Professional Documents
Culture Documents
Chapter 09
Electrical System
Table of Contents
Electrical Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 External Power Supply System . . . . . . . . . . . . . . . . . . . . . . . . . 44
Electrical Equipment Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 External Power Receptacle J10005 . . . . . . . . . . . . . . . . . . . . . 44
Electrical Equipment Identification Letters . . . . . . . . . . . . . . . 7 External Power Relay K10010 . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Wire Identification Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 External Power Control Relay K10047 . . . . . . . . . . . . . . . . . . 46
Wiring Diagram Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 External Power Interlock Relay
American Wire Gauge AWG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 K10017 and K10018 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Electrical Equipment Location Code . . . . . . . . . . . . . . . . . . . . . 14 Bus Tie Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Bus Tie Control Switch S15007 and S15008 . . . . . . . . . . . . . 50
Electrical System -- General Description . . . . . . . . . . . . . . . . . 18 Bus Tie Relays K10003 and K10004 . . . . . . . . . . . . . . . . . . . . 52
Electrical System -- Main Components . . . . . . . . . . . . . . . . . . . 20 Bus Tie Control Relays K15001 and K15002 . . . . . . . . . . . . . 54
Electrical Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Main Bus Short Circuit Protection Unit TB 549 / 525 and
TB 550 / 526 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Starter--Generator G10001 and G10002 . . . . . . . . . . . . . . . . . 22
Starter-Generator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Electrical Power Distribution -- Overview . . . . . . . . . . . . . . . . 58
ESS BUS W10012 and W10013 . . . . . . . . . . . . . . . . . . . . . . . . 60
Other System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Generator Control Units VR10001 and VR10002 . . . . . . . . . 25 SHED BUS 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
NON-ESS BUS 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Generator Relay K10001 and K10002 . . . . . . . . . . . . . . . . . . . 28
Generator Failure Relay K10015 and K10016 . . . . . . . . . . . . 28 Diode Box A10039 and A10040 . . . . . . . . . . . . . . . . . . . . . . . . 62
NON-ESS BUS Relay K10007 and K10008 . . . . . . . . . . . . . . 64
Generator Switches S10003 and S10002 . . . . . . . . . . . . . . . . 30
Generator Monitoring Equipment . . . . . . . . . . . . . . . . . . . . . . . . 32 SHED BUS Relay K10005 and K10006 . . . . . . . . . . . . . . . . . 64
Emergency SHED BUS Switch S10007 . . . . . . . . . . . . . . . . . 66
Battery System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Battery BT10001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Operation Modes of the DC Power System . . . . . . . . . . . . . . . 68
All Electrical Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Battery Temperature Monitoring . . . . . . . . . . . . . . . . . . . . . . . . 36
Battery Discharge Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Power Supply by the BAT MAIN BUSes Separated . . . . . . . 70
Power Supply by the Battery MAIN BUSes Connected . . . . 72
Battery Master Switch S10064 . . . . . . . . . . . . . . . . . . . . . . . . . 38
Engine Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Battery Relay K10009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Single Generator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Battery Off Relay K10022 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Generators Operating in Parallel (Normal Operation) . . . . . . 78
BAT DISCON Caution Indication . . . . . . . . . . . . . . . . . . . . . . . . 42
Generators Operating Individually . . . . . . . . . . . . . . . . . . . . . . 80
Power Supply by External Power Unit (EPU) . . . . . . . . . . . . . 82 This training document comprises the following ATA chapters:
Power Supply by the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Emergency Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Electrical System ATA 24
AC Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Start and Ignition System ATA 80
Start and Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Starter Relay K10011 and K10012 . . . . . . . . . . . . . . . . . . . . . . 94
Starter Interlock Relay K10013 and K10014 . . . . . . . . . . . . . 94
Start Mode Control Relay K15005 / K15006 . . . . . . . . . . . . . . 96
Engine Start Hold Relay K10045 and K10046 . . . . . . . . . . . . 96
Engine Start Relay K10041 and K10042 . . . . . . . . . . . . . . . . . 98
Engine Ignition Relay K10043 and K10044 . . . . . . . . . . . . . . 98
Engine Control Vent Switch S10061 and S10063 . . . . . . . . . 100
Electrical Symbols
t
G Starter / generator Inductor Thermal resistor
t
Lamp
Inductor, adjustable Diode
1
2 Switch, single pole, On / On
M M DC motor
Resistor, adjustable 3
Protective fuse
Capacitor
Resistor, adjustable
with OFF position
Circuit breaker, single pole
2 5
3 6
Switch, double pole, On / On
1 3 4 6 Push button,
double pole, Off / (On)
2 5 2 5
2 5 A2 A1
1 3 4 6
no
nc
X1 A1 A3 B1 B3 C1C3D1D3
General
All electrical and electronic equipment is identified by a code. The
electrical equipment code consists of the following elements:
Identification Letters
The identification letters indicates the type of equipment. The
nomenclature is listed alpha--numerically in the wiring diagram
manual.
Equipment Number
The equipment number is a sequential numbering of all equipment
belonging to one system.
The electrical equipment codes are listed alpha--numerically in IPC
with the corresponding part numbers and figure / index numbers.
