Professional Documents
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Bulletin
BT13H004GB-07
SCREWLine³
Water-cooled liquid chillers
EXCELLENCE version
High efficiency version with economizer circuit in applications with high condensing temperature
▶▶ Chiller operation with dry-cooler rejection
▶▶ Heat pump operation with water circuit change-over
DST Control (Dynamic Supply Temperature) available for additional energy saving
Chilled water down to –8°C (Brine configuration). On request: chilled water down to –12°C
Environmental care
Ecological refrigerant R-134a
▶▶ It does not contain chlorine: ODP (Ozone Depletion Potential) equal to 0 Reduced quantity: it contributes to LEED credits for
Green Buildings
▶▶ Reduced quantity: it contributes to LEED credits for Green Buildings
Safety against refrigerant leaks
▶▶ All pressure gauges and equipment are already on board
▶▶ PED Certification (Pressure Equipment Directive)
2 SCREWLine³BT13H004GB-07
Absolute reliability
Compliance to the most restrictive quality standards
▶▶ CE label that certifies the whole operation process and the conformity to the security rules
▶▶ Eurovent Eurovent Certification
▶▶ Individual test to certify the correct operation prior to shipment
Automatic control
Integrated microprocessor control:
▶▶ Automatic operation with best efficiency control
▶▶ Integrated diagnostics and alarm management
▶▶ Back-up of factory settings on static memory card for safe data protection and speed up control programming
▶▶ Automatic compressor sequencer to equalize operating time
Semplified maintenance
Fast operation on components
▶▶ Simplified access to all section requiring routine maintenance
▶▶ Pump-Down integrated function, with no-leak electronic expansion valve, discharge line shut-off valve, liquid line shut-off
valve: refrigerant is stored in the condenser for simplified maintenance on the refrigeration circuit
Fast access to unit information
▶▶ Double reading of refrigerant pressures: digital on the user interface, analog on high pressure and low pressure manometers
▶▶ Ethernet connection to provide diagnostics and monitoring via PC
BT13H004GB-07 SCREWLine³ 3
Standard unit technical specifications
Compressor
Compact semi-hermetic compressor with double helical screw: the main rotor (male, with five lobes) is directly driven by the electric motor, while the
secondary rotor (female, with six vanes) is driven by the primary rotor. Continuous modulation of the dispensed cooling capacity, with no-load start-up.
Tightness is guaranteed by precisely fitting clearances in the mechanical processing of all moving parts and by a special system of oil circulation between
the rotors. Spontaneous-circulation lubrication system through pressure difference, coupled with a high-efficiency separator, level indicator and oil filter
(replaceable). Oil heater with electric element for preventing excessive dilution of the refrigerant, automatically inserted in all phases during which the
compressor is turned off. Electronically-controlled oil level shown on graphic display.
Three-phase asynchronous motor with two poles, cooled by the extracted gas, with star/delta reduced-load start-up. Integrated electronic protection
module with discharge temperature safety sensor, maximum temperature sensors for windings, motor rotation sensor and phase monitoring device. Cut-
off valve on refrigerant discharge line. Filter on suction line at compressor input point. Integrated silencer and non-return valve on compressor discharge
outlet. Automatic safety valve inside compressor between high (HP) and low (LP) pressure areas.
Structure
Structure and base made entirely of sturdy sheet steel, thickness of 30/10 or 40/10, with the surface treatment in Zinc–Magnesium painted, for the parts in
view, with polyester powder RAL 9001 that guarantees excellent mechanical characteristics and high corrosion strength over time
Evaporator
Direct expansion exchanger with refrigerant side independent circuit for each compressor. The exchanger is composed of a cover made of carbon steel. The
tubes, anchored to the tube plate by mechanical expansion, are made of copper, high efficiency, internally rifled to improve thermal exchange and specially
designed for use with modern ecological refrigerants. It also includes a water side protection differential switch, an anti-freeze heating element to protect
against icing, and covering in closed-cell thermo-insulating material that prevents the formation of condensation and heat exchange with the exterior.
The water connections of the exchanger are quick-release with splined joint.
Condenser
Direct expansion shell and tube evaporator (refrigerant on jacket side and water inside pipes). Carbon-steel jacket with high-efficiency copper pipes fully
threaded to optimise the exchange of heat and anchored mechanically to a pipe plate by mandrel, specially designed for use with modern environmentally
friendly refrigerants. Removable heads to enable cleaning and maintenance on the exchanger. Max. exchanger operating pressure water side: 10 bar. Quick-
fit plumbing connections with grooved joint. Single-pass exchanger in Excellence model.
Refrigeration circuit
Two independent refrigeration circuits made of copper, brazed and factory-assembled, complete with:
• anti-acid dehydrator filter with solid cartridge complete with quick-fit connector for refrigerant;
• high-pressure safety pressure switch;
• low pressure transducer;
• refrigerant temperature probe;
• electronic expansion valve;
• high and low pressure gauges;
• high pressure safety valve (safety valve with sealed tap open for inspection);
• low pressure safety valve (safety valve with sealed tap open for inspection);
• liquid flow and humidity indicator;
• cut-off valve on compressor supply circuit;
• cut-off valve on liquid line.
Suction pipes thermally insulated with highly flexible EPDM rubber closed-cell elastomer insulation. Each cooling circuit is tested under pressure for leaks
and is supplied complete with load of refrigerant gas.
Electrical panel
Entirely manufactured and wired in conformity to the EN 60204 standard. The power section includes:
• door locking main circuit breaker;
• main power supply terminals (400 V/3 Ph/50 Hz);
• insulation transformer for powering the auxiliary circuit (230 V/24 V);
• fuses and thermal relays for protecting the compressors;
• compressor control contactor;
4 SCREWLine³BT13H004GB-07
The control section includes:
• interface terminal with graphic display;
• set values, error codes and parameters can be displayed;
• proportional-integral-derivative adjustment of water temperature;
• management of unit start-up from local or remote device;
• ON/OFF keys and alarm reset;
• daily, weekly temperature set point and start-up/shutdown scheduler;
• anti-freeze protection water side;
• compressor protection and timer;
• pre-alarm function for water anti-frost and refrigerant gas high pressure functions;
• self-diagnosis system with instant error code visualisation;
• control of compressor start-up automatic rotation;
• visualisation of no. of hours of compressor operation;
• remote ON/OFF control;
• remote relay to signal cumulative alarms;
• demand limit input (absorbed power limit depending on external signal 0÷10V or 4÷20 mA);
• potential-free contacts for compressor status;
• digital input to enable double set point;
• multifunctional phase monitor;
• refrigerant gas high pressure pre-alarm function (prevents automatic unit shutdown in many cases);
• remote HEAT/COOL command.
All device functions can be replicated with a normal laptop computer connected to the unit via an Ethernet cable and with a browser. All electrical cables
are coloured and numbered according to the wiring diagram.
Accessories
• ubber antivibration mounts (separately supplied accessories)
R
• Progressive compressor start-up device (from size 120.1 to size 220.1)
• Compressor overload circuit breakers
• Power factor correction capacitors (cosfi > 0.9)
• Energy meter
• Set-point compensation with outdoor air temperature probe
• Set-point compensation with signal 0-10 V
• Set-point compensation with signal 4-20 mA
• BACnet-IP serial communication module
• LonWorks serial communication module
• Modbus serial communication module
• Remote microprocessor control unit (separately supplied accessories)
• Mains power supply unit (accessory separately supplied)
• ECOSHARE function
• Modulating valve source side (accessory separately supplied)
• Pressure valve (accessory separately supplied)
Test
Unit subjected to factory-tested in specific steps and test pressure of the piping of the refrigerant circuit (with nitrogen and hydrogen), before shipping
them. After the approval, the moisture contents present in all circuits are analyzed, in order to ensure the respect of the limits set by the manufacturers of
the different components.
