Testing and Commissioning of FM200 System

Testing and Commissioning Procedure for FM 200
System
PRO 00031 10.1
PRO - Procedure
03
04 -- Issued
Issuedfor
forApproval
SONO
REDCO 21/02/2019
07-02-2019
07-02-2019
21/02/2019
21/02/2019
07-02-2019
21/02/2019
07-02-2019
07-02-2019
21/02/2019
0.1
1 07-02-2019
21/02/2019
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SAUD I BI NL AO I N G R OU P IIIBK
SPH · JV
GREEN LINE - ELEVATED & AT-GRADE f\edco International
Testing and Commissioning Procedure
for FM 200 System
(REDCO)
RTC/082/2013
Document No.:
00031
Document Type PRO - Procedure
Reason for Issue 04 - Issued for SONO
T&C Engineer Signature Date

Prepared by:
(?
Muneeb Asfaq k?+10 3 February 2019
T&C Manager 'J Signature Date

Checked by:
~10
(?
Adnan Asalm 3 February 2019
QAIQC Manager Signature Date

Reviewed by:
Monib Ampuan ,.£.- 3 February 2019
Project Manager Signature Date

Approved by:
Wessam AI Ahmedy k:! ~. 3 February 2019
Revision History
Rev. No. Description of Revision Date of Revision
0.1 First Issue 3 February 2019
M009-SPH-TCH-PR0-00031 Page 1 of 23
Testing and Commissioning Procedure for FM200 System (REDCO)

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Total Number of Pages: 23 including front pages and excluding appendices
M009-SPH-TCH-PRO-00031 Page 2 of 23

TABLE OF CONTENTS
LIST OF APPENDICES ..................................................................................................... 4
HARDCOPY DISTRIBUTION LIST ................................................................................... 5
ABBREVIATIONS ............................................................................................................. 6
1 PURPOSE............................................................................................................... 7
1.1 General issues................................................................................................................. 7
1.2 Purpose............................................................................................................................ 7
2 SCOPE ................................................................................................................... 7
2.1 Interdependence with Management Plans .................................................................... 7
2.2 Revision of Procedure Documents ...............................................................................10
2.3 Testing and Commissioning Stages .............................................................................10
3 ROLES AND RESPONSIBILITIES ....................................................................... 11
3.1 Manufacturer (NAFFCO Passion to Protect. (UK/USA/QATAR) / Supplier (Unisafe
Fire Protection Specialist L.C.C) Representative ....................................................................11
3.2 SPH JV, Subcontractor and PMC etc. Responsibilities. ..............................................11
4 RESOURCES ....................................................................................................... 13
4.1 Labour .............................................................................................................................13
4.2 Equipment Used .............................................................................................................13
4.2.1 General Equipment used for this activity: .................................................................... 13
5 QUALITY ASSURANCE/ QUALITY CONTROL .................................................. 14
6 HEALTH, SAFETY, ENVIRONMENT ................................................................... 14
6.1 Lockout/Tagout Procedure ............................................................................................14
6.2 Hazardous Waste Management .....................................................................................15
7 Risk Assessment ................................................................................................ 15
8 METHODOLOGY .................................................................................................. 16
8.1 PSAT (Partial Stand-Alone Test) ...................................................................................18
8.1.1 Pre-Requisite for PSAT .................................................................................................. 18
8.1.2 Pre-Commissioning ....................................................................................................... 18
8.2 SAT (Stand-Alon Test) ...................................................................................................21
8.2.1 Pre-Requisite For SAT ................................................................................................... 21
8.2.2 Commissioning/Functional Test ................................................................................... 21
8.2.3 Functional test................................................................................................................ 21
8.2.4 Return of system to operational condition. .................................................................. 22
8.3 INTERFACE PROCEDURE .............................................................................................23

LIST OF APPENDICES
Appendix 1 – Risk Assessment

HARDCOPY DISTRIBUTION LIST
This document is not controlled when printed. The controlled version is held by the Document
Controller on the Project Server’s valid Documents Folder.
Hardcopy Distribution List*
Copy No. Name Company Position Signature
001 Qatar Rail Project Owner
002 Qatar Rail Employer’s Personnel
003 SPH Project Director
004 SPH Construction Director
005 SPH Station Manager
006 SPH QA / QC Manager
007 SPH HSE Manager
008
010
011
012
* The final distribution may be modified after consultation with Main Contractor.
** It is the responsibility of the Station Manager to provide this Procedure to the respective
Project or Site Engineers and obtain sign off that they have received and understood the
document. Please refer to the communication protocol.