Example
CB 10005
identification letters
equipment number
26 0.2 1 PA 1050 A 22 N
24 0.25 1 . . . . . . . . . System number
22 0.4
PA . . . . . . . Circuit function Letter (DC power system)
20 0.6
1050 . . . . . Wire number
18 1.0
16 1.2 A . . . . . . . . . Wire segment letter
14 2.0 22 . . . . . . . . Wire size (AWG)
12 3.0 N . . . . . . . . . Wire function (Ground)
10 5.0
8 9.0
6 14.0
4 22.0
2 34.0
1 42.0
TH
1 2
LB1001J20
LB1002F20
J50017
A B
VERTICAL FIN
P50017
DS10004
J10066 P10066
LB1001H20
LB1002E20
X10023
TAIL BOOM 1
A10016 C/B & SW PNL FHA LB1001K20 A LB1001L20 POS LT
TAIL
2
LB1002G20 B LB1002H20
CB10077 POS,LIGHTS
J10009 P10009 J10056 P10056 TB10022 TV
POS LIGHTS S10023 C
OFF
1 2 SP10074
2 3
5A LB1001A16 LB1001B16 47 LB1001C16 LB1001D16 M LB1001E20 A B C D E F G H J K
ON MH TV
28VDC
ESS BUS I TB
GD10042
LB1002A20N A LB1002B20
LB1001F20
LB1002C20
AT
TB
P50017
C D
J50017
LB1001G20
LB1002D20
1 2
DS10005 POS LT
L/H
LB TH
Precautions
BATTERY
BOX
DIODE BAT BUS DIODE
BOX 1 BOX 2
BR EPR
SHED BUS 1 ESS BUS 1 ESS BUS 2 SHED BUS 2
General Assembly
Electrical power is supplied to the BK117 C-2 by: The starter-generator consists of a shaft with a coil. This component
is called armature. The armature pivots in a housing which is covered
-- two starter-generators with temperature sensors
at the inside with another coil, called shunt winding or excitation
-- a battery winding. A starter winding is provided for the starter mode.
-- or an external power unit (EPU). Furthermore the armature is connected with a collector coil, on which
four brushes rub. Additionally a compensation winding and a reversing
polarity winding is connected with the armature. The terminals of the
Starter--Generator G10001 and G10002 coils and brushes are led outside the housing to the terminal block.
General Cooling
Each engine of the BK117 C-2 is equipped with a DC starter-generator. A fan is attached to the armature shaft for cooling. Additionally, cooling
It starts the engine and supplies electrical power to the on--board is obtained through ram air by the engine compartment ventilation.
electrical system, including battery charge.
Technical Data - Generator
Mounting
Nominal Data 26 VDC to 30 VDC
The starter-generator is attached to the accessory gear box via a
mounting flange and held by an attachment clamp. Current Delivery at 100 % n1 200 A
RPM from 8,010 min --1 to 11,126
Operation Modes min --1
The starter-generator can be operated in two different modes: max. RPM (5 minutes) 14,000 min --1
-- starter mode Temperature Switch 160 ±5.5 °C
-- generator mode
(Excitation Input)
A+ Compensation
Winding
B+ E-- (Ground)
(Generator Output)
Terminal Block
Starter Winding Brush Holder
Temperature Switch C+ (Starter Input)
Armature Fan
Drive Shaft
Starter-Generator Operation
General Starter Mode
The starter-generator can be operated in two different modes: The second possible operation is the starter mode. Electrical power is
supplied to the starter winding and the starter-generator is used as a
-- generator mode
motor for starting the engines. Thereby it drives the gas generator
-- starter mode. turbine via the accessory gearbox. The power supply is provided by an
Generator Mode EPU or by the on-board battery.
If the excitation coil is powered, it creates a magnetic field around the The starter mode will be controlled by the temperature start control
armature. With the armature turning, voltage is induced. The voltage relay. The engine starting procedure will be terminated automatically
is taken up via the collector coil by the brushes and is supplied to the and ignition will be switched off.
terminal block, attached to the housing. To compensate for the Control
armature back-effect (brush arcing during load), a reversing polarity
winding and a compensating winding is connected in series with the The operation of the starter-generator is controlled by the starter relay,
armature. The generator mode is used with engines running, to supply starter interlock relay and the generator control unit (GCU).
the helicopter electrical system and to charge the battery. The
generator mode will be controlled by the 40 / 50 % n1 signal of CPDS
or the warning unit:
If n1 RPM of the engine is > 40 / 50 %, the generator will be connected
automatically to the electrical system of the helicopter (under
condition, that no EPU is connected).
If n1 RPM of the engine decreases, the generator will be disconnected
automatically from the electrical system of the helicopter, if
-- its voltage falls 0.3 VDC below the voltage of the MAIN
BUS
-- its voltage falls below the adjusting point of the generator
control unit
-- n1 falls below 50 %.
Voltage Regulation
During single generator operation, the voltage regulation circuit
maintains constant generator output voltage. This is accomplished by
a comparator, which compares the generator output voltage with a
preset reference voltage of 28.5 +0.1 VDC.
Overvoltage Protection
The voltage regulator opens the generator field and generator relay if
an overvoltage condition occurs (30.5 VDC). In this case, the
generator voltage regulator is kept in the tripped position.
Overexcitation Protection
The voltage regulator opens the generator field and the generator
relay if a generator is overexcited during parallel operation. In this
case, the generator voltage regulator is kept in the tripped position.
Voltage Adjustment
Socket
Generator Relay K10001 and K10002 Generator Failure Relay K10015 and K10016
General General
The generator relays are high power demand relays. They are Each generator is monitored by a generator failure relay. The
installed in the LH side and RH side junction boxes. generator failure relays for generator system 1 and generator system
2 are installed in the LH side and RH side aft junction boxes.
Purpose
Purpose
During normal operation, each generator relay connects the generator
with the appropriate GEN BUS. Thereby the respective MAIN BUS is In case of a generator failure, the respective generator failure relay
directly switched to the generator. causes the GEN DISCON caution on the CAD to illuminate.
Operation
The working contacts of both generator failure relays are connected
in series to control the the NON-ESS BUS relays. Therefore the
NON-ESS BUS relays will be energized only, if both generator failure
relays are energized.
