 Sticks, binds, seized
R08 Bent, kinky, twisted, distorted, wraped or wrinkled R26 Foreign material, clogged
R09 Stripped - bolts, holes, nuts R27 Improper sealing, sealer omitted or skipped
R10 Soiled R28 Improper adjustment
R11 Weakened, loss of tension or resilience R31 Incorrect part
(spring, cushion, etc.)
R12 Abnormal wear R32 Improperly installed
R13 Out of balance R33 Improperly routed
R14 Out of round R34 Missing part
R15 Loose or improper connection R35 Flaw in material
R16 Open circuit or short circuit R36 Contaminants
R17 Burnt or burned - out R99 Undefined
R18 Grounded or shorted
12
6. ILLUSTRATION INDEX
1. ENGINE
1112 ENGINE UNIT (E23) 1115 ENGINE UNIT (D20R) 1120 SHORT BLOCK (DSL)
1121 SHORT BLOCK (GSL) 1123 CYLINDER BLOCK (E23) 1127 CYLINDER BLOCK (D20R)
1130 CRANKSHAFT & FLYWHEEL 1211 CYLINDER HEAD & GASKET KIT (GSL) 1214 CYLINDER HEAD & GASKET KIT (D20R)
13
1221 CYLINDER HEAD COVER & CAMSHAFT (GSL) 1225 CYLINDER HEAD COVER & CAMSHAFT (D20R) 1311 CHAIN DRIVE (GSL)
1315 CHAIN DRIVE (D20R) 1331 TIMING CASE (E23) 1350 BELT SYSTEM
1411 ENGINE WIRING (GSL) 1413 ENGINE WIRING (D20R) 1430 SENSORS (GSL)
20 15 21
17
2
1
16
3
19
18
10
13
14
1432 SENSORS (D20R) 1451 ALTERNATOR (DSL) 1452 ALTERNATOR (GSL)
1461 STARTING MOTOR (DSL) 1462 STARTING MOTOR (GSL) 1490 EMISSION MODULE (GSL)
1491 EMISSION MODULE (DSL) 1521 COOLING SYSTEM (E23) 1525 COOLING SYSTEM (D20R)
15
1531 OIL PAN & PUMP (E23) 1536 OIL PAN & PUMP (D20R) 1541 OIL FILTER (E23)
1546 OIL FILTER (D20R) 1610 VACUUM SYSTEM (DSL) 1623 VACUUM SYSTEM (E23)
1712 INTAKE MANIFOLD (E23) 1719 INTAKE MANIFOLD (D20R) 1722 EXHAUST MANIFOLD (E23)
16
1729 EXHAUST MANIFOLD (D20R) 1793 E.G.R VALVE (D20R) 1882 COMMON RAIL SYSTEM (D20R)
1914 TURBOCHARGER (D20R) 1990 ENGINE MOUNTING
17
2. FUEL & ENGINE CONTROL
2010 ACCELERATOR CONTROL 2112 RADIATOR & COOLING FAN 2130 RADIATOR HOSE & PIPE
2210 FUEL TANK (DSL) 2211 FUEL TANK (GSL) 2221 FUEL LINE (GSL)
2231 FUEL FILTER & LINE (DSL) 2241 FUEL SYSTEM (E23) 2313 AIR CLEANER
18
2320 AIR INTAKE SYSTEM (E23) 2330 AIR INTERCOOLER 2411 EXHAUST SYSTEM (DSL)
2412 EXHAUST SYSTEM (CDPF) 2421 EXHAUST SYSTEM (E23) 2435 EXHAUST GAS RECIRCULATION SYSTEM (DSL)
2610 BATTERY & CABLE 2820 PREHEATING CONTROL SYSTEM
19
3. POWER TRAIN SYSTEM
3010 CLUTCH DISC & HOUSING 3020 CLUTCH CONTROL 3030 CLUTCH PEDAL
3110 T/M & T/C ATTACHMENT 3160 TRASMISSION (6M/T) 3161 CLUTCH HOUSING (6M/T)
3162 INPUT & OUTPUT SHAFT (6M/T) 3163 COUNT SHAFT GEAR (6M/T) 3164 ADAPTOR ASSY (6M/T)
20
3165 RAIL & SHIFT FORK (6M/T) 3166 SHIFTER & EXTENSION (6M/T) 3170 TRANSMISSION-TSM54 (M/T,4WD)
3171 CLUTCH HOUSING-TSM54 (M/T,4WD) 3172 INPUT & OUTPUT SHAFT-TSM54 (M/T,4WD) 3173 COUNT SHAFT GEAR-TSM54 (M/T,4WD)
3174 ADAPTOR ASSY-TSM54 (M/T,4WD) 3175 RAIL & SHIFT FORK-TSM54 (M/T,4WD) 3176 SHIFTER & EXTENSION-TSM54 (M/T,4WD)
21
3180 TRANSMISSION-TSM54 (M/T,2WD) 3181 CLUTCH HOUSING-TSM54 (M/T,2WD) 3182 INPUT & OUTPUT SHAFT-TSM54 (M/T,2WD)
3183 COUNT SHAFT GEAR-TSM54 (M/T,2WD) 3184 ADAPTOR ASSY-TSM54 (M/T,2WD) 3185 RAIL & SHIFT FORK-TSM54 (M/T,2WD)
3186 SHIFTER & EXTENSION-TSM54 (M/T,2WD) 3240 TRANSFER CASE : P/TIME 3241 TRANSFER CASE : P/TIME 1
22
3242 TRANSFER CASE : P/TIME 2 3310 PROPELLER SHAFT 3410 SPEEDOMETER SENSOR & TCU
3670 POWER TRAIN AUXILARY PARTS 3680 AUTOMATIC TRANSMISSION (M78 : DSI 6A/T) 3681 CONVERTER HOUSING & OIL PUMP (M78 : DSI 6A/T)
3682 TRANSMISSION HOUSING (M78 : DSI 6A/T) 3683 VALVE BODY (M78 : DSI 6A/T) 3684 OIL PAN (M78 : DSI 6A/T)
23
3710 MANUAL SHIFT CONTROL 3722 AUTO SHIFT CONTROL (DSI 6A/T) 3750 AUTO COOLING SYSTEM
24
4. CHASSIS
4010 FRAME 4110 AXLE SHAFT 4115 FRT HUB & DISC
4116 LOCKING HUB 4120 FRT AXLE (KSC) 4121 FRT AXLE (TONGIL)
4170 TIRE & WHEEL DISC 4180 SPARE TIRE & CARRIER 4210 REAR AXLE (KSC)
25
4211 REAR-AXLE (TONGIL) 4310 FRT AXLE MOUNTING 4410 FRONT SUSPENSION
4411 FRONT SHOCK ABSORBER 4420 STABILIZER BAR 4510 REAR SUSPENSION (5-LINK)
4511 REAR SHOCK ABSORBER (5-LINK) 4610 STEERING WHEEL & COLUMN 4620 STEERING GEAR LINKAGE
26
4640 POWER STEERING PIPE LINE 4711 POWER STEERING PUMP 4810 BRAKE PEDAL
4824 BRAKE PIPE (NON ABS) 4825 BRAKE PIPE (W/ ABS) 4830 FRONT BRAKE
4840 REAR BRAKE (DRUM) 4841 REAR BRAKE (DISC) 4850 MASTER CYLINDER & BOOSTER
27
4890 ABS SYSTEM 4892 HYDRAURIC MODULATOR (HECU) 4910 PARKING BRAKE (HAND PARKING)
4990 LOAD CONSCIOUS REDUCING VALVE
28
5. BODY
5110 WHITE BODY 5120 BODY MOUNTING 5210 SIDE & REAR BODY
5250 DECK SIDE 5510 ROOF PANEL 5610 FRONT FLOOR PANEL
5620 REAR FLOOR PANEL 5630 DECK FLOOR PANEL 5710 FRONT END PANEL
29
5720 FENDER & APRON PANEL 5730 DASH PANEL & COWL
2
1
7
6
4
3 5
30
6. BODY HANGON PARTS

6110 HOOD PANEL 6210 FRONT DOOR PANEL 6310 REAR DOOR PANEL
6410 TAIL GATE PANEL 6810 AIR CONDITIONER MODULE 6820 AIR CONDITIONER HOSE & PIPE
6830 AIR DISTRIBUTOR
31
7. INTERIOR & EXTERIOR
7010 KEY SET 7090 FUEL FILLER DOOR LOCK 7110 FRT DOOR OPENING SYSTEM
7115 FRT DOOR TRIM 7120 FRT WINDOW LIFTER 7121 FRT WEATHER STRIP
7210 REAR DOOR OPENING SYSTEM 7215 REAR DOOR TRIM 7220 REAR WINDOW LIFTER
32
7221 REAR WEATHER STRIP 7330 HEAD LINING 7340 SUNROOF
7410 FRONT SEAT 7430 FRONT SEAT BELT 7510 REAR SEAT
7530 REAR SEAT BELT 7610 INSTRUMENT PANEL 7620 INSTRUMENT PANEL (RHD)
37 1
1
37
16 53
17 53
17 16
27
27
30
32
31
56
30
32 29 57
31
57
56
29
35
8
3 54 34 33
3 7
7
33 34 54 5 6 7
8 6 5
49
7
35 4
8 40 12
49 50
8
42 51
42 52
38 10
12 11
50
51 44 38
52 44
10 41
41
33
7632 FRONT CONSOLE 7710 FLOOR CARPET 7711 SERVICE MAT
7730 PILLAR TRIM 7740 REAR TRIM 7770 SUNSHADE & INSIDE MIRROR
7810 WINDSHIELD WIPER 7820 WINDSHIELD WASHER 7840 GLASS
34
7850 OUTSIDE MIRROR 7870 FRONT BUMPER 7880 REAR BUMPER
7910 RADIATOR GRILLE 7930 SIDE BODY MOLDING 7940 ROOF & REAR BODY MOLDING
7950 EMBLEM & LETTERING 7970 WHEEL HOUSE COVER 7980 DECK ATTACHED PARTS
35
8. ELECTRICAL EQUIPMENTS
8010 INSTRUMENT CLUSTER 8210 WIRING 8310 FRONT LAMP
8320 REAR LAMP 8410 FUSE & RELAY 8510 SWITCH & SENSOR
12
B 14,15
64,65
11
C
5,6
7
A
8,9
1,2 5 6 8
9
7
11 12 14 64 65
15
21 72 C
70 71 4H
4L
42,47
2H
23 44,49
41
24 45
H/P
46
22
A 53,54 B 34
61 36
32
63 TRIP
RESET
40
58,59 51 62 31
56,57 37 39
52 38
8610 ELECTRICAL PARTS 8710 CAR ALARM & ANTI-THIEF SYSTEM 8790 PARKING AID SYSTEM
9
25
4 46
8
16 18
14
22
6
1 4 6 8
5 9
3 10
2
7
14 16 18 22 25
15 24 21
19 21
46
36
8810 AIR BAG SYSTEM 8910 AUDIO SYSTEM 8940 HANDS FREE
37
9. O.V.M TOOL & ACCESORY

9110 O.V.M TOOL 9210 OIL & ANTIFREEZE
38
SECTION
1
ENGINE
CONTENTS
1112 ENGINE UNIT (E23)......................................................................... 41
1115 ENGINE UNIT (D20R)....................................................................... 42
1120 SHORT BLOCK (DSL)..................................................................... 43
1121 SHORT BLOCK (GSL)..................................................................... 44
1123 CYLINDER BLOCK (E23)................................................................ 45
1127 CYLINDER BLOCK (D20R).............................................................. 46
1130 CRANKSHAFT & FLYWHEEL......................................................... 47
1211 CYLINDER HEAD & GASKET KIT (GSL)........................................ 49
1214 CYLINDER HEAD & GASKET KIT (D20R)...................................... 51
1221 CYLINDER HEAD COVER & CAMSHAFT (GSL)........................... 53
1225 CYLINDER HEAD COVER & CAMSHAFT (D20R).......................... 55
1311 CHAIN DRIVE (GSL)........................................................................ 56
1315 CHAIN DRIVE (D20R)...................................................................... 57
1331 TIMING CASE (E23)......................................................................... 58
1336 TIMING CASE (D20R)...................................................................... 59
1350 BELT SYSTEM................................................................................. 60
1411 ENGINE WIRING (GSL)................................................................... 61
1413 ENGINE WIRING (D20R).................................................................. 62
1430 SENSORS (GSL).............................................................................. 63
1432 SENSORS (D20R)............................................................................ 64
1451 ALTERNATOR (DSL)........................................................................ 65
1452 ALTERNATOR (GSL)....................................................................... 66
1461 STARTING MOTOR (DSL)............................................................... 67
1462 STARTING MOTOR (GSL)............................................................... 68
1490 EMISSION MODULE (GSL)............................................................. 69
1491 EMISSION MODULE (DSL).............................................................. 70
1521 COOLING SYSTEM (E23)................................................................ 71
1525 COOLING SYSTEM (D20R)............................................................. 72
1531 OIL PAN & PUMP (E23)................................................................... 74
1536 OIL PAN & PUMP (D20R)................................................................. 76
CONTENTS
1541 OIL FILTER (E23)............................................................................. 78
1546 OIL FILTER (D20R).......................................................................... 79
1610 VACUUM SYSTEM (DSL)................................................................ 80
1623 VACUUM SYSTEM (E23)................................................................. 81
1712 INTAKE MANIFOLD (E23)............................................................... 82
1719 INTAKE MANIFOLD (D20R)............................................................. 83
1722 EXHAUST MANIFOLD (E23)........................................................... 84
1729 EXHAUST MANIFOLD (D20R)......................................................... 85
1793 E.G.R VALVE (D20R)....................................................................... 86
1882 COMMON RAIL SYSTEM (D20R).................................................... 87
1914 TURBOCHARGER (D20R)............................................................... 89
1990 ENGINE MOUNTING........................................................................ 90
1 - ENGINE MECHANICAL
Engine
1112 ENGINE UNIT (E23)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 111201A1 ENGINE ASSY (M/T) REPLACE - 7.7
Electric
01
2 111201A2 ENGINE ASSY (M/T) OVERHAUL - 18.0
8
3 111202A1 BRKT ASSY-ENGINE MTG LWR REPLACE - 0.7

4 02 111202AA BRKT ASSY-ENGINE MTG LWR -Additional REPLACE - 0.2
5 111202AB BRKT ASSY-ENGINE MTG LWR - Opposite REPLACE - 0.4
Oil
9
41
1115 ENGINE UNIT (D20R)

No. Code D20R E23
1 111501A1 ENGINE ASSY (M/T) REPLACE 7.3 -
2 111501A2 ENGINE ASSY (M/T) OVERHAUL 17.2 -
01
3 111501A4 ENGINE ASSY (A/T) REPLACE 8.3 -
4 111501B7 ENGINE ASSY (A/T) OVERHAUL 17.9 -
5 111502A1 BRKT ASSY-ENGINE MTG LWR REPLACE 0.7 -
6 02 111502AA BRKT ASSY-ENGINE MTG LWR -Additional REPLACE 0.2 -
7 111502AB BRKT ASSY-ENGINE MTG LWR - Opposite REPLACE 0.4 -
42
Engine
1120 SHORT BLOCK (DSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 112001A1 SHORT BLOCK (M/T) REPLACE 15.0 -
Electric
01
2 112001A4 SHORT BLOCK (A/T) REPLACE 15.3 -
8
Oil
9
43
1121 SHORT BLOCK (GSL)

No. Code D20R E23
1 01 112101A1 SHORT BLOCK (M/T) REPLACE - 13.0
44
Engine
1123 CYLINDER BLOCK (E23)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 112301A1 BLOCK ASSY-CYLINDER REPLACE - 16.2
2 04 112304A1 PLUG-SCREWED REPLACE - 0.5
Electric
8
3 112306A1 PIN-SPRING REPLACE - 0.9

06
4 112306AA PIN-SPRING - Additional REPLACE - 0.1
5 112311A1 PLUG-EXPANSION REPLACE - 4.1
11
6 112311AA PLUG-EXPANSION - Additional REPLACE - 0.1
Oil
9
7 13 112312A6 COVER-CRANKSHAFT SEALING RR SEAL - 5.4

8 14 112314A6 RING-CRANKSHAFT RR SEAL SEAL - 5.4
9 17 112317A1 VALVE ASSY-REVERSE REPLACE - 8.8
10 23 112323A1 HOSE-VENTILATION REPLACE - 0.2
45
1127 CYLINDER BLOCK (D20R)

No. Code D20R E23
1 112701A1 BLOCK ASSY-CYLINDER (M/T) REPLACE 17.4 -
01
2 112701A4 BLOCK ASSY-CYLINDER (A/T) REPLACE 17.9 -
3 04 112704A1 PLUG-SCREW REPLACE 0.5 -
4 06 112706A1 PLUG-EXPENSION REPLACE 1.8 -
5 112735A1 SEAL ASSY-CRANKSHAFT RR (M/T) REPLACE 2.8 -
"SEAL ASSY-CRANKSHAFT RR (M/T) -
6 112735AA REPLACE 0.3 -
Additional"
7 112735A4 SEAL ASSY-CRANKSHAFT RR (M/T, 4WD) REPLACE 3.3 -
35
8 112735B6 SEAL ASSY-CRANKSHAFT RR (A/T) REPLACE 3 -
"SEAL ASSY-CRANKSHAFT RR (A/T) -
9 112735AE REPLACE 0.3 -
Additional"
10 112735B7 SEAL ASSY-CRANKSHAFT RR (A/T,4WD) REPLACE 3.5 -
11 112737A1 RING-TRIGGER (M/T) REPLACE 2.6 -
12 112737A4 RING-TRIGGER (M/T,AWD) REPLACE 3.1 -
37
13 112737B6 RING-TRIGGER (A/T) REPLACE 2.8 -
14 112737B7 RING-TRIGGER (A/T,AWD) REPLACE 3.3 -
46
Engine
1130 CRANKSHAFT & FLYWHEEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 113001A1 CRANKSHAFT (M/T) REPLACE 17.0 -
2 01 113001A4 CRANKSHAFT (A/T) REPLACE 17.5 -
Electric
8
3 113001B6 CRANKSHAFT (M/T) REPLACE - 13.8

4 113004A1 SPROCKET-CRANKSHAFT (M/T) REPLACE 12.3 -
5 04 113004A4 SPROCKET-CRANKSHAFT (A/T) REPLACE 12.8 -
6 113004B6 SPROCKET-CRANKSHAFT (M/T) REPLACE - 14.0
Oil
9
7 113012A1 DAMPER ASSY-ISOLATION (M/T) REPLACE 1.0 -

8 12 113012A4 DAMPER ASSY-ISOLATION (A/T) REPLACE 1.4 -
9 113012B6 DAMPER ASSY-ISOLATION (M/T) REPLACE - 2.8
10 113013A1 FLYWHEEL ASSY-DUAL MASS (M/T) REPLACE 7.2 -
13
11 113013A4 FLYWHEEL ASSY-DUAL MASS (M/T) REPLACE - 5.3
12 18 113018A1 PLATE ASSY-DRIVE (A/T) REPLACE 3.2 -
47

No. Code D20R E23
13 113023A1 BEARING SET-CRANKSHAFT (M/T) REPLACE 16.0 -
14 23 113023A4 BEARING SET-CRANKSHAFT (A/T) REPLACE 16.5 -
15 113023B6 BEARING SET-CRANKSHAFT (M/T) REPLACE - 9.8
16 113024A1 BEARING SET-THRUST (M/T) REPLACE 15.9 -
17 24 113024A4 BEARING SET-THRUST (A/T) REPLACE 16.4 -
18 113024B6 BEARING SET-THRUST (M/T) REPLACE - 10.3
19 113025A1 ROD ASSY-CONNECTING REPLACE 16.0 -
20 25 113025A4 ROD ASSY-CONNECTING REPLACE - 14.2
21 113025AA ROD ASSY-CONNECTING - Additional REPLACE 0.1 0.1
22 113029A1 BEARING KIT-CONNECTING ROD (M/T) REPLACE 15.6 -
23 113029A4 BEARING KIT-CONNECTING ROD (A/T) REPLACE 16.1 -
24 29 113029B6 BEARING KIT-CONNECTING ROD (M/T) REPLACE - 19.5
"BEARING KIT-CONNECTING ROD -
25 113029AA REPLACE 0.1 0.1
Additional"
26 113033A1 PISTON ASSY (M/T) REPLACE 16.0 -
27 113033A4 PISTON ASSY (A/T) REPLACE 16.5 -
33
28 113033B6 PISTON ASSY (M/T) REPLACE - 19.5
29 113033AA PISTON ASSY - Additional REPLACE 0.1 0.1
30 113034A1 RING SET-PISTON (M/T) REPLACE 16.0 -
31 113034A4 RING SET-PISTON (A/T) REPLACE 16.5 -
34
32 113034B6 RING SET-PISTON (M/T) REPLACE - 14.2
33 113034AA RING SET-PISTON - Additional REPLACE 0.2 0.2
48
Engine
1211 CYLINDER HEAD & GASKET KIT (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 121101A1 HEAD ASS'Y-CYLINDER REPLACE - 6.3
2
01
121101AA HEAD ASS'Y-CYLINDER - Additional REPLACE - 1.0
Electric
8
3 121101A2 HEAD ASS'Y-CYLINDER OVERHAUL - 8.4

4 121101AC HEAD ASS'Y-CYLINDER - Additional OVERHAUL - 1.5
5 121107A1 BOLT-CYLINDER HEAD REPLACE - 1.2
07
6 121107AA BOLT-CYLINDER HEAD - Additional REPLACE - 0.1
Oil
9
7 121109A1 BOLT-STUD REPLACE - 0.8

09
8 121109AA BOLT-STUD - Additional REPLACE - 0.7
9 14 121114A1 PLUG-EXPANSION REPLACE - 1.5
10 22 121122A1 GASKET-CYLINDER HEAD REPLACE - 5.6
11 121125A1 VALVE-INTAKE REPLACE - 8.4
25
12 121125AA VALVE-INTAKE - Additional REPLACE - 0.1
13 121126A1 VALVE-EXHAUST REPLACE - 8.4
26
14 121126AA VALVE-EXHAUST - Additional REPLACE - 0.1
49

No. Code D20R E23
15 121129A1 GUIDE-VALVE REPLACE - 6.3
29
16 121129AA GUIDE-VALVE - Additional REPLACE - 0.3
17 121130A1 SEAL-VALVE STEM REPLACE - 3.0
30
18 121130AA SEAL-VALVE STEM - Additional REPLACE - 0.1
19 121132A1 SPRING-VALVE REPLACE - 2.5
32
20 121132AA SPRING-VALVE - Additional REPLACE - 0.1
21 35 121135A1 TAPPET ASSY-HYDRAULIC REPLACE - 2.0
50
Engine
1214 CYLINDER HEAD & GASKET KIT (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 121401A1 HEAD ASSY-CYLINDER REPLACE 6.8 -
2
01
121401AA HEAD ASSY-CYLINDER - Additional REPLACE 1.0 -
Electric
8
3 121401A2 HEAD ASSY-CYLINDER OVERHAUL 8.5 -

4 121401AC HEAD ASSY-CYLINDER - Additional OVERHAUL 1.5 -
5 121405A1 PLUG-EXPANSION REPLACE 1.2 -
05
6 121405AA PLUG-EXPANSION - Additional REPLACE 0.3 -
Oil
9
7 06 121406A1 BOLT-STUD REPLACE 0.5 -

8 121413A1 BOLT-CYLINDER HEAD REPLACE 1.7 -
13
9 121413AA BOLT-CYLINDER HEAD - Additional REPLACE 0.1 -
10 24 121424A1 GASKET-CYLINDER HEAD REPLACE 6.9 -
11 121426A1 VALVE-INTAKE (1SET) REPLACE 7.8 -
26
12 121426AA VALVE-INTAKE - Additional REPLACE 0.1 -
13 121427A1 VALVE-EXHAUST (1SET) REPLACE 7.8 -
27
14 121427AA VALVE-EXHAUST - Additional REPLACE 0.1 -
51

No. Code D20R E23
15 121432A1 SEAL-VALVE STEM (1~2EA) REPLACE 3.4 -
16 32 121432A4 SEAL-VALVE STEM (3~4EA) REPLACE 3.7 -
17 121432AA SEAL-VALVE STEM - Additional REPLACE 0.1 -
18 121433A1 RETAINER-VALVE SPRING (1~2EA) REPLACE 3.2 -
19 33 121433A4 RETAINER-VALVE SPRING (3~4EA) REPLACE 3.3 -
20 121433AA RETAINER-VALVE SPRING- Additional REPLACE 0.1 -
21 121434A1 SPRING-VALVE REPLACE 3.2 -
34
22 121434AA SPRING-VALVE - Additional REPLACE 0.1 -
23 39 121439A1 FOLLOWER ASSY-FINGER REPLACE 3.0 -
24 121440A1 ADJUSTER ASSY-HYDRAULIC LASH REPLACE 3.1 -
40 "ADJUSTER ASSY-HYDRAULIC LASH -
25 121440AA REPLACE 0.1 -
Additional"
52
Engine
1221 CYLINDER HEAD COVER & CAMSHAFT (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 122101A1 COVER ASSY-CYLINDER HEAD REPLACE - 0.5
Electric
01
2 122101AA COVER ASSY-CYLINDER HEAD -Additional REPLACE - 0.3
8
3 122102A1 COVER-CYLINDER HEAD FRT REPLACE - 1.8

02
4 122102A6 COVER-CYLINDER HEAD FRT SEAL - 1.9
5 13 122113A1 CAP ASSY-OIL FILLER REPLACE - 0.1
6 14 122114A1 GASKET REPLACE - 0.2
Oil
9
7 16 122116A6 SEALING-SPARK PLUG HOLE SEAL - 0.3

8 122117A1 GASKET-CYLINDER HEAD COVER REPLACE - 1.0
17 "GASKET-CYLINDER HEAD COVER -
9 122117AA REPLACE - 0.6
Additional"
10 20 122120A1 HOSE-VENTLATION REPLACE - 0.2
11 122121A1 CAMSHAFT ASSY-INTAKE REPLACE - 2.2
21
12 122121AA CAMSHAFT ASSY-INTAKE - Additional REPLACE - 0.6
53

No. Code D20R E23
13 122122A1 CAMSHAFT ASSY-EXHAUST REPLACE - 2.2
22
14 122122AA CAMSHAFT ASSY-EXHAUST - Additional REPLACE - 0.6
15 23 122123A1 PIN-CYLINDRICAL REPLACE - 0.7
54
Engine
1225 CYLINDER HEAD COVER & CAMSHAFT (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 122501A1 COVER ASSY-CYLINDER HEAD REPLACE 0.9 -
Electric
01
2 122501AA COVER ASSY-CYLINDER HEAD -Additional REPLACE 0.4 -
8
3 122502A1 GASKET-CYLINDER HEAD COVER REPLACE 1.0 -

02 "GASKET-CYLINDER HEAD COVER -
4 122502AA REPLACE 0.5 -
Additional"
5 04 122504A1 CAP ASSY-OIL FILLER REPLACE 0.1 -
Oil
6 14 122514A1 HOSE ASSY-BLOW BY OUTLET REPLACE 0.2 -

9
7 122521A1 CAMSHAFT ASSY-EXHAUST REPLACE 3.0 -

21
8 122521AA CAMSHAFT ASSY-EXHAUST - Additional REPLACE 0.6 -
9 122522A1 CAMSHAFT ASSY-INTAKE REPLACE 3.0 -
22
10 122522AA CAMSHAFT ASSY-INTAKE - Additional REPLACE 0.6 -
11 122524A1 COVER-CYLINDER HEAD FRT REPLACE 1.4 -
24
12 122524A6 COVER-CYLINDER HEAD FRT - Additional SEAL 1.5 -
55
1311 CHAIN DRIVE (GSL)

