Professional Documents
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FINAL ISSUE
14/02/2020
5/10/2019
Owner’s Engineer
Contractor
Sub-Supplier
Project
MRT-CQ02-P0PBB- 135278
DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual
INDEX OF SECTIONS
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DOC8478-200-4-Washing system-OMM-rev0
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E. BEAUDREY & Cie
Operation and Maintenance Manual
UPDATING DETAILS
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DOC8478-200-4-Washing system-OMM-rev0
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E. BEAUDREY & Cie
Operation and Maintenance Manual
SUMMARY
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INDEX OF PAGES
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UPDATING DETAILS
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Operation Manual
TABLE OF CONTENTS
INDEX OF PAGES ................................................................................................................... 2
UPDATING DETAILS............................................................................................................... 3
TABLE OF CONTENTS ........................................................................................................... 4
SAFETY AND WARNING INSTRUCTIONS ............................................................................ 6
SAFETY LABELS AND NAME PLATE ................................................................................... 8
LABELS AND INFORMATIONS .............................................................................................. 9
FOREWORD .......................................................................................................................... 11
1. GENERAL....................................................................................................................... 12
1.1 SCOPE OF SUPPLY....................................................................................................... 12
1.2 LIST OF APPLICABLE DOCUMENTS ............................................................................ 12
2. DESCRIPTION................................................................................................................ 14
2.1 IDENTIFICATION / NAME PLATE .................................................................................. 14
2.2 MAIN DATA..................................................................................................................... 15
2.2.1 Electrical supply ....................................................................................................... 15
2.2.2 Wash water pumps .................................................................................................. 15
2.2.3 Statodyn strainer ...................................................................................................... 16
2.2.4 Instruments .............................................................................................................. 17
2.2.5 Valves ...................................................................................................................... 18
2.2.6 Electrical control cabinet .......................................................................................... 21
2.3 GENERAL DESCRIPTION.............................................................................................. 24
2.3.1 Main sub-assemblies. .............................................................................................. 24
2.3.2 Description of main sub-assemblies......................................................................... 24
2.3.3 Associated components ........................................................................................... 25
3. OPERATION ................................................................................................................... 27
3.1 GENERAL ....................................................................................................................... 27
3.2 FIRST START-UP AND START UP AFTER INTERVENTION........................................ 27
3.2.1 First start-up ............................................................................................................. 27
3.2.2 Start-up after intervention......................................................................................... 27
3.3 NORMAL OPERATION ................................................................................................... 28
3.3.1 Start-up operations................................................................................................... 28
3.3.2 Automatic mode ....................................................................................................... 28
3.3.3 Continuous mode ..................................................................................................... 29
3.3.4 Manual mode ........................................................................................................... 30
3.4 CHECKING INSTRUCTIONS IN NORMAL CONDITIONS ............................................. 31
3.4.1 Automatic mode ....................................................................................................... 31
3.4.2 Manual mode ........................................................................................................... 31
3.5 SHUT-DOWN OPERATIONS.......................................................................................... 31
3.6 ELECTRICAL LOCKOUT ................................................................................................ 31
4. INCIDENTS, CAUSES AND REMEDIES........................................................................ 32
4.1 INSTRUCTIONS IN CASE OF ALARM SIGNALLING..................................................... 32
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5. DRAWINGS .................................................................................................................... 33
5.1 OPERATION AND MAINTENANCE DRAWING ............................................................. 33
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It is to be noted that BEAUDREY’s supply is only a part of the concerned system. All
safety-related matters must be handled by the operator on a global basis including civil
engineering, pipe-work, electrical equipment, neighbouring equipment, plant operating
sequences etc. Whenever in doubt as to how to proceed, do not hesitate to ask
BEAUDREY.
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Never attempt to work on the machine without cutting the power supply in such a
manner that it cannot be switched on until the work is finished (locks, guard, etc.)
Never intervene on any part of the supply without a full, duly-signed risk assessment
in compliance with the operator’s country and/or corporate requirements and laws.
Take all necessary measures to prevent falls in the pits, pipes, etc (harness, safety
rope, nets, scaffoldings, temporary or permanent hand railing, pit covers, ladders,
etc.).
Never attempt to enter a machine in operation
Never start any work on a machine before having informed and obtained permission
from the main control room of the plant and/or the operations superintendent.
Do not remove covers, guards or open hatches or manholes until the machine is
stopped, power cut and all other safety measures implemented.
Never attempt to remove a foreign body from the machine.
Never try to stop or alter the operation of the machine by artificially activating the limit
switches, either mechanically or by straps in the PLC cabinets.
Do not disconnect any safety or warning system
Before any lifting operation, make sure that all lifting tackle and systems meet
regulatory requirements.
Always allow for a substantial load safety margin for all lifting systems and tackles
when lifting all or part of a machine.
All users of Beaudrey equipment must be trained.
When working in the machine, use the resources provided by Beaudrey.
When in doubt about any work or supply, call BEAUDREY for assistance or
personnel instruction.
Never lift any large area item (stop log, bar rack, cover, etc.) when the wind speed is
exceeds 8 m/s.
For the maintenance operations on stainless steel component, only stainless steel
tools must be used.
It is imperative to coat the both contact surfaces with protective compound paste
when joining together two stainless steel parts.
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Pictograms /
Description
Message
Suspended load
Danger of falling
Danger slippery
Automatic start up
Mandatory operation
0
1
Mandatory locked shut down
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Pictograms /
Description
Message
Gloves mandatory
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FOREWORD
This manual has been established to enable the operating and maintenance teams
to operate the equipment described in the present manual.
This document is based on the assumption that the teams are qualified personnel and fully
acquainted with the general rules. Therefore, the manual gives the main instructions to
perform the necessary tasks.
Before any operations, it’s imperative to acquaint with the document “Equipment risks
analysis”
1) General rules
This document lists the equipment's parts.
It is important to exactly follow the instructions given in this Manual. They are simple
precautions but essential for the equipment's correct operation.
The equipment must not be modified in any way and only normal maintenance operations
as described in this manual must be performed on the equipment.
Failure to respect these instructions may lead to serious damage, which could, in no way,
be covered by the warranty clause of the contract.
When communicating with BEAUDREY, please indicate the BEAUDREY order Nº shown
on the first page.
2) Parts subject to wear: spare parts
We particularly suggest keeping a stock of parts subject to wear during normal operation.
All of these parts are indicated in the Recommended spare parts document.
Furthermore, we also suggest that the operator always has a spare drive motor in stock.
3) How to order spare parts?
Indicate:
The BEAUDREY order number C8478-18
The part number and name (as identified in the parts list),
The type of equipment Wash water system including pumps and strainers
The required quantity.
BEAUDREY can in no way be held responsible if these instructions are not followed.
Do not install parts not supplied by BEAUDREY. Our experience has shown that despite
identical appearance, quality is generally insufficient and leads to expensive accidents.
4) Warranty
For any period of warranty higher than 2 years, a BEAUDREY inspector must imperatively
control the equipment every two years.
In the event of non respect of this procedure the warranty of the equipment could not be
applied any more.
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1. GENERAL
1.1 SCOPE OF SUPPLY
Refer to Wash water circuit General Arrangement drawings (paragraph 1.2).
The delivered equipment is:
QUANTITY EQUIPMENT
ADD ON BLOCK 2
2 Wash water pumps
1 Statodyn strainer
2 Local control boxes
ADD ON BLOCK 3 & 4
4 Wash water pumps
2 Statodyn strainer
4 Local control boxes
1 Dewatering pump
Drawing Number
Title
Customer BEAUDREY
Piping & Instrumentation Diagram
MRT-XG01-P0PBB- 135253 DOC8478-120
(P&ID)
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135206 E 117285
drawing 1/4
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135207 E 117286 drawing 2/4
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135208 E 117287 drawing 3/4
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135209 E 117288 drawing 4/4
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Drawing Number
Title
Customer BEAUDREY
Block 2 Wash water circuit General
MRT-XA00-P2PBB- 135234 E 202000
Arrangement
Block 3&4 Wash water circuit General
MRT-XA00-P3PBB- 135235 E 202001
Arrangement
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2. DESCRIPTION
2.1 IDENTIFICATION / NAME PLATE
Serial number
Year of
construction
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INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 01/02 AP001 30/40 PBB 01/02 AP001
Pump
- Manufacturer Garbarino
- Type MU 50-200 VS MU 65-200 VS
3
- Capacity 56 m /h 78.4 m3/h
- Differential head 42 m
- Max. discharge pressure 4.648 bar 4.653 bar
- Minimum continuous flow -
12.5 m3/h 18.4 m3/h
MCF
- Weight 35 kg 42 kg
- Dimensions APPENDIX 1
Electrical motor
- Manufacturer SIEMENS
- Size 160-L2 180-M2
- Electrical supply 400 V - 50 Hz - 3 phases
- Nominal power 18.5 kW 22 kW
- Motor type IE3
- Synchronous speed 2900 rpm
- Protection IP58
- Insulation F class
- Space heater 220/230 V AC
- Weight 127 kg 160 kg
- Dimensions APPENDIX 1
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INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Type ST1083
Nominal size 150 mm
Layout Inline
Flange rating ANSI B16.5 150 lbs
Inlet flange diameter (cone) 150 mm
Outlet flange diameter 100 mm
Flush flange diameter 100 mm
Number of flush valve(s) 1
Number of screening cartridge 1
Mesh aperture 0.8 mm
Working pressure 5 bar
Test pressure 8 bar
Maxi. flow rate 78 m3/h
Head-loss clean filter < 0.95 mWC
Max. differential pressure 1.5 mWC
Weight
- In operating order 119 kg
- Empty 68 kg
Overall dimensions
- Length 1724 mm
- Width 310 mm
- Height 400 mm
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2.2.4 INSTRUMENTS
2.2.4.1 Strainer's differential pressure detection device
INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 01 CP 501 30/40 PBB 01 CP 501
Manufacturer ENDRESS HAUSER
Reference PMD 70-ABA7HB2AAU
Range 0 - 3 bar
Output signal 4 - 20 mA
Supply voltage 24 V DC (Control panel)
Protection IP 65
Process connections 1/2” NPT
Differential pressure level
- 1st Loss of head (start flushing) 1.0 mWC
- 2nd Loss of head (alarm) 1.5 mWC
Dimensions Refer to APPENDIX 2
INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
TAG Number 20 PBB 01 CP 502 30/40 PBB 01 CP 502
Manufacturer RUEGER
Type PBX100 - M3HZ
Scale range 0 - 10 bar
Protection IP 67
Pressure connection 1/2" NPT
Magnetic contact 250 V DC 30W / 250 V AC 50 VA
Dimensions APPENDIX 4
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2.2.5 VALVES
2.2.5.1 Wash water pump outlet isolating valve
INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 01/02 AA 101 30/40 PBB 01/02 AA 101
Manufacturer EBRO
Type Butterfly (hand actuated)
Reference Z011-A
Nominal diameter DN 100
Pressure 16 bar
Pipe connection ANSI B16.5
Dimensions APPENDIX 3
Weight Approx. 6 kg
INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 01/02 AA 201 30/40 PBB 01/02 AA 201
Manufacturer EBRO
Reference SERIE 2000
Nominal diameter DN 100
Pressure Class 150
Pipe connection ANSI B16.5
Dimensions APPENDIX 6
Weight Approx. 6.5 kg
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2.2.5.3 Wash water pump outlet pressure indicator switch isolating valve
INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 02 AA 301 30/40 PBB 02 AA301
Manufacturer FG INOX
Type Ball valve full bore (hand actuated)
Reference 4RBR MM15
Nominal diameter DN 15
Pipe connection 1/2" Male G
Dimensions APPENDIX 5
Weight Approx. 0.30 kg
INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 01/03 AA 301 30/40 PBB 01/03 AA 301
Manufacturer SAFI
Type Ball valve full bore (hand actuated)
Reference 2014-00AGE
Nominal diameter DN 15
Pressure 10 bar
Pipe connection
- Inlet Flange DN15 ANSI 16
- Outlet Threaded 1/2"
Dimensions APPENDIX 7
Weight Approx. 0.50 kg
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2.2.5.5.1 Valve
INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 03 AA 001 30/40 PBB 03 AA 001
Manufacturer EBRO
Type Butterfly
Reference Z011 A
Nominal diameter ND 100
Pressure class 150 lbs
Pipe design ANSI B16.5
Dimensions APPENDIX 8
Weight 5.8 kg
INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber 20 PBB 03 AA 001 30/40 PBB 03 AA 001
Manufacturer AUMA
Type Part turn
Reference SQ 05.2
Power 40 W
Electrical supply 400 V - 50 Hz - 3 phases
Enclosure IP 68
Insulation class F
Operating time (for 90°) 11 sec
Break out torque 150 Nm
Quantity of limit switches 4 ( 2 open / 2 close)
Quantity of torque limit switch 2 (1 open / 1 close)
Dimensions APPENDIX 8
Weight 27 kg
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INFORMATION / VALUE
EQUIPMENT / DATA
Block 2 Block 3 & 4
Tag Nber - 40 PBB 07 AA 201
Manufacturer - EBRO
Type - Butterfly (hand actuated)
Reference - Z011-A
Nominal diameter - DN 100
Pressure - 16 bar
Pipe connection - ANSI B16.5
Dimensions - APPENDIX 3
Weight - Approx. 6 kg
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2.2.7 ACCESSORIES
2.2.7.1 Dewatering pump
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3. OPERATION
3.1 GENERAL
The wash water is sucked by the pumps on downstream of travelling band screens and
passes through the strainer which filters it.
Trash arrested on the cylindrical screening cartridge creates a loss of head. This is
measured and monitors the flushing cycles of the strainer at pre-set differentials.
Attention danger!
Access to wash water device area is forbidden to anyone not
authorized nor trained
A diver may be sent to check the immersed part of wash water pump.
- Verify that no tool has been left behind on the working areas around the washing
system.
- Check that the protective coating is in a good condition.
- Check that the fuse switches and the thermal relays of the motors are switched on.
- Check all the water isolating valves are open.
- Check that the circuits are available to allow the wash-water device operation in water.
- For the other operations, refer to paragraph 3.3.1.
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IMPORTANT!
Faulty level equipment has to be changed immediately
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WARNING ¡
Using continuously the washing system in manual mode could result
in premature wear.
Manual mode must be an exceptional operation and require the
regular monitoring of the operator.
IMPORTANT!
Water will only be available when Block 4 is working.
- Manually open the isolating valve (40PBB07AA201) the clean the debris trough.
- Close the isolating valve.
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All alarms are treated through an alarm sequence and one ALARM RESET touch:
As the defect disappears (differential pressure, fault ...), the alarm has to be reset to allow
further cycles of the screen to be performed.
Fault Consequence
The corresponding pump is stopped the
PUMP FAULT
standby one starts
TRANSMITTER FAULT (DP device
Wash water device is stopped
alarm)
STRAINER HIGH DIFFERENTIAL Flushing operation of strainer Wash water
PRESSURE (DP level 2) device is stopped
All equipments controlled by the cabinet
EMERGENCY STOP
are stopped.
PUMP FAULT (Strainer flushing
Wash water device is stopped
valve)
LOW PRESSURE W ASHING LINE Wash water device is stopped
Complete system is stopped.
After power is resumed, all equipment’s
Total black out of power
return to initial state and continue to
operate.
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5. DRAWINGS
Drawing Title
NA 14860 Strainer's flushing cycle
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NA14860
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INDEX OF PAGES
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UPDATING DETAILS
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TABLE OF CONTENTS
COVER SHEET ......................................................................................................................... 1
INDEX OF PAGES .................................................................................................................... 2
UPDATING DETAILS................................................................................................................ 3
TABLE OF CONTENTS ............................................................................................................ 4
SAFETY AND WARNING INSTRUCTIONS.............................................................................. 6
SAFETY LABELS AND NAME PLATE .................................................................................... 8
LABELS AND INFORMATIONS ............................................................................................... 9
FOREWORD............................................................................................................................ 11
1. GENERAL....................................................................................................................... 12
1.1 GENERAL ....................................................................................................................... 12
1.2 LIST OF APPLICABLE DOCUMENTS ............................................................................ 12
1.3 RULES ............................................................................................................................ 14
2. INCIDENTS, CAUSES AND REMEDIES........................................................................ 15
2.1 INSTRUCTIONS IN CASE OF ALARM SIGNALLING..................................................... 15
2.1.1 Pump fault ................................................................................................................... 15
2.1.2 Valve fault ................................................................................................................... 15
2.1.3 Second differential pressure level (strainer) ................................................................ 16
2.1.4 Head loss system fault ................................................................................................ 16
2.1.5 Wash-water low pressure............................................................................................ 16
2.2 INSTRUCTIONS IN CASE OF INCIDENTS .................................................................... 17
3. MAINTENANCE .............................................................................................................. 20
3.1 GENERAL ....................................................................................................................... 20
3.1.1 Periodic operations table............................................................................................. 20
3.1.2 Ingredient table ........................................................................................................... 22
3.1.3 Particular maintenance data........................................................................................ 22
3.1.4 Special tools and handling devices ............................................................................. 23
3.1.5 Handling points for suspension ................................................................................... 23
3.1.6 Average torque values for bolts on beaudrey equipment ............................................ 24
3.2 PREVENTIVE MAINTENANCE....................................................................................... 25
3.2.1 Level checking ............................................................................................................ 25
3.2.2 General checking ........................................................................................................ 25
3.2.3 Draining – filling – greasing ......................................................................................... 27
3.2.4 Parts changing ............................................................................................................ 27
3.3 CORRECTIVE MAINTENANCE ...................................................................................... 28
3.3.1 Replacement of the screening cartridge...................................................................... 28
3.3.2 Replacement of the flush valve ................................................................................... 29
3.3.3 Replacement of the differential pressure transmitter................................................... 30
3.4 EQUIPMENT AND SPARE PARTS PRESERVATION.................................................... 32
3.4.1 Preservation during shut-down periods....................................................................... 32
3.4.2 Conservation and anti-corrosion measures................................................................. 33
3.4.3 Equipment and spare parts storage instructions ......................................................... 36
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It is to be noted that BEAUDREY’s supply is only a part of the concerned system. All
safety-related matters must be handled by the operator on a global basis including civil
engineering, pipe-work, electrical equipment, neighbouring equipment, plant operating
sequences etc. Whenever in doubt as to how to proceed, do not hesitate to ask
BEAUDREY.
