1230 Operation

Agip Gas BV COM. JOB No. COMPANY DOC. No. REV.
Libyan Branch 110/WA/02 J-53-M-O-1001-00 F1

CON. JOB No. CONTRACTOR DOC. No. REV.
0-2465 S-53-1230-001J F1
W L G P – WAFA PLANTS
DATE 16 - MAY - 2003 SHEET 1 OF 370
Desert Plant PREP’D E. FUJIWARA E. F
Project Specification CHK’D S. MIURA S. M
APP’D S. MIURA S. M
COMPANY APP’D
DISTRIBUTION
OPERATING MANUAL
COMPANY
TRIPOLI
ROME
PMB
FOR
YOC
MOC 3
SOC/D
SOC/C WAFA DESERT PLANT
JTS
PMB 1 PROCESS
YOC
MOC
SOC/D
SOC/C
TRIPOL
MALTA
YOC INTERNAL
PMT/EMT 1
PROCESS 1
CIVIL
PIPELINE
BUILDING
EQUIPMENT
TANK
PACKAGE
MACHINERY
FURNACE
AS BUILT
ROTARY
PIPING
PNT/INSU
INSTRUMENT
ELECTRICAL
SAH
FIRE
NOISE
OPERATION 1
LABO
PPM
EXPEDITING
SHIPPING PC-WBS : A000
PROC(PIP)
PROC(INST)
PROC(ELEC) REV. DATE PAGE DESCRIPTION PREP’D CHK’D APP’D
CONST
QC A1 16MAY’03 ALL FOR DESIGN E. F S. M S. M
QA
DHT C1 16SEP’03 ALL FOR CONSTRUCTION S. K S. M S. M
COST
LEGAL C2 26JAN’04 ALL FOR CONSTRUCTION E. F S. M S. M
SALES
F1 17MAR’05 ALL AS BUILT S.K S.M S.M
OTHERS
FORM 799-1 4
W L G P – WAFA PLANTS 0-2465 S-53-1230-001J F1
Desert Plant
SHEET 2 OF 370
Project Specification
CONTENTS
1. INTRODUCTION ................................................................................................................. 12
1.1 General......................................................................................................................... 12
1.1.1 Location ................................................................................................................. 12
1.1.2 Manual Objectives ................................................................................................. 12
1.1.3 Overall Plant Objective .......................................................................................... 12
1.1.4 Concise and schematic description of process...................................................... 14
1.1.5 Links With Other Plants or Installation................................................................... 14
2. BASIS OF DESIGN ............................................................................................................. 14

2.1 Duty of Plant ................................................................................................................. 14
2.1.1 Overall configuration of plant design ..................................................................... 14
2.1.2 Basis of Design ..................................................................................................... 14
2.1.3 Plant Capacity and List of Units ............................................................................ 15
2.1.4 Overall system availability target ........................................................................... 16
2.2 Environmental Conditions ............................................................................................. 16

2.2.1 Temperature .......................................................................................................... 17
2.2.2 Relative humidity ................................................................................................... 17
2.2.3 Air barometric pressure ......................................................................................... 17
2.2.4 Wind ...................................................................................................................... 17
2.2.5 Rain and snow....................................................................................................... 17
2.2.6 Earthquake ............................................................................................................ 18
2.2.7 Air corrosiveness to be taken into account: ........................................................... 18
2.2.8 Wind erosion to be taken into account due to sand storms: .................................. 19
2.2.9 Indoor design climatic data. ................................................................................... 19
2.2.10 Tropicalization requirement for instrument ............................................................ 19
2.3 Feedstock and Product Specifications ......................................................................... 19

2.3.1 Feedstock Characteristics ..................................................................................... 19
2.3.2 Products Characteristics........................................................................................ 25
2.4 Battery Limit Conditions................................................................................................ 29

2.4.1 Battery limits conditions with gathering system ..................................................... 29
2.4.2 Battery limit conditions with cross-country pipelines .............................................. 29
2.4.3 Byproduct pressures and temperatures ................................................................ 30
2.5 Specifications and Consumptions of Utilities, Chemicals and Catalysts ....................... 31

2.5.1 Main Utilities Consumption .................................................................................... 31
2.5.2 Utilities Production Units........................................................................................ 31
2.5.3 Utilities Consumptions ........................................................................................... 32
2.5.4 Chemical Characteristics and Consumptions ........................................................ 33
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2.5.5 Catalyst Characteristics and Consumptions .......................................................... 33

2.6 Rules and Standards .................................................................................................... 33
2.6.1 Symbols................................................................................................................. 33
2.6.2 Measurement units ................................................................................................ 33
2.6.3 Standards .............................................................................................................. 34
3. PROCESS DESCRIPTION .................................................................................................. 39

3.1 Unit 130/200 – Inlet Oil Reception Facilities ................................................................. 39
3.1.1 Process Theory ..................................................................................................... 39
3.1.2 Description of Flow ................................................................................................ 39
3.1.3 Process Variables ................................................................................................. 43
3.2 Unit 210 – Liquid Stabilization Unit ............................................................................... 44

3.2.1 Process Theory ..................................................................................................... 44
3.3 Unit 220 – Condensate Storage Tank .......................................................................... 54

3.3.1 Process Theory ..................................................................................................... 54
3.4 Unit 130/300 – Inlet Gas Reception Facilities ............................................................... 59

3.4.1 Process Theory ..................................................................................................... 59
3.5 Unit 330 – Gas Sweetening Unit .................................................................................. 65

3.5.1 Process Theory ..................................................................................................... 65
3.6 Unit 310 – Gas Dehydration Unit .................................................................................. 81

3.6.1 Process Theory ..................................................................................................... 81
3.7 Unit 350 – Dry Gas Demercurization Unit ..................................................................... 87

3.7.1 Process theory ...................................................................................................... 87
3.7.2 Description of flow ................................................................................................. 87
3.8 Unit 340 – Dew Point Control Unit ................................................................................ 89

3.8.1 Process Theory ..................................................................................................... 89
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3.9 Unit 361 – Off Gas Compression Unit .......................................................................... 99

3.9.1 Process Theory ..................................................................................................... 99
3.9.3 Process Variables ............................................................................................... 103
3.10 Unit 362 – Export Gas Compression Unit ................................................................... 106

3.10.1 Process Theory ................................................................................................... 106
3.10.2 Description of Flow .............................................................................................. 106
3.11 Unit 11/12-550 – Gas Train Hydrocarbons Drain Facilities ......................................... 114
3.11.1 Process Theory ................................................................................................... 114
3.12 Unit 10-550 – Common Facilities Drain System ......................................................... 116

3.12.1 Process Theory ................................................................................................... 116
4. PREPARATION FOR INITIAL START-UP ......................................................................... 119

4.1 General....................................................................................................................... 119
4.2 Plant Inspection .......................................................................................................... 119
4.3 Cleaning of Piping and Equipment ............................................................................. 120
4.3.1 General ............................................................................................................... 120
4.3.2 Water Flushing (Power Flushing) ........................................................................ 120
4.3.3 Air Blowing .......................................................................................................... 121
4.3.4 Soda Washing for Amine Circuit (Unit 330) ......................................................... 121
4.4 Specific Pre Start-up operation................................................................................... 123

4.4.1 Tightness Testing ................................................................................................ 123
4.4.2 Mechanical Run-in of Rotating Equipment .......................................................... 123
4.4.3 Inerting ................................................................................................................ 123
4.4.4 Amine solution preparation (For the Gas Sweetening unit 330) .......................... 123
5. STARTUP PROCEDURE .................................................................................................. 126

5.1 Unit 20-130/10-200 – Inlet Oil Reception Facility........................................................ 126
5.1.1 General ............................................................................................................... 126
5.1.2 Pre Start-up Check .............................................................................................. 127
5.1.3 Changing of battery limit blind position ................................................................ 128
5.1.4 Pressurization of Oil Slugcatcher & Oil Slugcatcher OVHD Separator ................ 128
5.1.5 Pressurization of Inlet Oil Slugcatcher KO Drum ................................................. 129
5.1.6 Pressurization of the Raw Gas Line to the Off Gas Compression Unit ............... 131
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5.2 Unit 210 – Liquid Stabilization Unit ............................................................................. 132

5.2.1 General ............................................................................................................... 132
5.2.4 Feed Introduction to Inlet Separator (Train-A) ..................................................... 135
5.2.5 Condensate Filling to Desalters ........................................................................... 139
5.2.6 Condensate Desalters: ........................................................................................ 139
5.2.7 Feed Introduction to Condensate Stabilizer (Train-A).......................................... 140
5.2.8 Off-spec Condensate Rundown to Rerun Drum .................................................. 141
5.2.9 Off-spec Condensate from Rerun Drum to Inlet Separator ................................. 141
5.2.10 Cold Circulation of the Off-spec Condensate ...................................................... 141
5.2.11 Feed Introduction to Condensate Stabilizer (Train-A).......................................... 142
5.2.12 Off-spec Condensate Rundown to Rerun Drum .................................................. 142
5.2.13 Off-spec Condensate from Rerun Drum to Inlet Separator ................................. 143
5.2.14 Start-up of Reflux Pump and Raw Gas Sending ................................................. 143
5.2.15 (OPTION) Off-spec Condensate from Rerun Drum to Off-spec Tank ................. 143
5.2.16 (OPTION) Off-spec Condensate from Off-spec Tank to Inlet Separator ............. 144
5.2.17 Chemical Injection ............................................................................................... 145
5.2.18 On-spec Condensate Rundown to On-spec Tank ............................................... 145
5.2.19 Increase Charge Rate to the System (Normal Operation of Train-A) .................. 145
5.3 Unit 220 – Condensate Storage Tank ........................................................................ 146

5.3.1 General ............................................................................................................... 146
5.3.4 Start-up of one of the Liquid Booster Pump 10-220-PA-001ABC........................ 148
5.3.5 Start-up of one of the Liquid Export Pump 10-220-PA-002ABC.......................... 150
5.3.6 Start-up of the second pump of the Liquid Booster Pump 10-220-PA-001ABC .. 150
5.3.7 Start-up of the second pump of the Liquid Export Pump 10-220-PA-002ABC .... 150
5.3.8 Start-up of the NGL with the Stabilized Condensate ........................................... 151
5.4 Unit 20-130/10-300 – Inlet Gas Reception Facility ..................................................... 152

5.4.1 General ............................................................................................................... 152
5.4.4 Pressurization of Gas Slugcatcher & Gas Slugcatcher OVHD Separator ........... 154
5.4.5 Pressurization of Inlet Gas Slugcatcher KO Drum ............................................... 155
5.4.6 Pressurization of the Raw Gas Line to the Gas Sweetening Unit........................ 157
5.5 Unit 330 – Gas Sweetening Unit ................................................................................ 158

5.5.1 General ............................................................................................................... 158
5.5.4 Gas circulation bypassing the Gas sweetening unit ............................................ 160
5.5.5 Pressurization with feed gas ............................................................................... 162
5.5.6 Pressurizing of the Amine regenerator ................................................................ 164
5.5.7 Amine solution charge ......................................................................................... 165
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5.5.8 Amine solution circulation .................................................................................... 166

5.5.9 Amine Circulation with single tank sharing operation .......................................... 168
5.5.10 Feed gas flow ...................................................................................................... 169
5.5.11 Start-up after shutdown ....................................................................................... 172
5.6 Unit 310 – Gas Dehydration Unit ................................................................................ 182
5.6.1 General ............................................................................................................... 182
5.6.5 Feed gas flow and Start-up ................................................................................. 187
5.7 Unit 350 – Dry Gas Demercurization Unit ................................................................... 191

5.7.1 General ............................................................................................................... 191
5.7.5 Feed gas flow and Start-up ................................................................................. 193
5.7.6 Start-up after Shutdown ...................................................................................... 193
5.7.7 Start-up procedure after scheduled shutdown..................................................... 194
5.7.8 Start-up procedure after emergency shutdown ................................................... 194
5.8 Unit 340 – Dew Point Control Unit .............................................................................. 195

5.8.1 General ............................................................................................................... 195
5.8.5 Set-up the process flow scheme in No-NGL operating mode .............................. 201
5.8.6 Feed gas introduction and Cooling down of the system ...................................... 203
5.8.7 Start-up the Deethanizer and establish No-NGL operating mode ....................... 204
5.8.8 Start-up the Expander ......................................................................................... 204
5.8.9 Switch the operation from No-NGL mode to Expander operating mode.............. 205
5.9 Unit 361 – Off Gas Compression Unit ........................................................................ 207

5.9.1 General ............................................................................................................... 207
5.9.4 Pressurization of inlet filters with feed gas .......................................................... 209
5.9.5 Preparation for Offgas Compressor Start-up ....................................................... 211
5.9.6 Offgas Compressor Start-up ............................................................................... 214

5.10.1 General ............................................................................................................... 217
5.10.4 Export Gas Compressor Common Suction/Discharge Header Start-up .............. 219
5.10.5 Preparation for Export gas Compressor Start-up ................................................ 221
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5.10.6 Export Gas Compressor Start-up ........................................................................ 223
6. NORMAL OPERATION ..................................................................................................... 226

6.1 Unit 20-130/10-200 Inlet Oil Reception Facilities ........................................................ 226
6.1.2 50% Turndown Operation ................................................................................... 226
6.1.3 Other Operations ................................................................................................. 226
6.2 Unit 210 Liquid Stabilization Unit ............................................................................... 228

6.2.2 Alternative Operating Modes ............................................................................... 228
6.3 Unit 220 Condensate Storage Tank .......................................................................... 238

6.3.2 Alternative Operating Modes ............................................................................... 238
6.4 Unit 20-130/10-300 Inlet Gas Reception Facilities...................................................... 241

6.4.2 50% Turndown Operation ................................................................................... 241

6.5.1 Operating variables ............................................................................................. 243
6.5.2 Quality Control..................................................................................................... 246
6.5.3 Single tank sharing operation .............................................................................. 248
6.6 Unit 310 – Gas Dehydration Unit ................................................................................ 249

6.6.2 Typical Operation for Gas Dryers ........................................................................ 249
6.6.3 Quality Control..................................................................................................... 252
6.6.4 Other Operation................................................................................................... 253

6.7.2 Quality Control..................................................................................................... 254

6.8.2 Typical Operation ................................................................................................ 257
6.8.3 Special Operating Modes .................................................................................... 257
6.8.4 Other Operation................................................................................................... 258
6.8.5 Quality Control..................................................................................................... 259
6.9 Unit 361 Off Gas Compression Unit ........................................................................... 261
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6.9.2 Quality Control..................................................................................................... 261
6.10 Unit 362 Export Gas Compression Unit ...................................................................... 262

6.10.2 Quality Control..................................................................................................... 262
6.11 Unit 11/12-550 Gas Train Hydrocarbon Drain Facilities.............................................. 263

6.11.1 Cold Hydrocarbon Drain Drum ............................................................................ 263
6.11.2 Wet Hydrocarbon Sump Drum ............................................................................ 263
6.12 Unit 10-550 Common Facilities Drain System ............................................................ 264

6.12.1 Common Facilities Sump Drum ........................................................................... 264
6.12.2 Inlet Reception Facilities Sump Drum .................................................................. 264
6.12.3 Off Gas Compression Facilities Sump Drum ....................................................... 264
7. NORMAL SHUTDOWN PROCEDURE.............................................................................. 265

7.1 Unit 20-130/10-200 Inlet Oil Reception Facility........................................................... 265
7.1.1 General ............................................................................................................... 265
7.1.2 Summary ............................................................................................................. 265
7.1.3 HIPS (High Integrity Protection System) .............................................................. 266
7.2 Unit 210 Liquid Stabilization Unit ................................................................................ 268

7.2.1 General ............................................................................................................... 268
7.2.2 Summary ............................................................................................................. 268
7.3 Unit 220 Condensate Storage Tank ........................................................................... 271

7.3.1 General ............................................................................................................... 271
7.3.2 Summary of Shutdown Case of the Condensate Storage Tank .......................... 271
7.3.3 Summary of Shutdown Case of Oil Export Pipeline ............................................ 272
7.4 Unit 20-130/10-300 Inlet Gas Reception Facility ........................................................ 274

7.4.1 General ............................................................................................................... 274
7.4.2 Summary ............................................................................................................. 274
7.5 Unit 330 - Gas Sweetening Unit ................................................................................. 276

7.5.1 General ............................................................................................................... 276
7.5.2 Short period shutdown ........................................................................................ 276
7.5.3 Long period shutdown ......................................................................................... 277
7.6 Unit 310 - Gas Dehydration Unit ................................................................................. 279

7.6.1 General ............................................................................................................... 279
7.6.2 Molecular Sieves Regeneration ........................................................................... 279
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7.6.3 Depressurization and Hydrocarbon Purging ........................................................ 280

7.7.1 General ............................................................................................................... 282
7.7.2 Depressurization and Hydrocarbon Purging ........................................................ 282

7.8.1 General ............................................................................................................... 283
7.8.2 Switch of Operation from Expander mode to J-T valve ....................................... 283
7.8.3 Stop of Feed Flow ............................................................................................... 284
7.8.4 Depressurization of the System........................................................................... 284
7.8.5 Liquid Draining and Hydrocarbon Purging ........................................................... 285
7.9 Unit 361 – Off Gas Compression Unit ........................................................................ 286

7.9.1 Compressor Train B started-up ........................................................................... 286
7.9.2 Compressor Train A normal stop (Vented) .......................................................... 286

7.10.1 Compressor Train C started-up ........................................................................... 288
7.10.2 Compressor Train A normal stop (Non-vented) ................................................... 288
7.11 Unit 11/12-550 Gas Train Hydrocarbon Drain Facilities.............................................. 290

7.11.1 General ............................................................................................................... 290
7.12 Unit 10-550 Common Drain Facilities ......................................................................... 291

7.12.1 General ............................................................................................................... 291
8. EMERGENCY SHUTDOWN PROCEDURE ...................................................................... 292

8.1 General....................................................................................................................... 292
8.2 Unit 20-130/10-200/10-550– Inlet Oil Reception Facilities/Common Drain Facility ..... 292
8.2.1 Emergency Shutdown (ESD) System .................................................................. 292
8.2.2 Process shutdown (PSD) system ........................................................................ 293
8.2.3 Utility Failure ........................................................................................................ 295
8.2.4 Local Shutdown (LSD) System............................................................................ 295
8.3 Unit 210/10-550– Liquid Stabilization Unit/Common Drain Facility ............................. 297
8.3.2 Utility Failure ........................................................................................................ 298
8.4 Unit 220 – Condensate Storage Tank ........................................................................ 300

8.4.2 Utility Failure ........................................................................................................ 301
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8.5 Unit 20-130/10-300/10-550– Inlet Gas Reception Facilities/Common Drain Facility... 302
8.5.2 Process Shutdown (PSD) System ....................................................................... 302
8.5.3 Utility Failure ........................................................................................................ 304

8.6.1 Emergency shutdown (ESD) system ................................................................... 306
8.6.3 Utility Failure ........................................................................................................ 308
8.6.4 Local shutdown (LSD) system ............................................................................. 309
8.7 Unit 310 – Gas Dehydration system ........................................................................... 310

8.7.3 Utility Failure ........................................................................................................ 312

8.8.3 Utility Failure ........................................................................................................ 314

8.9.3 Utility Failure ........................................................................................................ 316
8.10 Unit 361/10-550 – Off Gas Compression Unit / Common Drain Facility ..................... 318
8.10.1 Emergency shutdown (ESD) system for Zone B1 ............................................... 318
8.10.2 Process shutdown (PSD) system for Zone B1 .................................................... 318
8.10.3 Process shutdown (PSD) system for Unit 10-361/10-550 ................................... 319
8.10.4 Utility Failure ........................................................................................................ 325

8.11.1 Emergency shutdown (ESD) system for Zone G1 ............................................... 328
8.11.2 Process shutdown (PSD) system for Zone G1 .................................................... 328
8.11.3 Process shutdown (PSD) system for Unit 10-362 ............................................... 329
8.11.4 Utility Failure ........................................................................................................ 338
8.12 Unit 11/12-550 – Gas Train Hydrocarbon Drain Facilities Unit ................................... 340
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8.12.3 Utility Failure ........................................................................................................ 340
9. ANALYTICAL REQUIREMENTS ....................................................................................... 342

10. PERIODIC CONTROLS ................................................................................................. 343
10.1 Controls on Corrosion Tests ....................................................................................... 343
10.2 Controls on Valve/Instrument Test ............................................................................. 343
11. ATTACHMENT ............................................................................................................... 345
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1. INTRODUCTION
1.1 General
1.1.1 Location
Wafa field is located in the South West part of Libya, adjacent to the Libyan-Algerian
border.
1.1.2 Manual Objectives
The objectives of the Operating Manual are as follows:

a) Serves as basic textbook for operator training prior to start-up.
b) Provides for detailed instructions and explanations for initial and normal start-up
procedures.
c) Provides necessary start-up sequencing steps.
d) The instructions complement the Process and Piping/ Instrument Diagrams, and
manufacturer's instructions, by providing the necessary information for their
interpretation.
e) The manual provides a concise operator reference for necessary instrumentation
settings, flow sheets, electrical one-line, and special instructions dealing with upset
conditions, shutdown sequences, and safety considerations.
The function of plant operations is surveillance of all plant equipment and systems for
proper operation. These functions include sampling, continuous equipment
observations, recording normal and abnormal plant conditions, and most important is
making necessary adjustments to maintain high recovery and on specification products.
The operating manual provides the operator with information to supplement his basic
mechanical operating skills. It is most essential that supervisors and operators become
intimately familiar with physical installations, locations and components of equipment,
and can trace all lines and valves from start to finish. Repetition will greatly accelerate
the acquisition of this knowledge.
The operating manual does not relieve the plant operators from good judgment and
safe practices. Though the plant is protected by safeguards, alertness on the part of
each operator will insure proper functioning of plant equipment and minimize relieving
and flare operations. In time; additional plant operational experiences will develop; and
from these, additional procedures can be written to supplement this manual.
1.1.3 Overall Plant Objective
The Wafa Desert Plant is to process, treat and condition NG-1, NG-2, SG-1, NO-1, NO-
2 well streams and well streams near the Plant to produce sales gas. The plant facilities
are designed to process 450 MMSCFD of gas, and to produce liquid (condensate +
NGL) which will be implement the final treatment and fractionation process of the liquids
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in the Coastal Plant so as to achieve commercial grade specifications of the liquid

products.
The Wafa Desert Plant facilities consist of processing unit, utility systems and offsite
facilities.
Gathering System (Module 52*)

¨ WELL HEAD AND SATTELITE FACILITIES 2A/2B/2C/2D/2E-150
¨ DESERT CENTRAL PLANT GATHERING ARRIVAL FACILITIES 20-130
Process Units (Module 53)

¨ GAS/OIL SLUG CATCHERS 20-130 (PART OF Module 52)
¨ INLET OIL RECEPTION FACILITIES 10-200
¨ LIQUID STABILIZATION 10-210
¨ COND. BUFFER STOR. & EXPEDITION 10-220
¨ INLET GAS RECEPTION FACILITIES 10-300
¨ GAS DEHYDRATION (TRAIN 1) 11-310
¨ GAS DEHYDRATION (TRAIN 2) 12-310
¨ GAS SWEETENING (TRAIN 1) 11-330
¨ GAS SWEETENING (TRAIN 2) 12-330
¨ GAS SWEETENING (COMMON) 10-330
¨ GAS DEW POINT CONTROL (TRAIN 1) 11-340
¨ GAS DEW POINT CONTROL (TRAIN 2) 12-340
¨ DRY GAS DEMERCULIZATION (TRAIN 1) 11-350
¨ DRY GAS DEMERCULIZATION (TRAIN 2) 12-350
¨ OFF GAS COMPRESSION 10-361
¨ EXPORT GAS COMPRESSION 10-362
¨ CLOSED DRAIN (GAS TRAIN 1) 11-550
¨ CLOSED DRAIN (GAS TRAIN 2) 12-550
¨ CLOSED DRAIN (COMMON) 10-550
Utility System (Module 56*)

¨ FLARE SYSTEM 10-230
¨ BURN PIT 10-240
¨ HOT OIL SYSTEM 10-410
¨ HP AND LP FUEL GAS SYSTEMS 10-420
¨ DIESEL OIL SYSTEM 10-430
¨ INSTRUMENT AND SERVICE AIR SYSTEM 10-460
¨ POWER GENERATION SYSTEM 10-470
¨ EMERGENCY DIESEL GENERATOR 10-480
¨ COOLING WATER SYSTEM 10-520
¨ FRESH WATER TREATMENT 10-530
¨ OPEN DRAIN SYSTEM 10-540
¨ CLOSED DRAIN SYSTEM 10-550
¨ WASTE WATER TREATMENT 10-560
¨ WATER RE-INJECTION SYSTEM 10-560
¨ NITROGEN SYSTEM 10-600
¨ STEAM OUT SYSTEM 10-620
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¨ FIRE FIGHTING SYSTEM* 10-730
* Operating Manual for Utilities, Gathering and Fire Fighting systems are prepared as
the individual document.
1.1.4 Concise and schematic description of process
See “BLOCK FLOW DIAGRAM” (J-53-D-O-2001-01, J-56-D-O-2001-01)
1.1.5 Links With Other Plants or Installation
The Western Libya Gas Project (WLGP) entails developing two reservoirs, the former
(Wafa field) located in an onshore desert area 500 km from the Mediterranean coast,
the latter (NC-41 block) located offshore and covering an area between 30 and 350 km.
from the Libyan coast in water depth ranging from 70 to 350 m.
Production from both fields will sum up to 11.1 BSCM/Y (inclusive 11% swing factor) of
sales gas, 60,600/39,000 SBPD of stabilized oil/condensate, 15,000 SBPD of liquid
propane, 13,000 SBPD of liquid butane and 530 t/day of liquid sulphur.
Sales Gas/ Treated Oil on shore pipeline from the Desert to the Coastal and Mellitah
Plant are other contract projects.
2. BASIS OF DESIGN
2.1 Duty of Plant
2.1.1 Overall configuration of plant design
See “GENERAL PLOT PLAN” (J-53-D-P-3102-01/02)
2.1.2 Basis of Design
Foreword
The present section provides the main process basis of design applicable to the Wafa
Desert Plant facilities.
For a better understanding of the design basis documentation, it should be read in
conjunction with the following other design reports:
¨ Design premises for Wafa Plant T-53-S-Z-0001-00

¨ Wafa Plant sparing and standby philosophy report T-53-G-O-0001-00
¨ Feedstock composition study T-53-T-O-0001-00
¨ Wafa Plant material selection report for Process Units T-53-T-O-0004-00
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2.1.3 Plant Capacity and List of Units
The Wafa Plant design treatment capacity has been fixed on the basis of the normal
3
sales gas delivery requirement of 4.0 BSm /y of sales gas to the two Mellitah gas fiscal
metering stations dedicated to exportation to Italy and to local market.
This is a net delivery amount after having subtracted all facilities consumptions.
In addition, a peak factor, referred to as the “swing factor”, of 11% has been considered
to fix the maximum plant operating capacity.
From the above, the following detailed breakdown has been calculated:
Table 2.1.1 – Wafa Sales gas production breakdown

3
Required Delivery to MGCS 4,00 BSm /y +
MGCS Fuel Gas Consumption 0,05 BSm3/y +
Wafa Coastal Plant Fuel Gas Consumption 0,13 BSm3/y =
3
Gas export from Wafa Desert 4,18 BSm /y =
Gas export from Wafa Desert 405 MMSCFD *1.11=
Gas export from Wafa Desert with Swing Factor 450 MMSCFD =
Gas export from Wafa Desert with Swing Factor 22411 kmoles/h
The above tabled peak flow rate given at the export pipeline inlet has been considered
as the gas production target for the plant simulation work.
3
In addition, an internal fuel gas consumption of 65.3 MMSCFD, e.g. 77,000 Sm /h has
been considered for the Wafa Central (Desert) Plant facilities.
As a general, in addition to the “Swing factor” of 11% that has been taken into account
for the whole plant facilities, a general over design engineering margin of 10% was
applied to all pieces of equipment, lines, etc., with the exception of the following items:
¨ The export compressor and Expedition pumps, which feed respectively the sales
gas and oil pipelines. These items are sized for the peak flow rate, e.g. based on
Swing factor production, without any other over design margins.
¨ The oil and gas pipelines, which are sized for the peak flow rate, e.g. based on
Swing factor production, without any other over design margins.
No stringent turndown capabilities are requested for the Wafa plant facilities.
The equipment is designed with the best turndown factor that can be achieved by
available standard technology, the purpose being not to affect equipment availability
and reliability through excessive turndown requirements.
Typically, each equipment has a turndown capacity of 50 %.
The Process Units which are foreseen at Wafa Plant as shown in para. 1.1.3 to
accomplish the treatment of the feedstock.
FORM 799-2 3
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SHEET 16 OF 370
2.1.4 Overall system availability target
The availability target is to achieve:

- Maximum allowed yearly downtime for WAFA Desert Plant, equal to 28 days at 50 %
gas production rate.
It includes unexpected downtime period and scheduled downtime period (for routine
maintenance and major overhaul). Said target is to be considered a maximum figure
and it is not expected every year.
- Allowed total yearly shutdown equal to 0.5 %; it means that the total gas production
at Wafa desert can be zero (due to a unscheduled shut-down) only for less than
0.5 % of the yearly time (i.e. 43.8 hours);
To reach the above said target the basic philosophy that will be applied is to split the oil
separation/treatment plant and the gas separation/treatment plant into two parallel
trains sized at 50% capacity each.
Exceptions to this philosophy will be taken in some places where single equipment will
be spared, but keeping the general concept that 50 % of production has to be
maintained.
This is considered to satisfy the max yearly shutdown target because:
a) the probability of two parallel lines shut down at the same time for accidental
reasons is extremely low;
b) in case one line is in major overhaul, the other line could be affected only by small
emergency situations which can be solved in short time, enabling said line to
restart well before the period of 43.8 h. In fact all items more likely subject of
failures, such as rotary equipment, will be spared adequately. Failure of static
equipment is not considered.
The target of max total yearly downtime at 50 % capacity is considered reached since it
is possible to operate maintenance on one train keeping half of the plant production.
For sure this will require a careful planning of the maintenance.
The consequence of the required availability target on utilities units is that:

- the global availability for all utility facilities directly linked to plant production, such
as Flare, Fuel Gas, Power Generation, Instrument Air, Cooling Water, Steam &
Condensate and Fresh Water Treatment Systems shall be at least as high as that
of process units (>99.5%);
- some utilities (HP flare) shall be split into two systems, each one dedicated to one
Process train;
- even if utility distribution is common to process trains, an adequate sparing of
equipment and control valves shall be foreseen in order to ensure at least half of
the production practically 100 % of the time.
2.2 Environmental Conditions
FORM 799-2 3
Desert Plant
SHEET 17 OF 370
Further information are given in the “Environmental and Meteo Study for Wafa” (T-51-T-
V-0001-00).
2.2.1 Temperature
a. Minimum winter temperature dry bulb -2.5°C
b. Maximum summer temperature dry bulb +48.2°C
c. Temperature to be used for cooling tower (wet bulb) 25°C
d. Temperature to be used for air coolers (dry bulb) 45°C
e. Temperature to be used for electrical equipment rating (dry bulb) 50°C
f. Expected temperature for piping erection 20°C
g. Design thermal variation (DT) for structural calculation 40°C
2.2.2 Relative humidity
a. Minimum value 9%
b. Maximum value 83%
c. Design values for:
- air fans, compressors and blowers 60%

- insulation thermal calculations 70%
2.2.3 Air barometric pressure
Min 936.7 hPa
Max 963.4 hPa
2.2.4 Wind
a. Direction of prevailing wind From E
b. Velocity to be used for insulation calculation 2.5 m/sec
c. Highest recorded wind speed (at Gadames) 133 km/h
2.2.5 Rain and snow
FORM 799-2 3
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SHEET 18 OF 370
a. Maximum rainfall recorded in 10 minutes: Not available
b. Maximum rainfall recorded in 1 hour: Not available
c. Maximum rainfall recorded in 12 hours: Not available

d. Maximum rainfall recorded in 24 hours: 20 mm
e. Maximum snow depth: N.A.
f. Design intensity for sewer design (H = a Tn) I=20 mm/h
g. Design snow load: N.A.
h. Run off coefficients:
- roofs: ü1
- paved floors: ý 0.85
- greens: þ 0.20
2.2.6 Earthquake
a. Are earthquakes to be taken into account?
YES x NO
b. if yes, design shall be as per code UBC, zone 2 A
c. In case of UBC application, the following will be applied:
Seismic zone factor : Z=0.15
I importance factor : To be defined based on occupancy
S soil profile type : Sc (Based on Soil Report)
PGA horizontal ground acceleration: N.A.
PGV vertical ground acceleration: N.A.
SPECTRUM: N.A.
2.2.7 Air corrosiveness to be taken into account:
YES o NO x
due to presence of /
FORM 799-2 3
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SHEET 19 OF 370
2.2.8 Wind erosion to be taken into account due to sand storms:
YES x NO
2.2.9 Indoor design climatic data.
For air conditioning refer to General design specification HVAC.
2.2.10 Tropicalization requirement for instrument
YES x NO
2.3 Feedstock and Product Specifications
2.3.1 Feedstock Characteristics
2.3.1.1 General
Feedstocks to the plant facilities are the reservoir fluids coming from the North Oil, the
North Gas and the South Gas fields’ wells.
Gas well fluid has been considered to be produced from both North and South gas
wells, e.g. according to Base Case scenario. Anyhow no significant change is to be
faced in the Worst Case scenario, e.g. when South Gas field does not produce.
Three years have been simulated, along the plant facilities production period. Each of
them happen to be the sizing case of some sections of the facilities, namely:
¨ Year 1, which mainly design the liquid treatment facilities

¨ Year 2, which mainly design the off-gas compression facilities
¨ Year 10, which mainly design the gas facilities
The composition of North Oil, North Gas and South Gas reservoir fluids are the one
defined in the “Feedstock Composition Study” T-53-T-O-0001 00 with the following
updating performed during the development of the heat and material balances:
¨ In the oil composition the water has been increased in order to have the maximum
expected formation water flow rate at each of the above mentioned design years.
This avoids to have an additional design year for water treating facilities.
¨ Flow rate adjustments on North and South gas wells have been performed in order
to match the Wafa Plant sales gas peak production, as defined in paragraph 2.1.3.
As a basic premise applied to the final throughput tuning, for each considered year,
the ratio between North gas and South gas flow rates has been kept equal to the
FORM 799-2 3
Desert Plant
SHEET 20 OF 370
one included the “Base Case” forecast production tables, attached to the
“Feedstock Composition Study” T-53-T-O-0001 00.
The following tables give compositions and flowrates of North Gas, South Gas,
combined North and South Gas, and finally North Oil field effluents.
These two last streams actually correspond to, respectively, the Gas and Oil
Slugcatchers feedstock.
FORM 799-2 3
Desert Plant
SHEET 21 OF 370
Table 2.3.1 – Wafa feedstock Year 1
FEEDSTOCK YEAR 1
NORTH GAS SOUTH GAS N + S GAS NORTH OIL
FLUID MOLAR PERCENTS
1 H2O 2,80 1,68 2,50 27,35
2 N2 0,34 0,34 0,34 0,15
3 CO2 3,16 3,20 3,17 2,03
4 C1 76,27 77,37 76,56 39,92
5 C2 8,31 8,40 8,33 5,76
6 C3 3,36 3,41 3,37 3,43
7 IC4 0,64 0,64 0,64 0,73
8 NC4 1,36 1,36 1,36 1,88
9 IC5 0,59 0,58 0,59 1,10
10 NC5 0,59 0,58 0,59 1,19
11 NC6 0,73 0,72 0,73 1,82
12 NC7 0,63 0,62 0,63 2,14
13 NC8 0,55 0,54 0,55 2,32
14 NC9 0,33 0,32 0,33 1,78
15 NC10 0,16 0,13 0,15 1,31
16 NC11 0,08 0,06 0,07 0,88
17 G-C12+ 0,10 0,06 0,09 0,03
18 O-C12+ 0,00 0,00 0,00 6,18
TOTAL RATE, KG-MOL/HR 19380 7120 26500 5698

MOLECULAR WEIGHT 23,068 22,893 23,021 51,438
FORM 799-2 3
Desert Plant
SHEET 22 OF 370
FEEDSTOCK YEAR 2
1 H2O 3,24 1,74 2,82 16,44
2 N2 0,34 0,34 0,34 0,24
3 CO2 3,15 3,19 3,16 2,54
4 C1 76,01 77,35 76,38 56,47
5 C2 8,27 8,39 8,30 6,90
6 C3 3,36 3,41 3,37 3,39
7 IC4 0,63 0,64 0,63 0,68
8 NC4 1,35 1,36 1,35 1,63
9 IC5 0,58 0,58 0,58 0,86
10 NC5 0,58 0,58 0,58 0,90
11 NC6 0,72 0,72 0,72 1,31
12 NC7 0,62 0,62 0,62 1,43
13 NC8 0,55 0,53 0,55 1,50
14 NC9 0,32 0,31 0,32 1,10
15 NC10 0,15 0,13 0,14 0,77
16 NC11 0,07 0,06 0,07 0,50
17 G-C12+ 0,08 0,06 0,07 0,05
18 O-C12+ 0,00 0,00 0,00 3,31

FORM 799-2 3
Desert Plant
SHEET 23 OF 370
FEEDSTOCK YEAR 10
1 H2O 3,24 2,37 3,09 96,92
2 N2 0,34 0,34 0,34 0,01
3 CO2 3,15 3,18 3,16 0,10
4 C1 76,08 76,94 76,23 2,15
5 C2 8,27 8,35 8,28 0,26
6 C3 3,38 3,40 3,38 0,12
7 IC4 0,66 0,67 0,66 0,03
8 NC4 1,35 1,37 1,35 0,06
9 IC5 0,57 0,56 0,57 0,03
10 NC5 0,56 0,56 0,56 0,03
11 NC6 0,70 0,68 0,70 0,04
12 NC7 0,60 0,59 0,60 0,05
13 NC8 0,52 0,49 0,51 0,05
14 NC9 0,29 0,27 0,29 0,03
15 NC10 0,13 0,13 0,13 0,02
16 NC11 0,06 0,05 0,06 0,02
17 G-C12+ 0,05 0,05 0,05 0,00
18 O-C12+ 0,07 0,00 0,06 0,10

2.3.1.2 Characteristics of the heavy end cuts
The heavy cuts listed in the following composition tables are defined as per below
characteristics.
Table 2.3.4 – Characteristics of the Wafa feedstock heavy end cut
Components MW SPGR TC (°C) PC (bara) Acentric

factor
G-C12+ cut 186,5 0,82 380 20,2 1,0216
O-C12+ cut 336,8 0,942 601,56 15,36 0,8316
2.3.1.3 Feedstock aromatics content
With regard to the design development of the Gas Sweetening Units, aromatics
presence in the plant facilities feedstock has been taken into account according to
results reported in the “Feedstock Composition Study” T-53-T-O-0001 00.
FORM 799-2 3
Desert Plant
SHEET 24 OF 370
2.3.1.4 Formation water characteristics
Refer to the following table for available characteristics of the formation water carried
over through the plant facilities.
Table 2.3.5
PHYSICAL PROPERTIES RESULTS CHEMICAL PROPERTIES mg/L

Reaction Ph 3,50÷3,58 Total Hardness as CaCO3 95000÷99798
Specific Gravity @ 20°C 1,606÷1,1767 Calcium Hardness as CaCO3 67000÷74000
Conductivity Micro mhos/cm @ 25°C Magnesium Hardness as CaCO3 25798÷30500
Resistivity ohm/m @ 25°C Phenol. ph. alk. as CaCO3 0
Dissolved Solids evap. @ 180°C mg/L 224760÷227600 Methyl Orange alk. as CaCO3 0
Dissolved Solids Calculated mg/L 212106÷217435 Salinity Calculated as NaCl 217029÷222197
Acidity as CaCO3 1060÷1210
ANIONS mg/L meq/L CATIONS mg/L meq/L

Chloride (Cl-) 134207÷137562 3785,49÷3880,13 Sodium (Na+) 43000 1870,38
Sulphate (SO4 --) 31÷54 0,65÷1,1313 Potassium (K+) 950 24,30
Bicarbonate (HCO3-) 0 0 Calcium (Ca++) 26800÷29600 1337,32÷1477,04
Carbonate (CO3--) 0 0 Magnesium (Mg++) 6269÷7412 515,56÷609,56
2.3.1.5 Feedstock mercury contents
Presence of mercury has been detected in gas samples from a well in Wafa field.
Mercury concentration as detected is ranging between 0.013 and 0.016
micrograms/Nm3.
The mercury concentration for design of the plant facilities is 20 micrograms/Nm3.
FORM 799-2 3
Desert Plant
SHEET 25 OF 370
2.3.2 Products Characteristics
2.3.2.1 Products specifications
Actually, the Wafa Desert Plant facilities do produce gas at sales product specification.
On the other hand, the Wafa Coastal Plant will implement the final treatment and
fractionation process of the liquids so as to achieve the requested commercial grade
specifications of the liquid products, e.g. Propane, Butane and Stabilized Oil.
The following table lists the sales gas product specification.

Refer to the relevant Wafa Coastal documentation for the specifications of the liquid
products.
Table 2.3.6 – Sales gas specification
Characteristics Measurement Unit Specification

Wobbe Index MJ/Sm3 47,31÷52,1
Gross Heating Value MJ/Sm3 38,1+10%-5%
CO2 % Vol. <2,0
O2 % Vol. <0,3
N2 % Vol. <10
H2S mg/Sm3 <5
Sulfur Mercaptans Content mg/Sm3 <10
Total Sulphur Content mg/Sm3 <-100
Water Dew Point @ 1 to 69 barg <-10°C
Hydrocarbon Dew Point @ 1 to 69 barg <-5°C
2.3.2.2 Products compositions
As highlighted above, production from the Wafa Desert Plant facilities consists of:
¨ A gas stream of sales gas quality that is routed to Mellitah for export to end users via
a cross-country monophasic gas pipeline.
¨ an unstabilised oil stream, e.g. NGL stream cut, that is routed to Mellitah for further
treatment and fractionation in order to produce liquids of commercial grade quality. A
cross-country monophasic liquid pipeline ensures the transportation.
Compositions and flowrates of the Wafa Desert Plant facilities product streams are
given in the following tables (2.3.7 and 2.3.8).
2.3.2.3 NGL products
The feed gas after dehydration and demercurization in Unit 11/12-310 and 11/12-350 is
treated by the CRYOMAX® licensed process to produce the de-ethanized NGL
products in the Dew Point Control Unit 11/12-340.
(1) Feed gas composition, flowrates and conditions upstream of the Cold Box 11/12-
340-HH-001
FORM 799-2 3
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Case Year 1-Summer Year 1-Winter

1 H2O 1.0000E-04 1.0000E-04
2 N2 0.3579 0.3581
3 CO2 1.6709 1.6723
4 C1 81.5196 81.5795
5 C2 9.1654 9.1726
6 C3 3.7953 3.8035
7 IC4 0.6633 0.6578
8 NC4 1.3682 1.3492
9 IC5 0.4932 0.4779
10 NC5 0.4582 0.4414
11 NC6 0.3224 0.3022
12 NC7 0.1360 0.1307
13 NC8 0.0431 0.0460
14 NC9 5.1999E-04 8.3024E-04
15 NC10 6.0317E-03 7.7661E-03
16 NC11 3.7372E-05 7.0606E-05
17 C12+ 1.6090E-10 1.5715E-10
TOTAL RATE, KG-MOL/HR 13830 13820
Temperature, deg C 33.5 33.5

Pressure, barA 65.5 65.5
(2) The de-ethanized NGL product delivered at the discharge of the NGL Expedition
Pumps 11/12-340-PA-002 shall be in accordance with the following specifications:
(a) Ethane content relative to propane shall be less than 1.5 mole percent.
(b) Propane recovery in the de-ethanized NGL from the above feed gas stream shall be
95.0% minimum.
FORM 799-2 3
Desert Plant
SHEET 27 OF 370
Table 2.3.7 – Wafa Desert plant sales gas production
Export Sales Gas From WAFA Desert Plant

Year 1 W
Operating Case Year 1 S Year 1 W Year 1 W JT NO NGL Year 2 S Year 2 W Year 10 S Year 10 W
Fluid Molar Percent
H2O 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
N2 0.39 0.39 0.38 0.37 0.39 0.39 0.39 0.39
CO2 1.80 1.80 1.76 2.00 1.80 1.80 1.80 1.80
C1 87.87 87.87 85.85 84.71 87.91 87.90 88.17 88.17
C2 9.83 9.83 9.63 9.01 9.80 9.80 9.54 9.54
C3 0.11 0.11 1.74 2.93 0.11 0.11 0.09 0.10
iC4 0.00 0.00 0.20 0.33 0.00 0.00 0.00 0.00
nC4 0.00 0.00 0.34 0.53 0.00 0.00 0.00 0.00
iC5 0.00 0.00 0.06 0.07 0.00 0.00 0.00 0.00
nC5 0.00 0.00 0.04 0.05 0.00 0.00 0.00 0.00
nC6 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
nC7 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
nC8 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
nC9 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
nC10 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
nC11 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
G-C12+ 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
O-C12+ 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Flowrate, kg-mol/h 22424.55 22425.17 23030.70 20723.06 22409.70 22410.03 22416.26 22416.55
Temperature, deg-C 51.5 51.5 51.4 51.2 51.5 51.5 51.5 51.5
MW 18.00 18.00 18.70 19.16 18.00 18.00 17.96 17.96
Flowrate,kg/hr 403717 403742 430690 397116 403319 403336 402558 402569
Flowrate,Sm3/hr 530225 530240 544557 489994 529874 529882 530029 530036
Wobbe Index, MJ/StM3 50.38 50.38 50.32 51.46 50.37 50.37 50.32 50.32
GHV, MJ/StM3 39.72 39.72 39.62 41.86 39.71 39.71 39.62 39.62
Max HC dew point
at 0 - 69barG, deg-C -56.9 -56.9 -31.0 -22.1 -57.0 -57.0 -57.6 -57.6
FORM 799-2 3
Desert Plant
SHEET 28 OF 370
Table 2.3.8 – Wafa Desert plant liquid production
Export Condensate From WAFA Desert Plant

Year 1W
Operating Case Year 1 S Year 1 W Year 1 W JT No NGL Year 2 S Year 2 W Year 10 S Year 10 W
Fluid Molar Percent
H2O 0.01 0.01 0.01 0.00 0.02 0.01 0.00 0.00
N2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
CO2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
C1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
C2 0.33 0.33 0.20 0.00 0.34 0.34 0.44 0.44
C3 27.85 27.84 19.77 1.09 28.52 28.51 37.17 37.17
iC4 5.55 5.55 5.00 1.87 5.61 5.61 7.47 7.47
nC4 12.28 12.29 11.85 6.58 12.47 12.47 15.25 15.25
iC5 5.75 5.75 6.37 6.84 5.77 5.77 6.40 6.40
nC5 5.89 5.89 6.64 7.83 5.89 5.89 6.31 6.31
nC6 7.78 7.78 9.19 13.46 7.79 7.79 7.87 7.87
nC7 7.58 7.58 8.99 13.62 7.53 7.53 6.74 6.74
nC8 7.31 7.31 8.66 13.19 7.27 7.28 5.77 5.77
nC9 4.93 4.94 5.85 8.91 4.82 4.82 3.23 3.23
nC10 3.00 3.00 3.55 5.41 2.89 2.89 1.47 1.47
nC11 1.83 1.83 2.17 3.31 1.73 1.73 0.64 0.64
G-C12+ 0.65 0.65 0.77 1.17 0.56 0.56 0.54 0.54
O-C12+ 9.25 9.25 10.97 16.70 8.81 8.81 0.69 0.69
Flowrate, kg-mol/h 3805.9 3804.9 3208.2 1895.9 3702.5 3701.5 2636.4 2636.3
Temperature, deg-C 48.3 48.2 47.1 40.3 48.6 48.5 54.3 54.2
MW 99.61 99.63 109.11 139.10 97.86 97.88 69.59 69.59
Flowrate,kg/hr 379119 379085 350211 263662 362339 362306 183472 183468
Density at ope. 683.2 683.3 704.9 757 678.7 678.8 586.3 586.4
Flowrate, m3/hr at
ope. 554.9 554.8 496.8 348.1 533.9 533.8 312.9 312.9
Flowrate, Sm3/h 539.8 539.7 485.2 342.6 518.9 518.9 298.6 298.6
*1
API gravity 69.78 69.77 64.38 52.22 70.95 70.94 98.55 98.55
RVP, psia 32.65 32.65 32.50 9.97 32.73 32.74 34.59 34.59
Note *1) Condensate rundown to condensate storage tank(s)
FORM 799-2 3
Desert Plant
SHEET 29 OF 370
2.4 Battery Limit Conditions
2.4.1 Battery limits conditions with gathering system
The Wafa gathering system processes the gas wells and the oil wells effluents to the
Wafa Plant facilities.
Operating pressures and temperatures of the oil and gas slugcatchers at the Wafa
gathering battery limits are given in the following tables for all the design cases and for
both summer and winter conditions (2.4.1 and 2.4.2).
Inlet temperatures to slugcatchers are obtained as a weighted average of the arrival
temperatures from Clusters NG-1, NG-2, CP, SG-1 and NO-1 and NO-2.
It also accounts for the step-wise pressure profile of the gas and oil slugcatchers.
Table 2.4.1 – Wafa gas slugcatcher P,T conditions
GAS SLUGCATCHER INLET CONDITIONS
YEAR PRESSURE (BARA) TEMPERATURE (°C)

Summer Winter Summer Winter
1 75 75 55 45,5
2 75 75 55 45,5
10 20 20 48,5 38,5
Table 2.4.2 – Wafa oil slugcatcher P,T conditions
OIL SLUGCATCHER INLET CONDITIONS
YEAR PRESSURE (BARA) TEMPERATURE (°C)

1 25 25 66 55,5
2 25 25 63 53
10 13 13 34 9
2.4.2 Battery limit conditions with cross-country pipelines
The Wafa cross-country pipelines delivers sales gas and unstabilised condensate to
the Mellitah Wafa coastal plant facilities. Operating pressures and temperatures of the
oil and gas pipelines at pipeline inlet battery limits are given in the following tables for
both summer and winter conditions.
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Table 2.4.3 – Wafa oil and gas pipelines P,T inlet conditions
PRESSURE (BARA) TEMPERATURE (°C)

Oil Pipeline Inlet (assumption) 78,8-86,1 76,9-84,1 48,1 48,1
(expected) 86.5 84.0 48 48
Gas Pipeline Inlet (assumption) 72,4-79,1 69,5-76,2 51,5 51,5
(expected) 73.3 69.9 51.5 51.5
The tabled figures refer to year 1 of operation, design reference for both pipelines.
The ranges given for inlet pressure are related to different assumption on pipe
roughness, pipeline actual length, number of bends etc.
The facilities design includes an operating margin with regard to the gas pipeline
operation, so that export sales gas may be delivered to the pipeline at pressure level up
to 77.2 bara.
The simulations have been performed considering pressure drops varying from summer
to winter due to different soil temperature and a fixed pressure point for each pipeline.
In the gas pipeline the fixed pressure point is the arrival at Mellitah (35 bara). In the
liquid pipeline a 10 bar margin above fluid vapor pressure has been imposed all along
the pipeline.
2.4.3 Byproduct pressures and temperatures
The Wafa desert fuel gas system is divided into MP fuel gas and LP fuel gas.
The former is supplied from Export Gas 2nd Storage Knock Out Drum (10-362-
VA002A/B/C) as Sales Gas, and the latter is from Rich Amine Flash Drum (11/12-330-
VA003) as Rich Amine Flash Gas.
Operating pressures and temperatures of the fuel gas system inlet are given in the
following tables.
Table 2.4.4 - Fuel gas system P, T inlet conditions
PRESSURE TEMPERATURE
(BARA) (°C)
Sales Gas From 10-362-VA002A/B/C (MP fuel gas) 34.0 55
Rich Amine Flash Gas From 11/12-330-VA003 (LP fuel 9.0 50
gas)
FORM 799-2 3
Desert Plant
SHEET 31 OF 370
2.5 Specifications and Consumptions of Utilities, Chemicals and Catalysts
2.5.1 Main Utilities Consumption
Cooling Water System
- Circulation 2600 m3/h

- Maximum outlet average return temperature 40°C
Instrument Air System

3
- Consumption 1219 Nm /h (at Year10 Summer)
2.5.2 Utilities Production Units
Winning Water System
- Capacity: 95 m3/h
- Outlet Total Suspended Solids (TSS) 1 ppm
Fire Water System

3
- Pumping Capacity 1100 m /h (@ pump discharge)
Cooling Water System
- Capacity 2600 m3/h
- DT 11°C
- T Outlet 29°C
Demineralised Water System

3
- Capacity 7 m /h×2 (100%×2)
- Conductivity 0.2 mS/cm
Hot Oil System
- Capacity 3x780.5 t/h
- Hot oil P&T 9.5 bara/250°C (@ WHRU outlet)
FORM 799-2 3
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Air System
3
- Main compressors capacity 3000 Nm /h (each compressor)
- Instrument air dew point -25°C @ 8 barg
Waste Water System

3
- Capacity 60 m /h
- Free oil in treated water 15 ppm

Main Power Generation System
- Production (each generator) 17.4 MW at site worst conditions
Desalinated Water System
- Capacity 80 m3/h
- Outlet total dissolved solids 50 ppm
Potable Water System

3
- Capacity 10 m /h (Production Rate)
- Quality according WHO standard
Nitrogen System
3
- Production 1350 Nm /h (as gas)
- Purity 99.9%
- Outlet pressure 7 barg

3
- Evaporation capacity 3200 Nm /h
Fuel Gas System
- MP fuel gas capacity 69000 Sm3/h

3
- LP fuel gas capacity 15000 Sm /h
2.5.3 Utilities Consumptions
See Attachment Utility Consumption Summary (J-52-L-O-0001-00, J-53-L-O-

0001/0002-00, J-56-L-O-0002/0003-00)
FORM 799-2 3
Desert Plant
SHEET 33 OF 370
2.5.4 Chemical Characteristics and Consumptions
See Attachment Chemical Consumption Summary (J-53-L-O-0003-00, J-56-L-O-0001-

00)
2.5.5 Catalyst Characteristics and Consumptions
See Attachment Chemical Consumption Summary (J-53-L-O-0003-00, J-56-L-O-0001-

00)
2.6 Rules and Standards
2.6.1 Symbols
o
Degree
” Inch
2.6.2 Measurement units
Bara bar, absolute

Barg bar, gauge
BPD Barrel per Day
BSCMY Billion Standard Cubic Meter per Year
C Celsius
cp Centi poise
d Day
dB Decibel
g Gram
in Inch
J Joule
KW Kilowatt
lb Pounds
3
m Cubic Meter
meq/L Milli Equivalent per Liter
MMSCFD Million Standard Cubic Feet per Day
mol Mole
MW Megawatt
Nm3 Normal Cubic Meter
ppm Parts per Million
psia Pound Force per Square Inch, absolute
psig Pound Force per Square Inch, Gauge
PTB Pound per Thousand Barrel Oil
s Second
SBPD Standard barrel per day
scf Standard Cubic Feet
SM3 Standard Cubic Meter
W Watt
mS/cm Micro Siemens per Centimeter
FORM 799-2 3
Desert Plant
SHEET 34 OF 370
2.6.3 Standards
Process Edition
API RP 520 Sizing, Selection and Installation of Pressure Relieving Systems in Refineries, 94
Part I and II
API RP 521 Guide for Pressure - Relieving and Depressuring Systems 99
ISO 1219/1 - /2 Graphical Symbols Used on Diagrams for Fluid Power Systems and 91
Components
Vessels and Tanks Edition
ASME SEC. VIII Div 1-2 Pressure vessels design code 99

ASME SEC. II – A Ferrous materials specification 99
ASME SEC. II – B Non ferrous materials specification 99
ASME SEC. II – C Welding rods, electrodes and filter metals 99
ASME SEC. II – D Materials properties 99
ASME SEC. V Non-destructive examination 99
ASME SEC. IX Welding and brazing qualifications 99
ANSI B 1.1 Unified inch screw threads 89
ANSI B 16.11 Forged steel fittings, socket welding and threaded 97
ANSI B 16.20 Ring joint jackets and grooves for steel pipe flanges 99
ANSI B 16.21 Non-metallic gaskets for pipe flanges 92
ANSI B 16.25 Butt-welding ends 97
ANSI B1.20.1 Pipe threads – General purpose 92
ANSI B 16.5 Steel pipe flanges and flange fittings 98
ANSI B 46.1 Surface texture 96
ASTM E 94 Standard recommended practice for radiographic testing 93
ASTM E 142 Standing method for controlling quality of radiographic testing 92
MSS SP 6 Standard finishes for contact faces of pipes flanges 96
MSS SP 44 Steel pipe flanges 96
ASME B 36.10M Welded and seamless wrought steel pipe 85
ASME B 36.19M Stainless steel pipe 85
API STD 620 Design and construction of large, welded, low presure storage tanks 97
API STD 650 Welded steel tanks for oil storage 98
ASTM Standards Iron and steel products (various volumes) Lastest ed.
Mechanical equipment Edition
BS5514 Diesel engines for general purpose 79/96

API 675 Positive displacement pumps - Controlled volume 94
STD ASHRAE Guide and Data Book for heating ventilation and air conditioning (latest Latest ed.
edition)
API STD 610 Centrifugal pumps for general refinery services 95
API STD 613 Special purpose gear unit for refinery services 95
API STD 614 Lubrication, sealing and control oil systems for special purpose application 99
API STD 615 Sound control of mechanical equipment for refinery service 87
API STD 616 Gas turbine for refinery service 98
API STD 617 Centrifugal compressors for general refinery service 95
API STD 661 Air cooled heat exchangers for general refinery service 97
API STD 670 Vibration, axial position and bearing temperature monitoring 93
FORM 799-2 3
Desert Plant
SHEET 35 OF 370
Mechanical equipment Edition
API STD 671 Special purpose coupling for refinery service 98

API STD 674 Positive displacement pumps - reciprocating 95
API STD 682 Shaft sealing systems for centrifugal and rotary pumps 94
API STD 675 Positive displacement pumps - Controlled volume 94
API STD 611 General purpose steam turbines for refinery service 97
API STD 612 Special purpose steam turbine for refinery service 95
Piping, valves and fittings Edition
API 5L Specifications for line pipe 97

API 6D Specifications for pipe lines valves (steel date, plug, bolt and check valves) 98
API 594 Wafer and Wafer-Lug check valves 97
API 598 Valve inspection and testing 97
API 600 Steel gate valves (flanged or butt welding ends) 97
API 601 Metallic gaskets for refinery piping (double and spiral wound) 88
API 602 Compact design carbon steel gate valves for refinery use 98
API 609 Lug and Wafer type butterfly valves 97
ANSI B1.20.1 Pipe threads - General purpose 92
ANSI B16.5 Steel pipe flanges and flanged fittings 98
ANSI B16.9 Wrought steel butt welding fittings 93
ANSI B16.10 Face to face dimensions of ferrous valves 93
ANSI B16.11 Forged steel fittings, socket welding and threaded 97
ANSI B16.21 Non metallic gasket for pipe flanges 92
ANSI B16.25 Butt welded ends for pipes, valves, flanges and fittings 97
ANSI B18.2.1 Square, exagonal bolts and nuts 97
ANSI B18.2.2 Square, exagonal bolts and nuts 93
ANSI B31.3 Chemical plant and petroleum refinery piping 99
ANSI B31.4 Pipeline transportation systems for liquid hydrocarbons and other liquids 99
ANSI B31.8 Gas transmission and distribution piping system 95
ANSI B46.1 Surface texture 96
ASTM Standards Iron and steel products (various volumes) Latest ed.
BS 1873 Steel globe, globe, stop and check valves 90
BS 5351 Steel ball valves 90
ASME/ANSI B16.47 Large diameter steel flanges (Serie A)
NAS 1638 Cleanliness Requirements for Parts Used in Hydraulic Systems 92
ANSI/ASME B1.1 Unified inch screw threads 89
ANSI/ASME B16.20 Ring joint gaskets and grooves for steel pipe flanges 99
ANSI/ASME B16.28 Wrought steel butt welding short radius elbows and 94
ANSI/ASME B16.36 Orifice flanges 97
ASME B36.10M Welded and seamless wrought steel pipes 85
ASME B36.19M Stainless steel pipe 85
ANSI/ASME B31.1 Power piping 99
Painting Edition
SSPC Steel structure painting manuals and specifications Latest ed.

SIS 05 5900 Pictoral surface preparation standards 89
BS 7079 Surface finish of blast - cleaned steel for painting 90
ASTM A 123 Specification for Zinc coatings (hot dip galvanized) on iron and steel products 97
ASTM A 153 Zinc coating (hot dip galvanized) on iron and steel hardware 98
Safety Edition
NFPA "National fire codes" - National Fire Protection Association Latest ed.
ASTM American Society for Testing and Materials Latest ed.
ANSI American National Steel Institute B.31.1, B.31.8, B31.4 Latest ed.
FORM 799-2 3
Desert Plant
SHEET 36 OF 370
EN 50014÷EN50039 Electrical Apparatus for explosive gas atmospheres see electr.

