Testing and Commissioning Air Handling Units

Testing and Commissioning Procedure of Air
Handling Unit (AHU)
PRO 00026 0.1

1
PRO - Procedure
03--Issued
04 Issued for Approval
SONO
REDCO 20/02/2019
07-02-2019
07-02-2019
20/02/2019
20/02/2019
07-02-2019
20/02/2019
07-02-2019
20/02/2019
07-02-2019
10.1 07-02-2019
20/02/2019
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SAUD I BINlADIN G R OU P ldBK
SPH - JV
GREEN LINE- ELEVATED & AT-GRADE f\edco International
Testing and Commissioning Procedure of Air
Handling Unit (AHU)
(REDCO)
RTC/082/2013
Document No.:
~~~~~ Revision iB
Document Type PRO - Procedure
Reason for Issue 04 - Issued for SONO
T&C Engineer Signature Date

Prepared by:
Muneeb Asfaq
~~~ 3 February 2019
T&C Manager ) Signature Date

Checked by:
Adnan Aslam ~~~ 3 February 2019
QAIQC Manager Signature Date

Reviewed by:
Monib Ampuan ..£- 3 February 2019
Project Manager Signature Date

Approved by:
Wessam AIAhmedy Id ~ .. 3 February 2019
Revision History
Rev. No. Description of Revision Date of Revision

0.1 First Issue 3 February 2019
M009-SPH-TCH-PR0-00026 Page 1 of 2 1
Testing and Commissioning Procedure for Air Handling Unit (AHU) (REDCO)
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Total Number of Pages: 21 including front pages and excluding appendices
M009-SPH-TCH-PRO-00026 Page 2 of 21
TABLE OF CONTENTS
LIST OF APPENDICES ..................................................................................................... 4
HARDCOPY DISTRIBUTION LIST ................................................................................... 5
ABBREVIATIONS ............................................................................................................. 6
1 PURPOSE .................................................................................................................. 7
1.1 General issues ................................................................................................................ 7
1.2 Purpose ........................................................................................................................... 7
2 SCOPE ........................................................................................................................ 7
2.1 Interdependence with Management Plans .................................................................... 7
2.2 Revision of T&C Procedure Documents ........................................................................ 9
2.3 Testing and Commissioning Stages .............................................................................. 9
3 ROLES AND RESPONSIBILITIES ........................................................................... 10
3.1 (SKM Air Conditioning - Manufacturer) / Representative ............................................11
3.2 Sub-Contractor ...............................................................................................................11
4 RESOURCES............................................................................................................ 12
4.1 Labour.............................................................................................................................12
4.2 Equipment Used .............................................................................................................13
4.2.1 General Equipment used for this activity:................................................................13
5 QUALITY ASSURANCE/ QUALITY CONTROL....................................................... 14
6 HEALTH, SAFETY, ENVIRONMENT ....................................................................... 14
6.1 Lockout/Tagout Procedure ............................................................................................14
6.2 Hazardous Waste Management .....................................................................................15
7 Risk Assessment..................................................................................................... 15
8 METHODOLOGY ...................................................................................................... 15
8.1 PSAT (Partial Stand-Alone Test) ...................................................................................15
8.1.1 Pre-Request For PSAT...............................................................................................15
8.2 SAT (Stand-Alon Test) ...................................................................................................18
8.2.1 Commissioning and Start-Up ....................................................................................18
8.2.2 FAN Start-Up ..............................................................................................................19
8.2.3 Cooling Coil for AHU .................................................................................................19
8.2.4 Air Flow and Static Pressure Measurements ...........................................................20
8.2.5 Sound Test .................................................................................................................20
Test Acceptance Criteria.......................................................................................................20
8.3 MEP System Integration Test (SIT) ...............................................................................20
8.4 System Performance Test (SPT) ...................................................................................21
LIST OF APPENDICES
Appendix 1 – Risk Assessment
Appendix 2 – Test Form
HARDCOPY DISTRIBUTION LIST
This document is not controlled when printed. The controlled version is held by the Document
Controller on the Project Server’s valid Documents Folder.
Hardcopy Distribution List*
Copy No. Name Company Position Signature
001 Qatar Rail Project Owner
002 Qatar Rail Employer’s Personnel
003 SPH Project Director
004 SPH Construction Director
005 SPH Station Manager
006 SPH QA / QC Manager
007 SPH HSE Manager
008
010
011
012
* The final distribution may be modified after consultation with Main Contractor.
** It is the responsibility of the Station Manager to provide this T &C Procedure to the respective
Project or Site Engineers and obtain sign off that they have received and understood the
document. Please refer to the communication protocol
ABBREVIATIONS
ARCH Project Archive

BS British Standard
HSE Health, Safety and Environment
IFC Issued for Construction
IT Information Technology
MS Method Statement
MSDS Material Safety Data Sheet
NCR Nonconformity Report
PD Project Director
PMC Project Management Consultant
PPE Personal Protective Equipment
SPH Joint Venture of Saudi Binladin Group, PORR and HBK
QA / QC Quality Assurance / Quality Control
QCS Qatar Construction Specification
QMS Quality Management System
QS Qatar Standard
SONO Statement of No Objection
QND Qatar National Datum
IRE Inspection Request
T&C Testing and Commissioning.
NFPA National Fire Protection Association
MAR Material Approval Request
IRN Installation Release Note
PRO Procedure
CHW Chilled Water
VCD Volume Control Damper
AHU Air Handling Unit
MCC Motor Control Centre
ANSI American National Standard Institute.
ASTM American Society for Testing and Materials.
PTW Permit to Work
COSHH Control of Substances Hazardous to Health Regulation.
BACS Building Automation Control System.
1 PURPOSE
1.1 General issues
This document is to present the T&C Procedure as required by subcontract documents for Green
Line Elevated & At Grade Project.
This document was composed exclusively for the Qatar Railway ‘Green Line Elevated & at Grade’
Project. All the requirements listed in the above referred tender document were taken into account.
The company has Quality Management System Certificate of ISO 9001: 2008, Certificate of ISO
14001: 2004 of Environmental Management System. Furthermore, it applies the BS OSHAS
18001: 2007 on Occupational Health and Safety Management System.
1.2 Purpose
The purpose of this T&C Procedure is to explain step by step method for Testing and
Commissioning of Air Handling Unit (AHU) guidelines contained herein so as to ensure that the
job execution complies with project requirement and serves the intended function to satisfactory
level.
2 SCOPE
Scope of this PRO is the Testing and Commissioning of Air Handling Unit (AHU)
This document includes the following either in the main body or in the Appendices:
x Methodology for Testing and Commissioning of AHU Units.

x Equipment and materials used.
x HSE Assessment & Risk Assessment.
2.1 Interdependence with Management Plans

Standards Relevant to Document & Information Management are:
x Employer’s Requirement volume – 4 Section 4.2

x BS CP 352 Mechanical Ventilation and Air conditioning in buildings.
x NFPA 5000 Building Construction and Safety Code
x NFPA 130 Standard for Fixed Guide Way Transit and Passenger Rail System.
x AHRI-450
x ASHRAE
x Qatar Construction Specifications 2010 (QCS 2010) Section- 22 Part- 4
The following documents are referred to either to support the implementation of the T&C Procedure
or are a pre-requisite to its implementation:
x SPE:
Document No. Document Name

