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FINAL ISSUE
14/02/2020
5/10/2019

0 20/12/2019 PBO EDE GJA Ú±® Final


·²º±®³¿¬·±²
issue
REV DATE PREPARED CHECKED APPROVED STATUS
Owner

Owner’s Engineer

Contractor

Sub-Supplier

Project

MUARA TAWAR COMBINED CYCLE


POWER PLANT BLOCK 2, 3 & 4 ADD-ON PROJECT
Document Title

OPERATION & MAINTENANCE MANUAL


for Washing System
Document No.

MRT-CQ02-P0PBB- 135278
DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual

INDEX OF SECTIONS

PART DATE REV. PART DATE REV. PART DATE REV.


1 20/12/19 0 Appen. 5 20/12/19 0 Appen. 10 20/12/19 0
2 20/12/19 0 Appen. 5 20/12/19 0 Appen. 11 20/12/19 0
Appen. 1 20/12/19 0 Appen. 6 20/12/19 0
Appen. 2 20/12/19 0 Appen. 7 20/12/19 0
Appen. 3 20/12/19 0 Appen. 8 20/12/19 0
Appen. 4 20/12/19 0 Appen. 9 20/12/19 0

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Operation and Maintenance Manual

UPDATING DETAILS

REV. DATE DESCRIPTION

0 20/12/2019 Final issue

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Operation and Maintenance Manual

SUMMARY

COVER SHEET .................................................................................................... 1


INDEX OF SECTIONS .......................................................................................... 2
UPDATING DETAILS ........................................................................................... 3
SUMMARY ........................................................................................................... 4
OPERATION MANUAL ..............................................................................PART 1
MAINTENANCE MANUAL .........................................................................PART 2
WASH PUMP..................................................................................... APPENDIX 1
DIFFERENTIAL PRESSURE DETECTION DEVICE ......................... APPENDIX 2
MANUAL WASH WATER ISOLATING VALVES .............................. APPENDIX 3
PRESSURE INDICATOR SWITCH.................................................... APPENDIX 4
PRESSURE INDICATOR SWITCH ISOLATING VALVE................... APPENDIX 5
PUMP'S OUTLET CHECK VALVE .................................................... APPENDIX 6
DIFFERENTIAL PRESSURE DEVICE ISOLATING VALVE.............. APPENDIX 7
STRAINER FLUSHING VALVE ......................................................... APPENDIX 8
DEWATERING PUMP ....................................................................... APPENDIX 9
INGREDIENTS DATA SHEET ......................................................... APPENDIX 10
AVERAGE TORQUE VALUES FOR BOLTS .................................. APPENDIX 11

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PART 1 - OPERATION MANUAL

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INDEX OF PAGES

Page Date Rev. Page Date Rev. Page Date Rev.


1 20/12/19 0 15 20/12/19 0 29 20/12/19 0
2 20/12/19 0 16 20/12/19 0 30 20/12/19 0
3 20/12/19 0 17 20/12/19 0 31 20/12/19 0
4 20/12/19 0 18 20/12/19 0 32 20/12/19 0
5 20/12/19 0 19 20/12/19 0 33 20/12/19 0
6 20/12/19 0 20 20/12/19 0 34 20/12/19 0
7 20/12/19 0 21 20/12/19 0
8 20/12/19 0 22 20/12/19 0
9 20/12/19 0 23 20/12/19 0
10 20/12/19 0 24 20/12/19 0
11 20/12/19 0 25 20/12/19 0
12 20/12/19 0 26 20/12/19 0
13 20/12/19 0 27 20/12/19 0
14 20/12/19 0 28 20/12/19 0

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UPDATING DETAILS

Rev. Date Description


A 03/10/2018 First issue
B 29/10/2019 Update - Add dewatering pump

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TABLE OF CONTENTS
INDEX OF PAGES ................................................................................................................... 2
UPDATING DETAILS............................................................................................................... 3
TABLE OF CONTENTS ........................................................................................................... 4
SAFETY AND WARNING INSTRUCTIONS ............................................................................ 6
SAFETY LABELS AND NAME PLATE ................................................................................... 8
LABELS AND INFORMATIONS .............................................................................................. 9
FOREWORD .......................................................................................................................... 11
1. GENERAL....................................................................................................................... 12
1.1 SCOPE OF SUPPLY....................................................................................................... 12
1.2 LIST OF APPLICABLE DOCUMENTS ............................................................................ 12
2. DESCRIPTION................................................................................................................ 14
2.1 IDENTIFICATION / NAME PLATE .................................................................................. 14
2.2 MAIN DATA..................................................................................................................... 15
2.2.1 Electrical supply ....................................................................................................... 15
2.2.2 Wash water pumps .................................................................................................. 15
2.2.3 Statodyn strainer ...................................................................................................... 16
2.2.4 Instruments .............................................................................................................. 17
2.2.5 Valves ...................................................................................................................... 18
2.2.6 Electrical control cabinet .......................................................................................... 21
2.3 GENERAL DESCRIPTION.............................................................................................. 24
2.3.1 Main sub-assemblies. .............................................................................................. 24
2.3.2 Description of main sub-assemblies......................................................................... 24
2.3.3 Associated components ........................................................................................... 25
3. OPERATION ................................................................................................................... 27
3.1 GENERAL ....................................................................................................................... 27
3.2 FIRST START-UP AND START UP AFTER INTERVENTION........................................ 27
3.2.1 First start-up ............................................................................................................. 27
3.2.2 Start-up after intervention......................................................................................... 27
3.3 NORMAL OPERATION ................................................................................................... 28
3.3.1 Start-up operations................................................................................................... 28
3.3.2 Automatic mode ....................................................................................................... 28
3.3.3 Continuous mode ..................................................................................................... 29
3.3.4 Manual mode ........................................................................................................... 30
3.4 CHECKING INSTRUCTIONS IN NORMAL CONDITIONS ............................................. 31
3.4.1 Automatic mode ....................................................................................................... 31
3.4.2 Manual mode ........................................................................................................... 31
3.5 SHUT-DOWN OPERATIONS.......................................................................................... 31
3.6 ELECTRICAL LOCKOUT ................................................................................................ 31
4. INCIDENTS, CAUSES AND REMEDIES........................................................................ 32
4.1 INSTRUCTIONS IN CASE OF ALARM SIGNALLING..................................................... 32

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5. DRAWINGS .................................................................................................................... 33
5.1 OPERATION AND MAINTENANCE DRAWING ............................................................. 33

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SAFETY AND WARNING INSTRUCTIONS

BEAUDREY equipment is designed for fully automatic, unmanned operation in general. It


is subjected to very aggressive operating conditions including wear, corrosion, growth,
abrasion etc. The machines are designed for such a service but it is generally impossible
to provide safety equipment inside as it would suffer as much as the remainder of the
equipment and could not be trusted for safety purposes.

Each time work is required:

- The intervention should be carefully planned, executed and supervised according to a


specific safety plan.
- Personnel should be instructed thoroughly of the dangers and safety measures before
proceeding.
- Adequate first-aid facilities must be available at all times.
- Personnel must be equipped with the individual safety equipments and flash light in
accordance with the site safety instructions.

The instructions marked in the following tables are to be respected


in order to avoid corporeal accidents.

It is to be noted that BEAUDREY’s supply is only a part of the concerned system. All
safety-related matters must be handled by the operator on a global basis including civil
engineering, pipe-work, electrical equipment, neighbouring equipment, plant operating
sequences etc. Whenever in doubt as to how to proceed, do not hesitate to ask
BEAUDREY.

These instructions are only recommendations, safety measures and


safe operations at site must be adapted to local rules, regulations and
safety practices.

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SAFETY WARNING / ATTENTION

Never attempt to work on the machine without cutting the power supply in such a
manner that it cannot be switched on until the work is finished (locks, guard, etc.)
Never intervene on any part of the supply without a full, duly-signed risk assessment
in compliance with the operator’s country and/or corporate requirements and laws.
Take all necessary measures to prevent falls in the pits, pipes, etc (harness, safety
rope, nets, scaffoldings, temporary or permanent hand railing, pit covers, ladders,
etc.).
Never attempt to enter a machine in operation
Never start any work on a machine before having informed and obtained permission
from the main control room of the plant and/or the operations superintendent.
Do not remove covers, guards or open hatches or manholes until the machine is
stopped, power cut and all other safety measures implemented.
Never attempt to remove a foreign body from the machine.
Never try to stop or alter the operation of the machine by artificially activating the limit
switches, either mechanically or by straps in the PLC cabinets.
Do not disconnect any safety or warning system
Before any lifting operation, make sure that all lifting tackle and systems meet
regulatory requirements.
Always allow for a substantial load safety margin for all lifting systems and tackles
when lifting all or part of a machine.
All users of Beaudrey equipment must be trained.
When working in the machine, use the resources provided by Beaudrey.
When in doubt about any work or supply, call BEAUDREY for assistance or
personnel instruction.
Never lift any large area item (stop log, bar rack, cover, etc.) when the wind speed is
exceeds 8 m/s.
For the maintenance operations on stainless steel component, only stainless steel
tools must be used.
It is imperative to coat the both contact surfaces with protective compound paste
when joining together two stainless steel parts.

In no case should the equipment remain in stagnant water.

It is strictly forbidden to modify the current relays adjustment, should this


instruction not be followed, Beaudrey's warranty will not be applicable.

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SAFETY LABELS AND NAME PLATE

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LABELS AND INFORMATIONS

Pictograms /
Description
Message

General danger DIN 4844-2-W000

Electric tension / current DIN 4844-2-W008

Risk of injury BGV 8A

Suspended load

Danger of falling

Danger slippery

Automatic start up

DANGER! For dangers concerning peoples

ATTENTION! For hazards relating to property and environment

REMARQUE! For complementary information

Information, Note, Remark

Mandatory operation

0
1
Mandatory locked shut down

Helmet and goggles compulsory

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Pictograms /
Description
Message

Safety shoes mandatory

Gloves mandatory

To be read before any operation

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FOREWORD

This manual has been established to enable the operating and maintenance teams
to operate the equipment described in the present manual.
This document is based on the assumption that the teams are qualified personnel and fully
acquainted with the general rules. Therefore, the manual gives the main instructions to
perform the necessary tasks.
Before any operations, it’s imperative to acquaint with the document “Equipment risks
analysis”
1) General rules
This document lists the equipment's parts.
It is important to exactly follow the instructions given in this Manual. They are simple
precautions but essential for the equipment's correct operation.
The equipment must not be modified in any way and only normal maintenance operations
as described in this manual must be performed on the equipment.
Failure to respect these instructions may lead to serious damage, which could, in no way,
be covered by the warranty clause of the contract.
When communicating with BEAUDREY, please indicate the BEAUDREY order Nº shown
on the first page.
2) Parts subject to wear: spare parts
We particularly suggest keeping a stock of parts subject to wear during normal operation.
All of these parts are indicated in the Recommended spare parts document.
Furthermore, we also suggest that the operator always has a spare drive motor in stock.
3) How to order spare parts?
Indicate:
The BEAUDREY order number C8478-18
The part number and name (as identified in the parts list),
The type of equipment Wash water system including pumps and strainers
The required quantity.
BEAUDREY can in no way be held responsible if these instructions are not followed.
Do not install parts not supplied by BEAUDREY. Our experience has shown that despite
identical appearance, quality is generally insufficient and leads to expensive accidents.
4) Warranty
For any period of warranty higher than 2 years, a BEAUDREY inspector must imperatively
control the equipment every two years.
In the event of non respect of this procedure the warranty of the equipment could not be
applied any more.

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1. GENERAL
1.1 SCOPE OF SUPPLY
Refer to Wash water circuit General Arrangement drawings (paragraph 1.2).
The delivered equipment is:

QUANTITY EQUIPMENT
ADD ON BLOCK 2
2 Wash water pumps

1 Statodyn strainer
2 Local control boxes
ADD ON BLOCK 3 & 4
4 Wash water pumps
2 Statodyn strainer
4 Local control boxes
1 Dewatering pump

1.2 LIST OF APPLICABLE DOCUMENTS


The following list indicates the corresponding reference of all document quoted in the
Operation Manual.

Drawing Number
Title
Customer BEAUDREY
Piping & Instrumentation Diagram
MRT-XG01-P0PBB- 135253 DOC8478-120
(P&ID)
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135206 E 117285
drawing 1/4
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135207 E 117286 drawing 2/4
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135208 E 117287 drawing 3/4
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135209 E 117288 drawing 4/4

Block 2 Statodyn strainer General


MRT-XA00-P2PBB- 135232 D 201984
Arrangement
Block 3&4 Statodyn strainer General
MRT-XA00-P3PBB- 135233 D 201985
Arrangement

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Drawing Number
Title
Customer BEAUDREY
Block 2 Wash water circuit General
MRT-XA00-P2PBB- 135234 E 202000
Arrangement
Block 3&4 Wash water circuit General
MRT-XA00-P3PBB- 135235 E 202001
Arrangement

MRT-XS00-P0PBB- 135282 DOC8478-78 System description for Washing


system
MRT-YS01-P0PBB- 135257 DOC8478-55 Logic diagrams Travelling Band
Screen
MRT-YS01-P0PBB- 135260 DOC8478-100 Electrical & Schematic Diagram

MRT-CN00-P0PBB- 135267 DOC8478-203 Commissioning procedure

Travelling band screens Operation and


MRT-CQ02-P0PBB- 135277 DOC8478-200-3
maintenance manual
Please refer to latest revision of documents.

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2. DESCRIPTION
2.1 IDENTIFICATION / NAME PLATE

Serial number

Hydraulic test year

Year of
construction

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2.2 MAIN DATA

2.2.1 ELECTRICAL SUPPLY

EQUIPMENT / DATA VALUE


Main supply 400 V - 50 Hz - 3 phases
Plug, heater, light… 230 V – 50 Hz – 1 phase
Control / Display / PLC 24 V DC

2.2.2 WASH WATER PUMPS

INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 01/02 AP001 30/40 PBB 01/02 AP001
Pump
- Manufacturer Garbarino
- Type MU 50-200 VS MU 65-200 VS
3
- Capacity 56 m /h 78.4 m3/h
- Differential head 42 m
- Max. discharge pressure 4.648 bar 4.653 bar
- Minimum continuous flow -
12.5 m3/h 18.4 m3/h
MCF
- Weight 35 kg 42 kg
- Dimensions APPENDIX 1
Electrical motor
- Manufacturer SIEMENS
- Size 160-L2 180-M2
- Electrical supply 400 V - 50 Hz - 3 phases
- Nominal power 18.5 kW 22 kW
- Motor type IE3
- Synchronous speed 2900 rpm
- Protection IP58
- Insulation F class
- Space heater 220/230 V AC
- Weight 127 kg 160 kg
- Dimensions APPENDIX 1

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2.2.3 STATODYN STRAINER

INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Type ST1083
Nominal size 150 mm
Layout Inline
Flange rating ANSI B16.5 150 lbs
Inlet flange diameter (cone) 150 mm
Outlet flange diameter 100 mm
Flush flange diameter 100 mm
Number of flush valve(s) 1
Number of screening cartridge 1
Mesh aperture 0.8 mm
Working pressure 5 bar
Test pressure 8 bar
Maxi. flow rate 78 m3/h
Head-loss clean filter < 0.95 mWC
Max. differential pressure 1.5 mWC
Weight
- In operating order 119 kg
- Empty 68 kg
Overall dimensions
- Length 1724 mm
- Width 310 mm
- Height 400 mm

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2.2.4 INSTRUMENTS
2.2.4.1 Strainer's differential pressure detection device

INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 01 CP 501 30/40 PBB 01 CP 501
Manufacturer ENDRESS HAUSER
Reference PMD 70-ABA7HB2AAU
Range 0 - 3 bar
Output signal 4 - 20 mA
Supply voltage 24 V DC (Control panel)
Protection IP 65
Process connections 1/2” NPT
Differential pressure level
- 1st Loss of head (start flushing) 1.0 mWC
- 2nd Loss of head (alarm) 1.5 mWC
Dimensions Refer to APPENDIX 2

2.2.4.2 Strainer's outlet pressure indicator switch

INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
TAG Number 20 PBB 01 CP 502 30/40 PBB 01 CP 502
Manufacturer RUEGER
Type PBX100 - M3HZ
Scale range 0 - 10 bar
Protection IP 67
Pressure connection 1/2" NPT
Magnetic contact 250 V DC 30W / 250 V AC 50 VA
Dimensions APPENDIX 4

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2.2.5 VALVES
2.2.5.1 Wash water pump outlet isolating valve

INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 01/02 AA 101 30/40 PBB 01/02 AA 101
Manufacturer EBRO
Type Butterfly (hand actuated)
Reference Z011-A
Nominal diameter DN 100
Pressure 16 bar
Pipe connection ANSI B16.5
Dimensions APPENDIX 3
Weight Approx. 6 kg

2.2.5.2 Wash water pump outlet check valve

INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 01/02 AA 201 30/40 PBB 01/02 AA 201
Manufacturer EBRO
Reference SERIE 2000
Nominal diameter DN 100
Pressure Class 150
Pipe connection ANSI B16.5
Dimensions APPENDIX 6
Weight Approx. 6.5 kg

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2.2.5.3 Wash water pump outlet pressure indicator switch isolating valve

INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 02 AA 301 30/40 PBB 02 AA301
Manufacturer FG INOX
Type Ball valve full bore (hand actuated)
Reference 4RBR MM15
Nominal diameter DN 15
Pipe connection 1/2" Male G
Dimensions APPENDIX 5
Weight Approx. 0.30 kg

2.2.5.4 Strainer's differential pressure isolating valve

INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 01/03 AA 301 30/40 PBB 01/03 AA 301
Manufacturer SAFI
Type Ball valve full bore (hand actuated)
Reference 2014-00AGE
Nominal diameter DN 15
Pressure 10 bar
Pipe connection
- Inlet Flange DN15 ANSI 16
- Outlet Threaded 1/2"
Dimensions APPENDIX 7
Weight Approx. 0.50 kg

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2.2.5.5 Strainer flushing valve

2.2.5.5.1 Valve

INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 03 AA 001 30/40 PBB 03 AA 001
Manufacturer EBRO
Type Butterfly
Reference Z011 A
Nominal diameter ND 100
Pressure class 150 lbs
Pipe design ANSI B16.5
Dimensions APPENDIX 8
Weight 5.8 kg

2.2.5.5.2 Electrical actuator

INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 03 AA 001 30/40 PBB 03 AA 001
Manufacturer AUMA
Type Part turn
Reference SQ 05.2
Power 40 W
Electrical supply 400 V - 50 Hz - 3 phases
Enclosure IP 68
Insulation class F
Operating time (for 90°) 11 sec
Break out torque 150 Nm
Quantity of limit switches 4 ( 2 open / 2 close)
Quantity of torque limit switch 2 (1 open / 1 close)
Dimensions APPENDIX 8
Weight 27 kg

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2.2.5.6 Trash rake's debris trough cleaning valve

INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber - 40 PBB 07 AA 201
Manufacturer - EBRO
Type - Butterfly (hand actuated)

Reference - Z011-A
Nominal diameter - DN 100
Pressure - 16 bar
Pipe connection - ANSI B16.5
Dimensions - APPENDIX 3
Weight - Approx. 6 kg

2.2.6 ELECTRICAL CONTROL CABINET

EQUIPMENT / DATA INFORMATION / VALUE


Tag Nber
Manufacturer BEAUDREY
Power supply 400 V - 50 Hz - 3 phases
Enclosure IP55
Mounting Self standing
PLC manufacturer Allen Bradley or equal
PLC reference
Type of mimic panel HMI
Pilot light LEDS
Control Touch Screen 14” (HMI)
Anti condensation heater 60 W - thermostatic controlled

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2.2.7 ACCESSORIES
2.2.7.1 Dewatering pump

EQUIPMENT / DATA INFORMATION / VALUE


Tag Nber
Pump
- Manufacturer TSURUMI
- Type Submersible pump
- Reference 80SFQ211-52
- Capacity 101 m3/h
- Differential head 20.3 m
- Discharge size 80 mm JIS 10 K flange
Electrical motor
- Type Dry type submersible induction motor
- Electrical supply 400 V - 50 Hz - 3 phases
- Nominal power 11 kW
- Poles 2
- Synchronous speed 2935 rpm
- Protection IP8
- Insulation F class
Weight 143 kg
Dimensions APPENDIX 9

2.2.7.2 Dewatering pump accessories

EQUIPMENT / DATA INFORMATION / VALUE


Lifting chain
- Reference CPK8
- Safe Working Load (S.W.L) 1550 kg
- Link wire diameter 8 mm
- Material AISI 316L
Shackles
- Reference CGS08
- Safe Working Load (S.W.L) 1500 kg
- Mass 0.230 kg
Exhaust pipe
- Reference ME Luisiana - 75

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EQUIPMENT / DATA INFORMATION / VALUE


- Type Flexible spiral pipe
- Diameter 75 mm
- Working pressure 4 bar
- Material PVC

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2.3 GENERAL DESCRIPTION


Refer to wash water device drawings paragraph 1.2.

2.3.1 MAIN SUB-ASSEMBLIES.


The wash water device of each block mainly consists of:
- Two wash water pumps.
- Two set of discharge parts.
- One strainer.
- One flushing device for strainer.
- One differential pressure detection device for strainer.
- A washing circuit.
- One trash rake's debris trough cleaning device.
- One local control box for each pump.
- One electrical power supply cabinet.

2.3.2 DESCRIPTION OF MAIN SUB-ASSEMBLIES


2.3.2.1 Wash water pumps
Refer to APPENDIX 1.
Pumps are 100% immersed type with drive unit at deck level.
2.3.2.2 Discharge parts
Discharge parts mainly consist of, for each line:
- One non return valve.
- One isolating valve.
2.3.2.3 Strainer
The washing circuit strainer is located at the discharge of the washing pumps. A tubular
grid included inside the shell prevents small debris to clog spray pipe’s nozzles. Debris are
discharged through a motorized flushing valve according to strainer head loss level, or on
a periodic time basis.
It is mainly consists of:
- A shell.
- One filtering cartridge.
- Differential pressure transmitter with isolating valves.
- One motorized flushing valve.
- One pressure indicator switch at the outlet.
2.3.2.4 Trash rake's debris trough cleaning device
This cleaning system is derived from the discharge part of Block 4. Water will only be
available when Block 4 is working.
It meanly composed of:
- A set of piping and supports
- One manual valve

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2.3.3 ASSOCIATED COMPONENTS


2.3.3.1 Electrical control equipment
Refer to electrical schematic diagram and system description paragraph 1.2.
The wash water device is controlled:
- from the control cabinet (common for the screening equipments),
- from one local control box located near the equipment.

2.3.3.1.1 Electrical control cabinet


The cabinet receives:
- The general electrical supply,
- Start signal from DCS,
- Information from the washing system components (pumps, valves, instruments etc..),
The cabinet sends:
- Information's to the main control room (DCS),
- Start and stop signal to wash water device.
The front door of the panel is fitted with a Human Machine Interface (HMI) which permits to
operate the drum screens and trash rake and do adjustments and settings.
The front panel is composed of:
1) One common control part:
one power on general switch,
one general EMERGENCY STOP push-button.
2) One control part on HMI
One RESET function
One PUMP 1- AUTO - PUMP 2 selector function.
3) One common display part :
Three POWER ON light,
4) One specific display part for each washing line
- One differential level indicator per strainer
- Signalling:
One light PUMP RUNNING per wash water pump.
One light OPEN for strainer flushing valve (per strainer),
One light CLOSED for strainer flushing valve (per strainer),
- Alarms
One light PUMP FAULT (per pump),
One light STRAINER HIGH DIFFERENTIAL PRESSURE (per strainer),
One light TRANSMITTER FAULT indicate a faulty differential pressure detection
device (per strainer),
Faulty flushing valve FAULT (per strainer),
One light W ASHING LINE LOW PRESSURE indicate a loss wash water pressure at the
strainer's outlet.

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2.3.3.1.2 Local control boxes

2.3.3.1.2.1 Wash water pump


The local control box (one per pump) is fitted with:
- one EMERGENCY STOP push-button.
2.3.3.2 Security and auxiliary components

2.3.3.2.1 Differential pressure detection device


The strainer is fitted with two pressure tape one on the upstream of screening element and
the other on the downstream.
The transmitter is located on the strainer shell.

2.3.3.2.2 Motorised valve


The potential-free contact of the torque control will trigger, when the pre-set torque value is
exceeded. The torque control generates a signal pulse, which is continuous until the motor
voltage has been switched off.
Actuators are equipped with thermal switches embedded in the motor windings. When the
motor temperature exceeds the allowable value, it disconnects and interrupts the power
supply to the motor.

2.3.3.2.3 Electrical control cabinet


The electrical control cabinet is equipped with heating resistance and cooling fan
controlled by means of thermostat.
2.3.3.3 Accessories - Dewatering pump
The submersible dewatering pump device comprises:
- The pump,
- The lifting chain,
- A set of shackles,
- One exhaust flexible spiral pipe fitted with connection.

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3. OPERATION
3.1 GENERAL
The wash water is sucked by the pumps on downstream of travelling band screens and
passes through the strainer which filters it.
Trash arrested on the cylindrical screening cartridge creates a loss of head. This is
measured and monitors the flushing cycles of the strainer at pre-set differentials.

Attention danger!
Access to wash water device area is forbidden to anyone not
authorized nor trained

Anyone intervening on washing system must bear the following PPE:

3.2 FIRST START-UP AND START UP AFTER INTERVENTION

3.2.1 FIRST START-UP


- Refer to last revision of Commissioning procedure document (refer to paragraph 1.2).

3.2.2 START-UP AFTER INTERVENTION


- Check that the maintenance operations of the washing system have been carried out.
- Check the cleanliness of the channel. Use a diver if necessary to the check-up in water.

A diver may be sent to check the immersed part of wash water pump.

In case of diver intervention, it is IMPERATIVE to stop and secure the


equipment.

- Verify that no tool has been left behind on the working areas around the washing
system.
- Check that the protective coating is in a good condition.
- Check that the fuse switches and the thermal relays of the motors are switched on.
- Check all the water isolating valves are open.
- Check that the circuits are available to allow the wash-water device operation in water.
- For the other operations, refer to paragraph 3.3.1.

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3.3 NORMAL OPERATION


The travelling band screen operates from the control cabinet and the local Control Box.

3.3.1 START-UP OPERATIONS


- Check that the control cabinet is energised.
- Check the differential pressure detection device is ready to operate.
- On control cabinet :
Set the travelling band screen mode selector on AUTO position.
Set the pumps mode selector on AUTO position.
Start the travelling band screen and the wash water device for one cycle.
After 5 seconds, the pressure on the washing line is controlled by means of a
pressure indicator switch.

Refer to travelling band screens Operation and maintenance manual


paragraph 1.2.

- Check the following elements :


Wash water pump (neither abnormal noises nor vibrations),
Wash-water device (pressure, valve position, washing efficiency).

3.3.2 AUTOMATIC MODE


This is the normal operating mode, obtained when:
- The mode selector is on AUTO position.
Once AUTO mode is selected, wash water device is on standby.
On automatic mode, there are different orders to operate:
- The START CYCLE push-button (common for one complete screening line),
- Start cycle signal from DCS (common for one complete screening line).

If band screens in maintenance are more of 2, then the washing line is


not started.

3.3.2.1 Pumps permutation


The washing line (pump) on duty is changed:
- If any fault occurs (pump fault) on the washing line in operation
- After 4 hours of continuous operation.
- After each stop of the washing line (all washing signals have disappeared)
- If a “Washing line Low Pressure” is triggered (the washing pressure is lower than 2 bar
and a washing line has been started for more than 10 seconds).

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3.3.2.2 Differential pressure of strainer

3.3.2.2.1 First differential pressure level


Refer to drawing NA 14860 (paragraph 5.1).
If the strainer first differential pressure level is reached (refer to paragraph 2.2.5.1), the
flushing valve of the strainer is actuated (Washing line Low Pressure switch in standby).

3.3.2.2.2 Second differential pressure level


If the second differential pressure level is reached (refer to paragraph 2.2.5.1), a STRAINER
HIGH DIFFERENTIAL PRESSURE alarm is displayed while the flushing valve is actuated
(Washing line Low Pressure switch in standby).

A closer observation of the installation is required: the reasons behind


a persistent high differential pressure must be found.

3.3.2.3 Differential pressure detection device fault


In case of faulty head loss detection device the wash-water system is stopped.

IMPORTANT!
Faulty level equipment has to be changed immediately

3.3.3 CONTINUOUS MODE


This operating mode is obtained when:
- The filter's mode selector is on CONTINU position.
Refer to travelling band screens Operation and maintenance manual paragraph 1.2.
- The strainer is cleaned every 4 hours.

Alarms remain available.

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3.3.4 MANUAL MODE


3.3.4.1 Wash water pumps
This operating mode is obtained when the mode selector is on PUMP 1 OR PUMP 2 position.
This operating mode is only used for adjustment, maintenance or revision of the pumps.

WARNING ¡
Using continuously the washing system in manual mode could result
in premature wear.
Manual mode must be an exceptional operation and require the
regular monitoring of the operator.

Permutation of pumps is suppressed in this mode, but alarms remain


available.

3.3.4.2 Trash rake's debris trough cleaning

IMPORTANT!
Water will only be available when Block 4 is working.

- Manually open the isolating valve (40PBB07AA201) the clean the debris trough.
- Close the isolating valve.

During debris trough cleaning operation the efficiency of band screen


spraying device could degrease.

3.3.5 DEWATERING PUMP USING


Refer to the pump particular Installation / Operation & Maintenance manual (see
APPENDIX 9).
The dewatering submersible pump is used to drain dry the screening channel when
maintenance operations are required on screening equipment (bar screens, travelling
band screens or wash water device).

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3.4 CHECKING INSTRUCTIONS IN NORMAL CONDITIONS

3.4.1 AUTOMATIC MODE


- Check the head-loss value, which should be steady. With regular cleaning cycles,
generated by the timer, the head-loss should be low. Increasing clogging of the strainer
due to remaining debris should not be noticed.
- Check the right operation of the wash water pumps and strainer flushing valve.
- Ensure there are neither abnormal noises nor vibrations.
- Check the wash-water device pressure.
- Check there is no water leakage.

3.4.2 MANUAL MODE


- Check the right operation of the wash water pump.
- Ensure there are neither abnormal noises nor vibrations.
- Check the wash-water device.

3.5 SHUT-DOWN OPERATIONS


- Refer to travelling band screens Operation and maintenance manual paragraph 1.2.
- Set the electrical control cabinet mode selector on the STOP position.
- For further indications refer to Maintenance manual (refer to paragraph 1.2).

3.6 ELECTRICAL LOCKOUT


- Perform the shut down operations (refer to paragraph 3.5).
- Switch off the general power supply circuit breaker.
- Lock the circuit breaker hand lever using a padlock.

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4. INCIDENTS, CAUSES AND REMEDIES

In case of diver intervention, it is IMPERATIVE to stop and secure the


equipment.

4.1 INSTRUCTIONS IN CASE OF ALARM SIGNALLING

In case of alarm or faulty operation of the band screen NEVER


physically intervene without Stop, Switch off and Lock the equipment
first.

All alarms are treated through an alarm sequence and one ALARM RESET touch:
As the defect disappears (differential pressure, fault ...), the alarm has to be reset to allow
further cycles of the screen to be performed.

For any alarm, the operator should investigate immediately.

Fault Consequence
The corresponding pump is stopped the
PUMP FAULT
standby one starts
TRANSMITTER FAULT (DP device
Wash water device is stopped
alarm)
STRAINER HIGH DIFFERENTIAL Flushing operation of strainer Wash water
PRESSURE (DP level 2) device is stopped
All equipments controlled by the cabinet
EMERGENCY STOP
are stopped.
PUMP FAULT (Strainer flushing
Wash water device is stopped
valve)
LOW PRESSURE W ASHING LINE Wash water device is stopped
Complete system is stopped.
After power is resumed, all equipment’s
Total black out of power
return to initial state and continue to
operate.

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5. DRAWINGS

5.1 OPERATION AND MAINTENANCE DRAWING

Drawing Title
NA 14860 Strainer's flushing cycle

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NA14860
E. BEAUDREY & Cie

Normal operation / Fonctionnement normal / Operación normal

Flushing & cleaning operation / Chasse et lavage


Limpiando con un chorro de agua y limpieza

S. ASS. Drawing Nr. / Plan N° Rev.


2100 NA14860 0
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PART 2 - MAINTENANCE MANUAL

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INDEX OF PAGES

Page Date Rev.


1 20/12/19 0
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36 20/12/19 0
37 20/12/19 0
38 20/12/19 0
39 20/12/19 0

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UPDATING DETAILS

Rev. Date Description


0 20/12/2019 Final issue

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TABLE OF CONTENTS
COVER SHEET ......................................................................................................................... 1
INDEX OF PAGES .................................................................................................................... 2
UPDATING DETAILS................................................................................................................ 3
TABLE OF CONTENTS ............................................................................................................ 4
SAFETY AND WARNING INSTRUCTIONS.............................................................................. 6
SAFETY LABELS AND NAME PLATE .................................................................................... 8
LABELS AND INFORMATIONS ............................................................................................... 9
FOREWORD............................................................................................................................ 11
1. GENERAL....................................................................................................................... 12
1.1 GENERAL ....................................................................................................................... 12
1.2 LIST OF APPLICABLE DOCUMENTS ............................................................................ 12
1.3 RULES ............................................................................................................................ 14
2. INCIDENTS, CAUSES AND REMEDIES........................................................................ 15
2.1 INSTRUCTIONS IN CASE OF ALARM SIGNALLING..................................................... 15
2.1.1 Pump fault ................................................................................................................... 15
2.1.2 Valve fault ................................................................................................................... 15
2.1.3 Second differential pressure level (strainer) ................................................................ 16
2.1.4 Head loss system fault ................................................................................................ 16
2.1.5 Wash-water low pressure............................................................................................ 16
2.2 INSTRUCTIONS IN CASE OF INCIDENTS .................................................................... 17
3. MAINTENANCE .............................................................................................................. 20
3.1 GENERAL ....................................................................................................................... 20
3.1.1 Periodic operations table............................................................................................. 20
3.1.2 Ingredient table ........................................................................................................... 22
3.1.3 Particular maintenance data........................................................................................ 22
3.1.4 Special tools and handling devices ............................................................................. 23
3.1.5 Handling points for suspension ................................................................................... 23
3.1.6 Average torque values for bolts on beaudrey equipment ............................................ 24
3.2 PREVENTIVE MAINTENANCE....................................................................................... 25
3.2.1 Level checking ............................................................................................................ 25
3.2.2 General checking ........................................................................................................ 25
3.2.3 Draining – filling – greasing ......................................................................................... 27
3.2.4 Parts changing ............................................................................................................ 27
3.3 CORRECTIVE MAINTENANCE ...................................................................................... 28
3.3.1 Replacement of the screening cartridge...................................................................... 28
3.3.2 Replacement of the flush valve ................................................................................... 29
3.3.3 Replacement of the differential pressure transmitter................................................... 30
3.4 EQUIPMENT AND SPARE PARTS PRESERVATION.................................................... 32
3.4.1 Preservation during shut-down periods....................................................................... 32
3.4.2 Conservation and anti-corrosion measures................................................................. 33
3.4.3 Equipment and spare parts storage instructions ......................................................... 36

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4. RECOMMENDED SPARE PARTS AND PARTS LIST................................................... 38


4.1 LIST OF RECOMMENDED SPARE PARTS ................................................................... 38
4.2 PARTS LIST.................................................................................................................... 38
5. DRAWINGS .................................................................................................................... 39
5.1 MAINTENANCE DRAWING ............................................................................................ 39

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SAFETY AND WARNING INSTRUCTIONS

BEAUDREY equipment is designed for fully automatic, unmanned operation in general. It


is subjected to very aggressive operating conditions including wear, corrosion, growth,
abrasion etc. The machines are designed for such a service but it is generally impossible
to provide safety equipment inside as it would suffer as much as the remainder of the
equipment and could not be trusted for safety purposes.

