Installation Manual for Water Intake Screens

A 05/08020 FIRST EMISSION PBO JBA GJA
AL SAHEL RESORT - BAHRAIN
VOLTAS
EQUIPMENT :
Water Intake Screens
DOCUMENT No.:
DOC851720-201
TITLE :
E. BEAUDREY & Cie.
14, Boulevard Ornano
75018 PARIS – FRANCE INSTALLATION MANUAL
Telephone: 33-(0)1 42 57 14 35
Fax : 33-(0)1 42 64 74 62 DESALIA DOCUMENT No REV.
E-mail : beaudrey@beaudrey.fr
A
JOB N° ISSUED BY DOC. SIZE SCALE PAGE SUIT PAGE TOTAL
C8517 E. BEAUDREY & Cie A4 None Cover 97 98
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
DOC8517-201-TBS-P065-INS-revA
E. BEAUDREY & Cie
Installation Manual
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UPDATING DETAILS
Rev. Date Description
A 05/08/2020 First issue
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TABLE OF CONTENTS
COVER SHEET ..............................................................................................................................1
INDEX OF PAGES .........................................................................................................................2
UPDATING DETAILS ....................................................................................................................3
TABLE OF CONTENTS ................................................................................................................4
LIST OF SETTING TABLE ...........................................................................................................6
SAFETY AND WARNING INSTRUCTIONS ................................................................................7
LABELS AND INFORMATIONS ..................................................................................................9
SAFETY LABELS ........................................................................................................................11
FOREWORD ................................................................................................................................12
1. GENERAL .........................................................................................................................13
1.1 DELIVERY EQUIPMENT ......................................................................................................13
1.2 LIST OF ASSOCIATED DOCUMENTS ...............................................................................13
1.3 DESCRIPTION ......................................................................................................................14
1.4 GUIDELINES FOR TEMPORARY STORAGE ON SITE ....................................................15
1.4.1 Packing conditions ..........................................................................................................15
1.4.2 Storage conditions ..........................................................................................................15
1.4.3 Unpacking conditions ......................................................................................................16
1.5 GUIDELINES FOR CONSERVATION ON SITE .................................................................17
1.6 SPECIAL PRECAUTION MEASURES FOR TRANSPORTATION AND HANDLING ON
SITE ........................................................................................................................................17
1.7 HANDLING POINTS FOR SUSPENSION ...........................................................................17
1.8 LIST OF NECESSARY TOOLS FOR INSTALLATION .......................................................18
1.8.1 Usual tools .......................................................................................................................18
1.8.2 Special tools ....................................................................................................................18
1.9 LIST OF NECESSARY INGREDIENTS ...............................................................................19
1.10 AVERAGE TORQUE VALUES FOR BOLTS ON BEAUDREY EQUIPMENT ...............20
1.10.1 Bolts for assembly ...........................................................................................................20
1.10.2 Anchor bolts.....................................................................................................................20
2. INSTALLATION INSTRUCTIONS ...................................................................................21
2.1 SITE OPENING .....................................................................................................................21
2.2 RULES TO BE OBSERVED .................................................................................................21
2.2.1 Stainless sTeel Assembly...............................................................................................22
2.2.2 Painting ............................................................................................................................22
2.2.3 Welding ............................................................................................................................22
2.3 INSTRUCTIONS ....................................................................................................................23
2.3.1 Civil works checking........................................................................................................23
2.3.2 Frame preparation...........................................................................................................24
2.3.3 Filter frame installation ....................................................................................................26
2.3.4 Filter frame setting ..........................................................................................................30
2.3.5 Head frame installation ...................................................................................................31
2.3.6 Diving unit installation .....................................................................................................32
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2.3.7 Main chain preparation .............................................................................................. 35

2.3.8 Main chain installation ............................................................................................... 36
2.3.9 Screening panels preparation ................................................................................... 37
2.3.10 Screening panels installation..................................................................................... 38
2.3.11 Main chain tension adjustment .................................................................................. 40
2.3.12 Top cover instalation ................................................................................................. 42
2.3.13 Filter's cover preparation ........................................................................................... 43
2.3.14 Covers installation ..................................................................................................... 44
2.3.15 Debris exhaust device installation ............................................................................. 45
2.3.16 Wash-water device .................................................................................................... 50
2.3.17 Trash basket installation ........................................................................................... 52
2.3.18 Ultrasonic probes installation .................................................................................... 53
2.3.19 Local control box installation ..................................................................................... 54
2.3.20 Safety labels installation ............................................................................................ 55
2.3.21 Complementary operations ....................................................................................... 56
3. ATTACHED DOCUMENTS ........................................................................................ 57
3.1 "HILTI" ANCHOR BOLTS INSTALLATION ..................................................................... 57
3.2 AVERAGE TORQUE SPECIFICATION .......................................................................... 58
3.3 SPRAY NOZZLES INSTALLATION ................................................................................ 59
3.4 SCREW COMPACTOR DOCUMENTATION .................................................................. 60
3.5 INSTALLATION QUALITY PLAN .................................................................................... 61
IF IN DOUBT ASK
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LIST OF SETTING TABLE

Table 1 – Concrete work checking ................................................................................................. 23
Table 2 – Filter’s structure setting ................................................................................................... 30
Table 3 – Pipes trough setting ........................................................................................................ 45
Table 4 – Screw compactor flushing pipes setting ........................................................................ 49
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SAFETY AND WARNING INSTRUCTIONS
BEAUDREY equipment is designed for fully automatic, unmanned operation in general. It is

subjected to very aggressive operating conditions including wear, corrosion, growth, abrasion
etc. The machines are designed for such a service but it is generally impossible to provide
safety equipment inside as it would suffer as much as the remainder of the equipment and could
not be trusted for safety purposes.
Each time work is required; it should be carefully planned, executed and supervised according
to a specific safety plan. Personnel should be instructed thoroughly of the dangers and safety
measures before proceeding. Adequate first-aid facilities must be available at all times.
Personnel must be equipped with the individual safety equipments and flash light in accordance
with the site safety instructions.
The instructions marked in the following tables are to be respected in order to avoid
corporeal accidents.
It is to be noted that BEAUDREY’s supply is only a part of the concerned system. All safety-
related matters must be handled by the operator on a global basis including civil engineering,
pipe-work, electrical equipment, neighbouring equipment, plant operating sequences etc.
Whenever in doubt as to how to proceed, do not hesitate to ask BEAUDREY.
These instructions are only recommendations, safety measures and safe operations at site
must be adapted to local rules, regulations and safety practices.
IF IN DOUBT ASK
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SAFETY WARNING / ATTENTION
Never attempt to work on the machine without cutting the power supply in such a
manner that it cannot be switched on until the work is finished (locks, guard, etc.)
Never intervene on any part of the supply without a full, duly-signed risk assessment
in compliance with the operator’s country and/or corporate requirements and laws.
Take all necessary measures to prevent falls in the pits, pipes, etc (harness, safety
rope, nets, scaffoldings, temporary or permanent hand railing, pit covers, ladders,
etc.).
Never attempt to enter a machine in operation
Never start any work on a machine before having informed and obtained permission
from the main control room of the plant and/or the operations superintendent.
Do not remove covers, guards or open hatches or manholes until the machine is
stopped, power cut and all other safety measures implemented.
Never attempt to remove a foreign body from the machine.
Never try to stop or alter the operation of the machine by artificially activating the limit
switches, either mechanically or by straps in the PLC cabinets.
Do not disconnect any safety or warning system
Before any lifting operation, make sure that all lifting tackle and systems meet
regulatory requirements.
Always allow for a substantial load safety margin for all lifting systems and tackles
when lifting all or part of a machine.
All users of Beaudrey equipment must be trained.
When working in the machine, use the resources provided by Beaudrey.
When in doubt about any work or supply, call BEAUDREY for assistance or
personnel instruction.
Never lift any large area item (stop log, bar rack, cover, etc.) when the wind speed is
exceeds 8 m/s.
For the maintenance operations on stainless steel component, only stainless steel
tools must be used.
It is imperative to coat the both contact surfaces with protective compound paste
when joining together two stainless steel parts.
In no case should the equipment remain in stagnant water.
It is strictly forbidden to modify the current relays adjustment, should this instruction
not be followed, Beaudrey's warranty will not be applicable.
Whichever stop log is set up (Beaudrey’s or others), make sure it has been controlled and
certified (no rust or scratches …) before each start-up.
IF IN DOUBT ASK
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LABELS AND INFORMATIONS
Pictograms /
Description
Message
General danger DIN 4844-2-W000
Electric tension / current DIN 4844-2-W008
Risk of injury BGV 8A
Suspended load
Danger of falling
Danger slippery
Automatic start up
DANGER! For dangers concerning peoples
ATTENTION! For hazards relating to property and environment
REMARQUE! For complementary information
Information, Note, Remark
Mandatory operation
Mandatory locked shut down
Helmet and goggles compulsory
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Pictograms /
Description
Message
Safety shoes mandatory
Gloves mandatory
To be read before any operation
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SAFETY LABELS
Label concerning the automatic

starting
Do not intervene manually on the
equipement under operation
Label concerning the

protection of the arms and
the hands
Do not intervene manually
on the equipement under Label concerning the
operation protection
of the eyes
Put safety goggles when
intervening on
equipment
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FOREWORD
This document has been established to enable the installation of the Screening Equipment
described in the annexed sections.
It is based on the following assumptions:
- that the Installation Contractor employs teams of qualified personnel, fully acquainted with on-
site installation methods, with support of a Beaudrey's technical support engineer ( 1).
- that all appropriate tooling and handling equipment, means and apparatus for required testing
and controls are available.
- that the installation team took note of the risk analyses corresponding to the equipment.
Using this manual, it is possible to find all necessary information, installation sequences and
procedures.
The installation instructions are presented as a series of procedures for the assembly of various
parts of the machine, following a logical sequence defined as a result of on site experience.
Each procedure enables to identify all different components, their quantity and position in a
given assembly.
• For example 2001-103 x 12
Necessary quantity
Parts Nber
It also indicates the procedure explanations with necessary values and tolerances.
To ease the installation operations, a packing list reference is indicated in this manual.
Every part to be assembled is designed with a sticker indicating:
The drawings are not contractual.
1
Presence of BEAUDREY technical assistant is recommended, but in circumstances, if the technical assistant is not available at site
Customer to decide the course of action, and advise BEAUDREY accordingly.
IF IN DOUBT ASK
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1. GENERAL
1.1 DELIVERY EQUIPMENT

Refer to stop log general arrangement drawings (paragraph 1.2).
The delivery equipment is:
Quantity EQUIPMENT
2 Travelling band screen
2 Inlet valve - Pressure indicator
2 Local control box
3 Level indicator
1 Electrical control panel
1.2 LIST OF ASSOCIATED DOCUMENTS

