Job Safety Analysis

JSA № COMPANY: LOCATION: CPF2/ GSU Tr. A DATE: 05.10.2023 NEW 

Maintenance/Mechanical Page 1 of 1 REVISED □
WORK DESCRIPTION: NDE mechanical seal Replacement on lean solvent pump P-29707A APPROVED BY:
Assylbek
REQUIRED MSDS, DRAWINGS: EQUIPMENT, HAZMAT, TOOLS: set of tools, special fittings, pressure gauges,
MSDS for Glycol,Oil drip pan, rags, barrier fluid (Glycol), Lube oil, Heat induction device , bearing SIGNATURE__________________
puller, alignment device.
ANALYSIS PERFORMED BY: Sohaib Ammar Mech. Tech.
Required PTW, COLD □ SPARK Potential  HOT □ Confined Space Entry □
Certificates: Excavation Permit □ Mechanical Isolation & Override  Electrical Isolation  Other:
BD0012435
Gas Test Required: H2S  LEL:  O2 □ SO2 □ CO □ Other □ Toxic Gases and Oxygen concentration limits:
initial □ Use SCBA Leave Area
periodical □ H2S, ppm 10 100
continues  LEL, % 10 20
CO, ppm 35 1500
SO2, ppm 5 8
O2, % <19,5 23,5
Work Place Controls: barricades □ post signs  caution tape  designated area for vehicles □ heavy equipment spotter □

BASIC JOB STEPS POTENTIAL HAZARDS CONTROL METHODS RESIDUAL RISK

1- Conduct the following checks follow
the WO, WP.
- check Coupling bolts and set screws
torque.
-Visual inspection of the components
Check
-remove the coupling spacer
1.1 Equipment damaged or thread failure
1.2 Pinch point & personal injury
1.3 miscommunication
1.4 Hot surface
1.5 High Noise
1.6 Rotating Equipment /rotating parts
1.8 injury due to Equipment Sudden Start
1.9 fall and trip
1.1.1 Adopt proper handling technique to avoid
damage of thread or equipment. Low.
1.4. 1 Adopt good body position for the job as far as
handling techniques are concern.
1.4. 1 Inform Zone Authority and CCR, and Area
Operator Prior to starting the Job, Conduct TBT and
Make Sure Operator Participates in TBT, Operator
Must sign TBT.
1.4.1 Use gloves for protection against hot surface
1.5.1 Use hearing protection (ear plugs)
1.6.1 Do not wear loose cloth or have anything loose
that can entangle in the rotating parts
1.8.1 Verify that Equipment Was electrically Isolated
Prior to starting the Job.
1.9.1 watch your steps check working place for any
Obstructions
2. Perform Alignment Check:
Standard tolerance of alignment shall be
applied.
3 lube oil exchange
Drain, Refill lube oil By Follow LS.
4. Remove-install bearing
-Remove housing cover by chain Block,
then remove bearing using bearing
puller
-installing new bearing using electrical heat
induction device
Heating until (120 ͦ C)
2. 1 Pinch points
2. 2 Poor body position
2. 3spark potential (laser alignment
device)
2. 3 Equipment damaged or thread failure
3. 1 Oil spillage
3. 2 Slipping and tripping created by poor
housekeeping
3.3 Splashes of Hot lube oil
3.4 wrong lube oil type and quantity
4.1 High pressure injury and damage to
mechanical seal.
4.2 Damage to the equipment
4.3 Barrier fluid spillage
4. 4 Injury due to rotating part.
4.5 Miscommunication
4.6 Electrical shock, spark
4.7 Hot surface
4. 4 Heavy equipment & Unknown centers of
gravity
4. 5 Dropped Load & damage a pipe line near
the load
4. 6 Non-authorized personnel within
restricted area – Injury
4. 7 Defective lifting gears / tackles
2. 1.1 Use of protective gloves
2. 1.2 Always watch out for placing fingers in Low.
the line of fire
2. 2. 1 Adopt good body position for the job as
far as handling techniques are concerned.
2. 2. 1 Gas test required before work
commences.
2. 2. 2 Deluge system operational and the
means of manual initiation understood by all the
work party.
2. 2. 3 Continuous gas monitoring in use at
worksite (portable gas detector).
2. 2. 4 All tools and equipment to be examined
before use and defective eqpt. Replaced or
repaired immediately.
2. 2. 1 Adopt proper handling technique to
avoid damage of thread or equipment.
2. 2. 2 Use tools of suitable size and type only
3. 1.1 Use of appropriate container to drain the oil Low
3.1.2 Use of rubber gloves
3.1.3 spill kit in stand by
3.4. 1 Clean the spillage with rags
3.4. 1 Wear safety goggles
3.4. 2 Identify nearest safety shower
3.4. 3 Review MSDS
3.4. 4 Let the pump cool down 5-10 minutes
3.4.1 Use correct Lube oil as per approved lubrication
schedule
3.4.2 Only use Lube Oil at LO Station which has
passed the analyses and marked with Green Tag
countersigned by CMT team / REE
4. 1.1 Prior to starting the job, verify that equipment LOW
was electrically isolated, depressurized and drained.
4.4. 1 Use calibrated PG of suitable size and type only
4.4. 1 Review MSDS
4.4. 2 Eliminate the spillage with rags and spill kit
4.4. 3 Use rubber gloves and other appropriate PPE
4.4. 4 Verify with operation team that line
depressurized and drained
4.4.1 Verify that electrical isolation was implemented.
4.5.1 Inform zone Authority & control room
4.5.2 Effective tool box talk to be conducted prior to
start the job with operator. Operator must sign TBT
4.6.1 Using electrical extension cord with check.
4.6.2 Check the extension cord for any damage.
4.6.3 Operate and test the heat induction device