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Never attempt to work on the machine without cutting the power supply in such a
manner that it cannot be switched on until the work is finished (locks, guard, etc.)
Never intervene on any part of the supply without a full, duly-signed risk assessment
in compliance with the operator’s country and/or corporate requirements and laws.
Take all necessary measures to prevent falls in the pits, pipes, etc (harness, safety
rope, nets, scaffoldings, temporary or permanent hand railing, pit covers, ladders,
etc.).
Never attempt to enter a machine in operation
Never start any work on a machine before having informed and obtained permission
from the main control room of the plant and/or the operations superintendent.
Do not remove covers, guards or open hatches or manholes until the machine is
stopped, power cut and all other safety measures implemented.
Never attempt to remove a foreign body from the machine.
Never try to stop or alter the operation of the machine by artificially activating the limit
switches, either mechanically or by straps in the PLC cabinets.
Do not disconnect any safety or warning system
Before any lifting operation, make sure that all lifting tackle and systems meet
regulatory requirements.
Always allow for a substantial load safety margin for all lifting systems and tackles
when lifting all or part of a machine.
All users of Beaudrey equipment must be trained.
When working in the machine, use the resources provided by Beaudrey.
When in doubt about any work or supply, call BEAUDREY for assistance or
personnel instruction.
Never lift any large area item (stop log, bar rack, cover, etc.) when the wind speed is
exceeds 8 m/s.
For the maintenance operations on stainless steel component, only stainless steel
tools must be used.
It is imperative to coat the both contact surfaces with protective compound paste
when joining together two stainless steel parts.
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Pictograms /
Description
Message
Suspended load
Danger of falling
Danger slippery
Automatic start up
Mandatory operation
0
1
Mandatory locked shut down
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Pictograms /
Description
Message
Gloves mandatory
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FOREWORD
This manual has been established to enable the operating and maintenance
teams to operate the equipment described in the present manual.
This document is based on the assumption that the teams are qualified personnel and
fully acquainted with the general rules. Therefore, the manual gives the main instructions
to perform the necessary tasks.
Before any operations, it’s imperative to acquaint with the document “Equipment risks
analysis”
1) General rules
This document lists the equipment's parts.
It is important to exactly follow the instructions given in this Manual. They are simple
precautions but essential for the equipment's correct operation.
The equipment must not be modified in any way and only normal maintenance
operations as described in this manual must be performed on the equipment.
Failure to respect these instructions may lead to serious damage, which could, in no way,
be covered by the warranty clause of the contract.
When communicating with BEAUDREY, please indicate the BEAUDREY order Nº shown
on the first page.
2) Parts subject to wear: spare parts
We particularly suggest keeping a stock of parts subject to wear during normal operation.
All of these parts are indicated in the Recommended spare parts document.
Furthermore, we also suggest that the operator always has a spare drive motor in stock.
3) How to order spare parts ?
Indicate :
The BEAUDREY order number C8478-18
The part number and name (as identified in the parts list),
The type of equipment Wash water system including pumps and strainers
The required quantity.
BEAUDREY can in no way be held responsible if these instructions are not followed.
Do not install parts not supplied by BEAUDREY. Our experience has shown that despite
identical appearance, quality is generally insufficient and leads to expensive accidents.
4) Warranty
For any period of warranty higher than 2 years, a BEAUDREY inspector must
imperatively control the equipment every two years.
In the event of non respect of this procedure the warranty of the equipment could not be
applied any more.
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1. GENERAL
1.1 GENERAL
Refer to Wash water circuit General Arrangement drawings (paragraph 1.2).
The delivered equipment is :
QUANTITY EQUIPMENT
ADD ON BLOCK 2
2 Wash water pumps
1 Statodyn strainer
2 Local control boxes
ADD ON BLOCK 3 & 4
4 Wash water pumps
2 Statodyn strainer
4 Local control boxes
1 Dewatering pump
Drawing Number
Title
Customer BEAUDREY
Piping & Instrumentation Diagram
MRT-XG01-P0PBB- 135253 DOC8478-120
(P&ID)
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135206 E 117285
drawing 1/4
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135207 E 117286 drawing 2/4
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135208 E 117287 drawing 3/4
Blocks 2,3 & 4 General Arrangement
MRT-UC08-P0PBB- 135209 E 117288 drawing 4/4
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Drawing Number
Title
Customer BEAUDREY
Block 3&4 Wash water circuit General
MRT-XA00-P3PBB- 135235 E 202001
Arrangement
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1.3 RULES
Any person present in the washing system area must wear safety
equipment
Attention danger!
Access to washing system is forbidden to anyone not authorized nor
trained
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Never open electrical junction box without turning off the power
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Never open electrical junction box without turning off the power
Check the electrical power feeding of the motor (voltage, relays ...).
Check the thermal magnetic switch.
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Stop, switch off and lock the equipment before any intervention
on equipment.
The differential Rapid debris build-up on the Stop the flow immediately before
pressure rises rapidly filter. damage occurs and investigate.
over the alarm level.
Check that the differential pressure
gauge works as it should have
started the flushing cycle.
High level of Debris build-up on the filter Generate flushing cycles.
differential pressure.
If the differential pressure does not
decrease immediately, check the
operation of the flush valve.
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Valve does not open Valve actuator failure. Check the actuator’s supply.
or does not close. Check the control power supply.
Repair or change the actuator.
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3. MAINTENANCE
3.1 GENERAL
DANGER
Without material consignment, the checks carried out without wafer
stop can only be visual checks
PERIODICITY
Not applicable
GENERAL CHECKING
1
With three cleaning operations once day at least.
2
Before each use
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PERIODICITY
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EQUIPMENT DATA
at least 1000 Ohms per volt (supply voltage)
Motor coil’s insulation resistance
with a minimum of 400000 to 500000 Ohms
Normal operation temperature of the
< +95°C
gear-reducer and bearings
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Tools Characteristics
Lifting means 5t
Sling (nylon)
- Quantity 4
- Capacity 5t
- Length 6m
Shackles
- Quantity 2
- Capacity 5t
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IMPORTANT !
Unless otherwise indication, all tightening will respect the torque value
indicated in Beaudrey specification
(refer to Beaudrey specification APPENDIX 11).
IMPORTANT !
The torque values indicated in this specification only concern the
tightening of bolts on structural parts or mechanical assemblies.
These torque values must never be used for any other application
whatsoever, such as the tightening of flanges
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Never open electrical junction box without turning off the power
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Inspect the outside part of the filter. Check that there is no oxidisation of any part.
Look for water leakage
Inspect the bolts and nuts, their tightening and their state.
Replace any doubtful component.
Check the good operating conditions of the flushing cycles.
3.2.2.9 Statodyn strainer removal and examination
Inspect the inside part of the filter, as well the filter shell. Check that there is no
oxidisation of any part. Check the good state of the inside rubber lining of the shell.
Inspect the bolts and nuts, their tightening and their state.
Replace any doubtful component.
3.2.2.10 Valves
Manually test the valves free operation.
Look for water leakage.
Check the electrical actuator operation.
Check the electrical actuator (refer to paragraph 3.2.2.3).
3.2.2.11 Dewatering pump
Refer to preventive maintenance instruction in APPENDIX 9.
Measure the operating current.
Measure the power supply.
Measure the insulation resistance.
Value ................................................................... : 1 M
Look for corrosion or damage on pump casing.
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Stop, switch off and lock the equipment before any intervention
on equipment and covers removal.
When assembly parts, don't omit to coat bolts and contact faces with
protective paste (refer to paragraph 3.1.2).
Preliminary operations
Stop, switch off and lock the wash water system before any
intervention on equipment.
Removal
Remove the set of cartridges,
Clean every parts to be installed.
Installation
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Complementary operations
Place the strainer on its piping and bolt it,
Install the flushing valve (refer to paragraph 3.3.2),
Open the isolating valves of the strainer (downstream and upstream) and flood it
gradually,
Perform the start-up operations (refer to the Operation manual).
Preliminary Operations
Stop, switch off and lock the strainer before any intervention
on equipment.
Removal
Disconnect the electrical supply from the valve actuator taking note of their position for
reassembly.
Never open electrical junction box without turning off the power
Assembly
Place the valve between the flanges
Align and fix loosely by means of four flanges bolts and nuts;
Open valve disc and check the free movement. Leave valve disc slightly open.
Fasten all flanges bolts tightly and cross wise.
Check proper operation.
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Complementary operations
Open the isolating valves of the strainer and allow the filter to be flooded.
Apply the start-up instructions (refer to Operation Manual).
Preliminary Operations
Shut-down the water flow through the strainer.
Stop, switch off and lock the strainer before any intervention
on equipment.
Removal
Disconnect the electrical sources of the transmitter, taking note of their position for
reassembly.
Disconnect the transmitter from its connecting pipes and its support. And obtrudes the
hydraulic holes.
Clean the valves.
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Assembly
Set the new transmitter in position.
Fix the transmitter on its support.
Remove the plug on the hydraulic holes.
Connect the pressure circuit on the transmitter (don't twist the pipes).
Connect the electrical sources of the transmitter.
Complementary operations
Open the isolating valves of the strainer.
Purge the air from the differential pressure measuring device.
Apply the start-up instructions (refer to Operation Manual).
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Drain dry the strainer dry and apply the operations of next paragraph.
If it is impossible to drain dry, apply the following operations :
Operate water pump each day and perform normal flushing cycles.
Check up the equipment at regular time.
3.4.1.3 Long outage periods (more than 2 months)
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Rust dripping path. Corrosion from a small area Clean the entire part and
and oxide dripping. touch-up the paint-work.
Widespread violent corrosion Paint attacked in stagnant Look out for the exact cause
at the start of the installation's water or during chlorination and remedy it. Overhaul the
service life. tests leading through a bad installation.
mixture to veins having a
high-oxidising capacity.
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Oxide spots showing up on Most often these are Touch-up the non-stainless
stainless steel parts. produced by single points. spots that are corroded and
Oxide comes from clean the stainless steel
elsewhere (exogenous areas (pickling and
oxide). passivation).
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These phenomena are important and coating repairs must be regularly performed with
due care to eliminate every single corrosion point (refer to paragraph 3.1.2).
1
Unless contract particular specifications.
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This duration is available only if the cases are maintained for storage
according to our hereafter listed recommendations.
1
Unless contract particular specifications.
2
Recommended
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5. DRAWINGS
5.1 MAINTENANCE DRAWING
Not applicable.
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APPENDIX 1
WASH WATER PUMP
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APPENDIX 2
DIFFERENTIAL PRESSURE DETECTION DEVICE
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APPENDIX 3
MANUAL WASH WATER ISOLATING VALVES
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APPENDIX 4
PRESSURE INDICATOR SWITCH
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APPENDIX 5
PRESSURE INDICATOR SWITCH ISOLATING VALVE
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APPENDIX 6
PUMP'S OUTLET CHECK VALVE
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APPENDIX 7
DIFFERENTIAL PRESSURE DEVICE ISOLATING VALVE
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APPENDIX 8
STRAINER FLUSHING VALVE
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APPENDIX 9
DEWATERING PUMP
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APPENDIX 10
INGREDIENTS DATA SHEET
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APPENDIX 11
SPECIFICATION AVERAGE TORQUE VALUE
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Operation Manual
APPENDIX 1
WASH WATER PUMP
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E. BEAUDREY & Cie MRT-CQ02-POPBB-135278
Operation Manual
APPENDIX 2
DIFFERENTIAL PRESSURE DETECTION DEVICE
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IF IN DOUBT ASK
DOC8478-200-4-Washing system-OM-rev0
E. BEAUDREY & Cie MRT-CQ02-POPBB-135278
Operation Manual
APPENDIX 3
MANUAL WASH WATER ISOLATING VALVES
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IF IN DOUBT ASK
DOC8478-200-4-Washing system-OM-rev0
E. BEAUDREY & Cie MRT-CQ02-POPBB-135278
Operation Manual
APPENDIX 4
PRESSURE INDICATOR SWITCH
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IF IN DOUBT ASK
DOC8478-200-4-Washing system-OM-rev0
E. BEAUDREY & Cie MRT-CQ02-POPBB-135278
Operation Manual
APPENDIX 5
PRESSURE INDICATOR SWITCH ISOLATING VALVE
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
DOC8478-200-4-Washing system-OM-rev0
E. BEAUDREY & Cie MRT-CQ02-POPBB-135278
Operation Manual
APPENDIX 6
PUMP'S OUTLET CHECK VALVE
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IF IN DOUBT ASK
DOC8478-200-4-Washing system-OM-rev0
E. BEAUDREY & Cie MRT-CQ02-POPBB-135278
Operation Manual
APPENDIX 7
DIFFERENTIAL PRESSURE DEVICE ISOLATING VALVE
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
DOC8478-200-4-Washing system-OM-rev0
E. BEAUDREY & Cie MRT-CQ02-POPBB-135278
Operation Manual
APPENDIX 8
STRAINER FLUSHING VALVE
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
DOC8478-200-4-Washing system-OM-rev0
E. BEAUDREY & Cie MRT-CQ02-POPBB-135278
Operation Manual
APPENDIX 9
DEWATERING PUMP
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual
APPENDIX 1
WASH WATER PUMP
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
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ïððóìðð ìî ïîë ïîë ïìð ìî ëîë ìðð ïéë ïïðð éëð îë è çëð êðð ïëð îèð ëçë éðð ïîçé îëìé íéçé ëðìé êîçé ó ó
ïîëóíïë ìî ïëð ïëð ïìð ìî ëêë ìðð ïèë ïïëð éðð îë è ïððð ëëð ïëð îèð êìç éðð ïîçé îëìé íéçé ëðìé êîçé ó ó
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ïëðóîëð ìî îðð îðð ïêð ìî êîë ìðð îîë ïîëð éëð îë è ïïðð êðð ïëð îèð éíë éðð ïíïé îëêé íèïé ëðêé êíïé ó ó
ïëðóíïë ìî îðð îðð ïêð ìî êëð ìðð îëð ïíðð éëð îë è ïïëð êðð ïëð îèð éêð éðð ïíïé îëêé íèïé ëðêé êíïé ó ó
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DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual
APPENDIX 2
DIFFERENTIAL PRESSURE DETECTION DEVICE
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
Operating Instructions
Deltabar S FMD76/77/78, PMD70/75
Differential pressure transmitter
BA270P/00/en/08.06
71027244
valid from
Software version 02.10
Hardware version 02.00
Overview documentation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
Overview documentation
Deltabar S 4...20 mA HART Technical Information TI382P Technical data The documentation is located on the ToF Tool
CD. The CD is enclosed with every device
ordered with the "HistoROM/M-DAT"
option. The "HistoROM/M-DAT" option is
selected in the order code via feature 100
Additional option 1" or 110 "Additional
option 2", version "N".
The documentation is also available via the
Internet. See: www.endress.com
Download
Operating Instructions BA274P Examples of configuration for The documentation is located on the ToF Tool
pressure, level and flow CD. The CD is enclosed with every device
measurement ordered with the "HistoROM/M-DAT"
Description of parameters option. The "HistoROM/M-DAT" option is
Trouble-shooting selected in the order code via feature 100
Appendix: Illustration of menu Additional option 1" or 110 "Additional
option 2", version "N".
The documentation is also available via the
Internet. See: www.endress.com
Download
Brief Operating Instructions KA218P Wiring The documentation is supplied with the
Operation without on-site device. See cover of the terminal
display compartment.
Description of Quick Setup menus
Operation HistoROM®/M-DAT
Functional Safety Manual SD189P Safety function with Deltabar S The documentation is supplied with the
Behaviour in operation and failure devices showing version "E" in feature 100
Commissioning and iterative tests "Additional options 1" or in feature 110
Settings "Additional options 2".
Technical safety characteristic See also Technical Information TI383P,
quantities chapter "Ordering information".
Management Summary
2 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Table of contents
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4 8 Trouble-shooting . . . . . . . . . . . . . . . . . 64
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8.1 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
1.2 Installation, commissioning and operation . . . . . . . . 4 8.2 Response of outputs to errors . . . . . . . . . . . . . . . . . 71
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8.3 Confirming messages . . . . . . . . . . . . . . . . . . . . . . . 73
1.4 Notes on safety conventions and icons . . . . . . . . . . . 5 8.4 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.5 Repair of Ex-certified devices . . . . . . . . . . . . . . . . . 74
2 Identification . . . . . . . . . . . . . . . . . . . . 6 8.6 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.7 Returning the device . . . . . . . . . . . . . . . . . . . . . . . 86
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6 8.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 8.9 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2.3 CE mark, declaration of conformity . . . . . . . . . . . . . 9
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9
9 Technical data . . . . . . . . . . . . . . . . . . . 88
3 Installation . . . . . . . . . . . . . . . . . . . . . 10
10 Appendix . . . . . . . . . . . . . . . . . . . . . . . 88
3.1 Incoming acceptance and storage . . . . . . . . . . . . . . 10
3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 10 10.1 Operating menu for on-site display, ToF Tool,
3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . 10 FieldCare and HART handheld terminal . . . . . . . . . 88
3.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 21 10.2 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 22 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
4.1 Connecting the device . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 24
4.3 Potential matching . . . . . . . . . . . . . . . . . . . . . . . . 27
4.4 Overvoltage protection (optional) . . . . . . . . . . . . . . 28
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 28
5 Operation . . . . . . . . . . . . . . . . . . . . . . 29
5.1 On-site display (optional) . . . . . . . . . . . . . . . . . . . . 29
5.2 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . 31
5.3 On-site operation
on-site display not connected . . . . . . . . . . . . . . . . . 33
5.4 On-site operation
on-site display connected . . . . . . . . . . . . . . . . . . . . 37
5.5 HistoROM®/M-DAT (optional) . . . . . . . . . . . . . . 39
5.6 Operation via HART handheld terminal . . . . . . . . . 43
5.7 FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.8 ToF Tool operating program . . . . . . . . . . . . . . . . . 44
5.9 Locking/unlocking operation . . . . . . . . . . . . . . . . . 45
5.10 Factory setting (reset) . . . . . . . . . . . . . . . . . . . . . . 46
6 Commissioning. . . . . . . . . . . . . . . . . . 48
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.2 Selecting language and measuring mode . . . . . . . . 48
6.3 Position adjustment . . . . . . . . . . . . . . . . . . . . . . . . 50
6.4 Flow measurement . . . . . . . . . . . . . . . . . . . . . . . . 51
6.5 Level measurement . . . . . . . . . . . . . . . . . . . . . . . . 54
6.6 Differential pressure measurement . . . . . . . . . . . . . 61
7 Maintenance. . . . . . . . . . . . . . . . . . . . 63
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Endress+Hauser 3
Safety instructions Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
1 Safety instructions
4 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Safety instructions
Symbol Meaning
Warning!
