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Construction and Building Materials 95 (2015) 802–812

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Use of maturity method to estimate compressive strength of mass


concrete
Tahsin Alper Yikici ⇑, Hung-Liang (Roger) Chen
West Virginia University, Civil and Environmental Engineering, Morgantown, WV 26506, United States

h i g h l i g h t s

 The maturity method was used to predict in-place compressive strength of 6-ft cubes.
 Activation energies for four concrete mixtures for the cubes were determined.
 The core strength of the 6-ft vertical cores was found to increase with depth.
 The predicted strength values were comparable to the core strength at the center position.
 The predictions were higher than the core strength at the top and lower at the bottom position.

a r t i c l e i n f o a b s t r a c t

Article history: In this study, maturity method was used to estimate in-place strength of large concrete placements. Four
Received 9 October 2014 6-foot (1.8 m) cube concrete blocks were constructed in four different locations, and the strength devel-
Received in revised form 2 June 2015 opment curves for these concrete mixtures were established using 6 by 12 inch (150 by 300 mm) cylinder
Accepted 12 July 2015
specimens collected from the construction site. Activation energy values for the concrete mixtures were
Available online 29 July 2015
determined in the laboratory and used for equivalent age calculations. Sacrificial temperature sensors
embedded throughout the depth of the concrete cubes were used to monitor temperature histories in
Keywords:
specific locations up to 28 days. Equivalent age was employed to estimate in-place concrete strength
Mass concrete
Maturity method
based on the collected temperature histories. Four inch (10 cm) diameter core samples, with 6-foot
Equivalent age (1.8 m) in length, were taken from the cubes at 4, 28 and 56 days after construction and the core
Activation energy strengths were compared with the predicted strengths using maturity relationships. Results show that
Core strength the predicted in-place concrete strength is always higher than the actual core strength on top surface
locations. Results from three different cubes show that core compressive strength from mid-section were
within ±15% of the predicted values and core results from the bottom section were generally higher than
the predicted values.
Ó 2015 Elsevier Ltd. All rights reserved.

1. Introduction Consequently, this information can be used to help decision mak-


ing (e.g. time of formwork removal, time of post-tensioning, or
The strength of properly batched, placed and cured concrete can open the pavement to traffic) that save time and reduce the con-
be expressed as a function of temperature–time history that relates struction cost [1,2].
to the concrete hydration. Higher curing temperature will speed up According to the West Virginia Division of Highways (WVDOH)
the hydration process and the concrete could gain strength faster survey results conducted in 2007 [3], twenty-five out of thirty-six
at early age. This concept is known as the maturity concept [1]. states used the maturity concept mainly as a substitute for early
According to this concept, an empirical relationship can be estab- cylinder compressive strength to allow formwork to be removed
lished between temperature–time history and concrete strength or pavements to be opened to traffic. Since then, many state trans-
development in order to predict the strength during the curing per- portation agencies in United States have instituted procedures or
iod by monitoring the in-place concrete temperatures in real time. are still conducting research projects to implement the maturity
method to predict in-place concrete strength [4–8]. However, there
are concerns about the accuracy of maturity method in structural
⇑ Corresponding author.
concrete applications, especially when constructing larger concrete
E-mail addresses: tyikici@mix.wvu.edu (T.A. Yikici), Roger.Chen@mail.wvu.edu
(Hung-Liang (Roger) Chen). elements (mass concrete) where variable concrete temperatures

http://dx.doi.org/10.1016/j.conbuildmat.2015.07.026
0950-0618/Ó 2015 Elsevier Ltd. All rights reserved.
T.A. Yikici, Hung-Liang (Roger) Chen / Construction and Building Materials 95 (2015) 802–812 803

throughout the concrete section affect the curing history [9].


Furthermore, the ‘‘crossover’’ effect has been reported in the liter-
ature that limits the applicability of maturity method in predicting
the behavior of concrete that has high early-age temperature.
Specifically, high curing temperatures (>40 °C) at early-age lead
to a lower ultimate strength values as compared to an initial lower
early-age curing temperature [10–13]. Therefore, some models
were suggested to improve the maturity method by adjusting
datum temperature, apparent activation energy values, or integrat-
ing additional functions to eliminate the crossover effect [14–24].
Nevertheless, the maturity concept has been used to estimate
in-place concrete strength development for over 40 years [1].
This study is to investigate the applicability of maturity method
to estimate the in-place concrete strength of large bridge
sub-structure elements, such as piers, footers, pier caps or abut-
ments, using WVDOH approved Class B concrete. Class B concrete,
as described in WVDOH Standard Specifications, has a minimum
3000 psi (20 MPa) 28-day design strength with optimum
4-inches (102 mm) slump and 7% target air. It may be designed
using supplementary cementitious materials such as fly ash,
ground granulated blast furnace slag (GGBFS) or micro-silica with
564 lb per cubic yard (330 kg/m3) target cement content and 0.49
maximum water-cementitious ratio. This paper presents test
results from four different 6-ft concrete cube constructions and
the predicted in-place concrete strength using a maturity function
based on concrete equivalent age.

