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Article history: In this study, hydration of mortars containing portland cement of three different finenesses and prepared
Received 19 July 2013 at four different water-to-cement ratios (w/c) were investigated using isothermal calorimetry tests.
Received in revised form 28 September Results showed that the hydration heat generated from cement with higher fineness was larger and faster
2013
compared to coarser cements in early ages. The lower w/c resulted in a higher heat of hydration rate at
Accepted 4 October 2013
Available online 5 November 2013
earlier hours but reduced after that. While the maximum heat of hydration rate was lower with higher
w/c, total heats of hydration within the first 24 h were found to be approximately the same, regardless
of the different w/c used. Initial and final set times determined from isothermal calorimetry were found
Keywords:
Hydration
to relate to set times determined from ASTM C403 penetration tests. The set times increased with the
Calorimetry increasing of the w/c and decreasing of the cement fineness. However, due to the very different mecha-
Isothermal nisms and test setups in determining setting times, the relationship between these two methods may
Water-to-cement ratio vary among different cements. Longer setting times were generally obtained from the calorimetry
Fineness method compared to the ASTM set time test.
Set time Ó 2013 Elsevier Ltd. All rights reserved.
0950-0618/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2013.10.011
Author's personal copy
research showed that the two methods can both be successfully Table 1
used to reflect changes from different mix designs, including Chemical, mineral composition and fineness of portland cement.
chemical and mineral admixtures usage, through monitoring the Chemical and mineral composition A B C
heat of hydration [16]. Calcium oxide (CaO), % 64.77 63.01 64.40
Setting is typically defined as the onset of rigidity in fresh Silicon dioxide (SiO2), % 20.97 20.27 20.70
portland cement concrete, and is usually viewed as a transitional Aluminum oxide (Al2O3), % 5.59 4.73 4.50
period between states of true fluidity and true rigidity. Set time of Ferric oxide (Fe2O3), % 2.27 3.51 4.10
Alkalies (Na2O equivalent), % 0.19 0.54 0.30
concrete is important in concrete construction since it directly re- Magnesium oxide (MgO), % 1.92 3.15 1.10
lates to the timing of different processes of placing and finishing Sulfur trioxide (SO3), % 2.99 2.86 2.20
concrete. The initial set usually represents the approximate time Loss on ignition (LOI), % 0.82 1.56 1.10
when the fresh concrete can no longer be properly handled and Tricalcium silicate (C3S), % 54.98 57.51 62.48
Dicalcium silicate (C2S), % 18.64 14.73 12.21
placed, while final set approximates the time when the hardening
Tricalcium aluminate (C3A), % 10.97 6.60 4.99
begins or concrete starts to develop strength. The two methods Tetracalcium aluminoferrite (C4AF), % 6.91 10.68 12.48
that are usually used for set time determination are the Vicat Blaine fineness, m2/mg 399 364 302
needle based on ASTM C191 [17] and penetration resistance test
based on ASTM C403 [18] for cement paste and mortar samples,
respectively. Both Vicat and penetration resistance tests are
purely arbitrary measurements, which simply define initial and fi- 2.2. Experimental method and test procedure
nal set times based on subjective values of resistance from pre-
In the present study, an isothermal calorimeter (shown in Fig. 1a) was used to
pared paste and mortar samples, yet do not correspond exactly measure the heat generation of mortars with different cements and w/c. The iso-
to any specific change in concrete properties. In addition, the thermal calorimeter contains eight separate units, each holding a single specimen
two tests could many times be time consuming (in cases such during a test. As shown in Fig. 1b, each unit has an aluminum sample holder which
as tests for mixes with high amount of supplemental cementi- rests on a heat flow sensor (Peltier) that is placed on a common heat sink of a large
block of aluminum. On the other side of the heat sink is another heat flow sensor
tious materials) and not practical. Approaches including calorim-
and a piece of 129-g aluminum block. The aluminum block is used as a reference
etry set time models have also been developed to estimate setting to reduce the noise signal in this conduction calorimeter. In order to control the test
times from heat of hydration [19]. Besides potentially serves as an conditions, the isothermal calorimeter was placed in a temperature controlled
alternative method and automatic measurement of set time, this chamber. When a sample is placed in the unit, the heat produced by hydration
flows rapidly to its surroundings. The main route for heat exchange between the
new approach could provide a more accurate evaluation of the
sample and the surroundings is through the heat flow detector. The heat flow,
hydration process and early detection of incompatibility issues caused by the temperature difference across the sensor, creates a voltage signal pro-
[1,16]. portional to the amount of heat flow. A computer program was used to record the
While the water-to-cement ratio (w/c) is considered one of the voltage signal. This voltage signal was then converted to the rate of heat evolution
major variables influencing concrete strength, it is also a domi- by applying the calibration factor based on the reference material (aluminum).