# A warning highlights actions or procedures which, if not performed correctly, will lead to
personal injury, a safety hazard or destruction of the instrument.
Caution!
" Caution highlights actions or procedures which, if not performed correctly, may lead to
personal injury or incorrect functioning of the instrument.
Note!
! A note highlights actions or procedures which, if not performed correctly, may indirectly
affect operation or may lead to an instrument response which is not planned.
% Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied.
Alternating voltage
& A terminal to which or from which an alternating (sine-wave) current or voltage may be
applied or supplied.
Grounded terminal
) A grounded terminal, which as far as the operator is concerned, is already grounded by
means of an earth grounding system.
Endress+Hauser 5
Identification Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
2 Identification
2.1.1 Nameplate
! Note!
The MWP (maximum working pressure) is specified on the nameplate. This value refers to a
reference temperature of 20°C (68°F) or 100°F for ANSI flanges.
The pressure values permitted at higher temperatures can be found in the following standards:
EN 1092-1: 2001 Tab. 18 1
ASME B 16.5a 1998 Tab. 2-2.2 F316
ASME B 16.5a 1998 Tab. 2.3.8 N10276
JIS B 2220
For PMD70 and PMD75, the MWP applies for the temperature ranges specified in the Technical
Information TI382P in the "Ambient temperature range" and "Process temperature limits"
sections.
The test pressure corresponds to the over pressure limit (OPL) of the device = MWP x 1.5.
The Pressure Equipment Directive (EC Directive 97/23/EC) uses the abbreviation "PS". The
abbreviation "PS" corresponds to the MWP (maximum working pressure) of the measuring
device.
1) With regard to its stability-temperature property, the material 1.4435 is identical to 1.4404 which is grouped under
13EO in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical.
Deltabar S
Order Code: 1
3
Ser.-No.: 2 5
MWP 4 Span 6
P 7
8 U= 9 12
Mat. 10
11
13 14 14
15
P01-xMDxxxx-18-xx-xx-xx-005
6 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Identification
Devices for use in hazardous areas are fitted with an additional nameplate.
1
2
4 5 Dat.: 6
P01-xMD7xxxx-18-xx-xx-xx-002
Devices suitable for oxygen applications are fitted with an additional nameplate.
Bei Sauerstoffeinsatz/
for oxygen service
Pmax 1 3
Tmax 2
P01-xxxxxxxx-18-xx-xx-xx-000
Endress+Hauser 7
Identification Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
18
Deltabar S 19
20
Made in Germany, D-79689 Maulburg
21
Order Code: 1
Ser.-No.: 2
22
MWP 3 4
Span 5
p 6 23
7 U= 8 24 - 25
Mat.
9
10 Dat.: 26
Bei Sauerstoffeinsatz/for oxygen service:
12 13 14 15 16 Tmax 27 Pmax 28
11
17
P01-xMD7xxxx-18-xx-xx-xx-006
Optional:
11 ID number of notified body with regard to Pressure Equipment Directive
12 ID number of notified body with regard to ATEX
13 3A-symbol
14 CSA-symbol
15 FM-symbol
16 SIL-symbol for devices with SIL2/IEC 61508 Declaration of conformity
17 GL-symbol for GL marine certificate
18 Ex-symbol
19 EC type examination certificate
20 Type of protection e.g. II 1/2 G EEx ia IIC T4/T6
21 Approval number for WHG overspill protection
22 Temperature operating range for devices for use in hazardous areas
23 Electrical data for devices for use in hazardous areas
24 Safety Instructions number e.g. XA283P
25 Safety Instructions index e.g. A
26 Device manufacture data
27 Maximum temperature for devices suitable for oxygen applications
28 Maximum pressure for devices suitable for oxygen applications
8 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Identification
Endress+Hauser 9
Installation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
3 Installation
3.1.2 Storage
The device must be stored in a dry, clean area and protected against damage from impact
(EN 837-2).
Storage temperature range:
40...+100°C (40...+212°F)
On-site display: 40...+85°C (40...+185°F)
3.2.1 Dimensions
For dimensions, please refer to the Technical Information for Deltabar S TI382P, "Mechanical
construction" section. See page 2, "Overview documentation".
10 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Installation
! Note!
For more information about flow measurement with the Deltabar S differential pressure transmitter
and orifice plate or pitot tube, see also Technical Information TI297P Deltatop/Deltaset.
+ –
P01-PMD75xxx-11-xx-xx-xx-000
Mount the Deltabar S above the measuring point so that the condensate can run off into the
process piping.
õ –
P01-PMD75xxx-11-xx-xx-xx-001
Endress+Hauser 11
Installation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
õ –
P01-PMD75xxx-11-xx-xx-xx-002
Mount the Deltabar S below the measuring point so that the impulse piping is always filled with
liquid and gas bubbles can run back into the process piping.
When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.
°¿¬³
³·²ò õ °¿¬³
P01-PMD75xxx-11-xx-xx-xx-003
Fig. 8: Measuring layout for level measurement in open containers with PMD75
1 The negative side is open to atmospheric pressure
2 Deltabar S, here PMD75
3 Shut-off valve
4 Separator
5 Drain valve
Mount the Deltabar S below the lower measuring connection so that the impulse piping is always
filled with liquid.
The negative side is open to atmospheric pressure.
When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.
12 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Installation
°¿¬³
³·²ò
õ
–
°¿¬³
P01-FMD76xxx-11-xx-xx-xx-003
Fig. 9: Measuring layout for level measurement in open containers with FMD76
1 Deltabar S, here FMD76
2 The negative side is open to atmospheric pressure
Mount the Deltabar S direct on the container. See also page 19, section 3.3.5 "Seal for flange
mounting".
The negative side is open to atmospheric pressure.
–
³¿¨ò
³·²ò
õ
P01-PMD75xxx-11-xx-xx-xx-004
Fig. 10: Measuring layout for level measurement in a closed container with PMD75
1 Shut-off valves
2 Deltabar S, PMD75
3 Separator
4 Drain valves
5 Three-valve manifold
Mount the Deltabar S below the lower measuring connection so that the impulse piping is always
filled with liquid.
Always connect the negative side above the maximum level.
When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.
Endress+Hauser 13
Installation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
–
³¿¨ò
³·²ò
õ
P01-FMD76xxx-11-xx-xx-xx-004
Fig. 11: Measuring layout for level measurement in a closed container with FMD76
1 Shut-off valve
2 Separator
3 Drain valve
4 Deltabar S, here FMD76
Mount the Deltabar S direct on the container. See also page 19, section 3.3.5 "Seal for flange
mounting".
Always connect the negative side above the maximum level.
When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.
–
³¿¨ò
õ
³·²ò
P01-FMD78xxx-11-xx-xx-xx-000
Fig. 12: Measuring layout for level measurement in a closed container with FMD78
1 Deltabar S, here FMD78
Mount the Deltabar S below the lower diaphragm seal. See also page 17, section 3.3.4
"Installation instructions for devices with diaphragm seals".
The ambient temperature should be the same for both capillaries.
! Note!
Level measurement is only ensured between the upper edge of the lower diaphragm seal and the
lower edge of the upper diaphragm seal.
14 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Installation
Level measurement in a closed container with superimposed steam with PMD 70/
PMD75
–
³¿¨ò
³·²ò
õ
P01-PMD75xxx-11-xx-xx-xx-005
Fig. 13: Measuring layout for level measurement in a container with superimposed steam with PMD75
1 Condensate trap
2 Shut-off valves
3 Deltabar S, here PMD75
4 Separator
5 Drain valves
6 Three-valve manifold
Mount the Deltabar S below the lower measuring connection so that the impulse piping is always
filled with liquid.
Always connect the negative side above the maximum level.
A condensate trap ensures constant pressure on the negative side.
When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.
Level measurement in a closed container with superimposed steam with FMD 76/
FMD77
–
³¿¨ò
³·²ò
õ
P01-FMD76xxx-11-xx-xx-xx-005
Fig. 14: Measuring layout for level measurement in a container with superimposed steam with FMD76
1 Condensate trap
2 Shut-off valve
3 Separator
4 Drain valve
5 Deltabar S, here FMD76
Endress+Hauser 15
Installation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
Mount the Deltabar S direct on the container. See also page 19, section 3.3.5 "Seal for flange
mounting".
Always connect the negative side above the maximum level.
A condensate trap ensures constant pressure on the negative side.
When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.
P01-PMD75xxx-11-xx-xx-xx-006
Fig. 15: Measuring layout for differential pressure measurement in gases and steam with PMD75
1 Deltabar S, here PMD75
2 Three-valve manifold
3 Shut-off valves
4 e.g. filter
Mount the Deltabar S above the measuring point so that the condensate can run off into the
process piping.
õ –
P01-PMD75xxx-11-xx-xx-xx-007
Fig. 16: Measuring layout for differential pressure measurement in liquids with PMD75
1 e.g. filter
2 Shut-off valves
3 Deltabar S, here PMD75
4 Separator
5 Drain valves
6 Three-valve manifold
Mount the Deltabar S below the measuring point so that the impulse piping is always filled with
liquid and gas bubbles can run back into the process piping.
16 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Installation
When measuring in media with solid parts, such as dirty liquids, installing separators and drain
valves is useful for capturing and removing sediment.
õ –
P01-FMD78xxx-11-xx-xx-xx-000
Fig. 17: Measuring layout for differential pressure measurement in gases, steam and liquids with FMD78
1 Diaphragm seal
2 Capillary
3 e.g. filter
4 Deltabar S, here FMD78
Mount the diaphragm seal with capillaries at the top or on the side on the piping.
For vacuum applications: mount the Deltabar S below the measuring point. See page 17,
section 3.3.4 "Installation instructions for devices with diaphragm seals", "Vacuum application"
part.
The ambient temperature should be the same for both capillaries.
! Note!
The diaphragm seal, together with the pressure transmitter, forms a closed, calibrated system,
which is filled through openings in the diaphragm seal and in the measurement system of the
pressure transmitter. This openings are sealed and must not be opened.
Do not clean or touch diaphragm seals with hard or pointed objects.
Do not remove membrane protection until shortly before installation.
When using a mounting bracket, sufficient strain relief must be ensured for the capillaries in order
to prevent the capillary bending down (bending radius 100 mm).
Please note that the hydrostatic pressure of the liquid columns in the capillaries can cause zero
point shift. The zero point shift can be corrected. See also page 50, section 6.3 "Position
adjustment".
Please note the application limits of the diaphragm seal filling oil as detailed in the Technical
Information for Deltabar S TI382P, Section "Planning instructions for diaphragm seal systems".
See also page 2, "Overview documentation".
In order to obtain more precise measurement results and to avoid a defect in the device, mount the
capillaries as follows:
vibration-free (in order to avoid additional pressure fluctuations)
not in the vicinity of heating or cooling lines
insulate in the event of colder or warmer ambient conditions
with a bending radius of 100 mm.
The ambient temperature and length of both capillaries should be the same when using two-sided
diaphragm seal systems.
Two diaphragm seals which are the same (e.g. with regard to diameter, material, etc.) should
always be used for the negative and positive side (standard delivery).
Endress+Hauser 17
Installation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
–
ïðð ³³
õ –
P01-FMD78xxx-11-xx-xx-xx-005
Fig. 18: Mounting Deltabar S, FMD78 with diaphragm seals and capillary, recommended mounting for vacuum
applications: mount pressure transmitter below the lowest diaphragm seal!
Vacuum application
For applications under vacuum, Endress+Hauser recommends mounting the pressure transmitter
underneath the lower diaphragm seal. A vacuum load of the diaphragm seal caused by the presence
of filling oil in the capillaries is hereby prevented.
When the pressure transmitter is mounted above the lower diaphragm seal, the maximum height
difference H1 in accordance with the illustration below on the left must not be exceeded. The
maximum height difference is dependent on the density of the filling oil and the smallest ever
pressure that is permitted to occur at the diaphragm seal on the positive side (empty container), see
illustration below, on the right.
ïîòð
Ê»¹»¬¿¾´» ±·´
ïðòð
Í·´·½±²» ±·´
– +
èòð
+ –
–
êòð
Ø·¹¸ ¬»³°»®¿¬«®»
±·´
H1 ìòð
ײ»®¬ ±·´
îòð
+
ðòð
ëð ïðð îðð íðð ìðð ëðð êðð éðð èðð çðð ïððð
Ю»--«®»ô ¼·¿°¸®¿¹³ -»¿´ °±-·¬·ª» -·¼» ų¾¿®¿¾-Ã
P01-FMD7xxxx-11-xx-xx-xx-001 P01-FMD7xxxx-05-xx-xx-xx-002
Fig. 19: Installation above the lower Fig. 20: Diagram of maximum installation height above the lower
diaphragm seal diaphragm seal for vacuum applications dependent on
the pressure at the diaphragm seal on the positive side
18 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Installation
P01-FMD7xxxx-11-xx-xx-xx-002
# Warning!
The seal is not allowed to press on the diaphragm as this could affect the measurement result.
Ìß ðòðì É
³ Õ
ÌÐ
P01-FMD77xxxx-11-xx-xx-xx-000
FMD77
Endress+Hauser 19
Installation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
! Note!
When using a valve block, the block's dimensions must be taken into account.
P01-xMD7xxxx-11-xx-xx-xx-008
³¿¨ò íèð°
P01-xMD7xxxx-11-xx-xx-xx-001
20 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Installation
P01-FMB70xxx-17-xx-xx-xx-001
The covers for the terminal and electronics compartment are hooked into the casing and closed with
a screw. These screws should be finger-tightened (2 Nm) to the stop to ensure that the covers sit
tightly.
Endress+Hauser 21
Wiring Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
4 Wiring
The supply voltage must match the supply voltage on the nameplate. ( See also page 6, section
2.1.1 Nameplate.)
Switch off the supply voltage before connecting the device.
Remove housing cover of the terminal compartment.
Guide cable through the gland. Preferably use twisted, screened two-wire cable.
Connect device in accordance with the following diagram.
Screw down housing cover.
Switch on supply voltage.
ïðòë Ê ÜÝ
ïïòë Ê ÜÝ
ì…îð ³ß
Ì»-¬
Ì»-¬
P01-xMx7xxxx-04-xx-xx-xx-001
22 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Wiring
Ü»´¬¿¾¿® Í
+
õ –
é
ê è
Ø¿²éÜ ï –
ë î
ì í
+ –
P01-xMD7xxxx-04-xx-xx-xx-000
Fig. 27: Left: electrical connection for devices with Harting plug Han7D
Right: view of the plug at the device
Ü»´¬¿¾¿® Í
õ –
– õ
Óïî
õ –
P01-xMD7xxxx-04-xx-xx-xx-008
Fig. 28: Left: electrical connection for devices with M12 plug
Right: view of the plug at the device
Ü»´¬¿¾¿® Í
–
õ –
éñèþ õ
õ –
P01-xMD7xxxx-04-xx-xx-xx-009
Fig. 29: Left: electrical connection for devices with 7/8" plug
Right: view of the plug at the device
Endress+Hauser 23
Wiring Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
! Note!
All explosion protection data are given in separate documentation which is available upon
request. The Ex documentation is supplied as standard with all devices approved for use in
explosion hazardous areas.
When using the measuring device in hazardous areas, installation must comply with the
corresponding national standards and regulations and the Safety Instructions or Installation or
Control Drawings.
Electronic version Jumper for 4...20 mA test signal in Jumper for 4...20 mA test signal in
"Test" position (Delivery status) "Non-Test" position
24 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Wiring
4.2.3 Load
ÎÔ³¿¨ ÎÔ³¿¨
Å Ã Å Ã
Ì»-¬ ïëðð Ì»-¬
ïìëê
ïîèî ïîíç
èìé èðì
ìïí íêç
ïðòë îð íð ìð ìë Ë ïïòë îð íð ìð ìë Ë
ÅÊÃ ÅÊÃ
Ë – ïðòë Ê Ë – ïïòë Ê
ÎÔ³¿¨ ÎÔ³¿¨
îí ³ß îí ³ß
P01-xMD7xxxx-05-xx-xx-xx-005
Fig. 30: Load diagram, observe the position of the jumper and the explosion protection ( See also page 24, "Taking
4...20 mA test signal" part.)
1 Jumper for 4...20 mA test signal inserted in "Non-Test" position
2 Jumper for 4...20 mA test signal inserted in "Test" position
3 Supply voltage 10.5 (11.5)...30 V DC for 1/2 G, 1GD, 1/2 GD, FM IS, CSA IS, IECEx ia, NEPSI Ex ia and TIIS Ex ia
4 Supply voltage 10.5 (11.5)...45 V DC for device for non-hazardous areas, 1/2 D, 1/3 D, 2 G EEx d,
3 G EEx nA, FM XP, FM DIP, FM NI, CSA XP, CSA Dust Ex, NEPSI Ex d und TIIS Ex d
RLmax Maximum load resistance
U Supply voltage
! Note!
When operating via a handheld terminal or via PC with an operating program, a minimum
communication resistance of 250 must exist within the loop.