2. Experimental program

Four six-foot concrete cube blocks were constructed in various locations


throughout West Virginia, using Class B concrete delivered from local ready-mix
plants and following their common practice for placement and curing for concrete
construction. Sacrificial temperature sensors that are self-contained, battery oper-
ated, microprocessor based loggers were instrumented inside the cubes. A handheld
reader was used later to collect the hourly temperature data.
Fresh concrete properties were determined before placement and 6 by 12 inch
(150 by 300 mm) concrete cylinders were collected for the strength-maturity calcu-
lations. Core samples were taken from the hardened 6-ft cubes and the measured
compressive strengths from the core samples were compared to the predicted
strengths from equivalent age calculations. Apparent activation energy values were
determined based on the ASTM C 1074 testing method.
Fig. 1. Six-ft cube casting (a) Instrumentation of the test cube and (b) schematic of
the sensor locations.
2.1. Six-foot cube construction

One of the purposes of the six-foot cube constructions was to investigate concrete surface was maintained completely and continuously moist during the
strength development of in-place concrete by monitoring the temperature distribu- seven-day curing period. After the concrete placement the top of the block was cov-
tion in concrete and investigate the applicability and the limitations of the maturity ered with white polyethylene sheeting. Concrete blankets were used on top surface
concept for large concrete placements throughout West Virginia. The cubes were as well as around the formwork on the side surfaces when necessary.
constructed at four different WVDOH districts, District 1, 5, 9 and 6, casting approx-
imately nine cubic-yards (6.9 m3) of concrete in each cube, provided by the local
ready-mix concrete plants in that district. These four districts located in the south 3. Experiments
(D1), east (D5), south-east (D9) and north (D6) of West Virginia. The theoretical
concrete mix design for each casting is given in Table 1. Cubes were instrumented 3.1. Determination of apparent activation energy
with temperature loggers attached on a rebar cage (Fig. 1a) right before concrete
casting. A schematic of the sensor locations is given in Fig. 1b. Concrete was poured
directly from the mixer truck without pumping and then was subjected to mechan-
The compressive strength versus age relationship of 2-inch
ical vibration to achieve sufficient compaction. Ordinary surface finishing was per- (50 mm) mortar cubes cured at three different temperatures was
formed using wood-float rubbing which was applied on the top surface. The established according to ASTM C 1074-10 A1 procedure [2]. The

Table 1
Theoretical mix design per yd3 (kg/m3).

Item, lbs (kg) D1 D5 D9 D6


Class B fly-ash Class B GGBFS Class B Class B modified
Cement (Type I/II) 470 (278) 423 (250) 564 (334) 658 (390)
Fly-ash (Type F) 75 (45) – – –
GGBFS (Grade 100) – 141 (83) – –
Water 245 (145) 276 (163) 262 (155) 260 (154)
Coarse aggregate (#57) 1775 (1050) 1815 (1074) 1723 (1019) 1750 (1035)
Fine aggregate 1255 (743) 1225 (725) 1299 (769) 1111 (657)
w/cm 0.45 0.49 0.45 0.40
804 T.A. Yikici, Hung-Liang (Roger) Chen / Construction and Building Materials 95 (2015) 802–812

Fig. 2. Determination of apparent activation energy (a) D1 mix mortar cube strength data with best fit curves and (b) ln k versus 1/absolute temperature plot.