Each time work is required:

The intervention should be carefully planned, executed and supervised according to a


specific safety plan.
Personnel should be instructed thoroughly of the dangers and safety measures before
proceeding.
Adequate first-aid facilities must be available at all times.
Personnel must be equipped with the individual safety equipments and flash light in
accordance with the site safety instructions.

The instructions marked in the following tables are to be respected


in order to avoid corporeal accidents.

It is to be noted that BEAUDREY’s supply is only a part of the concerned system. All
safety-related matters must be handled by the operator on a global basis including civil
engineering, pipe-work, electrical equipment, neighbouring equipment, plant operating
sequences etc. Whenever in doubt as to how to proceed, do not hesitate to ask
BEAUDREY.

These instructions are only recommendations, safety measures and


safe operations at site must be adapted to local rules, regulations and
safety practices.

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SAFETY WARNING / ATTENTION

Never attempt to work on the machine without cutting the power supply in such a
manner that it cannot be switched on until the work is finished (locks, guard, etc.)
Never intervene on any part of the supply without a full, duly-signed risk assessment
in compliance with the operator’s country and/or corporate requirements and laws.
Take all necessary measures to prevent falls in the pits, pipes, etc (harness, safety
rope, nets, scaffoldings, temporary or permanent hand railing, pit covers, ladders,
etc.).
Never attempt to enter a machine in operation
Never start any work on a machine before having informed and obtained permission
from the main control room of the plant and/or the operations superintendent.
Do not remove covers, guards or open hatches or manholes until the machine is
stopped, power cut and all other safety measures implemented.
Never attempt to remove a foreign body from the machine.
Never try to stop or alter the operation of the machine by artificially activating the limit
switches, either mechanically or by straps in the PLC cabinets.
Do not disconnect any safety or warning system
Before any lifting operation, make sure that all lifting tackle and systems meet
regulatory requirements.
Always allow for a substantial load safety margin for all lifting systems and tackles
when lifting all or part of a machine.
All users of Beaudrey equipment must be trained.
When working in the machine, use the resources provided by Beaudrey.
When in doubt about any work or supply, call BEAUDREY for assistance or
personnel instruction.
Never lift any large area item (stop log, bar rack, cover, etc.) when the wind speed is
exceeds 8 m/s.
For the maintenance operations on stainless steel component, only stainless steel
tools must be used.
It is imperative to coat the both contact surfaces with protective compound paste
when joining together two stainless steel parts.

In no case should the equipment remain in stagnant water.

It is strictly forbidden to modify the current relays adjustment, should this


instruction not be followed, Beaudrey's warranty will not be applicable.

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SAFETY LABELS AND NAME PLATE

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LABELS AND INFORMATIONS

Pictograms /
Description
Message

General danger DIN 4844-2-W000

Electric tension / current DIN 4844-2-W008

Risk of injury BGV 8A

Suspended load

Danger of falling

Danger slippery

Automatic start up

DANGER ! For dangers concerning peoples

ATTENTION ! For hazards relating to property and environment

REMARQUE ! For complementary information

Information, Note, Remark

Mandatory operation

0
1
Mandatory locked shut down

Helmet and goggles compulsory

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Pictograms /
Description
Message

Safety shoes mandatory

Gloves mandatory

To be read before any operation

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FOREWORD

This manual has been established to enable the operating and maintenance
teams to operate the equipment described in the present manual.
This document is based on the assumption that the teams are qualified personnel and
fully acquainted with the general rules. Therefore, the manual gives the main instructions
to perform the necessary tasks.
Before any operations, it’s imperative to acquaint with the document “Equipment risks
analysis”
1) General rules
This document lists the equipment's parts.
It is important to exactly follow the instructions given in this Manual. They are simple
precautions but essential for the equipment's correct operation.
The equipment must not be modified in any way and only normal maintenance
operations as described in this manual must be performed on the equipment.
Failure to respect these instructions may lead to serious damage, which could, in no way,
be covered by the warranty clause of the contract.
When communicating with BEAUDREY, please indicate the BEAUDREY order Nº shown
on the first page.
2) Parts subject to wear: spare parts
We particularly suggest keeping a stock of parts subject to wear during normal operation.
All of these parts are indicated in the Recommended spare parts document.
Furthermore, we also suggest that the operator always has a spare drive motor in stock.
3) How to order spare parts ?
Indicate :
The BEAUDREY order number C8478-18
The part number and name (as identified in the parts list),
The type of equipment Wash water system including pumps and strainers
The required quantity.
BEAUDREY can in no way be held responsible if these instructions are not followed.
Do not install parts not supplied by BEAUDREY. Our experience has shown that despite
identical appearance, quality is generally insufficient and leads to expensive accidents.
4) Warranty
For any period of warranty higher than 2 years, a BEAUDREY inspector must
imperatively control the equipment every two years.
In the event of non respect of this procedure the warranty of the equipment could not be
applied any more.

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1. GENERAL
1.1 GENERAL
Refer to Wash water circuit General Arrangement drawings (paragraph 1.2).
The delivered equipment is :

QUANTITY EQUIPMENT
ADD ON BLOCK 2
2 Wash water pumps

1 Statodyn strainer
2 Local control boxes
ADD ON BLOCK 3 & 4
4 Wash water pumps
2 Statodyn strainer
4 Local control boxes
1 Dewatering pump

1.2 LIST OF APPLICABLE DOCUMENTS

Drawing Number
Title
Customer BEAUDREY
Piping & Instrumentation Diagram
MRT-XG01-P0PBB- 135253 DOC8478-120
(P&ID)
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135206 E 117285
drawing 1/4
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135207 E 117286 drawing 2/4
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135208 E 117287 drawing 3/4
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135209 E 117288 drawing 4/4

Block 2 Statodyn strainer General


MRT-XA00-P2PBB- 135232 D 201984
Arrangement
Block 3&4 Statodyn strainer General
MRT-XA00-P3PBB- 135233 D 201985
Arrangement
Block 2 Wash water circuit General
MRT-XA00-P2PBB- 135234 E 202000
Arrangement

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Drawing Number
Title
Customer BEAUDREY
Block 3&4 Wash water circuit General
MRT-XA00-P3PBB- 135235 E 202001
Arrangement

MRT-XS00-P0PBB- 135282 DOC8478-78 System description for Washing


system
MRT-YS01-P0PBB- 135257 DOC8478-55 Logic diagrams Travelling Band
Screen

MRT-YK09-P0PBB- 135236 DOC8478-4 Cross section drawings

MRT-DD02-P0PBB- 135250 DOC8478-300 Painting specification

Travelling band screens Operation and


MRT-CQ02-P0PBB- 135277 DOC8478-200-3
maintenance manual
Please refer to latest revision of documents

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1.3 RULES

Any person present in the washing system area must wear safety
equipment

Maintenance operation on washing system could not be performed


without first stop and secure the equipment.

In case of diver intervention, it is IMPERATIVE to stop and secure the


equipment.

Attention danger!
Access to washing system is forbidden to anyone not authorized nor
trained

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2. INCIDENTS, CAUSES AND REMEDIES


2.1 INSTRUCTIONS IN CASE OF ALARM SIGNALLING

2.1.1 PUMP FAULT


The pump fault is due to internal problem of the pump, water on oil or thermal switch.

Stop and secure the equipment.

If the cause of faulty pump is not attributable to the electrical motor, a


diver or the pump removal could be required to perform this checking.

Check the electrical power of the motor (voltage, relays, ...).


Check the motor and its insulation; change it if necessary.

Never open electrical junction box without turning off the power

Check the pump and its clogging.


Switch on the thermal magnetic switch.
Reset the alarm.

2.1.2 VALVE FAULT


There are two different cases of disturbances which order the flushing valve alarm to light
on
Reached torque,
Drive motor overload.
2.1.2.1 Reached torque
The flushing valve limit switches «open» or «close» are not initiated after a pre-set
time.
The valve reaches its preset torque limit; one of the open or close torque limit switches
is actuated.
In case of alarm, perform the following operation:
Check the operating conditions of the flush valve and of the flushing circuit.
Make sure that no object blocks the valve operation.
Check the motor and replace it if necessary.

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2.1.2.2 Drive motor overload


In case of alarm, perform the following operation:
Check the operating conditions of the flush valve and of the flushing circuit.
Make sure that no object blocks the valve operation.
Check the motor and replace it if necessary.
Check the motor and its insulation; change it if necessary.

Never open electrical junction box without turning off the power

Check the electrical power feeding of the motor (voltage, relays ...).
Check the thermal magnetic switch.

2.1.3 SECOND DIFFERENTIAL PRESSURE LEVEL (STRAINER)


Refer to Operation Manual.
Confirm the alarm signal by reading of the differential pressure indicators.
Check the good operating conditions of the flush valve.
Check the flushing circuit.
In case of persistent second differential pressure level, a closer observation of the
installation is required, the reasons must be found.

Stop and secure the equipment.

2.1.4 HEAD LOSS SYSTEM FAULT


Refer to the head loss detection device documentation in APPENDIX 2.
Check the equipment and replace.

2.1.5 WASH-WATER LOW PRESSURE


Refer to Operation Manual.
Permutation of wash water line.
Check the valves correct operation,
Check the pump operation,
Look for water leakage.

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2.2 INSTRUCTIONS IN CASE OF INCIDENTS

Stop, switch off and lock the equipment before any intervention
on equipment.

INCIDENTS CAUSES REMEDIES

The differential Rapid debris build-up on the Stop the flow immediately before
pressure rises rapidly filter. damage occurs and investigate.
over the alarm level.
Check that the differential pressure
gauge works as it should have
started the flushing cycle.
High level of Debris build-up on the filter Generate flushing cycles.
differential pressure.
If the differential pressure does not
decrease immediately, check the
operation of the flush valve.

If all is in order and that the


differential pressure does not drop,
it is that the incoming debris are
more that the filter can handle.
Check that the flush valve is not
obstructed.
Draining of the statodyn strainer
and checking inside may be
needed.

The differential The differential pressure Perform the cleaning procedure of


pressure level detection device pipes may the differential pressure detection
indication is be dirty. device.
incoherent.

Internal corrosion of Corrosion coating is Restore coating using correct


the filter shell. damaged. procedure and products.

In case of doubt, call our After-


Sales Department (BEAUDREY).

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INCIDENTS CAUSES REMEDIES


Corrosion of This can be due either to Remove all corroded metal, or
stainless steel pollution of the stainless change part if damage is too
internal parts. particles (shocks) or by the extensive.
action of stagnant water Decontaminate and pickle area with
(prolonged shut-down suitable products. Hose with fresh
periods, stagnant water in water.
the filter).

Obstruction of the Surge of debris. Should any permanent obstruction


screening cartridge. occur on screening element,
dismantle it. Clean it and re-install
using new lock nuts,

Should permanent debris blockage


occur, proceed as above. Remove
the debris, check the internal lining
at junction with the stainless steel
suction scoop plate operating from
the down-stream side.

Valve does not open Valve actuator failure. Check the actuator’s supply.
or does not close. Check the control power supply.
Repair or change the actuator.

Valve cannot be Solid matter between Isolate and depressurize the


closed. packing and disc. pipework system.
Dismantle the valve.
Remove solid matter.
Check liner and disc for damage
and repair or change if necessary.
Fit the valve.

Packing is porous. Check operating temperature for


compliance with specifications.
Isolate and depressurize the
pipework system.
Check liner for damage.
Replace with liner to correct
material specification.
Fit the valve.

Check operating pressure.


Medium pressure in pipe too
high (drive output too low).

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INCIDENTS CAUSES REMEDIES


Pipe flange leaking. Valve is not centred. Isolate and depressurize the
pipework system.
Dismantle the valve.
Check lining for damage.
Fit the valve.

Flange : too large. Isolate and depressurize the


pipework system.
Dismantle the valve.
Check lining for damage.
Check flange.
Where necessary, mount flange/
beading with sufficient bearing
surface.
Fit the valve.

Depressurize the pipework system.


Lining damaged.
Dismantle the valve.
Check liner for faulty assembly and
repair or change.
Fit the valve.

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3. MAINTENANCE
3.1 GENERAL

DANGER
Without material consignment, the checks carried out without wafer
stop can only be visual checks

3.1.1 PERIODIC OPERATIONS TABLE

PERIODICITY

OPERATION initial others max.


change operations space PARAGRAPH
(hours) (hours) time
LEVEL CHECKING

Not applicable
GENERAL CHECKING

Walk down Daily 3.2.2.1


Test run Weekly 3.2.2.2
Electrical motor Monthly 3.2.2.3
Electrical motor insulation Annually 3.2.2.4
Wash water pump visual checking Monthly 3.2.2.5
Wash water pump removal and
Annually APPENDIX 1
checking
Evolution of strainer differential pressure Daily 3.2.2.6
Strainer diffe. pressure detection device Monthly 3.2.2.7
Statodyn strainer examination Annually 3.2.2.8
Statodyn strainer removal and
5 years (1) 3.2.2.9
examination
Valves Monthly 3.2.2.10
Dewatering pump 2
( )

DRAINING – FILLING – GREASING


Wash water pump bearings 300 1500 Annually APPENDIX 1
Dewatering pump 9000 2 years APPENDIX 9

1
With three cleaning operations once day at least.
2
Before each use
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PERIODICITY

OPERATION initial others max.


change operations space PARAGRAPH
(hours) (hours) time
PARTS CHANGING
Not applicable
CONSERVATION AND ANTI-
Annually 3.4.2
CORROSION MEASURES

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3.1.2 INGREDIENT TABLE

Qty FOR 1ST


LUBRICANT MARK AND
ITEM FILLING
TYPE TYPE
(For 1 equipment)
Wash water
pump Grease SHELL ALVANIA EP 50 g
bearings
Dewatering
pump Oil Turbine Oil VG32 2.25 litre
casing
Refer to technical specification for coating and paints (refer to
Painting
paragraph 1.2).
Stainless
Protective
steel parts VITEX
compound
assembly SCROLIQ
paste
protection
Stainless
steel DECAPOLI AMETHYSTE
Paste
Pickling Pickling paste
paste

Please refer to data sheets in APPENDIX 10.

3.1.3 PARTICULAR MAINTENANCE DATA


Not applicable.

Please refer to paragraph 5.1 for NA Drawings listed in this table.

EQUIPMENT DATA
at least 1000 Ohms per volt (supply voltage)
Motor coil’s insulation resistance
with a minimum of 400000 to 500000 Ohms
Normal operation temperature of the
< +95°C
gear-reducer and bearings

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3.1.4 SPECIAL TOOLS AND HANDLING DEVICES


Not applicable.
3.1.4.1 Usual tools and handling devices
Besides all usual tools required for on-site maintenance, the following materials (out of
BEAUDREY supply), shall be provided:

Tools Characteristics
Lifting means 5t

Sling (nylon)

- Quantity 4

- Capacity 5t

- Length 6m

Shackles

- Quantity 2

- Capacity 5t

Torque wrench C = 50 daNm for bushes of 17 and


46 mm (diameter 10 to 30 mm).

3.1.5 HANDLING POINTS FOR SUSPENSION

Refer to wash water pump documentation APPENDIX 1.

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3.1.6 AVERAGE TORQUE VALUES FOR BOLTS ON BEAUDREY EQUIPMENT

IMPORTANT !
Unless otherwise indication, all tightening will respect the torque value
indicated in Beaudrey specification
(refer to Beaudrey specification APPENDIX 11).

IMPORTANT !
The torque values indicated in this specification only concern the
tightening of bolts on structural parts or mechanical assemblies.

These torque values must never be used for any other application
whatsoever, such as the tightening of flanges

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3.2 PREVENTIVE MAINTENANCE

Without isolating the equipment, the checks must be only visual


without removing any cover or protection.

3.2.1 LEVEL CHECKING


Not applicable.

3.2.2 GENERAL CHECKING


3.2.2.1 Walk down
A visual inspection of the equipment must be performed every day.
3.2.2.2 Test run
Once a week, a test run of every machine on different modes must be performed. Refer
to Commissioning manual in paragraph 1.2.
3.2.2.3 Electrical motor
During the cycle verify that there is no abnormal vibration. If so, check the motor, and
repair it, if necessary.
Check the cleanliness of the motor housing and fan cover.
3.2.2.4 Electrical motor insulation
Check the electrical motor insulation (refer to paragraph 3.1.3). Under the minimum
value, dry the coils or replace the motor.

Never open electrical junction box without turning off the power

3.2.2.5 Wash water pump visual checking


Test the pump correct operation and be sure that there are no abnormal vibrations. If
so check the pump and repair it if necessary.
Check periodically the bearing temperature (refer to paragraph 3.1.3) and be sure that
there is no abnormal noise. If so, the reason has to be found; repair if necessary.
Check that there is no grease leakage from the bearing (shafts, bushes, mating
surfaces ...).
Look for water leakage.
Check the electrical motor (refer to paragraph 3.2.2.3).
3.2.2.6 Evolution of strainer differential pressure
Regularly check the value of the differential pressure. If the differential pressure does
not remain steady in spite of the flushing cycles, the frequency of the flushing cycles
should be increased.

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3.2.2.7 Strainer differential pressure detection device

Isolate the strainer before any intervention.

Check the differential pressure holes cleanliness as follow :


Remove the two differential pressure pipes.
Blow into the pipes with compressed air.
Install the two head loss-pressure pipes (without twist them).
Open the two way isolating valves.
3.2.2.8 Statodyn strainer examination

Removal and dismantling of strainer are necessary.

Inspect the outside part of the filter. Check that there is no oxidisation of any part.
Look for water leakage
Inspect the bolts and nuts, their tightening and their state.
Replace any doubtful component.
Check the good operating conditions of the flushing cycles.
3.2.2.9 Statodyn strainer removal and examination

Removal and dismantling of strainer are necessary.

Inspect the inside part of the filter, as well the filter shell. Check that there is no
oxidisation of any part. Check the good state of the inside rubber lining of the shell.
Inspect the bolts and nuts, their tightening and their state.
Replace any doubtful component.
3.2.2.10 Valves
Manually test the valves free operation.
Look for water leakage.
Check the electrical actuator operation.
Check the electrical actuator (refer to paragraph 3.2.2.3).
3.2.2.11 Dewatering pump
Refer to preventive maintenance instruction in APPENDIX 9.
Measure the operating current.
Measure the power supply.
Measure the insulation resistance.
Value ................................................................... : 1 M
Look for corrosion or damage on pump casing.

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Check the lifting chain, look for corrosion or wear.

3.2.3 DRAINING – FILLING – GREASING


Refer to lubricant list paragraph 3.1.2.
3.2.3.1 Pump's bearing greasing

Follow the applicable recycling procedure on site.

Refer to procedure in APPENDIX 1.

3.2.4 PARTS CHANGING


Not applicable.

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3.3 CORRECTIVE MAINTENANCE

The information concerning mass, dimensions and material of parts are


indicated in the cross sectional drawings (refer to paragraph ).

Stop, switch off and lock the equipment before any intervention
on equipment and covers removal.

In case of self-locking nuts removal, it is imperative to replace them


with new self-locking nuts.

When assembly parts, don't omit to coat bolts and contact faces with
protective paste (refer to paragraph 3.1.2).

3.3.1 REPLACEMENT OF THE SCREENING CARTRIDGE

Preliminary operations

Stop, switch off and lock the wash water system before any
intervention on equipment.

Close the upstream and downstream manual valves.


Drain the dry the strainer.
Remove the flush valve (refer to paragraph 3.3.2),
Unbolt the strainer from its inlet and outlet piping,
Remove the strainer from the pipeline, and set it flat on wooden beams,

Removal
Remove the set of cartridges,
Clean every parts to be installed.

Installation

Change every seals, which have been removed.

Install the cartridge and gasket.


Secure the cartridge on the shell.

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Complementary operations
Place the strainer on its piping and bolt it,
Install the flushing valve (refer to paragraph 3.3.2),
Open the isolating valves of the strainer (downstream and upstream) and flood it
gradually,
Perform the start-up operations (refer to the Operation manual).

3.3.2 REPLACEMENT OF THE FLUSH VALVE

Preliminary Operations

Stop, switch off and lock the strainer before any intervention
on equipment.

Close the upstream and downstream manual valves.


Drain the dry the strainer.

Removal
Disconnect the electrical supply from the valve actuator taking note of their position for
reassembly.

Never open electrical junction box without turning off the power

Unscrew and remove the flush valve.

Assembly
Place the valve between the flanges
Align and fix loosely by means of four flanges bolts and nuts;
Open valve disc and check the free movement. Leave valve disc slightly open.
Fasten all flanges bolts tightly and cross wise.
Check proper operation.

Make sure the disc does not hit the pipe.

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Install the actuator on the valve


Connect the actuator electrical supply according to noted connection position.

Complementary operations
Open the isolating valves of the strainer and allow the filter to be flooded.
Apply the start-up instructions (refer to Operation Manual).

3.3.3 REPLACEMENT OF THE DIFFERENTIAL PRESSURE TRANSMITTER

Preliminary Operations
Shut-down the water flow through the strainer.

Stop, switch off and lock the strainer before any intervention
on equipment.

Close the two differential pressure tape isolating valve.

Removal
Disconnect the electrical sources of the transmitter, taking note of their position for
reassembly.
Disconnect the transmitter from its connecting pipes and its support. And obtrudes the
hydraulic holes.
Clean the valves.

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Assembly
Set the new transmitter in position.
Fix the transmitter on its support.
Remove the plug on the hydraulic holes.
Connect the pressure circuit on the transmitter (don't twist the pipes).
Connect the electrical sources of the transmitter.

Complementary operations
Open the isolating valves of the strainer.
Purge the air from the differential pressure measuring device.
Apply the start-up instructions (refer to Operation Manual).

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3.4 EQUIPMENT AND SPARE PARTS PRESERVATION

3.4.1 PRESERVATION DURING SHUT-DOWN PERIODS


3.4.1.1 Short outage periods (less than 2 days)
The strainer remains in its standard usual conditions.
Bring the water-circulating pump in operation once every day.
Execute one flush cycle per day
3.4.1.2 Long outage periods (From 2 days to 2 months)

In no case should the equipment remain in stagnant water more than 48


hours.

Drain dry the strainer dry and apply the operations of next paragraph.
If it is impossible to drain dry, apply the following operations :
Operate water pump each day and perform normal flushing cycles.
Check up the equipment at regular time.
3.4.1.3 Long outage periods (more than 2 months)

In no case should the equipment remain in stagnant water more than 48


hours.

Operate flushing cycles as indicated in Operation and Maintenance manual.


When the strainer is dry, apply the following instructions :
Rinse the equipment (inside parts) using fresh clean water and leave it to dry.
Inspect each part of the equipment. Touch up when required. Do not let any debris
dry on the equipment nor leave any rust stain without repair.
Apply the preventive maintenance measures and the general anti-corrosion
measures (refer to paragraph 3.4.2).
If the equipment is shut-down for over six months, it is recommended to take off the
electrical motor for sheltered storage in order to prevent water condensation in the
coils.

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3.4.2 CONSERVATION AND ANTI-CORROSION MEASURES


3.4.2.1 General foreword
In spite of regular checking, inspection or intervention, anti-corrosion measures ensure
the good functioning and state of the equipment and must be imperatively carried out.
3.4.2.2 Causes of corrosion
Corrosion is a particularly worrying problem because it can start in many ways. The
following are among the most frequently encountered :
1) Abrasion of the coating.
2) Impact and stripping.
3) Chemical attack by dissolved or deposited products.
4) Adhering shells.
5) Stagnation in sludge.
6) Presence of micro-organism’s decay or secretion, products such as enzymes,
hydrogen sulphide or other corrosive substances.
7) Sulphate reducing bacteria of the iron cycle.
8) Stray currents.
9) Alternate drying up and dipping down.
10) Fog and microdrops.
Some causes (especially "1" and "2") are linked to periods when the equipment is in
operation under flow rate, while others (especially "5", "6", "7") are related to periods
when the flow is stopped. The other causes are a danger in all cases to varying degrees.
3.4.2.3 Corrosion Effects
Incidents related to corrosion show up in many ways and it is difficult to locate the causes
by simply looking at the effects.
Only a few typical cases may be described hereafter.
INCIDENTS CAUSES REMEDIES
Dark brown rust appearance Micro-algae developing on Reinforce the chlorination.
without pits. the paint.

Rust dripping path. Corrosion from a small area Clean the entire part and
and oxide dripping. touch-up the paint-work.

Oxide pyramid-shaped Action of sulphate reducing Do not leave the equipment


deposit bacteria in stagnant water. in stagnant water

Widespread violent corrosion Paint attacked in stagnant Look out for the exact cause
at the start of the installation's water or during chlorination and remedy it. Overhaul the
service life. tests leading through a bad installation.
mixture to veins having a
high-oxidising capacity.

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INCIDENTS CAUSES REMEDIES


Widespread violent corrosion Shabby coating and lack of Renovate the coating and
after a long service-life maintenance. identify the causes.
period.

Oxide spots showing up on Most often these are Touch-up the non-stainless
stainless steel parts. produced by single points. spots that are corroded and
Oxide comes from clean the stainless steel
elsewhere (exogenous areas (pickling and
oxide). passivation).

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3.4.2.4 Anti-corrosion prevention rules


Rules vary depending on the nature of the metal to protect and are confirmed from site
experience.
The use of sacrificial anodes on some parts of the equipment can help control corrosion.

3.4.2.4.1 General rules applicable to any kind of equipment


No equipment should remain in stagnant water for more than 48 hours : water must be
completely removed (by means of mobile or fixed pumping units or any means
available on site every 24 hours at the most). When possible, it is still better to rinse
the equipment with clean water and keep it in a dry place (1).
Touch-up the coating as soon as corroded spots are showing up : never wait for
further developments. Take care of the coating when replacing spare parts : be careful
not to scratch it.

3.4.2.4.2 Stainless steel


It behaves perfectly under alternated drying up and dipping down, in foggy atmospheres
and in running water. On the other hand, it is vulnerable to stagnant water, to overdoses
of chlorinated compounds and to the effects of external metallic pollution.
When working on a stainless steel part, do not omit pickling and passivation of the
worked areas before bringing the equipment back into service (refer to standard
BEAUDREY’s specification).

3.4.2.4.3 Carbon steel


This is the most general case. The equipment is coated in such a way that normal
operation conditions are fulfilled.
The following phenomena have been observed :

3.4.2.4.3.1 Rust aspect without blister


This is related to a rust deposit from other steel parts that are not yet coated. A simple
cleaning will wipe it off.

3.4.2.4.3.2 Same aspect as above but rust is somewhat tenacious


Generally it is the action of brown micro-algae. Coating cleaning is mandatory required,
for coating damages could show up shortly in the future.
A slight chlorination (0,3 to 2 ppm) will help to avoid such a problem in future.

3.4.2.4.3.3 Blisters, pits


Often this means that the coating depth has been broken through.
Possible causes are numerous :
Mechanical impacts,
Stripping, scratching, rubbing while handling or setting into operation,
Erosion (sand in water, for example),
Pits due to some kind of shellfish.
1
Except for stop log which allow the pit isolation.
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These phenomena are important and coating repairs must be regularly performed with
due care to eliminate every single corrosion point (refer to paragraph 3.1.2).

3.4.3 EQUIPMENT AND SPARE PARTS STORAGE INSTRUCTIONS


3.4.3.1 Packing conditions
All materials and equipment have been duly packed in suitable cases for transportation
according to the rules specified in the following documents (1):
SEI Specification drawn by "Syndicat de l'Emballage Industriel" (Industrial Packing
Union),
AFNOR Standards,
Regarding :
Packing classification,
Preparation of equipment for packing,
Marking rules.
3.4.3.2 Storage conditions

3.4.3.2.1 General rules


At delivery on site, the equipment, boxes and crates have to be inspected thoroughly
to make sure there is no external damage.
Means of protection (packing crates, planking of openings, waterproof and dust-proof
wraps, etc…) shall be kept closed as long as the protected equipment is not useful for
the installation on site.
Rubber seals shall be protected from sun rays (max. temperature : + 50 °C) and
sprinkled with talc.
Mechanical greased parts must be protected from dust and sand.
Openings on pipes or equipment shall be kept closed as long as they are not required
for installation.
All unfitted equipment will be sheltered in dry conditions, in its normal packing. All
plugs and caps shall remain in place.
Means of protection shall be regularly checked, particularly after loading and unloading
during transportation. The date indicating the end of the validity period of the desiccant
pouches shall also be checked and all powders out of date shall be immediately
replaced.
Precautions shall be taken when storing stainless steel components to ensure that
they do not come into contact with carbon steels or contaminants. Before use, check
the parts closely. Any suspicious stain must be treated immediately by cleaning the
surface in order to pickle and passivate the suspected area.
It is thoroughly recommended to maintain equipment in their original transportation
packages up to installation on site.
In the case of sea-transportation, all equipment and spare parts are packed in suitable
cases with enough desiccant units calculated for a storage duration up to one year
(twelve months).

1
Unless contract particular specifications.
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This duration is available only if the cases are maintained for storage
according to our hereafter listed recommendations.

3.4.3.2.2 Storage area


Outdoor(1):
Not applicable. All materials and equipment have to be stored either under shelter or
inside warehouse.
Under shelter(2):
All materials and equipment are stored, in their original transportation packages, in an
enclosure protected against the weather with a floor which shall be slabbed or made with
compacted material which does not create dust. The enclosure shall be periodically
cleaned and rubbish and dust removed.
Inside warehouse :
All materials and equipment are stored, in their original transportation packages, in an
enclosure protected against the weather with a floor which shall be slabbed or made with
compacted material which does not create dust. The temperature shall be maintained
above 16°C in order to reduce condensation of moisture in the atmosphere inside the
enclosure. The enclosure shall be periodically cleaned and rubbish and dust removed.
3.4.3.3 Unpacking conditions
Refer to unpacking specifications on paragraph 1.2.
When unpacking, thoroughly inspect the equipment to make sure there is no damage.
In the case of internal rubber lined equipment, inspect the coating thoroughly.
Before installing the equipment, call BEAUDREY After-Sales Department in case of any
faulty part.

Never cut, tear the different panels of the case.


Never use mechanical saw, use only a crowbar lever.
Remove the cover first,
If necessary remove the inside stiffeners supporting the cover,
Check how the lateral panels are nailed together,
Remove the lateral panels one by one following the nailed method.

1
Unless contract particular specifications.
2
Recommended
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4. RECOMMENDED SPARE PARTS AND PARTS LIST


4.1 LIST OF RECOMMENDED SPARE PARTS
We particularly suggest keeping a stock of parts subject to wear during normal operation.

4.2 PARTS LIST


Refer to separated Cross sectional drawings Catalogue (see paragraph 1.2).

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5. DRAWINGS
5.1 MAINTENANCE DRAWING
Not applicable.

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APPENDIX 1
WASH WATER PUMP

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APPENDIX 2
DIFFERENTIAL PRESSURE DETECTION DEVICE

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APPENDIX 3
MANUAL WASH WATER ISOLATING VALVES

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APPENDIX 4
PRESSURE INDICATOR SWITCH

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APPENDIX 5
PRESSURE INDICATOR SWITCH ISOLATING VALVE

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APPENDIX 6
PUMP'S OUTLET CHECK VALVE

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APPENDIX 7
DIFFERENTIAL PRESSURE DEVICE ISOLATING VALVE

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APPENDIX 8
STRAINER FLUSHING VALVE

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APPENDIX 9
DEWATERING PUMP

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APPENDIX 10
INGREDIENTS DATA SHEET

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APPENDIX 11
SPECIFICATION AVERAGE TORQUE VALUE

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APPENDIX 1
WASH WATER PUMP

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APPENDIX 2
DIFFERENTIAL PRESSURE DETECTION DEVICE

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APPENDIX 3
MANUAL WASH WATER ISOLATING VALVES

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APPENDIX 4
PRESSURE INDICATOR SWITCH

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APPENDIX 5
PRESSURE INDICATOR SWITCH ISOLATING VALVE

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APPENDIX 6
PUMP'S OUTLET CHECK VALVE

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APPENDIX 7
DIFFERENTIAL PRESSURE DEVICE ISOLATING VALVE

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APPENDIX 8
STRAINER FLUSHING VALVE

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APPENDIX 9
DEWATERING PUMP

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APPENDIX 1
WASH WATER PUMP

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DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual

APPENDIX 2
DIFFERENTIAL PRESSURE DETECTION DEVICE

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
Operating Instructions
Deltabar S FMD76/77/78, PMD70/75
Differential pressure transmitter

BA270P/00/en/08.06
71027244
valid from
Software version 02.10
Hardware version 02.00
Overview documentation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

Overview documentation

Device Documentation Content Remarks

Deltabar S 4...20 mA HART Technical Information TI382P Technical data – The documentation is located on the ToF Tool
CD. The CD is enclosed with every device
ordered with the "HistoROM/M-DAT"
option. The "HistoROM/M-DAT" option is
selected in the order code via feature 100
Additional option 1" or 110 "Additional
option 2", version "N".
– The documentation is also available via the
Internet. See: www.endress.com
Download

Operating Instructions BA270P – Identification – The documentation is supplied with the


– Installation device.
– Wiring – The documentation is also available via the
– Operation Internet. See: www.endress.com
– Commissioning, Description of Download
Quick Setup menus
– Maintenance
– Trouble-shooting and spare parts
– Appendix: Illustration of menu

Operating Instructions BA274P – Examples of configuration for – The documentation is located on the ToF Tool
pressure, level and flow CD. The CD is enclosed with every device
measurement ordered with the "HistoROM/M-DAT"
– Description of parameters option. The "HistoROM/M-DAT" option is
– Trouble-shooting selected in the order code via feature 100
– Appendix: Illustration of menu Additional option 1" or 110 "Additional
option 2", version "N".
– The documentation is also available via the
Internet. See: www.endress.com
Download

Brief Operating Instructions KA218P – Wiring – The documentation is supplied with the
– Operation without on-site device. See cover of the terminal
display compartment.
– Description of Quick Setup menus
– Operation HistoROM®/M-DAT
Functional Safety Manual SD189P – Safety function with Deltabar S – The documentation is supplied with the
– Behaviour in operation and failure devices showing version "E" in feature 100
– Commissioning and iterative tests "Additional options 1" or in feature 110
– Settings "Additional options 2".
– Technical safety characteristic See also Technical Information TI383P,
quantities chapter "Ordering information".
– Management Summary

2 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Table of contents

Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4 8 Trouble-shooting . . . . . . . . . . . . . . . . . 64
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8.1 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
1.2 Installation, commissioning and operation . . . . . . . . 4 8.2 Response of outputs to errors . . . . . . . . . . . . . . . . . 71
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8.3 Confirming messages . . . . . . . . . . . . . . . . . . . . . . . 73
1.4 Notes on safety conventions and icons . . . . . . . . . . . 5 8.4 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.5 Repair of Ex-certified devices . . . . . . . . . . . . . . . . . 74
2 Identification . . . . . . . . . . . . . . . . . . . . 6 8.6 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.7 Returning the device . . . . . . . . . . . . . . . . . . . . . . . 86
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6 8.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 8.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2.3 CE mark, declaration of conformity . . . . . . . . . . . . . 9
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9
9 Technical data . . . . . . . . . . . . . . . . . . . 88
3 Installation . . . . . . . . . . . . . . . . . . . . . 10
10 Appendix . . . . . . . . . . . . . . . . . . . . . . . 88
3.1 Incoming acceptance and storage . . . . . . . . . . . . . . 10
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 10 10.1 Operating menu for on-site display, ToF Tool,
3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . 10 FieldCare and HART handheld terminal . . . . . . . . . 88
3.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 21 10.2 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 22 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
4.1 Connecting the device . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 24
4.3 Potential matching . . . . . . . . . . . . . . . . . . . . . . . . 27
4.4 Overvoltage protection (optional) . . . . . . . . . . . . . . 28
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 28

5 Operation . . . . . . . . . . . . . . . . . . . . . . 29
5.1 On-site display (optional) . . . . . . . . . . . . . . . . . . . . 29
5.2 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . 31
5.3 On-site operation –
on-site display not connected . . . . . . . . . . . . . . . . . 33
5.4 On-site operation –
on-site display connected . . . . . . . . . . . . . . . . . . . . 37
5.5 HistoROM®/M-DAT (optional) . . . . . . . . . . . . . . 39
5.6 Operation via HART handheld terminal . . . . . . . . . 43
5.7 FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.8 ToF Tool operating program . . . . . . . . . . . . . . . . . 44
5.9 Locking/unlocking operation . . . . . . . . . . . . . . . . . 45
5.10 Factory setting (reset) . . . . . . . . . . . . . . . . . . . . . . 46

6 Commissioning. . . . . . . . . . . . . . . . . . 48
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.2 Selecting language and measuring mode . . . . . . . . 48
6.3 Position adjustment . . . . . . . . . . . . . . . . . . . . . . . . 50
6.4 Flow measurement . . . . . . . . . . . . . . . . . . . . . . . . 51
6.5 Level measurement . . . . . . . . . . . . . . . . . . . . . . . . 54
6.6 Differential pressure measurement . . . . . . . . . . . . . 61

7 Maintenance. . . . . . . . . . . . . . . . . . . . 63
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Endress+Hauser 3
Safety instructions Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

1 Safety instructions

1.1 Designated use


The Deltabar S is a differential pressure transmitter for measuring differential pressure, flow and
level.
The manufacturer accepts no liability for damages resulting from incorrect use or use other than that
designated.