ABBREVIATIONS
ARCH Project Archive

BS British Standard
HSE Health, Safety and Environment
IFC Issued for Construction
IT Information Technology
MS Method Statement
MSDS Material Safety Data Sheet
NCR Nonconformity Report
PD Project Director
PMC Project Management Consultant
PPE Personal Protective Equipment
SPH Joint Venture of Saudi Binladin Group, PORR and HBK
QA / QC Quality Assurance / Quality Control
QCS Qatar Construction Specification
QMS Quality Management System
QS Qatar Standard
SONO Statement of No Objection
QND Qatar National Datum
IRE Inspection Request
T&C Testing and Commissioning.
NFPA National Fire Protection Association
MAR Material Approval Request
IRN Installation Release Note
PRO Procedure
CHW Chilled Water
VCD Volume Control Damper
AHU Air Handling Unit
MCC Motor Control Centre
ANSI American National Standard Institute.
ASTM American Society for Testing and Materials.
PTW Permit to Work
COSHH Control of Substances Hazardous to Health Regulation.
BACS Building Automation Control System.
FECP Fire Extinguishing control panel (FM200)

1 PURPOSE
1.1 General issues
This document is to present the Procedure (PRO) as required by subcontract documents for
Green Line Elevated & At Grade Project.
This document was composed exclusively for the Qatar Railway ‘Green Line Elevated & at
Grade’ Project. All the requirements listed in the above referred tender document were taken into
account. The company has Quality Management System Certificate of ISO 9001: 2008,
Certificate of ISO 14001: 2004 of Environmental Management System. Furthermore, it applies
the BS OSHAS 18001: 2007 on Occupational Health and Safety Management System.
1.2 Purpose
The purpose of this Procedure is to explain step by step method for Testing and
Commissioning of FM200 System through the guidelines contained herein so as to ensure that
the job execution complies with project requirement and serves the intended function to
satisfactory level.
2 SCOPE
Scope of this Procedure (PRO) for Testing and Commissioning of FM200 system.
This document includes the following either in the main body or in the Appendices:
x Methodology for Testing and Commissioning of FM200 System.
x Equipment and materials used.
x HSE Assessment & Risk Assessment.
NOTE: For Check List refer to ITP (M009-REI-PRO-ITP-00046)
2.1 Interdependence with Management Plans

Standards Relevant to Document & Information Management are:
x NFPA 130 Standard for Fixed Guide Way Transit and Passenger Rail Systems
x BS CP 352 Mechanical ventilation and air conditioning in buildings
x NFPA 2001 Clean Agent Fire Extinguishing system
x NFPA 72 National Fire Alarm and Signaling Code.
x Qatar Construction Specifications 2010 (QCS 2010)
x Employer's requirement volume 4& 6

The following documents are referred to either to support the implementation of the PRO or are a
pre-requisite to its implementation:
x MES:
Document No. Document Name
M009-SPH-FRS-MES-00007 Method Statement for installation of FM200 system
x DWG for Location:

FM 200 Fire Suppression & Detection System for ELE (CL-36) Room
M009-SPH-FRS-DWG-GWST080-L1-11222
at Concourse Level.
at Concourse Level.
FM 200 Fire Suppression & Detection System for Signalling (CL-41)

Room at Concourse Level.
FM 200 Fire Suppression & Detection System for BMS Room (CL-53)
FM 200 Fire Suppression & Detection System for SCR Room (CL-86)
FM 200 Fire Suppression & Detection System for IT Security (CL-84)

FM 200 Fire Suppression & Detection System for IT Safety (CL-83)

FM 200 Fire Suppression & Detection System for Third Party (CL-80)
FM 200 Fire Suppression & Detection System for TEL/IT (CL-75)

at Concourse Level.
FM 200 Fire Suppression & Detection System for TEL/IT (CL-78)

at Concourse Level.
FM 200 Fire Suppression & Detection System for IT/TEL (AG-21)

M009-SPH-FRS-DWG-GWST080-AG-11231
Room At Grade Level.

Room at Grade Level.
FM 200 Fire Suppression & Detection System for ELE (AG-29) Room
At Grade Level.
FM 200 Fire Suppression & Detection System for ELE Distribution

(AG-30) Room At Grade Level.

Room At Grade Level.

FM 200 Fire Suppression & Detection System for TPS (L1-1) Room At
Lower Level.
FM 200 Fire Suppression & Detection System for UPS (L1-11) Room
At Lower Level.
FM 200 Fire Suppression & Detection System for SCADA (L1-13)

Room At Lower Level.
FM 200 Fire Suppression & Detection System for MV/LV (L1-12) Room
At Lower Level.
FM 200 Fire Suppression & Detection System for TELL/IT (L1-8) Room
At Lower Level.
FM 200 Fire Suppression & Detection System for UPS (L1-17) Room
At Lower Level.
FM 200 Fire Suppression & Detection System for MV/LV (L1-16) Room
At Lower Level.
FM 200 Fire Suppression & Detection System for SCADA (L1-15)

FM 200 Fire Suppression & Detection System for TEL/IT (L1-109)

FM 200 Fire Suppression & Detection System for Electrical (L1-125)

x (SIT) Fire Alarm Integration:

M009-SPH-ELE-DWG-GWST080-AA-60005 Al Riffa Station - Fire Alarm Layout Schematic Diagram
x (SIT) BACS Integration:

M009-SPH-MHV-DWG-GWST080-AA-80037 Building Automation and Controls System (BACS) 16 of 25
x MAR:
M009-SPH-MEP-MAR-00173 Material Submittal for FM 200 System - SIEX
M009-SPH-MEP-MAR-00248 Material Submittal for FM 200 Gas Suppression System-FIKE-USA (REDCO)
M009-SPH-MEP-MAR-00249 Material Submittal of Pipe for FM 200 System-Inter pipe
M009-SPH-MEP-MAR-00254 Material Submittal of Pipe for FM 200 System-Inter pipe-Petrofac
M009-SPH-MEP-MAR-00265 Material Submittal for FM 200 Pipe Fittings (Threaded & Grooved) - Shield-UK
x MIR:
M009-REI-ELE-MIR-00086 Inspection of FM 200 System Electrical Devices fitting and accessories