Unit configurability
BT13H004GB-07 SCREWLine³ 5
General technical data
Acoustic treatment: Standard (ST)- Super-silenced(EN)
Size 220.2 240.2 260.2 280.2 300.2 320.2 340.2 360.2 400.2 440.2 470.2 500.2 540.2 580.2
Cooling
Cooling capacity 1 kW 601 640 696 783 820 859 924 978 1081 1211 1257 1332 1454 1538
Compressor power input 1 kW 112 120 132 146 154 161 172 184 202 226 237 250 273 293
Total power input 1 kW 113 121 132 146 154 161 173 184 203 226 237 250 274 294
Total recovery heating capacity 2 kW 666 710 777 872 915 958 1028 1093 1206 1350 1405 1478 1613 1721
Partial recovery heating capacity 2 kW 35.7 38.0 41.4 46.4 48.7 51.0 54.8 58.1 64.2 71.9 74.7 79.1 86.4 91.6
EER 1 5.33 5.31 5.26 5.36 5.32 5.32 5.35 5.30 5.34 5.35 5.30 5.33 5.32 5.24
Cooling capacity (EN14511:2013) 3 kW 599 638 693 780 817 855 922 975 1077 1207 1251 1329 1452 1535
Total power input (EN14511:2013) 3 kW 116 125 137 152 161 169 178 190 211 236 247 258 282 304
EER (EN 14511:2013) 3 5.16 5.12 5.05 5.13 5.07 5.05 5.19 5.13 5.11 5.12 5.06 5.15 5.14 5.05
ESEER 5.77 5.78 5.73 5.74 5.71 5.71 5.83 5.80 5.72 5.75 5.70 5.82 5.82 5.64
IPLV 4 6.51 6.53 6.48 6.49 6.45 6.44 6.59 6.55 6.45 6.50 6.43 6.55 6.55 6.35
Heating
Heating capacity 5 kW 666 710 777 872 915 958 1028 1093 1206 1350 1405 1478 1613 1721
Compressor power input 5 kW 134 145 159 174 184 192 206 220 241 270 283 297 326 351
Total power input 5 kW 134 146 159 174 184 193 206 221 242 270 284 298 326 351
COP 5 4.96 4.87 4.88 5.00 4.97 4.97 4.98 4.96 4.99 4.99 4.95 4.96 4.95 4.90
Heating capacity (EN14511:2013) 6 kW 668 712 779 875 918 962 1030 1096 1210 1354 1409 1482 1618 1727
Total power input (EN14511:2013) 6 kW 137 149 163 179 190 199 210 225 248 278 292 304 333 360
COP (EN 14511:2013) 6 4.87 4.78 4.77 4.88 4.84 4.83 4.90 4.87 4.87 4.87 4.83 4.87 4.86 4.80
Compressor
Type of compressors 7 DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW
No. of compressors No 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Rated power (C1) HP 110 120 120 140 140 160 160 180 200 220 220 250 270 290
Rated power (C2) HP 110 120 140 140 160 160 180 180 200 220 250 250 270 290
Std Capacity control steps 11 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100%
Oil charge (C1) l 17.0 17.0 21.0 21.0 21.0 21.0 21.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0
Oil charge (C2) l 17.0 17.0 21.0 21.0 21.0 21.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0
Refrigerant charge (C1) kg 45 45 45 50 50 50 65 65 65 70 70 75 75 80
Refrigerant charge (C2) kg 45 45 45 50 50 50 65 65 70 70 70 75 75 80
Refrigeration circuits No 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Internal exchanger (evaporator)
Type of internal exchanger 8 S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T
Water flow rate (Utility Side) 1 l/s 28.7 30.6 33.3 37.4 39.2 41.0 44.1 46.7 51.6 57.9 60.0 63.6 69.5 73.5
Internal exchanger pressure drops 1 kPa 38 42 49 53 57 62 25 28 49 60 64 22 26 28
Water content l 307 307 307 280 280 280 481 481 514 514 514 917 917 917
External exchanger (condenser)
Type of external exchanger 8 S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T
Water flow rate (Source Side) 1 l/s 34.1 36.3 39.6 44.4 46.5 48.7 52.4 55.5 61.3 68.7 71.3 75.5 82.5 87.5
External exchanger pressure drop 1 kPa 27 31 37 46 51 56 38 42 52 45 48 54 54 60
Water content l 112 112 112 112 112 112 146 146 146 182 182 182 192 192
Quantity No 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Connections
Water connections 9 6” 6” 6” 6” 6” 6” 8” 8” 8” 8” 8” 10” 10” 10”
Water connections 10 4” 4” 4” 4” 4” 4” 5” 5” 5” 5” 5” 5” 5” 5”
Power supply
Standard power supply V 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50
1. Data referred to the following conditions: - internal exchanger (evaporator) = 12 / 7 °C - external exchanger 6. Data referred to the unit in the ‘OHI - Operation with Water circuit change-over’. Data calculated in compliance
(condenser) = 30/35°C. The data do not consider the pump share, required to overcome the pressure drop for the with Standard EN 14511:2013 referred to the following conditions: - external exchanger water = 40/45°C -
solution circulation inside the exchangers. external exchanger water = 12/7 °C
2. Recovery exchanger water=40/45°C 7. DSW = twin-screw compressor
3. Data calculated in compliance with Standard EN 14511:2013 referred to the following conditions: - internal 8. S&T = shell and tube
exchanger water = 12/7°C - external exchanger water = 30/35 °C 9. Fittings with flexible joint and solder pipe connection. Internal exchanger (evaporator)
4. Data calculated in compliance with Standard ARI 550/590-2003 referred to the following conditions: internal 10. Fittings with flexible joint and solder pipe connection. Exchanger exchanger (condenser)
exchanger water outlet = 6.7 °C. external exchanger water inlet = 29.4 °C 11. The unit is able to modulate STEPLESS continuously. The following data refers to a continuous operation of the
5. Data referred to the unit in the ‘OHI - Operation with Water circuit change-over’. Data referred to the following unit. During start-up and stop, each compressor is able to modulate up to 25% of its capacity.
conditions: internal exchanger water = 12/7 °C. external exchanger water = 40/45 °C. The data do not consider
the pump share, required to overcome the pressure drop for the solution circulation inside the exchangers.
6 SCREWLine³BT13H004GB-07
Electrical data
Acoustic treatment: Standard (ST)- Super-silenced(EN)
Size 220.2 240.2 260.2 280.2 300.2 320.2 340.2 360.2 400.2 440.2 470.2 500.2 540.2 580.2
F.L.A. - Full load current at max admissible conditions
F.L.A. - Total A 355 379 425 471 498 524 562 600 653 716 756 796 858 920
F.L.I. - Full load power input at max admissible conditions
F.L.I. - Total kW 220 236 260 283 298 314 337 360 392 440 461 483 529 567
M.I.C. Maximum inrush current
M.I.C. - Value A 399 408 404 439 505 525 619 647 667 762 871 901 1039 1195
M.I.C. with soft start accessory A 588 602 587 622 732 752 940 968 989 1121 1295 1325 1612 1795
Power supply: 400/3/50 Hz. Voltage variation: max. +/-10%)
Voltage unbalance between phases: max 2 %
Electrical data refer to standard units; according to the installed accessories, the data can suffer some variations.
Sound levels
Standard acoustic configuration (ST)
BT13H004GB-07 SCREWLine³ 7
Operating range
Standard acoustic configuration (ST)
1. Standard unit
2. Operation range extension for unit in ‘Low water temperature
(Brine)’ configuration’
3. Operation range extension (extremely low water temperature
option available on request)
To (°C) = internal exchanger outlet water temperature (evaporator)
Tws (°C) = external exchanger outlet water temperature (condenser)
Volume calculated does not consider internal heat exchanger (evaporator) water content.