1.2 Installation, commissioning and operation


The device has been designed to operate safely in accordance with current technical, safety and EU
standards. If installed incorrectly or used for applications for which it is not intended, however, it is
possible that application-related dangers may arise, e.g. product overflow due to incorrect
installation or calibration. For this reason, the instrument must be installed, connected, operated
and maintained according to the instructions in this manual: personnel must be authorised and
suitably qualified. The manual must have been read and understood, and the instructions followed.
Modifications and repairs to the device are permissible only when they are expressly approved in
the manual. Pay particular attention to the technical data on the nameplate.

1.3 Operational safety

1.3.1 Hazardous areas (optional)


Devices for use in hazardous areas are fitted with an additional nameplate ( see page 6). If the
device is to be installed in an explosion hazardous area, then the specifications in the certificate as
well as all national and local regulations must be observed. A separate Ex documentation is enclosed
with the device and is an integral part of this documentation. The installation regulations,
connection values and Safety Instructions listed in this document must be observed. The
documentation number of the related Safety Instructions is also indicated on the additional
nameplate.
• Ensure that all personnel are suitably qualified.

1.3.2 Functional Safety SIL 2 (optional)


If using devices for SIL 2 applications, the separate manual on functional safety (SD189P) must be
observed thoroughly.

4 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Safety instructions

1.4 Notes on safety conventions and icons


In order to highlight safety-relevant or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding icon in the margin.

Symbol Meaning

Warning!
# A warning highlights actions or procedures which, if not performed correctly, will lead to
personal injury, a safety hazard or destruction of the instrument.

Caution!
" Caution highlights actions or procedures which, if not performed correctly, may lead to
personal injury or incorrect functioning of the instrument.

Note!
! A note highlights actions or procedures which, if not performed correctly, may indirectly
affect operation or may lead to an instrument response which is not planned.

Device certified for use in explosion hazardous area


0 If the device has this symbol embossed on its nameplate, it can be installed in an explosion
hazardous area or a non-explosion hazardous area, according to the approval.

Explosion hazardous area

- Symbol used in drawings to indicate explosion hazardous areas.


– Devices used in hazardous areas must possess an appropriate type of protection.

Safe area (non-explosion hazardous area)

. Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas.


– Devices used in hazardous areas must possess an appropriate type of protection. Lines
used in hazardous areas must meet the necessary safety-related characteristic quantities.

% Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied.

Alternating voltage
& A terminal to which or from which an alternating (sine-wave) current or voltage may be
applied or supplied.

Grounded terminal
) A grounded terminal, which as far as the operator is concerned, is already grounded by
means of an earth grounding system.

Protective grounding (earth) terminal


* A terminal which must be connected to earth ground prior to making any other connection
to the equipment.

Equipotential connection (earth bonding)


+ A connection made to the plant grounding system which may be of type e.g. neutral star or
equipotential line according to national or company practice.

Endress+Hauser 5
Identification Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

2 Identification

2.1 Device designation

2.1.1 Nameplate

! Note!
• The MWP (maximum working pressure) is specified on the nameplate. This value refers to a
reference temperature of 20°C (68°F) or 100°F for ANSI flanges.
• The pressure values permitted at higher temperatures can be found in the following standards:
– EN 1092-1: 2001 Tab. 18 1
– ASME B 16.5a – 1998 Tab. 2-2.2 F316
– ASME B 16.5a – 1998 Tab. 2.3.8 N10276
– JIS B 2220
• For PMD70 and PMD75, the MWP applies for the temperature ranges specified in the Technical
Information TI382P in the "Ambient temperature range" and "Process temperature limits"
sections.
• The test pressure corresponds to the over pressure limit (OPL) of the device = MWP x 1.5.
• The Pressure Equipment Directive (EC Directive 97/23/EC) uses the abbreviation "PS". The
abbreviation "PS" corresponds to the MWP (maximum working pressure) of the measuring
device.

1) With regard to its stability-temperature property, the material 1.4435 is identical to 1.4404 which is grouped under
13EO in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.

Aluminium housing (T14/T15) and stainless steel housing (T14)

Deltabar S
Order Code: 1
3
Ser.-No.: 2 5
MWP 4 Span 6
P 7
8 U= 9 12
Mat. 10
11
13 14 14
15

P01-xMDxxxx-18-xx-xx-xx-005

Fig. 1: Nameplate for Deltabar S


1 Order code
See the specifications on the order confirmation for the meanings of the individual letters and digits.
2 Serial number
3 Degree of protection
4 MWP (Maximum working pressure)
5 Symbol: Note: pay particular attention to the data in the "Technical Information"!
6 Minimum/maximum span
7 Nominal measuring range
8 Electronic version (output signal)
9 Supply voltage
10 Wetted materials
11 ID number of notified body with regard to Pressure Equipment Directive (optional)
12 ID number of notified body with regard to ATEX (optional)
13 GL-symbol for GL marine certificate (optional)
14 SIL-symbol for devices with SIL2/IEC 61508 Declaration of conformity (optional)
15 Layout identification of the nameplate

6 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Identification

Devices for use in hazardous areas are fitted with an additional nameplate.

1
2

4 5 Dat.: 6

P01-xMD7xxxx-18-xx-xx-xx-002

Fig. 2: Additional nameplate for devices for hazardous areas


1 EC type examination certificate number
2 Type of protection e.g. II 1/2 G EEx ia IIC T4/T6
3 Electrical data
4 Safety Instructions number e.g. XA235P
5 Safety Instructions index e.g. A
6 Device manufacture data

Devices suitable for oxygen applications are fitted with an additional nameplate.

Bei Sauerstoffeinsatz/
for oxygen service
Pmax 1 3
Tmax 2

P01-xxxxxxxx-18-xx-xx-xx-000

Fig. 3: Additional nameplate for devices suitable for oxygen applications


1 Maximum pressure for oxygen applications
2 Maximum temperature for oxygen applications
3 Layout identification of the nameplate

Endress+Hauser 7
Identification Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

Stainless steel housing (T17)

18
Deltabar S 19
20
Made in Germany, D-79689 Maulburg
21
Order Code: 1
Ser.-No.: 2
22
MWP 3 4
Span 5
p 6 23

7 U= 8 24 - 25
Mat.
9
10 Dat.: 26
Bei Sauerstoffeinsatz/for oxygen service:
12 13 14 15 16 Tmax 27 Pmax 28
11
17

P01-xMD7xxxx-18-xx-xx-xx-006

Fig. 4: Nameplate for Deltabar S


1 Order code
See the specifications on the order confirmation for the meanings of the individual letters and digits.
2 Serial number
3 MWP (Maximum working pressure)
4 Symbol: Note: pay particular attention to the data in the "Technical Information"!
5 Minimum/Maximum span
6 Nominal measuring range
7 Electronic version (output signal)
8 Supply voltage
9 Wetted materials
10 Degree of protection

Optional:
11 ID number of notified body with regard to Pressure Equipment Directive
12 ID number of notified body with regard to ATEX
13 3A-symbol
14 CSA-symbol
15 FM-symbol
16 SIL-symbol for devices with SIL2/IEC 61508 Declaration of conformity
17 GL-symbol for GL marine certificate
18 Ex-symbol
19 EC type examination certificate
20 Type of protection e.g. II 1/2 G EEx ia IIC T4/T6
21 Approval number for WHG overspill protection
22 Temperature operating range for devices for use in hazardous areas
23 Electrical data for devices for use in hazardous areas
24 Safety Instructions number e.g. XA283P
25 Safety Instructions index e.g. A
26 Device manufacture data
27 Maximum temperature for devices suitable for oxygen applications
28 Maximum pressure for devices suitable for oxygen applications

8 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Identification

2.2 Scope of delivery


The scope of delivery comprises:
• Deltabar S differential pressure transmitter
• For PMD70 and PMD75 with side flanges made of AISI 316L or C22.8: additional 2 vent valves,
AISI 316L
• PMD75 with side flanges made of AISI 316L or C22.8 and side vent: additional 4 locking screws,
AISI 316L
• For devices with the "HistoROM/M-DAT" option:
CD-ROM with ToF Tool operating program and documentation
• Optional accessories
Documentation supplied:
• Operating Instructions BA270P (this document)
• Brief Operating Instructions KA218P
• Final inspection report
• Optional: factory calibration form and/or Safety Manual SD189P
• Devices which are suitable for use in hazardous areas:
additional documentation such as Safety Instructions, Control or Installation Drawings
Additional documentation available with devices with the "HistoROM/M-DAT" option:
• Technical Information TI382P

2.3 CE mark, declaration of conformity


The device is designed to meet state-of-the-art safety requirements, has been tested and left the
factory in a condition in which it is safe to operate. The device complies with the applicable
standards and regulations as listed in the EC declaration of conformity and thus complies with the
statutory requirements of the EC Directives. Endress+Hauser confirms the successful testing of the
device by affixing to it the CE mark.

2.4 Registered trademarks

KALREZ, VITON, TEFLON


Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP
Registered trademark of Ladish & Co., Inc., Kenosha, USA
HART
Registered trademark of the HART Communication Foundation, Austin, USA.

Endress+Hauser 9
Installation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

3 Installation

3.1 Incoming acceptance and storage

3.1.1 Incoming acceptance


• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches your
order.

3.1.2 Storage
The device must be stored in a dry, clean area and protected against damage from impact
(EN 837-2).
Storage temperature range:
• –40...+100°C (–40...+212°F)
• On-site display: –40...+85°C (–40...+185°F)

3.2 Installation conditions

3.2.1 Dimensions
For dimensions, please refer to the Technical Information for Deltabar S TI382P, "Mechanical
construction" section. See page 2, "Overview documentation".

3.3 Installation instructions


! Note!
• Due to the orientation of the Deltabar S, there may be a shift in the measured value, i.e. when
the container is empty, the measured value does not display zero. You may correct this zero point
shift either directly on the device using the F-key or by remote operation. See Page 32, Section
"Function of the operating elements – on-site display not connected" or Page 50, Section 6.3
"Position adjustment".
• For FMD77 and FMD78, please refer to section 3.3.4. "Installation instructions for devices with
diaphragm seals", page 17.
• General recommendations for routing the impulse piping can be found in DIN 19210 "Methods
for measurement of fluid flow; differential piping for flow measurement devices" or the
corresponding national or international standards.
• Using a three-valve or five-valve manifold allows for easy commissioning, installation and
maintenance without interrupting the process.
• When routing the impulse piping outdoors, ensure that sufficient anti-freeze protection is used,
e.g. by using pipe heat tracing.
• Install the impulse piping with a monotonic gradient of at least 10%.
• To ensure optimal readability of the on-site display, it is possible to rotate the housing up to 380°.
See page 20, section 3.3.7 "Rotating the housing".
• Endress+Hauser offers a mounting bracket for installing on pipes or walls. See page 20, section
3.3.6 "Wall and pipe mounting".

10 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Installation

3.3.1 Installation for flow measurement

! Note!
For more information about flow measurement with the Deltabar S differential pressure transmitter
and orifice plate or pitot tube, see also Technical Information TI297P Deltatop/Deltaset.

Flow measurement in gases with PMD70/PMD75

+ –

P01-PMD75xxx-11-xx-xx-xx-000

Fig. 5: Measuring layout for flow measurement in gases with PMD75


1 Deltabar S, here PMD75
2 Three-valve manifold
3 Shut-off valves
4 Orifice plate or pitot tube

• Mount the Deltabar S above the measuring point so that the condensate can run off into the
process piping.

Flow measurement in steam with PMD70/PMD75

õ –

P01-PMD75xxx-11-xx-xx-xx-001

Fig. 6: Measuring layout for flow measurement in steam with PMD75


1 Condensate traps
2 Orifice plate or pitot tube
3 Shut-off valves
4 Deltabar S, here PMD75
5 Separator
6 Drain valves
7 Three-valve manifold

• Mount the Deltabar S below the measuring point.


• Mount the condensate traps at the same level as the tapping points and at the same distance to
the Deltabar S.
• Prior to commissioning, fill the impulse piping to the height of the condensate traps.

Endress+Hauser 11
Installation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

Flow measurement in liquids with PMD70/PMD75

õ –

P01-PMD75xxx-11-xx-xx-xx-002

Fig. 7: Measuring layout for flow measurement in liquids with PMD75


1 Orifice plate or pitot tube
2 Shut-off valves
3 Deltabar S, here PMD75
4 Separator
5 Drain valves
6 Three-valve manifold

• Mount the Deltabar S below the measuring point so that the impulse piping is always filled with
liquid and gas bubbles can run back into the process piping.
• When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.

3.3.2 Installation for level measurement

Level measurement in an open container with PMD70/PMD75

°¿¬³

³·²ò õ °¿¬³

P01-PMD75xxx-11-xx-xx-xx-003

Fig. 8: Measuring layout for level measurement in open containers with PMD75
1 The negative side is open to atmospheric pressure
2 Deltabar S, here PMD75
3 Shut-off valve
4 Separator
5 Drain valve

• Mount the Deltabar S below the lower measuring connection so that the impulse piping is always
filled with liquid.
• The negative side is open to atmospheric pressure.
• When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.

12 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Installation

Level measurement in an open container with FMD76/FMD77

°¿¬³

³·²ò
õ


°¿¬³

P01-FMD76xxx-11-xx-xx-xx-003

Fig. 9: Measuring layout for level measurement in open containers with FMD76
1 Deltabar S, here FMD76
2 The negative side is open to atmospheric pressure

• Mount the Deltabar S direct on the container. See also page 19, section 3.3.5 "Seal for flange
mounting".
• The negative side is open to atmospheric pressure.

Level measurement in a closed container with PMD70/PMD75


³¿¨ò

³·²ò
õ

P01-PMD75xxx-11-xx-xx-xx-004

Fig. 10: Measuring layout for level measurement in a closed container with PMD75
1 Shut-off valves
2 Deltabar S, PMD75
3 Separator
4 Drain valves
5 Three-valve manifold

• Mount the Deltabar S below the lower measuring connection so that the impulse piping is always
filled with liquid.
• Always connect the negative side above the maximum level.
• When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.

Endress+Hauser 13
Installation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

Level measurement in a closed container with FMD76/FMD77


³¿¨ò

³·²ò

õ
P01-FMD76xxx-11-xx-xx-xx-004

Fig. 11: Measuring layout for level measurement in a closed container with FMD76
1 Shut-off valve
2 Separator
3 Drain valve
4 Deltabar S, here FMD76

• Mount the Deltabar S direct on the container. See also page 19, section 3.3.5 "Seal for flange
mounting".
• Always connect the negative side above the maximum level.
• When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.

Level measurement in a closed container with FMD78


³¿¨ò

õ
³·²ò

P01-FMD78xxx-11-xx-xx-xx-000

Fig. 12: Measuring layout for level measurement in a closed container with FMD78
1 Deltabar S, here FMD78

• Mount the Deltabar S below the lower diaphragm seal. See also page 17, section 3.3.4
"Installation instructions for devices with diaphragm seals".
• The ambient temperature should be the same for both capillaries.

! Note!
Level measurement is only ensured between the upper edge of the lower diaphragm seal and the
lower edge of the upper diaphragm seal.

14 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Installation

Level measurement in a closed container with superimposed steam with PMD 70/
PMD75


³¿¨ò

³·²ò
õ

P01-PMD75xxx-11-xx-xx-xx-005

Fig. 13: Measuring layout for level measurement in a container with superimposed steam with PMD75
1 Condensate trap
2 Shut-off valves
3 Deltabar S, here PMD75
4 Separator
5 Drain valves
6 Three-valve manifold

• Mount the Deltabar S below the lower measuring connection so that the impulse piping is always
filled with liquid.
• Always connect the negative side above the maximum level.
• A condensate trap ensures constant pressure on the negative side.
• When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.

Level measurement in a closed container with superimposed steam with FMD 76/
FMD77


³¿¨ò

³·²ò

õ
P01-FMD76xxx-11-xx-xx-xx-005

Fig. 14: Measuring layout for level measurement in a container with superimposed steam with FMD76
1 Condensate trap
2 Shut-off valve
3 Separator
4 Drain valve
5 Deltabar S, here FMD76

Endress+Hauser 15
Installation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

• Mount the Deltabar S direct on the container. See also page 19, section 3.3.5 "Seal for flange
mounting".
• Always connect the negative side above the maximum level.
• A condensate trap ensures constant pressure on the negative side.
• When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.

3.3.3 Installation for differential pressure measurement

Differential pressure measurement in gases and steam with PMD70/PMD75

P01-PMD75xxx-11-xx-xx-xx-006

Fig. 15: Measuring layout for differential pressure measurement in gases and steam with PMD75
1 Deltabar S, here PMD75
2 Three-valve manifold
3 Shut-off valves
4 e.g. filter

• Mount the Deltabar S above the measuring point so that the condensate can run off into the
process piping.

Differential pressure measurement in liquids with PMD70/PMD75

õ –

P01-PMD75xxx-11-xx-xx-xx-007

Fig. 16: Measuring layout for differential pressure measurement in liquids with PMD75
1 e.g. filter
2 Shut-off valves
3 Deltabar S, here PMD75
4 Separator
5 Drain valves
6 Three-valve manifold

• Mount the Deltabar S below the measuring point so that the impulse piping is always filled with
liquid and gas bubbles can run back into the process piping.

16 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Installation

• When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.

Differential pressure measurement in gases, steam and liquids with FMD78

õ –

P01-FMD78xxx-11-xx-xx-xx-000

Fig. 17: Measuring layout for differential pressure measurement in gases, steam and liquids with FMD78
1 Diaphragm seal
2 Capillary
3 e.g. filter
4 Deltabar S, here FMD78

• Mount the diaphragm seal with capillaries at the top or on the side on the piping.
• For vacuum applications: mount the Deltabar S below the measuring point. See page 17,
section 3.3.4 "Installation instructions for devices with diaphragm seals", "Vacuum application"
part.
• The ambient temperature should be the same for both capillaries.

3.3.4 Installation instructions for devices with diaphragm seals

! Note!
• The diaphragm seal, together with the pressure transmitter, forms a closed, calibrated system,
which is filled through openings in the diaphragm seal and in the measurement system of the
pressure transmitter. This openings are sealed and must not be opened.
• Do not clean or touch diaphragm seals with hard or pointed objects.
• Do not remove membrane protection until shortly before installation.
• When using a mounting bracket, sufficient strain relief must be ensured for the capillaries in order
to prevent the capillary bending down (bending radius 100 mm).
• Please note that the hydrostatic pressure of the liquid columns in the capillaries can cause zero
point shift. The zero point shift can be corrected. See also page 50, section 6.3 "Position
adjustment".
• Please note the application limits of the diaphragm seal filling oil as detailed in the Technical
Information for Deltabar S TI382P, Section "Planning instructions for diaphragm seal systems".
See also page 2, "Overview documentation".
In order to obtain more precise measurement results and to avoid a defect in the device, mount the
capillaries as follows:
• vibration-free (in order to avoid additional pressure fluctuations)
• not in the vicinity of heating or cooling lines
• insulate in the event of colder or warmer ambient conditions
• with a bending radius of 100 mm.
• The ambient temperature and length of both capillaries should be the same when using two-sided
diaphragm seal systems.
• Two diaphragm seals which are the same (e.g. with regard to diameter, material, etc.) should
always be used for the negative and positive side (standard delivery).

Endress+Hauser 17
Installation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART


ïðð ³³

õ –

P01-FMD78xxx-11-xx-xx-xx-005

Fig. 18: Mounting Deltabar S, FMD78 with diaphragm seals and capillary, recommended mounting for vacuum
applications: mount pressure transmitter below the lowest diaphragm seal!

Vacuum application
For applications under vacuum, Endress+Hauser recommends mounting the pressure transmitter
underneath the lower diaphragm seal. A vacuum load of the diaphragm seal caused by the presence
of filling oil in the capillaries is hereby prevented.
When the pressure transmitter is mounted above the lower diaphragm seal, the maximum height
difference H1 in accordance with the illustration below on the left must not be exceeded. The
maximum height difference is dependent on the density of the filling oil and the smallest ever
pressure that is permitted to occur at the diaphragm seal on the positive side (empty container), see
illustration below, on the right.

ïîòð
Ê»¹»¬¿¾´» ±·´
ïðòð
Í·´·½±²» ±·´
– +
èòð
+ –


êòð
Ø·¹¸ ¬»³°»®¿¬«®»
±·´
H1 ìòð

ײ»®¬ ±·´
îòð
+
ðòð
ëð ïðð îðð íðð ìðð ëðð êðð éðð èðð çðð ïððð
Ю»--«®»ô ¼·¿°¸®¿¹³ -»¿´ °±-·¬·ª» -·¼» ų¾¿®¿¾-Ã

P01-FMD7xxxx-11-xx-xx-xx-001 P01-FMD7xxxx-05-xx-xx-xx-002

Fig. 19: Installation above the lower Fig. 20: Diagram of maximum installation height above the lower
diaphragm seal diaphragm seal for vacuum applications dependent on
the pressure at the diaphragm seal on the positive side

18 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Installation

3.3.5 Seal for flange mounting

P01-FMD7xxxx-11-xx-xx-xx-002

Fig. 21: Mounting the versions with flange or diaphragm seal


1 Diaphragm
2 Seal

# Warning!
The seal is not allowed to press on the diaphragm as this could affect the measurement result.

3.3.6 Heat insulation – FMD77


The FMD77 must only be insulated up to a certain height. The maximum permitted insulation
height is labelled on the devices and applies to an insulation material with a heat conductivity
0.04 W/(m x K) and to the maximum permitted ambient and process temperature ( see table
below). The data were determined under the most critical application "quiescent air".

Ìß ðòðì É
³ ‹Õ

ÌÐ
P01-FMD77xxxx-11-xx-xx-xx-000

Fig. 22: Maximum permitted insulation height

FMD77

Ambient temperature (TA) 70°C (158°F)

Process temperature (TP) max. 350°C (662°F), depending on the


diaphragm seal filling oil used ( see
Technical Information TI382P Deltabar S)

Endress+Hauser 19
Installation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

3.3.7 Wall and pipe-mounting (optional)


Endress+Hauser offers a mounting bracket for installing the device on pipes or walls. A bracket with
mounting accessories for pipe mounting is included with the device.

! Note!
When using a valve block, the block's dimensions must be taken into account.

P01-xMD7xxxx-11-xx-xx-xx-008

Fig. 23: Mounting bracket for wall and pipe mounting


1 Device mounting

Please note the following when mounting:


• Devices with capillary lines: mount capillaries with a bending radius of 100 mm.
• To prevent the mounting screws from scoring, lubricate them with a multi-purpose grease prior
to mounting.
• In the case of pipe mounting, the nuts on the bracket must be tightened uniformly with a torque
of at least 30 Nm.

3.3.8 Rotating the housing


The housing can be rotated up to 380° by loosening the Allen screw.

³¿¨ò íèð°

P01-xMD7xxxx-11-xx-xx-xx-001

Fig. 24: Aligning the housing


– T14 and T15 housing: Loosen setscrew with a 2 mm Allen key.
T17 housing: Loosen setscrew with a 3 mm Allen key.
– Rotate housing (max. up to 380°).
– Retighten setscrew.

20 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Installation

3.3.9 Close cover on a stainless steel housing (T17)

P01-FMB70xxx-17-xx-xx-xx-001

Fig. 25: Close cover

The covers for the terminal and electronics compartment are hooked into the casing and closed with
a screw. These screws should be finger-tightened (2 Nm) to the stop to ensure that the covers sit
tightly.

3.4 Post-installation check


After installing the device, carry out the following checks:
• Are all screws firmly tightened?
• Are the housing covers screwed down tight?
• Are all locking screws and vent valves firmly tightened?

Endress+Hauser 21
Wiring Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

4 Wiring

4.1 Connecting the device


! Note!
• When using the measuring device in hazardous areas, installation must comply with the
corresponding national standards and regulations and the Safety Instructions or Installation or
Control Drawings.
• Devices with integrated overvoltage protection must be earthed.
• Protective circuits against reverse polarity, HF influences and overvoltage peaks are installed.

• The supply voltage must match the supply voltage on the nameplate. ( See also page 6, section
2.1.1 Nameplate.)
• Switch off the supply voltage before connecting the device.
• Remove housing cover of the terminal compartment.
• Guide cable through the gland. Preferably use twisted, screened two-wire cable.
• Connect device in accordance with the following diagram.
• Screw down housing cover.
• Switch on supply voltage.

ïðòë Ê ÜÝ
ïïòë Ê ÜÝ

ì…îð ³ß
Ì»-¬

Ì»-¬

ìòòò îð³ß Ì»-¬

ìòòò îð³ß Ì»-¬

P01-xMx7xxxx-04-xx-xx-xx-001

Fig. 26: Electrical connection 4...20 mA HART


Observe also section 4.2.1 "Supply voltage", page 24.
1 Housing
2 Jumper for 4...20 mA test signal.
See also page 24, section 4.2.1, "Taking 4...20 mA test signal" part.
3 Internal earth terminal
4 External earth terminal
5 4...20 mA test signal between plus and test terminal
6 minimum supply voltage = 10.5 V DC, jumper is inserted in accordance with the illustration.
7 minimum supply voltage = 11.5 V DC, jumper is inserted in "Test" position.
8 Devices with integrated overvoltage protection are labelled OVP (overvoltage protection) here.

22 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Wiring

4.1.1 Connecting devices with Harting plug Han7D

Ü»´¬¿¾¿® Í
+
õ –
é
ê è
Ø¿²éÜ ï –
ë î
ì í
+ –
P01-xMD7xxxx-04-xx-xx-xx-000

Fig. 27: Left: electrical connection for devices with Harting plug Han7D
Right: view of the plug at the device

4.1.2 Connecting devices with M12 plug

Ü»´¬¿¾¿® Í

õ –
– õ

Óïî

õ –
P01-xMD7xxxx-04-xx-xx-xx-008

Fig. 28: Left: electrical connection for devices with M12 plug
Right: view of the plug at the device

4.1.3 Connecting devices with 7/8" plug

Ü»´¬¿¾¿® Í

õ –

éñèþ õ

õ –
P01-xMD7xxxx-04-xx-xx-xx-009

Fig. 29: Left: electrical connection for devices with 7/8" plug
Right: view of the plug at the device

Endress+Hauser 23
Wiring Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

4.2 Connecting the measuring unit

4.2.1 Supply voltage

! Note!
• All explosion protection data are given in separate documentation which is available upon
request. The Ex documentation is supplied as standard with all devices approved for use in
explosion hazardous areas.
• When using the measuring device in hazardous areas, installation must comply with the
corresponding national standards and regulations and the Safety Instructions or Installation or
Control Drawings.

Electronic version Jumper for 4...20 mA test signal in Jumper for 4...20 mA test signal in
"Test" position (Delivery status) "Non-Test" position

4...20 mA HART, for non-hazardous 11.5...45 V DC 10.5...45 V DC


areas

Taking 4...20 mA test signal


A 4...20 mA signal may be measured via the positive and test terminal without interrupting the
measurement. The minimum supply voltage of the device can be reduced by simply changing the
position of the jumper. As a result, operation is also possible with lower voltage sources. To keep
the measured error below 0.1%, the current measuring device should display an internal resistance
of < 0.7 . Observe the position of the jumper in accordance with the following table.

Jumper position for test signal Description

– Taking 4...20 mA test signal via plus and test terminal:


Ì»-¬ possible. (Thus, the output current can be measured without
interruption via the diode.)
– Delivery status
– minimum supply voltage: 11.5 V DC

– Taking 4...20 mA test signal via plus and test terminal:


Ì»-¬ not possible.
– minimum supply voltage: 10.5 V DC

4.2.2 Cable specification


• Endress+Hauser recommends using twisted, screened two-wire cables.
• Terminals for wire cross-sections 0.5...2.5 mm2
• Cable external diameter: 5...9 mm

24 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Wiring

4.2.3 Load

ÎÔ³¿¨ ÎÔ³¿¨
Å Ã Å Ã
Ì»-¬ ïëðð Ì»-¬
ïìëê
ïîèî ïîíç

èìé èðì

ìïí íêç

ïðòë îð íð ìð ìë Ë ïïòë îð íð ìð ìë Ë
ÅÊÃ ÅÊÃ

Ë – ïðòë Ê Ë – ïïòë Ê
ÎÔ³¿¨ ÎÔ³¿¨
îí ³ß îí ³ß
P01-xMD7xxxx-05-xx-xx-xx-005

Fig. 30: Load diagram, observe the position of the jumper and the explosion protection ( See also page 24, "Taking
4...20 mA test signal" part.)
1 Jumper for 4...20 mA test signal inserted in "Non-Test" position
2 Jumper for 4...20 mA test signal inserted in "Test" position
3 Supply voltage 10.5 (11.5)...30 V DC for 1/2 G, 1GD, 1/2 GD, FM IS, CSA IS, IECEx ia, NEPSI Ex ia and TIIS Ex ia
4 Supply voltage 10.5 (11.5)...45 V DC for device for non-hazardous areas, 1/2 D, 1/3 D, 2 G EEx d,
3 G EEx nA, FM XP, FM DIP, FM NI, CSA XP, CSA Dust Ex, NEPSI Ex d und TIIS Ex d
RLmax Maximum load resistance
U Supply voltage

! Note!
When operating via a handheld terminal or via PC with an operating program, a minimum
communication resistance of 250 must exist within the loop.

4.2.4 Screening/potential matching


• You achieve optimum screening against disturbances if the screening is connected on both sides
(in the cabinet and on the device). If you have to reckon with potential equalisation currents in
the plant, only earth screening on one side, preferably at the transmitter.
• When using in hazardous areas, you must observe the applicable regulations.
Separate Ex documentation with additional technical data and instructions is included with all Ex
systems as standard.
• Ex applications: set up potential matching inside and outside the hazardous area. Connect all
devices to the local potential matching.

Endress+Hauser 25
Wiring Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

4.2.5 Connecting HART handheld terminal


With a HART handheld terminal you can set and check the transmitter and avail of additional
functions all along the 4...20 mA line.

³·²ò îëð

Ì»-¬

ì…îð ³ß

ìòòò îð³ß Ì»-¬

¼ -¼ ³
¼ ³ ¼ -¼ ³
¼ ³ ¼ -¼ ³
¼ ³
¼ º¼ ¿
- ò ¼ º¼ ¿
- ò ¼ º¼ ¿
- ò

¿ -
¼ ¿
- º¿ ¿ -
¼ ¿
- º¿ ¿ -
¼ ¿
- º¿
¿ -
¿ -́ ¿
ò ¿ -
¿ -́ ¿
ò ¿ -
¿ -́ ¿
ò

ÜÛÔÌßÞßÎæ ö ö ö ö ö ö ö ö ÜÛÔÌßÞßÎæ ö ö ö ö ö ö ö ö ÜÛÔÌßÞßÎæ ö ö ö ö ö ö ö ö


ÑÒÔ×ÒÛ ÑÒÔ×ÒÛ ÑÒÔ×ÒÛ
ï ÏË×ÝÕ ÍÛÌËÐ ï ÏË×ÝÕ ÍÛÌËÐ ï ÏË×ÝÕ ÍÛÌËÐ
î ÑÐÛÎßÌ×ÒÙ ÓÛÒË î ÑÐÛÎßÌ×ÒÙ ÓÛÒË î ÑÐÛÎßÌ×ÒÙ ÓÛÒË
í ÐÊ íëî ³¾¿® í ÐÊ íëî ³¾¿® í ÐÊ íëî ³¾¿®
ì ÍÊ ð °Ý ì ÍÊ ð °Ý ì ÍÊ ð °Ý

ØÛÔÐ ÍßÊÛ ØÛÔÐ ÍßÊÛ ØÛÔÐ ÍßÊÛ

п¹» п¹» п¹»


Ë° Ë° Ë°

ÛÈ ÛÈ
Þµ-° Ü»´»¬» Þµ-° Ü»´»¬» Þµ-° Ü»´»¬»

п¹» п¹» п¹»


Ѳ Ѳ Ѳ

ý ûú ßÞ Ý Ü ÛÚ ý ûú ßÞ Ý Ü ÛÚ ý ûú ßÞ Ý Ü ÛÚ
ï î í ï î í ï î í
ݱ°§ п-¬» ر¬ Õ»§ ݱ°§ п-¬» ر¬ Õ»§ ݱ°§ п-¬» ر¬ Õ»§

ÙØ× ÖÕÔ ÓÒ Ñ ÙØ× ÖÕÔ ÓÒ Ñ ÙØ× ÖÕÔ ÓÒ Ñ


ì ë ê ì ë ê ì ë ê
ײ-»®¬ õ ر¬ Õ»§ ײ-»®¬ õ ر¬ Õ»§ ײ-»®¬ õ ر¬ Õ»§

ÐÏÎ Í Ì ËÊ ÉÈÇÆ ÐÏÎ Í Ì ËÊ ÉÈÇÆ ÐÏÎ Í Ì ËÊ ÉÈÇÆ


é è ç é è ç é è ç
ôø÷‘ Á äâ õ öñ ô ø ÷‘ Á äâ õ öñ ôø÷‘ Á äâ õ öñ
ò ð ó ò ð ó ò ð ó

íéë íéë íéë


Ú×ÛÔÜ ÝÑÓÓËÒ×ÝßÌÑÎ Ú×ÛÔÜ ÝÑÓÓËÒ×ÝßÌÑÎ Ú×ÛÔÜ ÝÑÓÓËÒ×ÝßÌÑÎ

P01-xMD7xxxx-04-xx-xx-xx-002

Fig. 31: Connecting an HART handheld terminal, e.g. Field Communicator DXR375
1 Necessary communication resistor 250
2 HART handheld terminal
3 HART handheld terminal, directly connected to the device even in the Ex i-area

# Warning!
• In the case of Ex d type of protection, do not connect the handheld terminal in the hazardous area.
• Do not replace the battery of the handheld terminal in the hazardous area.
• For devices with FM or CSA certificates, establish electrical connection as per Installation or
Control Drawing (ZD) supplied.

26 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Wiring

4.2.6 Connecting Commubox FXA191/FXA195 for operation via


ToF Tool or FieldCare

³·²ò îëð

Ì»-¬

ì…îð ³ß

ìòòò îð³ß Ì»-¬

ÛÈ ÛÈ

P01-xMD7xxxx-04-xx-xx-xx-003

Fig. 32: Connecting PC with operating programs ToF Tool or FieldCare via Commubox FXA191/FXA195
1 Computer with operating program ToF Tool or FieldCare
2 Commubox FXA191/FXA195
3 Necessary communication resistor 250

Connecting Commubox FXA191


The Commubox FXA191 connects intrinsically safe transmitters to a computer's serial interface
(RS 232C) using the HART protocol. This allows remote operation of the measuring transmitter
using Endress+Hauser's operating programs ToF Tool and FieldCare. The Commubox is supplied
with power through the serial interface. The Commubox is also suitable for connection to
intrinsically safe circuits. See Technical Information TI404F for further information.

