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Abstract
The results of a study concerning the influence of internal hydrodynamics of incinerators on the principal organic hazardous constituents
(POHCs) destruction efficiency are presented in this paper. A model of two tanks-in-series is used to describe internal hydrodynamics of
incinerators via residence time distributions (RTD). Two cases corresponding, respectively, to the presence of a short-circuit and a deadwater
zone within the internal flow are examined in detail. The results indicate that the incinerability ranking, based on plug-flow laboratory
experiments for thermal stability determination, is disrupted. Temperatures required to obtain a conversion rate of 99.99% in a perturbed flow
are higher. Simple relationships allow calculation of the temperature requirement deviation from the plug-flow case knowing the kinetic
parameters of the waste combustion and the characteristics of the reactor hydrodynamics.
This study shows that the selection of compounds to be spiked in the waste feed of an incinerator during a trial burn should be coupled to a
direct determination of the residence time distribution of the incinerator itself for a proper selection of the compound that is more difficult to
burn than any other organic expected in the actual waste.
Methane, chlorobenzene and methyl chloride, which are characterized by a high stability whatever the species residence time distribution
in the incinerator, are good candidates for trial burns. q 2000 Elsevier Science Ltd. All rights reserved.
Keywords: Incinerability ranking; Hazardous wastes; Destruction and removal efficiency; Residence time distribution; Hydrodynamic ills
Nomenclature
c(t) Concentration of gaseous industrial waste in the reactor (mol m 23)
E(t) Residence time distribution function
EA Activation energy
f Volumetric fraction of the main flow that is perturbed
k Combustion rate constant (m s 21)
k0 Pre-exponential factor of the Arrhenius expression of the kinetic constant (m s 21)
m Number of reactors in the secondary branch of the tank-in-series model
n Number of reactors in the main branch of the tank-in-series model
Q Volumetric flow rate of gaseous industrial waste (m 3 s 21)
T Reactor temperature (8C)
T99.99 dw(2) Temperature required for a destruction rate of 99.99% in the plug flow reactor perturbed by a deadwater zone
with a mean residence time of 2 s (8C)
T99.99 pf(2) Temperature required for a destruction rate of 99.99% in the plug flow reactor with a mean residence time of
2 s (8C)
T99.99 sc(2) Temperature required for a destruction rate of 99.99% in the plug flow reactor perturbed by a short-circuit with
a mean residence time of 2 s (8C)
td Ignition delay (s)
V Reactor volume (m 3)
v Perturbed-zone volume (m 3)
Xdw Conversion rate in the deadwater zone perturbed reactor
Xpf Conversion rate in the plug-flow reactor
Xsc Conversion rate in the short-circuit perturbed reactor
a Ratio of the residence times in the two branches of the tank-in-series model
t Total residence time in the reactor (s)
t2 Residence time in the secondary branch of the tank-in-series model
t2 Residence time in the main branch of the tank-in-series model
where c is the molar concentration of the gaseous reactant, R the following relation:
the ideal gas constant, EA its activation energy (kJ mol 21 or Z∞
kcal mol 21) and k0 its pre-exponential factor (s 21). These cin 2 cout
DRE × 100 100 × 1 2 e2kt E
tdt
constants have been experimentally determined and are cin 0
V/Q where V is the volume of the reactor and Q is the where t 1, t 2 are the residence time in each of the two
volumetric flow rate, depending on feed conditions. branches,
For a perfectly mixed reactor, this expression becomes:
v
Z∞ t1
DREpf 1 2t=t kt fQ
12 e2kt e dt
100 0 t 1 1 kt
and
The RTD in a non-ideal reactor is generally considered as
intermediate between the plug-flow and the perfectly-mixed V 2v
t2
reactor. This real case can easily be described with a cascade
1 2 f Q
of n series perfectly-mixed equivalent reactors (the extreme
cases n 1 and n / corresponding, respectively, to the The total mean residence time in the reactor can be
perfectly mixed and the plug-flow reactor). obtained according to the relation:
Z∞
t tE
tdt f t1 1
1 2 f t2
0
The gaseous flow rate Q is divided into a secondary Consequently, the DRE for a non-ideal reactor can be
flow—corresponding to a fraction f of the total flow expressed as follows:
rate—and a main modified flow equal to (1 2 f )Q. If m 2
and n are, respectively, the number of reactors in the 1st
Z∞ 6
and 2nd branch (m and n account for the difference of each DRE 6 tm21 t
branch compared with ideality), each branch of volume V 12 e2kt 6
6f !n e2m t1
100 0 4 t1
and v, respectively, can be considered as a succession of
m 2 1!
m
perfectly mixed reactors of volume v/m and (V 2 v)/n.