M009-SPH-MEP-SPE-00001 Mechanical Project Specification for AHU (Volume 4, Section 4.2)
x DWG’s For AHU Location:
Drawing No. Document Name

M009-SPH-MHV-DWG-GWST080-L1-11003 Al-Riffa Station Lower Ground Duct Work Plan (For AHU Location)
M009-SPH-MHV-DWG-GWST080-L1-11004 Al-Riffa Station Lower Ground Duct Work Plan (For AHU Location)
M009-SPH-MHV-DWG-GWST080-AG-11103 Al-Riffa Station at Grade Duct Work Plan (For AHU Location)
M009-SPH-MHV-DWG-GWST080-CL-11221 Al-Riffa Station Concourse Level Duct Work Plan (For AHU Location)
M009-SPH-MHV-DWG-GWST080-UL-11301 Al-Riffa Station Under Plate Form Duct Work Plan. (For AHU Location)
M009-SPH-MHV-DWG-GWST080-UL-11303 Al-Riffa Station Under Plate Form Duct Work Plan (For AHU Location)
x DWG’s For BACS Integration:
Drawing No. Document Name

M009-SPH-MHV-DWG-GWST080-AA-80024 Building Automation and control system Part 3 of 25
x MAR:

M009-SPH-MEP-MAR-00170 Material Approval Requisition for Air Handling Units
x MS:

M009-SPH-MHV-MES-00005 Method Statement for installation of Air Handling Unit
x ITP:
M009-REI-MEP-ITP-00042 Inspection and Test Plan for Testing & Commissioning of Air Handling Unit
x Plans:
M009-SPH-TCH-PLN-00005 Project Testing & Commissioning Plan
M009-SPH-QMS-PLN-00005 Project Quality Plan
M009- SPH-PRJ-PLN-00003 Project Controls Plan
M009- SPH-HMS-PLN-00009 Health and Safety Plan
M009- SPH-PRM-PLN-00002 Information Management Plan
M009- SPH-DCM-PLN-00002 Electronic Document Management Plan (EDMS)
M009-REI-RSK-PLN-00001 Risk Management Plan
M009- SPH-SHM-PLN-00003 Interface Management Plan
M009-SPH-EMP-PLN-00026 Construction Waste Management Plan
2.2 Revision of T&C Procedure Documents
The revision of this T&C Procedure shall be done when:
x New information becomes available.

x Main Contractor requires modifications.
x The Project Director requires modifications of T&C Procedure
x There is a significant change in the works methodology.
x The revised T&C Procedure shall be submitted to DVE for SONO and PMC for review
approval.
2.3 Testing and Commissioning Stages
STAGE STAGE
STAGE NAME RESPONSIBLTY REMARKS
NO ABBRE
Stage 1 FAT Factor Acceptance Test REDCO For stage (1 & 2) Covered IRN Refer to Testing &
Commissioning Plan (MEP Subcontractor) #
Stage 2 IT Installation Test REDCO M009-SPH-MEP-PLN-00003 (ANNEXUTE-A2)
Stage 3 P-SAT Partial Standalone Test REDCO
Part of this procedure
Stage 4 SAT Standalone Test REDCO
Stage 5 SIT System Integration Test L&T For Stage (5 & 6) by L&T (BACS PRO & ITP)
M009-SPH-MEP-ITP-40003
Stage 6 SPT System Performance Test L&T PRO#M009-SPH-MHV-PRO-00033
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3 ROLES AND RESPONSIBILITIES
Below the Appendix B Shown all concerns responsibilities.
Exam ple fo r RACI Matr ix Guideline fo r MEP Testing & Commissioning Plan
Appendix B - Attachment B - 2
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S:\MEP & PSA\MEP\20 Testing and Commissioning\4 Guideline
3.1 (SKM Air Conditioning - Manufacturer) / Representative
The Supplier/Manufacturer (Mannai Trading & Contracting - Supplier) Representative shall be
inspect all power termination/connections and AHU installation as per manufacturer requirements.
After inspection/confirmation power of equipment shall be switched on and he will witness the
testing.
3.2 Sub-Contractor
The Sub-Contractor is responsible for ensuring that the overall requirements are understood and
followed by all parties involved in testing commissioning. All personnel involved in the works will
be responsible for their own action/omission, be accountable for any unsafe actions/conditions
in which they created and to ensure that they follow the safe working procedure of the approved
Procedure.
Subcontractor's key personnel will have the roles and responsibilities as below:
a) T&C Manager The T&C Manager is responsible for Verifying the testing work carried out
in accordance with the requirements of the contract. And ensuring the quality standards set
for the Testing work are achieved and the work team adhere to the QA/ QC and HSE
requirements of the contract.
b) T&C Site Engineer T&C Site Engineer is responsible for Ensuring that the works are being
carried out in accordance with contract requirements and this T&C Procedure. He will
manage the testing activities to ensure that the team carries out the works in time with the
delivery schedule. Implementation of and adherence of the team to the QA/ QC and HSE
policies and procedure.
c) QA / QC Engineer - He is responsible and accountable for conducting surveillance and
inspection duties at various stages of the project delivery to ensure compliance to contract
requirements and to QA / QC requirements. He will ensure that the necessary corrective
action is undertaken against any recorded non-conformance. He will work in close
coordination with all the inter-related disciplines and stakeholders of the project. He is
responsible for preparation of all QA/QC related documents/procedures etc. Work in close
coordination with Supervision Engineer and Main Contractor’s QC Engineer to fulfil the QC
requirements and reports to QC Manager.
d) QC Inspector - He is responsible and accountable for checking the compliance of works to

the design, carrying out Inspections of all relevant construction works. He will be
responsible for inspecting the installation on the checklist and responsible for controlling
/verifying, detailed activities for on-site installations. Work in close coordination with
Supervision Engineer and Main Contractor’s QC inspectors to fulfil the QC requirements
and reports to QC Engineer. Report quality problems or findings to QC Engineer.
e) HSE Manager – He is responsible and accountable for developing, implementing and

monitoring H&S strategies, policies and programs that prevent injury and promote safe
methods of working. He shall also be responsible for developing, implementing and
monitoring environmental strategies, policies and programs that promote sustainable
development. He will be the one to communicate and direct the HSE team, HSE
Engineers/HSE Supervisors, to be responsible for site activities regarding to check, to
review and to make sure that all crew members use appropriate PPE, all machinery,
equipment and vehicles are appropriate for HSE Requirements, work area clean and tidy.
f) Supervision Engineer - He is responsible and accountable for checking the compliance of

works to the design, carrying out comprehensive supervision of all construction works and
final approving that the work executed complies with the approved design and be
responsible for checking the construction works. He will be responsible and accountable to
take reasonable care of himself and the safety of others working nearby. He will make sure
that all the workforce is briefed about the task related hazards, control measures and
availability and use of the relevant PPEs.
g) Supervisor/Foreman - He will be responsible and accountable for supervising all the