If the generator failure relay falls back in its rest position, a rest contact
of the generator failure relay will close: The GEN DISCON caution on
the CAD will illuminate.
X2
+ STR
X1
RELAY
Generator
X2 X1
Test Point
Voltage
A2 A1
Gen Bus 2
A1 A2
X1 X2
GEN FAIL
GEN RELAY
RELAY
STR
RELAY
X1 X2
A1 A2
A2 A1
X2 X1
STR INTERLOCK
RELAY
+
GEN FAIL
RELAY
GEN X1
-- RELAY
X2
NORM Position
With an engine running and the respective generator switch in the
NORM position, generator output voltage is supplied via the
deenergized starter interlock relay to the generator control unit. The
GCU controls the output voltage and energizes the generator relay in
case of normal system function.
If n1 RPM of the engine is > 40 / 50 %, the generator will be connected
automatically to the electrical system of the helicopter (under
condition, that no EPU is connected).
Generator Monitoring
Generator Current
Sensing Unit
OFF
SELECT 4 16
TOT
XXXX C
VNE
0
XXmnXXs
XXX N1
BRT+ XXX.X% MM
XXX XXXX XXX
FF1
XXX
FF2
XXX
Select Switch
BRT-- SELECT
+ Switch
+
-- Switch
HYD 1 XXXXXXX IAS HYD 2
OAT --XXX.XC
B B
A A
R R
28.0
HOOK XXXX
DC Volt 28.0
-
Enter
XXX XXX
ENTER
ENG OIL 1 XMSN OIL ENG OIL 2
B C B B CB C
A A A A
R R R R
BRT+
BRT--
Battery System
General Purpose
The battery system of the BK117 C-2 comprises The battery
-- battery -- supplies emergency power to the electrical system in the
-- battery temperature monitoring event of a double generator failure
-- battery discharge monitoring -- supplies the on-board electrical system with starting power,
-- battery master switch if there is no EPU available for starting the engines
-- will be charged by the generators during normal operation.
-- battery relay
-- battery off relay Battery Control
-- BAT DISCON caution indication. The battery is controlled and switched by the battery relay and the
battery master switch.
Battery BT10001 Technical Data - Battery
General Number of Batteries 1
The battery consists of 20 nickel-cadmium cells with a nominal voltage Voltage 24 V
of 24 VDC and a nominal capacity of 27 Ah (optional 40 Ah, 44 Ah). Capacity 27 Ah (optional 40 Ah, 44 Ah)
Location Assembly 20 cells, connected in series
The battery is located RH side on the AFT engine deck. It is accessible Temperature Switch 70 ±3 °C
through the battery door. The battery is fixed by a support and a
stopper. Additionally the battery is hold at the top by two bolts with
fixing nuts.
Battery
Cover
Fixing Nut with Pin
Strap
Battery
NC Cell
Temperature
Switch
Power
Connector
Vent Tube
Vent Tubes
Housing
Ventilation
Tube
Support Stopper Connector for Temperature Switch
Battery Monitoring
OFF
SELECT
XXX
BRT+
XXX XXXX XXX
Current Sensor
XXX XXX
BRT--
OFF Position
This position is to disconnect battery or EPU from the electrical system.
ON Position
In the ON position the battery relay K10009 will be energized.
Simultaneously, battery off relay K10022 will be energized. It
disconnects the control input for BAT DISCON caution on the CAD
from ground and the BAT DISCON caution will extinguish.
If an active EPU will be connected to the DC external receptacle, the
external power control relay and the external power relay will be
energized and supplies external power to the electrical systems.
Battery Box
F10001
CURRENT
TRANSFORMER
F10003
Battery Bus
Battery Hot Bus
CB 10112 (3A)
F10002 BACKUP PWR
Battery Backup
CONT RLY
EXT PWR
Relay K10110
BAT OFF
RELAY
Operation The battery will not be charged and the battery will not provide
emergency power, if generators fail.
The coil of the battery off relay is connected in parallel to the coil of the
battery relay. The BAT DISCON caution on the CAD needs the electrical system of
the helicopter to be energized! Therefore it will appear only, if
If the battery relay is deenergized and open (battery master switch set
to position OFF), the battery off relay returns to its rest position. -- the electrical system is supplied by one or both generators
Thereby it connects the appropriate signal input of the CAD for the BAT and the BAT MSTR switch is in OFF position,
DISCON caution to ground. As result, the yellow BAT DISCON caution -- an EPU is connected to the helicopter.
will appear on the CAD to indicate that the battery is disconnected from
the electrical system.
Battery Box
F10001
CURRENT
TRANSFORMER
F10003
F10002
CONT RLY
EXT PWR
Circuit Breaker EPU Door Switch Intercom Socket
BAT OFF
RELAY
BAT EXT PWR
RELAY RELAY
EPU Door
Purpose If the battery master switch is set to position OFF, the battery master
switch disconnects the coil of the external power relay from ground.
The external power relay connects an external power unit (EPU) to the The electrical system of the helicopter is disconnected from all
BAT BUS. electrical power supply.
Operation
NOTE As long as an EPU is connected to the electrical
One side of the coil of the external power control relay is directly system of the helicopter, the generators are
connected to the short positive pin (control contact) of the EPU disconnected, irrespective of the position of the
receptacle. The other side of the coil is connected to the battery master generator switches. This is performed
switch S10064. automatically by the external power interlock
If the battery master switch is set to position ON, it connects the coil relays.
of the external power control relay to ground and to the external power
relay. On condition that an EPU is connected to the external power
receptacle, the external power relay will be energized: It changes to its
External Power Control Relay K10047
working position and connects the EPU to the BAT BUS. General
In the energized position of the external power relay, electrical power It is installed in the RH side shell inside the battery box.
from the EPU is supplied to the BAT BUS. From there ESS BUS 1 is
energized via fuse F10002 and ESS BUS 2 is energized via fuse Purpose
F10003.