8 SCREWLine³BT13H004GB-07
Performances in cooling / heating
External exchanger (condenser) entering / leaving water temperature (ºC)
Size To (°C) 25 / 30 30 / 35 35 / 40 40 / 45 45 / 50 58 / 63
kWf kWe kWt kWf kWe kWt kWf kWe kWt kWf kWe kWt kWf kWe kWt kWf kWe kWt
5 585 105 690 556 110 666 523 120 644 492 132 625 459 145 604 367 187 554
6 605 106 710 574 111 685 543 121 664 512 133 645 477 146 624 386 189 575
7 632 107 739 601 112 713 567 122 689 532 134 666 500 148 648 402 190 593
220.2
8 655 108 763 624 114 738 590 123 714 555 135 690 521 149 670 427 192 619
9 678 110 788 647 115 762 614 124 738 578 136 714 542 150 692 452 194 646
10 701 111 812 671 116 786 638 125 763 601 137 738 563 151 714 476 196 672
5 627 112 738 596 118 714 560 129 689 520 143 663 483 159 642 391 201 591
6 646 113 759 615 119 734 579 130 708 541 144 685 502 160 663 409 203 612
7 674 114 788 640 120 760 607 131 738 565 145 710 527 162 689 430 205 635
240.2
8 699 116 815 667 121 788 631 132 763 589 147 736 549 163 712 450 207 657
9 724 117 842 693 123 816 655 133 788 614 148 762 571 165 736 470 209 679
10 750 119 868 720 124 844 679 134 813 638 149 787 593 166 759 490 211 700
5 685 123 807 650 130 780 613 142 754 572 156 728 532 173 705 429 221 650
6 705 124 828 670 131 801 633 143 775 594 158 751 554 174 728 448 223 671
7 733 125 859 696 132 828 659 144 803 618 159 777 578 176 754 471 225 695
260.2
8 760 127 887 725 133 858 686 145 831 645 160 805 603 177 780 492 227 719
9 788 128 916 753 135 888 713 146 860 672 161 833 628 179 807 514 229 743
10 815 130 945 782 136 918 741 147 888 699 163 862 654 180 834 536 231 767
5 767 135 902 729 143 872 686 156 842 642 171 813 601 189 790 480 242 722
6 790 137 927 752 144 896 713 157 870 667 172 840 625 190 815 503 245 747
7 824 139 962 783 146 928 743 158 901 698 174 872 651 191 843 523 247 769
280.2
8 854 140 995 815 147 962 772 160 932 726 175 901 678 193 871 548 249 797
9 885 142 1027 847 149 995 801 161 962 754 177 930 705 194 900 573 251 824
10 915 144 1059 878 151 1029 830 163 993 782 178 959 733 196 928 598 254 851
5 805 143 947 764 151 915 720 165 885 673 181 854 630 199 829 504 256 759
6 829 144 973 789 152 942 745 166 911 699 182 881 655 200 856 526 258 784
7 861 146 1007 820 154 974 778 167 945 732 184 915 682 202 884 548 260 809
300.2
8 893 148 1041 852 155 1008 808 169 977 760 185 945 711 204 915 575 263 837
9 925 150 1075 884 157 1041 839 170 1009 789 187 976 740 205 946 601 265 866
10 957 152 1109 916 159 1075 869 172 1041 818 188 1006 769 207 976 627 268 895
5 843 149 993 801 158 958 755 172 928 705 189 894 659 208 868 528 268 796
6 869 151 1020 828 159 987 778 173 951 732 191 923 686 210 896 550 270 820
7 899 153 1052 859 161 1020 814 175 990 766 192 958 714 211 925 574 273 847
320.2
8 933 155 1088 891 163 1053 846 177 1023 796 194 990 745 213 958 602 275 877
9 966 157 1123 923 164 1087 877 179 1056 825 196 1021 776 215 991 630 278 908
10 1000 159 1159 955 166 1121 908 180 1089 855 197 1052 807 217 1024 657 281 938
5 905 160 1065 859 169 1028 809 185 994 759 203 962 710 223 933 567 287 854
6 938 162 1100 890 171 1060 840 186 1026 790 204 994 736 225 960 592 289 881
7 972 164 1135 924 172 1096 874 187 1061 822 206 1028 769 226 995 619 292 911
340.2
8 1008 166 1174 961 174 1135 910 189 1099 856 207 1064 802 228 1030 649 295 944
9 1045 168 1213 998 176 1174 947 191 1138 891 209 1100 836 230 1065 679 297 977
10 1082 170 1252 1035 178 1213 984 192 1176 925 210 1136 869 231 1100 709 300 1009
5 961 171 1132 912 181 1093 860 197 1058 805 217 1022 755 239 994 602 307 909
6 995 173 1168 943 182 1126 893 199 1092 839 218 1057 780 240 1020 627 309 937
7 1029 175 1204 978 184 1161 926 200 1127 873 220 1093 817 242 1059 657 312 969
360.2
8 1069 177 1246 1018 186 1204 965 202 1167 909 222 1130 852 244 1096 689 315 1004
9 1109 179 1288 1059 188 1247 1004 204 1208 944 223 1167 888 246 1133 720 318 1039
10 1148 182 1330 1100 190 1290 1044 206 1249 979 225 1204 923 248 1170 752 321 1073
5 1062 188 1250 1007 198 1206 948 216 1164 887 238 1124 830 262 1092 662 336 998
6 1093 190 1282 1041 200 1241 979 218 1196 922 239 1161 864 264 1127 694 339 1033
7 1138 192 1330 1081 202 1283 1026 220 1246 964 241 1206 900 265 1165 725 342 1068
400.2
8 1180 195 1374 1125 204 1329 1066 222 1288 1002 243 1246 937 268 1204 758 346 1104
9 1221 197 1419 1168 207 1375 1105 224 1329 1040 245 1285 974 270 1243 792 349 1140
10 1263 200 1463 1212 209 1421 1145 226 1371 1078 247 1325 1010 272 1282 825 352 1177
BT13H004GB-07 SCREWLine³ 9
External exchanger (condenser) entering / leaving water temperature (ºC)
Size To (°C) 25 / 30 30 / 35 35 / 40 40 / 45 45 / 50 58 / 63
kWf kWe kWt kWf kWe kWt kWf kWe kWt kWf kWe kWt kWf kWe kWt kWf kWe kWt
5 1185 210 1395 1126 222 1348 1064 242 1306 993 266 1259 929 293 1222 742 376 1118
6 1217 211 1428 1158 223 1381 1096 244 1339 1032 268 1300 964 295 1258 777 379 1156
7 1269 214 1483 1211 226 1437 1145 246 1391 1080 270 1350 1006 297 1303 811 383 1194
440.2
8 1314 217 1531 1257 228 1485 1191 248 1439 1123 272 1396 1048 299 1347 850 386 1237
9 1359 220 1578 1303 231 1533 1237 250 1487 1167 274 1441 1090 301 1391 889 390 1279
10 1404 222 1626 1348 233 1581 1283 252 1535 1211 276 1487 1132 303 1435 928 394 1321
5 1234 220 1453 1172 233 1405 1107 254 1361 1036 279 1315 969 307 1276 775 394 1169
6 1268 222 1490 1208 234 1442 1142 255 1398 1075 281 1356 1001 309 1310 807 398 1205
7 1316 224 1541 1257 237 1493 1190 258 1447 1122 283 1405 1048 312 1360 847 402 1249
470.2
8 1364 227 1591 1306 239 1545 1236 260 1496 1166 285 1452 1092 314 1406 887 406 1292
9 1411 230 1641 1355 242 1597 1283 262 1545 1211 288 1499 1135 316 1452 926 409 1336
10 1459 233 1692 1404 244 1648 1329 265 1594 1255 290 1545 1179 319 1498 966 413 1379
5 1300 231 1532 1235 244 1480 1162 267 1429 1093 293 1386 1019 323 1342 812 414 1226
6 1346 234 1580 1283 247 1530 1207 269 1475 1136 295 1431 1060 325 1385 848 418 1266
7 1398 237 1635 1332 250 1581 1260 271 1531 1180 297 1478 1102 327 1429 887 422 1309
500.2
8 1449 240 1689 1382 252 1634 1310 274 1584 1230 300 1530 1149 330 1480 930 426 1356
9 1500 243 1743 1432 255 1687 1360 277 1637 1279 303 1582 1197 333 1530 973 430 1403
10 1551 246 1797 1482 258 1740 1410 279 1689 1329 306 1635 1244 336 1580 1016 435 1450
5 1425 253 1678 1354 268 1622 1270 292 1561 1194 321 1515 1111 353 1464 889 453 1343
6 1472 256 1728 1403 270 1673 1318 294 1612 1240 323 1564 1158 356 1514 931 458 1390
7 1523 259 1782 1454 273 1727 1376 297 1673 1287 326 1613 1209 359 1568 973 462 1435
540.2
8 1580 262 1843 1509 276 1785 1430 300 1730 1342 329 1671 1259 362 1620 1017 467 1484
9 1637 266 1903 1563 279 1842 1484 303 1787 1397 332 1728 1308 365 1673 1062 471 1533
10 1694 269 1963 1618 282 1900 1539 305 1844 1451 335 1786 1357 368 1725 1106 475 1581
5 1511 272 1783 1436 288 1724 1355 314 1669 1263 344 1608 1182 379 1561 945 487 1432
6 1558 274 1832 1484 290 1775 1393 316 1709 1311 347 1658 1229 382 1611 987 492 1479