Connecting Commubox FXA195


The Commubox FXA195 connects intrinsically safe transmitters to a computer's USB port using the
HART protocol. This allows remote operation of the measuring transmitter using Endress+Hauser's
operating programs ToF Tool and FieldCare. The Commubox is supplied with power through the
USB port. The Commubox is also suitable for connection to intrinsically safe circuits. See
Technical Information TI237F for further information

4.3 Potential matching


Potential matching does not have to be set up.

Endress+Hauser 27
Wiring Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

4.4 Overvoltage protection (optional)


Devices showing version "M" in feature 100 "Additional options 1" or feature 110 "Additional
options 2" in the order code are equipped with overvoltage protection (see also Technical
Information TI382P "Ordering information".
• Overvoltage protection:
– Nominal functioning DC voltage: 600 V
– Nominal discharge current: 10 kA
• Surge current check î = 20 kA as per DIN EN 60079-14: 8/20 s satisfied
• Arrester AC current check I = 10 A satisfied

# Warning!
Devices with integrated overvoltage protection must be earthed.

4.5 Post-connection check


Perform the following checks after completing electrical installation of the device:
• Does the supply voltage match the specifications on the nameplate?
• Is the device connected as per section 4.1?
• Are all screws firmly tightened?
• Are the housing covers screwed down tight?
As soon as voltage is applied to the device, the green LED on the electronic insert lights up for a few
seconds or the connected on-site display lights up.

28 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation

5 Operation
Feature 20 "Output; operation" in the order code provides you with information on the operating
options available to you.

Versions in the order code Operation

A 4...20 mA HART; external operation, LCD Via on-site display and 3 keys on the exterior of the device

B 4...20 mA HART; internal operation, LCD Via on-site display and 3 keys on the inside of the device

C 4...20 mA; internal operation Without on-site display, 3 keys on the inside of the device

5.1 On-site display (optional)


A 4-line liquid crystal display (LCD) is used for display and operation. The on-site display shows
measured values, dialog texts, fault messages and notice messages.
Functions:
• 8-digit measured value display including sign and decimal point, bargraph for current display
• simple and complete menu guidance thanks to separation of the parameters into several levels and
groups
• each parameter is given a 3-digit ID number for easy navigation
• option for configuring the display according to individual requirements and desires, such as
language, alternating display, contrast setting, display of other measured values such as sensor
temperature
• comprehensive diagnostic functions (fault and warning message, peak-hold indicators, etc.)
• rapid and safe commissioning with the Quick Setup menus

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½¿² ¾» »¼·¬»¼

Ý«®®»²¬ ³»¿-«®»¼ ª¿´«»


P01-xMx7xxxx-07-xx-xx-xx-001

Endress+Hauser 29
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

The following table illustrates the symbols that can appear on the on-site display. Four symbols can
occur at one time.

Symbol Meaning

Alarm symbol
– Symbol flashing: warning, device continues measuring.
– Symbol permanently lit: error, device does not continue measuring.
Note: The alarm symbol may overlie the tendency symbol.

Lock symbol
The operation of the device is locked. Unlock device, see section 5.9.

Communication symbol
Data transfer via communication
Note: The alarm symbol may overlie the communication symbol.

Square root symbol


Active measuring mode "Flow measurement"
The root flow signal is used for the current output.

Tendency symbol (increasing)


The measured value is increasing.

Tendency symbol (decreasing)


The measured value is decreasing.

Tendency symbol (constant)


The measured value has remained constant over the past few minutes.

30 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation

5.2 Operating elements

5.2.1 Position of operating elements


With regard to aluminium housings (T14/T15) and stainless steel housing (T14), the operating keys
are located either outside the device under the protection cap or inside on the electronic insert. In
stainless housings (T17), the operating keys are always located inside on the electronic insert.

±²

±ºº

Ü¿³°·²¹ Å Ã
Ü·-°´¿§
±² Í»²-±®
ï î
±ºº

P01-xxxxxxxx-19-xx-xx-xx-056 P01-xxxxxxxx-19-xx-xx-xx-074

Fig. 33: Operating keys, external Fig. 34: Operating keys, internal
1 Operating keys on the exterior of the device under 1 Operating keys
the protective flap 2 Slot for optional display
3 Slot for optional HistoROM®/M-DAT
4 DIP-switch for locking/unlocking measured-value-
relevant parameters
5 DIP-switch for damping on/off
6 Green LED to indicate value being accepted

Endress+Hauser 31
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

5.2.2 Function of the operating elements –


on-site display not connected
Press and hold the key or the key combination for at least 3 seconds to execute the corresponding
function. Press the key combination for at least 6 seconds for a reset.

Operating key(s) Meaning

Adopt lower range value. A reference pressure is present at the device.


S See also Page 33, Section 5.3.1 "Pressure measuring mode", Page 34, Section 5.3.2
"Level measuring mode" or Page 36, Section 5.3.3 "Flow measuring mode".

Adopt upper range value. A reference pressure is present at the device.


O See also Page 33, Section 5.3.1 "Pressure measuring mode", Page 34, Section 5.3.2
"Level measuring mode" or Page 36, Section 5.3.3 "Flow measuring mode".

F Position adjustment

Reset all parameters. The reset via operating keys corresponds to the software reset code
O S F
and and 7864.

O and F Copy the configuration data from the optional HistoROM®/M-DAT module to the device.

S and F Copy the configuration data from the device to the optional HistoROM®/M-DAT module.

– DIP-switch 1: for locking/unlocking measured-value-relevant parameters


±² Factory setting: off (unlocked)
– DIP-switch 2: damping on/off,
Factory setting: on (damping on)
ï î ±ºº
P01-xxxxxxxx-19-xx-xx-xx-057

5.2.3 Function of the operating elements –


on-site display connected

Operating key(s) Meaning

O – Navigate upwards in the picklist


– Edit the numerical values and characters within a function

S – Navigate downwards in the picklist


– Edit the numerical values and characters within a function

F – Confirm entry
– Jump to the next item

Contrast setting of on-site display: darker


O and F
Contrast setting of on-site display: brighter
S and F
ESC functions:
– Exit edit mode without saving the changed value.
– You are in a menu within a function group. The first time you press the keys
simultaneously, you go back a parameter within the function group. Each time you press
O and S the keys simultaneously after that, you go up a level in the menu.
– You are in a menu at a selection level. Each time you press the keys simultaneously, you
go up a level in the menu.
Note: The terms function group, level and selection level are explained in section 5.4.1,
page 37.

– DIP-switch 1: for locking/unlocking measured-value-relevant parameters


±² Factory setting: off (unlocked)
– DIP-switch 2: damping on/off,
Factory setting: on (damping on)
ï î ±ºº
P01-xxxxxxxx-19-xx-xx-xx-057

32 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation

5.3 On-site operation –


on-site display not connected
! Note!
To operate the device with a HistoROM®/M-DAT module see page 39, Section 5.5 "HistoROM®/
M-DAT module".

5.3.1 Pressure measuring mode


If no on-site display is connected, the following functions are possible by means of the three keys
on the electronic insert or on the exterior of the device:
• Position adjustment (zero point correction)
• Setting lower range value and upper range value
• Device reset, see also page 32, section 5.2.2 "Function of the operating elements", Table.

! Note!
• The operation must be unlocked. See page 45, section 5.9 "Locking /unlocking operation".
• The device is configured for the Pressure measuring mode as standard. You can switch measuring
modes by means of the MEASURING MODE parameter. See page 48, section 6.2 "Selecting
language and measuring mode".
• The pressure applied must be within the nominal pressure limits of the sensor. See information
on the nameplate.

Carry out position adjustment.1 Setting lower range value. Setting upper range value.

Pressure is present at device. Desired pressure for lower range Desired pressure for upper range
value is present at device. value is present at device.

Press "E"-key for 3 s. Press "–"-key for 3 s. Press "+"-key for 3 s.

Does the LED on the electronic insert Does the LED on the electronic insert Does the LED on the electronic insert
light up briefly? light up briefly? light up briefly?

Yes No Yes No Yes No

Applied pressure Applied pressure Applied pressure Applied pressure Applied pressure Applied pressure
for for position for for for for
position adjustment has lower range value lower range value upper range value upper range value
adjustment has not been has been has not been has been has not been
been accepted. accepted. accepted. accepted. accepted. accepted.
Observe the input Observe the input Observe the input
limits. limits. limits.

1) Observe "Warning" on page 48 in Chapter 6 "Commissioning".

Endress+Hauser 33
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

5.3.2 Level measuring mode


If no on-site display is connected, the following functions are possible by means of the three keys
on the electronic insert or on the exterior of the device:
• Position adjustment (zero point correction)
• Set the lower and upper pressure value and assign to the lower and upper level value
• Device reset, see also page 32, section 5.2.2 "Function of the operating elements", Table.

! Note!
• The S- and O- keys only have a function in the following cases:
– LEVEL SELECTION "Level Easy Pressure", CALIBRATION MODE "Wet"
– LEVEL SELECTION "Level Standard", LEVEL MODE "Linear",
CALIBRATION MODE "Wet"
The keys have no function in other settings.
• The device is configured for the Pressure measuring mode as standard. You can switch measuring
modes by means of the MEASURING MODE parameter. See Page 48, Section 6.2 "Selecting
language and measuring mode".
The following parameters are set to the following values in the factory:
– LEVEL SELECTION: Level Easy Pressure
– CALIBRATION MODE: Wet
– OUTPUT UNIT or LIN. MEASURAND: %
– EMPTY CALIB.: 0.0
– FULL CALIB.: 100.0.
– SET LRV: 0.0 (corresponds to 4 mA value)
– SET URV: 100.0 (corresponds to 20 mA value)
These parameters can only be modified by means of the on-site display or remote operation such
as the ToF Tool.
• The operation must be unlocked. See Page 45, Section 5.9 "Locking /unlocking operation".
• The pressure applied must be within the nominal pressure limits of the sensor. See information
on the nameplate.
• See also Page 54, Section 6.5 "Level measurement". For parameter description see Operating
Instructions BA274P.
• LEVEL SELECTION, CALIBRATION MODE, LEVEL MODE, EMPTY CALIB., FULL CALIB, SET
LRV and SET URV are parameter names used for on-site display or remote operation such as ToF
Tool, for instance.

34 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation

Carry out position adjustment.1 Setting lower pressure value. Setting upper pressure value.

Pressure is present at device. Desired pressure for lower pressure Desired pressure for upper pressure
value (EMPTY PRESSURE2) is present value (FULL PRESSURE1) is present
at device. at device.

Press "E"-key for 3 s. Press "–"-key for 3 s. Press "+"-key for 3 s.

Does the LED on the electronic insert Does the LED on the electronic insert Does the LED on the electronic insert
light up briefly? light up briefly? light up briefly?

Yes No Yes No Yes No

Applied pressure Applied pressure The pressure The pressure The pressure The pressure
for for position present was saved present was not present was saved present was not
position adjustment has as the lower saved as the as the upper saved as the
adjustment has not been pressure value lower pressure pressure value upper pressure
been accepted. accepted. (EMPTY value. Observe (FULL value. Observe
Observe the input PRESSURE1) and the input limits. PRESSURE1) and the input limits.
limits. assigned to the assigned to the
lower level value upper level value
(EMPTY (FULL CALIB.1).
CALIB.1).

1) Observe "Warning" on page 48 in Chapter 6 "Commissioning".


2) Parameter name used for the on-site display or remote operation such as the ToF Tool.

Endress+Hauser 35
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

5.3.3 Flow measuring mode


If no on-site display is connected, the following functions are possible by means of the three keys
on the electronic insert or on the exterior of the device:
• Position adjustment (zero point correction)
• Set the maximum pressure value and assign it to the maximum flow value
• Device reset, see also page 32, section 5.2.2 "Function of the operating elements", Table.

! Note!
• The operation must be unlocked. See page 45, section 5.9 "Locking /unlocking operation".
• The device is configured for the Pressure measuring mode as standard. You can switch measuring
modes by means of the MEASURING MODE parameter. See page 48, section 6.2 "Selecting
language and measuring mode".
• The S- key does not have any function.
• The pressure applied must be within the nominal pressure limits of the sensor. See information
on the nameplate.
• See also page 53, section 6.4.3 "Quick Setup menu for Level measuring mode" and Operating
Instructions BA274P, parameter descriptions MAX. PRESS. FLOW, MAX. FLOW, SET LRV –
Flow and LINEAR/SQROOT.

Carry out position adjustment.1 Setting maximum pressure value.

Pressure is present at device. Desired pressure for the maximum


pressure value (MAX. FLOW2) is
present at device.

Press "E"-key for 3 s. Press "+"-key for 3 s.

Does the LED on the electronic insert Does the LED on the electronic insert
light up briefly? light up briefly?

Yes No Yes No

Applied pressure Applied pressure The pressure The pressure


for for position present was saved present was not
position adjustment has as the maximum saved as the
adjustment has not been pressure value maximum
been accepted. accepted. (MAX. PRESS pressure value.
Observe the input FLOW1) and Observe the input
limits. assigned to the limits.
maximum flow
value (MAX.
FLOW.1).

1) Observe "Warning" on page 48 in Chapter 6 "Commissioning".


2) Parameter name used for the on-site display or remote operation such as
the ToF Tool.

36 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation

5.4 On-site operation –


on-site display connected
If the on-site display is connected, the three operating keys are used to navigate through the
operating menu, see page 32, section 5.2.3 "Function of the operating elements".

5.4.1 General structure of the operating menu


The menu is split into four levels. The three upper levels are used to navigate while you use the
bottom level to enter numerical values, select options and save settings. The entire menu is
illustrated in section 10.1 "Menu for on-site display, ToF Tool, FieldCare and HART handheld
terminal".
The structure of the OPERATING MENU depends on the measuring mode selected, e.g. if the
"Pressure" measuring mode is selected, only the functions necessary for this mode are displayed.

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ÙÎÑËÐ ÍÛÔÛÝÌ×ÑÒ

ÔßÒÙËßÙÛ ÓÛßÍËÎ×ÒÙ ÓÑÜÛ ÏË×ÝÕ ÍÛÌËÐ ÑÐÛÎßÌ×ÒÙ ÓÛÒË

ÍÛÌÌ×ÒÙÍ Ü×ÍÐÔßÇ

ÐÑÍ×Ì×ÑÒ ßÜÖËÍÌÓÛÒÌ ÞßÍ×Ý ÍÛÌËÐ ÛÈÌÛÒÜÛÜ ÍÛÌËÐ

ÐÑÍò ÆÛÎÑ ßÜÖËÍÌ

ÐÑÍò ×ÒÐËÌ ÊßÔËÛ

ÝßÔ×Þò ÑÚÚÍÛÌ

P01-xxxxxxxx-19-xx-xx-xx-097

Fig. 35: Structure of the operating menu


1 1. Selection level
2 2. Selection level
3 Function groups
4 Parameter

! Note!
The LANGUAGE and MEASURING MODE parameters are only displayed via the on-site display on
the 1st selection level. In the ToF Tool or HART handheld terminal, the LANGUAGE parameter is
displayed in the DISPLAY group and the MEASURING MODE parameter is displayed in the QUICK
SETUP menus or in the BASIC SETUP function group. See also section 10.1 "Operating menu
for on-site display, ToF Tool, FieldCare and HART handheld terminal".

Endress+Hauser 37
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

5.4.2 Selecting an option


Example: select "English" as the language of the menu.

On-site display Operation

German is selected as the language. A in front of the


menu text indicates the active option.

P01-xxxxxxxx-19-xx-xx-xx-017

Select English with "+" or "–".

P01-xxxxxxxx-19-xx-xx-xx-033

1. Confirm your choice with "E". A in front of the


menu text indicates the active option. (English is now
selected as the menu language.)
2. Jump to the next item with "E".

P01-xxxxxxxx-19-xx-xx-xx-034

5.4.3 Editing a value


Example: adjusting DAMPING VALUE function from 2.0 s to 30.0 s. See also page 32, section
5.2.3 "Function of the operating elements".

On-site display Operation

The on-site display shows the parameter to be changed.


The value highlighted in black can be changed. The "s" unit
is fixed and cannot be changed.

P01-xxxxxxxx-19-xx-xx-xx-023

1. Press "+" or "–" to get to the editing mode.


2. The first digit is highlighted in black.

P01-xxxxxxxx-19-xx-xx-xx-027

1. Use "+" to change "2" to "3".


2. Confirm "3" with "E". The cursor jumps to the next
position (highlighted in black).

P01-xxxxxxxx-19-xx-xx-xx-028

The decimal point is highlighted in black, i.e. you can now


edit it.

P01-xxxxxxxx-19-xx-xx-xx-029

1. Keep pressing "+" or "–" until "0" is displayed.


2. Confirm "0" with "E".
The cursor jumps to the next position. is displayed
and is highlighted in black. See next graphic.

P01-xxxxxxxx-19-xx-xx-xx-030

38 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation

On-site display Operation

Use "E" to save the new value and exit the editing mode.
See next graphic.

P01-xxxxxxxx-19-xx-xx-xx-031

The new value for the damping is now 30.0 s.


– Jump to the next parameter with "E".
– You can get back to the editing mode with "+" or
"–".

P01-xxxxxxxx-19-xx-xx-xx-032

5.4.4 Taking pressure applied at device as value


Example: configuring upper range value – assign 20 mA to the pressure value 400 mbar.

On-site display Operation

The bottom line on the on-site display displays the pressure


present, here 400 mbar.

P01-xxxxxxxx-19-xx-xx-xx-035

Use "+" or "–" to switch to the "Confirm" option. The active


selection is highlighted in black.

P01-xxxxxxxx-19-xx-xx-xx-036

Use "E" to assign the value (400 mbar) to the GET URV
parameter. The device confirms the calibration and jumps
back to the parameter, here GET URV (see next graphic).

P01-xxxxxxxx-19-xx-xx-xx-028

Switch to the next parameter with "E".

P01-xxxxxxxx-19-xx-xx-xx-035

5.5 HistoROM®/M-DAT (optional)


HistoROM®/M-DAT is a memory module, which is attached to the electronic insert and fulfils the
following functions:
• Back-up copy of configuration data
• Copying configuration data of a transmitter into another transmitter
• Cyclic recording of pressure and sensor-temperature measured values
• Recording diverse events, such as alarms, configuration changes, counters for measuring range
undershooting and exceeding for pressure and temperature, exceeding and undershooting the
user limits for pressure and temperature, etc.

# Warning!
Detach HistoROM®/M-DAT from the electronic insert or attach it to the insert in a deenergised
state only.

Endress+Hauser 39
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

! Note!
• The HistoROM®/M-DAT module may be retrofitted at any time (Order No.: 52027785).
• The HistoROM data and the data in the device are analysed once a HistoROM®/M-DAT is
attached to the electronic insert and power is reestablished to the device. During the analysis, the
messages "W702, HistoROM data not consistent" and "W706, Configuration in HistoROM and
device not identical" can occur. For measures, see page 64, section 8.1 "Messages."

5.5.1 Copying configuration data

±²

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±² Í»²-±®
ï î
±ºº

P01-xxxxxxxx-19-xx-xx-xx-098

ß¾¾ò íêæ Electronic insert with optional HistoROM®/M-DAT memory module


1 optional HistoROM®/M-DAT
2 To copy configuration data from the HistoROM®/M-DAT module to a device or from a device to a HistoROM®/
M-DAT,, the operation must be unlocked DIP-switch 1, Position "off" ,parameter INSERT PIN NO. = 100). Observe
page 45, section 5.9 "Locking/unlocking operation".

On-site operation – on-site display not connected


Copying configuration data from a device to a HistoROM®/M-DAT module:

! Note!
The operation must be unlocked.
1. Disconnect device from supply voltage.
2. Attach the HistoROM®/M-DAT module to the electronic insert.
3. Reestablish supply voltage to the device.
4. Press F and S-keys (for at least 3 seconds) until the LED on the electronic insert lights up.
5. Wait approx. 20 seconds. Configuration data are loaded from the device to the HistoROM®/
M-DAT. The device is not restarted.
6. Disconnect device from the supply voltage again.
7. Detach memory module.
8. Reestablish supply voltage to the device.

40 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation

Copying configuration data from a HistoROM®/M-DAT to a device:

! Note!
The operation must be unlocked.
1. Disconnect device from supply voltage.
2. Attach the HistoROM®/M-DAT module to the electronic insert. Configuration data from
another device are stored in the HistoROM®/M-DAT.
3. Reestablish supply voltage to the device.
4. Press F and S-keys (for at least 3 seconds) until the LED on the electronic insert lights up.
5. Wait approx. 20 seconds. All parameters except DEVICE SERIAL No, DEVICE DESIGN.,
CUST. TAG NUMBER, LONG TAG NUMBER, DESCRIPTION, BUS ADDRESS and the
parameters in the POSITION ADJUSTMENT and PROCESS CONNECTION group are loaded
into the device by HistoROM®/M-DAT. The device is restarted.
6. Before removing the HistoROM®/M-DAT again from the electronic insert, disconnect the
device from supply voltage.

On-site operation via on-site display (optional) or remote operation


Copying configuration data from a device to a HistoROM®/M-DAT:

! Note!
The operation must be unlocked.
1. Disconnect device from supply voltage.
2. Attach the HistoROM®/M-DAT module to the electronic insert.
3. Reestablish supply voltage to the device.
4. The DOWNLOAD SELECT. parameter setting has no influence on an upload from the device
into HistoROM.
(Menu path: (GROUP SELECTION ) OPERATING MENU OPERATION)
5. Using the HistoROM CONTROL parameter select the option "Device HistoROM" as the
data transfer direction.
(Menu path: GROUPSELECTION OPERATING MENU OPERATION)
6. Wait approx. 20 seconds. Configuration data are loaded from the device to the HistoROM®/
M-DAT. The device is not restarted.
7. Disconnect device from the supply voltage again.
8. Detach memory module.
9. Reestablish supply voltage to the device.

Endress+Hauser 41
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

Copying configuration data from a HistoROM®/M-DAT to a device:

! Note!
The operation must be unlocked.
1. Disconnect device from supply voltage.
2. Attach the HistoROM®/M-DAT module to the electronic insert. Configuration data from
another device are stored in the HistoROM®/M-DAT.
3. Reestablish supply voltage to the device.
4. Use the DOWNLOAD SELECT parameter to select which parameters are to be overwritten
(Menu path: (GROUPS SELECTION ) OPERATING MENU OPERATION).

The following parameters are overwritten according to the selection:


– Configuration copy:
all parameters except DEVICE SERIAL No, DEVICE DESIGN., CUST. TAG NUMBER,
LONG TAG NUMBER, DESCRIPTION, BUS ADDRESS and the parameters in the
POSITION ADJUSTMENT and PROCESS CONNECTION group.
– Device replacement:
all parameters except DEVICE SERIAL No, DEVICE DESIGN. and the parameters in the
POSITION ADJUSTMENT and PROCESS CONNECTION group.
– Electronics replace:
all parameters except the parameters in the POSITION ADJUSTMENT group.
Factory setting: Configuration copy
5. Using the HistoROM CONTROL parameter select the option "Device HistoROM" as the
data transfer direction.
(Menu path: GROUP SELECTION OPERATING MENU OPERATION)
6. Wait approx. 20 seconds. Configuration data are loaded from the device to the HistoROM®/
M-DAT. The device is restarted.
7. Before removing the HistoROM®/M-DAT again from the electronic insert, disconnect the
device from supply voltage.

42 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation

5.6 Operation via HART handheld terminal


Use the HART handheld terminal to set all parameters all the way along the 4...20 mA cable via
menu operation.

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Ѳ
íéë
Ú×ÛÔÜ ÝÑÓÓËÒ×ÝßÌÑÎ
ÍßÊÛ ØÑÓÛ

P00-xMD7xxxx-02-xx-xx-xx-002

Fig. 37: HART handheld terminal, here e.g. Field Communicator DXR375 and menu guidance
1 LC display with menu text
2 Keys for menu selection
3 Keys for parameter entry

! Note!
• See also page 26, section 4.2.5 "Connecting HART handheld terminal".
• For further information, please refer to the Operating Instructions for the handheld terminal. The
Operating Instructions are supplied with the handheld terminal.

5.7 FieldCare
FieldCare is an FDT-based system asset management tool from Endress+Hauser. With FieldCare,
you can configure all Endress+Hauser devices as well as devices from other manufacturers that
support the FDT standard. The following operating systems are supported: WinNT4.0, Win2000
and Windows XP.
FieldCare supports the following functions:
• Configuration of transmitters in online operation
• Loading and saving device data (upload/download)
• HistoROM®/M-DAT analysis
• Documentation of the measuring point
Connection options:
• HART via Commubox FXA191 and the serial interface RS 232 C of a computer
• HART via Commubox FXA195 and the USB interface of a computer
• HART via Fieldgate FXA520

! Note!
• See also page 27, section 4.2.6 "Connecting Commubox FXA191/FXA195 for operation via
ToF Tool or FieldCare".
• Further information on the FieldCare can be found on the Internet (http://www.endress.com,
Download Search for: FieldCare).

Endress+Hauser 43
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

5.8 ToF Tool operating program


The ToF Tool is a graphic and menu-guided operating program for measuring devices from
Endress+Hauser. It is used for supporting the commissioning, data storage, signal analysis and
documentation of the devices. The following operating systems are supported: WinNT4.0,
Win2000 and Windows XP. You can set all parameters via the ToF Tool.
The ToF Tool supports the following functions:
• Configuration of transmitters in online operation
• Loading and saving device data (upload/download)
• HistoROM®/M-DAT analysis
• Documentation of the measuring point
• Calculation of tank characteristics for the level measuring mode

P01-xMD7xxxxx-19-xx-xx-en-000

Fig. 38: ToF Tool operating program, the configuration is performed via a menu

Connection options:
• HART via Commubox FXA191 and the serial interface RS 232 C of a computer
• HART via Commubox FXA195 and the USB interface of a computer
• Service interface with adapter FXA193

! Note!
• See also page 27, section 4.2.6 "Connecting Commubox FXA191/FXA195 for operation via
ToF Tool or FieldCare".
• Further information on the ToF Tool can be found on the ToF Tool CD-ROM on the Internet
(http://www.endress.com, Download Search for: ToF Tool). The CD is supplied with any
device ordered with the "HistoROM/M-DAT" option.

44 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation

5.9 Locking/unlocking operation


Once you have entered all the parameters, you can lock your entries against unauthorised and
undesired access.
You have the following possibilities for locking/unlocking the operation:
• Via a DIP-switch on the electronic insert, locally on the display.
• Via the on-site display (optional)
• Via communication e.g. ToF Tool, FieldCare and HART handheld terminal.
The -symbol on the on-site display indicates that operation is locked. Parameters which refer to
how the display appears, e.g. LANGUAGE and DISPLAY CONTRAST can still be altered.

! Note!
• If operation is locked by means of the DIP-switch, you can only unlock operation again by means
of the DIP-switch. If operation is locked by means of the on-site display or remote operation e.g.
ToF Tool, you can only unlock operation again by means of the on-site display or remote
operation.
• If the operation is locked, any change to the "Damping on/off" DIP switch will not have any
impact on the damping time. Any change will not take effect until the operation has been
unlocked again.

The table provides an overview of the locking functions:

Locking via View/read Modify/write via1 Unlocking via


parameter
On-site Remote DIP-switch On-site Remote
display operation display operation

DIP-switch Yes No No Yes No No

On-site display Yes No No No Yes Yes

Remote operation Yes No No No Yes Yes

1) Parameters which refer to how the display appears, e.g. LANGUAGE and DISPLAY CONTRAST can still be altered.

5.9.1 Locking/unlocking operation locally via DIP-switch

±² ±² Ü·-°´¿§

±² Í»²-±®

ï î ï î
ï î
±ºº
±ºº ±ºº

– õ Û

P01-xxxxxxxx-19-xx-xx-xx-133

Fig. 39: DIP-switch position "Hardware locking" on the electronic insert


1 If necessary, remove on-site display (optional)
2 DIP-switch is at "on": operation is locked.
3 DIP-switch is at "off": operation is unlocked (operation possible)

Endress+Hauser 45
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

5.9.2 Locking/unlocking operation via on-site display or remote


operation

Description

Locking operation 1. Select INSERT PIN NO. parameter,


Menu path: OPERATING MENU OPERATION INSERT PIN NO.
2. To lock operation, enter a number for this parameter between 0...9999 that is 100.

Unlocking operation 1. Select INSERT PIN NO. parameter.


2. To unlock operation, enter "100" for the parameter.

5.10 Factory setting (reset)


By entering a certain code, you can completely, or partially, reset the entries for the parameters to
the factory settings. ( For factory settings refer to the Operating Instructions BA274P "Cerabar S/
Deltabar S/Deltapilot S, Description of device functions". See also page 2, "Overview
documentation".) Enter the code by means of the ENTER RESET CODE parameter (Menu path:
(GROUP SELECTION ) OPERATING MENU OPERATING).
There are various reset codes for the device. The following table illustrates which parameters are
reset by the particular reset codes. Operation must be unlocked to reset parameters ( see page 45,
section 5.9).

! Note!
Any customer-specific configuration carried out by the factory is not affected by a reset (customer-
specific configuration remains). If, after a reset, you wish the parameters to be reset to the factory
settings, please contact Endress+Hauser Service.

Reset code Description and effect

1846 Display reset


– This reset resets all parameters which have to do with how the display appears (DISPLAY
group).
– Any simulation which may be running is ended.
– The device is restarted.

62 PowerUp reset (warm start)


– This reset resets all the parameters in the RAM. Data are read back anew from the
EEPROM (processor is initialised again).
– Any simulation which may be running is ended.
– The device is restarted.

2710 Measuring mode level reset


– Depending on the settings for the LEVEL MODE, LIN MEASURAND,
LINdMEASURAND or COMB. MEASURAND parameters, the parameters needed for
this measuring task will be reset.
– Any simulation which may be running is ended.
– The device is restarted.
Example LEVEL MODE = linear and LIN. MEASURAND = Height
• HEIGHT UNIT = m
• CALIBRATION MODE = wet
• EMPTY CALIB. = 0
• FULL CALIB. = Sensor end value converted to mH2O, e.g. 5.99 mH2O for a 500 mbar
sensor

333 User reset


– Affects the following parameters:
– Function group POSITION ADJUSTMENT
– Function group BASIC SETUP, except for the customer-specific units
– Function group EXTENDED SETUP
– Function group TOTALIZER SETUP
– Group OUTPUT
– Function group HART DATA: BUS ADDRESS and PREAMBLE NUMBER
– Any simulation which may be running is ended.
– The device is restarted.

46 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation

Reset code Description and effect

7864 Total reset


– Affects the following parameters:
– Function group POSITION ADJUSTMENT
– Function group BASIC SETUP
– Function group EXTENDED SETUP
– Function group LINEARISATION (an existing linearisation table is erased)
– Function group TOTALIZER SETUP
– Group OUTPUT
– Function group PEAK HOLD INDICATOR
– Function group HART DATA
– All configurable messages ("Error" type) are set to factory setting.
See also page 64, section 8.1 "Messages" and page 71, 8.2 "Response of outputs to
errors".
– Function group USER LIMITS
– Function group SYSTEM 2
– Any simulation which may be running is ended.
– The device is restarted.

8888 HistoROM reset


The measured value memory and event memory are cleared. During the reset, the
HistoROM must be attached to the electronic insert.

Endress+Hauser 47
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

6 Commissioning

# Warning!
• If a pressure smaller than the minimum permitted pressure is present at the device, the messages
"E120 Sensor low pressure" and "E727 Sensor pressure error - overrange" are output in
succession.
• If a pressure greater than the maximum permitted pressure is present at the device, the messages
"E115 Sensor overpressure" and "E727 Sensor pressure error - overrange" are output in
succession.
• Messages E727, E115 and E120 are "Error"-type messages and can be configured as a "Warning"
or an "Alarm". These messages are configured as "Warning" messages at the factory. This setting
prevents the current output from assuming the set alarm current value for applications (e.g.
cascade measurement) where the user is consciously aware of the fact that the sensor range can
be exceeded
• We recommend setting messages E727, E115 and E120 to "Alarm" in the following instances:
– The sensor range does not have to be exceeded for the measuring application.
– Position adjustment has to be carried out that has to correct a large measured error as a result
of the orientation of the device (e.g. devices with a diaphragm seal).

! Note!
The device is configured for the Pressure measuring mode as standard. The measuring range and
the unit in which the measured value is transmitted correspond to the specifications on the
nameplate.

6.1 Function check


Carry out a post-installation and a post-connection check as per the checklist before commissioning
the device.
• "Post-installation check" checklist see section 3.4
• "Post-connection check" checklist see section 4.4

6.2 Selecting language and measuring mode

6.2.1 On-site operation


The LANGUAGE and MEASURING MODE parameters are located on the top menu level. See
also page, section 5.4.1 "General structure of the operating menu".
The following languages are available:
• Deutsch
• English
• Français
• Italiano
• Español
• Nederlands
• Chinese (CHS)
• Japanese (JPN)
The following measuring modes are available:
• Pressure
• Level
• Flow

48 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning

6.2.2 ToF Tool, FieldCare or HART handheld terminal


The MEASURING MODE parameter is displayed in the ToF Tool and in the HART handheld
terminal in the QUICK SETUP menus and in the BASIC SETUP function group (OPERATING
MENU SETTINGS BASIC SETUP).
The following measuring modes are available:
• Pressure
• Level
• Flow
The LANGUAGE parameter is arranged in the ToF Tool, FieldCare and in the HART handheld
terminal in the DISPLAY group (OPERATING MENU DISPLAY).
Use the LANGUAGE parameter to select the menu language for the on-site display. Select the menu
language for the ToF Tool via the "Options" menu "Settings" "Language" tab "ToF Tool
language" field.
Select the menu language for FieldCare by means of the "Language Button" in the configuration
window.
The following languages are available:
• Deutsch
• English
• Français
• Italiano
• Español
• Nederlands
• Chinese (CHS)
• Japanese (JPN)

Endress+Hauser 49
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

6.3 Position adjustment


Due to the orientation of the device, there may be a shift in the measured value, i.e. when the
container is empty, the measured value parameter does not display zero. There are three options to
choose from when performing position adjustment.
(Menu path: (GROUP SELECTION ) OPERATING MENU SETTINGS POSITION
ADJUSTMENT)

Parameter name Description

POS. ZERO ADJUST (685) Position adjustment – the pressure difference between zero (set point) and the measured
Entry pressure need not be known. (A reference pressure is present at the device.)
Example:
– MEASURED VALUE = 2.2 mbar
– Correct the MEASURED VALUE via the POS. ZERO ADJUST parameter with the
"Confirm" option. This means that you are assigning the value 0.0 to the pressure
present.
– MEASURED VALUE (after pos. zero adjust) = 0.0 mbar
– The current value is also corrected.
The CALIB. OFFSET parameter displays the resulting pressure difference (offset) by which
the MEASURED VALUE was corrected.
Factory setting:
0

POS. INPUT VALUE (563) Position adjustment – the pressure difference between zero (set point) and the measured
Entry pressure need not be known. (A reference pressure is present at the device.)
Example:
– MEASURED VALUE = 0.5 mbar
– For the POS. INPUT VALUE parameter, specify the desired set point for the
MEASURED VALUE, e.g. 2 mbar.
(MEASURED VALUEnew = POS. INPUT VALUE)
– MEASURED VALUE (after entry for POS. INPUT VALUE) = 2.0 mbar
– The CALIB. OFFSET parameter displays the resulting pressure difference (offset) by
which the MEASURED VALUE was corrected.
CALIB. OFFSET = MEASURED VALUEold – POS. INPUT VALUE,
here: CALIB. OFFSET = 0.5 mbar – 2.0 mbar = – 1.5 mbar)
– The current value is also corrected.
Factory setting:
0

CALIB. OFFSET (319) Position adjustment – the pressure difference between zero (set point) and the measured
Entry pressure is known.
Example:
– MEASURED VALUE = 2.2 mbar
– Via the CALIB. OFFSET parameter, enter the value by which the MEASURED VALUE
should be corrected. To correct the MEASURED VALUE to 0.0 mbar, you must enter
the value 2.2 here.
(MEASURED VALUE new = MEASURED VALUEold – CALIB. OFFSET)
– MEASURED VALUE (after entry for calib. offset) = 0.0 mbar
– The current value is also corrected.
Factory setting:
0

50 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning

6.4 Flow measurement

6.4.1 Preparatory steps

! Note!
• The Deltabar S PMD70 or PMD75 is usually used for flow measurement.
• Before calibrating the Deltabar S, the impulse piping must be cleaned and filled with fluid. See
the following table.