The following list indicates the corresponding reference of all documents quoted in the
Installation Manual.
Customer Beaudrey
Description
Nber Nber
DOC8517-1 Document list
DOC8517-120 P&I Diagram
203497 Screen plant general arrangement drawing
DOC8517-300 Painting procedure
DOC8517-200 Maintenance manual
DOC8517-104 Single Line diagram
DOC8517-100 Electrical wiring diagram
Specif. 10378 Unpacking specification
DOC8517-202 Installation Quality Plan
DOC8517-19 Packing list
Please refer to last revision of documents.
IF IN DOUBT ASK
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1.3 DESCRIPTION
The screen consists in a continuous articulated, rotating screening area which separates the pit
into two compartments.
Water flows from the outside of the screen, through the mesh towards the inner compartment.
Loss of head is created by the debris which accumulates on the screening surface. This head-
loss is measured and the various pre-set differentials monitor the machine's operating cycles.
A powerful back-washing system, in the form of a high-velocity water blade (from the inside
towards the outside) throws the debris into a collecting trough. The debris are then carried away
through flumes running at the service deck. The wash water is collected by a debris trough
IF IN DOUBT ASK
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1.4 GUIDELINES FOR TEMPORARY STORAGE ON SITE
1.4.1 PACKING CONDITIONS

All materials and equipment have been duly packed in suitable cases for transportation
according to the rules specified in the following documents (1):
- SEI Specification drawn by "Syndicat de l'Emballage Industriel" (Industrial Packing Union),
- AFNOR Standards,
Regarding :
- Packing classification,
- Preparation of equipment for packing,
- Marking rules.
1.4.2 STORAGE CONDITIONS

1.4.2.1 General rules
- At delivery on site, the equipment, boxes and crates have to be inspected thoroughly to make
sure there is no external damage.
- Means of protection (packing crates, planking of openings, waterproof and dust-proof wraps,
etc...) shall be kept closed as long as the protected equipment is not useful for the installation on
site.
- Rubber seals shall be protected from sun rays (max. temperature : + 50 °C) and sprinkled with
talc.
- Mechanical greased parts must be protected from dust and sand.
- Openings on pipes or equipment shall be kept closed as long as they are not required for
installation.
- All unfitted equipment will be sheltered in dry conditions, in its normal packing. All plugs and
caps shall remain in place.
- Means of protection shall be regularly checked, particularly after loading and unloading during
transportation. The date indicating the end of the validity period of the desiccant pouches shall
also be checked and all powders out of date shall be immediately replaced.
- Precautions shall be taken when storing stainless steel components to ensure that they do not
come into contact with carbon steels or contaminants. Before use, check the parts closely. Any
suspicious stain must be treated immediately by cleaning the surface in order to pickle and
passivate the suspected area.
- It is thoroughly recommended to maintain equipment in their original transportation packages up
to installation on site.
- In the case of sea-transportation, all equipment and spare parts are packed in suitable cases
with enough desiccant units calculated for a storage duration up to one year (twelve months).
Note!
This duration is available only if the cases are maintained for storage
according to our hereafter listed recommendations.
Particulars recommendations for electronics equipments!

The electronic and electric equipments must be imperatively storage in dry
and fresh area.
1
Unless contract particular specifications.
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1.4.2.2 Storage area

Outdoor ( 1):
Not applicable. All materials and equipment have to be stored either under shelter or inside
warehouse.
Under shelter ( 2):
All materials and equipment are stored, in their original transportation packages, in an enclosure
protected against the weather with a floor which shall be slabbed or made with compacted
material which does not create dust. The enclosure shall be periodically cleaned and rubbish
and dust removed.
Inside warehouse :
All materials and equipment are stored, in their original transportation packages, in an enclosure
protected against the weather with a floor which shall be slabbed or made with compacted
material which does not create dust. The temperature shall be maintained above 16°C in order
to reduce condensation of moisture in the atmosphere inside the enclosure. The enclosure shall
be periodically cleaned and rubbish and dust removed.
1.4.3 UNPACKING CONDITIONS

Refer to unpacking specification (see paragraph 1.2).
When unpacking, thoroughly inspect the equipment to make sure there is no damage.
In the case of internal rubber lined equipment, inspect the coating thoroughly.
Before installing the equipment, call BEAUDREY After-Sales Department in case of any faulty
part.
IMPORTANT!
Never cut, tear the different panels of the case.
Never use mechanical saw, use only a crowbar lever.
- Remove the cover first,

- If necessary remove the inside stiffeners supporting the cover,
- Check how the lateral panels are nailed together,
- Remove the lateral panels one by one following the nailed method.
1
Unless contract particular specifications.
2
Recommended
IF IN DOUBT ASK
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1.5 GUIDELINES FOR CONSERVATION ON SITE

Refer to “Preservation during shut-down periods” in Maintenance manual (see paragraph 1.2).
1.6 SPECIAL PRECAUTION MEASURES FOR TRANSPORTATION AND HANDLING ON SITE

All handling and transport operations will be performed in accordance with the standard safety
measures and with qualified personnel.
To avoid damage on equipment, the different parts will be transported in their original package.
1.7 HANDLING POINTS FOR SUSPENSION
1) Head of filter
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1.8 LIST OF NECESSARY TOOLS FOR INSTALLATION
1.8.1 USUAL TOOLS

Besides all usual tools required for on-site installation, various items (rags, solvents, etc...), the
following materials (out of BEAUDREY supply), shall be provided:
Tools Characteristics
Lifting means 1t
Sling (nylon)
- Quantity 4
- Capacity 1t
- Length 2m
Shackles
- Quantity 2
- Capacity 1t
Theodolite
C = 50 daNm for bushes of 17 and 46 mm
Torque wrench
(diameter 10 to 30 mm).
Temporary electrical
415 V - 50 Hz – 3 phases
connections with switchboard
1.8.2 SPECIAL TOOLS

The following tools are supplied by Beaudrey with the equipment to be assembled.
Part Nber Qty Description
9602-100
Adhesive paste holder &
& 1 set
nozzles
9602-101
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1.9 LIST OF NECESSARY INGREDIENTS
Type Mark and type

Protective
VITEX
compound
SCROLIQ
paste
Stainless steel DECAPOLI AMETHYSTE
Pickling paste Pickling paste
Grease Refer to maintenance manual (paragraph 1.2)
Oil Refer to maintenance manual (paragraph 1.2)
HILTI
Adhesive paste
HIT-RE 500
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1.10 AVERAGE TORQUE VALUES FOR BOLTS ON BEAUDREY EQUIPMENT
1.10.1 BOLTS FOR ASSEMBLY
IMPORTANT !
Unless otherwise indication, all tightening will respect the torque value
indicated in Beaudrey specification
(refer to Beaudrey specification 3.2).
IMPORTANT !
The torque values indicated in this specification only concern the tightening
of bolts on structural parts or mechanical assemblies.
These torque values must never be used for any other application
whatsoever, such as the tightening of flanges
1.10.2 ANCHOR BOLTS
Anchor bolt diameter Torque value (Nm)

M12 40
M16 80
M20 150
M24 200
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2. INSTALLATION INSTRUCTIONS
2.1 SITE OPENING

A work site must only be opened in the presence of a BEAUDREY supervisor (1).
The following shall be imperatively at his disposal:
- A totally clear working area around the installation site.
- Civil works free of all unnecessary equipment and ready for dimensional checking.
- An equipment storage area near the bar racks pit.
- If necessary, any complementary means required to better hygiene and security conditions.
- All the equipment delivered by BEAUDREY in their original packing, unopened and near the
working area.
- Requested handling means.
- Necessary qualified personnel.
2.2 RULES TO BE OBSERVED

Each installation phase shall be under the control of the Beaudrey's technical support engineer.
The following phase shall not start until the preceding one has been checked and approved by
the supervisor (1).
Any work which requires the intervention of other specialised companies (grouting, electrical
connections, etc ... ) shall be requested in writing by the Beaudrey's technical support engineer.
This document shall show the date of the request, the date of intervention and the date of the
end of the works.
The parts reference and their necessary quantity are indicated at each assembly step. The
parts designation and packing location are indicated in the packing list (refer to paragraph 1.2).
Note!
The described procedures and quantity of parts are mentioned for ONE SET
only.
Note!
All the orientation information are done with reference to the flow direction.
NOTE
When assembly parts, don't omit to coat bolts and contact faces with
protective paste (refer to paragraph 1.9).
1
Presence of Beaudrey technical support engineer is recommended, but in circumstances, if the technical support is not available at site
Customer to decide the course of action, and advise BEAUDREY accordingly.
IF IN DOUBT ASK
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2.2.1 STAINLESS STEEL ASSEMBLY

2.2.1.1 Structural elements
Note!
Each side of steel elements to be assembled shall be coated with a layer of
isolating paste during installation.
2.2.1.2 Fixing elements

Screws, pins, nuts and washers shall also be coated with the isolating paste during installation
(except for installation performed with screw medium locking compound).
2.2.1.3 Application conditions
- Using a brush or dipped when bolting is concerned.
- Coating thickness on flat surfaces : 250 to 300 microns.
- Waiting period prior to assembly : variable depending on the ambient temperature.
For an application at 30°C, for example, this period shall be around :
- 15 minutes minimum (evaporation of solvents) ;
- 2 to 3 hours maximum.
These instructions are aimed at ensuring correct water proofness between parts in contact with
each other and thus avoiding areas in which stagnant waters may form.
2.2.1.4 Pickling operation

After each assembly operation the stainless steel parts must be pickled and passivated with the
appropriate paste (refer to paragraph 1.9).
Note!
Pickling and passivation operations have to be performed after welding or
grouting operations
or when stainless steel is polluted by carbon steel
2.2.2 PAINTING
Refer to BEAUDREY painting specification (see paragraph 1.2).
2.2.3 WELDING
Not applicable.
IF IN DOUBT ASK
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2.3 INSTRUCTIONS
2.3.1 CIVIL WORKS CHECKING
Refer to concrete work drawings (see paragraph 1.2)
Value Checked
- Check the concrete elevation
• Service deck level (in m) +1.40
• Invert level (in m) - 2.30
- Check the downstream aperture dimensions
• High (in mm) 2300
• Width (in mm) 700
- Check the invert flatness ( ) 1 and horizontality ( ).
• Tolerance (in mm) 10
- Check the downstream wall flatness ( )
- Check the perpendicularity between the invert and the downstream
wall ( ) (in mm)
- Check the deck level aperture
• Width (in mm) 860±20
• Length (in mm) 1250±20
• Position on axis
Table 1 – Concrete work checking
IMPORTANT
If defects exceed noticed tolerance,
make NECESSARILY a grout smoothing.
1
If necessary, place shims on the filter's contact area to obtain a flat and perfectly horizontal surface.
IF IN DOUBT ASK
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2.3.2 FRAME PREPARATION

2.3.2.1 Bottom frame
- On bottom frame (2204-100), adjust the jack screws (2204-300/301) to the same distance from
the angle.
2204-100
2204-300
2204-301
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2.3.2.2 Supporting stand installation

Not applicable.
IF IN DOUBT ASK
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2.3.3 FILTER FRAME INSTALLATION
IMPORTANT
Note the filter's position according to general arrangement (refer to
paragraph 1.2).
WARNING
Handling operations must be performed in accordance with site
recommendations.
2.3.3.1 Bottom element installation