7 1614 278 1892 1538 293 1831 1458 319 1777 1371 351 1721 1276 385 1662 1032 497 1529
580.2
8 1676 282 1957 1600 297 1897 1514 322 1836 1426 354 1780 1332 389 1721 1081 502 1583
9 1737 285 2022 1662 300 1962 1569 325 1895 1481 357 1838 1388 392 1780 1130 507 1637
10 1799 289 2088 1724 303 2028 1625 328 1953 1537 360 1897 1444 396 1840 1179 512 1691
The data do not consider the pump share, required to overcome the pressure drop for the solution circulation inside the exchangers
kWf = Cooling capacity in kW
kWe = Electrical power absorbed by compressors (kW)
kWt = Thermal power in kW
To (°C) = internal exchanger (evaporator) water leaving temperature. Water temperature differential = 5°C
The water flow rate must be calculated with the following formula
220.2 240.2 260.2 280.2 300.2 320.2 340.2 360.2 400.2 440.2 470.2 500.2 540.2 580.2
Qmin [l/s] 20,1 20,1 20,1 21,9 21,9 21,9 38,9 38,9 31,2 31,2 31,2 60,2 60,2 60,2
Qmax [l/s] 46,6 46,6 46,6 52,9 52,9 52,9 88,7 88,7 72,1 72,1 72,1 100,0 100,0 100,0
10 SCREWLine³BT13H004GB-07
External exchanger (condenser) pressure drop
Le perdite di carico sono calcolate considerando una temperatura
dell’acqua di 7°C
220.2 240.2 260.2 280.2 300.2 320.2 340.2 360.2 400.2 440.2 470.2 500.2 540.2 580.2
Qmin [l/s] 29,3 29,3 29,3 29,3 29,3 29,3 38,3 38,3 38,3 46,2 46,2 46,2 50,8 50,8
Qmax [l/s] 62,0 62,0 62,0 62,0 62,0 62,0 81,2 81,2 81,2 97,7 97,7 97,7 107,2 107,2
220.2 240.2 260.2 280.2 300.2 320.2 340.2 360.2 400.2 440.2 470.2 500.2 540.2 580.2
Qmin [l/s] 10,9 10,9 10,9 10,9 10,9 10,9 13,7 13,7 13,7 16,5 16,5 16,5 18,1 18,1
Qmax [l/s] 24,2 24,2 24,2 24,2 24,2 24,2 30,5 30,5 30,5 36,7 36,7 36,7 40,2 40,2
BT13H004GB-07 SCREWLine³ 11
VERSION: HIGH TEMPERATURE
General technical data
Acoustic treatment: Standard (ST)- Super-silenced(EN)
Size 220.2 240.2 260.2 280.2 300.2 320.2 340.2 360.2 400.2 440.2 470.2 500.2 540.2 580.2
Cooling
Cooling capacity 1 kW 625 668 727 817 857 898 964 1021 1128 1264 1314 1391 1521 1612
Compressor power input 1 kW 117 125 137 151 160 167 179 192 210 235 246 259 284 305
Total power input 1 kW 117 125 138 152 160 168 180 192 211 236 247 260 284 305
Total recovery heating capacity 2 kW 716 767 837 938 986 1033 1106 1178 1298 1453 1514 1591 1739 1857
Partial recovery heating capacity 2 kW 37.1 39.6 43.2 48.4 50.8 53.3 57.1 60.6 66.9 75.0 78.0 82.5 90.2 95.8
EER 1 5.34 5.34 5.28 5.37 5.34 5.35 5.36 5.32 5.36 5.37 5.32 5.35 5.35 5.28
Cooling capacity (EN14511:2011) 3 kW 623 665 724 813 853 894 962 1019 1124 1259 1308 1388 1518 1608
Total power input (EN14511:2011) 3 kW 121 129 143 159 168 177 185 198 220 246 258 269 294 317
EER (EN 14511:2011) 3 5.16 5.14 5.06 5.12 5.08 5.06 5.19 5.14 5.12 5.12 5.07 5.17 5.16 5.08
ESEER 5.78 5.81 5.75 5.74 5.72 5.72 5.83 5.81 5.73 5.76 5.71 5.82 5.82 5.69
IPLV 4 6.52 6.56 6.50 6.49 6.45 6.46 6.59 6.56 6.47 6.51 6.44 6.55 6.56 6.39
Heating
Heating capacity 5 kW 715 767 837 938 986 1033 1106 1178 1298 1453 1514 1591 1739 1857
Compressor power input 5 kW 140 151 166 183 193 202 216 231 253 283 297 312 341 368
Total power input 5 kW 141 151 166 183 193 202 216 232 254 284 297 313 342 368
COP 5 5.09 5.07 5.03 5.13 5.10 5.10 5.11 5.09 5.12 5.12 5.09 5.09 5.09 5.04
Heating capacity (EN14511:2011) 6 kW 717 769 839 941 989 1037 1109 1182 1303 1458 1519 1597 1745 1865
Total power input (EN14511:2011) 6 kW 144 155 171 189 200 210 221 237 262 293 307 320 350 378
COP (EN 14511:2011) 6 4.99 4.96 4.91 4.98 4.95 4.94 5.02 4.98 4.98 4.98 4.94 4.99 4.98 4.93
Compressor
Type of compressors 7 DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW DSW
No. of compressors No 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Rated power (C1) HP 110 120 120 140 140 160 160 180 200 220 220 250 270 290
Rated power (C2) HP 110 120 140 140 160 160 180 180 200 220 250 250 270 290
Std Capacity control steps 11 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100% 25-100%
Oil charge (C1) l 17.0 17.0 21.0 21.0 21.0 21.0 21.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0
Oil charge (C2) l 17.0 17.0 21.0 21.0 21.0 21.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0
Refrigerant charge (C1) kg 62 62 62 65 65 65 70 70 75 77 77 80 90 95
Refrigerant charge (C2) kg 62 62 62 65 65 65 70 70 75 77 77 80 95 95
Refrigeration circuits No 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Internal exchanger (evaporator)
Type of internal exchanger 8 S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T
Water flow rate (Utility Side) 1 l/s 29.9 31.9 34.7 39.0 40.9 42.9 46.0 48.8 53.9 60.4 62.8 66.5 72.7 77.0
Internal exchanger pressure drops 1 kPa 40 45 53 57 62 68 27 30 53 65 70 24 28 31
Water content l 307 307 307 280 280 280 481 481 514 514 514 917 917 917
External exchanger (condenser)
Type of external exchanger 8 S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T S&T
Water flow rate (Source Side) 1 l/s 35.4 37.9 41.3 46.2 48.6 50.9 54.6 57.9 64.0 71.6 74.5 78.8 86.2 91.6
External exchanger pressure drop 1 kPa 29 33 40 50 55 60 41 46 55 48 52 58 58 65
Water content l 112 112 112 112 112 112 146 146 146 182 182 182 192 192
Quantity No 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Connections
Water connections 9 6” 6” 6” 6” 6” 6” 8” 8” 8” 8” 8” 10” 10” 10”
Water connections 10 4” 4” 4” 4” 4” 4” 5” 5” 5” 5” 5” 5” 5” 5”
Power supply
Standard power supply V 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50 400/3~/50
1. Data referred to the following conditions: - internal exchanger (evaporator) = 12 / 7 °C - external exchanger (condenser) = 30/35°C. 6. Data referred to the unit in the ‘OHI - Operation with Water circuit change-over’. Data calculated in compliance with Standard EN
The data do not consider the pump share, required to overcome the pressure drop for the solution circulation inside the exchangers. 14511:2011 referred to the following conditions: - external exchanger water = 40/45°C - external exchanger water = 12/7 °C
2. Recovery exchanger water=40/45°C 7. DSW = twin-screw compressor
3. Data calculated in compliance with Standard EN 14511:2011 referred to the following conditions: - internal exchanger water = 8. S&T = shell and tube
12/7°C - external exchanger water = 30/35 °C 9. Fittings with flexible joint and solder pipe connection. Internal exchanger (evaporator)
4. Data calculated in compliance with Standard ARI 550/590-2003 referred to the following conditions: internal exchanger water 10. Fittings with flexible joint and solder pipe connection. Exchanger exchanger (condenser)
outlet = 6.7 °C. external exchanger water inlet = 29.4 °C 11. The unit is able to modulate STEPLESS continuously. The following data refers to a continuous operation of the unit. During start-up
5. Data referred to the unit in the ‘OHI - Operation with Water circuit change-over’. Data referred to the following conditions: internal and stop, each compressor is able to modulate up to 25% of its capacity.
