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Construction and Building Materials 156 (2017) 1063–1095

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Construction and Building Materials


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Review

Green concrete: Prospects and challenges


K.M. Liew a,b,⇑, A.O. Sojobi a, L.W. Zhang c,⇑
a
Department of Architecture and Civil Engineering, City University of Hong Kong, Kowloon, Hong Kong, China
b
City University of Hong Kong Shenzhen Research Institute, Nanshan District, Shenzhen 518057, Guangdong, China
c
School of Naval Architecture, Ocean and Civil Engineering, Shanghai Jiao Tong University, Shanghai 200240, China

h i g h l i g h t s

 Green concrete utilizes waste materials as SCM and aggregates in concrete.


 It promotes effective waste management, GHG reduction and resource conservation.
 Benefits: improved strength, workability, durability, pumpability, reduced cracking.
 Benefits: reduction of construction & maintenance costs and increased service life.
 More R & D, standards and large-scale demonstration projects are required.

a r t i c l e i n f o a b s t r a c t

Article history: Utilization of green concrete in construction is increasingly adopted by the construction industry owing
Received 28 April 2017 to the drawbacks of conventional concrete and the numerous inherent benefits of green concrete. The
Received in revised form 29 August 2017 increasing demand for green concrete has been spurred by demand for high quality concrete products,
Accepted 1 September 2017
desire of nations to reduce green-house gas emission, need for conservation of natural resources and lim-
Available online 20 September 2017
ited landfill spaces. Green concrete comes in various forms such as high-volume fly ash concrete, ultra-
high performance concrete, geopolymer concrete, lightweight concrete to mention a few. Green concrete
Keywords:
offers numerous environmental, technical benefits and economic benefits such as high strength,
Green concrete
High-volume fly ash concrete
increased durability, improved workability and pumpability, reduced permeability, controlled bleeding,
Ultra-high performance concrete superior resistance to acid attack, and reduction of plastic shrinkage cracking. These characteristics pro-
Lightweight concrete motes faster concrete production, reduction of curing waiting time, reduction of construction costs, early
Geopolymer concrete project completion, reduction of maintenance costs and increased service life of construction projects.
Green concrete promotes sustainable and innovative use of waste materials and unconventional alterna-
tive materials in concrete. Suitable standards, more demonstration projects, as well as adequate training,
public awareness, cross-disciplinary collaborations and further research and developments are required
to promote global adoption of green concrete in large-scale infrastructure projects.
Ó 2017 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1065
2. Common waste materials used as SCM in green concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1065
2.1. RHA as SCM in green concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1065
2.2. Silica fume as SCM in green concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1066
2.3. Fly ash as SCM in green concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1066
2.4. GGBFS as SCM in green concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1067
2.5. Waste glass as SCM in green concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1068
3. Activation techniques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1068
4. Production of green concrete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1069
5. Properties of green concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1069

⇑ Corresponding authors.
E-mail addresses: kmliew@cityu.edu.hk (K.M. Liew), zlvwen@hotmail.com (L.W. Zhang).

http://dx.doi.org/10.1016/j.conbuildmat.2017.09.008
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
1064 K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095

Nomenclature

SCM Supplementary cementitious material NanoA Nano-Al2 O3


SF Silica fume CNI Calcium nitrite-based corrosion inhibitor
RHA Rice husk ash FA50L 50%Fly ash content
GGBS & GGBFS Ground granulated blast-furnace slag HVFAC High-volume fly ash concrete
WG Waste glass HPSCC High performance self-consolidating concrete
NS Nano-silica FA Fly ash
PPF Polypropylene fibres CRT Cathode ray tube waste glass
BOFS Basic oxygen furnace slag GFRP Glass fibre reinforced polymer
RAC Recycled aggregate concrete CS Compressive strength
FFA Fine fly ash SP Superplasticizer
RHAC Rice husk ash concrete w/b water binder ratio
FAC Fly ash concrete w/cm water-cementitious ratio
FA-HSC Fly ash-based high strength concrete w/scm water-supplementary cementitious materials ratio
SFC Silica fume concrete ASR Alkali silica reaction
UHPC Ultra-high performance concrete RPC Reactive powder concrete
WGC Waste glass concrete MK Metakaolin
GF Glass fume from waste glass SiO2Eff Effective amorphous silica content
C3S (tricalcium silicate) Seff Effective surface area of SCM
C2S (dicalcium silicate) CN Carbon nanotube
RHAC Rice husk ash concrete HSC High strength concrete
SCC Self-consolidating concrete UHPC Ultra high strength concrete
HPC High-performance concrete LWC Lightweight concrete
AA Alternative aggregates BRAC Bacterial rice husk ash concrete
OPC Ordinary Portland cement CRHA Rice husk ash from controlled burning
RRHA Raw rice hush ash

5.1. Fresh properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1069


5.1.1. Slump and water requirement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1069
5.1.2. Setting time, flow, workability, segregation index, bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1070
5.2. Hard properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1070
5.2.1. Compressive strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1070
5.2.2. Flexural strength. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1071
5.2.3. Splitting tensile strength and modulus of elasticity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1071
5.2.4. Shrinkage and creep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1072
5.3. Durability properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1074
5.3.1. Water absorption and porosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1074
5.3.2. Chloride penetration and alkali silica reaction (ASR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1074
5.3.3. Fire-resistance and chemical attack properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1076
6. Factors that influence properties of green concrete. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1078
6.1. SCM chemical composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1078
6.2. Water/binder (w/b) ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1078
6.3. Curing medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1078
7. Binary, ternary and quarternary SCM mixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1078
8. Nomenclature and applications of green concrete utilized in concrete structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1079
8.1. HVFAC (High volume fly ash concrete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1079
8.2. UHPC (Ultra high performance concrete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1080
8.3. UHSC (Ultra high strength concrete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1080
8.4. LWC (Lightweight concrete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1081
8.5. HSC (High strength concrete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1082
8.6. HPC (High performance concrete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1082
8.7. GPC (Geopolymer concrete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1083
9. Analytical and numerical modelling of green concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1083
10. Potential benefits of green concrete in early project completion and cost savings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1084
11. Future trends in production and application of green concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1086
12. Current challenges and obstacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1087
13. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1087
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1087
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1087
K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095 1065

1. Introduction 2.1. RHA as SCM in green concrete

Globally, management of solid wastes poses a herculean chal- Various studies have been carried out on the utilization of rice
lenge to developed and developing countries owing to industrial husk ash (RHA) as supplementary cementitious material and sand
growth, construction booms, rapid urbanization, and consumeric replacement in various concrete applications [14,16–20].
lifestyle [1]. The demand for green concrete in construction indus- Utilization of RHA offers numerous benefits in concrete. A few
try is spurred by increased regulations to reduce carbon footprint, of the benefits include improvement of microstructure, void struc-
limit greenhouse gas emission and limited landfill spaces. In addi- ture reformation, increased early age strength, by reducing the
tion, the construction industry is embracing green construction width of the ITZ between paste and aggregate [21–23].
owing to project requirements for LEED (Leadership in Energy It was observed that the optimum parameters recommended
and Environmental Design) certifications. for RHA to maximize its pozzolanic properties in concrete varied
The present high demand for natural resources to meet infras- amongst different researches mainly because of the different con-
tructural demands has created immense opportunities for the stituents utilized in combination with RHA, variation in the pro-
use of waste materials to green infrastructure construction [2–5]. duction process and applications.
These waste materials play the roles of either supplementary Despite many researches on RHA as SCM in concrete and mor-
cementitious materials (SCM) or alternative aggregates (AA) in tar, the relationship between the particle size and pozzolanic prop-
green concrete and can be categorized as agricultural, industrial erties of RHA is not yet well understood. Previous researchers have
and municipal wastes as shown in Fig. 1. made attempt to explain their relationship with various degrees of
Though coined in Denmark in 1999, green concrete has been in success. A positive relationship exist between Blaine specific sur-
practical existence for several decades and centuries. Jin and Chen face area (SSA) of RHA and its pozzolanicity but an inverse relation-
[6] defined green concrete as concrete produced by utilizing alter- ship with median particle size ðd50 Þ [24]. On the other hand, the
native or recycled waste materials in order to reduce energy con- multilayered, angular and microporous surface of RHA was
sumption, environmental impact and natural resource reported to be the major factor controlling the pozzolanic reaction
consumption. Green concrete is a concept of embracing and inte- [25].
grating environmental considerations in concrete with respect to In-depth literature studies revealed that the pozzolanic proper-
raw material sourcing, mix design, structural design, construction ties of RHA are influenced by its particle size and specific surface
and maintenance of concrete structures [7]. area, percentage replacement of cement, and water-cement ratio.
The inherent drawbacks of traditional concrete include unsus- In addition, it was observed that the influence of SSA of RHA often
tainable consumption of natural raw materials, low, early-age supersedes that of particle size ðd50 Þ. This finding was corroborated
compressive strength, environmental contamination [8–10]. in earlier studies [25–27]. Givi et al. [26] reported that 5 lm RHA
On the other hand, green concrete exhibit numerous particle size with SSA of 36:47 m2 =g recorded the higher compres-
advantages such as improvement in concrete properties, low sive strength (CS) compared to 95 lm RHA particle size with SSA of
carbon footprint, conservation of natural resources, to mention a 24 m2 =g. In a similar vein, the highest CS28 (51.8 MPa) was
few [11]. obtained with the smallest RHA particle (11.5 lm) and the highest
The major barriers for green concrete utilization in construction SSA (30.4) by another researcher [25]. These values were higher
are systemic lock-in, lower qualities of locally available materials, compared to the other samples with corresponding particle sizes
increase in construction costs, and technical barriers [6,12]. of 31.3 and 18.3 lm, BET SSA of 27.4 and 29.1 and corresponding
In order to produce sustainable green concrete, technological CS28 of 48.4 and 50.2 MPa respectively. The above results lend cre-
advances that are energy efficient, utilize low-carbon production dence to the dominance and importance of SSA to both RHA poz-
methods and novel cement formulations are required alongside zolanicity and compressive strength development of concrete.
technical guidelines for their production and usage [13]. Previous work by Cyr et al. [28]established that SCMs exhibit
both pozzolanic and physical effects, which can be quantified.
The pozzolanic contribution of SCM was reported in Eq. (1):
2. Common waste materials used as SCM in green concrete
apz
Df pz ¼  c ð1Þ
The waste materials utilized in green concrete can be grouped 1 þ Sb
eff
into three categories namely agricultural, industrial and municipal
wastes as depicted in Fig. 1. In order to utilize their pozzolanic where Df pz = pozzolanic contribution of SCM (RHA); apz = depth in
properties in green concrete, the waste materials are often acti- time of hydration; b = BET surface area of cement (Type 1 OPC),
vated through physical or chemical means or their combination which varies with water-cement ratio as shown in Fig. 2;
[14,15]. Seff = Effective surface area of SCM as shown in Eq. (2); c = 1.

Seff ¼ Ss xgP ð2Þ

Rice Corn Sawd where Ss = SSA of RHA; gP = efficiency factor obtained from the
Agricultur work of Cyr et al. [29]. Likewise, it was also reported that amor-
husk cob ust
al wastes ash ash ash phous silica content of RHA can also be used to reliably assess the
pozzolanic potential of different RHA samples using Eq. (3) [27].
Granula
ted
Industrial Fly Silica Min ðp; pmax Þ  SiO2Amorphous
wastes ash fume
blast SiO2Eff ¼ ð3Þ
furnace 1  Minðp; pmax Þ
slag
where SiO2Eff = effective amorphous silica content (%);SiO2Amorphous
Municipal Glass Plascs Paper = amorphous silica content of RHA samples; p = % RHA replacement
wastes of cement, which could reach up to maximum ðPmax Þ. SiO2Eff is the
amount of amorphous SiO2 that is able to react, given the replace-
Fig. 1. Categories of Wastes utilized in Green Concrete. ment level p, maximum replacement level pmax and amorphous sil-
1066 K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095

160 y = 21.86x + 35.46 The optimum cement replacement with RHA is governed by the
R² = 0.974 SSA of the RHA, RHA particle size, w/c ratio, presence of other SCM,
140
w=cm ratio, type, chemical and mineralogical composition of
120 cement and SCM utilized [21,34,35]. Other parameters that may
BET SSA (m2/g)

100 affect optimum cement replacement include type and dosage of


super plasticizer and target engineering properties to be opti-
80
mized, size of the concrete aggregates, porosity of the concrete
60 and pre-treatment and activation level of RHA.
40 Jamil et al. [35] reported that optimum replacement percentage
ratio of RHA in each type of cement varies as the % of C 3 S (trical-
20
cium silicate) and C 2 S (dicalcium silicate) varies with cement types
0 and the amount of CaðOHÞ2 produced during cement hydration.
0.35 0.4 0.5 0.57 0.7 The authors also mentioned that optimum replacement percentage
w/c rao ratio of RHA will increase with increase in percentage of foreign
compounds in RH samples and also percentage of non-reactive
Fig. 2. Variation of BET SSA of cement with w/c ratio [28].
crystalline silica in RHA. In addition, the authors reported that par-
ticle size, SSA, pozzolanic reactivity and pore structure are the
main factors governing cement hydration and invariably cement
replacements in concrete. The ash type, grinding time and cement
ica content. The SiO2Eff result obtained was utilized in place Seff in percentage replacements effects and their interactions were also
equation for comparison purposes. reported to affect strength development of RHAC [36]. The authors
Experimental data presented by Zunino and Lopez [27] were recommended Type 2 ash prepared at 650 °C, grinding time of
used for analyses because they utilized RHA from different suppli- 240 min and 20% or 40% cement replacement with RHA.
ers with different d50 , BET SSA and SiO2 amorphous content. Negative impacts of RHA in concrete include reduction of flowa-
Although the experiment was conducted at 20% RHA replacement bility, high water requirement, flow blockage and increase in
of cement and 0.5 w/c ratio, it was extended to higher replacement superplasticizer requirements. Others include reduction of
ratios using the formulas given above. Our results revealed that the strength at high RHA content, poor chloride permeability at high
pozzolanic contribution of RHA varies with median particle size, RHA content and ASR reaction in alkaline solution. These negative
water-cement ratio, specific surface area and percentage RHA impacts can be ameliorated through careful optimization of the
replacement of cement as shown in Figs. 3–6. production processes of RHA and RHAC and utilization of appropri-
In addition, the highest pozzolanic contribution occurred at ate optimum RHA contents for concrete applications.
0.35 water-cement ratio, 30% cement replacement and
14.467 lm. This correspond with the maximum results obtained
by another study [30]. Furthermore, it was also observed that the 2.2. Silica fume as SCM in green concrete
pozzolanic contribution increased with increasing BET SSA and
increasing reduction in median particle sizes. Therefore, in order Silica fume (SF) has been used in various applications [37–44]
to enhance the pozzolanic contribution of RHA in concrete, RHA and acted as SCM, filler and healing agents. Benefits offered by SF
particles with both smaller specific surface area and smaller parti- in concrete are improved flexural and compressive strengths,
cle sizes should be utilized to give maximum pozzolanic contribu- increased pozzolanic activity, multi-range macroporosity proper-
tion. This implies smaller RHA particle sizes have the potential to ties, to mention a few [41,43–46]. Its multi-range macroporosity
offer more pozzolanic contribution in concrete provided they have properties allow its usage in the production of high-porosity
higher SSA. cement foams and multi-strength lightweight concrete (LWC). SF
Furthermore, the potentials of RHA in concrete is yet to be fully was also found useful in increasing ultimate-load carrying capac-
realized since most reported experiments in literature were con- ity, improved durability and impact resistance [37–40,47]. Opti-
ducted at sub-optimal experimental conditions. Therefore, more mum dosage of SF ranges between 10 and 14% when used in
researches are needed to find cost-effective and affordable meth- combination with materials such as steel fibres, nano-silica, recy-
ods to improve the SSA of locally available RHA to encourage its cled aggregate [37,39,40].
adoption and widespread utilization. One of the negative impacts of SF in concrete include reduction
From Fig. 7, it was observed that the pozzolanic contribution in workability [48]. Also, SF was reported ineffective in reducing
obtained using SiO2Eff proposed by Zunino and Lopez [27] gave creep [49] and caused reduction in long-term compressive
higher effective surface values at all median particle sizes com- strength [50]. Increase in chloride-initiated reinforcement corro-
pared to the method using the SSAEff suggested by Cyr et al. [29]. sion in marine environment was also reported and was found to
Even though the two approaches showed similar trend up to med- be mitigated at low w=c ratio [51].
ian particle size of 20.644 lm, their results differed afterwards.
Calculation of pozzolanic contribution of RHA in concrete using
the SiO2Eff could be a better approach. This is also supported by 2.3. Fly ash as SCM in green concrete
the fact that SiO2 constitutes about 80–90% of RHA by mass and
it is the major source of its pozzolanicity [26,30–32]. Previous studies have investigated the use of fly ash as SCM in
Therefore, in order to optimize the pozzolanic potentials of various concrete applications [52–58]. The benefits derived from
RHA, proper attention must be paid to its production process as the use of fly ash were increase in compressive strength (CS), bulk
well as its chemical composition alongside other concrete/cement density and linear shrinkage, porosity reduction, improvement in
constituent materials utilized in RHAC [23,33]. bending toughness and ductility [52,53,58].
Optimum grinding time for RHA depends on the incineration/ In order to ensure satisfactory properties, curing time, curing
burning temperature it was subjected to, burning duration, type temperature and type of materials used in fly-ash concrete (FAC)
of incineration equipment utilized, level of pre-treatment of the must be carefully selected [55,56]. Optimum production conditions
RHA, the speed and type of grinding machine utilized. should also be utilized depending on exposure conditions of the
K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095 1067