If necessary:
- Punch the fixing holes of structure seals (2211-101) according to the securing angles and frame
holes.
• Diameter: 10 mm
- Install and secure the water tightness seals (2211-101) on the bottom element (2204-100) by
means of securing angles (2211-119/122).
- Sling the frame element (2204-100).
- Slide the frame in the pit (take care to the position according to the marking on upstream side).
- Insert beams across the frame at deck level.
- Remove the handling means.
IF IN DOUBT ASK
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2211-101x2 2211-119/122x1
Weight 2.9 kg
3660
1860 Dia. holes 10
60
80
2211-372/373/374x6
2211-384/385/386x6
2211-101
2211-119/122
2211-101/119/122
2204-100
Weight approx. 150 kg
IF IN DOUBT ASK
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2.3.3.2 Bottom intermediate element

- Pour isolating paste on the intermediate (2203-102) and bottom element (2204-100) two contact
faces.
- Sling the bottom intermediate element (2203-102).
- Raise the frame vertically.
- Slide the intermediate frame onto the bottom one.
- Bolt the intermediate (2203-102) and bottom element (2204-100) together.
If necessary:
holes.
• Diameter ................................................................................ : 10 mm
- Secure the water tightness seals (2211-101) on the intermediate (2203-102) element by means
of securing angles (2211-119/122/121/123).
2211-121/123x1
Weight 2.8 kg
2211-372/373/374x5
2211-384/385/386x5
2211-380/381/382x7
2211-101
1800 2211-388/389/390x7
2211-119/122/121/123
2203-102x1
2203-102
A A
View from A
2203-308/309/310x14
IF IN DOUBT ASK
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2.3.3.3 Top intermediate element

- Pour isolating paste on the bottom intermediate (2203-102) and top intermediate element (2203-
101) two contact faces.
- Sling the frame element (2203-102).
- Raise a little the installed frame.
- Remove the cross beams.
- Lower the frame assembly and stop when bottom intermediate element (2203-102) is at deck
level.
- Insert beams across the frame at deck level.
- Remove the handling means.
- Sling the top intermediate element (2203-101).
- Raise the frame vertically.
- Slide the top intermediate frame onto the bottom one.
- Bolt the top intermediate (2203-101) and bottom element (2203-102) together.
If necessary:
holes.
• Diameter: ............................................................................... 10 mm
- Secure the water tightness seals (2211-101) on the top intermediate (2203-101) element by
means of securing angles (2211-121/123).
2203-101
A A
2211-380/381/382x4
2211-388/389/390x4 View from A
2211-101
2211-121/123 2203-303/304/305x14
IF IN DOUBT ASK
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E. BEAUDREY & Cie
Installation Manual
2.3.4 FILTER FRAME SETTING

- Set in place the plates (2204-159).
- Sling the structure.
- Raise a little the structure.
- Remove the cross beams.
- Lower the frame assembly and stop when it reach to the invert.
Value Checked
- Set the frame according to the aperture axis
• Tolerance (in mm) ±3
- Set the frame at right elevation by means of the bottom jack screws - 1.30
A (in m)
- Set the frame vertically by means of the bottom jack screws
Table 2 – Filter’s structure setting
A A
A3 A3
=
Pit axis
=
A2 A2
A1 A1
Jack
screw
2204-159x4
80 2204-159
IF IN DOUBT ASK
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2.3.5 HEAD FRAME INSTALLATION

- Note the filter's position according to general arrangement (refer to paragraph 1.2).
Important !
The sprocket end shaft must be on downstream side.
- Sling the head of filter (2201-100).

- Slide the filter's head onto the intermediate frame (take care to the orientation).
- Bolt the filter's head and the frame together.
2 slings
2 shackles
2201-100
Weight approx.500 kg
2201-100
2201-309/310
/311x14
Frame
IF IN DOUBT ASK
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Installation Manual
2.3.6 DIVING UNIT INSTALLATION

2.3.6.1 Driving unit preparation
- Fit the torque arm (2215-106) on the gear-reducer (2215-100).
2215-106x1
Weight 13.1 kg
2215-100x1
2215-106
715
2215-312/313
/314x4
2215-100
IF IN DOUBT ASK
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2.3.6.2 Torque arm thrust block installation

- Install the thrust block (2215-107) on the head of filter (1).
ATTENTION !
Install the thrust block on transmission coupling side.
70
2215-107x1
Weight 7.1 kg
360
2215-107
2215-315/316
/317x6
1
The thrust block could be workshop installed.
IF IN DOUBT ASK
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2.3.6.3 Driving unit installation

- Set in place on the main shaft end:
• the key (2213-300) on the main shaft.
Note !
This operation is given for information, key could be installed at workshop.
- Fit the driving unit (2215-100) on the main shaft.

- Secure the driving unit.
2213-300x1 2213-123x1
14x9x181 Dia. 70 thk. 10
2215-100
2213-300
2213-123
2213-344
IF IN DOUBT ASK
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Installation Manual
2.3.7 MAIN CHAIN PREPARATION
When handling chains with your hands, pay special attention to the shearing
movement between two links which could cause serious injuries.
Personnel must wear thick protective gloves.
- Assemble the two main chain (2219) composed each :

• 2 element of 10 links,
• 1 element of 9 links
• 3 connecting links.
- Put the main chain different element of flat and clean surface.
- Connect both element as follow :
• connect both end of the different element using the special connecting link (don't close
the chain),
• install the female plates on the connecting link,
• weld the axis and the panel's support dovetail.
Connecting link x 3
2219
Axis welding Panel support welding
IF IN DOUBT ASK
Page : 35
E. BEAUDREY & Cie
Installation Manual
2.3.8 MAIN CHAIN INSTALLATION
When handling chains with your hands, pay special attention to the shearing
movement between two links which could cause serious injuries.
Personnel must wear thick protective gloves.
- Put the sprocket at its lowest position by acting on the suspension rod (use special tool 2213-
119).
- Put the chains onto the sprockets.
- Attach them using the special tool provided with the chains (refer to paragraph 2.3.15).
OR
Guiding sling
Guiding slings
IF IN DOUBT ASK
Page : 36
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2.3.9 SCREENING PANELS PREPARATION

- Install the deflector (220-111) on the screening panel.(2303-100).
- Secure the deflector.
2303-100x32
2220-111x32
700
606
2220-347/348x160
2303-100
2220-111
2220-346x160
IF IN DOUBT ASK
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E. BEAUDREY & Cie
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2.3.10 SCREENING PANELS INSTALLATION
Note!
This operation requires the temporary electrical supply of driving unit and a
control box.
- Position the sprocket as indicated.
- Coat the panel's fixing screws on the chain with protective paste (refer to paragraph 1.9).
- Install 3 screening panels l (2303-100) (take care to the travelling direction).
- Install the two vertical seals (2221-111) and deflectors (2220-112)
- Secure the panels bolt it (2219-308/309).
- Rotate ½ turn and then install new screening panels.
- Carry out the installation keeping the all assembly perfectly balanced.
WARNING
A non balanced installation of screening panels could cause serious injuries.
2221-111x64
2220-112x64
349
Protective paste 328
2219-308x128
2219-309x128
2220-112
2303-100
2221-111
IF IN DOUBT ASK
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1/2 1/4 1/2
IF IN DOUBT ASK
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E. BEAUDREY & Cie
Installation Manual
2.3.11 MAIN CHAIN TENSION ADJUSTMENT
Remarque !
This operation requires a dry pit.
- Remove a screening panel in front of the main shaft (refer to maintenance manual,
paragraph 1.2).
IMPORTANT
Never remove screening panel without first, install main shaft blocking tool.
- Check the head shaft is horizontal and note its position using a sight tube.
• Adjust if necessary the horizontal position of the main shaft (lower the highest side).
- Mark the adjusting nuts position with regard to the head frame.
- Unscrew the adjusting nuts with regard to the mark (3 anticlockwise revolutions).
IMPORTANT
It is imperative to perform the same revolutions on each nut.
- Visually, check the gap between the chain rollers and the bottom rails (from 15 to 25 mm).
- Check the head shaft is horizontal and note its position using a sight tube.
• Adjust if necessary the horizontal position of the main shaft (lower the highest side).
- Torque the nuts and counter nuts.
- Install the removed screening panel (refer to maintenance manual, paragraph 1.2).
Figure 1 – Tighten chain. Figure 2 – Check horizontality
Mark on adjusting nut
Mark on frame
Figure 3 – Adjust horizontality. Figure 4 – Marking
IF IN DOUBT ASK
Page : 40
E. BEAUDREY & Cie
Installation Manual
15 à 25 mm
15 à 25 mm
pour info.
3 revolutions
Figure 5 – Adjustment. Figure 6 – Gap checking
Figure 7 – Check horizontality Figure 8 – Adjust horizontality.
Top counter nut.
Bottom counter nut
Figure 9 – Counter nuts tighten.
IF IN DOUBT ASK
Page : 41
E. BEAUDREY & Cie
Installation Manual
2.3.12 TOP COVER INSTALATION

- Install the top cover (2201-154).
2222-111x1
2222-426/427
/428/429x4
IF IN DOUBT ASK
Page : 42
E. BEAUDREY & Cie
Installation Manual
2.3.13 FILTER'S COVER PREPARATION

On the debris trough cover (2222-102):
- Fix the counter plates (2222-134 and 2222-135) on the washing side head cover.
- Install the blend flange (2222-179) with the gasket (2222-579) on the debris exhaust opposite
side.
2222-134x1 2222-179x1
Dia. 310
2222-579x1
Dia. 310
289
2222-135x1
2222-102
289
2222-179
2222-497/499x4
2222-498x2
2222-579
2222-409/410
/411x4
2222-134
2222-409/410/411
2222-135
IF IN DOUBT ASK
Page : 43
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Installation Manual
2.3.14 COVERS INSTALLATION

- Install the covers (2222-107/108) on the head of filter.
2222-108x1
2222-108
2222-305/306x1
2222-426/428x1
2222-102
2222-305/306/
307/308x6
2222-427x6
2222-426/428x6
2222-429x6
IF IN DOUBT ASK
Page : 44
E. BEAUDREY & Cie
Installation Manual
2.3.15 DEBRIS EXHAUST DEVICE INSTALLATION

2.3.15.1 Pipe trough installation
Value Checked
- Set the inlet pipe trough (2222-181) in position
• Distance A from filter axis(in mm) 900
- Assemble the inlet (2222-181) and intermediate (2222-182)
pipes trough fitted with gasket (2222-127).
- Set the intermediate pipe trough in position
900
• Distance A from filter axis(in mm)
- Counter drill the support fixing holes.
- Install the outlet pipe trough (2222-183) fitted with gasket (2222-127).
- Inject the adhesive paste (9602-102) and install the anchor bolts (2222-552/556) (refer to
paragraph 3.1).
- Adjust the pipes trough elevation
247
• B (in mm)
• C (in mm) 220
- Secure the pipes trough.
Table 3 – Pipes trough setting
2222-183x1
2222-181x1 Weight 31.8 kg
Weight 31.8 kg
2250
400
2222-182x1
Weight 33.6 kg
22221-127x2
Dia. 285 thk. 3
2280
Detail A Detail B
2222-181 2222-182 2222-183
Filters axis
IF IN DOUBT ASK
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Detail A Detail B
2222-549/550/551x8 2222-546/547/548x8
2222-182 2222-183
2222-127 2222-127
2222-181 2222-182
B C
2222-552/554x4
2222-553x8
2222-556/558x2
2222-557x4
9602-102
IF IN DOUBT ASK
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E. BEAUDREY & Cie
Installation Manual
2.3.15.2 External trough installation