exchanger water = 12/7 °C. external exchanger water = 40/45 °C. The data do not consider the pump share, required to overcome
the pressure drop for the solution circulation inside the exchangers.
12 SCREWLine³BT13H004GB-07
Electrical data
Acoustic treatment: Standard (ST)- Super-silenced(EN)
Size 220.2 240.2 260.2 280.2 300.2 320.2 340.2 360.2 400.2 440.2 470.2 500.2 540.2 580.2
F.L.A. - Full load current at max admissible conditions
F.L.A. - Total A 373 399 448 496 523 550 590 630 686 754 794 834 900 965
F.L.I. - Full load power input at max admissible conditions
F.L.I. - Total kW 232 248 273 298 314 329 354 378 411 462 484 506 555 595
M.I.C. Maximum inrush current
M.I.C. - Value A 406 416 445 448 514 535 629 658 679 776 885 915 1055 1212
M.I.C. with soft start accessory A 595 610 595 631 741 762 950 979 1001 1135 1309 1339 1628 1812
Power supply: 400/3/50 Hz. Voltage variation: max. +/-10%)
Voltage unbalance between phases: max 2 %
Electrical data refer to standard units; according to the installed accessories, the data can suffer some variations.
Sound levels
Standard acoustic configuration (ST)
BT13H004GB-07 SCREWLine³ 13
Operating range
Standard acoustic configuration (ST)
1. Standard unit
2. Operation range extension for unit in ‘Low water temperature
(Brine)’ configuration’
3. Operation range extension (extremely low water temperature
option available on request)
To (°C) = internal exchanger outlet water temperature (evaporator)
Tws (°C) = external exchanger outlet water temperature (condenser)
Volume calculated does not consider internal heat exchanger (evaporator) water content.
14 SCREWLine³BT13H004GB-07
VERSION: HIGH TEMPERATURE
Performances in cooling / heating
External exchanger (condenser) entering / leaving water temperature (ºC)
Size To (°C) 25 / 30 30 / 35 35 / 40 40 / 45 45 / 50 60 / 65
kWf kWe kWt kWf kWe kWt kWf kWe kWt kWf kWe kWt kWf kWe kWt kWf kWe kWt
5 602 107 709 585 115 700 559 126 685 536 139 674 507 153 660 403 208 611
6 618 108 726 599 116 715 579 126 705 555 139 695 526 154 680 420 210 630
7 644 109 753 625 117 741 602 127 729 575 140 715 549 155 704 438 211 649
220.2
8 665 110 775 648 118 765 624 128 752 598 141 738 569 156 725 458 213 670
9 686 111 797 670 118 789 647 129 776 620 142 761 590 157 747 477 214 691
10 707 112 819 693 119 812 669 130 799 642 143 784 610 158 768 497 216 712
5 643 115 758 625 123 748 600 135 735 571 149 720 543 165 708 431 224 655
6 663 116 778 644 124 767 622 136 758 592 150 742 563 166 729 450 226 676
7 689 116 805 668 124 792 645 137 782 616 151 767 584 167 751 470 227 698
240.2
8 712 118 830 692 126 818 667 138 805 640 152 792 607 168 775 490 229 719
9 736 119 855 716 127 843 690 139 829 664 153 816 631 169 800 510 231 741
10 759 120 879 741 128 868 713 139 852 687 153 841 654 170 824 530 232 763
5 703 126 829 682 135 817 655 149 804 625 164 789 594 182 775 473 246 719
6 723 127 850 703 136 839 679 149 828 648 165 813 616 183 799 492 248 740
7 751 128 879 727 137 865 702 150 853 673 166 838 639 184 822 515 250 765
260.2
8 776 129 905 754 138 892 728 151 880 699 167 866 664 185 849 536 252 788
9 801 131 931 781 139 920 754 153 907 725 168 893 690 186 876 558 254 812
10 826 132 958 807 141 948 780 154 934 752 169 921 716 187 903 580 256 836
5 788 139 928 765 149 914 734 164 897 699 180 880 664 200 864 525 271 797
6 810 140 951 787 150 937 761 165 925 725 181 906 689 201 890 549 273 823
7 841 142 983 817 151 968 790 166 955 756 183 938 715 202 917 569 275 844
280.2
8 869 143 1012 846 153 999 817 167 984 783 184 966 742 203 945 594 277 871
9 896 145 1041 875 154 1030 845 168 1013 810 185 995 768 205 973 619 279 898
10 923 146 1069 905 156 1060 872 170 1042 837 186 1023 795 206 1001 644 282 926
5 828 147 975 803 158 960 771 173 944 734 190 924 696 211 907 552 286 838
6 851 148 999 827 159 986 796 174 969 761 191 952 722 212 935 575 288 863
7 881 150 1031 857 160 1017 828 175 1003 793 193 986 749 214 963 597 290 887
300.2
8 910 151 1061 887 161 1048 857 177 1033 821 194 1015 778 215 993 623 293 916
9 939 153 1091 916 163 1079 886 178 1064 849 195 1044 807 217 1023 650 295 945
10 968 154 1122 946 164 1110 914 179 1094 877 196 1074 835 218 1053 676 297 973
5 868 154 1022 842 165 1007 809 181 990 769 199 968 729 221 950 579 300 879
6 893 155 1048 868 166 1035 832 182 1013 797 200 998 757 222 979 601 302 903
7 922 156 1078 898 167 1066 867 184 1051 831 202 1033 785 224 1009 626 304 930
320.2
8 952 158 1110 928 169 1097 897 185 1082 860 203 1063 815 225 1041 653 307 960
9 983 160 1142 958 170 1129 927 187 1114 889 205 1094 846 227 1073 681 309 990
10 1013 161 1174 988 172 1160 958 188 1146 918 206 1124 877 229 1106 708 312 1020
5 930 165 1095 901 177 1077 866 194 1060 828 213 1041 785 236 1021 621 321 941
6 961 166 1127 931 178 1109 897 195 1091 859 215 1073 811 238 1049 647 323 970
7 992 168 1160 964 179 1143 929 196 1125 891 216 1106 844 239 1084 675 325 1000
340.2
8 1025 169 1195 998 181 1179 964 197 1162 924 217 1141 877 241 1118 705 328 1033
9 1059 171 1230 1032 182 1214 999 199 1198 957 218 1176 910 242 1153 735 330 1065
10 1092 173 1265 1066 184 1250 1034 200 1234 991 220 1211 943 244 1187 765 333 1098
5 989 176 1165 957 189 1146 922 207 1129 878 228 1107 835 253 1088 659 343 1002
6 1021 178 1199 989 190 1179 954 208 1162 912 230 1142 860 254 1115 687 346 1032
7 1053 179 1232 1021 192 1213 986 210 1196 947 231 1178 898 256 1154 716 348 1064
360.2
8 1089 181 1270 1059 193 1252 1024 211 1235 981 232 1214 933 258 1191 748 351 1099
9 1126 183 1309 1097 195 1292 1061 213 1274 1016 234 1250 968 259 1227 779 354 1133
10 1162 185 1347 1135 197 1331 1098 214 1313 1051 235 1286 1003 261 1264 811 357 1168
5 1093 193 1286 1058 207 1264 1015 227 1241 967 250 1217 917 277 1195 725 376 1101
6 1122 195 1316 1091 208 1299 1045 228 1273 1002 251 1253 952 279 1231 758 379 1137
7 1163 197 1360 1128 210 1339 1091 230 1321 1045 253 1298 988 281 1268 790 382 1171
400.2