Pozzolanic contribuon, fpz (MPa)


6

5
0.35 w/c
4 0.4 w/c

3 0.5 w/c
0.57 w/c
2
0.7 w/c
1

0
14.467 19.123 19.623 20.644 20.953
RHA median parcle size, D50 (μm)
Fig. 3. Variation of pozzolanic contribution with Particle size and water-cement ratio.

9
Pozzolanic contribuon, fpz (MPa)

8
7
6
20%
5
30%
4
40%
3
50%
2
60%
1
0
14.467 19.123 19.623 20.644 20.953
RHA Parcle Size, D50 (μm)

Fig. 4. Variation of pozzolanic contribution with particle size at different percentage replacements.

9
Pozzolanic contribuon, fpz (MPa)

6
20%
5
30%
4
40%
3
50%
2
60%
1

0
23.582 31.284 52.114 114.523 128.85
BET SSA (m2/g)

Fig. 5. Variation of pozzolanic contribution of RHA with BET SSA and percentage replacement.

envisaged FAC product [54,55,59,60]. The fly ash could be from compressive strength development. In addition, high class C fly
anthracite or bituminous coal, lignite or sub-bituminous coals [61]. ash can increase ASR in silica fume concrete (SFC) [64].
Negative impacts of fly ash in high-volume fly ash concrete
(HVFAC) include extended setting times, slow strength develop- 2.4. GGBFS as SCM in green concrete
ment, low early-age strength, construction delay, difficulties to
use in cold weather concreting and low resistance to deicer-salt Ground granulated blast furnace slag has been investigated for
scaling carbonation [62]. Kurad et al. [63] also advised against high use in production of geopolymer concrete (GPC) and alkali-
volume applications of RHA in concrete to avoid retardation of activated slag (AAS) cements [65,66]. The benefits of SF in concrete
1068 K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095

9 Negative impacts of waste glass in concrete include slump


Pozzolanic contribuon, fpz(MPa)

8 reduction at high waste glass content as well as decrease in com-


pressive strength [88]. These impacts can be ameliorated by val-
7
orization of waste glass to become glass fume, usage of
6 appropriate w/c ratio and waste glass content.
14.467 μm
5
19.123 μm
4
19.623 μm 3. Activation techniques
3
20.644 μm
2 Activation is necessary to prevent slow and low, early-age
20.953μm
1 strength development and accelerate the pozzolanic reactivity of
SCMs in green concrete. Activation helps to achieve higher early
0
20% 30% 40% 50% 60% and later strength amongst other benefits [89]. Types of activation
techniques available in literature include mechanical activation,
RHA content (%)
chemical activation, curing/temperature activation, water-
Fig. 6. Variation of pozzolanic contribution of RHA with percentage replacement controlled activation and SCM-controlled activation.
using different particle sizes. Mechanical activation involves grinding of SCM to smaller fine
particles to increase fineness and their effective specific surface
area. Chemical activation is the addition or utilization of chemical
25 substances to activate the pozzolanicity of cementitious materials
[90]. Curing/temperature activation refers to the use of curing
Effecve surface area (m2/g)

20 medium with age and temperature to achieve property develop-


ment of the concrete. The curing medium could be air, water, alter-
15 nating combination of both.
Temperature activation refers to the use of elevated tempera-
SiO2-eff tures above room temperature to activate the reactivity of the con-
10
SSAeff crete constituents. Commonly utilized activation media utilized in
temperature-controlled activation are air or water. SCM-controlled
5
activation involves the use of SCM or cement to accelerate poz-
zolanic reactions of the pozzolans. Elevated temperature curing
0 at 50 °C favours pozzolanic behaviour of glass particles which also
14.467 19.123 19.623 20.644 20.953 depends on the glass composition [91]. Particle size smaller than
RHA median parcle size, d50 (μm) 25 lm was recommended.
Chemical activation is the most efficient and feasible activation
Fig. 7. Comparison of pozzolanic contribution using SiO2-Eff and SSAEff..
method [92]. Examples of chemical activators found in literature
utilized in green concrete are sodium sulphate anhydrite, sodium
are improvement in durability, enhancement of long-term CS to silicate, acids such as HCl and H2 SO4 , CaCl2 , Na2 SO4 , NaOH,
mention a few [67,68]. Na2 CO3 , CaðOHÞ2 , K 2 SO4 , TiO2 , Calcium formate. The chemical acti-
Optimum OPC=GGBFS ratio of 4:1 at 0.3 water-binder ðw=bÞ vators could be added during grinding or combined with
ratio and cement-sand ratio of 1:1.5 were recommended by Chi- temperature-controlled activation to reduce total materials costs
diac and Panesar [69,66]. Low percentage replacements and low [92]. For instance, combination of grinding and addition of
water-to-powder ratios were recommended to avoid bleeding, Na2 SO4 achieved higher strength than single activation [93].
shrinkage straining and obtain high CS [70,71]. Advantages of chemical activation include reduction of setting
GGBFS and fly ash were reported to initiate corrosion and time, early strength development, reduction of total material costs,
increase critical corrosion. On the contrary, laboratory evidence higher SiO2 content, lower alkali and unburned carbon contents,
and field practice have shown their usefulness in the achievement better grindability and smaller particle size, achievement of
of durable structures even in most aggressive natural environ- superior strength and enhancement of microstructural properties
ments [72,73]. In addition, it was reported that there is no need [94–97]. Sometimes, chemical activation is combined with
for extra steel protection when these SCMs are utilized in concrete temperature-controlled activation.
[74]. However, it was pointed out that their combination should be Other benefits of chemical activation include improved worka-
avoided and appropriate precautions in concrete technology bility, reduced shrinkage and prevents deterioration of later-age
should be taken in their concrete applications as well. strength, improved pore structure, accelerated hydration and
improved flexural strength of self-compacting concrete, reduction
of pore size and total porosity [98,99]. Kawashima et al. [100]
2.5. Waste glass as SCM in green concrete reported that addition of nano-CaCO3 prepared through sonication
improved hydration rate, setting time and CS of self-consolidating
Waste glass has been utilized as SCM and fine aggregates in var- concrete. Achieved reduction in initial and final setting times as
ious applications such as ultra-lightweight fibre reinforced con- well as improvement in CS through the use of colloidal nanosilica.
crete, fired-clay bricks to mention a few [75–79]. Other In another study, quicklime was recommended for High-volume fly
applications include glass-reinforced panels, structural repair con- ash systems only, with positive contribution to both early and
crete and fast-cured polymer concrete [80–83]. later-age strength development [101]. Addition of quicklime
The benefits of the utilization of WG were improved CS, resis- increased both early and later-strength of FA-based cementitious
tance to freezing and thawing, chloride penetration and surface sytems [102]. For WGC, lithium compounds were suggested to
scaling, good resistance to Na2 CO3 and H2 SO4 [84,85]. The recom- limit ASR expansion [103].
mended optimum percentage as cement and fine aggregate SCM-controlled activation has been used to improve bond
replacements were 5–10% and 7.5–25% respectively [80,86,87]. strength, reduce the setting time, achieve early-age and high late
K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095 1069

strength and reduce [104–108]. Commonly utilized SCMs include technique [125], response surface methodology using design-
OPC, nano-SiO2 , GGBFS. Bernal et al. [109] advocate silicate-based expert software [126] and multicriteria optimization method for
activators produced from SF or RHA in combination with aqueous the technical, economic and environmental aspects of green con-
NaOH as an alternative to commercial-based activators. The crete [127].
mechanical performance of the binders produced were similar to The advantages of optimization in green concrete include min-
those of commercial silicate solutions. imization of air voids leading to attainment of maximum strength,
In order to achieve synergistic benefits, sometimes thermal and synergistic maximization of the properties of the constituent mate-
mechanical activation are combined. The benefits of such method rials. In addition, for ternary blended cement concrete, Binici et al.
include early-strength development, removal of inconsistencies [128] suggested separately grinding each of the SCM constituents
in the chemical and mineralogical properties of RHA [15,90]. to obtain higher compressive strengths.
According to Kumar et al. [110], the effects of mechanical acti-
vation depend on the type of activation device utilized. Their study
revealed that raw fly ash exhibited highest lime reactivity, fol- 5. Properties of green concrete
lowed by vibratory mill fly ash, and then attrition mill fly ash.
Blanco et al. [111] suggested mechanical activation prior to chem- 5.1. Fresh properties
ical activation to increase SSA and pozzolanic reactivity of SCM.
The type of activator used influences the microstructure of the 5.1.1. Slump and water requirement
mortar or concrete and the resulting secondary products formed Slump test indicates the behavior of compacted concrete cone
[112]. Based on their results, in terms of CS, the order of preference under the action of gravitational force, which can also be seen as
of alkali activator was NaOH + WG > NaOH > Na2 CO3 . They also a measure of the consistency or wetness of the concrete mix [129].
observed that, in fly-ash binders, the ratio of SiO2 =Na2 O and their In order to produce HVFAC, Bentz et al. [130] recommended
pH seems to play crucial roles in the reactivity of the cementitious optimum mixture proportioning and careful selection, evaluation
system and strength development of the binder. This finding was and combination of HRWRA (high-range water-reducing admix-
corroborated by De Vargas et al. [113] who reported that tures) alongside increasing aggregate volume fraction. Alaka and
SiO2 =Na2 O played a major role in CS development, morphology Oyedele [131] obtained good workable HVFAC at low water-
and microstructure of FA-based geopolymer system. Their results binder ratio with superabundant dosage of superplasticizer (SP).
revealed an increase in CS with increasing molar ratio, increasing Yijin et al. [132] and Mukherjee et al. [133] recorded increase in
curing age and increasing curing temperature. slump values with increasing fly ash replacements of cement,
For SCM-controlled activation, addition of 5% SF to replace slag which was attributed to high specific surface area and low specific
improved CS up to 800 °C in AAS pastes [114]. Owing to its dilution gravity of fly ash compared to Portland cement.
effect and pozzolanic reactivity, addition of 5–10% RHA to replace For rice husk ash (RHA), Keertana and Gobhiga [134] reported
cement was useful in the consumption of free lime, formation of decrease in slump with increasing RHA while Abalaka [135]
additional C-S-H resulting in increased CS [115]. In another study, recorded increased slump up to 5% cement replacement with
RHA addition in SF UHPC resulted in improved impermeability and RHA and decrease thereafter. For SF, Hunchate et al. [136] recorded
increased CS of 9.76%, 14.5% and 10.02% at 3, 28 and 120 days increasing slump up to 10% silica fume (SF) cement replacements
[116]. Addition of nanosilica (NS) enhanced the structural perfor- and decline thereafter while Amarkhail [137] obtained reduction
mance of FA-based GPC through the geopolymerization transfor- in slump values with up to 15% SF replacement of cement. With
mation of the amorphous phase of GPC to crystalline phase respect to GGBFS, Karri et al. [138] and Arivalagan [139] reported
without the need for thermal activation. increase in slump values with increase in GGBFS contents. Tamila-
rasan et al. [129] reported optimum slump value of 55% GGBFS
4. Production of green concrete replacement levels for grade 20 and grade 25 concretes. The
decrease in slump values was attributed to the high water absorp-
Production methods of green concrete differ depending on the tion of RHA and often SP is added to enhance workability of RHA in
constituent materials to be utilized and the intended application. concrete.
In order to produce sustainable, green concrete with sufficient Slump reduction is attributed to the high specific surface area of
workability, Müller et al. [117] suggested four basic steps namely: the RHA and SF and high water absorption capacity as a result of
their macro-mesoporous nature and the concrete pore volume
I. Determining experimentally the relevant properties of the [140]. Their slump reduction potential depends on their level of
selected concrete constituents reactivity and activation, level of fineness and water-cement ratio
II. Determine the water/cement ratio based on desired cement and cement replacement ratio [140,141]. Abalaka [135] also men-
content and strength requirements tioned that each SCM has its own optimum w=b ratio which would
III. Optimize the grain size distribution of granular constituent give it its maximum reactivity. In addition, RHA had higher yield
IV. Production and evaluation of the fresh concrete properties stress and viscosity than SF and its particle shape is angular while
based on achieved packing density and prediction compres- that of SF is spherical [140]. As a result, in their study, RHA exhib-
sive strength ited lower mini-slump flow compared to compared to SF. In
another study, SF exhibited higher flow compared to unground
Optimization methods which can be applied in green concrete RHA and was attributed to its spherical particle shape, its ability
include particle packing optimization using granular optimization to release adsorbed water from its microstructure and the amount
of all concrete constituent [117,118], statistical optimization using of fine particles it contains [142].
microanalysis data and estimation of C-S-H contents [119], step- For waste glass, while Malik et al. [143] and Liang et al. [144]
by-step optimization method [120,121]. reported increasing slump values at increasing waste glass replace-
Other optimization methods include micro-proportioning opti- ments of fine aggregate, Abdallah and Fan [145] reported decline in
mization of fines grading [122], particle size distribution method slump values. The contrasting views may be due to the different
[123], multi-objective simultaneous optimization using response concrete mix ratios used, the physical properties of the concrete
surface methodology (RSM) [124], box-behnken response surface constituents and the replacement levels investigated.
1070 K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095