The RTD for the whole system can be written as 3
follows: 7
tn21 2n t 7
t
1
1 2 f ! ne
7dt
2
7
tm21 t t2 5
E
t f n e2m t1
n 2 1!
t n
m 2 1! 1
m
tn21 t
1
1 2 f n e2n t2 DRE
12f
1
1
1 2 f
1
t 100 t1 m t2 n
n 2 1! 2 11 k 11 k
n m n
1198 E. Desroches, G. Antonini / Fuel 79 (2000) 1195–1207
Table 1
Expression of the DRE for different types of reactors in the case of a delayed reaction
DRE
Plug flow reactor t , td ) 0
100
DRE
t . td ) 1 2 e2k
t2td
100
DRE td kt
Perfectly mixed reactor e2 t
100 1 1 kt
0 0 11
i i
DRE B t
2m d BmX
21
1 mtd 1 mX
21
1 m CC
Real reactor 1 2 fB
@1 2 e t1 B
@ 2 × 1 k tdi CC
AA
100 i! t1 kt m i! t1
i0 11 1 i0
m
0 0 11
i i
B t
2n d BnX
21
1 ntd 1 nX
21
1 n CC
2
1 2 f B
@1 2 e t2 B
@ 2 × 1 k tdi C
AA
C
i! t2 kt n i! t2
i0 11 2 i0
n
Fig. 2. Residence time distribution in a plug-flow reactor disturbed by a short-circuit. Influence of the parameter a .
2.2. Delayed reactions The parameters k0, EA, X1, X2 have been experimentally
measured by several authors [5,8].
For a lot of organic components, the kinetic destruction For delayed reactions, the DRE expression is modified in
law includes an ignition delay [6]. For large excess air the following way:
combustion, the reaction rate can then be described with a Ztd
first order kinetic law modified by a temperature specific lag DRE Z∞
12 E
tdt 1 e2k
t2td E
tdt
time: 100 0 td
c
t c0 for t , td Table 1 gives the analytical expressions of the DRE for
the different types of reactors.
c
t c0 e2k
t2td for t . td
where k is the kinetic constant and td the ignition delay that 3. Results and discussion
linearly depends on the temperature:
To illustrate the influence of hydrodynamic perturbations
t d X1 2 X2 T
on the DRE, the temperature required for a destruction level
of 99.99% at a 2 s residence time was calculated for two
EA
k k0 e2 RT types of reactor:
• a plug flow reactor disturbed by a short circuit
where X1 and X2 are constants characteristic of the
(n m 50, a , 1)
component.
• a plug flow reactor disturbed by a deadwater region
(n m 50, a . 1).
We supposed that the organic wastes flow is nearly a
plug-flow in the two branches (high values for n and m).
The results obtained for benzene, ethyl-mercaptan and
methane destruction were then compared with the temp-
erature calculated considering the furnace as a plug flow
reactor.
Fig. 3. Impact of the parameter a on the difference T99.99sc(2) 2 T99.99pf(2) In a plug-flow reactor, for non-delayed reactions, the
(n m 50, f 0.1). value of the temperature required for a destruction level of
1200 E. Desroches, G. Antonini / Fuel 79 (2000) 1195–1207
Fig. 4. Illustration of the linear relation between parameter ln(a ) and the difference 1/T99.99pf(2) 2 1/T99.99sc(2) f 0:1; n m 50.
99.99% is given by the expression: characterized by a very low activation energy, is destroyed
at very low temperatures (about 3738C), whereas methane
EA
T99:99 with its moderate pre-exponential factor and its high activa-
k0 t
Rln tion energy can only be burnt at a high temperature
ln
104 (882.58C).
This shows that, for a given residence time, T99.99 only
depends on kinetic parameters of the considered species. 3.2. The plug flow reactor disturbed by a short-circuit
Fig. 1 shows the evolution of T99.99 as a function of the
kinetic data given by Lee and al. [5,8] for 15 organic wastes. The first case of perturbed flow that we studied corre-
It can be seen that the destruction temperature varies line- sponds to channeling of fluid in the reactor that is also called
arly with the ratio EA/ln(k0). The departure from linearity, “short-circuit”. This creates a secondary flow considered as
which can be observed for methane, propylene, allyl alco- a plug flow but characterized by a shorter residence time
hol… reflects the fact that the ignition delay of these wastes than the main gaseous flow.
is not negligible, even at high temperatures. In the range of If the flow in the reactor is expected to approximate to
combustion temperatures, ignition delay is, most of the plug flow, then the RTD curve is centered on the mean
time, very short compared with the residence time. residence time and has not a very large spread (as can be
It can be deduced that ethyl mercaptan, which is seen in Fig. 2). The short-circuit provokes the appearance of
Fig. 5. Illustration of the linear variation between ln(1 2 f) and the difference 1/T99.99pf(2) 2 1/T99.99sc(2) (n m 50, case of benzene).