No. Code D20R E23
1 01 131101A1 CHAIN-DOUBLE BUSH REPLACE - 5.2
2 04 131104A1 RAIL ASSY-CLAMPING REPLACE - 1.5
3 05 131105A1 RAIL ASSY-SLIDING REPLACE - 5.2
4 08 131108A1 PIN-CYLINDRICAL REPLACE - 0.7
5 09 131109A1 RAIL ASSY-SLIDING UPR REPLACE - 1.2
6 11 131111A1 TIGHTENER ASSY-CHAIN REPLACE - 0.5
7 12 131112A1 RING-SEAL REPLACE - 0.5
8 18 131118A1 ADJUSTER ASSY REPLACE - 2.0
9 131121A1 SPROCKET-CAMSHAFT REPLACE - 2.7
21
10 131121AA SPROCKET-CAMSHAFT - Additional REPLACE - 0.3
11 25 131125A1 SENSOR ASSY-CAMSHAFT POSITION REPLACE - 0.4
12 31 131131A1 MAGNET ASSY-CAMSHAFT ADJUSTER REPLACE - 0.2
56
Engine
1315 CHAIN DRIVE (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 131501A1 CHAIN-BUSH-LWR REPLACE 7.0 -
Electric
01
2 131501AA CHAIN-BUSH-LWR - Additional REPLACE 0.4 -
8
3 02 131502A1 RAIL ASSY-CLAMPING REPLACE 2.3 -

4 131503A1 RAIL ASSY-TENSIONER (M/T) REPLACE 12.2 -
03
5 131503A4 RAIL ASSY-TENSIONER (A/T) REPLACE 12.7 -
6 131510A1 SPROCKET-EXHAUST CAMSHAFT REPLACE 2.2 -
Oil
9
10 "SPROCKET-EXHAUST CAMSHAFT -
7 131510AA REPLACE 0.3 -
Additional"
8 15 131515A1 TENSIONER ASSY-HYDRAULIC REPLACE 12.1 -
9 131516A1 CHAIN-BUSH-UPR (M/T) REPLACE 12.5 -
16
10 131516A4 CHAIN-BUSH-UPR (A/T) REPLACE 13.0 -
11 131518A1 TENSIONER ASSY-MECHANICAL (M/T) REPLACE 11.5 -
18
12 131518A4 TENSIONER ASSY-MECHANICAL (A/T) REPLACE 12.0 -
57
1331 TIMING CASE (E23)

No. Code D20R E23
1 133101A1 COVER-TIMING GEAR CASE REPLACE - 5.8
01
2 133101A6 COVER-TIMING GEAR CASE SEAL - 6.0
3 133102A1 SEALING-CRANKSHAFT FRT REPLACE - 3.7
02
4 133102AA SEALING-CRANKSHAFT FRT - Additional REPLACE - 0.2
5 14 133114A1 SHOCK ABSORBER ASSY REPLACE - 0.5
6 16 133116A1 TENSIONER ASSY-BELT REPLACE - 0.6
7 19 133119A1 PULLEY ASSY-BELT TIGHTENER REPLACE - 0.5
58
Engine
1336 TIMING CASE (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 133601A1 COVER-TIMING CASE (M/T) REPLACE 10.9 -
2
01
133601A6 COVER-TIMING CASE (M/T) SEAL 11.6 -
Electric
8
3 133601A4 COVER-TIMING CASE (A/T) REPLACE 11.4 -

4 133601B7 COVER-TIMING CASE (A/T) SEAL 12.1 -
5 133602A1 SEALING-CRANKSHAFT FRT REPLACE 1.4 -
02
6 133602AA SEALING-CRANKSHAFT FRT - Additional REPLACE 0.2 -
Oil
9
7 133604A1 TENSIONER ASSY-BELT REPLACE 0.3 -

04
8 133604AA TENSIONER ASSY-BELT - Additional REPLACE 0.1 -
9 133608A1 PULLEY ASSY-IDLER REPLACE 0.3 -
08
10 133608AA PULLEY ASSY-IDLER - Additional REPLACE 0.1 -
11 133625A1 PULLEY ASSY-IDLER REPLACE 0.3 -
25
12 133625AA PULLEY ASSY-IDLER - Additional REPLACE 0.1 -
13 27 133627A1 PLUG ASSY-SCREW REPLACE 0.3 -
59
1350 BELT SYSTEM

No. Code D20R E23
1 01 135001A1 BELT-POLY GROOVED REPLACE 0.2 -
2 135001AA BELT-POLY GROOVED - Additional REPLACE 0.1 -
3 135001A4 BELT-POLY GROOVED REPLACE - 0.5
4 135001AC BELT-POLY GROOVED - Additional REPLACE - 0.1
60
Engine
1411 ENGINE WIRING (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 141101A1 WIRING ASSY-ENGINE MAIN REPLACE - 1.6
2 02 141102A1 WIRING ASSY-ALTERNATOR EXTENSION REPLACE - 0.5
Electric
8
Oil
9
61
1413 ENGINE WIRING (D20R)
20 15 21
17
2
1
16
3
19
18
10
13

No. Code D20R E23
1 141301A1 PLUG-GLOW (1EA) REPLACE 0.2 -
01
2 141301AA PLUG-GLOW - Additional REPLACE 0.2 -
3 02 141302A1 WIRING ASSY-ENGINE MAIN REPLACE 1.4 -
4 10 141310A1 WIRING-EARTH REPLACE 0.3 -
5 18 141318A1 UNIT ASSY-GLOW CONTROL REPLACE 0.3 -
62
Engine
1430 SENSORS (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 143001A1 SENSOR ASSY-CRANKSHAFT POSITION REPLACE - 0.6
Electric
8
Oil
9
63
1432 SENSORS (D20R)

No. Code D20R E23
1 01 143201A1 SENSOR ASSY-TEMPERATURE & MAP REPLACE 0.3 -
2 03 143203A1 SENSOR ASSY-CAM POSITION REPLACE 0.3 -
3 04 143204A1 SENSOR ASSY-DIFF PRESS REPLACE 0.3 -
4 143205A1 SENSOR-KNOCK REPLACE 2.1 -
05
5 143205AA SENSOR-KNOCK - Additional REPLACE 0.2 -
6 07 143207A1 SENSOR ASSY-COOLANT REPLACE 0.3 -
7 143208A1 SENSOR ASSY-OXYGEN HEATED (1EA) REPLACE 0.3 -
08 "SENSOR ASSY-OXYGEN HEATED -
8 143208AA REPLACE 0.1 -
Additional"
9 14 143214A1 VALVE-ELECTRIC SWITCH REPLACE 0.3 -
10 143217A1 SENSOR ASSY-EGT FRT REPLACE 0.3 -
17
11 143217A4 SENSOR ASSY-EGT FRT (AWD) REPLACE 1.4 -
12 19 143219A1 SENSOR ASSY-EGT RR REPLACE 0.3 -
64
Engine
1451 ALTERNATOR (DSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 145101A1 ALTERNATOR ASSY REPLACE 1.6 -
Electric
01
2 145101AA ALTERNATOR ASSY - Additional REPLACE 0.3 -
8
3 145102A1 PULLEY REPLACE 1.8 -

02
4 145102AA PULLEY - Additional REPLACE 0.3 -
Oil
9
65
1452 ALTERNATOR (GSL)

No. Code D20R E23
1 145201A1 ALTERNATOR ASSY REPLACE - 0.8
01
2 145201AA ALTERNATOR ASSY - Additional REPLACE - 0.2
66
Engine
1461 STARTING MOTOR (DSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 146101A1 STARTER ASSY (M/T) REPLACE 0.7 -
Electric
01
2 146101A4 STARTER ASSY (A/T) REPLACE 0.9 -
8
Oil
9
67
1462 STARTING MOTOR (GSL)

No. Code D20R E23
1 01 146201A1 STARTER ASSY REPLACE - 0.5
68
Engine
1490 EMISSION MODULE (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 149001A1 ECU-ENGINE REPLACE - 0.6
Electric
01
2 149001B5 ECU-ENGINE (DIAGNOSTIC TOOL) REPROGRAM - 0.3
8
Oil
9
69
1491 EMISSION MODULE (DSL)

No. Code D20R E23
1 149101A1 ECU-ENGINE REPLACE 0.6 -
01
2 149101B5 ECU-ENGINE (DIAGNOSTIC TOOL) REPROGRAM 0.3 -
3 02 149102A1 BRKT ASSY-ECU REPLACE 0.2 -
70
Engine
1521 COOLING SYSTEM (E23)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 152101A1 PUMP ASSY-WATER REPLACE - 1.5
Electric
01
2 152101AA PUMP ASSY-WATER - Additional REPLACE - 0.7
8
3 03 152103A1 FLANGE REPLACE - 0.5

4 04 152104A1 IMPELLER-WATER PUMP REPLACE - 1.5
5 05 152105A1 GASKET-WATER PUMP REPLACE - 1.5
6 07 152107A1 PULLEY-WATER PUMP REPLACE - 0.3
Oil
9
7 11 152111A1 THERMOSTAT-COOLANT REPLACE - 0.5

8 12 152112A1 RING-O REPLACE - 0.5
9 13 152113A1 HOSE-COOLANT REPLACE - 0.5
10 26 152126A1 SENSOR ASSY-WATER TEMP DOUBLE REPLACE - 0.2
11 27 152127A1 PIPE ASSY-HOT WATER INLET REPLACE - 0.7
71
1525 COOLING SYSTEM (D20R)

No. Code D20R E23
1 152501A1 PUMP ASSY-WATER REPLACE 0.8 -
2 01 152501AA PUMP ASSY-WATER - Additional REPLACE 0.2 -
3 152501A4 PUMP ASSY-WATER GASKET REPLACE 0.9 -
4 152511A1 THERMOSTAT ASSY REPLACE 0.4 -
5 152511AA THERMOSTAT ASSY - Additional REPLACE 0.1 -
11
6 152511A6 THERMOSTAT ASSY SEAL 0.4 -
7 152511AC THERMOSTAT ASSY - Additional SEAL 0.1 -
8 21 152521A1 PORT ASSY-COOLANT OUTLET REPLACE 0.7 -
9 152523A1 PIPE ASSY-HOT WATER INLET REPLACE 2.0 -
23
10 152523AA PIPE ASSY-HOT WATER INLET -Additional REPLACE 0.3 -
11 37 152537A1 GASKET-COOLANT OUTLET REPLACE 0.7 -
12 152543A1 HOSE-EGR COOLER INLET REPLACE 1.9 -
43
13 152543AA HOSE-EGR COOLER INLET -Additional REPLACE 0.2 -
72
Engine
1
No. Code D20R E23
14 152551A1 PIPE ASSY-COOLANT OUTLET REPLACE 0.6 -
51
15 152551AA PIPE ASSY-COOLANT OUTLET -Additional REPLACE 0.1 -
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
73
1531 OIL PAN & PUMP (E23)

No. Code D20R E23
1 153101A1 PUMP ASSY-OIL REPLACE - 4.0
01
2 153101A2 PUMP ASSY-OIL OVERHAUL - 5.7
3 18 153118A1 CHAIN-OIL PUMP ROLLER REPLACE - 5.6
4 19 153119A1 TENSIONER ASSY-OIL PUMP CHAIN REPLACE - 5.6
5 153124A1 PAN ASSY-OIL (2WD) REPLACE - 1.0
6 153124AA PAN ASSY-OIL (2WD) - Additional REPLACE - 0.5
7 153124A6 PAN ASSY-OIL GASKET (2WD) SEAL - 1.5
8 153124AC PAN ASSY-OIL GASKET (2WD) -Additional SEAL - 0.6
24
9 153124A4 PAN ASSY-OIL (4WD) REPLACE - 3.0
10 153124AE PAN ASSY-OIL (4WD) - Additional REPLACE - 0.5
11 153124B7 PAN ASSY-OIL GASKET (4WD) SEAL - 3.9
12 153124AG PAN ASSY-OIL GASKET (4WD) -Additional SEAL - 0.6
13 28 153128A1 PLUG-DRAIN REPLACE - 0.2
74
Engine
1
No. Code D20R E23
14 30 153130A1 TUBE-OIL DIPSTICK REPLACE - 0.2
15 31 153131A1 GAUGE-OIL DIPSTICK REPLACE - 0.3
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
75
1536 OIL PAN & PUMP (D20R)

No. Code D20R E23
1 153601A1 PUMP ASSY-OIL REPLACE 3.8 -
01
2 153601A2 PUMP ASSY-OIL OVERHAUL 4.0 -
3 153608A1 PAN ASSY-OIL(2WD) REPLACE 2.1 -
4 153608AA PAN ASSY-OIL(2WD) - Additional REPLACE 0.5 -
5 153608A6 PAN ASSY-OIL GASKET(2WD) SEAL 2.2 -
6 153608AC PAN ASSY-OIL GASKET(2WD) -Additional SEAL 0.6 -
08
7 153608A4 PAN ASSY-OIL(4WD) REPLACE 3.8 -
8 153608AE PAN ASSY-OIL(4WD) - Additional REPLACE 0.5 -
9 153608B7 PAN ASSY-OIL GASKET(4WD) SEAL 4.1 -
10 153608AG PAN ASSY-OIL GASKET(4WD) -Additional SEAL 0.6 -
11 11 153611A1 PLUG-DRAIN REPLACE 0.3 -
12 30 153630A1 SWITCH-OIL PRESSURE REPLACE 0.3 -
13 31 153631A1 TUBE ASSY-OIL DIPSTICK REPLACE 0.3 -
14 32 153632A1 GAUGE ASSY-OIL DIPSTICK REPLACE 0.1 -
76
Engine
1
No. Code D20R E23
15 37 153637A1 RING-O REPLACE 0.3 -
16 44 153644A6 SEALANT SEAL 1.7 -
Fuel
17 45 153645A1 COVER-DUST REPLACE 0.1 -
2
18 48 153648A1 LADDER FRAME REPLACE 3.9 -
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
77
1541 OIL FILTER (E23)

No. Code D20R E23
1 01 154101A1 COVER-OIL FILTER REPLACE - 0.2
2 03 154103A1 ELEMENT KIT-OIL FILTER REPLACE - 0.5
3 12 154112A1 SWITCH ASSY-OIL PRESSURE REPLACE - 0.3
78
Engine
1546 OIL FILTER (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 154601A1 FILTER & COOLER ASSY-OIL REPLACE 3.1 -
2 02 154602A1 COVER-OIL FILTER REPLACE 0.2 -
Electric
8
3 09 154609A1 ELEMENT KIT-OIL FILTER REPLACE 0.3 -

4 13 154613A1 COOLER ASSY-OIL REPLACE 2.0 -
5 14 154614A1 GASKET-OIL FILTER HOUSING (SEAL) REPLACE 2.1 -
6 28 154628A1 GASKET-OIL FILTER HOUSING REPLACE 3.1 -
Oil
9

9 32 154632A1 GASKET-OIL COOLER REPLACE 2.1 -
79
1610 VACUUM SYSTEM (DSL)

No. Code D20R E23
1 161001A1 PUMP ASSY-VACUUM REPLACE 0.3 -
2 161001AA PUMP ASSY-VACUUM - Additional REPLACE 0.2 -
01
3 161001A2 PUMP ASSY-VACUUM OVERHAUL 1.0 -
4 161001A6 PUMP ASSY-VACUUM (GASKET) SEAL 0.4 -
5 03 161003A1 BOLT REPLACE 0.7 -
80
Engine
1623 VACUUM SYSTEM (E23)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 162301A1 TUBE ASSY-FUEL REPLACE - 0.3
2 06 162306A1 VALVE ASSY-PURGE CONTROL REPLACE - 0.3
Electric
8
Oil
9
81
1712 INTAKE MANIFOLD (E23)

No. Code D20R E23
1 01 171201A1 MANIFOLD ASSY-INTAKE REPLACE - 1.0
2 02 171202A1 RING-SEAL REPLACE - 1.0
3 171206A1 SENSOR ASSY-KNOCK REPLACE - 0.2
06
4 171206AA SENSOR ASSY-KNOCK - Additional REPLACE - 0.2
5 10 171210A1 ADAPTOR-MAP SENSOR REPLACE - 0.3
82
Engine
1719 INTAKE MANIFOLD (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
"ACTUATOR ASSY-SWIRL CONTROL
1 02 171902A1 REPLACE 0.3 -
Electric
VALVE"
2 171905A1 GASKET-INTAKE MANIFOLD REPLACE 1.8 -
8
05
3 171905AA GASKET-INTAKE MANIFOLD - Additional REPLACE 0.4 -
4 09 171909A1 COVER ASSY-ACOUSTIC REPLACE 0.1 -
5 16 171916A1 ELECTRIC THROTTLE BODY REPLACE 0.3 -
Oil
6 29 171929A1 DUCT-INTAKE REPLACE 0.4 -

9
7 30 171930A1 GASKET-INTAKE DUCT REPLACE 0.5 -

8 171940A1 MANIFOLD ASSY-INTAKE REPLACE 1.7 -
40
9 171940AA MANIFOLD ASSY-INTAKE - Additional REPLACE 0.3 -
83
1722 EXHAUST MANIFOLD (E23)

No. Code D20R E23
1 172201A1 MANIFOLD ASSY-EXHAUST REPLACE - 0.8
01
2 172201AA MANIFOLD ASSY-EXHAUST - Additional REPLACE - 0.3
3 172203A1 GASKET-EXHAUST MANIFOLD REPLACE - 0.8
03
4 172203AA GASKET-EXHAUST MANIFOLD -Additional REPLACE - 0.7
5 05 172205A1 PROTECTOR ASSY-HEAT REPLACE - 0.3
6 07 172207A1 SENSOR ASSY-O2 REPLACE - 0.2
7 08 172208A1 BRKT-EXHAUST MANIFOLD A/T REPLACE - 0.2
84
Engine
1729 EXHAUST MANIFOLD (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 172901A1 MANIFOLD ASSY-EXHAUST REPLACE 1.3 -
Electric
01
2 172901AA MANIFOLD ASSY-EXHAUST - Additional REPLACE 0.2 -
8
3 172902A1 GASKET-EXHAUST MANIFOLD REPLACE 1.4 -

02
4 172902AA GASKET-EXHAUST MANIFOLD -Additional REPLACE 0.2 -
5 03 172903A1 NUT REPLACE 0.3 -
6 15 172915A1 PROTECTOR-HEAT TOP REPLACE 0.3 -
Oil
9
7 16 172916A1 PROTECTOR-HEAT NO.2 REPLACE 0.3 -

8 17 172917A1 PROTECTOR-HEAT NO1 REPLACE 0.3 -
85
1793 E.G.R VALVE (D20R)

No. Code D20R E23
1 179301A1 VALVE ASSY-EGR REPLACE 1.6 -
01
2 179301A4 VALVE-EGR GASKET REPLACE 1.7 -
3 05 179305A1 PIPE ASSY-EGR REPLACE 0.4 -
4 07 179307A1 GASKET-EGR PIPE REPLACE 0.4 -
5 12 179312A1 COOLER ASSY-EGR REPLACE 1.3 -
6 179319A1 GASKET-EGR COOLER REPLACE 1.4 -
19
7 179319AA GASKET-EGR COOLER - Additional REPLACE 0.4 -
8 179323A1 HOSE-EGR COOLER OUTLET REPLACE 0.6 -
23
9 179323AA HOSE-EGR COOLER OUTLET - Additional REPLACE 0.1 -
10 179324A1 HOSE-HOT WATER INLET REPLACE 1.4 -
24
11 179324AA HOSE-HOT WATER INLET - Additional REPLACE 0.2 -
12 31 179331A1 HOSE-EGR VALVE REPLACE 0.3 -
86
Engine
1882 COMMON RAIL SYSTEM (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 188201A1 PUMP ASSY-FUEL REPLACE 1.3 -
Electric
01
2 188201A4 PUMP ASSY-FUEL (GASKET) REPLACE 1.4 -
8
3 04 188204A1 GEAR-FUEL PUMP REPLACE 1.3 -

4 188209A1 INJECTOR ASSY-FUEL (1~2EA) REPLACE 0.6 -
5 09 188209A3 FUEL BACK LEAK TEST REPAIR 0.4 -
6 188209A4 INJECTOR ASSY-FUEL (3~4EA) REPLACE 0.7 -
Oil
9
7 188215A1 PIPE ASSY-FUEL (1~2EA) REPLACE 0.2 -

15
16
11 18 188218A1 PIPE ASSY-FUEL REPLACE 0.4 -
12 19 188219A1 BRKT ASSY-FUEL PIPE REPLACE 0.2 -
13 20 188220A1 BRKT-FUEL PIPE UPR REPLACE 0.2 -
87

No. Code D20R E23
14 23 188223A1 RAIL ASSY-FUEL REPLACE 0.4 -
15 26 188226A1 TUBE ASSY-FUEL RETURN REPLACE 0.3 -
16 30 188230A1 RUBBER-FUEL PIPE SUPT REPLACE 0.2 -
88
Engine
1914 TURBOCHARGER (D20R)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 191401A1 TURBOCHARGER ASSY REPLACE 1.1 -
Electric
01
2 191401A2 TURBOCHARGER ASSY OVERHAUL 2.1 -
8
3 191404A1 TUBE ASSY-OIL SUPPLY REPLACE 0.3 -

04
4 191404AA TUBE ASSY-OIL SUPPLY - Additional REPLACE 0.2 -
5 191407A1 TUBE ASSY-OIL RETURN REPLACE 0.4 -
07
6 191407AA TUBE ASSY-OIL RETURN - Additional REPLACE 0.2 -
Oil
9
7 191408A1 GASKET-OIL RETURN REPLACE 0.4 -

08
8 191408AA GASKET-OIL RETURN - Additional REPLACE 0.2 -
9 191410A1 GASKET REPLACE 0.4 -
10
10 191410AA GASKET - Additional REPLACE 0.2 -
11 15 191415A1 GASKET-TURBOCHARGER REPLACE 1.3 -
89
1990 ENGINE MOUNTING

No. Code D20R E23
1 199001A1 INSULATOR-ENG MTG FRT REPLACE 0.5 0.5
2 01 199001AA INSULATOR-ENG MTG FRT - Additional REPLACE 0.2 0.2
3 199001AB INSULATOR-ENG MTG FRT - Opposite REPLACE 0.3 0.3
4 05 199005A1 CROSS MEMBER ASSY-T/M MTG REPLACE 0.3 0.3
5 199008A1 BRKT-ENG MTG RR REPLACE 0.7 0.7
08
6 199008AA BRKT-ENG MTG RR - Additional REPLACE 0.2 0.2
7 199012A1 INSULATOR-ENG MTG RR REPLACE 0.3 0.3
12
8 199012AA INSULATOR-ENG MTG RR - Additional REPLACE 0.1 0.1
90
SECTION
2
FUEL & ENGINE CONTROL
CONTENTS
2010 ACCELERATOR CONTROL............................................................ 92
2112 RADIATOR & COOLING FAN.......................................................... 93
2130 RADIATOR HOSE & PIPE................................................................ 94
2210 FUEL TANK (DSL)............................................................................ 95
2211 FUEL TANK (GSL)........................................................................... 96
2221 FUEL LINE (GSL)............................................................................. 97
2231 FUEL FILTER & LINE (DSL)............................................................ 98
2241 FUEL SYSTEM (E23)....................................................................... 99
2313 AIR CLEANER................................................................................ 100
2320 AIR INTAKE SYSTEM (E23).......................................................... 101
2330 AIR INTERCOOLER....................................................................... 102
2411 EXHAUST SYSTEM (DSL)............................................................. 103
2412 EXHAUST SYSTEM (CDPF).......................................................... 105
2421 EXHAUST SYSTEM (E23).............................................................. 107
2435 EXHAUST GAS RECIRCULATION SYSTEM (DSL)..................... 108
2610 BATTERY & CABLE....................................................................... 109
2820 PREHEATING CONTROL SYSTEM.............................................. 110
2 - FUEL & ENGINE CONTROL
2010 ACCELERATOR CONTROL

No. Code D20R E23
1 01 201001A1 MODULE ASSY-ACCEL PEDAL REPLACE 0.3 0.3
92
FUEL & ENGINE CONTROL - 2
Engine
2112 RADIATOR & COOLING FAN
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 211201A1 RADIATOR ASSY-COOLING REPLACE 1.5 1.5
2 01 211201AA RADIATOR ASSY-COOLING - Additional REPLACE 0.4 0.4
Electric
8
3 211201A3 RADIATOR ASSY-COOLING REPAIR 0.3 0.3

4 211202A1 FAN MODULE REPLACE 0.5 0.5
02
5 211202AA FAN MODULE - Additional REPLACE 0.2 0.2
6 20 211220A1 CONTROLLER-PWM REPLACE 0.2 0.2
Oil
9
93
2130 RADIATOR HOSE & PIPE

No. Code D20R E23
1 213002A1 HOSE-RADIATOR INLET (ALL) REPLACE 0.9 0.9
02
2 213002AA HOSE-RADIATOR INLET (ALL) - Additional REPLACE 0.3 0.3
3 03 213003A1 HOSE-MAKE UP REPLACE 0.3 0.3
4 04 213004A1 HOSE ASSY-DEAERATION REPLACE 0.2 0.2
5 05 213005A1 HOSE ASSY-3WAY COOLANT REPLACE 0.3 0.3
6 07 213007A1 TANK ASSY-RESERVIOR REPLACE 0.3 0.3
7 08 213008A1 CAP-RSVR TANK REPLACE 0.1 0.1
8 13 213013A1 CLAMP REPLACE 0.2 0.2
9 14 213014A1 CLAMP REPLACE 0.2 0.2
10 16 213016A1 HOSE ASSY-DEAERATION ENG REPLACE 0.2 0.2
11 213019A1 HOSE-RADIATOR UPR REPLACE 0.3 0.3
19
12 213019AA HOSE-RADIATOR UPR - Additional REPLACE 0.2 0.2
13 213020A1 HOSE-RADIATOR LWR REPLACE 0.3 0.3
20
14 213020AA HOSE-RADIATOR LWR - Additional REPLACE 0.2 0.2
94
Engine
2210 FUEL TANK (DSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 221001A1 TANK ASSY-FUEL REPLACE 1.1 -
Electric
01
2 221001A2 TANK ASSY-FUEL OVERHAUL 1.5 -
8
3 03 221003A1 STRAP ASSY-FUEL TANK REPLACE 0.2 -

4 05 221005A1 TUBE ASSY-VENTILATION REPLACE 0.6 -
5 221006A1 SENDER ASSY-FUEL REPLACE 0.9 -
6 06 221006AA SENDER ASSY-FUEL - Additional REPLACE 0.3 -
Oil
9
7 221006A4 SENDER ASSY-FUEL (GASKET) REPLACE 0.9 -

8 07 221007A1 FILLER ASSY-FUEL REPLACE 0.6 -
9 08 221008A1 CAP ASSY-FUEL FILLER REPLACE 0.1 -
10 221009A1 TUBE-FUEL TANK TO SUPPLY PIPE REPLACE 0.9 -
09
11 221009A3 TUBE-FUEL TANK TO SUPPLY PIPE REPAIR 0.3 -
12 10 221010A1 TUBE-FUEL TANK TO RETURN PIPE REPLACE 0.9 -
13 221012A1 WIRING-SENDER REPLACE 0.9 -
12
14 221012AA WIRING-SENDER - Additional REPLACE 0.2 -
95
2211 FUEL TANK (GSL)