As long as an EPU is connected to the electrical system of the
Additionally, MAIN BUS 1 and MAIN BUS 2 are energized via fuse helicopter, the on-board battery is disconnected. This is performed
F10001 on the condition that no. 1 bus tie relay K10003 and no. 2 bus automatically by the external power control relay.
tie relay K10004 are closed.
EPU Cautions
OFF
SELECT
BRT--
NO.1 NO.2
BUS--TIE BUS--TIE
RLY RLY
BUS--TIE
BUS--TIE
NO. 2
NO.1
NO.1 NO.2
SHED SHED
BUS RLY BUS RLY
SHED
SHED
CROSS FEED CROSS FEED
1--2 2--1
MAIN BUS
MAIN BUS
NO. 2
NO. 1
NO.1 NO.2
NON ESNTL NON ESNTL
BUS RLY BUS RLY
N O O INV 2
O F F
R F F
M N
O
2 3 N
O
N
O R 2 1 15 1 3 3
R R M
M M
STBY HOR IC AMP R R INV 1 WX RAD AHRS2 INV ICS NMS2 BAT EM
O E E
BAT N BACKUP EX LT
AV.SHED.BUS 1 S S SEL AC BUS 2 ESS.BUS 2
ESS.BUS 1
EMER SHD BUS BUS TIE 1 BUS TIE 2 INVERTER
5 5 2 20 S S 20 15 2 3 2 3 1
H H
E E
NMS1 VHF TX1 VRU AVIO D D AVIO EMER VRU RAD ALT DME ADF MKR
AV.SHED.BUS 1 MAIN MAIN BAT AVIONIC SHED. BUS 2
Overhead Console
Purpose On condition, that the MAIN BUS short circuit protection unit does not
detect undervoltage of less than 12.0 VDC on the MAIN BUS, the bus
Bus tie relay K10003 connects MAIN BUS 1 to the BAT BUS W10007, tie relay will be energized if:
bus tie relay K10004 connects MAIN BUS 2 to the BAT BUS.
-- the battery master switch will be set momentary to position
If a short circuit occurs on MAIN BUS 1 or on MAIN BUS 2, the ENGAGE. This connects the appropriate control input pin
respective bus tie relay disconnects and isolates the affected busbar of both main bus short circuit protection units to ground via
from the electrical system of the helicopter. auxiliary circuits. As result, both bus tie control relays will
Additionally, if both bus tie relays are energized, its auxiliary contacts be energized and will close the self locking loop. Both bus
will close and will establish the equalizing line between the generator tie relays will be energized, close and remain in the closed
control unit no. 1 and the generator control unit no. 2 under condition position.
that both generators are operating in parallel.
Deenergizing
If one of the generators fails, the generator still in operation will supply
Deenergizing of a bus tie relay will occur, if:
power to the buses.
-- a MAIN BUS short circuit protection unit detects
undervoltage of less than 12.0 VDC on the MAIN BUS
-- a bus tie control switch will be set to position OFF; as
result, only ESS BUS 1 and 2 will be supplied by the
on-board battery or by the EPU.
NO.1 NO.2
BUS--TIE BUS--TIE
RLY RLY
BUS--TIE
BUS--TIE
NO.1
NO. 2
NO.1 NO.2
SHED SHED
BUS RLY BUS RLY
SHED
SHED
CROSS FEED CROSS FEED
1--2 2--1
MAIN BUS
MAIN BUS
NO. 1
NO. 2
NON ESNTL NON ESNTL
NO.1 NO.2
EXT PWR EXT PWR
INTLK RLY INTLK RLY
NO.1 NO.2
NON ESNTL NON ESNTL
BUS RLY BUS RLY
Purpose
The MAIN BUS short circuit protection unit
-- is monitoring the respective MAIN BUS voltage for
deenergizing the respective bus tie relay, if a short circuit
occurs on this MAIN BUS
-- forms a self-locking circuit together with the bus tie control
switch and the bus tie control relay to hold the bus tie relay
in the closed position.
Operation
The MAIN BUS short circuit protection unit is monitoring the respective
MAIN BUS voltage. If the voltage falls below the limit of 12.0 V, it will
be detected by an Zener diode, controlling the switching transistor. The
transistor opens the self locking loop and as result the respective bus
tie relay will be deenergized. It will open and disconnects the
respective MAIN BUS from the electrical system of the helicopter.