E. Desroches, G. Antonini / Fuel 79 (2000) 1195–1207 1201
Fig. 7. Residence time distribution in a plug-flow reactor disturbed by a short-circuit. Influence of the secondary flow proportion.
1202 E. Desroches, G. Antonini / Fuel 79 (2000) 1195–1207
Fig. 8. Variation of T99.99sc(2) 2 T99.99pf(2) with the parameter EA/(lnk0) 2 (f 0.1, n m 50).
Consequently, the difference between the temperatures It can also be noticed that, for a given reactor, the
required for a destruction rate of 99.99% in a plug-flow difference between T99.99sc(2) and T99.99pf(2) depends on the
and in a short-circuit perturbed reactor corresponds to: value of the kinetic parameters:
T99:99sc
2 2 T99:99pf
2
1 1 R 1
2 2 ln
T99:99pf
2 T99:99sc
2 EA
1 2 f =a 1 f T99:99pf
2
EA
Fig. 4 shows the linearity of the difference between the 11
1
inverse of the respective temperatures with the logarithm Rln T
2
1 2 f =a 1 f 99:99pf
of the parameter a for a constant value of f, that confirms
the assumptions that the weak conversion in the by-pass is Including the expression of T99.99(2) in a plug-flow reactor
responsible for the variations of T99.99(2). defined earlier, we find that:
Considering this relation, we can also see that for a
EA a
constant value of a and a given waste, this difference is T99:99sc
2 2 T99:99pf
2 ln
R
lnk0 2 12f
nearly proportional to the quantity ln(1 2 f ). Indeed for
a , 0.5, and 0.05 , f , 0.4, we have (1 2 f )/a . 5f ). This relation shows that the variation increases with the
Fig. 5 confirms the linearity relation. That signifies that ratio EA/ln(k0) 2 (as illustrated in Fig. 8).
T99.99sc(2) grows when f decreases (as can be seen in Fig. 6. For two components, which are characterized by the
When the volumetric fraction of the secondary flow same pre-exponential factor, the difference increases when
increases, a higher proportion of molecules exit after a the activation energy grows. This is logical because, for a
short residence time. Simultaneously, the residence time weak activation energy, the conversion is faster and the
in the short-circuit increases (see Fig. 7) inducing a higher molecules of the short-circuit which have a short residence
conversion of these molecules. It seems that this second time are nevertheless well converted and the difference for
phenomenon is preponderant, while a lower temperature is the plug-flow reactor decreases.
necessary to obtain 99.99% of conversion in the case of very For a constant activation energy, the best converted
perturbed flows. molecules are characterized by a high pre-exponential factor
Table 2
Impact of the kinetic parameters on the destruction temperature variation caused by a short-circuit (a 0.2, f 0.1, n m 50)
Waste k0 (s 21) EA (kcal mol 21) EA/ln(k0) 2 T99.99pf(2) (8C) T99.99sc(2) 2 T99.99pf(2)
Fig. 9. Comparison of the incinerability ranking in an ideal plug-flow and in a plug-flow reactor perturbed by a short-circuit (a 0.2, f 0.1, n m 50).
k0. Consequently the difference between the temperatures for acrylonitrile (64.6 against 41.3 for propane). This
required for a complete waste conversion in a plug-flow corresponds to increases of the temperature—compared
and in a short-circuit perturbed reactor increases for the with the destruction temperature in a plug-flow reactor—
weaker values of k0. of, respectively, 18 and 108C, that reverses the hierarchy.
This causes different behaviour for the various wastes Fig. 9 shows an example comparison between the inciner-
burnt in the reactor. Table 2 shows the values of kinetic ability ranking in a plug-flow and in a short-circuit
parameters and destruction efficiencies for benzene, ethyl perturbed reactor (a 0.2, f 0.1, n m 50). Several
mercaptan and methane. inversions can be observed, however it can also be noticed
It can be noticed that ethyl mercaptan is more sensitive that the hierarchy for species like methane, chlorobenzene
than benzene to the perturbation, especially because of its and methyl chloride, which are characterized by a high
low pre-exponential factor. In the case of the three compo- stability in a plug flow reactor and which are very sensitive
nents under consideration, the classification is not modified to hydrodynamic ills (because of a high value of their
by the hydrodynamic ill. Considering the waste stability, the parameter EA/(lnk0) 2), is not disturbed.
ranking remains ethyl mercaptan , benzene , methane.