Valves Meaning Preferred installation

1 Close 3.

2 Fill measuring system with fluid. ê é


Open A, B, 2, 4. Fluid flows in. ×
3 Clean impulse piping if necessary1: õ –
– by blowing out with compressed air in the case of gases
×× í
– by rinsing out in the case of liquids.

Close 2 and 4. Block off device. î ì

Open 1 and 5. Blow out/rinse out impulse õ


piping. ß Þ

Close 1 and 5. Close valves after cleaning.

4 Vent device.

Open 2 and 4. Introduce fluid.

Close 4. Close negative side.

Open 3. Balance positive and negative


side.
ß Þ
Open 6 and 7 briefly, then Fill device completely with
close them again. fluid and remove air. ê é
õ
5 Carry out pos. zero adjustment if the following conditions are ×
met. If the conditions are not met, then do not carry out the ××× õ – ×××
pos. zero adjustment until after step 6. See page 53, ××
í
section 6.4.3 and page 50, section 6.3.
Conditions: î ì
ï ë
– The process cannot be blocked off.
– The tapping points (A and B) are at the same geodetic
height. P01-xMD7xxxx-11-xx-xx-xx-002

6 Set measuring point in operation. Fig. 40: Above: preferred installation for gases
Below: preferred installation for liquids
Close 3. Shut off positive side from
negative side. I Deltabar S, PMD70 or PMD75
II Three-valve manifold
Open 4. Connect negative side. Separator
1, 5 Drain valves
Now
2, 4 Inlet valves
– 1 , 3, 5 , 6 and 7 are closed.
3 Equalising valve
– 2 and 4 are open.
6, 7 Vent valves on Deltabar S
– A and B open (if present).
A, B Shut-off valves
7 Carry out pos. zero adjustment if the flow can be blocked off.
In this case, step 5 is not applicable.
See page 53, section 6.4.3. and 50, section 6.3

8 Carry out calibration. See page 52, section 6.4.2.

1) for arrangement with 5 valves

Endress+Hauser 51
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

6.4.2 Information on flow measurement


In the "Flow" measuring mode, the device determines a volume or mass flow value from the
differential pressure measured. The differential pressure is generated by means of primary elements
such as pitot tubes or orifice plates and depends on the volume or mass flow. Four flow measuring
modes are available: volume flow, norm volume flow (European norm conditions), standard volume
flow (American standard conditions) and mass flow.
In addition, the Deltabar S software is equipped with two totalizers as standard. The totalizers add
up the volume or the mass flow. The counting function and the unit can be set separately for both
totalizers. The first totalizer (totalizer 1) can be reset to zero at any time while the second
(totalizer 2) totalises the flow from commissioning onwards and cannot be reset.

! Note!
• There is a Quick Setup menu for each of the measuring modes Pressure, Level and Flow which
guides you through the most important basic functions. With the setting in the MEASURING
MODE parameter, you specify which Quick Setup menu should be displayed. See also
page 48, section 6.2 "Selecting language and measuring mode".
• For a detailed description of the parameters see the Operating Instructions BA274P "Cerabar S/
Deltabar S/Deltapilot S, Description of device functions"
– Table 6, POSITION ADJUSTMENT
– Table 12, BASIC SETUP
– Table 17, EXTENDED SETUP
– Table 20, TOTALIZER SETUP.
See also page 2, section "Overview documentation".
• For flow measurement, select the "Flow" option by means of the MEASURING MODE parameter.
The operating menu is structured appropriately. See also section 10.1.

52 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning

6.4.3 Quick Setup menu for the Flow measuring mode

Ó»¿-«®»¼ ª¿´«»

ï÷
ÙÎÑËÐ ÍÛÔÛÝÌ×ÑÒ

ï÷ ï÷
ÔßÒÙËßÙÛ ÓÛßÍËÎ×ÒÙ ÓÑÜÛ ÏË×ÝÕ ÍÛÌËÐ ÑÐÛÎßÌ×ÒÙ ÓÛÒË

î÷
ÓÛßÍËÎ×ÒÙ ÓÑÜÛ

Ю»--«®» Ô»ª»´ Ú´±©

ÐÑÍò ÆÛÎÑ ßÜÖËÍÌ

ÓßÈ ÚÔÑÉ

ÓßÈò ÐÎÛÍÍò ÚÔÑÉ


ï÷ Ü·-°´¿§ ª·¿ ±²ó-·¬» ¼·-°´¿§ ±²´§
î÷ Ü·-°´¿§ ª·¿ Ì±Ú Ì±±´ô Ú·»´¼Ý¿®» ¿²¼
ØßÎÌ ¸¿²¼¸»´¼ ¬»®³·²¿´ ±²´§ ÜßÓÐ×ÒÙ ÊßÔËÛ

P01-xxxxxxxx-19-xx-xx-xx-067

Fig. 41: Quick Setup menu for the Flow measuring mode

On-site operation ToF Tool, FieldCare and HART handheld terminal

Measured value display Measured value display


On-site display: Switch from the measured value display Select QUICK SETUP menu.
to GROUP SELECTION with F.

GROUP SELECTION MEASURING MODE


Select MEASURING MODE. Select "Flow" option.

MEASURING MODE
Select "Flow" option.

GROUP SELECTION
Select QUICK SETUP menu.

POS. ZERO ADJUST POS. ZERO ADJUST


Due to orientation of the device, there may be a shift in Due to orientation of the device, there may be a shift in
the measured value. You correct the MEASURED the measured value. You correct the MEASURED
VALUE via the POS. ZERO ADJUST parameter with the VALUE via the POS. ZERO ADJUST parameter with the
"Confirm" option, i. e. you assign the value 0.0 to the "Confirm" option, i. e. you assign the value 0.0 to the
pressure present. pressure present.

MAX. FLOW MAX. FLOW


Enter maximum flow of primary device. ( See also Enter maximum flow of primary device. ( See also
layout sheet of primary device). layout sheet of primary device).

MAX. PRESS FLOW MAX. PRESS FLOW


Enter maximum pressure of primary device. Enter maximum pressure of primary device.
( See also layout sheet of primary device). ( See also layout sheet of primary device).

DAMPING TIME DAMPING TIME


Enter damping time (time constant ). The damping Enter damping time (time constant ). The damping
affects the speed at which all subsequent elements, such affects the speed at which all subsequent elements, such
as the on-site display, measured value and current as the on-site display, measured value and current
output react to a change in the pressure. output react to a change in the pressure.

! Note!
For on-site operation, see also page 32, section 5.2.3 "Function of the operating elements" and
page 37, section 5.4 "On-site operation".

Endress+Hauser 53
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

6.5 Level measurement

6.5.1 Preparatory steps

Open container

! Note!
• The Deltabar S PMD70, PMD75, FMD76 and FMD77 are usually used for level measurement in
an open container.
• FMD76 and FMD77: the device is ready for calibration immediately after opening a shut-off valve
(may or may not be present).
• PMD70 and PMD75: before calibrating the device, the impulse piping must be cleaned and filled
with fluid. See the following table.

Valves Meaning Installation

1 Fill container to a level above the lower tap.

2 Fill measuring system with fluid.

Open A. Open shut-off valve.

3 Vent device.

Open 6 briefly, then close it Fill device completely with


again. fluid and remove air.

4 Set measuring point in operation.

Now
– A and 6 are closed.
– B is open.
P01-xMD7xxxx-11-xx-xx-xx-003
5 Carry out calibration. See page 57, section 6.5.2.
Fig. 42: Open container
I Deltabar S, PMD70 or PMD75
II Separator
1 Drain valve
6, 7 Vent valves on Deltabar S
A Shut-off valve

54 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning

Closed container

! Note!
• All Deltabar S versions are suitable for level measurement in closed containers.
• FMD76 and FMD77: the device is ready for calibration immediately after opening a shut-off valve
(may or may not be present).
• FMD78: the device is ready for calibration immediately.
• PMD70 and PMD75: before calibrating the device, the impulse piping must be cleaned and filled
with fluid. See the following table.

Valves Meaning Installation

1 Fill container to a level above the lower tap.

2 Fill measuring system with fluid.


Þ
Close 3. Shut off positive side from
negative side.

Open A and B. Open shut-off valves. õ ß


3 Vent positive side (empty negative side if necessary).

Open 2 and 4. Introduce fluid on positive


ê é
side.
×
Open 6 and 7 briefly, then Fill positive side completely
close them again. with fluid and remove air. õ –
××
4 Set measuring point in operation. ××× í ×××

Now î ì
– 3, 6 and 7 are closed.
ï ë
– 2, 4, A and B are open.

5 Carry out calibration. See page 57, section 6.5.2. P01-xMD7xxxx-11-xx-xx-xx-004

Fig. 43: Closed container


I Deltabar S, PMD70 and PMD75
II Three-valve manifold
III Separator
1, 2 Drain valves
2, 4 Inlet valves
3 Equalising valve
6, 7 Vent valve on Deltabar S
A, B Shut-off valve

Endress+Hauser 55
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

Containers with superimposed steam

! Note!
• All Deltabar S versions are suitable for level measurement in containers with superimposed steam.
• FMD76 and FMD77: the device is ready for calibration immediately after opening a shut-off valve
(may or may not be present).
• FMD78: the device is ready for calibration immediately.
• PMD70 and PMD75: before calibrating the device, the impulse piping must be cleaned and filled
with fluid. See the following table.

Valves Meaning Installation

1 Fill container to a level above the lower tap.

2 Fill measuring system with fluid.

Open A and B. Open shut-off valves.

Þ
Fill the negative impulse piping to the level of the condensate
trap. õ ß
3 Vent device.

Open 2 and 4. Introduce fluid. ê é


Open 3. Balance positive and negative ×
side.
õ –
Open 6 and 7 briefly, then Fill device completely with ××
××× í ×××
close them again. fluid and remove air.

4 Set measuring point in operation. î ì

Close 3. Shut off positive side from ï ë


negative side.
P01-xMD7xxxx-11-xx-xx-xx-005
Open 4. Connect negative side.
Fig. 44: Closed container with superimposed
Now steam
– 3, 6 and 7 are closed.
– 2, 4, A and B are open. I Deltabar S, PMD70 and PMD75
II Three-valve manifold
5 Carry out calibration. See page 57, section 6.5.2. III Separator
1, 5 Drain valves
2, 4 Inlet valves
3 Equalising valve
6, 7 Vent valves on Deltabar S
A, B Shut-off valves

56 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning

6.5.2 Information on level measurement

! Note!
• The Flow, Level and Pressure operating modes each have a quick setup menu which guides you
through the most important basic functions. See Page 59 for the "Level" quick setup menu.
• Furthermore, the three level modes "Level Easy Pressure", "Level Easy Height" and "Level
Standard" are available to you for level measurement. You can select from the "Linear", "Pressure
linearized" and "Height linearized" level types for the "Level Standard" level mode. The table in
the "Overview of level measurement" section below provides an overview of the various
measuring tasks.
– In the "Level Easy Pressure" and "Level Easy Height" level modes, the values entered are not
tested as extensively as in the "Level Standard" level mode. The values entered for EMPTY
CALIB./FULL CALIB., EMPTY PRESSURE/FULL PRESSURE, EMPTY HEIGHT/FULL
HEIGHT and SET LRV/SET URV must have a minimum interval of 1% for the "Level Easy
Pressure" and "Level Easy Height" level modes. The value will be rejected with a warning
message if the values are too close together. Further limit values are not checked; i.e. the values
entered must be appropriate for the sensor and the measuring task so that the measuring device
can measure correctly.
– The "Level Easy Pressure" and "Level Easy Height" level modes encompass fewer parameters
than the "Level Standard" mode and are used for quick and easy configuration of a level
application.
– Customer-specific units of fill level, volume and mass or a linearization table may only be
entered in the "Level Standard" level mode.
– Where the device is intended for use as a subsystem in a safety function (SIL), a "Device
configuration with enhanced parameter security" (SAFETY CONFIRM.) is only possible for the
"Level" operating mode in the "Level Easy Pressure" level mode. All parameters previously
entered are checked after a password is entered. Once the "Level Easy Height" or "Level
Standard" has been selected, the configuration will first have to be reset to the ex-works setting
using the RESET parameter (menu path: (GROUP SELECTION ) OPERATING MENU
OPERATION) using the reset code "7864". For further information see the Deltabar S
(SD189P) Functional Safety Manual.
• See the Operating Instructions BA274P "Cerabar S/Deltabar S/Deltapilot S, Description of device
functions". See also Page 2, "Overview Documentation" section.

Endress+Hauser 57
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

6.5.3 Overview of level measurement

Measuring task LEVEL Measured Description Comment Measured value


SELECTION/ variable options display
LEVEL MODE

The measured variable is LEVEL SELECTION: Via OUTPUT UNIT – Calibration with reference – Incorrect entries are The measured value
in direct proportion to the Level Easy Pressure parameter: %, level, pressure – wet calibration, possible display and the LEVEL
measured pressure. volume or mass see Operating Instructions – SIL mode possible BEFORE LIN parameter
Calibration is performed units. BA274P, Section 5.2.1 – Customised units are show the measured value.
by entering two pressure- – Calibration without not possible
level value pairs. reference pressure – dry
calibration, see Operating
Instructions BA274P,
Section 5.2.2

The measured variable is LEVEL SELECTION: Via OUTPUT UNIT – Calibration with reference – Incorrect entries are The measured value
in direct proportion to the Level Easy Height parameter: %, level, pressure – wet calibration, possible display and the LEVEL
measured pressure. volume or mass see Operating Instructions – SIL mode not possible BEFORE LIN parameter
Calibration is performed units. BA274P, Section 5.3.1 – Customised units are show the measured value.
by entering the density – Calibration without not possible
and two height-level value reference pressure – dry
pairs. calibration, see Operating
Instructions BA274P,
Section 5.3.2

The measured variable is LEVEL SELECTION: Via LIN. – Calibration with reference – Incorrect entries are The measured value
in direct proportion to the Level standard/ MEASURAND pressure – wet calibration, rejected by the device display and the LEVEL
measured pressure. LEVEL MODE: parameter: see Operating Instructions – SIL mode not possible BEFORE LIN parameter
Linear – % (level) BA274P,Section 5.4.1 – Customised level, show the measured value.
– Level – Calibration without volume and mass units
– Volume reference pressure – dry are possible
– Mass calibration, see Operating
Instructions BA274P,
Section 5.4.2

The measured variable is LEVEL SELECTION: Via LINd. – Calibration with reference – Incorrect entries are The measured value
not in direct proportion to Level standard/ MEASURAND pressure: semiautomatic rejected by the device display and the
the measured pressure as, LEVEL MODE: parameter: entry of linearisation table, – SIL mode not possible TANK CONTENT
for example, with Pressure linearized – Pressure + % see Operating Instructions – Customised level, parameter show the
containers with a conical – Pressure + volume BA274P, Section 5.5.1 volume and mass units measured value.
outlet. A linearisation table – Pressure + mass – Calibration without are possible
must be entered for the reference pressure: manual
calibration. entry of linearisation table,
see Operating Instructions
BA274P, Section 5.5.2

– Two measured variables LEVEL SELECTION: Via COMB. – Calibration with reference – Incorrect entries are The measured value
are required or Level standard/ MEASURAND pressure: wet calibration rejected by the device display and the
– The container shape is LEVEL MODE: parameter: and semiautomatic entry of – SIL mode not possible TANK CONTENT
given by value pairs, Height linearized – Height + volume linearisation table, see – Customised level, parameter show the 2nd
such as height and – Height + mass Operating Instructions volume and mass units measured value (volume,
volume. – Height + % BA274P, Section 5.6.1 are possible mass or %).
– %-Height + – Calibration without
The 1st measured variable
%-height or height must be volume reference pressure: dry The LEVEL BEFORE LIN
– %-Height + mass calibration and manual parameter displays the 1st
in direct proportion to the
– %-Height + % entry of linearisation table, measured value (%-height
measured pressure. The
2nd measured variable see Operating Instructions or height).
BA274P, Section 5.6.2
volume, mass or % must
not be in direct proportion
to the measured pressure.
A linearisation table must
be entered for the 2nd
measured variable. The
2nd measured variable is
assigned to the 1st
measured variable by
means of this table.

58 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning

6.5.4 Quick Setup menu for Level measuring mode

! Note!
• Some parameters are only displayed if other parameters are appropriately configured. For
example, the EMPTY CALIB. parameter is only displayed in the following cases:
– LEVEL SELECTION "Level Easy Pressure" and CALIBRATION MODE "Wet"
– LEVEL SELECTION "Level Standard", LEVEL MODE "Linear" and
CALIBRATION MODE "WET"
You can find the LEVEL MODE parameter in the BASIC SETTINGS function group (menu path:
(GROUP SELECTION ) OPERATING MENU SETTINGS BASIC SETTINGS).
• The following parameters are set to the following values in the factory:
– LEVEL SELETION: Level Easy Pressure
– CALIBRATION MODE: Wet
– OUTPUT UNIT or LIN. MEASURAND: %
– EMPTY CALIB.: 0.0
– FULL CALIB.: 100.0
– SET LRV (BASIC SETTINGS group): 0.0 (corresponds to 4 mA value)
– SET URV (BASIC SETTINGS group): 100.0 (corresponds to 20 mA value).
• The quick setup is suitable for simple and quick commissioning. If you wish to make more
complex settings, e.g. change the unit from "%" to "m", you will have to calibrate using the BASIC
SETTINGS group. See Operating Instructions BA274P or Page 2, "Overview Documentation"
section.

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Pressure Level Flow

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P01-xMx7xxxx-19-xx-xx-xx-000

Abb. 45: Quick Setup menu for the Level measuring mode

On-site operation ToF Tool, FieldCare and HART handheld terminal

Measured value display Measured value display


On-site display: Switch from the measured value display Select QUICK SETUP menu.
to GROUP SELECTION with F.

GROUP SELECTION MEASURING MODE


Select MEASURING MODE. Select "Level" option.

MEASURING MODE
Select "Level" option.

LEVEL SELECTION LEVEL SELECTION


Select level mode. For an overview see Page 58. Select level mode. For an overview see Page 58.

GROUP SELECTION
Select QUICK SETUP menu.

Endress+Hauser 59
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

On-site operation ToF Tool, FieldCare and HART handheld terminal

POS. ZERO ADJUST POS. ZERO ADJUST


Due to orientation of the device, there may be a shift in Due to orientation of the device, there may be a shift in
the measured value. You correct the MEASURED the measured value. You correct the MEASURED
VALUE via the POS. ZERO ADJUST parameter with the VALUE via the POS. ZERO ADJUST parameter with the
"Confirm" option, i. e. you assign the value 0.0 to the "Confirm" option, i. e. you assign the value 0.0 to the
pressure present. pressure present.

EMPTY CALIB. 1 EMPTY CALIB. 1


Enter level for the lower calibration point. Enter level for the lower calibration point.
For this parameter, enter a level value which is assigned For this parameter, enter a level value which is assigned
to the pressure present at the device. to the pressure present at the device.

FULL CALIB. 1 FULL CALIB. 1


Enter level for the upper calibration point. Enter level for the upper calibration point.
For this parameter, enter a level value which is assigned For this parameter, enter a level value which is assigned
to the pressure present at the device. to the pressure present at the device.

DAMPING TIME DAMPING TIME


Enter damping time (time constant ). The damping Enter damping time (time constant ). The damping
affects the speed at which all subsequent elements, such affects the speed at which all subsequent elements, such
as the on-site display, measured value and current as the on-site display, measured value and current
output react to a change in the pressure. output react to a change in the pressure.

1) – LEVEL SELECTION "Level Easy Pressure" and CALIBRATION MODE "Wet"


– LEVEL SELECTION "Level Standard", LEVEL MODE "Linear" and CALIBRATION MODE "Wet"

! Note!
For on-site operation, see also page 32, section 5.2.3 "Function of the operating elements" and
page 37, section 5.4 "On-site operation".

60 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning

6.6 Differential pressure measurement

6.6.1 Preparatory steps

! Note!
• The Deltabar S PMD70, PMD75 and FMD78 are usually used for differential pressure
measurement.
• FMD78: the device is ready for calibration immediately.
• PMD70 and PMD75: before calibrating the device, the impulse piping must be cleaned and filled
with fluid. See the following table.

Valves Meaning Preferred installation

1 Close 3.

2 Fill measuring system with fluid. ê é


Open A, B, 2, 4. Fluid flows in. ×
3 Clean impulse piping if necessary:1 õ –
– by blowing out with compressed air in the case of gases
×× í
– by rinsing out in the case of liquids.

Close 2 and 4. Block off device. î ì

Open 1 and 5. Blow out/rinse out impulse õ


piping. ß Þ

Close 1 and 5. Close valves after cleaning.

4 Vent device.

Open 2 and 4. Introduce fluid.

Close 4. Close negative side.

Open 3. Balance positive and negative


side.
ß Þ
Open 6 and 7 briefly, then Fill device completely with
close them again. fluid and remove air. ê é
õ
5 Set measuring point in operation. ×
××× õ – ×××
Close 3. Shut off positive side from
××
negative side. í

Open 4. Connect negative side. î ì


ï ë
Now
– 1 , 3, 5 , 6 and 7 are closed.
– 2 and 4 are open. P01-xMD7xxxx-11-xx-xx-xx-002

– A and B open (if present). Fig. 46: Above: preferred installation for gases
Below: preferred installation for liquids
6 Carry out calibration if necessary. See also page 62,
section 6.6.2. I Deltabar S, PMD70 or PMD75
II Three-valve manifold
III Separator
1, 5 Drain valves
2, 4 Inlet valves
3 Equalising valve
6, 7 Vent valves on Deltabar S
A, B Shut-off valve

1) for arrangement with 5 valves

Endress+Hauser 61
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

6.6.2 Information on differential pressure measurement

! Note!
• There is a Quick Setup menu for each of the measuring modes Pressure, Level and Flow which
guides you through the most important basic functions. With the setting in the MEASURING
MODE parameter, you specify which Quick Setup menu should be displayed. See also
page 48. section 6.2 "Selecting language and measuring mode".
• For a detailed description of the parameters see the Operating Instructions BA274P "Cerabar S/
Deltabar S/Deltapilot S, Description of device functions"
– Table 6, POSITION ADJUSTMENT
– Table 7, BASIC SETUP
– Table 15, EXTENDED SETUP
See also page 2, section "Overview documentation".
• For differential pressure measurement, select the "Pressure" option by means of the MEASURING
MODE parameter. The operating menu is structured appropriately. See also section 10.1.

6.6.3 Quick Setup menu for Pressure measuring mode

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Fig. 47: Quick Setup menu for Pressure measuring mode

On-site operation ToF Tool, FieldCare and HART handheld terminal

Measured value display Measured value display


On-site display: Switch from the measured value display Select QUICK SETUP menu.
to GROUP SELECTION with F.

GROUP SELECTION MEASURING MODE


Select MEASURING MODE. Select "Pressure" option.

MEASURING MODE
Select "Pressure" option.

GROUP SELECTION
Select QUICK SETUP menu.

POS. ZERO ADJUST POS. ZERO ADJUST


Due to orientation of the device, there may be a shift in Due to orientation of the device, there may be a shift in
the measured value. You correct the MEASURED the measured value. You correct the MEASURED
VALUE via the POS. ZERO ADJUST parameter with the VALUE via the POS. ZERO ADJUST parameter with the
"Confirm" option, i. e. you assign the value 0.0 to the "Confirm" option, i. e. you assign the value 0.0 to the
pressure present. pressure present.

SET LRV SET LRV


Set the measuring range (enter 4 mA value). Set the measuring range (enter 4 mA value).
Specify a pressure value for the lower current value Specify a pressure value for the lower current value
(4 mA value). A reference pressure does not have to be (4 mA value). A reference pressure does not have to be
present at the device. present at the device.

62 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Maintenance

On-site operation ToF Tool, FieldCare and HART handheld terminal

SET URV SET URV


Set the measuring range (enter 20 mA value). Set the measuring range (enter 20 mA value).
The pressure for the upper current value (20 mA value) The pressure for the upper current value (20 mA value)
is present at device. With the "Confirm" option, you is present at device. With the "Confirm" option, you
assign the upper current value to the pressure value assign the upper current value to the pressure value
present. present.

DAMPING TIME DAMPING TIME


Enter damping time (time constant ). The damping Enter damping time (time constant ). The damping
affects the speed at which all subsequent elements, such affects the speed at which all subsequent elements, such
as the on-site display, measured value and current as the on-site display, measured value and current
output react to a change in the pressure. output react to a change in the pressure.

! Note!
For on-site operation, see also page 32, section 5.2.3 "Function of the operating elements" and
page 37, section 5.4 "On-site operation".

7 Maintenance
Deltabar S requires no maintenance.

7.1 Exterior cleaning


Please note the following points when cleaning the device:
• The cleaning agents used should not attack the surface and the seals.
• Mechanical damage to the membrane, e.g. due to pointed objects, must be avoided.
• Observe degree of protection. See therefor nameplate if necessary (Page 6).

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Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

8 Trouble-shooting

8.1 Messages
The following table lists all the possible messages that can occur.
The device differentiates between the error types "Alarm", "Warning" and "Error". You may specify
whether the instrument should react as if for an "Alarm" or "Warning" for "Error" messages.
See "Error type/NA 64" column and section 8.2 "Response of outputs to errors".
In addition, the "Error type/NA 64" column classifies the messages in accordance with NAMUR
Recommendation NA 64:
• Break down: indicated with "B"
• Maintenance need: indicated with "C" (check request)
• Function check: indicated with "I" (in service)
Error message display on the on-site display:
• The measured value display shows the message with the highest priority. See "Priority"
column.
• The ALARM STATUS parameter shows all the messages present in descending order of priority.
You can scroll through all the messages present with the S-key or O-key.
Message display via the ToF Tool, FieldCare and HART handheld terminal:
• The ALARM STATUS parameter shows the message with the highest priority. See "Priority"
column.

! Note!
• For support and further information, please contact Endress+Hauser Service.
• See also section 8.4, 8.5 and 8.6.

Code Error type/ Message/description Cause Measure Priority


NA 64

101 (A101) Alarm B>Sensor electronic EEPROM – Electromagnetic effects are greater – Wait a few minutes. 17
B error than specifications in the technical – Restart the device. Perform reset
data. ( See Section 9.) This (Code 62).
message normally only appears – Block off electromagnetic effects or
briefly. eliminate source of disturbance.

– Sensor defect. – Replace sensor.

102 (W102) Warning C>Checksum error in EEPROM: – Main electronics defect. Correct – Replace main electronics. 53
C peakhold segment measurement can continue as long
as you do not need the peak hold
indicator function.

106 (W106) Warning C>Downloading - please wait – Downloading. – Wait for download to complete. 52
C

110 (A110) Alarm B>Checksum error in EEPROM: – The supply voltage is disconnected – Reestablish supply voltage. Perform 6
B configuration segment when writing. reset (Code 7864) if necessary.
Carry out calibration again.

– Electromagnetic effects are greater – Block off electromagnetic effects or


than specifications in the technical eliminate sources of disturbance.
data.
( See Section 9.)

– Main electronics defect. – Replace main electronics.

113 (A113) Alarm B>ROM failure in transmitter – Main electronics defect. – Replace main electronics. 1
B electronic

115 (E115) Error B>Sensor overpressure – Overpressure present. – Reduce pressure until message 29
B disappears.
factory
setting: – Sensor defect. – Replace sensor.
Warning

64 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting

Code Error type/ Message/description Cause Measure Priority


NA 64
116 (W116) Warning C>Download error, repeat – The file is defect. – Use another file. 36
C download
– During the download, the data are – Check cable connection PC –
not correctly transmitted to the transmitter.
processor, e.g. because of open cable – Block off electromagnetic effects or
connections, spikes (ripple) on the eliminate sources of disturbance.
supply voltage or electromagnetic – Perform reset (Code 7864) and carry
effects. out calibration again.
– Repeat download.

120 (E120) Error B>Sensor low pressure – Pressure too low. – Increase pressure until message 30
B disappears.
factory
– Sensor defect. – Replace sensor.
setting:
Warning

121 (A121) Alarm B>Checksum error in factory – Main electronics defect. – Replace main electronics. 5
B segment of EEPROM

122 (A122) Alarm B>Sensor not connected – Cable connection sensor –main – Check cable connection and repair if 13
B electronics disconnected. necessary.

– Electromagnetic effects are greater – Block off electromagnetic effects or


than specifications in the technical eliminate source of disturbance.
data.
( See Section 9.)

– Main electronics defect. – Replace main electronics.

– Sensor defect. – Replace sensor.

130 (A130) Alarm B>EEPROM is defect. – Main electronics defect. – Replace main electronics. 10
B

131 (A131) Alarm B>Checksum error in EEPROM: – Main electronics defect. – Replace main electronics. 9
B min/max segment

132 (A132) Alarm B>Checksum error in totalizer – Main electronics defect. – Replace main electronics. 7
B EEPROM

133 (A133) Alarm B>Checksum error in History – An error occurred when writing. – Perform reset (Code 7864) and carry 8
B EEPROM out calibration again.

– Main electronics defect. – Replace electronics.


602 (W602) Warning C>Linearisation curve not – The linearisation table is not – Add to linearisation table or perform 57
C monotone monotonic increasing or decreasing. linearisation again.

604 (W604) Warning C>Linearisation table not valid. – The linearisation table consists of – Add to linearisation table. If 58
C Less than 2 points or points too less than 2 points. necessary, perform linearisation
close again.

– At least 2 points in the linearisation – Correct linearisation table and


table are too close together. A accept again.
minimum gap of 0.5 % of the
distance between two points must
be maintained.
Spans for the "Pressure linearized"
option: HYDR. PRESS MAX. –
HYDR. PRESS MIN.; TANK
CONTENT MAX. – TANK
CONTENT MIN.
Spans for the "Height linearized"
option: LEVEL MAX – LEVEL MIN;
TANK CONTENT MAX. – TANK
CONTENT MIN.

613 (W613) Warning I>Simulation is active – Simulation is switched on, i.e. the – Switch off simulation. 60
I device is not measuring at present.

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Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

Code Error type/ Message/description Cause Measure Priority


NA 64
620 (E620) Error C>Current output out of range The current is outside the permitted – Check pressure applied, reconfigure 49
C range 3.8 to 20.5 mA. measuring range if necessary ( See
Factory also Operating Instructions BA274P,
– The pressure applied is outside the
setting: set measuring range (but within the chapter 4 to 6 or these Operating
Warning Instructions, Page 2.)
sensor range).
– Perform reset (Code 7864) and carry
out calibration again.

– Loose connection at sensor cable – Wait a short period of time and


tighten the connection, or avoid
loose connection.

700 (W700) Warning C>Last configuration not stored – An error occurred when writing or – Perform reset (Code 7864) and carry 54
C reading configuration data or the out calibration again.
power supply was disconnected.

– Main electronics defect. – Replace main electronics.

701 (W701) Warning C>Measuring chain config. – The calibration carried out would – Carry out calibration again. 50
C exceeds sensor range result in the sensor nominal
operating range being undershot or
overshot.

702 (W702) Warning C>HistoROM data not consistent. – Data were not written correctly to – Repeat upload. 55
C the HistoROM, e.g. if the HistoROM – Perform reset (Code 7864) and carry
was detached during the writing out calibration again.
process.

– HistoROM does not have any data. – Copy suitable data to the HistoROM.
( See also Page 40, Section 5.5.1
"Copying configuration data".)

703 (A703) Alarm B>Measurement error – Fault in the main electronics. – Briefly disconnect device from the 22
B power supply.

– Main electronics defect. – Replace main electronics.

704 (A704) Alarm B>Measurement error – Fault in the main electronics. – Briefly disconnect device from the 12
B power supply.

– Main electronics defect. – Replace main electronics.

705 (A705) Alarm B>Measurement error – Fault in the main electronics. – Briefly disconnect device from the 21
B power supply.

– Main electronics defect. – Replace main electronics.

706 (W706) Warning C>Configuration in HistoROM – Configuration (parameters) in the – Copy data from the device to the 59
C and device not identical HistoROM and in the device is not HistoROM. ( See also Page 40,
identical. Section 5.5.1 "Copying
configuration data".)
– Copy data from the HistoROM to
the device. ( See also Page 40,
Section 5.5.1 "Copying
configuration data".) The message
remains if the HistoROM and the
device have different software
versions. The message goes out if
you copy the data from the device to
the HistoROM.
– Device reset codes such as 7864 do
not have any effect on the
HistoROM. That means that if you
do a reset, the configurations in the
HistoROM and in the device may
not be the same.

707 (A707) Alarm B>X-VAL. of lin. table out of edit – At least one X-VALUE in the – Carry out calibration again. ( See 38
B limits. linearisation table is either below the also Operating Instructions BA274P,
value for HYDR. PRESS MIN. or chapter 5 or these Operating
MIN. LEVEL or above the value for Instructions, Page 2.)
HYDR. PRESS. MAX. or LEVEL
MAX.

66 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting

Code Error type/ Message/description Cause Measure Priority


NA 64
710 (W710) Warning B>Set span too small. Not – Values for calibration (e.g. lower – Adjust calibration to suit sensor. 51
C allowed. range value and upper range value) ( See also Operating Instructions
are too close together. BA274P, parameter description
MINIMUM SPAN or these
Operating Instructions, Page 2.)

– The sensor was replaced and the – Adjust calibration to suit sensor.
customer-specific configuration does – Replace sensor with a suitable
not suit the sensor. sensor.

– Unsuitable download carried out. – Check configuration and perform


download again.

711 (A711) Alarm B>LRV or URV out of edit limits – Lower range value and/or upper – Reconfigure lower range value and/ 37
B range value undershoot or overshoot or upper range value to suit the
the sensor range limits. sensor. Pay attention to position
factor.

– The sensor was replaced and the – Reconfigure lower range value and/
customer-specific configuration does or upper range value to suit the
not suit the sensor. sensor. Pay attention to position
factor.
– Replace sensor with a suitable
sensor.

– Unsuitable download carried out. – Check configuration and perform


download again.

713 (A713) Alarm B>100% POINT level out of edit – The sensor was replaced. – Carry out calibration again. 39
B limits

715 (E715) Error C>Sensor over temperature – The temperature measured in the – Reduce process temperature/ 32
C sensor is greater than the upper ambient temperature.
Factory nominal temperature of the sensor.
setting: ( See also Operating Instructions
Warning BA274P, parameter description
Tmax SENSOR or these Operating
Instructions, Page 2.)

– Unsuitable download carried out. – Check configuration and perform


download again.

716 (E716) Error B>Sensor diaphragm broken – Sensor defect. – Replace sensor. 24
B
– PMD70, FMD76: Overpressure is – Reduce pressure.
Factory
present at the minus or plus side of
setting:
the device (one-sided overpressure).
Alarm

717 (E717) Error C>Transmitter over temperature – The temperature measured in the – Reduce ambient temperature. 34
C electronics is greater than the upper
Factory nominal temperature of the
setting: electronics (+88 °C).
Warning
– Unsuitable download carried out. – Check configuration and perform
download again.

718 (E718) Error C>Transmitter under temperature – The temperature measured in the – Increase ambient temperature. 35
C electronics is smaller than the lower Insulate device if necessary.
Factory nominal temperature of the
setting: electronics (–43 °C).
Warning
– Unsuitable download carried out. – Check configuration and perform
download again.

719 (A719) Alarm B>Y-VAL of lin. table out of edit – At least on Y-VALUE in the – Carry out calibration again. ( See 40
B limits linearisation table is below the MIN. also Operating Instructions BA274P,
TANK CONTANT or above the chapter 5 or these Operating
MAX. TANK CONTENT. Instructions, Page 2.)