API RP 2001 Fire protection in refineries 98
Lifting Equipment Edition
API SPC 9A Specifications for wire ropes 95
Heat Exchangers Edition
API STD 661 Air-cooled heat exchangers for general refinery service 97
TEMA Standards of Tubular Exchangers Manufactures Association 99
Power Boilers Edition
ASME Sect. I Power Boiler 99

ANSI B31.1 Power Piping 99
Instrumentation Edition
ISA S 7.0.01 Pneumatic control circuit pressure test (Ed. 1956) 96

ISA S 18.1 Specifications and guides for the use of general purpose annunciators 92
ISA S5.1 Instrumentation Symbols and Identification 92
AGA Rpt N.3 Orifice metering of natural gas 85
ISA-S5.2-1976 Binary logic diagrams for process operations 92
API 520 Recommended practice for design and installation of electrical system for 94
offshore (July 1978)
API 526 Flanged steel safety relief valves 95
API 527 Commercial seat tightness of safety relief valves with metal to metal seats 96
ANSI FCI 70-2 Control valves seat leakage 91
IEC 60073 Coding of indicating devices and actuators by colours and supplementary 96
means
IEC 60079 Electrical apparatus for explosive atmosphere ) 70 / 99
IEC 60331 Cable fire resistance TEST 70 / 99
IEC 60332 Flame retardant characteristics of electric cables 89 / 93
IEC 60529 Classifications of degrees of protection provided by enclosured 89
Telecommunication Edition
IEC 92-375 Shipboard telecommunications (1977) cables and radio frequency cables,
general instrumentation, control and communication cables
SOLAS 74 International Conference on Safety of Life at Sea
ITU-T International Telecommunication Union Standardization Latest ed.
ITU-R International Telecommunication Union Radiocommunication Latest ed.
ICAO Convention of the International Civil Aviation Organization and in particular Latest ed.
the Annex 10 of this Convention
IEC International Electrotechnical Committee Latest ed.
CEPT European Conference for Postal and Telecommunication Administration Latest ed.
CENELEC European Committee for Electrotechnical Standardization Latest ed.
NEMA National Electrical Manufacturer's Association Latest ed.
Electrical Edition
EN 50014 Electrical apparatus for potential for explosive atmosphere 99

FORM 799-2 3
Desert Plant
SHEET 37 OF 370
Electrical Edition

IEC 60034 Rotating eletrical machines 69 / 98
IEC 60068.1 General 92
IEC 60072 Dimension and output series for electrical machines 90 / 94
IEC 60073 Coding of indicating devices and actuators by colours and supplementary 96
means
IEC 60076 Power transformers 76 / 97
IEC 60079 Electrical apparatus for explosive gas atmosphere 70 / 99
IEC 60146 Semiconductor converters 74 / 96
IEC 60173 Colour of coresse of flexible cables and cords 64
IEC 60185 Current transformers 95
IEC 60186 Voltage transformers 95
IEC 60228 Conductors of insulated cables 93
IEC 60255 Electrical relays 79 / 95
IEC 60331 Fire resisting characteristics of electric cables 70 / 99
IEC 60332 Test on electric cables under fire conditions 89 / 93
IEC 60364 Electrical installation of building 70 / 99
IEC 60391 Marking of insulated conductors 72
IEC 60439 Low voltage switchgear and control gear assemblies 87 / 99
IEC 60445 Identification of equipment terminals and of terminations of certain designated 88
conductors
IEC 60446 Identification of conductors by colours or numerals 99
IEC 60529 Classification of degrees of protection provided with enclosures 89
IEC 60502 Extruded solid dilectric insulated power cable for rated voltage from 1 KV up 87 / 98
to 30 KV
IEC 60551 Measurement of transformer and reactor sound level 95
IEC 60616 Terminal and tapping marking for power transformers 78
IEC 60617 Graphic for symbols for diagram 78 / 97
IEC 60726 Dry type transformers 86
IEC 60754 Test of gases evolved during combustion of electrical cables 82 / 97
IEC 60811 Common test method for insulating and sheating materials of electric cables 89 / 98
IEC 60896 Stationary lead-acid batteries, general requirements and methods of test 90 / 95
IEC 60909 Short circuit calculation in three-phase A.C. systems 88 / 95
IEC 60947 Low voltage switchgear and control gear 95 / 99
API STD 610 Motors sizing 95
IEEE 142 Green Book Std. 142 for Earthing System Design 93
API RP 500 Recommended Practice for Area Classification 98
API RP 500A Recommended Practice for Area Classification 97
API RP 500B Recommended Practice for Area Classification 87
API RP 500C Recommended Practice for Area Classification 90
CENELEC General Rules Latest ed.
ICAO International Civil Aviation Organization Standards Latest ed.
Civil Works Edition
FORM 799-2 3
Desert Plant
SHEET 38 OF 370
ACI 318 Reinforced concrete structures 95

ACI 336.2R Combined footing and mass 88
BS Road Note 29 Pavements
BS CP 2012 Foundation for reciprocating machines 76
API 670 Foundation for centrifugal machines 93
AISC American Institute for Steel Construction - Specification for the Design, Latest ed.
Fabrication and Erection of Structural Steel for Buildings
Materials and Corrosion Edition
BS 7361 Code of Practice of Cathodic Protection 91

NACE MR 0175 Sulphide Stress Cracking Resistant Metallic Material for Oil Field Equipment 99
NACE RP-01-76 Control of Corrosion of Steel Fixed Offshore Platforms Associated with 94
Petroleum Production
Environmental Impact Assessment Edition
EU Directive n° 85/337 "Environmental Impact Assessment of public and private projects" G.U.C.E.
n. 1157/1985
Decree 2 Nov 1988 "Internal organization and operative procedures for the assessment of
projects regarding environmental protection and environmental protection",
G.U. n.42 20.2.1989
DPCM 10/8/88 n. 377 "Regulation of the procedures that allow to obtain the statement of
Environmental Compatibility", G.U. n.264 10.11.1988
DPR 18/4/1994 n. 526 "Environmental Impact Assessment of projects regarding liquid and gaseous
hydrocarbons prospecting, reservoir engineering", G.U. n.207 5.9.1994
FORM 799-2 3
Desert Plant
SHEET 39 OF 370
3. PROCESS DESCRIPTION
3.1 Unit 130/200 – Inlet Oil Reception Facilities
3.1.1 Process Theory
(1) 20-130-VQ-003/004 (Oil Slugcatchers)
Oil Slugcatchers are designed to separate gas from liquid and specifically to absorb the
possible slugs from trunklines linking North Oil Satellites to Wafa Desert Plant.
A) Vapor/Liquid Separation Requirement

Free liquid droplet above 300μm can be removed from the gas in the Oil
Slugcatchers by gravity.
B) Rough Hydrocarbon/Water Separation

Water droplet above 1,000μm can be removed from the hydrocarbon phase in
the Oil Slugcatchers boots by gravity.
C) Maximum Slug Volume

75m3 per each, i.e., 150m3 as total
Design basis of the maximum slug volume is the sum of the following two cases.
¨ Slugging due to the pigging operation of the trunkline from NO-1 to CP
¨ Hydrodynamic slugging in the trunkline from NO-2 to CP
(2) 20-130-VZ-003/004 (Oil Slugcatcher OVHD Separators)
Liquid droplets larger or equal to 50μm can be removed from the raw gas by in-line
vane type separator.
(3) 10-200-VA-001A/B (Inlet Oil Slugcatcher KO Drums)
Liquid droplets larger or equal to 50μm can be removed from the raw gas by vane
pack type separator.
3.1.2 Description of Flow
Applicable Drawing Numbers
PFD J-53-D-O-1320-01 Inlet Oil Reception Facilities, Slugcatchers

J-53-D-O-1320-02 Inlet Oil Reception Facilities, KO Drums
P&ID J-52-D-O-1013-02(2/2) Oil Slugcatcher

J-53-D-O-1020-01 Inlet Oil Reception Facilities, Slugcatcher Outlet Lines
J-53-D-O-1020-02 Inlet Oil Reception Facilities, Slugcatcher Outlet Lines
J-53-D-O-1020-03 Inlet Oil Reception Facilities, KO Drum
FORM 799-2 3
Desert Plant
SHEET 40 OF 370
Main Data of Equipment

(1) First / Second Oil Slugcatcher, 20-130-VQ-003/004
Storage Section Volume : 75m3 per each

Design Pressure : 46.3 barG
Design Temperature : -29 / 100 degC
(2) First / Second Oil Slugcatcher OVHD Separator, 20-130-VZ-003/004
Size : 800 mm ID x 2050mm (TL-TL)

(3) Inlet Oil Slugcatcher KO Drum, 10-200-VA-001A/B,

20-130-VQ-003/004 (*)
(*) The process description from the oil wells to the oil slugcatchers shall be referred
to the Operating Manual of module 52(Gathering Network).
The reservoir effluent from the wells of the Wafa oil field, collected in the oil inlet
manifold, is sent to the First Oil Slugcatcher 20-130-VQ-003 and the Second Oil
Slugcatcher 20-130-VQ-004.
The two items are normally operated, each sized for half of the overall production.
Dedicated isolation facilities allow to process half of the North oil field production in one
item, whilst the other one is shutdown.
Temporary Demulsifier & Hydrate formation inhibitor injection connections are provided
for possible use during transient operations. Injection point is located at slugcatchers
associated gas overhead line. Also temporary scale inhibitor injection connection is
provided at slug catcher inlet.
The gas stream from the Slugcatchers is connected to Slugcatcher OVHD Separators
20-130-VZ-003/004 respectively and then routed under pressure control to the Inlet Oil
Slugcatcher KO Drums 10-200-VA-001A/B.
Each of the two OVHD Separators and KO Drums is sized to process half of the gas
fields production.
The pressure controller, 10-200-PIC-003, actually controls the oil gathering production.
Pressure signal is identically sent to the two KO Drums inlet pressure control valves,
10-200-PV-003A/B, installed in parallel. Flow meters, FI-003/004, which are installed on
the raw gas outlet lines of KO Drums respectively, show any unbalanced split of flow
between the two Drums, in case of possible internals plugging.
Corrosion inhibitor is continuously injected in the Oil Slugcatchers liquid phase.
FORM 799-2 3
Desert Plant
SHEET 41 OF 370
A Slugcatcher boot is provided to allow for rough water / hydrocarbon decantation.

Water and hydrocarbon streams are withdrawn separately under dedicated level control
loops, 20-130-LDIC-003B/004B & LIC-003A/004A. This is to reduce to minimum the
possibility of emulsion formation when throttling down the oily water mixture. As an
ultimate precaution, demulsifier injection facilities are provided upstream of the
slugcatchers oil level-flow cascade control valves, 10-200-FV-001/011.
Temporary Demulsifier & Hydrate formation inhibitor injection connections are provided
for possible use during transient operations. Injection point is located upstream of the
slugcatchers aqueous level-flow cascade control valves, 10-200-FV-002/012.
The level and the interface level in each Slugcatcher boot are controlled respectively by
the hydrocarbon stream outlet and by the water stream outlet in cascade with ultrasonic
flow controllers, 10-200-FIC-001/011 & FIC-002/012.
A gas balance line is provided between the upper part of each Slugcatcher boot and
the corresponding Slugcatcher overhead gas manifold to avoid entrapped gas build-up
and possible unsteady flow.
Dedicated guard strainers are installed upstream of the Slugcatcher liquid control
valves to limit to minimum valves damaging / clogging by solids.
The aqueous and oily liquid streams are collected in the same header and sent to the
Inlet Separators 10-210-VA-001 A/B.
The gas from the Inlet Oil Slugcatcher KO Drums 10-200-VA-001A/B is mixed and sent
to the Offgas Compressor Filters 10-361-CL-001 A/B.
After the first pressure/production plateau period of the oil wells, oil wells depletion
becomes significant especially for the production rate. The operating pressure of the Oil
Slugcatchers is decreased from 25barA(at year1) to 13barA(at year 10). The following
actions shall be considered in this unit to cope with this depletion.
(1) Replacement of the following Instruments
P&ID No. Instrument

TAG No.
J-53-D-O-1020-01 10-200-FV-001
10-200-FV-002
10-200-FT-001
10-200-FT-002
J-53-D-O-1020-02 10-200-FV-011
10-200-FV-012
10-200-FT-011
10-200-FT-012
J-53-D-O-1020-03 10-200-PV-003AB
10-200-PV-032
10-200-FE-003
10-200-FE-004
(2) Change of the Set Point (10-200-PIC-003)
10-200-VA-001A/B
FORM 799-2 3
Desert Plant
SHEET 42 OF 370
The Inlet Oil Slugcatcher KO Drums are equipped with even-flow feed distributors and
vane-pack type mist eliminators.
On the KO Drums common overhead gas manifold, a pressure blow-off valve, 10-200-
PV-032, to HP Flare is installed for start-up purpose and upset conditions.
The KO Drums liquid pipework is equipped with permanent corrosion inhibitor injection
facilities.
Temporary Hydrate formation inhibitor injection connections are also provided for
possible use during transient operating conditions at KO Drums bottom liquid line.
The KO Drums liquid is sent under on-off type level control, 10-200-LIC-023/026, to the
unit outlet liquid header to feed the Rerun Drum 10-210-VA-004.
HIPS
Raw gas lines to the Inlet Oil Slugcatcher KO Drums are divided into two pressure
ratings, 300# and 150#, at the control valves, 10-200-PV-003A/B.
HIPS (High Integrity Protection System) is provided to for the facility to:
¨ Protect the 150# rating equipment/piping downstream of the control valves against
overpressure.
¨ Eliminate design consideration for gas relieving case due to fully opened control
valves and allow reasonable capacity of the flare system.
Two out of three high pressure switches, 10-200-PT-023A/B/C & PT-026A/B/C, shall
shut off two dedicated SDVs, 10-200-SDV-004/005 & SDV-006/007 in series on each
gas line, i.e. high high pressure signal in one train initiates shutdown of only its own
train as shown below.
14 14
004 004
Hi
PS Hi
PS
PV
003B
Ra
wGasI
nl
et
SDV SDV
004 18" 005 18"
14 14
002 002
HI
PS HI
PS RawGa
sOut
let Ra
wGa
sOut
let
PV
003A
SDV SDV
006 18" 007 18"
PT PT
023A 026A
PAHH 14 PT PAHH 14 PT
023 002 023B 026 004 026B
PT PT
023C 026C
VA001A VA001B
FORM 799-2 3
Desert Plant
SHEET 43 OF 370
The HIPS system on the raw gas line from the oil reception facility meets the probabilistic SIL
(Safety Integrity Level) 2 requirement based on a full stroke test interval of two years.
The HIPS system meets the architectural SIL 2 requirements as the test interval does not affect
the Safe Failure Fraction or Hardware Fault Tolerance of initiators, logic solver or final element.
Based on the consideration of both probabilistic requirements and architectural constraints, the
HIPS system meets the SIL 2 requirement, which is the same as that of a pressure safety valve.
3.1.3 Process Variables
There are no major process variables, which control and optimize the process, to be
described in this unit.
FORM 799-2 3
Desert Plant
SHEET 44 OF 370
3.2 Unit 210 – Liquid Stabilization Unit
(1) 10-210-VA-001AB (Inlet Separator)
Inlet separators are designed for 3-phase (gas, hydrocarbon and water) separation.
A) 100% liquid droplets larger or equal to 50μm can be removed from the raw gas by
vane pack type separator.
B) Max. 5 vol.% water is contained in hydrocarbon liquid as per Heat & Material
Balance.
(2) 10-210-HA-001AB (Condensate Desalter Preheaters)
These preheaters are designed to raise the hydrocarbon condensate temperature to 70

degC. The heating medium is the stabilized condensate product.
(3) 10-210-UV-001/002 (Condensate Desalters)
These electrostatic desalters are designed to remove the corrosive free aqueous phase
from the hydrocarbon condensate upstream of the stabilization column.
The basic separation theory is that electrodes apply electric charges to dispersed water
droplets forcing them to migrate toward each other enhancing coalescence and
gravitational separation.
The detailed theory is described as follows:

®
NATCO Dual Polarity Desalters, which combine both AC and DC fields, will be
installed. The DC field is established by connecting both plates to the same terminal of
the AC transformer through diodes with each plate charged during half of the AC cycle.
The charge is maintained between cycles by capacitive storage. This design also
creates an AC field between the edges of the plates and oil/water interface, and
between the plates and walls of the vessel.
¨ Large droplets coalesce in the AC field outside the plates.
¨ Small droplets in the DC field pickup a charge from the nearest electrode and
accelerate toward the oppositely charged plate, colliding with the other drops,
coalescing and settling out.
The specifications of desalter effluents are as follows:
HC of the desalter outlet

¨ Water content: Max. 0.1% vol.
¨ Salt content: Max. 20PTB (Pounds per Thousand Barrel oil)
Effluent water of the desalter outlet

¨ Oil content: 150ppm wt
(4) Stabilization System, which consists of the following equipment.
10-210-VE-001AB (Condensate Stabilizers)
FORM 799-2 3
Desert Plant
SHEET 45 OF 370
10-210-HC-002AB (Stabilizer Reflux Condensers)

10-210-VA-002AB (Stabilizer Reflux Drums)
10-210-HA-003AB (Stabilizer Feed/Bottom Exchangers)
10-210-HA-004AB (Stabilizer Reboilers)
10-210-PA-003AB/004AB (Stabilizer Reflux Pumps)
This system is designed to recover lighter hydrocarbons from condensate as much as

possible. The RVP of bottom condensate product is 0.65 barA in normal operation to
avoid the overpressure in the atmospheric storage tank, whose design pressure is
2000mmWC.
The Reflux Drums are 3-phase separator. Liquid droplets larger or equal to 50μm can
be removed from the raw gas by vane pack type separator and condensed water is
removed from the boots.
(5)10-210-VA-004 (Rerun Drum)
The flashed lighter components at atmospheric pressure is removed from the

recovered hydrocarbons in Rerun Drum.
(6) Stabilized Condensate Product
The stabilized condensate from the Stabilizer bottom is heat exchanged with the
following heat exchangers and then stored at the Condensate Storage Tank at 40
degC.
10-210-HA-001AB (Condensate Desalter Preheaters)

10-210-HA-002AB (Stabilized Condensate Trim Coolers)
10-210-HA-003AB (Stabilizer Feed/Bottom Exchangers)
10-210-HC-001AB (Stabilized Condensate Air Coolers)
PFD J-53-D-O-1321-01 Liquid Stabilization, Separation and Preheating

J-53-D-O-1321-02 Liquid Stabilization, Desalting
J-53-D-O-1321-03 Liquid Stabilization, Stabilization Columns
P&ID J-53-D-O-1021-01 Liquid Stabilization, Inlet Common Header

J-53-D-O-1021-02 Liquid Stabilization, First Inlet Separator
J-53-D-O-1021-03 Liquid Stabilization, Second Inlet Separator
J-53-D-O-1021-04 Liquid Stabilization, Desalter Preheaters
J-53-D-O-1021-05 Liquid Stabilization, 1st Condensate Desalter
nd
J-53-D-O-1021-06 Liquid Stabilization, 2 Condensate Desalter
st
J-53-D-O-1021-07 Liquid Stabilization, 1 Condensate Stabilizer
J-53-D-O-1021-08 Liquid Stabilization, 2nd Condensate Stabilizer
J-53-D-O-1021-09 Liquid Stabilization, Stabilizer Reflux System
J-53-D-O-1021-10 Liquid Stabilization, Stabilizer Reflux System
J-53-D-O-1021-11 Liquid Stabilization, Stabilized Condensate Cooling
FORM 799-2 3
Desert Plant
SHEET 46 OF 370
J-53-D-O-1021-12 Liquid Stabilization, Rerun Drum
(1) Condensate Stabilizer, 10-210-VE-001A/B

Design Pressure : 12.0 barG(TOP) / 12.3barG(BTM)
Design Temperature : 116 / 235 degC
Type of Tray (No.) : Valve (14 + 1 chimny tray)
(2) Inlet Separator, 10-210-VA-001A/B

(3) Stabilizer Reflux Drum, 10-210-VA-002A/B

(4) Rerun Drum, 10-210-VA-004

(5) 1st /2nd Condensate Desalter, 10-210-VU-001/002

Design Temperature : 100 degC
(6) Condensate Desalter Preheater, 10-210-HA-001A/B
Size : 1150 mm ID x 6100mm Length

Duty : 2.41 MW
Design Pressure : (Shell) 13.0 barG, (Tube) 33.0 barG
Design Temperature : (Shell) 128 degC, (Tube) 100 degC
(7) Stabilized Condensate Trim Cooler, 10-210-HA-002A/B

Duty : 2.45 MW
Design Temperature : (Shell) 117 degC, (Tube) 70 degC
(8) Stabilizer Feed/Bottom Exchanger, 10-210-HA-003A/B
FORM 799-2 3
Desert Plant
SHEET 47 OF 370

Duty : 5.71 MW
Design Temperature : (Shell) –29 /150 degC, (Tube) –29/235 degC
(9) Stabilizer Reboiler, 10-210-HA-004A/B
Size : 1220 mm x 1600 mm ID x 6100 mm Length

Duty : 6.21 MW
Design Temperature : (Shell) –29 /235 degC, (Tube) 300 degC
(10) Stabilized Condensate Air Cooler, 10-210-HC-001A/B
Type : Induced Draft

No. of Bay : One bay one tube bundle with two fans
Motor Power : 18.5 kW x 2
Size : 3510 mm Width x 10750mm Length x 4192 mm Height
Duty : 3.83 MW
Design Temperature : 210 degC, (Air) -2.5 / 45 degC
(11) Stabilizer Reflux Condenser, 10-210-HC-002A/B
Size : 3360 mm Width x 10750mm Length x 3970 mm Height

No. of Bay : One bay one tube bundle with two fans
Motor Power : 18.5 kW x 2
Duty : 1.096 MW
Design Temperature : -29 /116 degC, (Air) -2.5 / 45 degC
(12) Desalter Feed Pump, 10-210-PA-001A/B/C
Capacity : 275 m3/hr

Differential Head : 10.9 bar
(13) Desalinated Water Recycle Pump, 10-210-PA-002A/B/C
Capacity : 18.6 m3/hr

(14) Stabilizer Reflux Pump, 10-210-PA-003A/B

(15) Stabilizer Reflux Pump, 10-210-PA-004A/B

FORM 799-2 3
Desert Plant
SHEET 48 OF 370
(16) Rerun Drum Pump, 10-210-PA-005A/B

Differential Head : 12 bar
The Inlet Separators 10-210-VA-001 A/B
The Inlet Separators receive the streams listed below:
A) Liquids from Unit 10-300 – Inlet Gas Reception facilities

B) Liquids from Unit 10-200 – Inlet Oil Reception facilities
C) Hydrocarbons from Unit 10-361 – Off Gas Compression
D) Hydrocarbons from Unit 10-360 – Inlet Gas Compression
E) Hydrocarbon from Units 11 & 12-330 – Gas Sweetening units
F) Hydrocarbons from Unit 11 & 12-310 – Gas Dehydration units
G) Recycle off-spec condensate from Off Spec Pump 10-220-PA-003
H) Liquids from Rerun Drum Pumps 10-210-PA-005 A/B
The two separators are operated in parallel, performing 3-phase separation.

Each separator is sized to process half of the unit design capacity.
A symmetrical piping arrangement allows for rough flow balancing to the two drums.
The overhead gas streams from the two separators are mixed in a common overhead
gas manifold and routed to Off Gas Compressor Filters 10-361-CL-001 A/B under
pressure control, 10-210-PIC-115.
On Drums common overhead gas manifold, a pressure blow-off valve, 10-210-PV-013,
to flare is installed for start-up purpose and upset conditions.
The separated water is sent to the process oily water system, under interface level
control, 10-210-LDIC-011/012.
The hydrocarbon condensate is sent to the Condensate Desalter Preheaters 10-210-

HA-001A/B by Desalter Feed Pumps 10-210-PA-001 A/B/C, under level control, 10-
210-LIC-012/022, operating in cascade with flow control valves, 10-210-FV-012/022,
downstream of the Preheaters.
At pumps suction, facilities 10-210-XX-001/002 are provided for corrosion inhibitor and
demulsifier chemicals injection. Also, anti-scale may be injected depending upon actual
operating need.
In normal operation, the condensate from each Inlet Separator is processed by one
dedicated Desalter Feed Pump, the third one being in stand-by mode as a common
spare. Motorised valves are installed and operated via a dedicated PLC sequence to
ease pump change-over.
The pumps minimum flow recycle is performed under flow control acting two dedicated
valves, 10-210-FV-011/021, recycling back to 10-210-VA-001A/B respectively.
In the Preheaters, the hydrocarbon condensate is heated by the stabilized condensate

from Stabilizers bottom.
FORM 799-2 3
Desert Plant
SHEET 49 OF 370
The raw condensate temperature is controlled independently at each Preheaters outlet

by two temperature controllers, each of them being dedicated to one exchanger, acting
on three way valves, 10-210-TCV-031/035, to bypass the exchanger hot side.
Hydrocarbon desalting in 1st and 2nd Desalters 10-210-VU-001 & 002
Raw condensate is desalted and dehydrated normally in a two-stage desalting process.

The design intention is to reduce the normal water consumption.
Nevertheless, the facilities are designed to achieve the same condensate dehydration
and desalting performances with only one single desalter in operation. In this case, the
flow rate shall be decreased to half the design capacity.
During such an operation, fresh water consumption is increased from 3m3/hr in normal
to 20m3/hr. Fresh water supply facilities are designed to comply with such an
exceptional demand.
The condensate from the two Preheaters are mixed together with the desalter water
recycle from the Desalter Water Recycle Pumps 10-210-PA-002 A/B/C and then feed
the 1st Condensate Desalter 10-210-VU-001 through a mixing valve, 10-210-PDV-042,
operated under differential pressure control.
In order to maintain a proper amount of total dilution water to be injected upstream of

the first Desalter 10-210-VU-001, part of the salted water outlet is recycled back, via the
Desalter Water Recycle pumps, upstream of the inlet mixing valve. The excess of water
is removed from the desalting facilities to the process oily water system under interface
level control, 10-210-LDIC-042.
st
The condensate stream from the 1 Condensate Desalter is then mixed with fresh
nd
water, prior to feed the 2 Condensate Desalter 10-210-VU-002 through a mixing valve,
10-210-PDV-054, operated under differential pressure control.
Water recovered from 10-210-VU-002 feeds the Desalter Water Recycle Pumps. Part is
recycled upstream of the inlet mixing valve of the second Desalter, whilst the remaining
part is recycled back to the first Condensate Desalter under interface level control, 10-
210-LDIC-052.
In a single-stage operation, connections are provided in order to allow for fresh water
injection upstream of the Desalter in service, and salted water removal to the process
oily water system under interface level control.
Finally, the facilities are equipped with dedicated motorised valves operated via a
dedicated PLC sequence to ease Desalters change-over operation from two-stage
desalters in operation to one-stage desalter in operation, and vice-versa.
The Desalters operating pressure is controlled by a dedicated pressure controller, 10-

210-PIC-053, resetting two downstream liquid flow control loops, 10-210-FIC-051A/B,
which split the flow to the two Stabilizer towers 10-210-VE-001A/B. This allows the
desalting operating pressure to maintain above the liquid bubble point.
Hydrocarbon Stabilization
FORM 799-2 3
Desert Plant
SHEET 50 OF 370
Two identical stabilization systems (A+B) are installed in parallel.
Liquid from desalting treatment section is sent to the two Stabilizer Feed Bottom
Exchangers 10-210-HA-003 A/B under a bias-ratio flow controller, 10-210-FIC-051A/B,
reset by the desalting section pressure controller, 10-210-PIC-053. This allows to
maintain the desalting operating pressure above the liquid bubble point as well as to
split the feed to the two downstream parallel stabilization systems.
After heat recovery in the Feed Bottom Exchangers, the hydrocarbon feed the
Condensate Stabilizer 10-210-VE-001 A/B.
The feed temperature of the Stabilizer is controlled by a three way control valve, 10-
210-TCV-263/274, installed on the exchanger bypass on the feed side inlet.
The overhead vapor is partially condensed in the Stabilizer Reflux Condenser 10-210-
HC-002A/B and then collected in the Stabilizer Reflux Drum 10-210-VA-002A/B, which
achieves a three phase separation.
The vapor stream is sent to the Off Gas Compressor Filters 10-361-CL-001A/B under
pressure control, 10-210-PIC-113/114. On the Stabilizer Reflux Drum, a pressure blow-
off valve, 10-210-PCV-065/077 to flare is installed for start-up purpose and upset
conditions.
The liquid hydrocarbon stream from the Reflux Drum is pumped back by the Stabilizer
Reflux Pumps 10-210-PA-003A/B & 004A/B as the reflux to the top tray of the
Condensate Stabilizer under a flow / level cascade control loop, 10-210-LC-FC-081/091.
The decanted water in boot is sent under on-off type interface level control, 10-210-
LDIC-082/092, to the process oily water system.
A water draw-off pot is installed to allow for water removal from the top 4 trays of the
Condensate Stabilizers. During normal operation, no water condensation is expected to
occur inside the top of the tower.
The water accumulated in the draw-off pot is routed manually to the process oily water
system by checking 10-210-LDI-062/072.
The Stabilizer Reboilers 10-210-HA-004A/B are kettle type and heated with hot oil.
They are controlled by the hot oil flow controller, 10-210-FIC-061/071, reset by sensitive
tray temperature controller, TIC-066/076. Its action is overridden by the bottom product
temperature, 10-210-TIC-069/079, in case too low bottom temperature.
The stabilized condensates from the bottom of the Condensate Stabilizers are
independently sent in series to:
1) the Stabilizer Feed Bottom Exchangers, 10-210-HA-003A/B, where they are

cooled down by heat exchange with Stabilizer Feed;
2) the Stabilized Condensate Air Coolers, 10-210-HC-001A/B, their outlet
temperature being controlled acting on a by-pass valve;
3) the Condensate Desalter Preheaters, 10-210-HA-001A/B, where they are
cooled down against the Desalter feed;
4) the Stabilized Condensate Trim Coolers, 10-210-HA-002A/B using cooling
water as the cold sink.
FORM 799-2 3
Desert Plant
SHEET 51 OF 370
Downstream of the Trim Coolers, the two parallel streams from the Units A & B are
mixed and routed under level control valves, 10-210-LV-063/073, to the Stabilized
Condensate Storage Tanks 10-220-TA-001/002.
In case of off-specification, the condensate production is routed to the Rerun Drum 10-
210-VA-004 under Stabilizer tower level control, for proper reprocessing.
One dedicated hand switch, 10-210-HS-101A/B, allows the off-specification product to
route to the Rerun Drum.
The Rerun Drum operation 10-210-VA-004
The Rerun Drum is operated at almost atmospheric pressure, breathing on the LP flare
system. It is not normally in operation. It is designed to receive the following streams:
A) Liquids from Stabilized Condensate Trim Cooler, 10-210-HA-002 A or B in case

of condensate off-specification production
B) Liquids from Inlet Oil Slugcatcher KOD, 10-200-VA-001A/B
C) Liquid hydrocarbon from Drain Sump Pumps, 10-550-PH-001/002/004/010/011
& 11/12-550-PH-001
D) Liquids from Flare Pumps, 10-230-PA-001/2/3/A/B
E) Liquids from Slop Oil Pump, 10-330-PA-002, removing hydrocarbon from amine
systems
F) NGL recycle from Deethanizer bottom, 11 or 12-340-VE-001
The liquids from Rerun Drum is pumped by the Rerun Drum Pumps, 10-210-PA-005
A/B, to one of the following equipment:
¨ Burn Pit Drum 10-240-VA-001 for disposal

¨ Inlet Separators 10-210-VA-001 A/B for reprocessing
¨ (The most significant recycle occurs during the NO-NGL operating mode.)
¨ Stabilized Condensate Storage Tanks 10-220-TA-001/002, mainly in case of
condensate off-specification production
During the shutdown period of Rerun Drum, by-pass facilities are provided to allow all
the streams to be sent to the Burn Pit Drum directly.
Hot oil coil, which is not normally used, is installed in Rerun Drum to protect the water
content from freezing.
Well Depletion
After the first pressure/production plateau period of the oil wells, oil wells depletion
becomes significant especially for the production rate.
In this unit, the replacement of the following instruments will be foreseen to cope with
this depletion.
P&ID No. Instrument

TAG No.
J-53-D-O-1021-02 10-210-FE-115
FORM 799-2 3
Desert Plant
SHEET 52 OF 370
J-53-D-O-1021-03 10-210-FE-117
J-53-D-O-1021-04 10-210-FV-012
10-210-FV-022
10-210-TV-031
10-210-TV-035
10-210-FE-012
10-210-FE-022
J-53-D-O-1021-06 10-210-FV-051AB
10-210-PV-053
10-210-FE-051AB
J-53-D-O-1021-07 10-210-TV-263
10-210-FE-061
J-53-D-O-1021-08 10-210-TV-274
10-210-FE-071
J-53-D-O-1021-09 10-210-FE-081
J-53-D-O-1021-10 10-210-FE-091
J-53-D-O-1021-11 10-210-LV-063
10-210-LV-073
10-210-LV-102
10-210-FE-121
10-210-FE-122
Major process variables, which control and optimize the process, are described
below. The variables related to the Condensate Desalters are to be referred to the
Operation and Maintenance Manual submitted by NATCO JAPAN.
(1) Inlet Separators, 10-210-VA-001A/B
The pressure controller, PIC-115, controls the operating pressure (9.7 barG) of 10-210-
VA-001A/B at which 3-phase separation of gas, wet oil and water is conducted. The
wet oil flow rate is under a flow / level cascade control loop, LC-FC-012/022.
Unexpected feed V/F and flow rate may affect the inlet separators operation. Bigger
wet oil flow rate may deteriorate the dehydration/desalting performance in Desalters.
On the other hand, smaller wet oil flow rate may raise the storage temperature of
stabilized condensate product due to insufficient heat exchanges.
(2) Condensate Stabilizer System
The purpose of condensate stabilizer system is to stabilize the condensate by removing

the lighter components. The stabilized product is continuously been analyzing by RVP
analyzer and the removed light components are recovered in Off Gas Compression
unit. The normal RVP value is set 0.65 barA to protect the atmospheric condensate
storage tank against HC venting/rupture.
FORM 799-2 3
Desert Plant
SHEET 53 OF 370
The operating pressure (9.5 barG) of Condensate Stabilizers, 10-210-VE-001A/B, is

maintained constant and the outlet temperature (55 degC) of Reflux Condenser is
controlled.
Unexpected feed compositions and flow rate may affect the stabilizer operation. The
higher RVP value, i.e., lighter condensate product means less lighter components are
recovered in OVHD vapor. Therefore, in order to recover more lighter components, the
following actions are to be taken.
A) Increase the hot oil flow rate in Stabilizer Reboilers, 10-210-HA-004A/B, by 10-
210-FIC-061/071. The hot oil flow rate is reset by sensitive tray temperature
controller, TIC-066/076. Its action is overridden by the bottom product
temperature, 10-210-TIC-069/079, in case too low bottom temperature.
B) Raise the feed temperature by 10-210-TIC-263/274. The feed temperature is

controlled by a three way control valves, 10-210-TCV-263/274, installed on the
exchanger bypass on the feed side inlet.
C) Decrease the reflux rate by 10-210-FIC-081/091. The reflux to the top tray of
the Condensate Stabilizer is under a flow / level cascade control loop, 10-210-
LC-FC-081/091.
FORM 799-2 3
Desert Plant
SHEET 54 OF 370
3.3 Unit 220 – Condensate Storage Tank
True Vapor Pressure[barA}]

10-220-TA-001/002 (Stabilized Condensate Storage Tank)
The atmospheric dome roof tanks, which have more than one and half days holding
capacity each, can stabilize the operational fluctuations of upstream Stabilizer unit and
downstream Coastal plant.
On/Off-spec product is determined based on the vapor pressure (RVP) of the product in
view of safety of the atmospheric tanks. In normal operation, RVP is 0.65barA.
The true vapor pressure curve of the condensate with the operating temperature is
as follows:
Des
ignPr
ess
.ofTa
nk
1.
2
0.
9
0.
7
4048
Oper
ati
ngTemp
era
tur
e[C]
The normal operating temperature is 40degC, but the stored temperature may rise
due to the solar radiation and/or high ambient temperature. The allowable highest
operating temperature is 48degC in the actual operation in view of the NPSH of the
Liquid Booster Pump and Off Spec Pump.
PFD J-53-D-O-1322-01 Condensate Storage, Storage & Expedition
P&ID J-53-D-O-1022-01 Cond. Buffer Stor. & Expedition, Storage

J-53-D-O-1022-02 Cond. Buffer Stor. & Expedition, Storage
J-53-D-O-1022-03 Cond. Buffer Stor. & Expedition, Booster Pumps
J-53-D-O-1022-04 Cond. Buffer Stor. & Expedition, Expedition Pumps
FORM 799-2 3
Desert Plant
SHEET 55 OF 370
(1) Stabilized Condensate Storage Tank, 10-220-TA-001/002
Size : 39000 mm ID x 162000 mm Height

Design Pressure : -25 mmH2O / Full of Water + 2000 mmWC
Design Temperature : 70 degC
(2) Liquid Booster Pump, 10-220-PA-001A/B/C

(3) Liquid Export Pump, 10-220-PA-002A/B/C

(Variable Speed : Fluid Coupling)
(4) Off Spec Pump, 10-220-PA-003
Capacity : 40 m3/hr
Stabilized Condensate Tank
The Stabilized Condensate from 10-210-HA-002A/B is stored in the Stabilized

Condensate Storage Tanks 10-220-TA-001/002, which are blanketed with nitrogen.
Off-specification condensate from Rerun Drum Pumps 10-210-PA-005A/B may also be
stored in the storage tanks.
Actually, in normal operation, condensate production is routed to one storage tank. The
other tank is kept empty, ready to handle with off-specification condensate from the
Rerun Drum Pump, according to operating requirements.
The storage facilities are equipped with dedicated valves operated via a dedicated PLC
sequence to tank change-over
On-spec Condensate
The Liquid Booster Pumps 10-220-PA-001A/B/C pump condensate from the tank to
feed the downstream Liquid Export Pumps 10-220-PA-002A/B/C. Each of these pumps
is sized to process half of the design condensate production.
Hence, during normal operation, each of the two sets of pumps, Booster and Export, is
designed with two pumps running, the third one being used as a common spare in
stand-by mode.
Liquid Export Pumps are of variable speed type (fluid coupling). The liquid level in the
storage tanks is normally not controlled and vary depending upon plant production and
liquid pipeline operating capacity.
FORM 799-2 3
Desert Plant
SHEET 56 OF 370
However, in case of high or low liquid level, Export Pumps’ speed will be reset by the
liquid level, 10-220-LIC-001/011, of the tank that is processing condensate to the
pumps. Proper level tank signal selection is ensured by a dedicated hand switch, 10-
220-HS-003.
Off-spec Condensate
An Off Spec Pump 10-220-PA-003 is provided to recycle off-specification condensate

production to the Inlet Separators 10-220-VA-001A/B under flow control, 10-220-FIC-
022.
Oil Transportation
At discharge of the Export Pumps, condensate is mixed with NGL cut from the Dew
Point Control Units 11-340 and 12-340 and feed the liquid cross-country pipeline under
pressure control, controlling the receiving pressure on pipeline side by the PCV in
Coastal plant.
There are two PCVs. One is in Desert plant and the other is in Coastal plant. The PCV,
10-220-PV-034, in Desert plant is fully open in normal operation to avoid the hunting
with the other, 40-320-PV-303, in Coastal plant. 10-220-PV-034 will be activated only
when the downstream pressure of the PCV is high in order to protect the pipeline
against the overpressure.
Flow indications of the three liquid production lines that feed the pipeline (one of
stabilized condensate and two of NGL) are made available and computed to a ratio
output signal, equipped with relevant alarms so as to keep operation within a fully safe
range of conditions with regard to the pipeline liquid boiling point specification.
A pure NGL cut, i.e., free of any stabilised condensate, shall not be transported to the
Coastal Plant from safety reasons.
HIPS
HIPS is provided to protect the condensate transportation facility from overpressure and
to prevent consequent rupture of onshore condensate export pipeline from Desert plant
to Coastal plant, which is approx. 520km in length.
Two out of three high pressure switches, 10-220-PT-001A/B/C, will initiate the
shutdown of two SDVs, 10-220-SDV-035/036, in series on the line as shown below.
FORM 799-2 3
Desert Plant
SHEET 57 OF 370
PAHH
001
14
NGLFr
om Uni
t11 002
Hi
PS
14 14
002 002
HI
PS HI
PS
NGLFr
om Uni
t12 PT PT PT
001A 001B 001C
Trea
ledOilto
Li
qui
dPipeli
ne
SDV SDV
Fr
om Cond
ensat
e 035 16" 036 16"
Stor
ageTank
Li
qui
dEx
por
tPump
s
The HIPS system on the condensate export line meets the probabilistic SIL 2 requirement based
on a full stroke test interval of two years.
A bypass line of the storage tanks is installed for an emergency operation situation,
where one tank is in shutdown condition and the other tank is requested for off spec
product. This line connects the product line from Liquid Stabilization Unit with the
suction line of Liquid Booster Pump directly. In this situation, the min flow lines of Liquid
Booster Pumps and Liquid Export Pumps cannot be used.
Major process variables, which control and optimize the process, are described
below.
(1) Flow Rate
Flow controller, FIC-022, controls the recycle rate to 102-10-VA-001A/B. The recycle
rate should be adjusted by taking into considerations the liquid level in off-spec
condensate tank and the operating capability of Liquid Stabilization Unit.
Bigger recycle flow rate may have a big impact on the liquid stabilization unit. On the
other hand, smaller recycle flow rate may fully occupy the off-spec condensate storage
tank.
FORM 799-2 3
Desert Plant
SHEET 58 OF 370
(2) Pump Rotating Speed
In normal operation, the rotating speed of 10-220-PA-002ABC is fixed to pump up the

same rate as the normal production rate from liquid stabilization unit, so that the liquid
level in the on-spec condensate tank, 10-220-TA-001 or 002, will not fluctuate.
If the operating fluctuations occur in the Liquid Stabilization Unit, oil pipeline or Coastal
plant, the liquid level will vary to absorb the fluctuations.
When the liquid level reaches LAH, a pump speed will be increased step by step to
lower the liquid level. Even if the liquid level starts to fall after some time maintaining
the increased speed, the speed is to be maintained until the liquid level approaches
normal liquid level. Then, the speed is to be decreased step by step to maintain the
liquid level at normal.
When the liquid level reaches LAL, a pump speed will be decreased step by step to
raise the liquid level. Even if the liquid level starts to rise after some time maintaining
the decreased speed, the speed is to be maintained until the liquid level approaches
normal liquid level. Then, the speed is to be increased step by step to maintain the
liquid level at normal.
A sudden change of rotating speed should be avoided not to give an impact on the
plant operations unnecessarily.
FORM 799-2 3
Desert Plant
SHEET 59 OF 370
3.4 Unit 130/300 – Inlet Gas Reception Facilities
(1) 20-130-VQ-001/002 (Gas Slugcatchers)
Gas Slugcatchers are designed to separate gas from liquid and specifically to absorb
the possible slugs from trunklines and flowlines linking North and South Gas Satellites
to Wafa Desert Plant.
A) Vapor/Liquid Separation Requirement

Free liquid droplet above 300μm can be removed from the gas in the Gas
Slugcatchers by gravity.
B) Rough Hydrocarbon/Water Separation

Water droplet above 1,000μm can be removed from the hydrocarbon phase in
the Gas Slugcatchers boots by gravity.
C) Maximum Slug Volume

150m3 per each, i.e., 300m3 as total
Design basis of the maximum slug volume is the sum of the following three cases.
¨ Slugging due to the pigging operation of the trunkline from SG-1 to CP
¨ Hydrodynamic slugging from NG-2 to CP
¨ Liquid flow rate in normal operation from NG-1 & gas wells near CP to the CP
(2) 20-130-VZ-001/002 (Gas Slugcatcher OVHD Separators)
Liquid droplets larger or equal to 50μm can be removed from the raw gas by in-line
vane type separator.
(3) 10-300-VA-001/002 (Inlet Gas Slugcatcher KO Drums)
Liquid droplets larger or equal to 50μm can be removed from the raw gas by vane
pack type separator.
PFD J-53-D-O-1330-01 Inlet Gas Reception Facilities, Slugcatchers

J-53-D-O-1330-02 Inlet Gas Reception Facilities, KO Drums
P&ID J-52-D-O-1013-02(1/2) Gas Slugcatcher

J-53-D-O-1030-01 Inlet Gas Reception Facilities, Slugcatcher Outlet Lines
J-53-D-O-1030-02 Inlet Gas Reception Facilities, Slugcatcher Outlet Lines
J-53-D-O-1030-03 Inlet Gas Reception Facilities, KO Drum
FORM 799-2 3
Desert Plant
SHEET 60 OF 370
(1) First / Second Gas Slugcatcher, 20-130-VQ-001/002
Storage Section Volume : 150m3 per each

(2) First / Second Gas Slugcatcher OVHD Separator, 20-130-VZ-001/002

(3) Inlet Gas Slugcatcher KO Drum, 10-300-VA-001/002

20-130-VQ-001/002 (*)
(*) The process description from the gas wells to the gas slugcatchers shall be
referred to the Operating Manual of module 52(Gathering Network).
The gas from the wells of the Wafa North and South gas fields and from the wells near
Central Plant, collected in the gas inlet manifold, is sent to the First Gas Slugcatcher
20-130-VQ-001 and Second Gas Slugcatcher 20-130-VQ-002.
The two items are normally operated, each sized for half of the overall production.
Dedicated isolation facilities allow to process half of the gas field production in one item,
whilst the other one is shutdown.
Temporary hydrate formation inhibitor injection connections are provided for possible
use during transient operations. Injection point is located at slugcatchers overhead.
The gas stream from the Slugcatchers is connected to Slugcatcher OVHD Separators
20-130-VZ-001/002 respectively and then routed under pressure control, 10-300-PIC-
003, to the Inlet Gas Slugcatcher KO Drums 10-300-VA-001/002.
Each of the two OVHD Separators and KO Drums is sized to process half of the gas
fields production.
The pressure controller actually controls the gas gathering production.

During the first period of production, e.g. before Inlet Gas Compression station unit 360
is installed, it also allows to control the flow equal split to the two downstream gas trains.
It is achieved via a bias-ratio controller, 10-300-FIC-021A/B, that resets the two flow
controllers installed upstream of the Inlet Gas Slugcatcher KO Drums.
When unit 360 is put in operation, the split flow control is performed at discharge of the
compression station.
FORM 799-2 3
Desert Plant
SHEET 61 OF 370
Corrosion inhibitor is injected in the Slugcatchers liquid phase.

A Slugcatcher boot is provided to allow for rough water / hydrocarbon decantation.
Water and hydrocarbon streams are withdrawn separately under dedicated level control
loops, 20-130-LDIC-001B/002B & LIC-001A/002A. This is to reduce to minimum the
possibility of emulsion formation when throttling down the oily water mixture. As an
ultimate precaution, demulsifier injection facilities are provided upstream of the
slugcatchers level-flow cascade control valves, 10-300-FV-01/011.
Hydrate formation inhibitor injection connections are provided for possible use during
transient operations. Injection point is located upstream of the slugcatchers level-flow
cascade control valves, 10-300-FV-002/012.
The level and the interface level in each Slugcatcher boot are controlled respectively by
the hydrocarbon stream outlet and by the water stream outlet in cascade with ultrasonic
flow controllers, 10-300-FIC-001/011 & FIC-012/012.
A gas balance line is provided between the upper part of each Slugcatcher boot and
the corresponding Slugcatcher overhead gas manifold to avoid entrapped gas build-up
and possible unsteady flow.
Dedicated guard strainers are installed upstream of the Slugcatcher oil liquid control
valves to limit to minimum valves damaging / clogging by solids.
Regarding the Slugcatcher aqueous ultrasonic flowmeters, dedicated guard strainers
are installed upstream.
The aqueous and oily liquid streams are collected in the same header and sent to the
Inlet Separators 10-210-VA-001 A/B.
10-300-VA-001/002
The gas from the Inlet Gas Slugcatcher KO Drums 10-300-VA-001/002 is sent either to
the two identical and parallel gas treatment trains for the first period of operation, or to
the Inlet Gas Compression station when North and South gas fields depletion becomes
significant.
Production forecast appraisal features an initial plateau period of about three years,
without pressure depletion.
The Inlet Gas Slugcatcher KO Drums are equipped with even-flow feed distributors and
vane-pack type mist eliminators.
Temporary hydrate formation inhibitor injection connections are provided on the KO
Drums overhead gas line for possible use during transient operating conditions.
On KO Drums gas overhead lines, a pressure blow-off valves, 10-300-PV-023/024, to

HP Flare are installed for start-up purpose and upset conditions.
The KO Drums liquid pipework is equipped with permanent corrosion inhibitor injection
facilities.
Temporary hydrate formation inhibitor injection connections are also provided for
possible use during transient operating conditions at KO Drums bottom liquid line.
The KO Drums liquid is sent under on-off type level control, 10-300-LIC-023/026, to the
unit outlet liquid header to feed the Inlet Separators.
HIPS
FORM 799-2 3
Desert Plant
SHEET 62 OF 370
Raw gas lines to the Inlet Gas Slugcatcher KO Drums are divided into two design
pressures, 89barg and 79barg, at control valves, 10-300-FV-021AB.
HIPS is provided to for the facility to:
¨ Protect the lower design pressure equipment/piping downstream of the control

valves against overpressure.
¨ Eliminate design consideration for gas relieving case due to fully opened control
valves and allow reasonable capacity of the flare system.
Two out of three high pressure switches, 10-300-PT-025A/B/C & PT-028A/B/C, shall
shut off two dedicated SDVs, 10-300-SDV-008/009 & SDV-010/011, in series on each
gas line, i.e. high high pressure signal in one train initiates shutdown of only its own
train as shown below.
14 14
00
7 0
07
HI
PS HI
PS
FV
021A
RawGasI
nlet
SDV SDV
010 30" 011 30"
14 14 Ra
wGa
sOut
let
0
02 00
2
HI
PS HI
PS RawGa
sOut
let
FV
021B
SDV SDV
008 30" 009 30"
PT PT
025A 028A
PAHH 14 PT PAHH 14 PT
025 00
2 025B 028 0
07 028B
PT PT
025C 028C
VA001 VA002
The HIPS system on the raw gas line from the oil reception facility meets the probabilistic SIL
(Safety Integrity Level) 2 requirement based on a full stroke test interval of two years.
Start-up Fuel Gas
Raw gas take-off lines to fuel gas system are installed to allow to comply with fuel gas
demand during black start operations. These lines are separated from the raw gas
outlet line of the KO Drums respectively. These lines are not operated during normal
FORM 799-2 3
Desert Plant
SHEET 63 OF 370
operation. Dedicated positive isolation facilities are provided to avoid any undesirable
raw gas bypass under normal conditions.
Preparation for the Introduction of the Inlet Gas Compression Unit 360
After the first pressure plateau period of the gas wells, gas wells depletion becomes
significant and Inlet Gas Compression Unit-360 is required to be put in operation in the
production year 4. The operating pressure of the Gas Slugcatchers is decreased from
75barA(at year1) to 20barA(at year 10). The following actions shall be considered to
cope with this depletion in this unit in addition to the installation of Inlet Gas
Compression unit.
(1) Replacement of the following Instruments
P&ID No. Instrument

TAG No.
J-53-D-O-1030-01 10-300-FV-001
10-300-FV-002
10-300-FT-001
10-300-FT-002
J-53-D-O-1030-02 10-300-FV-011
10-300-FV-012
10-300-FT-011
10-300-FT-012
J-53-D-O-1030-03 10-300-FV-021AB
10-300-PV-023
10-300-PV-024
10-300-FE-021AB
(2) Change of the Set Point
P&ID No. Instrument

TAG No.
J-53-D-O-1030-01 10-300-PIC-003
J-53-D-O-1030-03 10-300-PIC-023
10-300-PIC-024
10-300-PT-025/028
ABC (HIPS)
(3) Replacement of the following Blowdown Orifice Plates
20-130-FO-310, 10-300-FO-302&303
There are no major process variables, which control and optimize the process, to be
FORM 799-2 3
Desert Plant
SHEET 64 OF 370
described in this unit.
FORM 799-2 3
Desert Plant
SHEET 65 OF 370
3.5 Unit 330 – Gas Sweetening Unit
The Gas Sweetening unit is designed to remove carbon dioxide (CO2) from Raw gas
feed for the Sales gas production by means of chemical / physical absorption.
Acid gas reacts with the Diethanolamine (DEA) according to the following reactions.
The main overall reaction equations, in which “R” denotes the ethanol group (HO-
-
CH2-CH2 ), can be represented as follows:
- +
CO2 + 2R2NH R2NCOO + R2NH2
- +
CO2 + H2O + R2NH HCO3 + R2NH2
The equilibrium of the above reactions lies at the right-hand side of the equations at
lower temperature and higher pressure (removal of the impurities from the gas). At
higher temperature and lower pressure (as applied in the regeneration) the reaction
is reversed, resulting the removal of the acid gas from the DEA solution.
Applicable drawing numbers
PFD J-53-D-O-1133-01 Raw Gas Separation & Pre-cooling

J-53-D-O-1133-02 CO2 Absorption
J-53-D-O-1133-03 Amine Regeneration
J-53-D-O-1133-04 Amine Filtration and Ancillary Facilities
J-53-D-O-1133-05 Fresh Amine Storage & Recovery
P&ID J-53-D-O-1033-01 Amine Recovery System

J-53-D-O-1033-02 Amine Preparation
J-53-D-O-1033-03 Raw Gas Inlet Filters
J-53-D-O-1033-04 Raw Gas Pre-cooling
J-53-D-O-1033-05 HP Absorber
J-53-D-O-1033-06 Treated Gas K.O Drum
J-53-D-O-1033-07 Amine Flash Drum
J-53-D-O-1033-08 Rich / Lean Amine Exchangers
J-53-D-O-1033-09 Amine Regenerator
J-53-D-O-1033-10 Regenerator Reflux Section
J-53-D-O-1033-11 Amine Pumps and Storage
J-53-D-O-1033-12 Anti Form Package & Sump Pump
J-53-D-O-1033-13 Lean Amine Filtration
Main data of equipment
¨ Common facilities unit 10-330
FORM 799-2 3
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SHEET 66 OF 370
The following equipments are provided in common facilities in Zone A1 for the
handling of fresh amine, preparation of DEA solution and separation of Amine / HC /
Water emulsion.
(1) Amine Recovery Drum, 10-330-VA-001
Size: 2000 mm ID x 6000 mm TL-TL (Horizontal)

Design Pressure: F.V. / 3.5 barG
Design Temperature: 150 degC
(2) Amine Recovery Pump, 10-330-PA-001

3
Capacity: 5 m /h
Differential Pressure 12.0 bar
(3) Slop Oil Pump, 10-330-PA-002

3
Capacity: 5 m /h
Differential Pressure: 5.88 bar
(4) Fresh Amine Preparation Drum, 10-330-VA-002

(5) Fresh Amine Preparation Drum Electrical Heater, 10-330-HN-001
Duty: 40 KW
Design Pressure: 3.5 barG
(6) Amine Drain Drum, 10-330-VA-003

(7) Amine Storage Pump, 10-330-PA-003
Capacity: 10 m3/h
¨ Gas sweetening unit 11/12-330
The Gas sweetening unit consists of two parallel and identical unit 11-330 and 12-
330. The following equipments are provided for the unit to treat acid gas.
FORM 799-2 3
Desert Plant
SHEET 67 OF 370
(1) Amine Unit Feed Gas Filter, 11/12-330-CL-001A/B

Filtration Degree: 5 μm
Design Pressure: 79 barG
Design Temperature: -29 / 70 degC
(2) Absorber Inlet Separator, 11/12-330-VA-002
Size: 2950 mm ID x 3750 mm TL-TL (Vertical)

(3) Feed Gas Trim Cooler, 11/12-330-HA-001
Duty: 4.024 MW
Design Pressure: Shell side: F.V. / 10 barG
Tube side: 79 barG
Design Temperature: Shell side: 70 degC
Tube side: -29 / 125 degC
(4) HP Absorber, 11/12-330-VE-001
Size: 2900 mm ID x 27860 mm TL-TL

Design Pressure: Top : 79barG
Bottom: 79barG
Design Temperature: Top : -29 / 70 degC
Bottom: -29 / 100 degC
Tray No. / Type 27 / Valve Tray
(5) Treated Gas Water Wash Pumps, 11/12-330-PA-003A/B
Capacity: 35.5 m3/h

(6) Treated Gas K.O. Drum, 11/12-330-VA-004

(7) Treated Gas Trim Cooler, 11/12-330-HA-004
Duty: 1.64 MW
Design Pressure: Shell side: F.V. / 10 barG
Tube side: 79 barG
FORM 799-2 3
Desert Plant
SHEET 68 OF 370
(8) Rich Amine Flash Drum, 11/12-330-VA-003

(9) Skimming Pot, 11/12-330-VA-007

Design Pressure: F.V. / 5 barG
(10) Lean Amine Trim Cooler, 11/12-330-HA-003
Duty: 1.046 MW
Design Pressure: Shell side: 11.5 barG
Tube side: F.V. / 10 barG
Tube side: 70 degC
(11) Rich / Lean Amine Exchangers, 11/12-330-HA-005
Duty: 11.208 MW
Design Pressure: Shell side: F.V. / 4.5 barG
Tube side: 15.5 barG
Tube side: 135 degC
(12) Lean Amine Cooler, 11/12-330-HC-004
Duty: 4.57 MW
No of Bay: 4
(13) Regenerator Bottom Pump, 11/12-330-PA-006A/B
Capacity: 240 m3/h

(14) Amine Regenerator, 11/12-330-VJ-001

Design Pressure: Top : F.V. / 3.5 barG
Bottom: F.V. / 3.5 barG
Design Temperature: Top : 140 degC
Bottom: 155 degC
FORM 799-2 3
Desert Plant
SHEET 69 OF 370
(15) Regenerator Reboiler, 11/12-330-HA-002A/B
Duty: 13.895 MW
Design Pressure: Shell side: F.V. / 3.5 barG
Tube side: 18 barG
Tube side: 300 degC
(16) Regenerator Reflux Drum, 11/12-330-VA-005

(17) Regenerator Overhead Condenser, 11/12-330-HC-003
Duty: 6.481 MW
No of Bay: 2
(18) Regenerator Reflux Pumps, 11/12-330-PA-004A/B
Capacity: 12 m3/h
(19) Lean Amine Storage Tank
Size: 7500 mm ID x 2100 mm Height (Doom Type)

Design Pressure: -25 / 2000 mmH2O
(20) Lean Amine Circulating Pumps

3
Capacity: 230 m /h
Differential Pressure: 66 bar
(21) Lean Amine Booster Pumps

3
Capacity: 265 m /h
Differential Pressure: 12 bar
(22) Sump Drum
Size: 2300 mm ID x 6300 mm TL - TL(Horizontal)

FORM 799-2 3
Desert Plant
SHEET 70 OF 370
(23) Sump Drum Electrical Heater
Duty: 30 KW
(24) Antifoam Injection Package
Design Pressure: 14 barG for LP section

83 barG for HP section
(25) Lean Amine Filtration Package
Capacity: 25 m3/h
(26) Amine Sludge Pit
Size: 20000 mm W x 30000 mm L x 2000 mm H x 2 Cell

3
Capacity: 1200 m x 2 Cell
Design Pressure: ATM
Design Temperature: AMB
3.5.2.1 General
The Gas sweetening units mainly consist of two parallel and identical units 11-330
and 12-330. These two units are identically installed into two corresponding parallel
and identical gas trains, which also includes the Dehydration units 11-310 and 12-
310, the Dew point control units 11-340 and 12-340, as well as the Gas train
hydrocarbon drain facilities units 11-550 and 12-550.
These two gas trains are operated independently one from the other. No main
processing interconnections are provided.
In addition to the above, the Gas sweetening units also include common facilities,
itemized in 10-330, located in the condensate stabilization block (Zone A1).
The description below makes reference to unit 11-330 and also applies to unit 12-
330.
Raw gas is fed to the Gas sweetening unit from the Inlet gas reception facilities unit
300, together with Raw gas from the Off-gas compression facilities unit 361, for the
first period of the plant operation, when the Inlet gas compression unit 360 is not yet
FORM 799-2 3
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SHEET 71 OF 370
put on stream.
After the first pressure plateau period of the gas field, the Inlet gas compression unit
is required to be put in operation and the gas is fed to the Gas sweetening unit from
the Inlet gas compressor 2nd stage discharge drum 10-360-VA-003A/B/C/D.
3.5.2.2 Raw gas separation and pre-cooling
Raw gas is fed to the Amine unit feed gas filter 11-330-CL-001A/B where solids, up
to 5 micron, are filtrated. As an additional design requirement, filters feature small
slugs handling capabilities because of the retrograde condensation. One filter is
normally in operation, the other one is in stand-by mode.
Liquid from the filters is withdrawn from the two compartment boots under level
control, and sent to the Inlet separator 10-210-VA-001A/B.
Liquid level of the filter is on off controlled by 11-330-LIC-021/022 for “A” filter and
11-330-LIC-023/024 for “B” filter.
The filters outlet gas is mixed with regeneration gas recycle from the Dehydration
unit 310, and cooled down in the Feed gas trim cooler 11-330-HA-001, using cooling
water, prior to be sent to the Absorber inlet separator 11-330-VA-002.
The trim cooler outlet temperature is controlled at 40 degC by the cooling water flow
rate to the exchanger, 11-330-TIC-031.
The hand control by-pass valve 11-330-HV-031 is provided for additional
temperature and gas dew point tuning.
The absorber inlet separator 11-330-VA-002 is vertically installed equipped with one
even-flow type distributor and one internal heavy-duty mist eliminator, so as to
minimize the risk of liquid hydrocarbon carry-over to the Amine absorber 11-330-VE-
001.
Liquid condensate from the Absorber inlet separator is sent under the level control
11-330-LIC-031 to the Inlet separator 10-210-VA-001A/B.
3.5.2.3 CO2 absorption
The separator overhead gas is split into two streams. One stream bypasses the
amine section, the remaining part feeding the HP absorber 11-330-VE-001.
Inside one gas train, the split of flows is controlled by the flow ratio controller 11-330-
FFC-052, reset over a dead band by a pressure controller, installed on the discharge
manifold of the Inlet gas compressors.
A bias relay allows modulating the pressure signal sent to the two flow control loops
installed in each gas train.
During the first three years of operation, when the Inlet gas compression unit 10-360
is not yet put on stream, the split flow control is achieved in unit 10-300.
Approx. 50% of raw gas is fed to the HP absorber where it is contacted in

countercurrent with 30wt% DEA lean amine solution. The design of the HP absorber
includes the installation of one water wash top section.
FORM 799-2 3
Desert Plant
SHEET 72 OF 370
The feed gas condition and the operating condition of HP absorber is as follows:
(1) Feed gas condition
PFD stream No: 1287

Temperature: 40 degC
Pressure: 68.6 barG
Flow rate: 167,918 kg/h (Design Case: Year1 Summer)
Details of feed gas condition to see the following specifications:
J-53-Y-O-0001-00 “Heat and material balance for process units (Year1)”

J-53-Y-O-0003-00 “Heat and material balance for process units
(Year1 Joule Thomson Case)”
J-53-Y-O-0004-00 “Heat and material balance for process units
(Year1 Winter No NGL case)”
(2) Operating Condition of the HP absorber
Temperature: Top = 53 degC / Bottom = 73 degC

Pressure: Top = 68.3 barG / Bottom = 73 barG
3
Amine Circulating Rate: 192 m /h
Washing Water Rate: 29.6 m3/h
The HP absorber overhead gas is cooled down to 40 degC in the Treated gas trim
cooler 11-330-HA-004, using cooling water, and sent to the Treated gas K.O. drum
11-330-VA-004. The cooler outlet temperature is controlled by 11-330-TIC-051 to
keep the gas temperature more than the hydrocarbon dew point, so as to avoid the
contamination of the amine system by liquid hydrocarbon.
A three-phase separation is achieved in the Treated gas KO drum 11-330-VA-004.
The decanted water is sent under level control 11-330-LDIC-053 to the Rich amine
flash drum 11-330-VA-003. The liquid hydrocarbon is sent to the Inlet separator 10-
210-VA-001A/B if any.
The hydrocarbon skimming is also available from the K.O drum to remove the
mixture of hydrocarbon / amine / emulsion from the system. The mixture is sent
either to the Skimming pot 11-330-VA-007, or directly routed to the Amine recovery
drum 10-330-VA-001 located in the common facilities.
Treated gas free of CO2 is mixed to the CO2 rich bypass gas stream and sent to the
Gas dehydration unit 310.
The expander 11-340-ML-001 in the Dew point control (DPCU) unit 340 is controlling
the gas train pressure at this step.
At the outlet of the Gas sweetening unit, a pressure blow-off valve 11-330-PV-052 to
flare is provided for the start-up and upset.
Treated gas is washed with circulating water in the top trays of the HP absorber 11-
330-VE-001 to reduce the amine carry-over. It also works as an efficient foam
breaker in case of foamy operation. The water drawn off from the HP absorber top
chimney tray is pumped by the Treated gas water wash pumps 11-330-PA-003A/B
FORM 799-2 3
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SHEET 73 OF 370
and sent to the water section top tray.

The make-up water for the circulation is supplied constantly from the Amine HP
make up pump 10-530-PD-008A/B which are controlled volume pumps.
The circuit water blow down is performed under the level control 11-330-LIC-041 of
the draw-off chimney tray. Blow down water is sent to the Rich amine flash drum 11-
330-VA-003.
The HP absorber is equipped with an even-flow type distributor on the raw gas
bottom feed. The absorption bottom tray is chimney tray, installed with the pipe down
comers to avoid excessive amine splashing.
The skimming of the mixture of hydrocarbon / amine / emulsions is available from the
HP absorber bottom part. The mixture is sent either to the Skimming pot, or directly
routed to the Amine recovery drum of the common facilities.
On the top of the absorption section, a dry tray is provided below an overhead mesh
prior to enter the overhead water wash section.
3.5.2.4 Lean amine pumping facilities
Lean amine solution is processed through the Lean amine storage tank 11-330-TA-
001 and pumped by the Lean amine booster pumps 11-330-PA-002A/B and the
downstream Lean amine circulating pumps 11-330-PA-001A/B, to the top tray of the
absorption section of the HP absorber. Lean amine feed is under flow control by 11-
330-FIC-106A.
The antifoam injection is provided at the pump discharge line to inject into lean
amine solution.
The Lean amine circulating pumps are equipped with minimum flow control facilities,
which consist from a flow control valve 11-330-FV-101A recycled back to the Lean
amine storage tank. The pump discharge flow rate is controlled by 11-330-FIC-101A
3
to keep more than 70m /h for the pump protection.
About 10% of the Lean amine solution (19.7m3/h at normal) is sent and treated in the
Amine filtration package 11-330-XX-001 and recycled back to the Amine storage
tank 11-330-TA-001 via the Lean amine booster pump 11-330-PA-002A/B.
One single lean amine storage tank is shared to operate the two sweetening units
(11-330 and 12-330) when another tank is in shutdown. The relevant piping
connections are provided for the sharing operation.
Start –up line to the Rich amine flash drum 11-330-VA-003 is provided at the
discharge line of the Lean amine booster pumps to commission the amine
regeneration system before the HP section has been put on stream.
3.5.2.5 Rich amine regeneration
The Rich amine from the bottom of the HP absorber is sent to the Rich amine flash
drum 11-330-VA-003 and flashed in the drum. The flashed gas is washed through a
small packed scrubbing tower that flanged on top of the Rich amine flash drum by a
slipstream of the Lean amine prior to be routed to the LP fuel gas network under
FORM 799-2 3
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SHEET 74 OF 370
pressure control 11-330-PIC-062A. In addition, a pressure blow-off valve to flare 11-

330-PV-062B is installed for start-up and upset conditions.
Anti-form injection is provided at the Rich amine flash drum.
The skimming of the mixture of hydrocarbon / amine / emulsions is available from the
Rich amine flash drum. The mixture is sent either to the Skimming pot 11-330-VA-
007, or directly routed to the Amine recovery drum 10-330-VA-001.
The Rich amine from the flash drum is sent to the Rich / Lean amine exchanger 11-
330-HA-005A/B/C and then to the Amine regenerator 11-330-VJ-001 where CO2 is
stripped from the amine solution. The normal operating condition around the Amine
regenerator is follows:
Rich Amine Feed Temperature: 103 degC

Rich Amine Pressure: 1.3 barG
Rich Amine Feed Flow rate: 212636 kg/h
Regenerator Temperature: Top = 112 degC / Bottom = 129 degC
Regenerator Pressure: Top = 1.2 barG / Bottom = 1.4 barG
3
Reflux Water flow rate: 12 m /h
Reflux Drum Temperature: 55 degC
Reflux Drum Pressure: 1.0 barG
Details of feed gas condition to see the following specifications:
J-53-Y-O-0006-00 “Heat and material balance for process units (Amine Section)”
The overhead vapor from the regenerator is partially condensed in the Regenerator
overhead condenser 11-330-HC-003 and sent to the Regenerator reflux drum 11-
330-VA-005.
The overhead gas from the Reflux drum is sent to the LP flare system or to
atmosphere in case of overpressure, by means of two pressure control valves 11-
330-PV-091, which is actuated by the Regenerator bottom pressure controller 11-
330-PIC-091, and 11-330-PV-093, which the Regenerator overhead pressure
controller 11-330-PIC-093.
The make-up water (Demineralized water) is supplied to the Reflux drum.
The skimming form the Reflux drum 11-330-VA-005 is also available.
Water form the Reflux drum is transferred to the Amine regenerator 11-330-VJ-001
through the Regenerator reflux drum pump 11-330-PA-004A/B. The Level of the
reflux drum is controlled by 11-330-LIC-091 in cascade on the reflux flow controller
11-330-FIC-091.
The excess water is sent to the Process oily water system, by means of a remote
operated hand control valve 11-330-HV-091.
The bottom liquid in the Regenerator is heated in the Regenerator reboiler 11-330-
HA-002A/B, kettle type. The system temperature is controlled by 11-330-TIC-085,
provided at the Regenerator overhead acting in cascade on the hot oil flow
controllers 11-330-FIC-081A/B.
The Lean amine from the Regenerator bottom is cooled down to 77degC in the Rich
FORM 799-2 3
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SHEET 75 OF 370
/ Lean amine exchanger 11-330-HA-005A/B/C. The Lean amine solution is pumped

by the Regenerator bottom pumps 11-330-PA-006A/B and transferred to the Lean
amine storage tank 11-330-TA-001 through the Lean amine cooler 11-330-HC-004
and the downstream Lean amine trim cooler 11-330-HA-003.
The temperature of lean amine is controlled at 50 degC by the by-pass valve 11-
330-TV-075.
3.5.2.6 LP lean amine section
The Lean amine storage tank 11-330-TA-001 is doom roof type and is blanketed
with nitrogen using self-regulating pressure control valve 11-330-PCV-480.
During normal operation, the main lean amine circulation flow is processed through
the tank together with a side circulation stream from the Lean amine filtration
package 11-330-XX-001.
Additional facilities include amine and water make-up connections.
Also, recovered amine from the Amine recovery drum 10-330-VA-001 is recycled
back to the amine system through the Lean amine filtration package.
Furthermore it is equipped with dedicated hydrocarbon skimming connections that
are to be operated manually according to operating requirement.
The tank is sized to handle the whole unit liquid hold-up.
(11-330 and 12-330) when another tank is in shutdown.
The Lean amine booster pumps 11-330-PA-002A/B are operated in parallel under
such operating conditions. The one is to serve the unit it is normally dedicated,
according to normal operation. The other one is actually used to transfer the Lean
amine solution from the tank in operation to the other amine unit, in which the
storage tank is shutdown.
About 10% of the main amine circulation flow rate (19.7m3/h at normal) is slipped
and sent to the Lean amine filtration package 11-330-XX-001 continuously through
the Lean amine booster pumps and recycled back to the Amine storage tank.
The package includes the Lean amine main filters 11-330-CL-002A/B (one spare)
which treat the overall filtration circulation stream, and the Lean amine charcoal filter
11-330-CN-001A/B (one spare), which is sized for half of the filtration circulation
stream.
Finally, the filtration stream is recycled back through the Lean amine guard filter 11-
330-CL-003A/B (one spare).
The two-filtration circuits are under flow control. The system pressure is controlled at
the outlet of the Lean amine filtration package.
The solids, up to 1 micron (Hold), are removed at the Lean amine main filters 11-
330-CL-002A/B. The main filters are self-cleaning type to treat the lean amine
continuously.
A split flow stream of about the half of the filtration circulation stream is treated
through the downstream activated carbon bed of the Lean amine charcoal filter 11-
FORM 799-2 3
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SHEET 76 OF 370
330-CN-001A/B to remove contaminants and hydrocarbon.

