Duconmix WS ES 860
SHEET (TDS)
High range water reducing superplasticising early strength ready-mix concrete Admixture based on PCE
DESCRIPTION
DUCONMIX WS ES 860 is an economical
admixture based on modified polycarboxylic
ether. It is a new generation admixture based on
second generation polycarboxylic ether polymer
with high early strength gains. DUCONMIX WS
ES 860 is free of chloride & low alkali. It is
compatible with all types of cements.
RECOMMENDED USE
• Precast concrete
• Capable for self-compaction
• Ready mixed concrete
• Concreting in cold weather
• High workability without segregation or
bleeding
• High performance concrete for
durability
• Congested/complex reinforced sections
• Mixes requiring >20% water reductions
FEATURES AND BENIFITS
• Low water cement ratio
• Obtain high early strengths
• Eliminate heat curing
• Improve surface appearance
• Rheoplastic & Rheodynamic concrete
producing
• Optimize curing cycles by reducing
curing time
• Increase productivity / reduction in cycle
time
• Produce durable precast concrete
elements
• Improved engineering properties,
compared to traditional superplasticizer
• Early & ultimate compressive and
flexural strengths, reduced shrinkage
and low permeability
TECHNICAL DATA
Chemistry and mechanism of action
DUCONMIX WS ES 860 has a different chemical
structure from the traditional PCE polymer
based superplasticisers. The base PCE molecule
used to formulate DUCONMIX WS ES 860 was
custom made using nano-technology to enable
effective dispersion with minimum hindrance of
hydration process. It consists of a carboxylic
ether polymer with long side chains and short
main chains. At the beginning of the mixing
process it initiates the same electrostatic
dispersion mechanism as the traditional
hyperplasticisers, but the short main chains
facilitate quick start of hydration process. Rapid
absorption of the molecule onto the cement
particles, combined with an efficient dispersion
effect maintains workability yet exposes
increased surface of the cement grains to react
with water. As a result of this effect, it is possible
to obtain earlier development of the heat of
hydration, rapid strength development of the
hydration products and as a consequence,
higher strength at a very early age.
Zero Energy System is based on a combination of
the avant-grade admixture DUCONMIX WS ES
860 and the innovative technology of
rheodynamic concrete. The Zero Energy System
has been developed to help the precast concrete
producer to rationalize his production process
and save on energy costs combined with
improved quality of the product and the working
conditions.
PERFORMANCE TEST DATA
Aspect Light Brown Liquid
Specific Gravity 1.08 ± 0.01 at 25°C
pH ≥6
Chloride ion Content <0.2%
TEST CERTIFICATION/APPROVALS
• ASTM C-494 Type A & F
• EN 934-2: T3.1/3.2
• IS 9103: 1999
 DOSAGE
Optimum dosage of DUCONMIX WS ES 860
should be determined with trial mixes. As a
guide, a dosage range of 350g to 750g per 50kg
of cementitious material is normally
recommended. Because of variations in concrete
materials, job site conditions, and/or
applications, dosages outside of the
recommended range may be required in such
cases.
Over dose effects:
• Reduced permeability
• Increase in air entrainment
• Bleed or segregation of mix, quick loss of
workability
• Increased plastic shrinkage
A slight overdosing may not adversely affect the
ultimate strength of the concrete and can
achieve higher strengths than normal concrete,
provided it is properly compacted and cured.
Due allowance should be made for the effect of
fluid concrete pressure on form work, and
stripping times should be monitored.
APPLICATION
DUCONMIX WS ES 860 is a ready to use liquid
which is dispensed into the concrete together
with the mixing water. The plasticizing effect and
water reduction are higher if the admixture is
added to the damp concrete after 50% to 70% of
the mixing water has been added. The addition
of DUCONMIX WS ES 860 to dry aggregate or
cement is not recommended. Thorough mixing is
essential and a minimum mixing cycle, after the
addition of this admixture, of 60 seconds for
forced action mixers is recommended.
SUGGESTED SPECIFICATION
The hyperplasticiser shall be DUCONMIX WS ES
860, high range water reducing, high early
strength gain, superplasticizer based on
polycarboxylic ether formulation. The product
shall be complying with ASTM C494 Type A & F
and shall be free of lignosulphonates,
naphthalene salts and melamine formaldehyde
when subjected to IR spectra.
COMPABLITY
DUCONMIX WS ES 860 is not compatible with
Melamine or Naphthalene based admixtures and
should not be used in conjunction in the same
mix. It’s compatible with lignosulphonates and
carboxylic acid based plasticiser and retarders
and also with most type of air-entrainers,
accelerators, retarders, extended set-control
admixtures, corrosion inhibitors, and shrinkage
reducers. DUCONMIX WS ES 860 is also
compatible with slag and pozzolans such as fly
ash, metakaolin and silica fume.
CORROSIVITY – NONE CORROSIVE
DUCONMIX WS ES 860 admixture will neither
initiate nor promote corrosion of reinforcing
steel embedded in concrete, prestressed
concrete of concrete placed on galvanized steel
floor and roof systems. Neither calcium chloride
of any calcium chloride-based ingredients is used
in the manufacture of DUCONMIX WS ES 860
admixture. In all concrete application,
DUCONMIX WS ES 860 admixture will conform
to the most stringent or minimum chloride ion
limits currently suggested by construction
industry standards and practices.
PACKAGING
DUCONMIX WS ES 860 is available in 5kg, 10kg,
20kg & 250kg drums or bulk.
WORKABLITY
DUCONMIX WS ES 860 ensures that rheoplastic
concrete remains workable in excess of 3
minutes at +25°C. Workability loss is dependent
on temperature, and on the type of cement, the
nature of aggregates, the method of
transportation and initial workability. To achieve
longer workability period please use retarding a
retarder. It is strongly recommended that
concrete should be properly cured particularly in
hot, windy and dry climates.
STORAGE/ SHELF LIFE
DUCONMIX WS ES 860 must be stored where
temperatures do not drop below +5°C. If product
has frozen, thaw at +5°C or above and
completely reconstitute using mild mechanical
agitation. Do not use pressurized air for
agitation. Store under cover, out of direct PRECAUTION
sunlight and protect from extremes of
temperature. As with all chemical products, care should be
taken during use and storage to avoid contact
Shelf life is 12 months when stored as above. with eyes, mouth, skin and foodstuffs (which can
also be tainted with vapor until product fully
Failure to comply with the recommended
cured or dried). Treat splashes to eyes and skin
storage condition may result in premature
immediately. If accidentally ingested, seek
deterioration of the product or packaging.
immediate medical attention. Keep away from
children and animals. Reseal containers after
use. Do not reuse containers for storage of
consumable item. For further information refer
to the material safety data sheet.

Statement of Responsibility (Disclaimer)

The technical information and application advise are based on present state of our best scientific and practical knowledge. As the information herein of a general nature,
no assumption can be made as to a products suitability for a particular use or application and no warranty as to its accuracy, reliability or completeness either expressed
or implied is given other than those required by law. The user is responsible for checking the suitability of products for their intended use.
Ducon Construction Chemicals Industries Ltd.
www.duconchemical.com