mortar was proportioned to have a fine-aggregate to cement ratio line equals to the value of the activation energy divided by the uni-
equal to the coarse-aggregate to cement ratio of the concrete mix- versal gas constant (R = 8.3145 J/K mol), also known as Q. This cal-
ture. Specimens were cured at three different temperatures: high culation is based on the Arrhenius function that is being used to
(104 °F), low (50 °F), and laboratory temperature (73 °F). Three explain the temperature dependence of the rate constant, k [1].
cubes were tested at six different times in compression following It was found that the hyperbolic strength-age function can
the recommended test schedule [25], based on equal tempera- properly model the strength development for each set of experi-
ture–time factors for different curing temperatures (Fig 2a). ment. The apparent activation energy values were calculated as
Upon the completion of the compressive strength tests, a hyper- 45,700 J/mol and 44,750 J/mol for Class B fly-ash (D1) and Class B
bolic equation was used to fit the set of data to determine the best GGBFS (D5) mixtures, respectively, and 41,150 J/mol and
fit regression parameters, such as the limiting strength, Su, the rate 40,050 J/mol for Class B (D9) and Class B modified (D6) mixtures,
constant of strength gain, k, and the dormant period t0, for those respectively.
three different curing temperatures [2].
kðt  t0 Þ 3.2. Determination of in-place strength
S ¼ Su ð1Þ
1 þ kðt  t0 Þ
In order to establish the strength-maturity relationship of each
where S is the average strength of the cubes at age t, t is the test age mix, eighteen 6 by 12 inch (150 by 300 mm) cylinders were cast
in hours, Su is the limiting strength, t0 is the offset time (age when during each 6-ft cube construction. Additionally, two cylinders
strength development assumed to begin) and k is the rate constant were embedded with commercial temperature loggers recording
of the strength gain. hourly temperature history (Fig. 3a). All cylinders were placed
Natural logarithm of the k-values versus reciprocal curing tem- inside insulated containers to reduce the effect from the ambient
perature in Kelvin was plotted (Fig. 2b). The negative slope of the conditions overnight and then transported the next day to
T.A. Yikici, Hung-Liang (Roger) Chen / Construction and Building Materials 95 (2015) 802–812 805

the casting direction from each hardened concrete cube. A sche-


matic drawing that shows the core locations and specimen desig-
nations is presented in Fig. 4.
Fig. 5 shows the extraction of the 6-ft core samples. A total of six
4 by 8 inch (100 by 200 mm) cylinder specimens were extracted
from each core along the 6-ft (180 cm) length (Fig. 6), designated
as 1C–6C. The core specimens were prepared and tested at the
same day in accordance with ASTM C 42 [26]. The core sample
strength was used to represent the in-place compressive strength
of the concrete cube at different depth.

4. Test results and discussion

Equivalent age approach was used to establish the maturity


relationships. The actual age of the concrete was converted to its
equivalent age at a specified temperature following the
Arrhenius equation:
 
X ERa 11
Ta TS
te ¼ e Dt ð2Þ

where te is the equivalent age, Ea is the activation energy, R is the


Universal gas constant (8.3145 J/K mol), Ta is the average tempera-
ture of the concrete during time interval, Ts is the specified (refer-
ence) concrete temperature (23 °C), and Dt is the time interval.
The strength-maturity relationship of each mix was determined
using the cylinders cast on-site with recorded temperature history
as described in Section 3.2. All cylinders were tested at the District
material laboratory to obtain the compressive strength of the con-
crete at different ages (shown in Table 2). The equivalent age was
calculated using the recorded concrete temperature with the acti-
vation energy value obtained for each mix as shown in Section 3.1.
The strength versus equivalent age relationships for each concrete
mix is plotted in Fig. 7 and the best-fit curve parameters are listed
in Table 3. The best-fit curves were obtained by regression analysis
following hyperbolic equation shown on Eq. (1). The curing tem-
perature of the cylinders at the District lab was set close to 23 °C
(73 °F) throughout the testing period. For each set of data, the lim-
iting strength was estimated by considering the data for tests
beyond 7 days, and the offset time (to) was assumed to be equal
to the concrete final setting time measured by the penetration
resistance method [27,28].
Fig. 3. D5 Cube construction and sampling (a) maturity cylinders and (b) cylinders
in the field overnight.
It can be observed that the D6 mix batched with 7 bag straight
cement had the largest k value and the D5 mix batched with 6 bag
cementitious material replacement had the lowest because the 25%
temperature controlled curing tanks at the District material labora- GGBFS replacement lowers the rate of the strength gain.
tory (Fig. 3b). Average compressive strength of the concrete was
determined in accordance with ASTM C 39 at 1, 3, 7, 14, 28 and 4.1. Core strength
56 days, testing at least two cylinders at each age (Table 2).
All concrete samples satisfied the 3000 psi (20 MPa) 28 days The core test has been an effective method to determine the
compressive design strength required by the specifications. in-situ concrete strength. However, the core strength can be gener-
Amongst them, D9 mix showed the lowest ultimate strength due ally less than that of a corresponding test cylinder at the same age
to a relatively higher air content of 9.5% recorded on-site; the mainly due to the drilling process [29]. It was also noted that the
required air content for this mixture was 7%. use of concrete vibration compaction during casting might have
In addition to that, at 4, 28 and 56 days, 4-inch-diameter by led to non-uniform concrete properties and possible segregation.
6-foot long (10 by 180 cm) core samples were taken parallel to Fig. 8 shows the concrete strength from the core samples extracted

Table 2
Average strength values from standard cylinder specimens, psi (MPa).

