Vale Itabira

SBM Dia 18’ X 29’

 Vale Itabira SBM Dia 18’ X 29’

Operating Parameters

Operating Parameters
Mill Type Overflow Secondary Ball Mill
Number of Mills
Mill Size 18’ X 29’
Mill Speed 13.62 rpm MO-1460CC-01
Top Grinding Media Size 2’’ Ball MO-1460CC-03
MO-1460CC-05
Ore Type Iron Ore Mill ID
MO-1460CC-02
Charge Volume % 28-35% MO-1460CC-04
MO-1460CC-06
F100 5.6 mm
P80 0.210 mm
% Quartz 36%
BWI 7.8 kWh/t

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 Vale Itabira SBM Dia 18’ X 29’

Tega Proposed Lining System

Feed End Discharge End

Head Head

Total weight of the lining 81 M tonnes Target Life 16,000 Hrs

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 Vale Itabira SBM Dia 18’ X 29’

Tega Proposed Shell Liner

Number of rows in Shell 32

Total number of pieces 448
Total weight of the shell lining 62.2 M tonnes

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 Vale Itabira SBM Dia 18’ X 29’

Tega Proposed Shell Liner

Tega Proposed Shell Plate
210-100/80-YES

Target life with Tega Proposed Liners 16000 hours Tega Proposed Shell Lifter bar
210-225-YESP-T1-30D

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 Vale Itabira SBM Dia 18’ X 29’

Simulated Ball path Trajectory - Comparative

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 Vale Itabira SBM Dia 18’ X 29’

Tega Proposed Head Liner

Outer Head Lifter Bar Inner Head Lifter Bar
210-225-YESP-T1-30D 210-225-YESP-T1-30D Inner Head Plate
Outer Head Plate 210-100-YES-BU
210-100-YES

Number of rows in Head 32 (O) / 16 (I)

Total number of pieces 109
Total weight of the Head lining 9.4 M tonnes
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 Vale Itabira SBM Dia 18’ X 29’

Typical Fixing Arrangement

for Tega proposed liners

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 Vale Itabira SBM Dia 18’ X 29’

Material of Construction for Tega Proposed Design

Rubber Compound Properties

Tensile strength : 155 Kg/sq cm (minimum)

Hardness : 63 (±5) shore A
Elongation at break : 500-700%
Specific gravity : 1.125 (±0.005)
Din abrasion loss : 80 mm^3 (maximum)
With stand temp : Below 80° C

Cast Insert Properties

Chemical Composition
Fracture Toughness
Alloy Heat Treatment Microstructure Hardness (60x10x10) normal
ambient condition
% C Mn Si P S Cr Ni Mo Cu

High Chrome Min. 2.2 0.8 0.3 17 0.65 0.8

Solubilization Air Eutectic Carbides and
White Iron (ASTM 600 BHN
quench and Martensite matrix with Ak≥ 4J
A532, Class II Type (min.)
Tempering secondary carbides
D Max 2.9 1.2 0.9 0.09 0.06 20 0.5 1.3 1.2

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 Vale Itabira SBM Dia 18’ X 29’

Tega Proposed Liner Arrangement

Item Weight (kg)
No. Qty Part Number (Description) Each
FEED END HEAD : 16/32

1 16
HEAD-PLATE(HAMMER-HD)210-YES-P100-A924 64.08
2 32 HEAD-PLATE-210-YES-P100-A782(O) 22.00

3 16
LIFTER-210-225-YESP-T1-30D-CH-L763-EP-L 120.00

4 32
LIFTER-210-225-YESP-T1-30D-N-L764(O)-EP 143.50
5 13 FILLING-SEGMENT-225-100-22.5D-L1320-PB 50.00
6 144 HARDWARE 3.50
SHELL : 32

7 160
LIFTER-210-225-YESP-T1-FA30D-N-L1320-EP 243.70

8 64
LIFTER-210-225-YESP-T1-FA30D-N-L920-EP 169.00

9 192
SH-PL-210-100/80-YES-A305-L1320 48.80
10 32 SH-PL-210-100/80-YES-A305-L568 21.00

11 768
HARDWARE 3.00
DISCHARGE END HEAD : 16/32

12 16 HEAD-PLATE(HAMMER-HD)210-YES-P100-
A1007 69.50
13 32 HEAD-PLATE-210-YES-P100-A782(O) 22.00

14 16
LIFTER-210-225-YESP-T1-30D-CH-L763-EP-R 120.00

15 32
LIFTER-210-225-YESP-T1-30D-N-L764(O)-EP 143.50
16 13 FILLING-SEGMENT-225-100-22.5D-L1320-PB 50.00
17 144 HARDWARE 3.50

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