Endress+Hauser 67
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

Code Error type/ Message/description Cause Measure Priority


NA 64

720 (E720) Error C>Sensor under temperature – The temperature measured in the – Increase process temperature/ 33
C sensor is smaller than the lower ambient temperature.
Factory nominal temperature of the sensor.
setting: ( See also Operating Instructions
Warning BA274P, parameter description
Tmin SENSOR or Operating
Instructions, Page 2.)

– Unsuitable download carried out. – Check configuration and perform


download again.

– Loose connection at sensor cable – Wait a short period of time and


tighten the connection, or avoid
loose connection.

721 (A721) Alarm B>ZERO POSITION level out of – LEVEL MIN or LEVEL MAX has – Perform reset (Code 2710) and carry 41
B edit limits been changed. out calibration again.

722 (A722) Alarm B>EMPTY CALIB. or FULL – LEVEL MIN or LEVEL MAX has – Perform reset (Code 2710) and carry 42
B CALIB. out of edit limits been changed. out calibration again.

723 (A723) Alarm B>MAX. FLOW out of edit limits – FLOW-MEAS. TYPE has been – Carry out calibration again. 43
B changed.

725 (A725) Alarm B>Sensor connection error, cycle – Electromagnetic effects are greater – Block off electromagnetic effects or 25
B disturbance than specifications in the technical eliminate source of disturbance.
data.
( See Section 9.)

– Sensor or main electronics defect. – Replace sensor or main electronics.

726 (E726) Error C>Sensor temperature error - – Electromagnetic effects are greater – Block off electromagnetic effects or 31
C overrange than specifications in the technical eliminate source of disturbance.
Factory data.
setting: ( See Section 9.)
Warning
– Process temperature is outside – Check temperature present, reduce
permitted range. or increase if necessary.

– Sensor defect. – If the process temperature is within


the permitted range, replace sensor.

727 (E727) Error C>Sensor pressure error - – Electromagnetic effects are greater – Block off electromagnetic effects or 28
C overrange than specifications in the technical eliminate source of disturbance.
Factory data.
setting: ( See Section 9.)
Warning
– Pressure is outside permitted range. – Check pressure present, reduce or
increase if necessary.

– Sensor defect. – If the pressure is within the


permitted range, replace sensor.
728 (A728) Alarm B>RAM error – Fault in the main electronics. – Briefly disconnect device from the 2
B power supply.

– Main electronics defect. – Replace main electronics.

729 (A729) Alarm B>RAM error – Fault in the main electronics. – Briefly disconnect device from the 3
B power supply.

– Main electronics defect. – Replace main electronics.

68 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting

Code Error type/ Message/description Cause Measure Priority


NA 64
730 (E730) Error C>LRV user limits exceeded – Pressure measured value has – Check system/pressure measured 46
C undershot the value specified for the value.
Factory Pmin ALARM WINDOW parameter. – Change value for Pmin ALARM
setting: WINDOW if necessary. ( See also
Warning Operating Instructions BA274P,
parameter description Pmin ALARM
WINDOW or these Operating
Instructions, Page 2.)

– Loose connection at sensor cable – Wait a short period of time and


tighten the connection, or avoid
loose connection.

731 (E731) Error C>URV user limits exceeded – Pressure measured value has – Check system/pressure measured 45
C overshot the value specified for the value.
Factory Pmax ALARM WINDOW – Change value for Pmax ALARM
setting: parameter. WINDOW if necessary. ( See also
Warning Operating Instructions BA274P,
parameter description Pmax ALARM
WINDOW or these Operating
Instructions, Page 2.)

– Loose connection at sensor cable – Wait a short period of time and


tighten the connection, or avoid
loose connection.

732 (E732) Error C>LRV Temp. User limits – Temperature measured value has – Check system/temperature 48
C exceeded undershot the value specified for the measured value.
Factory Tmin ALARM WINDOW parameter. – Change value for Tmin ALARM
setting: WINDOW if necessary. ( See also
Warning Operating Instructions BA274P,
parameter description Tmin ALARM
WINDOW or these Operating
Instructions, Page 2.)

733 (E733) Error C>URV Temp. User limits – Temperature measured value has – Check system/temperature 47
C exceeded overshot the value specified for the measured value.
Factory Tmax ALARM WINDOW – Change value for Tmax ALARM
setting: parameter. WINDOW if necessary. ( See also
Warning Operating Instructions BA274P,
parameter description Tmax
ALARM WINDOW or these
Operating Instructions, Page 2.)

736 (A736) Alarm B>RAM error – Fault in the main electronics. – Briefly disconnect device from the 4
B power supply.

– Main electronics defect. – Replace main electronics.

737 (A737) Alarm B>Measurement error – Fault in the main electronics. – Briefly disconnect device from the 20
B power supply.

– Main electronics defect. – Replace main electronics.

738 (A738) Alarm B>Measurement error – Fault in the main electronics. – Briefly disconnect device from the 19
B power supply.

– Main electronics defect. – Replace main electronics.

739 (A739) Alarm B>Measurement error – Fault in the main electronics. – Briefly disconnect device from the 23
B power supply.

– Main electronics defect. – Replace main electronics.

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Code Error type/ Message/description Cause Measure Priority


NA 64
740 (E740) Error C>Calculation overflow, bad – Level measuring mode: the – Check configuration and carry out 27
C configuration measured pressure has undershot calibration again if necessary.
Factory the value for HYDR. PRESS. MIN. or – Select a device with a suitable
setting: overshot the value for HYDR. PRESS measuring range.
Warning MAX.

– Level measuring mode: The – Check configuration and carry out


measured level did not reach the calibration again if necessary.
LEVEL MIN value or exceeded the ( See also Operating Instructions
LEVEL MAX value. BA274P, parameter description
LEVEL MIN. these Operating
Instructions, Page 2.)

– Flow measuring mode: the – Check configuration and carry out


measured pressure has undershot calibration again if necessary.
the value for MAX. PRESS FLOW. – Select a device with a suitable
measuring range.

741 (A741) Alarm B>TANK HEIGHT out of edit – LEVEL MIN or LEVEL MAX has – Perform reset (Code 2710) and carry 44
B limits been changed. out calibration again.

742 (A742) Alarm B>Sensor connection error – Electromagnetic effects are greater – Wait a few minutes. 18
B (upload) than specifications in the technical – Perform reset (Code 7864) and carry
data. ( See Section 9.) This out calibration again.
message normally only appears
briefly.

– Cable connection sensor –main – Check cable connection and repair if


electronics disconnected. necessary.

– Sensor defect. – Replace sensor.

743 (E743) Alarm B>Electronic PCB error during – This message normally only appears – Wait a few minutes. 14
B initialisation briefly. – Restart the device. Perform reset
(Code 62).

– Main electronics defect. – Replace main electronics.

744 (A744) Alarm B>Main electronic PCB error – Electromagnetic effects are greater – Restart the device. Perform reset 11
B than specifications in the technical (Code 62).
data. – Block off electromagnetic effects or
( See Section 9.) eliminate source of disturbance.

– Main electronics defect. – Replace main electronics.

745 (W745) Warning C>Sensor data unknown – Sensor does not suit the device – Replace sensor with a suitable 56
C (electronic sensor nameplate). sensor.
Device continues measuring.

746 (W746) Warning C>Sensor connection error - – Electromagnetic effects are greater – Wait a few minutes. 26
C initialising than specifications in the technical – Restart the device. Perform reset
data. ( See Section 9.) This (Code 7864).
message normally only appears – Block off electromagnetic effects or
briefly. eliminate source of disturbance.

– Overpressure or low pressure – Reduce or increase pressure.


present.

747 (A747) Alarm B>Sensor software not compatible – Sensor does not suit the device – Replace sensor with a suitable 16
B to electronics (electronic sensor nameplate). sensor.

748 (A748) Alarm B>Memory failure in signal – Electromagnetic effects are greater – Block off electromagnetic effects or 15
B processor than specifications in the technical eliminate source of disturbance.
data.
( See Section 9.)

– Main electronics defect. – Replace main electronics.

70 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting

8.2 Response of outputs to errors


The device differentiates between the error types Alarm, Warning and Error.
See the following table and page 64, section 8.1 "Messages".

Output A (Alarm) W (Warning) E (Error: Alarm/Warning)

Current output Assumes the value specified via the Device continues measuring. For this error, you can enter whether the
OUTPUT FAIL MODE1, ALT. CURR. device should react as in the event of an
OUTPUT1 and SET MAX. ALARM1 alarm or as in the event of a warning. See
parameter. See also the following section corresponding "Alarm" or "Warning"
"Configuring current output for an alarm". column. ( See also Operating Instructions
BA274P, parameter description SELECT
ALARM TYPE or these Operating
Instructions, Page 2.)

Bargraph The bargraph adopts the value defined by The bargraph adopts the value which See this table, "Alarm" or "Warning"
(on-site display) the OUTPUT FAIL MODE 1 parameter. corresponds to the current value. column, depending on selection.

On-site display – The measured value and message are – The measured value and message are – The measured value and message are
displayed alternately displayed alternately displayed alternately
– Measured value display: -symbol is – Measured value display: -symbol – Measured value display: see
permanently displayed. flashes. corresponding "Alarm" or "Warning"
column

Message display Message display: Message display:


– 3-digit number such as A122 and – 3-digit number such as W613 and – 3-digit number such as E731 and
description description description

Remote operation In the case of an alarm, the In the case of a warning, the ALARM In the case of an error, the
(ToF Tool, FieldCare or ALARM STATUS2 parameter displays a 3- STATUS2 parameter displays a 3-digit ALARM STATUS2 parameter displays a 3-
HART handheld digit number such as 122 for "Sensor not number such as 613 for "Simulation is digit number such as 731 for "URV user
terminal) connected". active". limits exceeded".

1) Menu path: (GROUP SELECTION ) OPERATING MENU OUTPUT


2) Menu path: (GROUP SELECTION ) OPERATING MENU MESSAGES

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Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

8.2.1 Configuring current output for an alarm


You can configure the current output for the event of an alarm by means of the OUTPUT FAIL
MODE, ALT. CURR. OUTPUT and SET MAX. ALARM parameters. The parameters are displayed
in the OUTPUT group (menu path: (GROUP SELECTION ) OPERATING MENU OUTPUT).
In the event of an alarm, the current and the bargraph assume the value entered with the OUTPUT
FAIL MODE parameter.

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Fig. 48: Current output in the event of an alarm


Options:
1 Max. alarm (110%): can be set between 21...23 mA via the SET MAX. ALARM parameter
2 Hold meas. value: last measured value is kept
3 Min. alarm (–10%): 3.6 mA

Factory setting:
• OUTPUT FAIL MODE: Max. Alarm (110%)
• SET MAX. ALARM: 22 mA
Use the ALT. CURR. OUTPUT parameter to set the current output value for the error messages E
120 "Sensor low pressure" and E 115 "Sensor overpressure". You have the following options:
– Normal: the current output assumes the value set via the OUTPUT FAIL MODE and SET MAX.
ALARM parameters.
– NAMUR
– Lower sensor limit undershot (E 120 "Sensor low pressure"): 3.6 mA
– Upper sensor limit overshot (E 115 "Sensor overpressure") overshot: current output assumes
the value set via the SET MAX ALARM parameter.
Factory setting:
• ALT. CURR. OUTPUT: normal

72 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting

8.3 Confirming messages


Depending on the settings for the ALARM DISPL. TIME and ACK. ALARM MODE parameters, the
following measures should be taken to clear a message:

Settings 1 Measures

– ALARM DISPL. TIME = 0 s – Rectify cause of the message (see also Section 8.1).
– ACK. ALARM MODE = off

– ALARM DISPL. TIME > 0 s – Rectify cause of the message (see also Section 8.1).
– ACK. ALARM MODE = off – Wait for the alarm display time to elapse.

– ALARM DISPL. TIME = 0 s – Rectify cause of the message (see also Section 8.1).
– ACK. ALARM MODE = on – Confirm message using ACK. ALARM parameter.

– ALARM DISPL. TIME > 0 s – Rectify cause of the message (see also Section 8.1).
– ACK. ALARM MODE = on – Confirm message using ACK. ALARM parameter.
– Wait for the alarm display time to elapse. If a message appears and the alarm
display time elapses before the message has been acknowledged, the message
will be cleared once it has been acknowledged.

1) Menu path for ALARM DISPL. TIME and ACK. ALARM MODE: (GROUP SELECTION ) OPERATING MENU
DIAGNOSTICS MESSAGES

If the on-site display displays a message, you can suppress it with the F-key.
If there are several messages, the on-site display shows the message which has the highest priority
(see also Section 8.1). Once you have suppressed this message using the F-key, the message with
the next highest priority is displayed. You can use the F-key to suppress each message, one after
the other.
The ALARM STATUS parameter continues to display all the messages present.

Endress+Hauser 73
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

8.4 Repair
The Endress+Hauser repairs concept provides for measuring devices to have a modular design and
also the customer may carry out repairs.
Section "Spare parts" contains all the spare parts listed with their order numbers. You can order them
from Endress+Hauser for repairs on your Deltabar S. As far as necessary, the spare parts also include
replacement instructions.

! Note!
• For certified devices, please consult Chapter "Repair of Ex-certified devices".
• For more information on service and spare parts contact the Endress+Hauser Service. ( See
www.endress.com/worldwide)

8.5 Repair of Ex-certified devices


# Warning!
When repairing Ex-certified devices, please note the following:
• Only specialist personnel or Endress+Hauser may undertake repairs of certified devices.
• Relevant standards, national hazardous area regulations and Safety Instructions and Certificates
must be observed.
• Only genuine Endress+Hauser spare parts may be used.
• When ordering spare parts, please check the device designation on the nameplate. Identical parts
may only be used as replacements.
• Electronic inserts or sensors already in use in a standard instrument may not be used as spare parts
for a certified device.
• Carry out repairs according to the instructions. After repairs, the device must fulfil the
requirements of the specified individual tests.
• A certified device may only be converted into another certified variant by Endress+Hauser.
• All repairs and modifications must be documented.

74 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting

8.6 Spare Parts


The following pages list all the spare parts with order numbers which you can order from
Endress+Hauser to repair the Deltabar S.
When ordering spare parts, always quote the serial number indicated on the nameplate. The spare
parts number is embossed on every spare part. As far as necessary, the spare parts also include
replacement instructions.

You can order sensor modules as spare parts for PMD70 and PMD75. For PMD70 and PMD75, see
page 81 and page 84 respectively.
The right order number for the sensor module is derived from the Order No. which is indicated on
the nameplate ( see also page 6).

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P01-PMD70xxx-16-xx-xx-xx-002

Fig. 49: Order code device or order code sensor module


10 Approval
20 Output; Operation
30 Housing; Cable entry; Protection
40 Nominal range; PN
50 Calibration; Unit
60 Membrane material
70 Process connection; Material
80 Seal
100 Additional option 1
110 Additional option 2

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Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

8.6.1 Spare parts for PMD70, PMD75, FMD76, FMD77, FMD78


See the following pages for flanges and sensors.
Aluminium housing (T14)

P01-FMB70xxx-09-xx-xx-xx-001

Fig. 50: Spare parts for aluminium housing (T14), order number see Page 79

76 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting

Aluminium housing (T15)

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P01-FMB70xxx-09-xx-xx-xx-002

Fig. 51: Spare parts for aluminium housing (T15), order number see Page 79

Endress+Hauser 77
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

Stainless steel housing (T17)

P01-FMB70xxx-09-xx-xx-xx-003

Fig. 52: Spare parts for stainless steel housing (T17), order number see Page 79

78 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting

12 Mounting set housing/sensor


52020440 Mounting set housing T14/T15/sensor consists of: 2 O-rings EPDM + retaining ring
71020596 Mounting set housing T17/sensor consists of: 1 O-ring EPDM, 1 molded sealing ring EPDM + retaining ring

13 Push buttons housing, HART


52024110 Push buttons, consists of: push buttons, cover and screws

15 Cable entry/Cable gland


52020760 Cable gland M20x1.5, gasket
52020761 Cable entry G 1/2, gasket, adapter
52020762 Plug 2/7 pole, Han7D, gasket
52020763 Plug 3 pole, M12, gasket

20 Cover
52020432 Cover for Aluminium T14/T15 housing incl. gasket, not for Ex d/XP
52020433 Cover for Aluminium T14/T15 housing incl. gasket, for Ex d/XP
52028310 Cover for AISI 316L T14 housing incl. gasket
71002774 Cover for AISI 316L T17 housing incl. gasket
52020494 Cover for Aluminium T14/T15 housing with sight glass: polycarbonate, incl. gasket, for Ex-free area
52020492 Cover for Aluminium T14/T15 housing with sight glass: mineral glass, incl. gasket, not for EEx d/XP
52020493 Cover for Aluminium T14/T15 housing with sight glass: mineral glass incl. gasket, for Ex d/XP
71002811 Cover for AISI 316L T17 housing with sight glass: polycarbonate, incl. gasket, for Ex-free area, 1/2 G EEx ia,, IECEx ia,
NEPSI Ex ia, TIIS Ex ia, IS, NI
71002810 Cover for AISI 316L T17 housing with sight glass: mineral glass, incl. gasket,
for 3 G EEx nA,1/2 D, 1/3 D, 1 GD, 1/2 GD, DIP, Dust Ex

21 Sealing for cover


52020429 Sealing set EPDM for cover Aluminium T14/T15 housing (5 pieces)

25 Cover for terminal compartment


52020432 Cover for Aluminium T14/T15 housing incl. gasket, not for Ex d/XP
52020433 Cover for Aluminium T14/T15 housing incl. gasket, for Ex d/XP
52028310 Cover for AISI 316L T14 housing incl. gasket
71002774 Cover for AISI 316L T17 housing incl. gasket

30 Electronics
71026358 Electronics 4 to 20 mA, HART, Ex, version 2.1x, push button on electronics
71026359 Electronics 4 to 20 mA, HART, Ex, version 2.1x, push button on housing

31 HistoROM/M-DAT
52027785 HistoROM/M-DAT, ToF Tool-CD included

35 Terminal block
52020434 Terminal 3 pole, RFI-filter 4...20 mA HART

40 Display module
71002865 Display module VU340 HART with 3 push buttons and holder

Endress+Hauser 79
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

8.6.2 Spare parts for PMD70

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P01-xMD7xxxxx-09-xx-xx-xx-001

55 Flanges for PMD70


52020495 Flange 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, C22.8 (2 pieces)
52020496 Flange 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, AISI 316L (2 pieces)
52020497 Flange 1/4 – 18 NPT, mounting: M10, C22.8 (2 pieces)
52020498 Flange 1/4 – 18 NPT, mounting: M10, AISI 316L (2 pieces)

57 Process gasket
52020444 O-ring 48.9x2.62 EPDM 70 (4 pieces)
52020445 O-ring 48.9x2.62 FFKM Kalrez 70 (1 piece)
52020446 O-ring 48.9x2.62 FKM-Viton 70 (4 pieces)
52020447 O-ring 48.9x2.62 FKM-Viton 70, oil and grease free (4 pieces)
52020448 O-ring 48.9x2.62 FFKM 75 Chemraz (1 piece)

65 Sealing kit
52020779 O-ring 78.0x1.5 NBR 70 (4 pieces)

80 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting

Sensor module for Deltabar S PMD70 (Position 50)

10 Approval:
A For non-hazardous areas
1 ATEX II 1/2 G EEx ia IIC T6
6 ATEX II 1/2 G EEx ia IIC T6, overspill protection WHG
2 ATEX II 1/2 D
4 ATEX II 1/3 D
8 ATEX II 1 GD EEx ia IIC T6
3 ATEX II 1/2 GD EEx ia IIC T6
7 ATEX II 3 G EEx nA II T6
S FM IS, Class I, II, III Division 1, Groups A – G; NI Class I Division 2, Groups A – D; AEx ia
Q FM DIP, Class II, III Division 1, Groups E – G
R FM NI, Class I, Division 2, Groups A – D
U CSA IS, Class I, II, III Division 1, Groups A – G; Class I Division 2, Groups A – D, Ex ia
W CSA Class II, III Division 1, Groups E – G (Dust Ex)
H NEPSI Ex ia IIC T6
I IECEx Zone 1 Ex ia IIC T6
K TIIS Ex ia IIC T6

40 Nominal range; PN:


Nominal value PN
7B 25 mbar/2500 Pa/0.375 psi 10 bar/1 MPa/150 psi
7D 100 mbar/10 kPa/1.5 psi 16 bar/1,6 MPa/240 psi
7F 500 mbar/50 kPa/7.5 psi 100 bar/10 MPa/1500 psi
7H 3 bar/300 kPa/45 psi 100 bar/10 MPa/1500 psi

70 Process connection; material:


B 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, C22.8
D 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, AISI 316L
F 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, Alloy C
G 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, PVDF
U RC 1/4 mounting: 7/16 – 20 UNF, AISI 316L
1 1/4 – 18 NPT, mounting: PN 160: M10, C22.8
2 1/4 – 18 NPT, mounting: PN 160: M10, AISI 316L
3 1/4 – 18 NPT, mounting: PN 160: M10, Alloy C
0 without process connection

80 Seal:
A FKM Viton
B EPDM
D Kalrez
E Chemraz
1 FKM Viton free of oil and grease

100 Additional options 1:


A not selected
B Material test certificate for wetted components, inspection certificate as per EN 10204 3.1 acc. to
specification 52005759
S ABS/GL (German Lloyd) marine certificate
2 Test report acc. to EN10204 2.2
3 Routine test with certificate, inspection certificate as per EN 10204 3.1
4 Overpressure test with certificate, inspection certificate as per EN 10204 3.1

110 Additional options 2


A not selected
B Material test certificate for wetted components, inspection certificate as per EN 10204 3.1 acc.
to specification 52005759
K Vent valves (2 pieces), Alloy C
S ABS/GL (German Lloyd) marine certificate
2 Test report acc. to EN10204 2.2
3 Routine test with certificate, inspection certificate as per EN 10204 3.1
4 Overpressure test with certificate, inspection certificate as per EN 10204 3.1
5 Helium leak test EN 1518 with test certificate, inspection certificate as per EN 10204 3.1

PMD70X order code sensor module with process connection

PMD70X 0 A A order code sensor module without process connection

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8.6.3 Spare parts for PMD75


Measuring ranges 100 mbar, 500 mbar, 3 bar, 16 bar, 40 bar

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P01-xMD7xxxxx-09-xx-xx-xx-002

Measuring ranges 10 mbar and 30 mbar

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P01-xMD7xxxxx-09-xx-xx-xx-002

82 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting

55 Flanges for measuring ranges 100 mbar, 500 mbar, 3 bar, 16 bar, 40 bar
52020667 Flange 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, C22.8 (2 pieces)
52020668 Flange 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, AISI 316L (2 pieces)
52020669 Flange 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, AISI 316L (2 pieces), with PTFE gasket (2 pieces)
52020670 Flange 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, AISI 316L, side vent (2 pieces)
incl. 4 locking screws, with PTFE gasket (2 pieces)
52020671 Flange 1/4 – 18 NPT, IEC 61518, mounting: 7/16 – 20 UNF, C22.8, side vent (2 pieces)
incl. 4 locking screws
52020672 Flange 1/4 – 18 NPT, IEC 61518, mounting: 7/16 – 20 UNF, AISI 316L, side vent (2 pieces)
incl. 4 locking screws
52020673 Flange 1/4 – 18 NPT, PN 160, mounting: M10, AISI 316L (2 pieces), with PTFE gasket (2 pieces)
52020674 Flange 1/4 – 18 NPT, PN 160, mounting: M10, C22.8 (2 pieces)
52020675 Flange 1/4 – 18 NPT, PN 160, mounting: M10, AISI 316L (2 pieces)
52020676 Flange 1/4 – 18 NPT, PN 420, mounting: M12, AISI 316L (2 pieces)
52020677 Flange 1/4 – 18 NPT, PN 420, mounting: M12, AISI 316L (2 pieces), with PTFE gasket (2 pieces)
52020678 Flange 1/4 – 18 NPT, PN 420, mounting: M12, C22.8 (2 pieces)
52020679 Flange RC 1/4, mounting: 7/16 – 20 UNF, AISI 316L (2 pieces), with PTFE gasket (2 pieces)
52020680 Flange RC 1/4, mounting: 7/16 – 20 UNF, AISI 316L (2 pieces)
52020681 Flange RC 1/4, mounting: 7/16 – 20 UNF, AISI 316L, side vent (2 pieces) incl. 4 locking screws, with PTFE gasket (2 pieces)
52020682 Flange RC 1/4, mounting: 7/16 – 20 UNF, AISI 316L, side vent (2 pieces) incl. 4 locking screws

55 Flanges for measuring ranges 10 mbar and 30 mbar


52020683 Flange 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, C22.8 (2 pieces)
52020684 Flange 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, AISI 316L (2 pieces), with PTFE gasket (2 pieces)
52020685 Flange 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, AISI 316L (2 pieces)
52020686 Flange 1/4 – 18 NPT, PN 160, mounting: M10, C22.8 (2 pieces)
52020688 Flange 1/4 – 18 NPT, PN 160, mounting: M10, AISI 316L (2 pieces)
52020689 Flange 1/4 – 18 NPT, PN 160, mounting: M10, AISI 316L (2 pieces), with PTFE gasket (2 pieces)
52020690 Flange RC 1/4, mounting: 7/16 – 20 UNF, AISI 316L (2 pieces)
52020691 Flange RC 1/4, mounting: 7/16 – 20 UNF, AISI 316L (2 pieces), with PTFE gasket (2 pieces)
52020692 Flange 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, C22.8, side vent (2 pieces)
incl. 4 locking screws
52020694 Flange 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, AISI 316L, side vent (2 pieces)
incl. 4 locking screws, with PTFE gasket (2 pieces)
52020695 Flange 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, AISI 316L, side vent (2 pieces)
incl. 4 locking screws
52020696 Flange RC 1/4, mounting: 7/16 – 20 UNF, AISI 316L, side vent (2 pieces) incl. 4 locking screws
52020697 Flange RC 1/4, mounting: 7/16 – 20 UNF, AISI 316L, side vent (2 pieces) incl. 4 locking screws, with PTFE gasket (2 pieces)

56 Mounting set flanges


52020687 Mounting set flange, PN 420, steel, for gasket NBR, Viton,
consists of: 4 hexagonal screws M12x90 and 4 hexagonal nuts
52020693 Mounting set flange, PN 420, steel, for gasket PTFE, copper,
consists of: 4 hexagonal screws M12x90, 4 hexagonal nuts and 4 lock washers
52020758 Mounting set flange, PN 160, stainless steel, for gasket NBR, Viton,
consists of: 4 hexagonal screws M12x90 and 4 hexagonal nuts
52020759 Mounting set flange, PN 160, stainless steel, for gasket PTFE, copper,
consists of: 4 hexagonal screws M12x90, 4 hexagonal nuts and 4 lock washers

57 Process gasket for measuring range 100 mbar, 500 mbar, 3 bar, 16 bar, 40 bar
52020731 Gasket PTFE (4 pieces)
52020732 O-ring 44.0 x 3.0 FKM Viton 90 (4 pieces)
52020733 O-ring 44.0 x 3.0 FKM Viton 70 (4 pieces)
52020734 O-ring 44.0 x 3.0 NBR 70 (4 pieces)

57 Process gasket for measuring range 30 mbar and 30 mbar


52020735 Gasket PTFE (4 pieces)
52020736 O-ring 58.0 x 3.0 FKM Viton 83 (4 pieces)
52020737 O-ring 58.0 x 3.0 NBR 90 (4 pieces)

Endress+Hauser 83
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

Sensor module for Deltabar S PMD75 (Position 50)

10 Approval:
A For non-hazardous areas
1 ATEX II 1/2 G EEx ia IIC T6
6 ATEX II 1/2 G EEx ia IIC T6, overspill protection WHG
2 ATEX II 1/2 D
4 ATEX II 1/3 D
8 ATEX 1 GD EEx ia IIC T6
3 ATEX II 1/2 GD EEx ia IIC T6
5 ATEX II 2 G EEx d IIC T6
7 ATEX II 3 G EEx nA II T6
S FM IS, Class I, II, III Division 1, Groups A – G; NI Class I Division 2, Groups A – D; AEx ia
T FM XP, Class I Division 1, Groups A – D; AEx d
Q FM DIP, Class II, III Division 1, Groups E – G
R FM NI, Class I, Division 2, Groups A – D
U CSA IS, Class I, II, III Division 1, Groups A – G; Class I Division 2, Groups A – D, Ex ia
V CSA XP, Class I, Division 1, Groups B – D, Ex d
W CSA Class II, III Division 1, Groups E – G (Dust Ex)
G NEPSI Ex d IIC T6
H NEPSI Ex ia IIC T6
I IECEx Zone 1 Ex ia IIC T6
K TIIS Ex ia IIC T6
L TIIS Ex d IIC T6
B Combi-certificate: ATEX II 1/2 G EEx ia IIC T6 + II 2 G EEx d IIC T6
C Combi-certificate: FM IS and XP Class I Division 1, Groups A – D
D Combi-certificate: CSA IS and XP Class I Division 1, Groups A – D
E Combi-certificate: FM/CSA IS and XP Class I Division 1, Groups A – D

40 Nominal range; PN::


Nominal value PN
7B 10 mbar/1 kPa/0.15 psi 160 bar/16 MPa/2400 psi
7C 30 mbar/3 kPa/0.45 psi 160 bar/16 MPa/2400 psi
7D 100 mbar/10 kPa/1.5 psi 160 bar/16 MPa/2400 psi
7F 500 mbar/50 kPa/7.5 psi 160 bar/16 MPa/2400 psi
7H 3 bar/300 kPa/45 psi 160 bar/16 MPa/2400 psi
7L 16 bar/1,6 MPa/240 psi 160 bar/16 MPa/2400 psi
7M 40 bar/4 MPa/600 psi 160 bar/16 MPa/2400 psi
8F 500 mbar/50 kPa/7.5 psi 420 bar/42 MPa/6300 psi
8H 3 bar/300 kPa/45 psi 420 bar/42 MPa/6300 psi
8L 16 bar/1.6 MPa/240 psi 420 bar/42 MPa/6300 psi
8M 40 bar/4 MPa/600 psi 420 bar/42 MPa/6300 psi
78 Prepared for Deltatop/Deltaset; PN = 160 bar
88 Prepared for Deltatop/Deltaset; PN = 420 bar

60 Membrane material:
1 AISI 316L
2 Alloy C276
3 Monel
5 Tantalum
6 AISI 316L with gold rhodium coating

PMD75X order code sensor module with process connection

PMD75X 0 A A order code sensor module without process connection

For continuation of ordering information of sensor module, see following page.

84 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting

70 Process connection; material:


B 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, C22.8
C 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, C22.8, side vent, including 4 fastening bolt
connections (AISI 316L) mounted
D 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, AISI 316L
E 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, AISI 316L, side vent, including 4 fastening bolt
connections (AISI 316L) mounted
F 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, Alloy C, without screws/vents
H 1/4 – 18 NPT IEC 61518, mounting: 7/16 – 20 UNF, Alloy C, side vent, without screws/vent
U RC 1/4 mounting: 7/16 – 20 UNF, AISI 316L
V RC 1/4 mounting: 7/16 – 20 UNF, C22.8, side vent, including 4 fastening bolt connections
(AISI 316L) mounted
1 1/4 – 18 NPT, mounting: PN 160: M10, PN 420: M12, C22.8
2 1/4 – 18 NPT, mounting: PN 160: M10, PN 420: M12, AISI 316L
3 1/4 – 18 NPT, mounting: PN 160: M10, PN 420: M12, Alloy C
0 without process connection

80 Seal:
A FKM Viton
C PTFE
F NBR
H Copper seal ring
1 FKM Viton

100 Additional options 1:


A not selected
B Material test certificate for wetted components, inspection certificate as per EN 10204 3.1
acc. to specification 52005759
C NACE MR0175 material
D Material test certificate for wetted components as per EN 10204 3.1 and NACE MR0175
material, inspection certificate as per EN 10204 acc. to specification 52010806
S ABS/GL (German Lloyd) marine certificate
2 Test report acc. to EN10204 2.2
3 Routine test with certificate, inspection certificate as per EN 10204 3.1
4 Overpressure test with certificate, inspection certificate as per EN 10204 3.1

110 Additional options 2:


A not selected
B Material test certificate for wetted components, inspection certificate as per EN 10204 3.1
acc. to specification 52005759
K Vent valves (2 pieces), Alloy C
L Vent valves (4 pieces), Alloy C
R Screws 7/16 UNF, length 1 1/2" (4 pieces)
S ABS/GL (German Lloyd) marine certificate
2 Test report acc. to EN10204 2.2
3 Routine test with certificate, inspection certificate as per EN 10204 3.1
4 Overpressure test with certificate, inspection certificate as per EN 10204 3.1
5 Helium leak test EN 1518 with test certificate, inspection certificate as per EN 10204 3.1

PMD75X order code sensor module with process connection

PMD75X 0 A A order code sensor module without process connection

Endress+Hauser 85
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

8.7 Returning the device


Before you send in a device for repairs or checking:
• Remove all signs of fluids, paying particular attention to seal grooves and gaps in which fluid can
become lodged. This is especially important if the fluid is hazardous to health. Please refer also to
the "Declaration of Hazardous Material and De-Contamination".
Please enclose the following when returning the device:
• Please fill out completely and sign the "Declaration of Hazardous Material and
De-Contamination".
It is only then possible for Endress+Hauser to inspect or repair the returned device.
• The chemical and physical properties of the fluid.
• A description of the application.
• A description of the error which occurred.
• Special instructions on handling, if necessary, e.g. safety data sheet as per
EN 91/155/EEC.

8.8 Disposal
When disposing, separate and recycle the device components based on the materials.

86 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting

8.9 Software history

Date of issue Software version Changes software Order code

10.2003 01.00 Original software. 52020515


Compatible with:
– ToF Tool Field Tool Package, version 1.04.00 or higher
– Commuwin II version 2.08.-1, Update G or higher
– HART Communicator DXR375 with Device Rev.: 10, DD Rev.: 1

05.2004 02.00 – Number of parameters in the Quick Setup menus has been reduced. 52022793
– On-site operation: LANGUAGE and MEASURING MODE parameters have
been moved to the top level.
– New SAFETY CONFIRM. group implemented for SIL.
See also SD189P Safety Manual Deltabar S.
– MEASURING MODE "Level", LEVEL MODE "Linear": AREA UNIT and TANK
SECTION parameters have been replaced with the TANK VOLUME and TANK
HEIGHT parameters.
– Function of the UNIT FLOW parameter has been split across four parameters.
– Function of the SIMULATED VALUE parameter has been split across six
parameters.
– SENSOR TRIM and CURRENT TRIM groups have been removed.
– Sensor adapt reset, code 1209 and sensor calibration reset, code 2509 have
been removed.
– Quick Setup menus are available via ToF Tool.
Compatible with:
– ToF Tool Field Tool Package version 2.00.00 or higher
– Commuwin II version 2.08.-1, Update > G
– HART Communicator DXR375 with Device Rev.: 20, DD Rev.: 1

06.2005 02.01 – Operating keys also integrated on the optional on-site display. 71000109
– Chinese and Japanese are available as the menu language on request.
Compatible with:
– ToF Tool Field Tool Package version 3.00.00 or higher
– FieldCare version 2.01.00, DTM Library version 2.06.00,
DTM: Deltabar S/MD7x/V02.00 V 1.4.98.74*
– HART Communicator DXR375 with Device Rev.: 20,
DD Rev.: 1*
* Menu languages Chinese and Japanese not selectable

11.2005 02.01 No change in software. Note in Section 5.5 "HistoROM/M-DAT" supplemented. 71009586

07.2006 02.10 – New "Level Easy Pressure" and "Level Easy Height" level modes implemented. 71027244
New LEVEL SELECTION parameter implemented.
– OPERATION group with DOWNLOAD SELECT parameter extended.
– SAFETY CONFIRM group extended for the "Level" operating mode in the
"Level Easy Pressure" level selection.
See also SD189P Safety Manual Deltabar S.
– Factory setting for the "Error" messages redefined.
– Chinese and Japanese included as menu languages by default.
Compatible with:
– ToF Tool Field Tool Package version 4.0
– FieldCare version 2.02.00
– HART Communicator DXR375 with Device Rev.: 21, DD Rev.: 1

08.2006 02.10 No change in software. Warning in Chapter 6 "Commissioning" supplemented. 71027244

Endress+Hauser 87
Technical data Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

9 Technical data
For technical data, please refer to the Technical Information TI382P for Deltabar S.
See also page 2, section "Overview documentation".