activities on site and has full control over the use of the labour, plant equipment, leading,
monitoring and overseeing a team of foremen to ensure they produce quality work. He shall
provide technical guidance regarding the installation and maintenance of MEP systems and
to ensure that the required work is completed according to the shop drawings and is ready
for inspection. He will be responsible and accountable to take reasonable care of himself,
his team members and the others working around him. He will deliver start briefing prior to
the job. He will be responsible and accountable to receive PTW for the daily activities. He
will make sure that required PPE’s are available at worksite and are being used.
h) Technicians/Helpers - They will be responsible and accountable for the safety of themselves
and the others who can be affected by their work activities and shall be responsible for
installing the equipment at the exact location marked by the surveyor and according to the
shop drawings, to perform safely physical installation, handling the material and required
equipment, positioning and installation of materials shall ensure quality installations. Duties
include using, supplying or holding materials or tools, and cleaning work area and
equipment. They will make sure that required work permit has been received from the
relevant authorities and the control measures mentioned in the permit are being adhered
to.
All the workforce is responsible and accountable to take reasonable care of their safety and
safety of the others working nearby them. They will be responsible and accountable to
adhere to all the HSSE rule and regulations told them in Induction trainings, TBTs and
STARRT briefings. They will also be responsible to use the PPE’s provided to them for their
safety and also not to alter with them.
4 RESOURCES
The following equipment and material are anticipated to be used in carrying out the works:
4.1 Labour
Following personnel of the specialized subcontractor will be working at site. The number and
organization may be changed to suit the work requirements
Sr. No. Description Number

1 T&C Manager 1
2 T&C Engineer 1
3 Supervisor 1
4 Foremen’s 3
5 QA/QC Inspector 1
6 Technician 5
7 Helper 10
4.2 Equipment Used
4.2.1 General Equipment used for this activity:
Sr. No. Tool and Equipment
1. Mechanical Tool Box

2. Electrical Tools Box
3. Measuring Tape.
4. Sprit Level
5. Torque Wrench
6. Hammer
7. Digital Multimeter
8. Ammeter
9. Mobile Scaffolding
10. Sound level Meter
11. Vibration Meter
12. Air Flow Meter
13. Anemometer
14. Differential Pressure Meter
15. Clamp Meter
16. Multimeter
17. Water Flow Meter
18. Tachometer
19. Manometer
20. Thermometer
21. Pitot Tube
22. Temperature Humidity Meter
23. Digital Insulation Tester
24. Process Meter
25. Loop Impedance & RCD Combined Tester
Note:
x All Instrument should valid calibration Certificate and certificate should be available on site
at the time of testing
x Equipment may be substituted subject to availability and actual requirements on the day.
x The type and quantities of equipment are subject to change to suit the site requirements and
to meet the construction program.
5 QUALITY ASSURANCE/ QUALITY CONTROL
Package Project Director is responsible of pre-working control and shall provide specific resources
to the work to be performed and have to determinate the verification, validation, monitoring,
inspection to the work as well as criteria for product acceptance and quality record needed.
Items which are a part of, or intended to be used permanently on, any of the systems of the project
shall not be used as an element of the testing setups for the purposes of testing.
The concerned Site Engineer or General Foreman will be responsible to ensure compliance for
these operations and the site QA / QC Engineer will carry out quality control checks and report the
inspection results.
6 HEALTH, SAFETY, ENVIRONMENT

The Health and Safety Plan will be strictly adhered to at all times.
x All workers will receive a site induction and be issued with PPE (hard hat, safety glasses,
safety vest, safety shoes) including hard hat with a SPH Inducted sticker before entering to
site to work.
x Regular Tool Box talks are held and attendance logged.
x The Emergency Response Plan is in place and will be strictly adhered to.
x In the event of any accident the HSE Incident Escalation Matrix will be followed at all times.
x Specific HSE Hazards are mitigated in the Risk Assessment.
x To prevent accident during the implementation of the above activities, all relevant safety
measures shall be strictly implemented by the site engineers and the HSE team.
6.1 Lockout/Tagout Procedure

The locking off procedure shall only be performed by trained and authorized personnel and it shall
be carried out in the following order:
1. Prepare for shutdown. This will include:
x Identify the equipment that needs to be locked off and the energy sources used to
operate the equipment.
x Identify the potential hazards of that energy
x Identify the method to control the energy – electrical, valve etc.
2. Inform all affected employees and let them know who is locking off the equipment and
why they are doing it.
3. Turn off the equipment following agreed procedures.
4. Isolate all energy sources in the equipment and ensure all stored energy has been
removed from the equipment.
5. Lock off energy device controls such as switches, valves and circuit breakers using an
appropriate lockout device and secure with safety padlock
6. Tagout the lockout device using an appropriate tag
x Tags used must be highly visible with prominent warning to warn employees of the
danger of reenergising the equipment
x Tags must be durable and be securely fastened to the lockout device
x Tag details must be completed in full
7. Test the energy device controls to ensure equipment is de-energized and locked out.
8. Place key of safety padlock in Group Lockout Box and secure Group Lockout Box with
their own personal padlock.
9. Each person working on the equipment should put their own personal padlock on the
Group Lockout Box prior to commencing any work.
10. Perform activity and do not bypass the lockout. The activity shall be done in conjunction
with and as set out in a ‘Permits to Work’ document.
11. On completion of activities, follow the agreed procedures to reactivate the equipment.
x Remove any blocks put in place and re-install any safety guards.
x Remove personal padlock from Group Lockout Box
x Once all personal padlocks have been removed from the Group Lockout Box, keys
to the safety padlocks are removed and used to remove all lockout devices and
tags.
x Re-start the equipment and test to ensure all is ok.
x Cancel the ‘Permits to Work’ and sign off the work.
x Let the relevant employees know that the equipment is ready for use.
6.2 Hazardous Waste Management