Endress+Hauser 25
Wiring Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
³·²ò îëð
Ì»-¬
ì…îð ³ß
¼ -¼ ³
¼ ³ ¼ -¼ ³
¼ ³ ¼ -¼ ³
¼ ³
¼ º¼ ¿
- ò ¼ º¼ ¿
- ò ¼ º¼ ¿
- ò
¿ -
¼ ¿
- º¿ ¿ -
¼ ¿
- º¿ ¿ -
¼ ¿
- º¿
¿ -
¿ -́ ¿
ò ¿ -
¿ -́ ¿
ò ¿ -
¿ -́ ¿
ò
ÛÈ ÛÈ
Þµ-° Ü»´»¬» Þµ-° Ü»´»¬» Þµ-° Ü»´»¬»
ý ûú ßÞ Ý Ü ÛÚ ý ûú ßÞ Ý Ü ÛÚ ý ûú ßÞ Ý Ü ÛÚ
ï î í ï î í ï î í
ݱ°§ п-¬» ر¬ Õ»§ ݱ°§ п-¬» ر¬ Õ»§ ݱ°§ п-¬» ر¬ Õ»§
P01-xMD7xxxx-04-xx-xx-xx-002
Fig. 31: Connecting an HART handheld terminal, e.g. Field Communicator DXR375
1 Necessary communication resistor 250
2 HART handheld terminal
3 HART handheld terminal, directly connected to the device even in the Ex i-area
# Warning!
In the case of Ex d type of protection, do not connect the handheld terminal in the hazardous area.
Do not replace the battery of the handheld terminal in the hazardous area.
For devices with FM or CSA certificates, establish electrical connection as per Installation or
Control Drawing (ZD) supplied.
26 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Wiring
³·²ò îëð
Ì»-¬
ì…îð ³ß
ÛÈ ÛÈ
P01-xMD7xxxx-04-xx-xx-xx-003
Fig. 32: Connecting PC with operating programs ToF Tool or FieldCare via Commubox FXA191/FXA195
1 Computer with operating program ToF Tool or FieldCare
2 Commubox FXA191/FXA195
3 Necessary communication resistor 250
Endress+Hauser 27
Wiring Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
# Warning!
Devices with integrated overvoltage protection must be earthed.
28 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation
5 Operation
Feature 20 "Output; operation" in the order code provides you with information on the operating
options available to you.
A 4...20 mA HART; external operation, LCD Via on-site display and 3 keys on the exterior of the device
B 4...20 mA HART; internal operation, LCD Via on-site display and 3 keys on the inside of the device
C 4...20 mA; internal operation Without on-site display, 3 keys on the inside of the device
Ø»¿¼»® ´·²»
Ó¿·² ´·²»
˲·¬
ײº±®³¿¬·±²
´·²»
– õ Û Í§³¾±´
Þ¿®¹®¿°¸
Û¼·¬·²¹ ³±¼»-
Ñ°»®¿¬·²¹ µ»§-
Í»´»½¬·±²
±°¬·±²-
Ê¿´«» ¬¸¿¬
½¿² ¾» »¼·¬»¼
Endress+Hauser 29
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
The following table illustrates the symbols that can appear on the on-site display. Four symbols can
occur at one time.
Symbol Meaning
Alarm symbol
Symbol flashing: warning, device continues measuring.
Symbol permanently lit: error, device does not continue measuring.
Note: The alarm symbol may overlie the tendency symbol.
Lock symbol
The operation of the device is locked. Unlock device, see section 5.9.
Communication symbol
Data transfer via communication
Note: The alarm symbol may overlie the communication symbol.
30 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation
±²
±ºº
Ü¿³°·²¹ Å Ã
Ü·-°´¿§
±² Í»²-±®
ï î
±ºº
P01-xxxxxxxx-19-xx-xx-xx-056 P01-xxxxxxxx-19-xx-xx-xx-074
Fig. 33: Operating keys, external Fig. 34: Operating keys, internal
1 Operating keys on the exterior of the device under 1 Operating keys
the protective flap 2 Slot for optional display
3 Slot for optional HistoROM®/M-DAT
4 DIP-switch for locking/unlocking measured-value-
relevant parameters
5 DIP-switch for damping on/off
6 Green LED to indicate value being accepted
Endress+Hauser 31
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
F Position adjustment
Reset all parameters. The reset via operating keys corresponds to the software reset code
O S F
and and 7864.
O and F Copy the configuration data from the optional HistoROM®/M-DAT module to the device.
S and F Copy the configuration data from the device to the optional HistoROM®/M-DAT module.
F Confirm entry
Jump to the next item
32 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation
! Note!
The operation must be unlocked. See page 45, section 5.9 "Locking /unlocking operation".
The device is configured for the Pressure measuring mode as standard. You can switch measuring
modes by means of the MEASURING MODE parameter. See page 48, section 6.2 "Selecting
language and measuring mode".
The pressure applied must be within the nominal pressure limits of the sensor. See information
on the nameplate.
Carry out position adjustment.1 Setting lower range value. Setting upper range value.
Pressure is present at device. Desired pressure for lower range Desired pressure for upper range
value is present at device. value is present at device.
Does the LED on the electronic insert Does the LED on the electronic insert Does the LED on the electronic insert
light up briefly? light up briefly? light up briefly?
Applied pressure Applied pressure Applied pressure Applied pressure Applied pressure Applied pressure
for for position for for for for
position adjustment has lower range value lower range value upper range value upper range value
adjustment has not been has been has not been has been has not been
been accepted. accepted. accepted. accepted. accepted. accepted.
Observe the input Observe the input Observe the input
limits. limits. limits.
Endress+Hauser 33
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
! Note!
The S- and O- keys only have a function in the following cases:
LEVEL SELECTION "Level Easy Pressure", CALIBRATION MODE "Wet"
LEVEL SELECTION "Level Standard", LEVEL MODE "Linear",
CALIBRATION MODE "Wet"
The keys have no function in other settings.
The device is configured for the Pressure measuring mode as standard. You can switch measuring
modes by means of the MEASURING MODE parameter. See Page 48, Section 6.2 "Selecting
language and measuring mode".
The following parameters are set to the following values in the factory:
LEVEL SELECTION: Level Easy Pressure
CALIBRATION MODE: Wet
OUTPUT UNIT or LIN. MEASURAND: %
EMPTY CALIB.: 0.0
FULL CALIB.: 100.0.
SET LRV: 0.0 (corresponds to 4 mA value)
SET URV: 100.0 (corresponds to 20 mA value)
These parameters can only be modified by means of the on-site display or remote operation such
as the ToF Tool.
The operation must be unlocked. See Page 45, Section 5.9 "Locking /unlocking operation".
The pressure applied must be within the nominal pressure limits of the sensor. See information
on the nameplate.
See also Page 54, Section 6.5 "Level measurement". For parameter description see Operating
Instructions BA274P.
LEVEL SELECTION, CALIBRATION MODE, LEVEL MODE, EMPTY CALIB., FULL CALIB, SET
LRV and SET URV are parameter names used for on-site display or remote operation such as ToF
Tool, for instance.
34 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation
Carry out position adjustment.1 Setting lower pressure value. Setting upper pressure value.
Pressure is present at device. Desired pressure for lower pressure Desired pressure for upper pressure
value (EMPTY PRESSURE2) is present value (FULL PRESSURE1) is present
at device. at device.
Does the LED on the electronic insert Does the LED on the electronic insert Does the LED on the electronic insert
light up briefly? light up briefly? light up briefly?
Applied pressure Applied pressure The pressure The pressure The pressure The pressure
for for position present was saved present was not present was saved present was not
position adjustment has as the lower saved as the as the upper saved as the
adjustment has not been pressure value lower pressure pressure value upper pressure
been accepted. accepted. (EMPTY value. Observe (FULL value. Observe
Observe the input PRESSURE1) and the input limits. PRESSURE1) and the input limits.
limits. assigned to the assigned to the
lower level value upper level value
(EMPTY (FULL CALIB.1).
CALIB.1).
Endress+Hauser 35
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
! Note!
The operation must be unlocked. See page 45, section 5.9 "Locking /unlocking operation".
The device is configured for the Pressure measuring mode as standard. You can switch measuring
modes by means of the MEASURING MODE parameter. See page 48, section 6.2 "Selecting
language and measuring mode".
The S- key does not have any function.
The pressure applied must be within the nominal pressure limits of the sensor. See information
on the nameplate.
See also page 53, section 6.4.3 "Quick Setup menu for Level measuring mode" and Operating
Instructions BA274P, parameter descriptions MAX. PRESS. FLOW, MAX. FLOW, SET LRV
Flow and LINEAR/SQROOT.
Does the LED on the electronic insert Does the LED on the electronic insert
light up briefly? light up briefly?
Yes No Yes No
36 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation
Ó»¿-«®»¼ ª¿´«»
ÙÎÑËÐ ÍÛÔÛÝÌ×ÑÒ
ÍÛÌÌ×ÒÙÍ Ü×ÍÐÔßÇ
ÝßÔ×Þò ÑÚÚÍÛÌ
P01-xxxxxxxx-19-xx-xx-xx-097
! Note!
The LANGUAGE and MEASURING MODE parameters are only displayed via the on-site display on
the 1st selection level. In the ToF Tool or HART handheld terminal, the LANGUAGE parameter is
displayed in the DISPLAY group and the MEASURING MODE parameter is displayed in the QUICK
SETUP menus or in the BASIC SETUP function group. See also section 10.1 "Operating menu
for on-site display, ToF Tool, FieldCare and HART handheld terminal".
Endress+Hauser 37
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
P01-xxxxxxxx-19-xx-xx-xx-017
P01-xxxxxxxx-19-xx-xx-xx-033
P01-xxxxxxxx-19-xx-xx-xx-034
P01-xxxxxxxx-19-xx-xx-xx-023
P01-xxxxxxxx-19-xx-xx-xx-027
P01-xxxxxxxx-19-xx-xx-xx-028
P01-xxxxxxxx-19-xx-xx-xx-029
P01-xxxxxxxx-19-xx-xx-xx-030
38 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation
Use "E" to save the new value and exit the editing mode.
See next graphic.
P01-xxxxxxxx-19-xx-xx-xx-031
P01-xxxxxxxx-19-xx-xx-xx-032
P01-xxxxxxxx-19-xx-xx-xx-035
P01-xxxxxxxx-19-xx-xx-xx-036
Use "E" to assign the value (400 mbar) to the GET URV
parameter. The device confirms the calibration and jumps
back to the parameter, here GET URV (see next graphic).
P01-xxxxxxxx-19-xx-xx-xx-028
P01-xxxxxxxx-19-xx-xx-xx-035
# Warning!
Detach HistoROM®/M-DAT from the electronic insert or attach it to the insert in a deenergised
state only.
Endress+Hauser 39
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
! Note!
The HistoROM®/M-DAT module may be retrofitted at any time (Order No.: 52027785).
The HistoROM data and the data in the device are analysed once a HistoROM®/M-DAT is
attached to the electronic insert and power is reestablished to the device. During the analysis, the
messages "W702, HistoROM data not consistent" and "W706, Configuration in HistoROM and
device not identical" can occur. For measures, see page 64, section 8.1 "Messages."
±²
±ºº ï î
Ü¿³°·²¹ Å Ã
Ü·-°´¿§
±² Í»²-±®
ï î
±ºº
P01-xxxxxxxx-19-xx-xx-xx-098
! Note!
The operation must be unlocked.
1. Disconnect device from supply voltage.
2. Attach the HistoROM®/M-DAT module to the electronic insert.
3. Reestablish supply voltage to the device.
4. Press F and S-keys (for at least 3 seconds) until the LED on the electronic insert lights up.
5. Wait approx. 20 seconds. Configuration data are loaded from the device to the HistoROM®/
M-DAT. The device is not restarted.
6. Disconnect device from the supply voltage again.
7. Detach memory module.
8. Reestablish supply voltage to the device.
40 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation
! Note!
The operation must be unlocked.
1. Disconnect device from supply voltage.
2. Attach the HistoROM®/M-DAT module to the electronic insert. Configuration data from
another device are stored in the HistoROM®/M-DAT.
3. Reestablish supply voltage to the device.
4. Press F and S-keys (for at least 3 seconds) until the LED on the electronic insert lights up.
5. Wait approx. 20 seconds. All parameters except DEVICE SERIAL No, DEVICE DESIGN.,
CUST. TAG NUMBER, LONG TAG NUMBER, DESCRIPTION, BUS ADDRESS and the
parameters in the POSITION ADJUSTMENT and PROCESS CONNECTION group are loaded
into the device by HistoROM®/M-DAT. The device is restarted.
6. Before removing the HistoROM®/M-DAT again from the electronic insert, disconnect the
device from supply voltage.
! Note!
The operation must be unlocked.
1. Disconnect device from supply voltage.
2. Attach the HistoROM®/M-DAT module to the electronic insert.
3. Reestablish supply voltage to the device.
4. The DOWNLOAD SELECT. parameter setting has no influence on an upload from the device
into HistoROM.
(Menu path: (GROUP SELECTION ) OPERATING MENU OPERATION)
5. Using the HistoROM CONTROL parameter select the option "Device HistoROM" as the
data transfer direction.
(Menu path: GROUPSELECTION OPERATING MENU OPERATION)
6. Wait approx. 20 seconds. Configuration data are loaded from the device to the HistoROM®/
M-DAT. The device is not restarted.
7. Disconnect device from the supply voltage again.
8. Detach memory module.
9. Reestablish supply voltage to the device.
Endress+Hauser 41
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
! Note!
The operation must be unlocked.
1. Disconnect device from supply voltage.
2. Attach the HistoROM®/M-DAT module to the electronic insert. Configuration data from
another device are stored in the HistoROM®/M-DAT.
3. Reestablish supply voltage to the device.
4. Use the DOWNLOAD SELECT parameter to select which parameters are to be overwritten
(Menu path: (GROUPS SELECTION ) OPERATING MENU OPERATION).
42 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation
¼- ¼³ ¼³
¼º ¼¿ -ò
¿- ¼¿- º¿
¿- ¿- ´¿ ò
¼ -¼³ ¼³
¼ º¼ ¿-ò
¿ -¼¿ - º¿
¿ -¿- ´ ¿ ò
ÜÛÔÌßÞßÎæ ö ö ö ö ö ö ö ö
ÜÛÔÌßÞßÎæ ö ö ö ö ö ö ö ö ÑÒÔ×ÒÛ
ÑÒÔ×ÒÛ
ï ÏË×ÝÕ ÍÛÌËÐ ï ÏË×ÝÕ ÍÛÌËÐ
î ÑÐÛÎßÌ×ÒÙ ÓÛÒË î ÑÐÛÎßÌ×ÒÙ ÓÛÒË Ü»´»¬»
í ÐÊ íëî ³¾¿®
ì ÍÊ ð °Ý í ÐÊ íëî ³¾¿®
ì ÍÊ ð °Ý
ØÛÔÐ ÍßÊÛ
Ø ¼- ¼³ ¼³
¼º ¼¿ -ò
¿- ¼¿- º¿
¿- ¿- ´¿ ò
ï ÍÛÌÌ×ÒÙÍ
Þµ-° Ü»´»¬» î Ü×ÍÐÔßÇ Ü»´»¬»
í ÑËÌÐËÌ
п¹» ì ÌÎßÒÍÓ×ÌÌÛÎ ×ÒÚÑ
Ѳ Þµ-° ë ÐÎÑÝÛÍÍ ×ÒÚÑ
ýûú ßÞÝ ÜÛÚ
ï î í
ݱ°§
ÙØ×
п-¬»
ÖÕÔ
ر¬ Õ»§
ÓÒÑ
Ø ¼- ¼³ ¼³
¼º ¼¿ -ò
¿- ¼¿- º¿
¿- ¿- ´¿ ò
P00-xMD7xxxx-02-xx-xx-xx-002
Fig. 37: HART handheld terminal, here e.g. Field Communicator DXR375 and menu guidance
1 LC display with menu text
2 Keys for menu selection
3 Keys for parameter entry
! Note!
See also page 26, section 4.2.5 "Connecting HART handheld terminal".
For further information, please refer to the Operating Instructions for the handheld terminal. The
Operating Instructions are supplied with the handheld terminal.
5.7 FieldCare
FieldCare is an FDT-based system asset management tool from Endress+Hauser. With FieldCare,
you can configure all Endress+Hauser devices as well as devices from other manufacturers that
support the FDT standard. The following operating systems are supported: WinNT4.0, Win2000
and Windows XP.
FieldCare supports the following functions:
Configuration of transmitters in online operation
Loading and saving device data (upload/download)
HistoROM®/M-DAT analysis
Documentation of the measuring point
Connection options:
HART via Commubox FXA191 and the serial interface RS 232 C of a computer
HART via Commubox FXA195 and the USB interface of a computer
HART via Fieldgate FXA520
! Note!
See also page 27, section 4.2.6 "Connecting Commubox FXA191/FXA195 for operation via
ToF Tool or FieldCare".
Further information on the FieldCare can be found on the Internet (http://www.endress.com,
Download Search for: FieldCare).
Endress+Hauser 43
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
P01-xMD7xxxxx-19-xx-xx-en-000
Fig. 38: ToF Tool operating program, the configuration is performed via a menu
Connection options:
HART via Commubox FXA191 and the serial interface RS 232 C of a computer
HART via Commubox FXA195 and the USB interface of a computer
Service interface with adapter FXA193
! Note!
See also page 27, section 4.2.6 "Connecting Commubox FXA191/FXA195 for operation via
ToF Tool or FieldCare".
Further information on the ToF Tool can be found on the ToF Tool CD-ROM on the Internet
(http://www.endress.com, Download Search for: ToF Tool). The CD is supplied with any
device ordered with the "HistoROM/M-DAT" option.
44 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation
! Note!
If operation is locked by means of the DIP-switch, you can only unlock operation again by means
of the DIP-switch. If operation is locked by means of the on-site display or remote operation e.g.
ToF Tool, you can only unlock operation again by means of the on-site display or remote
operation.
If the operation is locked, any change to the "Damping on/off" DIP switch will not have any
impact on the damping time. Any change will not take effect until the operation has been
unlocked again.
1) Parameters which refer to how the display appears, e.g. LANGUAGE and DISPLAY CONTRAST can still be altered.