- Install the debris through (2222-140) on the filter cover (2222-102) fitted with gasket (2222-155)
(refer to paragraph 2.3.18).
- Inject the adhesive paste (9602-102) and install the anchor bolts (2222-563) (refer to paragraph
3.1).
- Secure the debris trough.
2222-155x1
2222-528/530x4
2222-529x2
2222-140x1
2222-563
2222-563x2
2222-564/565x4
9602-102
IF IN DOUBT ASK
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2.3.15.3 Screw compactor installation

- If necessary assemble the screw compactor (9004-100) (refer to its own documentation 3.4).
- Set the screw compactor (9004-100) in place and connect it to the pipe trough.
- Counter drill the screw compactor (9004-100) fixing holes.
- Inject the adhesive paste (9602-102) and install the anchor bolts (9004-300) (refer to paragraph
3.1).
- Secure the screw compactor (9004-100).
Value Checked
- Secure the screw compactor (9004-100) at right elevation A of 175
flushing exhaust (in mm)
Figure 10 - Screw compactor setting
2222-152x1
dia 207 thk. 5
9004-100x1
Detail A
Detail A
2222-560/561/562x8
9004-300/302x8
9004-301x16
2222-152
9004-100
9602-102
IF IN DOUBT ASK
Page : 48
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2.3.15.4 Screw compactor flushing pipes installation

- Set the compactor pipe section (2222-211) in position and connect it.
- Assemble the output pipe section (2222-217) to the (2222-211) one with gasket (2222-218).
- Inject the adhesive paste (9602-102) and install the anchor bolts (2222-629/649) (refer to
paragraph 3.1).
Value Checked
- Adjust the pipes elevation A (in mm) and secure 175
Table 4 – Screw compactor flushing pipes setting
2222-211x1
Weight 31.8 kg 2222-214x1
dia 207 thk. 5 22221-218x1
Dia. 285 thk. 3
2795
2222-181x1
Weight 31.8 kg
Detail B
2222-217
1370
Detail A 2222-629x4
2222-694/695/696x8 2222-630/631x8
2222-649x2
2222-650/651x4
2222-214
Screw compactor
Detail B
9602-102
2222-643/644/645x8
2222-217 Detail A
2222-211
2222-218
2222-211
IF IN DOUBT ASK
Page : 49
E. BEAUDREY & Cie
Installation Manual
2.3.16 WASH-WATER DEVICE

2.3.16.1 Spray pipe flushing device installation
- Install the pipe (8002-100) and valve (8001-152).
8001-152x1
395
8002-100x1
8002-100
8001-152
8002-300x4
8002-301/302x8
8002-100
IF IN DOUBT ASK
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2.3.16.2 Wash-water supply device installation

- Install the pressure gauges (8003-102) and isolating valve (8003-100).
- If necessary install the plug (2218-458).
8003-102x1
8003-100x1
2218-458x1
IF IN DOUBT ASK
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2.3.17 TRASH BASKET INSTALLATION

Check the trash basket condition.
2601-100x1
IF IN DOUBT ASK
Page : 52
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2.3.18 ULTRASONIC PROBES INSTALLATION

- Install the probe (5006-100) on the support (5006-108).
- Install the probes and supports assembly in the water level detection pit.
5006-108x1 5006-100x1
5006-385/386/387x4
280
280
5006-108
IF IN DOUBT ASK
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E. BEAUDREY & Cie
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2.3.19 LOCAL CONTROL BOX INSTALLATION

- Set the local control box support assembly (1710-122) in position.
- Counter drill the supports fixing holes.
- Inject the adhesive past (8220-100) and install the anchor bolts (1710-375) (refer to paragraph
3.1).
- Secure the supports (1710-122) vertically at right elevation.
- Install the local control box (1710-108), the flash light (1710-106) and the cap (1710-129).
- Grout the foot support with non shrinking grout.
1710-371/372 1710-106x1
/373x2
1710-130x2
1710-391/392/393x4
1710-338/339
1710-108x1
/340x2
1710-129x1
1710-388/389x4
1710-390x8
1710-122
1710-376x8
1710-377x4
1710-122
1710-375x4
8220-100
Grouting
30
IF IN DOUBT ASK
Page : 54
E. BEAUDREY & Cie
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2.3.20 SAFETY LABELS INSTALLATION

In case of not assemble at workshop:
- Set in place and glue the safety labels (2224-108/131) on the covers.
2224-131
2224-108
IF IN DOUBT ASK
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E. BEAUDREY & Cie
Installation Manual
2.3.21 COMPLEMENTARY OPERATIONS

2.3.21.1 Lubricating
- Grease the main shaft bearings (refer to Maintenance Manual – see paragraph 1.2).
- Check and adjust the gear reducer oil level and replace the oil filling plug by the event one
(refer to Maintenance Manual – see paragraph 1.2).
2.3.21.2 Electrical connection

- Connect all electrical equipment to the electrical control cabinet (refer to Electrical schematic
diagram, paragraph 1.2).
2.3.21.3 Name plate installation
IMPERATIVE
plate must be install ONLY after gratting or hand rail installation

around the filter.
- Install the name plates (2001-100) on travelling band screen, using rivet (2001-300).
2001-300x4
2001-100x1
IF IN DOUBT ASK
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E. BEAUDREY & Cie
Installation Manual
3. ATTACHED DOCUMENTS
3.1 "HILTI" ANCHOR BOLTS INSTALLATION
IMPORTANT
The HILTI anchor bolts installation must be performed
only on perfectly dry concrete.
For torque value, refer to paragraph 1.10.2.
Rod Hole Anchorage Injected

Rod length Hole depth
Diameter diameter depth volume (*)
L (mm) l (mm)
D (mm) d (mm) Lo (mm) (ml)
10 165 12 95 90 8
12 213 14 115 110 12
16 252 18 130 125 20
20 280 24 175 170 36
24 320 28 215 210 78
(*) The hole must be at least 2/3 rds full.
l
d
Lo
L
IF IN DOUBT ASK
Page : 57
E. BEAUDREY & Cie
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3.2 AVERAGE TORQUE SPECIFICATION

Refer to specific documentation here after.
IF IN DOUBT ASK
Page : 58
Document n° : SPEC-10090-S05
E. BEAUDREY & Cie. Page : 1 / 12
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
TORQUE VALUES
For Bolts on Beaudrey Equipment
Rev. n° : 05 Up-dated
Date : 05.10.2016 Written by : FNY Checked by: GJU Approved by: LCA
Signature : F. Nyilasi G. Jaunin L. Carayon
This document is the property of E. BEAUDREY & Cie.

It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05
TORQUE VALUES
LIST OF MODIFICATIONS
N° DOCUMENT MODIFICATION
SPEC-10090-S01 First issue
SPEC-10090-S02 Document up-dated following the tests performed by EBC for test
programme ref. C3315.
SPEC-10090-S03 Addition of paragraph 3.5 concerning AISI 316L bolts covered
with pin tar
SPEC-10090-S04 Addition of a warning against using the document for
inappropriate use
Addition of applicable standards
Details of use with brake and Teflon-coated nuts
Modification of the values for stainless steel bolts
Addition of instructions for bolting pipework elements
Addition of a table for torque values on duplex bolts with pine tar
SPEC-10090-S05 Modification table 4.2: screw gun reference for M30 bolts
Modification table 4.6: screw gun references for M2, M24, M36,
M39, M42, M45, M48, M52, M56 bolts

SPEC-10090-S05
TORQUE VALUES
TORQUE VALUES
SUMMARY
1 APPLICABLE STANDARDS .................................................................................... 4
2 READ BEFORE USE ................................................................................................ 4

2.1 HOW TO USE THE PNEUMATIC NUT RUNNER ........................................... 4
2.2 WHEN TO USE THESE TORQUE TABLES ................................................... 4
2.3 TIGHTENING PIPEWORK ELEMENTS ......................................................... 4
3 TORQUE VALUES FOR STAINLESS STEEL BOLTS (NOT TEFLON-COATED)

OR CARBON STEEL BOLTS USING A TORQUE WRENCH ................................. 5
3.1 TORQUE VALUES FOR STAINLESS STEEL BOLTS (NOT TEFLON-COATED)
OR CARBON STEEL BOLTS USING A TORQUE WRENCH – METRIC
MEASUREMENTS ............................................................................................... 5
3.2 TORQUE VALUES FOR STAINLESS STEEL BOLTS (NOT TEFLON-COATED)
OR CARBON STEEL BOLTS USING A TORQUE WRENCH – MEASUREMENTS IN
FT/LB ................................................................................................................ 6
4 AVERAGE TORQUE VALUES FOR BEAUDREY EQUIPMENT (NM) .................... 7

4.1 TORQUE VALUES FOR TEFLON-COATED BOLTS USING TORQUE WRENCH
OR SCREW GUN – METRIC MEASUREMENTS ................................................... 7
4.2 TORQUE VALUES FOR CLASS 4.6 BOLTS USING A PNEUMATIC
NUTRUNNER – METRIC MEASUREMENTS ................................................ 8
4.3 TORQUE VALUES FOR CLASS 5.6 STEEL BOLTS USING A PNEUMATIC
NUTRUNNER – METRIC MEASUREMENTS ................................................ 9
4.4 TORQUE VALUES FOR CLASS 8.8 STEEL BOLTS USING A PNEUMATIC
NUTRUNNER – METRIC MEASUREMENTS .............................................. 10
4.5 TORQUE VALUES FOR 316L STAINLESS STEEL BOLTS COVERED WITH
PINE TAR FOR ADJUSTMENT USING A PNEUMATIC TORQUE WRENCH
WITH DIGITAL DISPLAY AND TORQUE ARM – METRIC MEASUREMENTS11
4.6 TORQUE VALUES FOR DUPLEX STAINLESS STEEL BOLTS COVERED WITH
PINE TAR FOR ADJUSTMENT USING A PNEUMATIC TORQUE WRENCH
WITH DIGITAL DISPLAY AND TORQUE ARM – METRIC MEASUREMENTS12

SPEC-10090-S05
TORQUE VALUES
1 APPLICABLE STANDARDS
N° NORME TITRE
NF E 25030-1 Fixations - Threaded connections with ISO metric thread
Part 1 : Design rules for tensile loaded bolted joints
Simplified procedure
NF E 25030-2 Fixations - Threaded connections with ISO metric thread
Part 2 : Design rules for tensile loaded bolted joints
Complete procedure
BEAUDREY test campaign referenced C3315
2 READ BEFORE USE

2.1 HOW TO USE THE PNEUMATIC NUT RUNNER
When using a pneumatic nut runner to tighten teflon-coated bolts, tightening must be
performed in one straight operation. If this is not possible, the bolt must be changed and
the operation recommenced.
Pneumatic nut runner referenced PTM0500 can handle torque values from 30 Nm to 500
Nm.
All dismantled teflon-coated bolts must be replaced.
2.2 WHEN TO USE THESE TORQUE TABLES
The torque values indicated in this document only concern the tightening of screws and bolts
to be used for mechanical or structural assemblies.
They are not adapted for specific assemblies such as roller bearings, seal tightening, etc.
These tables MUST NOT BE USED for tightening flanges on pipework.
2.3 TIGHTENING PIPEWORK ELEMENTS
The torque value to be used on pipework flanges must be calculated on the basis of the
information provided by the seal supplier.
The torque value for pipework accessories must be provided by the supplier of these
accessories.