5.1.2. Setting time, flow, workability, segregation index, bleeding The concrete exhibited segregation ratio (SR) of 4.4–5.6% and
Setting time determines the time available for transport, plac- aggregate segregation index (Iseg ) of 2.9–4.2%, both of which are
ing and compaction of cement/cementitious-based materials < 15% specified for SCC.
[146]. The authors reported that the setting time of GGBFS-based In addition, Yazıcı [157] obtained lower slump flow at 30% and
geopolymers vary with the calcium content, particle size and 40% cement replacements compared to SF, higher slump flow at
Si=Al molar ratios. The initial setting time (IST) and final setting 50% cement replacement and equal slump flow at 60% cement
time (FST) they obtained were 109–141 min and 155–327 min. replacement. The slump flow values for FA and SF vary from
Bouzoubaa and Lachemi [147] reported that for FA-based SCC ini- 750–800 mm to 765–825 mm respectively.
tial and final setting times ranged from 4:50–7:45 to 6:30–10:15 h Bingöl and Tohumcu [158] showed that FA achieved better fill-
and were found to be 3–4 h longer than control. Brooks et al. [148] ing and passing ability in self-compacting concrete (SCC) compared
reported that there is no linear relationship between setting times to SF. Based on their slump flow values, FA-based SCC could be
and SCM percentage replacement owing to the influence of several used for normal applications such as walls and columns while
factors. In terms of difference between FST and IST, SF results were the SF-based SCC can be utilized in slightly-reinforced concrete
found comparable to OPC and preferable to FA and GGBS. structures. Ternary and quaternary SCMs were also found to
Ravina and Mehta [149] reported delay in IST and FST from improve the filling and passing ability of self-compacting concrete
20 min to 4 h 20 min and 1 h – 5 h 15 min in concrete depending and met all the EFNARC requirements [159].
on the type and amount of FA utilized. The delay in setting time Workability is the ease of handling, placing, compacting and
was influenced by the sulphate and available alkali contents of finishing fresh concrete [104]. The authors demonstrated that
FA. Nochaiya et al. [150] reported IST and FST values of 145– workability of GPC reduced with inclusion of GGBFS and FA and
170 min and 215–235 min for Portland-FA cement pastes respec- reduction of activator to binder owing to accelerated reaction of
tively. Inclusion of SF increased the IST but led to reduction of calcium and angular and spherical shapes of GGBFS and FA parti-
the FST at increasing SF contents from 5 to 10%. cles. Duval and Kadri [160] recommended 10% SF as the maximum
Ikpong and Okpala [141] reported improvement in cohesive- replacement for cement without affecting workability of SFC.
ness and flowability of RHA-modified concrete containing 30% Msinjili et al. [161] reported that workability of fresh concrete
RHA replacement of cement. The IST increased from 2 h to 3.5 h can be improved with the aid of polycarboxylate ethers and ligno-
while the FST increased from 4 h to 4.5 h respectively. Lin et al. sulphonate while Karthik et al. [162] recommended the use of bio-
[151] reported that WG recorded IST and FST values of 666– additives. Improved workability and prolonged setting time were
1158 min and 765–1245 for increasing replacements of MK from observed in their applications. Ismail and Waliuddin [163]
10 to 40%. Likewise, Wang [152] observed reduction in IST and reported good workability of concrete with finely ground 20%
FST with increasing WG powder content of up to 50% cement RHA replacement of cement and hard workability at 30% RHA.
replacement in mortar at 0:485 w=b ratio. Combination of coarse On the other hand, Khatri et al. [48] reported that SF marginally
and fine WG resulted in longer IST and FST as well as higher slump decreased workability of concrete but contributed significantly to
values. WG was recommended because of its impermeability, improved mechanical properties.
enhanced flow properties and higher strength at elevated The properties of fresh cement pastes and concrete is affected
temperatures. by hot weather conditions [164]. Likewise, IST and FST decreases
Also, Bouzoubaa and Lachemi [147] reported that FA-based SCC with curing temperature increase. Ujhelyi and Ibrahim [165] men-
exhibit good deformability and stability. Increase in flow time was tioned that the use of 40% GGBS along with ground tuff (a natural
observed with decrease in water content. Segregation index was pozzolana) up to 20% was useful in preserving the properties of
found to decrease with increasing FA content but increased with concrete during hot-weather concreting conditions.
SP dosage. A w=cm ratio of 0.45 was recommended to obtain For WGC, slump flow, flow ratio and v-funnel increased with
segregation-resistant FA-SCC. Shen [153] reported that smaller increasing WG content [166]. Slump flow values of 670–880 mm,
aggregate size, continuous aggregate gradation, lower aggregate 670–740 mm, and 670–780 were obtained at increasing cement
density and higher paste viscosity and yield stress reduce dynamic contents of 350 kg=m3 , 400 kg=m3 and 450 kg=m3 .
segregation. Vinai et al. [167] recommended water-solid ratio range of 0.37–
According to Xie et al. [154], Fresh SCC made with UPFA (ultra- 0.41 and binder content < 400 kg=m3 to avoid fast initial concrete
pulverized fly ash) must meet the following requirements: 240– setting and significant strength reduction. Boukendakdji et al.
270 mm slump, slump flow of 600–750 and L-box flow velocity [168] recommended polycarboxylate-based SP to improve worka-
(VL) of 35–80 m/s. When the VL is > 80 m=s, the viscosity is too bility of SCC at optimum GGBFS content of 15%. The authors
high to resist segregation and when it is 35 m/s, the viscosity is advised that care should be taken in the use of mineral additives
too high to attain self-compacting. In order to produce HSSCC with owing to their tendency to reduce early strength when used as
UPFA, the following were recommended: fineness of 500– cement replacement.
600 m2 =kg, UPFA content of 30–40%, total SCM content Bleeding is the movement of water to the surface of freshly
P 500 kg=m3 , minimum sand ratio of 40% and appropriate water placed concrete and is noticeable when surface water exists on
content at optimum SP content. In addition, a low yield stress, fresh concrete surface [169]. The negative effects of bleeding
moderate viscosity and retention of kinetic energy of the flowable include variable concrete properties. According to Wainwright
mix by reducing the coarse aggregate fraction is essential to and Ait-Aider [170], bleeding is influenced largely by the particle
achieve required fluidity, segregation resistance and prevent inter- size distribution of cement, fine content in concrete mix as well
particle collision and blocking. as cement reactivity. The authors reported similar bleeding
Rahman et al. [155] reported that RHA produced from uncon- between combination of 40% GGBS + 60% OPC and 100% OPC.
trolled burning can be utilized in low-cost housing construction
project. The RHA concrete up to 40% exhibited sieve segregation 5.2. Hard properties
of 0.04–8.2%, slump flow of 580–670 mm, passing abilities of
5.9–7 s (v-funnel) and 3.5–5.2 which met the requirements of 5.2.1. Compressive strength
SCC. Wu et al. [156] reported utilization of fly ash as viscous mod- In order to enhance easy comparison, the compressive strength
ifier in production of self-compacting LWC with good workability. (CS) results obtained by different researchers for different green
K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095 1071

concrete were plotted in Fig. 8 while the materials used were given Table 1
in Table 1. The three highest CS of 92.1 MPa, 80 MPa and 79 MPa Materials utilized in different green concrete in Fig. 8.

were achieved using SF + ns, SF only and RHA after 90 curing days Author(s) Waste materials used as SCM Type of green
[39,171]. SF was corroborated by Benaicha et al. [172] to produce concrete/mortar
high CS of 82.9 MPa after 28 days curing age. Çakır and SF + RAC Recycled aggregate
Addition of lime to HVFAC and cement to GPC (geopolymer con- Sofyanlı concrete
crete) were shown to aid their CS development [59]. Low CS were [37]
Jalal et al. [39] SF + NS HPSCC
recorded with geopolymers produced with alkali activators which Xu et al. [171] RHA 30 min RHA blended paste
was attributed to their high Si=Al ratio [17,173]. Hwang and Huynh Xu et al. [171] SF RHA blended paste
[17] noted that the development of compressive strength depends Xu et al. [171] Raw RHA RHA blended paste
on appropriate combination of NaOH concentration and RHA Mohseni et al. Cement + RHA + NanoA + PPO Fiber-reinforced
[176] mortar
content.
Mohseni et al. RHA only Fiber-reinforced
Kumar and Gupta [174] recorded CS of 0.2 MPa with Ca/Si ratio [176] mortar
of 0.106, Shatat [175] reported CS of 63.7 MPa at Ca=Si ratio of 0.89 Yang et al. RHA + BOFS RHA-based
while Chindaprasirt et al. [173] recorded <38 MPa with Ca=Si ratio [207] composite
of 7.98 and 0.026 before and after geopolymerisation. Thus, it can Boğa et al. GGBFS + CNI GGBFS modified
[213] concrete
be inferred that high CS is obtained at intermediate Ca=Si between FA50 L HVFAC
0.85 and 1.0. Therefore, it is suggested that chemically complimen- Aliabdo et al. 25%addition of waste glass powder Glass powder
tary waste materials should be utilized in blended concrete appli- [86] (45 MPa cement) mortar
cations to achieve optimum results. Aliabdo et al. 25%cement replacement with WG Glass powder
[86] powder (45 MPa cement) mortar

5.2.2. Flexural strength


Flexural strength results obtained by various researchers for stressed steel fibre-reinforced concrete beams, which obtained
green concrete differs as depicted in Fig. 9 while the materials were the second highest flexural strength. This implies presence of fibres
shown in Table 2. The highest flexural strength of 10:97 N=mm2 enhances the energy absorption capacity of concrete structures
was obtained by Mohseni et al. [176] with quarternary system of and consequently their flexural strength. Enhancement of flexural
Cement + RHA + NanoA + PPO, followed by Patil and Sangle [177] strength of concrete by nano-Al2 O3 , polypropylene and steel fibres
who utilized Cement + 20% FA + 1.5% Steel fibres + water reducing was also corroborated by other studies [180–182].
admixture and then Sathawane et al. [178] who used ternary sys- Concrete mortar containing waste glass (CRT) and fluidized fly
tem of Cement + Fly ash + RHA. The lowest flexural strength was ash recorded the least flexural strength. This concrete mixture
recorded by Walczak et al. [179] with waste glass. lacked the benefits of the bridging action of the fibres as well as
Differences in their flexural strengths can be attributed to dif- load –transfer benefits caused by nano-alumina.
ferences in the concrete mix design, pre-loading condition, com-
pressive strength, SCM and aggregate materials utilized.
Fibre-reinforced mortar containing RHA, nano-alumina, and 5.2.3. Splitting tensile strength and modulus of elasticity
polypropylene fibres (PPF) obtained the highest flexural strength. Splitting tensile strength (STS) obtained by different researchers
The high flexural strength was attributed to the presence of PPF, were displayed in Fig. 10. The highest STS of 5:3 N=mm2 was
which improved the ductility of the mortar by providing bridging obtained by Jalal et al. [39] with SF and NS followed by
action, which enhanced the fracture energy and consequently flex- 5:07 N=mm2 obtained using waste glass [86].
ural strength of the mortar. On the other hand, the nano-Al2 O3 (NA) FA-blended cements recorded low splitting tensile strength
enhanced the load transfer from the matrix to the fibre. These syn- (STS) which was linked to reduction in the quality of the ITZ [57]
ergistic interactions were responsible for the high flexural strength and in order to meet the minimum requirements for use in struc-
of the fibre reinforced mortar. Similar effect was observed in pre- tural lightweight concrete, Kockal and Ozturan [126] recom-
Compressive strength at different curing days

100
90
80
70
60
50
40
(MPa)

30
20 7
10 28
0
90

Different SCMs ulized in green concrete

Fig. 8. Compressive strength at different curing days for different SCMs utilized in green concrete.
1072 K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095

Flexural strength at different curing days (MPa)


12

10

4
7
2 28
90
0

Different SCMs ulized in green concrete

Fig. 9. Flexural strength at different curing days for different SCMs utilized in green concrete.

Table 2
Materials utilized in different green concrete in Fig. 9.

Author(s) Waste materials used as SCM Type of green concrete/mortar


Jalal et al. [39] SF + NS HPSCC
Mohseni et al. [176] Cement + RHA + NanoA + PPF Fiber-reinforced mortar
Mohseni et al. [176] RHA only Fiber-reinforced mortar
Yang et al. [207] RHA + BOF RHA-based composite
Benaicha et al. [172] Cement + Limestone filler + SF30 Self-compacting concrete
Benaicha et al. [172] Cement + Limestone filler Self-compacting concrete
Sathawane et al. [178] 22.5%FA + 7.5%RHA RHA + FA modified concrete
Walczak et al. [179] Cement + CRT80%+20%FFA + Expanded clay Waste glass concrete
Walczak et al. [179] Cement + CRT100%+Expanded clay Waste glass concrete
Patil and Sangle [177] Cement + 20%FA + 1.5%Steel fibres Prestressed steel fibre reinforced concrete beam
Patil and Sangle [177] Cement + 20%FA + 1.5%Steel fibres Non- Prestressed steel fibre reinforced concrete beam
Patil and Sangle [177] Cement + 20%FA + 0%Steel fibres Prestressed plain concrete beam
Karri et al. [138] GGBFS40% (M40) GGBFS concrete
Karri et al. [138] GGBFS40% (M20) GGBFS concrete

mended curing period between 50 and 90 days. Benaicha et al.