±² ±² Ü·-°´¿§
±² Í»²-±®
ï î ï î
ï î
±ºº
±ºº ±ºº
– õ Û
P01-xxxxxxxx-19-xx-xx-xx-133
Endress+Hauser 45
Operation Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
Description
! Note!
Any customer-specific configuration carried out by the factory is not affected by a reset (customer-
specific configuration remains). If, after a reset, you wish the parameters to be reset to the factory
settings, please contact Endress+Hauser Service.
46 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Operation
Endress+Hauser 47
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
6 Commissioning
# Warning!
If a pressure smaller than the minimum permitted pressure is present at the device, the messages
"E120 Sensor low pressure" and "E727 Sensor pressure error - overrange" are output in
succession.
If a pressure greater than the maximum permitted pressure is present at the device, the messages
"E115 Sensor overpressure" and "E727 Sensor pressure error - overrange" are output in
succession.
Messages E727, E115 and E120 are "Error"-type messages and can be configured as a "Warning"
or an "Alarm". These messages are configured as "Warning" messages at the factory. This setting
prevents the current output from assuming the set alarm current value for applications (e.g.
cascade measurement) where the user is consciously aware of the fact that the sensor range can
be exceeded
We recommend setting messages E727, E115 and E120 to "Alarm" in the following instances:
The sensor range does not have to be exceeded for the measuring application.
Position adjustment has to be carried out that has to correct a large measured error as a result
of the orientation of the device (e.g. devices with a diaphragm seal).
! Note!
The device is configured for the Pressure measuring mode as standard. The measuring range and
the unit in which the measured value is transmitted correspond to the specifications on the
nameplate.
48 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning
Endress+Hauser 49
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
POS. ZERO ADJUST (685) Position adjustment the pressure difference between zero (set point) and the measured
Entry pressure need not be known. (A reference pressure is present at the device.)
Example:
MEASURED VALUE = 2.2 mbar
Correct the MEASURED VALUE via the POS. ZERO ADJUST parameter with the
"Confirm" option. This means that you are assigning the value 0.0 to the pressure
present.
MEASURED VALUE (after pos. zero adjust) = 0.0 mbar
The current value is also corrected.
The CALIB. OFFSET parameter displays the resulting pressure difference (offset) by which
the MEASURED VALUE was corrected.
Factory setting:
0
POS. INPUT VALUE (563) Position adjustment the pressure difference between zero (set point) and the measured
Entry pressure need not be known. (A reference pressure is present at the device.)
Example:
MEASURED VALUE = 0.5 mbar
For the POS. INPUT VALUE parameter, specify the desired set point for the
MEASURED VALUE, e.g. 2 mbar.
(MEASURED VALUEnew = POS. INPUT VALUE)
MEASURED VALUE (after entry for POS. INPUT VALUE) = 2.0 mbar
The CALIB. OFFSET parameter displays the resulting pressure difference (offset) by
which the MEASURED VALUE was corrected.
CALIB. OFFSET = MEASURED VALUEold POS. INPUT VALUE,
here: CALIB. OFFSET = 0.5 mbar 2.0 mbar = 1.5 mbar)
The current value is also corrected.
Factory setting:
0
CALIB. OFFSET (319) Position adjustment the pressure difference between zero (set point) and the measured
Entry pressure is known.
Example:
MEASURED VALUE = 2.2 mbar
Via the CALIB. OFFSET parameter, enter the value by which the MEASURED VALUE
should be corrected. To correct the MEASURED VALUE to 0.0 mbar, you must enter
the value 2.2 here.
(MEASURED VALUE new = MEASURED VALUEold CALIB. OFFSET)
MEASURED VALUE (after entry for calib. offset) = 0.0 mbar
The current value is also corrected.
Factory setting:
0
50 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning
! Note!
The Deltabar S PMD70 or PMD75 is usually used for flow measurement.
Before calibrating the Deltabar S, the impulse piping must be cleaned and filled with fluid. See
the following table.
1 Close 3.
4 Vent device.
6 Set measuring point in operation. Fig. 40: Above: preferred installation for gases
Below: preferred installation for liquids
Close 3. Shut off positive side from
negative side. I Deltabar S, PMD70 or PMD75
II Three-valve manifold
Open 4. Connect negative side. Separator
1, 5 Drain valves
Now
2, 4 Inlet valves
1 , 3, 5 , 6 and 7 are closed.
3 Equalising valve
2 and 4 are open.
6, 7 Vent valves on Deltabar S
A and B open (if present).
A, B Shut-off valves
7 Carry out pos. zero adjustment if the flow can be blocked off.
In this case, step 5 is not applicable.
See page 53, section 6.4.3. and 50, section 6.3
Endress+Hauser 51
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
! Note!
There is a Quick Setup menu for each of the measuring modes Pressure, Level and Flow which
guides you through the most important basic functions. With the setting in the MEASURING
MODE parameter, you specify which Quick Setup menu should be displayed. See also
page 48, section 6.2 "Selecting language and measuring mode".
For a detailed description of the parameters see the Operating Instructions BA274P "Cerabar S/
Deltabar S/Deltapilot S, Description of device functions"
Table 6, POSITION ADJUSTMENT
Table 12, BASIC SETUP
Table 17, EXTENDED SETUP
Table 20, TOTALIZER SETUP.
See also page 2, section "Overview documentation".
For flow measurement, select the "Flow" option by means of the MEASURING MODE parameter.
The operating menu is structured appropriately. See also section 10.1.
52 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning
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P01-xxxxxxxx-19-xx-xx-xx-067
Fig. 41: Quick Setup menu for the Flow measuring mode
MEASURING MODE
Select "Flow" option.
GROUP SELECTION
Select QUICK SETUP menu.
! Note!
For on-site operation, see also page 32, section 5.2.3 "Function of the operating elements" and
page 37, section 5.4 "On-site operation".
Endress+Hauser 53
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
Open container
! Note!
The Deltabar S PMD70, PMD75, FMD76 and FMD77 are usually used for level measurement in
an open container.
FMD76 and FMD77: the device is ready for calibration immediately after opening a shut-off valve
(may or may not be present).
PMD70 and PMD75: before calibrating the device, the impulse piping must be cleaned and filled
with fluid. See the following table.
3 Vent device.
Now
A and 6 are closed.
B is open.
P01-xMD7xxxx-11-xx-xx-xx-003
5 Carry out calibration. See page 57, section 6.5.2.
Fig. 42: Open container
I Deltabar S, PMD70 or PMD75
II Separator
1 Drain valve
6, 7 Vent valves on Deltabar S
A Shut-off valve
54 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning
Closed container
! Note!
All Deltabar S versions are suitable for level measurement in closed containers.
FMD76 and FMD77: the device is ready for calibration immediately after opening a shut-off valve
(may or may not be present).
FMD78: the device is ready for calibration immediately.
PMD70 and PMD75: before calibrating the device, the impulse piping must be cleaned and filled
with fluid. See the following table.
Now î ì
3, 6 and 7 are closed.
ï ë
2, 4, A and B are open.
Endress+Hauser 55
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
! Note!
All Deltabar S versions are suitable for level measurement in containers with superimposed steam.
FMD76 and FMD77: the device is ready for calibration immediately after opening a shut-off valve
(may or may not be present).
FMD78: the device is ready for calibration immediately.
PMD70 and PMD75: before calibrating the device, the impulse piping must be cleaned and filled
with fluid. See the following table.
Þ
Fill the negative impulse piping to the level of the condensate
trap. õ ß
3 Vent device.
56 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning
! Note!
The Flow, Level and Pressure operating modes each have a quick setup menu which guides you
through the most important basic functions. See Page 59 for the "Level" quick setup menu.
Furthermore, the three level modes "Level Easy Pressure", "Level Easy Height" and "Level
Standard" are available to you for level measurement. You can select from the "Linear", "Pressure
linearized" and "Height linearized" level types for the "Level Standard" level mode. The table in
the "Overview of level measurement" section below provides an overview of the various
measuring tasks.
In the "Level Easy Pressure" and "Level Easy Height" level modes, the values entered are not
tested as extensively as in the "Level Standard" level mode. The values entered for EMPTY
CALIB./FULL CALIB., EMPTY PRESSURE/FULL PRESSURE, EMPTY HEIGHT/FULL
HEIGHT and SET LRV/SET URV must have a minimum interval of 1% for the "Level Easy
Pressure" and "Level Easy Height" level modes. The value will be rejected with a warning
message if the values are too close together. Further limit values are not checked; i.e. the values
entered must be appropriate for the sensor and the measuring task so that the measuring device
can measure correctly.
The "Level Easy Pressure" and "Level Easy Height" level modes encompass fewer parameters
than the "Level Standard" mode and are used for quick and easy configuration of a level
application.
Customer-specific units of fill level, volume and mass or a linearization table may only be
entered in the "Level Standard" level mode.
Where the device is intended for use as a subsystem in a safety function (SIL), a "Device
configuration with enhanced parameter security" (SAFETY CONFIRM.) is only possible for the
"Level" operating mode in the "Level Easy Pressure" level mode. All parameters previously
entered are checked after a password is entered. Once the "Level Easy Height" or "Level
Standard" has been selected, the configuration will first have to be reset to the ex-works setting
using the RESET parameter (menu path: (GROUP SELECTION ) OPERATING MENU
OPERATION) using the reset code "7864". For further information see the Deltabar S
(SD189P) Functional Safety Manual.
See the Operating Instructions BA274P "Cerabar S/Deltabar S/Deltapilot S, Description of device
functions". See also Page 2, "Overview Documentation" section.
Endress+Hauser 57
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
The measured variable is LEVEL SELECTION: Via OUTPUT UNIT Calibration with reference Incorrect entries are The measured value
in direct proportion to the Level Easy Pressure parameter: %, level, pressure wet calibration, possible display and the LEVEL
measured pressure. volume or mass see Operating Instructions SIL mode possible BEFORE LIN parameter
Calibration is performed units. BA274P, Section 5.2.1 Customised units are show the measured value.
by entering two pressure- Calibration without not possible
level value pairs. reference pressure dry
calibration, see Operating
Instructions BA274P,
Section 5.2.2
The measured variable is LEVEL SELECTION: Via OUTPUT UNIT Calibration with reference Incorrect entries are The measured value
in direct proportion to the Level Easy Height parameter: %, level, pressure wet calibration, possible display and the LEVEL
measured pressure. volume or mass see Operating Instructions SIL mode not possible BEFORE LIN parameter
Calibration is performed units. BA274P, Section 5.3.1 Customised units are show the measured value.
by entering the density Calibration without not possible
and two height-level value reference pressure dry
pairs. calibration, see Operating
Instructions BA274P,
Section 5.3.2
The measured variable is LEVEL SELECTION: Via LIN. Calibration with reference Incorrect entries are The measured value
in direct proportion to the Level standard/ MEASURAND pressure wet calibration, rejected by the device display and the LEVEL
measured pressure. LEVEL MODE: parameter: see Operating Instructions SIL mode not possible BEFORE LIN parameter
Linear % (level) BA274P,Section 5.4.1 Customised level, show the measured value.
Level Calibration without volume and mass units
Volume reference pressure dry are possible
Mass calibration, see Operating
Instructions BA274P,
Section 5.4.2
The measured variable is LEVEL SELECTION: Via LINd. Calibration with reference Incorrect entries are The measured value
not in direct proportion to Level standard/ MEASURAND pressure: semiautomatic rejected by the device display and the
the measured pressure as, LEVEL MODE: parameter: entry of linearisation table, SIL mode not possible TANK CONTENT
for example, with Pressure linearized Pressure + % see Operating Instructions Customised level, parameter show the
containers with a conical Pressure + volume BA274P, Section 5.5.1 volume and mass units measured value.
outlet. A linearisation table Pressure + mass Calibration without are possible
must be entered for the reference pressure: manual
calibration. entry of linearisation table,
see Operating Instructions
BA274P, Section 5.5.2
Two measured variables LEVEL SELECTION: Via COMB. Calibration with reference Incorrect entries are The measured value
are required or Level standard/ MEASURAND pressure: wet calibration rejected by the device display and the
The container shape is LEVEL MODE: parameter: and semiautomatic entry of SIL mode not possible TANK CONTENT
given by value pairs, Height linearized Height + volume linearisation table, see Customised level, parameter show the 2nd
such as height and Height + mass Operating Instructions volume and mass units measured value (volume,
volume. Height + % BA274P, Section 5.6.1 are possible mass or %).
%-Height + Calibration without
The 1st measured variable
%-height or height must be volume reference pressure: dry The LEVEL BEFORE LIN
%-Height + mass calibration and manual parameter displays the 1st
in direct proportion to the
%-Height + % entry of linearisation table, measured value (%-height
measured pressure. The
2nd measured variable see Operating Instructions or height).
BA274P, Section 5.6.2
volume, mass or % must
not be in direct proportion
to the measured pressure.
A linearisation table must
be entered for the 2nd
measured variable. The
2nd measured variable is
assigned to the 1st
measured variable by
means of this table.
58 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning
! Note!
Some parameters are only displayed if other parameters are appropriately configured. For
example, the EMPTY CALIB. parameter is only displayed in the following cases:
LEVEL SELECTION "Level Easy Pressure" and CALIBRATION MODE "Wet"
LEVEL SELECTION "Level Standard", LEVEL MODE "Linear" and
CALIBRATION MODE "WET"
You can find the LEVEL MODE parameter in the BASIC SETTINGS function group (menu path:
(GROUP SELECTION ) OPERATING MENU SETTINGS BASIC SETTINGS).
The following parameters are set to the following values in the factory:
LEVEL SELETION: Level Easy Pressure
CALIBRATION MODE: Wet
OUTPUT UNIT or LIN. MEASURAND: %
EMPTY CALIB.: 0.0
FULL CALIB.: 100.0
SET LRV (BASIC SETTINGS group): 0.0 (corresponds to 4 mA value)
SET URV (BASIC SETTINGS group): 100.0 (corresponds to 20 mA value).
The quick setup is suitable for simple and quick commissioning. If you wish to make more
complex settings, e.g. change the unit from "%" to "m", you will have to calibrate using the BASIC
SETTINGS group. See Operating Instructions BA274P or Page 2, "Overview Documentation"
section.
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Abb. 45: Quick Setup menu for the Level measuring mode
MEASURING MODE
Select "Level" option.
GROUP SELECTION
Select QUICK SETUP menu.
Endress+Hauser 59
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
! Note!
For on-site operation, see also page 32, section 5.2.3 "Function of the operating elements" and
page 37, section 5.4 "On-site operation".
60 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Commissioning
! Note!
The Deltabar S PMD70, PMD75 and FMD78 are usually used for differential pressure
measurement.
FMD78: the device is ready for calibration immediately.
PMD70 and PMD75: before calibrating the device, the impulse piping must be cleaned and filled
with fluid. See the following table.
1 Close 3.
4 Vent device.
A and B open (if present). Fig. 46: Above: preferred installation for gases
Below: preferred installation for liquids
6 Carry out calibration if necessary. See also page 62,
section 6.6.2. I Deltabar S, PMD70 or PMD75
II Three-valve manifold
III Separator
1, 5 Drain valves
2, 4 Inlet valves
3 Equalising valve
6, 7 Vent valves on Deltabar S
A, B Shut-off valve
Endress+Hauser 61
Commissioning Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
! Note!
There is a Quick Setup menu for each of the measuring modes Pressure, Level and Flow which
guides you through the most important basic functions. With the setting in the MEASURING
MODE parameter, you specify which Quick Setup menu should be displayed. See also
page 48. section 6.2 "Selecting language and measuring mode".
For a detailed description of the parameters see the Operating Instructions BA274P "Cerabar S/
Deltabar S/Deltapilot S, Description of device functions"
Table 6, POSITION ADJUSTMENT
Table 7, BASIC SETUP
Table 15, EXTENDED SETUP
See also page 2, section "Overview documentation".
For differential pressure measurement, select the "Pressure" option by means of the MEASURING
MODE parameter. The operating menu is structured appropriately. See also section 10.1.
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P01-xxxxxxxx-19-xx-xx-xx-066
MEASURING MODE
Select "Pressure" option.
GROUP SELECTION
Select QUICK SETUP menu.
62 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Maintenance
! Note!
For on-site operation, see also page 32, section 5.2.3 "Function of the operating elements" and
page 37, section 5.4 "On-site operation".
7 Maintenance
Deltabar S requires no maintenance.
Endress+Hauser 63
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
8 Trouble-shooting
8.1 Messages
The following table lists all the possible messages that can occur.
The device differentiates between the error types "Alarm", "Warning" and "Error". You may specify
whether the instrument should react as if for an "Alarm" or "Warning" for "Error" messages.
See "Error type/NA 64" column and section 8.2 "Response of outputs to errors".
In addition, the "Error type/NA 64" column classifies the messages in accordance with NAMUR
Recommendation NA 64:
Break down: indicated with "B"
Maintenance need: indicated with "C" (check request)
Function check: indicated with "I" (in service)
Error message display on the on-site display:
The measured value display shows the message with the highest priority. See "Priority"
column.
The ALARM STATUS parameter shows all the messages present in descending order of priority.
You can scroll through all the messages present with the S-key or O-key.
Message display via the ToF Tool, FieldCare and HART handheld terminal:
The ALARM STATUS parameter shows the message with the highest priority. See "Priority"
column.
! Note!
For support and further information, please contact Endress+Hauser Service.
See also section 8.4, 8.5 and 8.6.
101 (A101) Alarm B>Sensor electronic EEPROM Electromagnetic effects are greater Wait a few minutes. 17
B error than specifications in the technical Restart the device. Perform reset
data. ( See Section 9.) This (Code 62).
message normally only appears Block off electromagnetic effects or
briefly. eliminate source of disturbance.
102 (W102) Warning C>Checksum error in EEPROM: Main electronics defect. Correct Replace main electronics. 53
C peakhold segment measurement can continue as long
as you do not need the peak hold
indicator function.
106 (W106) Warning C>Downloading - please wait Downloading. Wait for download to complete. 52
C
110 (A110) Alarm B>Checksum error in EEPROM: The supply voltage is disconnected Reestablish supply voltage. Perform 6
B configuration segment when writing. reset (Code 7864) if necessary.
Carry out calibration again.