8 1201 199 1400 1169 212 1381 1129 232 1361 1082 255 1337 1024 282 1307 823 385 1207
9 1239 201 1439 1210 214 1424 1167 234 1401 1118 257 1375 1061 284 1345 856 388 1243
10 1277 203 1479 1251 216 1466 1205 236 1440 1155 258 1414 1097 286 1383 889 391 1279
BT13H004GB-07 SCREWLine³ 15
External exchanger (condenser) entering / leaving water temperature (ºC)
Size To (°C) 25 / 30 30 / 35 35 / 40 40 / 45 45 / 50 60 / 65
kWf kWe kWt kWf kWe kWt kWf kWe kWt kWf kWe kWt kWf kWe kWt kWf kWe kWt
5 1218 216 1434 1182 232 1414 1139 254 1393 1083 280 1363 1028 310 1338 812 420 1233
6 1249 217 1467 1213 233 1446 1170 255 1425 1122 281 1403 1063 312 1374 849 424 1273
7 1297 220 1517 1264 235 1499 1218 257 1476 1170 283 1453 1105 314 1419 883 427 1310
440.2
8 1340 222 1561 1306 237 1543 1262 259 1521 1213 285 1497 1147 316 1463 922 430 1353
9 1382 224 1606 1348 239 1587 1306 261 1567 1255 287 1542 1188 318 1506 961 434 1395
10 1424 226 1650 1390 241 1630 1350 263 1613 1298 288 1586 1230 319 1549 1000 437 1437
5 1267 226 1493 1231 243 1473 1185 266 1451 1130 294 1424 1072 325 1398 849 441 1291
6 1304 228 1531 1267 244 1511 1221 268 1489 1170 295 1465 1105 327 1432 883 445 1328
7 1349 230 1579 1314 246 1560 1267 270 1537 1217 297 1514 1153 329 1483 923 448 1372
470.2
8 1393 232 1625 1359 248 1608 1314 272 1586 1261 299 1560 1196 332 1528 963 452 1415
9 1437 235 1671 1405 250 1655 1361 274 1635 1304 301 1605 1239 334 1573 1003 455 1458
10 1480 237 1717 1450 253 1703 1407 276 1684 1348 303 1651 1282 336 1618 1042 459 1501
5 1338 238 1576 1298 255 1553 1245 280 1524 1192 308 1500 1127 342 1468 889 463 1352
6 1383 240 1623 1344 257 1601 1288 281 1570 1235 310 1545 1169 344 1512 927 467 1393
7 1430 243 1673 1391 259 1650 1340 284 1624 1279 312 1591 1211 346 1557 967 470 1437
500.2
8 1478 245 1723 1441 262 1702 1389 286 1675 1328 314 1642 1258 348 1606 1009 474 1484
9 1525 248 1773 1490 264 1754 1437 289 1725 1377 317 1693 1305 351 1656 1052 478 1530
10 1573 250 1823 1540 266 1806 1485 291 1776 1425 319 1745 1352 354 1705 1095 482 1577
5 1466 260 1726 1423 279 1703 1361 306 1667 1303 337 1640 1229 374 1603 975 507 1482
6 1513 262 1775 1471 281 1752 1408 308 1716 1350 339 1690 1275 376 1652 1019 511 1530
7 1561 265 1826 1521 284 1805 1465 311 1776 1397 341 1739 1329 379 1708 1061 515 1575
540.2
8 1613 268 1880 1572 286 1858 1518 313 1831 1451 344 1795 1378 382 1760 1105 519 1624
9 1664 270 1934 1622 288 1910 1570 316 1886 1504 347 1851 1427 384 1811 1149 523 1672
10 1715 273 1988 1672 291 1963 1622 319 1941 1558 349 1907 1476 387 1863 1194 527 1720
5 1556 279 1835 1510 300 1810 1453 329 1782 1380 362 1743 1308 402 1710 1037 545 1581
6 1605 282 1886 1560 302 1862 1491 331 1822 1429 365 1794 1357 405 1762 1081 549 1630
7 1658 284 1942 1612 305 1917 1555 335 1890 1490 368 1857 1405 408 1813 1127 553 1680
580.2
8 1713 287 2000 1668 307 1975 1607 337 1944 1544 371 1914 1459 411 1870 1175 558 1734
9 1768 290 2058 1724 310 2034 1659 340 1999 1598 373 1971 1513 414 1928 1224 563 1787
10 1823 293 2116 1780 312 2092 1711 342 2054 1652 376 2028 1568 417 1985 1273 568 1841
The data do not consider the pump share, required to overcome the pressure drop for the solution circulation inside the exchangers
kWf = Cooling capacity in kW
kWe = Electrical power absorbed by compressors (kW)
kWt = Thermal power in kW
To (°C) = internal exchanger (evaporator) water leaving temperature. Water temperature differential = 5°C
16 SCREWLine³BT13H004GB-07
Correction factors for glycol use
Internal exchanger (evaporator)
% ethylene glycol by weight 5% 10% 15% 20% 25% 30% 35% 40%
Freezing temperature °C -2,0 -3,9 -6,5 -8,9 -11,8 -15,6 -19,0 -23,4
Safety temperature °C 3,0 1,0 -1,0 -4,0 -6,0 -10,0 -14,0 -19,0
Cooling Capacity Factor No 0,995 0,989 0,983 0,977 0,971 0,964 0,956 0,949
Compressor power input Factor No 1,022 1,022 1,033 1,044 1,055 1,066 1,077 1,088
Internal exchanger glycol solution flow factor No 1,013 1,026 1,039 1,053 1,067 1,082 1,097 1,113
Pressure drop Factor No 1,078 1,153 1,233 1,318 1,408 1,503 1,603 1,708
BT13H004GB-07 SCREWLine³ 17
Considerations on the installation
OCO - Cool only operation (Standard)
Configuration that allows the water - water unit to operate with the thermoregulation active when chilled water is produced at a controlled temperature.
The Customer is responsible for installing and managing the hydraulic switching valve
The Customer can change the operating mode using the interface on board the machine or the designated potential-free contact.
Possible non-freeze solutions must be fitted both on the utilisation circuit and the source circuit, as hydraulic switching involves mixing fluids.
During operation with Dry coolers or Evaporative towers, the temperatures of the fluid on the source side need to be always positive as there is no defrosting function.
The device includes two temperature probes to be positioned at the input and output of the connection manifold between the two condensers. The manifolds and the
probe installation are provided by the Customer. The connection cable length is 3m.
18 SCREWLine³BT13H004GB-07
HWT - High water temperature
Enhanced efficiency version in applications with high condenser water temperature:
• Heat Pump operation (configuration OHI), with leaving temperature extended up to 65°C
It includes:
• economizer: sub-cools the liquid leaving the condenser and reduces the compressor power input with two-stage refrigerant expansion
• liquid injection: safety device to cool down the compressor motor in worst conditions
EN - Super-silenced configuration
Configuration used to increase the unit’s silent operation by acting on the source of the noise.
It consists of suitable steel casings lined with high-density material designed to provide sound insulation.
The casings are secured to an aluminium frame and painted on the outside with polyester powder (RAL 9001).
To assess the quality of the soundproofing benefit, refer to the ‘Sound levels’ tables.