The SPH JV ultimately responsible for all hazardous waste storage activities. The SPH JV
will store hazardous waste as follow:
x Fire prevention systems and pollution control equipment will be provided for storage
facilities where necessary, to prevent fires or the releases of hazardous materials
to the environment;
x Containers intended for hazardous waste disposal will not be used for other
purposes unless they are specifically labelled for that purpose. Rusty, dented or
defective containers for waste accumulation or storage will not be used;
x Hazardous waste will be retained in a secure area with an impervious bunded base;
x Secondary containment is required for liquid hazardous waste or other waste that
might be released into the environment, such as dusts, powders, and shavings.
x The conceptual design for the hazardous waste storage facility is part of the CWMP.
x Hazardous waste will be disposed of in the area designated by municipality.
Incompatible hazardous wastes will not be transported together.
7 Risk Assessment
The Risk Assessment for this work is attached in Appendix 1.
8 METHODOLOGY
8.1 PSAT (Partial Stand-Alone Test)
8.1.1 Pre-Request For PSAT
Air handling unit commissioning will not commence until the installation mechanical and
electrical IRE signed off.
Verify and confirm that the AHU installation completion checklists are available and duly
signed by concerned parties.
x All Duct work installation are completed, and all IRE are approved.
x Ensure there is valid permit to work is issue.
x Ensure that IRN are prepared by construction and Approved by all parties.
x Ensure all CHW system are Flushed out Properly and IRE are approved.
x Duct access doors are securely closed.
x VCD and all others damper should be open Position.
x MCC panels are installed and commissioned.
x Ensure sample of test pack has been prepared.
x Ensure that lock out tag out in place.
x Ensure HSE in place.
x Ensure that as build / red line drawing have been provided.
x Ensure approved Procedure is on the site.
1. Ensure that the clearance from manufacturer/supplier before power supply connection
to the equipment.
2. Ensure that the Air Handling Unit (AHU) installation is complete and mechanical
completion is approved.
3. Ensure that no damage has occurred between mechanical completion and During
Pre-commissioning.
4. Check AHU installation as per the approved shop drawing and manufacture
recommendation.
5. Check for proper electrical power, control panel and earthing connection as per
approved drawing and all field wiring to be pre- tested for continue and insulation
resistance.
6. Verify the correct voltage phase and cycles.
7. Initial check and verification of the following items prior to any start-up are required.
8.1.1.1 FAN
1. Check if:
x There are no objects within a range of the fan, which might be sucked into
the wheel once the fan is turned on.
x The fan's wheel rotates freely, without any friction against the casing
elements.
x The fan's designed rotary speed will not be exceeded.
x All dampers on the ventilation ducts network are set and fully open.
x The motor rotation direction is the same as a direction of the arrow placed
on the fan's casing (switch on the fan by pulsing). If they are arranging in
different directions, change with each other any two phases in the motor
connection box or change rotation direction on the frequency converter.
2. Wheel is balance and with the appropriate type.
3. Bearings are properly lubricated as per supplier recommendation.
4. Drive is aligned.
5. Drive set screw tight.
6. Belt tension acceptable and location of pulleys is in line.
7. Transit bolts removed.
8. Base is level and free.
9. Vibration isolators (Springs & Compression) installed and no obstruction.
8.1.1.2 FILTERS
1. Correct number, type and size of filters

2. Check for cleanliness of filters
3. Check for frame leakage
8.1.1.3 MOTOR
1. Check for proper lubrication as per supplier recommendation

2. Check belt alignment
3. Isolator is tested, properly terminated and installed
4. Earthing and protection device properly connected and installed as per project
specs
5. Drive belt guards properly fitted and secured
6. Motor enclosure is properly selected as per project specs.
7. Terminal box properly installed and correct location
8. Terminals shall be spaced or properly protected to avoid faults within the Box
9. Cable terminations shall comply with the latest edition of I.E.E regulation
10. Factory Acceptance Test of the motor shall be available upon request
8.1.1.4 Electrical
1. All terminal connection properly torques as per specs.

2. Disconnect switch functional and tested.
3. Starters functional, tested and complying with project specification.
4. Fuses complying with project specs.
5. Overload relays correct size and functional.
6. Auxiliary accessories, i.e., indicating lamp, push button, and selector switch
Functional and no sign of damage.
7. Incoming and outgoing power supply cables are correct and tested.
8. Each panel board is individually bonded to main earth bar located in the
electrical rooms and each panel section shall be cross bonded to adjacent panel
section earthing terminal.
8.1.1.5 COOLING COILS (Water)
1. Check pipe connection Chilled water supply and Return properly connected.
2. Valves open and set
3. Piping leakage
4. Check for fin spacing and condition
5. Check for obstruction or debris
6. Air Vents installed and functional
7. Condensate drain complete and connected
8.1.1.6 AHU Doors and Casing
1. Visually check for doors and casing integrity, leaks and any signs of damage
2. Check for adequate clearance around unit for service.
3. Check if all components are accessible for maintenance.
4. Check all doors can be opened & Closed easily.
8.1.1.7 DUCTS and DAMPERS
1. Duct system cleaning, pressure and leak test is done and inspected.
2. Following the successful conclusion of pre- commissioning, the air handling unit will be
run, and an initial volume acquired with the dampers set and fixed at full fresh air (supply
side) and full discharge air (return side).
3. Check to see that the running current of the fan motor can be controlled manually to
compensate for high amperage due to operating without the bag filter.
4. The fresh air and supply air quantities will now be set preferentially. There will be NO
return air at this time. Return air dampers should be fully closed.
5. Measurements on the A.H.U will be obtained for and will generally include motor
running current, fan speed, motor speed, on / off coil temperatures and static pressure
readings across components.
8.1.1.8 AIR SYSTEMS
1. The building envelope should ideally be complete i.e. a permanent or temporary doors
and windows fitted. Internal rooms to be clean and free of debris.
2. All control and regulating dampers should be fully open and systems should be clean and
dirt free.
3. Commissioning filters should be installed to protect the cooling coils during the operation
of this equipment. High efficiency bag filters SHOULD NOT be installed.
8.1.1.9 WATER SYSTEMS
1. Obtain the results of both Dynamic and Static flushing procedures prior to starting any
pumps.
2. Obtain the results of the “Pump alignment”
3. Obtain the results of chemical treatment and analysis to ensure that the chilled water
lines are protected against corrosion and that PH and, Fe and turbidity levels are
consistent with the current CIBSE guidelines.
4. Establish that there is a procedure in place to monitor chemical levels throughout the
duration of the temporary operation.
5. Ensure that all heating / chilled water pipes have been fully insulated and that there are
no breaks which, could cause damage to, or destroy the vapor seal.
6. Ensure that all manual control valves and isolation valves are in the “Fully Open”
position, and that the by-pass valve is closed
7. Ensure that the strainer is clean.
8. Ensure that either temporary or permanent pressure gauges are installed on the supply
and return sides of the pumps. And AHU’s
9. Re-check the water pressure drop across the coil and present the required flowrate thru
any manual balancing device installed in the system.
10. Follow the pre-start-up check as listed in attached checklist. Once all parameters have
been met, the system can be safely energized and run.
After a successful completion of this stage, Pre-Commissioning Certificate (PCC) will be
released.
8.2 SAT (Stand-Alon Test)
8.2.1 Commissioning and Start-Up
1) Ensure that all the Pre-Commissioning checks are carried out successfully.
2) The pre- commissioning & commissioning of the AHU shall be completed prior to
commissioning of the AHU. The same shall be carried out in line with the approved
procedure.
3) The objective of air handling commissioning is as follows: To ensure that the correct
unit has been installed as per equipment schedule / project specification.
4) Ensure that all the fan rotation, electrical interlocks, vibrations, noise, motor amps, fan
rpm, volts, frequency, speed, the correct chilled water flowrate and the required
pressure drops across each component the correct chilled water flowrate and the
required pressure drops across each component of the air handling units are within
the manufacturer’s specified limits.
5) Ensure that the air handling unit is delivering the required air volume and in relation to
the required supply temperature and return temperature. Also, ensuring that the actual
total air volume meets the required flowrates in each air terminal.
6) Ensure that the air handling unit satisfies the required space pressurization in respond
to the required supply air, return air and fresh air.
8.2.2 FAN Start-Up
1) Screw out security nuts if spring mounts the unit.