Age (days) D1 D5 D9 D6
1 2140 (15) 1240 (9) 1510 (10) 3000 (21)
3 2940 (20) 2220 (15) 2500 (17) 4560 (31)
7 3500 (24) 3260 (22) 2810 (19) 5370 (37)
14 4130 (28) 4540 (31) 3070 (21) 6260 (43)
28 4190 (29) 5560 (38) 3800 (26) 6650 (46)
56 5240 (36) 6240 (43) 3860 (27) 7260 (50)
806 T.A. Yikici, Hung-Liang (Roger) Chen / Construction and Building Materials 95 (2015) 802–812

Fig. 4. Schematic of the coring locations from the top of the cubes.

Fig. 5. Six-ft cube coring. (a) Coring process and (b) 6-ft core sample.
T.A. Yikici, Hung-Liang (Roger) Chen / Construction and Building Materials 95 (2015) 802–812 807

Fig. 6. Core specimen cut locations and designations.

Fig. 7. Strength versus equivalent age for cylinders cured at laboratory with best-fit curves.

Table 3
Best-fit curve parameters for strength-maturity development.

Mix Su, psi (MPa) k (1/day) t0 (h) R-squared value


D1 5373 (37) 0.3375 0.24 0.8146
D5 7068 (49) 0.1359 0.22 0.9951
D9 4392 (30) 0.3193 0.15 0.8122
D6 7501 (52) 0.5209 0.14 0.9292

at different ages (4, 28 and 56 days) along the depth direction. It segregation and honeycombing on the core strengths was detected
was observed from Fig. 8 that the core strength at the bottom have between core samples 3C and 4C in the D6 cube.
a tendency to be higher than the core strength at the top. The test
results show that there is a significant strength difference of the 4.2. In-place concrete strength prediction via maturity method
core sample along the depth regardless of the concrete mix designs
from four different sites, between the top (1C) position and the In order to estimate the in-place concrete strength, temperature
bottom (6C) position. Concrete at 1C position appears to be the sensors were installed at specific locations in the 6-ft cubes. The
weakest and 5C and 6C positions are the strongest (Fig. 8). The con- locations were selected to be representative of the temperatures
crete strength at the bottom was always greater than the strength at the locations of coring. The equivalent ages of the core samples
at the top. were calculated using Eq. (2) based on the temperature–time his-
The core test results also indicate the variations from the condi- tory of the concrete at these locations inside the cubes, corre-
tions occurred during concrete placement. During D9 cube con- sponding to sensor T3 (center), T6 (top section), T7 (mid-section)
struction, concrete was delivered in two separate trucks and the and T8 (bottom section) as shown in Fig. 1. For a large concrete ele-
air content measured on-site was 7.8% and 9.5%, respectively. ment, the early-age temperature of the in-place concrete (Fig. 9)
The unexpected difference in air content may be the reason that can be expected to be much higher than that of the cylinders cured
shows a large variation in strength between the cores 3C and 4C in the laboratory temperature. The peak temperatures at the center
positions. During D6 cube construction the slump of the fresh con- (T3) of D1, D5, D9 and D6 6-ft cubes reached to 145 °F (63 °C),
crete was only 13=4 inches (4.5 cm) making proper consolidation 149 °F (65 °C), 165 °F (74 °C) and 156 °F (69 °C), respectively,
very difficult. Therefore, honeycombing was observed at the within 20–30 h after concrete placement. Top surface tempera-
mid-height section from the concrete surfaces. The effect of the tures (T6) were generally influenced by the ambient temperature
808 T.A. Yikici, Hung-Liang (Roger) Chen / Construction and Building Materials 95 (2015) 802–812

Fig. 8. Concrete core strength along the depth direction below top surface, plotted at 4, 28 and 56 days of age (a) D1, (b) D5, (c) D9 and (d) D6.

