AIR Abnormal Instrument Reading

BRD Breakdown
1.0 General
1 Design-related ERO Erratic (irregular) output
1.1 Improrer capacity
ELF External leakage - process medium
1.0 General
1.2 Improper material
ELU external leakage - utility medium
1.1 Leakage
1 Mechanical 2.0 General
2 Fabrication/installation related FTS Failure to start on demand
1.2 Vibration
2.1 Fabrication failure
HIO high output
1.3 Clearance / alignment failure
2.2 Installation failure
INL internal leakage
1.4 Deformation Cause
3.0 General
LOO Low output
1.5 Looseness 3.1 Off-design service
Mode NOI Noise
1.6 Sticking 3.2 Operating error
OHE Overheating
2.0 General 3 Failure related to operation/maintenance
3.3 Maintenance error
PDE Parameter deviation
2.1 Cavitation
3.4 Expected wear and tear
PLU Plugged/choked
2.2 Corrosion
4.0 General
SER Minor in-service problem 1 Periodic maintenance
2.3 Erosion
4.1 Documentation error
2 Material STD Structural deficiency 2 Functional testing
2.4 Wear 4 Failure related to management
4.2 Management error
STP Failure stop on demand 3 Inspection
2.5 Breakage 5.0 General
OTH Other 4 Periodic condition monitoring
2.6 Fatigue 5.1 No cause found
UNK Unknown 5 Pressure testing
2.7 Overhating 5.2 Common cause Detection method
UST Spurious stop 6 Continuous condition monitoring
2.8 Burst 5.3 Combined causes
5 Miscellaneous VIB Vibration 7 Production interference
3.0 General 5.4 Other unit/cascading failure
8 Casual observation
3.1 Control Failure 5.5 Other
Remote 1 9 Corrective maintenance
3.2 No signal/indication/alarm 5.6 Unknown =<0,01; =<1x10-5
3 Instrumental 10 On demand
2
3.3 Faulty signal/indication/alarm
Low 0,1; 1x10-4
11 Other
3.4 Out of adjustment (Calibration error)
0,5; 5x10-4
3.5 Software error 3 4
Occurrence (mode/rating/Frequency per 1000
1;1x10-3
Mechanism items;Probability)
3.6 Common cause/ Common mode failure 5
2;2x10-3
4.0 General Moderate
5;510x-3
4.1 Short circuiting 7
6
10;1x10-2
4.2 Open circuit
High 20;2x10-2
4.3 No power/voltage 4 Electrical 8
9
4.4 Faulty power/voltage Failure 50;5x10-2

4.5 Earth/isolation fault Very high =>100;=>1x10-1

10

5.0 General
5 External influence Impact
5.1 Blockage/plugge
FMEA Failure Mode and Effects Analysis

5.2 Contamination Reliability growth analysis

Reliability system modelling (for critical-device equipment)
5.3 Miscellaneous Consequence matrix Monte Carlo simulation

Markov analysis
6.0 General Analysis Pareto
6 Miscellaneous Root-cause (severity I-VIII)
6.1 No cause found
Petroleum Infant-mortality failures (Weibull-shape parameter β < 1,0)
6.2 Combined causes 1 Industry
Petrochemical Random failures (β = 1,0) - human errors, foreign-object failures
RM (reliability and maintenance Early wear-out failures (1,0 < β < 4,0) -low cycle fatigue, most
6.3 Other Natural Gas
data for equipment) (ISO 14224:2016) Reliability - lifetime analysis ( ex.Weibull) types having five or bearing failures, corrosion and erosion
Upstream more common mode failures with severity levels I to XII.
Old age wear-out failures (β ≥ 4,0)
6.4 Unknown
Midstream 2 Business category Location
Undetected faults
Downstream Corrective maintenance
Unplanned down time PM Preventive Maintenance Preparation and/or
Preparation delaydelay
and/or
Petrochemical
Maintenance ActiveActivity
Repairpreventive
time maintenance
3 Installation category (LNG) Taxonomy Down time Other unplanned outages
4 Plant/ Unit category

5 Section/System

6 Class/Unit Planned down time Reserve

7 Subunit Timeline Other planned outages Modification

4 Adjust
1 Replace Run-down
8 Maintainable Item (MI)
Equipment subdivision
2 Repair Operational Time Start-up
9 Part
3 Modify Running

CE Combustion engines Up time Hot stand-by

5 Refit Idle
CO Compressors
FGA Fire detection
6 Check Non-operaional time Cold stand-by
EG Electric generators
5 System & 6 Class code FGB Gas detection
EM Electric motors Activity 7 Service
IP Input devices
GT Gas turbines 8 Test
Rotating CL control logic units
PU Pumps Safety and control 9 Inspection
VA Valves
ST Steam turbines 10 Overhaul
NO Nozzles
TE Turtbo-expanders 11 Combination
LB Life-boats
CR Cranes ESP Electrical submersible pumps 12 Other

HE Heat exchangers SS Downhole safety valves

Well completion
HB Heaters and boilers XD surface wellhead and X-mas trees

PI piping TD Top Drives

VE Pressure vessels Mechanical SB subsea blowout preventer (BOP)

Drilling
WI Winches DB Surface blowout preventers (BOP)

TU Turrets WC surface well control equipment

SW Swivels Well intervention OI subsea well intervention: Open Water intervention

TA Storage tanks

UP Uninterruptible power supply

PT Power Transformers
Electrical
FC Frequency converters

SG Switchgear