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  • Training Material For HACCP

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    Agnes Ng
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    This document outlines the critical control points (CCPs), critical limits, and corrective actions for various cooked, chilled, frozen, and ready-to-eat food products. The CCPs include cooking, storage, delivery, and metal detection steps. Critical limits specify temperature requirements such as cooking above 95°C, and storage below -18°C or 4°C. Corrective actions include further cooking, moving products to functioning storage areas, and reporting issues to supervisors. The document provides detailed Hazard Analysis and Critical Control Point plans for 10 different food products to control safety.

    Original Description:

    Training material for production on HACCP

    Original Title

    Training material for HACCP

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    This document outlines the critical control points (CCPs), critical limits, and corrective actions for various cooked, chilled, frozen, and ready-to-eat food products. The CCPs include cooking, storage, delivery, and metal detection steps. Critical limits specify temperature requirements such as cooking above 95°C, and storage below -18°C or 4°C. Corrective actions include further cooking, moving products to functioning storage areas, and reporting issues to supervisors. The document provides detailed Hazard Analysis and Critical Control Point plans for 10 different food products to control safety.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    31 views14 pages

    Training Material For HACCP

    Uploaded by

    Agnes Ng
    This document outlines the critical control points (CCPs), critical limits, and corrective actions for various cooked, chilled, frozen, and ready-to-eat food products. The CCPs include cooking, storage, delivery, and metal detection steps. Critical limits specify temperature requirements such as cooking above 95°C, and storage below -18°C or 4°C. Corrective actions include further cooking, moving products to functioning storage areas, and reporting issues to supervisors. The document provides detailed Hazard Analysis and Critical Control Point plans for 10 different food products to control safety.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 14

    Training on

    product HACCP

    QA & Product Development


    3.2 Cooked Chilled Pasta
    CCP CRITICAL LIMIT CORRECTIVE ACTION
    Cooking Cooking Temperature ➢ Further cooking is required if the product
    > 95 °C core temperature doesn’t meet the
    requirement.

    Storage of Finished Chiller maintain at 4 oC ➢ Move affected products to another


    Goods in Warehouse or below working chiller. Determine product
    Chiller condition.
    ➢ Report to supervisor & maintenance
    Delivery of Finished Chiller Truck Delivery ➢ Hold the Product in Chiller and continue
    Goods in Chiller Truck Temperature charging the truck till delivery temperature
    4 oC or below reach the critical limit
    ➢ Report to Maintenance
    3.3 & 3.9 Frozen Cooked Cous Cous
    &Cook Seafood Product
    CCP CRITICAL LIMIT CORRECTIVE ACTION
    Storage of Frozen Freezer maintain at ➢ Move affected products to another working
    Vegetable in Kitchen -18 oC or below freezer. Determine product condition.
    Freezer ➢ Report to supervisor & maintenance

    Cooking Cooking Temperature > ➢ Further cooking is required if the product


    95 °C core temperature doesn’t meet the
    requirement

    Storage of Finished Goods Freezer maintain at ➢ Move affected products to another working
    in Warehouse Freezer -18 oC or below freezer. Determine product condition.
    ➢ Report to supervisor & maintenance

    Delivery of Finished Goods Freezer Truck Delivery ➢ Hold the product in freezer and continue
    in Freezer Truck Temperature charging the truck till delivery temperature
    -18 oC or below reach the critical limit
    ➢ Report to maintenance
    3.4 Frozen Lasagne
    CCP CRITICAL LIMIT CORRECTIVE ACTION
    Storage of Frozen Freezer maintain at ➢ Move affected products to another working
    Fish/Seafood in Kitchen -18 oC or below freezer. Determine product condition.
    Freezer ➢ Report to supervisor & maintenance

    Cooking Cooking Temperature ➢ Further cooking is required if the product core


    > 95 °C temperature doesn’t meet the requirement

    Storage of Product in Kitchen Freezer maintain at ➢ Move affected products to another working chiller.
    Freezer -18 oC or below Determine product condition.
    ➢ Report to supervisor & maintenance

    Storage of Finished Goods in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer -18 oC or below freezer. Determine product condition.
    ➢ Report to supervisor & maintenance