(T_Amb) fluctuations, except D6 case where concrete blankets results showed that the top surface predictions using the maturity
were used on the top surface. It can be seen from Fig. 9 that for method are always higher than the actual core strength at all four
D6 cube, the temperature differentials between the top surface cubes. For D1, D5 and D9 cubes, core strength at the middle posi-
and the center of the cube are lower than the rest of the cubes; a tion were within ±15% of the predicted strength at any given age,
lower temperature differential also indicates a lower possibility however, the core strength were higher than the predicted values
of thermal cracking on the top surface. It can also be observed that at the bottom position. It was also noticed that in D6 case the
the temperatures at different locations inside the concrete cubes core strengths are always lower than the predicted strengths at
would usually converge at about 10–14 days to a value close to all the position, mainly due to the on-site construction quality
the average of the ambient temperature. control related to compaction, in-situ water-cement ratio, air con-
According to the maturity method, in-place concrete strength tent, and finishing.
along the depth of the 6-ft cubes was calculated using the temper-
ature–time histories and the established strength–maturity rela- 4.3. Effect of high curing temperature on strength development
tionships for each concrete mixture as shown in Fig. 10.
Corresponding equivalent ages for 4, 28 and 56 day core samples According to the literature, the strength development of the
were calculated based on the temperature–time history of each concrete does not only depend on the temperature–time history,
core center location. it also depends on the magnitude of the curing temperature.
The calculated strength values were compared to the actual Therefore, laboratory tests were performed to determine the
measured concrete strengths from the core samples taken at 4, effects of high temperature curing on the concrete maturity esti-
28 and 56 days. Core sample 1C representing the top position, mations. A batch of Class B concrete similar to the D9 cube mix
3C and 4C representing the middle position, and 6C representing design with 0.42 w/c ratio and air content of 6.4% was reproduced
the bottom position of the cubes. Fig. 11 shows the predicted con- in the laboratory and 6 by 12 inch (150 by 300 mm) cylinder spec-
crete strength compared with the core sample strength. The imens were cast. Cylinders were than kept under laboratory
T.A. Yikici, Hung-Liang (Roger) Chen / Construction and Building Materials 95 (2015) 802–812 809

Fig. 9. Temperature–time histories from (a) D1, (b) D5, (c) D9 and (d) D6 cubes (T_Amb obtained from closest weather station [30]).

Fig. 10. Calculated concrete core strength via maturity method along the depth direction below top surface, plotted at 4, 28 and 56 days of age (a) D1, (b) D5, (c) D9 and (d)
D6.
810 T.A. Yikici, Hung-Liang (Roger) Chen / Construction and Building Materials 95 (2015) 802–812

Fig. 11. In-place concrete strength prediction compared with the strength from the core samples (a) D1, (b) D5, (c) D9 and (d) D6.

Fig. 12. Strength-maturity relationship of concrete cured at three temperatures.


T.A. Yikici, Hung-Liang (Roger) Chen / Construction and Building Materials 95 (2015) 802–812 811

Table 4
Parameters for strength-maturity development at different curing temperatures.

Curing temperature, °F (°C) Su, psi (MPa) k (1/day) R-squared value


73 (23) 5234 (36) 0.8524 0.9891
104 (40) 5267 (36) 0.6743 0.9976
122 (50) 4695 (32) 0.5198 0.9781

conditions until concrete reached final set. After that, specimens (4) The results showed that the top surface predicted strength
were placed inside the curing tanks at 73 °F (23 °C), 104 °F using the maturity method was always higher than the
(40 °C) and 122 °F (50 °C). The compressive strength development actual core strength at all four cubes. For D1, D5 and D9
versus equivalent age is shown in Fig. 12. cubes, core strength values at the middle position were
Test results showed that concrete specimens cured at 104 °F within ±15% of the predicted strength at any given age,
(40 °C) and 73 °F (23 °C) exhibit same strength development curve and the core strength values at the bottom position were
when plotted by equivalent age which indicates that maturity always higher than the predicted values.
method works well for concrete cured at this temperature.
However, when specimens was cured at 122 °F (50 °C), the ultimate
strength (Su) were 10% lower and the rate of strength gain was also Acknowledgements
slower (Fig. 12). The best-fit curve using the hyperbolic relationship
shown on Eq. (1) is also plotted on Fig. 12, and the curve-fit param- The authors acknowledge the support provided by WVDOH and
eters are given in Table 4 assuming that t0 is equal to zero. FHWA through project RP#257. Special thanks are extended to the
Although results shows that maturity method may overesti- project monitors, Michael Mance, Donald Williams and Ryan
mate concrete strength when the concrete was cured at a constant Arnold of WVDOH. The assistance received from Yun Lin, Joe
high temperature of 122 °F (50 °C), such difference may not be Sweet, Brian Surface and the WVDOH Materials Control, Soils and
reflected on the core samples where maximum temperatures only Testing Division, and Districts 1, 5, 9 and 6 Bridge and Materials
exceeded 122 °F’s (50 °C) at the initial few days after constructions divisions are especially acknowledged.
and the time to peak temperatures were between 20 and 30 h after
casting (Fig. 9). The core strength test results indicate that the esti-
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