02.04.

19

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02.04.19

02.04.19
 INSPECTION & TEST PLAN Testing & Commissioning of MRL Elevators
Doha Metro - Green Line Elevated & At Grade Doc.: M009-SPH-TCH-PRO-00009 Rev. 1 Date: 01-04-2019 ITP_00009

Intervention Points (# - Engineer/Engineer's Assistant to be notified by Contractor of readiness of Hold Point and Witness Intervention Points)

Legend: H= Hold Point - WIR to be issues and work shall not proceed without approval/waiver from responsible party ; W= Witness Point - WIR to be issued and work may proceed if responsible party does not attend ; R="Record Review"- (The
documents to be submitted for review)

Checks Intervention Points

Verification

Engineer's
Contractor
Control Documents

Engineer/
# Works

Assistant

3rd Party
Checking Activity to be Responsible Required

Subcon.
Acceptance Criteria Documents
Performed Job function Frequency
Vol. Clause

1.0 System Readiness Checks

Approved T&C
Procedure Approved/ Approved with Before Pre- MCCC/ IRN Sign-off /
MEP Construction Completion Check approved installation SPH MEP
1.1 M009-SPH-MEP-PRO- Comments Installation IREs commissioning H H R N/A M009-SPH-MEP-ITP-
Handover / Installation Test document Manager
00012 rev. 3 (w/o major comments) Checks 00043 rev.1
(Sec. 3.4.1, page 5)
Equipment certificate /
Equipment certificate for testing / Equipment calibration and QCS 2010 Before each test
1.2 8.7.7 Equipment valid certificate QCI H R R N/A M009-SPH-MEP-PRO-
FAT testing Sect.1 measurement
00014
2.0 Pre-Commissioning Checks (PSAT)
Approved T&C
Procedure Before starting a T&C PSAT IRE / PCC
2.1 PRE-STAND ALONE TESTING Working sheet Site Engineer H H R N/A
M009-SPH-MEP-PRO- specific activity Sign-off
00012 rev. 3
Check the incoming power
Criteria as per approved T&C For each elevator,
supply (3-phase & Single Approved T&C
Procedure after the
Phase), Check the continuity Procedure
T&C / Site completion of
2.2 Pre-Commissioning of safety circuits, Insulation M009-SPH-MEP-PRO- H W R N/A TKEQ/TCP01/F-01
Engineer mechanical and
test of cable (Isolator to 00012 rev. 3
electrical
controller). (Sec. 4.1, page 6)
installation.
Visual & mechanical checks.

3.0 Commissioning Checks (SAT)

Approved T&C
After Pre-
Procedure T&C / Site T&C SAT IRE / PAC
3.1 STAND ALONE TESTING (SAT) Working sheet Commissioning R H R N/A
M009-SPH-MEP-PRO- Engineer Sign-off
Checks
00012 rev. 3
Approved T&C Criteria as per approved
Check the functions as per Procedure check sheets For each elevator,
the approved procedure and M009-SPH-MEP-PRO- T&C / Site after pre-
3.2 Commissioning H W R N/A TKEQ/TCP01/F-02-01
all items listed on the 00012 rev. 3 Engineer commissioning
approved checklist (Sec. 4.2 to 4.4, pages 6 checks.
& 7)

Property: TC Dept. Status: Final

M009-SPH-TCH-ITP-00049 Rev. 3 1 of 3 SPH JV - Internal Use Only
 INSPECTION & TEST PLAN Testing & Commissioning of MRL Elevators
Doha Metro - Green Line Elevated & At Grade Doc.: M009-SPH-TCH-PRO-00009 Rev. 1 Date: 01-04-2019 ITP_00009

Intervention Points (# - Engineer/Engineer's Assistant to be notified by Contractor of readiness of Hold Point and Witness Intervention Points)

Legend: H= Hold Point - WIR to be issues and work shall not proceed without approval/waiver from responsible party ; W= Witness Point - WIR to be issued and work may proceed if responsible party does not attend ; R="Record Review"- (The
documents to be submitted for review)