SPEC-10090-S05
TORQUE VALUES
3 TORQUE VALUES FOR STAINLESS STEEL BOLTS (NOT TEFLON-COATED)

OR CARBON STEEL BOLTS USING A TORQUE WRENCH
3.1 TORQUE VALUES FOR STAINLESS STEEL BOLTS (NOT TEFLON-COATED) OR
CARBON STEEL BOLTS USING A TORQUE WRENCH – METRIC
MEASUREMENTS
TORQUE VALUES (in Nm)
ACCORDING TO CLASS AND QUALITY OF THE BOLTS
STANDARD
BOLT STAINLESS STAINLESS
CARBON CARBON CARBON
DIAMETERS STEEL STEEL
STEEL STEEL STEEL
(mm) DIN 1-4404 DIN 1-4462
CLASS 4.6 CLASS 5.6 CLASS 8.8
(AISI 316L) (UNS S 31803)
Re=240 MPA Re=300 MPA Re=640 MPA
240 MPA 450 MPA
Nm Nm Nm Nm Nm
6 5,3 9,9 3,7 4,6 9,9
8 12,7 23,8 8,9 11 23,6
10 25 46,9 17,4 21,7 46
12 43 80 30 37 80
14 68 130 48 59 127
16 105 200 73 91 194
18 145 270 101 127 270
20 200 380 142 177 378
22 280 520 193 242 515
24 350 660 245 306 652
27 520 970 356 445 950
30 700 1320 486 607 1295
33 950 1800 657 822 1753
36 1230 2300 848 1060 2262
39 1600 2990 1093 1366 2915
42 1970 3700 1358 1697 3621
45 2450 4620 1689 2110 4503
48 2960 5580 2039 2549 5438
52 3800 7150 2608 3260 6955
56 4700 8700 3233 4040 8620
64 7000 13000 4821 6020 12850

SPEC-10090-S05
TORQUE VALUES
3.2 TORQUE VALUES FOR STAINLESS STEEL BOLTS (NOT TEFLON-COATED) OR

CARBON STEEL BOLTS USING A TORQUE WRENCH – MEASUREMENTS IN
FT/LB
TORQUE VALUES (in ft-lb)
DIAMETER OF STAINLESS STAINLESS

STANDARD CARBON CARBON CARBON
STEEL STEEL
BOLTS (mm) STEEL STEEL STEEL
DIN 1-4404 DIN 1-4462
(AISI 316L) (UNS S 31803)
240 MPA 450 MPA
ft-lb ft-lb ft-lb ft-lb ft-lb

6 3,9 7,3 2,73 3,39 7,30
8 9,3 17 6,56 8,11 17,41
10 18,4 35 12,83 16,01 33,93
12 31 59 22,13 27,29 59,01
14 50 95 35,41 43,52 93,68
16 77 147 53,85 67,12 143,10
18 105 200 74,50 93,68 199,15
20 147 280 104,74 130,56 278,82
22 200 380 142,36 178,50 379,87
24 250 485 180,71 225,71 480,92
27 380 715 262,59 328,24 700,73
30 510 970 358,48 447,73 955,20
33 700 1320 484,61 606,31 1293,03
36 900 1690 625,49 781,87 1668,47
39 1180 2200 806,21 1007,57 2150,13
42 1450 2730 1001,67 1251,72 2670,88
45 1800 3400 1245,82 1556,35 3321,45
48 2180 4110 1503,98 1880,17 4011,12
52 2800 5270 1923,68 2404,61 5130,07
56 3460 6400 2384,69 2979,94 6358,19
64 5160 9580 3556 4440,41 9478,28

SPEC-10090-S05
TORQUE VALUES
4 AVERAGE TORQUE VALUES FOR BEAUDREY EQUIPMENT (NM)

4.1 TORQUE VALUES FOR TEFLON-COATED BOLTS USING TORQUE WRENCH OR
SCREW GUN – METRIC MEASUREMENTS
STAINLESS
STEEL
DIN 1-4462
STANDARD (UNS S 31803)
BOLT 450 MPA
DIAMETERS
Adjustment of the Torque Torque
(mm) TYPE OF SCREW GUN required torque in adjustment in Nm, adjustment in Nm,
Nm. LC adjustment maximum LH minimum LB
value on digital velue on screw value on screw
display on the gun digital gun digital
screw gun or display display
manual adjustment
of the torque
wrench (up to 1000
Nm)
6 8 - -
8 19 - -
10 37 - -
12 PTM0500-52-IC- 100-500Nm 64 69 61
14 PTM0500-52-IC- 100-500Nm 102 107 99
16 PTM0500-52-IC- 100-500Nm 156 161 153
18 PTM0500-52-IC- 100-500Nm 217 222 214
20 PTM0500-52-IC- 100-500Nm 304 309 301
22 PTM0500-52-IC- 100-500Nm 414 419 411
24 PTM2000-72-IC- 400-2000Nm 524 529 521
27 PTM2000-72-IC- 400-2000Nm 763 768 760
30 PTM2000-72-IC- 400-2000Nm 1041 1046 1038
33 PTM2000-72-IC- 400-2000Nm 1409 1414 1406
36 PTM2000-72-IC- 400-2000Nm 1667 1672 1664
39 PT6000- 1760-6000Nm 2342 2347 2339
42 PT6000- 1760-6000Nm 2668 2673 2665
45 PT6000- 1760-6000Nm 3619 3624 3616
48 PT6000- 1760-6000Nm 4370 4375 4367
52 PT6000- 1760-6000Nm 5589 5594 5586
56 PT20000- 4400-20000Nm 6929 6934 6926
64 PT20000- 4400-20000Nm 10331 10336 10328

SPEC-10090-S05
TORQUE VALUES
4.2 TORQUE VALUES FOR CLASS 4.6 BOLTS USING A PNEUMATIC NUTRUNNER – METRIC
MEASUREMENTS
CARBON CARBON
CARBON STEEL
STEEL STEEL
CLASS 4.6
CLASS 4.6 CLASS 4.6
Re=240 MPA
STANDARD Re=240 MPA Re=240 MPA
BOLT Adjustment of the Torque adjustment Torque
DIAMETERS required torque in in Nm, maximum adjustment in Nm,
(mm) TYPE OF SCREW GUN Nm. LC LH velue on screw minimum LB
adjustment value gun digital display value on screw
on digital display gun digital
on the screw gun display
or manual
adjustment of the
torque wrench
(up to 1000 Nm)
6 3,7 - -
8 8,9 - -
10 17,4 - -
12 PTM0500-52-IC- 100-500Nm 30 35 27
14 PTM0500-52-IC- 100-500Nm 48 53 45
16 PTM0500-52-IC- 100-500Nm 73 78 70
18 PTM0500-52-IC- 100-500Nm 101 106 98
20 PTM0500-52-IC- 100-500Nm 142 147 139
22 PTM0500-52-IC- 100-500Nm 193 198 190
24 PTM0500-52-IC- 100-500Nm 245 250 242
27 PTM0500-52-IC- 100-500Nm 356 361 353
30 PTM0500-52-IC- 100-500Nm 486 491 483
33 PTM2000-72-IC- 400-2000Nm 657 662 654
36 PTM2000-72-IC- 400-2000Nm 848 853 845
39 PTM2000-72-IC- 400-2000Nm 1093 1098 1090
42 PTM2000-72-IC- 400-2000Nm 1358 1363 1355
45 PTM2000-72-IC- 400-2000Nm 1689 1694 1686
48 PT6000- 1760-6000Nm 2039 2044 2036
52 PT6000- 1760-6000Nm 2608 2613 2605

SPEC-10090-S05
TORQUE VALUES
4.3 TORQUE VALUES FOR CLASS 5.6 STEEL BOLTS USING A PNEUMATIC NUTRUNNER –
METRIC MEASUREMENTS
CARBON STEEL CARBON STEEL CARBON STEEL

STANDARD
BOLT
DIAMETERS Adjustment of the Torque adjustment Torque adjustment
(mm) required torque in in Nm, maximum in Nm, minimum LB
TYPE OF SCREW GUN Nm. LC adjustment LH value on screw value on screw gun
value on digital gun digital display digital display
display on the
screw gun or
manual adjustment
of the torque
wrench (up to 1000
Nm)
6 4,6 - -
8 11 - -
10 21,7 - -
12 PTM0500-52-IC- 100-500Nm 37 42 34
14 PTM0500-52-IC- 100-500Nm 59 64 56
16 PTM0500-52-IC- 100-500Nm 91 96 88
18 PTM0500-52-IC- 100-500Nm 127 132 124
20 PTM0500-52-IC- 100-500Nm 177 182 174
22 PTM0500-52-IC- 100-500Nm 242 247 239
24 PTM0500-52-IC- 100-500Nm 306 311 303
27 PTM0500-52-IC- 100-500Nm 445 450 442
30 PTM2000-72-IC- 400-2000Nm 607 612 604
33 PTM2000-72-IC- 400-2000Nm 822 827 819
36 PTM2000-72-IC- 400-2000Nm 1060 1065 1057
39 PTM2000-72-IC- 400-2000Nm 1366 1371 1363
42 PTM2000-72-IC- 400-2000Nm 1697 1702 1694
45 PT6000- 1760-6000Nm 2110 2115 2107
48 PT6000- 1760-6000Nm 2549 2554 2546
52 PT6000- 1760-6000Nm 3260 3265 3257

SPEC-10090-S05
TORQUE VALUES
4.4 TORQUE VALUES FOR CLASS 8.8 STEEL BOLTS USING A PNEUMATIC NUTRUNNER –
METRIC MEASUREMENTS

CARBON
CARBON STEEL CARBON STEEL
STEEL
CLASS 8.8 CLASS 8.8
CLASS 8.8
Re=640 MPA Re=640 MPA
Re=640 MPA
STANDARD
BOLT Adjustment of the Torque Torque
DIAMETERS required torque in adjustment in adjustment in
(mm) TYPE OF SCREW GUN Nm. LC adjustment Nm, maximum LH Nm, minimum
value on digital velue on screw LB value on
display on the gun digital screw gun
screw gun or display digital display
manual adjustment
of the torque
wrench (up to 1000
Nm)
6 9,9 - -
8 23,6 - -
10 PTM0500-52-IC- 100-500Nm 46 51 43
12 PTM0500-52-IC- 100-500Nm 80 85 77
14 PTM0500-52-IC- 100-500Nm 127 132 124
16 PTM0500-52-IC- 100-500Nm 194 199 191
18 PTM0500-52-IC- 100-500Nm 270 275 267
20 PTM0500-52-IC- 100-500Nm 378 383 375
22 PTM2000-72-IC- 400-2000Nm 515 520 512
24 PTM2000-72-IC- 400-2000Nm 652 657 649
27 PTM2000-72-IC- 400-2000Nm 950 955 947
30 PTM2000-72-IC- 400-2000Nm 1295 1300 1292
33 PTM2000-72-IC- 400-2000Nm 1753 1758 1750
36 PT6000- 1760-6000Nm 2262 2267 2259
39 PT6000- 1760-6000Nm 2915 2920 2912
42 PT6000- 1760-6000Nm 3621 3626 3618
45 PT6000- 1760-6000Nm 4503 4508 4500
48 PT6000- 1760-6000Nm 5438 5443 5435
52 PT20000- 4400-20000Nm 6955 6960 6952