    Delivery of Finished Goods in Freezer Truck Delivery ➢ Hold the product in freezer and continue charging
    Freezer Truck Temperature the truck till delivery temperature reach the critical
    -18 oC or below limit
    ➢ Report to maintenance
    3.5 Chilled / Frozen Soup & Sauces
    CCP CRITICAL LIMIT CORRECTIVE ACTION
    Storage of Frozen Seafood in Freezer maintain at ➢ Move affected products to another working
    Kitchen Freezer -18 oC or below freezer. Determine product condition.
    ➢ Report to supervisor & maintenance
    Storage of Dairy Product in Chiller maintain at ➢ Move affected products to another working chiller.
    Chiller 4 oC or below Determine product condition.
    ➢ Report to supervisor & maintenance
    Cooking Cooking Temperature ➢ Further cooking is required if the product core
    > 95 °C temperature doesn’t meet the requirement
    Storage of Product in Kitchen Freezer maintain at ➢ Move affected products to another working chiller.
    Freezer -18 oC or below Determine product condition.
    ➢ Report to supervisor & maintenance
    Storage of Finished Goods in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer / -18 oC or below / Chiller freezer / chiller. Determine product condition.
    Warehouse Chiller maintain at 4 oC or below ➢ Report to supervisor & maintenance
    Delivery of Finished Goods in Freezer Truck Delivery ➢ Hold the product in freezer / chiller and continue
    Freezer Truck / Chiller Truck Temperature -18 oC or below / charging the truck till delivery temperature reach
    Chiller Truck Delivery the critical limit
    temperature at 4 oC or below ➢ Report to maintenance
    3.6 Ambient Storage Ready to Eat Fish Floss
    CCP CRITICAL LIMIT CORRECTIVE ACTION
    Transfer of Steamed Fish to Drying time ➢ Discard if the product is burned
    Floss Machine for Frying till Visual – Brown colour ➢ Report to supervisor and maintenance if the
    Dry equipment spoiled
    3.8 Chilled Ready to Eat Fish (Sashimi)
    CCP CRITICAL LIMIT CORRECTIVE ACTION
    Storage of Frozen Fish in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer -18 oC or below freezer. Determine product condition.
    ➢ Report to supervisor & maintenance

    Metal Detection Metal Detector ➢ Discard if metal is detected


    Fe 1.5mm ➢ Report to supervisor & maintenance
    NFe 2 mm
    SS 2.5 mm
    Storage of Finished Goods in Chiller maintain at 4 oC or below ➢ Move affected products to another working chiller.
    Warehouse Chiller Determine product condition.
    ➢ Report to supervisor & maintenance

    Delivery of Finished Goods in Chiller Truck Delivery ➢ Hold the product chiller and continue charging the
    Chiller Truck temperature at 4 oC or below truck till delivery temperature reach the critical
    limit
    ➢ Report to maintenance

    Storage of Finished Goods in Chiller maintain at 4 oC or below ➢ Move affected products to another working chiller.
    Retail Chiller Determine product condition.
    ➢ Report to supervisor & maintenance
    3.10 Frozen Marinated Seafood
    (Including Mussels)
    CCP CRITICAL LIMIT CORRECTIVE ACTION
    Storage of Frozen Seafood in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer -18 oC or below freezer. Determine product condition.
    ➢ Report to supervisor & maintenance
    Storage of Chilled Ingredients Chiller maintain at 4 oC or below ➢ Move affected products to another working chiller.
    in Chiller Determine product condition.
    ➢ Report to supervisor & maintenance
    Metal Detection Metal Detector ➢ Discard if metal is detected
    Fe 1.5mm ➢ Report to supervisor & maintenance
    NFe 2 mm
    SS 2.5 mm
    Weighing Balance are calibrated ➢ Report to supervisor & maintenance
    Storage of Finished Goods in Chiller maintain at -18 oC or ➢ Move affected products to another working chiller.
    Warehouse Freezer below Determine product condition.
    ➢ Report to supervisor & maintenance
    Delivery of Finished Goods in Freezer Truck Delivery ➢ Hold the product chiller and continue charging the
    Freezer Truck / Chiller Truck Temperature -18 oC or below truck till delivery temperature reach the critical
    limit
    ➢ Report to maintenance
    3.11 Chilled/Frozen Smoked Fish/Salmon
    CCP CRITICAL LIMIT CORRECTIVE ACTION
    Storage of Frozen Fish in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer -18 oC or below freezer. Determine product condition.
    ➢ Report to supervisor & maintenance
    Storage of Chilled Ingredients Chiller maintain at 4 oC or below ➢ Move affected products to another working chiller.
    in Chiller Determine product condition.
    ➢ Report to supervisor & maintenance
    Storage of Finished Goods in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer / -18 oC or below / Chiller freezer / chiller. Determine product condition.
    Warehouse Chiller maintain at 4 oC or below ➢ Report to supervisor & maintenance
    Delivery of Finished Goods in Freezer Truck Delivery ➢ Hold the product in freezer / chiller and continue
    Freezer Truck / Chiller Truck Temperature -18 oC or below / charging the truck till delivery temperature reach
    Chiller Truck Delivery the critical limit
    temperature at 4 oC or below ➢ Report to maintenance
    3.12 & 3.15 Chilled /Frozen Smoked
    Seafood & Chilled/Frozen Fish/Salmon
    CCP CRITICAL LIMIT CORRECTIVE ACTION
    Storage of Frozen Seafood in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer -18 oC or below freezer. Determine product condition.
    ➢ Report to supervisor & maintenance
    Metal Detection Metal Detector ➢ Discard if metal is detected
    Fe 1.5mm ➢ Report to supervisor & maintenance
    NFe 2 mm
    SS 2.5 mm
    Storage of Finished Goods in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer / -18 oC or below / Chiller freezer / chiller. Determine product condition.
    Warehouse Chiller maintain at 4 oC or below ➢ Report to supervisor & maintenance
    Delivery of Finished Goods in Freezer Truck Delivery ➢ Hold the product in freezer / chiller and continue
    Freezer Truck / Chiller Truck Temperature -18 oC or below / charging the truck till delivery temperature reach
    Chiller Truck Delivery the critical limit
    temperature at 4 oC or below ➢ Report to maintenance
    3.13 & 3.14 Frozen Hot Smoked Fish/Salmon
    & Seafood
    CCP CRITICAL LIMIT CORRECTIVE ACTION
    Storage of Frozen Fish / Freezer maintain at ➢ Move affected products to another working
    Salmon in Warehouse -18 oC or below freezer. Determine product condition.
    Freezer ➢ Report to supervisor & maintenance
    Cooking Cooking Temperature ➢ Further cooking is required if the product core
    > 95 °C temperature doesn’t meet the requirement