Spling tensile strength at different

8
[172] observed increase in modulus of elasticity (MOE) in SF-
modified concrete with increasing SF contents while Tatikonda 7
curing days (N/mm2)

[183] recommended optimum RHA content of 5% to obtain maxi- 6


mum MOE irrespective of the cement/concrete grade used as dis- 5
played in Fig. 11.
4
In addition, Chik et al. [184] reported increase in MOE with 7
increasing rice husk content and recommended 15% optimum 3 28
RHA cement replacement which also gave the highest compressive 2 90
strength of 6:70 N=mm2 . Siddique and Kaur [185] reported that 1
MOE reduced with increasing elevated temperatures but increased 0
with GGBFS content as displayed in Fig. 12. Abdallah and Fan [145] SF+RAC SF+NS WG WG FA+RHA GGBFS GGBFS
observed increase in MOE with curing age and with increased addion
waste glass content in concrete which was attributed to the higher Different SCMs ulized in green concrete
MOE of waste glass compared to natural glass.
Fig. 10. Splitting tensile strength at different curing days for different SCMs utilized
in green concrete.
5.2.4. Shrinkage and creep
Rovnaník et al. [186] reported increased shrinkage with
increased brick powder waste content because of the high water costs especially for precast elements. Also, results by Haranki
absorption of brick powder waste as shown in Fig. 13. Kayali [188] revealed that care must be taken in the selection and prepa-
[187] reported 33% reduction in shrinkage with fly ash aggregate ration of aggregate to be utilized in green concrete to minimize
as well as 22% reduction in weight and 20% increase in strength. shrinkage in green concrete.
This implies fly ash aggregate can be utilized in the production of According to Serdar et al. [189], the four major types of shrink-
stronger and lighter green concrete with reduced transportation age are plastic shrinkage, carbonation shrinkage, autogenous
K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095 1073

tion can be utilized in construction of road pavement and large


Modulus of elascity for different

50
industrial floors. Ling [195] recommended the use of limewater
45
and ultra-fine fly ash to augment the low-strength development
concrete grade (GPa)

40
of HVFAC.
35
Drying shrinkage has a non-linear relationship with ambient
30
60 relative humidity (RH) [196]. The authors also reported that aggre-
25
80 gate grading and maximum aggregate size affects shrinkage strain.
20
The non-linear relationship grows with increasing aggregate size.
15 100
Drying shrinkage strain of ambient-cured specimens were > com-
10
pared to heat-cured specimens [197].
5
Serdar et al. [189] recommended the utilization of quaternary
0
0 5 10 15 cement blends (FA, slag & limestone) to obtain shrinkage and creep
Rice husk ash content (%) deformation similar to CEM II cement and to minimize negative
impact of binary SCMs in concrete. In addition, Wallah and Rangan
Fig. 11. Modulus of elasticity for different concrete grades of RHA-modified [197] reported that the specific creep of FA-based GPC was < that of
concrete [183]. Portland cement concrete (PCC) because of block-polymerisation
concept. The concept describes the behaviour of the fly ash atoms
which acts as micro-aggregates in the system resulting in the
Reducon in Modulus of elascity at

increase in the creep resistance of FA-based GPC compared to


different elevated temperature(%)

50
45 PCC. The specific creep was observed to reduce with CS. This rela-
40 tionship was also reported by Folliard et al. [198]. The authors also
35 mentioned that early age creep tends to be higher than at later
30 ages. Wallah [199] reported that creep strain, creep coefficient
25
100 and specific creep of FA-based GPC decreased with increasing CS.
20 200 High creep strains were observed at early ages of HVFAC
15 because of slow strength development [62,200]. The low creep
300
10 strains of HVFAC was attributed to the ‘micro-aggregate effect’ of
5 the unreacted FA remaining in the concrete. As much as 50% creep
0 reduction was reported by combined effect of SP and HVFA [201].
0 20 40 60 Strain due to both creep and shrinkage is due to removal of
GGBFS cement replacement (%) adsorbed water, applied stress, pore refinement and increase in
fine pores, and improvement in microstructure of the ITZ [48]. SF
Fig. 12. Reduction in modulus of elasticity at different elevated temperature (°C) at decreased specific creep at all ages and long-term drying shrinkage
different GGBFS content [185]. as well.
Gifford and Ward [202] reported that fly ash reduces creep by
shrinkage and drying shrinkage. While the first two were caused increasing the elastic modulus and contributing to the total aggre-
by poor curing and carbonation, the last two were caused by drying gate as well as reduction of paste volume. Yuan and Cook [203]
and moisture loss. Creep is induced significantly by internal rela- reported high creep strain at high cement replacements with fly
tive humidity (IRH) and increased with increasing RHA content ash while Lohtia et al. [204] recommended 15%FA replacement of
in concrete [190]. Addition of 10% SF was suggested to minimize cement as optimum for strength, elasticity, shrinkage and creep.
shrinkage and cracking potential of UHPC [191]. 15% RHA was rec- Contrary to literatures, Klausen et al. [205] observed that FAC of
ommended for optimum creep reduction. Creep reduction of 17% and 33% FA contents exhibited similar compressive and tensile
5560% can be achieved using HVFA of 55–65% fly ash content creep behaviour throughout the hardening phase. In addition, the
[192]. specific creep development was found to increase with fly ash
Barrett et al. [193] suggested the use of pre-wetted LWAs in content.
HVFAC to induce internal curing effect resulting in improved Since water plays a crucial role in creep mechanism, addition of
early-age strength as well as reduction in autogenous shrinkage SF is useful in restricting moisture movement [191]. However, the
and tensile stresses. Atisß [194] stated that high strength HVFAC authors reported that there is no interaction between creep and
with lower shrinkage compared to OPC and lower water consump- shrinkage. According to Forth [206], tensile creep is about 2–3

5
Shrinkage (%)

0
04:00 03:01 1.5:1.5 00:04
Fly ash/Brick powder rao
Fig. 13. Effects of brick powder content on shrinkage [186].
1074 K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095

times greater than compressive creep and that both are affected by to 0.65 and that chloride penetration control of RHA was higher
relative humidity. The author also reported that ultimate tensile compared to SF (see Fig. 19).
creep has a decreasing non-linear relationship with compressive Parghi and Alam [208] recommended inclusion of 25% recycled
strength for different applied stresses and that the presence of glass particle of size < 300 lm in combination with 10% FA+ 10% SF
microcracks in the ITZ enhances tensile creep. to make superior mortar with ASR expansion < 10% specified by
ASTM C1260. Abdallah and Fan [145] reported increased reduction
in ASR expansion with increased waste glass content as natural
5.3. Durability properties
sand replacement with curing age. This occurrence was attributed
to reduction in available alkali due to the consumption of lime by
5.3.1. Water absorption and porosity
the silica in the finely grounded waste glass.
Yang et al. [207] recommended a maximum cement replace-
SF was also observed to exhibit about 40% and 14.3% chloride
ment levels 6 60% in order to avoid adverse impact on the perfor-
penetration resistance more than RHA at the same cement replace-
mance of the concrete as a result of increased water demand of the
ment ratio of 5% and 10% and w=b ratio of 0.6 and 3 days curing age
SCM. It was also noted that water absorption of ternary blends
[34]. Chloride penetration resistance of 11.9% and 50% for RHA and
cement comprising RHA and BOF produced by Yang et al. [207]
52.4% and 64.3% for SF at 5% and 10% cement replacements respec-
was less than that of ternary blend derived from fly ash and lime-
tively were recorded at 91 days–3 days curing age.
stone by Shafigh et al. [57].
Hassan et al. [214] reported that SF achieved lowest chloride
Parghi and Alam [208] observed that water absorption reduced
penetration compared to FA and OPC at both early ages but compa-
with increase in recycled glass powder content while bulk density
rable characteristics with SF at long-term ages. In HPC, SF was
decreases. Aliabdo et al. [59] reported that cement addition caused
found to contribute more to permeability reduction (87%) and pore
decrease in both water absorption and porosity of GPC as revealed
reduction (25%) than CS. Rostami and Behfarnia [215] reported
in Fig. 14.
chloride penetration resistance of 26.7%, 38.5% and 49.6% at 5%,
In another study by Aliabdo et al. [86], water absorption and
10% and 15% SF replacement of cement.
voids ratio was found to reduce with increase in waste glass pow-
Zareei et al. [216] achieved 78.4% reduction in chloride penetra-
der addition as a result of the pore filling and pozzolanic action of
tion in HPC containing 25% RHA replacement of cement and 10%
waste glass powder. Investigation by Binici [209] revealed that
microsilica from 4306 Coulumbs to 928 Coulombs. [157] achieved
water absorption reduces with increase in alkali activation temper-
52.36% reduction in chloride penetration from 19 mm to 9.5 mm
ature but the reduction exhibited differs from one material to
through the use of HVFA SCC containing 60% FA and 10% SF. They
another as depicted in Fig. 15.
reported that concrete cover of 20 mm concrete cover is not suffi-
Tian and Zhang [210] reported that water absorption and
cient to protect steel reinforcement from chloride ingress even in
apparent porosity varies with different curing ages and fly ash-
high quality SCC.
cement ratios as displayed in Figs. 16 and 17. This implies that
Matos and Sousa-Coutinho [217] reported that SF and WG were
SCM-cement ratio, the apparent porosity and water absorption of
effective in reduction of ASR. A reduction of 76.85% reduction was
the SCM used in a green concrete affects their mechanical perfor-
achieved at 20% WG content. Waste glass powder also achieved
mance. Hesami et al. [21] also reported decrease in porosity with
52.47% reduction in chloride diffusion in mortar. An optimum of
increase in RHA combined with PPS, glass and steel fibres irrespec-
10% WG content was recommended to achieve best durability
tive of water-cement ratio and recommended optimum RHA con-
properties [152].
tent of between 8 and 10% and water-cement ratio of 0.33.
Siddique and Bennacer [169] reported improved chloride bind-
Momtazi and Zanoosh [211] reported that waste rubber tire and
ing capacity with increasing GGBS content but it is affected by the
polypropylene fibre (PPF) can be used to reduce water absorption
presence of sulfates. Cheng et al. [218] reported 81.9% chloride
of RHA-cement composite.
penetration resistance using 60% GGBS replacement of cement at
w/cm ratio of 0.55 from 10271coulombs to 1864 coulombs. The
5.3.2. Chloride penetration and alkali silica reaction (ASR) improvement in chloride penetration resistance was attributed to
Siddique et al. [212] reported improved resistance to chloride pore refinement and densification of the concrete system.
penetration with bacterial rice husk ash concrete (BRHAC) com- Cracking potential can be minimized by limiting unrestrained
pared to results obtained by Boğa et al. [213] as shown in Fig. 18 shrinkage of concrete mixtures [219]. Their results showed that
and recommended 10% RHA replacement of cement as optimum FA exhibited the greatest drying shrinkage compared to nanosilica
value. Gastaldini et al. [34] revealed that lower chloride penetra- and GGBS cement. Also, chloride penetration was observed to
tion was obtained at lower water/cement ratio of 0.5 compared reduce with increasing curing age, increasing cement replacements

12
Water absorpon (%)

10

8
Porosity (%)

6
WA
4 Porosity

0
0% 5% 10% 15%
Cement addion to Geopolymer concrete (%)

Fig. 14. Effects of cement addition in geopolymer concrete [59].


K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095 1075

Water absorpon (%) at different


14

acvaon temperature
12

10

8
100
6
150
4

0
GGBFS Fly ash Silica sand Pumice
Different materials used as alkali acvators
Fig. 15. Water absorption for different materials at varied activation temperatures (°C) [209].

Rapid chloride permeability at different


12000
Water absorpon at different fly

25
10000
ash-cement raos (%)

curing days (Coulombs)


20
8000
15
7
10 1.2 6000
28
1.6
5 4000 56
2
90
0
2000
28 days
3 months
6 months
10 months 0
RHAC BRHAC GGBFS+CNI GGBFS+CNI GGBFS
Water curing ages
Different SCMs used in green concrete
Fig. 16. Water absorption of fly ash/bagasse composite at different curing ages and
fly ash-cement ratios [210]. Fig. 18. Rapid chloride penetration at different curing days for different SCMs.
curing ages, different concrete grades &
Apparent porosity at different fly ash-

60
Compressive strength at different

27
different acid soluons (N/mm 2)

26 50 28M40H2SO4
cement raos (%)

28M40HCl
25 40
28M20H2SO4
1.2 30
24 28M20HCl
1.6
20 90M40H2SO4
23
2
90M40HCl
22 10
90M20H2SO4
21 0 90M20HCl
28 days 3 months 6 months 10 months 0% 30% 40% 50%
Water curing age GGBFS replacement of cement

Fig. 17. Apparent porosity of fly ash/bagasse composite at different curing ages and Fig. 19. Compressive strength at different GGBFS cement replacements, different
fly ash-cement ratios [210]. curing age, different grades of concrete in different acid solutions [138].

with RHA and SF but reduced with increasing w/b ratio. Balapour the same experimental conditions such as similar cement replace-
et al. [220] reported that combination of nano-RHA (2.5%) and ment levels, w/cm ratio, curing age at testing, amongst others for
micro-RHA (12.5%) produced the best chloride penetration resis- accurate comparison purposes.
tance. In fact, their combination achieved chloride penetration Alkali silica reaction is a concrete durability problem where sil-
resistance of 71.2% at 90 days compared to control. This value ica forms in aggregates react with alkali pore solutions to form
was higher than 36.2% recorded by 2.5% nano-RHA utilized alone. expansive reaction products, resulting in deleterious concrete
From the results above, it seems the order of preference in cracking [221]. Effectiveness of any SCM to mitigate ASR depends
terms of resistance to chloride penetration is GGBS > RHA > SF > on the SCM composition (SiO2 and alkali content), SCM %, type of
FA > WG. However, experiments are required to check or confirm alkali aggregate reaction, type and fineness of alkali-contents of
this order of preference for chloride penetration resistance using cement [222]. SCMs reduce ASR through pozzolanic reaction which
1076 K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095