M009-REI-ELE-MIR-00103 Inspection of FM 200 System Electrical Devices fittings and accessories
M009-REI-FRS-MIR-00041 Inspection for Painted Fire Fighting Pipes for FM 200 System
M009-REI-FRS-MIR-00057 Inspection for FM 200 (HCF-227ea) Gas Containers & Nozzles
M009-REI-FRS-MIR-00065 Inspection for FM 200, Gas Containers with Liquid Level Indicators & Nozzles
x ITP:
M009-REI-MEP-ITP-00046 ITP for Testing and commissioning of FM 200 system.
x Plans:
M009-SPH-TCH-PLN-00005 Project Testing & Commissioning Plan
M009-SPH-QMS-PLN-00005 Project Quality Plan
M009- SPH-PRJ-PLN-00003 Project Controls Plan
M009- SPH-HMS-PLN-00009 Health and Safety Plan
M009- SPH-PRM-PLN-00002 Information Management Plan
M009- SPH-DCM-PLN-00002 Electronic Document Management Plan (EDMS)
M009-SPH-RSK-PLN-00004 Risk Management Plan
M009- SPH-SHM-PLN-00003 Interface Management Plan
M009-SPH-EMP-PLN-00026 Construction Waste Management Plan
2.2 Revision of Procedure Documents

The revision of this Procedure shall be done when:
x New information becomes available.

x Main Contractor requires modifications.
x The Project Director requires modifications of Procedure.
x There is a significant change in the works methodology.
x The revised MS shall be submitted By D&B Contractor for SONO to DVE for Verification
and PMC for Review and approval.
2.3 Testing and Commissioning Stages
STAGE STAGE
STAGE NAME RESPONSIBLTY REMARKS
NO ABBRE
Stage 1 FAT Factor Acceptance Test REDCO For stage (1 & 2) Covered IRN Refer to Testing &
Commissioning Plan (MEP Subcontractor) #
Stage 2 IT Installation Test REDCO M009-SPH-MEP-PLN-00003 (ANNEXUTE-A2)
Stage 3 P-SAT Partial Standalone Test REDCO
Part of this procedure
Stage 4 SAT Standalone Test REDCO
Stage 5 SIT System Integration Test L&T For Stage (5 & 6) by L&T (BACS PRO &ITP)
M009-SPH-MEP-ITP-40003
Stage 6 SPT System Performance Test L&T M009-SPH-MHV-PRO-00033

3 ROLES AND RESPONSIBILITIES
3.1 Manufacturer (NAFFCO Passion to Protect. (UK/USA/QATAR) / Supplier (Unisafe
Fire Protection Specialist L.C.C) Representative
The Supplier/Manufacturer Representative shall be inspect all power termination/connections

and FECP (FM200) installation as per manufacturer requirements. After inspection/confirmation
power of FECP (FM200) shall be switched on and he will witness the testing.
3.2 SPH JV, Subcontractor and PMC etc. Responsibilities.
SPH JV, Subcontractor and PMC etc responsibilities are as below according to Qatar Rail Guideline.

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4 RESOURCES
The following equipment and material are anticipated to be used in carrying out the works:
4.1 Labour
Following personnel of the specialized subcontractor will be working at site. The number and
organization may be changed to suit the work requirements.
Sr. No. Description Number

1 Project Manager 1
2 T&C Manager 1
3 T&C Engineer 1
4 Supervisor 1
5 Foremen’s 3
6 QA/QC Inspector 1
7 Technician 5
8 Helper 10
4.2 Equipment Used

4.2.1 General Equipment used for this activity:
Sr. No. Tool and Equipment
1. Digital Multimeter
2. Continuity Tester
3. Torque Wrench
4. Room Integrity Test Equipment
5. Digital Manometer (Integrity)
6. Blower Door System (Integrity)
7. Calibrated Pressure Gauge
Note:
x All Instrument should valid calibration Certificate and certificate should be available on site at
the time of testing
x Equipment may be substituted subject to availability and actual requirements on the day.
x The type and quantities of equipment are subject to change to suit the site requirements and to
meet the construction program.

5 QUALITY ASSURANCE/ QUALITY CONTROL
Package Project Director is responsible of pre-working control and shall provide specific
resources to the work to be performed and have to determinate the verification, validation,
monitoring, inspection to the work as well as criteria for product acceptance and quality record
needed.
Items which are a part of, or intended to be used permanently on, any of the systems of the
project shall not be used as an element of the testing setups for the purposes of testing.
The concerned Site Engineer or General Foreman will be responsible to ensure compliance for
these operations and the site QA / QC Engineer will carry out quality control checks and report
the inspection results.
6 HEALTH, SAFETY, ENVIRONMENT

The Health and Safety Plan will be strictly adhered to at all times.
x All workers will receive a site induction and be issued with PPE (hard hat, safety glasses,
safety vest, safety shoes) including hard hat with a SPH Inducted sticker before entering
to site to work.
x Regular Tool Box talks are held, and attendance logged.
x The Emergency Response Plan is in place and will be strictly adhered to.
x In the event of any accident the HSE Incident Escalation Matrix will be followed at all
times.
x Specific HSE Hazards are mitigated in the Risk Assessment.
x To prevent accident during the implementation of the above activities, all relevant safety
measures shall be strictly implemented by the site engineers and the HSE team.
6.1 Lockout/Tagout Procedure

