IMPORTANCE OF EMI IN PRODUCTION PROCESS OF PAINT

STEPS INVOLVE IN MAKING PAINT:

1-LABORATORY.

2-WEIGHING RAW MATERIAL.

3-DISPERSION.

4-PRE-MIXING.

5-GRINDING THE PIGMENTS.

6-FINENESS INSPECTION.

7-COLOUR INSPECTION.

8-STABILITY INSPECTION.

9-FILLING.

STAGE 1 (LABORATORY):
Before production starts each separate paint has a unique formula developed for it in the
laboratory. During this development stage the paint's quality aspects are comprehensively
tested. The laboratory is also responsible for inspecting the raw materials before they go into
the product and monitoring the quality during the production process. In addition to the above
activities, particular attention is also given to research into new raw materials and paint
systems.

IF EMI IS NOT USED?

In this process laboratory is responsible for inspecting raw materials and every paint has unique
formula so if emi system is not used in this process so we can not examine type of raw material
used to make paint.
STAGE 2 (WEIGHING RAW MATERIAL):
The pre-mixing department stores the liquid binders and additives. The correct amount is
tapped off, after which the weighed dry raw materials are added. As small amounts of dry raw
materials are left behind in the sacks during this process, the paint has to be checked at each
subsequent production step against standards for the relevant product according to colour and
viscosity, and is adjusted if necessary.

IF EMI IS NOT USED?

In this process raw material are weigh correctly for making specific type and colour of paint so if
emi system is not used so we can not weigh the raw material and some other type of paint will
be form.

STAGE 3 (DISPERSION.):
Pigments are insoluble in the binder. They therefore have to be regularly dispersed in the
binder, that is to say finely distributed. This dispersal occurs in two steps: first through pre-
mixing with a mixer and then the final fineness is determined with a triple roll mill.

IF EMI IS NOT USED?

Pigments are insoluble in binder so for that purpose roller are used to mix them so if emi system
is not used then we don't know for how much time roller will be used and with how many force
roller will be roll.

STAGE 4 (PRE-MIXING.):
The pigments are supplied in dry powder form, with the pigment components held together in
clusters. During the pre-mixing these are turned to smaller clusters and homogenously
distributed throughout the binder. The tinting strength of the paint is now relatively low, but
this will increase as the pigment is ground finer in the next production phase.

IF EMI IS NOT USED?

Pigments are mixed in dry powder form in paint so it will ground finer if emi system is not used
then we don't have the knowledge that how much amount of pigmnet powder will be used in
paint.

STAGE 5 (GRINDING THE PIGMENTS.):

In the triple roll mill the pigment clusters are ground further to the desired fineness. During this
process the pigment particles must not get damaged as this may result in a change of colour.
The three rollers rotate in opposite directions with different speeds. The first roller turns
relatively slowly, the second 3 times as fast and the third 9 or 12 times as fast, depending on the
type of mill. The difference in speed helps to grind the pigment lumps and the paint goes from
one roller to the other. The paint is finally removed using a scraper.

IF EMI IS NOT USED?

in this process pigments are grinded in triple roller so if don't have emi system then we don't
know for how much time roller will be rolleed and with which force.

STAGE 6 (FINENESS INSPECTION.):

The distance between the rollers determines the fineness of the grind. This process is run
through for a maximum of five times. The finer the grind, the greater the tinting strength of the
paint. The rollers are hollow and are cooled on the inside with water, as the pigments would
otherwise burn through the heat of the friction. Depending on the nature of the pigment and
the purpose of the paint or ink, the pigments are ground to between 2 and 55 microns (1
micron = 1/1000 mm). After the last grinding the paint finally has the required viscosity.After
the grinding the fineness is checked using the Hegman bar.

IF EMI IS NOT USED?

The finess of paint is measued by Hegman bar so if we don't have measure system in this
process then we don't have the knowledge that upto how much percent paint is fine.

STAGE 7 (COLOUR INSPECTION.):

The new colour is now compared against the standard colour. Both are applied thick as well as
thin so that both the mass tone and the undertone of the colour can be seen. There must not
be a difference between the new colour and the standard colour.

IF EMI IS NOT USED?

in this process the new colour is checked with standard colour so if we don't have measuring
instruments in this process so we can't compare the paint with standard.

STAGE 8 (STABILITY INSPECTION.):

In order to ensure that only quality products are sold, each batch is left to stand for a certain
time in order to check the stability. After this period another laboratory check is carried out, and
after approval the paint is filled into containers.

IF EMI IS NOT USED?

in this process to check the stability of paint the paint is left to stand for certian time so if emi
system is not involved in this process we don't have the knowledge for how many time the paint
is left stand and is the paint is stable or not.

STAGE 9 (FILLING.):
Tubes are filled from the underside, with the top already in place. Plastic tubes are closed by
melting the material, while the aluminium tubes are folded step-by-step and squeezed shut.
Bottles are filled, closed and then labelled. The final step is to check that the packaging contains
the right amount of paint.

IF EMI IS NOT USED?

In this step paint is packed so if in this process emi system is not used then we don't know how
much amount of paint is packed.