113 (A113) Alarm B>ROM failure in transmitter Main electronics defect. Replace main electronics. 1
B electronic
115 (E115) Error B>Sensor overpressure Overpressure present. Reduce pressure until message 29
B disappears.
factory
setting: Sensor defect. Replace sensor.
Warning
64 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting
120 (E120) Error B>Sensor low pressure Pressure too low. Increase pressure until message 30
B disappears.
factory
Sensor defect. Replace sensor.
setting:
Warning
121 (A121) Alarm B>Checksum error in factory Main electronics defect. Replace main electronics. 5
B segment of EEPROM
122 (A122) Alarm B>Sensor not connected Cable connection sensor main Check cable connection and repair if 13
B electronics disconnected. necessary.
130 (A130) Alarm B>EEPROM is defect. Main electronics defect. Replace main electronics. 10
B
131 (A131) Alarm B>Checksum error in EEPROM: Main electronics defect. Replace main electronics. 9
B min/max segment
132 (A132) Alarm B>Checksum error in totalizer Main electronics defect. Replace main electronics. 7
B EEPROM
133 (A133) Alarm B>Checksum error in History An error occurred when writing. Perform reset (Code 7864) and carry 8
B EEPROM out calibration again.
604 (W604) Warning C>Linearisation table not valid. The linearisation table consists of Add to linearisation table. If 58
C Less than 2 points or points too less than 2 points. necessary, perform linearisation
close again.
613 (W613) Warning I>Simulation is active Simulation is switched on, i.e. the Switch off simulation. 60
I device is not measuring at present.
Endress+Hauser 65
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
700 (W700) Warning C>Last configuration not stored An error occurred when writing or Perform reset (Code 7864) and carry 54
C reading configuration data or the out calibration again.
power supply was disconnected.
701 (W701) Warning C>Measuring chain config. The calibration carried out would Carry out calibration again. 50
C exceeds sensor range result in the sensor nominal
operating range being undershot or
overshot.
702 (W702) Warning C>HistoROM data not consistent. Data were not written correctly to Repeat upload. 55
C the HistoROM, e.g. if the HistoROM Perform reset (Code 7864) and carry
was detached during the writing out calibration again.
process.
HistoROM does not have any data. Copy suitable data to the HistoROM.
( See also Page 40, Section 5.5.1
"Copying configuration data".)
703 (A703) Alarm B>Measurement error Fault in the main electronics. Briefly disconnect device from the 22
B power supply.
704 (A704) Alarm B>Measurement error Fault in the main electronics. Briefly disconnect device from the 12
B power supply.
705 (A705) Alarm B>Measurement error Fault in the main electronics. Briefly disconnect device from the 21
B power supply.
706 (W706) Warning C>Configuration in HistoROM Configuration (parameters) in the Copy data from the device to the 59
C and device not identical HistoROM and in the device is not HistoROM. ( See also Page 40,
identical. Section 5.5.1 "Copying
configuration data".)
Copy data from the HistoROM to
the device. ( See also Page 40,
Section 5.5.1 "Copying
configuration data".) The message
remains if the HistoROM and the
device have different software
versions. The message goes out if
you copy the data from the device to
the HistoROM.
Device reset codes such as 7864 do
not have any effect on the
HistoROM. That means that if you
do a reset, the configurations in the
HistoROM and in the device may
not be the same.
707 (A707) Alarm B>X-VAL. of lin. table out of edit At least one X-VALUE in the Carry out calibration again. ( See 38
B limits. linearisation table is either below the also Operating Instructions BA274P,
value for HYDR. PRESS MIN. or chapter 5 or these Operating
MIN. LEVEL or above the value for Instructions, Page 2.)
HYDR. PRESS. MAX. or LEVEL
MAX.
66 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting
The sensor was replaced and the Adjust calibration to suit sensor.
customer-specific configuration does Replace sensor with a suitable
not suit the sensor. sensor.
711 (A711) Alarm B>LRV or URV out of edit limits Lower range value and/or upper Reconfigure lower range value and/ 37
B range value undershoot or overshoot or upper range value to suit the
the sensor range limits. sensor. Pay attention to position
factor.
The sensor was replaced and the Reconfigure lower range value and/
customer-specific configuration does or upper range value to suit the
not suit the sensor. sensor. Pay attention to position
factor.
Replace sensor with a suitable
sensor.
713 (A713) Alarm B>100% POINT level out of edit The sensor was replaced. Carry out calibration again. 39
B limits
715 (E715) Error C>Sensor over temperature The temperature measured in the Reduce process temperature/ 32
C sensor is greater than the upper ambient temperature.
Factory nominal temperature of the sensor.
setting: ( See also Operating Instructions
Warning BA274P, parameter description
Tmax SENSOR or these Operating
Instructions, Page 2.)
716 (E716) Error B>Sensor diaphragm broken Sensor defect. Replace sensor. 24
B
PMD70, FMD76: Overpressure is Reduce pressure.
Factory
present at the minus or plus side of
setting:
the device (one-sided overpressure).
Alarm
717 (E717) Error C>Transmitter over temperature The temperature measured in the Reduce ambient temperature. 34
C electronics is greater than the upper
Factory nominal temperature of the
setting: electronics (+88 °C).
Warning
Unsuitable download carried out. Check configuration and perform
download again.
718 (E718) Error C>Transmitter under temperature The temperature measured in the Increase ambient temperature. 35
C electronics is smaller than the lower Insulate device if necessary.
Factory nominal temperature of the
setting: electronics (43 °C).
Warning
Unsuitable download carried out. Check configuration and perform
download again.
719 (A719) Alarm B>Y-VAL of lin. table out of edit At least on Y-VALUE in the Carry out calibration again. ( See 40
B limits linearisation table is below the MIN. also Operating Instructions BA274P,
TANK CONTANT or above the chapter 5 or these Operating
MAX. TANK CONTENT. Instructions, Page 2.)
Endress+Hauser 67
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
720 (E720) Error C>Sensor under temperature The temperature measured in the Increase process temperature/ 33
C sensor is smaller than the lower ambient temperature.
Factory nominal temperature of the sensor.
setting: ( See also Operating Instructions
Warning BA274P, parameter description
Tmin SENSOR or Operating
Instructions, Page 2.)
721 (A721) Alarm B>ZERO POSITION level out of LEVEL MIN or LEVEL MAX has Perform reset (Code 2710) and carry 41
B edit limits been changed. out calibration again.
722 (A722) Alarm B>EMPTY CALIB. or FULL LEVEL MIN or LEVEL MAX has Perform reset (Code 2710) and carry 42
B CALIB. out of edit limits been changed. out calibration again.
723 (A723) Alarm B>MAX. FLOW out of edit limits FLOW-MEAS. TYPE has been Carry out calibration again. 43
B changed.
725 (A725) Alarm B>Sensor connection error, cycle Electromagnetic effects are greater Block off electromagnetic effects or 25
B disturbance than specifications in the technical eliminate source of disturbance.
data.
( See Section 9.)
726 (E726) Error C>Sensor temperature error - Electromagnetic effects are greater Block off electromagnetic effects or 31
C overrange than specifications in the technical eliminate source of disturbance.
Factory data.
setting: ( See Section 9.)
Warning
Process temperature is outside Check temperature present, reduce
permitted range. or increase if necessary.
727 (E727) Error C>Sensor pressure error - Electromagnetic effects are greater Block off electromagnetic effects or 28
C overrange than specifications in the technical eliminate source of disturbance.
Factory data.
setting: ( See Section 9.)
Warning
Pressure is outside permitted range. Check pressure present, reduce or
increase if necessary.
729 (A729) Alarm B>RAM error Fault in the main electronics. Briefly disconnect device from the 3
B power supply.
68 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting
731 (E731) Error C>URV user limits exceeded Pressure measured value has Check system/pressure measured 45
C overshot the value specified for the value.
Factory Pmax ALARM WINDOW Change value for Pmax ALARM
setting: parameter. WINDOW if necessary. ( See also
Warning Operating Instructions BA274P,
parameter description Pmax ALARM
WINDOW or these Operating
Instructions, Page 2.)
732 (E732) Error C>LRV Temp. User limits Temperature measured value has Check system/temperature 48
C exceeded undershot the value specified for the measured value.
Factory Tmin ALARM WINDOW parameter. Change value for Tmin ALARM
setting: WINDOW if necessary. ( See also
Warning Operating Instructions BA274P,
parameter description Tmin ALARM
WINDOW or these Operating
Instructions, Page 2.)
733 (E733) Error C>URV Temp. User limits Temperature measured value has Check system/temperature 47
C exceeded overshot the value specified for the measured value.
Factory Tmax ALARM WINDOW Change value for Tmax ALARM
setting: parameter. WINDOW if necessary. ( See also
Warning Operating Instructions BA274P,
parameter description Tmax
ALARM WINDOW or these
Operating Instructions, Page 2.)
736 (A736) Alarm B>RAM error Fault in the main electronics. Briefly disconnect device from the 4
B power supply.
737 (A737) Alarm B>Measurement error Fault in the main electronics. Briefly disconnect device from the 20
B power supply.
738 (A738) Alarm B>Measurement error Fault in the main electronics. Briefly disconnect device from the 19
B power supply.
739 (A739) Alarm B>Measurement error Fault in the main electronics. Briefly disconnect device from the 23
B power supply.
Endress+Hauser 69
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
741 (A741) Alarm B>TANK HEIGHT out of edit LEVEL MIN or LEVEL MAX has Perform reset (Code 2710) and carry 44
B limits been changed. out calibration again.
742 (A742) Alarm B>Sensor connection error Electromagnetic effects are greater Wait a few minutes. 18
B (upload) than specifications in the technical Perform reset (Code 7864) and carry
data. ( See Section 9.) This out calibration again.
message normally only appears
briefly.
743 (E743) Alarm B>Electronic PCB error during This message normally only appears Wait a few minutes. 14
B initialisation briefly. Restart the device. Perform reset
(Code 62).
744 (A744) Alarm B>Main electronic PCB error Electromagnetic effects are greater Restart the device. Perform reset 11
B than specifications in the technical (Code 62).
data. Block off electromagnetic effects or
( See Section 9.) eliminate source of disturbance.
745 (W745) Warning C>Sensor data unknown Sensor does not suit the device Replace sensor with a suitable 56
C (electronic sensor nameplate). sensor.
Device continues measuring.
746 (W746) Warning C>Sensor connection error - Electromagnetic effects are greater Wait a few minutes. 26
C initialising than specifications in the technical Restart the device. Perform reset
data. ( See Section 9.) This (Code 7864).
message normally only appears Block off electromagnetic effects or
briefly. eliminate source of disturbance.
747 (A747) Alarm B>Sensor software not compatible Sensor does not suit the device Replace sensor with a suitable 16
B to electronics (electronic sensor nameplate). sensor.
748 (A748) Alarm B>Memory failure in signal Electromagnetic effects are greater Block off electromagnetic effects or 15
B processor than specifications in the technical eliminate source of disturbance.
data.
( See Section 9.)
70 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting
Current output Assumes the value specified via the Device continues measuring. For this error, you can enter whether the
OUTPUT FAIL MODE1, ALT. CURR. device should react as in the event of an
OUTPUT1 and SET MAX. ALARM1 alarm or as in the event of a warning. See
parameter. See also the following section corresponding "Alarm" or "Warning"
"Configuring current output for an alarm". column. ( See also Operating Instructions
BA274P, parameter description SELECT
ALARM TYPE or these Operating
Instructions, Page 2.)
Bargraph The bargraph adopts the value defined by The bargraph adopts the value which See this table, "Alarm" or "Warning"
(on-site display) the OUTPUT FAIL MODE 1 parameter. corresponds to the current value. column, depending on selection.
On-site display The measured value and message are The measured value and message are The measured value and message are
displayed alternately displayed alternately displayed alternately
Measured value display: -symbol is Measured value display: -symbol Measured value display: see
permanently displayed. flashes. corresponding "Alarm" or "Warning"
column
Remote operation In the case of an alarm, the In the case of a warning, the ALARM In the case of an error, the
(ToF Tool, FieldCare or ALARM STATUS2 parameter displays a 3- STATUS2 parameter displays a 3-digit ALARM STATUS2 parameter displays a 3-
HART handheld digit number such as 122 for "Sensor not number such as 613 for "Simulation is digit number such as 731 for "URV user
terminal) connected". active". limits exceeded".
Endress+Hauser 71
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
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Factory setting:
OUTPUT FAIL MODE: Max. Alarm (110%)
SET MAX. ALARM: 22 mA
Use the ALT. CURR. OUTPUT parameter to set the current output value for the error messages E
120 "Sensor low pressure" and E 115 "Sensor overpressure". You have the following options:
Normal: the current output assumes the value set via the OUTPUT FAIL MODE and SET MAX.
ALARM parameters.
NAMUR
Lower sensor limit undershot (E 120 "Sensor low pressure"): 3.6 mA
Upper sensor limit overshot (E 115 "Sensor overpressure") overshot: current output assumes
the value set via the SET MAX ALARM parameter.
Factory setting:
ALT. CURR. OUTPUT: normal
72 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting
Settings 1 Measures
ALARM DISPL. TIME = 0 s Rectify cause of the message (see also Section 8.1).
ACK. ALARM MODE = off
ALARM DISPL. TIME > 0 s Rectify cause of the message (see also Section 8.1).
ACK. ALARM MODE = off Wait for the alarm display time to elapse.
ALARM DISPL. TIME = 0 s Rectify cause of the message (see also Section 8.1).
ACK. ALARM MODE = on Confirm message using ACK. ALARM parameter.
ALARM DISPL. TIME > 0 s Rectify cause of the message (see also Section 8.1).
ACK. ALARM MODE = on Confirm message using ACK. ALARM parameter.
Wait for the alarm display time to elapse. If a message appears and the alarm
display time elapses before the message has been acknowledged, the message
will be cleared once it has been acknowledged.
1) Menu path for ALARM DISPL. TIME and ACK. ALARM MODE: (GROUP SELECTION ) OPERATING MENU
DIAGNOSTICS MESSAGES
If the on-site display displays a message, you can suppress it with the F-key.
If there are several messages, the on-site display shows the message which has the highest priority
(see also Section 8.1). Once you have suppressed this message using the F-key, the message with
the next highest priority is displayed. You can use the F-key to suppress each message, one after
the other.
The ALARM STATUS parameter continues to display all the messages present.
Endress+Hauser 73
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
8.4 Repair
The Endress+Hauser repairs concept provides for measuring devices to have a modular design and
also the customer may carry out repairs.
Section "Spare parts" contains all the spare parts listed with their order numbers. You can order them
from Endress+Hauser for repairs on your Deltabar S. As far as necessary, the spare parts also include
replacement instructions.
! Note!
For certified devices, please consult Chapter "Repair of Ex-certified devices".
For more information on service and spare parts contact the Endress+Hauser Service. ( See
www.endress.com/worldwide)
74 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting
You can order sensor modules as spare parts for PMD70 and PMD75. For PMD70 and PMD75, see
page 81 and page 84 respectively.
The right order number for the sensor module is derived from the Order No. which is indicated on
the nameplate ( see also page 6).