Checks Intervention Points

Verification

Engineer's
Contractor
Control Documents

Engineer/
# Works

Assistant

3rd Party
Checking Activity to be Responsible Required

Subcon.
Acceptance Criteria Documents
Performed Job function Frequency
Vol. Clause

4.0 System Integration Test (SIT)

Approved T&C
Procedure After pre-
T&C / Site
4.1 System Integration Test (SIT) Working sheet M009-SPH-MEP-PRO- commissioning R W W N/A TKEQ/TCP01/F-02-01
Engineer
00012 rev. 3 checks
(Sec. 4.5, page 7)
During BACS T&C, if elevator
is travelling away from main
lobby floor, it is
Check the operation of the Approved T&C Checklist stopped at the next stop and For each elevator,
Integtration w/ Fire Emergency T&C / Site
unit in case of Fire with TKEQ/TCP01/F-02-01 after that it is directed without after functional/ H W W N/A TKEQ/TCP01/F-02-01
System Engineer
simulated signal. (Sec 5.3 & 5.4, page 2) any interruption operational tests.
to the main lobby floor and
door keep open until reset fire
alarm.
5.0 System Performance Test (SIT)
After pre-
Approved T&C T&C / Site
5.1 System Performance Test (SPT) Working sheet commissioning R W W N/A TKEQ/TCP01/F-02-01
Procedure Engineer
checks
30 minute continuous run
test of the elevator in order
to assure the smooth Approved T&C Checklist For each elevator,
Criteria as per approved T&C / Site
Trial Run Test and proper performance of TKEQ/TCP01/F-02-01 functional/ H W W N/A TKEQ/TCP01/F-02-01
check sheets Engineer
the unit during deceleration, (Sec 7.1, page 3) operational tests.
acceleration and
travelling between floors.

6.0 Commissioning Verification

QCS 2010, Commissioning After Start-Up

6.1 Inspection Request (T&C IRE 01) Working sheet 8.7.2 24 hours notice H H R N/A T&C IRE
Sect. 1 Engineer checks

Verification of checklists Availability of documents T&C / Site

Approved T&C
Final Acceptance Check related to all the preceeding compiled and signed by the Engineer For each elevator H W R N/A TKEQ/TMHP/01
Procedure & ITP
works relevant person QCE

Property: TC Dept. Status: Final

M009-SPH-TCH-ITP-00049 Rev. 3 2 of 3 SPH JV - Internal Use Only
 Doha Metro
Green Line Elevated & At Grade

Inspection & Test Plan

ITP_00004

Testing & Commissioning of MRL Elevators

Appendix A

Typical Forms & Checklists

TKEQ/TCP01/F-01 Rev. 1 Field Wirings and Voltage Checks- Elevator

TKEQ/TCP01/F-01 Rev. 1 Pre-commissioning Checklist for Elevator

TKEQ/TCP01/F-02-01 Rev. 1 Commissioning Checklist for Elevator

Inspection Sign-off Sheet - Elevator

TKEQ/TMHP/01 Rev. 1
(Hold Point 1)

Property: TC Dept. Status: Final

M009-SPH-TCH-PRO-00009 Rev. 1 3 of 3 SPH JV - Internal Use Only
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of MRL Elevator
PROJECT: DOHA METRO PROJECT TKEQ/TCP01/F‐01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
LIFT No.: Page 1 of 1
Drawing Ref.:
PRE‐COMMISSIONING CHECKLIST (MRL ELEVATOR)
CIRCUIT DETAILS COLD TEST
INSULATION RESISTANCE (GΩ) Earth 
Sl. No. Cable Size  No. of  Test Volts in 
Continuity in  Motor Cable (GΩ)
(mm²) Cores DC R‐Y R‐B Y‐B RYB‐N RYB‐E N‐E Ω
1 U
2 V
3 W
NOTE: If Test Volt is 1000VDC, The Acceptance value is not less than 0.5 MΩ
If Test Volt is 500VDC,   The Acceptance value is not less than 0.25 MΩ

FIELD WIRING AND VOLTAGE CHECK LIST‐ ELEVATOR
CHECK POINT  RESULT
S.NO AREA CHECK ITEM
CMC4 TAC50 TCM Status OK Not Ok
Controller Terminal  Controller Terminal  Car Top Terminal
1 Car Door Continuity
C1 ‐ C2 CNHV4‐1 ‐ CNHV4‐7 X1‐114 ‐ X1‐115
(CABLE / CONNECTOR No.)