5. Drain the barrier fluid.
- check Hydro Accumulator
pressure
Remove the old mechanical seal
6. Install new mechanical seal in place
4. 8 Personnel injury and asset damage due to
hit against objects / personnel because of
wrong signals.
4. 9 fail or dropping object because of lifting
frame failure
5.1 High pressure injury and damage to
mechanical seal.
5.2 Damage to the equipment
5.3 Barrier fluid spillage
5.4 Injury due to rotating part.
5.5 Miscommunication
6.1 Slipping due to wet Ground.
6.2 Pinch points
6.3 Poor body position
6.4 Equipment damaged or thread failure
before use.
4.6.4use suitable electrical connection
4.7.1 using suitable gloves
4. 4.1 Assess / check / confirm the right weight of the
material to be lifted
4. 5.1 Don’t work under suspended load
4. 5.2 be attentive and aware of surrounding pipes
and equipment while lifting , lift carefully and safely
4. 6.1 Non-authorized personnel to be kept away from
area
4. 6.2 Barricade the area with caution tape & only
trained personnel will be on the lifting operation
place
4. 7.1 Check lifting gear condition / color-code blue
Confirm the correct weight of the material to be lifted
4. 8.1 Follow lifting procedure in place, proper
signaling. Only trained and competent persons to
carry out the task operate equipment or handle the
substances involved.
4. 8.2 Check that slings are spaced in accordance
with lifting plan
4. 8.3 Effective tool box talk to be conducted prior to
start the job. Trained rigger must be at site
4. 9.1 Lifting frame to be installed by scaffolding
team , and should be inspected, certified and color
coded by scaffolding supervisor.
1.1.1 Prior to starting the job, verify that equipment LOW
was Mechanically isolated, depressurized and
drained.
1.4. 1 Use calibrated PG of suitable size and type only
1.4. 1 Review MSDS
1.4. 2 Eliminate the spillage with rags and spill kit
1.4. 3 Use rubber gloves and other appropriate PPE
1.4. 4 Verify with operation team that line
depressurized and drained
1.4.1 Verify that electrical isolation was implemented.
1.5.1 Inform zone Authority & control room
1.5.2 Effective tool box talk to be conducted prior to
start the job with operator. Operator must sign TBT
6.1.1 Barricade Work Site with caution tape to LOW
prevent non-Authorized entry.
6.4. 1 Use of appropriate gloves and tools necessary
6.4. 2 Always watch out for placing fingers in the line
fire of fire
6.4. 1 Adopt good body position for the job as far as

7. Restore system and seal, refill fresh
glycol.
8. Clean and clear work area
7. 1 Equipment damaged or thread failure
7. 2 Loose fittings, equipment not installed
correctly, over tightening of fittings.
7. 3 Barrier fluid spillages
8.1 Slipping and tripping created by poor
housekeeping
handling techniques are concern.
6.4.1 Adopt proper handling technique to avoid
damage of thread or equipment.
7. 1.1 Adopt proper handling technique to avoid LOW
damage of thread or equipment.
7. 1.2 Use tools of suitable size and type only
7. 4. 1 Adopt proper handling technique to avoid
damage of thread or equipment.
7. 4. 2 Check for Loose fittings, and adopt correct
equipment installation techniques, and avoid over
tightening of fittings.
7. 4. 1 Review MSDS
7. 4. 2 Eliminate the spillage with rags and spill kit
7. 4. 3 Use rubber gloves and other appropriate PPE
8.1.1 Maintain area clean during and after the LOW
completion of the work