The locking off procedure shall only be performed by trained and authorized personnel and it
shall be carried out in the following order:
1. Prepare for shutdown. This will include:
x Identify the equipment that needs to be locked off and the energy sources used to
operate the equipment.
x Identify the potential hazards of that energy
x Identify the method to control the energy – electrical, valve etc.
2. Inform all affected employees and let them know who is locking off the equipment and
why they are doing it.
3. Turn off the equipment following agreed procedures.
4. Isolate all energy sources in the equipment and ensure all stored energy has been
removed from the equipment.
5. Lock off energy device controls such as switches, valves and circuit breakers using an
appropriate lockout device and secure with safety padlock
6. Tagout the lockout device using an appropriate tag
x Tags used must be highly visible with prominent warning to warn employees of the
danger of reenergising the equipment

x Tags must be durable and be securely fastened to the lockout device
x Tag details must be completed in full
7. Test the energy device controls to ensure equipment is de-energized and locked out.
8. Place key of safety padlock in Group Lockout Box and secure Group Lockout Box with
their own personal padlock.
9. Each person working on the equipment should put their own personal padlock on the
Group Lockout Box prior to commencing any work.
10. Perform activity and do not bypass the lockout. The activity shall be done in
conjunction with and as set out in a ‘Permits to Work’ document.
11. On completion of activities, follow the agreed procedures to reactivate the equipment.
x Remove any blocks put in place and re-install any safety guards.
x Remove personal padlock from Group Lockout Box
x Once all personal padlocks have been removed from the Group Lockout Box, keys
to the safety padlocks are removed and used to remove all lockout devices and
tags.
x Re-start the equipment and test to ensure all is ok.
x Cancel the ‘Permits to Work’ and sign off the work.
x Let the relevant employees know that the equipment is ready for use.
6.2 Hazardous Waste Management

The SPH JV ultimately responsible for all hazardous waste storage activities. The SPH JV
will store hazardous waste as follow:
x Fire prevention systems and pollution control equipment will be provided for
storage facilities where necessary, to prevent fires or the releases of hazardous
materials to the environment;
x Containers intended for hazardous waste disposal will not be used for other
purposes unless they are specifically labelled for that purpose. Rusty, dented or
defective containers for waste accumulation or storage will not be used;
x Hazardous waste will be retained in a secure area with an impervious bunded
base;
x Secondary containment is required for liquid hazardous waste or other waste that
might be released into the environment, such as dusts, powders, and shavings.
x The conceptual design for the hazardous waste storage facility is part of the
CWMP.
x Hazardous waste will be disposed of in the area designated by municipality.
Incompatible hazardous wastes will not be transported together.
7 Risk Assessment
The Risk Assessment for this work is attached in Appendix 1.

8 METHODOLOGY

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Guideline for MEP T esting & Commissioning Plan Apendix A - Attachment A - 3

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Page 11
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8.1 PSAT (Partial Stand-Alone Test)
8.1.1 Pre-Requisite for PSAT
1. Ensure there is valid permit to work is issue.

2. Ensure that IRN had been submitted by construction and Approved by all Parties.
3. Cable installation is completed, inspected and Approved
4. Ensure sample of test pack has been prepared.
5. Ensure that lock out tag out in place.
6. Ensure HSE in place.
7. Ensure that as build / red line drawing have been provided.
8. Ensure approved Procedure is on the site.
8.1.2 Pre-Commissioning
8.1.2.1 Cable Continuity, Loop Resistance and Polarity Check.
This Check shall be conducted to verify the continuity loop resistance and correct polarity of
wiring connections in all devices for each loop to ensure operation of the FM200 System.
Test Procedure.
x Set the Digital multi-meter to continuity test mode (indicate with a buzzer symbol).
x Check the continuity of loop in and out cables and the polarity of their connections
on each device in a loop.
x A buzzer sound will be heard if a continuity exists, otherwise the conductor is either
broken or wrongly wire. Check the wirings until correct continuity test result is
obtained.
x Measured the resistance of each loop with the digital multi-meter and record the
actual reading in the attached test form.
Acceptance Norm: Measured cable loop resistance is to be ≤30 ohms.
8.1.2.2 Cable Insulation Resistance Test.
This test shall be conducted to ensure the healthiness of the insulation of the loop cables/
wires such that no conductors are either shorted or grounded. It has to be conducted with
the power supply disconnected. Detectors and other voltage sensitive device/equipment
must also be disconnected from circuits undergoing insulation resistance test. Failure to
observe this precaution may result in serious damage necessitating costly replacements.
a) Core 1 to Earth.
Testing Procedure.
x Set the voltage of the insulation resistance tester to 500VDC.
x Put the test leads between core 1 and earth conductor.
x Press the test button to apply the test voltage and record the insulation resistance
reading in the attached test form.
b) Core2 to Earth.
Testing Procedure
x Set the voltage of the insulation resistance tester to 500VDC.
x Put the test leads between core 2 and earth conductor.