SPEC-10090-S05
TORQUE VALUES
4.5 TORQUE VALUES FOR 316L STAINLESS STEEL BOLTS COVERED WITH PINE
TAR FOR ADJUSTMENT USING A PNEUMATIC TORQUE WRENCH WITH DIGITAL
DISPLAY AND TORQUE ARM – METRIC MEASUREMENTS
AISI 316L BOLTS COVERED WITH PINE TAR

STANDARD Adjustment of the Torque Torque
BOLT required torque in adjustment in Nm, adjustment in Nm,
Type of Screw Gun
DIAMETERS Nm, LC adjustment maximum LH minimum LB
(mm) value on digital value on screw value on screw
display on the screw gun digital gun digital
gun or manual display display
adjustment of the
torque wrench (up to
1000Nm)
Nm Nm Nm
M6 6,00 - -
M8 14,00 - -
M10 28,00 - -
M12 PTM0500-52-IC- 100-500Nm 48,00 53,00 45,00
M14 PTM0500-52-IC- 100-500Nm 75,00 80,00 72,00
M16 PTM0500-52-IC- 100-500Nm 116,00 121,00 113,00
M18 PTM0500-52-IC- 100-500Nm 160,00 165,00 157,00
M20 PTM0500-52-IC- 100-500Nm 225,00 230,00 222,00
M22 PTM0500-52-IC- 100-500Nm 308,00 313,00 305,00
M24 PTM0500-52-IC- 100-500Nm 388,00 393,00 385,00
M27 PTM2000-72-IC- 400-2000Nm 567,00 572,00 564,00
M30 PTM2000-72-IC- 400-2000Nm 772,00 777,00 769,00
M33 PTM2000-72-IC- 400-2000Nm 1 048,00 1 053,00 1 045,00
M36 PTM2000-72-IC- 400-2000Nm 1 350,00 1 355,00 1 347,00
M39 PTM2000-72-IC- 400-2000Nm 1 744,00 1 749,00 1 741,00
M42 PT6000- 1760-6000Nm 2 164,00 2 169,00 2 161,00
M45 PT6000- 1760-6000Nm 2 697,00 2 702,00 2 694,00
M48 PT6000- 1760-6000Nm 3 252,00 3 257,00 3 249,00
M52 PT6000- 1760-6000Nm 4 169,00 4 174,00 4 166,00
M56 PT6000- 1760-6000Nm 5 164,00 5 169,00 5 161,00
M64 PT20000- 4400-20000Nm 7 709,00 7 714,00 7 706,00

SPEC-10090-S05
TORQUE VALUES
4.6 TORQUE VALUES FOR DUPLEX STAINLESS STEEL BOLTS COVERED WITH
PINE TAR FOR ADJUSTMENT USING A PNEUMATIC TORQUE WRENCH WITH
DIGITAL DISPLAY AND TORQUE ARM – METRIC MEASUREMENTS

DUPLEX STAINLESS STEEL BOLTS COVERED WITH PINE
TAR
Adjustment of the Torque Torque
STANDARD required torque in adjustment in Nm, adjustment in Nm,
BOLT Nm, LC adjustment maximum LH minimum LB
Type of Screw Gun value on digital value on screw value on screw
DIAMETERS
(mm) display on the gun digital gun digital
screw gun or display display
manual adjustment
of the torque
wrench (up to
1000Nm)
Nm Nm Nm
M6 11,00 - -
M8 25,00 - -
M10 50,00 - -
M12 PTM0500-52-IC- 100-500Nm 85,00 90,00 82,00
M14 PTM0500-52-IC- 100-500Nm 135,00 140,00 132,00
M16 PTM0500-52-IC- 100-500Nm 210,00 215,00 207,00
M18 PTM0500-52-IC- 100-500Nm 290,00 295,00 287,00
M20 PTM0500-52-IC- 100-500Nm 410,00 415,00 407,00
M22 PTM2000-72-IC- 400-2000Nm 560,00 565,00 557,00
M24 PTM2000-72-IC- 400-2000Nm 710,00 715,00 707,00
M27 PTM2000-72-IC- 400-2000Nm 1 000,00 1 005,00 997,00
M30 PTM2000-72-IC- 400-2000Nm 1 400,00 1 405,00 1 397,00
M33 PTM2000-72-IC- 400-2000Nm 1 900,00 1 905,00 1 897,00
M36 PT6000- 1760-6000Nm 2 400,00 2 405,00 2 397,00
M39 PT6000- 1760-6000Nm 3 200,00 3 205,00 3 197,00
M42 PT6000- 1760-6000Nm 3 900,00 3 905,00 3 897,00
M45 PT6000- 1760-6000Nm 4 900,00 4 905,00 4 897,00
M48 PT20000- 4400-20000Nm 6 000,00 6 005,00 5 997,00
M52 PT20000- 4400-20000Nm 7 700,00 7 705,00 7 697,00
M56 PT20000- 4400-20000Nm 9 500,00 9 505,00 9 497,00
M64 PT20000- 4400-20000Nm 14 200,00 14 205,00 14 197,00

SPEC-10090-S05
E. BEAUDREY & Cie
Installation Manual
3.3 SPRAY NOZZLES INSTALLATION

IF IN DOUBT ASK
Page : 59
SPRAY NOZZLES
Assembly Instructions
LIST OF MODIFICATIONS
DOCUMENT Nr. MODIFICATION

SPEC-10119-S01 First Issue
SPEC-10119-S02 Addition of point 18 concerning the position of the nozzles
on spray pipes

It shall not be reproduced or transmitted to any third party without the Company's prior written consent.
UNCONTROLLED IF REPRODUCED
SPEC-10119-S02
SPRAY NOZZLES
SPRAY NOZZLES
SUMMARY
1 SAFETY AND WARNING INSTRUCTIONS ............................................................. 4
2 FOREWORD ..................................................................................................... 8
3 DESCRIPTION ..................................................................................................... 9
4 INSTALLATION ................................................................................................... 10
5 REMOVAL ................................................................................................... 12

SPEC-10119-S02
SPRAY NOZZLES
1 SAFETY AND WARNING INSTRUCTIONS
BEAUDREY equipment is designed for fully automatic, unmanned operation in general. It is

subjected to very aggressive operating conditions including wear, corrosion, growth, abrasion
etc. The machines are designed for such a service but it generally impossible to provide
safety equipment inside as it would suffer as much as the remainder of the equipment and
could not be trusted for safety purposes.
Each time work is required, it should be carefully planned, executed and supervised
according to a specific safety plan. Personnel should be instructed thoroughly of the dangers
and safety measures before proceeding. Adequate first-aid facilities must be available at all
times.
The instructions marked in the following tables are to be respected in order to avoid
bodily accident.
It is to be noted that BEAUDREY’s supply is only a part of the concerned system. All safety-
related matters must be handled by the operator on a global basis including civil engineering,
pipework, electrical equipment, neighbouring equipment, plant operating sequences etc.
Whenever in doubt as to how to proceed, do not hesitate to ask BEAUDREY.

SPEC-10119-S02
SPRAY NOZZLES
SG: Stop log

TR: Trash rake
DS: Drum screen
TBS: Travelling screen
W: Debris filters
TBS
SG
DS
TR
x x x x Never attempt to work on the machine without cutting the power supply in
such a manner that it cannot be switched on until the work is finished
(locks, guard, etc.)
x Never enter the pipework without making sure it has been cleaned and is
correctly ventilated. Always have a person outside keeping watch.
x x x x x Take extra care when entering the machine or pit as all surfaces might be
slippery owing to sludge, growth, etc.
x x x x x Take extra care when entering the machine or pit as shell growth results
in cutting edges.
x x x x x Check the pipework and/or pit for presence of H2S and other toxic decay-
related gases. Do not enter until it has been eliminated.
x x x x x Never act alone on the machine. Have a person watching out for all
safety-related matters correctly instructed as to what must be done in
case of emergencies.
x x x x x Never intervene on any part of the supply without a full, duly-signed safety
plan in compliance with the operator’s country and/or corporate
requirements and laws.
x x x x x Take all necessary measures to prevent falls in the pits, pipes, etc
(harness, safety rope, nets, scaffoldings, temporary or permanent hand
railing, pit covers, ladders, etc.).
x x x x x Never enter a pit or pipe without having taken all measures to prevent the
accidental ingress of water.
x x x x x Never attempt to enter a machine in operation or with water flowing
through.
x x x x x Owing to the presence of water and/or dampness, never use electric tools
with a voltage exceeding 12 volts.
x x x x x Never attempt any activity in the machine without having installed safe
and adequate lighting in all areas.
x x x x x Never start any work on a machine before having informed and obtained
permission from the main control room of the plant and/or the operations
superintendent.
x x x x x Do not remove covers, guards or open hatches or manholes until the
machine is stopped, power cut and all other safety measures
SPEC-10119-S02
SPRAY NOZZLES
SG: Stop log

TR: Trash rake
DS: Drum screen
W: Debris filters
TBS
SG
DS
TR
implemented.
x x x Do not attempt to pick or catch any item lifted out of the water by the
machine
x x x x Never try to stop or alter the operation of the machine by artificially
activating the limit switches, either mechanically or by straps in the PLC
cabinets.
x x x x Do not disconnect any safety or warning system
x x x x x Before starting any work, fence and/or control access to the working zone
and install warning posters to keep out all unauthorised personnel.
x x x x x Before any lifting operation, make sure that all lifting tackle and systems
meet regulatory requirements.
x x x x x Always allow for a substantial load safety margin for all lifting systems and
tackles when lifting all or part of a machine.
x x x x x Before any lifting operation, clear all personnel from the zone where the
equipment might fall if a lifting tackle breaks.
x x x x x Always use trained and/or licensed crane operators.
x x x x x Never try and reach any part of a machine in service not accessible
without having to either open a normally-closed inlet and/or requiring the
use of temporary access systems (ladders, scaffolding).
x Always check stoplogs / dam boards / stop logs before use. There must
be no heavy corrosion, no corrosion pits, no weld crack. When in doubt,
call BEAUDREY for assistance.
x Never send operators in pits that are kept dry by stop log(s) without
checking the civil engineering and ground around the stop log guide area.
x x x x When working under the protection of a stop log / dam board / stop log,
provide adequate bilge pumps including stand-by pumps.
x x x x x When working in the machine, provide adequate, safety-authority
approved scaffoldings, ladders, platforms, gangways and other temporary
work stations.
x x x x x When touching-up paintwork, take required precautions for venting,
aerating. Wear protective clothing (masks, hoods, suits) as required by
the paint category (see its labelling).