reduces concrete permeability and ASR consumption of available of the acid with the GGBFS and other concrete constituents. It was
alkali ions [223]. suggested that GGBFS cement replacement should not exceed 40%
According to Christopher et al. [221], contrary views were pre- with respect to durability considerations and that the acid seems
sented concerning the effects of RHA on ASR in concrete. While to promote pozzolanic reactions in the GGBFS modified concrete.
Hasparyk et al. [224] recommended between 12 and 15% of RHA SF had considerable influence on residual CS at < 300°C.
to control ASR, Le [225] reported that RHA contributes to ASR by Strength retention was 84:1%, 85:2%, 68:8% and 26:8% at 10%
acting as micro-reactive aggregate to produce expansive ASR prod- SF replacement of cement in SFC, at elevated temperatures of
ucts. This contradiction was resolved by Zerbino et al. [226] who 100, 200, 300 and 400°C. Their strength retention was greater than
reported that RHA can inhibit or promote ASR depending on its the corresponding values of 84:1%, 85:2%, 68:8% and 26:8% exhib-
particle size. Therefore, the authors recommended careful selection ited at 6% cement replacement [233]. The strength loss was attrib-
of cement, equipment and mixing cycle, as well as adaptation of uted to weakening of the ITZ weakening of the bonding between
the mixing process. In another study which spanned three years, aggregate and paste and chemical decomposition of hydration
they observed stable mechanical properties at alkali contents products. Also, strength recovery of 1.3–3.7% was observed at
(Na2O) < 3 kg=m3 . Their results were corroborated in another 200 °C. in all the concretes.
study which revealed that RHA produced through controlled incin- Bernal et al. [234] reported strength retention of 94:5%, 60:9%,
eration exhibited stronger ASR inhibition effect compared to resid- and 47:3%, for SF and 103:6%, 46:4%, and 48:2%, for RHA at
ual RHA produced via uncontrolled burning [227]. ASR reductions 200 °C., 400 °C and 600 °C. The results showed that SF exhibited
of 51.4% and 83.8% were obtained at 10 and 20% CRHA (RHA from higher strength retention than RHA. Only RHA-based system
controlled burning) while reductions of 2.7%, 37.8%, 70.3% and retained measurable strength after 800 °C.
94.6% were produced at 10% 20%, 30% and 40% RRHA (RHA from Rashad [235] reported CS of 45.92 MPa for HVFAC at 70% FA
uncontrolled burning) cement replacements in mortar bars at w/ replacement of cement and 400 °C., which was lower compared
cm ratio of 0.47. to 67 MPa and 52 MPa for SF and RHA in alkali-activated pastes
Le [225] reported that SF was more effective than RHA in miti- reported by Bernal et al. [234] at the same temperature. In addi-
gating ASR expansion in mortar. The suggested the use of RHA of tion, increase in CS was observed at 400 °C in all the mixtures
fine particle size <5.7 lm to mitigate ASR expansion. and was attributed to the densification of the matrix. The increas-
At 20% cement replacement with SF, FA, WG, CRHA and RRHA, ing strength loss recorded from 400 to 1000 °C. was attributed to
the ASR expansion obtained were 0.01%, 0.02%, 0.02%, 0.06% and loss of water, increasing porosity and permeability. In addition,
0.23%, which corresponded to percentage reductions of 88.9%, HVFAC exhibited better fire performance compared to neat con-
66%, 83.8% and 37.8% for FA, WG, CRHA and RRHA [64,88,227]. crete while inclusion of GGBS showed negative effects on CS at ele-
Furthermore, Oberholster and Westra [228] reported that SF vated temperature.
performed better than FA in mitigating ASR. At 20% cement FA-GP showed low thermal stability at elevated temperatures
replacement, they obtained ASR values of 0:03%, 0:02% and 0.2 between 800 and 1000 °C, which was attributed to increase in
for SF, FA and cement. These results correspond to ASR reductions average pore size and replacement of amorphous structure with
of 85% and 65% respectively with reference to the control, which crystalline Na-feldspars [98]. The Class F fly ash-based GP prepared
lends credence to the superiority of SF over FA in mitigating ASR. using Na activator recorded CS of 30 MPa, 33 MPa, 37 MPa, 38 MPa,
In another study, Buck [229] recorded ASR values of 0:15% and 14 MPa and 12 MPa at 200 °C, 400 °C, 600 °C, 800 °C, 1000 °C and
0.47 at 30% GGBS cement replacement and 0% (control), which 1200 °C respectively. On the other hand, FA-GP prepared using
corresponds to ASR reduction of 68:1%. Therefore, from the results potassium silicate exhibited deterioration of CS after 1000 °C,
above, it seems the ranking of the SCMs in terms of ASR mitigation while the amorphous structure remained. This demonstrates that
is SF > FA > CRHA > GGBS > WG > RRHA. Nevertheless, confirma- Class F fly ash-based GP materials cannot be utilized in refractory
tory laboratory and field investigations are required to confirm this insulation applications as a result of the large reductions in CS
order of ranking. and high shrinkage between 800 °C and 1200 °C.
Lindgård et al. [230] mentioned that SCMs low in calcium and HSC made with SF ð15:4%Þ and FA (38:5% of cement content)
high in silica are the most effective in reducing pore solution alka- experienced CS reduction of 74:4% from 97.3 MPa to 24.9 MPa at
linity and consequently ASR expansion. The authors called for reli- elevated temperature of 800 °C [236]. On the other hand, normal
able methods for satisfactory, accelerated and affordable testing concrete (NC) showed 54:7% reduction in CS at the same temper-
methods that resembles field conditions such as humidity, alkali ature. The deterioration in both HSC and NC was linked to variation
content and temperature. in the pore structure.
ASR expansion was reported to decrease in concrete when WG HSC containing 9% SF wt. of cement recorded CS marginal
was utilized as fine aggregates as a result of reduction of available strength loss between 100 and 400 °C and significant loss between
lime [88]. ASR reductions of 66%, 41:7% and 16:7%were obtained 55 and 80% after 400 °C [237]. Janotka and Nürnbergerová [238]
at 20%, 15% and 10%WG replacement of fine aggregate. reported strength deterioration between 100 and 200 °C in HSC
ASR expansion was investigated between 25 and 100% cement with SF content of 7:53% by wt of cement at w=c ratio of 0.32
replacements [231] and was found to depend on WG content and and was linked to pore-structure coarsening. Kong et al. [239]
glass colour. They recommended the use of FA and Li2 CO3 for reported that FA-GP pastes recorded 6% strength increase at CS
reduction of ASR expansion. In contrast, Özkan and Yüksel [232] of 62.8 MPa and 11% mass loss at elevated temperature of
mentioned that glass colour does not have significant influence 800 °C, compared to unexposed specimens. The CS increase was
on both ASR and elevated temperature resistance. They advocated attributed to the low moisture loss, presence of high proportion
the utilization of FA and GGBFS to reduce ASR expansion. of micropores and high solid-to-liquid ratio.
Reported that fly ash-to-activator ratio is the most critical
5.3.3. Fire-resistance and chemical attack properties parameter for fire resistance and strength development in GPs
Karri et al. [138] investigated the effects of chemical acid attack and suggested optimum combination of Na2 SiO3 =KOH of 2.5 and
on GGBFS modified concrete at different curing ages using two FA=activ ator of 2.5. Increase in strength of GPs at elevated temper-
grades of concrete (20 and 40 MPa). CS increased for some of the atures was attributed to both polymerization reaction and sinter-
concrete as shown in Fig. 13 and may be due to chemical reactions ing. In another study, Kong and Sanjayan [240] revealed that
K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095 1077

aggregate size and their rate of expansion are influential parame- strength reduction both at 40% cement replacement after 90 days.
ters which affect the performance of GPC ate elevated temperature. Optimum RHA and FA replacement of cement to ensure CS reten-
While small aggregates (<10 mm) promote spalling and extensive tion and development is 20% and 40% respectively.
cracking, large aggregates (>10 mm) were observed to be stable. Chatveera and Lertwattanaruk [248] recommended 20% RHA
Pan et al. [241] reported 15% strength loss at temperatures replacement of cement durability improvement in concrete and
<500 and 56% between 500 and 800 °C in fine glass powder mor- enhancement of resistance to HCl and H2 SO4 . The resistance to acid
tar. The strength loss was attributed to reduction in calcium attack was observed to be directly proportional to the
hydroxide (CH) in GP mortar, softening of glass content and higher ðSiO2 þ Al2 O3 þ Fe2 O3 Þ=CaO ratio. The improved resistance of RHA
incompatibility between paste and sand particles. was also corroborated was attributed to the densification of its
Poon et al. [242] reported that PFA (pulverized FA) followed by microstructure, physical and pozzolanic effect as well as presence
GGBS exhibited better performance at elevated temperature com- of Al2 O3 [227]. Strength improvement was also recorded at 25%
pared to SF in concrete and could be utilized where there is high RHA replacement of cement with 0.1 H2 SO4 [249].
risk of fire. Optimum cement replacements of cement by FA and Chemical resistance of FA and SF to several chemical such as
GGBS in HSC and NSC to retain maximum strength and durability H2 SO4 , HNO3 , acetic acid, H3 PO4 , Na2 SO4 , and MgSO4 was investi-
were 30% and 40% respectively [242]. In contrast, SFC with more gated by [250]. They reported that SF had superior resistance at
than > 5% cement replacement should be avoided because of higher cement replacement from 15%. SF exhibited lower strength
explosive spalling. loss of 16:6% and 17:8% compared to 23:5% and 38:9% for FA at
Based on the results, the order of preference in terms of CS per- 15% and 22:5% cement replacements respectively.
formance at elevated temperature was FA > GGBS > SF. Average Chemical resistance of FA is influenced by its fineness. CS
strength loss were 44% and 60% in FA- and SF-based HSC and increased from 41.5, 53.5, 56, and 61.5 MPa for increasing Blaine
GGBS-based NSC. fineness of 3000, 3900, 4800 and 9300 cm3/g [251]. The optimum
Rashad et al. [243] reported increasing residual strength at ele- replacement level to achieve chemical acid resistance varies
vated temperatures when GGBS was used as sand replacements in depends on the type of acid and alkaline solutions involved
AAS (alkali activated slag) mortar. Residual strength losses [252]. It seems the chemical acid resistance of FA was more effec-
obtained at 800 °C were 33:45%, 51:91%, 69:49%, and 90%, at tive at higher replacements compared to SF. The sulfate resistance
25%, 50%, 75%, and 100%, replacement of sand respectively. Also, was linked to the prevention of ingress of sulfate ions into con-
enhancement in residual strength at 200 and 400 °C were 19:31%, crete, resulting in little formation of gypsum and/or ettringite in
79:26%, 89:73%, and 100:95%, and 20:89%, 64:28%, 71:86%, and
concrete [253]. The level of resistance to chemical attack increases
82:58%, at 25%, 50%, 75%, and 100%, replacement of sand respec-
with increasing cement content, lowering of w=c ratio and the uti-
tively. No micro-crack was found in the AAS mortar throughout all
lization of cement with C3A (tricalcium aluminate) content < 7%
the elevated temperature tests.
[254].
Tanyildizi and Coskun [244] investigated LWC incorporating 0,
Chemical resistance of GGBS depends on high reactivity in the
10, 20, and 30% FA replacement of cement at elevated temperature
presence of lime, availability of Ca in the pore solution and its dis-
of 200, 400 and 800 °C. CS ranges of 38–48 MPa, 35–38 MPa and
tribution in the specimen [255]. GGBS performed better than FA on
14–23 MPa were recorded at 200, 400 and 800 °C. The percentage
exposure to leaching and sulphate attack [256]. The authors
retained strength obtained ranges from 91.09–98.95%, 80.23–
reported that hydration of C 3 S and C 2 S in cements resulted in for-
92.6% and 36.13–43.64% at 200, 400 and 800 °C respectively. The
mation of portlandite, which when released, facilitates ingress of
loss in CS was linked to loss of hydration water at elevated temper-
sulphate ions and produce expansive products such as gypsum
atures. With respect to the splitting tensile strength (STS), the per-
and ettringite. Likewise, GGBS performed better than FA in resist-
centage STS retained ranges from 87.84–91.85%, 81.94–85.55% and
ing attack from MgSO4 as it recorded the higher CS28 [257].
23.55–43.15% at 200, 400 and 800 °C respectively. Based on
Up to 50% GGBS can be used in concrete to achieve good
ANOVA analysis, the most important experimental parameters
for STS and CS of FAC were heating degree and fly ash content sulphate-resisting properties, minimize carbonation as well as
and their percentage contribution to CS development were thermal cracking [258]. Also, concrete containing up to 70% GGBS
93:41% and for CS and 89:39% and 4:84%. In order to achieve opti- showed good resistance to thaumasite form of sulphate attack
mum CS and STS, the optimum FA content recommended was 30%. (TSA) and their resistance was improved with the addition of small
Concrete made with fine waste glass replacing fine recorded the amounts of calcium carbonate or calcium sulfate [259,260]. GGBS
highest CS compared to coarse WGC and combination of fine and exhibited stronger resistance to sulphate attack compared to fly
coarse WG [245]. Optimum WG content to achieve maximum CS ash and the optimum cement replacement for GGBS was 40%
at both ambient and elevated temperature was 10% aggregate [261]. Even though GGBS has good resisting capability, O’Connell
replacement for the three combination types. CS of the three con- et al. [262] pointed out that GGBS should not be utilized in
crete converged close to 700 °C because of its closeness to the wastewater infrastructures because it cannot withstand the high
melting temperature of waste glass, which is between 700 and levels of sulphate and sulphuric acid attack.
800 °C and the elimination of size effect in the softened state of Waste glass improved durability of WGC by maintaining weight
the glass aggregates. CS obtained for the fine WGC were 40.5, 35, stability during sulphate attack [263]. In addition, field studies cov-
55, 42, 34.5 and 22 at 20, 60, 150, 300, 500 and 700 °C. ering 6.7 years showed continuous improvement in mechanical
Pulverized FAC expressed relative strength improvement at 450 performance of slabs and walls made with WGC [264]. Glass fume
and 650 °C even though durability deteriorated from 250 °C [246]. made from WG particles were observed to exhibit higher resis-
CS loss was attributed to increased width of ITZ, increased total tance to sulphate attack [265].
porosity and coarsening of the hardened cement paste. Ganjian and Pouya [266] reported that OPC concrete performed
RHA is more effective than FA in resisting sulphate attack of better than SFC when exposed to tidal environment while mixture
binary cement mortars. Surprisingly, the RHA mortar experienced of SF and GGBS exhibited worse performance. Makhloufi et al.
strength enhancement of 7% compared to 0% for FA after 90-day [267] reported that mortar made with quaternary blends including
immersion in 5% sodium sulphate solution and at 20% cement GGBS showed improved sulphate attack resistance than OPC con-
replacement [247]. However, fly ash experienced higher strength crete. Aziz et al. [268] reported that up to 30% GGBS improved
improvement of 8:8% compared to RHA which recorded 24:6% the durability of sulphate resisting cement (SRC) and can be used
1078 K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095

to produce highly durable concrete. The improvement was attrib- and Sarker [272] reported that even though heat-curing provided
uted to decrease of total pore volume, free lime content, total chlo- early-age strength, it is not replicable at available cast-in situ
ride, total sulphate contents and, subsequently, increase in the construction.
resistivity towards sulphate and chloride ions. According to Neupane [65], elevated temperature curing is not
From the above results, it seems the preferable ranking of the cost-effective and practicable. Furthermore, results obtained by
SCMs in terms of resistance to sulphate attack was Binici et al. [128] and Shafigh et al. [57] depicted in Fig. 23 revealed
WG > SF > GGBS > FA > RHA. However, confirmatory laboratory that water curing obtained the highest CS at 90 days curing age
and field investigations are suggested to check this ranking. compared to autoclaving curing. Therefore, water curing is recom-
mended for curing green concrete to enable full hydration, chemi-
cal reaction and bonding of the constituents.
6. Factors that influence properties of green concrete

6.1. SCM chemical composition


7. Binary, ternary and quarternary SCM mixtures
Comparison of the chemical composition of the five (5) different
The concept of binary, ternary and quaternary SCM is to obtain
SCMs and OPC revealed that, on the average, SF has the highest SiO2
blended SCM with properties that are superior than the individual
(silica content), followed by RHA. Also, it was observed that fly ash
SCM constituents. Utilization of such blended cements overcomes
recorded the highest Al2 O3 (alumina) content followed by GGBFS.
the drawbacks associated with any of the individual constituent
In terms of CaO (calcium oxide) content, OPC recorded the highest
and maximizes their individual strengths or advantages. While
value followed by GGBFS as depicted in Fig. 20.
Rakhimova and Rakhimov [66] recommended a component-wise
approach in the development and application of sustainable
6.2. Water/binder (w/b) ratio cement and green concrete, Wang and Chen [273] presented a
simplex-centroid design method in determining the proportion of
Hu et al. [14] observed that higher water/cement ðw=cÞ ratio various ternary blend SCM mixtures to achieve target strengths,
leads to lower Ca=Si ratio, large pores, higher porosity of the C-S- thereby reducing the need for trial and error mixes.
H gel which causes lower elastic modulus and lower hardness. Mohamed [274] recommended ternary mix of cement with 10%
The authors recommended lower water-cement ratio and incorpo- FA and 10% SF which obtained highest compressive strength in
ration of admixtures to improve mechanical properties of cementi- SCC. Le and Ludwig [32] recommended ternary combination of
tious materials. The connection between lower porosity and lower 20% FA and 20% RHA to produce CS58 of approximately 130 MPa
w/b ratio was also corroborated by Gao et al. [269] who also which was recommended for usage in self-compacting high perfor-
observed that ITZ porosity decreases with increasing curing age, mance concrete (SCHPC) which increased plastic viscosity and seg-
decreasing water ratio and increasing aggregate content. Both regation resistance but eliminated bleeding.
Hesami et al. [21] and Lian and Zhuge [270] recommended 0.33 Deb et al. [275] investigated blending of GGBFS with low-
as the optimum w=c ratio for pervious concrete pavement to calcium Fly ash (Class F) and observed that the shrinkage reduced
ensure full hydration and formation of strong cement pastes. with the increase in slag content and decrease in sodium silicate to
sodium hydroxide (SS=SH) ratio in GPC at room temperature.
6.3. Curing medium In order derive the optimum benefits from the use of SCMs, it is
expedient that the combination and proportion of selected SCMs
Yazıcı et al. [271] demonstrated that curing condition affects for binary, ternary and quarternary SCM mixtures should be prop-
the mechanical performance of reactive powder concrete (RPC). erly selected to maximize the synergistic positive effects and min-
Autoclaved curing gave the highest flexural strengths compared imize or avoid the synergistic negative impacts. This is achievable
to steam curing and standard curing as shown in Figs. 21 and 22. to some extent by taking into consideration the elemental compo-
Boğa et al. [213] also reported that increasing the curing periods sition of each SCM selected for combination, the individual
and applying standard water curing method resulted in significant physico-chemical characteristics of each SCM and their effects on
improvement in the mechanical properties of the concrete. Nath concrete/mortar properties from available literatures.