Isothermal calorimetry tests (set at 23 °C) were performed to investigate how
nant factor that affects cement hydration since the w/c directly
the cement fineness and w/c may influence early-age heat of hydration within
controls the volume of water available for hydration for each unit the first 24 h. Mortars were mixed according to ASTM C305 [26]. Four samples from
volume of cement particle, as well as the interparticle spacing be- each mix, with weights of 100 ± 2 grams each, were placed into 125 ml plastic con-
tween them. On the other hand, since particle sizes of cement tainers and then loaded into the isothermal calorimeter (shown in Fig. 1) immedi-
ately after samples were ready. After samples were placed into the calorimeter, the
obviously affect the hydration rate, cement fineness incontrovert-
pre-programmed calorimeter started taking readings immediately. Readings were
ibly affects hydration. While effects of cement fineness and w/c taken every 30 s for 24 h. Rates of heat evolution per gram of cement were then cal-
on cement hydration has been well recognized, and studied by culated based on the mix design of the mortar, and average values from four sam-
several researchers, most of the studies were either based on ples of each mix were used for analysis.
qualitative description of hydration curves or parameters that Set times of mortars from the same mixes used for the isothermal calorimeter
tests were measured following the procedures described in ASTM C403 at a temper-
indirectly reflect hydration, such as set time and strength
ature of 23 ± 3 °C and relative humidity of 50 ± 5%. The ASTM set time measurement
[6,7,20–24]. A study is needed to accurately interpret the hydra- determines the set time of a mortar specimen, by means of penetration resistance
tion process and quantify effects of cement fineness and w/c on measurements on mortar. A mortar specimen is placed in a container and stored at
cement hydration. This study intends to evaluate the influence a specified ambient temperature. At regular time intervals, the resistance of the
mortar to penetration by standard needles is measured. From a plot of penetration
of portland cement fineness and w/c on heat of hydration within
resistance versus elapsed time, times of initial and final setting are determined as
the first 24 h. In addition to the six heat of hydration indexes the times when the penetration resistance equals 3.5 MPa and 27.6 MPa,
used to describe the hydration process, initial and final calorime- respectively.
try set times from isothermal calorimetry tests will also be calcu-
lated and compared with set times determined from the ASTM
C403 procedure [18]. 3. Isothermal thermal parameters
rate of heat evolution. During the deceleratory period, the reaction 3.2. Calorimetry set times
makes a transition from the chemical control to diffusional control.
Based on above mentioned reasons, it is very important to inter- Generally speaking, setting of concrete is the transition period
pret the meaning of the heat evolution curve correctly and effec- between the fluidity and rigidity stage [10,27]. Concrete setting
tively after a calorimeter measurement. In this study, heat behavior is controlled by its three-dimensional microstructure
indexes and calorimetry set times were established to help inter- development that involves new phase growth, nucleation, percola-
pret results from calorimetry tests. These parameters can also be tion and networking of cement hydration products [28]. These
Author's personal copy
8 8
w/c=0.35 w/c=0.35
Cement B (S/C=2.2) w/c=0.40 Cement C (S/C=2.2) w/c=0.40
w/c=0.50 w/c=0.50
6 w/c=0.60 6 w/c=0.60
4 4
2 2
0 0
0 6 12 18 24 0 6 12 18 24
Time, hour Time, hour
70 60
w/c=0.35 w/c=0.35
60 Cement B (S/C=2.2) w/c=0.40 Cement C (S/C=2.2)
w/c=0.40 50
w/c=0.50 w/c=0.50
w/c=0.60
Cumulative heat, J/g
20
20
10 10
0 0
0 6 12 18 24 0 6 12 18 24
Time, hour Time, hour
Fig. 5. Isothermal test results of mortar with Cement B.
Fig. 6. Isothermal test results of mortar with Cement C.
ilar [30]. Results from the present study did show that the heat
generated from hydration was much lower at early hours when a
coarser cement was used, while the heat of hydration showed a with cement pastes conducted by Bentz with cement of two differ-
lower maximum heat of hydration rate and peaked later with the ent finenesses [31].
increase of w/c. Since hydration occurs at the surface of cement
particles, finely ground cement has a higher specific surface area, 4.2. Calorimetry and ASTM set times
which means there is more area in contact with water and, in turn,
results in a higher rate of hydration. As expected, the amount of In addition to heat indexes related to the heat generation during
heat generated in the first 24 h decreased with decreasing fineness. different periods of time, the calorimetry initial set and final set
Cement C showed a significantly lower hydration heat compared to times (which are determined from the first derivative of the rate
Cements A and B. The results were consistent with a similar study of heat evolution curves) were obtained. Results shown in Table 3
Author's personal copy
Table 3
ASTM and calorimetry set times.
indicated that both calorimetry initial and final set times increased are presented in Fig. 7. Results showed that within the four mix-
with the increasing of w/c, which signified a slower microstructure tures from each cement, the calorimetry set times obtained from
build-up in mortar mixes. As expected, the finest cement (Cement calorimetry curves are well correlated with the set times measured
A) was found to have the shortest calorimetry initial and final set according to ASTM C403, with a coefficient of determination (R2)
times. Conversely, similar trends of calorimetry initial and final above 0.85, although the relationship is not one-to-one. However,
set times were not observed from mixes with the two coarser ce- the equation for the linear relationship may not necessarily be
ments used in this study (Cements B and C). The phenomenon the same in each case. It should also be pointed out that almost
might be due to the fact that although the coarser cement particles all points were above the equality line, which indicated that the
reduce the rate of hydration, it requires slightly less hydration to set times determined by the calorimetry methods were longer than
achieve equivalent set than a finer cement due to the higher degree those from the ASTM methods. The differences between the two
of structure build-up from the bigger size of particles. Also, since test methods are primarily due to the fact that the two methods
no high range water reducer was used in these mortars, the cement have very different mechanisms of determining set times. The
participles would be highly flocculated. ASTM C403 method is based on the penetration force against
Set times from mortar mixes were also obtained from ASTM microstructure development (a physical process), while the calo-
C403 and compared with the set times estimated from calorimetry rimetry method is based on the heat generation (a measure of
tests. Linear relationships between ASTM set times and calorimetry chemical reaction). One other reason that the ASTM penetration
set times of mortar mixtures made with different cements and w/c method resulted in shorter set times might be due to heat
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