10 Appendix

10.1 Operating menu for on-site display, ToF Tool,


FieldCare and HART handheld terminal
! Note!
• The entire menu is depicted on the following pages.
• The menu has a different structure depending on the measuring mode selected. This means that
some function groups are only displayed for one measuring mode, e.g. "LINEARISATION"
function group for the Level measuring mode.
• In addition, there are also parameters that are only displayed if other parameters are appropriately
configured. For example the Customer Unit P parameter is only displayed if the "User unit" option
was selected for the PRESS. ENG. UNIT parameter. These parameters are indicated with a "*".
• For a description of the parameters, please refer to Operating Instructions BA274P "Description
of device functions". The exact dependency of individual parameters on one another is explained
here. See also page 2, section "Overview documentation".

88 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Appendix

Ó»¿-«®»¼ ª¿´«»

ï÷
ÙÎÑËÐ ÍÛÔÛÝÌ×ÑÒ

ï÷ ï÷
ÔßÒÙËßÙÛ ÓÛßÍËÎ×ÒÙ ÓÑÜÛ ÏË×ÝÕ ÍÛÌËÐ ÑÐÛÎßÌ×ÒÙ ÓÛÒË

ï÷
Ô»ª»´ ³»¿-«®·²¹
ÔÛÊÛÔ ÍÛÔÛÝÌ×ÑÒ ³±¼» ±²´§ ÍÛÌÌ×ÒÙÍ

ÐÑÍ×Ì×ÑÒ ßÜÖËÍÌÓÛÒÌ

î÷
ÓÛßÍËÎ×ÒÙ ÓÑÜÛ

Pressure Level Flow


î÷
ÐÑÍò ÆÛÎÑ ßÜÖËÍÌ ÔÛÊÛÔ ÍÛÔÛÝÌ×ÑÒ ÐÑÍò ÆÛÎÑ ßÜÖËÍÌ ÐÑÍò ÆÛÎÑ ßÜÖËÍÌ

ÍÛÌ ÔÎÊ ÐÑÍò ÆÛÎÑ ßÜÖËÍÌ ÓßÈò ÚÔÑÉ ÐÑÍò ×ÒÐËÌ ÊßÔËÛ

ÍÛÌ ËÎÊ ÛÓÐÌÇ ÝßÔ×Þò


ö ÓßÈ ÐÎÛÍÍò ÚÔÑÉ ÝßÔ×Þò ÑÚÚÍÛÌ

ÜßÓÐ×ÒÙ ÊßÔËÛ ÚËÔÔ ÝßÔ×Þò


ö ÜßÓÐ×ÒÙ ÊßÔËÛ

ÜßÓÐ×ÒÙ ÊßÔËÛ

ï÷ Ü·-°´¿§ ª·¿ ±²ó-·¬» ¼·-°´¿§ ±²´§


î÷ Ü·-°´¿§ ª·¿ Ì±Ú Ì±±´ô Ú·»´¼Ý¿®» ¿²¼
ØßÎÌ Ø¿²¼¸»´¼ ¬»®³·²¿´ ±²´§

ö ̸»®» ¿®» °¿®¿³»¬»®- ¬¸¿¬ ¿®» ±²´§ ¼·-°´¿§»¼ ·º ±¬¸»® °¿®¿³»¬»®- ¿®»
¿°°®±°®·¿¬»´§ ½±²º·¹«®»¼ò
Ú±® »¨¿³°´» ¬¸» ÝËÍÌÑÓÛÎ ËÒ×Ì Ð °¿®¿³»¬»® ·- ±²´§ ¼·-°´¿§»¼
·º ¬¸» þË-»® «²·¬þ ±°¬·±² ©¿- -»´»½¬»¼ º±® ¬¸» ÐÎÛÍÍò ÛÒÙò ËÒ×Ì °¿®¿³»¬»®ò
̸»-» °¿®¿³»¬»®- ¿®» ·²¼·½¿¬»¼ ©·¬¸ ¿ þöþò

P01-xMD7xxxx-19-xx-xx-xx-003

Endress+Hauser 89
Appendix Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

ÞßÍ×Ý ÍÛÌËÐ
î÷
ÓÛßÍËÎ×ÒÙ ÓÑÜÛ

Pressure Level Flow


î÷
ÐÎÛÍÍò ÛÒÙò ËÒ×Ì ÔÛÊÛÔ ÍÛÔÛÝÌ×ÑÒ ÐÎÛÍÍò ÛÒÙò ËÒ×Ì

ÝËÍÌÑÓÛÎ ËÒ×Ì Ð
ö ÝËÍÌÑÓÛÎ ËÒ×Ì Ð
ö
Level Easy Pressure Level Easy Height
ÝËÍÌò ËÒ×Ì ÚßÝÌò Ð
ö Level Standard
ÝËÍÌò ËÒ×Ì ÚßÝÌò Ð
ö
ÐÎÛÍÍò ÛÒÙò ËÒ×Ì ÐÎÛÍÍò ÛÒÙò ËÒ×Ì
X
ÍÛÌ ÔÎÊ
ÝËÍÌÑÓÛÎ ËÒ×Ì Ð
ö ÝËÍÌÑÓÛÎ ËÒ×Ì Ð
ö ݱ²¬·²«¿¬·±²ô
-»» ¬¸» º±´´±©·²¹ °¿¹»
ÚÔÑÉóÓÛßÍò ÌÇÐÛ

ÍÛÌ ËÎÊ
ÝËÍÌò ËÒ×Ì ÚßÝÌò Ð
ö ÝËÍÌò ËÒ×Ì ÚßÝÌò Ð
ö ß

ÙÛÌ ÔÎÊ Þ
ÑËÌÐËÌ ËÒ×Ì ÑËÌÐËÌ ËÒ×Ì

ÙÛÌ ËÎÊ ÝËÍÌÑÓÛÎ ËÒ×Ì Ú


ö
ÝßÔ×ÞÎßÌ×ÑÒ ÓÑÜÛ ØÛ×ÙØÌ ËÒ×Ì

ÜßÓÐ×ÒÙ ÊßÔËÛ ÝËÍÌò ËÒ×Ì ÚßÝÌò Ú


ö
Wet Dry ÝßÔ×ÞÎßÌ×ÑÒ ÓÑÜÛ

ÛÓÐÌÇ ÝßÔ×Þò ÛÓÐÌÇ ÝßÔ×Þò ÓßÈò ÚÔÑÉ


Wet Dry

ÚËÔÔ ÝßÔ×Þò ÛÓÐÌÇ ÐÎÛÍÍËÛ ÜÛÒÍ×ÌÇ ËÒ×Ì ÜÛÒÍ×ÌÇ ËÒ×Ì ÓßÈ ÐÎÛÍÍò ÚÔÑÉ

ÚËÔÔ ÝßÔ×Þò ßÜÖËÍÌ ÜÛÒÍ×ÌÇ ßÜÖËÍÌ ÜÛÒÍ×ÌÇ ÜßÓÐ×ÒÙ ÊßÔËÛ

ÚËÔÔ ÐÎÛÍÍËÎÛ ÛÓÐÌÇ ÝßÔ×Þò ÛÓÐÌÇ ÝßÔ×Þò

ÚËÔÔ ÝßÔ×Þò ÛÓÐÌÇ ØÛ×ÙØÌ


ÍÛÌ ÔÎÊ

ÚËÔÔ ÝßÔ×Þò
ÍÛÌ ËÎÊ

ÚËÔÔ ØÛ×ÙØÌ
ÜßÓÐ×ÒÙ ÊßÔËÛ

ÍÛÌ ÔÎÊ

ÍÛÌ ËÎÊ

ÜßÓÐ×ÒÙ ÊßÔËÛ

Volume Gas Gas Mass


p. cond. norm cond. std. cond.

ËÒ×Ì ÚÔÑÉ ÒÑÎÓ ÚÔÑÉ ËÒ×Ì ÍÌÜò ÚÔÑÉ ËÒ×Ì ÓßÍÍ ÚÔÑÉ ËÒ×Ì

Þ Þ Þ Þ

î÷ Ü·-°´¿§ ª·¿ Ì±Ú Ì±±´ô Ú·»´¼Ý¿®» ¿²¼


ØßÎÌ Ø¿²¼¸»´¼ ¬»®³·²¿´ ±²´§

ö ̸»®» ¿®» °¿®¿³»¬»®- ¬¸¿¬ ¿®» ±²´§ ¼·-°´¿§»¼ ·º ±¬¸»® °¿®¿³»¬»®- ¿®»
¿°°®±°®·¿¬»´§ ½±²º·¹«®»¼ò
Ú±® »¨¿³°´» ¬¸» ÝËÍÌÑÓÛÎ ËÒ×Ì Ð °¿®¿³»¬»® ·- ±²´§ ¼·-°´¿§»¼
·º ¬¸» þË-»® «²·¬þ ±°¬·±² ©¿- -»´»½¬»¼ º±® ¬¸» ÐÎÛÍÍò ÛÒÙò ËÒ×Ì °¿®¿³»¬»®ò
̸»-» °¿®¿³»¬»®- ¿®» ·²¼·½¿¬»¼ ©·¬¸ ¿ þöþò

P01-xMD7xxxx-19-xx-xx-xx-004

90 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Appendix

Ý
ݱ²¬·²«¿¬·±²
ÞßÍ×Ý ÍÛÌËÐ þÔ»ª»´þô
È -»» ¿´-± ¬¸» °®»ª·±«- °¿¹» Height Volume Mass %

LEVEL SELECTION = ØÛ×ÙØÌ ËÒ×Ì ËÒ×Ì ÊÑÔËÓÛ ÓßÍÍ ËÒ×Ì


Level Standard

ÐÎÛÍÍò ÛÒÙò ËÒ×Ì ÝËÌÑÓÛÎ ËÒ×Ì Ø ö ÝËÍÌÑÓÛÎ ËÒ×Ì Ê ö ÝËÍÌÑÓÛÎ ËÒ×Ì Ó ö


ÝËÍÌÑÓÛÎ ËÒ×Ì Ð ÝËÍÌò ËÒ×Ì ÚßÝÌò Ø ö ÝËÍÌò ËÒ×Ì ÚßÝÌò Ê ö ÝËÍÌò ËÒ×Ì ÚßÝÌò Ó ö
ÝËÍÌò ËÒ×Ì ÚßÝÌò Ð Ü Ü Ü Ü

ÔÛÊÛÔ ÓÑÜÛ

Linear
Pressure Height Û
Linearized Linearized
Ô×Òò ÓÛßÍËÎßÒÜ Ô×Ò¼ ÓÛßÍËÎßÒÜ ÝÑÓÞò ÓÛßÍËÎßÒÜ
% Volume Mass

ËÒ×Ì ÊÑÔËÓÛ ÓßÍÍ ËÒ×Ì


Ý Û Ù
Ü Ú Ø ÝËÍÌÑÓÛÎ ËÒ×Ì Ê ö ÝËÍÌÑÓÛÎ ËÒ×Ì Ó ö
ÝßÔ×ÞÎßÌ×ÑÒ ÓÑÜÛ ØÇÜÎò ÐÎÛÍÍ Ó×Òò
Û ÝËÍÌò ËÒ×Ì ÚßÝÌò Ê ö ÝËÍÌò ËÒ×Ì ÚßÝÌò Ó ö
ØÇÜÎò ÐÎÛÍÍ ÓßÈò Ú
Wet Dry Ú Ú Ú

ÛÓÐÌÇ ÝßÔ×Þò ÜÛÒÍ×ÌÇ ËÒ×Ì ÜßÓÐ×ÒÙ ÊßÔËÛ ÔÛÊÛÔ Ó×Ò

ÛÓÐÌÇ ÐÎÛÍÍËÎÛ ßÜÖËÍÌ ÜÛÒÍ×ÌÇ ÔÛÊÛÔ ÓßÈ


Ù
ÚËÔÔ ÝßÔ×Þò ÊÑÔËÓÛ ËÒ×Ì
ö ÝßÔ×ÞÎßÌ×ÑÒ ÓÑÜÛ
Height+... %Height+...
ÚËÔÔ ÐÎÛÍÍËÎÛ ÝËÍÌÑÓÛÎ ËÒ×Ì Ê
ö
Wet Dry ØÛ×ÙØÌ ËÒ×Ì

ßÜÖËÍÌÛÜ ÜÛÒÍ×ÌÇ ö ÝËÍÌò ËÒ×Ì ÚßÝÌò Ê


ö ÛÓÐÌÇ ÝßÔ×Þò ÜÛÒÍ×ÌÇ ËÒ×Ì
ö
ÝËÌÑÓÛÎ ËÒ×Ì Ø

ÌßÒÕ ÊÑÔËÓÛ
ö ÛÓÐÌÇ ÐÎÛÍÍËÎÛ ßÜÖËÍÌ ÜÛÒÍ×ÌÇ
ö
ÝËÍÌò ËÒ×Ì ÚßÝÌò Ø

ØÛ×ÙØÌ ËÒ×Ì
ö ÚËÔÔ ÝßÔ×Þò ØÛ×ÙØÌ ËÒ×Ì ö
Ø Ø
ÝËÍÌÑÓÛÎ ËÒ×Ì Ø ÚËÔÔ ÐÎÛÍÍËÎÛ ÝËÍÌÑÓÛÎ ËÒ×Ì Ø ö
ÝËÍÌò ËÒ×Ì ÚßÝÌò Ø
ö ßÜÖËÍÌÛÜ ÜÛÒÍ×ÌÇ ö ÝËÍÌò ËÒ×Ì ÚßÝÌò Ø ö
ÌßÒÕ ØÛ×ÙØÌ
ö ïððû ÐÑ×ÒÌ ö
ïððû ÐÑ×ÒÌ
ö ÆÛÎÑ ÐÑÍ×Ì×ÑÒ

ÆÛÎÑ ÐÑÍ×Ì×ÑÒ
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P01-xxxxxxxx-19-xx-xx-xx-140

Endress+Hauser 91
Appendix Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

ÛÈÌÛÒÜÛÜ ÍÛÌËÐ Ô×ÒÛßÎ×ÍßÌ×ÑÒ Ô×ÒÛßÎ×ÍßÌ×ÑÒ ÌÑÌßÔ×ÆÛÎ ÍÛÌËÐ


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ÜÛÒÍ×Ì×Ç ËÒ×Ì ÔÑÉ ÚÔÑÉ ÝËÌóÑÚÚ ÌßÒÕ ÝÑÒÌÛÒÌ ÓßÈ ÌßÒÕ ÝÑÒÌÛÒÌ ÓßÈ ÌÑÌò ï ËÍÛÎ ËÒ×Ì
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ßÜÖËÍÌ ÜÛÒÍ×Ì×Ç ÍÛÌ Ôò ÚÔò ÝËÌóÑÚÚ
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ÐÎÑÝÛÍÍ ÜÛÒÍ×ÌÇ ÍÛÌ ÔÎÊ Measuring Measuring ÒÛÙò ÚÔÑÉ ÌÑÌò ï
Editor Table Editor Table
Table Table

ÍÛÌ ÔÎÊ
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ÍÛÌ ËÎÊ ö ÛÜ×ÌÑÎ ÌßÞÔÛ ÓÛßÍËÎ×ÒÙ ÌßÞÔÛ ÛÜ×ÌÑÎ ÌßÞÔÛ ßÝÌ×ÊÛ Ô×Òò ÌßÞò È ÌÑÌßÔ×ÆÛÎ î ËÒ×Ì

ÛÜ×ÌÑÎ ÌßÞÔÛ Ô×ÒÛóÒËÓÞ ßÝÌ×ÊÛ Ô×Òò ÌßÞò Ç ÌÑÌò î ËÍÛÎ ËÒ×Ì


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P01-xMD7xxxx-19-xx-xx-xx-005

92 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Appendix

ÍßÚÛÌÇ ÝÑÒÚ×ÎÓò
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ÍßÚÛÌÇ ÔÑÝÕ ÓÛÒË ÜÛÍÝÎ×ÐÌÑÎ ÑËÌÐËÌ ÝËÎÎÛÒÌ

ÍßÚÛÌÇ ÐßÍÍÉÑÎÜ Óß×Ò ÜßÌß ÚÑÎÓßÌ ÝËÎÎò ÝØßÎßÝÌò

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P01-xMD7xxxx-19-xx-xx-xx-006

Endress+Hauser 93
Appendix Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

Ю»--«®» Ô»ª»´ Ú´±©

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P01-xMD7xxxx-19-xx-xx-xx-007

94 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Appendix

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Ö Ö Ö Ö Ö Ö Ö

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Endress+Hauser 95
Appendix Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART

10.2 Patents
This product may be protected by at least one of the following patents. Further patents are pending.
• DE 203 11 320 U1
• US 6,631,644 A1 i EP 1 299 701 B1
• US 5,670,063 A1 i EP 0 516 579 B1
• US 5,539,611 A1
• US 5,050,034 A1 i EP 0 445 382 B1
• US 5,097,712 A1 i EP 0 420 105 B1
• US 5,050,035 A1 i EP 0 414 871 B1
• US 5,005,421 A1 i EP 0 351 701 B1
• EP 0 414 871 B1
• US 5,334,344 A1 i EP 0 490 807 B1
• US 6,703,943 A1
• US 5,499,539 A1 i EP 0 613 552 B1

96 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Index

Index
Numerics N
4...20 mA test signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

A O
Alarm messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 On-site display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Operating elements, function . . . . . . . . . . . . . . . . . . . . . . . 32
C Operating elements, position . . . . . . . . . . . . . . . . . . . . . . . 31
Cable specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Operating keys, on-site, Flow measuring mode. . . . . . . . . . 36
Commubox FXA191, connection. . . . . . . . . . . . . . . . . . . . 27 Operating keys, on-site, function . . . . . . . . . . . . . . . . . . . . 32
Commubox FXA195, connection. . . . . . . . . . . . . . . . . . . . 27 Operating keys, on-site, Level measuring mode . . . . . . . . . 34
Operating keys, on-site, Pressure measuring mode . . . . . . . 33
D Operating keys, position. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Diaphragm seals, installation instructions . . . . . . . . . . . . . . 17 Operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 88
Diaphragm seals, vacuum application. . . . . . . . . . . . . . . . . 18 Overvoltage protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Differential pressure measurement. . . . . . . . . . . . . . . . . . . 61
Differential pressure measurement, information . . . . . . . . . 62 P
Differential pressure measurement, installation . . . . . . . . . 16 Pipe mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Differential pressure measurement, preparatory steps . . . . . 61 Position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Differential pressure measurement, Quick Setup menu . . . 62 Potential matching. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 27
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Pressure measurement, Quick Setup menu. . . . . . . . . . . . . 62

E Q
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Quick Setup menu flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Quick Setup menu level. . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Quick Setup menu pressure . . . . . . . . . . . . . . . . . . . . . . . . 62
F
Factory setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 R
FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Flow measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Repair of Ex-certified devices . . . . . . . . . . . . . . . . . . . . . . . 74
Flow measurement, installation . . . . . . . . . . . . . . . . . . . . . 11 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Flow measurement, Ouick Setup menu . . . . . . . . . . . . . . . 53 Rotating the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Flow measurement, preparatory steps . . . . . . . . . . . . . . . . 51
S
H Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HART handheld terminal, connection . . . . . . . . . . . . . . . . 26 Screening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Hazardous areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SIL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Heat insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Software history. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
HistoROM/M-Dat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
I Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Incoming acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
T
L ToF Tool operating program. . . . . . . . . . . . . . . . . . . . . . . . 44
Language, selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Level measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . 57–58
Level measurement, installation. . . . . . . . . . . . . . . . . . . . . 12 U
Level measurement, preparatory steps . . . . . . . . . . . . . . . . 54 Unlocking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Level measurement, Quick Setup menu. . . . . . . . . . . . . . . 59
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 W
Locking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Wand mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
M
Measuring layout for flow measurement . . . . . . . . . . . . . . 11
Measuring layout for level measurement . . . . . . . . . . . . . . 12
Measuring layout for pressure measurement . . . . . . . . . . . 16
Measuring mode, selection . . . . . . . . . . . . . . . . . . . . . . . . 48

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71027244
CCS/FM+SGML6.0 éïðîéîìì
DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual

APPENDIX 3
MANUAL WASH WATER ISOLATING VALVES

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
ÌÛÝØÒ×ÝßÔ ÜßÌß

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DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual

APPENDIX 4
PRESSURE INDICATOR SWITCH

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
Ю»--«®» ¹¿«¹»-
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½±®®±-·ª» ¿¬³±-°¸»®» ¹¿-»-ô ¿ª±·¼¿²½» ±º ½±²¼»²-¿¬·±² ±º ¬¸» º®±²¬ ©·²¼±© ´»²-ô »²-«®·²¹ ¬¸» ·²-¬®«³»²¬- ¿®» -«·¬¿¾´»
º±® «-» ±² »¯«·°³»²¬ ©·¬¸ ª»®§ ¸·¹¸ °«´-¿¬·±² ¿²¼ -»ª»®» ª·¾®¿¬·±²ò

Ú«²½¬·±²¿´ ¿²¼ ½±²-¬®«½¬·ª» ½¸¿®¿½¬»®·-¬·½-

ÐÞÈïððÈWô ÐÞÈïëðÈW Ú·´´¿¾´» ø®»ºò ïòïèòî÷ ÐÞÈïððÔWô ÐÞÈïëðÔW Ô·¯«·¼ º·´´»¼ ø®»ºò ïòïèòí÷

ß½½«®¿½§ ½´¿--æ ï ¿- °»® ÛÒ èíéòïò ß³¾·»²¬ ¬»³°»®¿¬«®»æ ³¿¨ õêë •Ýô ø-»» ÜßÓÐ×ÒÙ Ô×ÏË×ÜÍ
ß³¾·»²¬ ¬»³°»®¿¬«®»æ óîëòòòõêë •Ýò ¬¿¾´» ±² °¿¹» ì º±® º«®¬¸»® ·²º±®³¿¬·±²÷
Ю±½»-- º´«·¼ ¬»³°»®¿¬«®»æ óìðòòòõïëð •Ýò Ю±½»-- º´«·¼ ¬»³°»®¿¬«®»æ õêë •Ýò
ɱ®µ·²¹ °®»--«®» ø®»º»®®»¼ ¬± ¬¸» º«´´ -½¿´» ª¿´«»÷æ ³¿¨ çðû Ю±¬»½¬·±²æ ×Ð êé ¿- °»® ×ÛÝ ëîçò
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Ѫ»® °®»--«®» ´·³·¬æ íðû ±º º«´´ -½¿´» ª¿´«»ò ¬¿¾´» ±² °¿¹» ì º±® ±¬¸»®- º·´´·²¹ º´«·¼÷ò
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®¿²¹»- ìð𠾿® ø³¿¨ ï ¸±«®÷ò
Ю±¬»½¬·±²æ ×Ð êé ¿- °»® ×ÛÝ ëîçò
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Û´¿-¬·½ »´»³»²¬æ ß×Í× íïêÔ -¬ò -¬ò -»¿³´»-- ¬«¾»ò
É»´¼·²¹æ ß×Í× íïê Ì×Ùò
Ý¿-»æ ß×Í× íðì -¬ò-¬ò
η²¹æ ß×Í× íðì -¬ò-¬ò ô ¾¿§±²»¬ ´±½µò
É·²¼±©æ °´»¨·¹´¿-ô ì ³³ ¬¸·½µò
Ó±ª»³»²¬æ -¬¿·²´»-- -¬»»´ ©·¬¸ ·²¬»®²¿´ ´·³·¬ -¬±°- º±®
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Ü·¿´æ ¿´«³·²·«³ô ©¸·¬» ©·¬¸ ¾´¿½µ ³¿®µ·²¹- ¿²¼ N M -§³¾±´ ¿¬
¬¸» »¼¹»- ±º ¬¸» -½¿´» ª¿´«»ò
Í°»½·¿´ ¼·¿´æ ®¿²¹»- ¼·ºº»®»²¬ º®±³ -¬¿²¼¿®¼ô ½«-¬±³ ¿®¬©±®µ-
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б·²¬»®æ ¿´«³·²·«³ô ³·½®±³»¬®·½ ¿¼¶«-¬¿¾´»ò
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Ò±¬»æ -«·¬¿¾´» º±® ¹´§½»®·²» º·´´·²¹ô ±¬¸»® º·´´·²¹ º´«·¼- ¿ª¿·¾´»
±² ®»¯«»-¬ ø-»» ÑÐÌ×ÑÒÍ ¬¿¾´»÷ò

ï
ݱ²º·¹«®» §±«® °®±¼«½¬- ±² ©©©ò·²-¬®«¹¿¬»ò½±³ô ¬¸» -³¿®¬ ¬»½¸ó·²-¬®«³»²¬ ¹¿¬»©¿§

ß´´ -¬¿·²´»-- -¬»»´ ½±²-¬®«½¬·±² ÐÞÈïððô ÐÞÈïëð øïòïè÷


ÌÇÐÛô Ü×ÓÛÒÍ×ÑÒÍ ßÒÜ ÉÛ×ÙØÌÍ

ÌÇÐÛ ß ÌÇÐÛ Ý
-¬»³ ³±«²¬·²¹å ´±©»® ½±²²»½¬·±²ò -«®º¿½» ³±«²¬·²¹ô ¾¿½µ º´¿²¹»å ´±©»® ½±²²»½¬·±²ò

ÜÍ Ì§°» ¿ ¾ ¾ï ½ ½ï ¼ ¼ï º ¸ï Ü Û ½¸ É»·¹¸¬ ïèòïóî É»·¹¸¬ ïèòí


ïðð ßóÝ ïí ìèòë ëîòë ïë ïç ïïðòë ïðï ê ëî ïíð ïïè îî ðòëí µ¹ ðòèê µ¹
ïëð ßóÝ ïë ëðòë ëì ïëòë ïç ïêï ïìçòë ê èë ïçð ïéë îî ïòðî µ¹ ïòéî µ¹
ø¼·³»²-·±²- ·² ³³÷

ÌÇÐÛ Þ ÌÇÐÛ Ü
º´«-¸ ³±«²¬·²¹ô NËMóÝ´¿³°å ¾¿½µ ½±²²»½¬·±²ò -¬»³ ³±«²¬·²¹å ¾¿½µ ½±²²»½¬·±²ò

ÜÍ Ì§°» ¿ ¿ï ¿î ¾ ¼ ¼ï » º ¸ï Ü Û Ï Ì Ê Æ ½¸ É»·¹¸¬ ïèòïóî É»·¹¸¬ ïèòí


ïðð ÞóÜóÛ ïí îð îð ìèòë ïïðòë ïðï íï ê PP ïíð ïïè ïïî ìïòë éð ïïî îî ðòëî µ¹ ðòèë µ¹
ïëð ÞóÜóÛ ïë îðòë îëòë ëðòë ïêï ïìçòë ìè ê èë ïçð ïéë ïêì ìïòë ïðê ïëë îî ðòçë µ¹ ïòêë µ¹
ø¼·³»²-·±²- ·² ³³÷

ÐÎÑÝÛÍÍ ÝÑÒÒÛÝÌ×ÑÒÍ

ÜÍ ïðð ÜÍ ïëð
Ú
Ô ¸ ° Ô ¸ °
ïñìM ÞÍÐ Ó ïí éç èë ïí ïïð èíòë
ïñìM ÒÐÌ Ó ïë èï èé ïë ïïî èëòë
íñèM ÞÍÐ Ó ïê èê èé ïê ïïé èëòë
íñèM ÒÐÌ Ó ïê èê èé ïê ïïé èëòë
ïñîM ÞÍÐ Ó îð èê èé îð ïïé èëòë
ïñîM ÞÍÐ Ó ¬¿°»®»¼ îð èê èé îð ïïé èëòë
ïñîM ÒÐÌ Ó îð èê èé îð ïïé èëòë
ÌÇÐÛ Û
º´«-¸ ³±«²¬·²¹ô º®±²¬ º´¿²¹»å ¾¿½µ ½±²²»½¬·±²ò Óîð ¨ ïòë Ó îð èê èé îð ïïé èëòë
ø¼·³»²-·±²- ·² ³³÷

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ÍÐÛÝ×ßÔ ÊÛÎÍ×ÑÒ ÐÞÈïððô ÐÞÈïëð øïòïè÷


ÐÞÈïðð ÓÑÒÛÔô ÐÞÈïëð ÓÑÒÛÔ ø±°¬·±² Ûðé÷
̸·- ª»®-·±² ·- ¿°°´·½¿¾´» ±² ³±¼»´ ÐÞÈïðð ¿²¼ ÐÞÈïëð
øº·´´¿¾´» ¿²¼ º·´´»¼÷ò
Ü·ºº»® º®±³ -¬¼ò ª»®-·±²- ¾§æ

ͱ½µ»¬ ³¿¬»®·¿´æ ÓÑÒÛÔ ìððò


Û´¿-¬·½ »´»³»²¬æ ÓÑÒÛÔ ìðð -»¿³´»-- ¬«¾»ò
É»´¼·²¹æ ÓÑÒÛÔ ìðð Ì×Ùò
ο²¹»-æ ¬¸» -¿³» ±º -¬¼ò ª»®-·±² «° ¬± êð𠾿® ø»¨½´«¼·²¹ ðñëððð °-·÷ò
Ô»¿µ Ì»-¬æ Ø»´·«³ Ì»-¬ ´»¿µ Í»¿®½¸ øï¨ïðóé ³¾¿® ¨ ´ ¨ -óï÷ò
Ѭ¸»® º»¿¬«®»-æ ¿- ¬§°» º·´´¿¾´» ¿²¼ º·´´»¼ò

ÐÎÑÝÛÍÍ ÝÑÒÒÛÝÌ×ÑÒ

̸®»¿¼
ïñîM ÞÍÐ Ó
ïñîM ÒÐÌ Ó

ß´´ -¬¿·²´»-- -¬»»´ ½±²-¬®«½¬·±² ÐÞÈïððô ÐÞÈïëð P ïòïè


ÑÐÌ×ÑÒÍ ó NÛM ã ¿ª¿·´¿¾´» º±® ÐÞÈïðð ÓÑÒÛÔå NÙM ã ¿ª¿·´¿¾´» º±® ÐÞÈïëð ÓÑÒÛÔò

Ü»-½®·°¬·±² º·´´¿¾´» º·´´»¼


ß×Í× íïê -¬ò-¬ò ½¿-» ¿²¼ ®·²¹ ÛÙ ÛÙ
ÒßÝÛ ª»®-·±² ÛÙ ÛÙ
Ò±²ó¿¼¶«-¬¿¾´» °±·²¬»® ÛÙ ÛÙ
Ó¿¨·³«³ °±·²¬»® ×Ð ìì
Ó¿¨·³«³ °±·²¬»® ×Ðêë ÛÙ ÛÙ
ͬò-¬ò ³±ª»³»²¬ ©·¬¸ ì³³ ®»·²º±®½»¼ -»½¬±® ÛÙ ÛÙ
ͬò -¬ò ³±ª»³»²¬ ©·¬¸ ®»·²º±®½»¼ -»½¬±® Û Û
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Í·´·½±²» º·´´·²¹ øï÷ ÛÙ
Ì®±°·½¿´·-¿¬·±² ÛÙ ÛÙ
ß×Í× íïê -¬ò-¬ò ´¿¾»´ ÛÙ ÛÙ
д»¨·¹´¿- ©·²¼±© ÍÌÜ ÍÌÜ
Í¿º»¬§ ¹´¿-- ©·²¼±© ÛÙ ÛÙ

øï÷ ©·²¼±© ¹¿-µ»¬æ -·´·½±²» ®«¾¾»®å ¾´±© ±«¬ ª»²¬ ú º·´´·²¹ °´«¹æ Ê×ÌÑÒò

Ó¿²«º¿½¬«®»®- ±º Í»²-±®- ¿²¼ Ù¿«¹»- º±® Ì»³°»®¿¬«®» ¿²¼ Ю»--«®»


ΚÛÙÛÎ Íß ÎšÛÙÛÎ Ù³¾Ø ΚÛÙÛΠͼ² Þ¸¼
ݸò ¼» Ó±²¹»ª±² ç д·»²·²¹»® ͬ®¿--» ëè ßÍ×ß Ø»¿¼ Ï«¿®¬»®
Ý¿-» °±-¬¿´» çè éðëêé ÍÌËÌÌÙßÎÌ ÒÑò éèóîô ÖßÔßÒ ïñîéÚ
ïðîí ÝÎ×ÍÍ×ÛÎ ÙÛÎÓßÒÇ ÞßÒÜßÎ ÞßÎË ÉßÒÙÍß ÓßÖË
ÍÉ×ÌÆÛÎÔßÒÜ øÕÔÍÝ÷ ëííðð ÕËßÔß ÔËÓÐËÎô ÓßÔßÇÍ×ß

Ì»´ õõìï øð÷îï êíé íî íî Ì»´ õõìç øð÷éïï ïêóïêíóð Ì»´ õõ êðí ó ìïìî íð èð
Ú¿¨ õõìï øð÷îï êíé íî ðð Ú¿¨ õõìç øð÷éïï ïêóïêííí Ú¿¨ õõ êðí ó ìïìî íç ðç
Û󳿷´ ·²º±à®«»¹»®ò½¸ Û󳿷´ ·²º±à®«»¹»®ò¼» Û󳿷´´ -¿´»-஫»¹»®ò½±³ò³§
: class 1

: 1 bar

: cable junction box, SEE BELOW example:


: max. 1% up and down

: from outside with key PBX100XA


: PMMA - plexiglass + M-12 Hz
: black (adjustable see page 24)

: red

ELECTRICAL SWITCH CAPACITY


SWITCH FUNCTION CABLE JUNCTION BOX
AC : 50 VA (max. 250V)
DC : 30 W (max. 250V)

CASE DIMENSIONS
100 160 96x96 144x144 72x144

Hirschmann

example: S-21 Hz GS

N.A.

N.A.

functions to be specified at order Wiebrock N.A.

functions to be specified at order O.D. O.D. O.D. O.D. N.A.

EXTRA COSTS

LIQUID FILLED CASE (ONDINA) N.A. N.A. N.A.