Controller Terminal Controller Terminal  Controller Terminal Landing 

2 Continuity
C3 ‐ C4 CNHV4‐2 ‐ CNHV4‐7 X1‐133 ‐ X1‐135 Door
Controller Terminal  Controller Terminal  Controller Terminal Pit Stop 
3 Continuity
A3 ‐ A4 103 ‐ 109 X1‐100 ‐ X1‐111 Switch
Controller Terminal  Controller Terminal  Controller Terminal Bottom Final 
4 Continuity
B1 ‐ B2 103 ‐ 109 X1‐111 ‐ X1‐115 Limit Switch
Controller Terminal  Controller Terminal  Controller Terminal Top Final 
5 Continuity
B1 ‐ B2 103 ‐ 109 X1‐115 ‐ X1‐120 Limit Switch
Controller Terminal  Controller Terminal   Controller Terminal
6 Main Supply 220 Volt AC
L1 ‐ N R ‐ N L1 ‐ N
(CONTROL CABINET)

Controller 
Controller Terminal Controller Terminal   Controller Terminal
7 Power  220 Volt AC
L2 ‐ N S ‐ N L2 ‐ N
Supply
Controller 
Controller Terminal  Controller Terminal   Controller Terminal
8 Power  220 Volt AC
L2 ‐ N T ‐ N L2 ‐ N
Supply
Controller UCM Board  Controller Terminal   Controller Terminal  Low Voltage 
9 24 Volt DC
X7.1 ‐ X7.2       P24 ‐ G24  X9‐24V ‐ X9‐0V  Supply

Test Instrument Details:
Instrument Name &  Calibration Certificate  Calibration Date / Due 
SI No. Serial No.
Model No. Date

RESULTS:
To be rectified and resubmitted before commissioning
To be rectified / comments will be checked at the beginning of commissioning
Confirmed / OK for commissioning

Remarks:

thyssenkrupp SPH QC SPH T&C

NAME
POSITION
DATE
SIGNATURE

Property: TC Dept. Status: Final

M009-SPH-TCH-PRO-00009 Rev. 1 1 of 2 SPH JV - Internal Use Only
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of MRL Elevator
PROJECT: DOHA METRO PROJECT TKEQ/TCP01/F‐01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
LIFT No.: Page 1 of 1
Drawing Ref.:
PRE‐COMMISSIONING CHECKLIST (MRL ELEVATOR)

Verified
Sl. No Check List  Remarks
OK Not OK
Check the 3 phase power supply, 3ph + N+ E with sufficient capacity to 
1
the elevator control cabinet.
Single phase power supply for cabin lighting, 1ph + N+ E with sufficient 
2
capacity to the elevator control cabinet.
Scaffoldings should be removed and the hoist way is free from 
3
obstructions
All the landing doors are mechanically closed and locked and can’t be  
4
opened without the ThyssenKrupp door emergency key
5 All safety devices and switches are in place as well as in circuit

6 All grounding cables are grounded properly and checked
Earth bonding connections between the different elevator parts to be 
7
checked.
Check the incoming power and earth wire which are connected to the 
8
distribution board.
9 Check the earth wire connected to the Motor

10 Check motor to CPI drive unit wiring

11 Motor cable connection

12 Motor encoder connection

13 Brake coil and brake switches connection
Check the connection between main drive unit and regenerative drive 
14
unit.
15 Check drive unit to controller wiring

16 3 Phase Power Supply connection

17 Communication Cable connection

18 Input/output Signals connection

19 Check Braking resistor connected to the CPI
Check the Resistance between U,V and W terminals of Motor and the 
20
earth  bar and verify to make no short‐circuit
Remarks:

thyssenkrupp SPH QC SPH T&C

NAME
POSITION
DATE
SIGNATURE

Property: TC Dept. Status: Final

M009-SPH-TCH-PRO-00009 Rev. 1 2 of 2 SPH JV - Internal Use Only
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of MRL Elevator
PROJECT: DOHA METRO PROJECT TKEQ/TCP01/F‐02‐01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
LIFT No.: Page 1 of 3
Drawing Ref.:
COMMISSIONING RECORD / FINAL INSPECTION SHEET (MRL ELEVATOR)
VERIFIED
Sl.No. DESCRIPTION CRITERIA ACTUAL EN‐81‐1
YES NO
1 GENERAL INFORMATION