2) Lock out the primary and secondary power sources.
3) A complete inspection shall be made of all ductwork and the interior of the fan. Make
certain there is no foreign material which can be drawn into or blown through the fan
or ductwork. Eyes should be protected against undetected foreign material using
safety goggles or other appropriate means.
4) Make sure the foundation or mounting arrangement are as per the approved shop
drawings & duct connections are adequately designed & installed in accordance to the
specification & approved drawings.
5) Check & tighten all hold-down bolts.
6) Check the fan assembly and bearings for proper grounding to prevent static electricity
discharge.
7) Spin the impeller to determine whether it rotates freely and is not grossly out of
balance.
8) Inspect impeller for proper rotation for the fan design.
9) Check all set screws and tighten, if necessary.
10) Check belt drive or coupling alignment; use recommended belt tension.
11) Check the belt drive for proper sheave selection and make sure they are not reversed
which may cause excessive speed.
12) Properly secures all safety guards.
13) Secure all access doors to the fan & ductworks.
14) Momentarily, energises the fan to check the direction of rotation.
15) Switch on the electrical supply and allow the fan to reach full speed.
16) Check carefully for excessive vibration, unusual noise, proper belt alignment, proper
lubrication & proper amperage & voltage values.
17) If any problem is indicated, switch OFF Immediately. Lock out electrical supply, secure
the fan impeller if there is potential for wind milling. Check carefully for the cause of
trouble and correct as necessary.
18) Even if fan appears to be operating satisfactory, shut down after a brief period and
recheck all components as the initial start- up may have loosen some of the bolts & set
screws.
8.2.3 Cooling Coil for AHU
1) All electrical, water & ductwork connections of the unit must be completed by a
qualified person.
2) Check that all electrical connections comply with the wiring diagram and the thermal
protection is operational.
3) Completely stress-free connections are essential. The pipework of the coils should be
arranged to facilitate easy removal of the coil for maintenance purposes.
4) Check that the coil connections and valves are not leaking. If there are leaks, rectify
the problem.
5) Cooling coil sections are fitted with condensate drains. Check that these are properly
fitted to allow draining and avoid air suction and water carry-over.
6) Check piping for any leaks. Open or close valve to check for proper operation.
7) Ensure that no air bypass occurs within the AHU and that proper sealing is carried out.
8) For chilled water, proprietary corrosion inhibitor should be considered in the water
remembering that the coils are made of copper tubes on the fluid side.
9) Never to use untreated or improperly treated water in unit coils which may cause
scaling, erosion, corrosion, algae, etc.
8.2.4 Air Flow and Static Pressure Measurements
1) Select the type of instrument required for the tests. Liquid manometers or digital
micro manometers Are recommended for the static pressure test. Pitot tube set of
proper length with inclined liquid Manometers or digital micro manometers are
recommended for the flow test.
2) Ensure system ductwork is installed and 100% complete.
3) Take the static pressure measurements.
4) Perform Pitot tube Traverse test.
5) Calculate the air flow by multiplying the average air velocity by the area of the
traverse.
6) Record the readings on the test sheet.
7) Acceptance criteria as per the Project Specification.
8.2.5 Sound Test
x Sound test to be carried out in accordance with project specification.

x
Measuring the AHU Sound
x Make sure the AHU is started up and the flow is stable.

x Hold the sound meter
x At a 45-degree angle to the AHU.
x Parallel to the AHU.
x 1-meter rear of the AHU, 3 meters from AHU and 7 meters from AHU.
x At the same height as the AHU
Test Acceptance Criteria

Compare the results with design data. If for sound measurement background noise
is higher than AHU design sound level uses the catalogue values.
After a successful completion of this stage, Partial Acceptance Certificates (PAC) will be
released.
8.3 MEP System Integration Test (SIT)

Prior to check BACS signals, below information and verification required.
1. Motor Current for every phase at different frequencies
2. Motor Voltages for RY, YB and RB at different frequencies.
3. The BACS interface signals are:
• Flow,
• Temperature sensors
SIT Phase will be done under BACS Commissioning according to Sequence of
Operation and IO Point List.
After a successful completion of this stage, Acceptance Certificate (AC) will be released.
8.4 System Performance Test (SPT)

On completion of major plant commissioning, balancing and testing of all air systems and
controls commissioning, the systems will be run as an entity and monitored to
ensure correct operation.
System Performance Test will be the subject of Air & Water Balancing which will be
submitted as a separate procedure.
After a successful completion of this stage, Certificate of Completion (C of C) will be
released.
APPENDIX 1
RISK ASSESSMENT
I WliilJ :~~'!,. ~·.';;'.':O"n~~:m-:
&PH•.JV
~ WBK
QRCitN CU'"'d- tLCVATtD & AT:ORADC
Testing and Commissioning of
~ Air Handling (AHU) Units
R,edco lmemalional
Risk Matrix
S EVER IT Y SEVER IT Y OUTC OME
CATASTROPHIC 20 25 5 FATALITY
MAJOR NJURY I
CRITICAL 4 12 - 20 4 LLI'ESS
SERIOUS NJURY I
SERIOUS 3 6 9 12 15 3 LLI'ESS
MBJIUM 2 4 6 8 10 2 ~ NJURY I LLI'ESS
MII\IMAL 1 2 3 4 5 1 NONE OR SMALL FA
1 2 3 4 5
L t KEL YHOOD VERY VERY A LMOST
UNLIKELY LIKELY
UNLIKELY LIKELY CERTAIN
• All visitors to site must undertake site induction

• Banksman to control access around operating plant or vehide
Potential of injury or accident Stay within clear and defined routes
9
Injury I fatality Compliance of speed limits on site.
Do not stand under suspended toad.
Keep away from leading edges and excavations.
Ensure trained driver with valid Qatar driving license.

Ensure vehicle Is in good wort<ing condiUon. Regular inspection and maintenance carried out. Tyre to be in good condition and
ir pressure checked.
Do not over load.
blind spots. reversing, IFatality/serious injury and Ensure materials are not protruding from the loading bed of the truck. Representative I
!Transportation of materials 5 10
>lher vehicles, damage Ensure load is property secured. Foreman/
I
unbalanced load, unsecured load, Ensure traffic rules are strictly followed. Operator I
fall off. Follow speed limit. At site speed limit is 15 kmph. Rigger
Ensure bec.on lights and reverse alann is w0f1(ing.
Ensure banks man is provided when reversing and at b~nd spots.
P~lof4
lt may cause injuries such as
• STARRT briefing to operatives prior to start worl<.
Back Strain. slipped discs
•Manual Handling is to be avoided at all times where ever possible.
Lacerations, crushing of hands
•Use mechanical means wherever possible.
and fingers
• Assess the weight of load before manual handling. 10
Various strains, sprains
•Keep the weight close to your center of gravity.
etc.Cuts, crush injury, severe
•Carry material close to ground while moving.
fatality, property damage.
or broken toes or feet.
• Ensure access and egress is provided betv-leen stacked materials.