TB 526 TB 525
TB 550 TB 549
N O O
INV 2
O F F
R F F
M N
2 3 N
O
N
O
O
R 2 1 15 1 3 3
R R M
M M
INV 1
STBY HOR IC AMP O
R R WX RAD AHRS2 INV ICS NMS2 BAT EM
BAT N
E E
SEL BACKUP EX LT
ESS.BUS 1 AV.SHED.BUS 1 S S AC BUS 2 ESS.BUS 2
EMER SHD BUS BUS TIE 1 BUS TIE 2 INVERTER
5 5 2 20 S S 20 15 2 3 2 3 1
H H
E E
NMS1 VHF TX1 VRU AVIO D D AVIO EMER VRU RAD ALT DME ADF MKR
3 3 3 1 5 5 5 2 1 20 20 1 2 5 5 3 1 3 3 3
FCDM1 ND1 PFD1 BLW PEL FUZZ AHRS1 AHRS2 ADC AVIO AVIO AVIO AVIO ADC AHRS1 AHRS2 ROLL 2 BLW PFD2 ND2 FCDM2
AV.ESS.BUS1 BURN MSTR MAIN MAIN MAST SEMA PEL AV. ESS. BUS 2
5 3 3 1 3 3 2 1 5 5 3 3 5 5
ICS P1 HTG CKPT FTR ROLL 1 E YAW BEEP MAST XFER-- F SSX16 P2 AP1 ICS VHF
CONT VENT E SAS TRIM MOM PUMP SEMA
SAS SAS TX2
S S
S S
1
U
S
2
N2 INSTR ACOL EM/EX CC-- PED AUX PT/ST FLOATS MARMS
WINCH LIGHTS NR TRIM LIGHTS WINCH TANK PLT
1 15
WIPER
3
TQ/N2 OVSP
5 5
PRIME-- P
1
FIRE-- D
ENG
2
FUEL-- V
7.5
IGN
5
START
5
START IGN
7.5 2
FUEL-- V
1
FIRE-- D
5
PRIME-- P
ENG
5
OVSP TQ/N2
3 1
ROTOR
RPM
2
1 1 5 1 2 2 5 5 5 5 2 2 1 5 1 1
GEN B/T FIRE-- E FUEL-- L HYD-- P W/U CAD VEMD VEMD CAD W/U HYD-- P FUEL-- L FIRE-- E B/T GEN
SYS SYS
J10103
Operation
ESS BUS 1 is connected to
-- MAIN BUS 1 via decoupling diode CR10002
-- MAIN BUS 2 via decoupling diode CR10001
-- BAT BUS via decoupling diode CR10003.
Diode Box
CR10001
CR10004
CR10002
CR10005
CR10006
CR10003
NO.1 NO.2
BUS--TIE BUS--TIE
RLY RLY
BUS--TIE
BUS--TIE
NO.1
NO. 2
NO.1 NO.2
SHED SHED
BUS RLY BUS RLY
SHED
SHED
CROSS FEED CROSS FEED
1--2 2--1
MAIN BUS
MAIN BUS
NO. 1
NO. 2
NON ESNTL NON ESNTL
NO.1 NO.2
EXT PWR EXT PWR
INTLK RLY INTLK RLY
NO.1 NO.2
NON ESNTL BUS RLY
BUS RLY NON ESNTL
Purpose
If both generators are lost during flight, the emergency SHED BUS
switch in position ON will energize the SHED BUS relays. Via the
closed SHED BUS relays, SHED BUS 1 and 2 will be supplied by the
on-board battery.
Energizing
The emergency SHED BUS switch, if set to position ON, will energize
the SHED BUS relays under condition that
-- the battery master switch has been set momentary to
position ENGAGE, and then remains in position ON
or
-- the battery master switch has been set to position ON, and
bus tie switch 1 and 2 have been momentary set to position
RES.
The battery is now connected to the BAT BUS, and the bus tie relays
are closed. The SHED BUS relays will close and will supply battery
power to SHED BUS 1 and 2 via BAT BUS and MAIN BUS 1 and 2.
N O O INV 2
O F F
R F F
M N
O
2 3 N
O
N
O R 2 1 15 1 3 3
R R M
M M
STBY HOR IC AMP R R INV 1 WX RAD AHRS2 INV ICS NMS2 BAT EM
O E E
BAT N BACKUP EX LT
AV.SHED.BUS 1 S S SEL AC BUS 2 ESS.BUS 2
ESS.BUS 1
EMER SHD BUS BUS TIE 1 BUS TIE 2 INVERTER
5 5 2 20 S S 20 15 2 3 2 3 1
H H
E E
NMS1 VHF TX1 VRU AVIO D D AVIO EMER VRU RAD ALT DME ADF MKR
AV.SHED.BUS 1 MAIN MAIN BAT AVIONIC SHED. BUS 2
Overhead Panel
BATTERY
BOX
DIODE BAT BUS DIODE
BOX 1 BOX 2
BR EPR
SHED BUS 1 ESS BUS 1 ESS BUS 2 SHED BUS 2
RESET
RESET
NORM
NORM
NORM
NORM
NORM
RES
RES
OFF
OFF
OFF
OFF
OFF
ON
ON
Switch Position
BAT MSTR GEN 1 GEN 2 BUS TIE I BUS TIE II EMRG SHD BUS
BATTERY
BOX
DIODE BAT BUS DIODE
BOX 1 BOX 2
BR EPR
SHED BUS 1 ESS BUS 1 ESS BUS 2 SHED BUS 2
RESET
RESET
NORM
NORM
NORM
NORM
NORM
RES
RES
OFF
OFF
OFF
OFF
OFF
ON
ON
Switch Position
BAT MSTR GEN 1 GEN 2 BUS TIE I BUS TIE II EMRG SHD BUS
SYS 1 SYS 2
DC VOLT 24.0 24.0
GEN AMPS 0 0
BAT AMPS current load
(negative)
AFT J BOX RH
AFT J BOX LH
BATTERY
BOX
DIODE BAT BUS DIODE
BOX 1 BOX 2
BR EPR
SHED BUS 1 ESS BUS 1 ESS BUS 2 SHED BUS 2
RESET
RESET
NORM
NORM
NORM
NORM
NORM
RES
RES
OFF
OFF
OFF
OFF
OFF
ON
ON
BAT MSTR GEN 1 GEN 2 BUS TIE I BUS TIE II EMRG SHD BUS
Engine Starting
Mode of Operation Indications
MAIN BUSBAR 1 and 2 connected. The following cautions are displayed on the CAD:
If the starting engine exceeds n1 40 / 50 %, the respective
SYS 1 MISC SYS 2
starter--generator will automatically switch over from starter mode to
generator mode. The starter relay will open and the generator relay GEN DISCON BAT DISCH GEN DISCON