c) Core1 to Core2.
Testing procedure.
x Set the voltage of the insulation resistance tester to 500VDC
x Put the test leads between core 1 and core 2 conductor.
Acceptance Norm: Measured cable insulation resistance is to be ≥ 10Mohms.
8.1.2.3 Puff Test/Flow Test.
A puff test or flow is to performed on the piping network to verify that flow is continuous and
the piping and nozzles are unobstructed.
Test procedure.
x Check and ensure that the piping network for the FM 200 system is completed
including the nozzles.
x Connect the piping network to an air compressor + air dyer unit which will be the
source of dry air to be used for the puff test or flow test.
x Release dry air and let if low on the piping network for the puff test.
x Check each nozzle in the protected area/room and verity if there is proper air
discharge on each on nozzle.
x Record test results in the attached test form.
Acceptance Norm: Results of the checks and verification must confirm that the piping
network and the nozzles are unobstructed.
8.1.2.4 Room Integrity Test Procedure.
The purpose of the room integrity test is to quantify leakage from an enclosure and use the
total leakage area to provide a prediction of the enclosure’s ability to retain FM-200 and to
enable an assessment to be made of the enclosure’s structure in respect of overpressure
venting requirements.
The procedure involves the fitting of variable speed fan unit into an existing doorway by
means of an adjustable doorframe and using the fan to pressurize and/or De-pressurize the
enclosure with a known (or measured) quantity of air.
The first part use a fan that quantifies the leakage sites within the enclosure and provided a
calculation of the effective leakage rate. The effective leakage rate can then be used in
calculations to determine the requirements for additional pressure relief venting.
The second part of the test involves us a computer model to predict whether FFM-200 gas
would be held for a specific period of time at an agreed height of interest.
The two parts of the enclosure integrity testing are as follows.

Part 1-Fan test.
x The doorway selected for the equipment will need to be open for the duration of the
test although they will be blocked off by the adjustable doorframe.
x Part of the set up involves running a small bore flexible plastic tube from the
protected enclosure to an adjacent room under test. This allows for a measurement
to be made of the static or differential pressure within the protected area.
x After equipment set up finalize preparations for the actual test. This involves
opening and closing the other doors as required for the test.
x Prior to taking any readings all air handling equipment that is permitted to be shut
down must be shut down. (The ideal test condition are for all the air handling
equipment to be shutdown.) At very least all air inlets and exhaust must be closed
so that only fully re-circulating air is present. Take reading of static pressure (+ / -)
x Give all inputs to computer such as static pressure inside and outside room
temperature room volume gas weight room Hight minimum protection Hight
minimum retention time (10 sec) etc.
x The next step will require power to the fan equipment (240 VAC single phase).
Blow air IN until room gauge reads between a certain range. (Range will be given
by computer).
x Note down the reading of room pressure & flow pressure (These Pressure will be
normally be in the range of 10-75 pa).
x If it is considered beneficial readings may also be taken with the enclosure under
negative pressure (Blow air out)/ Note down the reading of room pressure and Flow
Pressure.
Part 2 Computer Calculation.

Following completion of pressurization test the readings taken are entered into a computer
along with details of the FM-200 system and a calculation of the effective leakage area is
made as well as predication of the FM-200 retention time at a given height of interest. The
results also enable the requirements if any for additional pressure venting to be determined.
The purpose of the integrity test to determine whether the enclosure will retain the specified
amount of FM-200 provided to protect the enclosure and to calculate any additional venting
requirement is necessary.
Test Equipment
The equipment to be used to test the integrity of the space consists of the following.
a) Variable speed fan with a suitable frame of mounting in a doorway or opening.
b) Pressure gauges and thermometers.
c) Computer- With software retorted discharge simulator version HA 6.1 HP.
The test for integrity provides the following information.

Predicated Leakage area of the protected room Retention time for the agent (FM-200)
to drop below the minimum protected height, maximum allowable equivalent leakage
area etc.
After a successful completion of this stage, Pre-Commissioning Certificate

(PCC) will be released.

8.2 SAT (Stand-Alon Test)
8.2.1 Pre-Requisite For SAT
1. Ensure there is valid permit to work is issue.

2. Ensure the PCC is Available.
3. Ensure sample of test pack has been Approved
4. Ensure that lock out tag out in place.
5. Ensure HSE in place.
6. Ensure that approved as build have been provided.
7. Ensure approved Method Statement is on the site.
8.2.2 Commissioning/Functional Test
1. Ensure that the FM200 system is conducted a visual inspection shall be first be
carried out. The test shall include the following.
2. Ensure that the FM200 was installed within approved design calculation and shop
drawing.
3. Check each device operation and verify correct labelling/location display in the
FSCP.
4. The system has been completely pneumatically pressure leak tested in a closed
circuit in 10 minutes at 40 psi; verify that the pressure at end has not dropped more
than 20% in accordance with NFPA 2001.
5. Ensure the cable test has been completed.
6. The wire and cable are properly terminated to the FM200 and power supply is
available both normal and emergency.
7. The cable shall verify that has been installed in fully accordance of approved design.
8. Ensure all installed piping are in proper size fitting and location within accordance of
approved material submittal and shop drawing.
9. Verify if the pipes are properly supported and clearance near to nozzle is acceptable.
10. Ensure cylinder is properly fixed.
11. Ensure the final amount of FM200 shown on the cylinder tag shall be based on as
built measurement of the enclosure integrity test of each room.
12. Ensure the detectors alarm bell & other accessories are installed as per approved
shop drawing.
13. Ensure the battery is free from corrosion or leakage. Tightness of connection shall be
checked.
14. Testing of all the devices under battery supply has to be contacted.
15. Ensure the room integrity test is completed.
8.2.3 Functional test.
Before performing preliminary functional test, which will result in operation of alarms
notify all concerned personal who may be affected.
It shall be noted also to ensure that before carrying out Pre- functional testing the IVO
and IRM are to be kept disconnected from the cylinders.
Test Procedure.
1) Smoke Detector Test.