100

80
Composion (%)

60

40

20

0
SiO2 Al2O3 Fe2O3 CaO MgO SO3 Na2O K2O P205 TiO2 LOI

Chemical composion
FA WG GGBFS RHA SF OPC

Fig. 20. Comparison of chemical composition of different SCMs and OPC (Authors).
K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095 1079

35

30

Flexural strength (Mpa)


25

20 Bauxite Steam cured

15 Bauxite Autoclaved cured


Granite steam cured
10
Granite Autoclaved cured

0
20 40 60
GGBFS replacement of silica fume (%)

Fig. 21. Effect of curing condition on Flexural strength and aggregate type [232].

350 crete), UHPC (ultra-high performance concrete), HPC (high perfor-


mance concrete), ultra-high strength concrete (UHSC), HSC (high
Compressive strength (Mpa)

300
strength concrete), SCC (self-consolidating concrete), LWC (light-
250 weight concrete) and geopolymer concrete (GPC).

200
8.1. HVFAC (High volume fly ash concrete)
150 Bauxite autoclaved cured
High-volume fly ash concrete (HVFAC) are concrete mixtures
100 Bauxite standard cured
containing a minimum of 40–50% fly ash by mass of cementitious
50 materials [133,276]. HVFAC with 50% cement replacement with fly
ash C was utilized in the construction of Computer Science Build-
0 ing at York University and Lower Notch Dam in Ontario, Canada
20 40 60 and Bayview high-rise apartment and was recommended for com-
GGBFS replacement of silica fume (%)
mercial and residential construction applications [61,277].
Fig. 22. Comparison of compressive strength using autoclaved and standard curing The strength development of HVFAC depends on fly ash replace-
media [232]. ment levels, water-to-cementitious material ratios and volume of
cement paste [278]. While Rashad [279] recommended usage of
fly ash as partial or full replacement of natural fine aggregate in
HVFAC where fly ash is abundantly available and there is shortage
8. Nomenclature and applications of green concrete utilized in of natural sand as fine aggregate, Li [106] recommended the addi-
concrete structures tion of nano-SiO2 as an accelerating additive to facilitate the poz-
zolanic properties of fly ash to improve the early and long-term
Existing literatures on green concrete revealed the existence of strength gain.
different nomenclatures for green concrete depending on the SCM Mehta [280] classified HVFAC into three categories namely low,
utilized, properties of the green concrete such as compressive moderate and high strength HVFAC with minimum CS28 of 20, 30
strength, performance levels, compactability and density as and 40 and corresponding water-cement ratios of 0.9–1.3, 0.72–
depicted in Fig. 24. They include HVFAC (high-volume fly ash con- 0.83 and 0.5–0.7 respectively.
Compressive strength at different curing

50
40
30
20
days (Mpa)

10 28
0 56
90

Different SCMs used in green concrete

Fig. 23. Compressive strength results for different curing methods.


1080 K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095

140–150 MPa was achieved under normal curing for 28 days. Gha-
fari et al. [290] recommended inclusion of optimal 3% content of
HSC
Geopolymer
nanosilica cement replacement in UHPC to improve early-age
concrete UHPC strength. The use of short steel fibres at higher fibre dosages was
also reported to yield benefits such as higher peak load capacity,
enhanced strain hardening, improved post-peak failure response
Green from explosive as well as ductile behavior [291,292].
HVFAC UHSC In order to produce green UHPC with reduced cement content
concrete
and thereby lower cost, ultrafine by-product materials such as
ultrafine palm oil fuel ash (UPOFA-50% cement replacement) has
been recommended by Aldahdooh et al. [293] and Aldahdooh
LWC SCC et al. [294]. On the other hand, Xiao et al. [295] recommended
the use of superfine 40% GGBFS or combination of 10% fly ash
HPC and 30% GGBFS cement replacements in UHPC which exhibited
ultra-high durability, high strength at low cost.
Fig. 24. Nomenclatures of green concrete utilized in concrete structures.
Gesoglu et al. [296] recommended the use of binary and ternary
blends cement blends in UHPC to obtain excellent resistance to sul-
phate attack, while Ghafari et al. [290] recommended addition of
nanosilica to improve early-age strength development of UHPC.
The benefits of HVFAC include easier flowability, pumpability
In addition, Ghafari et al. [284] advocated for eco-efficient, sustain-
and compactability, superior resistance to cracking from thermal
able and cheaper UHPC with fly ash, GGBFS and RHA. Güneyisi
shrinkage, autogenous shrinkage and drying shrinkage, cost reduc-
et al. [297] reported reduced HRWRA dosage, improved workabil-
tion of construction costs and easy workability, reduction in crack
ity, enhanced impermeability and increased CS with combined use
width [133,277,280,281].
of nano silica and treated lightweight aggregates in UHPC.
In order to improve the implementation of HVFAC in the con-
Habel et al. [298] reported that the extremely low permeability
struction industry, the best practice guide developed by Bentz
of the dense matrix of UHPC facilitates its use as waterproofing
et al. [130] is recommended. Likewise, Shafigh et al. [57] recom-
layer in bridge decks. This was also corroborated by Habert et al.
mended the inclusion of oil palm shell as coarse aggregate and
[299] who advocated for the use of cast-in-place eco-UHPC in
limestone powder to reduce cement content by 46–60% and
bridge rehabilitation because it is fast, efficient, price competitive
improve CS at early and later ages, Alaka and Oyedele [131]
and its extremely low permeability, high strength and deformabil-
reported that super abundant SP dosage in HVAC helped to obtain
ity. Hassan et al. [300] recommended the use of UHPC in slabs
relatively lower w/b ratios with good workability.
because of its high tensile strength and improved ductility in
punching shear failure.
8.2. UHPC (Ultra high performance concrete) Kim et al. [301] recommended production of UHPC with
CS > 120 at low w=b ratio using synergistic industrial slags as
UHPC intends to optimize selected properties of concrete simul- cement and fine aggregate replacements in UHPC for enhanced
taneously which depends on the usage and exposure conditions of flowability and ecological benefits.
the concrete in real-life applications. Common failure patterns reported in UHPC include shear ten-
Low water content and moderate SP dosage was recommended sion, shear compression, diagonal tension and arch-rib failures
by Yu et al. [123] in order to facilitate the pozzolanic reaction of the [285].
constituent materials. Yu et al. [282] recommended the use of
nano-silica and hybrid fibres such as steel and polypropylene for
crack reduction and improvement in the flexural strength of UHPC. 8.3. UHSC (Ultra high strength concrete)
While Yu et al. [283] reported the need to improve the workability
and cost efficiency of UHPC, Ghafari et al. [284] reiterated the need In terms of compressive strength and modulus of elasticity,
to improve the sustainability of UHPC by reducing the cost through UHSC performed better compared to NSC and HSC [302] despite
use of lower SP dosage. concerns of brittleness and fire resistance. Xiong and Liew [302]
Kamal et al. [285] recommended the production of UHPC with reported that variation in the CS and MOE of UHSC at elevated tem-
conventional local materials, while Van Breugel and Van Tuan perature as shown in Fig. 25 and depends on the quality of the
[286] suggested optimum combination of 10% RHA and 10% SF aggregate. Choe et al. [303] recommended the use of blends of
to reduce autogenous shrinkage and costs of UHPC. Vaitkevičius polypropylene fibres (PPF) and nylon fibres (NY) prevent spalling
and Šerelis [287] recommended an optimal 15% replacement of in UHPC columns. Shi et al. [304] recommended optimal/synergis-
quartz powder with SF and addition of PPF to reduce brittle frac- tic combination of 15% SF and 1–20% GGBFS to achieve UHPC with
ture failure of UHPC. The authors recorded CS of 124 MPa and CS of 125 MPa and improved flowability. Wu et al. [305] reported
138 MPa without and with heat treatment respectively. that optimal dosage of 20% SF in UHSC as cement replacement,
According to Tagnit-Hamou et al. [288], UHPC has four classifi- resulted in reduction of porosity, pore refinement and strength
cations as shown in Table 3 and can be used in construction of development.
highly energy efficient, environmentally friendly, affordable and The use of nanomaterials such as nano-CaCO3 and nano-SiO2
resilient structures with CS ranging from 130-260 MPa, flexural was encouraged by Wu et al. [306] and Wang et al. [307] because
strength >15 MPa, tensile strength >10 MPa and elastic modulus of their contribution to early-age strength, homogeneous and less
>45 GPa using waste glass (WG). The UHPC was characterized by porous concrete and prevention of agglomeration due to the nucle-
excellent durability, negligible chloride-ion penetration, low ation and filling effects. Also, El Mir et al. [308] recommended opti-
mechanical abrasion, very high resistance to freeze and thaw mum combination replacement of cement with 8–10% SF and 17–
cycles. 20% SF to produce UHSC with >100 MPa and CS >120 MPa. Gesoglu
Furthermore, Kou and Xing [289] recommended the use of glass et al. [296] demonstrated that steam curing recorded higher CS of
powder and fly ash to lower the cost of production of UHPC. CS of 31.2–147.9 MPa compared to CS of 120.8–142.1 MPa achieved
K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095 1081

Table 3
Classification of UHPC [288].

Parameters Class A Class B Class C Class D (architecture)


Flowability Semi-flowable Flowable Highly flowable Highly flowable
Minimum slump (mm) 200 230 260 260
w/b ratio 0.15–0.19 0.19–0.225 0.225–0.25 0.225–0.25
Solids in SP/cement (wt%) 1–3 1–3 1–3 0.225–0.25
Steel fibre (%) 2 2 2 –
PVA fibre (%) – – – 2.5
2-day UHPGC CS (MPa) >200 175–200 160–175 –
28 day Normal concrete CS (MPa) >160 >140 >130 >100
91-day Normal concrete CS (MPa) >180 >150 >140 >120
Flexural Strength (MPa) >25 >20 >15 >10
Modulus of Elasticity (GPa) >50 > 45 > 40 > 40

with water-curing by accelerating the pozzolanic reaction of the SF Yazdani and Goucher [317] recommended the use of multiple
in the UHPC. wrapping using carbon FRP lightweight composites to strengthen
Romero et al. [309] reported that the mechanical response of and upgrade existing bridges. They also suggested the use of SCM
CFST (Concrete-filled steel tubular) slender columns depends on and strong quality control measures to overcome the drawbacks
the type of concrete used, the location of the concretes, and the of lower MOE, higher creep and shrinkage of LWC, porosity and
thicknesses of the inner and outer rings. Also, Yao et al. [310] bleeding and failure modes such as cracking, delamination and
reported that UHSC encased steel beams recorded higher residual rupture common in LWAC.
shear capacity, better post-cracking stiffness and better shear duc- Kayali et al. [318] recommended the use of sintered FA along-
tility than pre-stressed UHSC beams. Multi-curing was advocated side polypropylene fibres or steel fibres to improve workability,
by Yazıcı [311] to achieve UHSC. UHSC with CS > 120 MPa was cohesiveness and compactability of LWC. Hwang et al. [319] rec-
achieved with 8-h high-pressure steam curing (autoclaving). ommended the use of sintered manufactured LWA produced at
Allena and Newtson [312] advocated production of UHPC using 1100 °C for the production of self-compacting LWC with CS28 range
local materials such as SF and steel fibres and achieved CS28 and of 25–55 MPa and unit weight of 1878–2057 kg=m3 . The self-
flexural strengths of 165.6 MPa and 18.3 MPa and 161.9 MPa and compacting LWC exhibited excellent flowability without bleeding
10.93 MPa with and without fibres respectively at 0.25 w=c and or segregation. On the other hand, Oyejobi et al. [320] recom-
0.20 water/cementitious ratios. In addition, the seven-day CS mended 20% cement replacement with RHA for the production
ðCS7 Þ range of the UHSC ranged between 89.86 and 146.06 MPa. of cheap and durable LWC.
RHA and waste glass was recommended by Torkaman et al.
8.4. LWC (Lightweight concrete) [321] and Yu et al. [322] for the production of concrete blocks
and ultra-LWC which contributes to economic design of buildings
Libre et al. [313] advocated the use of LWC incorporating steel and environmental sustainability. Ling and Teo [323] recom-
fibres in high rise, earthquake-resistant buildings because of bene- mended optimum 10% RHA cement replacement in the manufac-
fits such as reduced density, enhanced compressive and flexural turing of load-bearing bricks which recorded highest CS of
ductility as well as energy absorption capacity. This was also 17:51 N=mm2 .
corroborated by Choi et al. [314] who reported improvement in LWC had superior characteristics such as thermal insulation,
flexural strength and toughness. Bui et al. [315] reported that fire/high temperature resistance, sound insulation, durability,
high-performance lightweight concrete (HPLWC) with CS of reduction of risk of earthquake damage and reduction of dead load
49–57 MPa can be produced using 60% FA + 40% cement and [324]. Self-compacting lightweight concrete offers benefit such as
30% FA + 40% cement + 30% RHA. lower susceptibility to corrosion in early age than normal SCC
According to Sivakumar and Gomathi [316], the lightweight [325].
aggregates (LWA) utilized in LWC could be from industrial by- Ünal et al. [326] reiterated that more opportunities exist for
products such as fly ash, bottom ash, SF, GGBFS, RH, slag, palm LWA in concrete since aggregate constitute 70–80% by volume of
oil shell and clay and yields benefits such as reduction of construc- Portland cement concrete. Kaffetzakis and Papanicolaou [327]
tion costs, ease of handling and construction of large precast units. advocated for rigorous mix proportioning to avoid conflicting

180
Compressive strength (MPa)
Modulus of Elascity (GPa)

160
140
120
100
80 CS
60 MOE
40
20
0
30 100 200 300 400 500 600 700 800
Temperature (OC)
Fig. 25. Compressive strength and Modulus of Elasticity of UHSC at elevated temperatures [263].
1082 K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095

properties. Previous studies reported that addition of nano-silica, narayanan and Rangaraju [142] showed the lack of the need for
SF and coal-bottom ash in LWC for improved durability grinding.
[328–330]. Kucharczyková et al. [331] advocated oven-dried Since workability is very important in the production of HSC,
aggregate to improve the strength and durability of LWAC. Erdoğdu et al. [354] emphasized good workmanship as well as
Shannag [332] recommended cement replacement of 5–15% SF inclusion of 10% SF and SP to prevent slump loss while Chandra
which produced LWC with CS range of 22.5–43 MPa and air dry- and Hardjito [355] suggested increase of FA up to 30% and addition
density of 1935–1995 kg/m3 with benefits such as larger strain of calcium carbonate up to 15% to improve workability and
capacity at failure and high degree of workability. Arisoy and Wu achieved early-age strength development.
[333] stated that the controlling parameters for production of Amin and Abu el-Hassan [356] stated that NS improves
high-performance-LWC are water absorption rate, density and mechanical properties of HSC. Khan and Abbass [357] canvassed
microstructure. According to Thomas and Bremner [334], LWAC for the use of steel fibres and PVA fibres to improve load-bearing
produced using LWA exhibit improved properties because of inter- capacity and ductility of HSC beam. Pelisser et al. [358] stated that
nal curing provided by LWA. recycled tyre rubberized concrete can be utilized to produce HSC
Other LWA commonly used are clay aggregates, waste glass and with CS28 > 50 MPa but requires combinations of chemical treat-
metakaolin, fly ash and GGBFS and polymer pellets with benefits ment with NaOH and addition of 15% SF.
such as thermal insulation, improved MOE, reduced density, reduc- Sarıdemir [359] produced HSC with CS > 80 MPa using 15% SF
tion of cement consumption, stoppage of bleeding and segregation and combination of 15% SF and 5% ground pumice. In another
as a result of decrease in water absorption, good corrosion resis- research, Amarkhail [137] recommended optimum SF contents of
tance, reduction in sintering temperature, reduction of ASR and 10 and 15% which achieved highest CS of 70.8 MPa and FS of
increase in failure point loading [335–339]. 69.5 MPa respectively.