The final Lean amine guard filter 11-330-CL-003A/B is installed to remove any
entrained particles up to 10 micron from the upstream filters.
The anti-foam injection package 11-330-XX-002 consists from the Anti-form surge
drum, the Anti-form injection pumps 11-330-PD-001 and the Anti-foam shock
injection pump 11-330-PD-002.
The Anti-foam injection pump, dosing type, is normally used for the continuous
injection into the HP absorber 11-330-VE-001 at discharge of the amine circulating
pumps 11-330-PA-001A/B. In case of foamy operation, the Anti-foam is injected into
the HP absorber water wash section.
The Anti-foam shock injection pump, dosing type, is installed for the shock injection
in case of severe foamy operations. The several injection points are provided: the
main amine pump suction for injection into the Amine regenerator 11-330-VJ-001,
the Rich amine flash drum 11-330-VA-003 and suction line of the Amine circulating
pumps. The glycol base anti-foam used for the injection.
The Skimming pot 11-330-VA-007 receives the mixture of hydrocarbons / amine /

emulsions skimmed form the different parts of the unit 330, e.g. the HP absorber, the
Treated gas K.O. drum 11-330-VA-004, the Rich amine flash drum 11-330-VA-003
and from the Dryers inlet separators 11-310-VA-001 installed in the Dehydration unit
310.
The purpose of the drum is to give opportunity to the operator to remove from the
system any undesirable skimmed mixture as well as to allow for mixture sampling
and analysis.
The Skimming pot effluent is sent to the Amine recovery drum 10-330-VA-001
through the Amine drain system. The Skimming pot is pressurized with nitrogen to
the LP flare network. The Pot pressure is controlled by two pressure controllers 11-
330-PIC-063A and 063B, which are for nitrogen to the pot and for nitrogen to the
Acid LP flare system respectively.
A Skimming pot by-pass to the Amine recovery drum is provided.
3.5.2.7 Common facilities
The unit 10-330 includes the ancillary facilities common to the units 11-330 and 12-
330.
The hydrocarbon / amine / emulsion mixture is separated in the Amine recovery
drum 10-330-VA-001 where the hydrocarbon / amine / emulsion mixture from the
Skimming pot of the two trains 11-330-VA-007 and 12-330-VA-007. The water /
amine phase is transferred to the filtration unit of on of the two trains 11-330 / 12-
330 by the Amine recovery pump 10-330-PA-001.
The hydrocarbon phase is sent to the Rerun drum 10-210-VA-004, or to the Burn pit
drum 10-240-VA-001 by the Slop oil pump 10-330-PA-002.
The Amine recovery drum is blanketed with nitrogen to the LP flare system. The self-
regulating pressure control valve 10-330-PCV451 is provided on the nitrogen supply
line.
The Fresh amine preparation drum 10-330-VA-002 is used to prepare fresh amine
solution for the make-up of the Amine units. The preparation drum is blanketed with
FORM 799-2 3
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SHEET 77 OF 370
nitrogen. The Amine preparation drum electrical heater 10-330-HN-001 is provided

for the prevention of the coagulation of the Fresh amine solution. The solution
temperature is kept at 45 degC.
The amine solution is homogenized by the re-circulation with the Amine recovery
storage pump 10-330-PA-003, through the restriction orifice provided at pump
minimum flow line. The Amine solution is transferred by the same pump to the Lean
amine storage tanks both trains 11-330 and 12-330 after the homogenization.
Finally, the Amine drain drum 10-330-VA-003 collects drain effluents from the
common facilities of the unit 10-330. The effluent is recycled back to the Amine
recovery drum 10-330-VA-001 under the nitrogen pressure.
The main responsibility of the Gas sweetening unit is to maintain production of on-
spec sales gas.
All the major variables, which control and optimize the process, are described below.
3.5.3.1 CO2 absorption
The normal operating condition around the HP absorber 11-330-VE-001 is follows:
Feed gas condition
Temperature: 40 degC
Pressure: 68.6 barG
Flow rate: 167,918 kg/h (Design Case: Year1 Summer)
Operating Condition of the HP absorber
Temperature: Top = 53 degC / Bottom = 73 degC

Pressure: Top = 68.3 barG / Bottom = 73 barG
3
Amine Circulating Rate: 192 m /h
3
Washing Water Rate: 29.6 m /h
The operator may be required the following consideration to keep the stable
operation of the Gas sweetening unit when the operating parameters are changed.
(1) Feed gas conditions
The composition of the feed gas will vary with the time. The operating temperature of
the absorber has tendency to increase in case of higher CO2 content due to its
exothermic reaction. The operating condition shall be adjusted to maintain the sales
gas specification of CO2 content.
The following actions shall be required for the increase in CO2 component.
- More feed rate to the HP absorber 11-330-VE-001
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- More DEA circulation flow rate
(2) Temperature
The higher feed gas temperature is expected by the opening of a hand control by-
pass 11-330-HV-031 for the additional temperature and gas dew point tuning. The
higher feed gas temperature, which has a negative effect on acid gas equilibrium,
requires more lean amine circulation for sufficient driving force of absorption in the
HP absorber to maintain the specification in treated gas.
(3) Pressure
The deviations of feed gas pressure are generally small. It is reflected in the acid gas
partial pressures. Higher lean amine circulation is required for the lower feed gas
pressure.
3.5.3.2 Lean amine (30wt% DEA) solution
(1) Composition
An increasing in water content means a decrease in absorbing capacity due to the

decrease in active amine concentration, which results in a higher CO2 content in
treated gas. This can be compensated by an increase in circulation rate together
with increase of heat input to the Regenerator reboiler 11-330-HA-002A/B.
A decrease in the water contents will have the reverse effects. Increase of viscosity
in lean amine solution due to decrease of water, which affect the tray hydraulics and
decrease of the mass transfer rate in the absorber, can decrease the solution
absorption capacity.
For smooth operation of the plant, the water content should be maintained around
the design figure of 30wt%.
(2) Temperature
Since equilibrium partial pressure of acid gas over lean amine solution at lower
temperature, a lower CO2 contents in treated gas is possible at lower lean amine
solution temperature.
However, too low solution temperature may cause foaming of solution because of
condensation of hydrocarbon from the feed gas.
A too low solution temperature also introduces increase of the viscosity of lean
amine solution, leading to constrains of tray efficiency.
Lean amine solution temperature is controlled at design figure of 50 degC.
(3) Flow rate
Less lean amine circulation rate lowers absorption capacity due to constraint of tray
efficiencies. While the acid gas is absorbed by lean amine solution, absorption heat
is generated, and less amount of lean amine solution causes increase of lean amine
temperature, hence less lean amine circulation also causes insufficient driving force
for absorption because of the higher equilibrium partial pressure in gas phase over
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the lean amine solution at elevated temperature.

3
The circulation rate shall be controlled at 230m /h by 11-330-FIC-106A provided at
discharge of the lean amine circulation pump 11-330-PA-001A/B.
3.5.3.3 Regeneration
The normal operating condition around the Amine regenerator 11-330-VJ-001 is

follows:
Rich Amine Feed Temperature: 103 degC

Rich Amine Pressure: 1.3 barG
Rich Amine Feed Flow rate: 212636 kg/h
Regenerator Temperature: Top = 112 degC / Bottom = 129 degC
Regenerator Pressure: Top = 1.2 barG / Bottom = 1.4 barG
Reflux Water flow rate: 12 m3/h
Reflux Drum Temperature: 55 degC
Reflux Drum Pressure: 1.0 barG
(1) Pressure
The bottom pressure of the Amine regenerator is controlled by the pressure

controller 11-330-PIC-091 with adjusting the vent rate of off-gas to the Acid LP flare
system by 11-330-PV-091, which is located at off-gas outlet line from the
Regenerator reflux drum 11-330-VA-005. The lower pressure is favorable for the
regeneration of lean amine solution. However it is limited by the tray performance
and the pressure required to the drive gas through the process.
The Amine regenerator bottom pressure should be controlled at 1.4 barG of design
figure.
(2) Temperature
The top temperature in the Regenerator is controlled the temperature controller 11-
330-TIC-085 acting in cascade on the hot oil supply flow controller 11-330-FIC-
081A/B. A too low top temperature results from a decrease in overhead steam flow,
which can finally result in very insufficient regeneration of lean amine solution. The
top temperature of the Amine regenerator should be controlled at 112 degC of
design figure.
(3) Reflux ratio
Water from the Reflux drum 11-330-VA-005 is sent to the Amine regenerator. The
reflux flow rate is set by flow controller 11-330-FIC-091 provided at the Regenerator
pump 11-330-PA-004A/B discharge. For stable CO2 removal, the reflux rate to be
kept at 12m3/hr of design flow rate. The operating temperature of the amine
regenerator has tendency to decrease in case of higher CO2 content in the amine
solution due to its endothermic reaction. Operator requires some adjustment of reflux
flow rate when the Regenerator temperature is changed and not recovered by the
heat input to the Regenerator reboiler etc. Operator shall open the remote hand
control valve 11-330-HV-091 in case the increase of liquid level in the Regenerator
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reflux drum 11-330-VA-005.
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3.6 Unit 310 – Gas Dehydration Unit
The purpose of the Gas Dehydration Unit (Unit 310) is to remove water from the feed
gas sent from Gas Sweetening Unit (Unit 330).
Feed gas drying is required:

- to meet the dryness specification for sales gas, i.e., water dew point.
- to prevent ice and hydrate formation in the Dew Point Control Unit (Unit 340), which
will cause blockages in piping and equipments.
Dehydration Unit uses molecular sieves to remove the water from the feed gas.
Molecular sieves are a crystalline form of sodium alumina silicate (zeolite). They can be
manufactured with very specifically sized pore openings into their lattice structure. This
sizing can make the sieve very selective to which particular molecule it adsorbs.
Type 4A molecular sieves, which have a pore diameter of approximately 4 Angstroms

(100,000,000 A = 1 cm), are used in the Gas Dehydration Unit. They will basically
adsorb molecules with a nominal diameter less than 4A. The internal surfaces of
molecular sieves are electrically charged and are attracted to dissimilar changes on
polar molecules. Water molecules have a strong polarity and can be adsorbed onto 4A
molecular sieves. It is possible to reduce the water content in the outlet gas to less
than 0.1 ppmv.
PFD J-53-D-O-1131-01 Dehydration
P&ID J-53-D-O-1031-01 Inlet Separation

J-53-D-O-1031-02 Coalescer & Dryer
J-53-D-O-1031-03 Dryer
J-53-D-O-1031-04 Molecular Sieves Outlet Filters
J-53-D-O-1031-05 Regeneration Gas Heater
J-53-D-O-1031-06 Regeneration Gas Cooling
J-53-D-O-1031-07 Regeneration Gas Re-compress
The Gas dehydration unit consists of two parallel and identical unit 11-310 and 12-
310. The following equipments are provided for the unit.
(1) Dryer Inlet Separator, 11/12-310-VA-001

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Design Temperature: -29 / 70 deg.C

(2) Regeneration Gas Compressor KO Drum, 11/12-310-VA-002

(3) Regeneration Gas Separator, 11/12-310-VA-003

(4) Gas Dryers, 11/12-310-VK-001A/B/C

Design Pressure: Adsorption : 79 barG
Regeneration: 68 barG
Design Temperature: Adsorption : -29 / 70 deg.C
Regeneration: -29 / 315 deg.C
Adsorbent Bed Type : Molecular Sieves
Volume : 10.4 m3 per each
(5) Inlet Dryers Coalescer, 11/12-310-VZ-001

Coalescing Degree: 1 μm (100%) / 0.3μm (99.9%)
(6) Gas/Gas Exchanger, 11/12-310-HA-001
Duty: 1.41 MW
Design Pressure: Shell side: 35 barG
Tube side: 79 barG
Design Temperature: Shell side: -29 / 57 deg.C
(7) Regeneration Gas Cooler, 11/12-310-HC-001
Duty: 5.40 MW
No of Bay: 1
(8) Regeneration Gas Compressor Cooler, 11/12-310-HC-002
Duty: 0.46 MW
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No of Bay: 1
(9) Regeneration Gas Compressor, 11/12-310-KB-001A/B
Type Reciprocating compressor

Design Pressure 79 barG
Design Temperature -29 / 80 deg.C
Design Throughput 34736 kg/hr
Rated Differential Pressure 12.0 bar
Running Speed 420 RPM
Absorbed Power 373 kW
(10) Regeneration Gas Heater, 11/12-310-FA-001
Duty: 6.62 MW
Design Temperature: 315 deg.C
(11) Dry Gas Filter, 11/12-310-CL-001A/B

3.6.2.1. General
The Gas Dehydration Units consist of two parallel and identical units 11-310 and 12-
310. These two units are identically installed into two corresponding parallel and
identical gas trains, which also includes the Gas Sweetening Units 11-330 and 12-330,
the Dew Point Control Units 11-340 and 12-340, as well as the Gas Train Hydrocarbon
Drain Facilities Units 11-550 and 12-550. These two gas trains are operated
independently one from the other. No main processing connections are provided.
The description below makes reference to Unit 11-310 but is also applicable to unit 12-
310.
3.6.2.2 Raw gas pre-cooling and inlet separation
The feed to the Gas Dehydration Unit is the treated gas in the Gas Sweetening Unit,
which is saturated with water. The gas from the Gas Sweetening Unit is sent to the
Gas / Gas Exchanger 11-310-HA-001, where it is cooled down by heat exchange with
the sales gas from the Cold Box 11-340-HH-001 installed in the Dew Point Control Unit
340. The outlet temperature is controlled by 11-310-TIC-001 via two dedicated
temperature control valves on the sales gas side, 11-310-TV-001B installed on the
exchanger outlet and 11-310-TV-001A on the exchanger bypass.
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Downstream of the exchanger, the mixed phase stream is sent to Dryers Inlet
Separator 11-310-VA-001, designed to achieve 3- phase separation. The drum is
vertically installed, equipped with one even-flow type inlet distributor and one internal
heavy-duty mesh. The decanted water is routed to the Waste Water Treatment Unit
560 under interface level control 11-310-LDIC-002. The separated hydrocarbon phase
is sent to Inlet Separator 10-210-VA-001A/B in the Liquid Stabilization Unit under level
control 11-310-LIC-001. Also, draw-off line with a manual valve is provided at the drum
bottom part to perform skimming of hydrocarbon/amine emulsions from the decanted
water. The emulsions will be sent either to the Skimming Pot 11-330-VA-007 or directly
routed to the Amine Recovery Drum 10-330-VA-001, both items being parts of the Gas
Sweetening Unit facilities.
The drum overhead gas stream is sent to the Inlet Dryers Coalescer 11-310-VZ-001,
where higher degree of liquid separation takes place in order to reduce any liquid
carryover to molecular sieves beds in Gas Dryers 11-310-VK-001A/B/C. The
Coalescer features a two-compartment type design. The bottom compartment acts
as a KO drum and is designed for this purpose. Gas from the bottom compartment
feeds the top compartment through the vertical coalescing elements. Liquid
collected from the coalescing elements is removed from the drum to a side liquid
pipe receiver and routed to the Inlet Separators 10-210-VA-001A/B under liquid level
control 11-310-LIC-013.
3.6.2.3 Dryer adsorption and dry gas filtration
The gas from the Inlet Dryer Coalescer is then routed to the molecular sieves beds of
the Gas Dryers 11-310-VK-001A/B/C, in which moisture content is reduced below 0.1
ppmv. The gas flows downwards through two parallel Dryers while the third Dryer is
reactivated. Dry gas exits the bottom of the two Dryers and flows to the Dry Gas Filter
11-310-CL-001A/B to filter any molecular sieve powders in the dry gas. Dry gas from
11-310-CL-001A/B is sent to the downstream Dew Point Control Unit 340.
A silica or alumina gel layer is installed on top of the beds, so as to increase integrity of
the molecular sieves beds.
Temperature recorders installed at various locations inside the beds allow backing up
the sequence monitoring. In the same way, a sample probe for moisture analysing is
provided in the bottom part of each bed so as to anticipate any moisture breakthrough.
At the outlet of the Dehydration Unit a pressure blow-off valve to flare, 11-310-PV-052,
is installed for start-up purpose and upset conditions.
3.6.2.4 Dryer regeneration
The regeneration gas is withdrawn from the Dry Gas Filter outlet. The flow rate of the
regeneration gas is controlled by 11-310-FIC-041 via a flow control valve 11-310-FV-
041 on the regeneration gas line. The dry gas is sent to the Regeneration Gas
Separator 11-310-VA-003, where hydrocarbon condensation appeared by the pressure
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loss through 11-310-FV-041 is collected and routed to the Inlet Separators 10-210-VA-
001A/B under liquid level control 11-310-LIC-061.
The overhead gas from 11-310-VA-003 is sent to the Regeneration Gas Heater 11-310-
FA-0011, which is of fuel gas fired type. The outlet temperature of the Regeneration
Gas Heater is controlled by 11-310-TIC-041 on the outlet line and 11-310-PIC-044 via
11-310-PV-044 on the fuel gas line. The heated gas is sent to the Dryer in
regeneration sequence to remove water from molecular sieves.
The regeneration gas from the Dryer is cooled down in the Regeneration Gas Cooler
11-310-HC-001 and sent to the Regeneration Compressor KO Drum 11-310-VA-002.
Water is knocked down and routed to the process oily water system via 11-310-LV-051,
while the overhead gas is compressed through the volumetric type Regeneration Gas
Compressor 11-310-KB-001 A/B. During normal operation, one compressor is in
operation, the other being in stand-by mode. At compressor discharge, the gas is
cooled down through the Regeneration Gas Compressor Cooler 11-310-HC-002 and
recycled back to the inlet of the Feed Gas Trim Cooler 11-330-HA-001, located in the
Gas Sweetening Unit 11-330.
The regeneration circuit pressure control is achieved via the volumetric compressor
spill back line with 11-310-PV-051B. Also, on the Compressor KO Drum overhead
gas line, a pressure blow-off valve to flare 11-310-PV-051A is installed for start-up
purpose and upset conditions.
The function of the Gas Dehydration Unit is to maintain the moisture content of the
treated gas to the following Dew Point Control Unit below 0.1 ppmv. This is normally
accomplished by the automatic controls, but operators need to monitor the process
variables and to intervene when changes occur which would cause the treated gas
quality to vary outside the allowable range.
The major variables, which control and optimize the process, are described below.
3.6.3.1 Feed Gas Flow Rate
The water to be adsorbed during an adsorption cycle of the Dryers is directly

proportional to the flow rate of the feed gas. At low feed flow rates the accumulation
of water on the molecular sieve beds will occur more slowly and could theoretically
allow for longer adsorption cycle times. However, in practice the adsorption time will
normally be kept constant.
3.6.3.2 Feed Gas Temperature
The temperature of the feed gas existing 11-310-HA-001 (hot side) directly
influences the water load on the Dryers. An increase in the temperature of the gas
leaving 11-310-HA-001 increases the water contents in the vapor phase (kg-
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H2O/m3), and therefore, this influences adsorption cycle time.
The outlet temperature of 11-310HA-001 (hot side) is controlled by 11-310-TIC-001.

The temperatures to be maintained in each operating case are as follows:
Normal Operation with Expander in Unit-340 : 34.0 deg.C

Operation with J-T valve in Unit-340 : 37.5 deg.C
Operation with No NGL from Unit-340 : 35.0 deg.C
3.6.3.3 Feed Gas Pressure
If the feed pressure is increase, the water contents remaining in the feed gas leaving
11-310-HA-001 are reduced. In normal operation, however, the pressure is stable
and the pressure fluctuation effects can be ignored.
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3.7 Unit 350 – Dry Gas Demercurization Unit
3.7.1 Process theory
The purpose of the Dry Gas Demercurization Unit (Unit 350) is to remove trace
quantities of mercury present in the feed to the Dew Point Control Unit (Unit 340), and
this protects the Cold Box and Expander impeller made of aluminium against corrosion.
Eliminating mercury from hydrocarbon gas or liquid requires the use of a mercury
trapping material which is metal sulphide supported on activated alumina. The
contained sulphur, vital for fixation of the mercury, is chemically bound to the carrier
until it is needed for reaction with the mercury. Mercury is trapped in the form of
cinnabar which is fixed onto the mercury trapping material following the equation
below:
MSX + Hg ---> [MS(X-1) + HgS]
It is possible to reduce the mercury content in the outlet gas to less than 10 nano-
grams/Nm3.
3.7.2 Description of flow
PFD J-53-D-O-1135-01 Dry Gas Demercurization
P&ID J-53-D-O-1035-01 Dry Gas Demercurization
The Dry Gas Demercurization Unit consists of two parallel and identical units 11-350
and 12-350. The following equipments are provided for the unit.
(1) Demercurization Reactor, 11/12-350-VK-001

(2) Demercurization Filter, 11/12-350-CL-001

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3.7.2.1. General
The Dry Gas Demercurization Unit consists of two parallel and identical units 11-350
and 12-350. These two units are identically installed into two corresponding parallel
and identical gas trains, which also includes the Gas Sweetening Units 11-330 and 12-
330, the Gas Dehydration Units 11-310 and 12-310, the Dew Point Control Units 11-
340 and 12-340, as well as the Gas Train Hydrocarbon Drain Facilities Units 11-550
and 12-550. These two gas trains are operated independently one from the other. No
main processing connections are provided.
350.
The feed to the Dry Gas Demercurization Unit is the treated gas in the Gas
Dehydration Unit, which is dry hydrocarbon gas in 34 deg C at 65.8 barA and the flow
rate of 286000 kg/hr. The gas from the Gas Dehydration Unit is sent to the
Demercurization Reactor 11-350-VK-001, and passes down through the fixed
adsorbent bed in the Demercurization Reactor. The contained mercury in the feed gas
is removed from the gas by reaction with the sulphur impregnated in the bed.
During initial start-up period of the Demercurization Reactor, the treated gas from
the bottom of the Demercurization Reactor in 34 deg C at 65.5 barA is fed to the
Demercurization Filter 11-350-CL-001 to pick up dusts formed in the loading of the
adsorbent bed considering slight attrition of the material, and then fed to the
downstream Dew Point Control Unit 11-340 at 65.1 barA. The filter is bypassed in
normal operation and the gas from the bottom of the Demercurization Reactor is
sent to the Unit 11-340 without filtration.
There are no temperature, pressure or flow controls in this system. All conditions are
resultant.
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3.8 Unit 340 – Dew Point Control Unit
The purpose of the Dew Point Control Unit is to extract propane and heavier
components as NGL from the Dry Natural Gas feed; meanwhile, to control H.C. dew
point of the residual gas as the Sales Gas so as to satisfy the product specification.
â
The Cryomax patented process, which is cryogenic expansion process with turbo-
expander, is used for this purpose in the Unit. A feed gas stream <01> under high
pressure is cooled by heat exchanger with other streams of the process. As the feed
gas is cooled, liquids is partially condensed and collected in a separator as high-
pressure liquids <02> containing some of the desired propane and heavier
components. The vapor <03> remaining from the partial condensation is passed
through a work expansion machine (Expander) to a lower pressure at which additional
liquids are condensed as a result of further cooling of the stream by gas expansion
effect.
The expanded stream <04> then enters the lower section of a contact purifying-
refrigerating column (Purifier) and it is contacted with the cold liquid stream <05>
containing lighter components (methane and ethane). This cold liquid stream <05>
condenses propane and heavier components from the expanded vapor stream <04> in
the Purifier. The overhead gas from the Purifier <06> is sent to heat exchanger as
cooling medium, and then compressed by a compressor driven by the turbo-expander
as the Sales Gas <07>.
The high-pressure liquids <02> from the separator is expanded through an expansion
valve to a lower pressure, and the vaporization occurring during expansion of the
liquids results in further cooling of the stream. This expanded mixture stream <08>
feeds the Purifier bottom section for further distillation.
The bottom liquids <09> from the Purifier feed into the distillation column (Deethanizer)
after being utilized as cooling medium for heat recovery <10>. In the Deethanizer, the
feed stream is distilled to separate residual methane, ethane, nitrogen, and other
volatile gases as overhead vapor <11> from the desired propane and heavier
components as bottom NGL product <12>. (Refer to Fig. 3.8.1)
PFD J-53-D-O-1134-01 Sales Gas Production

J-53-D-O-1134-02 Deethanizer & NGL Expedition
P&ID J-53-D-O-1034-01 Sales Gas Production Cold Box

J-53-D-O-1034-02 Inlet KO Drum & Purifier
J-53-D-O-1034-03 Sales Gas Product Turbo Expander
J-53-D-O-1034-04 1/2 Deethanizer
J-53-D-O-1034-04 2/2 Deethanizer Reflux Section
J-53-D-O-1034-05 NGL Surge Drum
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The Dew Point Control Unit consists of two parallel and identical unit 11-340 and 12-
340. The following equipments are provided for the unit.
(1) Expander Inlet KO Drum, 11/12-340-VA-001

(2) Deethanizer Reflux Drum, 11/12-340-VA-002

(3) NGL Surge Drum, 11/12-340-VA-004

(4) Deethanizer, 11/12-340-VE-001

Design Pressure: Top : 36 barG
Bottom: 36.3 barG
Design Temperature: Top : -45 / 70 degC
Bottom: -45 / 165 degC
(5) Purifier, 11/12-340-VE-002

(6) Cold Box, 11/12-340-HH-001
Size: 2900 mm L x 3050 mm W x 6100mm H

Duty: 17.05 MW
Design Pressure: Feed Gas Sect.: 79 barG
Cold Liq. Sect.: 36 barG
Sales Gas Sect.: 35 barG
Condensate Sect.: 50 barG
Design Temperature: All Sect.: -100 / 65 degC
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(7) Deethanizer Condenser, 11/12-340-HH-002
Size: 500 mm L x 765 mm W x 2240mm H

Duty: 3.04 MW
Design Pressure: Hot side: 36 barG
Cold side: 50 barG
Design Temperature: Hot side: -100 / 65 deg.C
Cold side: -100 / 65 degC
(8) Deethanizer Reboiler, 11/12-340-HA-001
Duty: 5.40 MW
Design Pressure: Shell side: 36.3 barG
Tube side: 25.0 barG
Tube side: 300 degC
(9) NGL Cooler, 11/12-340-HA-002
Duty: 1.25 MW
Design Pressure: Shell side: 37 barG
Tube side: 25 barG
Tube side: 70 degC
(10) DPCU Final Cooler, 11/12-310-HC-001
Duty: 2.72 MW
No of Bay: 1
(11) Expander, 11/12-340-ML-001

Design Temperature -100 / 80 deg.C
Output Power 5910 kW
(12) Expander Recompressor, 11/12-340-KA-001

Design Temperature 100 deg.C
FORM 799-2 3
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(13) Deethanizer Feed Pumps, 11/12-340-PA-001A/B
Capacity: 156 m3/h

(14) NGL Expedition Pumps, 11/12-340-PA-002A/B
Capacity: 106 m3/h

(15) Deethanizer Reflux Pumps, 11/12-340-PA-003A/B

3
Capacity: 69.6 m /h
3.8.2.1. General
The Dew Point Control Units consist of two parallel and identical units 11-340 and 12-
340. These two units are identically installed into two corresponding parallel and
identical gas trains (Area-C1/D1), which also includes the Gas Dehydration Units 11-
310 and 12-310, the Gas Sweetening Units 11-330 and 12-330, as well as the Gas
Train Hydrocarbon Drain Facilities Units 11-550 and 12-550. These two gas trains are
operated independently one from the other. No main processing connections are
provided.
â
340. Both 11-340 and 12-340 Units implement the Cryomax patented process.
3.8.2.2 Feed Gas Pre-cooling and Expansion
Dry gas from the Dehydration Unit 11-310 feeds the feed gas path of the Cold Box 11-
340-HH-001, which is a brazed aluminium plate-fin type exchanger. Through the Cold
Box, the dry gas is cooled down, against the sales gas product stream acting as the
main cold medium of the exchanger, so as to feed the Expander 11-340-ML-001 at an
optimum temperature level. The feed gas temperature and pressure to the Expander is
of big impact on the unit performances. The bypass line with a temperature control
valve 11-340-TV-022 is provided on the feed gas path of the Cold Box, and the feed
temperature to the Expander is adjusted by a temperature controller 11-340-TIC-022.
The gas/liquid mixture from the Cold Box feeds the Expander Inlet KO Drum 11-340-
VA-001, where H.C. liquid phase is dropped down. The drum is designed vertically for
liquid / gas separation, and equipped with an internal even-flow type inlet distributor
and one heavy-duty wire mesh.
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Liquid from the drum bottom is sent to the bottom section of Purifier under 11-340-LIC-
011 and 11-340-FIC012 cascade control.
The drum overhead gas feeds the Expander. The machine controls the upstream gas
train pressure by acting on its inlet guide vanes. The pressure controller 11-340-PIC-
023A at the inlet of Expander controls the angle of the inlet guide vanes and actually
the shaft speed of the Expander is adjusted. J-T valves 11-340-PV-023A/B are
provided on a bypass line of the Expander so that all the Expander feed can be
bypassed in the case of Expander’s out of service. Also, in normal operation of
Expander, the J-T valve might partially open by split range control via 11-340-PIC-023B
so as to prevent over-speed of the Expander’s shaft.
At the inlet of the unit, one start-up line fed by sales gas withdrawn from the sales gas
pipeline allows to enhance start-up procedures, providing dry gas for proper unit chilling
and commissioning.
3.8.2.3 Purifier Section
At the exhaust of the Expander, the partially condensed vapour stream feeds the
Purifier bottom section, as the main feed stream, through an even-flow type inlet
distributor.
Liquid stream from the Expander Inlet KO drum will be a flashed mix-phase stream via
11-340-FV-012 and feeds the Purifier bottom liquid hold-up zone.
On the top section, the Purifier is fed by an ethane rich stream recycled from the
downstream Deethanizer Reflux Drum 11-340-VA-002 via the Cold Box, which acts as
a reflux for the Purifier tower. The condensing requirements of the ethane rich recycle
stream are achieved in the Cold Box 11-340-HH-001.
The Purifier is trayed with two-path valve trays. It also includes a top dry tray installed
below one heavy-duty wire mesh. The vaporisation of Ethane and lighter components
occurs along with the condensation of Propane and heavier through the trays, and thus
increases the Propane recovery in NGL.
An internal methanol sparger is provided below the mesh to fight against potential
hydrate formation and plugging in the mesh.
From the bottom of the Purifier, the NGL cut is pumped by the Deethanizer Feed
Pumps 11-340-PA-001 A/B under 11-340-LIC-012 / 11-340-FIC-013 cascade control.
Actually, the flow control reset is specified to be active over a dead band, allowing the
downstream Deethanizer section to be operated in more stable conditions.
3.8.2.4 Sales Gas Production
The Purifier overhead gas is of sales gas quality and it is routed back to the Cold Box
acting as the main cold medium of the exchanger. Upstream of the Cold Box, it is
mixed with a small split stream from the Deethanizer overhead, which is dedicated to
the Deethanizer system pressure control by 11-340-PIC-012 via 11-340-PV-012.
The sales gas leaves the Cold Box at a temperature level low enough to achieve to
FORM 799-2 3
Desert Plant
SHEET 94 OF 370
cool down the raw gas feed to the Unit 310 Dryers. This is implemented in the
Gas/Gas Exchanger 11-310-HH-001. Two temperature control valves installed on the
sales gas side of the Gas/Gas exchanger, e.g. 11-310-TV-001B in the main stream and
11-310-TV-001A in the exchanger bypass line, so as to provide efficient control of the
Dryers beds contact temperature.
Sales gas is routed to the Expander Recompressor 11-340-KA-001 driven by the

Expander, and then cooled down by the DPCU Final Cooler 11-340-HC-001 prior to be
sent to the Export compression station. The outlet temperature of the DPCU Final
Cooler can be manually adjusted by fan pitch controller 11-340-HIC-081. During
normal operation, the Expander Recompressor discharge pressure is maintained by the
Export Compression Station suction pressure controller 10-362-PIC-095. At the outlet
of the DPCU Unit 11-340, a butterfly pressure control valve 11-340-PV-022 has been
installed on the sales gas export line to enhance the overall system control stability,
gaining from a quicker action than the one that may be expected from Export
Compressor suction control system in case of significant pressure reduction in the
Export Compressor suction. The pressure control valve remains fully open usually.
Also, at the outlet of the Unit 340, a pressure blow-off valve to flare 11-340-PV-020 is
installed for start-up purpose and upset conditions.
Several Methanol injection points have been provided at various locations to fight
against potential hydrate formation. All the injection points are hard-piped with a
Methanol package, equipped with all relevant facilities: methanol storage drum,
injection pumps, etc.
3.8.2.5 Deethanizer Section
Prior to feed the Deethanizer, the Purifier bottom NGL cut is processed successively
through the Deethanizer condenser 11-340-HH-002 and through the Cold Box 11-340-
HH-001, acting as the cold medium in both exchangers. The Deethanizer condenser is
a brazed aluminium plate-fin type exchanger.
The Deethanizer is provided with overhead condensing and reflux facilities. The
overhead gas from the Deethanizer tower feeds the Condenser downwards to the
Deethanizer reflux Drum 11-340-VA-002, where liquid and gas are separated. The gas
leaves the drum through an internal wire mesh, before feeding the Purifier section as
the Purifier reflux stream. As previously mentioned, the Deethanizer system pressure is
controlled by an overhead pressure controller 11-340-PIC-012 with a slight split stream
bypassing the ethane rich condensing path of the Cold Box. Also, a pressure control
valve 11-340-PV-031 installed on the Deethanizer overhead line provides flexibility for
start-up and upset operations.
The Reflux Drum liquid is pumped by the Deethanizer Reflux Pumps 11-340-PA-
003A/B and sent back to the Deethanizer top under 11-340-LIC-032 / 11-340-FIC-052
cascade control. A hand control valve 11-340-HV-031 allows tuning the condensing
duty. The system is normally operated with the hand control valve closed.
The hold-up liquids in the Deethanizer bottom section are heated by the Deethanizer
Reboiler 11-340-HH-001. It is a kettle type exchanger, using hot oil as the hot source.
FORM 799-2 3
Desert Plant
SHEET 95 OF 370
The temperature in the bottom section is controlled by 11-340-TIC-034 and the hot oil
flow controller 11-340-FIC-031 under cascade control.
The liquid at bottom of the Deethanizer is almost free of ethane and lighter
components, and is routed to the NGL export facilities prior to feed the liquid pipeline.
The NGL cut is subcooled in the NGL Cooler 11-340-HA-002. The cooler uses cooling
water as the cold sauce. It is to be installed at ground, in order to avoid boiling NGL
vaporisation. NGL is then routed under level control 11-340-LIC-031 to the NGL Surge
Drum 11-340-VA-004.
So as to keep constant the operating pressure of the NGL Surge Drum, a hot gas
bypass stream is withdrawn from the Deethanizer bottom section. The operating
pressure of the NGL Surge Drum is controlled by 11-340-PIC-043A via 11-340-PV-
043A on the hot gas bypass line. Also, a pressure control valve 11-340-PV-043B
installed on the NGL Surge Drum overhead line provides flexibility for start-up and
upset operations.
NGL from the Surge Drum is pumped by the NGL Expedition Pumps 11-340-PA-002
A/B to the inlet of the liquid pipeline, where it is mixed with the stabilized condensate
production from Unit 220 together with the NGL cut produced in the second Unit 12-
340, which is installed in the second gas train. The NGL is exported under 11-340-LIC-
042 / 11-340-FIC043 cascade control.
The major variables, which control and optimize the process, are described below.
3.8.3.1 Joule-Thomson Operating Mode
In case of the Expander shutdown, the Unit is operated with the Joule-Thompson valve
installed on the by-pass line of the Expander. On-specification Sales Gas is obtained by
mixing the gas from the two trains, i.e., one train in normal Expander operation and the
other in Joule-Thomson operation.
1) Temperature
The operating temperatures of the Unit increases comparing with the one in normal
operation because the lower thermal expansion effect through Joule-Thomson valve
than through the Expander.
2) Pressure
Since the Expander Recompressor is bypassed in the sales gas line and the suction
pressure of Export Gas Compressor in Unit 10-362 is maintained by 10-360-PIC-095,
the system operating pressure downstream of Joule-Thompson valve is higher than the
one in normal operation accordingly.
3) Liquid Flow Rate

Liquid flow rate from the Expander Inlet KO Drum, the Purifier bottom, the Deethanizer
bottom, and the Deethanizer Reflux Drum decreases due to higher temperature level in
FORM 799-2 3
Desert Plant
SHEET 96 OF 370
the Unit.
3.8.3.2 No-NGL Operating Mode
In the NO-NGL operation mode, it is assumed that the liquid pipeline is not available for
some reasons (maintenance, etc.). The main issue of this operating case is to get rid
of the LPG cut that cannot be stored in the Stabilized Condensate Storage Tank of the
Unit 10-220. Therefore, the maximum amount of LPG is left in the Sales Gas with
respect to the Sales Gas specification, whilst the remaining amount of LPG has to be
flared. For this purpose, in this operating mode, both gas trains are operated with the
turbo-expander shut down, the expansion being carried by a Joule-Thompson valve.
LPG from the Deethanizer bottom is routed to the Rerun Drum of the Unit 10-210 under
11-340-LIC-031 / 11-340-FIC-053 cascade control. The flashed vapor in the Rerun
Drum at atmospheric pressure is flared and the remaining heavier LPG is recycled back
to the Inlet Separator 10-210-VA-001 of the Liquid Stabilization Unit and reprocessed in
the Condensate Stabilizer. At this time, the NGL Surge Drum and the NGL Export
Pump are in shutdown.
1) Feed Gas Flow Rate

In No-NGL operating mode, the gas flow rate fed to the Plant need to be limited to 90%
of the normal flow rate due to the design limitation of the equipments in the Dew Point
Control Unit. This is achieved by adjusting of well head operation.
2) Feed Gas Bypass of the HP Absorber in the Unit 11/12-330

In No-NGL operating mode, the bypass flow rate of the HP Absorber in the Unit 11/12-
330 increases to maximize CO2 contents in the Sales Gas (2.0 vol.%) so that the GHV
specification of the Sales Gas can be satisfied.
3) Pressure at Export Gas Compressor Suction

In No-NGL operating mode, the suction pressure of the Export Gas Compressor in the
Unit 10-362 decreases to 18.6 barA so that the sales gas specification can be satisfied
in the lower operating pressure of the Purifier and Deethanizer columns.
3.8.3.3 Expander and J-T valve Parallel Operation
The Unit has flexibility in operation with no NGL production and maximum NGL
production by running with a combination of Expander and J-T valve. This depends
upon the market demand of NGL production.
In Expander/JT-valve parallel operation, the control of reducing Inlet Guide Vane
(IGV) and opening JT-valve will be manually performed by either of the following
procedures (a) or (b):
(a) The 11-340-PIC-023A will be switched from auto to manual mode, and an
operator adjusts the signal output from PIC-023A to IGV so as to reduce its
opening range with monitoring the Expander shaft speed. The JT-valve will be
opened in certain range by 11-340-PIC-023B under split range control
accordingly.
FORM 799-2 3
Desert Plant
SHEET 97 OF 370
(b) The 11-340-PIC-023B will be switched from auto to manual mode, and an
operator adjusts the signal output from PIC-023B to J-V valve so as to open it
with monitoring the Expander shaft speed. The IGV opening range will be
reduced in auto by 11-340-PIC-023A.
FORM 799-2 3
<07>
Sales Gas
(C1/C2/N2/CO2)
<11>
<03> High Press.

Sect.
Agip Gas BV
Desert Plant
(Cool Down) <06>

Expander
Libyan Branch
(Gas
Low
Expansion)
Press.
<01>
Feed Gas <05>
Sect.
(Dry Natural Gas) Purifier
Deethanizer
(Refrigerated
<04> Purifying) (Distillation)
<10>
<02> <08>
0-2465
CON. JOB No.
COM. JOB No.
110/WA/02
High Press.
Low Press.
Sect.
Sect. <09>
(Liquid Expansion)
SHEET
COMPANY DOC. No.
CONTRACTOR DOC. No.
98
S-53-1230-001J
J-53-M-O-1001-00
<12> NGL
OF
(C3/C4/C5+)
Fig. 3.8.1
FORM 799-2
370
3
F1
F1
REV.
REV.
Desert Plant
SHEET 99 OF 370
3.9 Unit 361 – Off Gas Compression Unit
The unit consists into two identical, complete and separate compression trains.
During normal operation, one compression train is in operation and one is in stand-
by mode.
The Raw Gas from the Inlet Oil Slugcatcher KO Drum, the Inlet Separators and the
Stabilizer Reflux Drums are pressurized by Offgas Compressor and sent to the Gas
Sweetening Units 11/12-330.
During the turndown period, i.e., when the raw gas load being less and less over the
years, process re-circulating valves are partially opened by manual to avoid
machinery damage & inconvenience operation.
In automatic mode, the anti-surge controller ensure the Anti-Surge protection with
the following functions:
- PID controller who allows smooth control of the compressor on the Anti-Surge
line.
- Adaptative Gain, this permit a quick response of the controller in case of the
operative point cross the surge line.
- Switching derivate: In case that the operation point is quickly approaching the
surge line this function allows a proportional to the speed response of the
controller.
The detail of anti-surge control system is descried in Vendor Operating Manual

(2158-201J-A-803 (DRD-J-53-D-L-0803-00)).
PFD J-53-D-O-1136-02 Offgas Compression
P&ID T-53-D-O-1036-14 1/2 Off Gas Compression Inlet Filters 1/2

T-53-D-O-1036-14 2/2 Off Gas Compression Suction & Discharge
Interconnection
T-53-D-O-1036-15 Off Gas Compression 1st Stage “A”
nd
T-53-D-O-1036-16 Off Gas Compression 2 Stage “A”
T-53-D-O-1036-17 Off Gas Compression Discharge Drum “A”
T-53-D-O-1036-18 Off Gas Compression 1st Stage “B”
T-53-D-O-1036-19 Off Gas Compression 2nd Stage “B”
T-53-D-O-1036-20 Off Gas Compression Discharge Drum “B”

The following equipments are provided for the off gas compression unit.
FORM 799-2 3
Desert Plant
SHEET 100 OF 370
(1) Offgas Compressor Filter, 10-361-CL-001A/B

After Offgas compressor filters, the Off Gas Compression unit consists of two
parallel and identical trains A & B. The following description is based on train A, but
is also applicable to train B.
st
(2) Offgas Compressor 1 stage KO Drum, 10-361-VA-001A

(3) Offgas Compressor, 10-361-KA-001A
Type Centrifugal compressor

Casing design pressure 82.7 barG
Casing design temperature 193 degC
Design throughput 175245 kg/hr (1st), 175006 (2nd)
st nd
Rated Differential Pressure 16.63 bar (1 ), 49.0 bar (2 )
Running speed 7689 RPM
1st & 2nd stages of compressor have the same shaft.
(4) Offgas Compressor Turbine, 10-361-MT-001A
Type Gas turbine

Rated Output 18996 kW @ 7675 rpm
Heat Rate, LHV 11046 kJ/kWh
(5) Offgas Compressor 1st stage Discharge Cooler, 10-361-HC-001A
Duty: 8.86 MW
No of Bay: 4
st
(6) Offgas Compressor 1 stage Discharge KO Drum, 10-361-VA-002A

FORM 799-2 3
Desert Plant
SHEET 101 OF 370
nd
(7) Offgas Compressor 2 stage Discharge Cooler, 10-361-HC-002A
Duty: 12.2 MW
No of Bay: 4
(8) Offgas Compressor 2nd stage Discharge KO Drum, 10-361-VA-003A

3.9.2.1 Inlet Filters & Common Suction Gas Line
The unit consists into two identical, complete and separate compression trains.
During normal operation, one compression train is in operation and one is in stand-
by mode.
The Raw Gas from the Inlet Oil Slugcatcher KO Drum 10-200-VA-001A/B, from the
Inlet Separators 10-210-VA-001A/B and from the Stabilizer Reflux Drums 10-210-
VA-002A/B are sent to Offgas Compressor Filter 10-361-CL-001A/B, one being in
operation and the other one in stand-by mode. The design purpose of filters is to
protect the compression facilities against solids. Also, filters have been requested to
handle with presence of small liquid slugs.
Liquid phase from the filters is sent to the closed drain system with on-off level
controller 10-361-LIC-001/002 for A filter, LIC-003/004 for B filter. Filter outlet gas
stream feeds the downstream compression train.
At common suction gas line, a pressure blow-off valve 10-361-PV-008 to HP flare is

installed for start-up purpose and upset conditions under pressure controller 10-361-
PIC-008.
The following description is based on train A (Unit 1A-361), but is also applicable to
train B (Unit 1B-361).
3.9.2.2 Off Gas Compression 1st Stage
The raw gas, possibly with the recycle gas from the 1st Stage "process recirculation
line", feeds the Offgas Compressor 1st Stage KO Drum 10-361-VA-001 A. As a
matter of fact, such "process recirculation lines" are installed around each
compressors casing, as permanent operation below the anti-surge capacity of the
compression trains is expected to occur. The design intention is not to use the
"normal" anti-surge lines of the compressors on a permanent basis.
Liquid phase from the 1st Stage KO Drum is sent to the closed drain system with on-
off level controller 1A-361-LIC-011. The overhead gas is sent to the suction of
Offgas Compressor 1st Stage 10-361-KA-001A.
FORM 799-2 3
Desert Plant
SHEET 102 OF 370
The compression train suction pressure is controlled by 1A-361-PIC-011 acting on

the compressors drivers' speed controller 1A-361-SIC-701.
At discharge of the Offgas Compressor 1st Stage 10-361-KA-001A, the gas is

cooled down in the Offgas Compressor 1st Stage Discharge Cooler 10-361-HC-
001A with 50% fan pitch control via temperature controller 1A-361-TIC-011.
Cooled gas is sent to the Offgas Compressor 1st Stage Discharge KO Drum 10-361-
VA-002A, possibly with the recycle gas from the 2nd Stage “process recirculation
line”.
3.9.2.3 Off Gas Compression 2nd Stage
The Offgas Compressor 1st Stage Discharge KO Drum 10-361-VA-002A is designed

for 3-phase separation. During normal operation, hydrocarbon liquid phase is sent
to the Inlet Separator 10-210-VA-001A/B with on-off level controller 1A-361-LIC-021
for further liquid recovery. Aqueous phase is routed by interface on-off level
controller 1A-361-LDIC-026 to the process oily water treatment facilities 10-560-VA-
004. The overhead gas is sent to the suction of the Offgas Compressor 2nd Stage
10-361-KA-001A.
The discharge pressure of the Offgas Compressor 2nd Stage is controlled by 1A-
361-PIC-724 acting on the compressors drivers' speed controller 1A-361-SIC-701.
At discharge of the Offgas Compressor 2nd Stage 10-361-KA-001A, the gas is

cooled down in the Offgas Compressor 2nd Stage Discharge Cooler 10-361-HC-
002A with 50% fan pitch control via temperature controller 1A-361-TIC-021.
Cooled gas is sent to the Offgas Compressor 2nd Stage Discharge Drum 10-361-
VA-003A.
This KO drum is designed for 3-phase separation. Aqueous phase is routed by

interface on-off level controller 1A-361-LDIC-034 to the process oily water treatment
facilities 10-560-VA-004. Hydrocarbon liquid phase is recycled back to the Offgas
Compressor 1st Stage Discharge Drum 10-361-VA-002A, with on-off level controller
1A-361-LIC-031.
3.9.2.4 Common Discharge Gas Line of Off Gas Compression
The overhead gas from the Offgas Compressor 2nd Stage Discharge Drum 10-361-
VA-003A is routed to the two Gas Sweetening Units 11/12-330 with pressure
controller 10-361-PIC-007, which resets the two flow controllers 10-361-FIC-001 &
002 installed on the branches to the two downstream units, via a flow ratio controller
10-361-FY-003. Also, at common discharge gas line, a pressure blow-off valve 10-
361-PV-002 to flare is installed for start-up purpose and upset conditions under
pressure controller 10-361-PIC-002.
Commonly to the two compression trains, the Offgas Compressor 1st and 2nd
FORM 799-2 3
Desert Plant
SHEET 103 OF 370
Stages have the same shaft and are driven by the same gas turbine 10-361-MT-
001A. Also, the overall compression train anti-surge control system has been shown
with two dedicated anti-surge lines around each casing.
(1) Off Gas Compressor 1st stage Suction and 2nd Stage Discharge Pressure
Control
This is an override switch control loop to control the 1st stage suction and 2nd stage
discharge pressure. The function of the low selector switch 1A-361-PY-011 is
important in this philosophy of pressure control. It takes three input value, one is the
output of 1st stage suction pressure controller 1A-361-PIC-011, other is the output of
2nd stage discharge pressure controller 1A-361-PIC-724 and third one is the value
selected by the operator through hand controller 1A-361-HIC-015. It selects the lowest
value out of the three input values and provides it to the gas turbine speed controller
1A-361-SIC-701 (compressor/turbine performance control), which takes this value as its
set point and maintains the turbine speed by controlling fuel gas flow.
1st stage suction controller 1A-361-PIC-011 will function in direct acting mode (the
output of the controller will increase if 1st stage suction pressure increases) and the
2nd stage discharge pressure controller 1A-361-PIC-724 will be in the reverse acting
mode (output of the controller will decrease if 2nd stage discharge pressure increases).
In normal operation, operator will set the value of hand controller at 100% and set point
of 2nd stage discharge controller at 74.8 barg, which will keep the output of the
discharge controller higher than the 1st stage suction pressure controller. So the lower
selector switch will select 1st stage suction controller to provide set point to gas speed
controller.
If, in some case, the 2nd stage discharge pressure increases, the output of the 2nd
stage discharge pressure controller will decrease enough to be less than the output of
1st stage suction pressure controller and will be selected as set point for the gas speed
controller, which will ultimately reduce the 2nd stage discharge pressure by slowing
down the speed of turbine.
Operator can control the speed of the turbine during start-up or during normal operation
by using hand controller.
The detail of control philosophy is in case of the discharge pressure increase as

following:
FORM 799-2 3
Desert Plant
SHEET 104 OF 370
Pressure ΔP Action
(barG)
Rated Discharge Pressure 72.7 (Nor x 100%) Pressure controlled by
PIC-007
PIC-002 High Alarm & PI-724 74.8 Nor + 2.1 bar PV-002 Open to HF &
High Alarm (Nor x 103%) Reduce Rotate Speed (*1)
PAHH-722 76.9 Nor + 4.2 bar Compressor Trip
(Nor x 106%)
PSV-921 Set Point 79 Nor + 6.3 bar For protection of comp.
(Nor x 109%) downstream equipment &
piping
Compressor Design Pressure 82.7 Nor + 10 bar -
(Nor x 113%)
(*1) The Gas Turbine Speed controller (SIC-701) shall be configured to high limit
the discharge pressure of the compressor through performance controller. If
the discharge pressure of the compressor rises above the discharge pressure
limit setpoint (74.8 barG), the gas turbine speed will decreased to reduce the
discharge pressure. (Discharge pressure controller PIC-724 governs SV-701
and overrides the signal from suction pressure controller PIC-011.)
(2) Equal Flow Distribution From Off Gas Compression Discharge
This control provides equal distribution of Raw Gas flow to Gas Sweetening Trains
1&2 (Unit 11/12-330) from Off Gas Compression (Unit 10-361). This is a cascade
control loop. Pressure controller 10-361-PIC-007 provides set point to both the flow
controllers 10-361-FIC-001 and 10-361-FIC-002 through Flow Ratio control block 10-
361-FY-003. The value of ratio and bias for this block should be configurable at
supervisor security level.
The secondary controllers 10-361-FIC-001 and 10-361-FIC-002 should be able to

operate in auto and manual modes too.
As the pressure increases, the set point will also increase and flow of raw gas will
increase as a result i.e. pressure controller and both flow controllers will be
configured in direct mode.
(3) Off Gas Compressor Suction Temperature Control & 1st Stage Discharge KO
Drum Level Control
Commonly to all air coolers of the unit, air coolers outlet temperature is controlled at
55 degC using fan pitch control.
During turndown operation, compressor suction temperature possible to down too

lower than normal temperature by cold recycle gas across the antisurge control valve
because of JT effect. In order to keep the normal suction temperature (52 degC at
1st stage, 55 degC at 2nd stage), the setpoint of air cooler outlet controller 1A-361-
TIC-011 & 021 will be reset manually.
FORM 799-2 3
Desert Plant
SHEET 105 OF 370
If compressor suction temperature is down too low, excessive LPG build-up in the
1st stage suction & discharge KO drums 10-361-VA-001A & 002A.
LPG build-up in the 1st stage discharge KO drum is routed to the Rerun Drum 10-
210-VA-001A/B via 1A-361-LV-021 normally. Despite it is not expected to occur,
relevant facilities are provided to handle with excessive LPG build-up in the 1st stage
discharge KO drum. In such a case, excess LPG may be routed to the Burn Pit 10-
240-VA-001 and the Rerun Drum 10-210-VA-001A/B simultaneously via 1A-361-LV-
021 & manual globe valve.
Also, it may be routed to the Burn Pit 10-240-VA-001 from 1st stage suction KO
drum 10-361-VA-001A via Rerun Drum 10-210-VA-004.
In automatic mode, the current AS controller ensure the Anti-Surge protection with
several function:
- PID controller who allows smooth control of the compressor on the Anti-Surge line.
surge line this function allows a proportional to the speed response of the controller.
FORM 799-2 3
Desert Plant
SHEET 106 OF 370
3.10 Unit 362 – Export Gas Compression Unit
The unit consists in three identical, complete and separate compression trains.
During normal operation, two compression trains (train A & B) are in operation and
the third train C is a common spare, in stand-by mode.
The Sales Gas from Dew Point Control Units 11/12-340 are pressurized by Export
Gas Compressors and sent to the Sales Gas Pipeline.
When the turndown operation is required and the export gas load is reduced below
the anti-surge capacity, anti-surge control valves are partially opened automatically
to avoid machinery damage & inconvenience operation.
The sales gas, possibly with the recycle gas from the 1st Stage "process
recirculation line" in the last period of plant operation, feeds the Export Compressor
1st Stage KO Drum 10-362-VA-001 A. As a matter of fact, such "process
recirculation lines" are to be installed as permanent operation below the anti-surge
capacity of the compression trains is expected to occur at the end of the plant life.
The design intention is not to use the "normal" anti-surge lines of the compressors
on a permanent basis. At this stage of the project, dedicated tie-in provisions have
been taken to allow for future installation of such process lines.
In automatic mode, the anti-surge controllers ensure the Anti-Surge protection with
the following functions:
- PID controller who allows smooth control of the compressor on the Anti-Surge
line.
surge line this function allows a proportional to the speed response of the
controller.
The detail of anti-surge control system is descried in Vendor Operating Manual

(2158-201J-A-801 (DRD-J-53-D-L-0801-00)).
PFD J-53-D-O-1136-03 Export Gas Compression
P&ID T-53-D-O-1036-21 Export Gas Compression Suction & Discharge

Interconnection
T-53-D-O-1036-22 Export Gas Compression Suction & Discharge
Interconnection
T-53-D-O-1036-23 Export Gas Compression 1st Stage “A”
FORM 799-2 3
Desert Plant
SHEET 107 OF 370
nd
T-53-D-O-1036-24 Export Gas Compression 2 Stage “A”
T-53-D-O-1036-25 Export Gas Compression Discharge Drum “A”
T-53-D-O-1036-26 Export Gas Compression 1st Stage “B”
T-53-D-O-1036-27 Export Gas Compression 2nd Stage “B”
T-53-D-O-1036-28 Export Gas Compression Discharge Drum “B”
st
T-53-D-O-1036-29 Export Gas Compression 1 Stage “C”
T-53-D-O-1036-30 Export Gas Compression 2nd Stage “C”
T-53-D-O-1036-31 Export Gas Compression Discharge Drum “C”

The following equipments are provided for the export gas compression unit. The
Export Gas Compression unit consists of three parallel and identical trains A, B and
C. The following description is based on train A, but is also applicable to train B and
C.
(1) Export gas 1st stage KO Drum, 10-362-VA-001A

(2) Export gas Compressor, 10-362-KA-001A
Type Centrifugal compressor

Casing design pressure 96 barG
Casing design temperature 193 degC
st nd
Design throughput 230344 kg/hr (1 ), 201277 (2 )
st nd
Rated Differential Pressure 15.73 bar (1 ), 49.17 bar (2 )
Running speed 7601 RPM
st nd
1 & 2 stages of compressor have the same shaft.
(3) Export gas Compressor Turbine, 10-362-MT-001A
Type Gas turbine

Rated Output 18996 kW @ 7675 rpm
Heat Rate, LHV 11046 kJ/kWh
st
(4) Export gas 1 stage Discharge Cooler, 10-362-HC-001A
Duty: 8.45 MW
No of Bay: 4
(5) Export gas 2nd stage KO Drum, 10-362-VA-002A

FORM 799-2 3
Desert Plant
SHEET 108 OF 370
(6) Export gas 2nd stage Discharge Cooler, 10-362-HC-002A
Duty: 12.905 MW
No of Bay: 4
nd
(7) 2 stage Discharge KO Drum, 10-362-VA-003A

3.10.2.1 Common Suction Gas Line
The unit consists into three identical, complete and separate compression trains.
During normal operation, two compression trains (train A & B) are in operation and
the third train C is a common spare, in stand-by mode.
The Sales Gas from Dew Point Control Units 11/12-340 is sent to export gas
compressor unit. At common suction gas line, a pressure blow-off valve 10-362-PV-
002 to HP flare is installed for start-up purpose and upset conditions under pressure
controller 10-362-PIC-002.
The following description is based on train A (Unit 1A-362), but is also applicable to
train B and C (Unit 1B-362 and 1C-362).
3.10.2.2 Export gas Compression 1st Stage
The sales gas, possibly with the recycle gas through antisurge control valve 1A-362-
FV-711, feed the Export gas 1st Stage KO Drum 10-362-VA-001 A.
As it is very unlikely to happen, potential liquid from the 1st Stage Suction KO Drum
is sent to the HP flare system with on-off level controller 1A-362-LIC-011. The
overhead gas is sent to the suction of Export gas Compressor 1st Stage 10-362-KA-
001A.
The compression train suction pressure is controlled by 1A-362-PIC-095 acting on

the compressors drivers' speed controller 1A-362-SIC-701.
At discharge of the Export gas Compressor 1st Stage 10-362-KA-001A, the gas is
cooled down in the Export gas 1st Stage Discharge Cooler 10-362-HC-001A with
50% fan pitch control via hand controller 1A-362-HIC-011.
Cooled gas is sent to the Export gas 2nd Stage KO Drum 10-362-VA-002A, possibly
with the recycle gas through antisurge control valve 1A-362-FV-721.
FORM 799-2 3
Desert Plant
SHEET 109 OF 370
3.10.2.3 Export gas Compression 2nd Stage
As it is very unlikely to happen, potential liquid from the 2nd Stage Suction KO Drum
is sent to the HP flare system with on-off level controller 1A-362-LIC-011. The
overhead gas is sent to the suction of Export gas Compressor 2nd Stage 10-362-
KA-001A.
The discharge pressure of the Export gas Compressor 2nd Stage is controlled by
1A-362-PIC-724 acting on the compressors drivers' speed controller 1A-362-SIC-
701.
Also, during normal operation, a take-off line supplies fuel gas to the fuel gas system
(Unit 11/12-420), the demand being driven by the fuel gas balance management
system. However, in case of excessive fuel gas demand and so as protect
compression operation, a flow controller 1A-361-FIC-021 becomes active to limit the
gas draw-off to the fuel gas system.
At discharge of the Export gas Compressor 2nd Stage 10-362-KA-001A, the gas is
cooled down in the Export gas 2nd Stage Discharge Cooler 10-362-HC-002A with
50% fan pitch control via hand controller 1A-362-HIC-021.
Cooled gas is sent to the 2nd Stage Discharge Drum 10-362-VA-003A.
As it is very unlikely to happen, potential liquid from the 2nd Stage Discharge Drum
is sent to the HP flare system with on-off level controller 1A-362-LIC-031.
The overhead gas from the 2nd Stage Discharge Drum is exported to the cross-
country gas pipeline with pressure controller 1A-362-PIC-031B, together with the gas
processed by the second compression train B.
Also, at each Second Stage Discharge KO Drum overhead gas line, a pressure
blow-off valve with 1A-362-PIC-031B to flare is installed for start-up purpose and
upset conditions.
3.10.2.4 Common Discharge Gas Line of Export gas Compression
The overhead gas from the 2nd Stage Discharge Drum of each train are mixed and
routed to the cross-country gas pipeline. At common discharge gas line, a pressure
blow-off valve 10-362-PV-092 to HP flare system is installed for start-up purpose
and upset conditions under pressure controller 10-362-PIC-092.
Commonly to the three compression trains, the Export gas Compressor 1st and 2nd
Stages have the same shaft and are driven by the same gas turbine 10-362-MT-
001A. Also, the overall compression train anti-surge control system has been shown
with two dedicated anti-surge lines around each casing.
FORM 799-2 3
Desert Plant
SHEET 110 OF 370
FORM 799-2 3
Desert Plant
SHEET 111 OF 370
(1) Two Compressors Running In Parallel
During normal operation, two compression trains (train A & B) are in operation and the
third train C is in stand-by mode. The signal of common suction pressure controller 10-
362-PIC-095 is sent to all three compressors and reset the gas turbine speed controller
1X-362-SIC-701. The two running gas turbines are to be equal speed by controlling
fuel gas flow.
(2) Export gas Compressor Common Suction and 2nd Stage Discharge Pressure
Control
This is an override switch control loop to control the common suction and 2nd stage
discharge pressure. The function of the low selector switch 10-362-PY-095A is
important in this philosophy of pressure control. It takes three input value, one is the
output of common suction pressure controller 10-362-PIC-095 (same signal for all three
compressors A, B and C), other is the output of 2nd stage discharge pressure controller
1A-362-PIC-724 and third one is the value selected by the operator through hand
controller 10-362-HIC-005A. It selects the lowest value out of the three input values
and provides it to the gas turbine speed controller 1A-362-SIC-701 (compressor/turbine
performance control), which takes this value as its set point and maintains the turbine
speed by controlling fuel gas flow.
Common suction controller 10-362-PIC-095 will function in direct acting mode (the
output of the controller will increase if common suction pressure increases) and the 2nd
stage discharge pressure controller 1A-362-PIC-724 will be in the reverse acting mode
(output of the controller will decrease if 2nd stage discharge pressure increases).
In normal operation, operator will set the value of hand controller at 100% and set point
of 2nd stage discharge controller at 86.4 barg, which will keep the output of the 2nd
stage discharge controller higher than the common suction pressure controller. So the
lower selector switch will select common suction controller to provide set point to gas
speed controller.
If, in some case, the 2nd stage discharge pressure increases, the output of the 2nd
stage discharge pressure controller will decrease enough to be less than that of
common suction pressure controller and will be selected as set point for the gas speed
controller, which will ultimately reduce the 2nd stage discharge pressure by slowing
down the speed of turbine.
Operator can control the speed of the turbine during start-up or during normal operation
by using hand controller.
The detail of control philosophy is in case of the discharge pressure increase as

following:
FORM 799-2 3
Desert Plant
SHEET 112 OF 370
Pressure (barG) ΔP Action

Rated Discharge Pressure 84.1 (Nor x 100%) Pressure controlled
by PIC-031B (*1)
PIC-031A High Alarm & PI- 86.4 Nor + 2.3 bar PV-031A Open to
724 High Alarm (Nor x 103%) HF & Reduce
Rotate Speed (*2)
PAHH-722 88.7 Nor + 4.6 bar Compressor Trip
(Nor x 105%)
PSV-910 Set Point 91 Nor + 6.9 bar -
(Nor x 108%)
Compressor Design Pressure 96 Nor + 10.9 bar -
(Nor x 114%)
(*1) Pleases note that tapping point of 1A-362-PT-031B (PV-031B) is located at outlet
of 2nd stage discharge drum and 1A-362-PV-031B is normally partially closed.
When compressor discharge pressure is below/above set point (84.1 barG), 1A-
362-PV-031B will be closing/opening in order to keep the compressor discharge
pressure. The pipeline pressure (Normal 75.2 barG) cannot be controlled by 1A-
362-PV-031B.
(*2) The Gas Turbine Speed controller (1A-362-SIC-701) shall be configured to high
limit the discharge pressure of the compressor. If the discharge pressure of the
compressor rises above the discharge pressure limit setpoint (86.4 barG), the gas
turbine speed will decreased to reduce the discharge pressure. (Discharge
pressure controller 1A-362-PIC-724 governs 1A-362-SIC-701 and overrides the
signal from suction pressure controller 10-362-PIC-095.) Antisurge control valve
may be still fully closed, if operating point is on the right side of anti-surge control
line.
(3) Fuel Gas Control at Export Gas Compressor A
1A-362-FY-021B calculates the mass flow rate by compensating the volumetric flow
signal 1A-362-FT-021 with pressure 1A-362-PT-032 and temperature 1A-362-TT-
003 and provides process variable to the flow controller 1A-362-FIC-021.
During normal operation (two export gas compressor running), control valve 1A-362-
FV-021 remains open, because set point of the controller 1A-362-FIC-021 is kept
higher than the actual flow demand (50% of set point). Fuel gas take-off line of each
compressor is connected to the common MP fuel gas header that supplied gas to
the MP fuel gas system (Unit 11/12-420). As the fuel gas demand of fuel gas
system is supplied from both two running compressors (50% + 50%), so the fuel gas
supplying valves remain almost full open in normal conditions. But if one
compressor trips, the other running compressor will tend to supply the full demand of
fuel gas system immediately, and possible to go to surge by reducing 2nd stage flow
rate. To avoid this condition, flow controller will adjust the valve position immediately
to a pre-calculated position (partially closed position). Pre-calculated position is the
position of the valve that supplies 50% of the user demand in normal operation.
Remaining fuel gas is supplied from sales gas back up line taken-off from pipeline
FORM 799-2 3
Desert Plant
SHEET 113 OF 370
(4) Compensation Of Sales Gas Flow To Pipeline
As the actual pressure and temperature may deviate from the normal conditions so to
have an accurate flow rate, temperature and pressure compensation is required.
10-362-FY-010 block calculates mass flow rate of sales gas by taking volumetric flow
from 10-362-FT-010, pressure from 10-362-PT-001 and temperature from 10-362-TT-
001.
FORM 799-2 3
Desert Plant
SHEET 114 OF 370
3.11 Unit 11/12-550 – Gas Train Hydrocarbons Drain Facilities
The lighter components in the hydrocarbons drain effluent from gas trains (Area C1/D1)
are flashed at the atmospheric designated drum. The settled closed drain in the drum
is sent to the Liquid Stabilization Unit 10-210 to be reprocessed or disposed to the Burn
Pit.
PFD J-53-D-O-1155-01 Closed Drains, Gas Train Hydrocarbon Drain Facilities
P&ID J-53-D-O-1055-01 Gas Train Hydrocarbon Drain Facilities
The following equipments are provided for the Gas Train Hydrocarbons Drain
Facilities Units:
(1) Cold Hydrocarbon Drain Drum, 11/12-550-VA-001
Size : 2000 mm ID x 5100 mm (TL-TL)

Design Pressure : 1 barG
Design Temperature : -130 / 150 deg.C
(2) Wet Hydrocarbon Sump Drum,11/12-550-VA-002

(3) Wet Hydrocarbon Sump Pump, 11/12-550-PH-001
Capacity : 20 m3/hr
(4) Wet Hydrocarbon Sump Drum Electric Heater, 11/12-550-HN-001
Absorbed Power : 30 kW
The Gas Train Hydrocarbons Drain Facilities Units consist of two parallel and identical
units 11-550 and 12-550. These two units are identically installed into two
FORM 799-2 3
Desert Plant
SHEET 115 OF 370
corresponding parallel and identical gas trains, which also includes the Gas
Dehydration Units 11-310 and 12-310, the Gas Sweetening Units 11-330 and 12-330,
as well as the Dew Point Control Units 11-340 and 12-340. These two gas trains are
operated independently one from the other. No main processing connections are
provided.
550.
A) The Cold Hydrocarbons Drain Drum 11-550-VA-001 is installed above ground. It

mainly receives cold/LPG hydrocarbons drain effluents. Dry gas is fed to the drum
from MP fuel gas header and a dry gas sparger is provided to enhance liquid
vaporisation. It breathes on the Cold Flare system. The settled hydrocarbon is
sent to the Wet Hydrocarbons Sump Drum 11-550-VA-002.
B) The Wet Hydrocarbons Sump Drum 11-550-VA-002 is installed below ground.