automatically will close to connect the generator to the GEN BUS. STARTER
Switch Position
The following electrical values are displayed on the VEMD:
BAT MSTR ON
GEN 1 NORM SYS 1 SYS 2
GEN 2 NORM DC VOLT 24.0 24.0
BUS TIE 1 NORM GEN AMPS 0 0
BUS TIE 2 NORM BAT AMPS current load
SHD BUS NORM (negative)
BATTERY
BOX
DIODE BAT BUS DIODE
BOX 1 BOX 2
BR EPR
SHED BUS 1 ESS BUS 1 ESS BUS 2 SHED BUS 2
RESET
RESET
NORM
NORM
NORM
NORM
NORM
RES
RES
OFF
OFF
OFF
OFF
OFF
ON
ON
BAT MSTR GEN 1 GEN 2 BUS TIE I BUS TIE II EMRG SHD BUS
BATTERY
BOX
DIODE BAT BUS DIODE
BOX 1 BOX 2
BR EPR
SHED BUS 1 ESS BUS 1 ESS BUS 2 SHED BUS 2
RESET
RESET
NORM
NORM
NORM
NORM
NORM
RES
RES
OFF
OFF
OFF
OFF
OFF
ON
ON
BAT MSTR GEN 1 GEN 2 BUS TIE I BUS TIE II EMRG SHD BUS
BATTERY
BOX
DIODE BAT BUS DIODE
BOX 1 BOX 2
BR EPR
SHED BUS 1 ESS BUS 1 ESS BUS 2 SHED BUS 2
RESET
RESET
NORM
NORM
NORM
NORM
NORM
RES
RES
OFF
OFF
OFF
OFF
OFF
ON
ON
BAT MSTR GEN 1 GEN 2 BUS TIE I BUS TIE II EMRG SHD BUS
BATTERY
BOX
DIODE BAT BUS DIODE
BOX 1 BOX 2
BR EPR
SHED BUS 1 ESS BUS 1 ESS BUS 2 SHED BUS 2
RESET
RESET
NORM
NORM
NORM
NORM
NORM
RES
RES
OFF
OFF
OFF
OFF
OFF
ON
ON
Switch Position
BAT MSTR GEN 1 GEN 2 BUS TIE I BUS TIE II EMRG SHD BUS
Distribution
The following electrical values are displayed on the VEMD:
External power relay is energized, thereby supplying power from the
EPU to the BAT BUS and the ESS BUS 1 and 2. SYS 1 SYS 2
SHED BUS 1 relay is energized via the energized EXT power interlock DC VOLT 24--28 24--28
relay 2. SHED BUS 2 relay is energized via the energized EXT power
GEN AMPS 0 0
interlock relay 1.
BAT AMPS EPU current
The external power interlock relay 1 and 2 close the control circuit of
the respective NON-ESS BUS relays. The NON-ESS BUS relays will
close and connect the NON-ESS BUS 1 and 2 to the respective MAIN
BUS.
BATTERY
BOX
DIODE BAT BUS DIODE
BOX 1 BOX 1
BR EPR
SHED BUS 1 ESS BUS 1 ESS BUS 2 SHED BUS 2
RESET
RESET
NORM
NORM
NORM
NORM
NORM
RES
RES
OFF
OFF
OFF
OFF
OFF
ON
ON
BAT MSTR GEN 1 GEN 2 BUS TIE I BUS TIE II EMRG SHD BUS
BATTERY
BOX
DIODE BAT BUS DIODE
BOX 1 BOX 2
BR EPR
SHED BUS 1 ESS BUS 1 ESS BUS 2 SHED BUS 2
RESET
RESET
NORM
NORM
NORM
NORM
NORM
RES
RES
OFF
OFF
OFF
OFF
OFF
ON
ON
Switch Position
BAT MSTR GEN 1 GEN 2 BUS TIE I BUS TIE II EMRG SHD BUS
Emergency Operation
Mode of Operation Indications
Engines are running, but both generators fail. The following cautions are displayed on the CAD:
Emergency SHED BUS switch set to position ON.
Switch Position SYS 1 MISC SYS 2
GEN DISCON BAT DISCH GEN DISCON
BAT MSTR ON
SHED EMER
GEN 1 OFF
GEN 2 OFF
The following electrical values are displayed on the VEMD:
BUS TIE 1 NORM
BUS TIE 2 NORM SYS 1 SYS 2
SHD BUS ON DC VOLT 24.0 24.0
Distribution GEN AMPS 0 0
BAT AMPS current load
As generator switch 1 and 2 are set to position OFF, both generators
are tripped and disconnected from the respective GEN BUS. (negative)
BATTERY
BOX
DIODE BAT BUS
BOX 1 DIODE
BOX 2
BR EPR
SHED BUS 1 ESS BUS 1 ESS BUS 2 SHED BUS 2
RESET
RESET
NORM
NORM
NORM
NORM
NORM
RES
RES
OFF
OFF
OFF
OFF
OFF
ON
ON
Switch Position
BAT MSTR GEN 1 GEN 2 BUS TIE I BUS TIE II EMRG SHD BUS
AC Power System
General The static inverter of system 2 is located at the cabin ceiling, FWD of
the RH side diode box.
The AC power system generates 26 VAC and 115 VAC with 400 Hz,
each out of 28 VDC of the DC power system. The helicopter is Circuit Breaker
equipped with one AC system (SYS 2). The AC voltages are
distributed via busbars and modules. Circuit breaker CB10016 is installed in the overhead console and is
labeled INV 2.
The alternating voltages are used for navigation instruments.
Switch
Components
Switch S10012 switches the static inverter of system 2 ON and OFF.
The AC power system 2 consists of: It is installed in the overhead console and is labeled INVERTER 2.
-- static inverter
AC BUS
-- circuit breaker, labeled INV 2
AC BUS 1 and 2 are located in the upper part of the overhead console.