a) Activate on detector using aerosol verify the following.
x Alarm Bell/Strobe/Horn will activate.
x Internal sounder on.
x FECP will show LED ON “Alarm” indication.
2) Fire Extinguishing control panel test.
a) Check the control panel if the dedicated source is connected.
b) Simulate a fire alarm condition to check signal transmission to FECP. Verify the
following
x Alarm Bell/Strobe/Horn will activate.
x FECP will show LED ON “Alarm” indication.
c) Simulate a fault condition to check signal transmission to FECP. Verify the
following.
x Internal Sounder ON.
x FECP will show LED ON “Trouble” indication.
d) Primary Power turn OFF and the system under secondary power supply (back-up
battery). Verify the following.
x System fully operates on standby power
e) FECP will show LED ON 'Trouble' indication during secondary power supply
(Battery backup).
3) Battery Test.
AC power turns OFF and the system under secondary power supply (back-up
battery) Verify the following.
x Check voltage on battery poles.
x Battery standby normal condition for 24 hrs.
x Battery Standby Alarm condition for 30 minutes.
4) Manual Release Test
Activate Abort station verify the following.
x FECP will show LED ON “Abort” indication.
5) Abort Station Test
x Internal sounder on
x FECP will show LED ON “Abort” indication.
8.2.4 Return of system to operational condition.
When system functional test is completed each agent storage container will be
reconnected so that activation of the impulse release modules will release the agent. The
system will return to its fully operational design condition. The alarm receiving office and
all concerned personal at the end user’s facility will be notified that the system functional
test is completed and that the system has returned to full service condition.
After a successful completion of this stage, Partial Acceptance Certificate (PAC)

will be released.

8.3 INTERFACE PROCEDURE
Interface test will happen during Cause and Effect Matrix verification. Check the interfaces
between Clean Agent Release Panel and Building Fire Alarm Panel According to (M009-SPH-
ELE-DWG-GWST080-AA-60005) &. BACS and will be tested under BACS procedure. (M009-
SPH-MHV-DWG-GWST080-AA-80037)
After a successful completion of this stage, Acceptance Certificate (AC) will be released.

APPENDIX 1
RISK ASSESSMENT
Appendix 1
~ ~~"""""-
RISK ASSESSMENT
l!.I!J.&l.LI
JAUOI •tllll40tH (aOiJf' ....,. WBK
...
SP H - J\1
GREEN LINE - ELEVATED & iT:ciUOI
Testing & Commissioning of FM 200
~ System.
International
S EVERITY CONSEQUENCE RATING SEVERITY OUTCOME

CATASTROPHIC 5 10 15 20 25 5 FATALITY
MAJOR NJLRY I
CRITICAL 4 8 12 - 20 4 LLI'ESS
SERIOUS NJt.,RY I
!SERIOUS 3 6 9 12 15 3 LLI'ESS
MBliUM 2 4 6 8 10 2 MNOR NJlRY I LLI>ESS
IMINIMAL 2 3 4 5 1 i'.Or-1': OR SMALL FA
2 I 3 4 5
l iKELYHOOD VERY VERY ALMOST
UNLIKELY LIKELY
UNLIKELY LIKELY CERTAIN
•.All visitors to site must undertake site induction

•.Banks man to control access around operating plant or vehicle
Engtneer I HSE
Potential of injury or accident Injury • Stay within clear and defined routes
20 9 !Representative I FOfeman
fatality • Compliance of speed limits on site.
Operator I Rigger
• Do not stand under suspended load.
Keep away from leading edges and excavations.
Ensure safe access & egress to WOI1< area Is provided. Inspected and tagged.
Ensure proper illumination on access and access routes,
Steps/rungs inspected and without damage.
Engtneer I HSE
Ensure handrails are used and proper fooling on steps.
2 Cuts. bru1ses. sprains. severe injury 16 6 IReoresentatove 1 FOfeman
Do not block access by storing materials.
Operator
Proper routing of cables.
Provide information signs.
Ensure good housekeeping always.
Page l of 4
Ensure safe access and egress to~ area.
Lift using correct lifting principle i.e. feet apart. finmly grip load, keep load close to lhe body, keep back
avOid twisting ex bend•ng too much, when lifting from ground; bend knees and lift weight us•ng your
_muscles.
Ensure good housekeeping in lhe area,
Watch oul for un even surfaces.
and lnp, repetitive worl<, poor
Ensure no spillage or slippery surface.
Iillumination, protruding sharp objects. Ensure proper gloves are used along with other PPE. Site Eng1neer I HSE
materials to work slacking, stacking al strain/sprain, cuts, crush
3 12 Engage additional help is the load Is too heavy. 6 Representative I Foreman
height, starting matenals . fracture
• Proper storage of materials i.e. no storing near edge, improper height. nol blocking access ways etc. Operator
COSHH items, unsafe
• Ensure proper illumination in the area.
Ensure protruding objects are covered.
• Ensure MSDS for COSHH items.
·Do not store excess of flammable materials at site.
• Bring only quantity required for lhe day.
• Ensure no hot works in the area.
• Ensure fire extinguisher is available near by.
• STARRT briefing to operatives