ÞË×ÔÌó×Ò ×ÒÜËÝÌ×ÊÛ ÝÑÒÌßÝÌ ÌÇÐÛ ×
ÌÇÐÛ × Ø¦
×ÒÍÌÎËÓÛÒÌ æ ½´¿-- ï

Ó×Ò×ÓßÔ ÎßÒÙÛ æ êð pÝ

ÝÑÒÒÛÝÌÑÎ æ ½¿¾´» ¶«²½¬·±² ¾±¨ô ÍÛÛ ÞÛÔÑÉ »¨¿³°´»æ


ØÇÍÌÛÎÛÍ×Í æ ³¿¨ò ïû «° ¿²¼ ¼±©²

ÍÛÌÐÑ×ÒÌøÍ÷ æ º®±³ ±«¬-·¼» ©·¬¸ µ»§ ÌÈÎïððÈß


É×ÒÜÑÉ æ ÐÓÓß ó °´»¨·¹´¿-- õ ×óïî ئ
ÐÑ×ÒÌÛÎ æ ¾´¿½µ ø¿¼¶«-¬¿¾´»÷

ÝÑÒÌßÝÌ ÐÑ×ÒÌÛÎøÍ÷ æ ®»¼

ÛÔÛÝÌÎ×ÝßÔ ÍÉ×ÌÝØ ÝßÐßÝ×ÌÇ


Ò±³·²¿´ ª±´¬¿¹» æ èÊ øηãï Õ±¸³÷
Û¨°´±-·±² °®±±º æ ÛÛ¨ ·¾ ×× Ý Ìê
λ¹«´¿¬·±²- æ ÛÒ êðçìéóëóî

ÍÉ×ÌÝØ ÚËÒÝÌ×ÑÒ ÝßÍÛ Ü×ÓÛÒÍ×ÑÒÍ


ÝÑÒÌßÝÌ ÌÇÐÛ ÝßÞÔÛ ÖËÒÝÌ×ÑÒ ÞÑÈ
ÑÐÛÎßÌ×ÒÙ ÝËÎÎÛÒÌ ïðð ïêð çê¨çê ïìì¨ïìì éî¨ïìì

×óï ئ
Í· îóÕðèóÇï øÌ«®½µ÷

×óî ئ
Í· îóÕðèóÇï øÌ«®½µ÷

×ó¨ ئõîÍÒ ±® Òòßò Òòßò


ÍÖ î ÍÒ øл°°»®´õÚ«½¸-÷

×ó¨ ئõíòëÍÒ ±® Òòßò Òòßò Òòßò


ÍÖ íòë ÍÒ øл°°»®´õÚ«½¸-÷

×óïï ئ
Í· îóÕðèóÇï øÌ«®½µ÷

×óïî ئ
Í· îóÕðèóÇï øÌ«®½µ÷ Ø·®-½¸³¿²² ÍÖíòëÒ ÍÖíòëÒ

×óîï ئ
Í· îóÕðèóÇï øÌ«®½µ÷ ÍÖíòëÒ ÍÖíòëÒ

×óîî ئ
Í· îóÕðèóÇï øÌ«®½µ÷

×ó¨¨ Ø¦õîÍÒ
º«²½¬·±² ¬± ¾» -°»½·º·»¼ ¿¬ ±®¼»® Òòßò Òòßò
ÍÖ î ÍÒ øл°°»®´õÚ«½¸-÷

×ó¨¨ Ø¦õíòëÍÒ
º«²½¬·±² ¬± ¾» -°»½·º·»¼ ¿¬ ±®¼»® Òòßò Òòßò Òòßò
ÍÖ íòë ÍÒ øл°°»®´õÚ«½¸-÷

×󨨨 ئ
º«²½¬·±² ¬± ¾» -°»½·º·»¼ ¿¬ ±®¼»® ÑòÜò ÑòÜò ÑòÜò ÑòÜò Òòßò
Í· îóÕðèóÇï øÌ«®½µ÷

×󨨨¨ ئ
º«²½¬·±² ¬± ¾» -°»½·º·»¼ ¿¬ ±®¼»® ÑòÜò ÑòÜò ÑòÜò ÑòÜò Òòßò
Í· îóÕðèóÇï øÌ«®½µ÷ É·»¾®±½µ

ÑÐÌ×ÑÒ ÛÈÌÎß ÝÑÍÌÍ

Ô¨ Ô×ÏË×Ü Ú×ÔÔÛÜ ÝßÍÛ øÑÒÜ×Òß÷ Òòßò Òòßò Òòßò


DIN16085/16196 Switch function in clockwise direction EXTRA COSTS
CASE DIMENSIONS (in mm)
STANDARD CONTACT (=10W/~18VA), TYPE: S Ø 100 Ø 160 96 x 96 144 x 144 72 x 144
S -1 contact closes
S -2 contact opens

S -3 single change-over contact (SPDT)

S -11 1st contact closes, 2nd contact closes

S -12 1st contact closes, 2nd contact opens

S -21 1st contact opens, 2nd contact closes


S -22 1st contact opens, 2nd contact opens

S- xx+GS double acting contact with separate circuits

S -33 double change-over contact (DPDT) N.A.


S -33+GS double change-over contact (DPDT) separate circuits N.A.
S -xxx triple acting contact, 1=closes, 2=opens N.A.
S -xxxx quadruple acting contact, 1=closes, 2=opens O.D. O.D. O.D. O.D. N.A.

MAGNETIC CONTACT (=30W/~50VA), TYPE: M Ø 100 Ø 160 96 x 96 144 x 144 72 x 144


M -1 contact closes
M -2 contact opens

M -3 single change-over contact (SPDT)

M -11 1st contact closes, 2nd contact closes

M -12 1st contact closes, 2nd contact opens

M -21 1st contact opens, 2nd contact closes


M -22 1st contact opens, 2nd contact opens

M -xx+GS double acting contact with separate circuits

M -33 double change-over contact (DPDT) N.A.


M -33+GS double change-over contact (DPDT) separate circuits N.A.
M -xxx triple acting contact, 1=closes, 2=opens N.A.
M -xxxx quadruple acting contact, 1=closes, 2=opens O.D. O.D. O.D. O.D. N.A.

MICROSWITCH CONTACT (~220V/3A), TYPE: Q Ø 100 Ø 160 96 x 96 144 x 144 72 x 144


Q -3 single change-over contact (SPDT) N.A.
Q -33 double change-over contact (DPDT) N.A.

INDUCTIVE CONTACT (=8V, Ri=1 kohm, EEx ib IIC T6), TYPE: I Ø 100 Ø 160 96 x 96 144 x 144 72 x 144
I -1 contact closes (operating current)
I -2 contact opens

I -x+SN single contact with safety oscillator (SN)

I -11 1st contact closes, 2nd contact closes


I -12 1st contact closes, 2nd contact opens

I -21 1st contact opens, 2nd contact closes


I -22 1st contact opens, 2nd contact opens

I-intervall INTERVALL (for relay WE-77/Ex-IR) N.A. N.A. N.A.


I-xx+SN double contact with safety oscillator (SN)

I-xxx triple acting contact, 1=closes, 2=opens O.D. O.D. O.D. O.D. N.A.

PNEUMATIC CONTACT, TYPE: P Ø 100 Ø 160 96 x 96 144 x 144 72 x 144


P -1 contact closes
"0" = 0.2 bar, "1" = 1 bar N.A.
P -2 contact opens

P -12 1st contact closes, 2nd contact opens N.A.


P -21 1st contact opens, 2nd contact closes N.A. N.A. N.A.
DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual

APPENDIX 5
PRESSURE INDICATOR SWITCH ISOLATING VALVE

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
Fastener

Pharmaceutical
Industry Food industry Fastener www.fginox.com
industry
Industrial valves Monobloc and 2 pieces ball valves

2 PIECES BSP MALE / MALE FULL BORE


NP64
{INCLUDEPICTUREW:\\FGI_MKG_Marketing\\MULTILANGUE\\PHOTO POUR FICHES {INCLUDEPICTURE W:\\FGI_MKG_Marketing\\MULTILANGUE\\PLAN POUR FICHES

TECHNIQUES\\I.4RBRMM.i.jpg} TECHNIQUES\\I.4RBRMM.p.jpg}

I.4RBRMM

DN G D L X Y Weight (Kg) Nature Réf.


8 1/4" 8 66 100 50 0,2 316 4RBRMM8
12 3/8" 8 66 100 50 0,22 316 4RBRMM12
15 1/2" 10 76 100 50 0,29 316 4RBRMM15
20 3/4" 15 86 120 55 0,45 316 4RBRMM20

Dimensions datas are subject to change. In case of imperative dimensional datas, please contact us.

FGinox 3 route de Lyon 69530 BRIGNAIS France


France : T. +33 (0)437 20 17 17 F. +33 (0)437 20 00 26 E. commercial@fginox.fr
Export : T. +33 (0)437 20 17 00 F. +33 (0)437 20 21 95 E. export@fginox.fr
SAS au capital de 490 000 Euros N° Siret : 330 458 340 00065 Naf : 4674A N° ident. TVA FR 15330458340
Page 2 sur 5
DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual

APPENDIX 6
PUMP'S OUTLET CHECK VALVE

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
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DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual

APPENDIX 7
DIFFERENTIAL PRESSURE DEVICE ISOLATING VALVE

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
MATERIAL : GRPP
DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual

APPENDIX 8
STRAINER FLUSHING VALVE

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
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DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual

APPENDIX 9
DEWATERING PUMP

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
Data sheet 80SFQ211-52
Ø»¿¼
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CWL: Continuous running water level
LWL: Lowest running water level

Specification Shaft seal


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Electric motor Bearings


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Cable Discharge size


ïð³ ØðéÎÒóÚ ìݨîôë³³nñ íݨîôë³³nñîÐÒÝÌ îݨn èð³³ Ö×ÍïðÕ º´¿²¹»

Motor Protection
Ó·²·¿¬«®» °®±¬»½¬±® ·² ©·²¼·²¹- Weight
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Performance curve
80SFQ211-52

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Dimensions
80SFQ211-52

CWL: Continuous running water level


LWL: Lowest running water level
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Sectional drawing
80SFQ211-52

No. Description Remark No. Description Remark


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Ì»´òæ õìçóîïïóìïéçíéí -¿´»-à¬-«®«³·ò»«
îëòðîòîðïç Êòïç ñ ïòïðòîðïê Ú¿¨æ õìçóîïïóìïéçíéóìèð ©©©ò¬-«®«³·ò»«
DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual

APPENDIX 10
INGREDIENTS DATA SHEET

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
MATERIAL SAFETY DATA SHEET

NAVARRE – LANDES PINE TAR (known as Swedish Pine Tar)

1 IDENTIFICATION OF THE SUBSTANCE

2 HAZARDS IDENTIFICATION

Classification

Classification (Directive 67/548/CEE) :

Labeling (CE Regulation n° 1272/2008):

Other hazards:
Effects on the environment:

Physico-chemical hazards:

3 COMPOSITION / INFORMATION ON INGREDIENTS


MATERIAL SAFETY DATA SHEET

NAVARRE – LANDES PINE TAR (known as Swedish Pine Tar)

4 FIRST AID MEASURES

General advice:

Eye contact:

Inhalation:

Skin contact:

Eye contact:

Ingestion:

5 FIREFIGHTING MEASURES

Fire extinguishing means:

Appropriate fire extinguishing means:

Specific dangers:

Advice for firemen:

Specific actions to protect firemen:

6 ACCIDENTAL RELEASE MEASURES

Personal precautions, protection equipment and emergency procedures:

Precautions for protecting the environment:

Methods and means for confinement and cleaning:


Methods for cleaning:

Recovery:

Neutralization

Elimination:
MATERIAL SAFETY DATA SHEET

NAVARRE – LANDES PINE TAR (known as Swedish Pine Tar)

7 HANDLING, STORAGE, USE

Precautions to be taken for safe handling:

Technical measures / precautions:

Precautions for safe handling:

Hygiene measures:

Safe storage conditions, including possible interactions:

Packing materials:
Recommended:

Particular applications:

8 EXPOSURE CONTROLS AND PERSONAL PROTECTION

CONTROL PARAMETERS:
Limits of exposure:

Derived no-effect level (DNEL):

Predicted no-effect concentration (PNEC):

EXPOSURE CONTROLS:
Personal protection equipment:

Exposure control related to the protection of the environment:


MATERIAL SAFETY DATA SHEET

NAVARRE – LANDES PINE TAR (known as Swedish Pine Tar)

9 PHYSICAL AND CHEMICAL PROPERTIES

Aspect:
Physical aspect (20°C):
Form:
Colour:
Odour:
Olfactory threshold:
pH
Solidification point
Boiling point/interval
Flash point
Evaporation rate
Flammability (solids, gases):
Flammability
Vapour pressure
Vapour density
Density
Solubility in water
Water partition coefficient: n-octyl /water
Auto-ignition temperature
Decomposition temperature
Viscosity
Explosive properties
Combustion properties
Other data:
Solubility in other solvents

10 STABILITY AND REACTIVITY OF THE PRODUCT

Chemical reactivity and stability:


Possibility of dangerous reactions:
Other information
Conditions to be avoided:
Dangerous products of decomposition:

11 TOXICOLOGICAL INFORMATION

Toxicological information
Acute toxicity:
Local effects (corrosion, irritation, serious eye injuries)
Skin contact:
Eye contact:
Respiratory or skin sensitivity
Inhalation:
Skin contact:
MATERIAL SAFETY DATA SHEET

NAVARRE – LANDES PINE TAR (known as Swedish Pine Tar)

CMR Effects:
Mutagenicity
Carcinogenity
Toxicity for reproduction

Specific toxicity for certain organs:


Single exposure
Inhalation

Repeated exposure
Dangers through aspiration

12 ECOLOGICAL INFORMATION

Acute toxicity
Micro-organisms:

Persistence and degradability:


Biodegradability (in water)
Bioaccumulation potential

Mobility in soil – Distribution in environmental compartments


Absorption / desorption
Results of PBT and vPvB assessment

13 WASTE DISPOSAL

Waste treatment:
Product elimination:

14 TRANSPORT INFORMATION

Environmental Other
Legislation UN N° UN Proper Shipping Name Class Label PG
Hazards Information
MATERIAL SAFETY DATA SHEET

NAVARRE – LANDES PINE TAR (known as Swedish Pine Tar)

15 REGULATORY INFORMATION

FRENCH LEGISLATION

INVENTORIES

Danger symbol(s) :

Danger warning :

Safety advice:

16 OTHER INFORMATION
MATERIAL SAFETY DATA SHEET

NAVARRE – LANDES PINE TAR (known as Swedish Pine Tar)

Additional information:
Custom’s code: 3 807 00 100

Emergency telephone number: +33 1 49 00 77 77


ORFILA : 01 45 42 59 59
DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual

APPENDIX 11
SPECIFICATION AVERAGE TORQUE VALUE

E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
Document n° : SPEC-10090-S05
E. BEAUDREY & Cie. Page : 1 / 12

TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

TORQUE VALUES

For Bolts on Beaudrey Equipment

Rev. n° : 05 Up-dated
Date : 05.10.2016 Written by : FNY Checked by: GJU Approved by: LCA

Signature : F. Nyilasi G. Jaunin L. Carayon

This document is the property of E. BEAUDREY & Cie.


It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05
Document n° : SPEC-10090-S05
E. BEAUDREY & Cie. Page : 2 / 12

TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

LIST OF MODIFICATIONS

N° DOCUMENT MODIFICATION

SPEC-10090-S01 First issue

SPEC-10090-S02 Document up-dated following the tests performed by EBC for test
programme ref. C3315.
SPEC-10090-S03 Addition of paragraph 3.5 concerning AISI 316L bolts covered
with pin tar
SPEC-10090-S04 Addition of a warning against using the document for
inappropriate use
Addition of applicable standards
Details of use with brake and Teflon-coated nuts
Modification of the values for stainless steel bolts
Addition of instructions for bolting pipework elements
Addition of a table for torque values on duplex bolts with pine tar
SPEC-10090-S05 Modification table 4.2: screw gun reference for M30 bolts
Modification table 4.6: screw gun references for M2, M24, M36,
M39, M42, M45, M48, M52, M56 bolts

This document is the property of E. BEAUDREY & Cie.


It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05
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E. BEAUDREY & Cie. Page : 3 / 12

TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

SUMMARY

1 APPLICABLE STANDARDS ....................................................................................4

2 READ BEFORE USE ................................................................................................4


2.1 HOW TO USE THE PNEUMATIC NUT RUNNER........................................... 4
2.2 WHEN TO USE THESE TORQUE TABLES ................................................... 4
2.3 TIGHTENING PIPEWORK ELEMENTS ......................................................... 4

3 TORQUE VALUES FOR STAINLESS STEEL BOLTS (NOT TEFLON-COATED)


OR CARBON STEEL BOLTS USING A TORQUE WRENCH .................................5
3.1 TORQUE VALUES FOR STAINLESS STEEL BOLTS (NOT TEFLON-COATED)
OR CARBON STEEL BOLTS USING A TORQUE WRENCH – METRIC
MEASUREMENTS ............................................................................................... 5
3.2 TORQUE VALUES FOR STAINLESS STEEL BOLTS (NOT TEFLON-COATED)
OR CARBON STEEL BOLTS USING A TORQUE WRENCH – MEASUREMENTS IN
FT/LB ................................................................................................................ 6

4 AVERAGE TORQUE VALUES FOR BEAUDREY EQUIPMENT (NM)....................7


4.1 TORQUE VALUES FOR TEFLON-COATED BOLTS USING TORQUE WRENCH
OR SCREW GUN – METRIC MEASUREMENTS ................................................... 7
4.2 TORQUE VALUES FOR CLASS 4.6 BOLTS USING A PNEUMATIC
NUTRUNNER – METRIC MEASUREMENTS ................................................ 8
4.3 TORQUE VALUES FOR CLASS 5.6 STEEL BOLTS USING A PNEUMATIC
NUTRUNNER – METRIC MEASUREMENTS ................................................ 9
4.4 TORQUE VALUES FOR CLASS 8.8 STEEL BOLTS USING A PNEUMATIC
NUTRUNNER – METRIC MEASUREMENTS .............................................. 10
4.5 TORQUE VALUES FOR 316L STAINLESS STEEL BOLTS COVERED WITH
PINE TAR FOR ADJUSTMENT USING A PNEUMATIC TORQUE WRENCH
WITH DIGITAL DISPLAY AND TORQUE ARM – METRIC MEASUREMENTS11
4.6 TORQUE VALUES FOR DUPLEX STAINLESS STEEL BOLTS COVERED WITH
PINE TAR FOR ADJUSTMENT USING A PNEUMATIC TORQUE WRENCH
WITH DIGITAL DISPLAY AND TORQUE ARM – METRIC MEASUREMENTS12

This document is the property of E. BEAUDREY & Cie.


It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05
Document n° : SPEC-10090-S05
E. BEAUDREY & Cie. Page : 4 / 12

TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

1 APPLICABLE STANDARDS

N° NORME TITRE
NF E 25030-1 Fixations - Threaded connections with ISO metric thread
Part 1 : Design rules for tensile loaded bolted joints
Simplified procedure
NF E 25030-2 Fixations - Threaded connections with ISO metric thread
Part 2 : Design rules for tensile loaded bolted joints
Complete procedure
BEAUDREY test campaign referenced C3315

2 READ BEFORE USE


2.1 HOW TO USE THE PNEUMATIC NUT RUNNER

When using a pneumatic nut runner to tighten teflon-coated bolts, tightening must be
performed in one straight operation. If this is not possible, the bolt must be changed and
the operation recommenced.

Pneumatic nut runner referenced PTM0500 can handle torque values from 30 Nm to 500
Nm.

All dismantled teflon-coated bolts must be replaced.

2.2 WHEN TO USE THESE TORQUE TABLES

The torque values indicated in this document only concern the tightening of screws and bolts
to be used for mechanical or structural assemblies.

They are not adapted for specific assemblies such as roller bearings, seal tightening, etc.

These tables MUST NOT BE USED for tightening flanges on pipework.

2.3 TIGHTENING PIPEWORK ELEMENTS

The torque value to be used on pipework flanges must be calculated on the basis of the
information provided by the seal supplier.

The torque value for pipework accessories must be provided by the supplier of these
accessories.

This document is the property of E. BEAUDREY & Cie.


It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05
Document n° : SPEC-10090-S05
E. BEAUDREY & Cie. Page : 5 / 12

TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

3 TORQUE VALUES FOR STAINLESS STEEL BOLTS (NOT TEFLON-COATED)


OR CARBON STEEL BOLTS USING A TORQUE WRENCH
3.1 TORQUE VALUES FOR STAINLESS STEEL BOLTS (NOT TEFLON-COATED) OR
CARBON STEEL BOLTS USING A TORQUE WRENCH – METRIC
MEASUREMENTS

TORQUE VALUES (in Nm)

ACCORDING TO CLASS AND QUALITY OF THE BOLTS

STANDARD
BOLT STAINLESS STAINLESS
CARBON CARBON CARBON
DIAMETERS STEEL STEEL
STEEL STEEL STEEL
(mm) DIN 1-4404 DIN 1-4462
CLASS 4.6 CLASS 5.6 CLASS 8.8
(AISI 316L) (UNS S 31803)
Re=240 MPA Re=300 MPA Re=640 MPA
240 MPA 450 MPA

Nm Nm Nm Nm Nm
6 5,3 9,9 3,7 4,6 9,9
8 12,7 23,8 8,9 11 23,6
10 25 46,9 17,4 21,7 46
12 43 80 30 37 80
14 68 130 48 59 127
16 105 200 73 91 194
18 145 270 101 127 270
20 200 380 142 177 378
22 280 520 193 242 515
24 350 660 245 306 652
27 520 970 356 445 950
30 700 1320 486 607 1295
33 950 1800 657 822 1753
36 1230 2300 848 1060 2262
39 1600 2990 1093 1366 2915
42 1970 3700 1358 1697 3621
45 2450 4620 1689 2110 4503
48 2960 5580 2039 2549 5438
52 3800 7150 2608 3260 6955
56 4700 8700 3233 4040 8620
64 7000 13000 4821 6020 12850

This document is the property of E. BEAUDREY & Cie.


It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05
Document n° : SPEC-10090-S05
E. BEAUDREY & Cie. Page : 6 / 12

TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

3.2 TORQUE VALUES FOR STAINLESS STEEL BOLTS (NOT TEFLON-COATED) OR


CARBON STEEL BOLTS USING A TORQUE WRENCH – MEASUREMENTS IN
FT/LB

TORQUE VALUES (in ft-lb)

ACCORDING TO CLASS AND QUALITY OF THE BOLTS

DIAMETER OF STAINLESS STAINLESS


STANDARD CARBON CARBON CARBON
STEEL STEEL
BOLTS (mm) STEEL STEEL STEEL
DIN 1-4404 DIN 1-4462
CLASS 4.6 CLASS 5.6 CLASS 8.8
(AISI 316L) (UNS S 31803)
Re=240 MPA Re=300 MPA Re=640 MPA
240 MPA 450 MPA

ft-lb ft-lb ft-lb ft-lb ft-lb


6 3,9 7,3 2,73 3,39 7,30
8 9,3 17 6,56 8,11 17,41
10 18,4 35 12,83 16,01 33,93
12 31 59 22,13 27,29 59,01
14 50 95 35,41 43,52 93,68
16 77 147 53,85 67,12 143,10
18 105 200 74,50 93,68 199,15
20 147 280 104,74 130,56 278,82
22 200 380 142,36 178,50 379,87
24 250 485 180,71 225,71 480,92
27 380 715 262,59 328,24 700,73
30 510 970 358,48 447,73 955,20
33 700 1320 484,61 606,31 1293,03
36 900 1690 625,49 781,87 1668,47
39 1180 2200 806,21 1007,57 2150,13
42 1450 2730 1001,67 1251,72 2670,88
45 1800 3400 1245,82 1556,35 3321,45
48 2180 4110 1503,98 1880,17 4011,12
52 2800 5270 1923,68 2404,61 5130,07
56 3460 6400 2384,69 2979,94 6358,19
64 5160 9580 3556 4440,41 9478,28

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It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05
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TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

4 AVERAGE TORQUE VALUES FOR BEAUDREY EQUIPMENT (NM)


4.1 TORQUE VALUES FOR TEFLON-COATED BOLTS USING TORQUE WRENCH OR
SCREW GUN – METRIC MEASUREMENTS

TORQUE VALUES (in Nm)

ACCORDING TO CLASS AND QUALITY OF THE BOLTS

STAINLESS
STEEL
DIN 1-4462
STANDARD (UNS S 31803)
BOLT 450 MPA
DIAMETERS
Adjustment of the Torque Torque
(mm) TYPE OF SCREW GUN required torque in adjustment in Nm, adjustment in Nm,
Nm. LC adjustment maximum LH minimum LB
value on digital velue on screw value on screw
display on the gun digital gun digital
screw gun or display display
manual adjustment
of the torque
wrench (up to 1000
Nm)
6 8 - -
8 19 - -
10 37 - -
12 PTM0500-52-IC- 100-500Nm 64 69 61
14 PTM0500-52-IC- 100-500Nm 102 107 99
16 PTM0500-52-IC- 100-500Nm 156 161 153
18 PTM0500-52-IC- 100-500Nm 217 222 214
20 PTM0500-52-IC- 100-500Nm 304 309 301
22 PTM0500-52-IC- 100-500Nm 414 419 411
24 PTM2000-72-IC- 400-2000Nm 524 529 521
27 PTM2000-72-IC- 400-2000Nm 763 768 760
30 PTM2000-72-IC- 400-2000Nm 1041 1046 1038
33 PTM2000-72-IC- 400-2000Nm 1409 1414 1406
36 PTM2000-72-IC- 400-2000Nm 1667 1672 1664
39 PT6000- 1760-6000Nm 2342 2347 2339
42 PT6000- 1760-6000Nm 2668 2673 2665
45 PT6000- 1760-6000Nm 3619 3624 3616
48 PT6000- 1760-6000Nm 4370 4375 4367
52 PT6000- 1760-6000Nm 5589 5594 5586
56 PT20000- 4400-20000Nm 6929 6934 6926
64 PT20000- 4400-20000Nm 10331 10336 10328

This document is the property of E. BEAUDREY & Cie.


It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05
Document n° : SPEC-10090-S05
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TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

4.2 TORQUE VALUES FOR CLASS 4.6 BOLTS USING A PNEUMATIC NUTRUNNER – METRIC
MEASUREMENTS

TORQUE VALUES (in Nm)

ACCORDING TO CLASS AND QUALITY OF THE BOLTS

CARBON CARBON
CARBON STEEL
STEEL STEEL
CLASS 4.6
CLASS 4.6 CLASS 4.6
Re=240 MPA
STANDARD Re=240 MPA Re=240 MPA
BOLT Adjustment of the Torque adjustment Torque
DIAMETERS required torque in in Nm, maximum adjustment in Nm,
(mm) TYPE OF SCREW GUN Nm. LC LH velue on screw minimum LB
adjustment value gun digital display value on screw
on digital display gun digital
on the screw gun display
or manual
adjustment of the
torque wrench
(up to 1000 Nm)

6 3,7 - -
8 8,9 - -
10 17,4 - -
12 PTM0500-52-IC- 100-500Nm 30 35 27
14 PTM0500-52-IC- 100-500Nm 48 53 45
16 PTM0500-52-IC- 100-500Nm 73 78 70
18 PTM0500-52-IC- 100-500Nm 101 106 98
20 PTM0500-52-IC- 100-500Nm 142 147 139
22 PTM0500-52-IC- 100-500Nm 193 198 190
24 PTM0500-52-IC- 100-500Nm 245 250 242
27 PTM0500-52-IC- 100-500Nm 356 361 353
30 PTM0500-52-IC- 100-500Nm 486 491 483
33 PTM2000-72-IC- 400-2000Nm 657 662 654
36 PTM2000-72-IC- 400-2000Nm 848 853 845
39 PTM2000-72-IC- 400-2000Nm 1093 1098 1090
42 PTM2000-72-IC- 400-2000Nm 1358 1363 1355
45 PTM2000-72-IC- 400-2000Nm 1689 1694 1686
48 PT6000- 1760-6000Nm 2039 2044 2036
52 PT6000- 1760-6000Nm 2608 2613 2605

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It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05
Document n° : SPEC-10090-S05
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TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

4.3 TORQUE VALUES FOR CLASS 5.6 STEEL BOLTS USING A PNEUMATIC NUTRUNNER –
METRIC MEASUREMENTS

TORQUE VALUES (in Nm)

ACCORDING TO CLASS AND QUALITY OF THE BOLTS

CARBON STEEL CARBON STEEL CARBON STEEL


CLASS 5.6 CLASS 5.6 CLASS 5.6
Re=300 MPA Re=300 MPA Re=300 MPA
STANDARD
BOLT
DIAMETERS Adjustment of the Torque adjustment Torque adjustment
(mm) required torque in in Nm, maximum in Nm, minimum LB
TYPE OF SCREW GUN Nm. LC adjustment LH value on screw value on screw gun
value on digital gun digital display digital display
display on the
screw gun or
manual adjustment
of the torque
wrench (up to 1000
Nm)

6 4,6 - -
8 11 - -
10 21,7 - -
12 PTM0500-52-IC- 100-500Nm 37 42 34
14 PTM0500-52-IC- 100-500Nm 59 64 56
16 PTM0500-52-IC- 100-500Nm 91 96 88
18 PTM0500-52-IC- 100-500Nm 127 132 124
20 PTM0500-52-IC- 100-500Nm 177 182 174
22 PTM0500-52-IC- 100-500Nm 242 247 239
24 PTM0500-52-IC- 100-500Nm 306 311 303
27 PTM0500-52-IC- 100-500Nm 445 450 442
30 PTM2000-72-IC- 400-2000Nm 607 612 604
33 PTM2000-72-IC- 400-2000Nm 822 827 819
36 PTM2000-72-IC- 400-2000Nm 1060 1065 1057
39 PTM2000-72-IC- 400-2000Nm 1366 1371 1363
42 PTM2000-72-IC- 400-2000Nm 1697 1702 1694
45 PT6000- 1760-6000Nm 2110 2115 2107
48 PT6000- 1760-6000Nm 2549 2554 2546
52 PT6000- 1760-6000Nm 3260 3265 3257

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It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05
Document n° : SPEC-10090-S05
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TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

4.4 TORQUE VALUES FOR CLASS 8.8 STEEL BOLTS USING A PNEUMATIC NUTRUNNER –
METRIC MEASUREMENTS

TORQUE VALUES (in Nm)


ACCORDING TO CLASS AND QUALITY OF THE BOLTS

CARBON
CARBON STEEL CARBON STEEL
STEEL
CLASS 8.8 CLASS 8.8
CLASS 8.8
Re=640 MPA Re=640 MPA
Re=640 MPA
STANDARD
BOLT Adjustment of the Torque Torque
DIAMETERS required torque in adjustment in adjustment in
(mm) TYPE OF SCREW GUN Nm. LC adjustment Nm, maximum LH Nm, minimum
value on digital velue on screw LB value on
display on the gun digital screw gun
screw gun or display digital display
manual adjustment
of the torque
wrench (up to 1000
Nm)

6 9,9 - -
8 23,6 - -
10 PTM0500-52-IC- 100-500Nm 46 51 43
12 PTM0500-52-IC- 100-500Nm 80 85 77
14 PTM0500-52-IC- 100-500Nm 127 132 124
16 PTM0500-52-IC- 100-500Nm 194 199 191
18 PTM0500-52-IC- 100-500Nm 270 275 267
20 PTM0500-52-IC- 100-500Nm 378 383 375
22 PTM2000-72-IC- 400-2000Nm 515 520 512
24 PTM2000-72-IC- 400-2000Nm 652 657 649
27 PTM2000-72-IC- 400-2000Nm 950 955 947
30 PTM2000-72-IC- 400-2000Nm 1295 1300 1292
33 PTM2000-72-IC- 400-2000Nm 1753 1758 1750
36 PT6000- 1760-6000Nm 2262 2267 2259
39 PT6000- 1760-6000Nm 2915 2920 2912
42 PT6000- 1760-6000Nm 3621 3626 3618
45 PT6000- 1760-6000Nm 4503 4508 4500
48 PT6000- 1760-6000Nm 5438 5443 5435
52 PT20000- 4400-20000Nm 6955 6960 6952

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It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05
Document n° : SPEC-10090-S05
E. BEAUDREY & Cie. Page : 11 / 12

TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

4.5 TORQUE VALUES FOR 316L STAINLESS STEEL BOLTS COVERED WITH PINE
TAR FOR ADJUSTMENT USING A PNEUMATIC TORQUE WRENCH WITH DIGITAL
DISPLAY AND TORQUE ARM – METRIC MEASUREMENTS

TORQUE VALUES (in Nm)

AISI 316L BOLTS COVERED WITH PINE TAR


STANDARD Adjustment of the Torque Torque
BOLT required torque in adjustment in Nm, adjustment in Nm,
Type of Screw Gun
DIAMETERS Nm, LC adjustment maximum LH minimum LB
(mm) value on digital value on screw value on screw
display on the screw gun digital gun digital
gun or manual display display
adjustment of the
torque wrench (up to
1000Nm)
Nm Nm Nm

M6 6,00 - -

M8 14,00 - -

M10 28,00 - -

M12 PTM0500-52-IC- 100-500Nm 48,00 53,00 45,00

M14 PTM0500-52-IC- 100-500Nm 75,00 80,00 72,00

M16 PTM0500-52-IC- 100-500Nm 116,00 121,00 113,00

M18 PTM0500-52-IC- 100-500Nm 160,00 165,00 157,00

M20 PTM0500-52-IC- 100-500Nm 225,00 230,00 222,00

M22 PTM0500-52-IC- 100-500Nm 308,00 313,00 305,00

M24 PTM0500-52-IC- 100-500Nm 388,00 393,00 385,00

M27 PTM2000-72-IC- 400-2000Nm 567,00 572,00 564,00

M30 PTM2000-72-IC- 400-2000Nm 772,00 777,00 769,00

M33 PTM2000-72-IC- 400-2000Nm 1 048,00 1 053,00 1 045,00

M36 PTM2000-72-IC- 400-2000Nm 1 350,00 1 355,00 1 347,00

M39 PTM2000-72-IC- 400-2000Nm 1 744,00 1 749,00 1 741,00

M42 PT6000- 1760-6000Nm 2 164,00 2 169,00 2 161,00

M45 PT6000- 1760-6000Nm 2 697,00 2 702,00 2 694,00

M48 PT6000- 1760-6000Nm 3 252,00 3 257,00 3 249,00

M52 PT6000- 1760-6000Nm 4 169,00 4 174,00 4 166,00

M56 PT6000- 1760-6000Nm 5 164,00 5 169,00 5 161,00

M64 PT20000- 4400-20000Nm 7 709,00 7 714,00 7 706,00

This document is the property of E. BEAUDREY & Cie.


It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05
Document n° : SPEC-10090-S05
E. BEAUDREY & Cie. Page : 12 / 12

TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT

4.6 TORQUE VALUES FOR DUPLEX STAINLESS STEEL BOLTS COVERED WITH
PINE TAR FOR ADJUSTMENT USING A PNEUMATIC TORQUE WRENCH WITH
DIGITAL DISPLAY AND TORQUE ARM – METRIC MEASUREMENTS

TORQUE VALUES (in Nm)


DUPLEX STAINLESS STEEL BOLTS COVERED WITH PINE
TAR
Adjustment of the Torque Torque
STANDARD required torque in adjustment in Nm, adjustment in Nm,
BOLT Nm, LC adjustment maximum LH minimum LB
Type of Screw Gun value on digital value on screw value on screw
DIAMETERS
(mm) display on the gun digital gun digital
screw gun or display display
manual adjustment
of the torque
wrench (up to
1000Nm)

Nm Nm Nm
M6 11,00 - -
M8 25,00 - -
M10 50,00 - -
M12 PTM0500-52-IC- 100-500Nm 85,00 90,00 82,00
M14 PTM0500-52-IC- 100-500Nm 135,00 140,00 132,00
M16 PTM0500-52-IC- 100-500Nm 210,00 215,00 207,00
M18 PTM0500-52-IC- 100-500Nm 290,00 295,00 287,00
M20 PTM0500-52-IC- 100-500Nm 410,00 415,00 407,00
M22 PTM2000-72-IC- 400-2000Nm 560,00 565,00 557,00
M24 PTM2000-72-IC- 400-2000Nm 710,00 715,00 707,00
M27 PTM2000-72-IC- 400-2000Nm 1 000,00 1 005,00 997,00
M30 PTM2000-72-IC- 400-2000Nm 1 400,00 1 405,00 1 397,00
M33 PTM2000-72-IC- 400-2000Nm 1 900,00 1 905,00 1 897,00
M36 PT6000- 1760-6000Nm 2 400,00 2 405,00 2 397,00
M39 PT6000- 1760-6000Nm 3 200,00 3 205,00 3 197,00
M42 PT6000- 1760-6000Nm 3 900,00 3 905,00 3 897,00
M45 PT6000- 1760-6000Nm 4 900,00 4 905,00 4 897,00
M48 PT20000- 4400-20000Nm 6 000,00 6 005,00 5 997,00
M52 PT20000- 4400-20000Nm 7 700,00 7 705,00 7 697,00
M56 PT20000- 4400-20000Nm 9 500,00 9 505,00 9 497,00
M64 PT20000- 4400-20000Nm 14 200,00 14 205,00 14 197,00

This document is the property of E. BEAUDREY & Cie.


It shall not be copied nor transmitted to any third party without the company's prior written consent.
SPEC-10090-S05

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