In ‘OHI - Operation with reversability on the water circuit’ mode and source water temperature relatively low provide the ‘IVMSX - Modulating valve source side’ accessory.
Option not compatible with ‘OHI - Operation with water circuit change-over’.
In the ‘OHI = Operation with water circuit change-over’ mode and relatively low source water temperatures (well, groundwater, water mains), configure the unit with the
‘IVMSX - Source side modulating valve’ accessory together with the standard configuration, ‘T - Application with cooling tower’.
BT13H004GB-07 SCREWLine³ 19
D - Partial energy recovery
A configuration which enables the production of hot water free-of-charge while
operating in the cooling mode, thanks to the partial recovery of condensation heat
that would otherwise be disposed of into the external heat source.
This option is also called ‘desuperheater’. It consists of shell and tube heat
exchangers, suitable to recover part of the unit heating capacity (equal to the sum
of the cooling capacity and the capacity absorbed by the compressors).
The partial recovery device is considered to be operating when it is powered by the
water flow which is to be heated. This condition improves the unit performance,
since it reduces the condensation temperature: in nominal conditions the cooling
capacity increases indicatively by 3.2% and the power input of the compressors is
reduced by 3.6%.
When the temperature of the water to be heated is particularly low, it is wise to
insert a flow control valve into the system hydraulic circuit, in order to maintain the
temperature at the recovery output at above 35°C and thus avoid the condensation
of the refrigerant into the partial energy recovery device.
The maximum capacity available from the partial recovery is equal to the 5% of the rejected heating capacity (cooling capacity + compressor power input)
Version: Excellence
20 SCREWLine³BT13H004GB-07
R - Total energy recovery
Configuration that allows to produce free hot water during the cooling operation, thanks to the total condensation heat recovery of all that would otherwise
be disposed of on the external thermal source. This solution increases the system’s overall efficiency in all cases where large amounts of hot water need to
be generated.
It consists of shell and tube exchangers suitable to recover all the heating capacity of the unit (equal to the sum of the cooling capacity and the electrical
power absorbed by the compressors).
Hot water availability is always subordinate to the production of chilled water.
See the following example:
1. cooling capacity request = 100% / Heating capacity request = 0% >Production only of cooling capacity;
2. cooling capacity request = 100% / Heating capacity request = 0% >Production of cooling and heating capacity by recovery;
3. c ooling capacity request = 50% / Heating capacity request = 100% >Production of cooling and heating capacity by recovery, equal to the 50% of the
requested heating capacity.
To prevent constant switching in the unit’s refrigeration circuit, it is necessary to install a storage tank with an adequate capacity in the system’s hot water circuit.
R - Total recovery device 5 - Expansion electronic valve TWL out - Water output utility side
A - Unit supply limit 6 - Pump recovery side (supply and management RW in - Recovery water inlet
provided by the Customer)
1 - Internal exchanger (evaporator) RW out - Recovery water outlet
2 - Compressor TWS in - Water inlet source side
3 - Recovery exchanger TWS out - Water outlet source side T - Temperature probe
4 - External exchanger (condenser) TWL in - Water inlet utility side PD - Differential pressure switch
The return exchanger outlet water has the same temperature limits shown in the operating range of the standard unit under this entry: “TWS (°C) = external exchanger
leaving water temperature (condenser)”.
BT13H004GB-07 SCREWLine³ 21
Application of the partial / total energy recovery
In almost all systems fitted with a chiller used to produce chilled water there is also the need to have hot water. The recovery of condensation
heat is an efficient way of producing hot water while the chiller is in operation. It has the double benefit of both reducing the heat load to the
condenser, thereby eliminating dissipation costs and generating free hot water, thereby reducing the costs of the auxiliary heater.
Post-heating in air handling units to control Preheating of hot water for domestic use or for Heating of water in swimming pools, showers Preheating of hot water for laundries and
humidity levels in hospitals and labs industrial process and SPAS industrial kitchens
Water heating up
The heat recovery device can be used to cover the entire heat load required. The hot water
supply temperature is controlled via a modulating control valve that needs to be fitted on
the system at the outlet of the recovery unit. The auxiliary heating device is recommended
to cover the thermal energy demand when the chiller is not in operation or is operating
at part load.
Example of how heat recovery is used to cover the entire heat demand and control the operating
temperature
Water preheating
The heat recovery device can be used to preheat water at the inlet of the main heating
device (e.g. boiler). In this case, the demand for hot water is greater than the amount of
heat recovered by condensation and the recovery device only covers part of the required
heat load. By preheating the water, heating consumption levels are therefore reduced and
the main heating device has a lower installed power requirement.
Example of how heat recovery is used to preheat hot water in the system
Example of how heat recovery is used to preheat hot water for domestic use
The diagrams refer to partial energy recovery, though they also apply to total energy recovery (Clivet R). Please note that the diagrams are only meant as a guide.
22 SCREWLine³BT13H004GB-07
B - Water low temperature (Brine)
Configuration also known as “Brine”. Enables an “unfreezable” solution to be cooled (for example, water and ethylene glycol in suitable quantities) up to a
temperature of between +4°C and –8°C.
It includes:
• electronic expansion valve, functional calibration and safety devices suitable for particular uses.
During the selection phase it is necessary to indicate the required operating type, the unit will be optimised on the basis of this: - Unit with single operating set-point
(only at low temperature) - Unit with double operating set-point
The unit in this configuration has a different operating field, which was reported in the previous pages.
The glycol concentration must be chosen based on the minimum temperature the water can reach. The presence of glycol influences pressure drops on the water side
and the unit’s output as indicated in the table reporting the ”correction factors for use with glycol”.
“The “Extremely low water temperature” option for the chilled wter production down to -12°C is available on request.
The correction coefficients must be applied to condition: internal exchanger water (evaporator) = 12 / 7 °C
Example: Determine the performance with leaving water temperature –4°C for WDH-SL3 260.2 EXC B unit (‘Excellence’ version, ‘Water low temperature’
configuration) with external exchanger water (condenser) 30 / 35 °C, 25% glycol
Reference: WDH-SL3 260.2 EXC cooling capacity = 696 kW, Compressor power input = 132 kW (from the performance table referred to condenser entering
/ leaving water temperature 30/35°C and the internal exchanger leaving water temperature (evaporator) 7°C)
From the correction factor table for water low temperature: 0.691 for the cooling capacity and 0.84 for the compressor power input (leaving water
temperature –4°C).
From the glycol correction factor : 0.971 for the cooling capacity , 1.055 for the compressor power input , 1.067 for the glycol solution flow, 1.408 for the
evaporator pressure drop (glycol 25%).
Calculation WDH-SL3 260.2 EXC B: Cooling capacity = 696 x 0.691 x 0.971 = 466.9 kW, Compressor power input = 132 x 0.84 x 1.055 = 116.9 k,
Water flow rate = 22.3 (calcolata su 466.9 kW) x 1.067 = 23.8 l/s, Evaporator pressure drop = 27 (calcolata su 23.8 l/s) x 1.408 = 38 kPa
BT13H004GB-07 SCREWLine³ 23
Accessories
PFCP - Power-factor capacitors
The component is necessary to lower the phase difference between current and voltage in the electromagnetic components of the
unit (e.g. asynchronous motors). The component allows to put the cosfi power factor to values on average higher than 0.9, reducing the
network reactive power. This often leads to an economic benefit which the energy provider grants to the final user.
The device is installed and wired built-in the unit.
The total length of each serial line do not exceed 1000 meters and the line must be connected in bus typology (in/out)
The configuration and management activities for the LonWorks networks are the responsibility of the client.
LonWorks technology uses the LonTalk® protocol for communicating between the network nodes. Contact the service supplier for further
information.
The total length of each serial line do not exceed 1000 meters and the line must be connected in bus typology (in/out)
The configuration and management activities for the BACnet networks are the responsibility of the client.
The total length of each serial line do not exceed 1000 meters and the line must be connected in bus typology (in/out)
The device allows for rotation based on the criterion of minimum wear and management of units in stand-by. There are various unit sizes. Every unit must
be fitted with the ECOSHARE feature. The set of units is controlled by a Master unit.