• Scaffolds shall be designed by a competent person.
• Scaffolds must be inspected by 3rd party certified inspector before use.
• Inspection tag shall be provided and il should be va~d.
Scaffold materials used must be in good condition.
Personsnools fall from high!, ·All ladders must be inspected for damage before use and daily.
worl<ing plalfonm. rails • All ladders secured to prevent movement. Ladders to extend a! least 1m above landings, correct angles.
unsafe access. bracing • Maintain 3 point contact and do not over reach from a ladder.
wheels damaged/not locked, • Correctly positioned lo avoid over reaching,
outriggers. leaning/ swaying Ensure scaffold platlonm is provided with safe access. top rails. mid rails and toe board.
Working al Heights ,
uneven surface or slop, Cuts.sprain, internal injury, fracture. Tool bells must be used while working al height
4 Use of Mobile Scaffold I 5 20 10
components, moving fatality Scaffolds lo be placed on level & rigid surface. I RPnrPc;.Pnt:ttlvA 1 Foreman
Ladders
Wheels of mobile scaffold must be locked during operation.
Do not move scaffold when worl<ers are on top.
Trained & competent operatives must be deployed.
• The bottom area shall be cordioned off and signage placed.
• Regular rest time & adequate drinking water supply for operatives worl<ing at cramped areas to be ensured.
• Cap or covering the sharp objects and providing adequate warning signs. venlilalion and also using full
coveralls are reQuired.
• During work d needs outriggers shall be fixed.
• Working area should be illuminated Ensure that safety hamess must be used during work at height
• Ensure to use safety harness during working al high.

matenals to work
• Do not use damaged tools
• Inspect tools for damage prior to use.
muscle strain/sprain. crush
• Do not use hornemade tools Site Eng1neer I HSE
. Damaged lo ear. inJury lo 4 16 8
• Do nol throw tools on persons below or above. Representative I Foreman
fracture
• Use tool lanyard when using tools at thigh.
• Carry tools in holster or in tool box when worxing at height.
• Use task specific PPE such as face shields, goggles. hand gloves. ear protection. dust masks etc.
Pogo Z of 4
Mobilizing materials to work
area.
Stle Eng1neer I HSE
58 10
Representative I Foreman
the live conductors when working with power tools.
Mobilizing matenals to work STARRT briefing for operatives prior to start work.
area. Competent persons.
Keep the wor1< place free of obstructions by carrying out regular housekeeping. S1te Eng1neer I HSE
5C •nJury, cuts, brv1ses 3 9 Do not carry tools 01' materials when using ladder Representative I Foreman
Do not lean your body during working on ladder 01' scaffold. Opera tO< I Rtgger
Job rotation and adequate supply of drinking water.
Wort<ing area should be illuminated
• STARRT briefing to operatives.

.. Ensure system is not energized before starting wof1f.
n
Obtatn LOTO penmit wor1<ing on energized system
• Ensure test equipment's are calibrated and certifted.
• Ensure safe access & egress
• Ensure proper illumination
tools. untrained operative, • Cordon off the area and post watchman to keep unauthorized persons away.
Cuts, bruises, muscular
~low shop drawing, 5 20 • Post waming signage in the test area to warn others. 10
spra•ns/stra1ns. injuries. Fatality IReoresentative I Foreman
sharp objects, repetitive • Only trained persons shall be deployed to wortc on electrical systems.
height, sltp & tnp, • Verify shop drawings and method statement.
work. Strictly follow the sequence of test.
• Do not exceed the allowed test rate.
• Ensure proper housekeeping in the area.
• Do not use damaged tools "'equipment.
• Wear task specific PPE.
STARRT briefing for operalives pnor to star't wo11<.

LOTO permit And protocols must be in place.
WO<king tn cramped wor1< space. A
• Competent persons.
person Will be at risk of protrudmg
•Keep the wortc place free of obstructions by carrytng out regular housekeeping
sharp objects. heat exhaustion etc. IMinor inJury, cuts. bru1ses 9 Do not carry tools or materials when using ladder IReoresentat1ve I Foreman
Over·reaching from Ladder. Matenals
• Do not lean your body during working on ladder or scaffold.
being carried up.
• Job rotalion and adequate supply of drinking water.
WO<king under poor lighting.
Working area should be illuminated
STARRT briefing to operatives

Obtain LOTO Permit to wor1<
Engmeer rr&C
Only cO<npetent persons shall be deployed for testing activity.
Engtneerl HSE
Bums. cuts, severe injury, fatality 4 20 Ensure shop drawings and method statements are verified and briefed to all. 10
Representative I Foreman
System Cordon off the test area and do not allow unauthorized persons. Post signage·s.
Ensure proper illumination in the area.
Ensure test equipment is calibrated and has valid certifteate.
Poge 3 of4
• Obtain LOTO Permit to wor1<.
• Only competent persons shall be deployed for testing activity.
• Ensure shop drawings and method statements are verified and bnefed to all.
Burns. cuts. severe 1njury. 3 3 9 Cordon off the test area and do not allow unauthorized persons. Post sognage's.
IReoresentat1ve I Foreman
Ensure proper iHumination in !he area.
Set the resistance lest device for cable and 500 Volts for wires
Earthing shall be installed as per verified shop drawings and project specifications.
Ensure test equipment shall have valid calibration certificates.
Verify shop drawing and method statement

