Boiler #3 defects

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1
2
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4
5
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9
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26
 Boiler #3 defects
Defects
Clinker grinder not effective on full load
BA hopper left side Right hopper end gate damaged.
LP nozzle cleaning required for bar spraying
SH spray 2nd stage A-side spray CV D/S MOV gland lkg
SH spray 2nd stage B-side spray CV U/S MOV bonnet lkg
RH spray CV B side gland lkg
F1 coal pipe between MDV & orifice pin hole coal lkg
Mill-C ball charging line door coal leakage
B1, C2, D1 reject line coal lkg
F1 coal feeder O/L centre pipe chute coal lkg
B1 bypass red hot observed
D1 bypass redhot observed
E2 bypass redhot observed
Mill-D RGB oil temp maintaining higher side
PA fan-B oil cooler flushing required
ID fan-A forward & rearward brg temp maintaining on higher side.
RH spray CV A&B side passing
C1,C2 capacity damper need to be checked
F2 coal velocity 0, need to be checked
D1/D3/D5/D6 wall blower guide roller broken
APH B internal inspection reqd. DP maintaing high
Mill-F F2 side seal air DP is showing wrong value
D2 side mill noise value is not ok; calibration required
LTRH-A left side flue gas inlet temp hunting
ID fan-A discharge damper open feedback not coming in DCS
Mill C MAG not operating from DCS
 Dept Priority Remarks
AHP 1
AHP 1
AHP 1
BMD 1
BMD 1
BMD 1
BMD 1
BMD 1
BMD 1
BMD 1
BMD 1
BMD 1
BMD 1
BMD 1
BMD 1
EMD 2
BMD 2
BMD 1
BMD 1
BMD 2
BMD 2
CnI 1
CnI 1
CnI 2
CnI 1
CnI 1
 Turbine #3 defects
S.No
1
2
3
4
5
6
7
8
9
10
11
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13
14
15
16
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18
19
 Turbine #3 defects
Defects
PS-5 acting
Axial shift of Turbine is disturbing
CRH Pr. Maintaining on higher side wrt load. First stage pr. Is less as compared to previous values
HPT CV-3 area steam lkg
LLD-B H2 lkg from level transmitter
LPH-8B normal drip CV to be checked
MOT PHE-A cleaning required
Brg-1 temp maintaining on higher side
MDBFP main pump vibration maintaining on higher side
Both TDBFP seal cooling line strainer cleaning required
Cond.A vacuum O/L MOV -2 to be made available
H2 filling station PRV passing
TDBFP-B suction line PRV passing
Deaerator drain to HP flash tank MOV at 26 mtr to be made available from DCS.
TDBFP-B main pump DE side mech seal temp guage showing wrong value.
CEP RC bypass MOV inoperative
HPH 1 to 2 normal drip CV 22% FB on 0% command
Gland sealing MOV (30LBW10AA005) MCB got tripped
LP bypass B, CV 4.9% on 0% command.
 Dept Priority Remarks
CnI 1
TMD Long S/D reqd
TMD Long S/D reqd
TMD Long S/D reqd
CnI 1
TMD 1
TMD 1
TMD Long S/D reqd
TMD Long S/D reqd
TMD 1
CnI 1
TMD 1
TMD 1
CnI 1
CnI 1
CnI 1
CnI 1
CnI 1
CnI 1