-- switch, labeled INVERTER 2
They are interconnected to each other and supplied by the static
-- AC BUS with 26 VAC and 115 VAC inverter of system 2.
-- terminal blocks (modules)
-- CAD as display unit.
Terminal Blocks (Modules)
The terminal blocks are located on the overhead console, fixed on a
Static Inverter mounting bracket.
The static inverter of system 2 is supplied by ESS BUS 2 via a circuit
breaker and a switch. The inverter converts the 24--28.5 V of the DC
power system to 26 VAC and 115 VAC with 400 Hz each. The voltages
are stabilized by the inverter.
The inverter has a fault monitor output. If the fault monitor output is HI
(28 VDC), the inverter is operating well. If the fault monitor output is LO
(open circuit), the inverter is defective.
AC BUS 2 CB INV
N O O
INV 2
O F F
R F F
M N
2 3 N
O
N
O
O
R 2 1 15 1 3 3
R R M
M M
INV 1
STBY HOR IC AMP O
R R WX RAD AHRS2 INV ICS NMS2 BAT EM
BAT N
E E
SEL BACKUP EX LT
ESS.BUS 1 AV.SHED.BUS 1 S S AC BUS 2 ESS.BUS 2
EMER SHD BUS BUS TIE 1 BUS TIE 2 INVERTER
5 5 2 20 S S 20 15 2 3 2 3 1
H H
E E
NMS1 VHF TX1 VRU AVIO D D AVIO EMER VRU RAD ALT DME ADF MKR
AV.SHED.BUS 1 MAIN MAIN BAT AVIONIC SHED. BUS 2
B B
U U
7.5 2 1 7.5 3 3 15 5 10 5 S S 3 10 2 20 2 1 5
1 2
FCDS2 DIMM NMS/ATC PT/ST AP2 MIR PWR CARGO CONT 1 XFER-- A HTG-- V INST. PAX PWR CONT ELT INT ATC
BACKUP TEST SRC SEL CP LOAD HOOK PX LT L/S LT PUMP COOL BLW L/S LIGHT
3 3 3 1 5 5 5 2 1 20 20 1 2 5 5 3 1 3 3 3
FCDM1 ND1 PFD1 BLW PEL FUZZ AHRS1 AHRS2 ADC AVIO AVIO AVIO AVIO ADC AHRS1 AHRS2 ROLL 2 BLW PFD2 ND2 FCDM2
AV.ESS.BUS1 BURN MSTR MAIN MAIN MAST SEMA PEL AV. ESS. BUS 2
5 3 3 1 3 3 2 1 5 5 3 3 5 5
ICS P1 HTG CKPT FTR ROLL 1 E YAW BEEP MAST XFER-- F SSX16 P2 AP1 ICS VHF
CONT VENT E SAS TRIM MOM PUMP SEMA
SAS SAS TX2
S S
S S
1 15
WIPER
3
TQ/N2 OVSP
5 5
PRIME-- P
1
FIRE-- D
ENG
2
FUEL-- V IGN
7.5
START
5 5
START IGN
7.5 2
FUEL-- V
1
FIRE-- D
5
PRIME-- P
ENG
5
OVSP TQ/N2
3 1
ROTOR
RPM
2
1 1 5 1 2 2 5 5 5 5 2 2 1 5 1 1
GEN B/T FIRE-- E FUEL-- L HYD-- P W/U CAD VEMD VEMD CAD W/U HYD-- P FUEL-- L FIRE-- E B/T GEN
SYS SYS
Switch INVERTER 2
Indications
The following caution is displayed on the CAD, if the static inverter is
OFF or defective:
As long as signal input of the CAD is supplied with 28 VDC from the
fault monitor output of the inverter, there is no caution indication on the
CAD.
If the signal input of the CAD is supplied with “open circuit” from the
fault monitor output of the inverter, the caution indication INVERTER
will be displayed on the CAD for system 2.
AC Power System
CAD AC BUS 1
115V AC
INVERTER
FUEL kg
26VAC
Fault Monitor AC BUS 2
28 VDC
115V AC
115 VAC
ESS BUS 2 INV 2 INV 2
Inverter
26 VAC
26VAC
For training and information only May 2016 09 -- 91
BK117 C-2
Training Manual CAT B1
Electrical System
Starter Relay K10011 and K10012 Starter Interlock Relay K10013 and K10014
General General
Together with each starter relay K10011 and K10012, a starter
The starter relays K10011 and K10012 are high power demand relays.
interlock relay will be operated. The starter interlock relays K10013
They are installed in the LH side (A10037) and RH side aft junction box
and K10014 are installed in the LH side (A10037) and RH side aft
(A10038).
junction box (A10038).
Operation The starter interlock relay K10013 and K10014 changes the circuit of
For the engine start procedure or for engine ventilation, the the starter-generator so that it can be operated in starter mode.
starter-generator will be switched over into the starter mode by the
Energizing
starter interlock relay K10013 and K10014.
Each starter interlock relay K10013 and K10014 is connected in
During the engine starting procedure, the engine start relay K10041
parallel with the corresponding starter relay K10011 and K10012. If the
and K10042 is in its working position and supplies 28 VDC from the
engine start switch is set to position START, initiating the
essential bus to the coil of the starter relay K10011 and K10012.
semi-automatic engine start procedure, starter relay and starter
During engine ventilation, the engine start relay K10041 and K10042 interlock relay together are energized via one of the working contacts
remains in its rest position and connects the engine control vent switch of the engine start relay K10041 and K10042.
to the coil of the starter relay K10011 and K10012. As soon as the
battery master switch is set from position OFF to position ON, ground Operation
signal is applied from the warning unit outputs via the rest contacts of With the starter interlock relay energized, the connection to generator
the start mode control relays K15005 and K15006 to the coil of the field between GCU and generator is disconnected. At the same time,
engine start hold relays K10045 and K10046. Both engine start hold the exciting winding between contacts A and D of the starter-generator
relays will close and will apply 28 VDC to the engine control vent is short circuited:
switches for engine 1 and engine 2. Setting now the momentary
engine control vent switch to position ON, 28 VDC will be applied to the The starter-generator is operated in starter mode.
coil of the starter relay K10011 and K10012 and it will close. With the starter interlock relay deenergized, the starter-generator is
Ground potential will be applied to the coil of the starter relay K10011 operated in generator mode. The connection to generator field is
and K10012 by the ground start relay at the overspeed box. closed and the short circuit between the generator contacts A and D
is opened.