No. Code D20R E23
1 221101A1 TANK ASSY-FUEL REPLACE - 1.3
01
2 221101A2 TANK ASSY-FUEL OVERHAUL - 2.1
3 02 221102A1 PROTECTOR-FUEL TANK REPLACE - 0.3
4 03 221103A1 STRAP ASSY-FUEL TANK REPLACE - 0.2
5 05 221105A1 TUBE ASSY-VENTILATION REPLACE - 1.0
6 221106A1 PUMP ASSY-FUEL REPLACE - 0.7
06
7 221106AA PUMP ASSY-FUEL - Additional REPLACE - 0.2
8 07 221107A1 FILLER ASSY-FUEL REPLACE - 0.7
9 08 221108A1 CAP ASSY-FUEL FILLER REPLACE - 0.1
10 221109A1 TUBE-FUEL TANK TO SUPPLY PIPE REPLACE - 1.0
09
11 221109A3 TUBE-FUEL TANK TO SUPPLY PIPE REPAIR - 0.2
12 10 221110A1 TUBE-FUEL TANK TO RETURN PIPE REPLACE - 1.0
13 221112A1 WIRING ASSY-PUMP REPLACE - 1.0
12
14 221112AA WIRING ASSY-PUMP - Additional REPLACE - 0.2
96
Engine
2221 FUEL LINE (GSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 222101A1 FILTER ASSY-FUEL REPLACE - 0.3
Electric
01
2 222101B4 FILTER ASSY-FUEL (CONNECTOR) CLEAN - 0.2
8
3 03 222103A1 PIPE-FUEL RETURN REPLACE - 0.3

4 04 222104A1 PIPE-FUEL SUPPLY REPLACE - 0.3
5 05 222105A1 PIPE-FUEL SUPPLY FRT REPLACE - 0.3
6 06 222106A1 PIPE ASSY-FUEL VAPOR REPLACE - 0.3
Oil
9
7 07 222107A1 TUBE ASSY-FUEL ENGINE REPLACE - 0.3

8 09 222109A1 CANISTER COMPL REPLACE - 0.3
97
2231 FUEL FILTER & LINE (DSL)

No. Code D20R E23
1 223101A1 FILTER ASSY-FUEL REPLACE 0.3 -
01
2 223101A3 FILTER ASSY-FUEL (WATER DRAIN) REPAIR 0.3 -
4 02 223102A1 BRKT-FUEL FILTER REPLACE 0.3 -
5 223103A1 PIPE ASSY-FUEL SUPPLY REPLACE 0.5 -
03
6 223103A3 PIPE ASSY-FUEL SUPPLY REPAIR 0.3 -
7 223104A1 PIPE ASSY-FUEL RETURN REPLACE 0.5 -
04
8 223104A3 PIPE ASSY-FUEL RETURN REPAIR 0.3 -
9 08 223108A1 TUBE ASSY-FUEL SUPPLY REPLACE 0.2 -
10 09 223109A1 TUBE ASSY-FUEL RETURN REPLACE 0.2 -
11 13 223113A1 ELEMENT KIT-FUEL FILTER REPLACE 0.3 -
98
Engine
2241 FUEL SYSTEM (E23)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 224101A1 DISTRIBUTOR ASSY-FUEL REPLACE - 1.1
2 02 224102A1 CONNECTOR ASSY-FUEL SUPPLY REPLACE - 0.3
Electric
8
3 08 224108A1 REGULATOR ASSY-FUEL PRESSURE REPLACE - 0.3

4 13 224113A1 PIPE ASSY-FUEL RETURN REPLACE - 0.3
5 224120A1 INJECTOR ASSY-FUEL REPLACE - 1.1
20
6 224120AA INJECTOR ASSY-FUEL - Additional REPLACE - 0.1
Oil
9
99
2313 AIR CLEANER

No. Code D20R E23
1 231301A1 AIR CLEANER ASSY REPLACE 0.4 0.4
2 01 231301A4 AIR CLEANER UPR REPLACE 0.2 0.2
3 231301B6 AIR CLEANER LWR REPLACE 0.5 0.5
4 04 231304A1 ELEMENT-AIR INTAKE REPLACE 0.2 0.2
5 05 231305A1 SNORKEL ASSY REPLACE 0.2 0.2
6 07 231307A1 BOLT REPLACE 0.2 0.2
7 13 231313A1 HOSE-AIR CLEANER TO HFM REPLACE - 0.2
8 15 231315A1 DUCT-SNORKEL TO AIR CLEANER REPLACE 0.2 0.2
100
Engine
2320 AIR INTAKE SYSTEM (E23)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 232001A1 DUCT ASSY-AIR FLOW REPLACE - 0.1
2 02 232002A1 DUCT ASSY-INTAKE AIR REPLACE - 0.2
Electric
8
3 232004A1 BODY-THROTTLE REPLACE - 0.8

4 04 232004A3 BODY-THROTTLE REPAIR - 0.5
5 232004A6 BODY-THROTTLE SEAL - 0.8
6 10 232010A1 FLANGE ASSY-INTERMEDIATE REPLACE - 0.8
Oil
9
101
2330 AIR INTERCOOLER

No. Code D20R E23
1 01 233001A1 INTERCOOLER ASSY-TURBO REPLACE 0.8 -
2 233002A1 HOSE-AIR CLEANER TO T/C REPLACE 0.2 -
02
3 233002B2 HOSE-AIR CLEANER TO T/C (LEAK) INSPECT 0.3 -
4 233003A1 HOSE-T/C TO I/C REPLACE 0.2 -
03
5 233003AA HOSE-T/C TO I/C - Additional REPLACE 0.1 -
6 233005A1 HOSE-I/C TO ENG REPLACE 0.2 -
05
7 233005AA HOSE-T/C TO ENG - Additional REPLACE 0.1 -
8 08 233008A1 METER-AIR MASS REPLACE 0.3 -
9 10 233010A1 CLAMP REPLACE 0.2 -
10 11 233011A1 CLAMP REPLACE 0.2 -
11 12 233012A1 CLAMP REPLACE 0.2 -
12 13 233013A1 CLAMP REPLACE 0.2 -
102
Engine
2411 EXHAUST SYSTEM (DSL)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 241101A1 DOC ASSY-COMPL REPLACE 0.3 -
2 01 241101AA DOC ASSY-COMPL - Additional REPLACE 0.2 -
Electric
8
3 241101A3 DOC ASSY-COMPL REPAIR 0.3 -

4 241103A1 MUFFLER ASSY-COMPL REPLACE 0.3 -
5 03 241103AA MUFFLER ASSY-COMPL - Additional REPLACE 0.2 -
6 241103A3 MUFFLER ASSY-COMPL REPAIR 0.3 -
Oil
9
7 241104A1 PIPE ASSY-EXHAUST TAIL REPLACE 0.3 -

04
8 241104AA PIPE ASSY-EXHAUST TAIL - Additional REPAIR 0.3 -
9 241105A1 GASKET-STEEL REPLACE 0.2 -
05
10 241105AA GASKET-STEEL - Additional REPLACE 0.2 -
11 06 241106A1 HANGER REPLACE 0.2 -
13 08 241108A1 PROTECTOR-HEAT SHIELD NO 1 REPLACE 0.4 -
103

No. Code D20R E23
104
Engine
2412 EXHAUST SYSTEM (CDPF)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 241201A1 PIPE ASSY-EXHAUST FRT REPLACE 0.3 -
2 01 241201AA PIPE ASSY-EXHAUST FRT - Additional REPLACE 0.2 -
Electric
8
3 241201A3 PIPE ASSY-EXHAUST FRT REPAIR 0.3 -

4 241202A1 CDPF COMPL REPLACE 0.4 -
02
5 241202AA CDPF COMPL - Additional REPLACE 0.2 -
6 241203A1 MUFFLER COMPLETE REPLACE 0.3 -
Oil
03
9
7 241203AA MUFFLER COMPLETE - Additional REPLACE 0.2 -

8 04 241204A1 GASKET REPLACE 0.2 -
13 10 241210A1 PIPE ASSY-EXHAUST TAIL REPLACE 0.3 -
105

No. Code D20R E23
15 20 241220A1 TRANSDUCER-PRESSURE REPLACE 0.4 -
16 40 241240A1 TUBE ASSY-DIFF PRESS REPLACE 0.6 -
17 42 241242A2 SENSOR ASSY-EGT RR REPLACE 0.3 -
106
Engine
2421 EXHAUST SYSTEM (E23)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 242101A1 CCC COMPL REPLACE - 0.6
Electric
01
2 242101AA CCC COMPL - Additional REPLACE - 0.2
8
3 242102A1 PRE MUFFLER COMPL REPLACE - 0.5

02
4 242102AA PRE MUFFLER COMPL - Additional REPLACE - 0.3
5 242103A1 MUFFLER COMPL REPLACE - 0.5
03
6 242103AA MUFFLER COMPL - Additional REPLACE - 0.3
Oil
9
7 242104A1 PIPE ASSY-EXHAUST TAIL REPLACE - 0.5

04
8 242104AA PIPE ASSY-EXHAUST TAIL - Additional REPLACE - 0.3
9 05 242105A1 GASKET-STEEL REPLACE - 0.2
10 06 242106A1 HANGER REPLACE - 0.2
11 07 242107A1 HANGER REPLACE - 0.2
12 08 242108A1 PROTECTOR-HEAT NO1 REPLACE - 0.4
107
2435 EXHAUST GAS RECIRCULATION SYSTEM (DSL)

No. Code D20R E23
1 243501A1 HOSE ASSY-VACUUM INLET REPLACE 0.2 -
01
2 243501A3 HOSE ASSY-VACUUM INLET REPAIR 0.2 -
3 243502A1 HOSE ASSY-VACUUM OUTLET REPLACE 0.2 -
02
4 243502A3 HOSE ASSY-VACUUM OUTLET REPAIR 0.2 -
5 03 243503A1 TUBE ASSY-DIFF PRESS REPLACE 0.3 -
108
Engine
2610 BATTERY & CABLE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 261001A1 BATTERY ASSY REPLACE 0.2 0.2
2 06 261006A1 WIRING ASSY-BATTERY POSITIVE REPLACE 0.5 0.5
Electric
8
3 07 261007A1 WIRING ASSY-BATTERY NEGATIVE REPLACE 0.3 0.3

4 10 261010A1 CONNECTOR ASSY-BATTERY REPLACE 0.2 0.2
Oil
9
109
2820 PREHEATING CONTROL SYSTEM

No. Code D20R E23
1 01 282001A1 RELAY-PREHEATING TIME REPLACE 0.3 -
2 02 282002A1 BRKT-PREHEATING TIME RELAY REPLACE 0.2 -
110
SECTION
3
POWER TRAIN SYSTEM
CONTENTS
3010 CLUTCH DISC & HOUSING........................................................... 113
3020 CLUTCH CONTROL....................................................................... 115
3030 CLUTCH PEDAL............................................................................ 116
3110 T/M & T/C ATTACHMENT.............................................................. 117
3160 TRASMISSION (6M/T).................................................................... 118
3161 CLUTCH HOUSING (6M/T)............................................................ 119
3162 INPUT & OUTPUT SHAFT (6M/T).................................................. 120
3163 COUNT SHAFT GEAR (6M/T)........................................................ 122
3164 ADAPTOR ASSY (6M/T)................................................................ 123
3165 RAIL & SHIFT FORK (6M/T).......................................................... 124
3166 SHIFTER & EXTENSION (6M/T).................................................... 125
3170 TRANSMISSION-TSM54 (M/T, 4WD)............................................. 126
3171 CLUTCH HOUSING-TSM54 (M/T, 4WD)........................................ 127
3172 INPUT & OUTPUT SHAFT-TSM54 (M/T, 4WD)............................. 128
3173 COUNT SHAFT GEAR-TSM54 (M/T, 4WD)................................... 129
3174 ADAPTOR ASSY-TSM54 (M/T, 4WD)............................................ 130
3175 RAIL & SHIFT FORK-TSM54 (M/T, 4WD)...................................... 131
3176 SHIFTER & EXTENSION-TSM54 (M/T, 4WD)................................ 132
3180 TRANSMISSION-TSM54 (M/T, 2WD)............................................. 133
3181 CLUTCH HOUSING-TSM54 (M/T, 2WD)........................................ 134
3182 INPUT & OUTPUT SHAFT-TSM54 (M/T, 2WD)............................. 135
3183 COUNT SHAFT GEAR-TSM54 (M/T, 2WD)................................... 136
3184 ADAPTOR ASSY-TSM54 (M/T, 2WD)............................................ 137
3185 RAIL & SHIFT FORK-TSM54 (M/T, 2WD)...................................... 138
3186 SHIFTER & EXTENSION-TSM54 (M/T, 2WD)................................ 139
3240 TRANSFER CASE : P/TIME........................................................... 140
3241 TRANSFER CASE : P/TIME 1........................................................ 141
3242 TRANSFER CASE : P/TIME 2........................................................ 142
CONTENTS
3310 PROPELLER SHAFT..................................................................... 144
3410 SPEEDOMETER SENSOR & TCU................................................. 145
3670 POWER TRAIN AUXILARY PARTS............................................... 146
3680 AUTOMATIC TRANSMISSION (M78 : DSI 6A/T).......................... 147
3681 CONVERTER HOUSING & OIL PUMP (M78 : DSI 6A/T).............. 148
3682 TRANSMISSION HOUSING (M78 : DSI 6A/T)............................... 149
3683 VALVE BODY (M78 : DSI 6A/T)..................................................... 151
3684 OIL PAN (M78 : DSI 6A/T).............................................................. 152
3710 MANUAL SHIFT CONTROL........................................................... 153
3722 AUTO SHIFT CONTROL (DSI 6A/T).............................................. 154
3750 AUTO COOLING SYSTEM............................................................. 155
POWER TRAIN SYSTEM - 3
Engine
3010 CLUTCH DISC & HOUSING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 301001A1 DISC & COVER SET-CLUTCH REPLACE 2.9 -
2 301001AA DISC & COVER SET-CLUTCH - Additional REPLACE 0.3 -
Electric
8
3 301001A4 DISC & COVER SET-CLUTCH (2WD) REPLACE 2.5 -

"DISC & COVER SET-CLUTCH (2WD) -
4 301001AC REPLACE 0.3 -
01 Additional"
5 301001B3 CLUTCH GAP ADJUST ADJUST 0.2 -
Oil
6 301001B6 CLUTCH OIL REPLACE 0.4 -

9
7 301001B7 CLUTCH OIL SUPPLEMENT REPLACE 0.1 -

8 301001B8 CLUTCH AIR BLEEDING REPLACE 0.3 -
9 301005A1 DISC ASSY-CLUTCH REPLACE - 2.9
10 301005AA DISC ASSY-CLUTCH - Additional REPLACE - 0.3
05
11 301005A4 DISC ASSY-CLUTCH (2WD) REPLACE - 2.5
12 301005AC DISC ASSY-CLUTCH (2WD) - Additional REPLACE - 0.3
113
3 - POWER TRAIN SYSTEM

No. Code D20R E23
3 301005B3 CLUTCH GAP ADJUST ADJUST - 0.2
6 301005B6 CLUTCH OIL REPLACE - 0.4
05
7 301005B7 CLUTCH OIL SUPPLEMENT REPLACE - 0.1
8 301005B8 CLUTCH AIR BLEEDING REPLACE - 0.3
13 301006A1 COVER ASSY-CLUTCH REPLACE - 2.9
14 301006AA COVER ASSY-CLUTCH - Additional REPLACE - 0.3
06
15 301006A4 COVER ASSY-CLUTCH (2WD) REPLACE - 2.5
16 301006AC COVER ASSY-CLUTCH (2WD) - Additional REPLACE - 0.3
114
Engine
3020 CLUTCH CONTROL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 302001A1 MODULE - CLUTCH MASTER CYLINDER REPLACE 0.6 0.6
2 03 302003A1 HOSE-RESERVOIR REPLACE 0.3 0.3
Electric
8
3 04 302004A1 CHAMBER ASSY-CLUTCH OIL REPLACE 0.4 -

4 302009A1 TUBE ASSY-M/CYL TO O/CHMBR REPLACE 0.5 -
09 "TUBE ASSY-M/CYL TO O/CHMBR -
5 302009AA REPLACE 0.3 -
Additional"
Oil
6 10 302010A1 PIN-CLEVIS REPLACE 0.2 0.2

9
7 11 302011A1 TUBE ASSY-OIL CHAMBER TO R/CYL REPLACE 0.5 0.5

8 12 302012A1 HOSE ASSY-CLUTCH REPLACE 0.5 0.5
9 14 302014A1 TUBE ASSY-M/CYL TO R/CYL REPLACE - 0.5
115
3030 CLUTCH PEDAL

No. Code D20R E23
1 01 303001A1 PEDAL BOX ASSY-CLUTCH REPLACE 1.0 1.0
2 02 303002A1 BRKT ASSY-CLUTCH PEDAL REPLACE 1.0 1.0
3 06 303006A1 PAD-CLUTCH PEDAL REPLACE 0.2 0.2
4 12 303012A1 SUPT-TURN OVER UPR REPLACE 0.2 0.2
5 13 303013A1 SPRING-T/OVER REPLACE 0.2 0.2
6 14 303014A1 SUPT-TURN OVER LWR REPLACE 0.2 0.2
7 15 303015A1 SWITCH ASSY-CLUTCH INTERLOCK REPLACE 0.2 0.2
8 18 303018A1 PIN-CLEVIS REPLACE 0.2 0.2
9 21 303021A1 SWITCH ASSY-CLUTCH INTERLOCK REPLACE 0.2 0.2
116
Engine
3110 T/M & T/C ATTACHMENT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 311001A1 T/M CONTROL UNIT REPLACE 0.3 0.3
2
01
311001A3 TCU SENSOR DATA CHECK REPAIR 0.2 0.2
Electric
8
3 311001A4 DSI ADEPT RESET REPLACE 1.0 1.0

4 311001B5 DSI TCU REPROGRAM REPROGRAM 0.1 0.1
5 04 311004A1 DAMPER ASSY-PLANE REPLACE 0.2 -
6 17 311017A1 RING-RETAINER REPLACE - 0.2
Oil
9
7 18 311018A1 DAMPER-MASS REPLACE - 0.2
117
3160 TRASMISSION (6M/T)

No. Code D20R E23
1 316001A1 T/M ASSY (4WD) REPLACE 2.7 -
2 316001AA T/M ASSY (4WD) - Additional REPLACE 1.0 -
01
3 316001A2 T/M ASSY (4WD) OVERHAUL 9.3 -
4 316001A4 T/M ASSY-GASKET (ALL) REPLACE 3.6 -
5 316002A1 T/M ASSY (2WD) REPLACE 2.3 -
02
6 316002A2 T/M ASSY (2WD) OVERHAUL 8.3 -
118
Engine
3161 CLUTCH HOUSING (6M/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 316102A1 CASE-TRANSMISSION REPLACE 4.4 -
Electric
02
2 316102A6 CASE-TRANSMISSION SEAL 8.6 -
8
3 03 316103A1 RETAINER-BEARING REPLACE 3.2 -

4 05 316105A1 SEAL-OIL REPLACE 3.2 -
5 316114A1 CYLINDER ASSY-CONCENTRIC SLAVE REPLACE 3.0 -
"CYLINDER ASSY-CONCENTRIC SLAVE -
6 316114AA REPLACE 0.2 -
Oil
14
9
Additional"
"CYLINDER ASSY-CONCENTRIC SLAVE
7 316114A4 REPLACE 2.9 -
(2WD)"
119
3162 INPUT & OUTPUT SHAFT (6M/T)

No. Code D20R E23
1 03 316203A1 BEARING-BALL REPLACE 7.8 -
2 04 316204A1 PINION ASSY-MAIN DRIVE REPLACE 6.8 -
3 06 316206A1 RING-SYNCHRO REPLACE 9.3 -
4 08 316208A1 SLEEVE-SYNCHRO REPLACE 9.3 -
5 10 316210A1 HUB-SYNCHRO REPLACE 9.3 -
6 11 316211A1 RING ASSY-TRIPLE CONE REPLACE 9.3 -
7 12 316212A1 GEAR ASSY-3RD SPEED REPLACE 9.3 -
8 14 316214A1 MAIN-SHAFT REPLACE 9.3 -
9 15 316215A1 GEAR ASSY-2ND SPEED REPLACE 9.3 -
12 21 316221A1 GEAR ASSY-1ST SPEED REPLACE 9.3 -
13 23 316223A1 BEARING-DOUBLE ANGULAR BALL REPLACE 8.3 -
120
Engine
1
No. Code D20R E23
14 25 316225A1 GEAR-MAIN SHAFT 5TH REPLACE 8.3 -
15 27 316227A1 GEAR-MAIN SHAFT 6TH REPLACE 8.3 -
Fuel
16 30 316230A1 GEAR ASSY-REVERSE SPEED REPLACE 8.3 -
2
19 35 316235A1 BEARING-BALL REPLACE 8.3 -
Power
20 36 316236A1 FLANGE-ASS'Y COMPANION REPLACE 0.3 -
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
121
3163 COUNT SHAFT GEAR (6M/T)

No. Code D20R E23
1 03 316303A1 GEAR-COUNTER SHAFT REPLACE 9.3 -
2 04 316304A1 GEAR-COUNTER SHAFT CLUSTER REPLACE 9.3 -
3 05 316305A1 BEARING-ROLLER REPLACE 8.3 -
4 08 316308A1 GEAR ASSY-5TH SPEED REPLACE 8.3 -
5 10 316310A1 RING ASSY-DOUBLE CONE REPLACE 8.3 -
6 11 316311A1 HUB-SYNCHRO. REPLACE 8.3 -
7 12 316312A1 SLEEVE-SYNCHRO REPLACE 8.3 -
8 13 316313A1 RING-SYNCHRO. REPLACE 8.3 -
9 16 316316A1 GEAR ASSY-6TH SPEED REPLACE 8.3 -
122
Engine
3164 ADAPTOR ASSY (6M/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 316401A1 PLATE-INTER MEDIATE REPLACE 8.6 -
2 08 316408A1 SHAFT-REVERSE IDLER GEAR REPLACE 8.3 -
Electric
8
3 10 316410A1 GEAR-REVERSE IDLER REPLACE 8.3 -

Oil
9
123
3165 RAIL & SHIFT FORK (6M/T)

No. Code D20R E23
1 01 316501A1 SHAFT ASSY-CONTROL REPLACE 4.6 -
2 05 316505A1 RAIL SUB ASSY-SHIFT REPLACE 4.6 -
3 07 316507A1 RAIL SUB ASSY-SHIFT REPLACE 4.6 -
4 10 316510A1 FORK-SHIFT REPLACE 4.6 -
5 11 316511A1 RAIL-SHIFT 5TH & 6TH REPLACE 4.6 -
6 12 316512A1 FORK-SHIFT 5TH & 6TH REPLACE 4.6 -
124
Engine
3166 SHIFTER & EXTENSION (6M/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 316601A1 LEVER ASSY-SEMI REMOTE REPLACE 1.0 -
2 03 316603A1 LEVER-SHIFT REPLACE 0.9 -
Electric
8
3 09 316609A1 ARM-CONTROL REPLACE 1.1 -

4 10 316610A1 DAMPER ASSY REPLACE 0.5 -
5 13 316613A1 ROD ASSY REPLACE 0.9 -
6 15 316615A1 PIN-TGS MTG REPLACE 0.8 -
Oil
9
7 316620A1 ADAPTER-CASE GASKET (4WD) REPLACE 3.1 -

20
8 316620A4 ADAPTER-CASE OIL SEAL (2WD) REPLACE 0.5 -
9 316623A1 SEAL-OIL (4WD) REPLACE 1.3 -
23
10 316623AA SEAL-OIL (4WD) - Additional REPLACE 0.2 -
11 25 316625A1 SWITCH-NEUTRAL REPLACE 0.3 -
12 29 316629A1 SWITCH-BACK UP LAMP REPLACE 0.3 -
125
3170 TRANSMISSION-TSM54 (M/T, 4WD)

No. Code D20R E23
1 317001A1 T/M ASSY REPLACE - 2.7
2 01 317001AA T/M ASSY - Additional REPLACE - 1.0
3 317001A2 T/M ASSY OVERHAUL - 9.3
126
Engine
3171 CLUTCH HOUSING-TSM54 (M/T, 4WD)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 317101A1 HOUSING ASSY-T/M REPLACE - 4.4
2 03 317103A1 COVER-FRT FORK REPLACE - 3.2
Electric
8
3 05 317105A1 SEAL-INPUT OIL REPLACE - 3.2

4 14 317114A1 CYLINDER ASSY-CONCENTRIC SLAVE REPLACE - 3.2
5 16 317116A1 TUBE ASSY REPLACE - 3.2
Oil
9
127
3172 INPUT & OUTPUT SHAFT-TSM54 (M/T, 4WD)

No. Code D20R E23
1 01 317201A1 SHAFT SUB ASSY-INPUT REPLACE - 6.8
2 02 317202A1 BEARING-TAPER ROLLER MAIN REPLACE - 6.8
3 05 317205A1 RING-RETAIN 3RD & 4TH REPLACE - 9.3
4 06 317206A1 SHAFT ASSY-OUTPUT REPLACE - 9.3
5 07 317207A1 SYNCHRONIZER ASSY REPLACE - 9.3
6 10 317210A1 GEAR ASSY-3RD REPLACE - 9.3
7 12 317212A1 GEAR ASSY-2ND REPLACE - 9.3
9 22 317222A1 GEAR ASSY-1ST REPLACE - 9.3
10 26 317226A1 GEAR ASSY-REVERSE REPLACE - 9.3
12 33 317233A1 GEAR ASSY-5TH REPLACE - 9.3
128
Engine
3173 COUNT SHAFT GEAR-TSM54 (M/T, 4WD)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 317301A1 SHAFT ASSY-COUNTER REPLACE - 9.3
2 04 317304A1 GEAR-COUNTER RVS REPLACE - 9.3
Electric
8
3 06 317306A1 GEAR-COUNTER 5TH REPLACE - 9.3

Oil
9
129
3174 ADAPTOR ASSY-TSM54 (M/T, 4WD)

No. Code D20R E23
1 01 317401A1 ADAPTOR ASSY-T/M REPLACE - 9.3
130
Engine
3175 RAIL & SHIFT FORK-TSM54 (M/T, 4WD)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 317501A1 FORK-SHIFT REPLACE - 4.6
2 02 317502A1 LUG-SHIFT 1ST & 2ND REPLACE - 4.6
Electric
8
3 08 317508A1 RAIL-SHIFT REPLACE - 4.6

4 09 317509A1 FORK ASSY-SHIFT 3RD & 4TH REPLACE - 4.6
Oil
9
7 16 317516A1 LUG-SHIFT 5TH & REV REPLACE - 4.6
131
3176 SHIFTER & EXTENSION-TSM54 (M/T, 4WD)

No. Code D20R E23
1 01 317601A1 LEVER ASSY-SEMI REMOTE REPLACE - 1.0
2 03 317603A1 LEVER ASSY-SHIFT REPLACE - 0.5
3 04 317604A1 BOOT-RUBBER REPLACE - 0.3
4 09 317609A1 ARM-CONTROL HOUSING REPLACE - 1.0
5 10 317610A1 DAMPER ASSY REPLACE - 0.5
6 317611A1 WASHER-LOCK REPLACE - 0.8
11
7 317611AA WASHER-LOCK - Additional REPLACE - 0.1
8 13 317613A1 ROD-EXTEND REPLACE - 0.8
9 21 317621A1 COVER ASSY-TOP REPLACE - 3.3
10 32 317632A1 HOUSING ASSY-EXTENSION REPLACE - 3.1
11 317638A1 SEAL-OUTPUT OIL REPLACE - 1.3
38
12 317638AA SEAL-OUTPUT OIL - Additional REPLACE - 0.2
13 44 317644A1 SWITCH ASSY-T/M BACK UP LAMP REPLACE - 0.3
132
Engine
3180 TRANSMISSION-TSM54 (M/T, 2WD)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 318001A1 T/M ASSY REPLACE - 2.7
2 01 318001AA T/M ASSY - Additional REPLACE - 1.0
Electric
8
3 318001A2 T/M ASSY OVERHAUL - 9.3

Oil
9
133
3181 CLUTCH HOUSING-TSM54 (M/T, 2WD)