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ÐÓÜéë –
P01-PMD70xxx-16-xx-xx-xx-002
Endress+Hauser 75
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
P01-FMB70xxx-09-xx-xx-xx-001
Fig. 50: Spare parts for aluminium housing (T14), order number see Page 79
76 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting
îð
îï
ìð
íï
íð
ïí
íë
ïë
îï
îë
ïî
P01-FMB70xxx-09-xx-xx-xx-002
Fig. 51: Spare parts for aluminium housing (T15), order number see Page 79
Endress+Hauser 77
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
P01-FMB70xxx-09-xx-xx-xx-003
Fig. 52: Spare parts for stainless steel housing (T17), order number see Page 79
78 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting
20 Cover
52020432 Cover for Aluminium T14/T15 housing incl. gasket, not for Ex d/XP
52020433 Cover for Aluminium T14/T15 housing incl. gasket, for Ex d/XP
52028310 Cover for AISI 316L T14 housing incl. gasket
71002774 Cover for AISI 316L T17 housing incl. gasket
52020494 Cover for Aluminium T14/T15 housing with sight glass: polycarbonate, incl. gasket, for Ex-free area
52020492 Cover for Aluminium T14/T15 housing with sight glass: mineral glass, incl. gasket, not for EEx d/XP
52020493 Cover for Aluminium T14/T15 housing with sight glass: mineral glass incl. gasket, for Ex d/XP
71002811 Cover for AISI 316L T17 housing with sight glass: polycarbonate, incl. gasket, for Ex-free area, 1/2 G EEx ia,, IECEx ia,
NEPSI Ex ia, TIIS Ex ia, IS, NI
71002810 Cover for AISI 316L T17 housing with sight glass: mineral glass, incl. gasket,
for 3 G EEx nA,1/2 D, 1/3 D, 1 GD, 1/2 GD, DIP, Dust Ex
30 Electronics
71026358 Electronics 4 to 20 mA, HART, Ex, version 2.1x, push button on electronics
71026359 Electronics 4 to 20 mA, HART, Ex, version 2.1x, push button on housing
31 HistoROM/M-DAT
52027785 HistoROM/M-DAT, ToF Tool-CD included
35 Terminal block
52020434 Terminal 3 pole, RFI-filter 4...20 mA HART
40 Display module
71002865 Display module VU340 HART with 3 push buttons and holder
Endress+Hauser 79
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
ïî
ëë
êë
ëé
ëð
ëé
ëë
P01-xMD7xxxxx-09-xx-xx-xx-001
57 Process gasket
52020444 O-ring 48.9x2.62 EPDM 70 (4 pieces)
52020445 O-ring 48.9x2.62 FFKM Kalrez 70 (1 piece)
52020446 O-ring 48.9x2.62 FKM-Viton 70 (4 pieces)
52020447 O-ring 48.9x2.62 FKM-Viton 70, oil and grease free (4 pieces)
52020448 O-ring 48.9x2.62 FFKM 75 Chemraz (1 piece)
65 Sealing kit
52020779 O-ring 78.0x1.5 NBR 70 (4 pieces)
80 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting
10 Approval:
A For non-hazardous areas
1 ATEX II 1/2 G EEx ia IIC T6
6 ATEX II 1/2 G EEx ia IIC T6, overspill protection WHG
2 ATEX II 1/2 D
4 ATEX II 1/3 D
8 ATEX II 1 GD EEx ia IIC T6
3 ATEX II 1/2 GD EEx ia IIC T6
7 ATEX II 3 G EEx nA II T6
S FM IS, Class I, II, III Division 1, Groups A G; NI Class I Division 2, Groups A D; AEx ia
Q FM DIP, Class II, III Division 1, Groups E G
R FM NI, Class I, Division 2, Groups A D
U CSA IS, Class I, II, III Division 1, Groups A G; Class I Division 2, Groups A D, Ex ia
W CSA Class II, III Division 1, Groups E G (Dust Ex)
H NEPSI Ex ia IIC T6
I IECEx Zone 1 Ex ia IIC T6
K TIIS Ex ia IIC T6
80 Seal:
A FKM Viton
B EPDM
D Kalrez
E Chemraz
1 FKM Viton free of oil and grease
Endress+Hauser 81
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
ß
ïî
ëê
ëë
ëé
ëð
ëé
ëë
ëê
P01-xMD7xxxxx-09-xx-xx-xx-002
ß
ïî
ëê
ëë
ëé
ëð
ëé
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ëê
P01-xMD7xxxxx-09-xx-xx-xx-002
82 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting
55 Flanges for measuring ranges 100 mbar, 500 mbar, 3 bar, 16 bar, 40 bar
52020667 Flange 1/4 18 NPT IEC 61518, mounting: 7/16 20 UNF, C22.8 (2 pieces)
52020668 Flange 1/4 18 NPT IEC 61518, mounting: 7/16 20 UNF, AISI 316L (2 pieces)
52020669 Flange 1/4 18 NPT IEC 61518, mounting: 7/16 20 UNF, AISI 316L (2 pieces), with PTFE gasket (2 pieces)
52020670 Flange 1/4 18 NPT IEC 61518, mounting: 7/16 20 UNF, AISI 316L, side vent (2 pieces)
incl. 4 locking screws, with PTFE gasket (2 pieces)
52020671 Flange 1/4 18 NPT, IEC 61518, mounting: 7/16 20 UNF, C22.8, side vent (2 pieces)
incl. 4 locking screws
52020672 Flange 1/4 18 NPT, IEC 61518, mounting: 7/16 20 UNF, AISI 316L, side vent (2 pieces)
incl. 4 locking screws
52020673 Flange 1/4 18 NPT, PN 160, mounting: M10, AISI 316L (2 pieces), with PTFE gasket (2 pieces)
52020674 Flange 1/4 18 NPT, PN 160, mounting: M10, C22.8 (2 pieces)
52020675 Flange 1/4 18 NPT, PN 160, mounting: M10, AISI 316L (2 pieces)
52020676 Flange 1/4 18 NPT, PN 420, mounting: M12, AISI 316L (2 pieces)
52020677 Flange 1/4 18 NPT, PN 420, mounting: M12, AISI 316L (2 pieces), with PTFE gasket (2 pieces)
52020678 Flange 1/4 18 NPT, PN 420, mounting: M12, C22.8 (2 pieces)
52020679 Flange RC 1/4, mounting: 7/16 20 UNF, AISI 316L (2 pieces), with PTFE gasket (2 pieces)
52020680 Flange RC 1/4, mounting: 7/16 20 UNF, AISI 316L (2 pieces)
52020681 Flange RC 1/4, mounting: 7/16 20 UNF, AISI 316L, side vent (2 pieces) incl. 4 locking screws, with PTFE gasket (2 pieces)
52020682 Flange RC 1/4, mounting: 7/16 20 UNF, AISI 316L, side vent (2 pieces) incl. 4 locking screws
57 Process gasket for measuring range 100 mbar, 500 mbar, 3 bar, 16 bar, 40 bar
52020731 Gasket PTFE (4 pieces)
52020732 O-ring 44.0 x 3.0 FKM Viton 90 (4 pieces)
52020733 O-ring 44.0 x 3.0 FKM Viton 70 (4 pieces)
52020734 O-ring 44.0 x 3.0 NBR 70 (4 pieces)
Endress+Hauser 83
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
10 Approval:
A For non-hazardous areas
1 ATEX II 1/2 G EEx ia IIC T6
6 ATEX II 1/2 G EEx ia IIC T6, overspill protection WHG
2 ATEX II 1/2 D
4 ATEX II 1/3 D
8 ATEX 1 GD EEx ia IIC T6
3 ATEX II 1/2 GD EEx ia IIC T6
5 ATEX II 2 G EEx d IIC T6
7 ATEX II 3 G EEx nA II T6
S FM IS, Class I, II, III Division 1, Groups A G; NI Class I Division 2, Groups A D; AEx ia
T FM XP, Class I Division 1, Groups A D; AEx d
Q FM DIP, Class II, III Division 1, Groups E G
R FM NI, Class I, Division 2, Groups A D
U CSA IS, Class I, II, III Division 1, Groups A G; Class I Division 2, Groups A D, Ex ia
V CSA XP, Class I, Division 1, Groups B D, Ex d
W CSA Class II, III Division 1, Groups E G (Dust Ex)
G NEPSI Ex d IIC T6
H NEPSI Ex ia IIC T6
I IECEx Zone 1 Ex ia IIC T6
K TIIS Ex ia IIC T6
L TIIS Ex d IIC T6
B Combi-certificate: ATEX II 1/2 G EEx ia IIC T6 + II 2 G EEx d IIC T6
C Combi-certificate: FM IS and XP Class I Division 1, Groups A D
D Combi-certificate: CSA IS and XP Class I Division 1, Groups A D
E Combi-certificate: FM/CSA IS and XP Class I Division 1, Groups A D
60 Membrane material:
1 AISI 316L
2 Alloy C276
3 Monel
5 Tantalum
6 AISI 316L with gold rhodium coating
84 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting
80 Seal:
A FKM Viton
C PTFE
F NBR
H Copper seal ring
1 FKM Viton
Endress+Hauser 85
Trouble-shooting Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
8.8 Disposal
When disposing, separate and recycle the device components based on the materials.
86 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Trouble-shooting
05.2004 02.00 Number of parameters in the Quick Setup menus has been reduced. 52022793
On-site operation: LANGUAGE and MEASURING MODE parameters have
been moved to the top level.
New SAFETY CONFIRM. group implemented for SIL.
See also SD189P Safety Manual Deltabar S.
MEASURING MODE "Level", LEVEL MODE "Linear": AREA UNIT and TANK
SECTION parameters have been replaced with the TANK VOLUME and TANK
HEIGHT parameters.
Function of the UNIT FLOW parameter has been split across four parameters.
Function of the SIMULATED VALUE parameter has been split across six
parameters.
SENSOR TRIM and CURRENT TRIM groups have been removed.
Sensor adapt reset, code 1209 and sensor calibration reset, code 2509 have
been removed.
Quick Setup menus are available via ToF Tool.
Compatible with:
ToF Tool Field Tool Package version 2.00.00 or higher
Commuwin II version 2.08.-1, Update > G
HART Communicator DXR375 with Device Rev.: 20, DD Rev.: 1
06.2005 02.01 Operating keys also integrated on the optional on-site display. 71000109
Chinese and Japanese are available as the menu language on request.
Compatible with:
ToF Tool Field Tool Package version 3.00.00 or higher
FieldCare version 2.01.00, DTM Library version 2.06.00,
DTM: Deltabar S/MD7x/V02.00 V 1.4.98.74*
HART Communicator DXR375 with Device Rev.: 20,
DD Rev.: 1*
* Menu languages Chinese and Japanese not selectable
11.2005 02.01 No change in software. Note in Section 5.5 "HistoROM/M-DAT" supplemented. 71009586
07.2006 02.10 New "Level Easy Pressure" and "Level Easy Height" level modes implemented. 71027244
New LEVEL SELECTION parameter implemented.
OPERATION group with DOWNLOAD SELECT parameter extended.
SAFETY CONFIRM group extended for the "Level" operating mode in the
"Level Easy Pressure" level selection.
See also SD189P Safety Manual Deltabar S.
Factory setting for the "Error" messages redefined.
Chinese and Japanese included as menu languages by default.
Compatible with:
ToF Tool Field Tool Package version 4.0
FieldCare version 2.02.00
HART Communicator DXR375 with Device Rev.: 21, DD Rev.: 1
Endress+Hauser 87
Technical data Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
9 Technical data
For technical data, please refer to the Technical Information TI382P for Deltabar S.
See also page 2, section "Overview documentation".
10 Appendix
88 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Appendix
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P01-xMD7xxxx-19-xx-xx-xx-003
Endress+Hauser 89
Appendix Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
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Level Easy Pressure Level Easy Height
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ö Level Standard
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ö
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·º ¬¸» þË-»® «²·¬þ ±°¬·±² ©¿- -»´»½¬»¼ º±® ¬¸» ÐÎÛÍÍò ÛÒÙò ËÒ×Ì °¿®¿³»¬»®ò
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P01-xMD7xxxx-19-xx-xx-xx-004
90 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Appendix
Ý
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ÞßÍ×Ý ÍÛÌËÐ þÔ»ª»´þô
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ÔÛÊÛÔ ÓÑÜÛ
Linear
Pressure Height Û
Linearized Linearized
Ô×Òò ÓÛßÍËÎßÒÜ Ô×Ò¼ ÓÛßÍËÎßÒÜ ÝÑÓÞò ÓÛßÍËÎßÒÜ
% Volume Mass
ÌßÒÕ ÊÑÔËÓÛ
ö ÛÓÐÌÇ ÐÎÛÍÍËÎÛ ßÜÖËÍÌ ÜÛÒÍ×ÌÇ
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ØÛ×ÙØÌ ËÒ×Ì
ö ÚËÔÔ ÝßÔ×Þò ØÛ×ÙØÌ ËÒ×Ì ö
Ø Ø
ÝËÍÌÑÓÛÎ ËÒ×Ì Ø ÚËÔÔ ÐÎÛÍÍËÎÛ ÝËÍÌÑÓÛÎ ËÒ×Ì Ø ö
ÝËÍÌò ËÒ×Ì ÚßÝÌò Ø
ö ßÜÖËÍÌÛÜ ÜÛÒÍ×ÌÇ ö ÝËÍÌò ËÒ×Ì ÚßÝÌò Ø ö
ÌßÒÕ ØÛ×ÙØÌ
ö ïððû ÐÑ×ÒÌ ö
ïððû ÐÑ×ÒÌ
ö ÆÛÎÑ ÐÑÍ×Ì×ÑÒ
ÆÛÎÑ ÐÑÍ×Ì×ÑÒ
ÜßÓÐ×ÒÙ ÊßÔËÛ
ÍÛÌ ÔÎÊ
ÍÛÌ ËÎÊ
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ÜßÓÐ×ÒÙ ÊßÔËÛ ö ¿°°®±°®·¿¬»´§ ½±²º·¹«®»¼ò
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·º ¬¸» þË-»® «²·¬þ ±°¬·±² ©¿- -»´»½¬»¼ º±® ¬¸» ØÛ×ÙØÌ ËÒ×Ì °¿®¿³»¬»®ò
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P01-xxxxxxxx-19-xx-xx-xx-140
Endress+Hauser 91
Appendix Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
ÌÛÓÐò ÛÒÙ ËÒ×Ì ÌÛÓÐò ÛÒÙ ËÒ×Ì ÌÛÓÐò ÛÒÙ ËÒ×Ì ÌßÒÕ ÝÑÒÌÛÒÌ Ó×Ò ÌßÒÕ ÝÑÒÌÛÒÌ Ó×Ò ÌÑÌßÔ×ÆÛÎ ï ËÒ×Ì
ÜÛÒÍ×Ì×Ç ËÒ×Ì ÔÑÉ ÚÔÑÉ ÝËÌóÑÚÚ ÌßÒÕ ÝÑÒÌÛÒÌ ÓßÈ ÌßÒÕ ÝÑÒÌÛÒÌ ÓßÈ ÌÑÌò ï ËÍÛÎ ËÒ×Ì
ö
ßÜÖËÍÌ ÜÛÒÍ×Ì×Ç ÍÛÌ Ôò ÚÔò ÝËÌóÑÚÚ
ö ÌßÞÔÛ ÍÛÔÛÝÌ×ÑÒ ÌßÞÔÛ ÍÛÔÛÝÌ×ÑÒ ÚßÝÌò Ëò Ëò ÌÑÌßÔòï
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ÐÎÑÝÛÍÍ ÜÛÒÍ×ÌÇ ÍÛÌ ÔÎÊ Measuring Measuring ÒÛÙò ÚÔÑÉ ÌÑÌò ï
Editor Table Editor Table
Table Table
ÍÛÌ ÔÎÊ
ö ÍÛÌ ËÎÊ Ô×Òò ÛÜ×Ì ÓÑÜÛ ÓÛßÍËÎ×ÒÙ ÌßÞÔÛ Ô×Òò ÛÜ×Ì ÓÑÜÛ Ô×ÒÛóÒËÓÞ ÎÛÍÛÌ ÌÑÌßÔ×ÆÛÎ ï
ÍÛÌ ËÎÊ ö ÛÜ×ÌÑÎ ÌßÞÔÛ ÓÛßÍËÎ×ÒÙ ÌßÞÔÛ ÛÜ×ÌÑÎ ÌßÞÔÛ ßÝÌ×ÊÛ Ô×Òò ÌßÞò È ÌÑÌßÔ×ÆÛÎ î ËÒ×Ì
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·º ¬¸» þË-»® «²·¬þ ±°¬·±² ©¿- -»´»½¬»¼ º±® ¬¸» ÌÑÌßÔ×ÆÛÎ ï ËÒ×Ì °¿®¿³»¬»®ò
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P01-xMD7xxxx-19-xx-xx-xx-005
92 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Appendix
ÍßÚÛÌÇ ÝÑÒÚ×ÎÓò
öö Ü×ÍÐÔßÇ ÑËÌÐËÌ
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ÝËÎÎÛÒÌ ÑËÌÐËÌ ÔßÒÙËßÙÛ ßÔÌò ÝËÎÎò ÑËÌÐËÌ
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ÓÛßÍËÎ×ÒÙ ÓÑÜÛ ßÍÍ×ÙÒ ÝËÎÎÛÒÌ
ì÷
Pressure Level Flow Ô×ÒÛßÎñÍÏÎÑÑÌ
ë÷
ÍÛÌ ÔÎÊ ÛÓÐÌÇ ÐÎÛÍÍËÎÛ ÓßÈò ÚÔÑÉ
ÝÑÒÚò ÐßÍÍÉÑÎÜ
P01-xMD7xxxx-19-xx-xx-xx-006
Endress+Hauser 93
Appendix Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
ö
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P01-xMD7xxxx-19-xx-xx-xx-007
94 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Appendix
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P01-xxxxxxxx-19-xx-xx-xx-143
Endress+Hauser 95
Appendix Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART
10.2 Patents
This product may be protected by at least one of the following patents. Further patents are pending.
DE 203 11 320 U1
US 6,631,644 A1 i EP 1 299 701 B1
US 5,670,063 A1 i EP 0 516 579 B1
US 5,539,611 A1
US 5,050,034 A1 i EP 0 445 382 B1
US 5,097,712 A1 i EP 0 420 105 B1
US 5,050,035 A1 i EP 0 414 871 B1
US 5,005,421 A1 i EP 0 351 701 B1
EP 0 414 871 B1
US 5,334,344 A1 i EP 0 490 807 B1
US 6,703,943 A1
US 5,499,539 A1 i EP 0 613 552 B1
96 Endress+Hauser
Deltabar S FMD76/77/78, PMD70/75 with 4...20 mA HART Index
Index
Numerics N
4...20 mA test signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
A O
Alarm messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 On-site display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Operating elements, function . . . . . . . . . . . . . . . . . . . . . . . 32
C Operating elements, position . . . . . . . . . . . . . . . . . . . . . . . 31
Cable specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Operating keys, on-site, Flow measuring mode. . . . . . . . . . 36
Commubox FXA191, connection. . . . . . . . . . . . . . . . . . . . 27 Operating keys, on-site, function . . . . . . . . . . . . . . . . . . . . 32
Commubox FXA195, connection. . . . . . . . . . . . . . . . . . . . 27 Operating keys, on-site, Level measuring mode . . . . . . . . . 34
Operating keys, on-site, Pressure measuring mode . . . . . . . 33
D Operating keys, position. . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Diaphragm seals, installation instructions . . . . . . . . . . . . . . 17 Operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 88
Diaphragm seals, vacuum application. . . . . . . . . . . . . . . . . 18 Overvoltage protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Differential pressure measurement. . . . . . . . . . . . . . . . . . . 61
Differential pressure measurement, information . . . . . . . . . 62 P
Differential pressure measurement, installation . . . . . . . . . 16 Pipe mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Differential pressure measurement, preparatory steps . . . . . 61 Position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Differential pressure measurement, Quick Setup menu . . . 62 Potential matching. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 27
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Pressure measurement, Quick Setup menu. . . . . . . . . . . . . 62
E Q
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Quick Setup menu flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Quick Setup menu level. . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Quick Setup menu pressure . . . . . . . . . . . . . . . . . . . . . . . . 62
F
Factory setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 R
FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Flow measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Repair of Ex-certified devices . . . . . . . . . . . . . . . . . . . . . . . 74
Flow measurement, installation . . . . . . . . . . . . . . . . . . . . . 11 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Flow measurement, Ouick Setup menu . . . . . . . . . . . . . . . 53 Rotating the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Flow measurement, preparatory steps . . . . . . . . . . . . . . . . 51
S
H Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HART handheld terminal, connection . . . . . . . . . . . . . . . . 26 Screening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Hazardous areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SIL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Heat insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Software history. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
HistoROM/M-Dat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
I Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Incoming acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
T
L ToF Tool operating program. . . . . . . . . . . . . . . . . . . . . . . . 44
Language, selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Level measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . 5758
Level measurement, installation. . . . . . . . . . . . . . . . . . . . . 12 U
Level measurement, preparatory steps . . . . . . . . . . . . . . . . 54 Unlocking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Level measurement, Quick Setup menu. . . . . . . . . . . . . . . 59
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 W
Locking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Wand mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
M
Measuring layout for flow measurement . . . . . . . . . . . . . . 11
Measuring layout for level measurement . . . . . . . . . . . . . . 12
Measuring layout for pressure measurement . . . . . . . . . . . 16
Measuring mode, selection . . . . . . . . . . . . . . . . . . . . . . . . 48
Endress+Hauser 97
BA270P/00/en/08.06
71027244
CCS/FM+SGML6.0 éïðîéîìì
DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual
APPENDIX 3
MANUAL WASH WATER ISOLATING VALVES
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
ÌÛÝØÒ×ÝßÔ ÜßÌß
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DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual
APPENDIX 4
PRESSURE INDICATOR SWITCH
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
Ю»--«®» ¹¿«¹»-
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Ú¿¨ õõìï øð÷îï êíé íî ðð Ú¿¨ õõìç øð÷éïï ïêóïêííí Ú¿¨ õõ êðí ó ìïìî íç ðç
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: class 1
: 1 bar
: red
CASE DIMENSIONS
100 160 96x96 144x144 72x144
Hirschmann
example: S-21 Hz GS
N.A.