SPEC-10119-S02
SPRAY NOZZLES
SG: Stop log

TR: Trash rake
DS: Drum screen
W: Debris filters
TBS
SG
DS
TR
x Do not weld inside or on the filter shell as it is rubber-lined and/or painted.

This might cause a fire.
x x x x x Never do any welding work close to or on the machines without a safety-
authority compliant or approved fire prevention plan and associated
equipment.
x x x x x When in doubt about any work or supply, call BEAUDREY for assistance
or personnel instruction.
x x x x x Never trust the resistance / strength / reliability or any internal part as it
might have weakened, decayed, corroded , broken or become loose due
to operation. It must be fully inspected and assessed before being used.
x x Never lift any large area item (stop log, bar rack, cover, etc.) when the
wind speed might be a hazard.
x x x x Disconnect as many sources of supply as possible before carrying out
any work on the equipment.
x x x x Never run a filter empty except for the maintenance operation.
x x x x x For the maintenance operations on stainless steel component, only
stainless steel tools must be used.
x x x x x It is imperative to coat both contact surfaces with "filorisé" coating when
joining together two h stainless steel parts.
x x x x In no case should the equipment remain in stagnant water.

SPEC-10119-S02
SPRAY NOZZLES
2 FOREWORD
It is important to exactly follow the instructions given in this Manual. They are simple
precautions but essential for the equipment's correct operation.
BEAUDREY can in no way be held responsible if these instructions are not followed.
Do not install parts not supplied by BEAUDREY. Our experience has shown that despite
identical appearance, quality is general insufficient and leads to expensive accidents.
Failure to respect these instructions may lead to serious damage, which could, in no way, be
covered by the warranty clause of the contract.
When communicating with BEAUDREY, please indicate :
 The BEAUDREY order number.

 The part number and name (as identified in the parts list),
 The type of equipment,
 The required quantity (if necessary).

SPEC-10119-S02
SPRAY NOZZLES
3 DESCRIPTION
7
1
1) O-ring seal dia. 50

2) Base
3) O-ring seal dia. 56
4) ½ support with thumb-index
5) Grid
6) Nozzle
7) ½ support with lock

SPEC-10119-S02
SPRAY NOZZLES
4 INSTALLATION
1 2 3
Seal dia. 56 on base ½ support with thumb-index

4 5 6
Base assembly on pipe Push to clip

7 8 9
½ support with lock Push to clip

SPEC-10119-S02
SPRAY NOZZLES
10 11 12
Seal dia. 50 on base Clip grid on nozzle
13 14 15
Insert nozzle assembly

16 17
Using spanner turn clockwise Align the assembly mark

18
All the spray nozzles on the same pipe will be oriented in the same direction (either upwards
or downwards).

SPEC-10119-S02
SPRAY NOZZLES
5 REMOVAL
1 2 3
Use a spanner Turn anticlockwise Remove the nozzle

4 5
Insert a screw-driver Remove the base assembly
Note :
After having replaced the spray nozzles, it is necessary to perform one spray pipe flushing
cycle.

SPEC-10119-S02
E. BEAUDREY & Cie
Installation Manual
3.4 SCREW COMPACTOR DOCUMENTATION

IF IN DOUBT ASK
Page : 60
USE & MAINTENANCE GUIDE
SCREW SCREEN WITH
COMPACTOR WITH TANK
SSB-MK
SSB-MK
All rights of reproduction of this manual are reserved for the EVOTECH S.r.l.
Installation, users’ & maintence guide - SSB-MK
The descriptions and illustrations given in this publication are not binding.
EVOTECH S.r.l.. reserves the right at any time make any changes it deems necessary.
This manual may not be sold to others for viewing without the written permission of EVOTECH S.r.l.
This manual is an integral part of the supply of machinery, if it become damaged or unreadable in any part,
require a copy to EVOTECH S.r.l.
EVOTECH S.r.l.. assumes no liability for misuse of the machine and for damage caused as a result of
operation not covered or described in this manual.
The machine must be used only to meet the needs for which it was expressly designed, and each other use is
considered dangerous.
Every action that changes the structure and the operation cycle of the machine must be allowed explicitly only by
technical of EVOTECH S.r.l.
Use only original parts; EVOTECH S.r.l.is not responsible for damage following the use of non-original spare
parts.
EVOTECH S.r.l.. reserves the right to amend the draft and make improvements marketable without notifying
customers already have similar models.
EVOTECH S.r.l.. is responsible only for the descriptions in Italian and in case of difficulty of understanding contact
our office for clarification.
.
2
CONFORMITY: ......................................................................................................................................... 4
WARNINGS................................................................................................................................................ 4
USE OF THIS MANUAL........................................................................................................................... 4
WARNING SYMBOLS .............................................................................................................................. 4
TECHNICAL ASSISTANCE ..................................................................................................................... 5
MACHINE IDENTIFICATION: ................................................................................................................ 5
CONFORMITY TO THE ECC STANDARDS AND REGULATIONS .................................................... 6
GENERAL WARNINGS ............................................................................................................................ 6
WEIGHT...................................................................................................................................................... 7
SECURITY SYSTEMS ADOPTED .............................................................................................................. 7
LOCATION OF PLATES ............................................................................................................................ 7
TRANSPORT - HANDLING ..................................................................................................................... 7
WEIGHTS AND VOLUMES FOR TRANSPORTATION .................................................................... 7
UNLOADING AND HANDLING ......................................................................................................... 8
INSTALLATION .................................................................................................................................. 10
SAFETY WARNINGS .......................................................................................................................... 10
SPACE NECESSARY FOR THE INSTALLATION ............................................................................ 10
POSSIBLE ASSEMBLY OF SEPARATE PARTS ............................................................................... 10
PREPARATION .................................................................................................................................... 11
ELECTRICAL CONNECTIONS ......................................................................................................... 12
HYDRAULIC CONNECTIONS .......................................................................................................... 13
STARTING ........................................................................................................................................... 14
PRELIMINARY CHECKS ............................................................................................................... 14
FIRST START ................................................................................................................................... 14
OPERATION .................................................................................................................................... 15
MAINTENANCE ..................................................................................................................................... 15
MAIN OPERATIONS........................................................................................................................... 16
ROUTINE MAINTENANCE ................................................................................................................... 16
BRUSHES REPLACEMENT........................................................................................................... 17
SCREEN BASKET REPLACEMENT ............................................................................................. 17
SLIDING BARS REPLACEMENT ................................................................................................. 18
SCREW REPLACEMENT .............................................................................................................. 19
GEAR MOTOR REPLACEMENT ................................................................................................. 20
PROTECTION ...................................................................................................................................... 21
LUBRICATION .................................................................................................................................... 22
NOISE ................................................................................................................................................... 23
STORAGE FOR LONGER PERIODS ................................................................................................. 23
DEMOLITION OF THE MACHINE ................................................................................................... 23
FAULT FINDING ................................................................................................................................. 23
CHECK LIST IN CASE OF SCREW FEEDER TROUBLE ............................................................... 24
ROUTINE CHECK SCHEDULING SAMPLE ................................................................................... 24
3
CONFORMITY:
Each machine intended to countries included in European Community (EC) will be provided with features
accomplishing the requirements of the Machinery Directive 2006/42/CE. The declaration of conformity or the
manufacturer’s declaration, will be provided in two original copies: one copy is applied directly on the machine,
while a copy is included within the instructions’ guide provided to the Customer, or directly linked to documents
accompanying the machine.
WARNINGS
Upon receipt of the machine it is necessary to verify that during transport the machine didn’t suffer structure or
internal organs’ damages. The placement of the machine in the department must be made by the customer
following the lifting’s instructions provided by EVOTECH S.r.l... Before placing the machine, Pre-placed makes
sure that the floor is likely to bear the burden of being installed.
USE OF THIS MANUAL

In order to safeguard the safety of the operator and avoid possible damages, before any operations on the
machine, the complete understanding of all the instructions described in this manual is essential.
These use and maintenance’s instructions are intended to describe the function of the machine and
its safety use. The observance of the instructions helps to avoid dangers, to reduce the cost of repairing and stop,
and increase the duration of the machine itself.
Each chapter begins with a paragraph containing all the safety instructions for the prevention of specific warnings
.
This manual should be complete and legible in all his parts; each operator which is responsible for the use of the
machine, or responsible for the maintenance and adjustment, should know the lease and must be able to consult
this manual at any time.
This manual also has the function of providing responsible with organizing labour information
they need for proper use of the machine in order to achieve maximum production and reliability.
The organization of this manual is intended to provide a gradual and progressive knowledge of the machine.
WARNING SYMBOLS
Following are all possible warning symbols describing
residual hazards, that can be applied to our machines and inside the manuals.
a) Residual danger of "high voltage" (yellow and black).

b) Signal "connection to a circuit of equalization earth” (yellow and black).
c) General danger signal (requires additional precautions while dealing with the concerning part).
d) Residual danger of "crushing" (red and black on the machines).
e) Signal: lifting point.
4
TECHNICAL ASSISTANCE
All interventions, apart from the one related to the machine habit’s maintenance must be carried out by our staff.
The request of interventions shall be submitted to our nearest Service Centre; where there are no authorized
service centres, the application must be sent directly at our facility "EVOTECH S.r.l.. "to the following address:
EVOTECH S.R.L.
SEDE LEGALE: VIA A.Pacinotti, 19/I Italy
42015 Correggio (RE) Italy
SEDE OPERATIVA: Via Verzelloni, 19
42015 Correggio (RE) Italy
P.IVA e C.F.: 02481370209
E-mail: info@evotechesrl.it
MACHINE IDENTIFICATION:
Each machine is provided with a plate containing the following data:
- machine type
- machine number
- year of fabrication
- weight / mass (Kg)
- power (KW)
- Tension (V)
All the identification data should be specified in each information or spare parts inquiry.
5
Via A.Pacinotti , 19 I – 42015 Correggio (RE)
SERIE / TIPO
NUMERO DI SERIE / MATRICOLA
ANNO
MASSA kg
POTENZA kW
TENSIONE ALIMENTAZIONE V
CONFORMITY TO THE ECC STANDARDS AND REGULATIONS

Each machine is provided with a plate containing the following data:
- machine type
- machine number
- year of fabrication
- weight / mass (Kg)
- power (KW)
- Tension (V)
All the identification data should be specified in each information or spare parts inquiry.
GENERAL WARNINGS
- The installation and use of the equipment, either partial or total, is restricted to expressly authorized
personnel only.
- It is mandatory to heath the metal frame of the machine
- It is forbidden to use the equipment for different ways than those for which it was planned.
- Read the warning and hazard notices on the machine carefully
- It is forbidden to remove the warning and hazard notices from the machine.
- It is forbidden to carry out maintenance, make repairs, modifications or take any measures not strictly
necessary for the work cycle when the equipment is running. First of all, it is necessary to disconnect
the machine from all the power supplies
- It is forbidden to remove the security guards and safety devices from the machine.
- It is forbidden to start work with the security guards open, or to open them during the working cycle.
The machine must not be started before the machine itself, as well as the plant it is going to be installed in, have
been declared in conformity with the European Directive 2006/42/CE.
For the handling of products with the following characteristics:
- dangerous
- harmful when touched and/or inhaled
- inflammable
- explosive
- infective
6
the plant designer or fitter must provide appropriate protection devices. It is the plant designer’s / plant fitter’s
responsibility to design and install all necessary protections in order to avoid breaking and /or yielding of the
equipment or of parts damaging people and / or parts of the plant (e.g. adequate protection against falling down of
the motor etc.).
IT IS FORBIDDEN
- to use the machine with inflammable products or with solid parts that may explode;
- to use the machine without the safety devices and guards listed in this manual;
- to use the machine if there are significant faults during the functioning (excessive noise level,
vibrations, etc...);
WEIGHT
The weight of the machine is stated on the plate of identification
SECURITY SYSTEMS ADOPTED