No. Code D20R E23
1 01 318101A1 HOUSING ASSY-T/M REPLACE - 4.4
2 03 318103A1 COVER-FRT FORK REPLACE - 3.2
3 05 318105A1 SEAL-INPUT OIL REPLACE - 3.2
4 14 318114A1 CYLINDER ASSY-CONCENTRIC SLAVE REPLACE - 3.2
5 16 318116A1 TUBE ASSY REPLACE - 3.2
134
Engine
3182 INPUT & OUTPUT SHAFT-TSM54 (M/T, 2WD)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 318201A1 SHAFT SUB ASSY-INPUT REPLACE - 6.8
2 02 318202A1 BEARING-TAPER ROLLER MAIN REPLACE - 6.8
Electric
8
3 05 318205A1 RING-RETAIN 3RD & 4TH REPLACE - 9.3

4 06 318206A1 SHAFT ASSY-OUTPUT REPLACE - 9.3
6 10 318210A1 GEAR ASSY-3RD REPLACE - 9.3
Oil
9
7 12 318212A1 GEAR ASSY-2ND REPLACE - 9.3

9 22 318222A1 GEAR ASSY-1ST REPLACE - 9.3
10 26 318226A1 GEAR ASSY-REVERSE REPLACE - 9.3
12 33 318233A1 GEAR ASSY-5TH REPLACE - 9.3
135
3183 COUNT SHAFT GEAR-TSM54 (M/T, 2WD)

No. Code D20R E23
1 01 318301A1 SHAFT ASSY-COUNTER REPLACE - 9.3
2 04 318304A1 GEAR-COUNTER RVS REPLACE - 9.3
3 06 318306A1 GEAR-COUNTER 5TH REPLACE - 9.3
136
Engine
3184 ADAPTOR ASSY-TSM54 (M/T, 2WD)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 318401A1 ADAPTOR ASSY-T/M REPLACE - 9.3
Electric
8
Oil
9
137
3185 RAIL & SHIFT FORK-TSM54 (M/T, 2WD)

No. Code D20R E23
1 01 318501A1 FORK-SHIFT REPLACE - 4.6
2 02 318502A1 LUG-SHIFT 1ST & 2ND REPLACE - 4.6
4 09 318509A1 FORK ASSY-SHIFT 3RD & 4TH REPLACE - 4.6
7 16 318516A1 LUG-SHIFT 5TH & REV REPLACE - 4.6
138
Engine
3186 SHIFTER & EXTENSION-TSM54 (M/T, 2WD)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 318601A1 LEVER ASSY-SEMI REMOTE REPLACE - 1.0
2 03 318603A1 LEVER ASSY-SHIFT REPLACE - 0.5
Electric
8
3 04 318604A1 BOOT-RUBBER REPLACE - 0.3

4 09 318609A1 ARM-CONTROL HOUSING REPLACE - 1.0
5 10 318610A1 DAMPER ASSY REPLACE - 0.5
6 318611A1 WASHER-LOCK REPLACE - 0.8
Oil
11
9
7 318611AA WASHER-LOCK - Additional REPLACE - 0.1

8 13 318613A1 ROD-EXTEND REPLACE - 0.8
9 21 318621A1 COVER ASSY-TOP REPLACE - 3.3
10 32 318632A1 HOUSING ASSY-EXTENSION REPLACE - 3.1
11 318638A1 SEAL-OUTPUT OIL REPLACE - 1.3
38
12 318638AA SEAL-OUTPUT OIL - Additional REPLACE - 0.2
13 44 318644A1 SWITCH ASSY-T/M BACK UP LAMP REPLACE - 0.3
139
3240 TRANSFER CASE : P/TIME

No. Code D20R E23
1 01 324001A1 T/C ASSY REPLACE 1.1 1.1
2 324001A2 T/C ASSY OVERHAUL 4.5 4.5
140
Engine
3241 TRANSFER CASE : P/TIME 1
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 04 324104A1 BEARING REPLACE 3.0 3.0
2 06 324106A1 SHAFT ASSY-INPUT REPLACE 3.0 3.0
Electric
8
3 13 324113A1 CLAMP REPLACE 2.7 2.7

4 14 324114A1 HOSE REPLACE 2.7 2.7
5 15 324115A1 FILTER ASSY REPLACE 2.7 2.7
6 19 324119A1 HUB-LOCK UP REPLACE 2.8 2.8
Oil
9
7 22 324122A1 CAM ASSY-COIL HOUSING REPLACE 2.3 2.3

8 23 324123A1 COIL ASSY-ELECTRIC REPLACE 2.3 2.3
141
3242 TRANSFER CASE : P/TIME 2

No. Code D20R E23
1 02 324202A1 SHAFT-OUTPUT REPLACE 2.6 2.6
2 03 324203A1 DEFLECTOR-DUST REPLACE 2.7 2.7
3 04 324204A1 BREATHER REPLACE 0.3 0.3
4 08 324208A1 FORK ASSY-REDUCTION SHIFT REPLACE 2.2 2.2
5 09 324209A1 FORK-SHIFT REPLACE 2.2 2.2
6 12 324212A1 SHIFT-SHAFT REPLACE 2.2 2.2
7 15 324215A1 CAM-ELECTRIC SHIFT REPLACE 2.2 2.2
8 17 324217A1 SPROCKET-LOWER REPLACE 2.6 2.6
9 20 324220A1 BEARING-THRUST REPLACE 2.2 2.2
12 324227A1 SEAL-OIL REPLACE 0.5 0.5
27
13 324227AA SEAL-OIL - Additional REPLACE 0.2 0.2
142
Engine
1
No. Code D20R E23
32
15 324232AA SEAL-OIL - Additional REPLACE 0.2 0.2
Fuel
16 33 324233A1 FLANGE-COMPANION REPLACE 0.3 0.3
2
17 43 324243A1 MOTOR ASSY-T/C CONTROL REPLACE 0.3 0.3
18 324246A1 SEALANT REPLACE 2.1 2.1
46
19 324246AA SEALANT - Additional REPLACE 0.5 0.5
Power
20 48 324248A1 SEAL-OIL REPLACE 1.2 1.2
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
143
3310 PROPELLER SHAFT

No. Code D20R E23
1 331001A1 SHAFT ASSY-PROPELLER FRT REPLACE 0.3 0.3
2 331001A3 SHAFT ASSY-PROPELLER FRT REPAIR 0.2 0.2
3 331001A4 BEARING-PROPELLER FRT REPLACE 0.7 0.7
4 01 331001AC BEARING-PROPELLER FRT - Additional REPLACE 0.3 0.3
5 331001B6 FLANGE YORK-PROPELLER FRT REPLACE 0.7 0.7
FLANGE YORK-PROPELLER FRT-
6 331001AF REPLACE 0.4 0.4
Opposite
7 331006A1 SHAFT ASSY-PROPELLER RR REPLACE 0.4 0.4
8 331006A3 SHAFT ASSY-PROPELLER RR REPAIR 0.2 0.2
9 331006A4 BEARING-PROPELLER RR REPLACE 0.7 0.7
06
10 331006AC BEARING-PROPELLER RR - Additional REPLACE 0.3 0.3
11 331006B6 FLANGE YORK-PROPELLER RR REPLACE 0.7 0.7
12 331006AF FLANGE YORK-PROPELLER RR- Opposite REPLACE 0.4 0.4
144
Engine
3410 SPEEDOMETER SENSOR & TCU
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 341001A1 T.C.C.U REPLACE 0.3 0.3
Electric
8
Oil
9
145
3670 POWER TRAIN AUXILARY PARTS

No. Code D20R E23
1 05 367005A1 HOSE-VENTILATION REPLACE 0.6 -
2 10 367010A1 HOSE-VENTILATION REPLACE - 0.5
146
Engine
3680 AUTOMATIC TRANSMISSION (M78 : DSI 6A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 368001A1 A/T ASSY (4WD) REPLACE 3.4 -
Electric
01
2 368001AA A/T ASSY (4WD) - Additional REPLACE 1.2 -
8
3 368002A1 A/T ASSY (2WD) REPLACE 3.0 -

02
4 368002AA A/T ASSY (2WD) - Additional REPLACE 1.2 -
Oil
9
147
3681 CONVERTER HOUSING & OIL PUMP (M78 : DSI 6A/T)

No. Code D20R E23
1 368101A1 CONVERTER ASSY-TORQUE (4WD) REPLACE 3.5 -
01
2 368101A4 CONVERTER ASSY-TORQUE (2WD) REPLACE 3.1 -
3 368110A1 SEAL - OIL (4WD) REPLACE 3.6 -
10
4 368110A4 SEAL - OIL (2WD) REPLACE 3.2 -
5 368132A1 PUMP & COVER ASSY (4WD) REPLACE 3.9 -
32
6 368132A4 PUMP & COVER ASSY (2WD) REPLACE 3.5 -
148
Engine
3682 TRANSMISSION HOUSING (M78 : DSI 6A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 368201A1 CASE ASSY-T/M REPLACE 8.3 -
2 368202A1 GASKET (4WD) REPLACE 1.7 -
Electric
8
3 368202AA GASKET (4WD) - Additional REPLACE 0.4 -

02
4 368202A4 GASKET (2WD) REPLACE 0.7 -
5 368202AC GASKET (2WD) - Additional REPLACE 0.4 -
6 368209A1 SEAL-OIL REPLACE 0.4 -
Oil
9
7 09 368209AA SEAL-OIL - Additional REPLACE 0.2 -

8 368209AB SEAL-OIL - Opposite REPLACE 0.1 -
9 10 368210A1 SEAL-OIL (4WD) REPLACE 1.4 -
10 18 368218A1 SWITCH ASSY-INHIBITOR REPLACE 0.4 -
11 368220A1 GASKET REPLACE 0.5 -
20
12 368220AA GASKET - Additional REPLACE 0.3 -
149

No. Code D20R E23
13 368227A1 PISTON-FRT SERVO REPLACE 0.4 -
27
14 368227AA PISTON-FRT SERVO - Additional REPLACE 0.2 -
15 368229A1 COVER-FRT SERVO REPLACE 0.4 -
29
16 368229AA COVER-FRT SERVO - Additional REPLACE 0.2 -
17 368260A1 HOUSING ASSY-ADAPTOR (4WD) REPLACE 1.7 -
18 60 368260A4 HOUSING ASSY-ADAPTOR (2WD) REPLACE 0.7 -
"HOUSING ASSY-ADAPTOR (2WD) -
19 368260AC REPLACE 0.4 -
Additional"
20 67 368267A1 SEAL-OIL REPLACE 0.5 -
21 68 368268A1 FLANGE ASSY-OUTPUT REPLACE 0.5 -
22 368275A1 SENSOR ASSY-SPEED OUTPUT (4WD) REPLACE 2 -
75
23 368275A4 SENSOR ASSY-SPEED OUTPUT (2WD) REPLACE 1.3 -
150
Engine
3683 VALVE BODY (M78 : DSI 6A/T)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 368301A1 BODY ASSY-VALVE REPLACE 1.2 -
2 368301A2 BODY ASSY-VALVE OVERHAUL 2.5 -
Electric
8
3 01 368301A4 SOLENOID VALVE REPLACE 1.3 -

4 368301AC SOLENOID VALVE - Additional REPLACE 0.2 -
5 368301B6 LOCK-UP SOLENOID VALVE REPLACE 1.3 -
Oil
9
151
3684 OIL PAN (M78 : DSI 6A/T)

No. Code D20R E23
1 368401A1 PAN ASSY-OIL REPLACE 0.7 -
01
2 368401AA PAN ASSY-OIL - Additional REPLACE 0.3 -
3 368404A1 GASKET-OIL PAN REPLACE 0.7 -
04
4 368404AA GASKET-OIL PAN- Additional REPLACE 0.3 -
5 06 368406A1 FILTER ASSY-OIL REPLACE 1.0 -
6 08 368408A1 WIRING ASSY-ROOM REPLACE 1.0 -
152
Engine
3710 MANUAL SHIFT CONTROL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 371001A1 KNOB ASSY-T/M SHIFT LEVER REPLACE 0.2 -
2 02 371002A1 LEVER ASSY-T/M GEAR SHIFT REPLACE 0.4 -
Electric
8
3 03 371003A1 BRKT ASSY-T/M SHIFT LEVER REPLACE 0.5 -

Oil
9
153
3722 AUTO SHIFT CONTROL (DSI 6A/T)

No. Code D20R E23
1 372201A1 LEVER ASSY-TGS A/T REPLACE 0.5 -
2 372201A3 LEVER ASSY-TGS A/T (NOISE) REPAIR 0.2 -
01
3 372201A4 LEVER TGS-LWR BUSH REPLACE 0.3 -
4 372201B6 PLATE-WINTER/STANDARD SWITCH REPLACE 0.3 -
5 02 372202A1 KNOB ASSY-A/T TGS REPLACE 0.2 -
6 03 372203A1 COVER-TGS LEVER REPLACE 1.0 -
7 372206A1 ROD-TGS A/T REPLACE 0.3 -
06
8 372206A3 ROD-TGS A/T REPAIR 0.3 -
9 07 372207A1 PIN-ROD ADJUST REPLACE 0.3 -
154
Engine
3750 AUTO COOLING SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 375001A1 HOSE ASSY-A/T INNET REPLACE 0.3 -
2 02 375002A1 HOSE ASSY-A/T OUTLET REPLACE 0.4 -
Electric
8
3 375010A1 BOLT-EYE REPLACE 0.3 -

10
4 375010AA BOLT-EYE - Additional REPLACE 0.1 -
Oil
9
155
MEMO
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
SECTION
4
CHASSIS
CONTENTS
4010 FRAME............................................................................................ 158
4110 AXLE SHAFT.................................................................................. 159
4115 FRT HUB & DISC........................................................................... 161
4116 LOCKING HUB............................................................................... 162
4120 FRT AXLE (KSC)............................................................................ 163
4121 FRT AXLE (TONGIL)...................................................................... 164
4170 TIRE & WHEEL DISC..................................................................... 165
4180 SPARE TIRE & CARRIER.............................................................. 167
4210 REAR AXLE (KSC)......................................................................... 168
4211 REAR-AXLE (TONGIL).................................................................. 170
4310 FRT AXLE MOUNTING.................................................................. 172
4410 FRONT SUSPENSION................................................................... 173
4411 FRONT SHOCK ABSORBER........................................................ 175
4420 STABILIZER BAR........................................................................... 177
4510 REAR SUSPENSION (5-LINK)....................................................... 178
4511 REAR SHOCK ABSORBER (5-LINK)............................................ 180
4610 STEERING WHEEL & COLUMN.................................................... 181
4620 STEERING GEAR LINKAGE......................................................... 182
4640 POWER STEERING PIPE LINE..................................................... 183
4711 POWER STEERING PUMP............................................................ 184
4810 BRAKE PEDAL.............................................................................. 185
4824 BRAKE PIPE (NON ABS).............................................................. 186
4825 BRAKE PIPE (W/ ABS).................................................................. 187
4830 FRONT BRAKE.............................................................................. 189
4840 REAR BRAKE (DRUM).................................................................. 190
4841 REAR BRAKE (DISC).................................................................... 191
4850 MASTER CYLINDER & BOOSTER............................................... 192
4890 ABS SYSTEM................................................................................. 193
4892 HYDRAURIC MODULATOR (HECU)............................................. 194
4910 PARKING BRAKE (HAND PARKING)........................................... 195
4990 LOAD CONSCIOUS REDUCING VALVE....................................... 197
4 - CHASSIS
4010 FRAME

No. Code D20R E23
1 02 401002A1 CROSS MEMBER ASSY-NO2 REPLACE 2.7 2.7
2 06 401006A1 CROSS MEMBER ASSY-NO6 REPLACE 2.5 2.5
3 401014A1 BRKT-BODY MTG NO1 REPLACE 1.1 1.1
14
4 401014AB BRKT-BODY MTG NO1 - Opposite REPLACE 1.0 1.0
5 16 401016A1 BRKT-FRT UPR ARM REPLACE 2.9 2.9
6 17 401017A1 BRKT ASSY-FRT LWR ARM RR REPLACE 2.9 2.9
7 18 401018A1 BRKT ASSY-RADIATOR REPLACE 2.0 2.0
8 24 401024A1 HOOK-TOWING REPLACE 1.0 1.0
9 25 401025A1 HOOK-LASHING REPLACE 1.0 1.0
10 32 401032A1 CROSS MEMBER ASSY-STRG G/BOX REPLACE 0.2 -
11 70 401070A1 BEAM ASSY-IMPACT FRT BUMPER REPLACE 0.2 0.2
158
CHASSIS - 4
Engine
4110 AXLE SHAFT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 411001A1 KNUCKLE ASSY-FRT REPLACE 0.8 0.8
Electric
01
2 411001AB KNUCKLE ASSY-FRT - Opposite REPLACE 0.7 0.7
8
3 411003A1 END ASSY-FRT SUSPENSION LWR REPLACE 0.4 0.4

"END ASSY-FRT SUSPENSION LWR -
4 03 411003AA REPLACE 0.2 0.2
Additional"
"END ASSY-FRT SUSPENSION LWR -
5 411003AB REPLACE 0.3 0.3
Opposite"
Oil
9
6 411007A1 SHAFT ASSY-FRT AXLE REPLACE 0.8 0.8

7 07 411007AA SHAFT ASSY-FRT AXLE - Additional REPLACE 0.4 0.4
8 411007AB SHAFT ASSY-FRT AXLE - Opposite REPLACE 0.6 0.6
9 411008A1 BOOT SET-INR REPLACE 1.7 1.7
10 08 411008AA BOOT SET-INR - Additional REPLACE 0.3 0.3
11 411008AB BOOT SET-INR - Opposite REPLACE 1.0 1.0
159
4 - CHASSIS

No. Code D20R E23
12 411009A1 BOOT SET-OTR REPLACE 1.7 1.7
13 09 411009AA BOOT SET-OTR - Additional REPLACE 0.3 0.3
14 411009AB BOOT SET-OTR - Opposite REPLACE 1.0 1.0
160
CHASSIS - 4
Engine
4115 FRT HUB & DISC
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 411501A1 DISC-FRT BRAKE REPLACE 0.5 0.5
Electric
2 01 411501AA DISC-FRT BRAKE - Additional REPLACE 0.1 0.1
8
3 411501AB DISC-FRT BRAKE - Opposite REPLACE 0.4 0.4
4 411504A1 BOLT-WHEEL REPLACE 0.4 0.4
5 04 411504AA BOLT-WHEEL - Additional REPLACE 0.1 0.1
6 411504AB BOLT-WHEEL - Opposite REPLACE 0.3 0.3
Oil
7 411505A1 BEARING ASSY-FRT HUB REPLACE 0.5 0.5

9
05
8 411505AB BEARING ASSY-FRT HUB - Opposite REPLACE 0.4 0.4
9 411506A1 HUB ASSY-FRT REPLACE 0.5 0.5
06
10 411506AB HUB ASSY-FRT - Opposite REPLACE 0.4 0.4
11 411507A1 SHIELD-FRT DISC BRAKE DUST REPLACE 0.6 0.6
07
12 411507AB SHIELD-FRT DISC BRAKE DUST -Opposite REPLACE 0.4 0.4
13 411511A1 RING-RETAIN REPLACE 0.6 0.6
11
14 411511AB RING-RETAIN - Opposite REPLACE 0.5 0.5
15 411512A1 BEARING ASSY-WHEEL REPLACE 0.7 0.7
12
16 411512AB BEARING ASSY-WHEEL - Opposite REPLACE 0.6 0.6
161
4 - CHASSIS
4116 LOCKING HUB

No. Code D20R E23
1 411601A1 ACTUATOR-LOCK HUB REPLACE 0.6 0.6
2 01 411601AA ACTUATOR-LOCK HUB - Additional REPLACE 0.2 0.2
3 411601AB ACTUATOR-LOCK HUB - Opposite REPLACE 0.5 0.5
4 411604A1 NUT REPLACE 0.2 0.2
04
5 411604AB NUT - Opposite REPLACE 0.1 0.1
6 05 411605A1 VALVE ASSY-SOLENOID REPLACE 0.2 0.2
7 411606A1 HOSE-MOLDED REPLACE 0.3 0.3
06
8 411606AA HOSE-MOLDED - Additional REPLACE 0.1 0.1
9 411613A1 HOSE-VACUUM REPLACE 0.3 0.3
10 13 411613AA HOSE-VACUUM - Additional REPLACE 0.1 0.1
11 411613AB HOSE-VACUUM - Opposite REPLACE 0.2 0.2
12 411619A1 HOSE-ACTUATING REPLACE 0.3 0.3
13 19 411619AA HOSE-ACTUATING - Additional REPLACE 0.1 0.1
14 411619AB HOSE-ACTUATING - Opposite REPLACE 0.2 0.2
162
CHASSIS - 4
Engine
4120 FRT AXLE (KSC)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 412001A1 AXLE ASSY-FRT REPLACE 2.1 2.1
Electric
01
2 412001A2 AXLE ASSY-FRT OVERHAUL 5.0 5.0
8
3 412002A1 BRKT ASSY-FRT AXLE MTG REPLACE 0.9 0.9

02
4 412002AB BRKT ASSY-FRT AXLE MTG - Opposite REPLACE 0.8 0.8
5 412008A1 GEAR SET-DRIVE (PINION) REPLACE 5.0 5.0
08
6 412008A4 GEAR SET-DRIVE (RING) REPLACE 5.0 5.0
Oil
9
7 412021A1 BEARING-PINION INR (FRT) REPLACE 5.0 5.0

21
8 412021A4 BEARING-PINION INR (RR) REPLACE 3.0 3.0
9 25 412025A1 BEARING-PINION OTR REPLACE 2.0 2.0
11 31 412031A1 COVER-CARRIER REPLACE 0.7 0.7
12 36 412036A1 BEARING-BALL REPLACE 0.3 0.3
39
14 412039AB SEAL-OIL - Opposite REPLACE 0.8 0.8
163
4 - CHASSIS
4121 FRT AXLE (TONGIL)

No. Code D20R E23
1 412101A1 AXLE ASSY-FRT REPLACE 2.1 2.1
01
2 412101A2 AXLE ASSY-FRT OVERHAUL 5.0 5.0
3 412102A1 BRKT ASSY-FRT AXLE MTG REPLACE 0.9 0.9
02
4 412102AB BRKT ASSY-FRT AXLE MTG - Opposite REPLACE 0.8 0.8
5 412108A1 GEAR SET-DRIVE (PINION) REPLACE 5.0 5.0
08
6 412108A4 GEAR SET-DRIVE (RING) REPLACE 5.0 5.0
7 412121A1 BEARING-PINION INR (FRT) REPLACE 5.0 5.0
21
8 412121A4 BEARING-PINION INR (RR) REPLACE 3.0 3.0
9 25 412125A1 BEARING-PINION OTR REPLACE 2.0 2.0
11 31 412131A1 COVER-CARRIER REPLACE 0.7 0.7
12 36 412136A1 BEARING-BALL REPLACE 0.3 0.3
39
164
CHASSIS - 4
Engine
4170 TIRE & WHEEL DISC
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 417001A3 WHEEL-ALLOY (WHEEL BARANCE 1EA) REPAIR 0.3 0.3
2
01
417001B7 WHEEL-ALLOY (WHEEL BARANCE 2EA) REPAIR 0.5 0.5
Electric
8
3 417001B8 WHEEL-ALLOY (WHEEL BARANCE 3EA) REPAIR 0.6 0.6

4 417001B9 WHEEL-ALLOY (WHEEL BARANCE 4EA) REPAIR 0.7 0.7
5 04 417004A1 WHEEL-STEEL (SPARE TIRE) REPLACE 0.3 0.3
6 417006A1 CAP ASSY-WHEEL (1~2EA) REPLACE 0.1 0.1
Oil
06
9
7 417006A4 CAP ASSY-WHEEL (3~4EA) REPLACE 0.2 0.2

8 417008A1 NUT REPLACE 0.2 0.2
08
9 417008AA NUT - Additional REPLACE 0.1 0.1
10 417009A1 TIRE (1~2EA) REPLACE 0.1 0.1
11 417009AA TIRE (1~2EA) - Additional REPLACE 0.1 0.1
09
12 417009A4 TIRE (3~4EA) REPLACE 0.2 0.2
13 417009AC TIRE (3~4EA) - Additional REPLACE 0.1 0.1
165
4 - CHASSIS

No. Code D20R E23
14 417009B2 TIRE (AIR PRESSURE INSPECT) INSPECT 0.1 0.1
15 417009B6 TIRE & WHEEL (1EA) REPLACE 0.3 0.3
16 09 417009B7 TIRE & WHEEL (2EA) REPLACE 0.5 0.5
166
CHASSIS - 4
Engine
4180 SPARE TIRE & CARRIER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 418001A1 WINCH ASSY-SPARE TIRE REPLACE 0.3 0.3
2 02 418002A1 HANDLE ASSY-S/TIRE MTG REPLACE 0.1 0.1
Electric
8
3 04 418004A1 UNDER COVER REPLACE 0.2 0.2

Oil
9
167
4 - CHASSIS
4210 REAR AXLE (KSC)

No. Code D20R E23
1 421001A1 AXLE ASSY-RR REPLACE 2.4 2.4
01
2 421001A2 AXLE ASSY-RR OVERHAUL 5.9 5.9
3 421004A1 CASE ASSY-DIFF REPLACE 4.0 4.0
04
4 421004A2 CASE ASSY-DIFF OVERHAUL 4.4 4.4
5 13 421013A1 PINION & GEAR ASSY REPLACE 4.0 4.0
7 24 421024A1 FLANGE ASSY REPLACE 0.4 0.4
8 28 421028A1 BEARING-DIFF SIDE REPLACE 4.0 4.0
9 29 421029A3 PLUG-DRAIN MAGNET (LEAK) REPAIR 0.5 0.5
10 421035A1 COVER ASSY-CARRIER REPLACE 0.5 0.5
35
11 421035A6 COVER ASSY-CARRIER SEAL 0.5 0.5
41
168
CHASSIS - 4
Engine
1
No. Code D20R E23
14 421042A1 SHAFT-FLANGE AXLE REPLACE 0.7 0.7
42
15 421042AB SHAFT-FLANGE AXLE - Opposite REPLACE 0.6 0.6
Fuel
16 421043A1 BOLT REPLACE 0.8 0.8
2
17 43 421043AA BOLT - Additional REPLACE 0.2 0.2
18 421043AB BOLT - Opposite REPLACE 0.7 0.7
19 44 421044A1 WHEEL-TOOTH ABS RR REPLACE 0.8 0.8
Power
20 421047A1 BEARING-HUB OTR REPLACE 1.3 1.3
3
47
21 421047AB BEARING-HUB OTR - Opposite REPLACE 1.2 1.2
59
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
169
4 - CHASSIS
4211 REAR-AXLE (TONGIL)

No. Code D20R E23
1 421101A1 AXLE ASSY-RR REPLACE 2.4 2.4
01
2 421101A2 AXLE ASSY-RR OVERHAUL 5.9 5.9
3 421105A1 DIFF ASSY REPLACE 4.0 4.0
05
4 421105A2 DIFF ASSY OVERHAUL 4.4 4.4
5 13 421113A1 PINION & GEAR ASSY REPLACE 4.0 4.0
7 24 421124A1 FLANGE ASSY REPLACE 0.4 0.4
8 28 421128A1 BEARING-DIFF SIDE REPLACE 4.0 4.0
9 421129A1 COVER ASSY-CARRIER REPLACE 0.5 0.5
29
10 421129A6 COVER ASSY-CARRIER SEAL 0.5 0.5
11 30 421130A3 PLUG-FILLER DRAIN (LEAK) REPAIR 0.5 0.5
41
170
CHASSIS - 4
Engine
1
No. Code D20R E23
14 421142A1 SHAFT-FLANGE AXLE REPLACE 0.7 0.7
42
15 421142AB SHAFT-FLANGE AXLE - Opposite REPLACE 0.6 0.6
Fuel
16 421143A1 BOLT REPLACE 0.8 0.8
2
17 43 421143AA BOLT - Additional REPLACE 0.2 0.2
18 421143AB BOLT - Opposite REPLACE 0.7 0.7
19 44 421144A1 WHEEL-TOOTH ABS RR REPLACE 0.8 0.8
Power
20 421147A1 BEARING-HUB OTR REPLACE 1.3 1.3
3
47
21 421147AB BEARING-HUB OTR - Opposite REPLACE 1.2 1.2
22 421148A1 SEAL-HUB OTR REPLACE 1.0 1.0
48
23 421148AB SEAL-HUB OTR - Opposite REPLACE 0.8 0.8
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
171
4 - CHASSIS
4310 FRT AXLE MOUNTING