It receives wet hydrocarbon drain effluents from the gas trains in Area C1, and
breathes on the LP Flare system. The Wet Hydrocarbon Sump Drum Electric
Heater 11-550-HN-001 is provided in the drum to prevent the collected liquid from
freezing. The received hydrocarbons are pumped out by the Wet Hydrocarbon
Sump Pump 11-550-PH-001 to the Rerun Drum 10-210-VA-004 in the Liquid
Stabilization Unit 10-210.
There are no major process variables to be described in this system.
FORM 799-2 3
Desert Plant
SHEET 116 OF 370
3.12 Unit 10-550 – Common Facilities Drain System
The lighter components in the closed drains are removed at the atmospheric
designated sump drums by flashing. The settled closed drains are reprocessed to
Inlet Separators or disposed at Burn Pit. The sump drums are as follows:
10-550-VA-001 (Common Facilities Sump Drum)

10-550-VA-002 (Inlet Reception Facilities Sump Drum)
10-550-VA-004 (Off Gas Compression Facilities Sump Drum)
PFD J-53-D-O-1355-02 Closed Drains, Common Facilities Drain
P&ID J-53-D-O-1055-02 Closed Drain System, Common Drain Facilities

J-53-D-O-1055-03 Inlet&Off Gas Compression, Common Drain Facilities
(1) Common Facilities Sump Drum, 10-550-VA-001

(2) Inlet Reception Facilities Sump Drum,10-550-VA-002

(3) Off Gas Compression Facilities Sump Drum, 0-550-VA-004

(4) Common Facilities Sump Pump, 10-550-PH-001
Capacity : 30 m3/hr
(5) Inlet Reception Facilities Sump Pump, 10-550-PH-002
FORM 799-2 3
Desert Plant
SHEET 117 OF 370
Capacity : 29 m3/hr
(6) Off Gas Compression Facilities Sump Pump, 10-550-PH-004
Capacity : 20 m3/hr
(7) Common Facilities Sump Drum Electric Heater, 10-550-HN-001
(8) Inlet Reception Facilities Sump Drum Electric Heater, 10-550-HN-002
(9) Off Gas Compression Facilities Sump Drum Electric Heater, 10-550-HN-004
The common drain facilities include:
A) The Common Facilities Sump Drum 10-550-VA-001 is installed below ground in

Zone A1. It receives hydrocarbon drain effluents mainly from the Unit 210
equipment and breathes on the LP Flare system.
The Common Facilities Sump Drum Electric Heater 10-550-HN-001 is installed to
prevent the collected liquid from freezing.
Recovered hydrocarbon is pumped out by the Common Facilities Sump Pump 10-
550-PH-001 to the Rerun Drum 10-210-VA-004, or to the Burn Pit Drum 10-240-
VA-001.
B) The Inlet Reception Facilities Sump Drum 10-550-VA-002 is installed below ground
in Zone L1. It receives hydrocarbon drain effluents from the slugcatchers area
Units 200 and 300 equipment and breathes on the LP Flare system.
The Inlet Reception Facilities Sump Drum Electric Heater 10-550-HN-002 is
installed to prevent the collected liquid from freezing.
The accumulated hydrocarbon is pumped out by the Inlet Reception Facilities
Sump Pump 10-550-PH-002 to the Rerun Drum 10-210-VA-004, or to the Burn Pit
Drum 10-240-VA-001.
C) The Off Gas Compression Facilities Sump Drum 10-550-VA-004 is installed below
ground in Zone B1. It receives hydrocarbon drain effluents from the Off Gas
compression area Unit 361 equipment and breathes on the LP Flare system.
FORM 799-2 3
Desert Plant
SHEET 118 OF 370
The Off Gas Compression Facilities Sump Drum Electric Heater 10-550-HN-004 is
installed to prevent the collected liquid from freezing.
The accumulated hydrocarbon is pumped out by the Off Gas Compression
Facilities Sump Pump 10-550-PH-004 to the Rerun Drum 10-210-VA-004, or to the
Burn Pit Drum 10-240-VA-001.
There are no major process variables to be described in this system.
FORM 799-2 3
Desert Plant
SHEET 119 OF 370
4. PREPARATION FOR INITIAL START-UP
4.1 General
During pre-commissioning and commissioning phase, the following activities have

been carried out according to the commissioning procedures:
(1) Mechanical run-in of Rotating Equipment
(2) Power flushing
(3) Air Blowing
(4) Tightness Testing
(5) Inerting
(6) Drying out
(7) Chemical Make-up
(8) Degreasing / Rinsing

(For the Gas Sweetening unit 330 and the Steam Generation system unit 620)
(9) Amine Make-up (For the Gas Sweetening unit 330)
4.2 Plant Inspection
Before the Start-up of Plant, the following plant inspections shall be done according
the inspection and test procedures. Operator should check the relating inspection
lists to confirm that the system is ready for start-up.
- Inspection against P&ID’s (Line check)

- Civil work for process plant
- Steel Structure
- Static Equipment (Vessels and exchangers)
- Rotary Machinery (Pumps and Compressors)
- Piping
- Pipelines
- Instrument
- Electrical
- Painting
- Fire Proofing
- Others
FORM 799-2 3
Desert Plant
SHEET 120 OF 370
4.3 Cleaning of Piping and Equipment
4.3.1 General
Foreign materials formed inside the system due to ingress from outside or due to
piping work or naturally generated rust must be removed before operation starts.
After the completion of erection work, the system must be cleaned so as to avoid the
following troubles apt to occur during operation.
- Contamination
- Pipe clogging
- Damage of rotating equipment
- Trouble on equipment function
Generally, the following cleaning methods are applied:
(1) Water Flushing (Power Flushing)
(2) Air Blowing
(3) Degreasing (Soda Boiling / Washing)

(For the Gas Sweetening unit 330)
4.3.2 Water Flushing (Power Flushing)
(1) Precautions
The following precautions must be considered when water flushing will be

conducted.
(a) Confirm that water used for flushing must be clean and water quality is
suitable for the system.
(b) Confirm the completion of mechanical run-in of pumps that are used for
power flushing.
(c) Check that the system line-up for the water flushing is according to the
detailed pre-commissioning procedure.
(d) Take suitable measure so that dirty water does not go inside equipment.
(2) Application and execution
Water flushing should be applied for the following services:
FORM 799-2 3
Desert Plant
SHEET 121 OF 370
- General Water Service Lines

- Demineralized Water/BFW Lines
- Cooling Water Line
- Carbon Steel Process Line
- Amine System
- Chemical Lines
- Fire Water Lines
- Water Service Pump Suction Line
Details to see J-51-P-Z-2003-00 “ General Pre-commissioning Procedure for Power

Flushing” and the detailed pre-commissioning procedure.
4.3.3 Air Blowing
(1) Precautions
The following precautions must be considered when Air blowing will be

conducted.
(a) Confirm that equipment is protected form the ingress of foreign materials
and dirt.
(b) Check that air pressure to be accumulated in the vessel /column never
exceeds the maximum design pressure or popping pressure of the safety
device.
Air blowing should be applied for the following services:
- Instrument / Plant Air System

- Nitrogen System
- Hydrocarbon Lines
- Chemical Lines
- Fuel Gas System
- Critical Process Lines
- Pump Suction Lines, if practicable
Details to see J-51-P-Z-2002-00 “ General Commissioning Procedure for Air

Blowing” and the detailed commissioning procedure.
4.3.4 Soda Washing for Amine Circuit (Unit 330)
(1) Precautions
The following precautions must be considered when Soda washing will be

conducted.
FORM 799-2 3
Desert Plant
SHEET 122 OF 370
(a) Soda washing should be carried out without any leakage and the existence
of the foreign materials. Confirm the completion of power flushing and
tightness test before soda washing.
(b) Check that the system line-up is according to the detailed commissioning
procedure.
(c) Take proper measures for chemical (Soda) handling with considering the
health, safety and environment.
¨ Application
Soda washing should be applied for the following services of the Gas
Sweetening Unit:
- Amine circulating lines

- Treated gas water washing lines
- Amine regenerator bottom line
- Amine regenerator reflux line
¨ Execution
st
(a) 1 Step: Water Circulation
Establish water circulation at ambient temperature at first. After then, start

hot circulation by heat input from the Amine regenerator reboiler 11-330-HA-
002.
Ensure to remove the remaining foreign materials or particles from the
system with exchanging the pump suction strainers and in-line strainers.
nd
(b) 2 Step: Chemical Make-up
Prepare 3 wt % aqueous caustic soda by using the Fresh amine preparation

drum 10-330-VA-002 in common facilities.
Demineralized water should be used for make-up.
(c) 3rd Step: Alkaline Solution Circulation
Circulate solution through the system at least 3 hrs (hopefully 6 –10 hrs) at
60 degC of circulating temperature.
th
(d) 4 Step: Draining and Rinsing
Open drain and vent valve and drain the solution to sewer by diluting with
available water. Wash the system several times to remove the residual soda
solution.
FORM 799-2 3
Desert Plant
SHEET 123 OF 370
NOTE: pH of rinsing water should be below 9.
(e) 5th Step: Lay-up
Oxygen will oxidize the amine. Inert with nitrogen and maintain Oxygen
content below 7 vol%.
Details to see J-51-P-Z-2005-00 “ General Pre-commissioning Procedure for

Degreasing” and the detailed pre-commissioning procedure.
4.4 Specific Pre Start-up operation
4.4.1 Tightness Testing
Confirm that the piping / equipment are clean and line-up is as per P&ID and the
detailed commissioning procedure before tightness testing.
Carry out tightness testing according to J-51-P-Z-2006-00 “General Pre-

commissioning Procedure for Operational Tightness Test”.
4.4.2 Mechanical Run-in of Rotating Equipment
Pumps should be commissioned before power flushing.
Details of the mechanical run-in of pumps to be see J-51-P-Z-2010-00 “General Pre-

commissioning Procedure for mechanical run-in of pumps”.
4.4.3 Inerting
Inerting with nitrogen should be carried out before the Amine loading because
Oxygen causes the oxidization of amine. Oxygen content should be kept below
5vol%.
Details of inerting / purging to be see J-51-P-Z-1015-00 “General Commissioning

Procedure for inerting / purging”.
4.4.4 Amine solution preparation (For the Gas Sweetening unit 330)
Confirm that preparation work steps up to inerting have been completed before
Amine unloading will be started.
Amine solution shall be prepared in the Common facilities unit 10-330 according to
the following steps.
(1) Check the nitrogen blanket system 10-330-PIC-012A/B on the fresh amine
FORM 799-2 3
Desert Plant
SHEET 124 OF 370
preparation drum 10-330-VA-002.
(2) Demineralized water is filled up to approx. 50% (or 60%) level of 10-330-LI-011-
1 into the fresh amine preparation tank by opening the manual globe valve.
Operator shall also check the level of local level gauge 10-330-LG-311A/B
during water filling.
NOTE: Water should be filled up to 50% level at initial filling, 60% level after the
initial filling because the amine solution remains at low liquid level after the initial
preparation.
(3) Commission the Fresh amine preparation drum electrical heater 10-330-HN-001
on automatic modes with 10-330-TIC-002 and 10-330-LIC-011. Maintain the
temperature of liquids at 45degC.
(4) Required fresh amine (85wt% DEA solution) is unloaded to the Fresh amine
preparation drum 10-330-VA-002 by using the minimum flow line of the Amine
storage pump 10-330-PA-002.
(a) Connect hose with 4” amine unloading connection.
(b) Change blind position on unloading connection to open position.
(c) Open block valve on unloading line and confirm the closing of discharge
block valve both pump discharge and block valve at B.L. (Amine Transfer)
of 10-330-PA-002.
(d) Vent from the high point until only liquids appears, then close vents.
(e) Start the Amine storage pump 10-330-PA-003. After confirming the
successful start, open discharge block valve slowly to circulate the amine
solution by using the pump minimum flow line.
NOTE: Pump shall be started from DCS in remote mode. Operator at site
shall inform to DCS operator to start the pump after all preparation work
have been completed.
(f) Close the block valve on fresh amine unloading line when the levels in the
10-330-VA-002 reaches approx 85% of 10-330-LI-011.
(g) Continue the circulation for minimum 12 hrs for the homogenization of
Amine solution. Operator should take samples from 10-330-SC-003 and
check the concentration of Amine solution by laboratory analysis.
(5) Confirm that Amine solution concentration meets the specification of 30wt%
DEA, after then open block valve on amine transfer line to the Amine storage
tank 11/12-330-TA-001.
NOTE: Check that the tank blanket system 11-330-PCV-480 on the Amine
storage tank is in service before the starting of amine solution transfer.
FORM 799-2 3
Desert Plant
SHEET 125 OF 370
(6) Sent Amine solution to the Amine storage tanks until the levels in the Fresh
amine preparation drum reaches to the low liquid level of 10-330-LI-011.
However the pump will be stopped automatically by 10-330-LIC-011 when pump
is in automatic mode, operator should check the level of 10-330-VA-002 by
using local level indicator 10-330-LI-011 and level gauge 10-330-LG-311A/B.
NOTE: Fresh amine preparation drum electrical heater 10-330-HN-001 will also
be stopped at level low of 10-330-LI-011.
(7) Close block valve on transfer line to the Amine storage tanks 11/12-330-TA-001.
Maintain the running of the Amine storage pump 10-330-PA-003 at minimum
flow operation.
(8) Stop the Amine storage pump 10-330-PA-003.
(9) Return to the water-filling step and continue Amine solution preparation and
filling (Step (1) to (7)) until the required Amine solution is placed into the Amine
storage tanks 11/12-330-TA-001.
NOTE: 22 times of batch operation are required to charge DEA solution to the
Amine storage tank of both train 11-330 and 12-330.
FORM 799-2 3
Desert Plant
SHEET 126 OF 370
5. STARTUP PROCEDURE
5.1 Unit 20-130/10-200 – Inlet Oil Reception Facility
5.1.1 General
This section provides the detailed guidelines to the steps required to execute a start-
up of the Inlet Oil Reception Facility Unit 20-130/10-200.

been completed with COMPANY approval according to the procedure described in
Section 4 “Preparation for Initial Start-up”.
¨ Initial Startup Preparation
(1) Equipment and piping internal cleanliness
(2) Instrument and electric functional test
(3) Mechanical running test of rotating equipment
(4) Safety system (Including safety shower / Eye washer) function test
(5) Utility systems commissioned
Required utilities:
- Electricity
- Steam
- Instrument Air
- Utilities Air
- Utilities Nitrogen
- Cooling Water
- Desalinated Water
- Fire Water
- Potable Water
- Hot Oil
- Fuel Gas (MP and LP)
- Flares (HP and LP)
- Closed drain / Open drain systems
- Chemical Injection
-
(6) Equipment blind position
(7) Water and soda cleaning for Degreasing
(8) Tightness test and Air Freeing (Inerting)
FORM 799-2 3
Desert Plant
SHEET 127 OF 370
Ø Startup Procedure
(1) Pre Start-up Check

(2) Changing of battery limit blinds position for process
(3) Pressurization of Oil Slugcatcher & Oil Slugcatcher OVHD Separator
(4) Pressurization of Inlet Oil Slugcatcher KO Drum
(5) Pressurization of the Raw Gas Line to the Off Gas Compression Unit
5.1.2 Pre Start-up Check
Before the battery limit blinds at process feed are changed into open position, the
following checks should be required.
(1) All pre-commissioning and commissioning activities are completed.
(2) The emergency shutdown system has been function checked.
(3) All hot work permits have been signed off and closed.
(4) All relief valves are on line and their block valves upstream (except spare) /
downstream locked open.
(5) The following process overrides are reset:
Interlock logic Location P&ID No.

No.
20-130-I5-003 20-130-EBV-005/006 J-52-D-O-1013-
(20-130-VQ-004 Wet Oil / Water 02 (2/2)
outlet)
10-200-FV-011 J-53-D-O-1020-
(20-130-VQ-004 Wet Oil outlet) 02
20-130-I5-005 20-130-EBV-007/008 J-52-D-O-1013-
(20-130-VQ-003 Wet Oil / Water 02 (2/2)
outlet)
10-200-FV-001 J-53-D-O-1020-
10-200-I5-003 10-200-FV-012 J-53-D-O-1020-
(20-130-VQ-004 Water outlet) 02
10-200-I5-004 10-200-FV-002 J-53-D-O-1020-
10-200-I5-001 10-200-EBV-001/LV-023 J-53-D-O-1020-
(10-200-VA-001A Condensate 03
outlet)
10-200-I5-002 10-200-EBV-002/LV-026 J-53-D-O-1020-
(10-200-VA-001B Condensate 03
outlet)
(6) All instrument tapping, including flow meter, level and pressure instrument, are
FORM 799-2 3
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SHEET 128 OF 370
commissioned.
(7) All fire and gas detection and fire protection systems are available and ready
for use.
(8) All non-permanent nitrogen connections have been removed and correct rating
blanks are fitted.
5.1.3 Changing of battery limit blind position
The Inlet Oil Reception Facility Unit 20-130/10-200 is ready to receive feedstock
after the completion of air freeing, tightness and functions test.
The battery limit blinds can be changed into open position.
5.1.4 Pressurization of Oil Slugcatcher & Oil Slugcatcher OVHD Separator
Note: The operating procedure below, which is described based on the Oil
Slugcatcher 20-130-VQ-003 and Oil Slugcatcher OVHD Separator 20-130-
VZ-003, is identical to that of 20-130-VQ-004 & 20-130-VZ-004.
(1) Prior to the pressurization of Oil Slugcatcher 20-130-VQ-003 and Oil

Slugcatcher OVHD Separator 20-130-VZ-003, confirm the followings:
(a) The operator will check that the feedstock from oil wells to the Inlet Oil
Reception Facility is available.
(b) The outside operator will check the following on/off valve status in the field,
ensuring that the block valves are open around the on/off valve assemblies
and that the instrument air supply pressure is OK.
Service Size P&ID No. Status

20-130-SDV-041/042 20"/4" J-52-D-O-1013- Close
Feedstock from Oil Header 02-2/2
20-130-SDV-043/044 24"/4" J-52-D-O-1013- Close
Raw Gas outlet from Oil 02-2/2
Slugcatcher OVHD Separator
20-130-BDV-002 6" J-52-D-O-1013- Close
Blowdown from Oil Slugcatchers 02-2/2
20-130-EBV-005/006/007/008 12"/4" J-52-D-O-1013- Open
Wet Oil/Water outlet from Oil 02-2/2
Slugcatchers
10-200-BDV-001 1” J-53-D-O-1020- Close
Raw Gas outlet from Oil 01
10-200-SDV-004/005 (HIPS) 18” J-53-D-O-1020- Close
Raw Gas inlet to Oil Slugcatcher 01
KOD
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SHEET 129 OF 370

Raw Gas inlet to Oil Slugcatcher 01
KOD
10-200-SDV-001 14” J-53-D-O-1020- Open
Wet Oil outlet to Inlet Separator 01
(c) The outside operator will check the following control valve status in the field,
ensuring that the block valves are open around the control valve assemblies
and that the instrument air supply pressure is OK. The CCR operator will
check that the controllers are in the correct start up position and controllers
are now indicating correct value.

10-200-FV-001/002 6”/2” J-53-D-O-1020- Close
Wet Oil & Water outlet from Oil 01
Slugcatchers
10-200-PV-003A/B 12” J-53-D-O-1020- Close
Raw Gas inlet to Oil Slugcatchers 03
KOD
1) Put 20-130-LIC-003A/B, which reset 10-200-FIC-001/002 respectively,

and 10-200-FIC-001/002 in automatic mode.
(d) Confirm that 20-130-VQ-004 and 20-130-VZ-004 are completely isolated

from 20-130-VQ-003 and 20-130-VZ-003 by the manual isolation valves.
(2) Pressurization of Oil Slugcatcher and Oil Slugcatcher OVHD Separator
(a) Open the start-up bypass valve 20-130-SDV-042 to pressurize the Oil
Slugcatcher 20-130-VQ-003 & OVHD Separartor 20-130-VZ-003 to 24barG
by checking the local pressure indicators (20-130-PI-340/341). When the
differential pressure (20-130-PDAH-021) becomes 1.0bar, open 20-130-
SDV-041 and close 20-130-SDV-042.(Note)
(Note) Interlock is provided not to allow main SDV opening at high differential
pressure.
(b) Check the liquid level in 20-130-VZ-003 for the performance of drain trap by
20-130-LG-313.
5.1.5 Pressurization of Inlet Oil Slugcatcher KO Drum
Note: The operating procedure below, which is described based on the Inlet Oil
Slugcatcher KO Drum 10-200-VA-001A, is identical to that of 10-200-VA-
001B.
(1) Prior to the pressurization of Inlet Oil Slugcatcher KO Drum 10-200-VA-001A,

confirm the followings:
(a) The operator will check that the upstream Oil Slugcatcher 20-130-VQ-003
FORM 799-2 3
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SHEET 130 OF 370
and OVHD Separator 20-130-VZ-003 are pressurized.
10-200-SDV-003A/B 24”/4” J-53-D-O-1020- Close
Raw Gas outlet to Off Gas 03
Compression Unit
10-200-BDV-002/003 2” J-53-D-O-1020- Close
Blowdown from Inlet Oil 03
Slugcatcher KOD
10-200-EBV-001/002 4” J-53-D-O-1020- Open
Condensate outlet from Inlet Oil 03
Slugcatcher KOD
10-200-SDV-011 6” J-53-D-O-1020- Open
Condensate outlet from Inlet Oil 03
Slugcatcher KOD

10-200-PV-032 12” J-53-D-O-1020- Close
Raw Gas outlet to HP Flare 03
10-200-LV-023 1.5” J-53-D-O-1020- Close
Condensate outlet from Oil 03
Slugcatchers KOD
1) Set 10-200-PIC-032 at 10barG and put it in automatic mode. 10-200-

PV-032 automatically closes.
2) Put 10-200-LIC-023 in automatic mode.
(d) Confirm that 10-200-VA-001B is completely isolated from 10-200-VA-001A

by the manual isolation valves.
(2) Pressurization of Inlet Oil Slugcatcher KO Drum
(a) Open the start-up bypass valve 20-130-SDV-043 to pressurize the OVHD
gas line from the Oil Slugcatcher OVHD Separator 20-130-VZ-003 to 10-
200-SDV-004/005(HIPS) to 24barG by checking the pressure indicators (10-
200-PIC-003/10-210-PI-021/10-200-PI-303). When the differential pressure
(20-130-PDAH-022) becomes 1.0bar, open 20-130-SDV-044 and close 20-
130-SDV-043. (Note)
(Note) Interlock is provided not to allow main SDV opening at high differential pressure
(b) Open 10-200-SDV-004/005(HIPS) and commission the HIPS 10-200-PT-
FORM 799-2 3
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SHEET 131 OF 370
023ABC and ensure 10-200-SDV-004/005 shut-in in case of 2 out of 3

pressure high-high voting.
(c) Gradually open 10-200-PV-003A by manual monitoring the pressure

indicator and pressurize 10-200-VA-001A to 10barG.
.
(d) Put the pressure controller 10-200-PIC-003 on the raw gas line to 10-200-
VA-001A in automatic mode.
5.1.6 Pressurization of the Raw Gas Line to the Off Gas Compression Unit
(1) Prior to the pressurization of the Raw Gas Line to the Off Gas Compression
Unit, confirm the followings:
(a) The operator will check that the upstream Inlet Oil Slugcatcher KO Drum are
pressurized.
(2) Pressurization of the Gas Line to the Off Gas Compression Unit
(a) Open the 4” start-up bypass valve 10-200-SDV-003B and pressurize the
raw gas line to Off Gas Compression Unit 361. When the differential
pressure (10-200-PDAH-005) becomes 1.0bar, open 10-200-SDV-003A and
close 10-200-SDV-003B. (Note)
(Note) Interlock is provided not to allow main SDV opening at high differential
pressure.
FORM 799-2 3
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SHEET 132 OF 370
5.2 Unit 210 – Liquid Stabilization Unit
5.2.1 General
up of the Liquid Stabilization Unit 210

Required utilities:
- Electricity
- Steam
- Instrument Air
- Utilities Air
- Cooling Water
- Desalinated Water
- Fire Water
- Potable Water
- Hot Oil
-
¨ Startup Sequence
One train will be started up at first and then the second train will be started up after
FORM 799-2 3
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SHEET 133 OF 370
the stable operation of the first started up train. The outline of the start-up sequence
is as follows:
Pre Start-up check
Changing of battery limit blinds position for process
(2) Hot Circulation after Heat-input to Reboiler (*2)

(1) Cold Circulation of Off-spec Condensate
Feed introduction to Inlet Separator (Train-A)
Condensate Filling to Desalters
Condensate Desalters: (*1)

(1) Start Electrostatic System Operation
(2) Establish Oil/Water Interface & Start the Water Recycle
Feed Introduction to Condensate Stabilizer (Train-A) (*2)
Off-spec Product Rundown to Rerun Drum
(OPTION) Off-spec Product from Rerun Drum to Off-spec Tank
(OPTION) Recycle Off-spec Product from Off-spec Tank to Inlet Separator (Train-
Chemical Injection to Train-A
On-spec Product Rundown to On-spec Tank
Increase Charge Rate to the System (Normal Operation of Train-A)
Feed introduction to Inlet Separator (Train-B) (*3)
Notes: (*1) See the Operating and Maintenance Manual by NATCO JAPAN.
(*2) After the cold circulation of off-spec condensate, reboiler heat-input shall be done
and then hot circulation follows.
(*3) The operating procedure of Train-B is identical to that of Train-A.
FORM 799-2 3
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SHEET 134 OF 370

No.
10-210-I5-001 10-210-EBV-012 J-53-D-O-1021-
10-210-PA-001AB 02
(10-210-VA-001A Wet Oil outlet)
10-210-I5-002 10-210-EBV-011 J-53-D-O-1021-
10-210-LDV-011 02
(10-210-VA-001A Oily Water outlet)
10-210-I5-003 10-210-EBV-022 J-53-D-O-1021-
10-210-PA-001BC 03
(10-210-VA-001B Wet Oil outlet)
10-210-I5-004 10-210-EBV-012 J-53-D-O-1021-
10-210-LDV-012 03
(10-210-VA-001B Oily Water outlet)
10-210-I5-005 10-210-EBV-003/005 J-53-D-O-1021-
10-210-PA-002AB 05/06
(10-210-VU-001 Oily Water outlet)
10-210-I5-006 10-210-EBV-007/008 J-53-D-O-1021-
10-210-PA-002ABC 06
(10-210-VU-002 Oily Water outlet)
10-210-I5-008 10-210-UV-061/10-210-LV-063 J-53-D-O-1021-
(10-210-VE-001A bottom outlet) 07/11
10-210-I5-009 10-210-UV-072/10-210-LV-073 J-53-D-O-1021-
(10-210-VE-001B bottom outlet) 08/11
10-210-I5-011 10-210-EBV-001 J-53-D-O-1021-
10-210-PA-003AB 09
(10-210-VA-002A Treat Oil outlet)
10-210-I5-012 10-210-EBV-006 / LDV-082 J-53-D-O-1021-
(10-210-VA-002A Oily Water outlet) 09
10-210-I5-013 10-210-EBV-002 J-53-D-O-1021-
10-210-PA-004AB 10
(10-210-VA-002B Treat Oil outlet)
10-210-I5-014 10-210-EBV-010 / LDV-092 J-53-D-O-1021-
FORM 799-2 3
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SHEET 135 OF 370
(10-210-VA-002B Oily Water outlet) 10

10-210-I5-015 10-210-EBV-112 J-53-D-O-1021-
10-210-PA-005AB 12
(10-210-VA-004 Treat Oil outlet)
10-210-I5-023 10-210-LDV-042 J-53-D-O-1021-
(10-210-VU-001 Oily Water outlet to 05
Header)
10-210-I5-024 10-210-LDV-052 J-53-D-O-1021-
(10-210-VU-002 Oily Water outlet to 06
Header)
commissioned.
(7) All fire and gas detection and fire protection systems are available and ready for
use.
blanks are fitted.
General Notes:
(1) DCS interlock (I-5, I-7) for pump is available only in "AUTO" mode. When the
"MANUAL" mode is selected, the DCS interlock is not active and operator shall be
fully responsible for the pump operation. ESD interlock (I-2, I-4) for pump is
available anytime.
(2) DCS interlock (I-5, I-7) for Desalter is available only in "AUTO" mode. When the
"MANUAL" mode is selected, the DCS interlock is not active and operator shall be
fully responsible for the Desalter operation.
ESD interlock (I-2, I-4) for pump is available anytime.
The Liquid Stabilization Unit 210 and the Condensate Storage Tank Unit 220 are
ready to receive condensate after the completion of air freeing, tightness and
functions test.
5.2.4 Feed Introduction to Inlet Separator (Train-A)
(1) Prior to the feed introduction to the Inlet Separator 10-210-VA-001A, confirm the
followings:
(a) The operator will check that the upstream Gas (or OIL) Slugcatcher is ready
to send condensate to the Liquid Stabilization Unit.
FORM 799-2 3
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SHEET 136 OF 370

10-210-SDV-001 6" J-53-D-O-1021- Open
Process Oily Water outlet to 01
WWT
10-210-SDV-114 18" J-53-D-O-1021- Open
Condensate inlet from Oil/Gas 01
Slugcatchers
10-210-SDV-115A/B 12"/4” J-53-D-O-1021- Close
Raw Gas outlet to Off Gas 01
Compression Unit
10-210-BDV-011/021 3" J-53-D-O-1021- Close
Blowdown from Inlet Separators 02/03
10-210-EBV-011/013 3" J-53-D-O-1021- Open
Oily Water outlet from Inlet 02/03
Separators
10-210-EBV-012/022 12" J-53-D-O-1021- Open
Condensate outlet from Inlet 02/03
Separators
10-210-MOV-011/012/013/014/ 12"/8” J-53-D-O-1021- Close
015/016/017/018 02/03
10-210-PA-001AB suction
/discharge lines
10-210-EBV-004/009 10" J-53-D-O-1021- Open
10-210-VU-001/002 Condensate 05/06
inlet
B/L ball valve on the inlet line to 18” J-53-D-O-1021- Open
10-210-VA-001AB 01
Gate valves on the inlet to 10- 4”/8” J-53-D-O-1021- Open
210-VA-001A from 10-220-PA- 01
003 & 10-210-PA-005AB
10-210-MOV-019/020/024/036 10” J-53-D-O-1021- Open
Inlet/outlet of 10-210-VU-001/002 05/06
10-210-MOV-021/022/023/025/ 3”/4”/ J-53-D-O-1021- Close
026/027/028/029/030/031/032/ 10” 05/06
033/034/035/040/041
Around 10-210-VU-001/002
10-210-EBV-003/005/007/008 4” J-53-D-O-1021- Close
Around 10-210-VU-001/002 05/06
10-210-SDV-062 12” J-53-D-O-1021- Open
Feed inlet to 10-210-VE-001A 07
10-210-SDV-073 12” J-53-D-O-1021- Close
Feed inlet to 10-210-VE-001B 08
10-210-SDV-061 10” J-53-D-O-1021- Close
Bottom outlet of 10-210-VE-001A 07
10-210-SDV-072 10” J-53-D-O-1021- Close
Bottom outlet of 10-210-VE-001B 08
Gate Valve on the line to Off- 8” J-53-D-O-1021- Open
spec Condensate Tank from 10- 11
FORM 799-2 3
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SHEET 137 OF 370
210-HA-002A.
10-210-SDV-118/UV-037 8” J-53-D-O-1021- Close
10-210-PA-005AB discharge line 12
to 10-240-VA-001
10-210-SDV-117/UV-038 8” J-53-D-O-1021- Open
to 10-220-TA-001/002
10-210-UV-039 8” J-53-D-O-1021- Open
to 10-210-VA-001AB

10-210-LDV-011/021 2” J-53-D-O-1021- Close
Oily Water outlet from Inlet 02
Separator
10-210-PV-013 4” J-53-D-O-1021- Close
Raw Gas from Inlet Separator to 02
HP Flare
10-210-PV-115 6” J-53-D-O-1021- Close
Raw Gas from Inlet Separator to 02
Off Gas Compression Unit
10-210-FV-011/021 3” J-53-D-O-1021- Open
10-210-PA-001ABC Min Flow 02/03
10-210-FV-012/022 8” J-53-D-O-1021- Close
10-210-HA-001AB outlet 04
10-210-LDV-042/052 2” J-53-D-O-1021- Open
Oily Water outlet from 10-210- 05/06
VU-001/002
10-210-PDV-042/054 10” J-53-D-O-1021- Close
Oily Water inlet to 10-210-VU- 05/06
001/002
10-210-PV-053 10” J-53-D-O-1021- Open
Condensate outlet of 10-210-VU- 06
002
10-210-FV-051AB 6” J-53-D-O-1021- Close
Inlet of 10-210-VE-001AB 06
10-210-FV-053 2”” J-53-D-O-1021- Close
Fresh water Inlet to 10-210-VU- 06
001/002
10-210-TV-263/274 8” J-53-D-O-1021- Open to
10-210-HA-003AB bypass 07/08 HA003AB
10-210-FV-061/071 8” J-53-D-O-1021- Close
Hot oil line of 10-210-HA-004AB 07/08
FORM 799-2 3
Desert Plant
SHEET 138 OF 370
10-210-TV-081/091 10” J-53-D-O-1021- Open to

OVHD vapor line of 10-210-VE- 09/10 HC002AB
001AB
10-210-LDV-082/092 1” J-53-D-O-1021- Close
Oily Water outlet from Reflux 09/10
Drum
10-210-FV-113/114 1” J-53-D-O-1021- Open
10-210-PA-003AB/004AB Min 09/10
Flow
10-210-FV-081/091 1.5” J-53-D-O-1021- Close
Reflux Line to 10-210-VE-001AB 09/10
10-210-PV-065/077 3” J-53-D-O-1021- Close
OVHD vapor of Reflux Drum to 10/11
HP Flare
10-210-PV-113/114 6” J-53-D-O-1021- Close
OVHD vapor of Reflux Drum to 10/11
Off Gas Compression Unit
10-210-TV-102AB 6” J-53-D-O-1021- Close
Bypass line of 10-210-HC-001AB 11
10-210-LV-063/073 4” J-53-D-O-1021- Close
Condensate from stabilizer 11
bottom to tank
10-210-FV-112 3” J-53-D-O-1021- Open
10-210-PA-005AB Min Flow 12
10-210-LV-112 6” J-53-D-O-1021- Close
(d) Confirm that the equipment of train-B is completely isolated from that of
train-A.
(2) Feed Introduction to the Inlet Separator
(a) Set the pressure controller 10-210-PIC-013/015 at 10.7barG/9.7barG

respectively and put them in automatic mode.
(b) Introduce the condensate from upstream Gas (or Oil) Slugcatcher into the
Inlet Separator 10-210-VA-001A by gradually opening the 14” manual
isolation valve on the inlet line to 10-210-VA-001A.
(c) Commission the interface level controller 10-210-LDIC-011 to send the oily
water to WWT after the interface level in 10-210-VA-001A is established.
(d) Set the pump min flow controller 10-210-FIC-011 at 120m3/hr (44% of the
rated capacity) and put it in automatic mode.
(e) Select one of Desalter Feed Pump 10-210-PA-001A/B, then open its
suction motor operated valve (MOV) 10-210-MOV-011 or 013 and confirm
discharge MOV 10-210-MOV-012 or 015 closed.
(f) Vent 10-210-PA-001A/B at high point vent, only liquid appears, then close
FORM 799-2 3
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SHEET 139 OF 370
vent.
(g) Inform the DCS operator from site that the pump is ready to start. Then start
the selected pump 10-210-PA-001A or B from DCS. After confirming the
successful start of motor and pump at site, open discharge MOV slowly. The
HS position of the motor shall be kept at remote.
(h) Gradually open 10-210-FV-012 at the outlet of Condensate Preheater 10-

210-HA-001A and put the liquid level controller 10-210-LIC-012 in automatic
mode to send the condensate to Condensate Desalter 10-210-VU-001
through Condensate Preheater 10-210-HA-001A.
(i) Open 10-210-SDV-115B to pressurize the raw gas line from Unit-210 to Off
Gas Compression Unit. When the differential pressure of 10-210-PDAH-115
becomes 1.0bar, Open 10-210-SDV-115A and close 10-210-SDV-
115B.(Note)
5.2.5 Condensate Filling to Desalters
(1) Fully open the mixing valve 10-210-PDV-042 at the inlet of 10-210-VU-001.
(2) Fill the Condensate Desalter 10-210-VU-001 with the condensate sent by 10-
210-PA-001A or B removing gas from the high point of Condensate Desalter.
(3) Fully open the mixing valve 10-210-PDV-054 at the inlet of 10-210-VU-002.
(4) Then fill the Condensate Desalter 10-210-VU-002 with the condensate removing
gas from the high point of Condensate Desalter.
5.2.6 Condensate Desalters:
Regarding the detailed start-up procedure of the Condensate Desalters 10-210-VU-

001/002, the Operation and Maintenance Manual prepared by NATCO JAPAN shall be
referred. Basic procedure is described as follows:
(1) Start Electrostatic System Operation
(a) Confirm that the Condensate Desalters 10-210-VU-001/002 are completely

filled with the condensate before energizing the desalter transformer as
described in Section 5.2.5.
(b) Turn lever ON of main 400 volt MCB of the transformer.
(c) Energize the desalter transformer by pushing the “START” push bottom on the
Local Control Box.
(2) Establish Oil/Water Interface & Start the Water Recycle
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SHEET 140 OF 370
(a) With the electrical system operating, open 10-210-MOV-026 on the fresh water
injection line to 10-210-VU-002 and then gradually open 10-210-FV-053 to
introduce the fresh water into the Condensate Desalter 10-210-VU-002.
(b) When the interface level of 10-210-VU-002 rises to the desired level, open the
water outlet block valves 10-210-EBV-007/008 of 10-210-VU-002.
(c) Commission the interface level controller 10-210-LDIC-052 to remove the oily
water from 10-210-VU-002.
(d) Then open the suction valves (10-210-MOV-028/030/040) of the Desalter

Water Recycle Pump 10-210-PA-002 C&B and confirm the discharge valves
(10-210-MOV-029/032/041) are closed.
(e) Vent 10-210-PA-002 C&B at high point vent, only liquid appears, then close
vent.
(f) Inform the DCS operator from site that the pump is ready to start. Then start
10-210-PA-002 C&B from DCS. After confirming the successful start of motors
and pumps at site, open discharge valve slowly. The HS position of the motor
shall be kept at remote.
(g) Gradually open 10-210-FV-054 on the recycle water line to 10-210-VU-002

and put the flow controller 10-210-FIC-054 in automatic mode to circulate the
oily water to 10-210-VU-002 through 10-210-PDV-054.
(h) Set the differential pressure of 10-210-PDV-054 at 1.0bar and put 10-210-
PDIC-054 in the automatic mode.
(i) Effluent water from 10-210-VU-002 is pumped through the recycle loop by 10-
210-PA-002B/C and injected into the incoming condensate line ahead of the
mixing valve 10-210-PDV-042 of first stage Desalter 10-210-VU-001.
(j) Set the differential pressure of 10-210-PDV-042 at 1.0bar and put 10-210-
PDIC-042 in the automatic mode.
(k) When the water layer is created and the desired oil/water interface level is
established in 10-210-VU-001, open the water discharge block valves 10-210-
EBV-003/005 and 10-210-MOV-021.
(l) Commission the interface level controller 10-210-LDIC-042 to remove the oily
water from 10-210-VU-001.
5.2.7 Feed Introduction to Condensate Stabilizer (Train-A)

[Cold Circulation Case of Off-spec Condensate]
(1) Set the pressure controller 10-210-PIC-053 on the outlet of Condensate

Desalter 10-210-VU-002 to close in case of low low pressure (15.2barG) to
prevent the vaporization in the Condensate Desalters.
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(2) Gradually open 10-210-FV-051A to introduce the condensate to Condensate

Stabilizer 10-210-VE-001A and put the flow controller 10-210-FIC-051A in
automatic mode. All the condensate is fed to 10-210-VE-001A through Stabilizer
Feed/Bottom Exchanger 10-210-HA-003A.
(3) Set the pressure controller 10-210-PIC-065 on the vapor outlet line from
Stabilizer Reflux Drum 10-210-VA-002A at 8.7barG and put it in automatic
mode.
(4) Build a liquid level in the Condensate Stabilizer bottom monitoring 10-210-LIC-
063.
(5) Check if free water is accumulated on the top 4 trays. If exists, remove the
accumulation to the Water Drain Pot to avoid the unstable operation in the tower
such as flooding.
5.2.8 Off-spec Condensate Rundown to Rerun Drum

(1) When the liquid level is established in the bottom section of 10-210-VE-001A,
open 10-210-UV-061 on the bottom line and commission the level controller of
10-210-LIC-063. Then select the signal from 10-210-LIC-063 to 10-210-LY-102
by the handswitch10-210-HS-101A & 101 in order to route the Condensate
Stabilizer bottom product to the Rerun Drum 10-210-VA-004 as a cold
circulation.
5.2.9 Off-spec Condensate from Rerun Drum to Inlet Separator

(1) Build a liquid level in the Rerun Drum 10-210-VA-004 monitoring 10-210-LIC112.
Commission the level controller 10-210-LIC-112 to send the liquid to the Inlet
Separator 10-210-VA-001A.
(2) Set the pump min flow controller 10-210-FIC-112 at 70m3/hr (32% of the rated
capacity of two pumps 10-210-PA-005AB) and put it in automatic mode.
(3) The first duty pump of Rerun Drum Pump 10-210-PA-005AB automatically starts
at high liquid level and then the standby pump automatically starts at high high
liquid level to send the liquid to the Inlet Separator as a cold circulation.
(4) When the high interface liquid level is indicated at 10-210-LDI-116, remove the
water phase to the closed drain system by 3” manual valve.
5.2.10 Cold Circulation of the Off-spec Condensate
A cold circulation of the off-spec condensate is completed in the Liquid Stabilization

Unit. A cold circulation is done to remove the remaining water, scales and other foreign
FORM 799-2 3
Desert Plant
SHEET 142 OF 370
materials in the system. The water can be drained out from the low points and the
scales and other foreign materials can be removed from the pump suction strainers and
etc. Also, this operation serves to break pumps in by means of condensate to permit
function tests on instruments and to inspect the equipments and lines. Necessary
repairs and adjustments shall be done during this period.
5.2.11 Feed Introduction to Condensate Stabilizer (Train-A)

[Hot Circulation Case of Off-spec Condensate]
(1) Set the pressure controller 10-210-PIC-113 on the Condensate Stabilizer bottom
at 9.8barG and put it in automatic mode.
(2) Start the fan motors of Reflux Condenser 10-210-HC-002A and commission the
overhead vapor temperature controller 10-210-TIC-081 downstream of the AFC.
(3) Monitor a liquid level in the Condensate Stabilizer bottom by 10-210-LIC-063.

Gradually increase the hot oil flow rate to the Stabilizer Reboiler 10-210-HA-
004A by opening 10-210-FV-061. In this operation, pay attention to the following
temperatures to avoid the rapid boiling in the tower.
- tray#14 (10-210-TIC-066)
- vapor outlet line of reboiler (10-210-TI-065)
- bottom product (10-210-TIC-069): when the flow of tower bottom product is
established.
(4) Put 10-210-FIC-061 & 10-210-TIC-066/069 in automatic mode to stabilize the
reboiler heating.
(5) Check if free water is accumulated on the top 4 trays. If exists, remove the
accumulation to the Water Drain Pot to avoid the unstable operation in the tower
such as flooding.
5.2.12 Off-spec Condensate Rundown to Rerun Drum

(1) As described in para. 5.2.8 (1), the Condensate Stabilizer bottom product is
sent to the Rerun Drum 10-210-VA-004 as a hot circulation.
(2) Commission the temperature controller 10-210-TIC-263 on the feed line to 10-
210-VE-001A from 10-210-HA-003A.
(3) Commission the temperature controller 10-210-TIC-102A on the Stabilized

Condensate Air Cooler 10-210-HC-001A.
(4) Commission the temperature controller 10-210-TIC-031 on the Condensate

Desalter Preheater 10-210-HA-001A.
FORM 799-2 3
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SHEET 143 OF 370
5.2.13 Off-spec Condensate from Rerun Drum to Inlet Separator

(1) Monitor a liquid level in the Rerun Drum 10-210-VA-004 by 10-210-LIC112.

Commission the level controller 10-210-LIC-112 to send the liquid to the Inlet
Separator 10-210-VA-001A.
liquid level to send the liquid to the Inlet Separator as a hot circulation.
5.2.14 Start-up of Reflux Pump and Raw Gas Sending
(1) Build a liquid level and interface level in the Stabilizer Reflux Drum 10-210-VA-
002A monitoring 10-210-LIC-081 and 10-210-LDIC-082.
(2) When the interface level is established, commission the interface level controller
10-210-LDIC-082 to send the process oily water to WWT through 10-210-LDV-
082.
(3) When the liquid level is established in 10-210-VA-002A, set the pump min flow
controller 10-210-FIC-113 at 4m3/hr (26% of the rated capacity) and put it in
automatic mode.
(4) Open the suction valve of the Stabilizer Reflux Pump 10-210-PA-003A or B and
confirm the discharge valve is closed.
(5) Vent 10-210-PA-003A or B at high point vent, only liquid appears, then close
vent.
(6) Inform the DCS operator from site that the pump is ready to start. Then start 10-
210-PA-003A or B from DCS. After confirming the successful start of motor and
pump at site, open discharge valve slowly. The HS position of the motor shall be
kept at remote.
(7) Gradually open 10-210-FV-081 and commission 10-210-LIC-081 to send the

condensate in Stabilizer Reflux Drum to Condensate Stabilizer as reflux by 10-
210-PA-003A or B.
5.2.15 (OPTION) Off-spec Condensate from Rerun Drum to Off-spec Tank
As described above, the off-spec condensate from Rerun Drum will be normally
FORM 799-2 3
Desert Plant
SHEET 144 OF 370
recycled to the Inlet Separator. However, as an option case, sending procedure to

the Off-spec Tank is described below.
(1) Build a liquid level in the Rerun Drum 10-210-VA-004 monitoring 10-210-LIC112.
Commission the level controller 10-210-LIC-112 to send the liquid to the Off-
spec Condensate Tank 10-220-TA-002.
liquid level to send the liquid to the Off-spec Tank.
5.2.16 (OPTION) Off-spec Condensate from Off-spec Tank to Inlet Separator
As described above, the off-spec condensate from Rerun Drum will be normally
recycled to the Inlet Separator. However, as an option case, sending procedure from
the Off-spec Tank is described below.
(1) Prior to the recycle operation to the Inlet Separator 10-210-VA-001A, confirm
that the Liquid Stabilization unit-210 is capable of the off-spec recycle flow rate
(40m3/hr).
(2) Build a liquid level in the Off-spec Condensate Tank 10-220-TA-002 monitoring
10-220-LIC-011. When the low liquid level in 10-220-TA-002 appears, open 10-
220-EBV-008 & 10-220-UV-011.
capacity) and put it in automatic mode.
(4) Open the suction valve of Off Spec Pump 10-220-PA-003 and confirm the
discharge valve is closed.
(5) Vent 10-220-PA-003 at high point vent, only liquid appears, then close vent.
(6) Inform the DCS operator from site that the pump is ready to start. Then start 10-
220-PA-003 from DCS. After confirming the successful start of motor and pump
at site, open discharge valve slowly. The HS position of the motor shall be kept
at remote.
(7) Gradually open 10-220-FV-022 on the discharge line of 10-220-PA-003 and

commission the flow controller 10-220-FIC-022 to recycle the off-spec
condensate to the Inlet Separator 10-210-VA-001A. Pay attention to the liquid
level in 10-220-TA-002 by monitoring 10-220-LIC-011.
FORM 799-2 3
Desert Plant
SHEET 145 OF 370
5.2.17 Chemical Injection
The chemical injection systems of the Corrosion Inhibitor 10-210-XX-001 and

Demulsifier 10-210-XX-002 are provided in the Liquid Stabilization Unit 210.
Chemical injection system has to be ready to operate when the liquid stabilization
unit is started up and the chemical injection is required in the process systems.
Chemical injection system should be started up in accordance with the following
procedures.
(1) All blinds, locks or other devices used to isolate this system and associated
equipment shall be removed and status recorded as part of the standard
maintenance check procedure. All vent and drain lines shall be closed.
(2) Confirm that downstream equipment is in the stable operation.
(3) Check the valves in the pump suction and discharge lines to ensure they are in
the normal operating position.
(4) Open the valves on the outlet of chemical storage tank to allow flow to the pump
suction line and start the chemical injection pump.
(5) The operator shall note that the chemical injection pump shall be started in
accordance with the Supplier’s operating manual. Injection rate is to be manually
adjusted.
5.2.18 On-spec Condensate Rundown to On-spec Tank
(1) Observe the RVP analyzer 10-210-AI-002 and take the sample from the
sampling points (SC-017/018) located downstream of 10-210-HA-002A. When
the analyzer and the sampling result show the on-spec condensate, route the
product to the On-spec Condensate Tank 10-220-TA-001 by the signal selector
of 10-210-HS-101A through 10-210-LV-063.
(2) Then close the 8” manual valve on the off-spec rundown line.
5.2.19 Increase Charge Rate to the System (Normal Operation of Train-A)
Gradually increase the charge rate to the system of Train-A to the normal condition,
which is to be referred to the Heat & Material balance. Basically, the instruments are
not necessary to manually adjust as long as they are in working properly in
automatic mode. However, operators must pay attention that all the rotary machines,
static equipment and process variables are operating in normal range and take
necessary actions, adjustment, cleaning and/or repair when required.
FORM 799-2 3
Desert Plant
SHEET 146 OF 370
5.3.1 General
up of the condensate product export from Condensate Storage Tank Unit-220.

Required utilities:
- Electricity
- Steam
- Instrument Air
- Utilities Air
- Cooling Water
- Desalinated Water
- Fire Water
- Potable Water
- Hot Oil
-
This procedure is described based on the on-spec condensate transportation from
FORM 799-2 3
Desert Plant
SHEET 147 OF 370
the on-spec Stabilized Condensate Tank 10-220-TA-001 to the oil pipeline via the
Liquid Booster/Export Pumps 10-220-PA-001ABC/002ABC. 10-220-TA-001 and 10-
220-TA-002 are respectively used for On-spec and Off-spec Condensate Tank.
(1) Pre Start-up check
(3) Start the Liquid Booster Pump 10-220-PA-001ABC
(4) Start the Liquid Export Pump 10-220-PA-002ABC & Export the Stabilized
Condensate to the Coastal Plant
(5) Start the export of NGL with the Stabilized Condensate

No.
10-220-I5-001 10-220-EBV-004, UV-007/008 J-53-D-O-
(10-220-TA-001 condensate 1022-01/03
outlet)
10-220-PA-001ABC/003 trip
10-220-I5-002 10-220-EBV-008, UV-011/012 J-53-D-O-
(10-220-TA-002 condensate 1022-02/03
outlet)
10-220-PA-001ABC/003 trip
10-220-I5- 10-220-PA-002ABC J-53-D-O-
005/006/007 1022-04
10-220-I5-008 10-220-UV-013 J-53-D-O-
1022-04
commissioned.
FORM 799-2 3
Desert Plant
SHEET 148 OF 370
use.
blanks are fitted.
(9) The pressurizing of the oil export pipeline by sales gas has been completed to
avoid the flashing of NGL in the pipeline at the start-up period.
General Note: DCS interlock (I-5, I-7) for pump is available only in "AUTO" mode. When
the "MANUAL" mode is selected, the DCS interlock is not active and
operator shall be fully responsible for the pump operation. ESD interlock
(I-2, I-4) for pump is available anytime.
The Liquid Booster Pump 10-220-PA-001ABC and Liquid Export Pump 10-220-PA-
002ABC are ready to export the condensate to the Coastal Plant via oil pipeline after
the completion of air freeing, tightness and functions test.
5.3.4 Start-up of one of the Liquid Booster Pump 10-220-PA-001ABC
(1) Prior to the start-up of the Liquid Booster Pump 10-220-PA-001ABC, confirm the
followings:
Prior to commencing the condensate export operation, it should be confirmed by

laboratory analysis that the condensate product is on-specification, i.e. RVP,
BS&W and salinity. The On-spec Stabilized Condensate Storage Tank 10-220-TA-
001 should have sufficient inventory to export and the operating condition of the
Liquid Stabilization Unit-210 is stable.
(a) The outside operator will check the following on/off valve status in the field,

10-220-EBV-001/002 6" J-53-D-O-1022- Open
10-220-PA-001ABC/002ABC Min 01
Flow Line to 10-220-TA-001
10-220-EBV-003 3" J-53-D-O-1022- Close
10-220-PA-003 Min Flow Line to 01
10-220-TA-001
10-220-EBV-004 12" J-53-D-O-1022- Open
10-220-TA-001 condensate outlet 01
10-220-UV-007 6" J-53-D-O-1022- Close
10-220-TA-001 outlet to 10-220- 01
FORM 799-2 3
Desert Plant
SHEET 149 OF 370
PA-003
10-220-UV-008 12" J-53-D-O-1022- Open
10-220-TA-001 outlet to 10-220- 01
PA-001ABC
10-220-SDV-032 10" J-53-D-O-1022- Close
NGL from DPCU to Oil Pipeline 04
10-220-UV-013 12" J-53-D-O-1022- Open
10-220-PA-002ABC discharge 04
line to Oil Pipeline
10-220-SDV-035/036 (HIPS) 12" J-53-D-O-1022- Close
Oil outlet to Oil Pipeline 04
10-220-SDV-034 12" J-53-D-O-1022- Close
B/L at Oil Pipeline 04
(b) The outside operator will check the following control valve status in the field,

10-220-FV-021/031 4” J-53-D-O-1022- Open
10-220-PA-001ABC/002ABC Min 03
flow line
10-220-PV-034 10” J-53-D-O-1022- Close
10-220-PA-002ABC discharge 03
line
(2) Start-up of one of the Liquid Booster Pump 10-220-PA-001ABC
(a) Set the pump min flow controller 10-220-FIC-021 at 38m3/hr (20% of rated
capacity of one pump)
(b) Put the pump min flow controller 10-220-FIC-021 in automatic mode.
(c) Open the pump suction manual valve and confirm discharge manual valve is
closed.
(d) Vent 10-220-PA-001ABC at high point vent, only liquid appears, then close
vent.
(e) Inform the DCS operator from site that the pumps are ready to start. Then
start one of 10-220-PA-001ABC from DCS. After confirming the successful
start of motor and pump, open discharge valve slowly. The HS position of
the motor shall be kept at remote.
(f) Open suction valve of 10-220-PA-002ABC.
(g) Open the discharge valve of one of 10-220-PA-002ABC.
FORM 799-2 3
Desert Plant
SHEET 150 OF 370
(h) Fill the discharge line of 10-220-PA-002ABC up to 10-220-PV-034 with the

condensate through 10-220-PA-002ABC by 10-220-PA-001ABC.
5.3.5 Start-up of one of the Liquid Export Pump 10-220-PA-002ABC
(1) Set the pump min flow controller 10-220-FIC-031 at 80m3/hr (42% of the design
capacity of one pump).
(2) Put the pump min flow controller 10-220-FIC-031 in automatic mode.
(3) Inform the DCS operator from site that the pumps are ready to start. Then start
one of 10-220-PA-002ABC from DCS. After confirming the successful start of
motor and pump, open discharge valve slowly. The HS position of the motor
shall be kept at remote. Increase the pump speed up to that of normal operation
by DCS.
(4) Open 10-220-SDV-034/035/036 on the discharge line of 10-220-PA-002ABC.
(5) Gradually open the 10-220-PV-034 to send the condensate to the pipeline.
5.3.6 Start-up of the second pump of the Liquid Booster Pump 10-220-PA-001ABC
(1) Confirm the pump suction manual valve is open and the discharge manual valve
is closed.
(2) Start the second pump of 10-220-PA-001ABC from DCS. After confirming the
successful start of motor and pump, open discharge valve slowly.
(3) Set the pump min flow controller 10-220-FIC-021 at 76m3/hr (20% of rated
capacity of two pumps)
(4) Confirm the suction valve opens and the discharge valve closes as for the
second pump of 10-220-PA-002ABC.
5.3.7 Start-up of the second pump of the Liquid Export Pump 10-220-PA-002ABC
(1) Start the second pump of 10-220-PA-002ABC from DCS. After confirming the
successful start of motor and pump, open discharge valve slowly. Increase the
pump speed up to that of normal operation.
(2) Set the pump min flow controller 10-220-FIC-031 at 160m3/hr (42% of the
design capacity of two pumps).
(3) Set 10-220-PIC-034 at 85.1barG and put it on automatic mode. 10-220-PV-034

fully opens.
FORM 799-2 3
Desert Plant
SHEET 151 OF 370
5.3.8 Start-up of the NGL with the Stabilized Condensate
After the successful completion of condensate export, NGL can be sent to the oil
pipeline together with the condensate. The start up procedure of NGL transportation
is described in Section 5.8 (Unit-11/12-340).
FORM 799-2 3
Desert Plant
SHEET 152 OF 370
5.4 Unit 20-130/10-300 – Inlet Gas Reception Facility
5.4.1 General
up of the Inlet Gas Reception Facility Unit 20-130/10-300.

Required utilities:
- Electricity
- Steam
- Instrument Air
- Utilities Air
- Cooling Water
- Desalinated Water
- Fire Water
- Potable Water
- Hot Oil
-
(1) Pre Start-up Check
FORM 799-2 3
Desert Plant
SHEET 153 OF 370

(3) Pressurization of Gas Slugcatcher & Gas Slugcatcher OVHD Separator
(4) Pressurization of Inlet Gas Slugcatcher KO Drum
(5) Pressurization of the Raw Gas Line to the Gas Sweetening Unit

No.
20-130-I5-001 20-130-EBV-001/002 J-52-D-O-1013-
(20-130-VQ-002 Wet Oil / Water 02 (1/2)
outlet)
10-300-FV-011 J-53-D-O-1030-
20-130-I5-002 20-130-EBV-003/004 J-52-D-O-1013-
(20-130-VQ-001 Wet Oil / Water 02 (1/2)
outlet)
10-300-FV-001 J-53-D-O-1030-
10-300-I5-003 10-200-FV-002 J-53-D-O-1030-
10-300-I5-004 10-200-FV-012 J-53-D-O-1030-
10-300-I5-001 10-300-EBV-001/LV-023 J-53-D-O-1030-
(10-300-VA-001 Condensate 03
outlet)
10-300-I5-002 10-300-EBV-002/LV-026 J-53-D-O-1030-
(10-300-VA-002 Condensate 03
outlet)
commissioned.
use.
FORM 799-2 3
Desert Plant
SHEET 154 OF 370
blanks are fitted.
The Inlet Gas Reception Facility Unit 20-130/10-300 is ready to receive feedstock
after the completion of air freeing, tightness and functions test.
5.4.4 Pressurization of Gas Slugcatcher & Gas Slugcatcher OVHD Separator
Note: The operating procedure below, which is described based on the Gas
Slugcatcher 20-130-VQ-001 & Gas Slugcatcher OVHD Separator 20-130-VZ-
001, is identical to that of 20-130-VQ-002 & 20-130-VZ-002.
(1) Prior to the pressurization of Gas Slugcatcher 20-130-VQ-001 & Gas

Slugcatcher OVHD Separator 20-130-VZ-001, confirm the followings:
(a) The operator will check that the feedstock from gas wells to the Inlet Gas
Reception Facility is available.