This machine was designed and built according to existing regulations for the prevention of injuries in
refer to the mechanical parts, as well as electricity. Safety systems operate to serve the
protection of the operator and the machine during processing.
If it was not possible to eliminate potential danger, they were marked by special labels or tags are applied in the
proximity of the concerned area. Check periodically that they are present and in good standing.
LOCATION OF PLATES
On some machine are applied to the plates to indicate the spots where there is a residual risk or important points
of the machine.
Make sure that in time they do not worsen or taken off.
If this situation occurs, please contact our office to help you ship the damaged or missing plates to re-apply as
originally envisaged.
Figura 1
TRANSPORT - HANDLING
WEIGHTS AND VOLUMES FOR TRANSPORTATION
7
MODELLO
A (mm) B (mm) C (mm) KG
MODEL
SSB-MK 110
SSB-MK 160 1100 900 5500 190
SSB-MK 260
SSB-MK 390
SSB-MK 610
1300 1100 6500 250
SSB-MK 830
On arrival, prior to unloading, check if nature and quantity of the goods comply with the acknowledgement of
order.
If any part has been damaged through transport state immediately your claims in writing on the consignment note
(waybill). The driver is obliged to accept this and to leave you a copy. Send off your claims without hesitation to
the supplier, if you received the goods free destination or directly to your shipping agent. If you fail to state your
claims on arrival of the goods, acceptance may be denied.
Damage will be avoided during the unloading of the machine if a suitable lifting device is hooked on appropriately.
Neither push nor drag conveyor parts!
Bear in mind you are handling mechanical equipment so, please handle with care.
If supply includes more screw feeders please ensure each section of the same feeder is marked with the same
serial number.
UNLOADING AND HANDLING

In order to avoid damages during the unloading stage, hang the machine from the eyebolts (if the machine is
already assembled), or lift each part using the eyebolts welded on each part.
.
Warning!
During handling or maintenance use only approved hoisting equipment.
During each phase of installation always handle the machine using appropriate hoisting equipment
appropriately fixed.
NEITHER PUSH NOR DRAG PARTS!
Bear in mind you are handling mechanical equipment so, please handle with care.
If supply includes more screw feeders please ensure each section of the same feeder is marked with the same
serial number.
MODELS: SSB-MK ; SSB-MK 110; SSB-MK 160; SSB-MK 260; SSB-MK 390
8
MODELS: SSB-MK 610; SSB-MK 830.
9
INSTALLATION
SAFETY WARNINGS
- Wear protective equipment, appropriate to the operation to be conducted.
- Garments must be tight to the body. Do not bring ties, necklaces and belts that could snag or putting between
the moving bodies.
- Do not remove safety devices or guards.
- Do not operate or unbridled control equipment or instruments applied to the machine without being authorized or
without knowledge of the operation.
- Each technical change affecting the operation or safety of the machine, must be formally authorized by the
manufacturer's technical staff .
- During the installation there are many operators working at the same time, it is necessary to act with the
greatest caution.
• The installation operations must be carried out by competent persons, using appropriate means of transport and
lifting approved.
Warnings!!
The EVOTECH S.r.l.. disclaims any liability arising from not following the above warnings
SPACE NECESSARY FOR THE INSTALLATION

The positioning of the machine must be carried out so that it stays around a free space in which comfortably
operating. The areas of installation must be properly defined and reported in accordance with current standards..
POSSIBLE ASSEMBLY OF SEPARATE PARTS

The machine, when it is necessary for reasons of space, is sent out in separate parts for easy transport and
optimize the packaging (model SSB-MK 610 and SSB-MK 830), then must be assembled on site. Positioning and
assembly of the groups must be done in the order indicated in the documentation attached to the machine. If this
documentation does not arrive with the machine, or arrive in conditions that would not be clearly readable, contact
immediately EVOTECH S.r.l. , to report it and require additional copies.
10
A) Set the lifting equipment so that, once lifted, the screw screen forms with the ground an angle of about
35°.
B) Open all the covers of the tank and slowly lower the screw screen inside the tank.
C) Tight the bolt of the collar in order to fix it to the machine frame, as shown in the figure below.
D) Put on the drainage tube, connecting the compacting modulus with the tank (SSB-MK model only).
PREPARATION
Remove the packaging from the motor and all parts used for protection during transport.
Before lifting the machine from the ground entirely preassembled, make sure that all the bolts and nuts for
connection are closed.
During the installation and all maintenance use only approved lifting gear. At each stage of the installation, the
machinery must be ensured by lifting gear correctly set.
Before the installation, a plan of concrete must be prepared in order to withstand the stresses deriving from the
assembly and by the working of the machine. This plan should also ensure the attachment of the anchors used
for the mounting of the foot. It is necessary to consider also the type of terrain on which you prepare the above
mentioned concrete plans.
LIFTING, POSITIONING AND FIXING
11
The assembly (including handling) must be performed by personnel with appropriate knowledge of the use of
means and lifting systems, and the means of attachment (keys, bolts, chemical anchors, expansion anchors)
• Lift the machine by using the eyebolts, using only approved lifting gear, suitable for the weight of the machine,
shown on the plate.
 Fix the frame of the machine to the round (concrete plate) with suitable anchors.
Do not use temporary supports, unless they provide the necessary stability and security. In this case, the said
supports must be approved and suitable for purpose.
As already described, the machine must be placed on a stable and horizontal type with an appropriate scope to
the weight to be supported. Any unevenness must fall in the standards of construction.
Do not use wood chips or various thicknesses to compensate for the unevenness of the floor.
Check at the end of positioning the nuts of the legs are very tight.
Finally, re-screw the bolts as indicated on the sign:
Note!
A good installation, as well as giving greater rigidity to the machine, avoids vibration and noise..
ELECTRICAL CONNECTIONS
Warnings!!
before any action disconnect from mains supply!
 Before connection, ensure plate and voltage supply match.

 Never put your hands into a running screw conveyor!
12
 Never open the inspection hatches or trough covers before having disconnected the conveyor from main
supply.
The tension for which the plant was run is stated on the label.
The electrical system is not proof. The machine must be connected to a three-phase network through a cable,
four (three stages + earth). The cable’s section must be designed to the current absorption of the machine,
specified on the identification plates attached to the machine itself.
• Check first the existence of the earth and its efficiency. Verify that the line doesn’t change in voltage.
• Make sure the switch located upstream supply line of the machine is in open position "0".
• Plug the cable into conduit and higher channel until you reach the terminal of the engine and connect to it.
• Check the direction of rotation of the engine.
• Always focus on safety standards.
GENERAL WARNINGS
NEVER PUT THE HANDS INSIDE THE MACHINE WHILE OPERATING!
NEVER UNCOVER THE TROUGH OR THE HOPPER BEFORE HAVING DISCONNECTED THE MAIN POWER
SUPPLY!
HYDRAULIC CONNECTIONS
Before starting the machine, to the supply of water for washing of:
- Screening (if present): Input clean water: 1 "; pressure: 2,5 bar, flow: 1 l / s, opening during the operation
(rotation) of the machine
- Transport (Optional): Input clean water: 1 / 2 "Pressure: 2,5 bar, flow: 1 l / s during the operation (rotation) of the
machine
- Compaction (Standard model SS-MK): Input clean water: 1 / 2 "; pressure 2,5 bar, flow: 1 l / s during the
operation (rotation) of the machine
13
E. BEAUDREY & Cie
Installation Manual
3.5 INSTALLATION QUALITY PLAN

Refer to attached Installation Quality Plan which must be returned to Beaudrey ; when signed.
IF IN DOUBT ASK
Page : 61

Installation Manual for Water Intake Screens

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Installation Manual for Water Intake Screens

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A 05/08020 FIRST EMISSION PBO JBA GJA

AL SAHEL RESORT - BAHRAIN

Water Intake Screens

C8517 E. BEAUDREY & Cie A4 None Cover 97 98

Page Date Rev. Page Date Rev.

Rev. Date Description

A 05/08/2020 First issue

2.3.7 Main chain preparation .............................................................................................. 35

LIST OF SETTING TABLE

SAFETY AND WARNING INSTRUCTIONS

BEAUDREY equipment is designed for fully automatic, unmanned operation in general. It is

SAFETY WARNING / ATTENTION

LABELS AND INFORMATIONS

General danger DIN 4844-2-W000

Electric tension / current DIN 4844-2-W008

Risk of injury BGV 8A

DANGER! For dangers concerning peoples

ATTENTION! For hazards relating to property and environment

REMARQUE! For complementary information

Information, Note, Remark

Mandatory locked shut down

Helmet and goggles compulsory

Safety shoes mandatory

To be read before any operation

Label concerning the automatic

Label concerning the

The drawings are not contractual.

1.1 DELIVERY EQUIPMENT

1.2 LIST OF ASSOCIATED DOCUMENTS

DOC8517-120 P&I Diagram

203497 Screen plant general arrangement drawing

DOC8517-300 Painting procedure

DOC8517-200 Maintenance manual

DOC8517-104 Single Line diagram

DOC8517-100 Electrical wiring diagram

Specif. 10378 Unpacking specification

DOC8517-202 Installation Quality Plan

DOC8517-19 Packing list

Please refer to last revision of documents.

1.4 GUIDELINES FOR TEMPORARY STORAGE ON SITE

1.4.1 PACKING CONDITIONS

1.4.2 STORAGE CONDITIONS

Particulars recommendations for electronics equipments!

1.4.2.2 Storage area

1.4.3 UNPACKING CONDITIONS

- Remove the cover first,

1.5 GUIDELINES FOR CONSERVATION ON SITE

1.6 SPECIAL PRECAUTION MEASURES FOR TRANSPORTATION AND HANDLING ON SITE

1.7 HANDLING POINTS FOR SUSPENSION

1.8 LIST OF NECESSARY TOOLS FOR INSTALLATION

1.8.1 USUAL TOOLS

1.8.2 SPECIAL TOOLS

Part Nber Qty Description

1.9 LIST OF NECESSARY INGREDIENTS

Type Mark and type

1.10 AVERAGE TORQUE VALUES FOR BOLTS ON BEAUDREY EQUIPMENT

1.10.1 BOLTS FOR ASSEMBLY

1.10.2 ANCHOR BOLTS

Anchor bolt diameter Torque value (Nm)

2.1 SITE OPENING

2.2 RULES TO BE OBSERVED

2.2.1 STAINLESS STEEL ASSEMBLY