No. Code D20R E23
1 02 431002A1 BUSH-FRT AXLE MTG RR UPR REPLACE 0.3 0.3
2 04 431004A1 BUSH-FRT AXLE MTG LWR REPLACE 0.3 0.3
3 10 431010A1 BUSH-FRT AXLE MTG LWR REPLACE 0.3 0.3
172
CHASSIS - 4
Engine
4410 FRONT SUSPENSION
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 441001A1 ARM ASSY-FRT SUSP LWR REPLACE 1.0 1.0
2
01
441001AA ARM ASSY-FRT SUSP LWR - Additional REPLACE 0.3 0.3
Electric
8
3 441001AB ARM ASSY-FRT SUSP LWR - Opposite REPLACE 0.9 0.9

4 441001A3 ARM ASSY-FRT SUSP LWR REPAIR 0.2 0.2
5 441002A1 BUSH-FRT LWR ARM FRT REPLACE 1.3 1.3
02
6 441002AB BUSH-FRT LWR ARM FRT - Opposite REPLACE 1.2 1.2
Oil
9
7 441006A1 BOLT ASSY-CAMBER ADJUST REPLACE 0.3 0.3

06
8 441006AB BOLT ASSY-CAMBER ADJUST - Opposite REPLACE 0.2 0.2
9 441010A1 ARM ASSY-FRT SUSP UPR REPLACE 0.4 0.4
10 441010AA ARM ASSY-FRT SUSP UPR - Additional REPLACE 0.1 0.1
10
11 441010AB ARM ASSY-FRT SUSP UPR - Opposite REPLACE 0.2 0.2
12 441010A3 ARM ASSY-FRT SUSP UPR REPAIR 0.2 0.2
173
4 - CHASSIS

No. Code D20R E23
13 441013A1 BUSH-FRT UPR ARM REPLACE 0.5 0.5
13
14 441013AB BUSH-FRT UPR ARM - Opposite REPLACE 0.4 0.4
15 441015A1 NUT REPLACE 0.5 0.5
15
16 441015AB NUT - Opposite REPLACE 0.4 0.4
174
CHASSIS - 4
Engine
4411 FRONT SHOCK ABSORBER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 441101A1 SHOCK ABSORBER ASSY-FRT GAS REPLACE 0.6 0.6
Electric
"SHOCK ABSORBER ASSY-FRT GAS -
2 01 441101AB REPLACE 0.5 0.5
8
Opposite"
3 441101A3 SHOCK ABSORBER ASSY-FRT GAS REPAIR 0.2 0.2
4 441102A1 SPRING-FRT COIL REPLACE 0.8 0.8
02
5 441102AB SPRING-FRT COIL - Opposite REPLACE 0.7 0.7
Oil
6 441103A1 SHOCK ABSORBER-FRT GAS REPLACE 0.8 0.8

9
7 03 441103AA SHOCK ABSORBER-FRT GAS - Additional REPLACE 0.3 0.3

8 441103AB SHOCK ABSORBER-FRT GAS - Opposite REPLACE 0.7 0.7
9 441107A1 BUSH-FRT SHOCK ABSORBER-UPR REPLACE 0.8 0.8
07 "BUSH-FRT SHOCK ABSORBER-UPR -
10 441107AB REPLACE 0.7 0.7
Opposite"
11 441111A1 SEAT-FRT SPRING RUBBER REPLACE 0.8 0.8
11
12 441111AB SEAT-FRT SPRING RUBBER - Opposite REPLACE 0.7 0.7
175
4 - CHASSIS

No. Code D20R E23
13 441113A1 STOPPER-FRT S/ABSORBER BUMPER REPLACE 0.8 0.8
13 "STOPPER-FRT S/ABSORBER BUMPER -
14 441113AB REPLACE 0.7 0.7
Opposite"
176
CHASSIS - 4
Engine
4420 STABILIZER BAR
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 442001A1 STABILIZER BAR ASSY-FRT REPLACE 0.5 -
Electric
01
2 442001A3 STABILIZER BAR ASSY-FRT REPAIR 0.2 -
8
3 442003A1 BUSH-FRT STABLIZER BAR REPLACE 0.3 -

03
4 442003AB BUSH-FRT STABLIZER BAR - Opposite REPLACE 0.1 -
5 442004A1 BRKT-STABILIZER BAR MTG FRT REPLACE 0.3 -
04
6 442004AB BRKT-STABILIZER BAR MTG FRT-Opposite REPLACE 0.2 -
Oil
9
7 442008A1 BUSH-STABILIZER BAR LINK MTG REPLACE 0.3 -

08 "BUSH-STABILIZER BAR LINK MTG -
8 442008AB REPLACE 0.2 -
Opposite"
9 442009A1 LINK ASSY-FRT STABILIZER REPLACE 0.3 -
09
10 442009AB LINK ASSY-FRT STABILIZER - Opposite REPLACE 0.2 -
177
4 - CHASSIS
4510 REAR SUSPENSION (5-LINK)

No. Code D20R E23
1 451001A1 ARM ASSY-RR UPR REPLACE 0.4 0.4
2 01 451001AA ARM ASSY-RR UPR - Additional REPLACE 0.2 0.2
3 451001AB ARM ASSY-RR UPR - Opposite REPLACE 0.3 0.3
4 451002A1 BUSHING-RR LWR UPR REPLACE 0.5 0.5
02
5 451002AA BUSHING-RR LWR UPR - Additional REPLACE 0.2 0.2
6 451005A1 ARM ASSY-RR SUSPENSION LWR REPLACE 0.4 0.4
"ARM ASSY-RR SUSPENSION LWR -
7 451005AA REPLACE 0.2 0.2
Additional"
05
"ARM ASSY-RR SUSPENSION LWR -
8 451005AB REPLACE 0.3 0.3
Opposite"
9 451005A3 ARM ASSY-RR SUSPENSION LWR REPAIR 0.2 0.2
10 451010A1 BUSH-RR ARM REPLACE 0.5 0.5
10
11 451010AA BUSH-RR ARM - Additional REPLACE 0.2 0.2
178
CHASSIS - 4
Engine
1
No. Code D20R E23
12 451013A1 STABILIZER BAR ASSY-RR REPLACE 0.7 0.7
13
13 451013A3 STABILIZER BAR ASSY-RR REPAIR 0.2 0.2
Fuel
14 451014A1 BUSH REPLACE 0.3 0.3
2
14
15 451014AB BUSH - Opposite REPLACE 0.2 0.2
16 451015A1 CAP-STABILIZER BAR MTG REPLACE 0.3 0.3
15
17 451015AB CAP-STABILIZER BAR MTG - Opposite REPLACE 0.2 0.2
Power
18 451016A1 BUSH REPLACE 0.3 0.3
3
16
19 451016AB BUSH - Opposite REPLACE 0.2 0.2
20 451017A1 LINK ASSY-STABILIZER REPLACE 0.3 0.3
17
21 451017AB LINK ASSY-STABILIZER - Opposite REPLACE 0.2 0.2
Chassis
22 451022A1 ROD ASSY-LATERAL REPLACE 0.2 0.2
4
22
23 451022A3 ROD ASSY-LATERAL REPAIR 0.2 0.2
24 23 451023A1 BUSH-LATERAL ROD REPLACE 0.4 0.4
25 24 451024A1 BUSH-LATERAL REPLACE 0.4 0.4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
179
4 - CHASSIS
4511 REAR SHOCK ABSORBER (5-LINK)

No. Code D20R E23
1 451101A1 COIL SPRING-RR REPLACE 0.8 0.8
01
2 451101AB COIL SPRING-RR - Opposite REPLACE 0.1 0.1
3 451102A1 SEAT-RR SPRING RUBBER REPLACE 0.8 0.8
02
4 451102AB SEAT-RR SPRING RUBBER - Opposite REPLACE 0.1 0.1
5 451104A1 SHK/ABS ASSY-RR GAS REPLACE 0.3 0.3
6 451104AA SHK/ABS ASSY-RR GAS - Additional REPLACE 0.1 0.1
04
7 451104AB SHK/ABS ASSY-RR GAS - Opposite REPLACE 0.3 0.3
8 451104A3 SHK/ABS ASSY-RR GAS REPAIR 0.2 0.2
9 451108A1 BUSH-RR SHK/ABS UPR MTG LWR REPLACE 0.3 0.3
08 "BUSH-RR SHK/ABS UPR MTG LWR -
10 451108AB REPLACE 0.2 0.2
Opposite"
11 451110A1 BUSH-RR SHK/ABS UPR MTG UPR REPLACE 0.3 0.3
10 "BUSH-RR SHK/ABS UPR MTG UPR -
12 451110AB REPLACE 0.2 0.2
Opposite"
180
CHASSIS - 4
Engine
4610 STEERING WHEEL & COLUMN
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 461001A1 BODY ASSY-STRG WHEEL (AIR BAG) REPLACE 0.3 0.3
2 01 461001A3 BODY ASSY-STRG WHEEL REPAIR 0.3 0.3
Electric
8
3 461001A4 BODY ASSY-STRG WHEEL REPLACE 0.3 0.3

4 02 461002A1 DAMPER-STRG WHEEL REPLACE 0.3 0.3
5 06 461006A1 COLUMN & SHAFT ASSY-TILT (AIR BAG) REPLACE 0.8 0.8
6 461007A1 SHAFT ASSY-LWR REPLACE 0.4 0.4
Oil
07
9
7 461007AA SHAFT ASSY-LWR - Additional REPLACE 0.3 0.3

8 08 461008A1 NUT REPLACE 0.3 0.3
181
4 - CHASSIS
4620 STEERING GEAR LINKAGE

No. Code D20R E23
1 462001A1 LINKAGE ASSY-GEAR & OBJ REPLACE 1.2 1.2
2 01 462001A2 LINKAGE ASSY-GEAR & OBJ OVERHAUL 2.5 2.5
3 462001A3 LINKAGE ASSY-GEAR & OBJ REPAIR 0.3 0.3
4 462009A1 END ASSY-TIE ROD REPLACE 0.6 0.6
5 09 462009AA END ASSY-TIE ROD - Additional REPLACE 0.2 0.2
6 462009AB END ASSY-TIE ROD - Opposite REPLACE 0.3 0.3
7 462010A1 BOOT KIT-P/STRG GEAR BOX REPLACE 1.3 1.3
10
8 462010AB BOOT KIT-P/STRG GEAR BOX - Opposite REPLACE 0.2 0.2
9 14 462014A1 CLAMP-MOUNTING REPLACE 0.3 0.3
182
CHASSIS - 4
Engine
4640 POWER STEERING PIPE LINE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 464001A1 HOSE ASSY-PUMP TO GEAR REPLACE 0.6 -
2 02 464002A1 TUBE & HOSE ASSY-RETURN REPLACE 0.5 0.5
Electric
8
3 08 464008A1 HOSE-RETURN REPLACE 0.6 0.6

4 09 464009A1 HOSE-RETURN REPLACE 0.4 0.4
Oil
9
183
4 - CHASSIS
4711 POWER STEERING PUMP

No. Code D20R E23
1 471101A1 PUMP ASSY-POWER STEERING REPLACE 0.7 0.7
2 471101AA PUMP ASSY-POWER STEERING-Additional REPLACE 0.3 0.3
3 471101A2 PUMP ASSY-POWER STEERING OVERHAUL 1.1 1.1
01
"PUMP ASSY-POWER STEERING OIL
4 471101A4 REPLACE 0.5 0.5
"
"PUMP ASSY-POWER STEERING OIL
5 471101A5 FILLING 0.1 0.1
"
6 02 471102A1 RESERVOIR ASSY-P/STRG REPLACE - 0.8
7 09 471109A1 CAP ASSY-POWER STEERING PUMP REPLACE 0.1 0.1
BRKT-POWER STEERING PUMP MTG-
8 13 471113A1 REPLACE - 0.8
FRT
9 17 471117A1 PULLEY ASSY-POWER STEERING PUMP REPLACE - 0.8
184
CHASSIS - 4
Engine
4810 BRAKE PEDAL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 481001A1 PEDAL BOX ASSY-BRAKE REPLACE 0.5 0.5
Electric
01
2 481001B3 PEDAL BOX ASSY-BRAKE ADJUST 0.2 0.2
8
3 02 481002A1 PAD-BRAKE PEDAL REPLACE 0.2 0.2

4 03 481003A1 SPRING-BRAKE PEDAL RETURN REPLACE 0.5 0.5
5 08 481008A1 SWITCH ASSY-STOP LAMP REPLACE 0.2 0.2
Oil
9
185
4 - CHASSIS
4824 BRAKE PIPE (NON ABS)

No. Code D20R E23
1 482401A1 TUBE ASSY-M/CYL PRI TO PCRV REPLACE 0.6 0.6
01 "TUBE ASSY-M/CYL PRI TO PCRV -
2 482401AA REPLACE 0.4 0.4
Additional"
3 482407A1 HOSE ASSY-BRAKE FRT REPLACE 0.5 0.5
4 07 482407AA HOSE ASSY-BRAKE FRT - Additional REPLACE 0.2 0.2
5 482407AB HOSE ASSY-BRAKE FRT - Opposite REPLACE 0.4 0.4
6 482423A1 TUBE ASSY-2W/CONN TO RR HOSE REPLACE 0.5 0.5
"TUBE ASSY-2W/CONN TO RR HOSE-
7 23 482423AA REPLACE 0.2 0.2
Additional"
"TUBE ASSY-2W/CONN TO RR HOSE -
8 482423AB REPLACE 0.4 0.4
Opposite"
6 482427A1 TUBE ASSY-3W/CONN TO BRAKE REPLACE 0.5 0.5
"TUBE ASSY-3W/CONN TO BRAKE -
7 27 482427AA REPLACE 0.2 0.2
Additional"
"TUBE ASSY-3W/CONN TO BRAKE -
8 482427AB REPLACE 0.4 0.4
Opposite"
186
CHASSIS - 4
Engine
4825 BRAKE PIPE (W/ ABS)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 482501A1 TUBE ASSY-M/CYL PRI TO HM REPLACE 0.4 0.4
Electric
01
2 482501AA TUBE ASSY-M/CYL PRI TO HM -Additional REPLACE 0.2 0.2
8
3 482502A1 TUBE ASSY-M/CYL SEC TO HM REPLACE 0.4 0.4

02
4 482502AA TUBE ASSY-M/CYL SEC TO HM -Additional REPLACE 0.2 0.2
5 05 482505A1 TUBE ASSY-HM TO 2WAY CON REPLACE 0.5 0.5
6 06 482506A1 TUBE ASSY-HM TO 2WAY CON REPLACE 0.5 0.5
Oil
9
7 482507A1 HOSE ASSY-BRAKE FRT REPLACE 0.5 0.5

8 07 482507AA HOSE ASSY-BRAKE FRT - Additional REPLACE 0.2 0.2
9 482507AB HOSE ASSY-BRAKE FRT - Opposite REPLACE 0.4 0.4
22 "TUBE ASSY-2W/CONN TO RR HOSE -
11 482522AB REPLACE 0.2 0.2
Opposite"
23 "TUBE ASSY-2W/CONN TO RR HOSE -
13 482523AB REPLACE 0.2 0.2
Opposite"
187
4 - CHASSIS

No. Code D20R E23
14 482524A1 TUBE ASSY-3W/CONN TO HOSE REPLACE 0.5 0.5
24
15 482524AB TUBE ASSY-3W/CONN TO HOSE -Opposite REPLACE 0.2 0.2
16 482525A1 HOSE ASSY-BRAKE RR REPLACE 0.5 0.5
25
17 482525AB HOSE ASSY-BRAKE RR - Opposite REPLACE 0.2 0.2
18 482526A1 HOSE ASSY-BRAKE RR REPLACE 0.5 0.5
26
19 482526AB HOSE ASSY-BRAKE RR - Opposite REPLACE 0.2 0.2
188
CHASSIS - 4
Engine
4830 FRONT BRAKE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 483001A1 CALIPER ASSY-FRT BRAKE REPLACE 0.6 0.6
Electric
01
2 483001AB CALIPER ASSY-FRT BRAKE - Opposite REPLACE 0.3 0.3
8
3 483002A1 PAD SET-FRT BRAKE REPLACE 0.6 0.6

02
4 483002AA PAD SET-FRT BRAKE - Additional REPLACE 0.4 0.4
Oil
9
189
4 - CHASSIS
4840 REAR BRAKE (DRUM)

No. Code D20R E23
1 484001A1 BRAKE ASSY-RR DRUM REPLACE 1.5 1.5
2 484001AA BRAKE ASSY-RR DRUM - Additional REPLACE 0.4 0.4
3 01 484001A4 BRAKE ASSY-RR DRUM (SPRING) REPLACE 0.4 0.4
BRAKE ASSY-RR DRUM (SPRING)
4 484001AD REPLACE 0.3 0.3
-Opposite
5 484001B3 BRAKE ASSY-RR DRUM ADJUST 0.4 0.4
6 484002A1 CYLINDER ASSY-WHEEL REPLACE 0.7 0.7
7 02 484002AA CYLINDER ASSY-WHEEL - Additional REPLACE 0.3 0.3
8 484002AB CYLINDER ASSY-WHEEL - Opposite REPLACE 0.3 0.3
9 484006A1 BRAKE ASSY-RR DRUM REPLACE 0.4 0.4
06
10 484006AB BRAKE ASSY-RR DRUM - Opposite REPLACE 0.3 0.3
190
CHASSIS - 4
Engine
4841 REAR BRAKE (DISC)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 484101A1 CALIPER ASSY-RR BRAKE REPLACE 0.6 0.6
Electric
01
2 484101AB CALIPER ASSY-RR BRAKE - Opposite REPLACE 0.3 0.3
8
3 484102A1 PAD SET-RR BRAKE DISC REPLACE 0.6 0.6

02
4 484102AB PAD SET-RR BRAKE DISC - Opposite REPLACE 0.3 0.3
5 484105A1 DISC-RR BRAKE REPLACE 0.5 0.5
05
6 484105AB DISC-RR BRAKE - Opposite REPLACE 0.4 0.4
Oil
9
7 484106A1 SHIELD-RR DISC BRAKE DUST REPLACE 0.8 0.8

06
8 484106AB SHIELD-RR DISC BRAKE DUST - Opposite REPLACE 0.6 0.6
9 484116A1 REPAIR KIT-P/BRAKE REPLACE 0.5 0.5
16
10 484116AB REPAIR KIT-P/BRAKE - Opposite REPLACE 0.4 0.4
11 17 484117A1 GROMMET-RR AXLE SHAFT REPLACE 0.2 0.2
191
4 - CHASSIS
4850 MASTER CYLINDER & BOOSTER

No. Code D20R E23
1 01 485001A1 MASTER BRAKE UNIT ASSY REPLACE 0.7 0.7
2 02 485002A1 BOOSTER ASSY-POWER BRAKE REPLACE 0.8 0.8
3 485003A1 M/CYL ASSY-POWER BRAKE REPLACE 0.6 0.6
4 485003A2 M/CYL ASSY-POWER BRAKE OVERHAUL 1.4 1.4
5 03 485003A4 BRAKE (AIR BLEED) REPLACE 0.5 0.5
6 485003B6 BRAKE (OIL TANK) REPLACE 0.4 0.4
7 485003B7 BRAKE (OIL TANK CAP) REPLACE 0.1 0.1
8 09 485009A1 HOSE ASSY-BOOSTER VACUUM REPLACE 0.2 0.2
9 10 485010A1 VALVE-BOOSTER NONRETURN REPLACE 0.2 0.2
192
CHASSIS - 4
Engine
4890 ABS SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 489001A1 SENSOR-WHEEL SPEED FRT REPLACE 0.5 0.5
2
01
489001AB SENSOR-WHEEL SPEED FRT - Opposite REPLACE 0.4 0.4
Electric
8
3 489001A4 SENSOR-W/SPEED FRT (2WD) REPLACE 0.3 0.3

4 489001AD SENSOR-W/SPEED FRT (2WD) - Opposite REPLACE 0.2 0.2
5 489002A1 SENSOR-WHEEL SPEED RR REPLACE 0.4 0.4
02
6 489002AB SENSOR-WHEEL SPEED RR - Opposite REPLACE 0.3 0.3
Oil
9
7 10 489010A1 SENSOR-CLUSTER REPLACE 0.4 0.4
193
4 - CHASSIS
4892 HYDRAURIC MODULATOR (HECU)

No. Code D20R E23
1 01 489201A1 HYDRAULIC UNIT REPLACE 0.8 0.8
2 02 489202A1 BRKT ASSY-HECU MTG REPLACE 0.4 0.4
194
CHASSIS - 4
Engine
4910 PARKING BRAKE (HAND PARKING)
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 491001A1 LEVER ASSY-PARKING BRAKE REPLACE 0.4 0.4
Electric
01 LEVER ASSY-PARKING BRAKE
2 491001A4 REPLACE 0.6 0.6
8
(FRT CABLE)
3 03 491003A1 EQUALIZER REPLACE 0.3 0.3
4 491010A1 CABLE ASSY-PARKING BRAKE RR REPLACE 0.7 0.7 DRUM
CABLE ASSY-PARKING BRAKE RR
5 491010AB REPLACE 0.5 0.5 DRUM
-Opposite
Oil
9
6 10 491010A4 CABLE ASSY-PARKING BRAKE RR REPLACE 0.3 0.3 DISC

7 491010AD REPLACE 0.2 0.2 DISC
-Opposite
8 491010A3 CABLE ASSY-PARKING BRAKE RR REPAIR 0.2 0.2
195
4 - CHASSIS

No. Code D20R E23
9 491011A1 CABLE ASSY-PARKING BRAKE RR REPLACE 0.7 0.7 DRUM
10 491011AB REPLACE 0.5 0.5 DRUM
-Opposite
11 11 491011A4 CABLE ASSY-PARKING BRAKE RR REPLACE 0.3 0.3 DISC
12 491011AD REPLACE 0.2 0.2 DISC
-Opposite
13 491011A3 CABLE ASSY-PARKING BRAKE RR REPAIR 0.2 0.2
196
CHASSIS - 4
Engine
4990 LOAD CONSCIOUS REDUCING VALVE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 499001A1 LCRV ASSY REPLACE 0.7 -
2 02 499002A1 BRKT-LCRV MTG REPLACE 0.3 -
Electric
8
Oil
9
197
MEMO
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
SECTION
5
BODY
CONTENTS
5110 WHITE BODY................................................................................. 200
5120 BODY MOUNTING......................................................................... 201
5210 SIDE & REAR BODY...................................................................... 202
5250 DECK SIDE..................................................................................... 204
5510 ROOF PANEL................................................................................. 205
5610 FRONT FLOOR PANEL................................................................. 206
5620 REAR FLOOR PANEL.................................................................... 207
5630 DECK FLOOR PANEL.................................................................... 208
5710 FRONT END PANEL...................................................................... 209
5720 FENDER & APRON PANEL........................................................... 210
5730 DASH PANEL & COWL.................................................................. 211
5 - BODY
5110 WHITE BODY

No. Code D20R E23
1 511001A1 WHITE BODY REPLACE 8.0 8.0
2 01 511001A3 WHITE BODY(WATER LEAK) REPAIR 0.5 0.5
3 511001A7 WHITE BODY PAINT 15.0 15.0
4 511002A1 DECK COMPL REPLACE 1.8 1.8
02
5 511002A3 DECK COMPL(GAP ADJUST) REPAIR 1.4 1.4
6 511003A1 WHITE BODY REPLACE 8.0 8.0
7 03 511003A3 WHITE BODY(WATER LEAK) REPAIR 0.5 0.5
8 511003A7 WHITE BODY PAINT 15.0 15.0
200
BODY - 5
Engine
5120 BODY MOUNTING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 03 512003A1 INSULATOR-BODY NO1 UPR REPLACE 1.5 1.5
2 04 512004A1 INSULATOR-BODY LWR REPLACE 1.5 1.5
Electric
8
Oil
9
201
5 - BODY
5210 SIDE & REAR BODY

No. Code D20R E23
1 521001A1 PNL-SIDE OTR REPLACE 13.0 13.0
2 521001AB PNL-SIDE OTR - Opposite REPLACE 13.0 13.0
01
3 521001A7 PNL-SIDE OTR PAINT 2.2 2.2
4 521001AC PNL-SIDE OTR - Additional PAINT 0.3 0.3
5 521002A1 REINF ASSY-SIDE OTR REPLACE 6.0 6.0
02
6 521002AB REINF ASSY-SIDE OTR - Opposite REPLACE 6.0 6.0
7 521008A1 PNL ASSY-C PLR INR & WHL HSE REPLACE 3.0 3.0
08 "PNL ASSY-C PLR INR & WHL HSE -
8 521008AB REPLACE 3.0 3.0
Opposite"
9 521012A1 PNL ASSY-COWL SIDE INR REPLACE 4.0 4.0
12
10 521012AB PNL ASSY-COWL SIDE INR - Opposite REPLACE 4.0 4.0
202
BODY - 5
Engine
1
No. Code D20R E23
11 521013A1 PNL ASSY-BACK REPLACE 7.0 7.0
12 521013A7 PNL ASSY-BACK PAINT 1.0 1.0
13
Fuel
13 521013AC PNL ASSY-BACK - Additional PAINT 0.3 0.3
2
14 521013B0 PNL ASSY-BACK PLATE 1.0 1.0
15 521016A1 PILLAR ASSY-A B INR REPLACE 2.4 2.4
16
16 521016AB PILLAR ASSY-A B INR - Opposite REPLACE 2.4 2.4
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
203
5 - BODY
5250 DECK SIDE

No. Code D20R E23
1 525001A1 PNL COMPL-DECK SIDE STRUCTURE REPLACE 5.0 5.0
01 "PNL COMPL-DECK SIDE STRUCTURE -
2 525001AB REPLACE 5.0 5.0
Opposite"
3 525002A1 PNL COMPL-DECK SIDE OTR REPLACE 5.0 5.0
4 525002AB PNL COMPL-DECK SIDE OTR - Opposite REPLACE 5.0 5.0
02
5 525002A7 PNL COMPL-DECK SIDE OTR PAINT 2.5 2.5
6 525002AC PNL COMPL-DECK SIDE OTR - Additional PAINT 0.3 0.3
7 525003A1 PNL ASSY-DECK FRT REPLACE 3.5 3.5
8 525003A7 PNL ASSY-DECK FRT PAINT 1.0 1.0
03
9 525003AC PNL ASSY-DECK FRT - Additional PAINT 0.3 0.3
10 525003B0 PNL ASSY-DECK FRT PLATE 1.0 1.0
204
BODY - 5
Engine
5510 ROOF PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 551001A1 PNL-ROOF REPLACE 15.7 15.7
2
01
551001A6 PNL-ROOF SEAL 1.5 1.5
Electric
8
3 551001A7 PNL-ROOF PAINT 5.4 5.4

4 551001AC PNL-ROOF - Additional PAINT 0.3 0.3
5 03 551003A1 RAIL ASSY-ROOF FRT REPLACE 14.0 14.0
6 04 551004A1 REINF ASSY-SUNROOF REPLACE 3.5 3.5
Oil
9
7 05 551005A1 RAIL-ROOF CTR NO1 REPLACE 3.0 3.0

8 06 551006A1 RAIL-ROOF CTR NO2 REPLACE 3.0 3.0
9 09 551009A1 RAIL ASSY-ROOF RR REPLACE 14.0 14.0
205
5 - BODY
5610 FRONT FLOOR PANEL