20-130-SDV-037/038 36"/4" J-52-D-O-1013- Close
Feedstock from Gas Header 02-1/2
20-130-SDV-039/040 42"/4" J-52-D-O-1013- Close
Raw Gas outlet from Gas 02-1/2
20-130-BDV-001 12" J-52-D-O-1013- Close
Blowdown from Gas Slugcatchers 02-1/2
20-130-EBV-001/002/003/004 8"/3" J-52-D-O-1013- Open
Condensate/Water outlet from 02-1/2
Gas Slugcatchers
10-300-BDV-001 3” J-53-D-O-1030- Close
Raw Gas outlet from Gas 01
Raw Gas inlet to Gas Slugcatcher 01
KOD
Raw Gas inlet to Gas Slugcatcher 01
KOD
10-300-SDV-001 10” J-53-D-O-1030- Open
Condensate outlet to Inlet 01
FORM 799-2 3
Desert Plant
SHEET 155 OF 370
Separator

10-300-FV-001/002 4”/1.5” J-53-D-O-1030- Close
Condensate & Water outlet from 01
Gas Slugcatchers
10-300-FV-021B 16” J-53-D-O-1030- Close
Raw Gas inlet to Gas 03
Slugcatchers KOD
Put 20-130-LIC-001A/B, which reset 10-300-FIC-001/002 respectively, and 10-

300-FIC-001/002 in automatic mode.
(d) Confirm that 20-130-VQ-002 and 20-130-VZ-002 are isolated from 20-130-
VQ-001 and 20-130-VZ-001 by the manual isolation valves.
(2) Pressurization of Gas Slugcatcher and Gas Slugcatcher OVHD Separator
(a) Open the start-up bypass valve 20-130-SDV-038 to pressurize the Gas
Slugcatcher 20-130-VQ-001 & OVHD Separartor 20-130-VZ-001 to 74barG
by checking the local pressure indicators (20-130-PI-338/339). When the
differential pressure (20-130-PDAH-019) becomes 1.0 bar, open 20-130-
SDV-037 and close 20-130-SDV-038.(Note)
(b) Periodically check the liquid level in 20-130-VZ-001 to check the

performance of drain trap by 20-130-LG-311.
5.4.5 Pressurization of Inlet Gas Slugcatcher KO Drum
Note: The operating procedure below, which is described based on the Inlet Gas
Slugcatcher KO Drum 10-300-VA-001, is identical to 10-300-VA-002.
(1) Prior to the pressurization of Inlet Gas Slugcatcher KO Drum 10-300-VA-001,

(a) The operator will check that the upstream Gas Slugcatcher and OVHD
Separator are pressurized.
FORM 799-2 3
Desert Plant
SHEET 156 OF 370

10-300-SDV-004A/B, 005A/B 30”/4” J-53-D-O-1030- Close
Raw Gas outlet to Gas 03
Sweetening Unit
10-300-BDV-002/003 6” J-53-D-O-1030- Close
Blowdown from Inlet Gas 03
Slugcatcher KOD
10-300-EBV-001/002 3” J-53-D-O-1030- Open
Condensate outlet from Inlet Gas 03
Slugcatcher KOD
10-300-SDV-006A/B, 007A/B 8”/4” J-53-D-O-1020- Close
Raw Gas to start-up FG line 03

10-300-PV-023 14” J-53-D-O-1030- Close
Raw Gas outlet to HP Flare 03
10-300-LV-023 2” J-53-D-O-1030- Close
Condensate outlet from Gas 03
Slugcatchers KOD
Set 10-300-PIC-023 at 70barG and put it in automatic mode 10-300-PV-023

automatically closes.
Put 10-300-LIC-023 in automatic mode.
(d) Confirm that 10-300-VA-002 is isolated from 10-300-VA-001 by the manual

isolation valves.
(2) Pressurization of Gas Slugcatcher KO Drum
(a) Open the start-up bypass valve 20-130-SDV-039 to pressurize the OVHD
gas line from Gas Slugcatcher OVHD Separator to 10-300-SDV-
008/009(HIPS) to 74barG by checking the pressure indicators (10-300-PIC-
003/10-300-PI-303). When the differential pressure (20-130-PDAH-020)
becomes 1.0 bar, open 20-130-SDV-040 and close 20-130-SDV-039.(Note)
(b) Open 10-300-SDV-008/009(HIPS) and commission the HIPS 10-300-PT-

025ABC and ensure 10-300-SDV-008/009 shut-in in case of 2 out of 3
pressure high-high voting.
(c) Gradually open 10-300-FV-021B by manual monitoring the pressure

indicator and pressurize 10-300-VA-001 to 70barG.
FORM 799-2 3
Desert Plant
SHEET 157 OF 370
.
(d) Put the pressure controller 10-300-PIC-003 & FIC-021B on the raw gas line
to 10-300-VA-001 in automatic mode.
5.4.6 Pressurization of the Raw Gas Line to the Gas Sweetening Unit
(1) Prior to the pressurization of the Raw Gas Line to the Gas Sweetening Unit,
(a) The operator will check that the upstream Inlet Gas Slugcatcher KO Drum is
pressurized.
(2) Pressurizing of the Raw Gas Line to the Gas Sweetening Unit
(a) Open the 4” start-up bypass valve 10-300-SDV-004B and pressurize the
raw gas line to Gas Sweetening Unit 330. When the differential pressure
(10-300-PDAH-006) becomes 1.0bar, open 10-300-SDV-004A and close
10-300-SDV-004B. (Note)
FORM 799-2 3
Desert Plant
SHEET 158 OF 370
5.5.1 General
up of the Gas sweetening unit 330

Required utilities:
- Electricity
- Steam
- Instrument Air
- Utilities Air
- Cooling Water
- Demineralized Water
- Fire Water
- Potable Water
- Hot Oil
- Flares (HP, LP and Acid LP)
- Amine recovery / Closed drain / Open drain systems
- Chemical Injection (Anti-form)
(9) Amine (30wt% DEA) solution preparation and Filling to the Amine Storage Tank
FORM 799-2 3
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SHEET 159 OF 370
¨ Startup Sequence
The outline of the start-up sequence is as follows:
(3) Gas circulation bypassing the Gas sweetening unit
(4) Pressurization with feed gas
(5) Amine solution charge
(6) Amine solution circulation
(7) Feed gas introduction
(8) Regenerator Start-up
Refer to Figure 5.5-1 “Start-up Procedure for the Gas sweetening unit”.
Interlock logic No. Location P&ID No.

10-330-I5-002 10-330-EBV-001 J-53-D-O-1033-
(10-330-VA-001 Slop oil 01
outlet)
11-330-I5-013 11-330-EBV-002 J-53-D-O-1033-
(11-330-CL-001A 03
Condensate Outlet)
11-330-I5-014 11-330-EBV-003 J-53-D-O-1033-
(11-330-CL-001A 03
Condensate Outlet)
FORM 799-2 3
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SHEET 160 OF 370
11-330-I5-015 11-330-EBV-004 J-53-D-O-1033-

(11-330-CL-001B 03
Condensate Outlet)
11-330-I5-016 11-330-EBV-005 J-53-D-O-1033-
(11-330-CL-001B 03
Condensate Outlet)
11-330-I5-002 11-330-EBV-001 J-53-D-O-1033-
(11-330-VA-002 04
NGL outlet)
11-330-I5-004 11-330-UV-054 J-53-D-O-1033-
(Wash water blow down 05
from 11-330-VE-001)
11-330-I5-006 11-330-EBV-051 J-53-D-O-1033-
(11-330-VA-004 06
hydrocarbon outlet)
commissioned.
use.
blanks are fitted.
The Gas sweetening unit 11/12-330 is ready to receive hydrocarbons after the
completion of air freeing, tightness and functions test.
5.5.4 Gas circulation bypassing the Gas sweetening unit
During initial start-up, gas circulation bypassing the Gas sweetening unit 330 is
established. Gas from the upstream Inlet gas reception facility unit 300 is fully
bypassed through the flow control valve 10-330-FV-053 and sent to the Gas
dehydration unit 310.
(1) Prior to the gas introduction, confirm that the status is as follows:
(a) Confirm that the following spectacle blind or spacer positions are in blind
position (closed):
Service Size P&ID No.

Raw gas to 11-330-VE-001 20”/2” J-53-D-O-1033-
(Line No: 11-330-077-RG) 04
Raw gas from 11-330-VA-004 16” J-53-D-O-1033-
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(Line No: 11-330-127-TG) 06
(b) Confirm the status of valves on solution line are closed:

11-330-EBV-002/003/004/005 2” J-53-D-O-1033-
Condensate from 11-330-CL- 03
001A/B
11-330-EBV-001 4” J-53-D-O-1033-
NGL from 11-330-VA-002 04
(c) Check that the following valves on vapor lines are closed:

11-330-SDV-021A/B 20”/4” J-53-D-O-1033-
B/L on Raw Gas inlet line 03
11-330-PV-052 14” J-53-D-O-1033-
Blow off form 11-330-VA-004 06
11-310-SDV-001A/B 20”/4” J-53-D-O-1031-
B/L on Treated gas inlet line to Unit 01
11-310
11-310-SDV-033 8” J-53-D-O-1031-
Raw Gas from 11-310-HA-002 07
11-330-BDV-005 4” J-53-D-O-1033-
Blow down from 11-330-VA-002 04
(2) Open 11-330-SDV-021B, then crack open 4” pressurizing valves on feed gas
line located at the battery limit of the Gas sweetening unit 330 and allow the
feed gas to HP flare to sweep the residual nitrogen by manually opening 11-
330-PV-052.
(3) Continue pressurization at the rate of 2 bar/minute by throttling 11-330-PV-052

until the system pressure is balanced to unit 300. Open 11-330-SDV-021A and
close 11-330-SDV-021B at pressure difference low of 11-330-PDAH-022.
NOTE1 : Interlock is provided not to allow main SDV opening at high

differential pressure
NOTE 2 : Even though the tightness test has been completed, It is necessary
to monitor the system constantly during this procedure whether there is
no leakage from flange, valves etc.
(4) Inform to the operator for downstream Dehydration unit 11/12-310 that gas is
ready to send.
(5) Commission pressure controller 11-330-PIC-052 in automatic mode after the

stable gas circulation operation has been established.
NOTE: Operator should check differential pressure across the Amine unit feed
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gas filter by using the DCS differential pressure indicator 11-330-PDI-

001 or 002 and local pressure gauge 11-330-PI-301/302 or 303/304.
Operator should switch the filter operation periodically before 11-330-
PDAH-001 or 002 is activated.
5.5.5 Pressurization with feed gas
Refer to Figure 5.5-2 “Pressurization with feed gas “.

(1) Prior to the pressurization of the unit, confirm that the status is as follows:
(a) Check that inlet gas reception facility unit 300 is on stream and the dry gas
circulation bypassing the Gas sweetening unit through flow control valve 11-
330-FV-053 is established and feed gas to the Gas sweetening unit is
available.
(b) Confirm the status of valves on solution line are closed before the
introduction of Acid gas feed:

Manual Block Valve 12” J-53-D-O-1033-
Lean Amine form 11-330-PA- 05
001A/B
11-330-SDV-067A/B 14”/2” J-53-D-O-1033-
Rich amine from 11-330-VE-001 05
Suction Manual Block Valves of 11- 8” J-53-D-O-1033-
330-PA-003A/B 05
Discharge Manual Block Valves of 6” J-53-D-O-1033-
11-330-PA-003A/B 05
B/L Manual Block Valve, 2” J-53-D-O-1033-
Demineralized water from 10-530- 05
PD-008A/B
11-330-EBV-051 3” J-53-D-O-1033-
Hydrocarbons from 11-330-VA-004 06
11-330-SDV-069 6” J-53-D-O-1033-
Lean amine from 11-330-PA-002 07
11-330-UV-055 12” J-53-D-O-1033-
Amine from 11-330-VA-003 07
11-330-LDV-053 1” J-53-D-O-1033-
Water amine from 11-330-VA-004 06
NOTE: 11-330-EBV-052 and 11-330-SDV-068 on water amine outlet line

from the Treated gas K.O drum 11-330-VA-004 shall be opened because
this line is used for pressurizing of the Rich amine flash drum 11-330-VA-
003.
(c) Check that the following oil skimming valves are closed:

HP absorber 11-330-VE-001 2” J-53-D-O-1033-05
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Treated Gas K.O. Drum 2” J-53-D-O-1033-06

11-330-VA-004
Rich amine flash Drum 2” J-53-D-O-1033-07
11-330-VA-003
Regeneraotor reflux drum 2” J-53-D-O-1033-10
11-330-VA-005
Dryers Inlet separator 2” J-53-D-O-1031-01
11-310-VA-001
(d) Check that the following valves on vapor line are closed:

Manual Block valves 20”/2” J-53-D-O-1033-
Raw gas to 11-330-VE-001 04
11-330-BDV-001 8” J-53-D-O-1033-
Blow down from 11-330-VE-001 05
11-330-BDV-002 2” J-53-D-O-1033-
Raw gas from 11-330-VA-004 06
11-330-SDV-061 2” J-53-D-O-1033-
Fuel gas from 11-330-VA-003 06
11-330-PV-062B 2” J-53-D-O-1033-
Blow off from 11-330-VA-003 07
(2) Pressurizing of the feed gas line
(a) Change the following spacer positions into open side (Open spacer is
installed).

Raw gas to 11-330-VE-001 20”/2” J-53-D-O-1033-
(Line No: 11-330-077-RG) 04
Raw gas from 11-330-VA-004 16” J-53-D-O-1033-
(Line No: 11-330-127-TG) 06
(b) Open 2” manual bypass valve on raw gas feed line to the HP Absorber 11-
330-VE-001.
(c) Continue pressurization until the pressure is balanced to the upstream unit
300 and downstream unit 310. Close 2” manual bypass valve and open 20”
main valve on raw gas feed line to the HP absorber.
NOTE: Even though the tightness test has been completed, It is necessary
to monitor the system constantly during this procedure whether there is no
leakage from flange, valves etc.
(d) Open 16” manual block valve on treated gas line form 11-330-VA-004 to the
Gas dehydration unit 310.
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(3) Pressurizing of the Rich amine flash drum with feed gas
(a) After the introduction of feed gas, crack open 1-1/2” manual by-pass valve
of the level control valve 11-330-LDV-053 on liquid outlet line from the
Treated gas K.O drum 11-330-VA-004.
(b) Commission pressure controller 11-330-PIC-062A/B to monitor the pressure

of the Reich amine flash drum 11-330-VA-003.
(c) Open blow-off valve 11-330-PV-062B to LP flare by manual controlling to

sweep the residual nitrogen.
NOTE: Adjust and maintain the pressurizing rate at 0.5 bar / minute by
throttling 11-330-PV-062B. Operator shall check the pressure of the Rich
amine flash drum periodically during the pressurizing step by using 11-330-
PIC-062B and local gauge 11-330-PI-362 and 363. When the increase of
the pressure is large, operator should adjust the manual valve opening of
the 1-1/2” by-pass valve of 11-330-LDV-053.
(d) Close 1-1/2” by-pass valve of 11-330-LDV-053 and Pressure control valve
11-330-062B on gas outlet line form the Rich amine flash drum when the
pressure in the Amine rich drum has reached to 8.2 barG. After then, reset
process override for 11-330-I5-005.
5.5.6 Pressurizing of the Amine regenerator
Refer to Figure 5.5-4 “Pressurization of the Amine regenerator “.
(1) Confirm the following valves are closed before the introduction of nitrogen.

Nitrogen supply line to 11-330-VJ- 09
001 overhead line
11-330-SDV-072 14” J-53-D-O-1033-
Rich Amine inlet line 09
Manual Block Valves 14” J-53-D-O-1033-
Suction line of 11-330-PA-006A/B 08
Manual Block Valves 4” J-53-D-O-1033-
Suction line of 11-330-PA-004A/B 10
Manual Block Valve and By-pass 2”/ J-53-D-O-1033-
valve of 11-330-FV-113 1-1/2” 10
Min. flow line of 11-330-PA-004A/B
Manual Block and By-pass valve of 3”/ 2” J-53-D-O-1033-
11-330-FV-091 10
Discharge line of 11-330-PA-004A/B
Manual Block valve of 11-330-PV- 8” J-53-D-O-1033-
091 10
Off gas outlet line from 11-330-VA-
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005 to Acid Flare

Manual Block valve of 11-330-PV- 10” J-53-DO-1033-10
093
Off gas outlet line from 11-330-VA-
005 to Atmosphere
Nitrogen supply line to 11-330-VA- 10
005 Off-gas outlet line
(2) Commission pressure regulating control valve 11-330-PCV-475 and nitrogen line
to the Regenerator overhead line.
(3) Supply nitrogen to the Amine regenerator by checking the pressure at local
indicator 11-330-PI-383 on the Amine Regenerator overhead line and 11-330-
PI-391 on off-gas outlet line from the Regenerator reflux drum.
NOTE: Commission pressure regulating valve 11-330-PCV-451 and nitrogen

supply line in case that the increasing rate of system pressure is low.
(4) Continue the pressurization until system pressure reaches to 1.2 barG.
5.5.7 Amine solution charge
During the commissioning phase, Amine solution is placed in the Amine storage tank
11/12-330-TA-001. Amine solution charge to the Gas sweetening unit 11/12-330
should be started after the filling step is completed as described in section 4.4.4
“Amine solution preparation”.
Refer to Figure 5.5-3 “Amine solution charge “.
(1) Select one of 11-330-PA-002A/B, then open its suction motor operated valve
(MOV) 11-330-MOV-101A or B and confirm discharge MOV 11-330-MOV-102A
or B closed.
(2) Vent 11-330-PA-002A/B at high point vent, only liquid appears, then close vent.
(3) Start the selected pump 11-330-PA-002A or B. After confirming the successful
start of motor and pump, open discharge MOV slowly to re-circulate Amine
solution to the Amine storage tank by using the 6” start-up line.
NOTE: Pump shall be started from DCS in remote mode. Operator at site shall
inform to DCS operator to start the pump after all preparation work have been
completed.
(4) Reset process override for 11-330-I5-020 after the stable pump operation is
achieved.
(5) Open block valve at start-up line for the Amine flash drum 11-330-VA-003, then
open manual globe valve slowly to adjust the flow rate.
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(6) Commission 11-330-LIC-061 in auto mode and continue to transfer Amine

solution until a level of 65 % is established in the Amine flash drum. After then,
close manual block valves on 6” start-up line.
(7) Commission 11-330-FIC-101A (11-330-PA-001A/B minimum flow line) in auto

mode with a set point at 40% of design flow rate (92m3/h).
(8) Select one of 11-330-PA-001A/B, then open its suction MOV 11-330-MOV-103A
or B and confirm discharge MOV 11-330-MOV-105A/B closed. Vent the pump at
high vent, until only liquid appears, then close vent.
(9) Start motor of selected pump 11-330-PA-001A or B. After confirming the
successful start of motor and pump, open discharge MOV. Then, close manual
valves at start-up line of the Lean amine booster pump.
NOTES
- Pump shall be started from DCS in remote mode. Operator at site shall
inform to DCS operator to start the pump after all preparation work have
been completed.
- Operation at shut-off condition is allowed for 60 seconds due to its high
differential head and large capacity. Operator should established minimum
circulation operation within 60 seconds.
(10) Reset process override for 11-330-I5-019 after the stable pump operation is
achieved.
(11) Commission 11-330-FIC-106A (11-330-PA-001A/B discharge line) and Fill

Amine solution to the HP absorber by manually opening of flow control valve 11-
330-FV-106A and on off valve 11-330-UV-057.
(12) Commission 11-330-LIC-043 in auto mode and continue filling of Amine solution
until a level of 60% of 11-330-LIC-043 is achieved.
(13) Close on-off valve 11-330-UV-057 after the filling operation to the HP absorber
has been completed.
5.5.8 Amine solution circulation
Refer to Figure 5.5-5 “ Amine Cold Circulation”
(1) Start cold circulation of DEA solution at 50% of normal flow rate
(a) Open on-off valve 11-330-UV-057. After then open flow control valve 11-
330-FV-106A by manual and increase flow rate to the HP Absorber.
(b) Commission 11-330-FIC-106A in auto mode and set flow rate at 50% of
3
normal flow rate (96 m /h) and reset process override for 11-330-I5-017.
(c) Commission Level control valve 11-330-LV-043 for the HP absorber and
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switch operation mode in auto mode and open 11-330-SDV-067A/B. After

then, reset process override for 11-330-I5-003.
(d) Open on-off valve 11-330-UV-055 on amine outlet from the Rich amine
flash drum and shutdown valve 11-330-SDV-072 on rich amine feed line to
the Amine regenerator.
(e) Reset process override for 11-330-I5-007.
(f) Commission Level control valve 11-330-LV-061 on Rich amine feed line to
the Amine Regenerator 11-330-VJ-001 and switch operation in auto mode.
(g) Commission Level controller 11-330-LIC-102 in automatic mode after the

level has been detected in the Amine regenerator.
(h) Select one of 11-330-PA-006A/B, then open its suction block valve and
confirm discharge block closed. Vent the pump at high vent, until only liquid
appears, then close vent.
(i) Start the selected pump 11-330-PA-006A or B. After confirming the

successful start of motor and pump, open discharge valve slowly to
establish minimum flow circulation of the Regenerator bottom pump. After
the stable operation of pump is established, reset process override for 11-
330-I5-008.
(j) Commission flow control valve 11-330-FV-112 and 11-330-FIC-112 with set
3
point at 40% of design flow rate (96.2 m /h).
(k) Commission Level control valve 11-330-LV-102 on the lean amine return
line to the Amine storage tank 11-330-TA-001 after the stable operation of
the Amine regenerator bottom pump at minimum flow rate and the level in
the Amine regenerator reaches to 70% level of 11-330-LIC-102.
(l) Balance liquid levels in circulation system (The HP absorber 11-330-VE-

001, the Rich amine flash drum 11-330-VA-003 and the Amine regenerator
11-330-VJ-001). Make up DEA solution by using the Amine booster pump
11-330-PA-002A/B if required.
NOTE: During the initial start-up, the clogging of filter and pump suction
strainer may be occurred frequently. Operator should switch the pump
operation periodically with checking the pump suction pressure and liquid
level in the suction vessel or tank by using the local pressure gauge and
level gauge or indicator.
(m) Commission the Lean amine filtration package 11-330-XX-001 once amine
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solution circulation has been started.
(n) Check the foaming tendency of the amine solution in the Lean amine
storage tank 11-330-TA-001 after amine circulation has been established.
(2) Start hot circulation
Refer to Figure 5.5-6 “ Amine Hot Circulation”
(a) Confirm that hot oil system is available.
(b) Prior to the hot circulation, commission the following coolers and condenser.
- The Lean amine trim cooler (11-330-HA-003)

- The Lean amine cooler (11-330-HC-004)
- The Regenerator overhead Condenser (11-330-HC-003)
(c) Adjust hot oil flow rate to the Regenerator reboiler 11-330-HA-002A/B by
manually controlling of 11-330-FV-081A/B with monitoring the local flow
indicator 110-330-FI-081A/B.
NOTES:
- During this stage, cold circulation of hot oil has been established. Hot
oil temperature will be increased with keeping this cold circulation.
Operator should periodically check hot oil temperature or amine
temperature around the Regenerator reboiler 11-330-HA-002A/B.
- Temperature increase rate should be less than 50 degC/hr, monitored
by the temperature indicator 11-330-TI-084A/B and local temperature
gauge 11-330-TI-381A/B.
(d) Maintain the temperature of circulating solution at 55 degC at the Amine

regenerator bottom 11-330-VJ-001
NOTE: The clogging of filter and pump suction strainer may be occurred
frequently due to increase of circulation temperature. Operator should
switch the pump operation periodically with checking the pump suction
pressure and liquid level in the suction vessel or tank by using the local
pressure gauge and level gauge or indicator.
5.5.9 Amine Circulation with single tank sharing operation
connections are provided for the sharing operation.
Refer to Figure 5-7 “ Amine Circulation with single tank sharing operation”
The both Lean amine booster pumps 11-330-PA-002A/B are run in parallel during
single tank sharing operation.
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(1) Open suction motor operated valve (MOV) 11-330-MOV-101A or B of the stand-
by pump and confirm discharge MOV 11-330-MOV-102A or B closed.
(2) Vent at high point vent, only liquid appears, then close vent.
(3) Start the stand-by pump 11-330-PA-002A or B at local. After confirming the
successful start of motor and pump, open discharge MOV.
NOTE: Pump shall be started from DCS in remote mode. Operator at site shall
inform to DCS operator to start the pump after all preparation work have been
completed.
(4) Open hand control valve 11-330-HV-108 and increase flow rate.
NOTE: Required flow rate is as 96 m3/h at start up operation and 215 m3/h
respectively.
5.5.10 Feed gas flow
(1) Prior to introduction of the feed gas, confirm that the unit is in the following
status.
(a) The condition of hot circulating operation (flow rate, temperature, pressure
and level) is steady.
(b) Gas circulation bypassing the Gas sweetening unit 330 is established and
LP flare and Acid LP flare system is ready to receive the acid gas.
(c) Confirm the following valve position.
- 11-330-SDV-021A Open Position

- 11-330-SDV-021B Closed Position
- 11-310-SDV-001A/B Open Position
- 11-310-PV-053 Closed Position
- 11-330-SDV-061 Closed Position
- 11-330-PV-062B Closed Position
(2) Increase hot oil supply to the Regenerator reboiler
Increase the flow rate by manually controlling of 11-330-FV-081A/B to increase

the temperature of circulating solution to 80degC at the Amine regenerator
bottom. Monitor temperature of 11-330-TI-084A/B that the temperature increase
rate should be less than 50degC/hr.
(3) Start the Amine HP make-up pumps 10-530-PD-008A or B to fill the water into
the water wash section of the HP absorber 11-330-VE-001.
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NOTES:
been completed.
3 3
- 11-530-PD-008A or B is operated at 2.0m /h (1.0 m /h for each train) of
normal flow rate. Make-up flow rate to the gas sweetening to be monitored
by flow indicator 11-330-FI-042.
(4) Start the treated water wash pumps 11-330-PA-003A or B after the water level
higher than Low liquid level of 11-330-LIC-041 has been detected.
3
(a) Start 11-330-PA-003A or B at 29.6 m /h of normal flow rate.
(b) Commission 11-330-LV-041 in automatic mode and maintain the level in the
wash water section of the HP absorber 11-330-VE-001 at 50 % level of 11-
330-LIC-041.
(5) Feed gas cut-in
(a) When the temperature of circulating solution at the Amine regenerator

bottom reaches to 80degC by monitoring 11-330-TI-084A/B, maintain the
temperature of 80degC.
(b) Increase gas flow rate to the Gas sweetening unit with change set point of
flow ratio controller 11-330-FFC-052 by manual input and establish the feed
gas flow at 10% of normal flow rate (16.8 ton/h is fed to the HP absorber
11-330-VE=001) by monitoring 11-330-FIC-051 on the treated gas line from
the Treated gas K.O. drum 11-330-VA-004.
(c) Hydrocarbon built-up will be expected after the feed gas flow has been
established. Confirm that the Amine recovery system, located in the
Common facility Zone A1, is ready to receive hydrocarbons from the Gas
sweetening unit 11/12-330.
- Commission level instrument in automatic mode when level has been

detected in the Amine recovery drum 10-330-VA-001.
- Inform to operator in the control room to switch operation into remote

mode after the preparation work for pump operation (venting,
confirmation of valve position etc.) has been completed.
NOTE: In case of high temperature (higher than 80degC) of recovered

amine solution, operator should stop sending of amine solution to the Gas
sweetening units 11/12-330. Regular checking of solution temperature at
10-330-TI-001 shall be required.
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(d) Commission pressure controller 11-330-PIC-062B and open 11-330-PV-

062B on vapor outlet line to LP Flare in automatic mode to keep the
pressure in the Rich amine flash drum at 8.2barG.
(e) Commission pressure controller 11-330-PIC-091 on automatic control at

1.0barG.
(f) Commission pressure controller 11-330-PIC-093 on automatic control at

1.2barg.
(6) Commission nitrogen supply line to the Regenerator reflux drum 11-330-VA-005
and pressure control valve 11-330-PCV-451.
(7) Increase Amine circulation rate

3 3
Increase amine circulation rate to from 96m /hr to 192m /hr of normal flow rate
gradually by using 11-330-FIC-106A.
NOTE: The clogging of filter and pump suction strainer may be occurred
frequently due to increase of circulation flow rate. Operator should switch the
pump operation periodically with checking the pump suction pressure and liquid
level in the suction vessel or tank by using the local pressure gauge and level
gauge or indicator.
(8) Increase feed gas rate
Increase feed gas rate from 16.8 ton/h to 168 ton/hr of normal flow rate
gradually with changing the set point of flow ratio controller 11-330-FFC-052.
(9) Increase Amine solution temperature
(a) Commission 11-330-TIC-085 and 11-330-FIC-081A/B on automatic mode.
(b) Increase the temperature of the Amine regenerator overhead to 112degC

by using 11-330-TIC-085 acting in cascade on the hot oil flow controller 11-
330-FIC-081A/B.
(10) Start the Amine regenerator reflux pump
(a) Start the Regenerator reflux pump 11-330-PA-004A or B in spill back

operation, when a level appears in 11-330-LIC-091 in the Regenerator
(b) Commission 11-330-LIC-091 on automatic mode.
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(11) Commission on-line analyzer
(a) Commission on-line CO2 analyzer 11-330-AI-041 and 051, which are
located at the feed gas line and treated gas line respectively.
(b) Calibrate and check them against laboratory analysis.
(12) Adjust Amine circulation rate and reboiler hot oil rate to meet the specification of
treated gas.
(13) After the stable operation of the Gas sweetening unit is achieved and CO2
content has met with the specification (CO2 content < 2.0vol%), inform to
downstream unit operators of the Gas dehydration unit 11-310.
5.5.11 Start-up after shutdown
This section provides the following start-up procedure of the Gas sweetening unit
11-330:
(1) Start-up after the scheduled shutdown
(2) Start-up after the emergency shutdown
5.5.11.1 Start-up procedure after scheduled shutdown
The start-up procedure after the scheduled maintenance shutdown is the same as
that for the initial start-up.
Refer to initial startup procedure which described in Section 5.5.1 to 5.5.7
5.5.11.2 Start-up procedure after emergency shutdown
The procedure describes how to start-up the Gas Sweetening unit 11-330 after the
unit is shut-down by the following ESD systems:
- 11-330-HS-031A/B Zone C1 ESD
- 11-330-HS-032A/B Zone C1 PSD
Emergency shutdown procedure by the ESD system is provided in 8.5. “ Emergency

shutdown procedure”.
(1) Start-up Procedure after emergency shutdown
(a) Before restarting the operation, confirm that all emergency conditions, which
caused the unit shutdown, have been settled.
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(b) Reset ESD systems which are activated when an emergency situation
occurred.
(c) Confirm that the block valve located at feed gas line and treated gas line.
(2) Pressurization
(a) Crack open 4” pressurizing valve on the feed gas line at the battery limit of
the Gas sweetening unit 330.
(b) Allow pressure of the unit 330 to increase at 2 bar/minutes by opening the
above pressurization valves until pressure is balanced with the Inlet gas
reception facility unit 300.
(3) Amine solution circulation
(a) Check that the liquid level in the Lean amine storage tank 11-330TA-001 is
higher than its low liquid level.
(b) Commission the lean amine booster pump 11-330-PA-002A or B and the
Lean amine circulating pump in spill back operation.
3
(c) Start circulating DEA solution at 50% of normal circulation rate (96m /h).
Balance the levels in circulating system (11-330-VE-001, 11-330-VA-003
and 11-330-VJ-001).
(d) Supply hot oil to the regenerator reboiler 11-330-HA-002A/B by manually

controlling of 11-330-FV-081A/B.
(e) When circulating flow reaches at the temperature of 60degC, commission

the coolers and condensers, the Lean amine trim cooler 11-330-HA-003,
the Lean amine cooler 11-330-HC-004 and the Regenerator overhead
Condenser 11-330-HC-003.
(f) Increase flow rate of hot oil by manually controlling 11-330-FV-081A/B to

increase the temperature of circulating solution to 80degC by monitoring 11-
330-TI-084A/B.
(g) When the temperature of circulating solution at the Amine regenerator

bottom 11-330-VJ-001 approaches to 80degC by monitoring 11-330-TI-
084A/B, maintain the solution temperature at 80degC.
(h) Start the Treated gas water wash pump 11-330-PA-003A or B and the
Amine HP make-up pumps 10-530-PD-008A or B.
NOTES:
- Before starting of the Treated gas water wash pump, operator should
check water level un the water wash section of the HP absorber. Water
filling operation by using the Amine HP make-up pump will be required
when there is not enough level in the water wash section.
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been completed.
(4) Feed gas flow
(a) Open 11-330-PV-052 on start-up line to HP flare by manual and establish

the feed gas flow of 33.3 ton/h gradually by monitoring flow indicator 11-
330-FI-021 on feed gas line to the Gas sweetening unit.
(5) Adjust conditions

3 3
(a) Increase Amine circulation rate from 96 m /h to 192 m /h gradually by using
11-330-FIC-106A.
(b) Increase the feed gas rate from 33.3 ton/h to 333 ton/h gradually by
opening 11-330-PV-052 discharged to the HP flare system.
NOTE: Feed gas flow to the HP flare should be allowed until the treated gas
specification is satisfied.
(c) Increase temperature of circulating solution to 112degC of normal operating
condition at the Amine regenerator bottom gradually by using 11-330-TIC-
085.
(d) Start the Regenerator reflux pump 11-330-PA-004A or B in spill back

operation.
(e) Commission on-line CO2 analyzers 11-330-AI-041 and 051.

(f) Adjust the circulation rate and hot oil flow rate to meet the specifications of
treated gas.
(g) When the stable operation of unit 11-330 is established, inform the operator
for the Dehydration unit 11/12-310 and the Fuel Gas unit 11/12-420 that the
treat gas and fuel gas (flash gas) is ready to send.
FORM 799-2 3
Desert Plant
SHEET 175 OF 370
Pre Start-up
Checking
Changing of
B/L Blind Position
Gas Circulation bypassing

the Gas Sweetening Unit
Pressurizing and
Leak Checking (with Feed gas)
DEA Solution
Charging
DEA Solution
Circulation
(Cold / Hot)
Introducing
Feed Gas
Increasing
Flow Rate (Feed Gas / DEA solution)
Normal
Operating
Figure 5.5-1 Start-up procedure of the Gas Sweetening

Unit
FORM 799-2 3
HP FLARE
LP FLARE UTILITIES NITROGEN
LP FUEL GAS TREATED

11-330-VA-004 GAS
LP FLARE
11-330-VA-005
11-330-HA-004
11-330-VA-003
11-330-HC-003
11-330-HA-005 A/B/C
Agip Gas BV
Desert Plant
11-330-VE-001
Libyan Branch
11-330-PA-004 A/B
FEED
11-330-VJ-001 GAS
11-330-HA-002 A/B
0-2465
CON. JOB No.
COM. JOB No.
110/WA/02
11-330-HA-003
11-330-HC-004
11-330-PA-006 A/B
Start-up line
SHEET
COMPANY DOC. No.
Z
CONTRACTOR DOC. No.
176
11-330-PA-003 A/B
S-53-1230-001J
11-330-PA-001 A/B
11-330-TA-001
J-53-M-O-1001-00
11-330-PA-002 A/B
OF
FORM 799-2
Figure 5.5-2 Pressurization with Feed Gas
370
3
F1
F1
REV.
REV.
HP FLARE
LP FUEL GAS TREATED

11-330-VA-004 GAS
LP FLARE
11-330-VA-005
11-330-HA-004
11-330-VA-003
11-330-HC-003
11-330-HA-005 A/B/C
Agip Gas BV
Desert Plant
11-330-VE-001
Libyan Branch
11-330-PA-004 A/B
FEED
11-330-VJ-001 GAS
11-330-HA-002 A/B
0-2465
CON. JOB No.
COM. JOB No.
11-330-HA-003
110/WA/02
11-330-HC-004
11-330-PA-006 A/B
Start-up line
SHEET
COMPANY DOC. No.
Z
CONTRACTOR DOC. No.
11-330-PA-003 A/B
177
11-330-PA-001 A/B
S-53-1230-001J
11-330-TA-001
J-53-M-O-1001-00
11-330-PA-002 A/B
OF
Figure 5.5-3 Amine Solution Charge
FORM 799-2
370
3
F1
F1
REV.
REV.
HP FLARE
LP FUEL GAS TREATED

11-330-VA-004 GAS
LP FLARE
11-330-VA-005
11-330-HA-004
11-330-VA-003
11-330-HC-003
11-330-HA-005 A/B/C
Agip Gas BV
Desert Plant
11-330-VE-001
Libyan Branch
11-330-PA-004 A/B
FEED
11-330-VJ-001 GAS
11-330-HA-002 A/B
0-2465
CON. JOB No.
COM. JOB No.
110/WA/02
11-330-HA-003
11-330-HC-004
11-330-PA-006 A/B
Start-up line
SHEET
COMPANY DOC. No.
Z
CONTRACTOR DOC. No.
178
11-330-PA-003 A/B
S-53-1230-001J
11-330-PA-001 A/B
11-330-TA-001
J-53-M-O-1001-00
OF
11-330-PA-002 A/B
FORM 799-2
Figure 5.5-4 Pressurization of the Amine Regenerator
370
3
F1
F1
REV.
REV.
HP FLARE
LP FUEL GAS TREATED

11-330-VA-004 GAS
LP FLARE
11-330-VA-005
11-330-HA-004
11-330-VA-003
11-330-HC-003
Agip Gas BV
Desert Plant
11-330-HA-005 A/B/C
Libyan Branch
11-330-VE-001
11-330-PA-004 A/B
FEED
11-330-VJ-001 GAS
0-2465
11-330-HA-002 A/B
CON. JOB No.
COM. JOB No.
110/WA/02
11-330-HA-003
11-330-HC-004
11-330-PA-006 A/B
SHEET
COMPANY DOC. No.
Start-up line
CONTRACTOR DOC. No.
179
Z
S-53-1230-001J
J-53-M-O-1001-00
11-330-PA-003 A/B
11-330-PA-001 A/B
OF
11-330-TA-001
11-330-PA-002 A/B
FORM 799-2
370
3
F1
F1
REV.
REV.
Figure 5.5-5 Amine Cold Circulation

HP FLARE
LP FUEL GAS TREATED

11-330-VA-004 GAS
LP FLARE
11-330-VA-005
11-330-HA-004
11-330-VA-003
11-330-HC-003
11-330-HA-005 A/B/C
Agip Gas BV
Desert Plant
11-330-VE-001
Libyan Branch
11-330-PA-004 A/B
FEED
11-330-VJ-001 GAS
11-330-HA-002 A/B
0-2465
CON. JOB No.
COM. JOB No.
11-330-HA-003
110/WA/02
11-330-HC-004
11-330-PA-006 A/B
Start-up line
SHEET
COMPANY DOC. No.
Z
CONTRACTOR DOC. No.
11-330-PA-003 A/B
180
11-330-PA-001 A/B
S-53-1230-001J
11-330-TA-001
J-53-M-O-1001-00
11-330-PA-002 A/B
OF
Figure 5.5-6 Amine Hot Circulation
FORM 799-2
370
3
F1
F1
REV.
REV.
COMMON
ZONE C1
PIPE RACK
11-330-TA-001
Circulation from
TRAIN 11
Circulation to
Agip Gas BV
Desert Plant
TRAIN 11
Libyan Branch
11-330-PA-002 A/B 11-330-PA-001 A/B

0-2465
12-330-TA-001
CON. JOB No.
COM. JOB No.
110/WA/02
Circulation from
TRAIN 12
Circulation to
TRAIN 12
SHEET
COMPANY DOC. No.
12-330-PA-002 A/B 12-330-PA-001 A/B

COMMON ZONE D1
CONTRACTOR DOC. No.
181
PIPE RACK
S-53-1230-001J
J-53-M-O-1001-00
OF
FORM 799-2
370
Figure 5.5-7 Amine Circulation with Single Tank Sharing Operation
3
F1
F1
REV.
REV.
Desert Plant
SHEET 182 OF 370
5.6.1 General
up of the Gas Dehydration unit 11/12-310

(4) Safety system function test
Required utilities:
- Electricity
- Steam
- Instrument Air
- Utilities Air
- Cooling Water
- Fire Water
- Potable Water
(6) Flare and liquid disposal system commissioned
(8) Water flushing
(10) Loading of molecular sieves and silica gel to the Dryers
It is assumed that the upstream Gas Sweetening Unit is on line and the processed
gas is sent to HP Flare system through 11-330-PV-052 at the outlet of the Gas
Sweetening Unit. The flaring gas is on spec for CO2 content.
FORM 799-2 3
Desert Plant
SHEET 183 OF 370
Note: For start-up procedure of Regeneration Gas Compressor 11-310-KB-001A/B

and Regeneration Gas Heater 11-310-FA-001, refer to the operating manual issued
by Vendors.
(1) All pre-commissioning and commissioning activities are completed for all the
equipments.
(4) All relief valves are on line and their block valves upstream / downstream locked
open.

11-310-I5-004 11-310-UV-017 /LV-013 J-53-D-O-1031-
(11-310-VZ-001 Side Pipe 02
Liquid Outlet)
11-310-I5-008 11-310-UV-051/LV-051 J-53-D-O-1031-
(11-310-VA-002 Liquid 06
Outlet)
11-310-I5-009 11-310-UV-061/LV-061 J-53-D-O-1031-
(11-310-VA-003 Liquid 05
Outlet)
11-310-I4-002 11-310-SDV-039/040/041 J-53-D-O-1031-
11-310-PV-044 05
(Fuel Gas Line to Main
Burners)
11-310-SDV-042/043/044
(Fuel Gas Line to Pilot
Burners)
11-310-I4-003 11-310-SDV-039/040/041 J-53-D-O-1031-
11-310-PV-044 05
(Fuel Gas Line to Main
Burners)
(6) All instrument tapping, including flow meter, level, temperature and pressure
instrument, are commissioned.
(7) All control valves are lined up and in automatic control mode with the exception
of 11-310-FIC-041, 11-310-TIC-041, 11-310-PIC-052 and 11-310-PIC-051A.
FORM 799-2 3
Desert Plant
SHEET 184 OF 370
use.
blanks are fitted.
(10) The following UVs are in closed position:
11-310-VK-001A In/Out 11-310-UV-011

11-310-UV-012
11-310-UV-013
11-310-UV-014
11-310-VK-001B In/Out 11-310-UV-021

11-310-UV-022
11-310-UV-027
11-310-UV-028
11-310-VK-001C In/Out 11-310-UV-024

11-310-UV-025
11-310-UV-030
11-310-UV-034
11-310-FA-001 Bypass 11-310-UV-041

11-310-FA-001 Inlet 11-310-UV-042
The Gas Dehydration Unit 11/12-310 is ready to receive hydrocarbons after the
(a) Check that the Gas Sweetening Unit 330 is on stream and the feed gas to
the Gas Dehydration Unit is available.
(b) Confirm the status of the following valves on liquid line are closed before the
introduction of the feed gas:

11-310-LV-001 1-1/2” J-53-D-O-1031-
Condensate from 11-310-VA-001 01
11-310-LDV-002 1” J-53-D-O-1031-
Process Water from 11-310-VA-001 01
FORM 799-2 3
Desert Plant
SHEET 185 OF 370
Manual Ball Valve 2” J-53-D-O-1031-

HC/Amine Skimming from 11-310- 01
VA-001
11-310-EBV-004 2” J-53-D-O-1031-
Condensate from 11-310-VZ-001 02
11-310-LV-013 1” J-53-D-O-1031-
Condensate from 11-310-VZ-001 02
Pipe Element
11-310-LV-061 1” J-53-D-O-1031-
Condensate from 11-310-VA-003 05
11-310-LV-051 1” J-53-D-O-1031-
Process Water from 11-310-VA-002 06
(c) Check that the following valves on vapor line are closed:

11-310-SDV-001A/B 20”/4” J-53-D-O-1031-
B/L on Raw Gas inlet line 01
11-310-BDV-035 6” J-53-D-O-1031-
11-310-BDV-036 6” J-53-D-O-1031-
Blow down from 11-310-VK-001A 02
11-310-BDV-032 6” J-53-D-O-1031-
Blow down from 11-310-VK-001B 03
11-310-BDV-033 6” J-53-D-O-1031-
Blow down from 11-310-VK-001C 03
11-310-PDV-037/038 2” J-53-D-O-1031-
Blow down form 11-310-CL-001A/B 04
11-310-BDV-031 2” J-53-D-O-1031-
Blow down from Outlet Line from 11- 04
310-CL-001A/B
11-310-PV-052 10” J-53-D-O-1031-
Blow off from Outlet Line from 11- 04
310-CL-001A/B
11-310-BDV-041 3” J-53-D-O-1031-
11-310-BDV-034 4” J-53-D-O-1031-
11-310-PV-051A 4” J-53-D-O-1031-
Blow off from 11-310-VA-002 06
11-310-BDV-039 1” J-53-D-O-1031-
Blow down from 11-310-HC-002 07
11-340-SDV-002A/B 20”/4” J-53-D-O-1034-
B/L on Treated Gas line at inlet of 01
Unit 11-340
(2) Pressurizing of the feed gas line upstream of Dryers
FORM 799-2 3
Desert Plant
SHEET 186 OF 370
(a) Open 11-310-SDV-001B, then crack open 4” pressurizing valves on feed

gas line located at the battery limit of the Gas Dehydration Unit 11-310 and
conduct the feed gas to the Unit.
(b) Open 2” valves on bypass line of 11-310-PSV-911A/B to sweep the residual

nitrogen to HP flare during pressurizing of the system.
(c) Continue pressurization until the system pressure is balanced to the Gas
Sweetening Unit 11-330. Open 11-310-SDV-001A and close 11-310-SDV-
001B at pressure difference below 1.0 bar in 11-310-PDAH-002.
Note: Interlock is provided not to allow main 11-310-SDV-001A opening at
high differential pressure.
(d) Close 2” valves on bypass line of 11-310-PSV-911A/B after the pressure
have balanced.
NOTE: Even though the tightness test has been completed, it is necessary to
monitor the system constantly during this procedure whether there is no leakage
from flange, valves etc.
(3) Pressurizing of the Dryers and Regeneration Gas Circuit
(a) Open 11-310-UV-012/014 on the Regeneration Gas line from/to 11-310-VK-

001A and 11-310-UV-041/042 around the Regeneration Gas Heater.
Partially open 11-310-FV-041 so as to conduct the feed gas to
Regeneration Gas circuit.
(b) Open 11-310-UV-027/030 at the outlet of 11-310-VK-001B/C.
(c) Crack open 3/4” manual by-pass valve of 11-310-UV-011/021/024. The

Dryers and Regeneration Gas circuit will now slowly pressurize.
(d) Continue pressurization and monitor the pressure level and check for leaks
at every 10 bar pressure increase.
(e) Partially open blow-off valve 11-310-PV-052 to HP flare by manual

controlling to sweep the residual nitrogen.
(f) Open 2” valves on the bypass line of the Regeneration Gas Compressor to
pressurize the discharge line of the Compressor.
(g) Partially open blow-off valve 11-310-PV-051A to HP flare by manual

controlling to sweep the residual nitrogen from Regeneration Gas line.
(h) When the pressure in the system reached 59 barG, close a 3/4” by-pass
valve of 11-310-UV-011 and 11-310-UV-041. Also, close 11-310-FV-041
and 11-310-PV-051A to maintain the pressure of 59 barG in the
Regeneration Gas circuit.
(i) Continue to conduct the feed gas to the Dryer 11-310-VK-001B/C until the
pressure reaches to 65.8 barG.
FORM 799-2 3
Desert Plant
SHEET 187 OF 370
(j) Close 3/4” by-pass valves of 11-310-UV-021/024 and open 11-310-UV-

021/024.
(k) Close pressure blow off valve 11-310-PV-052 and maintain the pressure of
65.8 barG in 11-310-VK-001B/C.
5.6.5 Feed gas flow and Start-up
status.
(a) The Dry Gas Demercurization Unit 11-350 is ready to receive the gas treated
in the Gas Dehydration Unit and HP flare system is available.
(b) The Liquid Stabilization Unit 10-210 and the Waste Water Treatment Unit 10-
560 are ready to receive hydrocarbon and water effluents respectively from the
Gas Dehydration Unit.
(c) The pilot burners of the Regeneration Gas Heater are light on.
(d) Confirm the following valve position.
- 11-310-SDV-001A Open Position

- 11-330-SDV-001B Closed Position
- 11-340-SDV-002A/B Closed Position
- 11-310-PV-051A Closed Position
- 11-310-SDV-034 Open Position
- 11-310-SDV-043/044 Open Position
- 11-310-SDV-039/040 Open Position
(2) Feed gas cut-in
(a) Open 11-310-PV-052 on the flaring line to HP flare by manual and establish
the feed gas flow to the Unit at 50% of the normal flow rate (160 ton/h) by
monitoring the total flow rate of 11-310-FI-022 and 11-310-FI-023 at the
inlet of 11-310-VK-001B/C.
(b) Set the flow controller 11-310-FIC-041 for Regeneration Gas at 50% of the
normal flow rate (16.9 ton/h) by ramping up in 11-310-FY-041, and ensure it
is in automatic control.
(c) Set the following level controllers in automatic mode with 50% set point:
- 11-310-LIC-001
- 11-310-LDIC-002
FORM 799-2 3
Desert Plant
SHEET 188 OF 370
- 11-310-LIC-013
- 11-310-LIC-051
- 11-310-LIC-061
(d) Ensure that all the fans on 11-310-HC-001/002 are running and the correct
indications are being displayed on the DCS in the control room.
(e) Set the temperature controller 11-310-TIC-041 at 285 deg.C by ramping up
in 11-310-TY-041, and ensure it is in automatic control.
(f) Check that 11-310-PIC-051B and 11-310-PIC-066 are in automatic mode

and that the control valve 11-310-PV-051B is fully open, and then start the
Regeneration Gas Compressor 11-310-KB-001AorB with 50% load control
by 11-310-HS-730/780-3.
(g) Open 11-310-SDV-033 and recycle back the regeneration gas to the Gas
Sweetening Unit.
(3) Increase regeneration / feed gas rate
(a) Increase regeneration gas rate to the normal flow rate gradually by setting
11-310-FIC-041, and adjust Regeneration Gas Compressor’s load to 100%
capacity.
(b) Open 20” manual ball valve at the inlet of the Dry Gas Demercurization Unit
and close 11-310-PV-052 so as to increase the feed gas to the normal flow
rate.
(c) Set 11-310-PIC-052 in automatic mode.
(4) Dryer’s Sequence Operation
When the stable operation in main feed gas and regeneration gas circuit,
Dryer’s adsorption / regeneration sequence can be started and stepped into
Step-1. This will put 11-310-VK-001A into regeneration mode and 11-310-VK-
001B/C into adsorption mode.
(5) Ensure all trip (ESD) functions have been reset.
(6) Commission on-line analyzer
(a) Commission on-line moisture analyzers 11-310-AI-011/021/031 and 022,

which are located at the Dryer’s bed and at the treated gas line respectively.
(b) Calibrate and check them against laboratory analysis.
Note: If the molecular sieves have been subjected to moisture during the shutdown,
all the beds should be regenerated at least twice before forward flow is established.
If the beds have been maintained under a nitrogen or hydrocarbon environment
then single regeneration is sufficient. If the Dryer’s adsorption/regeneration
sequence is tripped and the system is maintained under full working pressure, the
FORM 799-2 3
Desert Plant
SHEET 189 OF 370
sequence can be restarted and the Unit can be brought back on line without any
extra regeneration.
This section provides the following start-up procedure of the Gas Dehydration unit
11-310:
The procedure describes how to start-up the Gas Dehydration unit 11-310 after the
- 11-310-HS-002 Unit 11-310 PSD
Emergency shutdown procedure by the ESD system is provided in Section 8.6.

“ Emergency shutdown procedure”.
occurred.
(2) Pressurization
Refer to Section 5.6.4
(3) Feed gas flow and Start-up
FORM 799-2 3
Desert Plant
SHEET 190 OF 370
FORM 799-2 3
Desert Plant
SHEET 191 OF 370
5.7.1 General
up of the Dry Gas Demercurization Unit 11/12-350.

Required utilities:
- Electricity
- Steam
- Instrument Air
- Utilities Air
- Cooling Water
- Fire Water
- Potable Water
(6) Flare and liquid disposal system commissioned
(8) Water flushing
(10) Loading of activated alumina bed to the Demercurization Reactor
It is assumed that the upstream Gas Dehydration Unit is on line and the processed
gas is on spec for H2O content.
FORM 799-2 3
Desert Plant
SHEET 192 OF 370
equipments.
(4) All relief valves are on line and their block valves upstream / downstream
locked open.
(6) All fire and gas detection and fire protection systems are available and ready
for use.
blanks are fitted.
(8) The unit bypass valve in the line 11-350-017-TG-20”-CS001-N is closed and
the blind with the valve is in closed position.
The Dry Gas Demercurization Unit 11/12-350 is ready to receive hydrocarbons after
the completion of air freeing, tightness and functions test.
(a) Check that the Gas Dehydration Unit 310 is on stream and the feed gas to
the Dry Gas Demercurization Unit is available.
(b) Confirm the status of the following valves are closed before the introduction
of the feed gas:

Manual Ball Valves 20”/4” J-53-D-O-1035-
B/L on Gas inlet line 01
FORM 799-2 3
Desert Plant
SHEET 193 OF 370
11-350-BDV-004 6” J-53-D-O-1035-
Blow down from 11-350-VK-001 01
Manual Ball Valve 20” J-53-D-O-1035-
Bypass line of 11-350-CL-001 01
Manual Ball Valves 1” J-53-D-O-1035-
Gas Sampling from 11-350-VK-001 01
(c) Check that the following valves are opened:

Manual Ball Valves 20” J-53-D-O-1035-
Inlet/Outlet of 11-350-CL-001 01
(2) Pressurizing of the Unit
(a) Open 4” manual ball valve on the bypass line of 20” valve at the battery limit,
then crack open 4” pressurizing valve and conduct the feed gas to the Unit.
(b) Continue pressurization until the system pressure is balanced to the Gas
Dehydration Unit 11-310. Open 20” manual ball valve and close 4” bypass
valve when the system pressure is nearly equal to the operating pressure of
65 barG.
NOTE: Even though the tightness test has been completed, it is necessary
to monitor the system constantly during this procedure whether there is no
leakage from flange, valves etc.
5.7.5 Feed gas flow and Start-up
(1) Prior to introduction of the feed gas, confirm that the unit is in the Dew Point
Control Unit 11-340 is ready to receive the gas treated in the Dry Gas
Demercurization Unit and HP flare system is available.
(2) Feed gas cut-in
Since there is no flow control in this unit, the feed gas is introduced accordingly
when 11-340-SDV-002A is opened.
5.7.6 Start-up after Shutdown
This section provides the following start-up procedure of the Dry Gas
Demercurization unit 11-350:
FORM 799-2 3
Desert Plant
SHEET 194 OF 370
5.7.7 Start-up procedure after scheduled shutdown
Refer to initial startup procedure which described in Section 5.7.1-3.
5.7.8 Start-up procedure after emergency shutdown
The procedure describes how to start-up the Dry Gas Demercurization unit 11-350
after the unit is shut-down by the following ESD systems:
Emergency shutdown procedure by the ESD system is provided in Section 8.7

occurred.
(2) Pressurization
Refer to Para. 5.7.4.
Refer to Para. 5.7.5.
FORM 799-2 3
Desert Plant
SHEET 195 OF 370
5.8.1 General
up of the Dew Point Control Unit 11/12-340

Required utilities:
- Electricity
- Steam
- Instrument Air
- Utilities Air
- Cooling Water
- Hot Oil
- Fire Water
- Potable Water
- Flares (CF, HF and LF)
- Closed/Open drain systems
(7) Water flushing
(9) System Drying
Note: Before the unit start-up, the dryness of the whole section shall be carefully
checked. The system dry-out for gas trains will be executed by two different
mediums, nitrogen and process hydrocarbon gas. For dry-out of the 1st gas
train, nitrogen and process feed gas will be recycled through Unit 11-310, 11-
FORM 799-2 3
Desert Plant
SHEET 196 OF 370
350, 11-340 and 10-362 by means of the Export Gas Compressor with Gas
Dryers operation. For dry-out of the 2nd gas train, nitrogen and dry Sales Gas
will be introduced to the system and exhausted to the flare system. The target
of the dryness is –42 deg C at 5 barG. For detail dry-out procedure, refer to the
document, “Detail Commissioning Procedure for System Drying: S-53-173Q-
311J.”
¨ Startup Sequence
(3) Pressurization of the system
(4) Set up the process flow scheme in No-NGL operating mode
(5) Feed gas introduction and Cooling down of the system
(6) Start-up the Deethanizer and establish No-NGL operating mode
(7) Start-up of the Expander
(8) Switch the operation from No-NGL mode to Expander operating mode
equipments.
open.

11-340-I5-001 11-340-EBV-001 / FV-012 J-53-D-O-1034-
(11-340-VA-001 Liquid 02
Outlet)
11-340-I5-002 11-340-EBV-002 J-53-D-O-1034-
11-340-PA-001A/B 02
FORM 799-2 3
Desert Plant
SHEET 197 OF 370
(11-340-VE-002 Liquid
Outlet)
11-340-I5-006 11-340-EBV-004/041 J-53-D-O-1034-
11-340-PA-002A/B 05
(11-340-VA-004 Liquid
Outlet)
11-340-I5-007 11-340-EBV-003/006 / LV- J-53-D-O-1034-
031 04 (1/2)
(11-340-VE-001 Liquid
Outlet)
11-340-I5-011 11-340-EBV-043 J-53-D-O-1034-
11-340-PA-003A/B 04 (2/2)
(11-340-VA-002 Liquid
Outlet)
use.
blanks are fitted.
The Dew Point Control Unit 11/12-340 is ready to receive hydrocarbons after the
completion of air freeing, tightness, drying and functions test.
(a) Check that the Gas Dehydration Unit 11/12-310 is on stream and dry gas to
the Dew Point Control Unit is available.
(b) Check that the Gas Sweetening Unit 11/12-330 is on stream and the CO2
concentration in the treated gas is on specification.
(c) Confirm the status of the following on/off valves in the field before the
introduction of the feed gas:

11-340-SDV-010A 4” J-53-D-O-1034-01 Close
Sales gas from Pipeline
for start-up
FORM 799-2 3
Desert Plant
SHEET 198 OF 370
11-340-SDV-002A/B 20”/4” J-53-D-O-1034-01 Close

Feed gas from the Unit
11-310
11-340-SDV-003 18” J-53-D-O-1034-01 Open
Feed gas from the Cold
Box
11-340-SDV-004 26” J-53-D-O-1034-01 Open
Sales gas from the Cold
Box
11-340-SDV-005 24” J-53-D-O-1034-01 Open
Sales gas to the Cold
Box
11-340-SDV-006 8” J-53-D-O-1034-01 Open
Deethanizer OVHD gas
from the Cold Box
11-340-SDV-007 8” J-53-D-O-1034-01 Open
Deethanizer OVHD gas
to the Cold Box
11-340-SDV-008 14” J-53-D-O-1034-01 Open
Condensate from the
Cold Box
11-340-SDV-009 12” J-53-D-O-1034-01 Open
Condensate to the Cold
Box
11-340-BDV-001 3” J-53-D-O-1034-01 Close
Blow down from the Cold
Box (feed gas)
11-340-BDV-006 2” J-53-D-O-1034-01 Close
Box (sales gas)
11-340-BDV-007 1” J-53-D-O-1034-01 Close
Box (Deeth. OVHD gas)
11-340-BDV-008 2” J-53-D-O-1034-01 Close
Box (Condensate)
11-340-EBV-001 10” J-53-D-O-1034-02 Open
Liquid outlet from the
Expander Inlet KO Drum
11-340-EBV-002 10” J-53-D-O-1034-02 Open
Purifier
11-340-BDV-021 3” J-53-D-O-1034-02 Close
Blow down from the
Expander Inlet KO Drum
11-340-BDV-042 4” J-53-D-O-1034-02 Close
Blow down from the
Purifier
11-340-SDV-021A/B 24”/4” J-53-D-O-1034-02 Close
Sales gas to the Export
FORM 799-2 3
Desert Plant
SHEET 199 OF 370
Gas Compression Unit

11-340-SDV-022 18” J-53-D-O-1034-03 Close
Feed gas to the
Expander
11-340-SDV-023 26” J-53-D-O-1034-03 Open
Sales gas to the
Expander Recompressor
11-340-SDV-050 2” J-53-D-O-1034-03 Close
Seal gas to the
Expander
11-340-BDV-022 3” J-53-D-O-1034-03 Close
Blow down from the
Expander Recompressor
11-340-BDV-023 2” J-53-D-O-1034-03 Close
Blow down from the
upstream of Expander
Recompressor
11-340-BDV-051 1” J-53-D-O-1034-03 Close
Blow down from the
Expander lube oil system
11-340-EBV-003 10” J-53-D-O-1034-04 Open
Liquid outlet from the (1/2)
Deethanizer bottom
11-340-EBV-006 8” J-53-D-O-1034-04 Open
Liquid from the (1/2)
Deethanizer Reboiler
11-340-EBV-042 10” J-53-D-O-1034-04 Open
Liquid to the Deethanizer (1/2)
Reboiler
11-340-SDV-031 10” J-53-D-O-1034-04 Open
NGL from the NGL (1/2)
Cooler
11-340-SDV-043 8” J-53-D-O-1034-04 Close
NGL to the Liquid (1/2)
Stabilization Unit
11-340-BDV-051 1” J-53-D-O-1034-04 Close
Blow down from the (1/2)
Deethanizer
11-340-SDV-044 6” J-53-D-O-1034-04 Open
Condensate to the (2/2)
Deethanizer Condenser
11-340-SDV-045 12” J-53-D-O-1034-04 Open
Condensate from the (2/2)
11-340-SDV-046 18” J-53-D-O-1034-04 Open
Deeth. OVHD gas to the (2/2)
11-340-SDV-047 18” J-53-D-O-1034-04 Open
Deeth. OVHD from the (2/2)
FORM 799-2 3
Desert Plant
SHEET 200 OF 370
11-340-EBV-043 8” J-53-D-O-1034-04 Open

Liquid from the (2/2)
Deethanizer Reflux Drum
11-340-BDV-031 2” J-53-D-O-1034-04 Close
Deethanizer Reflux Drum
11-340-BDV-043 2” J-53-D-O-1034-04 Close
(Deeth. OVHD)
11-340-BDV-044 1” J-53-D-O-1034-04 Close
(Condensate)
11-340-EBV-004 10” J-53-D-O-1034-05 Open
Liquid inlet to the NGL
Surge Drum
11-340-EBV-041 8” J-53-D-O-1034-05 Open
NGL Surge Drum
11-340-SDV-042 6” J-53-D-O-1034-05 Close
NGL to the Liquid
Pipeline
11-340-BDV-041 6” J-53-D-O-1034-05 Close
Blow down from the NGL
Surge Drum
(d) The outside operator will check the following control valve status in the field,
and that the instrument air supply pressure is ok. The CCR operator will

11-340-PV-020 10" J-53-D-O-1034-03 Close
Sales gas to Cold Flare
11-340-PV-031 4” J-53-D-O-1034-04 Close
Deeth. OVHD gas to Cold (2/2)
Flare
11-340-PV-043B 2” J-53-D-O-1034-05 Close
Vapor from the NGL
Surge Drum to HP Flare
(2) Pre-pressurization of the whole system (low pressure level)
(a) Open 11-340-SDV-002B, then crack open 4” pressurizing valves on feed

gas line located at the battery limit of the Dew Point Control Unit 11-340 and
conduct the feed gas to the Unit.
FORM 799-2 3
Desert Plant
SHEET 201 OF 370
(b) Continue pressurization the whole system in the Unit up to approximately 23

barA and open 11-340-SDV-002A at pressure difference below 1.0 bar in
11-340-PDAH-005.
Note: Interlock is provided not to allow main 11-340-SDV-002A opening at
high differential pressure.
(c) Close 11-340-SDV-002B.
NOTE: Even though the tightness test has been completed, it is necessary to
monitor the system constantly during this procedure whether there is no leakage
from flange, valves etc.
(3) Pressurizing the upstream of J-T valve (high pressure level)
(a) Close the following control valves to isolate the section upstream of J-T
valve. Each controller, i.e., 11-340-PIC-023A/B and 11-340-FIC-012, shall
be in manual mode.

11-340-PV-023A/B 12" J-53-D-O-1034-03 Close
Feed gas in the Expander
by-pass line
11-340-FV-012 4” J-53-D-O-1034-02 Close
NGL from the Expander
Inlet KO Drum bottom
(b) Open the 4” pressurizing valve at the battery limit of the Unit inlet.
(c) Continue pressurization and monitor the pressure level until the system
pressure is balanced to the Gas Dehydration Unit 11-310, i.e., the operating
pressure of approximately 65 barA.
(d) Close the 4” pressurizing valve.
NOTE: In case that one gas train is in shutdown and the other train is running,
the pressurization is achieved by opening 340-SDV-010A in the start-up line
connected to the gas pipeline.
5.8.5 Set-up the process flow scheme in No-NGL operating mode
(1) Set the following valve position and the control loop by 11-340-HS-002
- 11-340-UV-003: Close
- 11-340-UV-031: Open
- 11-340-TIC-038 / FIC-031 cascade control
- 11-340-LIC-031 / FIC-053 cascade control
(2) The outside operator will check the following control valve status in the field,
FORM 799-2 3
Desert Plant
SHEET 202 OF 370
ensuring that the block valves are open around the control valve assemblies and
that the instrument air supply pressure is ok. The CCR operator will check that
the controllers are in the correct start up position and controllers are now
indicating correct value.