• Do not stacf. materials at unsafe height
Improper stacking, slip and trip, • Ensure loosn materials are property secured.
• Ensure prop Jr housekeeping in the area.
over pipes, no access &
Cuts, muscle strain/sprain • Proper cable management.
manual handling, sharp
4 bums, crush injury, injury to 3 • Ensure adequate illumination for night time. 6
>ad slip off from hand. hot
eyes, property damage • Do not mix flammable materialslchemicals with other materials
climate. storing at
• Store chemicals in COSHH store
• Ensure MSDS is available for any chemicals stored.
• No smoking in the area.
• Ensure no hot worl<s shall be permited in the area.
Poor illumination, damaged Ensure safe acces & egress to work area is provided. Inspected and tagged.
Ensure proper illumination on access and access routes,
steps/rungs, blocked access.
Steps/rungs inspected and without damage.
materials stored at access.
5 & egress to worl< area
bruises, sprains. severe Ensure handrails are used and proper fooling on steps.
poor housekeeping, cable 6
running on access, no Do not block access by storing materials.
access, signs missing, slip & Proper routing of cables.
Provide inrormation signs.
trip
Ensure good housekeeping always.
Ensure safe access and egress to work area,

Lift using correct lifting principle i.e. feet apart, firmly grip load, keep load close to the body, keep back straight. avoid twisting or
ending too much, when lifting from ground; bend knees and lift weight using your leg muscles.
Ensure good housekeeping in the area.
Watch out for un even surfaces.
Slip and trip, repetative worl<, poor • Ensure no spillage or slippery surface.
Iillumination, protruding sharp • Ensure proper gloves are used along with other PP E.
materials to worl< mper stacking, stacking Muscle strain/sprain. cuts. crush • Engage additional help is the load is too heavy.
height, storting injury, fracture
6
• Proper storage of materials i.e. no storing near edge, improper height, not blocking access ways etc.
near edge, COSHH • Ensure proper illumination in the area.
unsafe access • Ensure protruding objects are covered.
• Ensure MSDS for COSHH items.
• Do not store excess of flammable materials at site.
• Bring only quantity required for the day.
• Ensure no hot works in the area.
· Ensure fire extinguisher is available near by.
Page 2 of 4
STARRT briefing for operatives prior to start wor1<.
Proper Supervision.
Keep the wor1< place free of obstructions by canying out regular housekeeping.
Do not block access by storing materials.
Minor lnjury.cuts. bruises 3 Signs must be displayed to indicate the routes to be taken by persons. changes in routes must be clearty communicated.
Wor1<ing area should be illuminated
• Proper routing of cables.
• Ensure good housekeeping always.
• STARRT briefing to operatives

Using damaged tools, • Do not use damaged tools
wrong use of tools, • Inspect tools for damage prior to use.
muscle strain/sprain.
cramped work space, • Do not use hornemade tools
injury, Demaged to ear, 16 8
Repetitive wor1<. • Do not throw tools on persons below or above.
injury to eyes, fracture
Hot & humid climate. • Use tool lanyard when using lools at thigh!.
Slipping, • Carry tools in holster or in tool box when wor1<ing at height.
Tools fall on person below • Use task specific PPE such as face shields. goggles, hand gloves, ear protection, dusl masks etc.
Adversed Wor1<ino Cond~ions • STARRT bnefiOQ for operatives prior lo start wor1<.
Working In cramped wor1< space. • Competent persons.
Preparation for testing and
7 A person will be at risk of protruding • Keep the wor1< place free of obstnuctions by canying out regular housekeeping.
Cornmensioing of AH U
I
sharp objects. heat exhaustion etc. Minor injury ,cuts. bruises • Do not carry tools or materials when using ladder 6
Over-reaching from • Do not lean your body during wor1<ing on ladder or scaffold.
Ladder,Materials being carried up. • Job rotation and adequate supply of drinking water.
Wor1<1ng under poor lightng. • Working area should be illuminated
Scaffolds shall be erected by trained scaffolders only.

Scaffolds shall not be used unless inspected by 3rd party certified scaffold inspeclor.
Scaffold malerials used must be without damage and in good condition.
Do not over load scaffold.
Ensure scaffold platform is provided with safe access. top raHs. mid rails and toe board.
Tool belts must be used while working at height.
Brac1ng Engineer/
Scaffolds to be placed on level & rigid surface.
Wheels HSE
! Cuts,sprain, intemal injury, Wheels of mobile scaffold must be locked during operation.
l dama~/not locked. Missing 5 10 Representative I
fatality Do not move scaffold when workers are on top.
leaning/ Foreman I
Ladder must be secured with clamps.
Uneven Operator
Trained & competent operatives must be deployed.
slop, Using
The bottom area shall be cordoned off and slgnage placed.
components, Moving
Regular rest time & adequate drinking water supply for operatives wor1<ing at cramped areas to be ensured.
when persons are on
Ensure scaffold is provided with outrigger, ties etc. ~the height to base is above 4 :1 ratio.
Ensure safety hamess Is used during erection, dismantling and other wor1< at height where there is a risk of fall.
P• 3 of4
RA Execution SPH • N
- - - --- -- - - - - - ------ --------
ill'l:liml ~ lllillml ~
Probablll
~
ty/Ukelih Conseq Risk l;tiifttmM;i; y m r
What could hurt me I othen or
mmam im act on the environment
Mi'f\tl.hl•••ac.lllr.rntrm
0
u~nce level What must be In pl~ee to prevent harm? (include specific responsibilities where applicable)
STARRT boefing for operatives pnor to start wor1<

NotiCe to SPH pnor to the testing.
System und&r test has been correcUy installed and inspected
Ensure there Is a vahd permit to worX is issued.
Ensure LOTO procedure shall be followed
Only authorised employees should enter the area
Onty tratnedlexpeMCed and competent empk)yees shoukj carry on th1s speclfte operatton, under the supervtsiOf'l of a competent
• All area should be evacuated. pnor to start of acbv1ty