No. Code D20R E23
1 561001A1 PNL ASSY-FRT FLOOR REPLACE 28.0 28.0
2 01 561001A7 PNL ASSY-FRT FLOOR PAINT 1.5 1.5
3 561001AC PNL ASSY-FRT FLOOR - Additional PAINT 0.3 0.3
4 561013A1 PNL ASSY-SIDE SILL INR REPLACE 4.1 4.1
13
5 561013AB PNL ASSY-SIDE SILL INR - Opposite REPLACE 4.1 4.1
206
BODY - 5
Engine
5620 REAR FLOOR PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 562001A1 PNL ASSY-RR FLOOR REPLACE 15.9 15.9
2 01 562001A7 PNL ASSY-RR FLOOR PAINT 1.5 1.5
Electric
8
3 562001AC PNL ASSY-RR FLOOR - Additional PAINT 0.3 0.3

Oil
9
207
5 - BODY
5630 DECK FLOOR PANEL

No. Code D20R E23
1 563001A1 PNL COMPL-DECK FLOOR REPLACE 5.5 5.5
2 563001A7 PNL COMPL-DECK FLOOR PAINT 1.5 1.5
01
3 563001AC PNL COMPL-DECK FLOOR - Additional PAINT 0.3 0.3
4 563001B0 PNL COMPL-DECK FLOOR PLATE 4.0 4.0
208
BODY - 5
Engine
5710 FRONT END PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 571001A1 PNL ASSY-FRT END REPLACE 1.3 1.3
2 07 571007A1 MEMBER ASSY-FRT END CTR REPLACE 0.5 0.5
Electric
8
Oil
9
209
5 - BODY
5720 FENDER & APRON PANEL
1
7
6
4
3 5

No. Code D20R E23
1 572001A1 PNL ASSY-F/APRON REPLACE 4.7 4.7
2 01 572001A7 PNL ASSY-F/APRON PAINT 1.8 1.8
3 572001AC PNL ASSY-F/APRON - Additional PAINT 0.3 0.3
4 572002A1 PNL ASSY-F/APRON REPLACE 4.7 4.7
5 02 572002A7 PNL ASSY-F/APRON PAINT 1.8 1.8
6 572002AC PNL ASSY-F/APRON - Additional PAINT 0.3 0.3
7 572003A1 BRKT ASSY-FENDER MTG REPLACE 0.5 0.5
8 572003A7 BRKT ASSY-FENDER MTG PAINT 0.5 0.5
03
9 572003AC BRKT ASSY-FENDER MTG - Additional PAINT 0.3 0.3
10 572003B0 BRKT ASSY-FENDER MTG PLATE 0.5 0.5
11 572004A1 PNL-FENDER REPLACE 1.8 1.8
12 572004AB PNL-FENDER - Opposite REPLACE 1.8 1.8
04
13 572004A7 PNL-FENDER PAINT 1.7 1.7
14 572004AC PNL-FENDER - Additional PAINT 0.3 0.3
210
BODY - 5
Engine
5730 DASH PANEL & COWL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 573001A1 PNL ASSY-DASH & COWL REPLACE 12.4 12.4
2 01 573001A7 PNL ASSY-DASH & COWL PAINT 1.5 1.5
Electric
8
3 573001AC PNL ASSY-DASH & COWL - Additional PAINT 0.3 0.3

4 573002A1 MEMBER ASSY-COWL SIDE UPR REPLACE 4.7 4.7
MEMBER ASSY-COWL SIDE UPR -
5 573002AB REPLACE 4.7 4.7
Opposite
02
Oil
6 573002A7 MEMBER ASSY-COWL SIDE UPR PAINT 2.0 2.0

9
"MEMBER ASSY-COWL SIDE UPR -

7 573002AC PAINT 0.3 0.3
Additional"
8 03 573003A1 CROSS MEMBER ASSY REPLACE 3.2 3.2
211
MEMO
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
SECTION
6
BODY HANGON PARTS
CONTENTS
6110 HOOD PANEL................................................................................. 214
6210 FRONT DOOR PANEL................................................................... 216
6310 REAR DOOR PANEL..................................................................... 217
6410 TAIL GATE PANEL......................................................................... 218
6810 AIR CONDITIONER MODULE....................................................... 220
6820 AIR CONDITIONER HOSE & PIPE................................................ 222
6830 AIR DISTRIBUTOR......................................................................... 224
6 - BODY HANGON PARTS
6110 HOOD PANEL

No. Code D20R E23
1 611001A1 PNL ASSY-HOOD REPLACE 0.4 0.4
2 611001A2 PNL ASSY-HOOD OVERHAUL 0.8 0.8
3 611001A6 PNL ASSY-HOOD SEAL 0.4 0.4
01
4 611001A7 PNL ASSY-HOOD PAINT 5.1 5.1
5 611001AG PNL ASSY-HOOD - Additional PAINT 0.3 0.3
6 611001B3 PNL ASSY-HOOD ADJUST 0.3 0.3
7 611002A1 HINGE ASSY-HOOD REPLACE 0.4 0.4
02
8 611002AB HINGE ASSY-HOOD - Opposite REPLACE 0.2 0.2
9 04 611004A1 INSULATOR-HOOD REPLACE 0.4 0.4
10 611006A1 LATCH ASSY-HOOD REPLACE 0.4 0.4
11 06 611006AA LATCH ASSY-HOOD - Additional REPLACE 0.2 0.2
12 611006A3 LATCH ASSY-HOOD REPAIR 0.2 0.2
13 611011A1 SEAL ASSY-HOOD FRT REPLACE 0.2 0.2
11
14 611011AA SEAL ASSY-HOOD FRT - Additional REPLACE 0.1 0.1
214
BODY HANGON PARTS - 6
Engine
1
No. Code D20R E23
15 611013A1 SEAL ASSY-HOOD RR REPLACE 0.2 0.2
13
16 611013AA SEAL ASSY-HOOD RR - Additional REPLACE 0.1 0.1
Fuel
17 611015A1 BUMPER-HOOD GUIDE REPLACE 0.1 0.1
2
15
18 611015AA BUMPER-HOOD GUIDE - Additional REPLACE 0.1 0.1
19 611016A1 BUMPER-DR OVER SLAM REPLACE 0.1 0.1
16
20 611016AA BUMPER-DR OVER SLAM - Additional REPLACE 0.1 0.1
Power
21 17 611017A1 CABLE ASSY-HOOD LATCH RELEASE REPLACE 0.6 0.6
3
22 19 611019A1 HDL ASSY-HOOD LATCH RELEASE REPLACE 0.2 0.2
23 24 611024A1 ROD ASSY-HOOD STAY REPLACE 0.2 0.2
24 611030AA GRILLE-COWL REPLACE 0.3 0.3
Chassis
30
25 611030A3 GRILLE-COWL REPAIR 0.2 0.2
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
215
6210 FRONT DOOR PANEL

No. Code D20R E23
1 621001A1 PNL ASSY-FRT DR REPLACE 1.2 1.2
2 621001AB PNL ASSY-FRT DR - Opposite REPLACE 1.2 1.2
3 621001A2 PNL ASSY-FRT DR OVERHAUL 3.1 3.1
4 621001AD PNL ASSY-FRT DR - Opposite OVERHAUL 3.1 3.1
01
5 621001A6 PNL ASSY-FRT DR SEAL 0.4 0.4
6 621001A7 PNL ASSY-FRT DR PAINT 2.6 2.6
7 621001AG PNL ASSY-FRT DR - Additional PAINT 0.3 0.3
8 621001B3 PNL ASSY-FRT DR ADJUST 0.3 0.3
9 621002A1 HINGE ASSY-FRT DR UPR REPLACE 0.7 0.7
10 02 621002AA HINGE ASSY-FRT DR UPR - Additional REPLACE 0.2 0.2
11 621002AB HINGE ASSY-FRT DR UPR - Opposite REPLACE 0.5 0.5
12 621003A1 HINGE ASSY-FRT DR LWR REPLACE 0.7 0.7
13 03 621003AA HINGE ASSY-FRT DR LWR - Additional REPLACE 0.2 0.2
14 621003AB HINGE ASSY-FRT DR LWR - Opposite REPLACE 0.5 0.5
216
Engine
6310 REAR DOOR PANEL
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 631001A1 PNL ASSY-RR DR REPLACE 1.0 1.0
2 631001AB PNL ASSY-RR DR - Opposite REPLACE 1.0 1.0
Electric
8
3 631001A2 PNL ASSY-RR DR OVERHAUL 2.8 2.8

4 01 631001AD PNL ASSY-RR DR - Opposite OVERHAUL 2.8 2.8
5 631001A6 PNL ASSY-RR DR SEAL 0.4 0.4
6 631001A7 PNL ASSY-RR DR PAINT 2.6 2.6
Oil
9
7 631001AG PNL ASSY-RR DR - Additional PAINT 0.3 0.3

8 631002A1 HINGE ASSY-RR DR UPR REPLACE 0.4 0.4
9 02 631002AA HINGE ASSY-RR DR UPR - Additional REPLACE 0.2 0.2
10 631002AB HINGE ASSY-RR DR UPR - Opposite REPLACE 0.3 0.3
11 631003A1 HINGE ASSY-RR DR LWR REPLACE 0.4 0.4
12 03 631003AA HINGE ASSY-RR DR LWR - Additional REPLACE 0.2 0.2
13 631003AB HINGE ASSY-RR DR LWR - Opposite REPLACE 0.3 0.3
217
6410 TAIL GATE PANEL

No. Code D20R E23
1 641001A1 PNL & HINGE ASSY-T/GATE REPLACE 1.0 1.0
2 641001A2 PNL & HINGE ASSY-T/GATE OVERHAUL 1.2 1.2
3 01 641001A6 PNL & HINGE ASSY-T/GATE SEAL 0.3 0.3
4 641001A7 PNL & HINGE ASSY-T/GATE PAINT 2.7 2.7
5 641001AG PNL & HINGE ASSY-T/GATE - Additional PAINT 0.3 0.3
6 02 641002A1 HINGE ASSY-T/GATE REPLACE 0.4 0.4
7 03 641003A1 CABLE ASSY-STOPPER REPLACE 0.1 0.1
8 04 641004A1 LATCH ASSY-T/GATE REPLACE 0.4 0.4
9 641005A1 STRIKER ASSY-T/GATE REPLACE 0.3 0.3
05
10 641005B3 STRIKER ASSY-T/GATE ADJUST 0.2 0.2
11 06 641006A1 CRANK ASSY-T/GATE O/S HDL REPLACE 0.3 0.3
12 641008A1 HANDLE ASSY-T/GATE O/S REPLACE 0.3 0.3
08
13 641008AA HANDLE ASSY-T/GATE O/S - Additional REPLACE 0.1 0.1
218
Engine
1
No. Code D20R E23
14 641009A1 ACTUATOR ASSY-DR LOCK T/GATE REPLACE 0.3 0.3
09 "ACTUATOR ASSY-DR LOCK T/GATE -
15 641009AA REPLACE 0.1 0.1
Additional"
Fuel
2
16 11 641011A1 ROD-T/GATE ACTUATOR REPLACE 0.3 0.3
17 25 641025A1 TRIM-T/GATE REPLACE 0.1 0.1
18 30 641030A1 GARNISH ASSY-T/GATE REPLACE 0.4 0.4
19 35 641035A1 GARNISH ASSY-T/GATE REPLACE 0.2 0.2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
219
6810 AIR CONDITIONER MODULE

No. Code D20R E23
1 01 681001A1 BLOWER & EVAPORATOR ASSY REPLACE 3.1 3.1
2 02 681002A1 ACTUATOR ASSY-INTAKE REPLACE 1.8 1.8
3 03 681003A1 AIR FILTER ASSY REPLACE 0.2 0.2
4 04 681004A1 COVER-AIR FILTER REPLACE 0.2 0.2
5 681005A1 BLOWER MOTOR ASSY REPLACE 0.3 0.3
05
6 681005A3 BLOWER MOTOR ASSY REPAIR 0.5 0.5
7 06 681006A1 RESISTOR REPLACE 0.2 0.2
8 07 681007A1 EXPANSION VALVE ASSY REPLACE 1.0 1.0
9 681009A1 WIRING ASSY-HEATER & EVAPORATOR REPLACE 2.1 2.1
09
10 681009A3 WIRING ASSY-HEATER & EVAPORATOR REPAIR 0.4 0.4
11 10 681010A1 HEATER ASSY REPLACE 3.1 3.1
12 11 681011A1 ACTUATOR ASSY-TEMP REPLACE 2.0 2.0
13 12 681012A1 ACTUATOR ASSY-MODE REPLACE 0.3 0.3
220
Engine
1
No. Code D20R E23
14 15 681015A1 HEATER ASSY-PTC REPLACE 2.0 2.0
15 681020A1 CONTROL ASSY-HEATER & A/CON REPLACE 0.3 0.3
20
Fuel
16 681020A3 CONTROL ASSY-HEATER & A/CON REPAIR 0.3 0.3
2
17 21 681021A1 BULB REPLACE 0.4 0.4
18 23 681023A1 SENSOR ASSY-INCAR REPLACE 0.4 0.4
19 24 681024A1 SENSOR ASSY-INTAKE REPLACE 3.1 3.1
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
221
6820 AIR CONDITIONER HOSE & PIPE

No. Code D20R E23
1 682001A1 CONDENSER ASSY REPLACE 1.5 -
2 682001A4 AIR CONDITIONER GAS REPLACE 0.6 -
01
3 682001A5 AIR CONDITIONER GAS FILLING 0.4 -
4 682001B2 AIR CONDITIONER HOSE & PIPE INSPECT 0.4 -
5 682002A1 COMPRESSOR ASSY-A/CON REPLACE 0.8 0.8
02
6 682002AA COMPRESSOR ASSY-A/CON - Additional REPLACE 0.3 0.3
7 03 682003A1 HOSE ASSY-DISCHARGE & SUCTION REPLACE 0.6 0.6
8 682004A1 RING-O (A/CON DISCHARGE) REPLACE 0.2 0.2
9 04 682004A4 RING-O (A/CON REQUID JOINT) REPLACE 0.3 0.3
10 682004B6 RING-O (A/CON RECIEVER DRYER) REPLACE 0.3 0.3
11 05 682005A1 RING-O (COMP OUTLET DISCHARGE) REPLACE - 0.3
12 07 682007A1 RING-O (COMP INLET SUCTION) REPLACE - 0.3
222
Engine
1
No. Code D20R E23
13 08 682008A1 RING-O (A/CON SUCTION JOINT) REPLACE 0.2 0.2
14 09 682009A1 HOSE ASSY-HEATER INLET REPLACE 0.4 0.4
Fuel
15 10 682010A1 HOSE ASSY-HEATER OUTLET REPLACE 0.4 0.4
2
16 11 682011A1 PIPE ASSY-JOINT REPLACE 0.8 0.8
17 12 682012A1 RING-O (EVAPORATOR OUTLET) REPLACE 0.8 0.8
18 13 682013A1 RING-O (EVAPORATOR INLET) REPLACE 0.8 0.8
Power
19 14 682014A1 PIPE ASSY-LIQUID NO1 REPLACE 0.5 0.5
3
20 15 682015A1 PIPE ASSY-LIQUID NO2 REPLACE 0.9 0.9
21 682017A1 PIPE ASSY-LIQUID NO3 REPLACE 0.5 0.5
17
22 682017AA PIPE ASSY-LIQUID NO3 - Additional REPLACE 0.1 0.1
Chassis
23 18 682018A1 HOSE ASSY-LIQUID REPLACE 0.9 0.9
4
24 682019A1 RECEIVER DRIER & BRKT ASSY REPLACE 0.4 0.4
19 RECEIVER DRIER & BRKT ASSY
25 682019AA REPLACE 0.1 0.1
-Additional
26 22 682022A1 BRKT ASSY-A/CON COMP REPLACE 0.4 -
Body
5
27 27 682027A1 HOSE-DRAIN REPLACE 0.2 0.2
B-Hangon
6
Interior
7
Electric
8
Oil
9
223
6830 AIR DISTRIBUTOR

No. Code D20R E23
1 01 683001A1 DUCT ASSY-CONSOLE FRT REPLACE 0.7 0.7
2 683008A1 DUCT ASSY-CONSOLE RR REPLACE 0.5 0.5
08
3 683008AB DUCT ASSY-CONSOLE RR - Opposite REPLACE 0.2 0.2
4 09 683009A1 DUCT ASSY-CONSOLE FOOT REPLACE 0.2 0.2
5 10 683010A1 DUCT ASSY-FOOT REPLACE 0.2 0.2
224
SECTION
7
INTERIOR & EXTERIOR
CONTENTS
7010 KEY SET......................................................................................... 227
7090 FUEL FILLER DOOR LOCK.......................................................... 228
7110 FRT DOOR OPENING SYSTEM.................................................... 229
7115 FRT DOOR TRIM............................................................................ 231
7120 FRT WINDOW LIFTER................................................................... 233
7121 FRT WEATHER STRIP................................................................... 234
7210 REAR DOOR OPENING SYSTEM................................................. 235
7215 REAR DOOR TRIM......................................................................... 237
7220 REAR WINDOW LIFTER................................................................ 238
7221 REAR WEATHER STRIP................................................................ 239
7330 HEAD LINING................................................................................. 240
7340 SUNROOF...................................................................................... 241
7410 FRONT SEAT.................................................................................. 242
7430 FRONT SEAT BELT....................................................................... 244
7510 REAR SEAT.................................................................................... 245
7530 REAR SEAT BELT.......................................................................... 247
7610 INSTRUMENT PANEL.................................................................... 248
7620 INSTRUMENT PANEL (RHD)......................................................... 250
7632 FRONT CONSOLE......................................................................... 252
7710 FLOOR CARPET............................................................................ 253
7711 SERVICE MAT................................................................................ 254
7730 PILLAR TRIM.................................................................................. 255
7740 REAR TRIM.................................................................................... 257
7770 SUNSHADE & INSIDE MIRROR.................................................... 258
7810 WINDSHIELD WIPER..................................................................... 259
7820 WINDSHIELD WASHER................................................................. 260
7840 GLASS............................................................................................ 261
7850 OUTSIDE MIRROR......................................................................... 263
7870 FRONT BUMPER........................................................................... 264
7880 REAR BUMPER.............................................................................. 265
7910 RADIATOR GRILLE....................................................................... 266
CONTENTS
7930 SIDE BODY MOLDING................................................................... 267
7940 ROOF & REAR BODY MOLDING.................................................. 268
7950 EMBLEM & LETTERING................................................................ 269
7970 WHEEL HOUSE COVER................................................................ 271
7980 DECK ATTACHED PARTS............................................................. 273
INTERIOR & EXTERIOR - 7
Engine
7010 KEY SET
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 701001A1 KEY SET REPLACE 1.2 1.2
2 01 701001A4 FRT DR KEY CYLINDER REPLACE 0.4 0.4
Electric
8
3 701001AD FRT DR KEY CYLINDER - Opposite REPLACE 0.3 0.3

4 701006A1 UNIT ASSY-IMMO & RECHARGE KEY REPLACE 0.5 0.5
06
5 701006A4 KEY HOLE ILLUM LAMP REPLACE 0.4 0.4
6 08 701008A1 ILLUM & S/W ASSY-IGNITION REPLACE - 0.4
Oil
9
227
7 - INTERIOR & EXTERIOR
7090 FUEL FILLER DOOR LOCK

No. Code D20R E23
CABLE ASSY-FUEL FILLER DR RELEASE
1 01 709001A1 REPLACE 0.7 0.7
FRT
CABLE ASSY-FUEL FILLER DR RELEASE
2 03 709003A1 REPLACE 0.5 0.5
RR
3 04 709004A1 HDL ASSY-FUEL FILLER DR RELEASE REPLACE 0.2 0.2
4 709006A1 DR ASSY-FULE FILLER REPLACE 0.2 0.2
5 709006A3 DR ASSY-FULE FILLER REPAIR 0.2 0.2
06
6 709006A7 DR ASSY-FULE FILLER PAINT 0.4 0.4
7 709006AE DR ASSY-FULE FILLER - Additional PAINT 0.3 0.3
228
Engine
7110 FRT DOOR OPENING SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 711001A1 LATCH&CABLE ASSY-FRT DR REPLACE 0.4 0.4
2 711001AA LATCH&CABLE ASSY-FRT DR - Additional REPLACE 0.1 0.1
Electric
8
3 711001AB LATCH&CABLE ASSY-FRT DR - Opposite REPLACE 0.3 0.3

4 01 711001A4 DR KEY CYLINDER ROD & CABLE REPLACE 0.4 0.4
"DR KEY CYLINDER ROD & CABLE -
5 711001AC REPLACE 0.3 0.3
Additional"
Oil
6 711001B2 DR OPEN/CLOSE SYSTEM INSPECT INSPECT 0.4 0.4

9
7 711004A1 CABLE ASSY-FRT DR I/S HDL REPLACE 0.5 0.5

04
8 711004AB CABLE ASSY-FRT DR I/S HDL - Opposite REPLACE 0.4 0.4
9 711005A1 CABLE ASSY-F/DR S/LOCK KNOB REPLACE 0.5 0.5
05 CABLE ASSY-F/DR S/LOCK KNOB-
10 711005AB REPLACE 0.4 0.4
Opposite
11 711008A1 STRIKER ASSY-DR REPLACE 0.2 0.2
08
12 711008AB STRIKER ASSY-DR - Opposite REPLACE 0.1 0.1
229

No. Code D20R E23
13 711011A1 HDL ASSY-FRT DR O/S REPLACE 0.4 0.4
14 11 711011AA HDL ASSY-FRT DR O/S - Additional REPLACE 0.1 0.1
15 711011AB HDL ASSY-FRT DR O/S - Opposite REPLACE 0.3 0.3
16 711015A1 ROD-FRT DR O/S HDL REPLACE 0.5 0.5
15
17 711015AB ROD-FRT DR O/S HDL - Opposite REPLACE 0.4 0.4
18 711021A1 CHECK ASSY-FRT DR REPLACE 0.4 0.4
19 21 711021AA CHECK ASSY-FRT DR - Additional REPLACE 0.1 0.1
20 711021AB CHECK ASSY-FRT DR - Opposite REPLACE 0.3 0.3
21 711024A1 BEZEL ASSY-FRT DR I/S HDL REPLACE 0.4 0.4
22 24 711024AA BEZEL ASSY-FRT DR I/S HDL - Additional REPLACE 0.1 0.1
23 711024AB BEZEL ASSY-FRT DR I/S HDL - Opposite REPLACE 0.3 0.3
230
Engine
7115 FRT DOOR TRIM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 711502A1 W/STRIP-FRT DR TRIM REPLACE 0.4 0.4
Electric
02
2 711502AB W/STRIP-FRT DR TRIM - Opposite REPLACE 0.3 0.3
8
3 711503A1 TRIM ASSY-FRT DR REPLACE 0.3 0.3

4 711503AA TRIM ASSY-FRT DR - Additional REPLACE 0.1 0.1
03
5 711503AB TRIM ASSY-FRT DR - Opposite REPLACE 0.2 0.2
6 711503A3 TRIM ASSY-FRT DR REPAIR 0.4 0.4
Oil
9
7 711504A1 PNL ASSY-A/REST FRT DR TRIM REPLACE 0.4 0.4

04
8 711504AB PNL ASSY-A/REST FRT DR TRIM -Opposite REPLACE 0.3 0.3
9 711505A1 BEZEL-FRT DR CTR REPLACE 0.5 0.5
05
10 711505AB BEZEL-FRT DR CTR -Opposite REPLACE 0.4 0.4
11 711508A1 LENS-DR COURTESY LAMP REPLACE 0.1 0.1
08
12 711508AB LENS-DR COURTESY LAMP -Opposite REPLACE 0.1 0.1
231

No. Code D20R E23
13 711528A1 HOLDER ASSY-BULB REPLACE 0.2 0.2
28
14 711528AB LENS-DR COURTESY LAMP -Opposite REPLACE 0.2 0.2
15 30 711530A1 PULL HANDLE-COVER FRT REPLACE 0.1 0.1
232
Engine
7120 FRT WINDOW LIFTER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 712001A1 REGULATOR-FRT DR P/WINDOW REPLACE 0.5 0.5
Electric
REGULATOR-FRT DR P/WINDOW-
2 712001AA REPLACE 0.2 0.2
8
Additional
01
3 712001AB REPLACE 0.4 0.4
Opposite
4 712001B3 REGULATOR-FRT DR P/WINDOW ADJUST 0.5 0.5
5 712002A1 MOTOR ASSY-POWER WINDOW FRT REPLACE 0.5 0.5
Oil
9
"MOTOR ASSY-POWER WINDOW -

6 02 712002AA REPLACE 0.1 0.1
Additional"
7 712002AB MOTOR ASSY-POWER WINDOW -Opposite REPLACE 0.4 0.4
8 712006A1 GLASS RUN-FRT DR WINDOW REPLACE 0.6 0.6
9 06 712006AA GLASS RUN-FRT DR WINDOW - Additional REPLACE 0.1 0.1
10 712006AB GLASS RUN-FRT DR WINDOW- Opposite REPLACE 0.4 0.4
233
7121 FRT WEATHER STRIP

No. Code D20R E23
1 712101A1 W/STRIP-FRT DR BODY SIDE REPLACE 0.3 0.3
2 01 712101AA W/STRIP-FRT DR BODY SIDE - Additional REPLACE 0.1 0.1
3 712101AB W/STRIP-FRT DR BODY SIDE - Opposite REPLACE 0.2 0.2
4 712102A1 W/STRIP ASSY-F/DR D/S OPNG REPLACE 0.3 0.3
02
5 712102AB W/STRIP ASSY-F/DR D/S OPNG-Opposite REPLACE 0.2 0.2
6 712105A1 W/STRIP ASSY-F/DR BELT O/S REPLACE 0.3 0.3
7 05 712105AA W/STRIP ASSY-F/DR BELT O/S -Additional REPLACE 0.1 0.1
8 712105AB W/STRIP ASSY-F/DR BELT O/S -Opposite REPLACE 0.2 0.2
9 712111A1 SEAL-FRT DR TRIM VINYL REPLACE 0.4 0.4
11
10 712111AB SEAL-FRT DR TRIM VINYL - Opposite REPLACE 0.3 0.3
234
Engine
7210 REAR DOOR OPENING SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 721001A1 LATCH&CABLE ASSY-RR DR REPLACE 0.4 0.4
2 01 721001AA LATCH&CABLE ASSY-RR DR - Additional REPLACE 0.1 0.1
Electric
8
3 721001AB LATCH&CABLE ASSY-RR DR - Opposite REPLACE 0.3 0.3

4 721004A1 CABLE ASSY-RR DR I/S HDL REPLACE 0.5 0.5
5 04 721004AA CABLE ASSY-RR DR I/S HDL - Additional REPLACE 0.2 0.2
6 721004AB CABLE ASSY-RR DR I/S HDL - Opposite REPLACE 0.4 0.4
Oil
9
7 721005A1 CABLE ASSY-RR DR S/LOCK KNOB REPLACE 0.4 0.4

05 "CABLE ASSY-RR DR S/LOCK KNOB -
8 721005AB REPLACE 0.3 0.3
Opposite"
9 721008A1 STRIKER ASSY-DR REPLACE 0.2 0.2
10 08 721008AB STRIKER ASSY-DR - Opposite REPLACE 0.1 0.1
11 721008B3 STRIKER ASSY-DR ADJUST 0.3 0.3
235