11-340-TV-022 14" J-53-D-O-1034-01 Close
Feed gas bypass of the Cold
Box
11-340-HV-032 4” J-53-D-O-1034-01 Close
Condensate bypass of the
Cold Box
11-340-FV-012 4” J-53-D-O-1034-02 Close
Liquid from the Expander
Inlet KO Drum
11-340-FV-014 2” J-53-D-O-1034-02 Open
Minimum flow of the
Deethanizer Feed Pumps
11-340-FV-013 4” J-53-D-O-1034-02 Close
Discharge of the Deethanizer
Feed Pumps
11-340-PV-012 3” J-53-D-O-1034-02 Close
Sales gas by-pass from
Deethanizer OVHD
11-340-PV-022 16” J-53-D-O-1034-03 Open
Sales gas to the Export Gas
Compression Unit
11-340-FV-031 4” J-53-D-O-1034-04 Close
Hot oil return from the (1/2)
11-340-LV-031 6” J-53-D-O-1034-04 Close
NGL from the NGL Cooler (1/2)
11-340-FV-053 4” J-53-D-O-1034-04 Close
NGL to the Liquid (1/2)
Stabilization Unit
11-340-HV-031 6” J-53-D-O-1034-04 Close
Hot gas by-pass of the (2/2)
11-340-FV-051 1-1/2” J-53-D-O-1034-04 Open
Minimum flow of the (2/2)
Deethanizer Reflux Pumps
11-340-FV-052 3” J-53-D-O-1034-04 Close
Discharge of the Deethanizer (2/2)
Reflux Pumps
11-340-FV-034 6” J-53-D-O-1034-04 Close
Deethanizer OVHD vapor (2/2)
11-340-PV-043A 3” J-53-D-O-1034-05 Open
Hot gas by-pass to the NGL
Surge Drum
11-340-FV-042 2” J-53-D-O-1034-05 Open
FORM 799-2 3
Desert Plant
SHEET 203 OF 370
Minimum flow of the NGL

Expedition Pumps
11-340-FV-043A 3” J-53-D-O-1034-05 Close
Discharge of the NGL
Expedition Pumps
(3) 11-340-PIC-023A/B is still in manual mode and the associated control valve is in
closed position.
5.8.6 Feed gas introduction and Cooling down of the system
status.
(a) The Export Gas Compression Unit 10-362 is ready to receive the sales gas
treated in the Dew Point Control Unit.
(b) The Liquid Stabilization Unit 10-210 is ready to receive the hydrocarbon
liquids from the Dew Point Control Unit.
(2) Open 11-340-SDV-002A at the battery limit of the Unit inlet.
(3) Introduce the cold stream to the Purifier by opening the J-T valve manually from
DCS.
(4) Vapor from the Purifier top is sent to the Cold Box to cool down the feed gas,
and then discharged to the cold flare through 11-340-PV-020 at the outlet of the
DPCU Final Cooler, until the vapor will be the on spec. sales gas.
(5) When the liquid hydrocarbon is accumulated in the Expander Inlet KO Drum, the
liquid is fed to the Purifier bottom section via 11-340-FV-012.
(6) After confirmation of liquid accumulation in the Purifier bottom section, select
one of the Deethanizer Feed Pumps and check its suction valve in open position
and discharge valve in closed position.
(7) Confirm valves in the pump casing vent line are slightly opened.
(8) Inform the DCS operator from site that the pump is ready to start. Start the
selected pump from DCS in remote mode. After confirmation of the successful
start of the motor and pump at site, open the discharge valve gradually to
establish minimum flow circulation of the pump.
(9) After the stable operation of the pump is established, reset the process override
for 11-340-I5-002, and inform DCS operator to change operation into auto mode
from manual.
NOTE-1: DCS interlock (I-5, I-7) for pump is available only in “AUTO” mode.
When the “MANUAL” mode is selected, the DCS interlock is not active and
operator shall be fully responsible for the pump operation. ESD interlock (I-2, I-
4) for pump is available anytime.
FORM 799-2 3
Desert Plant
SHEET 204 OF 370
NOTE-2: The stand-by pump shall be maintained cold by slightly opening the
check by-pass valve at the discharge. Operator shall check the temperature of
the fluid in the stand-by pump and confirm it is cold in the normal operating
temperature level before start up the stand-by pump.
5.8.7 Start-up the Deethanizer and establish No-NGL operating mode
(1) The hydrocarbon liquid discharged from the Deethanizer Feed Pump is fed to
the Deethanizer middle section via the Deethanizer Condenser and the Cold
Box.
(2) Open 11-340-SDV-043 so that NGL from the Deethanizer bottom can be
recycled to the Liquid Stabilization Unit.
(3) When the liquid is accumulated in the Deethanizer bottom section, introduce the
hot oil to the Deethanizer Reboiler gradually.
(4) After confirmation of liquid accumulation in the Deethanizer Reflux Drum, select
one of the Deethanizer Reflux Pumps and check its suction valve in open
position and discharge valve in closed position.
(5) Confirm valves in the pump casing vent line are slightly opened.
(6) Inform the DCS operator from site that the pump is ready to start. Start the
selected pump from DCS in remote mode. After confirmation of the successful
start of the motor and pump at site, open the discharge valve gradually to
establish minimum flow circulation of the pump.
(7) After the stable operation of the pump is establish, reset the process override for
11-340-I5-011, and inform DCS operator to change operation into auto mode.
NOTE-1: DCS interlock (I-5, I-7) for pump is available only in “AUTO” mode.
When the “MANUAL” mode is selected, the DCS interlock is not active and
operator shall be fully responsible for the pump operation. ESD interlock (I-2, I-
4) for pump is available anytime.
NOTE-2: The stand-by pump shall be maintained cold by slightly opening the
check by-pass valve at the discharge. Operator shall check the temperature of
the fluid in the stand-by pump and confirm it is cold in the normal operating
temperature level before start up the stand-by pump.
(8) Establish the No-NGL operating condition by adjustment of the hot oil duty and
process control values to produce the on spec. products.
5.8.8 Start-up the Expander
For detail start-up procedure of the Expander, refer to the operating manual issued
by Vendor.
FORM 799-2 3
Desert Plant
SHEET 205 OF 370
(1) Prior to start-up the Expander, confirm the status is as follows:
(a) The dry seal gas is available from the Export Gas Compressor 2nd stage
discharge.
(b) Lube oil system is commissioned
(c) ASCV 11-340-FV-701 is fully opened.
(2) When all subsystems are operational and checked for proper function, proceed
as follows:
(a) Start up the seal gas system.

(b) Drain any possible liquids from the expander and compressor housings.
(c) Start-up the lube oil system.
(d) Check the control system signalizing “ready to start.”
(e) Open the process isolation block valve 11-340-SDV-022.
(f) Drain any possible liquids from the expander inlet piping.
(g) Push local start button to open the quick closing valve 11-340-UV-701.
(h) Increase the inlet guide vanes (IGV) opening on LCP to the 1st step speed
(2000-3000 rpm) and maintain for 20-30 minutes.
(i) Increase IGV’s opening to the 2nd step speed just below the No-Dwell zone
(8000 rpm) and maintain for 20-30 minutes.
(j) Increase IGV’s opening to Controllable Speed above the No-Dwell zone
(11000 rpm).
(k) Increase speed by PIC-023A to speed controllable zone (11000-15200 rpm)
monitoring suction pressure.
(l) Switch control mode from “manual” to “auto”.
5.8.9 Switch the operation from No-NGL mode to Expander operating mode
(1) After the Expander operation is stable, set the following valve position and the
control loop by 11-340-HS-002.
- 11-340-UV-003: Open
- 11-340-UV-031: Close
- 11-340-TIC-034 / FIC-031 cascade control
- 11-340-LIC-031 signal to 11-340-LV-031
(2) Switch the process control values from the No-NGL mode to the Expander
operating mode to establish the stable operation.
This section provides the following start-up procedure of the Dew Point Control unit
11-340:

FORM 799-2 3
Desert Plant
SHEET 206 OF 370
The procedure describes how to start-up the Dew Point Control Unit 11-340 after the
- 11-340-HS-001 Unit 11-340 PSD
Emergency shutdown procedure by the ESD system is provided in Section 8.8

occurred.
(2) Pressurization
FORM 799-2 3
Desert Plant
SHEET 207 OF 370
5.9.1 General
The following description is based on train A, but is also applicable to train B.
up of the Off Gas Compression Unit 361.

Required utilities:
- Electricity
- Steam
- Instrument Air
- Utilities Air
- Fire Water
- Desalinated Water
- Flares (LP & HP)
¨ Startup Sequence
(2) Changing of battery limit blinds position
FORM 799-2 3
Desert Plant
SHEET 208 OF 370
(3) Pressurization of inlet filters with feed gas

(4) Preparation for Offgas Compressor Start-up
(5) Offgas Compressor Start-up
open.

10-361-I5-015 10-361-EBV-005 J-53-D-O-1036-14-
10-361-LV-002 1/2
(10-361-CL-001A drain
outlet)
10-361-I5-016 10-361-EBV-006 J-53-D-O-1036-14-
10-361-LV-001 1/2
(10-361-CL-001A drain
outlet)
10-361-I5-017 10-361-EBV-007 J-53-D-O-1036-14-
10-361-LV-004 1/2
(10-361-CL-001B drain
outlet)
10-361-I5-018 10-361-EBV-008 J-53-D-O-1036-14-
10-361-LV-003 1/2
(10-361-CL-001B drain
outlet)
10-361-I5-001 10-361-EBV-001 J-53-D-O-1036-15
10-361-LV-011
(10-361-VA-001A drain
outlet)
10-361-I5-008 10-361-EBV-003 J-53-D-O-1036-18
10-361-LV-041
(10-361-VA-001B drain
outlet)
FORM 799-2 3
Desert Plant
SHEET 209 OF 370
commissioned.
use.
blanks are fitted.
The offgas compression unit 10-361 is ready to receive raw gas after the completion
of air freeing, tightness and functions test.
5.9.4 Pressurization of inlet filters with feed gas
(1) Prior to the pressurization of inlet filters 10-361-CL-001A, confirm the followings:
(a) The operator will check that unit 200 & 210, inlet oil reception facility &
stabilization unit are on stream and feed gas to the offgas compression unit
is available.
and that the instrument air supply pressure is ok.

10-361-SDV-063A/B 24"/4" J-53-D-O-1036- Close
Raw gas from 10-200-VA-001A/B 14-1/2
10-361-SDV-065A/B 24"/4" J-53-D-O-1036- Close
Raw gas from Unit 210 14-1/2
10-361-MOV-005/007 26" J-53-D-O-1036- Close
Raw gas to 10-361-CL-001A/B 14-1/2
10-361-MOV-006/008 26" J-53-D-O-1036- Close
Raw gas from 10-361-CL-001A/B 14-1/2
10-361-MOV-001/003 26" J-53-D-O-1036- Close
Raw gas to 10-361-VA-001A/B 14-2/2
10-361-BDV-056/057 2" J-53-D-O-1036- Close
Blowdown from 10-361-CL- 14-1/2
001A/B
10-361-BDV-053 2" J-53-D-O-1036- Close
Blowdown from common suction 14-2/2
header
10-361-EBV-005/006/007/008 3"/2" J-53-D-O-1036- Open
Drain from 10-361-CL-001A/B 14-1/2
10-361-SDV-067 4" J-53-D-O-1036- Open
FORM 799-2 3
Desert Plant
SHEET 210 OF 370
Drain from 10-361-CL-001A/B 14-1/2
FORM 799-2 3
Desert Plant
SHEET 211 OF 370

10-361-LV-001/002/003/004 1"/1.5" J-53-D-O-1036- Close
Drain from 10-361-CL-001A/B 14-1/2
10-361-PV-008 16" J-53-D-O-1036- Close
Raw gas to HP flare 14-2/2
(d) Set 10-361-PIC-008 at 8.8 barG and put it on automatic and 10-361-PV-008
is closed automatically.
(e) Put 10-361-LIC-001/002/003/004 in automatic.
(2) Pressurizing of inlet gas filter
(a) The operator will check the liquid level of drain pot using level gauges and
drain out the condensed liquid to closed drain.
(b) Open the 10-361-SDV-063B/065B. Confirm the differential pressure across

10-361-SDV-063B/065B is less than 0.3 bar. If it is reading less than 0.3
bar, the operator will open 10-361-SDV-063A/065A in the raw gas feed line.
After that, close 10-361-SDV-063B/065B. (Interlock is provided not to allow
main SDV opening at high differential pressure.)
Note: 10-361-CL-001A is start-up and CL-001B is stand-by.
(c) Slowly open 2" manual globe valve of 10-361-MOV-005 bypass.
(d) When the pressure in 10-361-CL-001A reaches about 8 barG, open 10-361-
MOV-005. After that, close bypass valve.
(e) Slowly open 2" manual globe valve of 10-361-MOV-006 bypass.
(f) When the pressure in 10-361-CL-001A reaches about 8 barG, open 10-361-
MOV-006. After that, close bypass valve.
Note: Before offgas compressor started-up, raw gas is routed to HP flare through 10-
361-PV-008.
5.9.5 Preparation for Offgas Compressor Start-up
Note: 10-361-KA-001A (Train A) is start-up and KA-001B (Train B) is stand-by.
Prior to start-up of offgas compressor 10-361-KA-001A, confirm the followings:
FORM 799-2 3
Desert Plant
SHEET 212 OF 370
(1) The operator will check that 10-361-CL-001A/B is on stream and feed gas to the
offgas compression unit is available.
(2) The outside operator will check the following on/off valve status in the field,
ensuring that the block valves are open around the on/off valve assemblies and
that the instrument air supply pressure is ok.

10-361-MOV-001/003 26" J-53-D-O-1036- Close
Raw gas to 10-361-VA-001A/B 14-2/2
10-361-MOV-002/004 20" J-53-D-O-1036- Close
Raw gas from 10-361-VA-003A/B 14-2/2
10-361-SDV-069A/B 10"/4" J-53-D-O-1036- Close
Raw gas to 11-330-CL-001A/B 14-2/2
10-361-SDV-071A/B 10"/4" J-53-D-O-1036- Close
Raw gas to 12-330-CL-001A/B 14-2/2
10-361-BDV-058 3" J-53-D-O-1036- Close
Blowdown from common discharge 14-2/2
header
10-361-SDV-001 3" J-53-D-O-1036- Open
Process Water to 10-560-VA-004 14-2/2
10-361-SDV-002 4" J-53-D-O-1036- Open
Condensate to 10-210-VA-001A/B 14-2/2
10-361-SDV-068 4" J-53-D-O-1036- Open
Condensate to 10-240-VA-001 14-2/2
10-361-SDV-013 26" J-53-D-O-1036- Close
Raw gas from 10-361-CL-001A/B 15
1A-361-SDV-711 3" J-53-D-O-1036- Close
Fuel gas to 10-361-MT-001A 15
10-361-SDV-073 3" J-53-D-O-1036- Open
Drain from 10-361-VA-001A 15
10-361-EBV-001 3" J-53-D-O-1036- Open
10-361-BDV-012 3" J-53-D-O-1036- Close
Blowdown from 10-361-VA-001A 15
10-361-UV-011 8" J-53-D-O-1036- Close
Venting from 1st stage discharge of 15
10-361-KA-001A
10-361-SDV-074 2" J-53-D-O-1036- Open
Process water from 10-361-VA-002A 16
10-361-SDV-075 3" J-53-D-O-1036- Open
Condensate from 10-361-VA-002A 16
10-361-EBV-002 2" J-53-D-O-1036- Open
10-361-EBV-022 3" J-53-D-O-1036- Open
10-361-BDV-022 3" J-53-D-O-1036- Close
FORM 799-2 3
Desert Plant
SHEET 213 OF 370
10-361-UV-012 6" J-53-D-O-1036- Close

Venting from 2nd stage discharge of 16
10-361-KA-001A
10-361-SDV-032 20" J-53-D-O-1036- Close
Raw gas from 10-361-VA-003A 17
10-361-SDV-077 2" J-53-D-O-1036- Open
10-361-SDV-076 3" J-53-D-O-1036- Open
10-361-EBV-031 2" J-53-D-O-1036- Open
10-361-EBV-032 3" J-53-D-O-1036- Open
10-361-BDV-054 3" J-53-D-O-1036- Close

10-361-PV-002 10" J-53-D-O-1036- Close
Raw gas to HP flare 14-2/2
10-361-FV-001/002 8" J-53-D-O-1036- Close
Raw gas to 11/12-330-CL-001A/B 14-2/2
1A-361-FV-711 12" J-53-D-O-1036- Open
1st stage ASCV 15
10-361-HV-011 12" J-53-D-O-1036- Close
1st stage process re-circulating valve 15
1A-361-SV-701 3" J-53-D-O-1036- Close
FG to 10-361-MT-001A 15
10-361-LV-011 1.5" J-53-D-O-1036- Close
1A-361-FV-721 8" J-53-D-O-1036- Open
2nd stage ASCV 16
10-361-HV-021 8" J-53-D-O-1036- Close
2nd stage process re-circulating 16
valve
10-361-LV-021 1.5" J-53-D-O-1036- Close
10-361-LDV-026 1" J-53-D-O-1036- Close
10-361-LV-031 2" J-53-D-O-1036- Close
10-361-LDV-034 1" J-53-D-O-1036- Close
FORM 799-2 3
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SHEET 214 OF 370
(4) Set 10-361-PIC-002 at 74.3 barG and put it on automatic and 10-361-PV-002 is
closed automatically.
(5) Set 10-361-PIC-007 at 72 barG and put it on automatic and 10-361-FV-001 &
002 is closed automatically through 10-361-FIC-001&002.
(6) Set 10-361-TIC-011 & 021 at 55 degC and put it on automatic.
(7) Put 10-361-LIC-011/021& LDIC-026 & 034 in automatic. LIC-031 is still in

manual.
(8) Open the 10-361-SDV-069B/071B. Confirm the differential pressure across 10-
361-SDV-069B/071B is less than 0.3 bar. If it is reading less than 0.3 bar, the
operator will open 10-361-SDV-069A/071A in the raw gas feed line. After that,
close 10-361-SDV-069B/071B. (Interlock is provided not to allow main SDV
opening at high differential pressure.)
5.9.6 Offgas Compressor Start-up
Please refer to compressor/turbine vendor operating manual

DRD-J-53-D-L-0801-00 & 0804-00.
(1) Dry seal gas system is commissioned. N2 separation gas should be provided.
(2) Lube oil system is commissioned.
(3) All compressor control loop is in automatic mode. ASCV 1A-361-FV-711&721

should be manually opened.
(4) Confirm 10-361-MOV-002 & 10-361-SDV-032 (Discharge), 10-361-MOV-001 &

10-361-SDV-013 (Suction), 10-361-SDV-076 (VA-003A Bottom) are closed.
(5) Confirm venting valves 10-361-UV-011, 012 are closed.
(6) Confirm process re-circulating valves 10-361-HV-011, are closed.
(7) Confirm 10-361-LV-031 on bottom of 10-361-VA-003A is closed.
(8) Dry gas seal back-up should be provided by MP fuel gas.
(9) MP fuel gas introduced from 10-361-VA-001A suction through manual globe
valve. Compressor 2nd discharge pressure becomes 7.9 barG then close
manual globe valve.
Note: In case of restarting compressor, depressure the compressor circuit

isolated with 10-361-SDV-013 & 032 by depressuring valve 10-361-
BDV-054 located at 10-361-VA-003A. This should be confirmed by 10-
361-PIC-011 on 1st suction line of compressor.
Note: Compressor closed system pressure may be raised by MP fuel gas

supplied from Dry Gas Seal system.
FORM 799-2 3
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(10) Open suction/discharge 10-361-MOV-001 & 002.
(11) Running of fan motors of 10-361-HC-001A & 002A from DCS by manual.
(12) Compressor stand by is completed and ready to start-up.
(13) Open suction 10-361-SDV-013 and discharge 10-361-SDV-032.
Note: At the start up, compressor vendor PLC requires a “Start Permissive”
signal from DCS to start the compressor. This signal will be generated
by DCS depending on the following conditions:
1) 10-361-MOV-001 Open
2) 10-361-SDV-013 Open
3) 10-361-MOV-002 Open
4) 10-361-SDV-032 Open
5) 10-361-UV-011 Close
6) 10-361-UV-012 Close
Please note that ASCV opening signals are included in start-permissive

from compressor vendor PLC itself.
This permissive signal will automatically be issued if all the above

conditions are satisfied and will be sent to compressor vendor PLC
through soft link. After startup this signal will no more be affective even
if it goes off due to the failure of any of its conditions.
(14) Push the start button and start the 10-361-MT-001A start-up program.
(Ventilation, Check lube oil system, Air purge, Fuel system is commissioned
including SDV-711 open, Pilot ignition, Main burner ignition).
Note: A software hand switch 10-361-HS-061 will be configured in DCS and

its signal will be conveyed to package PLC through soft link. This
signal will be used for the purging of the compressor by keeping the
anti-surge control valves 1A-361-FV-711 and 1A-361-FV-721 closed,
when the compressor in not in operation. Unless this hand switch is
reset, anti-surge valves can’t be opened and hence compressor can’t
be started. Once this switch is reset, control will be shifted to package
PLC. During normal operation this hand switch will have no affect.
(15) 10-361-MT-001A is ramped up.
(16) Full recycle operation is established. Set anti-surge controller in auto mode.
(17) Gradually, 1A-361-FV-711&721 are closed by surge controller.
Note: ASCV may be opened during turndown operation period, if necessary.
(18) Suction/discharge 10-361-PIC-011/724 controllers are functioned.
FORM 799-2 3
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(19) Loading to full load is established.
(20) When a normal liquid level is reached in 10-361-VA-003A, 10-361-LIC-031 is

changed in auto and 10-361-LV-031 will be gradually opened.
(21) When antisurge control valves are partially opened, process re-circulating valves
are opened manually to close the antisurge control valves during normal
operation.
(22) Normal operation is established.
FORM 799-2 3
Desert Plant
SHEET 217 OF 370
5.10.1 General
The following description is based on train A, but is also applicable to train B & C.
up of the Export Gas Compression Unit 362.

Required utilities:
- Electricity
- Steam
- Instrument Air
- Utilities Air
- Fire Water
- Desalinated Water
- MP Fuel Gas
- Flares (HP)
¨ Startup Sequence
(2) Changing of battery limit blinds position
FORM 799-2 3
Desert Plant
SHEET 218 OF 370
(3) Export Gas Compressor Common Suction/Discharge Header Start-up

(4) Preparation for Export gas Compressor Start-up
(5) Export Gas Compressor Start-up
open.

10-362-I5-001 10-362-EBV-012 J-53-D-O-1036-22
10-362-LV-011
(10-362-VA-001A drain
outlet)
10-362-I5-003 10-362-EBV-022 J-53-D-O-1036-23
10-362-LV-021
(10-362-VA-002A drain
outlet)
10-362-I5-004 10-362-EBV-031 J-53-D-O-1036-24
10-362-LV-031
(10-362-VA-003A drain
outlet)
10-362-I5-006 10-362-EBV-042 J-53-D-O-1036-25
10-362-LV-041
(10-362-VA-001B drain
outlet)
10-362-I5-008 10-362-EBV-052 J-53-D-O-1036-26
10-362-LV-051
(10-362-VA-002B drain
outlet)
10-362-I5-009 10-362-EBV-061 J-53-D-O-1036-27
10-362-LV-061
(10-362-VA-003B drain
outlet)
FORM 799-2 3
Desert Plant
SHEET 219 OF 370
10-362-I5-011 10-362-EBV-072 J-53-D-O-1036-28

10-362-LV-071
(10-362-VA-001C drain
outlet)
10-362-I5-013 10-362-EBV-082 J-53-D-O-1036-29
10-362-LV-081
(10-362-VA-002C drain
outlet)
10-362-I5-014 10-362-EBV-091 J-53-D-O-1036-30
10-362-LV-091
(10-362-VA-003C drain
outlet)
commissioned.
use.
blanks are fitted.
The export gas compression unit 10-362 is ready to receive raw gas after the
5.10.4 Export Gas Compressor Common Suction/Discharge Header Start-up
(1) Prior to start-up of export gas compressor common suction/discharge header,

(a) The operator will check that unit 11/12-340, Dew Point Control units are on
stream and sales gas to the export gas compression unit is available.
and that the instrument air supply pressure is ok.

10-362-SDV-093A/B 24"/4" J-53-D-O-1036- Close
Sales gas from 11-340-HC-001 21
10-362-SDV-094A/B 24"/4" J-53-D-O-1036- Close
Sales gas from 12-340-HC-001 21
10-362-SDV-096A/B 26"/4" J-53-D-O-1036- Close
Sales gas to pipeline 21
FORM 799-2 3
Desert Plant
SHEET 220 OF 370
10-362-SDV-095A/B 12"/4" J-53-D-O-1036- Close

Fuel gas to 11/12-420-XX-001 21
10-362-MOV-001/003/006 26" J-53-D-O-1036- Close
Sales gas to 10-362-VA-001A/B/C 21
10-362-MOV-002/005/007 20" J-53-D-O-1036- Close
Sales gas from 10-362-VA-003A/B/C 21
10-362-BDV-084 4" J-53-D-O-1036- Close
Blowdown from common suction 21
header
10-362-BDV-085 3" J-53-D-O-1036- Close
Blowdown from common discharge 21
header

10-362-PV-002 20" J-53-D-O-1036- Close
Sales gas to HP flare 21
10-362-PV-092 12" J-53-D-O-1036- Close
(d) Set 10-362-PIC-002 at 22.2 barG and put it on automatic and 10-362-PV-
002 is closed automatically.
(e) Set 10-362-PIC-092 at 76.7 barG and put it on automatic and 10-362-PV-
092 is closed automatically.
(f) Set 10-362-PIC-095 at 20.2 barG and put it on automatic.
(2) Pressurizing of suction header
Open the 10-362-SDV-093B/094B. Confirm the differential pressure across 10-

362-SDV-093B/094B is less than 0.3 bar. If it is reading less than 0.3 bar, the
operator will open 10-362-SDV-093A/094A in the sales gas feed line. After that,
close 10-362-SDV-093B/094B. (Interlock is provided not to allow main SDV
opening at high differential pressure.)
Note: Before export gas compressor started-up, sales gas is routed to HP flare
through 10-362-PV-002.
(3) Pressurizing of discharge header
Open the 10-362-SDV-096B. Confirm the differential pressure across 10-362-

SDV-096B is less than 0.3 bar. If it is reading less than 0.3 bar, the operator will
open 10-362-SDV-096A in the sales gas feed line. After that, close 10-362-
FORM 799-2 3
Desert Plant
SHEET 221 OF 370
SDV-096B. (Interlock is provided not to allow main SDV opening at high

differential pressure.)
(4) Pressurizing of fuel gas header
Open the 10-362-SDV-095B. Confirm the differential pressure across 10-362-

SDV-095B is less than 0.3 bar. If it is reading less than 0.3 bar, the operator will
open 10-362-SDV-0956A in the sales gas feed line. After that, close 10-362-
SDV-095B. (Interlock is provided not to allow main SDV opening at high
differential pressure.)
5.10.5 Preparation for Export gas Compressor Start-up
Prior to start-up of export gas compressor 10-362-KA-001A, confirm the followings:
(1) The operator will check that unit 11/12-340, Dew Point Control units are on
stream and sales gas to the export gas compression unit is available.
(2) The outside operator will check the following on/off valve status in the field,
ensuring that the block valves are open around the on/off valve assemblies and
that the instrument air supply pressure is ok.

10-362-MOV-001 26" J-53-D-O-1036- Close
Sales gas to 10-362-VA-001A 21
10-362-MOV-002 20" J-53-D-O-1036- Close
Sales gas from 10-362-VA-003A 21
10-362-SDV-093A/094A 24"/4" J-53-D-O-1036- Open
Sales gas from 11/12-340-HC-001 21
10-362-SDV-096A 26"/4" J-53-D-O-1036- Open
10-362-SDV-095A 12"/4" J-53-D-O-1036- Open
Fuel gas to 11/12-420-XX-001 21
10-362-BDV-084 4" J-53-D-O-1036- Close
Blowdown from common suction 21
header
10-362-BDV-085 3" J-53-D-O-1036- Close
Blowdown from common discharge 21
header
10-362-SDV-013/101 26"/2" J-53-D-O-1036- Close
Sales gas to 10-362-VA-001A 22
10-362-SDV-711 3" J-53-D-O-1036- Close
Fuel gas to 10-362-MT-001A 22
10-362-EBV-012 2" J-53-D-O-1036- Open
10-362-BDV-012 3" J-53-D-O-1036- Close
FORM 799-2 3
Desert Plant
SHEET 222 OF 370
10-362-UV-011 8" J-53-D-O-1036- Close

Venting from 1st stage discharge of 22
10-362-KA-001A
10-362-SDV-097 8" J-53-D-O-1036- Close
Fuel gas to 11/12-420-XX-001 23
10-362-EBV-022 2" J-53-D-O-1036- Open
10-362-BDV-022 3" J-53-D-O-1036- Close
10-362-UV-012 8" J-53-D-O-1036- Close
Venting from 2nd stage discharge of 23
10-362-KA-001A
10-362-SDV-032 20" J-53-D-O-1036- Close
10-362-EBV-031 2" J-53-D-O-1036- Open
10-362-BDV-086 3" J-53-D-O-1036- Close

1A-362-FV-711 12" J-53-D-O-1036- Open
1st stage ASCV 22
1A-362-SV-701 3" J-53-D-O-1036- Close
FG to 10-362-MT-001A 22
10-362-LV-011 1.5" J-53-D-O-1036- Close
1A-362-FV-721 8" J-53-D-O-1036- Open
2nd stage ASCV 23
10-362-LV-021 1.5" J-53-D-O-1036- Close
1A-362-FV-021 6" J-53-D-O-1036- Close
Fuel gas to 11/12-420-XX-001 23
10-362-PV-031A 12" J-53-D-O-1036- Close
10-362-PV-031B 10" J-53-D-O-1036- Close
10-362-LV-031 1.5" J-53-D-O-1036- Close
10-362-LDV-034 1" J-53-D-O-1036- Close
(4) Set 10-362-PIC-031A at 86.4 barG and put it on automatic and 10-362-PV-031A
FORM 799-2 3
Desert Plant
SHEET 223 OF 370
(5) Set 10-362-PIC-031B at 83.3 barG and put it on automatic and 10-362-PV-031B
(6) Put 10-362-LIC-011/021/031 in automatic.
(7) 10-362-FIC-021 is still in manual mode.
(8) Set 1A-362-PIC-724 at 86.4 barG and put it on automatic and Set 10-362-PIC-
095 at 20.2 barG and put it on automatic.
(9) Set 10-362-HIC-005A at minimum governor speed and the lower selector switch
10-362-PY-095A will select this hand controller to provide set point to gas speed
controller.
5.10.6 Export Gas Compressor Start-up

DRD-J-53-D-L-0803-00 & 0804-00.
(1) Dry seal gas system is commissioned. N2 separation gas should be provided.
(2) Lube oil system is commissioned
(3) All compressor control loop is in automatic mode. ASCV 10-362-FV-711&721

should be manually opened.
(4) Confirm 10-362-MOV-002 & 10-362-SDV-032 (Discharge), 10-362-MOV-001 &

10-362-SDV-101, 013 (Suction) and 10-362-SDV-097 (FG supply line) are
closed.
(5) Confirm venting valves 10-362-UV-011, 012 are closed.
(6) Confirm 10-362-FV-021 (FG supply line) is closed manually.
(7) 10-362-PIC-031A&B are functioned and 10-362-PV-031A&B are closed by low

pressure.
(8) Open suction MOV-001.
(9) Open discharge SDV-032 and MOV-002.
(10) Open suction 10-362-SDV-101 of 10-362-SDV-013 bypass. Sales gas

introduced through suction 10-362-SDV-101 and compressor 2nd discharge
pressure becomes almost common suction HD pressure, then open 10-362-
SDV-013.
(11) When 10-362-SDV-013 is opened, 10-362-SDV-101 is closed automatically.
(12) Running of fan motors of 10-362-HC-001A & 002A from DCS by manual.
FORM 799-2 3
Desert Plant
SHEET 224 OF 370
(13) Compressor stand by is completed and ready to start-up.
Note: At the start up, compressor vendor PLC requires a “Start Permissive” signal
from DCS to start the compressor. This signal will be generated by DCS
depending on the following conditions:
1) 10-362-MOV-001 Open
2) 10-362-SDV-013 Open
3) 10-362-MOV-002 Open
4) 10-362-SDV-032 Open
5) 10-362-SDV-097 Close
6) 10-362-UV-011 Close
7) 10-362-UV-012 Close
Please note that ASCV opening signals are included in start-permissive from
compressor vendor PLC itself.
This permissive signal will automatically be issued if all the above conditions
are satisfied and will be sent to compressor vendor PLC through soft link.
After startup this signal will no more be affective even if it goes off due to
the failure of any of its conditions.
(14) Push the start button and start the 10-362-MT-001A start-up program.
(Ventilation, Check L/O system, Air purge, Fuel system is commissioned, Pilot
ignition, Main burner ignition)
(15) 10-362-MT-001A is ramped up.
(16) Full recycle operation is established. Set anti-surge controller in auto mode.
(17) 10-362-PV-031A&B still stay closure position.
(18) Compressor circuit pressure is gradually raised. Discharge 10-362-PV-031B is

gradually opened by 10-362-PIC-031B.
(19) Gradually, 10-362-FV-711&721 are closed by surge controller.
(20) Change the set point of 10-362-HIC-005A from minimum governor speed to
100%. The lower selector switch 10-362-PY-095A will select suction or
discharged pressure controller (10-362-PIC-095 or 724) to provide set point to
gas speed controller and compressor load shearing is started.
Note: In normal operation, operator will set the value of hand controller at 100%
and set point of 2nd stage discharge controller at 86.4 barg, which will keep the
output of the 2nd stage discharge controller higher than the common suction
pressure controller. So the lower selector switch will select common suction
controller to provide set point to gas speed controller.
(21) Loading to full load is established.
FORM 799-2 3
Desert Plant
SHEET 225 OF 370
(22) After 11/12-420-PIC-003 are functioned, SDV-097 is opened and 10-361-FV-

021 is gradually opened by manual. Then fuel gas supply is started to 11/12-
420-XX-001.
(23) After 10-362-FV-021 is fully open, 10-362-FIC-021 is functioned. Refer to

Section 3.10.3(3)
(24) Normal operation is established.
FORM 799-2 3
Desert Plant
SHEET 226 OF 370
6. NORMAL OPERATION
6.1 Unit 20-130/10-200 Inlet Oil Reception Facilities
The main responsibility of this unit operator is to maintain the stable operation of the
downstream units of Oil Slugcatchers. This is normally accomplished by automatic
controls.
The operator is confronted with two types of process variables:
(1) Observable variables such as pressure, temperature, flow and level.
(2) External variables, which the unit operator has little or no control over such as
feed composition, ambient temperature, and shipping schedule / equipment
efficiency variations.
6.1.2 50% Turndown Operation
Isolation valves are provided for 20-130-VQ-003/004, 20-130-VZ-003/004 and 10-200-

VA-001A/B to conduct 50% turn down operation.
6.1.3 Other Operations
6.1.3.1 Sampling (*)
The sampling connections are provided to examine the plant performance. Samples
should be taken into the cylinder from the designated sampling points regularly and
analyzed as soon as possible after the samples are taken. The sampling points are as
follows:
(1) 10-200-SC-001 (located at 20-130-VZ-003/004 raw gas outlet line)-

(2) 10-200-SC-002 (located at 20-130-VQ-003 wet oil outlet line)
(3) 10-200-SC-003 (located at 20-130-VQ-003 process oily water outlet line)
(4) 10-200-SC-004 (located at 20-130-VQ-004 wet oil outlet line)
(6) 10-200SC-006 (located at 10-200-VA-001A bottom line)
(7) 10-200-SC-007 (located at 10-200-VA-001B bottom line)
(8) 10-200-SC-008 (located at 10-200-VA-001AB raw gas outlet line)
Note (*) See Section 9. Analytical Requirements.
6.1.3.2 Corrosion Monitoring
FORM 799-2 3
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SHEET 227 OF 370
Corrosion coupon (CC) and probe (ER) are installed to examine the performance of
corrosion inhibitor. The following actions should be taken.
(1) Check the corrosion rate regularly (*)

(2) Adjust the injection rate of corrosion inhibitor, if necessary.
Note (*) Frequency of the corrosion monitoring shall be decided based on the actual
data of the monitoring. Generally, monitoring will be done frequently at first and then
the span will become longer.
The performance of corrosion inhibitor injected at 20-130-VQ-003/004 can be examined

at the following CC & ER installation points.
(a) at the process oily water lines from 20-130-VQ-003/004
(b) at the raw gas outlet line of 20-130-VZ-003/004
(c) at the raw gas outlet lines of 10-200-VA-001A/B
The performance of corrosion inhibitor injected at 10-200-VA-001A/B bottom line can

be examined at the CC & ER installation points of the bottom liquid line of 10-200-VA-
001A/B.
6.1.3.3 Accumulated Liquid Monitoring
Liquid traps are installed at the liquid drain lines of 20-130-VZ-003/004 to automatically
remove the accumulated liquid in 20-130-VZ-003/004.
The liquid levels of LG-313/314 should be checked regularly to examine the
performance of the liquid traps.
FORM 799-2 3
Desert Plant
SHEET 228 OF 370
6.2 Unit 210 Liquid Stabilization Unit
The main responsibility of this unit operator is to produce on-spec stabilized condensate
and recover lighter components from condensate. This is normally accomplished by
automatic controls. With respect to the Condensate Desalters, refer to the Operation
and Maintenance Manual submitted by NATCO JAPAN.
(a) Observable variables such as pressure, temperature, flow and level.
(b) External variables, which the unit operator has little or no control over such as
feed composition, ambient temperature, and shipping schedule / equipment
efficiency variations.
(1) Operating Variables
Check carefully the following operating variables and take proper actions
¨ Wet Oil Flow Rate from Inlet Separators

¨ Hot Oil Flow Rate to Stabilizer Reboiler, Feed Temperature and Reflux Rate
of Stabilizer
6.2.2 Alternative Operating Modes
6.2.2.1 Two Trains of Liquid Stabilization Unit
Two identical liquid stabilization systems are installed in parallel (Train-A & B) except for
condensate desalters, which are a two-stage desalting process. Both two trains are
normally in service under the first pressure/production plateau period of the oil wells.
However, under the conditions of the well depletion, one train operation is
recommended in view of the operational flexibility (turndown ratio).
6.2.2.2 Change Over of MOV around Desalter Feed Pumps
In normal operation, the condensate from each Inlet Separator, 10-210-VA-001AB, is

processed by one dedicated Desalter Feed Pump, the third one being in stand-by mode
as a common spare. Three operating cases are described below. The open/close
status of MOVs around Desalter Feed Pumps for each operating case is tabulated in
Table-6.2.1
Case-1: 10-210-VA-001A and 10-210-VA-001B in service
FORM 799-2 3
Desert Plant
SHEET 229 OF 370
10-210-PA-001A for 10-210-VA-001A, 10-210-PA-001C for 10-210-VA-

001B and 10-210-PA-001B as common spare
Case-2: 10-210-VA-001A in service only
10-210-PA-001A as main and 10-210-PA-001B as spare
Case-3: 10-210-VA-001B in service only

10-210-PA-001C as main and 10-210-PA-001B as spare
Table-6.2.1 MOV Open/Close Status around Desalter Feed Pumps
Item Location Case-1 Case-2 Case-3
(10-210-) (10-210-)
MOV-011 PA-001A suction line Open Open Close
MOV-012 PA-001A discharge line Open Open Close
MOV-013 PA-001B common suction line Close Close Close
MOV-014 PA-001B common suction line Close Close Close
MOV-015 PA-001B discharge line to train A Close Close Close
MOV-016 PA-001C suction line Open Close Open
MOV-017 PA-001C discharge line Open Close Open
MOV-018 PA-001B discharge line to train B Close Close Close
6.2.2.3 Condensate Desalters
Two Condensate Desalters are normally operated in series. Single Desalter operation is
possible, but in this case, oil flow rate should be decreased to half of the design flow
rate and the requirement of desalinated water make-up rate will rise to 20m3/hr from
normal 3m3/hr. The valve open/close status for each operating case is tabulated in
Table-6.2.2. The simplified flow diagrams for each operating case are attached in
Fig.6.2.1 (1),(2) &(3).
Case-1: 10-210-VU-001 & VU-002 in service

10-210-PA-002B&C are in operation and PA-002A in standby
Case-2: 10-210-VU-001 in service

10-210-PA-002A is in operation and PA-002B in standby
Case-3: 10-210-VU-002 in service

10-210-PA-002C is in operation and PA-002B in standby
FORM 799-2 3
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SHEET 230 OF 370
Table-6.2.2 Valve Open/Close Status around Condensate Desalters
Tag No. Location P&ID No. Case-1 Case-2 Case-3

(J-53-D-
(10-210-) O-1021-)
MOV-019 oil feed line of VU-001 05 open open close
MOV-020 oil outlet line of VU-001 05 open open close
MOV-021 water line from VU-001 to header 05 open open close
MOV-022 VU-001 bypass line 05 close close open
MOV-023 VU-002 bypass line 06 close open close
MOV-024 oil feed line of VU-002 06 open close open
MOV-025 fresh water line to VU-001 06 close open close
MOV-026 fresh water line to VU-002 06 open close open
MOV-027 water line from VU-002 to header 06 close close open
MOV-028 PA-002C suction line 06 open close open
MOV-029 PA-002C discharge line 06 open close open
MOV-030 PA-002 suction common header 06 open close open
MOV-031 PA-002 suction common header 06 close open close
MOV-032 PA-002 discharge common header 06 open close open
MOV-033 PA-002 discharge common header 06 close open close
MOV-034 PA-002A suction line 06 open open close
MOV-035 PA-002A discharge line 06 open open close
MOV-036 wet oil outlet line of VU-002 06 open close open
MOV-040 PA-002B suction line 06 open open open
MOV-041 PA-002B discharge line 06 open open open
batterfly 05
valve
(BTF-1) (*1) on the line 130-UW-4"-BF001 close open close
batterfly 06
valve
(BTF-2) (*1) on the line 144-PW-3"-BF001 open close close
batterfly 06
valve
(BTF-3) (*1) on the line 133-PW-4"-BF001 close close open
batterfly 06
valve
(BTF-4) (*1) on the line 132-PW-4"-BF001 open close close
Note: (*1) BTF-1 to 4 are shown in Fig.6.2.1 (1), (2) & (3).
6.2.2.4 On/Off-spec Condensate Products
The stabilized condensate from Condensate Stabilizer 10-210-VE-001AB bottom is

cooled to 40degC by the heat exchangers of 10-210-HA-003AB, 10-210-HC-001AB,
10-210-HA-001AB and 10-210-HA-002AB in series and then the condensate from both
trains is mixed together and sent to on-spec Condensate Storage Tank 10-220-TA-001
or 002.
In case one of RVP analyzers, which are respectively installed downstream of 10-210-
FORM 799-2 3
Desert Plant
SHEET 231 OF 370
HA-002AB, shows the off-spec, the destination of the product should be changed to the
Rerun Drum, 10-210-VA-004, to protect the atmospheric tank against HC
venting/rupture.
The following procedures are to be taken.
(1) Off spec product case from train-A
RVP Analyzer,10-210-AI-002, shows off-spec with high alarm.
(a) Open normally closed 8” gate valve, which is located downstream of 10-210-
FE-121.
(b) Change 10-210-HS-101A position from 1 to 3 (normally from 1 to 2) and 10-
210-HS-101 position from 1 to 2 in order to transmit the signal from 10-210-
LIC-063 to LY-102.
(c) Close 10-210-LV-063.
(2) Off spec product case from train-B
RVP Analyzer,10-210-AI-003, shows off-spec with high alarm.
(a) Open normally closed 8” gate valve, which is located downstream of 10-210-
FE-122.
(b) Change 10-210-HS-101B position from 1 to 3 (normally from 1 to 2) and 10-
210-HS-101 position from 1 to 2 in order to transmit the signal from 10-210-
LIC-073 to LY-102.
(c) Close 10-210-LV-073.
6.2.2.5 Destination of the Liquid in Rerun Drum
Rerun Drum, 10-210-VA-004, is not normally in operation. It receives off-spec

condensate, NGL from DPCU (No NGL mode) and other streams from Flare KO Drum
and Sump Drums etc.
When the liquid level reaches high level alarm set point, the duty pump 10-210-PA-
005A will start automatically. If the liquid level keeps rising and reaches the high high
liquid alarm set point, the standby pump 10-210-PA-005B will start automatically. Both
running pumps will stop when the liquid level reaches the low level set point.
The liquid in the Rerun Drum can be sent to the following three destinations. However,
Burn Pit Drum should not be normally selected because the product is disposed. In
case the liquid in Rerun Drum is off-spec condensate, the off-spec condensate tank
should be selected as the destination because recycling to Inlet separators will further
deteriorate the unsteady conditions in Liquid Stabilization unit. The selection of Inlet
Separators is to be made after taking into account the operating conditions in Liquid
Stabilization unit. The maximum liquid receiving scenario for Rerun Drum is to
FORM 799-2 3
Desert Plant
SHEET 232 OF 370
simultaneously receive the off-spec condensate from the Liquid Stabilization Unit and
NGL from DPCU. In this case, direct recycling to the Inlet Separator shall be avoided.
Instead, select Off-spec Tank.
(1) Inlet Separators, 10-210-VA-001AB, for recycle

(2) Off-spec Condensate Tank, 10-220-TA-001 or 002 for storage (and recycle to Inlet
Separator)
(3) Burn Pit Drum, 10-240-VA-001, for disposal
On-off valves are respectively installed to select the destination as follows:

(1) 10-210-UV-039 for Inlet Separators
(2) 10-210-UV-038 (*) for Off-spec Condensate Tank
(3) 10-210-UV-037 for Burn Pit Drum
Note (*) UV-038 is automatically shut off in case the operating pressure of Rerun Drum rises to
0.2barG to protect the Tank from HC venting/rupture.
follows:
(1) SC-001 (located at 10-210-VA-001A inlet line)

(2) SC-002 (located at 10-210-VA-001B inlet line)
(3) SC-003 (located at 10-210-VA-001A water outlet line)
(4) SC-004 (located at 10-210-PA-001A discharge line)
(5) SC-005 (located at 10-210-VA-001A raw gas outlet line)
(6) SC-006 (located at 10-210-VA-001B water outlet line)
(7) SC-007 (located at 10-210-VU-001 water outlet line)
(8) SC-008 (located at 10-210-VU-001 oil outlet line)
(9) SC-009 (located at 10-210-VU-002 water recycle line)
(10) SC-010 (located at 10-210-VU-002 oil outlet line)
(11) SC-011 (located at 10-210-VE-001A water drain pot outlet line)
(12) SC-012 (located at 10-210-VE-001B water drain pot outlet line)
(13) SC-013 (located at 10-210-VA-002A water outlet line)
6.2.3.2 Water Draw-off from Condensate Stabilizer
Water condensation is normally not expected to occur in Condensate Stabilizer, but

water accumulation section is installed at .the top 4 trays.
Operator should regularly conduct the following operation to detect any presence of
condensed water.
FORM 799-2 3
Desert Plant
SHEET 233 OF 370
Water Draw-off from Each Tray

(1) Open the valve on the vapor line from Water Drain Pot to Stabilizer OVHD gas line
checking PI-364/374.
(2) Gradually open the valve on the water draw-off line from tray#1 checking LDI-
062/072-1 (interface liquid level of water drain pot)
(3) Close the valve after hydrocarbon condensate appears in Water Drain Pot.
(4) Check the operating pressure (PI-364/374)
(5) Repeat (2) to (4) from tray#2 to tray#4.
Drain-out from Water Drain Pot

(1) Gradually open the valve on the water drain line from the bottom of Water Drain Pot
checking the interface liquid level (LDG-362/372)
(2) Close the valve when the interface liquid level decreases to minimum level from the
bottom.
Corrosion coupon (CC) and probe (ER) are installed downstream of 10-210-HA-001AB
to examine the performance of corrosion inhibitor, which is injected at 10-210-PA-
001ABC suction lines. The following actions should be taken.

(2) Adjust the injection rate of corrosion inhibitor, if necessary
6.2.3.4 Drain-out from Ventury & Orifice type flowmeters
Basically, vent valves are installed instead of drain valves on the raw gas lines from
Inlet Separators,10-210-VA-001AB, and Stabilizer Reflux Drums,10-210-VA-002AB,
because the condensate accumulation at drain valves will cause the corrosion. Some
drain valves, however, are reluctantly installed from the structural point of view to
remove the condensate accumulation as follows. Regular drain-out operation should be
done to protect against corrosion for the following valves.
(1) 3/4” drain valve located at 10-210-FT-115 (ventury type)

(2) 3/4” drain valve located downstream of the above 3/4” drain valve
(3) 3/4” drain valve located at 10-210-FT-117 (ventury type)
(4) 3/4” drain valve located downstream of the above 3/4” drain valve
(5) 3/4” drain valve located at 10-210-FT-123 (orifice type)
(6) 3/4” drain valve located at 10-210-FT-124 (orifice type)
6.2.3.5 Drain-out of Interface Sludge Accumulation from Condensate Desalters
Sampling of the interface is recommended before it builds into a thick layer and
interferes with the operation of the electrostatic system. If interface sludge is discovered
FORM 799-2 3
Desert Plant
SHEET 234 OF 370
to be a problem, it should then be addressed by special chemical treatment, or by

draining the interface sludge away for segregated treatment. Some interface emulsion
is normal, however, if this layer begins to increase in depth, corrective actions should
be taken. These may include adjustment of chemical, operating temperature or
drainage of the interface.
FORM 799-2 3
Desert Plant
SHEET 235 OF 370
Fi
g.6
.2.
1(1/3
)
CONENSATEDESALTER M
CASE1:VU-001&VU-002I
NSERVI
CE TREATEDOI
L
M 0
20 0
23 M 0
36
M 02
2 M 0
24
VU-
001 VU-
002
PDV PDV
M
-04
2 -05
4
WETOI
L
M 0
19
FRESH
WATER 0
26
FV-
053 M
OI
LYWATER
M 0
25 LDV-
042 0
21
OI
LYWATER
FV-
054
M 0
27 BTF-3
(
CLOSE)
BTF-
2
(
OPEN)
LDV-
052 BTF-
4
M M
(
OPEN)
BTF-1
(
CLOSE)
FV-
041 0
33 0
32
M M
0
31 0
30
M M M M M M
0
35 34 0
0 41 0
40 0
29 0
28
PA-0
02A PA-
002B PA-0
02C
(
STAND-BY) (
OPERATION) (
OPERATION)
FORM 799-2 3
Desert Plant
SHEET 236 OF 370
Fi
g.
6.
2.
1(2/3)
M
TREATED
CONENSATEDESALTER OIL
0
20 0
23 0
36
POS2:VU-001I
NSERVICE M M
M 0
22 M 02
4
VU-00
1 VU-0
02
PDV PDV
M
-04
2 -0
54
WETOI
L
M 01
9
FRESH
WATER
FV-
053 02
6 M
OI
LYWATER
M 02
5 LDV-
042 02
1
OI
LYWATER
FV-
054
M 0
27
BTF-3
BTF-2 (
CLOSE)
(
CLOSE)
LDV-0
52 BTF-4
M M (
CLOSE)
BTF-1
(
OPEN)
FV-
041 03
3 M
0
32 M
0
31 0
30
M M M M M M
03
5 4 04
03 1 0
40 0
29 02
8
PA-
002
A PA-002
B PA-00
2C
(
OPERATION) (
STAND-BY) (-)
FORM 799-2 3
Desert Plant
SHEET 237 OF 370
Fi
g.6.
2.
1(3/3)
M
TREATEDOI
L
CONENSATEDESALTER
020 0
23 0
36
POS3:VU-002I
NSERVICE M M
M
022 M 024
VU-001 VU-002
PDV PDV
M
-0
42 -0
54
WETOI
L
M 019
FRESH
WATER 026
FV-0
53 M
OI
LYWATER
M
02
5 LDV- 0
21
04
2 OI
LYWATER
FV-
054
M 027
BTF-3
BTF-2 (
OPEN)
(
CLOSE)
LDV-052 BTF-4
M M
(
CLOSE)
BTF-1
(
CLOSE)
FV-0
41 0
33 032
M M
031 030
M M M M M M
03
5 34 0
0 41 0
40 02
9 02
8
PA-002A PA-002B PA-002C

(-) (
STAND-BY) (
OPERATI ON)
FORM 799-2 3
Desert Plant
SHEET 238 OF 370
6.3 Unit 220 Condensate Storage Tank
The main responsibility of this unit operator is to transport the stabilized condensate,
which is mixed with NGL from Dew Point Control Units at the pump discharge, to
Coastal plant via oil cross-country pipeline. This is normally accomplished by
automatic controls.
(b) External variables, which the unit operator has little or no control over such
as ambient temperature and shipping schedule / equipment efficiency
variations.
Check carefully the following operating variables and take proper actions
¨ Recycle Flow Rate of Off-Spec Condensate

¨ Rotating Speed of Liquid Export Pump
6.3.2 Alternative Operating Modes
6.3.2.1 Change Over of On/Off-Spec Condensate Tanks
Two identical condensate storage tanks, 10-220-TA-001/002, are installed. Normally,

one is for on-spec condensate and the other is for off-spec condensate. Two tanks for
on-spec condensate are possible. There are three operating cases as follows:
Case-1: 10-220-TA-001 for on-spec condensate,

10-220-TA-002 for off-spec condensate
Case-2: 10-220-TA-001 for off-spec condensate,

10-220-TA-002 for on-spec condensate
Case-3: 10-220-TA-001 & 002 for on-spec condensate,

10-220-TA-001 as a receiving tank from Stabilizer
10-220-TA-002 as an exporting tank
(10-220-PA-003 is out of service.)
Regarding the position of 10-220-HS-003, the following signals are to be taken for each
case to control the rotating speed of Liquid Export Pumps.
FORM 799-2 3
Desert Plant
SHEET 239 OF 370
Case-1: Signal from LIC-001 of 10-220-TA-001

The valve open/close status required for each operation case is tabulated in Table
6.3.1 as follows:
Table 6.3.1 Valve Open/Close Status for On/Off-Spec Condensate Tanks
Item P&ID No. Case-1 Case-2 Case-3
(10-220-) (J-53-D-O-)
UV-037 1021-12 Close Close Close
UV-038 1021-12 Open Open Close
UV-039 1021-12 Close Close Open
EBV-001 1022-01 Open Close Close
EBV-003 1022-01 Close Open Close
UV-005 1022-01 Open Close Open
UV-006 1022-01 Close Open Close
UV-008 1022-01 Open Close Close
EBV-006 1022-02 Close Open Open
EBV-007 1022-02 Close Open Open
UV-012 1022-02 Close Open Open
6.3.2.2 Transportation of Stabilized Condensate and NGL
In normal operation, stabilized condensate and NGL from two DPCU trains are mixed at
the discharge of Liquid Export Pump and then transported to Coastal plant via oil
pipeline under pressure control. Some variations of liquid transportation are expected
such as stabilized condensate only, stabilized condensate plus NGL from one DPCU
train, etc. However, pure NGL transportation, i.e., free of any stabilized condensate,
should be avoided because the Coastal plant cannot receive such a high vapor
pressure stream.
FORM 799-2 3
Desert Plant
SHEET 240 OF 370
The sampling connection is provided to examine the plant performance. Samples

analyzed as soon as possible after the samples are taken. The sampling connection is
as follows:
10-220-SC-001 (located at oil transportation line after mixing point of NGL and
Condensate)
6.3.3.2 Water Draw-off from Stabilized Condensate Tank
In normal operation, free water is removed from the stabilized condensate in Liquid
Stabilization Unit. A sump, however, is installed at the bottom of Stabilized Condensate
Tank to collect free water as a last removing chance in case the condensate contains it.
The following actions should be taken regularly.
(1) Open the 3/4” valve and 8” valve at nozzle

(2) Draw-off water checking the fluid color at drip funnel
(3) Close the 8” valve and 3/4” valve after oil spills
6.3.3.3 PI on the N2 Blanket Line to Stabilized Condensate Tank
Check 10-220-PI-301/311 on the N2 blanket lines to the Stabilized Condensate

Tanks for the upstream strainers’ plugging once a few days.
FORM 799-2 3
Desert Plant
SHEET 241 OF 370
6.4 Unit 20-130/10-300 Inlet Gas Reception Facilities
The main responsibility of this unit operator is to maintain the stable operation of the
downstream units of Gas Slugcatchers. This is normally accomplished by automatic
controls.
as feed composition, ambient temperature, and shipping schedule /
equipment efficiency variations.
6.4.2 50% Turndown Operation
Isolation valves are provided for 20-130-VQ-001/002, 20-130-VZ-001/002 and 10-300-

VA-001/002 to conduct 50% turn down operation.
follows:
(1) 10-300-SC-001 (located at 20-130-VZ-001/002 raw gas outlet line)-

(3) 10-300-SC-003 (located at 20-130-VQ-001 condensate outlet line)
(4) 10-300-SC-004 (located at 20-130-VQ-002 condensate outlet line)
(6) 10-300SC-006 (located at 10-300-VA-001 bottom line)
(7) 10-300SC-007 (located at 10-300-VA-002 bottom line)
(8) 10-300SC-008 (located at 10-300-VA-001 raw gas outlet line)
(9) 10-300SC-009 (located at 10-300-VA-002 raw gas outlet line)
Corrosion coupon (CC) and probe (ER) are installed to examine the performance of
FORM 799-2 3
Desert Plant
SHEET 242 OF 370
corrosion inhibitor. The following actions should be taken.