X2
+ STR
X1
RELAY
-- STR INTERLOCK
RELAY
Generator
X2 X1
Test Point
AFT Junction Box 2
Voltage
A2 A1
A1 A2
X1 X2
GEN FAIL
GEN RELAY
RELAY
STR
RELAY
X1 X2
A1 A2
A2 A1
X2 X1
STR INTERLOCK
RELAY
+
GEN FAIL
RELAY
GEN X1
-- RELAY
X2
Start Mode Control Relay K15005 / K15006 Engine Start Hold Relay K10045 and K10046
General General
The start mode control relays K15005 and K15006 are located at the The engine start hold relays are part of a control circuit for a
side covers of the instrument panel. semi-automatic start of the engines. They are located on main switch
panel as part of the instrument panel, below the CAD.
They control the engine start procedure depending on:
They apply:
-- the ambient temperature
-- the n1 RPM of the engine. -- 28 VDC to the engine control vent switch
-- ground potential to the coil of the magnetic hold
When starting the engines it energizes the engine start hold relay
mechanism of the engine start switch
K10045 and K10046 by connecting its coil electrically to ground via the
appropriate warning unit control output. -- ground potential to the both Main Bus Short Circuit
Protection Units TB 549 and TB 550 via the battery master
Operation switch, if this one will be momentary set to ENGAGE.
At the beginning of the starting procedure of the engine, the start mode Energizing
control relay K15005 and K15006 is in its rest position. Its contacts are
closed and energize the engine start hold relay K10045 and K10046. As soon as the battery master switch is set from position OFF to
position ON, ground signal is applied from the warning unit outputs via
If ambient temperature is higher than --30 °C, the “N1 START OUT” the rest contacts of the start mode control relays K15005 and K15006
output of the CAD will energize the start mode control relay K15005 to the coil of the engine start hold relays K10045 and K10046. Both
and K15006 as soon as n1 RPM of the engine will exceed 40 % n1 (self engine start hold relays will close. For switching conditions during
sustaining speed of the engine). The start mode control relay changes engine starting procedure refer to “start mode control relay K15005
to its working position and, by opening its contacts, deenergizes the and K15006”.
engine start hold relay K10045 and K10046. If ambient temperature
is lower than --30 °C or CAD is out of order, the start mode control relay
remains in its rest position at all n1 speeds of the engine. But when n1
RPM of the engine will exceed 50 % n1, the appropriate output of the
warning unit switches to HI and deenergizes the engine start hold relay
K10045 and K10046.
STA 4640
STA 4640
Ignition Relay K10044
Engine Start Relay
Start Mode Control Relay Start Mode Control Relay K10042
K15005 K15006
1 2 3 4 5 1 2 3 4 5 6 5 4 3 2 1
1 2 3 4 5 1 2 3 4 5 6 5 4 3 2 1
Engine Start Relay K10041 and K10042 Engine Ignition Relay K10043 and K10044
General General
The engine start relays are located in the ceiling area. The engine ignition relays K10043 and K10044 are located in the
ceiling area.
The engine start relay:
The engine ignition relay
-- energizes the appropriate engine ignition relay K10043 and
K10044 -- switches on ignition system 1 or 2 of the respective engine
-- energizes the appropriate starter relay K10011 and K10012 (dual ignition).
-- connects the signal input of the CAD for the STARTER -- opens the start solenoide valve of the engine (additional
caution indication to ground fuel valve)
-- prevents from starting both engines simultaneously by Operation
interrupting the control line, coming from the engine start
switch: Whichever engine start relay is activated first, it will The engine ignition relay K10043 and K10044 is energized via one of
block out the other one to avoid simultaneous action the working contacts of the engine start relay K10041 and K10042. It
will be operated only during engine starting procedure, i.e. as long as
-- provides a ground signal to the Bus Tie system in order to
the engine start relay K10041 and K10042 is in its working position
close the bus tie relays.
(closed).
When not energized, it allows to vent the engines by actuating the
engine control vent switches under condition, that
-- the engine start switch is not actuated
-- the engine start hold relay K10045 and K10046 is
energized (refer to temperature start control relay K15005
and K15006).
Operation
As soon as the battery master switch is set from position OFF to
position ON, ground signal is applied from the warning unit outputs via
the rest contacts of the start mode control relays K15005 and K15006
to the coil of the engine start hold relays K10045 and K10046. Both
engine start hold relays will close and will apply 28 VDC to the engine
control vent switches for engine 1 and engine 2.
As the engine start relays K10041 and K10042 are in their rest
position, the related engine begins to turn for ventilation, if one of the
two momentary engine control vent switches is set to position ON.
Overhead Console
OFF OFF
A OFF
U
T
O
ON ON IGN ON ON ON ON
DC TEST BLT/SMK IFCO CARGO AUX TK
WINCH 1 PRIME 2 A XFER F
SX 16 HOOK
CBL CTRL FUEL PUMPS
ON ON
TRAIN VENT VENT TRAIN
ENG 1 CONTROL ENG 2
N1 N2 N2 N1
EMER BAT