N.A.
EXTRA COSTS
Ó×Ò×ÓßÔ ÎßÒÙÛ æ êð pÝ
×óï ئ
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º«²½¬·±² ¬± ¾» -°»½·º·»¼ ¿¬ ±®¼»® ÑòÜò ÑòÜò ÑòÜò ÑòÜò Òòßò
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º«²½¬·±² ¬± ¾» -°»½·º·»¼ ¿¬ ±®¼»® ÑòÜò ÑòÜò ÑòÜò ÑòÜò Òòßò
Í· îóÕðèóÇï øÌ«®½µ÷ É·»¾®±½µ
INDUCTIVE CONTACT (=8V, Ri=1 kohm, EEx ib IIC T6), TYPE: I Ø 100 Ø 160 96 x 96 144 x 144 72 x 144
I -1 contact closes (operating current)
I -2 contact opens
I-xxx triple acting contact, 1=closes, 2=opens O.D. O.D. O.D. O.D. N.A.
APPENDIX 5
PRESSURE INDICATOR SWITCH ISOLATING VALVE
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
Fastener
Pharmaceutical
Industry Food industry Fastener www.fginox.com
industry
Industrial valves Monobloc and 2 pieces ball valves
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I.4RBRMM
Dimensions datas are subject to change. In case of imperative dimensional datas, please contact us.
APPENDIX 6
PUMP'S OUTLET CHECK VALVE
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
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DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual
APPENDIX 7
DIFFERENTIAL PRESSURE DEVICE ISOLATING VALVE
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
MATERIAL : GRPP
DOC8478-200-4-Washing system-OMM-rev0
MRT-CQ02-POPBB-135278
E. BEAUDREY & Cie
Operation and Maintenance Manual
APPENDIX 8
STRAINER FLUSHING VALVE
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
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APPENDIX 9
DEWATERING PUMP
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
Data sheet 80SFQ211-52
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APPENDIX 10
INGREDIENTS DATA SHEET
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
MATERIAL SAFETY DATA SHEET
2 HAZARDS IDENTIFICATION
Classification
Other hazards:
Effects on the environment:
Physico-chemical hazards:
General advice:
Eye contact:
Inhalation:
Skin contact:
Eye contact:
Ingestion:
5 FIREFIGHTING MEASURES
Specific dangers:
Recovery:
Neutralization
Elimination:
MATERIAL SAFETY DATA SHEET
Hygiene measures:
Packing materials:
Recommended:
Particular applications:
CONTROL PARAMETERS:
Limits of exposure:
EXPOSURE CONTROLS:
Personal protection equipment:
Aspect:
Physical aspect (20°C):
Form:
Colour:
Odour:
Olfactory threshold:
pH
Solidification point
Boiling point/interval
Flash point
Evaporation rate
Flammability (solids, gases):
Flammability
Vapour pressure
Vapour density
Density
Solubility in water
Water partition coefficient: n-octyl /water
Auto-ignition temperature
Decomposition temperature
Viscosity
Explosive properties
Combustion properties
Other data:
Solubility in other solvents
11 TOXICOLOGICAL INFORMATION
Toxicological information
Acute toxicity:
Local effects (corrosion, irritation, serious eye injuries)
Skin contact:
Eye contact:
Respiratory or skin sensitivity
Inhalation:
Skin contact:
MATERIAL SAFETY DATA SHEET
CMR Effects:
Mutagenicity
Carcinogenity
Toxicity for reproduction
Repeated exposure
Dangers through aspiration
12 ECOLOGICAL INFORMATION
Acute toxicity
Micro-organisms:
13 WASTE DISPOSAL
Waste treatment:
Product elimination:
14 TRANSPORT INFORMATION
Environmental Other
Legislation UN N° UN Proper Shipping Name Class Label PG
Hazards Information
MATERIAL SAFETY DATA SHEET
15 REGULATORY INFORMATION
FRENCH LEGISLATION
INVENTORIES
Danger symbol(s) :
Danger warning :
Safety advice:
16 OTHER INFORMATION
MATERIAL SAFETY DATA SHEET
Additional information:
Custom’s code: 3 807 00 100
APPENDIX 11
SPECIFICATION AVERAGE TORQUE VALUE
E. BEAUDREY & Cie reserves all rights on this document that can not be reproduced in any part without its written consent.
IF IN DOUBT ASK
Document n° : SPEC-10090-S05
E. BEAUDREY & Cie. Page : 1 / 12
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
TORQUE VALUES
Rev. n° : 05 Up-dated
Date : 05.10.2016 Written by : FNY Checked by: GJU Approved by: LCA
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
LIST OF MODIFICATIONS
N° DOCUMENT MODIFICATION
SPEC-10090-S02 Document up-dated following the tests performed by EBC for test
programme ref. C3315.
SPEC-10090-S03 Addition of paragraph 3.5 concerning AISI 316L bolts covered
with pin tar
SPEC-10090-S04 Addition of a warning against using the document for
inappropriate use
Addition of applicable standards
Details of use with brake and Teflon-coated nuts
Modification of the values for stainless steel bolts
Addition of instructions for bolting pipework elements
Addition of a table for torque values on duplex bolts with pine tar
SPEC-10090-S05 Modification table 4.2: screw gun reference for M30 bolts
Modification table 4.6: screw gun references for M2, M24, M36,
M39, M42, M45, M48, M52, M56 bolts
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
SUMMARY
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
1 APPLICABLE STANDARDS
N° NORME TITRE
NF E 25030-1 Fixations - Threaded connections with ISO metric thread
Part 1 : Design rules for tensile loaded bolted joints
Simplified procedure
NF E 25030-2 Fixations - Threaded connections with ISO metric thread
Part 2 : Design rules for tensile loaded bolted joints
Complete procedure
BEAUDREY test campaign referenced C3315
When using a pneumatic nut runner to tighten teflon-coated bolts, tightening must be
performed in one straight operation. If this is not possible, the bolt must be changed and
the operation recommenced.
Pneumatic nut runner referenced PTM0500 can handle torque values from 30 Nm to 500
Nm.
The torque values indicated in this document only concern the tightening of screws and bolts
to be used for mechanical or structural assemblies.
They are not adapted for specific assemblies such as roller bearings, seal tightening, etc.
The torque value to be used on pipework flanges must be calculated on the basis of the
information provided by the seal supplier.
The torque value for pipework accessories must be provided by the supplier of these
accessories.
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
STANDARD
BOLT STAINLESS STAINLESS
CARBON CARBON CARBON
DIAMETERS STEEL STEEL
STEEL STEEL STEEL
(mm) DIN 1-4404 DIN 1-4462
CLASS 4.6 CLASS 5.6 CLASS 8.8
(AISI 316L) (UNS S 31803)
Re=240 MPA Re=300 MPA Re=640 MPA
240 MPA 450 MPA
Nm Nm Nm Nm Nm
6 5,3 9,9 3,7 4,6 9,9
8 12,7 23,8 8,9 11 23,6
10 25 46,9 17,4 21,7 46
12 43 80 30 37 80
14 68 130 48 59 127
16 105 200 73 91 194
18 145 270 101 127 270
20 200 380 142 177 378
22 280 520 193 242 515
24 350 660 245 306 652
27 520 970 356 445 950
30 700 1320 486 607 1295
33 950 1800 657 822 1753
36 1230 2300 848 1060 2262
39 1600 2990 1093 1366 2915
42 1970 3700 1358 1697 3621
45 2450 4620 1689 2110 4503
48 2960 5580 2039 2549 5438
52 3800 7150 2608 3260 6955
56 4700 8700 3233 4040 8620
64 7000 13000 4821 6020 12850
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
STAINLESS
STEEL
DIN 1-4462
STANDARD (UNS S 31803)
BOLT 450 MPA
DIAMETERS
Adjustment of the Torque Torque
(mm) TYPE OF SCREW GUN required torque in adjustment in Nm, adjustment in Nm,
Nm. LC adjustment maximum LH minimum LB
value on digital velue on screw value on screw
display on the gun digital gun digital
screw gun or display display
manual adjustment
of the torque
wrench (up to 1000
Nm)
6 8 - -
8 19 - -
10 37 - -
12 PTM0500-52-IC- 100-500Nm 64 69 61
14 PTM0500-52-IC- 100-500Nm 102 107 99
16 PTM0500-52-IC- 100-500Nm 156 161 153
18 PTM0500-52-IC- 100-500Nm 217 222 214
20 PTM0500-52-IC- 100-500Nm 304 309 301
22 PTM0500-52-IC- 100-500Nm 414 419 411
24 PTM2000-72-IC- 400-2000Nm 524 529 521
27 PTM2000-72-IC- 400-2000Nm 763 768 760
30 PTM2000-72-IC- 400-2000Nm 1041 1046 1038
33 PTM2000-72-IC- 400-2000Nm 1409 1414 1406
36 PTM2000-72-IC- 400-2000Nm 1667 1672 1664
39 PT6000- 1760-6000Nm 2342 2347 2339
42 PT6000- 1760-6000Nm 2668 2673 2665
45 PT6000- 1760-6000Nm 3619 3624 3616
48 PT6000- 1760-6000Nm 4370 4375 4367
52 PT6000- 1760-6000Nm 5589 5594 5586
56 PT20000- 4400-20000Nm 6929 6934 6926
64 PT20000- 4400-20000Nm 10331 10336 10328
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
4.2 TORQUE VALUES FOR CLASS 4.6 BOLTS USING A PNEUMATIC NUTRUNNER – METRIC
MEASUREMENTS
CARBON CARBON
CARBON STEEL
STEEL STEEL
CLASS 4.6
CLASS 4.6 CLASS 4.6
Re=240 MPA
STANDARD Re=240 MPA Re=240 MPA
BOLT Adjustment of the Torque adjustment Torque
DIAMETERS required torque in in Nm, maximum adjustment in Nm,
(mm) TYPE OF SCREW GUN Nm. LC LH velue on screw minimum LB
adjustment value gun digital display value on screw
on digital display gun digital
on the screw gun display
or manual
adjustment of the
torque wrench
(up to 1000 Nm)
6 3,7 - -
8 8,9 - -
10 17,4 - -
12 PTM0500-52-IC- 100-500Nm 30 35 27
14 PTM0500-52-IC- 100-500Nm 48 53 45
16 PTM0500-52-IC- 100-500Nm 73 78 70
18 PTM0500-52-IC- 100-500Nm 101 106 98
20 PTM0500-52-IC- 100-500Nm 142 147 139
22 PTM0500-52-IC- 100-500Nm 193 198 190
24 PTM0500-52-IC- 100-500Nm 245 250 242
27 PTM0500-52-IC- 100-500Nm 356 361 353
30 PTM0500-52-IC- 100-500Nm 486 491 483
33 PTM2000-72-IC- 400-2000Nm 657 662 654
36 PTM2000-72-IC- 400-2000Nm 848 853 845
39 PTM2000-72-IC- 400-2000Nm 1093 1098 1090
42 PTM2000-72-IC- 400-2000Nm 1358 1363 1355
45 PTM2000-72-IC- 400-2000Nm 1689 1694 1686
48 PT6000- 1760-6000Nm 2039 2044 2036
52 PT6000- 1760-6000Nm 2608 2613 2605
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
4.3 TORQUE VALUES FOR CLASS 5.6 STEEL BOLTS USING A PNEUMATIC NUTRUNNER –
METRIC MEASUREMENTS
6 4,6 - -
8 11 - -
10 21,7 - -
12 PTM0500-52-IC- 100-500Nm 37 42 34
14 PTM0500-52-IC- 100-500Nm 59 64 56
16 PTM0500-52-IC- 100-500Nm 91 96 88
18 PTM0500-52-IC- 100-500Nm 127 132 124
20 PTM0500-52-IC- 100-500Nm 177 182 174
22 PTM0500-52-IC- 100-500Nm 242 247 239
24 PTM0500-52-IC- 100-500Nm 306 311 303
27 PTM0500-52-IC- 100-500Nm 445 450 442
30 PTM2000-72-IC- 400-2000Nm 607 612 604
33 PTM2000-72-IC- 400-2000Nm 822 827 819
36 PTM2000-72-IC- 400-2000Nm 1060 1065 1057
39 PTM2000-72-IC- 400-2000Nm 1366 1371 1363
42 PTM2000-72-IC- 400-2000Nm 1697 1702 1694
45 PT6000- 1760-6000Nm 2110 2115 2107
48 PT6000- 1760-6000Nm 2549 2554 2546
52 PT6000- 1760-6000Nm 3260 3265 3257
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
4.4 TORQUE VALUES FOR CLASS 8.8 STEEL BOLTS USING A PNEUMATIC NUTRUNNER –
METRIC MEASUREMENTS
CARBON
CARBON STEEL CARBON STEEL
STEEL
CLASS 8.8 CLASS 8.8
CLASS 8.8
Re=640 MPA Re=640 MPA
Re=640 MPA
STANDARD
BOLT Adjustment of the Torque Torque
DIAMETERS required torque in adjustment in adjustment in
(mm) TYPE OF SCREW GUN Nm. LC adjustment Nm, maximum LH Nm, minimum
value on digital velue on screw LB value on
display on the gun digital screw gun
screw gun or display digital display
manual adjustment
of the torque
wrench (up to 1000
Nm)
6 9,9 - -
8 23,6 - -
10 PTM0500-52-IC- 100-500Nm 46 51 43
12 PTM0500-52-IC- 100-500Nm 80 85 77
14 PTM0500-52-IC- 100-500Nm 127 132 124
16 PTM0500-52-IC- 100-500Nm 194 199 191
18 PTM0500-52-IC- 100-500Nm 270 275 267
20 PTM0500-52-IC- 100-500Nm 378 383 375
22 PTM2000-72-IC- 400-2000Nm 515 520 512
24 PTM2000-72-IC- 400-2000Nm 652 657 649
27 PTM2000-72-IC- 400-2000Nm 950 955 947
30 PTM2000-72-IC- 400-2000Nm 1295 1300 1292
33 PTM2000-72-IC- 400-2000Nm 1753 1758 1750
36 PT6000- 1760-6000Nm 2262 2267 2259
39 PT6000- 1760-6000Nm 2915 2920 2912
42 PT6000- 1760-6000Nm 3621 3626 3618
45 PT6000- 1760-6000Nm 4503 4508 4500
48 PT6000- 1760-6000Nm 5438 5443 5435
52 PT20000- 4400-20000Nm 6955 6960 6952
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
4.5 TORQUE VALUES FOR 316L STAINLESS STEEL BOLTS COVERED WITH PINE
TAR FOR ADJUSTMENT USING A PNEUMATIC TORQUE WRENCH WITH DIGITAL
DISPLAY AND TORQUE ARM – METRIC MEASUREMENTS
M6 6,00 - -
M8 14,00 - -
M10 28,00 - -
TORQUE VALUES
FOR BOLTS ON BEAUDREY EQUIPMENT
4.6 TORQUE VALUES FOR DUPLEX STAINLESS STEEL BOLTS COVERED WITH
PINE TAR FOR ADJUSTMENT USING A PNEUMATIC TORQUE WRENCH WITH
DIGITAL DISPLAY AND TORQUE ARM – METRIC MEASUREMENTS
Nm Nm Nm
M6 11,00 - -
M8 25,00 - -
M10 50,00 - -
M12 PTM0500-52-IC- 100-500Nm 85,00 90,00 82,00
M14 PTM0500-52-IC- 100-500Nm 135,00 140,00 132,00
M16 PTM0500-52-IC- 100-500Nm 210,00 215,00 207,00
M18 PTM0500-52-IC- 100-500Nm 290,00 295,00 287,00
M20 PTM0500-52-IC- 100-500Nm 410,00 415,00 407,00
M22 PTM2000-72-IC- 400-2000Nm 560,00 565,00 557,00
M24 PTM2000-72-IC- 400-2000Nm 710,00 715,00 707,00
M27 PTM2000-72-IC- 400-2000Nm 1 000,00 1 005,00 997,00
M30 PTM2000-72-IC- 400-2000Nm 1 400,00 1 405,00 1 397,00
M33 PTM2000-72-IC- 400-2000Nm 1 900,00 1 905,00 1 897,00
M36 PT6000- 1760-6000Nm 2 400,00 2 405,00 2 397,00
M39 PT6000- 1760-6000Nm 3 200,00 3 205,00 3 197,00
M42 PT6000- 1760-6000Nm 3 900,00 3 905,00 3 897,00
M45 PT6000- 1760-6000Nm 4 900,00 4 905,00 4 897,00
M48 PT20000- 4400-20000Nm 6 000,00 6 005,00 5 997,00
M52 PT20000- 4400-20000Nm 7 700,00 7 705,00 7 697,00
M56 PT20000- 4400-20000Nm 9 500,00 9 505,00 9 497,00
M64 PT20000- 4400-20000Nm 14 200,00 14 205,00 14 197,00