(2) Adjust the injection rate of corrosion inhibitor, if necessary.
The performance of corrosion inhibitor injected at 20-130-VQ-001/002 can be examined

at the following CC & ER installation points.
A) at the process oily water lines from 20-130-VQ-001/002
B) at the raw gas outlet line of 20-130-VZ-001/002
C) at the raw gas outlet lines of 10-300-VA-001/002
The performance of corrosion inhibitor injected at 10-300-VA-001/002 bottom line can

be examined at the CC & ER installation points of the bottom liquid line of 10-300-VA-
001/002.
6.4.3.3 Accumulated Liquid Monitoring
Liquid traps are installed at the liquid bottom lines of 20-130-VZ-001/002 to

automatically remove the accumulated liquid in 20-130-VZ-001/002.
The liquid levels of LG-311/312 should be checked regularly to examine the
performance of the liquid traps.
FORM 799-2 3
Desert Plant
SHEET 243 OF 370
6.5.1 Operating variables
The main responsibility of this unit operator is to maintain production of on-spec

treated gas. This is normally accomplished by automatic controls. However, the
operator to monitor the process variables and to intervene when changes are
occurred which would cause the product qualities to vary outside the allowable
range. An understanding of the process is necessary to permit the operator to
anticipate the operating changes required due to changes in the process variables
and thereby avoid interruptions to production or the production of off-spec product.
The operator is confronted with three types of process variables:
(a) Observable variables such as pressure, temperature, level, and stream

composition.
(b) Internal variables, which are dependent on special or alternative modes of

operation within the unit such as composition of DEA solution.
(c) External variables, which the unit operator has little or no control over such
as feed gas composition, ambient temperature, and shipping schedule /
(1) Site Temperature
The site temperature has a margin effect on the operation of the Gas
Sweetening Unit since the most critical temperature is controlled within the
process.
Check carefully the following operating variables and take proper operations
- Feed Gas Composition
- Feed Gas Temperature
- Feed Gas Pressure
- Lean Amine (30wt% DEA) Solution Composition
- Lean Amine Solution Temperature
- Lean Amine Flow Rate
- Amine Regenerator Pressure
FORM 799-2 3
Desert Plant
SHEET 244 OF 370
- Amine Regenerator Temperature

- Amine Regenerator Reflux Rate
(3) Anti-forming
Foaming of the amine solution gives rise to extra amine loss, reduced plant
throughput and unstable operation. The acid gas content in the treated gas may
increase dramatically and usually the sales gas specification cannot be met.
Foaming may be caused by:
¨ Traces of amine degradation products
¨ Liquid hydrocarbons, which are entrained or formed due to low

temperatures in the absorber.
¨ The solid particles, which are not removed in amine filtration package
¨ Foreign materials originating from related equipment such as: lubricants and
conservation oils / greases
¨ Some corrosion inhibitors
¨ Other surface-active materials introduced into the system
(a) Detection of foaming
The followings may be indications that foaming or carryover is occurring or is

about to occur. Operator shall check the conditions to detect foaming.
¨ An erratic profile of the differential pressure over the trays / packing of the
HP absorber 11-330-VE-001 and the Amine regenerator 11-330-VJ-001.
The pressure drop increases during foaming.
¨ A sudden increase of the level of the HP absorber 11-330-VE-001 water

wash section and the Amine regenerator reflux drum 11-330-VA-005 due to
carryover of foam and amine solution from the HP absorber and / or the
Amine regenerator.
¨ A sudden decrease of the level in the Amine regenerator due to an

increased liquid hold-up on the trays / packing of the HP absorber, the
Amine regenerator.
¨ A sudden increase in the Amine regenerator overhead temperature.
¨ A sudden increase of the flash gas in the Amine flash drum 11-330-VA-003
due to the carryover of gas in the rich amine solution.
¨ Higher than normal amine solution losses.
FORM 799-2 3
Desert Plant
SHEET 245 OF 370
(b) Foam Control
Foaming can be controlled by measures taken in the design and by proper

operation.
To prevent potential foaming, following facilities are provided in the unit.
1. Anti-foam injection system
The Anti-foam injection package 11-330-XX-002 is provided to inject

anti-foam to the lean amine solution.
2. Oil skimming system
Oil skimming facilities are provided to remove entering hydrocarbon form

the HP absorber 11-330-VE-001, the Treated gas K.O. drum 11-330-VA-
004, the Rich amine flash drum 11-330-VA-003 and the Regenerator
NOTE: The Regenerator reflux drum 10-330-VA-005 contains mainly

CO2. Operator should carefully check the closing of block valves on
skimming line from the Regenerator reflux drum at draining operation of
skimming line.
3. Filtration System
The Lean amine filtration package 11-330-XX-001 is provided to remove

solid particles and hydrocarbons. About 10% of the main circulation flow
rate is continuously fed to the Lean amine filtration package. The Lean
amine main filter 11-330-CL-002A/B, processing the overall filtration
circulation stream, is pre-coat filter to remove solid particles. A split
stream of about 5% of the filtration circulation stream is processes
through the downstream activated carbon bed of the Lean amine
Charcoal filter 11-330-CN-001A/B to remove contamination and
hydrocarbon. The Lean amine guard filter 11-330-CL-003A/B is set to
remove any entrained particles from upstream filters.
¨ Proper operation for foaming prevention
- Confirm proper temperature control of the lean amine solution to prevent

hydrocarbon condensing. 5 degree higher temperature shall be
maintained from the absorber feed gas temperature.
- Check the foaming tendency of the amine solution regularly.
- Maintain flow rate to the Amine filtration package.
- Check and remove hydrocarbons form the skimming facilities provided at

in the unit, such as the HP absorber, the Treated Gas K.O. drum and the
Rich amine flash drum.
FORM 799-2 3
Desert Plant
SHEET 246 OF 370
- Confirm anti-foam injection rate form the Anti-foam injection pumps 11-
330-PD-001A/B. Start the Anti-foam shock injection pump 11-330-PD-
002 when the foaming tendency of amine solution is increasing.
¨ Immediate response measures
The following measures are suggested for immediate response to a foaming

incident. It is important that once following measures are taken the operator. Then
operators shall investigate the underlying cause of the foaming as mentioned on the
beginning of this section.
Absorber
- To reduce the lean solvent flow fed to the foaming absorber. This will allow the
foaming solvent to drain from skimming lines (the liquid level will rise at this time).
After a short period (15 minutes) the solvent flow to the absorber can be
increased again.
Regenerator
- At severe foaming, hot oil stream fed to reboilers shall be reduced. This will allow
the foaming solvent to drain from skimming lines (the liquid level will rise at this
time). After short period (10 minutes), the stream can be increased to its normal
rate.
If foaming is continued, a limited shock dosing of anti-foaming agent can be

considered in the system.
6.5.2 Quality Control
(1) CO2 content
The CO2 content of the feed gas is measured on line by the analyzer 11-330-AI-
041. This analyzer has a range of 0 to 5mol%. CO2 will alarm at 4mol%. The
operator shall check whether the CO2 content of feed gas is according to
specification.
The CO2 content of the treated gas is measured on line by the analyzer 11-330-
AI-051. This analyzer has a range of 0 to 5mol%. CO2 will alarm at 2mol%. If the
CO2 content begins to increase, the operator should take action to rectify the
problem by improving the performance of absorption or adjusting the feed rate
to the Gas sweetening unit, suggested action mentioned in section 3.5.3
Feed rate to the Gas sweetening unit varies on operation modes by using flow
ratio controller 11-330-FFC-052. Feed gas feed rate for each operation modes is
as follows:
FORM 799-2 3
Desert Plant
SHEET 247 OF 370
Operation Mode Feed Rate to By-pass Flow Total

Unit 11-330 Rate Flow Rate
(kg/h) (kg/h) (kg/h)
PFD Stream No. 1287 1288 1204
Year 1 Summer 167918 167405 332623
Year 1 Winter 167324 164122 331446
Year 10 Summer 163360 166660 330020
Year 10 Winter 162838 166128 328966
JT Case 167226 164026 331252

(Year1 Winter)
No NGL Case 129681 171901 301582
(Year1 Winter)
Year 2 Summer 167808 164597 332405
Year 2 Winter 167180 163981 331161
In all operation modes except No NGL operation mode, CO2 content is normally
kept less than 1.7 vol% (Specification figure is < 2 vol%). However, the CO2
content at No NGL operation mode rises up to 1.9 vol% to keep the heating
value specification of sales gas by increasing of by-pass flow.
(2) Amine carry-over
Malfunction of level controller 11-330-LIC-041 may introduce no water level in

water in the washing section of the HP absorber 11-330-VE-001 which causes
amine carry-over into treated gas.
Operator should check the water level at local level gauge 11-330-LG-341
regularly.
(3) Laboratory Analysis
¨ Feed and Product
The analyzer 11-330-AI-041 and 051 are provided to monitor the CO2
content of the feed gas and the treated gas respectively. Laboratory
analyses will be required on a monthly basis to check these analyzers
themselves. For this purpose, sampling connections are provided in the unit.
Also laboratory analyses are required to determine the composition of the
flash gas from the rich amine flash vessel11-330-VA-003 and the acid gas
from the regenerator reflux drum 11-330-VA-005. Testing should be on a
weekly basis.
¨ Lean amine solution
The CO2 contents of the lean amine solution shall be determined regularly
FORM 799-2 3
Desert Plant
SHEET 248 OF 370
to check whether the regeneration is proceeding properly. Sampling

connections are provided around the regenerator 11-330-VJ-001 for this
purpose.
¨ Fresh amine solution
Sample connection is provided to determine the composition of the fresh

amine solution.
¨ Hot oil leaking
Hydrocarbons (HC) contamination by hot oil leaking form the Regenerator

reboiler 11-330-HA-002 causes the foaming that makes decrease the
performance of the Gas sweetening unit. Operator should check HC
contamination by using sample connection 11-330-SC-011.
¨ Amine contamination
Amine contamination to slop oil due to high liquid level of amine solution in
the Amine recovery drum 10-330-VA-001 is expected when the Amine
recovery pump 10-330-PA-001 is not available or the level controller 11-330-
LIC-003 is fault. In these cases, operator should check the amine
contamination to slop oil at 10-330-SC-002. Operator should close 10-330-
UV-005 and change operation of the Slop oil pump 10-330-PA-002 to
minimum flow circulation until amine in slop oil is not detected. Operator may
require the draining operation to the Amine drain drum 10-330-VA-003
because of the further liquid built-up in the Amine recovery drum.
6.5.3 Single tank sharing operation
connections are provided for the sharing operation. Detail procedures of single tank
operation to see Section 5.5.9 “Amine Circulation with single tank sharing operation”.
FORM 799-2 3
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treated gas, i.e., the moisture content of the treated gas below 0.1 ppmv. This is
normally accomplished by automatic controls. However, the operator to monitor the
process variables and to intervene when changes are occurred which would cause
the product qualities to vary outside the allowable range. An understanding of the
process is necessary to permit the operator to anticipate the operating changes
required due to changes in the process variables and thereby avoid interruptions to
production or the production of off-spec product.

composition.
as feed gas composition, ambient temperature, and equipment efficiency
variations.
Operating Variables
- Feed Gas Temperature at the outlet of Gas/Gas Exchanger
- Gas Flow Rate to Dryers in adsorption mode
- Pressure Drop across Dryers
- Regeneration Gas Flow Rate to Regeneration Gas Heater
- Regeneration Gas Temperature at the outlet of Regeneration Gas Heater
- Fuel Gas Pressure at Main Burners of Regeneration Gas Heater
- Regeneration Gas Pressure at suction/discharge of Regeneration Gas

Compressor
6.6.2 Typical Operation for Gas Dryers
The overall adsorption-regeneration cycle time is 720 minutes. Individual dryers are
in adsorption mode for 480 minutes and in regeneration mode for 230 minutes
including heating and cooling, so that two dryers are in adsorption mode and one in
regeneration mode at any time, For the remaining period of 10 minutes per
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adsorption-regeneration cycle, the regenerated dryer is in stand-by mode. (The

above regeneration and standby time is according to the bases of 110% feed gas
and 100% regeneration gas flow rate.)
(1) ADSORPTION MODE
In an adsorption mode, wet feed gas enters to the top of the two dryers by
opening automatic sequence valves (UVs) in the feed gas lines. As there are
two on-line moisture analyzers11310AT011/012, so automatic switching will
connect these analyzers to the dryers in adsorption mode by sequence. If any of
the analyzer detects excess moisture at any time before 480 minutes timer
expires, the mode of sequence will be converted from auto to semi-auto mode.
The adsorption mode finishes after 480 minutes.
(2) REGENERATION MODE
In regeneration mode, dry regeneration gas enters to the bottom of the dryer by
opening UVs in the regeneration gas lines. The regeneration mode consists of
three phases:
1) Ramp-up of regeneration gas temperature from 33 to 285 deg C (5 minutes),

2) Regeneration heating by the regeneration gas of 285 deg C (165 minutes),
3) Regeneration cooling by the dry gas of 33 deg C (60 minutes).
After completion of the regeneration step the bed is kept in standby mode until it
is automatically switched to adsorption mode again.
Duration of regeneration heating /cooling time should be adjusted in
commissioning period, if necessary.
(3) ADSORPTION / REGENERATION SEQUENCE CONTROL
To explain the control sequence, it is assumed that, dryer-A (11310VK001A) is

going to finish its adsorption and entering into its regeneration cycle and dryer-C
(11310VK001C) is starting its adsorption after completing regeneration cycle. As
a general rule if open/close status of valve is not confirmed at any stage,
sequence will stop.
Step 1: After cooling timer for dryer-C expires, a stand-by timer for a dryer-C will
start and 11310UV042 starts to open and 11310UV041, 11310UV025
and 11310UV034 starts to close. Also regeneration gas compressor
11310KB001A goes in full recycle mode and 25% loading is selected
through 11310I7-021 overriding positions of hand switch 11310HS731-0
or 11310HS780-1. When 09 minutes expires in the stand-by timer,
11310UV024 starts to open, and after its open status confirmation,
11310UV030 will open. When open status of 11310UV030 is confirmed
and 10 minutes stand-by timer expires, adsorption timer for a dryer-C for
480 minutes will start and a heating timer for dryer-A of 170 minutes will
start.
Step 2: Open position confirmation of 11310UV030 will start the regeneration
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mode of dryer A by closing 11310UV011 and 11310UV013. Close

position confirmation of these valves will open 11310UV014 and after
confirming its open position 11310UV012 will be opened and confirmed.
Step 3: At this step two ramps will be initiated, one to control the flow rate of
treated gas from dry gas filters to regeneration gas separator
11310VA003 and the other to control the temperature of regeneration
gas. In this ramp-up step of regeneration mode, the set point of
11310FIC041 is ramped automatically zero to 1531 kg-mol/h in one
minute by 11310FY041, regeneration gas compressor 11310KB001A/B
(which one is in operation) will be shifted to 100% loading through
11310I7-021 and set point of 11310TIC041 is ramped from 31 to 285 OC
in 05 minutes by 11310TY041 through logic sequence simultaneously.
Pressure controller 11310PIC044 controls fuel gas pressure operating in
a cascade mode with 11310TIC041. In the response of ramp-up,
temperature starts increasing. The time is noted down as “Time A” when
O
temperature of dryer A, 11310TI005, reaches 240 C. A timer started at
O
time A, will check if temperature is kept more than or equal to 240 C for
10 minutes. If the temperature 11310TI005 is kept equal or more the 240
O
C for 10 minutes with in the heating time of 170 minutes, the control will
be shifted to Step 4 after 170 minute heating timer expires, otherwise to
Step 8.
Step 4: Main burner is turned off and disconnection of heater from regeneration is
carried out in this step. 11310UV041 is opened and after receiving its
open status, close position of 11310PV044 is also confirmed before
closing 11310UV042. A regeneration-cooling timer of 60 minutes is
started and set point of 11310TIC041 is changed from 285 to 31OC at the
same time.
Step 5: As the 60 minute regeneration-cooling timer expires; a stand-by timer of

10 minutes will be started. To cut down the treated gas flow to
regeneration gas separator, set point of 11310FIC041 is ramped-down
from 1531 kg-mol/h to zero in one minute. Heater inlet valve 11310UV042
is opened and bypass valve 11310UV041 is closed and also regeneration
inlet and outlet valves 11310UV012/11310UV014 are closed.
Closing/opening status of all valves is confirmed before moving to next
step.
Step 6: After 09 minutes of stand-by timer, first step of putting the dryer A in the
adsorption mode will be taken by opening 11310UV011 and when its
open status is confirmed, 11310UV013 valve will be opened.
Step 7: When open status of 11310UV013 is confirmed and 10 minutes stand-by

timer expires, an adsorption timer of 480 minutes for dryer A is started.
Also a heating timer of 170 minutes is started for dryer B (if dryer B is
next to go to regeneration mode) as it was done in step 1 for dryer A.
Sequence will continue from step 2 to onwards.
Step 8: Reset heating-timer to 175 minutes (increase 05 minutes) and stand-by
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timers 04 and 05 minutes (reduce 05 minutes). If the temperature

O
11310TI005 is kept equal or more the 240 C for 10 minutes with in the
heating time of 175 minutes, the control will be shifted to Step 10 after
175 minute heating-timer expires otherwise mode of sequence will be
converted from auto to semi-auto mode.
Step 9: Open position confirmation of 11310UV030 will start the regeneration

mode of dryer A as stated in Step 2 to Step 7 except stand-by timer
setting 05 minutes less than that of in Step 5.
(1) Moisture Analysis
Each Dryer has one moisture probe and they are connected with two analyzers
11-310-AT-011/021. Moisture content in the gas from Dryers in adsorption
mode is analyzed by switching connection between moisture probes and
analyzers. The operator shall check the performance of the Dryers during
adsorption periods. When a high water concentration is detected, an alarm is
initiated.
Another analyzer 11-310-AT-022 is installed at the outlet of the Dry Gas Filters
for redundancy.
¨ Process Water (11-310-SC-001)
Sample connection is provided on the water outlet line of the Dryer Inlet
Separator to check the Amine entrainment in the process water.
¨ Feed Gas (11-310-SC-002)
Sample connection is provided on the vapor outlet line of the Dryer Inlet
Coalescer to determine the composition of the feed gas to the Dryers.
¨ Treated Gas (11-310-SC-003/004/005/006)
Sample connections are provided on the each Dryer and at the downstream
of the Dry Gas Filters to determine the moisture content of the treated gas
from the Dryers.
.
¨ Sales Gas (11-310-SC-007)
Sample connection is provided on the sales gas line at the outlet of

Gas/Gas Exchanger to monitor whether leakage in the upstream heat
exchanger welding (from the feed gas side to the sales gas).
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6.6.4 Other Operation
The liquid level in the Dry Gas Filter 11-310-CL-001A/B should be checked at site
periodically by means of the following level gauges:
- 11-310-LG-303/304 for Filter-A

- 11-310-LG-305/306 for Filter-B
The accumulated liquid shall be drained out by opening manual drain valves.
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treated gas, i.e., the mercury content of the treated gas below 10 nano-grams/Nm3.
This is normally accomplished without specific controls. However, the operator to
monitor the process variables and to intervene when changes are occurred which
would cause the product qualities to vary outside the allowable range. An
understanding of the process is necessary to permit the operator to anticipate the
operating changes required due to changes in the process variables and thereby
avoid interruptions to production or the production of off-spec product.

composition.
(b) External variables, which the unit operator has little or no control over such as
feed gas composition, ambient temperature, and equipment efficiency
variations.
Check carefully the following operating variables:
- Pressure Drop across Demercurization Reactor (11-350-PDI-006)
- Pressure Drop across Demercurization Filter (11-350-PDI-002/301) during

initial start-up period only.
- Liquid Level in Demercurization Filter boots (11-350-LG-301/302) during

initial start-up period only.
Laboratory Analysis
¨ Gas through Demercurization Reactor (11-350-SC-001)
Sample connection is provided on the Demercurization Reactor to check the

mercury breakthrough across the adsorbent bed in the Demercurization
Reactor.
¨ Treated Gas (11-350-SC-002)
Sample connection is provided on the gas outlet line of the unit to check
mercury content in the treated gas to be below 10 nano-grams/Nm3.
¨ HC Liquid from 11-350-CL-001 (11-350-SC-003)
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Sample connections are provided on the HC liquid drain line from Demercurization
Filter boots to confirm that no sulfur impregnated in the adsorbent in the
Demercurization Reactor dissolves into HC liquid.
FORM 799-2 3
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sales gas and NGL, i.e., propane heavier condensate. This is normally
accomplished by automatic controls. However, the operator to monitor the process
variables and to intervene when changes are occurred which would cause the
product qualities to vary outside the allowable range. An understanding of the
process is necessary to permit the operator to anticipate the operating changes
required due to changes in the process variables and thereby avoid interruptions to
production or the production of off-spec product.
(c) Observable variables such as pressure, temperature, level, and stream

composition.
(d) External variables, which the unit operator has little or no control over such
as feed gas composition, ambient temperature, and equipment efficiency
variations.
Operating Variables
- Feed Gas Temperature at the Expander Inlet KO Drum

- Pressure at the inlet of the Expander
- Pressure and Temperature at the top of the Purifier
- Sales Gas Temperature at the outlet of the Cold Box
- Sales Gas Pressure and Temperature at the outlet of the DPCU Final
Cooler
- Temperature at the bottom of the Purifier
- Condensate flow rate from the bottom of the Purifier
- Condensate temperature at the outlet of the Deethanizer Condenser
- Condensate temperature at the outlet of the Cold Box
- Temperature at the top of the Deethanizer
- Temperature, Pressure and Flow Rate of the gas from the Deethanizer
Reflux Drum
- Condensate reflux flow rate from the Deethanizer Reflux Drum
- Temperature at the bottom of the Deethanizer and flow rate of Hot Oil to the
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- Pressure at the NGL Surge Drum

- NGL flow rate to Pipeline
- NGL flow rate to the Rerun Drum in the Unit 10-210 (No-NGL operating
case)
6.8.2 Typical Operation
The Dew Point Control Unit operates in the Expander mode normally. The pressure
upstream of the Expander (high pressure section) is controlled by 11-340-PIC-
023A/B; meanwhile, the pressure downstream of the Expander (low pressure
section) is controlled by 10-362-PIC-095 at the suction header of the Export Gas
Compressors in Unit 10-362. Although the pressure control valve 11-340-PV-022 is
provided with 11-340-PIC-022 at the outlet of the DPCU Final Cooler 11-340-HC-
001, 11-340-PV-022 fully open in normal operation. It will be active in case of
significant pressure reduction in the suction of the Export Gas Compressor so as to
keep stable condition in the Unit 11-340. Hence, the set pressure of 11-340-PIC-
022 should be 0.5 bar lower than the normal operating pressure. Operators should
adjust the actual set pressure, if required.
The flow rate of the Deethanizer overhead gas is resultant in normal operation.
Once the flow rate increases by significant upset, it might diverge without limit
because of the stream recycle scheme. The flow control valve 11-340-FV-034 with
11-340-FIC-034 is provided in the Deethanizer overhead line to prevent this
phenomenon. The 11-340-FV-034 fully open in normal operation and the set point
of 11-340-FIC-034 should be 120% of the normal flow rate. Operator should adjust
the actual set pressure, if required.
6.8.3 Special Operating Modes
The Dew Point Control Unit is designed to accomplish the flexible operation in case
that the Expander is out of service or that the liquid pipeline is not available.
(1) Joule-Thomson Operating Mode
In case of the Expander shutdown, the feed gas from the Expander Inlet KO
Drum is fed to the Purifier via Joule-Thomson (J-T) valve installed on the by-
pass line of the Expander. This is achieved automatically by 11-340-PIC-
023A/B.
After Expander’s shutdown an operator shall change the operating set points as
follows:
11-340-TIC-022: 2.0 deg.C

11-340-TIC-034: 140 deg.C
11-340-PIC-012: 26.1 barA (*1)
11-340-PIC-043A: 24.9 barA
11-340-FIC-034: 7680 kg/hr (*2)
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NOTE (*1) Set point = the operating pressure minus 0.5 bar
(*2) Set point = the operating flow rate x 120%
(2) No-NGL Operating Mode
In case of the liquid pipeline is not available, NGL from the Deethanizer bottom
is recycled to the Inlet Separator via the Rerun Drum in the Unit 10-210. This is
achieved by an operator in accordance with the following procedures:
(a) Limit the feed gas flow rate to the Plant from gas wells to 90% of the normal
flow rate by adjusting of the well head operation.
(b) Change flow rate of the feed gas to the HP Absorber in the Gas Sweetening
Unit 11/12-330 by means of 11/12-330-FFC-052. Refer to Section 6.5.2 for
the set value of the flow rate.
(c) Stop the Expander and shift to Joule-Thomson operating mode.
(d) Switch following signal connections from/to controllers and UV open/close
by means of 11-340-HS-002:
Signal from 11-340-TIC-038 connects to 11-340-FIC-031
Signal from 11-340-LIC-031 connects to 11-340-FIC-053
11-340-UV-003: Close
11-340-UV-031: Open
(e) Change operating set points as follows:
11-340-TIC-022: -3.5 deg.C
11-340-TIC-038: 93 deg.C
11-340-PIC-012: 22.5 barA (*1)
11-340-FIC-034: 6540 kg/hr (*2)
10-362-PIC-095: 18.6 barA
NOTE (*1) Set point = the operating pressure minus 0.5 bar
(*2) Set point = the operating flow rate x 120%
6.8.4 Other Operation
Methanol Injection
The purpose of the methanol injection system is to remove potential hydrate

formation in piping or equipments, which might be caused in case that moisture
remains in the system after drying operation or that the upstream Dehydration Unit is
not properly functioned. The hydrate formation gives rise to plugging of the fluid in
strainers, mist eliminators or inside of layers in the plate fin heat exchangers. This
results in unstable operation of the plant and loss of performance.
The methanol injection points hard-piped to the Methanol Injection System 11-340-
XX-001 are provided at the following locations:
Location Line No. P&ID DWG No.
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Cold Box Inlet (Feed Gas) 11-340-001-TG-20” J-53-D-O-1034-01

Cold Box Inlet (Deeth. OVHD) 11-340-080-TG-8” J-53-D-O-1034-01
Cold Box Inlet (Sales Gas) 11-340-035-TG-24” J-53-D-O-1034-01
Expander Inlet KO Drum bottom 11-340-025-NL-8” J-53-D-O-1034-02
Purifier bottom line 11-340-027-NL-10” J-53-D-O-1034-02
Purifier top section N/A J-53-D-O-1034-02
Deethanizer Feed Pump disch. 11-340-030-NL-6” J-53-D-O-1034-02
(1) Moisture Analysis
Moisture content in the feed gas from the Gas Dehydration Unit is analyzed by
11-340-AT-003 so as to check the performance of the Dryers periodically.
Moisture content in the sales gas to the Export Gas Compression Unit is
analyzed by 11-340-AT-022 so as to check the potential leakage in the Gas/Gas
Exchanger in the Gas Dehydration Unit.
(2) Gas Composition Analysis
Composition of the feed gas to the Unit is analyzed by 11-340-AT-002.
Composition of the sales gas to the Export Gas Compression Unit is analyzed
by 11-340-AT-021 so as to confirm if the sales gas specification is satisfied.
(3) NGL Composition Analysis
Composition of the NGL from the Deethanizer bottom to the NGL Surge Drum is
analyzed by 11-340-AT-001 to check the recovery rate of propane heavier
components. Also, the ratio of ethane (C2) content to propane (C3) shall be
checked by 11-340-AT-001. It should be within 1.5% and an alarm is initiated in
case that a high C2/C3 ratio is detected.
¨ Sales Gas (11-340-SC-001)
Sample connection is provided on the sales gas line to the Export Gas
Compression Unit to determine the composition of the sales gas.
¨ NGL from the Deethanizer bottom (11-340-SC-002)
Sample connection is provided on the NGL line from Deethanizer bottom to

determine the composition of the NGL and C2/C3 ratio.
.
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¨ NGL from the NGL Surge Drum (11-340-SC-003)
Sample connection is provided on the NGL line from NGL Surge Drum
bottom to determine the composition of the NGL production.
¨ Nitrogen in Cold Box Casing (11-340-SC-004)
Sample connection is provided on the Cold Box casing to monitor whether

potential H.C. leakage in the plate fin heat exchanger welding.
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6.9 Unit 361 Off Gas Compression Unit
The main responsibility of this unit operator is to maintain stable operation of off gas
compressor. This is normally accomplished by automatic controls.

composition.
- 1st Stage Suction and 2nd Stage Discharge Pressure

- Equal Flow Distribution From Off Gas Compression To Gas Sweetening
Trains
- Off Gas Compressor Suction Temperature
- Off Gas Compressor 1st Discharge KO Drum Liquid Level
- Antisurge control valves position
(2) Drain Out From Suction Raw Gas Line Drain Pot
Unit inlet buttery limit manual valves and shutdown valves 10-361-SDV-063A/B,
065A/B are located on ground level. Condensed liquid in raw gas line will be
corrected in the drain pots installed at low point. The operator shall carefully
check the liquid level of drain pot using level gauges and drain out the
condensed liquid to closed drain periodically (once per every shift is
recommended).
Sample connection is provided to determine the composition of the raw gas to Gas
Sweetening Trains. This composition is compared with the composition of raw gas
from Inlet Gas Reception Facilities (Unit 300).
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6.10 Unit 362 Export Gas Compression Unit
The main responsibility of this unit operator is to maintain stable operation of export
gas compressor. This is normally accomplished by automatic controls.

composition.
Operating Variables
- Common suction and 2nd stage discharge pressure

- Sales gas flow rate to MP fuel gas system and equal flow distribution from
each train
- Sales gas flow rate to pipeline
- Each compressor sales gas flow rate
- Pipeline pressure and temperature
- Moisture and sales gas composition
- Antisurge control valves position
(1) Sales gas composition
The sales gas composition and moisture are measured on line by the analyzer
10-362-AI-001 and 002. The operator shall check the sales gas composition
and moisture periodically.
Sample connection is provided to determine the composition of the incoming

sales gas. This composition is compared with the composition analyzer 11/12-
340-AI-021 and 022 located at outlet of Dew Point Control Units.
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6.11 Unit 11/12-550 Gas Train Hydrocarbon Drain Facilities
This unit is not normally operated. The main responsibility of this unit operator is to
recycle the closed drains in the Gas Trains (Area-C1/D1) to the Inlet Separators via
Rerun Drum in the Liquid Stabilization Unit 10-210. The cold drains from the Dew
Point Control Unit 11/12-340 are sent to the Wet Hydrocarbon Sump Drum via the
Cold Hydrocarbon Drain Drum. This is accomplished by manual valve operation.
The drains collected in the Wet Hydrocarbon Sump Drum are sent to the Rerun
Drum. This is normally accomplished by automatic controls as described below. All
basic process operating conditions such as temperatures and levels should be
observed regularly during this unit is in service.
6.11.1 Cold Hydrocarbon Drain Drum
After filling cold drains into the Cold Hydrocarbon Drain Drum, feed the fuel gas into
the Drum by opening globe valve with monitoring 11-550-FI-001-1 to flash out lighter
components in the drains. Confirm the liquids temperature in the liquid outlet line
reaches above –20 deg.C, and then open the globe valve in the line so as to drain
out the liquids to the Wet Hydrocarbon Drain Drum.
6.11.2 Wet Hydrocarbon Sump Drum
The Electric heater is automatically set to start at 30degC and to stop at 40degC by
the temperature of the closed drain in the Sump Drum. The heater is also
automatically set to stop at low liquid level set point. Over skin temperature
protection system automatically works at 120degC to trip the Electric Heater.
The Inlet Wet Hydrocarbons Sump Pump is automatically set to start at high liquid
level set point and to stop at low liquid level set point.
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6.12 Unit 10-550 Common Facilities Drain System
This unit is not normally operated. The main responsibility of this unit operator is to
recycle the closed drains to the Inlet Separators or to the Burn Pit Drum for disposal.
This is normally accomplished by automatic controls as described below. All basic
process operating conditions such as temperatures and levels should be observed
regularly during this unit is in service.
6.12.1 Common Facilities Sump Drum
The Electric heater is automatically set to start at 30degC and to stop at 40degC by the
temperature of the closed drain in the Sump Drum. The heater is also automatically set
to stop at low liquid level set point. Over skin temperature protection system
automatically works at 120degC to trip the Electric Heater.
The Common Facilities Sump Pump is automatically set to start at high liquid level set
point and to stop at low liquid level set point.
6.12.2 Inlet Reception Facilities Sump Drum
The Inlet Reception Facilities Sump Pump is automatically set to start at high liquid
level set point and to stop at low liquid level set point.
6.12.3 Off Gas Compression Facilities Sump Drum
The Off Gas Compression Facilities Sump Pump is automatically set to start at high
liquid level set point and to stop at low liquid level set point.
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7. NORMAL SHUTDOWN PROCEDURE
7.1 Unit 20-130/10-200 Inlet Oil Reception Facility
7.1.1 General
This section covers the normal shutdown procedure for the Inlet Oil Reception
Facility unit 20-130/10-200. Prior to commencing the normal shutdown operation, the
liquid levels in Rerun Drum 10-210-VA-004, the Off-spec Condensate Storage Tank
10-220-TA-002A or B and the Inlet Reception Facilities Sump Drum 10-550-VA-002
shall be lowered as much as possible.
7.1.2 Summary
The simultaneous shutdown of both trains shall be avoided in normal shutdown

operation. The following is the summary of the shutdown procedure of one train. The
other train can be shut down in the same way. One train consists of Oil Slugcatcher
20-130-VQ-003, Oil Slugcatcher OVHD Separator 20-130-VZ-003 and Inlet Oil
Slugcatcher KO Drum 10-200-VA-001A. The other train consists of Oil Slugcatcher
20-130-VQ-004, Oil Slugcatcher OVHD Separator 20-130-VZ-004 and Inlet Oil
Slugcatcher KO Drum 10-200-VA-001B.
Normal Operation
Reduce Feed Flow to one Train
Stop Feed Flow to one Train
Settle the System of one Train
Depressurize the System of one Train
Drain out from the System of one Train
7.1.2.1 Reduce Feed Flow to one Train
Gradually reduce the feed flow to one train by shutting-in the oil wells. Adjust the
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operation of the downstream Liquid Stabilization Unit and Off Gas Compression Unit
accordingly.
7.1.2.2 Stop Feed Flow to one Train
Stop the feed flow to one train when the flow rate decreases to 50% of design
capacity.
7.1.2.3 Settle the System of one Train
The condensate and water in one of the Oil Slugcatchers shall be sent to the Inlet
Separators 10-210-VA-001AB until the liquid level falls to the low liquid level. The
liquid in the Inlet Oil Slugcatcher KO Drums will become at low liquid level by 10-200-
LV-023/026(on-off type). The liquid in the Oil Slugcatcher OVHD Separator will be
automatically removed by the dedicated liquid traps.
7.1.2.4 Depressurize the System of one Train
Depressurize the system of one train by opening the manual valves and BDVs after
the segregation of each system to HP flare system as follows:
4” manual valve: from Oil Slugcatcher 20-130-VQ-003 and Oil Slugcatcher

OVHD Separator 20-130-VZ-003
4” manual valve: from Oil Slugcatcher 20-130-VQ-004 and Oil Slugcatcher
OVHD Separator 20-130-VZ-004
10-200-BDV-002: from Inlet Oil Slugcatcher KOD 10-200-VA-001B
10-200-BDV-003: from Inlet Oil Slugcatcher KOD 10-200-VA-001A
The following BDVs are installed to depressurize both trains.
20-130-BDV-002: from Oil Slugcatchers 20-130-VQ-003/004 and Oil

Slugcatcher OVHD Separator 20-130-VZ-003/004
10-200-BDV-001: from Raw Gas outlet line from 20-130-VZ-003/004
7.1.2.5 Drain out from the System of one Train
Drain out the remaining condensate and water in the equipment and piping of one
train to the Inlet Reception Facilities Sump Drum 10-550-VA-002.
7.1.3 HIPS (High Integrity Protection System)
As described in Section 3.1.2 Description of Flow, two out of three high pressure
switches, 10-200-PT-023A/B/C & PT-026A/B/C, shall shut off two dedicated SDVs, 10-
200-SDV-004/005 & SDV-006/007 in series on each gas line, i.e. the gas line to 10-
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SHEET 267 OF 370
200-VA-001A or B (HIPS). A full stroke test of the respective HIPS shall be done at
intervals of two years to meet the probabilistic SIL 2 requirement.
FORM 799-2 3
Desert Plant
SHEET 268 OF 370
7.2 Unit 210 Liquid Stabilization Unit
7.2.1 General
This section covers the normal shutdown procedure for the Liquid Stabilization unit
210. Prior to commencing the normal shutdown operation, the liquid levels in Rerun
Drum 10-210-VA-004, the Off-spec Condensate Storage Tank 10-220-TA-002A or B
and the Common Facilities Sump Drum 10-550-VA-001 shall be lowered as much as
possible.
7.2.2 Summary
The simultaneous shutdown of both trains (A+B) should be avoided in normal

shutdown. The shutdown of train-A comes first and then the shutdown of train-B
follows, and vice versa. The following is the summary of the shutdown of train-A.
Train-B can be shutdown in the same way.
Normal Operation
Reduce Feed Flow to Train-A
Divert Product Rundown of Train-A to Rerun Drum

from On-spec Condensate Storage Tank
Stop Feed Flow to Train-A
Stop Hot Oil Feed to Stabilizer Reboiler of Train-A
Shutdown of One of Desalters, if necessary (*)

(Change to Single Desalter in operation)
Note: (*) This activity is required when the maintenance of one
desalter is necessary during the Train-A shutdown.
Settle the System of Train-A
Depressurize the System of Train-A
Drain out from the System of Train-A

FORM 799-2 3
Desert Plant
SHEET 269 OF 370
7.2.2.1 Reduce Feed Flow to Train-A
Gradually reduce the following variables to the minimum turndown rate, but take
care that the stabilizer bottom product does not become off-specification.
(1) Feed rate to the Inlet Separator 10-210-VA-001A

(2) Wet Oil outlet rate from Inlet Separator to Desalter Preheater 10-210-HA-001A
(3) Treated Condensate flow rate from Desalters to Condensate Stabilizer 10-210-
VE-001A
(4) Hot Oil flow rate to the Stabilizer Reboiler 10-210-HA-004A keeping the
temperatures of Stabilizer tray#14 and the bottom product in normal operation
(5) Fresh water make-up rate to Condensate Desalters
Adjust the operation of the downstream Off Gas Compression unit and Waste Water
Treatment unit accordingly.
7.2.2.2 Divert Product Rundown of Train-A to Rerun Drum from On-spec Condensate Storage
Tank
When the feed rate has been reduced to the minimum turndown rate, divert the
condensate product rundown to the Rerun Drum 10-210-VA-004 through 10-210-LV-
102 by the signal selector 10-210-HS-101. In the Rerun Drum, the lighter
hydrocarbons are flashed to LP flare header. The remaining hydrocarbon liquid will
be sent to the Off-spec Condensate Storage Tank 10-220-TA-001 or 002.
7.2.2.3 Stop Feed Flow to Train-A
Stop the feed flow to the Inlet Separator 10-210-VA-001A. After a while, the
condensate feed rate to the Condensate Desalters 10-210-VU-001/002 will become
50% of normal operation because of no flow from 10-210-VA-001A.
7.2.2.4 Stop Hot Oil Rate to Stabilizer Reboiler of Train-A
Stop the hot oil feed flow to the Stabilizer Reboiler 10-210-HA-004A by closing 10-
210-FV-061 to remove the heat source from the system. The pressure and
temperature of the Stabilizer 10-210-VE-001A will decrease accordingly. Take care
that the Stabilizer doesn’t fall into the vacuum condition due to the sudden
condensing of overhead vapor.
7.2.2.5 Shutdown of One of Desalters (Change to Single Desalter in operation), if necessary (*)
Change the operation case from two Desalters in operation to single Desalter in
operation. Then, turn-off the electrical power supply to the isolated Condensate
Desalter. In this case, the fresh water make-up rate shall be increased to approximately
20m3/hr from normal make-up rate of 3 m3/hr. The details of shutdown procedure of
FORM 799-2 3
Desert Plant
SHEET 270 OF 370
Condensate Desalters are to be referred to the Operation and Maintenance Manual

submitted by NATCO Japan. Regarding the open/close status of the valves around
Condensate Desalters, see Section 6.2.2.3.
Note: (*) This activity is required when the maintenance of one desalter is necessary
during the Train-A shutdown. Skip this procedure if the maintenance is not
necessary.
7.2.2.6 Settle the System of Train-A
The remaining condensate in the Inlet Separator shall be sent to the Condensate
Stabilizer through Condensate Desalter by the Desalter Feed Pump 10-210-PA-
001A until the liquid level falls to the low liquid level. Leave the Condensate
Stabilizer settle for a while to allow the remaining condensate on the trays to fall
down to the bottom. Then the remaining condensate in the stabilizer bottom section
is to be sent to the Rerun Drum until the level falls to the low liquid level.
7.2.2.7 Depressurize the System of Train-A
Depressurize the system of train-A by opening the BDVs to HP flare system after
the segregation of each system as follows:
10-210-BDV-011: from Inlet Separator 10-210-VA-001A

10-210-BDV-061: from Condensate Stabilizer 10-210-VE-001A
In case of the depressurization of train-B, the following BDVs are to be opened.
10-210-BDV-021: from Inlet Separator 10-210-VA-001B

10-210-BDV-071: from Condensate Stabilizer 10-210-VE-001B
7.2.2.8 Drain out from the System of Train-A
Drain out the remaining condensate and water in the equipment and piping of train-A
to the Common Facilities Sump Drum 10-550-VA-001.
FORM 799-2 3
Desert Plant
SHEET 271 OF 370
7.3 Unit 220 Condensate Storage Tank
7.3.1 General
This section covers two cases of normal shutdown procedures for the Condensate
Storage Tank 10-220-TA-001/002 and Oil Export Pipeline. Prior to commencing the
normal shutdown operation of the Condensate Storage Tank, the liquid levels in the
Rerun Drum 10-210-VA-004 and the Burn Pit Drum 10-240-VA-001 shall be lowered
as much as possible.
7.3.2 Summary of Shutdown Case of the Condensate Storage Tank
Normally, one of the Condensate Storage Tanks is for on-spec and the other is for
off-spec. In this paragraph, the shutdown summary is described from the normal
operation of 10-220-TA-001 (on-spec) and 10-220-TA-002 (off-spec) to the normal
operation of 10-220-TA-001 (off-spec) and 10-220-TA-002 (on-spec) as follows:
Normal Operation: 10-220-TA-001 (on-spec) /10-220-TA-002 (off-spec)
Shutdown 10-220-TA-002
Drain out of 10-220-TA-002
Normal Operation: 10-220-TA-001 (off-spec) /10-220-TA-002 (on-spec)
7.3.2.1 Normal Operation: 10-220-TA-001 (on-spec) /10-220-TA-002 (off-spec)
The open/close status of the on/off valves around Condensate Storage Tanks is
described in Section 6.3.2.1 (Case-1).
7.3.2.2 Shutdown 10-220-TA-002 (off-spec)
Prior to the shutdown of 10-220-TA-002, the remaining off-spec condensate in the

tank shall be recycled to the Inlet Separator 10-210-VA-001A by the Off-spec Pump
10-220-PA-003 until the liquid level falls to the low liquid level. Care must be taken
that the total flow rate of 10-210-FIC-012 & FIC-022 does not exceed the design
capacity (440m3/hr) of the condensate feed to Condensate Desalters 10-210-VU-
001/002 with this additional off-spec condensate recycle rate (40m3/hr). Then shut
down 10-220-TA-002 by closing the following valves. The liquid in the Rerun Drum
shall be sent to the either Inlet Separator or Burn Pit Drum because of the shutdown
of the off-spec Condensate Storage Tank.
FORM 799-2 3
Desert Plant
SHEET 272 OF 370
10-220-UV-009: Off-spec condensate line from 10-210-PA-005AB

10-220-UV-010: Treated oil line from 10-210-HA-002AB
10-220-UV-011: Off-spec condensate outlet line from 10-220-TA-002
10-220-EBV-005: Off-spec condensate line from 10-220-PA-003
10-220-EBV-006: Treated oil line from 10-220-PA-002ABC
10-220-EBV-008: Off-spec condensate outlet line from 10-220-TA-002
Gate Valves at Tank nozzles of Hydrocarbon inlet/outlet lines
7.3.2.3 Drain out of 10-220-TA-002
Drain out the remaining condensate in 10-220-TA-002 through the mobile pump
connection nozzle by the pump.
7.3.2.4 Normal Operation: 10-220-TA-001 (off-spec) /10-220-TA-002 (on-spec)
After completing the maintenance of 10-220-TA-002, 10-220-TA-002 shall be

dedicated to receiving the on-spec condensate and 10-220-TA-001 shall be
converted to off-spec condensate tank. Regarding this operation case, the
open/close status of the on/off valves around Condensate Storage Tanks is
described in Section 6.3.2.1 (Case-2).
7.3.2.5 Shutdown Case of 10-220-TA-001 (off-spec)
In the shutdown case of 10-220-TA-001 (off-spec), the following valves shall be

closed.
10-220-UV-005: Treated oil line from 10-210-HA-002AB

10-220-UV-006: Off-spec condensate line from 10-210-PA-005AB
10-220-EBV-003: Off-spec condensate line from 10-220-PA-003
10-220-EBV-004: Off-spec condensate outlet line from 10-220-TA-002
Gate Valves at Tank nozzles of Hydrocarbon inlet/outlet lines
7.3.3 Summary of Shutdown Case of Oil Export Pipeline
As described in Section 3.3.2 Description of Flow, a pure NGL cut, i.e., free of any
stabilized condensate, shall not be transported to the Coastal Plant from safety reasons.
Therefore, Liquid Booster Pump 10-220-PA-001ABC and Liquid Export Pump 10-220-
PA-002ABC shall not be stopped while the NGL Expedition Pumps 11/12-340-PA-
002AB are still running.
FORM 799-2 3
Desert Plant
SHEET 273 OF 370
As for the shutdown procedure of Liquid Booster Pump and Liquid Export Pump, stop
Liquid Export Pump first and then stop Liquid Booster Pump.
switches, 10-220-PT-001A/B/C, will initiate the shutdown of two SDVs, 10-220-SDV-
035/036, in series on the oil export line.(HIPS) A full stroke test of this HIPS shall be
done at intervals of two years to meet the probabilistic SIL 2 requirement.
FORM 799-2 3
Desert Plant
SHEET 274 OF 370
7.4 Unit 20-130/10-300 Inlet Gas Reception Facility
7.4.1 General
This section covers the normal shutdown procedure for the Inlet Gas Reception
Facility unit 20-130/10-300. Prior to commencing the normal shutdown operation, the
liquid levels in Rerun Drum 10-210-VA-004 and the Inlet Reception Facilities Sump
Drum 10-550-VA-002 shall be lowered as much as possible.
7.4.2 Summary
The simultaneous shutdown of both trains shall be avoided in normal shutdown

operation. The following is the summary of the shutdown procedure of one train. The
other train can be shut down in the same way. One train consists of Gas Slugcatcher
20-130-VQ-001, Gas Slugcatcher OVHD Separator 20-130-VZ-001 and Inlet Gas
Slugcatcher KO Drum 10-300-VA-001. The other train consists of Gas Slugcatcher
20-130-VQ-002, Gas Slugcatcher OVHD Separator 20-130-VZ-002 and Inlet Gas
Slugcatcher KO Drum 10-300-VA-002.
Normal Operation
Reduce Feed Flow to one Train
Stop Feed Flow to one Train
Settle the System of one Train
Depressurize the System of one Train
Drain out from the System of one Train
7.4.2.1 Reduce Feed Flow to one Train
Gradually reduce the feed flow to one train by shutting-in the gas wells. Adjust the
operation of the downstream Gas Sweetening Unit and Liquid Stabilization Unit
accordingly.
FORM 799-2 3
Desert Plant
SHEET 275 OF 370
7.4.2.2 Stop Feed Flow to one Train
Stop the feed flow to one train when the flow rate decreases to 50% of design
capacity.
7.4.2.3 Settle the System of one Train
The condensate and water in one of the Gas Slugcatchers shall be sent to the Inlet
Separators 10-210-VA-001AB until the liquid level falls to the low liquid level. The
liquid in the Inlet Gas Slugcatcher KO Drums will become at low liquid level by 10-
300-LV-023/026(on-off type). The liquid in the Gas Slugcatcher OVHD Separator will
be automatically removed by the dedicated liquid traps.
7.4.2.4 Depressurize the System of one Train
Depressurize the system of one train by opening the manual valves and BDVs after
the segregation of each system to HP flare system as follows:
6” manual valve: from Gas Slugcatcher 20-130-VQ-001 and Gas

Slugcatcher OVHD Separator 20-130-VZ-001
6” manual valve: from Gas Slugcatcher 20-130-VQ-002 and Gas
Slugcatcher OVHD Separator 20-130-VZ-002
10-300-BDV-002: from Inlet Gas Slugcatcher KOD 10-300-VA-001
10-300-BDV-003: from Inlet Gas Slugcatcher KOD 10-300-VA-002
The following BDVs are installed to depressurize both trains.
20-130-BDV-001: from Gas Slugcatchers 20-130-VQ-001/002 and Gas

Slugcatcher OVHD Separator 20-130-VZ-001/002
10-300-BDV-001: from Raw Gas outlet line from 20-130-VZ-001/002
7.4.2.5 Drain out from the System of one Train
Drain out the remaining condensate and water in the equipment and piping of one
train to the Inlet Reception Facilities Sump Drum 10-550-VA-002.
switches, 10-300-PT-025A/B/C & PT-028A/B/C, shall shut off two dedicated SDVs, 10-
300-SDV-008/009 & SDV-010/011, in series on each gas line, i.e. the gas line to 10-
300-VA-001 or 002(HIPS). A full stroke test of the respective HIPS shall be done at
intervals of two years to meet the probabilistic SIL 2 requirement.
FORM 799-2 3
Desert Plant
SHEET 276 OF 370
7.5 Unit 330 - Gas Sweetening Unit
7.5.1 General
This section covers the normal shutdown procedure for the Gas sweetening unit
330.
There are two types of shutdown to be considered.
(1) Short period shutdown
(2) Long period shutdown
7.5.2 Short period shutdown
The procedure of short period shutdown of the Gas sweetening unit is as follows:
(1) Gradually decrease the lean amine solution flow rate to the HP absorber 11-
330-VE-001 by decreasing the set point of 11-330-FIC-106A, confirming the
treated gas meets the specifications.
(2) Decrease hot oil supply into the Regenerator reboiler 11-330-HA-002 by
decreasing the set point of 11-330-TIC-085 and 11-330-FIC-081A/B
(3) Confirm the Amine regenerator overhead condenser system operation is stable.
(4) When the feed gas rate decrease to 50% of normal flow rate (166 ton/h), open
11-330-PV-052 and close 11-310-SDV-001A.
(a) Stop feed gas flow to the Gas sweetening unit 11-330.
(b) Stop the Amine HP make up pumps 11-530-PD-008A/B and the Treated
gas water wash pumps 11-330-PA-003A/B.
(c) Keep amine circulation for minimum 4 hrs to regenerate the amine solution.
(d) Stop amine circulation by closing 11-330-106A to 0%. However, the Lean
amine booster pumps 11-330-PA-002A/B and the Lean amine circulation
pumps 11-330-PA-001A/B are in spill back operation.
(e) Close 3/4” block valve on flushing line for the Amine sump pump 11-330-
PH-007.
NOTE: Operator should confirm that the Amine sump pump is not running
before closing of manual block valve.
(f) Start the Amine HP make-up pump and open block valve on flushing line for
the Amine sump pump 11-330-PH-007.
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SHEET 277 OF 370
NOTE: Deminelized water is used for flushing water for the Amine sump
pump when the Amine circulation pump is not available only to
minimize the dilution of the Amine solution.
(g) Stop the Lean amine circulation pump.
(h) Stop the Lean amine booster pump
(i) Confirm the following pumps are stopped:
- 11-330-PA-001A/B The Lean amine circulation pumps

- 11-330-PA-002A/B The Lean amine booster pumps
- 11-330-PA-003A/B The Treated gas water wash pumps
- 11-330-PA-005A/B The Regenerator reflux pumps
- 11-330-PD-001A/B The Antifoam injection pumps
- 11-330-PD-002 The Antifoam shock injection pump
(j) Stop hot oil supply to the Regenerator reboiler 11-330-HA-002A/B
(k) Stop the following cooler and condenser
- 11-330-HA-003 The Lean Amine trim cooler

- 11-330-HA-004 The Treated gas Trim Cooler
- 11-330-HC-003 The Regenerator overhead condenser
- 11-330-HC-004 The Lean Amine Cooler
(l) Close cooling water supply / return valve for the following heat exchangers.
- 11-330-HA-001 The Feed gas trim cooler

- 11-330-HA-003 The Lean amine trim cooler
- 11-330-HA-004 The Treated gas trim cooler
7.5.3 Long period shutdown
Procedure of long period shutdown is same as that of short period shutdown.

However, after shutdown of the unit, the following activities are required.
(1) After the solution in the system is cooled down to below 60 degC, major part of
the solution will be transferred from the circulation loop to the Amine storage
tank 11-330-TA-001.
NOTE: This step should be completed before the Amine circulation pump will be
stopped.
(2) Depressurize the unit by using the following blow down valves:
Blow down valves vent to HP Flare:
FORM 799-2 3
Desert Plant
SHEET 278 OF 370
11-330-BDV-003/004: Gas outlet from 11-330-CL-001A/B

11-330-BDV-005: From Absorber inlet separator 11-330-VA-002
11-330-BDV-001: From HP Absorber 11-330-VE-001
Blow down Valves vent to LP Flare:

11-330-BDV-002: From Rich Amine Flash Drum 11-330-VA-003
(3) Drain out all amine solution accumulated in the equipment and piping to the
Amine sump drum 11-330-VA-008 through the amine drain system.
NOTE: When the liquid level in the Amine sump drum has reached to high level on
11-330-LI-112, the Amine sump drum is started automatically to transfer the
Amine storage tank 11-330-TA-001 via the Lean amine filtration package.
FORM 799-2 3
Desert Plant
SHEET 279 OF 370
7.6 Unit 310 - Gas Dehydration Unit
7.6.1 General
This section covers the normal shutdown procedure for the Gas Dehydration Unit
11/12-310.
The shutdown of the Unit would be required for the following reasons:
(1) Equipment Inspection
(2) Replacement of exhausted molecular sieves in all three Dryers
The above items would normally be carried out at the same time. However
unexpected carry-over of Amine solution from the Gas Sweetening Unit may require
the replacement of molecular sieve without the necessity of inspection for other
equipments.
The simultaneous shutdown of both trains (11-310 and 12-310) should be avoided in
normal shutdown to maintain 50% production of the Plant.
The Gas Sweetening Unit is in operation with 50% turndown feed capacity until the
regeneration of molecular sieves is finished.
7.6.2 Molecular Sieves Regeneration
Two of three molecular sieve beds shall be regenerated completely before shutdown
of the regeneration system. This will ensure that any heavy hydrocarbons and other
contaminants will be driven off the sieves before the Dryers are opened and that the
preparation work and time required for the next start-up of the Dryers can be
minimized.
However, one of three molecular sieve beds cannot be regenerated during shutdown
operation because the Dryer in adsorption cannot be regenerated simultaneously.
Therefore, the purge operation for hydrocarbon vapor and water adsorbed in
molecular sieves shall be done sufficiently by nitrogen gas blowing with 5.0 barG
pressure after depressurizing of the Dryer.
The dryer regeneration during shutdown operation is carried out in two Dryers, i.e.,
one is in adsorption and the other is in regeneration, and the remaining one is
isolated from the operation. This is achieved by the bed operation selector 11-310 –
HS-026.
In case that Dryer-A (11-310-VK-001A) is in adsorption and Dryer-B/C (11-310-VK-

001B/C) will be regenerated, the procedures are as below:
(1) Select the semi-auto mode of Regeneration Cycle Control Sequence 11-310-I7-
001 by 11-310-HS-023.
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SHEET 280 OF 370
(2) Select the operated beds, Dryer-A and B, by 11-310-HS-026.

(3) Confirm the sequential valve open/close status as below:
- 11-310-UV-011/013: Open Position

- 11-310-UV-012/014: Closed Position
- 11-310-UV-024/025/030/034: Closed Position
- 11-310-UV-041: Closed Position
- 11-310-UV-042: Open Position
(4) Start the sequence step by 11-310-HS-025 and Dryer-A goes to the adsorption
mode, while Dryer-B goes to the heating mode.
(5) The heating operation of Dryer-B will be switched to the cooling mode by
manual, when the regeneration gas temperature at top of Dryer, 11-310-TI-013,
is maintained at 260 deg.C for 10 minutes.
(6) Stop the sequence step by 11-310-HS-022 after 60 minutes of the cooling
period finished.
(7) Select the operated beds, Dryer-A and C, by 11-310-HS-026 and repeat the
above regeneration procedures from (3) to (6).
For regeneration of Dryer-C, the sequential valve open/close status in the

first step as below:

- 11-310-UV-021/022/027/028: Closed Position
- 11-310-UV-041: Closed Position
- 11-310-UV-042: Open Position
(8) When the cooling operation in Dryer-C is completed, shutdown the

Regeneration Gas Heater and stop the Regeneration Gas Compressor as per
Vendor’s operating manuals respectively.
(9) Stop fans of Regeneration Gas Cooler and Regeneration Gas Compressor
Cooler.
(10) At this stage the Gas Sweetening Unit should be shutdown and the natural gas
supply to the Gas Dehydration Unit isolated by closing 11-310-SDV-001A.
7.6.3 Depressurization and Hydrocarbon Purging
With the natural gas to the Gas Dehydration Unit isolated, the Unit will be now
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SHEET 281 OF 370
depressurized.
(1) To isolate the Dryers individually, close four sequence valves connected with
each Dryer inlet/outlet.
- 11-310-VK-001A: 11-310-UV-011/012/013/014
- 11-310-VK-001B: 11-310-UV-021/022/027/028
- 11-310-VK-001C: 11-310-UV-024/025/030/034
(2) Depressurize the each section of the Unit to 3 barG through the manual valves
in the following PSV’s bypass line:
- 11-310-PSV-900A/B
- 11-310-PSV-911A/B
- 11-310-PSV-916/917
- 11-310-PSV-964A/B
- 11-310-PSV-951A/B
- 11-310-PSV-961/962
NOTE: Ensure that keep the pressure of the system to be 3 barG for liquids
draining remaining in the equipments and piping. After draining-out all the
liquids to the H.C. closed drain system, depressurize the system pressure to
the atmospheric pressure.
(3) Drain out liquids in the following through the closed drain system by using the
remaining pressure:
- 11-310-VA-001
- 11-310-VA-002
- 11-310-VA-003
- 11-310-VZ-001
- 11-310-CL-001A/B
(4) Depressurize all the section to the atmospheric pressure.
(5) Connect nitrogen hoses to the 2” utilities connections on the each equipment
and purge hydrocarbon vapor in the Unit to HP flare.
FORM 799-2 3
Desert Plant
SHEET 282 OF 370
7.7.1 General
This section covers the normal shutdown procedure for the Dry Gas
Demercurization Unit 11/12-350.
The shutdown of the Unit would be required for the following reasons:
(1) Equipment Inspection
(2) Replacement of exhausted adsorbent in the Demercurization Reactor
The above items would normally be carried out at the same time.
The simultaneous shutdown of both trains (11-310 and 12-310) should be

avoided in normal shutdown to maintain 50% production of the Plant.
7.7.2 Depressurization and Hydrocarbon Purging
With the natural gas to the Dry Gas Demercurization Unit isolated, the Unit will
be now depressurized.
(1) Close 20” manual ball valves at the inlet of the Unit.
(2) Depressurize the all the section of the Unit to 3 barG through the manual
valves in the following PSV’s bypass line:
- 11-350-PSV-901
- 11-350-PSV-903/904
draining remaining in the equipments and piping. After draining-out all the
liquids to the H.C. closed drain system, depressurize the system pressure to
the atmospheric pressure.
(3) Drain out liquids in the following through the closed drain system by using
the remaining pressure:
- 11-350-VK-001 outlet piping

- 11-350-CL-001 boots
Connect nitrogen hoses to the 2” utilities connections on the each equipment and
purge hydrocarbon vapor in the Unit to HP flare.
FORM 799-2 3
Desert Plant
SHEET 283 OF 370
7.8.1 General
This section covers the normal shutdown procedure for the Dew Point Control Unit
11/12-340.
The normal shutdown is executed for maintenance works. The facilities shall be free
from flammable materials by nitrogen purging and the nitrogen inside of equipment
shall be replaced with air sufficiently before an operator enters to any equipment.
The simultaneous shutdown of both trains (11-340 and 12-340) should be avoided in
the normal shutdown to maintain 50% production of the Plant.
The Dew Point Control Unit should be always shutdown from the J-T valve operating
mode by switching the operation from Expander mode to J-T valve in case of the
unit operation in Expander mode.
Following are shut down procedure of the unit in Expander operating mode:
(1) Switch of Operation from Expander mode to J-T valve

(2) Stop of Feed Flow
(3) Depressurization of the System
(4) Liquid Draining and Hydrocarbon Purging
7.8.2 Switch of Operation from Expander mode to J-T valve
(1) Stop the Expander and the Expander Recompressor

Refer to the operating manual issued by the Expander manufacturer for detail
shutdown procedure.
(a) Manually close the Inlet Guide Vane 11-340-SV-701 gradually until fully
closed position; meanwhile, J-T valve 11-340-PV-023A will open gradually
by the pressure controller 11-340-PIC-023A/B.
(b) The compressor anti-surge valve 11-340-FV-701 will open by the anti-surge
controller.
(c) Close the quick shut-off valve 11-340-UV-701.
NOTE: The lube oil and seal gas systems should be shut-off in case of the
Expander standstill more than 12 (twelve) hours. Otherwise both
systems remain in operation.
(2) Change the set point of 11-340-PIC-012 at the vapor outlet of the Deethanizer
Reflux Drum from 19.5 barA to 27.1 barA (= the operating pressure plus 0.5
bar).
(3) Change the set point of 11-340-TIC-022 at the vapor outlet of the Expander Inlet
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KO Drum from -16.0 deg C to 2.0 deg C.

(4) Change the set point of 11-340-TIC-034 at the Deethanizer bottom from 84 deg
C to 140 deg C. Also, adjust the temperature at the Deethanizer Reflux Drum to
be 1.6 deg C by 11-340-HIC-031.
(5) Change the set point of 11-340-PIC-043A at the vapor outlet of the NGL Surge
Drum from 17.5 barA to 24.9 barA.
(6) Change the set point of 11-340-FIC-034 at the vapor outlet of the Deethanizer
Reflux Drum to 7680 kg/hr (= actual flow rate x 120%).
(7) Adjust operating conditions at J-T valve mode with full load.
7.8.3 Stop of Feed Flow
(1) Close J-T valve 11-340-PV-023A gradually.

(2) Close the shutdown valve 11-340-SDV-002A at the inlet of the unit.
(3) Stop the Deethanizer Feed Pumps 11-340-PA-001A/B.
(4) Stop the hot oil supply to the Deethanizer Reboiler 11-340-HA-001 by closing
11-340-FV-031.
(5) Stop the Deethanizer Reflux Pumps 11-340-PA-003A/B.
(6) After confirmation of 11-340-LV-031 in closed position, close the cooling water
supply/return valve for the NGL Cooler 11-340-HA-002.
(7) Stop the NGL Expedition Pumps 11-340-PA-002A/B
(8) Close the shutdown valve 11-340-SDV-042 at the NGL outlet of the unit.
(9) Stop fans of the DPCU Final Cooler 11-340-HC-001.
(10) Close the shutdown valve 11-340-SDV-021A at the sales gas outlet of the unit.
7.8.4 Depressurization of the System
(1) Ensure that the unit is isolated by closing the following shutdown valves:
- 11-340-SDV-002A/B
- 11-340-SDV-021A/B
- 11-340-SDV-042
- 11-340-SDV-010A
- 11-340-SDV-050
(2) Fully open the J-T valve 11-340-PV-023A.
(3) Depressurize the each section of the Unit to 3 barG through the manual valves
in the following PSV’s bypass line:
- 11-340-PSV-912A/B
- 11-340-PSV-911A/B/C
- 11-340-PSV-701A/B
- 11-340-PSV-931/932
FORM 799-2 3
Desert Plant
SHEET 285 OF 370
- 11-340-PSV-916A/B
- 11-340-PSV-941/942
draining remaining in the equipments and piping. After draining-out all
the liquids to the H.C. closed drain system, depressurize the system
pressure to the atmospheric pressure.
7.8.5 Liquid Draining and Hydrocarbon Purging
(1) Drain out liquids in all the equipments and piping through the closed drain
system by using the remaining pressure
(3) Connect nitrogen hoses to the 2” utilities connections on the each equipment
and purge hydrocarbon vapor in the unit to Cold and HP flare.
FORM 799-2 3
Desert Plant
SHEET 286 OF 370

DRD-J-53-D-L-0801-00 & 0804-00.
This section covers the normal shutdown procedure for the Off Gas Compression
Unit 361. The following description is based on train A is running and train B is
standby.
7.9.1 Compressor Train B started-up
(1) Before shutdown off gas compressor 10-361-KA-001A, off gas compressor train
B will be started. Refer to Section 5.9 for Startup Procedure of off gas
compression unit.
(2) Now both train A & B are running. Antisurge control valve will open by antisurge
controller.
7.9.2 Compressor Train A normal stop (Vented)
(1) Before shutdown off gas compressor 10-361-KA-001A, MP fuel gas & nitrogen
dry gas seal back-up line should be available to avoid damage of dry gas seal
due to reverse flow.
(2) The operators push the normal stop button, 1A-361-HS-XX-001-2 from DCS and
the following actions are initiated automatically.
(a) Gas turbine speed will be gradually down to minimum governor speed 3850
rpm by "normal stop signal".
(b) When Gas turbine speed is reached to minimum governor speed, anti-surge
valves 1A-361-FV-711 & 721 will be opened by quick solenoid
automatically.
(c) After 1 seconds timer delay, turbine fuel gas supply valve 1A-361-SDV-711
will be closed automatically.
(d) The suction, 10-361-SDV-013 will be closed automatically.
(e) The discharge 10-361-SDV-032 will be closed automatically.
(f) Depressuring valve 10-361-BDV-054, located at 10-361-VA-003A, will be

opened automatically. 10-361-BDV-012 & 022 should be stay at closure
position.
(g) Venting valve 10-361-UV-011 and 012 will be opened automatically. At 15

seconds after opening, 10-361-UV-011 and 012 will be closed
automatically.
FORM 799-2 3
Desert Plant
SHEET 287 OF 370
Note: When the off gas compressor is stopped, automatically venting is

required to avoid condensing the dry seal gas line.
(3) Drain out the liquid in 10-361-VA-001, 002 and 003 to closed drain header.
(4) Stop the compressor discharge cooler fan motors on 10-361-HC-001A & 002A.
(5) Close battery limit 10-361-MOV-001 & 002 and change the blind to closed
position.
FORM 799-2 3
Desert Plant
SHEET 288 OF 370

DRD-J-53-D-L-0803-00 & 0804-00.
This section covers the normal shutdown procedure for the Export Gas Compression
Unit 362. The following description is based on train A and B are running and train
C is standby. Train A to be stopped.
7.10.1 Compressor Train C started-up
(1) Before shutdown export gas compressor 10-362-KA-001A, export gas

compressor train C will be started. Refer to Section 5.10 for Startup Procedure
of export gas compression unit.
(2) Now train A, B & C are running. Antisurge control valve will open by antisurge
controller.
7.10.2 Compressor Train A normal stop (Non-vented)
(1) Before shutdown export gas compressor 10-362-KA-001A, MP fuel gas &
nitrogen dry gas seal back-up line should be available to avoid damage of dry
gas seal due to reverse flow.
(2) Put 10-362-FIC-021 in manual and fuel gas supply flow control valve, 10-362-
FV-021, should be closed manually from DCS.
(3) The operators push the normal stop button, 1A-362-HS-XX-001-2 from DCS and
(a) Gas turbine speed will be gradually down to minimum governor speed 3850
rpm by "normal stop signal".
(b) When Gas turbine speed is reached to minimum governor speed, anti-surge
valves 1A-362-FV-711 & 721 will be opened by quick solenoid
automatically.
(c) After 1 seconds timer delay, turbine fuel gas supply valve 1A-362-SDV-711
will be closed automatically.
(d) The suction, 10-362-SDV-013 will be closed automatically.
(e) The discharge 10-362-SDV-032 will be closed automatically.
(f) The fuel gas supply 10-362-097 will be closed automatically.
(g) Depressuring valves 10-362-BDV-012, 022 & 086 should be stay at closure
position. Now, train A is kept settling out pressure.
FORM 799-2 3
Desert Plant
SHEET 289 OF 370
(h) Venting valve 10-362-UV-011 and 012 will be opened automatically. At 15

seconds after opening, 10-362-UV-011 and 012 will be closed
automatically.
The following procedure is used only when train should be depressuring.
(4) Open Depressuring valve 10-362-BDV-086, located at 10-362-VA-003A.
(5) Drain out the liquid in 10-362-VA-001, 002 and 003 to HP flare.
(6) Stop the compressor discharge cooler fan motors on 10-362-HC-001A & 002A.
(7) Close battery limit 10-362-MOV-001 & 002 and change the blind to closed
position.
FORM 799-2 3
Desert Plant
SHEET 290 OF 370
7.11 Unit 11/12-550 Gas Train Hydrocarbon Drain Facilities
7.11.1 General
These units shall not be shut down in operation because they are designed to
receive the closed drains from the equipment and piping in the same zone.
Therefore, this unit shall be kept open in the operation except for the scheduled
maintenance work of this system.
FORM 799-2 3
Desert Plant
SHEET 291 OF 370
7.12 Unit 10-550 Common Drain Facilities
7.12.1 General
These units shall not be shut down in operation because they are designed to
receive the closed drains from the equipment and piping in the same zone.
Therefore, this unit shall be kept open in the operation except for the scheduled
maintenance work of this system.
FORM 799-2 3
Desert Plant
SHEET 292 OF 370
8. EMERGENCY SHUTDOWN PROCEDURE
8.1 General
Emergency situation will occur unexpectedly and the best preparation is having a
through knowledge of the unit, an anticipation of the most probable problems and
their solution, and a complete familiarization with all normal procedures. Emergency
conditions are usually caused by equipment failure, utility failure, mal-operation and
fire.
If it is necessary to bring the unit off stream due to an emergency situation, the
procedures used for a normal shutdown should be followed as closely as practical.
The emergency shutdown system is provided to actuate the necessary valves for the
emergency situation. However, it is the operator’s responsibility to check that the
emergency shutdown system operates properly when an emergency is occurred.
In most emergencies, two phases of action are required. The first consists of the
immediate action necessary to cope with the situation to safeguard personnel,
equipment and various associated unit. The second consists of completing a full
emergency shutdown, reverting to a normal shutdown, or restoring normal operation.
The procedure following the first phase depends on the type of emergency, the time
available, the duration of emergency or the extent of the emergency.
There will be occasions when mechanical or localized utility failures bring about
shutdown of an individual pump or instrument. In such case, the shutdown may be of
a temporary nature and will not require complete shutdown of the unit, depending on
the duration of such localized failures.
However, in the event of a total utility failure, such as electric power, cooling water or
instrument air, it will be necessary to shutdown the unit completely.
Generally, emergency shutdown (ESD) is activated by the following initiation.
- Fire
ESD, which introduce total plant shutdown and consequent depressurization
operation, is activated automatically when fire is detected through the fire
detection system.
- Hand switch (i.e. Operator judgment)
For other specific ESD, see description of each unit.
8.2 Unit 20-130/10-200/10-550– Inlet Oil Reception Facilities/Common Drain Facility
8.2.1 Emergency Shutdown (ESD) System
The following ESD system related to the Inlet Oil Reception Facilities Unit 20-130/10-
FORM 799-2 3
Desert Plant
SHEET 293 OF 370
200 and the Common Drain Facility 10-550 is provided. When ESD is activated, the
depressurization will occur immediately.
(1) 10-000-I2-001: Total Plant ESD

(2) 10-000-I2-071: Zone L1 ESD
8.2.2 Process shutdown (PSD) system
(1) The following PSD system related to Zone L1 (Unit 20-130, 10-200 and 10-550)
is provided.
(a) 10-000-I4-001: Total Plant PSD
(b) 10-000-I4-071: Zone L1 PSD
(2) The following PSD system related to the Inlet Oil reception Facilities Unit 20-
130/10-200 and the Common Drain Facility Unit 10-550 is provided.
(a) 20-130-I4-002: Unit 20-130 PSD
The following shutdown valves are closed and unit 20-130 local shutdowns
(LSD), 20-130-I5-003 & 005 described in Section 8.1.5, are initiated when
PSD has been initiated.