No. Code D20R E23
12 721011A1 HDL ASSY-RR DR O/S REPLACE 0.4 0.4
13 11 721011AA HDL ASSY-RR DR O/S - Additional REPLACE 0.2 0.2
14 721011AB HDL ASSY-RR DR O/S - Opposite REPLACE 0.3 0.3
15 721015A1 ROD-RR DR O/S HDL REPLACE 0.5 0.5
15
16 721015AB ROD-RR DR O/S HDL - Opposite REPLACE 0.4 0.4
17 721021A1 CHECK ASSY-RR DR REPLACE 0.4 0.4
18 21 721021AA CHECK ASSY-RR DR - Additional REPLACE 0.1 0.1
19 721021AB CHECK ASSY-RR DR - Opposite REPLACE 0.3 0.3
20 721024A1 BEZEL ASSY-RR DR I/S HDL REPLACE 0.4 0.4
21 24 721024AA BEZEL ASSY-RR DR I/S HDL - Additional REPLACE 0.2 0.2
22 721024AB BEZEL ASSY-RR DR I/S HDL - Opposite REPLACE 0.3 0.3
236
Engine
7215 REAR DOOR TRIM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 721502A1 W/STRIP-RR DR TRIM REPLACE 0.4 0.4
Electric
02
2 721502AB W/STRIP-RR DR TRIM - Opposite REPLACE 0.3 0.3
8
3 721503A1 TRIM ASSY-RR DR REPLACE 0.3 0.3

4 03 721503AA TRIM ASSY-RR DR - Additional REPLACE 0.1 0.1
5 721503AB TRIM ASSY-RR DR - Opposite REPLACE 0.2 0.2
6 721504A1 PNL ASSY-A/REST RR DR TRIM REPLACE 0.4 0.4
Oil
04
9
7 721504AB PNL ASSY-A/REST RR DR TRIM - Opposite REPLACE 0.3 0.3

8 721505A1 BEZEL-RR DR CTR REPLACE 0.2 0.2
05
9 721505AB BEZEL-RR DR CTR - Opposite REPLACE 0.1 0.1
10 30 721530A1 PULL HANDLE-COVER RR REPLACE 0.1 0.1
237
7220 REAR WINDOW LIFTER

No. Code D20R E23
1 722001A1 REGULATOR-RR DR P/WINDOW REPLACE 0.5 0.5
2 722001AA REPLACE 0.2 0.2
Additional
01
3 722001AB REPLACE 0.4 0.4
Opposite
4 722001B3 REGULATOR-FRT DR P/WINDOW ADJUST 0.8 0.8
5 722002A1 MOTOR ASSY-POWER WINDOW REPLACE 0.5 0.5
MOTOR ASSY-POWER WINDOW-
6 02 722002AA REPLACE 0.1 0.1
Additional
7 722002AB MOTOR ASSY-POWER WINDOW-Opposite REPLACE 0.4 0.4
8 722006A1 GLASS RUN-RR DR WINDOW REPLACE 0.6 0.6
9 06 722006AA GLASS RUN-RR DR WINDOW - Additional REPLACE 0.1 0.1
10 722006AB GLASS RUN-RR DR WINDOW - Opposite REPLACE 0.5 0.5
11 722007A1 CHANNEL ASSY-RR DR GLASS GUIDE REPLACE 0.4 0.4
07 "CHANNEL ASSY-RR DR GLASS GUIDE -
12 722007AB REPLACE 0.3 0.3
Opposite"
238
Engine
7221 REAR WEATHER STRIP
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 722101A1 W/STRIP-RR DR BODY SIDE REPLACE 0.3 0.3
2 01 722101AA W/STRIP-RR DR BODY SIDE - Additional REPLACE 0.1 0.1
Electric
8
3 722101AB W/STRIP-RR DR BODY SIDE - Opposite REPLACE 0.2 0.2

4 722102A1 W/STRIP ASSY-R/DR D/S OPNG REPLACE 0.4 0.4
02
5 722102AB W/STRIP ASSY-R/DR D/S OPNG -Opposite REPLACE 0.2 0.2
6 722105A1 W/STRIP ASSY-R/DR BELT O/S REPLACE 0.2 0.2
Oil
05
9
7 722105AB W/STRIP ASSY-R/DR BELT O/S - Opposite REPLACE 0.1 0.1

8 722108A1 SEAL ASSY-RR DR DUST REPLACE 0.1 0.1
08
9 722108AB SEAL ASSY-RR DR DUST - Opposite REPLACE 0.1 0.1
10 722112A1 SEAL-RR DR TRIM VINYL REPLACE 0.4 0.4
12
11 722112AB SEAL-RR DR TRIM VINYL - Opposite REPLACE 0.2 0.2
12 722117A1 COVER-RR DR DR SIDE STRIP REPLACE 0.1 0.1
17
13 722117AB COVER-RR DR DR SIDE STRIP - Opposite REPLACE 0.1 0.1
239
7330 HEAD LINING

No. Code D20R E23
1 733001A1 HEADLINING ASSY REPLACE 1.6 1.6
01
2 733001A3 HEADLINING ASSY REPAIR 0.7 0.7
3 733002A1 HEADLINING ASSY REPLACE 1.6 1.6
02
4 733002A3 HEADLINING ASSY REPAIR 0.7 0.7
5 733010A1 GRIP ASSY-FRT REPLACE 0.2 0.2
10
6 733010AB GRIP ASSY-FRT - Opposite REPLACE 0.1 0.1
7 733011A1 GRIP ASSY-RR REPLACE 0.2 0.2
11
8 733011AB GRIP ASSY-RR - Opposite REPLACE 0.1 0.1
240
Engine
7340 SUNROOF
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 734001A1 SUNROOF ASSY REPLACE 2.2 2.2
2 01 734001A3 SUNROOF ASSY (LEAK) REPAIR 0.5 0.5
Electric
8
3 734001A4 SUNROOF - WIND DEFLECT REPLACE 0.2 0.2

4 02 734002A1 MOTOR ASSY-SUNROOF REPLACE 0.7 0.7
5 734004A1 GLASS ASSY-SUNROOF REPLACE 0.5 0.5
04
6 734004A3 GLASS ASSY-SUNROOF REPAIR 0.4 0.4
Oil
9
7 734005A1 BLIND ASSY-ROLLER REPLACE 2.2 2.2

05
8 734005A3 BLIND ASSY-ROLLER REPAIR 0.7 0.7
9 734012A1 HOSE-SUNROOF DRAIN FRT REPLACE 1.9 1.9
12
10 734012AB HOSE-SUNROOF DRAIN FRT - Opposite REPLACE 0.2 0.2
11 734013A1 HOSE-SUNROOF DRAIN RR REPLACE 0.9 0.9
13
12 734013AB HOSE-SUNROOF DRAIN RR - Opposite REPLACE 0.6 0.6
241
7410 FRONT SEAT

No. Code D20R E23
1 741001A1 SEAT ASSY-FRT REPLACE 0.3 0.3
2 741001AB SEAT ASSY-FRT - Opposite REPLACE 0.2 0.2
3 741001A4 SEAT ASSY-FRT (SEAT CUSHION) REPLACE 0.5 0.5
01 SEAT ASSY-FRT (SEAT CUSHION) -
4 741001AD REPLACE 0.4 0.4
Opposite
5 741001B6 SEAT ASSY-FRT (SEAT BACK) REPLACE 0.5 0.5
6 741001AF SEAT ASSY-FRT (SEAT BACK) - Opposite REPLACE 0.5 0.5
7 741002A1 SEAT ASSY-FRT REPLACE 0.3 0.3
8 741002AB SEAT ASSY-FRT - Opposite REPLACE 0.2 0.2
9 741002A4 SEAT ASSY-FRT (SEAT BACK) REPLACE 0.5 0.5
10 02 741002AD SEAT ASSY-FRT (SEAT BACK) - Opposite REPLACE 0.5 0.5
11 741002B6 SEAT ASSY-FRT (SEAT CUSHION) REPLACE 0.5 0.5
SEAT ASSY-FRT (SEAT CUSHION) -
12 741002AF REPLACE 0.4 0.4
Opposite
242
Engine
1
No. Code D20R E23
13 741005A1 COVER-SHIELD REPLACE 0.3 0.3
05
14 741005AB COVER-SHIELD - Opposite REPLACE 0.1 0.1
Fuel
15 08 741008A1 LEVER ASSY-LUMBAR SUPT REPLACE 0.1 0.1
2
16 741012A1 H/REST ASSY-FRT REPLACE 0.1 0.1
12
17 741012AB H/REST ASSY-FRT - Opposite REPLACE 0.1 0.1
18 741014A1 SWITCH ASSY-POWER SEAT REPLACE 0.3 0.3
14
Power
19 741014AB SWITCH ASSY-POWER SEAT - Opposite REPLACE 0.2 0.2
3
20 741015A1 SLEEVE-H/REST (2EA) REPLACE 0.2 0.2
15
Chassis
16
4
24 741018A1 KNOB-MANUAL SEAT RECLINER REPLACE 0.2 0.2
18 KNOB-MANUAL SEAT RECLINER -
25 741018AB REPLACE 0.1 0.1
Opposite
26 19 741019A1 REGULATOR-HEIGHT ADJ REPLACE 0.1 0.1
Body
5
27 741021A1 WARMER ASSY-FRT S/BACK REPLACE 0.8 0.8
21
28 741021AA WARMER ASSY-FRT S/BACK - Additional REPLACE 0.4 0.4
29 741022A1 WARMER ASSY-FRT S/CUSHION REPLACE 0.8 0.8
B-Hangon
22 WARMER ASSY-FRT S/CUSHION
30 741022AA REPLACE 0.4 0.4
-Additional
6
31 741023A1 MOTOR&PLATE ASSY-FRT SEAT REPLACE 0.8 0.8
23 MOTOR&PLATE ASSY-FRT SEAT -
32 741023AB REPLACE 0.7 0.7
Opposite
Interior
33 24 741024A1 MOTOR ASSY-FRT SEAT HEIGHT REPLACE 0.6 0.6
7
34 25 741025A1 MOTOR ASSY-FRT SEAT RECLINER REPLACE 0.6 0.6
35 741026A1 BACK BOARD ASSY-FRT SEAT REPLACE 0.2 0.2
26
36 741026AB BACK BOARD ASSY-FRT SEAT - Opposite REPLACE 0.1 0.1
Electric
37 741027A1 COVER-INR SHIELD REPLACE 0.3 0.3
27
8
38 741027AB COVER-INR SHIELD - Opposite REPLACE 0.1 0.1
39 741029A1 RECLINER ASSY-FRT OTR REPLACE 0.6 0.6
29
40 741029AB RECLINER ASSY-FRT OTR - Opposite REPLACE 0.5 0.5
41 741030A1 RECLINER ASSY-FRT INR REPLACE 0.6 0.6
30
Oil
9
42 741030AB RECLINER ASSY-FRT INR - Opposite REPLACE 0.5 0.5

43 32 741032A1 SENSOR ASSY-SEAT BELT REMINDER REPLACE 0.8 0.8
243
7430 FRONT SEAT BELT

No. Code D20R E23
1 743001A1 SEAT BELT ASSY-FRT REPLACE 0.4 0.4
2 01 743001AB SEAT BELT ASSY-FRT - Opposite REPLACE 0.3 0.3
3 743001A3 SEAT BELT ASSY-FRT REPAIR 0.3 0.3
4 743002A1 HEIGHT ADJ ASSY-FRT S/BELT REPLACE 0.4 0.4
02
5 743002AB HEIGHT ADJ ASSY-FRT S/BELT - Opposite REPLACE 0.3 0.3
6 03 743003A1 COVER-FRT S/BELT D RING REPLACE 0.2 0.2
7 743005A1 BUCKLE ASSY-FRT REPLACE 0.4 0.4
05
8 743005AB BUCKLE ASSY-FRT - Opposite REPLACE 0.3 0.3
244
Engine
7510 REAR SEAT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 751001A1 SEAT ASSY-RR 1ST BACK REPLACE 0.4 0.4
2 751001A3 SEAT ASSY-RR 1ST BACK (FRAME) REPAIR 0.5 0.5
Electric
8
3 751001B7 SEAT ASSY-RR 1ST BACK REPAIR 0.5 0.5

4 01 751001A4 SEAT ASSY-RR 1ST BACK (LOCK) REPLACE 0.5 0.5
SEAT ASSY-RR 1ST BACK (LOCK)-
5 751001AD REPLACE 0.1 0.1
Opposite
Oil
6 751001B6 SEAT ASSY-RR 1ST BACK (CABLE) REPLACE 0.5 0.5

9
7 751002A1 SEAT ASSY-RR 1ST CUSHION REPLACE 0.4 0.4

8 02 751002A3 SEAT ASSY-RR 1ST CUSHION (FRAME) REPAIR 0.5 0.5
9 751002B7 SEAT ASSY-RR 1ST CUSHION REPAIR 0.5 0.5
10 03 751003A1 A/REST ASSY-RR SEAT CTR REPLACE 0.3 0.3
11 751004A1 H/REST ASSY-RR OTR REPLACE 0.1 0.1
04
12 751004AB H/REST ASSY-RR OTR - Opposite REPLACE 0.1 0.1
245

No. Code D20R E23
13 751005A1 H/REST ASSY-RR CTR REPLACE 0.1 0.1
05
14 751005AB H/REST ASSY-RR CTR - Opposite REPLACE 0.1 0.1
06
17 751007A1 LEVER-RR FOLDING REPLACE 0.2 0.2
07
18 751007AB LEVER-RR FOLDING - Opposite REPLACE 0.1 0.1
19 751008A1 LEVER HOUSING-RR FOLDING REPLACE 0.2 0.2
08
20 751008AB LEVER HOUSING-RR FOLDING - Opposite REPLACE 0.1 0.1
21 751011A1 COVER-RR SEAT RR REPLACE 0.1 0.1
11
22 751011AB COVER-RR SEAT RR - Opposite REPLACE 0.1 0.1
23 751013A1 STRIKER-RR SEAT REPLACE 0.2 0.2
13
24 751013B3 STRIKER-RR SEAT ADJUST 0.1 0.1
246
Engine
7530 REAR SEAT BELT
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 753001A1 SEAT BELT ASSY-RR 1ST REPLACE 0.7 0.7
Electric
01
2 753001AB SEAT BELT ASSY-RR 1ST - Opposite REPLACE 0.5 0.5
8
3 03 753003A1 DOUBLE BUCKLE ASSY-RR 1ST REPLACE 0.3 0.3

4 04 753004A1 TONGUE & BUCKLE ASSY-RR 1ST REPLACE 0.3 0.3
5 14 753014A1 ANCHOR ASSY-CHILD REPLACE 0.1 0.1
Oil
9
247
7610 INSTRUMENT PANEL

37 1
16 53
17
27
30
32
31
57
56
29
3
7
33 34 54 5 6
8
7
35 4
8
49
38 42
12 11
50
52 51 44
10
41

No. Code D20R E23
1 01 761001A1 PAD ASSY-CRASH REPLACE 1.9 1.9
2 03 761003A1 PNL ASSY-CTR FASCIA REPLACE 0.3 0.3
3 05 761005A1 LOUVER ASSY-CTR A/VENT REPLACE 0.3 0.3
5 10 761010A1 PNL ASSY-CLUSTER FASCIA REPLACE 0.4 0.4
6 12 761012A1 LOUVER ASSY-AIR VENT REPLACE 0.3 0.3
7 17 761017A1 PNL ASSY-SIDE FACIA REPLACE 1.7 1.7
8 761027A1 BOX-GLOVE REPLACE 0.2 0.2
9 27 761027A3 BOX-GLOVE REPAIR 0.2 0.2
10 761027A4 PNL ASSY-LWR MAIN REPLACE 0.3 0.3
11 29 761029A1 LOCK ASSY-GLOVE BOX REPLACE 0.2 0.2
12 32 761032A1 PNL ASSY-LWR MAIN CTR REPLACE 0.6 0.6
248
Engine
1
No. Code D20R E23
13 761033A1 COVER ASSY-FRT END REPLACE 0.1 0.1
33
14 761033AB COVER ASSY-FRT END - Opposite REPLACE 0.1 0.1
Fuel
15 35 761035A1 TRAY ASSY-C/PAD CTR LWR REPLACE 0.1 0.1
2
16 761038A1 COVER ASSY-CRASH PAD SIDE REPLACE 0.1 0.1
38
17 761038AB COVER ASSY-CRASH PAD SIDE -Opposite REPLACE 0.1 0.1
18 42 761042A1 PNL ASSY-LWR MAIN REPLACE 0.3 0.3
Power
19 49 761049A1 PNL-SHROUD UPR REPLACE 0.3 0.3
3
20 53 761053A1 LOUVER ASSY-SIDE A/VENT REPLACE 0.2 0.2
21 54 761054A1 SOCKET ASSY-POWER OUTLET REPLACE 0.2 0.2
22 56 761056A1 STRIKER ASSY-G/BOX REPLACE 0.3 0.3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
249
7620 INSTRUMENT PANEL (RHD)

1
37
53
17 16
27
30
32
31
56
29 57
35
8
54 34 33
3 7
7
6 5
49
40 12
8 50
42 51 52
10
44 38
41

No. Code D20R E23
1 01 762001A1 PAD ASSY-CRASH REPLACE 1.9 1.9
2 03 762003A1 PNL ASSY-CTR FASCIA REPLACE 0.3 0.3
5 10 762010A1 PNL ASSY-CLUSTER FASCIA REPLACE 0.4 0.4
6 12 762012A1 LOUVER ASSY-AIR VENT REPLACE 0.3 0.3
7 17 762017A1 PNL ASSY-SIDE FACIA REPLACE 1.7 1.7
8 762027A1 BOX-GLOVE REPLACE 0.2 0.2
9 27 762027A3 BOX-GLOVE REPAIR 0.2 0.2
10 762027A4 PNL ASSY-LWR MAIN REPLACE 0.3 0.3
11 29 762029A1 LOCK ASSY-GLOVE BOX REPLACE 0.2 0.2
12 32 762032A1 PNL ASSY-LWR MAIN CTR REPLACE 0.6 0.6
250
Engine
1
No. Code D20R E23
13 762033A1 COVER ASSY-FRT END REPLACE 0.1 0.1
33
14 762033AB COVER ASSY-FRT END - Opposite REPLACE 0.1 0.1
Fuel
15 35 762035A1 TRAY ASSY-C/PAD CTR LWR REPLACE 0.1 0.1
2
16 762038A1 COVER ASSY-CRASH PAD SIDE REPLACE 0.1 0.1
38
17 762038AB COVER ASSY-CRASH PAD SIDE -Opposite REPLACE 0.1 0.1
18 42 762042A1 PNL ASSY-LWR MAIN REPLACE 0.3 0.3
Power
19 49 762049A1 PNL-SHROUD UPR REPLACE 0.3 0.3
3
20 53 762053A1 LOUVER ASSY-SIDE A/VENT REPLACE 0.2 0.2
21 54 762054A1 SOCKET ASSY-POWER OUTLET REPLACE 0.2 0.2
22 56 762056A1 STRIKER ASSY-G/BOX REPLACE 0.3 0.3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
251
7632 FRONT CONSOLE

No. Code D20R E23
1 763201A1 CONSOLE ASSY REPLACE 0.3 0.3
01
2 763201A3 CONSOLE ASSY REPAIR 0.3 0.3
3 02 763202A1 CUP HOLDER ASSY-CONSOLE REPLACE 0.3 0.3
4 763204A1 ARM REST ASSY-CONSOLE REPLACE 0.4 0.4
04
5 763204A4 ARM REST ASSY-CONSOLE (LOCK KNOB) REPLACE 0.3 0.3
6 09 763209A1 BOOTS ASSY-CONSOLE REPLACE 0.3 0.3
7 10 763210A1 FASCIA ASSY-CONSOLE RR REPLACE 0.3 0.3
8 13 763213A1 FOOT VENT-CONSOLE RR REPLACE 0.1 0.1
9 16 763216A1 LIGHTER ASSY-CIGAR REPLACE 0.3 0.3
10 20 763220A1 COVER-A/T INDICATOR REPLACE 0.1 0.1
252
Engine
7710 FLOOR CARPET
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 771006A1 INSULATOR-DASH INR REPLACE 3.1 3.1
Electric
06
2 771006AA INSULATOR-DASH INR - Additional REPLACE 0.3 0.3
8
3 09 771009A1 INSULATOR-FLOOR FRT REPLACE 1.5 1.5

4 10 771010A1 INSULATOR-FLOOR CTR REPLACE 0.6 0.6
5 13 771013A1 MAT ASSY-FLOOR REPLACE 1.4 1.4
6 771015A1 HOOK-SERVICE (FRT) REPLACE 0.2 0.2
Oil
9
7 771015AA HOOK-SERVICE (FRT) - Additional REPLACE 0.1 0.1

15
8 771015A4 HOOK-SERVICE (RR) REPLACE 0.2 0.2
9 771015AC HOOK-SERVICE (RR) - Additional REPLACE 0.1 0.1
253
7711 SERVICE MAT

No. Code D20R E23
1 01 771101A1 MAT ASSY-CAR REPLACE 0.1 0.1
254
Engine
7730 PILLAR TRIM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 773001A1 TRIM ASSY-A PILLAR REPLACE 0.2 0.2
Electric
01
2 773001AB TRIM ASSY-A PILLAR - Opposite REPLACE 0.1 0.1
8
3 773004A1 TRIM ASSY-B PILLAR UPR REPLACE 0.2 0.2

04
4 773004AB TRIM ASSY-B PILLAR UPR - Opposite REPLACE 0.1 0.1
5 773006A1 TRIM ASSY-B PILLAR LWR REPLACE 0.2 0.2
06
6 773006AB TRIM ASSY-B PILLAR LWR - Opposite REPLACE 0.1 0.1
Oil
9
7 773008A1 TRIM ASSY-COWL SIDE REPLACE 0.2 0.2

08
8 773008AB TRIM ASSY-COWL SIDE - Opposite REPLACE 0.1 0.1
9 773009A1 TRIM ASSY-QTR UPR REPLACE 0.5 0.5
09
10 773009AB TRIM ASSY-QTR UPR - Opposite REPLACE 0.2 0.2
11 773012A1 TRIM ASSY-QTR LWR REPLACE 0.5 0.5
12
12 773012AB TRIM ASSY-QTR LWR - Opposite REPLACE 0.2 0.2
255

No. Code D20R E23
13 773022A1 TRIM ASSY-DR SCUFF FRT REPLACE 0.1 0.1
22
14 773022AB TRIM ASSY-DR SCUFF FRT - Opposite REPLACE 0.1 0.1
15 773023A1 TRIM ASSY-DR SCUFF RR REPLACE 0.1 0.1
23
16 773023AB TRIM ASSY-DR SCUFF RR - Opposite REPLACE 0.1 0.1
17 773026A1 TRIM-DR SCUFF FRT OTR REPLACE 0.1 0.1
26
18 773026AB TRIM-DR SCUFF FRT OTR - Opposite REPLACE 0.1 0.1
19 773027A1 TRIM-DR SCUFF RR OTR REPLACE 0.1 0.1
27
20 773027AB TRIM-DR SCUFF RR OTR - Opposite REPLACE 0.1 0.1
256
Engine
7740 REAR TRIM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 774001A1 TRIM ASSY-BACK CTR UPR REPLACE 0.2 0.2
2 02 774002A1 TRIM ASSY-BACK CTR LWR REPLACE 0.5 0.5
Electric
8
3 04 774004A1 BOX ASSY-FLOOR RR REPLACE 0.2 0.2

Oil
9
257
7770 SUNSHADE & INSIDE MIRROR

No. Code D20R E23
1 777001A1 SUNVISOR ASSY REPLACE 0.1 0.1
2 01 777001AA SUNVISOR ASSY - Additional REPLACE 0.1 0.1
3 777001AB SUNVISOR ASSY - Opposite REPLACE 0.1 0.1
4 777002A1 SUNVISOR ASSY REPLACE 0.1 0.1
5 02 777002AA SUNVISOR ASSY - Additional REPLACE 0.1 0.1
6 777002AB SUNVISOR ASSY - Opposite REPLACE 0.1 0.1
7 777005A1 RETAINER REPLACE 0.1 0.1
05
8 777005AB RETAINER - Opposite REPLACE 0.1 0.1
9 10 777010A1 MIRROR ASSY-I/S RR VIEW REPLACE 0.2 0.2
10 20 777020A1 LAMP ASSY-OVERHEAD CONSOLE REPLACE 0.2 0.2
11 777021A1 BULB REPLACE 0.1 0.1
21
12 777021AA BULB - Additional REPLACE 0.1 0.1
13 30 777030A1 SWITCH ASSY-SUNROOF REPLACE 0.2 0.2
14 40 777040A1 BRKT-OVERHEAD CONSOLE MTG REPLACE 0.3 0.3
258
Engine
7810 WINDSHIELD WIPER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 781001A1 MOTOR ASSY-FRT WIPER REPLACE 0.5 0.5
2 02 781002A1 LINKAGE ASSY-WINDSHIELD WIPER REPLACE 0.4 0.4
Electric
8
3 781004A1 ARM ASSY-W/SHLD WIPER REPLACE 0.1 0.1

4 04 781004AB ARM ASSY-W/SHLD WIPER - Opposite REPLACE 0.1 0.1
5 781004A3 WIPER SYSTEM REPAIR 0.2 0.2
6 781007A1 BLADE ASSY-WINDSHIELD WIPER REPLACE 0.1 0.1
Oil
9
07 "BLADE ASSY-WINDSHIELD WIPER -

7 781007AB REPLACE 0.1 0.1
Opposite"
259
7820 WINDSHIELD WASHER

No. Code D20R E23
1 01 782001A1 TANK ASSY-WASHER RESERVOIR REPLACE 0.4 0.4
2 02 782002A1 MOTOR ASSY-WASHER PUMP REPLACE 0.4 0.4
3 11 782011A1 CAP-WASHER RESERVOIR REPLACE 0.1 0.1
4 21 782021A1 HOSE ASSY-WINDSHIELD WASHER REPLACE 0.2 0.2
5 782022A1 NOZZLE ASSY-WINDSHIELD WASHER REPLACE 0.1 0.1
22 "NOZZLE ASSY-WINDSHIELD WASHER -
6 782022AA REPLACE 0.1 0.1
Additional"
260
Engine
7840 GLASS
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 784001A1 GLASS ASSY-WINDSHIELD REPLACE 1.6 1.6
2 01 784001A3 GLASS ASSY-WINDSHIELD REPAIR 0.6 0.6
Electric
8
3 784001A6 GLASS ASSY-WINDSHIELD SEAL 1.6 1.6

4 03 784003A1 MOLDING ASSY-WINDSHIELD REPLACE 1.6 1.6
5 784005A1 SPACER ASSY-WINDSHIELD GLASS REPLACE 0.2 0.2
05 "SPACER ASSY-WINDSHIELD GLASS -
6 784005AB REPLACE 0.1 0.1
Oil
9
Opposite"
7 784010A1 GLASS-FRT DR DROP REPLACE 0.4 0.4
8 10 784010AA GLASS-FRT DR DROP - Additional REPLACE 0.1 0.1
9 784010AB GLASS-FRT DR DROP - Opposite REPLACE 0.3 0.3
10 784011A1 GLASS-RR DR DROP REPLACE 0.6 0.6
11 11 784011AA GLASS-RR DR DROP - Additional REPLACE 0.1 0.1
12 784011AB GLASS-RR DR DROP - Opposite REPLACE 0.5 0.5
261

No. Code D20R E23
13 784020A1 GLASS ASSY-TAILGATE REPLACE 1.3 1.3
14 20 784020A3 GLASS ASSY-TAILGATE REPAIR 0.6 0.6
15 784020A6 GLASS ASSY-TAILGATE SEAL 1.2 1.2
262
Engine
7850 OUTSIDE MIRROR
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 785001A1 MIRROR ASSY-O/S REPLACE 0.4 0.4
2 785001AB MIRROR ASSY-O/S - Opposite REPLACE 0.3 0.3
Electric
8
3 785001A3 MIRROR ASSY-O/S REPAIR 0.4 0.4

01
4 785001A7 MIRROR ASSY-O/S PAINT 0.8 0.8
5 785001AE MIRROR ASSY-O/S - Additional PAINT 0.3 0.3
6 785001AF MIRROR ASSY-O/S - Opposite PAINT 0.8 0.8
Oil
9
7 785003A1 GLASS HOLDER ASSY-O/S MIRR REPLACE 0.2 0.2