    Metal Detection Metal Detector ➢ Discard if metal is detected


    Fe 1.5mm ➢ Report to supervisor & maintenance
    NFe 2 mm
    SS 2.5 mm
    Storage of Finished Goods in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer / -18 oC or below / Chiller freezer / chiller. Determine product condition.
    Warehouse Chiller maintain at 4 oC or below ➢ Report to supervisor & maintenance
    Delivery of Finished Goods in Freezer Truck Delivery ➢ Hold the product in freezer / chiller and
    Freezer Truck / Chiller Truck Temperature -18 oC or below continue charging the truck till delivery
    / Chiller Truck Delivery temperature reach the critical limit
    temperature at 4 oC or below ➢ Report to maintenance
    3.16 Frozen Seafood Skewer
    CCP CRITICAL LIMIT CORRECTIVE ACTION
    Storage of Frozen Seafood in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer -18 oC or below freezer. Determine product condition.
    ➢ Report to supervisor & maintenance
    Metal Detection Metal Detector ➢ Discard if metal is detected
    Fe 1.5mm ➢ Report to supervisor & maintenance
    NFe 2 mm
    SS 2.5 mm
    Storage of Finished Goods in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer -18 oC or below freezer. Determine product condition.
    ➢ Report to supervisor & maintenance
    Delivery of Finished Goods in Freezer Truck Delivery ➢ Hold the product in freezer and continue charging
    Freezer Truck Temperature -18 oC or below the truck till delivery temperature reach the critical
    limit
    ➢ Report to maintenance
    3.17 Frozen Seafood Patties / Seafood Ball
    CCP CRITICAL LIMIT CORRECTIVE ACTION
    Storage of Seafood in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer -18 oC or below freezer. Determine product condition.
    ➢ Report to supervisor & maintenance
    Freezing in Freezer for Freezer maintain at ➢ Move affected products to another working
    overnight -18 oC or below freezer. Determine product condition.
    ➢ Report to supervisor & maintenance
    Metal Detection Metal Detector ➢ Discard if metal is detected
    Fe 1.5mm ➢ Report to supervisor & maintenance
    NFe 2 mm
    SS 2.5 mm
    Storage of Finished Goods in Freezer maintain at ➢ Move affected products to another working
    Warehouse Freezer -18 oC or below freezer. Determine product condition.
    ➢ Report to supervisor & maintenance
    Delivery of Finished Goods in Freezer Truck Delivery ➢ Hold the product in freezer and continue
    Freezer Truck Temperature -18 oC or below charging the truck till delivery temperature
    reach the critical limit
    ➢ Report to maintenance
    Thank You

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