Unauthorized operatives. • Post awareness & waf'r"Mng signages poor to starttng of acbvtty to warn others.
• post watchman to keep unaulhonzed persons away
Untrained operatives.
• EnslH"e safe access & egress
LOTO. • Ensure p~r tHummation
Fire, • Coordtnate w th other team wor1<.ing tn the area
Damaged equipment. • Adequate superviOSton and monitoring by the foreman.
Uncallibera!ed equipment. Poor • Extreme care when wol1<tng in wet and slippery areas.
Communication. Poor Electrocution, • Personnel should never run on wor1<.site
Coordination. Bum • Keep worksite clean and tidy at all times
Poor illumination. Strain and sprain. • Adequate and compulsory PPE should be mandatotry whie perfonning the task
Slip & !rip, Personellnjury, • Proper hand protection gloves shall be worn
Electrcial power connections & Figner Injury, • Ensured all equiprnents have valid 3rd party calibratiOn certificates
Testing and Commissioning of • Electrx:al power w1nng '' complete
8 Earthing no! Proper, Hand injury, 16 6
Air Handling Units (AHU) • Skilled manpower requtred for carryJng out test
Foreign Materials and Dust, Laceration, Eye • Ensure approved Procedure IS on the Site.
Ducts Connection and Pipe Injury, Respiratory • Ensure that requtred power available
Connection failures. illnesses Short • Lock out the pnmary and secondary power sourees
Loose Coil & Valves Connections. term hearing loss. ·Eyes should be protected against undetected foretgn matenal through the use of safety goggles or other appropnate means
Water & Air Leakage. Damage to equipment, • Check & t1ghten all hold-down bolts.
Loose Screws & Bolts, • Check the fan assembly and beanngs for proper groundtng to prevent static electricity dtscharge
Improper Grounding, • Sptn the tmpeller to determtne whether it rotates freely and is not grossly out of balance
bell alignment, Check the belt drive for proper sheave selection and make sure they are not reversed whiCh may cause excess1ve speed.
Prope~y secures all safety guards.
Secure all access dOOrs to the fan & ductworks
Momentanly, energ1ses the fan to ched< the dlrectiOO of rotatJOn
Check carefully for excess.ve VIbration, unusual noose. proper bell alignment, proper lubricatJOn & proper amperage & voltage values
If any problem IS indicated, sWitch OFF tmmed18tely Lock out electncal supply, secure the fan IITipeller ~there IS potenMI for Wind
Check carefully for the cause of trouble and correct as necessary.
If fan appears to be operahng satisfactory, shut down after a brief penod and recheck aNcomponents as the tntttal start- up may
osen some of the botts & set scr8YrS.
problem IS 1nd1cated, switch OFF Immediately. Lock out electncal supply, secure the fan 1mpeller ~there IS potential for Wind
Check carefully for the cause of trouble and correct as necessary.
In case of an emergency, Emergency Rescue plan of matn contractor will be followed
Ensure the avatlability of Ftre Watcher and Fife Warden on stte dunng the test avtiVIty
Fire ExtingUishers & Fire Blanket shall be ptaced nearby
Adequate PPE should be used.

Extreme care when wor1<ing in wet and slippery areas.
Trip. Fall, Environmental Effect
Personnel should never run on wortc:site. Site Engmeer I
handling, protruding ShaiJl
9 3 Keep wotitsite dean and tidy at all times. 2 General
dust, poor illumination,
All materials to be secured by suitable chocks. sandbags or other means. Foreman I HSE
surfaces, heavy load.
All pipes not laid during the course of a day are to be returned to the stockpile and secured appropriately.
Store/pari< plant & equipment off site & in a secure area.
Page 4 of 4
APPENDIX 2
CHECK LIST
1111111~ J~ I ii.P_..,'~"u'-"~CJDo=
SAUOI aiNlAOIN CROUP
~
..... WBK ~~ PSAT( Partial Stand Alone Test)
I PRE-COMMISSIONING
SPH · .JV
GREEN LINE- ELEVATED & AT -GRADE f\edco International CHECKLIST FOR AHU
UNIT TAG. DATE
STATION IREREFNO
DWGREF
LOCATION
MESIJTP
MANUFACTURER SYSTEM
MODEL. NO COUNTRY OF ORIGIN
SERIAL. NO TYPE
CIIECKEOBY
NO. DESCRIPTION QIVQC Sapt'nision
T&C EncJow<r Dart REMARKS
ERChlter Eooci-r(SE)
I 1>4xumentation
1.1 Pennits to work
1.2 T&C Procedure is Appmvcd
1.3 T&C ITP is approved

Ensure that all the installation inspection is done and ali i RE related to the
1.4
Installation and mechanical work completion are approved.
1.5 Review Factory Acceptance Test Repons.
1.6 Ensure thal the equipment are as per specification and as per approved drawings
2 Che<k List
Ensure that the Air Handling Unit (AHU) installation is complete and mec hanical
2. 1
completion is approved.
Ensure that no damage has occurred between mechanical completion and During Pre~
2.2
commissionin '·
Check AHU insrallarion as per the approved shop drawing and manufacture
2.3
recomrnendalion.
2.4 Check tha1 all Wiring are complele for mororized valve and valves are conunissioned.
Check for proper electrical power, control panel and earthing connectio n as per
2.5 approved drawing and all field wiring to be pre· tes ted fo.- contmue and insulation
resistance.
3 FAN
Check if there are no objects within a range o f the fan, which might be sucked into
3. 1
the wheel once the fan is turn on.
Check 1fthe fan's wheel rotates freely, w1thout any fncuo n agamst the casmg
3.2
element.
3.3 Check 1fthe fan 's des1gn rotary speed wlll not exceeded
3.4 Check if all dampers on the ventilation ducts network are set and fully open.
Check if tlle motor rotation direction is the same as the direction of the arrow placed
3.5
on the fan 's casm •
3.6 Wheel is balance and with appropriate type.
3.7 Bearing arc properly lubricated.
3.8 Drive is aligned.
3.9 Belt tension acceptable.
4 Trans it bolts removed.
4.1 Base is level and free.
4.2 V1bration isolators installed.
4 FILTERS
4.1 Correc1 number, type and size.
4.2 Filters are c lean.
4.3 No leakage in the frame.
4 MOTOR
4.1 Proper lubrication as per supplier recommendation is done.
4.2 Belt is aligned.
4.3 Isolator is tested, properly tenninatcd and installed
4.4 Earthing and protection device properly arc connected and mstalled
4.5 Drive belt guards are properly fitted and secured
4.6 Motor enclosure is properly selected
4.7 Tenninal box is properly installed at correct location.
4.8 Terminals shall be spaced or properly protected
5 Eledrical Check List

5.1 All tenninal connection properly torque
5.2 Disconnect switch functional and tested

5.3 Staners functional, tested and complying with project specification
5.4 Fuses complying with project specification
5.5 Overload relays correct size and functional.

Auxiliary accessories, i.e., indicating lamp, push butto n, selector switch Functional
5.6
and no si~m of dama~e
5.7 Incoming and outgoing power s upply cables are correct and tested.
Each panel board is individually bonded to main earth bar located in the electrical
5.8 rooms and each pane l section shall be cross bonded to adjacent pane l section
e arthing tenninal.
5.9 Alann and emergency stop are functional.
6 COOLING COILS (Water)
6. 1 Piping connections are done properly.
6.2 Valves are open and set.
6.3 Piping work has no leakage.
6.4 Fin spacing and condition is acceptable.
6.5 There are no obstructions or debris.
6.6 Air Vents are installed and functional.
6.7 Condensate drain is completed and connected.
7 AHU DOORS CASING

7. 1 Visually check for doors and casing integrity, leaks and any signs of damage
7.2 Check for adequate clearance around unit for service
7.3 Check if all components are accessible for maintenance.
8 PIPI NG, DUCTS AND DAMPERS
8.1 Check if all components are accessible for mamtenance.
8.2 Ensure the all duct work and pipe connections are completed
Coi1U1lents:
T&CE~te~~r Specialist Vendor * SPHT&C PMC(WhDHS) Su~rvisioD Eaeiltffr (SE)
Ntmt
Position
Si&n.atur t
Date
I· All relevant Drawu-.gs an:l Documentlll.ISI be attached with it