03
8 785003AB GLASS HOLDER ASSY-O/S MIRR-Opposite REPLACE 0.1 0.1
9 785010A1 COVER-O/S MIRROR FRT REPLACE 0.2 0.2
10
10 785010AB COVER-O/S MIRROR FRT - Opposite REPLACE 0.1 0.1
11 785012A1 COVER ASSY-INR REPLACE 0.2 0.2
12
12 785012AB COVER ASSY-INR - Opposite REPLACE 0.1 0.1
263
7870 FRONT BUMPER

No. Code D20R E23
1 787001A1 FASCIA-FRT BUMPER REPLACE 1.0 1.0
2 787001A2 FASCIA-FRT BUMPER OVERHAUL 1.2 1.2
3 787001AC FASCIA-FRT BUMPER - Additional OVERHAUL 0.4 0.4
01
4 787001A3 FASCIA-FRT BUMPER(GAP ADJUST) REPAIR 0.3 0.3
5 787001A7 FASCIA-FRT BUMPER PAINT 1.8 1.8
6 787001AG FASCIA-FRT BUMPER - Additional PAINT 0.3 0.3
7 05 787005A1 GRILLE-INTAKE REPLACE 0.6 0.6
264
Engine
7880 REAR BUMPER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 788001A1 FASCIA-RR BUMPER REPLACE 0.7 0.7
2 788001A2 FASCIA-RR BUMPER OVERHAUL 1.0 1.0
Electric
8
3 788001AC FASCIA-RR BUMPER - Additional OVERHAUL 0.4 0.4

01
4 788001A3 FASCIA-RR BUMPER(GAP ADJUST) REPAIR 0.3 0.3
5 788001A7 FASCIA-RR BUMPER PAINT 2.6 2.6
6 788001AG FASCIA-RR BUMPER - Additional PAINT 0.3 0.3
Oil
9
7 788003A1 BEAM ASSY-IMPACT RR BUMPER REPLACE 0.7 0.7

03 "BEAM ASSY-IMPACT RR BUMPER -
8 788003AA REPLACE 0.2 0.2
Additional"
9 788004A1 LAMP ASSY-REFLEX REFLECTOR REPLACE 0.7 0.7
04 LAMP ASSY-REFLEX REFLECTOR
10 788004AB REPLACE 0.1 0.1
-Opposite
11 20 788020A1 COVER-RR BUMPER GUIDE REPLACE 0.6 0.6
265
7910 RADIATOR GRILLE

No. Code D20R E23
1 01 791001A1 GRILLE-RADIATOR REPLACE 0.5 0.5
2 02 791002A1 MOLDING-RADIATOR GRILLE REPLACE 0.5 0.5
266
Engine
7930 SIDE BODY MOLDING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 793001A1 COVER ASSY-QUADRANT REPLACE 0.3 0.3
Electric
01
2 793001AB COVER ASSY-QUADRANT - Opposite REPLACE 0.2 0.2
8
3 793003A1 GARNISH-FRT DR REPLACE 0.2 0.2

4 03 793003AA GARNISH-FRT DR - Additional REPLACE 0.1 0.1
5 793003AB GARNISH-FRT DR - Opposite REPLACE 0.1 0.1
6 793005A1 GARNISH-RR DR REPLACE 0.2 0.2
Oil
05
9
7 793005AB GARNISH-RR DR - Opposite REPLACE 0.1 0.1

8 793016A1 GARNISH-FRT SIDE SILL REPLACE 0.3 0.3
16
9 793016AB GARNISH-FRT SIDE SILL - Opposite REPLACE 0.2 0.2
10 793017A1 GARNISH-RR SIDE SILL REPLACE 0.3 0.3
17
11 793017AB GARNISH-RR SIDE SILL - Opposite REPLACE 0.2 0.2
12 793025A1 GARNISH ASSY-C PILLAR REPLACE 0.7 0.7
25
13 793025AB GARNISH ASSY-C PILLAR - Opposite REPLACE 0.4 0.4
267
7940 ROOF & REAR BODY MOLDING

No. Code D20R E23
1 794001A1 BAR ASSY-ROOF MOLDING REPLACE 0.3 0.3
01
2 794001AB BAR ASSY-ROOF MOLDING - Opposite REPLACE 0.2 0.2
268
Engine
7950 EMBLEM & LETTERING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 795001A1 EMBLEM-RADIATOR REPLACE 0.2 0.2
2 02 795002A1 EMBLEM-PLATE REPLACE 0.2 0.2
Electric
8
3 07 795007A1 BADGE-TAILGATE REPLACE 0.2 0.2

4 795009A1 EMBLEM-ACTYON SPORTS REPLACE 0.2 0.2
09
5 795009AA EMBLEM-ACTYON SPORTS - Additional REPLACE 0.1 0.1
6 795010A1 EMBLEM-4WD REPLACE 0.2 0.2
Oil
10
9
7 795010AA EMBLEM-4WD - Additional REPLACE 0.1 0.1

8 795011A1 EMBLEM-A200S REPLACE 0.2 -
11
9 795011AA EMBLEM-A200S - Additional REPLACE 0.1 -
10 795012A1 EMBLEM-A23S REPLACE - 0.2
12
11 795012AA EMBLEM-A23S - Additional REPLACE - 0.1
12 795015A1 EMBLEM-SSANGYONG REPLACE 0.2 0.2
15
13 795015AA EMBLEM-SSANGYONG - Additional REPLACE 0.1 0.1
269

No. Code D20R E23
14 795023A1 LABEL-A/CON REPLACE 0.2 0.2
23
15 795023AA LABEL-A/CON - Additional REPLACE 0.1 0.1
16 795024A1 LABEL-ENGINE FAN REPLACE 0.2 0.2
24
17 795024AA LABEL-ENGINE FAN - Additional REPLACE 0.1 0.1
270
Engine
7970 WHEEL HOUSE COVER
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 797001A1 COVER-FRT WHEEL HOUSE REPLACE 0.3 0.3
Electric
01
2 797001AB COVER-FRT WHEEL HOUSE - Opposite REPLACE 0.2 0.2
8
3 797002A1 SCREW REPLACE 0.2 0.2

02
4 797002AA SCREW - Additional REPLACE 0.1 0.1
5 797004A1 SCREW REPLACE 0.2 0.2
04
6 797004AA SCREW - Additional REPLACE 0.1 0.1
Oil
9
7 797010A1 COVER-RR WHEEL HOUSE FRT REPLACE 0.3 0.3

10 COVER-RR WHEEL HOUSE FRT -
8 797010AB REPLACE 0.2 0.2
Opposite
9 797012A1 COVER-RR WHEEL HOUSE RR REPLACE 0.3 0.3
12
10 797012AB COVER-RR WHEEL HOUSE RR - Opposite REPLACE 0.2 0.2
11 797016A1 MUD GUARD ASSY-FRT REPLACE 0.2 0.2
16
12 797016AB MUD GUARD ASSY-FRT - Opposite REPLACE 0.1 0.1
271

No. Code D20R E23
13 797017A1 MUD GUARD-CTR REPLACE 0.2 0.2
17
14 797017AB MUD GUARD-CTR - Opposite REPLACE 0.1 0.1
15 797018A1 MUD GUARD-RR REPLACE 0.2 0.2
18
16 797018AB MUD GUARD-RR - Opposite REPLACE 0.1 0.1
272
Engine
7980 DECK ATTACHED PARTS
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 04 798004A1 TRIM ASSY-DECK REPLACE 0.3 0.3
Electric
8
Oil
9
273
MEMO
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
SECTION
8
ELECTRICAL EQUIPMENTS
CONTENTS
8010 INSTRUMENT CLUSTER............................................................... 276
8210 WIRING........................................................................................... 277
8310 FRONT LAMP................................................................................. 279
8320 REAR LAMP................................................................................... 281
8410 FUSE & RELAY.............................................................................. 282
8510 SWITCH & SENSOR...................................................................... 284
8610 ELECTRICAL PARTS..................................................................... 286
8710 CAR ALARM & ANTI-THIEF SYSTEM.......................................... 287
8790 PARKING AID SYSTEM................................................................. 288
8810 AIR BAG SYSTEM......................................................................... 289
8910 AUDIO SYSTEM............................................................................. 290
8940 HANDS FREE................................................................................. 291
8 - ELECTRICAL EQUIPMENTS
8010 INSTRUMENT CLUSTER

No. Code D20R E23
1 01 801001A1 METER ASSY-COMBINATION REPLACE 0.4 0.4
2 02 801002A1 LENS-ACRYL FRT REPLACE 0.5 0.5
276
ELECTRICAL EQUIPMENTS - 8
Engine
8210 WIRING
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 821001A1 WIRING ASSY-MAIN REPLACE 2.8 2.8
2 01 821001A3 WIRING ASSY-MAIN REPAIR 0.7 0.7
Electric
8
3 821001A4 WIRING ASSY-AIR BAG MAIN REPLACE 2.8 2.8

4 821002A1 WIRING ASSY-ENGINE REPLACE 2.1 2.1
02
5 821002A3 WIRING ASSY-ENGINE REPAIR 0.5 0.5
6 821003A1 WIRING ASSY-FLOOR REPLACE 4.5 4.5
Oil
9
7 821003AA WIRING ASSY-FLOOR - Additional REPLACE 1.1 1.1

8 03 821003A3 WIRING ASSY-FLOOR REPAIR 0.8 0.8
9 821003A4 WIRING ASSY-AIR BAG SUB REPLACE 0.5 0.5
10 821003AD WIRING ASSY-AIR BAG SUB - Opposite REPLACE 0.5 0.5
11 821005A1 WIRING ASSY-T/M REPLACE 0.3 0.3
05
12 821005A3 WIRING ASSY-T/M REPAIR 0.3 0.3
277

No. Code D20R E23
13 821006A1 WIRING ASSY-FRT DR DRIVER REPLACE 0.7 0.7
14 06 821006AB WIRING ASSY-FRT DR DRIVER - Opposite REPLACE 0.6 0.6
15 821006A3 WIRING ASSY-FRT DR DRIVER REPAIR 0.5 0.5
16 821007A1 WIRING ASSY-FRT DR PASSENGER REPLACE 0.7 0.7
"WIRING ASSY-FRT DR PASSENGER -
17 07 821007AB REPLACE 0.6 0.6
Opposite"
18 821007A3 WIRING ASSY-FRT DR PASSENGER REPAIR 0.5 0.5
19 821008A1 WIRING ASSY-RR DR REPLACE 0.6 0.6
20 08 821008AB WIRING ASSY-RR DR - Opposite REPLACE 0.5 0.5
21 821008A3 WIRING ASSY-RR DR REPAIR 0.5 0.5
22 821009A1 WIRING ASSY-ROOF REPLACE 1.7 1.7
09
23 821009A3 WIRING ASSY-ROOF REPAIR 0.5 0.5
24 15 821015A1 WIRING ASSY-RR BUMPER REPLACE 0.4 0.4
25 821026A1 WIRING ASSY-DECK LID REPLACE 0.5 0.5
26
26 821026A3 WIRING ASSY-DECK LID REPAIR 0.5 0.5
278
Engine
8310 FRONT LAMP
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 831001A1 LAMP ASSY-HEAD REPLACE 0.3 0.3
2
01
831001AB LAMP ASSY-HEAD - Opposite REPLACE 0.2 0.2
Electric
8
3 831001A2 LAMP ASSY-HEAD OVERHAUL 0.6 0.6

4 831001B3 LAMP ASSY-HEAD ADJUST 0.3 0.3
5 831002A1 BULB REPLACE 0.2 0.2
02
6 831002AB BULB - Opposite REPLACE 0.2 0.2
Oil
9
7 831003A1 BULB REPLACE 0.3 0.3

03
9 831004A1 BULB REPLACE 0.3 0.3
04
11 831010A1 LAMP ASSY-FRT FOG REPLACE 0.8 0.8
10
12 831010AB LAMP ASSY-FRT FOG - Opposite REPLACE 0.1 0.1
279

No. Code D20R E23
13 831011A1 BULB REPLACE 0.2 0.2
11
15 831013A1 LAMP ASSY-SIDE REPEATER REPLACE 0.2 0.2
13
16 831013AB LAMP ASSY-SIDE REPEATER - Opposite REPLACE 0.1 0.1
17 831015A1 BULB REPLACE 0.2 0.2
15
280
Engine
8320 REAR LAMP
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 832001A1 LAMP ASSY-RR COMBINATION REPLACE 0.2 0.2
Electric
01
2 832001AB LAMP ASSY-RR COMBINATION -Opposite REPLACE 0.1 0.1
8
3 832002A1 BULB REPLACE 0.2 0.2

02
5 832003A1 BULB REPLACE 0.2 0.2
03
Oil
9
7 832011A1 BULB REPLACE 0.2 0.2

11
9 832012A1 LAMP ASSY-LICENSE PLATE REPLACE 0.2 0.2
12
10 832012AB LAMP ASSY-LICENSE PLATE - Opposite REPLACE 0.1 0.1
11 13 832013A1 BULB REPLACE 0.2 0.2
281
8410 FUSE & RELAY

No. Code D20R E23
1 01 841001A1 BOX-UNDER COVER REPLACE 0.1 0.1
2 02 841002A1 PCB PACKAGE ASSY REPLACE 0.4 0.4
3 03 841003A1 BOX-UPR COVER REPLACE 0.1 0.1
4 04 841004A1 BOX ASSY-CABIN REPLACE 0.5 0.5
5 05 841005A1 COVER-CABIN REPLACE 0.1 0.1
6 06 841006A1 BOX ASSY-CABIN REPLACE 0.5 0.5
7 07 841007A1 COVER-CABIN REPLACE 0.1 0.1
8 08 841008A1 BOX ASSY-ICM REPLACE 0.3 0.3
9 11 841011A1 RELAY ASSY-POWER REPLACE 0.2 0.2
10 12 841012A1 RELAY ASSY-MICRO REPLACE 0.2 0.2
11 13 841013A1 RELAY ASSY-MINI ISOLATOR REPLACE 0.2 0.2
12 14 841014A1 FUSE-BLOW REPLACE 0.1 0.1
282
Engine
1
No. Code D20R E23
15 17 841017A1 FUSE-MEMORY REPLACE 0.1 0.1
16 18 841018A1 FLASHER UNIT REPLACE 0.1 0.1
Fuel
17 19 841019A1 DIODE REPLACE 0.1 0.1
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
Electric
8
Oil
9
283
8510 SWITCH & SENSOR

12
B 14,15
64,65
11
C
5,6
7
A
8,9
1,2 5 6 8
9
7
11 12 14 64 65
15
21 72 C
70 71 4H
4L
42,47
2H
23 44,49
41
24 45
H/P
46
22
A 53,54 B 34
61 36
32
63 P
TRI ET
RES
40
58,59 51 62 31
56,57 37 39
52 38

No. Code D20R E23
1 01 851001A1 SWITCH ASSY-AUDIO REMOTE CONTROL REPLACE 0.1 0.1
2 851005A1 SWITCH ASSY-POWER WINDOW MAIN REPLACE 0.4 0.4
05 "SWITCH ASSY-POWER WINDOW MAIN -
3 851005AA REPLACE 0.1 0.1
Additional"
4 851006A1 SWITCH ASSY-POWER WINDOW SUB REPLACE 0.4 0.4
06 "SWITCH ASSY-POWER WINDOW SUB -
5 851006AA REPLACE 0.1 0.1
Additional"
6 851007A1 SWITCH ASSY-POWER WINDOW RR REPLACE 0.2 0.2
"SWITCH ASSY-POWER WINDOW RR -
7 07 851007AA REPLACE 0.1 0.1
Additional"
"SWITCH ASSY-POWER WINDOW RR -
8 851007AB REPLACE 0.1 0.1
Opposite"
9 851008A1 SWITCH ASSY-DR CONTACT REPLACE 0.1 0.1
08
10 851008AB SWITCH ASSY-DR CONTACT - Opposite REPLACE 0.1 0.1
284
Engine
1
No. Code D20R E23
11 11 851011A1 SWITCH ASSY-GLOVE BOX REPLACE 0.2 0.2
12 12 851012A1 SWITCH ASSY-HOOD CONTACT REPLACE 0.2 0.2
Fuel
13 14 851014A1 SENSOR ASSY-AMBIENT REPLACE 0.4 0.4
2
14 21 851021A1 LEVER ASSY-MULTI FUNCTION S/W REPLACE 0.6 0.6
15 22 851022A1 SENSOR ASSY-STRG WHEEL ANGLE REPLACE 0.6 0.6
16 23 851023A1 SWITCH ASSY-CRUISE CONTROL REPLACE 0.3 0.3
Power
17 31 851031A1 BEZEL-HAZARD SWITCH REPLACE 0.4 0.4
3
18 851032A1 SWITCH ASSY-HAZARD REPLACE 0.4 0.4
32
19 851032AA SWITCH ASSY-HAZARD - Additional REPLACE 0.1 0.1
20 851036A1 SWITCH ASSY-RR DEFOGGER REPLACE 0.3 0.3
Chassis
36
21 851036AA SWITCH ASSY-RR DEFOGGER - Additional REPLACE 0.1 0.1
4
22 37 851037A1 SWITCH ASSY-WINDSHIELD GLS HEATED REPLACE 0.3 0.3
23 38 851038A1 SWITCH ASSY-TRIP RESET REPLACE 0.4 0.4
24 39 851039A1 RING-HAZARD SWITCH REPLACE 0.4 0.4
Body
25 42 851042A1 SWITCH ASSY-4WD REPLACE 0.3 0.3
5
26 851044A1 SWITCH ASSY-SEAT HEATER REPLACE 0.3 0.3
44
27 851044AB SWITCH ASSY-SEAT HEATER - Opposite REPLACE 0.1 0.1
28 46 851046A1 SWITCH ASSY-HEAD LAMP LEVELING REPLACE 0.3 0.3
B-Hangon
29 52 851052A1 SWITCH ASSY-O/S MIRROR REPLACE 0.4 0.4
6
30 53 851053A1 SWITCH ASSY-MIRROR FOLDING REPLACE 0.4 0.4
31 56 851056A1 SWITCH ASSY-ESP REPLACE 0.3 0.3
32 58 851058A1 SWITCH ASSY-RR FOG REPLACE 0.4 0.4
Interior
33 64 851064A1 SENSOR ASSY-SUN REPLACE 0.2 0.2
7
34 70 851070A1 S/W-TURN LIGHT REPLACE 0.5 0.5
35 71 851071A1 S/W-WIPER REPLACE 0.4 0.4
Electric
8
Oil
9
285
8610 ELECTRICAL PARTS
9
25
4 46
8
16 18
14
22
6
1 4 6 8
5 9
3 10
2
7
14 16 18 22 25
15 24 21
19 21
46

No. Code D20R E23
1 01 861001A1 LAMP ASSY-ROOM REPLACE 0.2 0.2
2 04 861004A1 LAMP ASSY-GLOVE BOX REPLACE 0.2 0.2
3 05 861005A1 BULB REPLACE 0.2 0.2
4 861006A1 HORN ASSY REPLACE 0.2 0.2
06
5 861006AB HORN ASSY - Opposite REPLACE 0.2 0.2
6 08 861008A1 CLOCK ASSY-DISITAL REPLACE 0.3 0.3
7 09 861009A1 MODULE ASSY-A/LIGHT & RAIN SENSOR REPLACE 0.2 0.2
8 16 861016A1 UNIT ASSY-DRL REPLACE 0.3 0.3
9 18 861018A1 BUZZER ASSY-PIEZO REPLACE 0.3 0.3
10 861022A1 SPEAKER ASSY-DR REPLACE 0.4 0.4
22
11 861022AB SPEAKER ASSY-DR - Opposite REPLACE 0.3 0.3
12 861025A1 SPEAKER ASSY-TWEETER REPLACE 0.3 0.3
25
13 861025AB SPEAKER ASSY-TWEETER - Opposite REPLACE 0.2 0.2
286
Engine
8710 CAR ALARM & ANTI-THIEF SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 871001A1 UNIT ASSY-RKSTICS REPLACE 0.5 0.5
2 04 871004A1 ANTENNA ASSY-RKSTICS REPLACE 0.6 0.6
Electric
8
3 871007A1 TRANSMITTER ASSY-RKSTICS REPLACE 0.1 0.1

07
4 871007A3 TRANSMITTER ASSY-RKSTICS REPAIR 0.1 0.1
5 12 871012A1 CASE ASSY-TRANSMITTER KNOB REPLACE 0.1 0.1
6 13 871013A1 HORN-BUGLAR ALARM REPLACE 0.3 0.3
Oil
9
7 871015A1 TRANSPONDER REPLACE 0.3 0.3

15
8 871015AA TRANSPONDER - Additional REPLACE 0.1 0.1
287
8790 PARKING AID SYSTEM

No. Code D20R E23
1 01 879001A1 PARKING AID UNIT REPLACE 0.4 0.4
2 879003A1 SENSOR ASSY-PARKING AID (ALL) REPLACE 0.7 0.7
3 03 879003AA SENSOR ASSY-PARKING AID - Additional REPLACE 0.1 0.1
4 879003A4 SENSOR ASSY-PARKING AID (1EA) REPLACE 0.2 0.2
288
Engine
8810 AIR BAG SYSTEM
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 01 881001A1 SDM REPLACE 0.7 0.7
2 03 881003A1 MODULE ASSY-DRIVER AIR BAG REPLACE 0.3 0.3
Electric
8
3 06 881006A1 MODULE ASSY-PASSENGER AIR BAG REPLACE 2.1 2.1

4 21 881021A1 CONTACT COIL ASSY-STEERING REPLACE 0.6 0.6
Oil
9
289
8910 AUDIO SYSTEM

No. Code D20R E23
1 02 891002A1 AUDIO ASSY REPLACE 0.3 0.3
2 08 891008A1 CABLE ASSY-USB REPLACE 0.4 0.4
3 20 891020A1 FEEDER CABLE-RADIO MICRO POLE FRT REPLACE 0.7 0.7
4 21 891021A1 CABLE-RADIO MICRO POLE FEEDER RR REPLACE 1.5 1.5
5 891026A1 ANTENNA ASSY-RADIO MICRO POLE REPLACE 1.2 1.2
26 "ANTENNA ASSY-RADIO MICRO POLE -
6 891026AA REPLACE 0.1 0.1
Additional"
290
Engine
8940 HANDS FREE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 04 894004A1 MIC ASSY-HANDS FREE REPLACE 0.4 0.4
Electric
8
Oil
9
291
MEMO
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
.................................................................................................................................................................................................................................................................................................................................................................................................................................................
SECTION
9
O.V.M TOOL & ACCESORY
CONTENTS
9110 O.V.M TOOL.................................................................................... 294
9210 OIL & ANTIFREEZE....................................................................... 295
9 - O.V.M TOOL & ACCESSORY
9110 O.V.M TOOL

No. Code D20R E23
1 11 911011A1 WARNING TRIANGLE ASSY COMPL REPLACE 0.1 0.1
294
O.V.M TOOL & ACCESSORY - 9
Engine
9210 OIL & ANTIFREEZE
1
Fuel
2
Power
3
Chassis
4
Body
5
B-Hangon
6
Interior
7
No. Code D20R E23
1 921001A1 OIL-ENGINE REPLACE 0.4 0.4
2 01 921001A5 OIL-ENGINE FILLING 0.1 0.1
Electric
8
3 921001B2 OIL-ENGINE (LEAK) INSPECT 0.2 0.2

4 921002A1 OIL-T/M (M/T) REPLACE 0.3 0.3
5 921002A4 OIL-T/M (A/T) REPLACE 0.6 -
6 02 921002A5 OIL-T/M FILLING 0.1 0.1
Oil
9
7 921002B6 OIL-T/C REPLACE 0.3 0.3

8 921002AD OIL-T/C FILLING 0.1 0.1
9 921003A1 OIL-RR AXLE REPLACE 0.4 0.4
03
10 921003A5 OIL-RR AXLE FILLING 0.1 0.1
11 921004A1 OIL-BRAKE REPLACE 0.6 0.6
12 04 921004A3 OIL-BRAKE (AIR BLEED) REPAIR 0.3 0.3
13 921004A5 OIL-BRAKE FILLING 0.1 0.1
295
9 - O.V.M TOOL & ACCESSORY

No. Code D20R E23
14 921005A1 ANTIFREEZE REPLACE 0.5 0.5
05
15 921005A5 ANTIFREEZE FILLING 0.1 0.1
296

Actyon Sport 2

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Actyon Sport 2

Uploaded by

Copyright:

Available Formats

SECTION INDEX

Actyon Sports (II)

A. GENERAL INFORMATION A-3

Labor Time Guide 1. ENGINE 1 - 39

2. FUEL & ENGINE CONTROL 2 - 91

3. POWER TRAIN SYSTEM 3 - 111

This LTG (Labor Time Guide) has been prepared

1-2. TYPES OF OPERATION

Supplementary Operation (Adds)

2. HOW TO READ THIS MANUAL

1115 ENGINE UNIT (D20R)

EPC Operation Actyon Sports (II)

Main group code

Main Group Code

4B. Supplementary Operation

 Actyon Sports (II) - Q150

3. HOW TO USE THIS MANUAL

Example : When supplementary work is performed in addition to the intended repair

Model : Actyon Sports (II) - Q150

112717A1 COVER ASSY-CRANKSHAFT SEALING RR (M/T) 7.5

EPC Operation Actyon Sports (II)

Major Operation : 112717A1 COVER ASSY-CRANKSHAFT SEALING RR (M/T) 7.5

Supplementary Work : 112717AA COVER ASSY-CRANKSHAFT SEALING RR (M/T) - AddItional 0.3

Operation Code 112717A1 & 112717AA

Operation Time Total 7.5 + 0.3 = 7.8

4-2. LABOR TIME

4-3. REPAIR TYPE

4-4. HOW TO USE OPERATION CODE ON PARTIAL PAINTING

PF OPERATION CODE HOUR

N83 Gas leak, gas entering N92 Inoperative

5-2. CAUSE CODE

1432 SENSORS (D20R) 1451 ALTERNATOR (DSL) 1452 ALTERNATOR (GSL)

1914 TURBOCHARGER (D20R) 1990 ENGINE MOUNTING

2. FUEL & ENGINE CONTROL

2610 BATTERY & CABLE 2820 PREHEATING CONTROL SYSTEM

3. POWER TRAIN SYSTEM

4990 LOAD CONSCIOUS REDUCING VALVE

6. BODY HANGON PARTS

6830 AIR DISTRIBUTOR

7. INTERIOR & EXTERIOR

7221 REAR WEATHER STRIP 7330 HEAD LINING 7340 SUNROOF

7632 FRONT CONSOLE 7710 FLOOR CARPET 7711 SERVICE MAT

7810 WINDSHIELD WIPER 7820 WINDSHIELD WASHER 7840 GLASS

7850 OUTSIDE MIRROR 7870 FRONT BUMPER 7880 REAR BUMPER

9. O.V.M TOOL & ACCESORY

3 111202A1 BRKT ASSY-ENGINE MTG LWR REPLACE - 0.7

1115 ENGINE UNIT (D20R)

EPC Operation Actyon Sports (II)

1121 SHORT BLOCK (GSL)

EPC Operation Actyon Sports (II)

3 112306A1 PIN-SPRING REPLACE - 0.9

7 13 112312A6 COVER-CRANKSHAFT SEALING RR SEAL - 5.4

1127 CYLINDER BLOCK (D20R)

EPC Operation Actyon Sports (II)

3 113001B6 CRANKSHAFT (M/T) REPLACE - 13.8

7 113012A1 DAMPER ASSY-ISOLATION (M/T) REPLACE 1.0 -

EPC Operation Actyon Sports (II)

3 121101A2 HEAD ASS'Y-CYLINDER OVERHAUL - 8.4

7 121109A1 BOLT-STUD REPLACE - 0.8

EPC Operation Actyon Sports (II)

3 121401A2 HEAD ASSY-CYLINDER OVERHAUL 8.5 -

7 06 121406A1 BOLT-STUD REPLACE 0.5 -

EPC Operation Actyon Sports (II)