8.6. HPC (High performance concrete)


8.5. HSC (High strength concrete)
HPC is a special concrete that meet specific performance or
Demirboğa and Gül [340] recommended the use of silica fume combination of requirements which could be any of the following:
alongside other SCMs to make HSC. Haque and Kayali [341] high early-age strength, long-term mechanical properties,
achieved optimum CS of 94–111 MPa with 10% optimum cement enhanced resistance to chemical attack or enhanced flowability
replacement with Class F fine fly ash (FFA). and low shrinkage. In order to reduce cost-prohibitive trial batches
Poon et al. [342] demonstrated that HSC with CS28 of 80 MPa and optimize the constituent properties, Islam et al. [360] devel-
can be achieved with w/b of 0.24 and FA content of 45%. Kumar oped statistical regression model which can be used to predict
and Ramana [343] recommended optimum combination of 18% CS28 and slump for RHA-incorporated HPC.
fly ash and 50%. copper slag to achieve HSC with CS of 60– Arunachalam and Gopalakrishnan [361] produced HPC which
70 MPa and 80–90 MPa for 7 and 28 curing days respectively. performed well in both normal and aggressive environments using
Zeyad et al. [344] advocated proper curing which improved 25% and 50% Class C fly ash cement replacement in concrete. Also,
strength and durability of high-strength concrete and the use of Safiuddin et al. [362] manufactured SCHPC (self-compacting high-
treated and ultrafine POFA to achieve HSC with CS180 > 100 MPa performance concrete) with optimum 15% RHA cement replace-
at 20, 40 and 60% UPOFA cement replacements. Ungound UPOFA- ment and reported that optimum RHA depends on the production
HSC was noted to outperform ground-UPOFA HSC. Sharmila and process. Ponikiewski and Gołaszewski [363] observed that grinding
Dhinakaran [345] recommended optimum 10% ultrafine slag to of fly ash has more effect on CS than flexural strength and also pro-
increase strength and durability characteristics of HSC and also duced HPSCC (high-performance self-compacting concrete) of CS >
observed that ground ultra-fine slag performed better than ultra- 80 MPa using high-calcium fly ash.
fine slag. Sabet et al. [364] noted that self-consolidating high perfor-
Elchalakani et al. [346] produced HSC with 60% GGBFS and 20% mance concrete (SCHPC), a hybrid of SCC and HPC, benefits from
OPC with low carbon footprint, which gave CS7 and CS28 of 61.8 and and exhibits properties of the two concretes which includes great
78.5 at 0.38 w=c ratio and 60% GGBFS while Kırca et al. [347] pro- flowability and stability, high strength and excellent durability.
duced HSC with CS > 75 MPa with 40% cement replacement levels With 10 and 20% SF as well as 10 and 20% FA cement replace-
using CAC/GGBFS. Arivalagan [139] observed that strength devel- ments, SCHPC with CS28 of 75.5 and 79.5 MPa and 67 and 81 MPa
opment of GGBS is slow and started at 28 days curing for 20% were produced.
cement replacement. Zhu et al. [348] suggested adequate mixing Le and Ludwig [32] reported that SP dosage above SP saturation
time to avert internal defects caused by fibers. Bagheri et al. dosage induced bleeding and produced HPC with CS56 of approxi-
[349] produced HSC CS > 80 MPa using ternary mixes containing mately 130 MPa with 20 wt% FA and 20 wt% RHA separately and
15% slag and 5% SF as well as 15% slag and 7:5% SF. foundry slags recommended that RHA can be utilized as a viscosity modifying
Also, Sharma et al. [350] state that HSC can be produced with admixture because of its macro-mesoporous nature. Le et al.
10–45% foundry slags as partial replacement for fine aggregate [140] reported that RHA should be ground to very fine particle
and 15% alccofine as cement replacement while Amnadnua et al. sizes P 5.7 mm to mitigate ASR. Gonzalez-Corominas et al. [365]
[351] produced HSC of CS as high as 67 MPa at 28 days with 20% also produced HPC with 30% fly ash and 70% Portland cement using
PC GFA with ground fly ash with ground carbide residue), a by- recycled aggregate concrete (RAC) and recommended steam curing
product of acetylene gas production. to reduce the porosity and STS (splitting tensile strength).
HSC can also be produced using local materials such as RHA. Borosnyói [366] recommended 5% cement substitution with SF
Ismail and Waliuddin [163] mentioned that HSC can be produced in concrete to improve the CS, durability and resistance to acid of
using locally available materials such as RHA. The optimum RHA HPC. Büyüköztürk and Lau [367] reported that the key features
content as cement replacement ranged between 10 and 30% of HPC are strength (>50 MPa), ductility and durability and recom-
[30,163,352] which produced HSC with minimum CS of 40– mended the use of short fibres to achieve improved ductility,
50 MPa. Also, the optimum grinding condition was 650 °C [30]. higher flexural strength, tensile strength and higher toughness of
Though grinding improved the pozzolanicity of RHA due to its high HPC. Camões et al. [368] demonstrated that HPC of CS up to
specific surface area [142,353], the results obtained by Venkata- 60 MPa can be produced with up to 40% fly ash cement replace-
K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095 1083

ment, by eliminating coarse particles with 75 lm sieve while The choice of source materials for GP depends on factors such as
Chang [369] reported that combination of fly ash and slag can be availability, cost, type of application and specific demand of end
utilized to produced HPC with CS >56 MPa with finer pores and users while the CS of GP depends on curing time and curing tem-
denser microstructure. perature [384]. The authors recommended curing temperature
Chen et al. [370] reported that the main properties of HPGC range of 60–90 and curing time of 24–72 h for strength increase
(high performance glass concrete) were determined by aggregate and optimum molarity of 16 M for NaOH solution and 0.4 fly ash
replacement and w=b ratios. Ling et al. [371] suggested elevated ratio. Zhou et al. [385] preferred the use of high-Al2 O3 fly ash to
heat curing for GGBFS and the use of low w=b ratio of 0.35 to low-Al2 O3 fly ash in production of geopolymers because of their
achieve CS7 > 45 N=mm2 . superior performance in terms of CS and microstructure. Geopoly-
HPC has been extensively applied in large infrastructural mers produced with high-Al2 O3 fly ash exhibited less mass loss and
projects such as bridges, tunnels in Denmark [372]. For Faro higher strength after elevated-temperature curing compared to the
Bridge, 40 kg=m3 fly ash was used in the pylons and underwater geopolymers produced using low- fly ash. The different content of
concrete, 50 kg=m3 of fly ash was utilized in some of the founda- Al2 O3 results in different reactivity of the raw materials and is
tions of Alssund Bridge while a combination of cement, fly ash responsible for the differences in morphology and extent of com-
and microsilica were used in Guldborgsunnd tunnel with a service pactness of geopolymer formed [385]. High Al2 O3 leads to higher
life of 100 years. reactivity, formation of more homogeneous, denser and more com-
pact microstructure, and consequently higher compressive
strength and stability. However, low-Al2 O3 fly ash can be still be
8.7. GPC (Geopolymer concrete) utilized but requires additional alumino-silicate source which
can be provided by combination of NaOH and Sodium silicate.
Previous studies have investigated the use of geopolymers and The optimal synthesis conditions they recommended for
geopolymer concrete in the production of eco-sustainable concrete low-Al2 O3 fly ash were curing temperature of 80 °C, Si=Al ratio of
blocks, alternative and novel binders for concrete production, 2:1, modulus ratio of 1, additional water/solid ratio of 0.1.
ultra-lightweight concrete and GFRP composites [373–376]. He Apart from Al2 O3 content, fly ash has been classified into two
et al. [377] reported that the mechanical properties of GP compos- types, namely Class F and Class C based on their source, composi-
ites depend on alkalinity, raw material mix ratio, curing duration, tion and strength development [386] as shown in Table 4. This
RHA particle size and geopolymerization reactions. classification should guide proper selection of fly ash for various
The eco-sustainable block offered advantages such as lower targeted applications.
cost, less energy consumption and less CO2 emission but the CO2
footprint is dependent on the type, concentration and dosage of
the alkali activators utilized [376]. Huiskes et al. [374] reported 9. Analytical and numerical modelling of green concrete
that ultra-lightweight GPC has potential applications in load-
bearing concrete and thermal insulating binding material and Proper experimental investigation is essential for reliable and
requires pre-soaking the LWAs and optimized packing of the GPC accurate analytical and numerical modelling of green concrete
mixture to achieve better stability, compaction and porosity. and its properties. The three methods, experimental, analytical
Assi et al. [378] recommended addition of 10% Portland cement and numerical, should be viewed as complementary means to
to replace fly ash, 60–100% NaOH to binder ratio, heat curing and comprehensively understand, analyze and predict the behavior/
w/b ratio of 0.28 to obtain GPC with CS28 of 64.3 MPa. Xie and Kay- response of both green concrete and ordinary concrete within
ali [379] recommended polycarboxylate-based SP for Class C fly the confines of available limited literatures. It must be borne in
ash and naphthalene-based SP for Class F fly ash, even though they mind that each of the three methods presents peculiar advantages
were less effective compared to OPC. Zhang et al. [380] proposed as well as drawbacks and when in combination overcomes some of
the utilization of a comprehensive index to evaluate suitability of the inherent limitations of individual methods. Extensive experi-
fly ashes for generation of high-strength geopolymers. The index mental investigation is expensive, time-consuming and energy
is a function of specific surface area, interparticle volume and glass intensive and requires proper planning to achieve best results. In
chemistry of the fly ash. order to save time and costs, experiments should be combined
The optimal conditions recommended for development of novel with any other available approaches to optimize experimental
binders made with waste glass and limestone as follows: Ca=SiO2 results.
ratio of 0.5, 40 °C curing temperature, and 9% Na2 O [373]. Šejnoha et al. [387] combined experimental program with ANN
Torres-Carrasco and Puertas [381] demonstrated that waste glass and ATENA finite element for analyzing MOE, fracture energy and
is an effective alkaline activator in GP Al2 O3 preparation as an alter- tensile strength of fly-ash based concrete. Nie et al. [388] simulated
native to sodium silicates. Martinez-Lopez and Escalante-Garcia the pozzolanic and hydration reaction of fly ash concrete and their
[382] reported that the factors which influence properties of com- decomposition under sulphate attack using Crack-Nicholson equa-
posite binder comprising waste glass and GGBFS in descending tion. Nguyen et al. [389] implemented the 3D finite element model
order were waste glass (%), curing temperature, % Na2 O, and alkali of GPC in ABAQUS.
activator ratio. The recommended optimal level of 100% glass, Gao et al. [269] made us of backscattered electron image anal-
60 °C and 10% Na2 O using Na2 CO3 to produce GP with CS28 range ysis and HYMOSTRUC model to investigate the ITZ microstructure
of 69–74 MPa. of ternary blended cement comprising OPC, blast furnace slag and
Maranan et al. [375] recommended the use of GPC-reinforced filler. Nanoindentation technique, based on grid indentation
with GFRP bars as well as sand coating which yielded bending methodology, in conjunction with deconvolution analysis, was uti-
moment capacities 1.2–1.5 times greater than steel-reinforced lized by Zadeh and Bobko [390] for predicting response of individ-
GPC and provide mechanical interlock and friction forces adequate ual phase of LWAC (lightweight aggregate concrete) containing fly
to secure effective bond between GFRP bars and GPC. Kourti et al. ash and GGBFS).
[383] suggested the potential application of geopolymer-glass Utilized the chemical-hydration analytical model for evaluating
composites in pre-cast paving blocks and tiles because of the high the CS, Ca(OH)2 contents, chemically bound water and porosity
strength and density, low porosity, low water absorption, low properties of high-calcium fly ash concrete at different composi-
leaching and high acid resistance they exhibit. tion and ages. A similar approach was also used by Wang and Park
1084 K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095

Table 4 tion technology via construction automation. Automation of green


Differences between Class F and Class C fly ashes [62]. concrete construction, as a result of improved workability and
Class F fly ash Class C fly ash flowability, leads to improvement in labour productivity, safer-
Source Anthracite and Lignite and sub- working environment and improved quality of construction. Sav-
bituminous coal bituminous coal ings in construction time and labour cost was reported by [397]
Composition Aluminium silicate glass Calcium-alumino- through the utilization of green SCC (self-consolidation concrete)
crystalline quartz, silicate glass, hematite with 50% fly ash replacement of cement.
hematite magnetite and magnetite and mullite
mullite
Likewise, the improved pumpability of green concrete has the
Pozzolanicity Less pozzolanic Has higher potential to reduce labour requirements for construction. This find-
properties pozzolanicity ing was corroborated by [395] who reported significant reduction
Cementing agent Needs cementing agents Does not need in labour requirements and material cost. Cost savings of $3, 824,
requirement such as lime or alkali activation
007 was also reported by Ahmad and Shah [398] with the use of
Lime content (%) < 20% lime (Cao) <20%
Early-age strength Early-age properties Greater early-age HSC of 84 MPa compared to conventional concrete of 28 MPa. In
slightly lower strength addition, the excellent workability of green concrete helps to over-
Heat of hydration Produces less heat of Produces more heat of come the difficulties often encountered in conventional concrete
hydration hydration during construction of heavily reinforced structures [399]. Utiliza-
Use in concrete Used for high-volume fly Used for low-volume
tion of green concrete in precast concrete elements has the poten-
ash concrete fly ash concrete
Applications Structural concrete, high- Residential tial to also improve manpower savings [400] and likewise time
performance concrete constructions and savings through the use of fast-curing methods such as steam
and concrete exposed to prohibited for high hot curing and autoclaving, which achieve HSC within two curing
sulphate environments sulphate
days [401,402]. As a result of reduced manpower during concrete
environments
construction, green concrete can be combined with lean construc-
tion methods to deliver projects on-time and to-budget. Integra-
tion of lean construction with sustainable construction was also
[391] for analyzing CS development of fly ash concrete. Compres- supported by [403].
sive stress-strain model was utilized by [56] for predicting strain Retardation experienced in green concrete reported by several
and CS of heat-cured low-calcium GPC. Golewski et al. [392] for- authors [61,404,405] was as a result of inadequate water which
mulated and implemented 3D CSS (compact shear specimen) leads to self-dessication, improper mix proportioning and impro-
numerical model in ABAQUS to study the fracture propagation in per mixing of green concrete mixtures, poor SCM particle prepara-
concrete composite using XFEM. tion and improper curing methods. All these shortcomings are
Analytical methods require some essential information before it linked to inadequate understanding of the roles of SCMs, SCM type
can be used and accurate knowledge of the properties of the con- and content, chemical admixtures and influence of curing temper-
stituent and green concrete [304]. Numerical methods are compu- ature. These shortcomings are overcomed as we learn from past
tationally intensive and use of appropriate law that governs the experiments through data mining and assimilation. The retarda-
properties of the constituent of green concrete and the applied tion effects of GGBS and FA, which is marked by moderate stimu-
loading conditions. In addition, successful applications of numeri- lation of hydration in GGBS and weak hydration in FA at early
cal methods to evaluate green concrete properties are scarce in ages, were attributed to the physico-chemical effects of FA [404].
literature. On the other hand, the retardation effects were attributed to the
nature and condition of the surfaces of the FA [406] while Thomas
10. Potential benefits of green concrete in early project [61] attributed it to the low calcium content of FA. Thomas [61]
completion and cost savings also mentioned that concrete setting and invariably concrete
strength development are affected by composition and quantity
According to Hong Kong Design Code, the lowest grade of con- of SCM, type and amount of cement, w/cm ratio (water-
crete for use in reinforced concrete is C20 (20 MPa). For construc- cementitious materials ratio), type and amount of chemical admix-
tion of multi-storey, minimum concrete grade of 25 MPa is often tures and concrete temperature.
required and utilized [393]. For high-rise buildings, HSC are often Furthermore, retardation effects were also reported by some
utilized with concrete strength ranging from 55.1 to 131 MPa authors in concrete and mortars incorporating RHA [23,102]. The
[393,394]. During concrete construction projects, allowance of 28 retardation effects and strength development observed at 3 and
curing days is given for concrete works including columns, slabs 7 days was found to correlate linearly with the total heat released
and beams to develop sufficient strength in compliance with the expressed as volume of available water and limited by calcium
concrete/project design requirements. For high-rise buildings, hydroxide (CH) availability [23]. On the other hand, the coarse nat-
sometimes, up to a year or more is spent before the lower floors ure of the untreated RHA was found to affect the strength develop-
are loaded which delays project completion [395]. This construc- ment of mortar [407]. However, [27] reported that RHA is a
tion delay was also highlighted by Johari et al. [396] who reported promising SCM which retains its reactivity potential and resilience
delay in full loading of many construction works after several despite the effects of calcinations temperature, grinding, chemical
months of casting. pre-treatment and manufacturing process variability.
With early compressive strength development of green con- For WG, retardation is caused by smooth surface of WG parti-
crete which range from 30.58-122 MPa and 29.7–162 MPa for 3 cles which cause weak interface with the glass mortar system
and 7 days of curing as displayed in Table 5, the curing waiting [408], lower rate of hydration, higher effective water-cement ratio
time is significantly reduced. The pozzolanic properties of the and neglible water absorption [409], coarse grain size [410] and
SCM in the green concrete promote early strength development incomplete adhesion between WG and cement paste as well as
which has the potential to facilitate early project completion. Com- excessive cement replacement [47,411].
pared to traditional project construction, the project completion In order to avoid the retardation effects in WGC, finer WG par-
time can be reduced by at least 50% with the use of green concrete ticle sizes <38 lm was recommended by Shao et al. [412], particle
of high early strength such as UHPC, HSC and advanced construc- sizes <0.3 mm was recommended by Shayan and Xu [413] while
Table 5
Compressive strength of different types of green concrete and the effects of the SCM utilized.