However, for wastes which have a close T99.99pf, such as
3.3. The plug flow reactor disturbed by a deadwater region
propane and acrylonitrile—indeed, T99:99pf
propane
706 . T99:99pf
acrylonitrile 704:5—an inversion in the The term deadwater accounts for a portion of fluid that is
classification can be observed. The ratio EA/(lnk0) 2 is higher relatively slow moving compared with the main flow. In this
1204 E. Desroches, G. Antonini / Fuel 79 (2000) 1195–1207
Fig. 10. Residence time distribution in a plug-flow reactor disturbed by a deadwater zone. Influence of the parameter a .
case, the main peak appears for a shorter time than in difference between the temperatures required for a destruc-
the non-disturbed case and is followed by a trail of the tion rate of 99.99% in a plug-flow and in a stagnant region
RTD for longer times (see Fig. 10). Once again, it perturbed reactor (T99.99dw(2) 2 T99.99pf(2)). A moderate
appears that the important factor is the proportion repre- increase of T99.99(2) is observed when a grows.
sented by the first peak and its appearance time, which If we consider that the difference observed is directly
are linked with the variables a and f. Indeed, the mole- caused by a lower conversion of 90% of the molecules
cules are conveyed to the deadwater zone, stay a long which compose the main flow, we can write:
time in the reactor and are well converted. The conse-
E 1
quence of the presence of stagnant zones is essentially
1 2 Xdw e
2k0 :exp 2 RT A
2
99:99dw af 1
12f t
to reduce the residence time in the main part of the 1
reactor. A higher combustion temperature is conse- 1 2 Xpf E
2k0 :exp 2 RT A
2 t
e 99:99pf
quently necessary to obtain a given conversion rate. In
the case of methane for example, the temperature level where Xdw and Xpf are the conversion rates, respectively, in
must be between 10 and 508C higher in a reactor the deadwater zone perturbed reactor and in the plug-flow
perturbed by a deadwater zone than in a plug-flow reactor.
reactor. Consequently, the difference between the temperatures
Fig. 11 shows the impact of the parameter a on the required for a destruction rate of 99.99% in a plug-flow
Fig. 11. Influence of a on the difference T99.99dw(2) 2 T99.99pf(2) for a plug-flow reactor perturbed by a deadwater zone (f 0.1, n m 50).
E. Desroches, G. Antonini / Fuel 79 (2000) 1195–1207 1205
Fig. 12. Illustration of the linear relation between parameter ln(a ) and the difference 1/T99.99pf(2) 2 1/T99.99dw(2) (f 0.1, n m 50).
Fig. 13. Illustration of the linear variation between ln(a f 1 (1 2 f)) and the difference 1/T99.99pf(2) 2 1/T99.99dw(2) (n m 50, case of methane).
and a dead water zone perturbed reactor corresponds to: of the inverse of the respective temperatures and the
logarithm of the parameter a for a constant value of f
1 1 R 1
2 2 ln (see Fig. 12).
T99:99dw
2 T99:99sc
2 EA
1 2 f 1 af
Fig. 13 confirms the proportionality relation of this differ-
Indeed we found a linear relation between the difference ence with the quantity ln(1/(1 2 f ) 1 a f ) for a constant
Table 3
Impact of the kinetic parameter on the destruction temperature variation caused by a deadwater zone (a 5, f 0.1, n m 50)
Fig. 14. Variation of T99.99dw(2) 2 T99.99pf(2) with the parameter EA/(lnk0) 2 (f 0.1, n m 50).
Fig. 15. Comparison of the incinerability ranking in an ideal plug-flow and in a plug-flow reactor perturbed by a deadwater zone (a 5, f 0.1, n m 50).
corresponding to given POHC spiking and DRE measure- temperature requirements for thermal destruction of dilute organic
ments could lead to more successful trial burns that could vapors, 72nd Annual Meeting of the Air Pollution Control Associa-
tion, Cincinnati, Ohio, 1979.
account for modifications of the thermal stability scale for a
[6] Dellinger B, Taylor PH, Lee CC. Full-scale evaluation of the thermal
given incinerator. stability-based hazardous organic waste incinerability ranking. J Air
Waste Manage Assoc 1993;43:203–7.
[7] Dellinger B, Graham MD, Tirey DA. Predicting emissions from the
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