The local network can be extended up to 7 units (1 Master and 6 Slave).
The unit supplied with this device can also be equipped at the same time with the RCMRX option and one of the CMSC9 / CMSC10 / CMSC11 options.
24 SCREWLine³BT13H004GB-07
CBS - Compressor magnetothermic circuit breakers
The magnetothermic circuit breakers are inserted instead of the fuses for the protection against the short circuit and overload. In
case of intervention they do not have to be replaced, as it happens with fuses.
Check availability and compatibility of ‘SFSTR2 - Progressive compressor start-up device’ with the other
accessories in the “Option compatibility” table.
Only the following parameters are available on the LonWorks protocol: power input (kW) and absorbed energy (kWh)
BT13H004GB-07 SCREWLine³ 25
SPC2 - Set-point compensation with outdoor air temperature probe
This device enables the set-point to be varied automatically which is pre-set
depending on the outdoor air temperature. This device enables the liquid flow
temperature to be obtained, which varies depending on external conditions,
enabling energy savings throughout the entire system.
The device is installed and wired built-in the unit.
The device includes a probe controlled remotely from outside to measure the outdoor air temperature. (installation to be carried out by the customer). The connection
cable length is 16 m.
Warning: to allow for correct opening and closure the differential pressure value must be at least 250 kPa and not exceed 400 kPa.
Option not compatible with the unit in the ‘OHI - Operation with reversibility in the water circuit’ configuration.
Option not compatible with sea water. In these cases fit an intermediate exchanger outside the unit.
T - Temperature probe
PD - Differential pressure switch
26 SCREWLine³BT13H004GB-07
IVMSX - Modulating valve source side
Recommended option in applications with disposable water with relatively low temperatures (well, groundwater, water mains). The
two-way modulating motorised valve is located on the thermal source side and is controlled by the unit.
It operates in conjunction with the refrigeration circuit: the modulation via the 0-10V signal - based on the pressure of the refrigerant
in the exchanger on the source side - reduces water consumption and ensures the units stays in the expected operating range.
Warning: to allow for correct opening and closure the differential pressure value must be at least 200 kPa.
Option to be installed outside the unit on the water outlet pipe on the source side. The Customer is responsible for conducting the hydraulic
and electrical connection. The Customer is responsible for the 230V AC power supply.
Option not compatible with sea water. In these cases fit an intermediate exchanger outside the unit.
Unit in Unit in
“OCO - Cold only” configuration ‘OHI - Operation with water circuit change-over’ configuration
A - Unit supply limit 5 - Switching valve (provided by the Customer) PD - Differential pressure switch
1 - Internal exchanger (evaporator) 6 - Thermal source (heat rejection) TWS in - Water inlet source side
2 - Compressor 7 - User (cool) TWS out - Water outlet source side
3 - External exchanger (condenser) 8 - Modulating valve source side (IVMSX accessory) TWL in - Water inlet utility side
4 - Expansion electronic valve T - water temperature probe TWL out - Water output utility side
All device functions can be repeated with a normal portable PC connected to the unit with an Ethernet cable and
equipped with an internet navigation browser.
The device must be installed on the wall with suitable plugs and connected to the unit (installation and wiring to be
conducted by the Customer). Maximum remote control distance 350 m without auxiliary power supply. For distances greater than 350 m and in any case less than 700
m it is necessary to install the ‘PSX - Mains power unit’ accessory.
Data and power supply serial connection cable n.1 twisted and shielded pair. Diameter of the individual conductor 0.8 mm.
BT13H004GB-07 SCREWLine³ 27
Option compatibility
REFERENCE DESCRIPTION 220.2 240.2 260.2 280.2 300.2 320.2 340.2 360.2 400.2 440.2 470.2 500.2 540.2 580.2
o Optional
28 SCREWLine³BT13H004GB-07
Dimensional Drawing
The presence of optional accessories may result in a substantial variation of the weights shown in the table
BT13H004GB-07 SCREWLine³ 29
340.2-360.2 Acoustic configuration: Standard (ST)
A - Length
B - Deepth
C - Height
Operating weight
Shipping weight
Compressors
Internal exchanger (evaporator)
External exchanger (condenser)
External exchanger water inlet 12. Minimum dimension for Maintenance
Internal exchanger water inlet
internal exchanger water outlet
External exchanger water inlet
external exchanger water outlet
Antivibration fixing holes Ø 25mm
Lifting eyebolt
Electrical panel
Power input
Minimum dimension for Maintenance
A - Length
- Deepth
C - Height
Operating weight
Shipping weight
Compressors
Internal exchanger (evaporator)
External exchanger (condenser)
Internal exchanger water inlet
internal exchanger water outlet
External exchanger water inlet
external exchanger water outlet
Antivibration fixing holes Ø 25mm
Lifting eyebolt
Electrical panel
Power input
Minimum dimension for Maintenance
A - Length
B - Deepth
C - Height
Operating weight
Shipping weight
The presence of optional accessories may result in a substantial variation of the weights shown in the table
30 SCREWLine³BT13H004GB-07
400.2-470.2 Acoustic configuration: Standard (ST)
The presence of optional accessories may result in a substantial variation of the weights shown in the table
BT13H004GB-07 SCREWLine³ 31
500.2-580.2 Acoustic configuration: Standard (ST)
The presence of optional accessories may result in a substantial variation of the weights shown in the table
32 SCREWLine³BT13H004GB-07
220.2-320.2 Acoustic configuration: Super-silenced (EN)
The presence of optional accessories may result in a substantial variation of the weights shown in the table
BT13H004GB-07 SCREWLine³ 33
340.2-360.2 Acoustic configuration: Super-silenced (EN)
The presence of optional accessories may result in a substantial variation of the weights shown in the table
34 SCREWLine³BT13H004GB-07
400.2-470.2 Acoustic configuration: Super-silenced (EN)
The presence of optional accessories may result in a substantial variation of the weights shown in the table
BT13H004GB-07 SCREWLine³ 35
500.2-580.2 Acoustic configuration: Super-silenced (EN)
The presence of optional accessories may result in a substantial variation of the weights shown in the table
36 SCREWLine³BT13H004GB-07
220.2-320.2 Acoustic configuration: Standard (ST) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
BT13H004GB-07 SCREWLine³ 37
340.2-360.2 Acoustic configuration: Standard (ST) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
38 SCREWLine³BT13H004GB-07
400.2-470.2 Acoustic configuration: Standard (ST) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
BT13H004GB-07 SCREWLine³ 39
500.2-580.2 Acoustic configuration: Standard (ST) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
40 SCREWLine³BT13H004GB-07
220.2-320.2 Acoustic configuration: Super-silenced (EN) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
BT13H004GB-07 SCREWLine³ 41
340.2-360.2 Acoustic configuration: Super-silenced (EN) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
42 SCREWLine³BT13H004GB-07
400.2-470.2 Acoustic configuration: Super-silenced (EN) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
BT13H004GB-07 SCREWLine³ 43
500.2-580.2 Acoustic configuration: Super-silenced (EN) - High Temperature
The presence of optional accessories may result in a substantial variation of the weights shown in the table
44 SCREWLine³BT13H004GB-07
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BT13H004GB-07 SCREWLine³ 45
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46 SCREWLine³BT13H004GB-07
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BT13H004GB-07 SCREWLine³ 47
CLIVET SPA
Via Camp Lonc 25, Z.I. Villapaiera - 32032 Feltre (BL) - Italy
Tel. + 39 0439 3131 - Fax + 39 0439 313300 - info@clivet.it
CLIVET GmbH
Hummelsbütteler Steindamm 84, 22851 Norderstedt - Germany
Tel. + 49 (0) 40 32 59 57-0 - Fax + 49 (0) 40 32 59 57-194 - info.de@clivet.com
CLIVET RUSSIA
Elektrozavodskaya st. 24, office 509 - 107023, Moscow, Russia
Tel. + 74956462009 - Fax + 74956462009 - info.ru@clivet.com
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