Author(s) W/SCM W/C CS (MPa) Type of concrete Remarks


3 7 14 28
Zhang et al. [435] 0.30 0.33 77.9 94.1 RHAC Reduction in porosity & width of interfacial transition zone (ITZ)
Chao-Lung et al. [436] 0.35 0.44 38 47 52 60 RHAC (20% RHA) Addition of ground RHA improved concrete impermeability and strength
efficiency of cement
Ismail and Waliuddin [163] 0.32 0.4 46.7 56 70.2 RHAC (20% RHA) Slump (45 mm). High strength concrete was obtained using locally available
0 RHA. For successful application of RHAC, workability needs to be different
from the control
Mahmud et al. [437] 0.36 0.40 45.1 52.9 66.7 RHAC (20%RHA) Strength improvement, reduction of drying shrinkage and durability
improvement were observed
de Sensale [438] 0.32 44.3 54.8 RHAC (20%RHA) Slump (48 mm). RHA exhibited filler and pozzolanic functions. Residual RHA
gave higher early age strength while controlled incinerated achieved better
late-age strength
Cordeiro et al. [439] 0.35 0.44 53– 70 RHAC (20%RHA) Slump (20 mm). Reduced chloride-ion penetrability. Grinding time should

K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095
54 be limited to 120 mins for better pozzolanic properties
Ganesan et al. [30] 0.53 29.7 39.3 42.5 RHAC (20%RHA) Slump (48 mm). Improved compressive strength, increased water
absorption, reduction of chloride-ion diffusion and permeability and
sorptivity
Yu et al. [440] 0.20 44 65 HVFAC Slump was180-200 mm. Suitable for general construction. >60% reduction in
embodied concrete energy, 70% reduction in CO2 emission & 15% reduction
in material cost
Radlinski and Olek [441] 32 42 54 FAC (20% FA + 5% SF) Ternary blended cement concrete. Synergistic effects noted from 7 days.
Lower SG of FA & SF promoted low w/b.
Qiang et al. [442] 0.35 0.41 46 60 78 FA HSC Improved flowability, late-age strength & decreased autogenous shrinkage &
reduction of chloride-ion permeability
Qiang et al. [442] 0.25 0.29 68 86 101 FA HSC Improved early-age CS at low w/b ratio.
Alaka and Oyedele [131] 0.28 0.56 24.7 37.8 HVFAC (50% FA + 4% SP) SP promoted lower-binder ratios with good workability. Not suitable for
Alaka and Oyedele [131] 0.31 0.62 21.6 32.6 HVFAC (50% FA + 4% SP) concrete requiring abrasion resistance
Shaikh and Supit [443] 0.4 0.67 14 17 27 FAC (32% FA + 8%UFFA) Reduction of rebar corrosion
Shen et al. [444] 0.32 0.46 30.58 43.07 52.7 62.6 GGBS + FA High strength concrete at early age
Mehta et al. [445] 64.4 Fly-ash based GPC High early-age strength development
Zhang et al. [47] 0.24 0.33 68 92 121 SFC (10%) Ternary blended cement concrete. Improved interface bond between cement
paste and aggregate. Proper mixing is required to prevent SF agglomeration
Zhang et al. [47] 0.30 0.33 58 75 103 SFC (10%SF) Ternary blended cement concrete. Increased w/b ratio reduced the CS
Youm et al. [330] 0.28 0.30 60 68 74.2 SFC (7%SF) Normal-weight aggregate concrete (NWAC). Increased CS was noted
Youm et al. [330] 0.26 0.28 62 64 72.3 SFC (7%SF) Lightweight agg. Concrete. Internal curing effects reduced LWAC chloride-
ion permeability. Type of aggregate and chemical composition of cement
paste influence durability
Radlinski and Olek [441] 39 50 58 SFC (SF only) Binary cement concrete. CS lower compared to ternary cement concrete
Thang et al. [446] 0.16 92 132 158 UHPC (SF 10%+ GGBS 20%) High early-age strength development cured at room temp
Thang et al. [446] 0.16 122 150 164 UHPC (SF 10%+ GGBS20 %) Improved high early-age strength development
Yazıcı et al. [271] 0.21 162 177 Reactive powder concrete (SF & Met the requirements to be used as UHPC. Reduction of corrosion risk and
GGBS) risk of thermal cracking
Yazıcı et al. [271] 0.21 204–243 Reactive powder concrete (SF & Autoclave curing and steam curing reduced unreacted SCM which improved
GGBS-Autoclaved and steam- compressive strength. High temperature favours strength development of
cured for 2 days) GGBFS
Dehghan et al. [447] 0.43 0.45 34 38 WGC (Recycled GFRP) Recycled GFRP did not cause ASR. Exhibited pozzolanic behaviour
Gesoglu et al. [448] 0.20 128 154 UHPC (Micro-glass + micro steel Improvement in fracture energy, modulus of elasticity and ductility
fibre)
Harbec et al. [265] 0.35 54.5 59.8 HPC (10% Glass fibre replacement Produced comparable strength to SF. Glass fibre fume (GF) reduced ASR
of cement) expansion and ITZ. Exhibited pozzolanic properties and is a good
replacement for SF
Kushartomo et al. [449] 0.14 0.2 136 RPC (Glass powder-20%) Similar to SF in terms of performance after steam curing for 10–12 h at 95 °C
and 14 days curing age. It is a good replacement for quartz powder and silica
fume

1085
(continued on next page)
1086 K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095

<600 lm particle was advocated by Lee et al. [414]. Also, valoriza-


Improved dispersion by superplasticizer, enhanced particle interlocking and

Did not exhibit ASR because of low w/b ratio. Improved high strength after
tion of WG into fine particles was suggested by Omran and Tagnit-

Steam hot curing at 90 °C for 48 h at 100%RH accelerated the pozzolanic


Hamou [415] to avoid retardation effects of WG in concrete.
In terms of economic benefits, GPC was reported to be 25%
cheaper compared to Portland cement concrete [416]. Also, esti-
mated cement cost savings of 31:5% and overall construction cost
savings of 14:2% was obtained when 25% RHA was used to replace
cement [249].
reactions and facilitated early-strength development

11. Future trends in production and application of green


concrete
normal and steam curing for 2 days

Green concrete can be used in blocks, floor screeding underlays


Promoted shrinkage reduction

and façade panels [417]. Green concrete is foreseen to be applied


more in pre-fabricated construction technology because it is more
environmentally friendly than traditional cast-in-situ concrete
compressive strength

technology [418].
GGBFS-based green concrete is used in mass concreting to limit
and control temperature rise because of its lower heat generation
compared to OPC [419]. UHSC is currently limited to offshore
Remarks

and marine structures, industrial floors, pavements and barriers


and future applications are foreseen in infrastructure projects
requiring slender structural members such as skyscrapers. Another
UHPC (70%SF + 30% WG: steam hot

future trend is the utilization of Green UHSC and Green UHPC in


UHPC (70%SF + 30% WG: Normal

CFST composite columns in high-rise buildings and other struc-


UHPC (50% Glass sand + (50%
WG mortar (5%GP + 25% MK)

tures with heavy axial loadings.


Green concrete is also foreseen to be utilized in commercial
production of precast concrete panels, terrazzo tiles, concrete
Type of concrete

masonry blocks and paving stones [420]. Green UHSC is also appli-
Quartz sand)

cable in prestressed and precast concrete members for industrial


and nuclear storage facilities and in combination with steel fibres
curing)

curing)

can be used to eliminate passive reinforcements [292].


Another trend now is to simplify the production (curing) pro-
cesses of UHPC at a reduced cost by replacement of the costly com-
ponents such as cement, steel fibres and silica powder [421].
91 days); 196 (Steam
171 (Normal curing-

UHPFRC made with silica sand (500 lm maximum size), GGBFS


and steel fibres (3% and 13 mm length) can also be used to
curing-2 days)

strengthen existing RC beams [422].


234 (2 days)

LWC is increasingly utilized in residential and office buildings to


achieve reduced load, improved heat and sound adsorption in par-
175
28

titions and wall [423]. LWC reinforced with polymer fibres can be
utilized in sidewalk concrete slabs, in bridge elements such as
14
44

decks, girders, piers, parking garages as well as offshore platforms,


thermal and acoustic insulating lightweight screeds above struc-
tural floors [317,424,425].
125
7
CS (MPa)

LWAC is also used in high-rise buildings, long span bridges,


buildings with poor foundation construction and floating and off-
34

shore structures as well as external and internal walls, panels, roof-


3

ing decks and floors [322,326]. Optimized lightweight UHPC-HSS


can also be utilized in deck panels of movable bridge [426].
W/C

0.24

0.24

Yun-Ming et al. [427] reported the use of clay-based GP in form


of geopolymer binders and pyraments in precast and prestressed
W/SCM

concrete, building thermal insulation, foundry, production of high


0.19

0.19

quality ceramic tiles and bricks, aircraft composites and cabin inte-
riors and lightweight concrete.
Geopolymers can also be used in the solidification and immobi-
Soliman and Tagnit-Hamou

Soliman and Tagnit-Hamou

Soliman and Tagnit-Hamou

lization of heavy metal wastes [428]. Maranan et al. [429] reported


that GFRP-RGC system can be used in compression members
where corrosion resistance, material greenness, durability, electro-
Harbi et al. [450]

magnetic transparency and sustainability are required. MK-based


Table 5 (continued)

GP direct coating of reinforcements in aggressive marine environ-


ments was recommended because it exhibited low permeability,
Author(s)

[401]

[401]

[402]

excellent adhesion and anticorrosive properties [430].


In summary, the future trends in applications of green concrete
is diverse and more researches are required to encourage its usage.
K.M. Liew et al. / Construction and Building Materials 156 (2017) 1063–1095 1087

12. Current challenges and obstacles Utilization of waste materials and unconventional, alternative
materials as SCM and aggregates in green concrete is one of the
Some obstacles faced in green concrete applications in the con- most effective, economic, innovative and sustainable methods to
struction include difficulties in compliance with regulatory stan- improve the performance of concrete structures. Utilization of
dards such as minimum clinker concrete levels and chemical green concrete in large-scale infrastructure projects globally
composition of cements, lack of or insufficient durability data of should be promoted.
spanning up to 20 years or more, differentiation of green concrete In order to encourage adoption of green concrete in construc-
for different applications, more research & development to pro- tion, appropriate standards are urgently required as well as
mote better understanding of the chemistry of green concrete cross-disciplinary collaborations among construction stakeholders.
[386]. This necessitates the revision of various construction regula- In addition, more demonstration projects and further research and
tory codes to make them more environmentally friendly and developments for the development of alternative binders from
encourage adoption of green concrete. green materials to reduce the need for OPC are required. Green
Guidelines and affordable technologies for efficient processing concrete is highly recommended for construction industry owing
and production of green concrete are required alongside perfor- to its environmental, technical and economic benefits.
mance data to justify and inform changes in construction codes From our literature review, the following orders of ranking are
and standards [431]. Field data on green concrete applications hereby proposed to guide selection of SCM materials for target
are limited. Field applications of green concrete in various struc- green concrete applications:
tural forms are required alongside standardization to encourage
to generate long-term data and guide their applications [432]. Also, i. Resistance to chloride penetration: GGBS > RHA > SF >
more durability data on shrinkage, creep, abrasion and ASR are FA > WG
needed [433]. ii. ASR mitigation: SF > FA > CRHA > GGBS > WG > RRHA
Roy [434] pointed out the following challenges such as develop- iii. CS performance at elevated temperature: FA > GGBS > SF
ment of standards to gain widespread acceptance and deployment, iv. Resistance to sulphate attack: WG > SF > GGBS > FA > RHA.
development of database which can guide their manufacturing and
field deployment. Others mentioned include improved under-
standing of the reaction mechanism of green concrete, improved
characterization of different complex green concrete combinations Acknowledgments
in liquid and solid phases, and effects of different beneficiation
parameters of the raw materials on green concrete performance. The authors gratefully acknowledge UGC-Postgraduate Stu-
Appropriate hands-on training and re-training should be given dentship Hong Kong Government Award/funding given to Sojobi
to built-environment professionals to create more awareness A.O. towards his PhD programme in the Department of Architec-
about the benefits of green concrete. This will encourage the diffu- ture and Civil Engineering, City University of Hong Kong, Hong
sion of green concrete practices in the construction industries. Kong, China. Sojobi A.O. appreciates the guidance and support of
Likewise, challenges faced in its adoption by the construction colleagues towards the writing of this manuscript. The authors
and consulting companies should be addressed. appreciate the constructive feedback from the reviewers which
In addition, new and affordable activators are required to led to significant improvement of this manuscript.
encourage sustainable development and deployment of green con-
crete in field applications. Cheap and affordable characterization
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