1.1 Travel Height m m

1.2 Number of stops :

Front

Rear

Total

1.3 Rated load : kg kg

persons persons

1.4 Rated speed up : m/sec m/sec

1.5 Rated speed down : m/sec m/sec

1.6 Power supply :

Voltage 415V

Phase 3Phase+N+E

Main switch rating

Number of poles 4

1.7 Motor Details

1 Make

2 Serial number

3 Type 

4 AC voltage

5 Power rating

6 Current rating

7 Class of insulation

8 Full Load current 

2 CONTROLLER AREA

2.1 Operational data at mid point of travel under normal operating conditions :
Max. leveling deviation             
Car loading Lift Lift motor input
(+ or ‐)5mm
12.6

condition speed Voltage Current Specified Actual

m/s V A mm mm

Empty up

down

45% up

down

Rated up

down
Note: Calibrated Test weights to be used.
2.2 Safety Gear Test                                                                     
Perform with empty load & Inspection Speed
Check Automatic Rescue Device(ARD)function that in 
case of power failure, the elevator car stops 
momentanily and after a delay, the ARD activates 
2.3 ____
and should bring the car to the next level and door 
should open. If car is already in level, the doors shall 
open.
2.4 Check  emergency stop switch near the machine 6.4.5
2.5 Check the governor safety swich 9.9.11.1
Inspection of wire rope and rope fastenings 
2.6 9.9.6.5
(Governor)
2.7 Check installation of Machine Rope Guard 9.7.1
2.8 Check Machine Room Light is satisfied ____
2.9 Check Machine Room Air Condition ____

Property: TC Dept. Status: Final

M009-SPH-TCH-PRO-00009 Rev. 1 1 of 3 SPH JV - Internal Use Only
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of MRL Elevator
PROJECT: DOHA METRO PROJECT TKEQ/TCP01/F‐02‐01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
LIFT No.: Page 2 of 3
Drawing Ref.:

COMMISSIONING RECORD / FINAL INSPECTION SHEET (MRL ELEVATOR)
VERIFIED
Sl.No. DESCRIPTION CRITERIA ACTUAL EN‐81‐1
YES NO
2.10 Check Emergency Instructions Displayed ____

2.11 Rescue Operation Demonstrated ____

3 CAR TOP 

3.1 Check car top inspection operation 14.2.1.3

3.2 Check car top emergency stop switch 14.2.1.3.c

3.3 Check car top drop door switch 8.15.b

3.4 Check top final limit switch 10.5.3.1.b.2

3.5 Check landing door interlock 7.7.3.1

3.6 Check car top light and receptacle 13.6.2

3.7 Check counterweight Sheave Rope Guards 9.7.1

Check installation of Counterweight Rope and Car 
3.8 9.2.3.1
Rope Thimble rod and split pins

3.9 Check locking of Filler Weights 8.18.1.a

4 CAR ( CABIN ) INSIDE

4.1 Check maximum load indicated in the car 15.2.1

4.2 Check car calls ____

4.3 Check Indipendant operation ____

4.4 Check door open button ____

Check intercom and alarm properly function when 
4.5 14.2.3.3
normal power is off

Check emergency light ‐ LCD display act as 
4.6 8.17.4
emergency  light

4.7 Check floor position indicator ____

4.8 Check car door contacts 8.9.1

Check the clearence between car door and front 
4.9 4 to 6 mm 8.6.3
panel

Check the overload indicator and buzzer when the 
4.10 14.2.5.3
car has more than 100% of rated load.