2. • If Aphcablt
fonn No l•t009·REI-QMS-FRM.00137 IReviSIOn I I 14-02-18
11fiT•11 11~l ~~~"'~Y""""'I<>i"'
SAUOI BINl4 0 1N G R OUP
~
.... WBK 11 SAT/COMMISSIONING CHEKLIST
SPH · JV
GREEN LINE - ELEVATED&. AT -GRADE
oInternational
UNIT TAG DATE
STATION IRE REFNO
DWG REF
LOCATION
MES/ITP
MANUFACTURER SYSTEM
COUNTRY OF
MODEL NO
ORIGIN
SERIAL NO TYPE
Suply Fan Data Fan Motor

Manufacturer Manufacturer
Make Frame Size
Size Serial No
Serial NO Power KW
External Static
Electrical Supply Volts/Phase!HZ
Ordered Dute: Pressure
Air Volume. Motor Currenr amps
Service Factor
START-UP INSPECTION
NO. DESCRIPTION I CHECKED BY

IT&CEna. I SuppUet" Rep. I SE D•te REMARKS
Mechanical:
I Motor rotation correct
2 Outdoor air damper open
3 Supply air damper wide open
4 Fire I Smoke damper open
5 Balance dampers open
Electrical:
I Eleclrical inlerlocks verified
2 Status indicators verified (Local/ Remotes)
3 Motor Amps - Rated __ Actual

--
4 Motor Volts - Rated
-- Actual
--
5 VFD (if any) settings to match motor were applicable
6 VFD (if any) vendor representative onsite
START-UP DATA
@ 12.5HZ @ 25.0HZ @ 37.5 HZ .@ SO.OHZ Manual Mode
Measured Amps
Measured Voltage
STATIC PARAMETER FAN/MOTOR SPEED
Design Actual Design Actual
Fresh Air Static Pressure ,Pa Fan Speed , rpm
Exhuast Air Static Pressure ,Pa Motor Speed, rpm
External Static Pressure ,Pa

Fan Discharge Static Pressure ,Pa
Fan Suction Static Pressure ,Pa
Total Static Pressure ,Pa
Filter Section
ln Pressure Reading
Out Pressure Reading

T&C En&in«r Specialist Vendor* SPHT&C PMC(Wifntss) Supervision Engineer (SE)
Namr
Position
Signaturt
Date
J. All rcle\'ant Drawings and Documcu must be anached with it
2. • If Aplicable
I 14-02-18
Form No I M009-REI-QMS-FRM-00 138 I Revision I I lssuc:Oate I
~ SH~
~m ~
,...._ -...J
AIH~'DITIOif%
fOOPMOIT
AIR HANDLING UNIT INSPECTION & TEST DATA
UNIT
TAG
UNIT SERIAL NO CHECK LIST
LOADING POINT
UNIT MODEL :
ISULATION
FLAT ALUM
UNIT VOLTAGE
FILTER SYNTH
VEE ALUM
FILTER SYNTH
AHU DATA
BAG 95%
FILTER 85%
MOTOR POWER KW
DAMPERS/A
DAMPER RIA
FULL LOAD CURRENT AMPS
DAMPER F/A
MIXING BOX
CURRENT DRAWN AMPS
ACCESS DOORS
SHAFT OIL
DESIGN BLOWER SPEED RPM
PVC ELIMINATOR
MAN
BLOWER SPEED TEST RPM AIR VENT
AUTO
MANOMETER
MOTOR HANDING
EXPANSION VAVLE
AIR/WATER TIGHTNESS
COIL HANDOING
BULK HEAD LIGHT
BELT GUARD
DRAIN HANDING
BLOWER MOUNTING
HUMIDIFIER
BLOWER MODEL
SANDTRAP LOWER
BIRD SCREEN
BELT SIZE
FINISH
IPAINT
jGALVANISED
HEATER POWER KW
NAMEPLATE
W .PROOF CNOPY
EXITE, GREASE NIPPLE
PULLEY ALLIGNMENT
BELT TENTION
WINDING INSULATION
DISCHARGE AIR GRILLE
WATER PUMP
I.O.MANUAL
ACRACLAD

Testing and Commissioning Air Handling Units

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Testing and Commissioning Air Handling Units

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Testing and Commissioning Procedure of Air

Handling Unit (AHU)

PRO 00026 0.1

Reason for Issue 04 - Issued for SONO

T&C Engineer Signature Date

T&C Manager ) Signature Date

QAIQC Manager Signature Date

Project Manager Signature Date

Rev. No. Description of Revision Date of Revision

Total Number of Pages: 21 including front pages and excluding appendices

Hardcopy Distribution List*

Copy No. Name Company Position Signature

001 Qatar Rail Project Owner

002 Qatar Rail Employer’s Personnel

003 SPH Project Director

004 SPH Construction Director

005 SPH Station Manager

006 SPH QA / QC Manager

007 SPH HSE Manager

ARCH Project Archive

x Methodology for Testing and Commissioning of AHU Units.

2.1 Interdependence with Management Plans

x Employer’s Requirement volume – 4 Section 4.2

Document No. Document Name

Drawing No. Document Name

x DWG’s For BACS Integration:

Drawing No. Document Name

M009-SPH-MHV-DWG-GWST080-AA-80027 Building Automation and control system Part 5 of 25

M009-SPH-MHV-DWG-GWST080-AA-80028 Building Automation and control system Part 6 of 25

M009-SPH-MHV-DWG-GWST080-AA-80029 Building Automation and control system Part 7 of 25

Document No. Document Name

Document No. Document Name

x New information becomes available.

2.3 Testing and Commissioning Stages

S:\MEP & PSA\MEP\20 Testing and Commissioning\4 Guideline

d) QC Inspector - He is responsible and accountable for checking the compliance of works to

e) HSE Manager – He is responsible and accountable for developing, implementing and

f) Supervision Engineer - He is responsible and accountable for checking the compliance of

g) Supervisor/Foreman - He will be responsible and accountable for supervising all the

Sr. No. Description Number

Sr. No. Tool and Equipment

1. Mechanical Tool Box

6 HEALTH, SAFETY, ENVIRONMENT

6.1 Lockout/Tagout Procedure

6.2 Hazardous Waste Management

8.1.1 Pre-Request For PSAT

1. Correct number, type and size of filters

1. Check for proper lubrication as per supplier recommendation

1. All terminal connection properly torques as per specs.

8.1.1.5 COOLING COILS (Water)

8.1.1.6 AHU Doors and Casing

8.1.1.7 DUCTS and DAMPERS

8.1.1.8 AIR SYSTEMS

8.1.1.9 WATER SYSTEMS

8.2 SAT (Stand-Alon Test)

8.2.1 Commissioning and Start-Up

8.2.2 FAN Start-Up

1) Screw out security nuts if spring mounts the unit.

8.2.3 Cooling Coil for AHU

8.2.4 Air Flow and Static Pressure Measurements

8.2.5 Sound Test

x Sound test to be carried out in accordance with project specification.

x Make sure the AHU is started up and the flow is stable.

Test Acceptance Criteria