• STARRT brieftng to operative.
• Oblatn permit to wor1<
• Ensure test equipment's are calibrated and certified.
• Ensure safe access & egress
Site Engoneer /T&C
PrEK:ommiSSionmg & Testing • Ensure proper ittumination
CuVBrvises/Serious injury/ and Engoneer/ HSE
Commlssiomng of FM 200 t6 • Cordon off the area and post watchman to keep unauthorized persons away
material damage Representative I Foreman
System • Post warning signage in the test area to wam others.
• Coordinate with other team wor1<ing in the area.
• Ensure air vent, joints. supports etc. are inspected prior to filling test medium.
hammering, sudden
• Striclly follow the sequence of test.
movement. insufficient pipe
• Do not exceed the allowed test rate.
support. interface with outer
• Monitor the test line for any movement or leak and stop immediately if any problem.
activjty. poor communication etc.
• Adequate PPE should be used.

• Extreme care when wor1<ing in wet and slippery areas.
Tnp. Fall, Environmental Effect
cuts. heat stress. • Personnel should never run on WOI'ttsite.
handling, protruding sharp
Keeping illness. crush injuries. 3 6 • Keep wor1<site clean and tidy at all limes.
dust. poor illumination.
• All materials to be secured by suitable chocks, sandbags or other means.
uneven surfaces. heavy load,
• All pipes not laid during the course of a day are to be retumed to the stockpile and secured appropriately.
• Store/par1< plant & equipment off site & in a secure area.
P~4 of4

Testing and Commissioning of FM200 System

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Testing and Commissioning Procedure for FM 200

PRO 00031 10.1

Document Type PRO - Procedure

Reason for Issue 04 - Issued for SONO

T&C Engineer Signature Date

T&C Manager 'J Signature Date

QAIQC Manager Signature Date

Project Manager Signature Date

0.1 First Issue 3 February 2019

Testing and Commissioning Procedure for FM200 System (REDCO)

Total Number of Pages: 23 including front pages and excluding appendices

Testing and Commissioning Procedure for FM200 System (REDCO)

Testing and Commissioning Procedure for FM200 System (REDCO)

Testing and Commissioning Procedure for FM200 System (REDCO)

Hardcopy Distribution List*

Copy No. Name Company Position Signature

001 Qatar Rail Project Owner

002 Qatar Rail Employer’s Personnel

003 SPH Project Director

004 SPH Construction Director

005 SPH Station Manager

006 SPH QA / QC Manager

007 SPH HSE Manager

Testing and Commissioning Procedure for FM200 System (REDCO)

ARCH Project Archive

Testing and Commissioning Procedure for FM200 System (REDCO)

2.1 Interdependence with Management Plans

Testing and Commissioning Procedure for FM200 System (REDCO)

x DWG for Location:

FM 200 Fire Suppression & Detection System for Signalling (CL-41)

FM 200 Fire Suppression & Detection System for IT Security (CL-84)

FM 200 Fire Suppression & Detection System for IT Safety (CL-83)

FM 200 Fire Suppression & Detection System for TEL/IT (CL-75)

FM 200 Fire Suppression & Detection System for TEL/IT (CL-78)

FM 200 Fire Suppression & Detection System for IT/TEL (AG-21)

FM 200 Fire Suppression & Detection System for IT/TEL (AG-21)

FM 200 Fire Suppression & Detection System for ELE Distribution

FM 200 Fire Suppression & Detection System for IT/TEL (AG-32)

Testing and Commissioning Procedure for FM200 System (REDCO)

FM 200 Fire Suppression & Detection System for SCADA (L1-13)

FM 200 Fire Suppression & Detection System for SCADA (L1-15)

FM 200 Fire Suppression & Detection System for TEL/IT (L1-109)

FM 200 Fire Suppression & Detection System for Electrical (L1-125)

x (SIT) Fire Alarm Integration:

x (SIT) BACS Integration:

Document No. Document Name

M009-SPH-MEP-MAR-00173 Material Submittal for FM 200 System - SIEX

M009-SPH-MEP-MAR-00248 Material Submittal for FM 200 Gas Suppression System-FIKE-USA (REDCO)

M009-SPH-MEP-MAR-00249 Material Submittal of Pipe for FM 200 System-Inter pipe

M009-SPH-MEP-MAR-00254 Material Submittal of Pipe for FM 200 System-Inter pipe-Petrofac

Document No. Document Name

M009-REI-ELE-MIR-00086 Inspection of FM 200 System Electrical Devices fitting and accessories

Testing and Commissioning Procedure for FM200 System (REDCO)

M009-REI-FRS-MIR-00057 Inspection for FM 200 (HCF-227ea) Gas Containers & Nozzles

Document No. Document Name

M009-REI-MEP-ITP-00046 ITP for Testing and commissioning of FM 200 system.

2.2 Revision of Procedure Documents

x New information becomes available.

2.3 Testing and Commissioning Stages

Testing and Commissioning Procedure for FM200 System (REDCO)

The Supplier/Manufacturer Representative shall be inspect all power termination/connections

3.2 SPH JV, Subcontractor and PMC etc. Responsibilities.