4.11 Check the car lighting & fan is satisfied 8.17

Check the device to reverse door whilst closure 
4.12 8.8
movement with automatic action

5 ENTRANCES

5.1 Check landing calls ____

5.2 Check landing position indicators ____

Check fire man Phase ‐1 operation                                    
Phase 1‐1 ‐ Activate fire signals whether manual 
switch located main lobby floor or automatically 
from smoke detector activation . The car calls and 
5.3 landing calls were ignored. If lift is travelling away  EN‐81‐72  5.8.7
from main lobby floor, it is stopped at the next stop 
and after that it is directed with out any interruption 
to the main lobby floor and door keep open until 
reset fire alarm.          

Check fire man Phase‐2 operation                                     
Phase 2 ‐ Phase1 has been initiated by an external 
signal, the lift shall not operate until fire man switch 
5.4 EN‐81‐72  5.8.8
has been operated inside the car It shall not be 
possible to register more than one car call 
simultaneously.                                   

Check landing door unlocked from out side by the 
5.5 7.7.3.2
use of emergency unlocking key

Check the door contact make properly when the 
5.6 7.7.3.1.1
doors are released with 7mm gap inbetween

Check the clearence between door and entrance 
5.7 4 to 6 mm 7.1
frame

5.8 Check the clearence between door and sill 4 to 6 mm 7.1

Property: TC Dept. Status: Final

2 of 3 SPH JV - Internal Use Only
M009-SPH-TCH-PRO-00009 Rev. 1
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of MRL Elevator
PROJECT: DOHA METRO PROJECT TKEQ/TCP01/F‐02‐01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
LIFT No.: Page 3 of 3
Drawing Ref.:

COMMISSIONING RECORD / FINAL INSPECTION SHEET (MRL ELEVATOR)
VERIFIED
Sl.No. DESCRIPTION CRITERIA ACTUAL EN‐81‐1
YES NO
5.9 Check landing door mechanical locks  7.7.3.2

6 PIT

6.1 Check emergency pit stop switch 5.7.3.4.a

6.2 Check tension pulley switch 9.9.11.3

6.3 Check pit light and receptacle 5.7.3.4 .b

6.4 Check shaft lighting  5.7.3.4.c  &  5.9

6.5 Check bottom final limit switch 10.5.3.1.b.2

Check that the buffers are installed as per approved 
6.6 ____
layout drawings

7 TRIAL RUN TEST
30 minutes continuous run test of the elevator in 
order to assure the smooth
7.1 and proper performance of the unit during 
deceleration, acceleration and
travelling between floors.

Test Instrument Details:
Instrument Name &  Calibration Certificate 
SI No. Serial No. Calibration Date / Due Date
Model No.

Remarks:

thyssenkrupp SPH QC SPH T&C

NAME

POSITION

DATE

SIGNATURE

Property: TC Dept. Status: Final

3 of 3 SPH JV - Internal Use Only
M009-SPH-TCH-PRO-00009 Rev. 1
 DOHA METRO PROJECT
GREEN LINE ELEVATED & AT GRADE

Testing & Commissioning of MRL Elevator
PROJECT: DOHA METRO PROJECT TKEQ/TMHP/01
LINE: GREEN LINE ELEVATED & AT GRADE Rev. 1
STATION: AL RIFFA (GWST080) Date:
LIFT No.: Page 1 of 1
Drawing Ref.:

INSPECTION SIGN‐OFF SHEET (HOLD POINT 1)

ACCEPT

REJECT
SI.No. NATURE OF INSPECTION REMARKS

1 Pre‐commissioning checks conducted and records in order.

Inside car operation (COP functions) and signals are checked as 
2
per specification.

3 Functioning of all safety devices are checked and are ok.

Tagging and identification of all equipments in the machine area 
4
completed.
Functioning of all items on the cartop and inside the hoistway are 
5
satisfactory.
Outside hoistway devices operations and signals are fuctioning 
6
properly.

7 Functioning of equipments in the pit is satisfactory.

Test run of the elevator is done as per the requirements of the 
8
specification.
REMARKS:

thyssenkrupp SPH QC SPH T&C

NAME

POSITION

DATE

SIGNATURE
Property: TC Dept. Status: Final
M009-SPH-TCH-PRO-00009 Rev. 1 1 of 1 SPH JV - Internal Use Only