20-130-SDV-041 20” J-52-D-O-1013-
Feedstock inlet line to Oil 02
Slugcatcher (2/2)
20-130-SDV-042 4” J-52-D-O-1013-
Feedstock inlet bypass line to Oil 02
Slugcatcher (2/2)
20-130-SDV-043 4” J-52-D-O-1013-
Raw Gas outlet bypass line to Oil 02
Slugcatcher KOD (2/2)
20-130-SDV-044 24” J-52-D-O-1013-

Raw Gas outlet line to Oil 02
(b) 20-130-I4-011
This shutdown valve should be allowed to open when differential pressure

across the system is small.

20-130-SDV-041 20” J-52-D-O-1013-
Slugcatcher (2/2)
FORM 799-2 3
Desert Plant
SHEET 294 OF 370
(c) 20-130-I4-012


20-130-SDV-044 24” J-52-D-O-1013-
Slugcatcher (2/2)
(d) 10-200-I4-001: Unit 10-200 PSD
The following shutdown valves are closed and unit 200 local shutdowns
(LSD), 10-200-I5-001 to 006 described in Section 8.1.5, are initiated when
10-200-SDV-001 14” J-53-D-O-1020-
Wet Oil inlet line to Inlet Separator 01
10-200-SDV-004 18” J-53-D-O-1020-
Raw Gas inlet line to Oil 01
Slugcatcher KOD
10-200-SDV-006 18” J-53-D-O-1020-
Slugcatcher KOD
10-200-SDV-003A 24” J-53-D-O-1020-
Raw Gas outlet line from Oil 03
Slugcatcher KOD
10-200-SDV-003B 4” J-53-D-O-1020-
Raw Gas outlet bypass line from 03
Oil Slugcatcher KOD
10-200-SDV-011 6” J-53-D-O-1020-
Condensate bottom outlet line of 03
Oil Slugcatcher KOD
(e) 10-200-I4-002
These shutdown valves should be closed by downstream 2 out of 3

pressure high-high voting system (HIPS).

10-200-SDV-004/005 18” J-53-D-O-1020-
Slugcatcher KOD
(f) 10-200-I4-003

FORM 799-2 3
Desert Plant
SHEET 295 OF 370
10-200-SDV-003A 24” J-53-D-O-1020-

Raw Gas outlet line to Off Gas 03
Compression unit
(g) 10-200-I4-004


10-200-SDV-006/007 18” J-53-D-O-1020-
Slugcatcher KOD
(h) 10-550-I4-004
The following shutdown valve is closed and unit 10-550 local shutdowns
(LSD), 10-550-I5-07 described in Section 8.1.5, are initiated when PSD has
been initiated.

10-550-SDV-003 4” J-53-D-O-1055-
Closed drain outlet line from Sump 02
Drum
8.2.3 Utility Failure
(1) Electric Power Failure
Upon total electric power failure, total plant shutdown will be required and the
shut down system 10-000-I2-001 should be activated.
Load shedding of motors occurs automatically after a short period power

interruption by the power generator trip (one of the running two power
generators). The basic philosophy of load shedding is to keep the train in safe
condition and minimize the effect of power disturbance by proceeding with a
smooth re-start. In this unit, there are no items to be shed during the load
shedding period.
(2) Instrument Air Failure
Instrument air failure results in a general, complete shutdown. Control valves

move to either closed or open position at air failure. Air failure position is
considered by an overall unit safety.
8.2.4 Local Shutdown (LSD) System
In addition to the ESD and PSD system, local shutdown system is provided for
FORM 799-2 3
Desert Plant
SHEET 296 OF 370
process upset conditions.

Refer to the following document about the detailed LSD actions:
J-52-D-O-8001-00 “Cause and Effect Diagram WAFA Plant Gathering Network”

J-53-D-O-8001-00 “Cause and Effect Diagram WAFA Plant Process unit”
(1) Oil Slugcatcher Unit 20-130
LSD 20-130-I5-003 & 005 are provided for process interlock of the Oil Slugcatcher
Unit 20-130 (Zone L1).
(2) Inlet Oil Reception Facilities Unit 10-200
LSD 10-200-I5-001 to 006 are provided for process interlock of the Inlet Oil
Reception Facilities Unit 200 (Zone L1).
(3) 10-550-I5-007
LSD 10-210-I5-007 is provided for process interlock of the Common Drain Facility
10-550 (Zone L1).
FORM 799-2 3
Desert Plant
SHEET 297 OF 370
8.3 Unit 210/10-550– Liquid Stabilization Unit/Common Drain Facility
The following ESD system related to the Liquid Stabilization Unit 210 and the
relevant Common Drain Facility 10-550 is provided. The Amine Common Facility 10-
330, which is located in Zone A1, is also covered by this ESD system. When ESD is
activated, the depressurization will occur immediately.

(2) 10-000-I2-021: Zone A1 ESD
8.2.3 Process Shutdown (PSD) System
(1) The following PSD system related to Zone A1 (Unit 210, Unit 10-550 and Unit
10-330) is provided.

(b) 10-000-I4-021: Zone A1 PSD
(2) The following PSD system related to the Liquid Stabilization Unit 210 and the
Common Drain Facility 10-550 is provided.
(a) 10-210-I4-001: Unit 210 PSD

10-210-SDV-001 6” J-53-D-O-1021-
Process Oily Water outlet line 01
10-210-SDV-113 4” J-53-D-O-1021-
Off-spec Condensate inlet line 01
10-210-SDV-114 18” J-53-D-O-1021-
Condensate inlet line 01
10-210-SDV-115A 12” J-53-D-O-1021-
Raw gas outlet line 01
10-210-SDV-115B 4” J-53-D-O-1021-
Raw gas outlet bypass line 01
10-210-SDV-062 12” J-53-D-O-1021-
Treated Oil inlet line to Stabilizer-A 07
10-210-SDV-073 12” J-53-D-O-1021-
Treated Oil inlet line to Stabilizer-B 08
10-210-SDV-116 12” J-53-D-O-1021-
On-spec condensate outlet line to 11
tank
10-210-SDV-120 2” J-53-D-O-1021-
FORM 799-2 3
Desert Plant
SHEET 298 OF 370
Slop Oil inlet line to Rerun Drum 12

10-210-SDV-125 6” J-53-D-O-1021-
HC Drains inlet line to Rerun Drum 12
10-210-SDV-126 8” J-53-D-O-1021-
Liquid inlet line to Rerun Drum 12
10-210-SDV-127 12” J-53-D-O-1021-
NGL recycle line to Rerun Drum 12
10-210-SDV-128 2” J-53-D-O-1021-
Slop oil inlet line to Rerun Drum 12
10-210-SDV-129 6” J-53-D-O-1021-
Condensate inlet line to Rerun 12
Drum
10-210-SDV-117 8” J-53-D-O-1021-
HC Liquid outlet line to off-spec 12
Tank
10-210-SDV-118 8” J-53-D-O-1021-
HC Liquid outlet line to Burn Pit 12
Drum
(b) 10-210-I4-002


10-210-SDV-115A 12” J-53-D-O-1021-
Raw Gas outlet line to Off Gas 01
Compression unit
(c) 10-550-I4-002
been initiated.

10-550-SDV-002 4” J-53-D-O-1055-
Drum
FORM 799-2 3
Desert Plant
SHEET 299 OF 370

shedding period.
(2) Cooling Water Failure
The Liquid Stabilization unit has the following cooling water users:
10-210-HA-002A/B: Stabilized Condensate Trim Coolers
Upon total cooling water failure, total plant shutdown will be required and the

move to the position of either closed or open or stay put at air failure. Air failure
position is considered by an overall unit safety.
(4) Hot Oil Failure
In case of hot oil failure the Stabilizer Reboilers 10-210-HA-004A/B cannot be

performed completely.
Upon hot oil failure, Zone A1 shutdown will be required and the shut down
system 10-000-I2-021 should be activated.
(1) The Liquid Stabilization Unit 210
LSD 10-210-I5-001 to 036 are provided for process interlock of the Liquid
Stabilization Unit 10-210 (Zone A1).
(2) 10-550-I5-003
LSD 10-210-I5-003 is provided for process interlock of the Common Drain

Facility 10-550 (Zone A1).
FORM 799-2 3
Desert Plant
SHEET 300 OF 370
The following ESD system related to the Condensate Storage Tank Unit 220 is
provided.

(2) 10-000-I2-081: Zone M1 ESD
(1) The following PSD system related to Zone M1 (Unit 220) is provided.
(2) The following PSD system related to the Condensate Storage Tank Unit 220 is
provided.
(a) 10-220-I4-001: Unit 220 PSD

10-220-SDV-001 12” J-53-D-O-1022-
Treated Oil inlet line to Tanks 01
10-220-SDV-003 8” J-53-D-O-1022-
Off-spec Condensate inlet line to 01
Tanks
10-220-SDV-033 4” J-53-D-O-1022-
Off-spec condensate recycle line to 03
Inlet Separators
10-220-SDV-032 10” J-53-D-O-1022-
NGL line from DPCU(11/12-Units) 04
10-220-SDV-034 16” J-53-D-O-1022-
Treated Oil export line to oil 04
pipeline
10-220-SDV-035/036 16” J-53-D-O-1022-
pipeline
(b) 10-220-I4-002
This shutdown valve should be closed by 2 out of 3 Pressure High-High

voting system. (HIPS)
FORM 799-2 3
Desert Plant
SHEET 301 OF 370

10-220-SDV-035/036 16” J-53-D-O-1022-
pipeline

smooth re-start. In this unit, the following items will be shed during the load
shedding period.
¨ One of the running two Liquid Booster Pumps

¨ One of the running two Liquid Export Pumps

move to either closed or open position or stay put at air failure. Air failure
position is considered by an overall unit safety.
(1) Condensate Storage Tank Unit 220
LSD 10-220-I5-001 to 011 are provided for process interlock of the Condensate
Storage Tank Unit 220 (Zone M1).
FORM 799-2 3
Desert Plant
SHEET 302 OF 370
8.5 Unit 20-130/10-300/10-550– Inlet Gas Reception Facilities/Common Drain Facility
The following ESD system related to the Inlet Gas Reception Facilities Unit 20-
130/10-300 and the Common Drain Facility Unit 10-550 is provided. When ESD is
activated, the depressurization will occur immediately.

(2) 10-000-I2-071: Zone L1 ESD
(1) The following PSD system related to Zone L1 (Unit 20-130/10-300/10-550) is

provided.

(b) 10-000-I4-071: Zone L1 PSD
(2) The following PSD system related to the Inlet Gas Reception Facilities Unit 20-
130/10-300/10-550 is provided.
(a) 20-130-I4-001: Unit 20-130 PSD
(LSD), 20-130-I5-001 & 002 described in Section 8.4.5, are initiated when

20-130-SDV-037 36” J-52-D-O-1013-
Feedstock inlet line to Gas 02
Slugcatcher (1/2)
20-130-SDV-038 4” J-52-D-O-1013-
Feedstock inlet bypass line to Gas 02
Slugcatcher (1/2)
20-130-SDV-039 4” J-52-D-O-1013-
Raw Gas outlet bypass line to Gas 02
20-130-SDV-040 42” J-52-D-O-1013-

Raw Gas outlet line to Gas 02
(b) 20-130-I4-009
FORM 799-2 3
Desert Plant
SHEET 303 OF 370

20-130-SDV-038 36” J-52-D-O-1013-
Slugcatcher (1/2)
(c) 20-130-I4-010


20-130-SDV-040 42” J-52-D-O-1013-
Slugcatcher (1/2)
(d) 10-300-I4-001: Unit 10-300 PSD

10-300-SDV-001 10” J-53-D-O-1030-
Condensate inlet line to Inlet 01
Separator
10-300-SDV-008 30” J-53-D-O-1030-
Raw Gas inlet line to Gas 01
Slugcatcher KOD
10-300-SDV-010 30” J-53-D-O-1030-
Slugcatcher KOD
10-300-SDV-004A/005A 30” J-53-D-O-1030-
Raw Gas outlet line from Gasl 03
Slugcatcher KOD
10-300-SDV-004B/005B 4” J-53-D-O-1030-
Raw Gas outlet bypass line from 03
Oil Slugcatcher KOD
10-300-SDV-006A/007A 8” J-53-D-O-1030-
Raw Gas outlet line to FG system 03
10-300-SDV-006B/007B 4” J-53-D-O-1030-
Raw Gas outlet bypass line to FG 03
system
(e) 10-300-I4-002

FORM 799-2 3
Desert Plant
SHEET 304 OF 370

10-300-SDV-008/009 30” J-53-D-O-1030-
Slugcatcher KOD
(f) 10-300-I4-003/004


10-300-SDV-004A/005A 30” J-53-D-O-1030-
Raw Gas outlet line to Gas 03
Sweetening unit
(g) 10-300-I4-005/006


10-300-SDV-006A/007A 8” J-53-D-O-1030-
Raw Gas outlet line to FG system 03
(h) 10-300-I4-007


10-300-SDV-010/011 30” J-53-D-O-1030-
Slugcatcher KOD
(i) 10-550-I4-004
The following shutdown valve is closed and unit 10-550 local shutdowns
been initiated.

10-550-SDV-003 4” J-53-D-O-1055-
Drum
FORM 799-2 3
Desert Plant
SHEET 305 OF 370

shedding period. The raw gas of one train from 10-300-VA-001 or 002 will be
sent to the flare header via PCV due to the shutdown of one gas train in the
load shedding period.

move to either closed or open position at air failure. Air failure position is
considered by an overall unit safety.
J-52-D-O-8001-00 “Cause and Effect Diagram WAFA Plant Gathering Network”

(1) Gas Slugcatcher Unit 20-130
LSD 20-130-I5-001 & 002 are provided for process interlock of the Gas
Slugcatcher Unit 20-130 (Zone L1).
(2) Inlet Gas Reception Facilities Unit 10-300
LSD 10-200-I5-001 to 006 are provided for process interlock of the Inlet Gas
Reception Facilities Unit 10-300 (Zone L1).
(3) 10-550-I5-007
LSD 10-210-I5-007 is provided for process interlock of the Common Drain

Facility 10-550 (Zone L1).
FORM 799-2 3
Desert Plant
SHEET 306 OF 370
8.6.1 Emergency shutdown (ESD) system
The following ESD system related to the Gas sweetening unit 11/12-330 and the
Common facilities 10-330 is provided. When ESD is activated, the depressurization
will occur immediately.

(2) 11/12-000-I2-031: Zone C1 / D1 ESD
(3) 10-000-I2-021: Zone A1 ESD
(1) The following PSD system related to Zone C1 / D1 (Unit 11/12-330) and Zone
A1 (Unit 10-330) is provided.

(b) 11/12-000-I4-031: Zone C1 / D1 PSD
When PSD is activated, shutdown valves close to stop the hot oil supply to
Zone C1 / D1.
11-000-SDV-009: Zone C1 Hot Oil initial filling line

11-000-SDV-010: Zone C1 Hot Oil return line
11-000-SDV-011: Zone C1 Hot Oil supply line
12-000-SDV-005: Zone C1 Hot Oil initial filling line

12-000-SDV-006: Zone C1 Hot Oil return line
12-000-SDV-007: Zone C1 Hot Oil supply line
(c) 10-000-I4-022: Zone A1 PSD
When PSD is activated, unit 10-210 and unit 10-330 PDS are initiated.
(2) The following PSD system related to the Gas sweetening unit 11/12-330 and the
Common facility 10-330 is provided.
(a) 11/12-330-I4-001: Unit 11/12-330 PSD
The following shutdown valves are closed and unit 11/12-330 local
shutdowns (LSD), 11/12-330-I5-01 to 027 described in Section 8.6.4, are
initiated when PSD has been initiated.

11/12-330-SDV-021A 20” J-53-D-O-1033-
Raw Gas Inlet Line 03
11/12-330-SDV-021B 4” J-53-D-O-1033-
FORM 799-2 3
Desert Plant
SHEET 307 OF 370
Raw Gas Inlet line – Pressurization 03

By-pass
11/12-330-SDV-022 4” J-53-D-O-1033-
Liquid Hydrocarbon Outlet line 03
11/12-330-SDV-061 2” J-53-D-O-1033-
Fuel Gas Outlet Line 07
11/12-310-SDV-033 8” J-53-D-O-1031-
Regeneration Gas line 07
11/12-310-SDV-035 2” J-53-D-O-1031-
Hydrocarbon/Amine Emulsion Inlet 01
line
11/12-310-SDV-001A/B 20” / 4” J-53-D-O-1031-
Raw Gas Inlet line to Unit 11/12- 01
310
11/12-330-SDV-065 20” J-53-D-O-1033-
11/12-330-VA-002A Gas Outlet 04
Line
11/12-330-SDV-066 2” J-53-D-O-1033-
Water Wash Outlet Line 05
11/12-330-SDV-067A 14” J-53-D-O-1033-
11/12-330-VE-001 Bottom 05
11/12-330-SDV-067B 2” J-53-D-O-1033-
11/12-330-VE-001 05
Bottom Pressurization By-pass
11/12-330-SDV-068 2” J-53-D-O-1033-
11/12-330-VA-004 06
Amine Liquid Outlet line
11/12-330-SDV-069 6” J-53-D-O-1033-
Amine to 11/12-330-VA-003 07
11/12-330-SDV-070 1” J-53-D-O-1033-
Antifoam Injection line to 07
11/12-330-VA-003
11/12-330-SDV-071 4” J-53-D-O-1033-
11/12-330-VA-007 Liquid Outlet 07
line
11/12-330-SDV-072 14” J-53-D-O-1033-
Rich Amine to 11/12-330-VJ-001 09
(b) 11/12-330-I4-002 / 003
The rapid pressurization may give damages to equipment itself and

equipment internals etc by the large volume gas blowing. These shutdown
valves should be allowed to open when differential pressure across the
system is small.

11/12-330-SDV-021A 20” J-53-D-O-1033-
11/12-330-SDV-067A 14” J-53-D-O-1033-
11/12-330-VE-001 Bottom 05
FORM 799-2 3
Desert Plant
SHEET 308 OF 370
(c) 10-330-I4-001
(LSD), 10-330-I5-01 and 02 described in Section 8.5.5, are initiated when

10-330-SDV-001 4” J-53-D-O-1033-
Amine Emulsion Inlet Line 01
10-330-SDV-002 3” J-53-D-O-1033-
Amine Outlet Line 01
10-210-SDV-120 2” J-53-D-O-1021-
Slop Oil return line to the Rerun 12
drum 10-210-VA-004

interruption by the power generator trip (One of the two running power
generator). The basic philosophy of load shedding is to keep the train in safe
smooth re-start.
The loads of motors for the following equipment will be shed in the Gas
sweetening unit 11/12-330.
11/12-330-EPA-001A/B: Lean Amine Circulation Pump Motors

11/12-330-EPA-002A/B: Lean Amine Booster Pump Motors
NOTES
1. At first, the loads not related to the process operation, such as sub-station A,
B, B1 and C are to be shed. After then, the loads related to process operation
are to be shed if required.
2. Loads shall be shed by train by train not to stop process operation as far as
possible, i.e., the loads in the one gas train to be shutdown (Train 11 or 12)
shall be shed.
(2) Cooling Water Failure
The Gas sweetening unit has the following cooling water users:
11/12-330-HA-001: Feed Gas Trim Cooler
FORM 799-2 3
Desert Plant
SHEET 309 OF 370
11/12-330-HA-004: Treated Gas Trim Cooler

11/12-330-HA-003: Lean Amine Trim Cooler
Upon total cooling water failure, total plant shutdown will be required and the

move to either closed or wide open position on the rack of air pressure. Air
failure position is considered by an overall unit safety.
(4) Hot Oil Failure
In case of hot oil failure the Regenerator reboiler 11/12-330-HA-002A/B cannot

be performed completely.
Upon hot oil failure, Zone C1/D1 shutdown will be required and the shut down
system 11/12-000-I2-031 should be activated.
8.6.4 Local shutdown (LSD) system
(1) The Gas Sweetening unit 11/12-330
LSD 11/12-330-I5-001 to 027 are provided for process interlock of the Gas
Sweetening unit 11/12-330 (Zone C1/D1).
(2) 10-330-I5-001 to 007
LSD 10-330-I5-001 to 007 are provided for process interlock of the Common
facility 10-330 (Zone A1).
FORM 799-2 3
Desert Plant
SHEET 310 OF 370
8.7 Unit 310 – Gas Dehydration system
The following ESD system related to the Gas sweetening unit 11/12-330 and the
Common facilities 10-330 is provided. When ESD is activated, the depressurization
will occur immediately.

(2) 11/12-000-I2-031: Zone C1 / D1 ESD
(1) The following PSD system related to Zone C1 / D1 (Unit 11/12-330) is provided.

(b) 11/12-000-I4-031: Zone C1 / D1 PSD
(2) The following PSD system related to the Gas sweetening unit 11/12-310:
(a) 11/12-310-I4-001: Unit 11/12-310 PSD
The following shutdown valves are activated and the Unit 11/12-310 local
shutdowns (LSD), 11/12-310-I5-01 to 11, are initiated when PSD has been
initiated.

11/12-310-SDV-001A - Close 20” J-53-D-O-1031-
11/12-310-SDV-011B - Close 4” J-53-D-O-1031-
Raw Gas Inlet line – Pressurization 01
By-pass
11/12-310-SDV-035 - Close 2” J-53-D-O-1031-
HC/Amine Emulsion Outlet line 01
11/12-310-SDV-034 - Close 2” J-53-D-O-1031-
Process Oily Water Outlet Line 01
11/12-310-SDV-037 - Close 3” J-53-D-O-1031-
HC Condensate Outlet line 01
11/12-310-SDV-033 - Close 8” J-53-D-O-1031-
Raw Gas to Gas Sweetening Unit 07
11/12-340-SDV-002A/B - Close 20” / 4” J-53-D-O-1034-
Raw Gas Inlet line to Unit 11/12- 01
340
11/12-340-SDV-004 - Close 26” J-53-D-O-1034-
Sales Gas from Unit 11/12-340 01
11/12-310-SDV-039/040 - Close 3” J-53-D-O-1031-
11/12-310-FA-001 Main Fuel Inlet 05
Line
FORM 799-2 3
Desert Plant
SHEET 311 OF 370
11/12-310-SDV-041 - Open 2” J-53-D-O-1031-

Depressurization
11/12-310-SDV-043/044 - Close 1” J-53-D-O-1031-
11/12-310-FA-001 Pilot Fuel Inlet 05
Line
11/12-310-SDV-042 - Open 1” J-53-D-O-1031-
Depressurization
(b) 11/12-310-I4-002
This interlock initiates shutdown of the burners of 11/12-310-FA-001 in case

of the following failures:
1. Fuel gas low-low pressure at pilot burners inlet

2. Pilot burners off
This can be initiated manually by push button11/12-310-HS-011.
The following shutdown valves are activated:

11/12-310-SDV-039/040 - Close 3” J-53-D-O-1031-
Line
11/12-310-SDV-041 - Open 2” J-53-D-O-1031-
Depressurization
11/12-310-SDV-043/044 - Close 1” J-53-D-O-1031-
Line
11/12-310-SDV-042 - Open 1” J-53-D-O-1031-
Depressurization
(c) 11/12-310-I4-003
This interlock initiates light-off of the main burners of 11/12-310-FA-001 in

case of the following failures:
1. Fuel gas low-low pressure at main burners inlet

2. Fuel gas high-high pressure at main burners inlet
3. Process gas low-low flow to 11/12-310-FA-001
4. Process gas high-high temperature at 11-12-310-FA-001 outlet
This can be initiated manually by push button11/12-310-HS-010.
The following shutdown valves are activated:
FORM 799-2 3
Desert Plant
SHEET 312 OF 370

11/12-310-SDV-039/040 - Close 3” J-53-D-O-1031-
Line
11/12-310-SDV-041 - Open 2” J-53-D-O-1031-
Depressurization
(d) 11/12-310-I4-004

equipment internals etc by the large volume gas blowing. Following
shutdown valve should be allowed to open when differential pressure

11/12-310-SDV-001A 20” J-53-D-O-1031-

interruption by the power generator trip. The basic philosophy of load shedding
is to keep the train in safe condition and minimize the effect of power
disturbance by proceeding with a smooth re-start.

move to either closed or wide-open position on the rack of air pressure. Air
LSD 11/12-310-I5-01 to 11 are provided for process interlock of the Gas Dehydration
FORM 799-2 3
Desert Plant
SHEET 313 OF 370
Unit 11/12-310.
FORM 799-2 3
Desert Plant
SHEET 314 OF 370
The following ESD system related to the Dry Gas Demercurization Unit 11/12-350 is
provided. When ESD is activated, the depressurization will occur immediately.

(2) 11/12-000-I2-031: Zone C1 / D1 ESD
The following PSD system related to Zone C1 / D1 (Unit 11/12-350) is provided.
(1) 10-000-I4-001: Total Plant PSD

(2) 11/12-000-I4-031: Zone C1 / D1 PSD
Electric Power Failure
Upon total electric power failure, total plant shutdown will be required and the shut
down system 10-000-I2-001 should be activated.
Load shedding of motors occurs automatically after a short period power interruption by
the power generator trip. The basic philosophy of load shedding is to keep the train in
safe condition and minimize the effect of power disturbance by proceeding with a
smooth re-start.
FORM 799-2 3
Desert Plant
SHEET 315 OF 370
The following ESD system related to the Dew Point Control unit 11/12-340 is

(2) 10-000-I2-031/041: Zone C1 / D1 ESD

(b) 10-000-I4-031/041: Zone C1 / D1 PSD
(2) The following PSD system related to the Dew Point Control unit 11/12-340:
(a) 11/12-340-I4-001: Unit 11/12-340 PSD

initiated.

11/12-340-SDV-002A - Close 20” J-53-D-O-1034-
Feed Gas Inlet Line 01
11/12-340-SDV-002B - Close 4” J-53-D-O-1034-
Feed Gas Inlet line – 01
Pressurization By-pass
11/12-340-SDV-003 - Close 18” J-53-D-O-1034-
11/12-340-HH-001 Isolation 01
11/12-340-SDV-004 - Close 26” J-53-D-O-1034-
11/12-340-HH-001 Isolation 01
11/12-310-SDV-005 - Close 24” J-53-D-O-1034-
11/12-340-HH-001 Isolation 01
11/12-310-SDV-006 - Close 8” J-53-D-O-1034-
11/12-340-HH-001 Isolation 01
11/12-340-SDV-007 - Close 8” J-53-D-O-1034-
11/12-340-HH-001 Isolation 01
11/12-340-SDV-008 - Close 14” J-53-D-O-1034-
11/12-340-HH-001 Isolation 01
11/12-340-SDV-009 - Close 12” J-53-D-O-1034-
11/12-340-HH-001 Isolation 01
11/12-SDV-010A 4” J-53-D-O-1034-
Sales Gas from Pipeline 01
11/12-340-SDV-023 - Close 26” J-53-D-O-1034-
FORM 799-2 3
Desert Plant
SHEET 316 OF 370
11/12-340-KA-001 Inlet 03
11/12-340-SDV-021A – Close 24” J-53-D-O-1034-
Sales Gas Outlet Line 03
11/12-340-SDV-021B– Close 4” J-53-D-O-1034-
Sales Gas Outlet Line – 03
Pressurization By-pass
11/12-340-SDV-022 18” J-53-D-O-1034-
11/12-340-ML-001 Inlet 03
11/12-340-SDV-050 – Close 2” J-53-D-O-1034-
Seal Gas from 10-362-KA-001 03
11/12-340-SDV-031 – Close 10” J-53-D-O-1034-
NGL from 11/12-340-HA-002 04 1/2
11/12-340-SDV-043 – Close 8” J-53-D-O-1034-
NGL to 10-210-VA-004 04 1/2
11/12-340-SDV-044 – Close 6” J-53-D-O-1034-
11/12-340-HH-002 Isolation 04 2/2
11/12-340-SDV-045 – Close 12” J-53-D-O-1034-
11/12-340-HH-002 Isolation 04 2/2
11/12-340-SDV-046 – Close 18” J-53-D-O-1034-
11/12-340-HH-002 Isolation 04 2/2
11/12-340-SDV-049 – Close 6” J-53-D-O-1034-
11/12-340-VA-002 Vapor Outlet 04 2/2
Line to 11/12-340-VE-002
11/12-340-SDV-047 – Close 18” J-53-D-O-1034-
11/12-340-HH-002 Isolation 04 2/2
11/12-340-SDV-042 6” J-53-D-O-1034-
NGL Outlet Line 05
(b) 11/12-340-I4-002

shutdown valve should be allowed to open when differential pressure across
the system is below 1.0 bar.

11/12-340-SDV-002A 20” J-53-D-O-1034-
Feed Gas Inlet Line 01
11/12-340-SDV-021A 24” J-53-D-O-1034-
Sales Gas Outlet Line 03
FORM 799-2 3
Desert Plant
SHEET 317 OF 370

LSD 11/12-340-I5-01 to 14 are provided for process interlock of the Dew Point
Control Unit 11/12-340.
FORM 799-2 3
Desert Plant
SHEET 318 OF 370
8.10 Unit 361/10-550 – Off Gas Compression Unit / Common Drain Facility

DRD-J-53-D-L-0801-00 & 0804-00.
This section covers the emergency shutdown procedure for the Off Gas
Compression Unit 361 and the relevant Common Drain Facility Unit 10-550.
8.10.1 Emergency shutdown (ESD) system for Zone B1
The following ESD system related to the Off Gas Compression Unit 361 (Zone B1) is

(2) 10-000-I2-011: Zone B1 ESD
When ESD is activated, zone B1 PSD and 10-361-I2-001, unit 10-361

depressurization, are initiated. The following blowdown valves are opened:

10-361-BDV-056/057 2" J-53-D-O-1036-14-1/2
Blowdown from 10-361-CL-001A/B
10-361-BDV-053 2" J-53-D-O-1036-14-2/2
Blowdown from common suction
header
10-361-BDV-058 3" J-53-D-O-1036-14-2/2
Blowdown from common discharge
header
10-361-BDV-012 3" J-53-D-O-1036-15
Blowdown from 10-361-VA-001A
10-361-BDV-022 3" J-53-D-O-1036-16
10-361-BDV-054 3" J-53-D-O-1036-17
10-361-BDV-042 3" J-53-D-O-1036-18
10-361-BDV-052 3" J-53-D-O-1036-19
10-361-BDV-055 3" J-53-D-O-1036-20
8.10.2 Process shutdown (PSD) system for Zone B1
The following PSD system related to the Off Gas Compression Unit 361 and the
Common Drain Facility Unit 10-550 (Zone B1) is provided.

(2) 10-000-I4-011: Zone B1 PSD
FORM 799-2 3
Desert Plant
SHEET 319 OF 370
When above PSD is activated, unit 10-361 and unit 10-550 PSD is initiated.
8.10.3 Process shutdown (PSD) system for Unit 10-361/10-550
The following PSD system related to the Off Gas Compression Unit 361 and the
Common Drain Facility Unit 10-550 is provided.
(1) 10-361-I4-001: Unit 10-361 PSD
(a) When 10-361-I4-001 PSD has been initiated, the following shutdown valves
are closed.

10-361-SDV-063A/B 24"/4" J-53-D-O-1036-14-
Raw gas from 10-200-VA-001A/B 1/2
10-361-SDV-065A/B 24"/4" J-53-D-O-1036-14-
Raw gas from Unit 210 1/2
10-361-SDV-067 4" J-53-D-O-1036-14-
Drain from 10-361-CL-001A/B 1/2
10-361-SDV-069A/B 10"/4" J-53-D-O-1036-14-
Raw gas to 11-330-CL-001A/B 2/2
10-361-SDV-071A/B 10"/4" J-53-D-O-1036-14-
Raw gas to 12-330-CL-001A/B 2/2
10-361-SDV-001 3" J-53-D-O-1036-14-
Process Water to 10-560-VA-004 2/2
10-361-SDV-002 4" J-53-D-O-1036-14-
Condensate to 10-210-VA-001A/B 2/2
10-361-SDV-068 4" J-53-D-O-1036-14-
Condensate to 10-240-VA-001 2/2
10-361-SDV-013 26" J-53-D-O-1036-15
Raw gas from 10-361-CL-001A/B
1A-361-SDV-711 3" J-53-D-O-1036-15
Fuel gas to 10-361-MT-001A
10-361-SDV-073 3" J-53-D-O-1036-15
Drain from 10-361-VA-001A
10-361-SDV-074 2" J-53-D-O-1036-16
Process water from 10-361-VA-002A
10-361-SDV-075 3" J-53-D-O-1036-16
Condensate from 10-361-VA-002A
10-361-SDV-032 20" J-53-D-O-1036-17
Raw gas from 10-361-VA-003A
10-361-SDV-077 2" J-53-D-O-1036-17
10-361-SDV-076 3" J-53-D-O-1036-17
10-361-SDV-043 26" J-53-D-O-1036-18
Raw gas from 10-361-CL-001A/B
FORM 799-2 3
Desert Plant
SHEET 320 OF 370
1B-361-SDV-711 3" J-53-D-O-1036-18

Fuel gas to 10-361-MT-001B
10-361-SDV-078 3" J-53-D-O-1036-18
Drain from 10-361-VA-001B
10-361-SDV-080 2" J-53-D-O-1036-19
Process water from 10-361-VA-002B
10-361-SDV-079 3" J-53-D-O-1036-19
Condensate from 10-361-VA-002B
10-361-SDV-062 20" J-53-D-O-1036-20
Raw gas from 10-361-VA-003B
10-361-SDV-081 2" J-53-D-O-1036-20
10-361-SDV-082 3" J-53-D-O-1036-20
10-361-SDV-018 4" J-51-D-O-1000-04
Fuel gas inlet line
(b) Also, unit 10-361 local shutdowns (LSD), 10-361-I5-01 to 18, described in
Section 8.9.5, are initiated and the following valves are closed and
discharge coolers 10-361-HC-001A, 002A, 001B & 002B are stopped.

10-361-EBV-001 3" J-53-D-O-1036-15
10-361-EBV-002 2" J-53-D-O-1036-16
10-361-EBV-022 3" J-53-D-O-1036-16
10-361-EBV-031 2" J-53-D-O-1036-17
10-361-EBV-032 3" J-53-D-O-1036-17
10-361-LV-011 1.5" J-53-D-O-1036-15
10-361-LV-021 1.5" J-53-D-O-1036-16
10-361-LDV-026 1" J-53-D-O-1036-16
10-361-LV-031 2" J-53-D-O-1036-17
10-361-LDV-034 1" J-53-D-O-1036-17
10-361-EBV-003 3" J-53-D-O-1036-18
10-361-EBV-004 2" J-53-D-O-1036-19
10-361-EBV-052 3" J-53-D-O-1036-19
10-361-EBV-061 2" J-53-D-O-1036-20
FORM 799-2 3
Desert Plant
SHEET 321 OF 370

10-361-EBV-062 3" J-53-D-O-1036-20
10-361-LV-041 1.5" J-53-D-O-1036-18
10-361-LV-051 1.5" J-53-D-O-1036-19
10-361-LDV-053 1" J-53-D-O-1036-19
10-361-LV-061 2" J-53-D-O-1036-20
10-361-LDV-064 1" J-53-D-O-1036-20
10-361-EBV-005/006/007/008 3"/2" J-53-D-O-1036-14-
10-361-LV-001/002/003/004 1"/1.5" J-53-D-O-1036-14-
(c) At the same time, compressor train A & B are shutdown and the following
actions are initiated automatically.
¨ 10-361-BDV-054 located at 10-361-VA-003A is opened.

¨ 1A-361-I9-001, compressor train A shutdown, is initiated.
¨ 1A-361-FV-711 & 721, ASCV, are opened with quick solenoid.
¨ 10-361-BDV-055 located at 10-361-VA-003B is opened.
¨ 1B-361-I9-001, compressor train B shutdown is initiated.
¨ 1B-361-FV-711 & 721, ASCV, are opened with quick solenoid.
¨ 10-361-UV-011, 012, 041, 042 are opened with quick solenoid. At 15
seconds after opening, these are closed automatically.
(2) 10-361-I4-002, compressor train A shutdown
When one of below causes is occurred, 10-361-I4-002 is initiated and

compressor train A is shutdown.
Tag Description P&ID No.

10-361-VA-001A HIGH HIGH
10-361-LSHH-012 J-53-D-O-1036-15
LEVEL SWITCH
LOW LOW 1ST STAGE SUCTION
1A-361-PSLL-711 J-53-D-O-1036-15
PRESSURE SWITCH
HIGH HIGH 1ST STAGE DISCH
1A-361-PSHH-712 J-53-D-O-1036-15
PRESSURE SWITCH
1A-361-TT-715 J-53-D-O-1036-15
TEMPERATURE
10-361 LSHH-022 J-53-D-O-1036-16
LEVEL SWITCH
LOW LOW 2ND STAGE SUCTION
1A-361-PSLL-721 J-53-D-O-1036-16
PRESSURE SWITCH
FORM 799-2 3
Desert Plant
SHEET 322 OF 370
HIGH HIGH 2ND STAGE DISCH

1A-361-PSHH-722 J-53-D-O-1036-16
PRESSURE SWITCH
1A-361-TT-725 J-53-D-O-1036-16
TEMPERATURE
When compressor train A is shutdown, the following actions are initiated

automatically.
¨ 10-362-SDV-013, train A suction, is closed.

¨ 10-362-SDV-032, train A discharge, is closed.
¨ 1A-361-SDV-711, fuel gas to GT, is closed.
¨ 1A-361-I9-001, compressor train A shutdown, is initiated.
¨ 10-361-UV-011, 012 are opened with quick solenoid. At 15 seconds after
opening, these are closed automatically.
(3) 10-361-I4-003, compressor train B shutdown

compressor train B is shutdown.

10-361-VA-001B HIGH HIGH
10-361-LSHH-042 J-53-D-O-1036-18
LEVEL SWITCH
1B-361-PSLL-711 J-53-D-O-1036-18
PRESSURE SWITCH
1B-361-PSHH-712 J-53-D-O-1036-18
PRESSURE SWITCH
1B-361-TT-715 J-53-D-O-1036-18
TEMPERATURE
10-361-LSHH-052 J-53-D-O-1036-19
LEVEL SWITCH
1B-361-PSLL-721 J-53-D-O-1036-19
PRESSURE SWITCH
1B-361-PSHH-722 J-53-D-O-1036-19
PRESSURE SWITCH
1B-361-TT-725 J-53-D-O-1036-19
TEMPERATURE
When compressor train B is shutdown, the following actions are initiated

automatically.
¨ 10-362-SDV-043, train B suction, is closed.

¨ 10-362-SDV-062, train B discharge, is closed.
¨ 1B-361-SDV-711, fuel gas to GT, is closed.
¨ 1B-361-I9-001, compressor train B shutdown, is initiated.
FORM 799-2 3
Desert Plant
SHEET 323 OF 370

FORM 799-2 3
Desert Plant
SHEET 324 OF 370
(4) 10-361-I4-006 to 009, not high differential pressure


10-361-SDV-063A 24" J-53-D-O-1036-14-
Raw gas from 10-200-VA-001A/B 1/2
10-361-SDV-065A 24" J-53-D-O-1036-14-
Raw gas from Unit 210 1/2
10-361-SDV-069A 10" J-53-D-O-1036-14-
Raw gas to 11-330-CL-001A/B 2/2
10-361-SDV-071A 10" J-53-D-O-1036-14-
Raw gas to 12-330-CL-001A/B 2/2
(5) 10-361-I4-010, compressor train A inlet shutdown valve failure close
In the event of SDV not full open position, 1A-361-I9-xxx is initiated.

By this signal, train A turbine speed shall be decreased down to minimum
governor speed and antisurge controller shall be disabled (antisurge valves
shall be fully opened) if turbine is running above minimum governor speed.
In this case, venting valves (10-361-UV-011, 012) will not be opened.
(6) 10-361-I4-011, compressor train B inlet shutdown valve failure close

By this signal, train B turbine speed shall be decreased down to minimum
(7) 1A-361-I9-001, vented shutdown

DRD-J-53-D-L-0801-00 & 0804-00.
When one of compressor/turbine vendor shutdown causes (including 10-361-

UV-011, 012 are failure opened) is occurred in train A, 1A-361-I9-001 is initiated
and compressor train A is shutdown and the following actions are initiated.

FORM 799-2 3
Desert Plant
SHEET 325 OF 370
(8) 1B-361-I9-001, vented shutdown

DRD-J-53-D-L-0801-00 & 0804-00.
When one of compressor/turbine vendor shutdown causes is occurred in train B,

1B-361-I9-001 is initiated and compressor train B is shutdown and the following
actions are initiated.

(9) 10-550-I4-001
The following shutdown valve is closed and unit 10-550 local shutdowns (LSD),
10-550-I5-01 described in Section 8.9.5, are initiated when PSD has been
initiated.

10-550-SDV-005 4” J-53-D-O-1055-
Drum

shedding period.

(3) MP Fuel Gas Failure
If Mp fuel gas supply failure is occurred, gas turbine will unload and reduce the
FORM 799-2 3
Desert Plant
SHEET 326 OF 370
speed. Finally flame out or low-low fuel gas supply pressure will initiate
shutdown, I9-001, of the gas turbine.

DRD-J-53-D-L-0801-00 & 0804-00.
(1) 10-361-VA-001A low low level, 10-361-LSLL-013
If the low low level of 10-361-VA-001A has initiated, an alarm sounds in CCR
and, 10-361-EBV-001 & 10-361-LV-011 are closed.
(4) 10-361-VA-002A low low differential level, 10-361-LDSLL-025
If the low low differential level of 10-361-VA-002A has initiated, an alarm sounds
in CCR and, 10-361-EBV-002 & 10-361-LDV-026 are closed.
(5) 10-361-VA-003A low low differential level, 10-361-LDSLL-035
If the low low differential level of 10-361-VA-003A has initiated, an alarm sounds
(6) 10-361-VA-001B low low level, 10-361-LSLL-043
If the low low level of 10-361-VA-001B has initiated, an alarm sounds in CCR
FORM 799-2 3
Desert Plant
SHEET 327 OF 370
(9) 10-361-VA-002B low low differential level, 10-361-LDSLL-055
If the low low differential level of 10-361-VA-002B has initiated, an alarm sounds
(10) 10-361-VA-003B low low differential level, 10-361-LDSLL-065
If the low low differential level of 10-361-VA-003B has initiated, an alarm sounds
(11) 10-361-CL-001A low low level, 10-361-LSLL-066
If the low low level of 10-361-CL-001A has initiated, an alarm sounds in CCR
(12) 10-361-CL-001A low low level, 10-361-LSLL-067
If the low low level of 10-361-CL-001A has initiated, an alarm sounds in CCR
(13) 10-361-CL-001B low low level, 10-361-LSLL-068
If the low low level of 10-361-CL-001B has initiated, an alarm sounds in CCR
(14) 10-361-CL-001B low low level, 10-361-LSLL-069
If the low low level of 10-361-CL-001B has initiated, an alarm sounds in CCR
(15) 10-550-I5-001
LSD 10-550-I5-001 is provided for process interlock of the Common Drain Facility
10-550 (Zone B1).
FORM 799-2 3
Desert Plant
SHEET 328 OF 370

DRD-J-53-D-L-0803-00 & 0804-00.
This section covers the emergency shutdown procedure for the Export Gas
Compression Unit 362.
8.11.1 Emergency shutdown (ESD) system for Zone G1
The following ESD system related to the Export Gas Compression Unit 362 (Zone
G1) is provided. When ESD is activated, the depressurization will occur
immediately.

(2) 10-000-I2-061: Zone G1 ESD
When ESD is activated, zone G1 PSD and 10-362-I2-001, unit 10-362

depressurization, are initiated. The following blowdown valves are opened:

10-362-BDV-084 4" J-53-D-O-1036-21
Blowdown from common suction
header
10-362-BDV-085 3" J-53-D-O-1036-21
Blowdown from common discharge
header
10-362-BDV-012 3" J-53-D-O-1036-22
10-362-BDV-022 3" J-53-D-O-1036-23
10-362-BDV-086 3" J-53-D-O-1036-24
10-362-BDV-042 3" J-53-D-O-1036-25
Blowdown from 10-362-VA-001B
10-362-BDV-052 3" J-53-D-O-1036-26
10-362-BDV-087 3" J-53-D-O-1036-27
10-362-BDV-072 3" J-53-D-O-1036-28
Blowdown from 10-362-VA-001C
10-362-BDV-082 3" J-53-D-O-1036-29
10-362-BDV-088 3" J-53-D-O-1036-30
8.11.2 Process shutdown (PSD) system for Zone G1
FORM 799-2 3
Desert Plant
SHEET 329 OF 370
The following PSD system related to the Export Gas Compression Unit 362 (Zone
G1) is provided.
(2) 10-000-I4-061: Zone G1 PSD
When above PSD is activated, unit 10-362 PSD is initiated.
8.11.3 Process shutdown (PSD) system for Unit 10-362
The following PSD system related to the Export Gas Compression Unit 362
(1) 10-362-I4-001: Unit 10-362 PSD
(a) When 10-362-I4-001 PSD has been initiated, the following shutdown valves
are closed.

10-362-SDV-093A/B 24"/4" J-53-D-O-1036-21
Sales gas from 11-340-HC-001
10-362-SDV-094A/B 24"/4" J-53-D-O-1036-21
10-362-SDV-096A/B 26"/4" J-53-D-O-1036-21
Sales gas to pipeline
10-362-SDV-095A/B 12"/4" J-53-D-O-1036-21
Fuel gas to 11/12-420-XX-001
10-362-SDV-101 2" J-53-D-O-1036-22
Bypass of 10-362-SDV-013
10-362-SDV-013 26" J-53-D-O-1036-22
Sales gas to 10-362-VA-001A
1A-362-SDV-711 3" J-53-D-O-1036-22
Fuel gas to 10-362-MT-001A
10-362-SDV-097 8" J-53-D-O-1036-23
Fuel gas to 11/12-420-XX-001
10-362-SDV-032 20" J-53-D-O-1036-24
10-362-SDV-102 2" J-53-D-O-1036-25
10-362-SDV-043 26" J-53-D-O-1036-25
Sales gas to 10-362-VA-001B
1B-362-SDV-711 3" J-53-D-O-1036-25
Fuel gas to 10-362-MT-001B
10-362-SDV-098 8" J-53-D-O-1036-26
Fuel gas to 11/12-420-XX-001
10-362-SDV-062 20" J-53-D-O-1036-27
10-362-SDV-103 2" J-53-D-O-1036-28
10-362-SDV-073 26" J-53-D-O-1036-28
Sales gas to 10-362-VA-001C
FORM 799-2 3
Desert Plant
SHEET 330 OF 370
10-362-SDV-711 3" J-53-D-O-1036-28

Fuel gas to 10-362-MT-001C
10-362-SDV-099 8" J-53-D-O-1036-29
Fuel gas to 11/12-420-XX-001
10-362-SDV-092 20" J-53-D-O-1036-30
10-000-SDV-017 6" J-51-D-O-1000-04
Fuel gas inlet line
(b) Also, unit 10-362 local shutdowns (LSD), 10-362-I5-01 to 15, described in
Section 8.10.5, are initiated and the following valves are closed and
discharge coolers 10-362-HC-001A, 002A, 001B, 002B, 001C & 002C are
stopped.

10-362-EBV-012 2" J-53-D-O-1036-22
10-362-EBV-022 2" J-53-D-O-1036-23
10-362-EBV-031 2" J-53-D-O-1036-24
10-362-LV-011 1.5" J-53-D-O-1036-22
10-362-LV-021 1.5" J-53-D-O-1036-23
10-362-LV-031 1.5" J-53-D-O-1036-24
10-362-EBV-042 2" J-53-D-O-1036-25
10-362-EBV-052 2" J-53-D-O-1036-26
10-362-EBV-061 2" J-53-D-O-1036-27
10-362-LV-041 1.5" J-53-D-O-1036-25
10-362-LV-051 1.5" J-53-D-O-1036-26
10-362-LV-061 1.5" J-53-D-O-1036-27
10-362-EBV-072 2" J-53-D-O-1036-28
Drain from 10-362-VA-001C
10-362-EBV-082 2" J-53-D-O-1036-29
10-362-EBV-091 2" J-53-D-O-1036-30
10-362-LV-071 1.5" J-53-D-O-1036-28
10-362-LV-081 1.5" J-53-D-O-1036-29
FORM 799-2 3
Desert Plant
SHEET 331 OF 370
10-362-LV-091 1.5" J-53-D-O-1036-30

Condensate from 10-362-VA-003C
(c) At the same time, compressor train A, B & C are non-vented shutdown and
¨ 1A-362-I9-001, compressor train A non-vented shutdown, is initiated.

¨ 1B-362-I9-001, compressor train B non-vented shutdown is initiated.
¨ 1C-362-I9-001, compressor train C non-vented shutdown is initiated.
¨ 1C-362-FV-711 & 721, ASCV, are opened with quick solenoid.
¨ 10-362-UV-011, 012, 041, 042, 071, 072 are opened with quick
solenoid. At 15 seconds after opening, these are closed automatically.
(2) 10-362-I4-002, compressor train A non-vented shutdown

compressor train A is non-vented shutdown.

10-362-LSHH-012 J-53-D-O-1036-22
LEVEL SWITCH
1A-362-PSLL-711 J-53-D-O-1036-22
PRESSURE SWITCH
1A-362-PSHH-712 J-53-D-O-1036-22
PRESSURE SWITCH
1A-362-TT-715 J-53-D-O-1036-22
TEMPERATURE
10-362 LSHH-022 J-53-D-O-1036-23
LEVEL SWITCH
1A-362-PSLL-721 J-53-D-O-1036-23
PRESSURE SWITCH
1A-362-PSHH-722 J-53-D-O-1036-23
PRESSURE SWITCH
1A-362-TT-725 J-53-D-O-1036-23
TEMPERATURE
When compressor train A is shutdown, the following actions are initiated

automatically.

¨ 10-362-SDV-097, fuel gas outlet, is closed.
¨ 1A-362-I9-001, compressor train A non-vented shutdown, is initiated.
FORM 799-2 3
Desert Plant
SHEET 332 OF 370

¨ Fuel gas flow controller, 10-362-FIC-051 of train B (or 081 of train C) adjusts
the valve position immediately to a pre-calculated position (partially closed
position). Refer to Section 3.10.3(3).
(3) 10-362-I4-003, compressor train B non-vented shutdown

compressor train B is shutdown.

10-362-LSHH-042 J-53-D-O-1036-25
LEVEL SWITCH
1B-362-PSLL-711 J-53-D-O-1036-25
PRESSURE SWITCH
1B-362-PSHH-712 J-53-D-O-1036-25
PRESSURE SWITCH
1B-362-TT-715 J-53-D-O-1036-25
TEMPERATURE
10-362-LSHH-052 J-53-D-O-1036-26
LEVEL SWITCH
1B-362-PSLL-721 J-53-D-O-1036-26
PRESSURE SWITCH
1B-362-PSHH-722 J-53-D-O-1036-26
PRESSURE SWITCH
1B-362-TT-725 J-53-D-O-1036-26
TEMPERATURE
When compressor train B is shutdown, the following actions are initiated

automatically.

¨ 1B-362-I9-001, compressor train B non-vented shutdown, is initiated.
¨ Fuel gas flow controller, 10-362-FIC-021 of train A (or 081 of train C) adjusts
(4) 10-362-I4-004, compressor train C non-vented shutdown

compressor train C is shutdown.
FORM 799-2 3
Desert Plant
SHEET 333 OF 370

10-362-VA-001C HIGH HIGH
10-362-LSHH-072 J-53-D-O-1036-28
LEVEL SWITCH
1C-362-PSLL-711 J-53-D-O-1036-28
PRESSURE SWITCH
1C-362-PSHH-712 J-53-D-O-1036-28
PRESSURE SWITCH
1C-362-TT-715 J-53-D-O-1036-28
TEMPERATURE
10-362-VA-002C HIGH HIGH
10-362-LSHH-082 J-53-D-O-1036-29
LEVEL SWITCH
1C-362-PSLL-721 J-53-D-O-1036-29
PRESSURE SWITCH
1C-362-PSHH-722 J-53-D-O-1036-29
PRESSURE SWITCH
1C-362-TT-725 J-53-D-O-1036-29
TEMPERATURE
When compressor train C is shutdown, the following actions are initiated

automatically.
¨ 10-362-SDV-073, train C suction, is closed.

¨ 10-362-SDV-092, train C discharge, is closed.
¨ 1C-362-SDV-711, fuel gas to GT, is closed.
¨ 1C-362-I9-001, compressor train C non-vented shutdown, is initiated.
¨ Fuel gas flow controller, 10-362-FIC-021 of train A (or 051 of train B) adjusts
(5) 10-361-I4-008 to 011, not high differential pressure


10-362-SDV-093A 24" J-53-D-O-1036-21
10-362-SDV-094A 24" J-53-D-O-1036-21
10-362-SDV-096A 26" J-53-D-O-1036-21
FORM 799-2 3
Desert Plant
SHEET 334 OF 370

10-362-SDV-095A 12" J-53-D-O-1036-21
Fuel gas to 11/12-420-XX-001
FORM 799-2 3
Desert Plant
SHEET 335 OF 370
(6) 10-362-I4-012 to 014, compressor vented shutdown
Refer to 1A/1B/1C-362-I9-002 as below.
(7) 10-362-I4-015, compressor train A inlet shutdown valve open
In the event of compressor train A inlet shutdown valve 10-362-SDV-013 full

open position, 10-362-SDV-101 is closed automatically.
(8) 10-362-I4-016, compressor train B inlet shutdown valve open
In the event of compressor train B inlet shutdown valve 10-362-SDV-043 full

(9) 10-362-I4-017, compressor train C inlet shutdown valve open
In the event of compressor train C inlet shutdown valve 10-362-SDV-073 full

(10) 10-362-I4-018, compressor train A inlet shutdown valve failure close

By this signal, train A turbine speed shall be decreased down to minimum
(11) 10-362-I4-019, compressor train B inlet shutdown valve failure close

By this signal, train B turbine speed shall be decreased down to minimum
(12) 10-362-I4-020, compressor train C inlet shutdown valve failure close

By this signal, train C turbine speed shall be decreased down to minimum
(13) 1A-362-I9-001, non-vented shutdown

DRD-J-53-D-L-0803-00 & 0804-00.
When one of compressor/turbine vendor non-vented shutdown causes is

occurred in train A, 1A-362-I9-001 is initiated and compressor train A is non-
FORM 799-2 3
Desert Plant
SHEET 336 OF 370
vented shutdown and the following actions are initiated.

(14) 1B-362-I9-001, non-vented shutdown

DRD-J-53-D-L-0803-00 & 0804-00.

occurred in train B, 1B-362-I9-001 is initiated and compressor train B is non-

(15) 1C-362-I9-001, non-vented shutdown

DRD-J-53-D-L-0803-00 & 0804-00.

occurred in train C, 1C-362-I9-001 is initiated and compressor train C is non-

(16) 1A-362-I9-002, vented shutdown
FORM 799-2 3
Desert Plant
SHEET 337 OF 370
DRD-J-53-D-L-0803-00 & 0804-00.
When one of compressor/turbine vendor vented shutdown causes (including 10-

362-UV-011, 012 are failure opened) is occurred in train A, 1A-362-I9-002 and
10-362-I4-012 is initiated and compressor train A is vented shutdown to avoid
the risk of gas leakage to atmosphere or other hazardous situation as fire, for
example primary seal real leakage. The following actions are initiated.

¨ 10-362-BDV-086 located at 10-362-VA-003A is opened.
(17) 1B-362-I9-002, vented shutdown

DRD-J-53-D-L-0803-00 & 0804-00.

UV-041, 042 are failure opened) is occurred in train B, 1B-362-I9-001 and 10-
362-I4-013 is initiated and compressor train B is vented shutdown to avoid the
risk of gas leakage to atmosphere or other hazardous situation as fire, for

¨ 10-362-BDV-087 located at 10-362-VA-003B is opened.
(18) 1C-362-I9-002, vented shutdown

DRD-J-53-D-L-0803-00 & 0804-00.
FORM 799-2 3
Desert Plant
SHEET 338 OF 370
UV-071, 072 are failure opened) is occurred in train C, 1C-362-I9-001 and 10-
362-I4-014 is initiated and compressor train C is vented shutdown to avoid the
risk of gas leakage to atmosphere or other hazardous situation as fire, for

¨ 10-362-BDV-088 located at 10-362-VA-003C is opened.

interruption by the power generator trip.(one of the running two power
generators) The basic philosophy of load shedding is to keep the train in safe
shedding period.

(3) MP Fuel Gas Failure
If Mp fuel gas supply failure is occurred, gas turbine will unload and reduce the
speed. Finally flame out or low-low fuel gas supply pressure will initiate
shutdown, I9-002, of the gas turbine.

DRD-J-53-D-L-0803-00 & 0804-00.
FORM 799-2 3
Desert Plant
SHEET 339 OF 370
(7) 10-362-VA-001C low low level, 10-362-LSLL-073
If the low low level of 10-362-VA-001C has initiated, an alarm sounds in CCR
FORM 799-2 3
Desert Plant
SHEET 340 OF 370
8.12 Unit 11/12-550 – Gas Train Hydrocarbon Drain Facilities Unit
The following ESD system related to the Gas Train Hydrocarbon Drain Facilities Unit
11/12-550 is provided. When ESD is activated, the depressurization will occur
immediately.

(2) 10-000-I2-031/041: Zone C1 / D1 ESD

(b) 10-000-I4-031/041: Zone C1 / D1 PSD
(2) The following PSD system related to the Gas Train Hydrocarbon Drain Facilities
Unit 11/12-350:
(a) 11/12-550-I4-001: Unit 11/12-550 PSD
initiated.

11/12-550-SDV-001 - Close 4” J-53-D-O-1055-
Liquid Hydrocarbon Outlet Line 01
11-550-SDV-012 - Close 3 J-51D-O-1000-04
Fuel Gas Inlet to 11-550-VA-001
12-550-SDV-008 - Close 3 J-51D-O-1000-04
Fuel Gas Inlet to 12-550-VA-001

FORM 799-2 3
Desert Plant
SHEET 341 OF 370

LSD 11/12-550-I5-01 to 02 are provided for process interlock of the Gas Train
Hydrocarbon Drain Facilities Unit 11/12-550.
FORM 799-2 3
Desert Plant
SHEET 342 OF 370
9. ANALYTICAL REQUIREMENTS
Refer to Table 9.1.1 Laboratory Analytical Schedule.
Table 9.1.1 Laboratory Analytical Schedule
Units/ Samples Tests Methods Equipment Start up -

Normal Operation
Process Frequency
Unit 200/300 Slug Catcher
Oil Specific gravity ASTM D 1298 Set of Densimeters 1/shift - 1/day
BS&W ASTM D 4007 Centrifuge 1/day - 1/week
Gas Composition HC’s ASTM D 1945 Gaschrom. Natural Gas Analyzer 1/day - 1/week
CO2 ASTM D 1945 Gaschrom. Natural Gas Analyzer 1/day - 1/week
Unit 210
Condensate Stabilization
Stabilizer ovhd. gas Composition HC’s, ASTM D 1945 Gaschrom. Natural Gas Analyzer 1/shift -1/day
CO2
H2S, Mercaptans UOP 212 Scrubber, Potentiometric Apparatus 1/shift - 1/day
Stabilized condensate Composition, HC’s ASTM D 2597 Gaschromatograph 1/shift - 1/day

TVP ASTM D 2889 / App. for Distillation Curve 1/shift - 1/day
D 86
Specific gravity ASTM D 1298 Set of Densimeters 1/shift - 1/day
Condensate Desalter
Condensate Viscosity ASTM D 445 Set of viscosimeters, Thermostatic Bath 1/shift - 1/day
BS&W ASTM D 4007 Centrifuge 1/shift - 1/day
Dilution water (desalinated TDS APHA 2540 C Filtr. App., Oven, Analytical Balance On request -
water) On request
Desalted Condensate Water content ASTM D 4007 Centrifuge 1/shift -1/day
Salt content ASTM D 3230 Electrometric Apparatus 1/shift - 1/day
Effluent water Oil content Floatable oil test Glassware 1/day -
(ASTM D 3921) On request
Unit 330 Gas Sweetening
(No.2 Trains)
Gas to sweetening Composition HC’s, ASTM D 1945 Gas chrom. Natural Gas Analyzer On request -
CO2 On request
Sweetening gas outlet Composition HC’s, ASTM D 1945 Gas chrom. Natural Gas Analyzer 1/shift - 1/day
CO2
Lean Amine at absorber inlet Amine content UOP 828 Kjeldahl Apparatus 1/shift - 1/day
CO2 UOP 829 Glassware 1/shift - 1/day
Rich Amine at absorber outlet Amine content UOP 828 Kjeldahl Apparatus 1/shift - 1/day
CO2 UOP 829 Glassware 1/shift - 1/day
Sour water pH ASTM D 1293 pH-meter 1/shift - 1/day
Unit 310 Gas Dehydration
mol. Sieve (No.3 trains)
Gas to dehydration Moisture ASTM D 5454 Automatic dew point meter On request -
On request
Dehydration outlet gas Moisture ASTM D 5454 Automatic dew point meter 1/shift - 1/day
Unit 340 Gas HC’s Dew Point
Control
Gas outlet HC Dew point By calculation 1/day - 1/week
NGL Composition, HC’s ASTM D 1945 Gaschromatograph 1/day - 1/week
Unit: Sales gas Composition, HC’s ASTM D 1945 Gas chrom. Natural Gas Analyzer 1/day - 1/week
HC Dew point By calculation 1/day - 1/week
Moisture ASTM D 5454 Automatic dew point meter 1/day - 1/week
FORM 799-2 3
Desert Plant
SHEET 343 OF 370
10. PERIODIC CONTROLS
10.1 Controls on Corrosion Tests
Corrosion coupons, corrosion probes and corrosion spools will be used for monitoring
corrosion rates for Wafa Plant.
Coupon monitoring can be a very reliable corrosion monitoring technique provided it is

not wrongly interpreted. And coupons can produce almost any kind of information
required of the corrosion process, except wall thickness and current condition of system
pipe work.
It is recommended to give corrosion coupons at least a month of exposure in an oil field

and/or process plant, to provide the best quality of information.
Corrosion probes measure corrosion rate as an increase in electrical resistance over

time for a steel element in the probe face. This increase in electrical resistance is
proportional to the accumulated corrosion for the period exposed. And it can be
available with different sensing elements depending on required sensitivity and lifetime.
Corrosion spools provide for measuring wall thickness of system pipe works. The
measurement will be rarely provided, because of necessity of process shut down. But it
may be useful for monitoring current condition of system pipe works.
Corrosion tests shall be executed as the following each period,
Table 10.1.1 Corrosion Tests Period
Test method Start up period Normal operation period

Corrosion Probes 1 / month 1/ 3 months
Corrosion Coupons 1 / month 1/ 6 months
Corrosion Spools - On request
10.2 Controls on Valve/Instrument Test
Requirement of test interval for instrument is specified in the following table. The time
interval specified is abstract from SIL verification report and the maximum interval after
test is performed.
Table 10.2.1 Instrument Tests Interval
Valve/Instrument Tag No. Time Interval for Periodic Test

10210-UV-061 24 months
10210-LV-063 24 months
10210-LSLL-061 24 months
10210-UV-072 24 months
10210-LV-073 24 months
FORM 799-2 3
Desert Plant
SHEET 344 OF 370
10210-LSLL-071 24 months
10230-PT-031 6 months
10230-UV-031 6 months
10230-PT-032 6 months
10230-UV-032 6 months
10230-PT-041 6 months
10230-UV-041 6 months
10230-PT-042 6 months
10230-UV-042 6 months
11/12-310-SDV-039 24 months
11/12-310-SDV-040 24 months
11/12-310-SDV-043 24 months
11/12-310-SDV-044 24 months
11/12-310-PV-044 24 months
11/12-310-PT-043A 24 months
11/12-310-PT-043B 24 months
11/12-310-PT-043C 24 months
11/12-310-PT-045A 24 months
11/12-310-PT-045B 24 months
11/12-310-PT-045C 24 months
11/12-310-PT-065A 24 months
11/12-310-PT-065B 24 months
11/12-310-PT-065C 24 months
11/12-310-LSLL-053 24 months
11/12-310-LV-051 24 months
11/12-310-UV-051 24 months
11/12-310-TSHH-063 24 months
11/12-310-TSHH-064 24 months
11/12-310-KB001A 24 months
11/12-310-KB001B 24 months
10410LSLL013 24 months
10410PA001A 24 months
10410PA001B 24 months
10410PA001C 24 months
10410HC001 24 months
10410SDV001 24 months
FORM 799-2 3
Desert Plant
SHEET 345 OF 370
11. ATTACHMENT
Title of Attachment Document / Dwg No. Remarks

ALARM/TRIP SETTING NA See Page 334 - 361
SUMMARY
CONTROLLER SETTING NA See Page 362 - 370
SUMMARY
PROCESS FLOW DIAGRAMS
P&ID’s
PLOT PLANS J-51-D-P-3002-01
J-53-D-P-3221 to 3236-00
The following documents are reference only.
Title of Attachment Document / Dwg No. Remarks

PROCESS MATERIAL BALANCE J-53-Y-O-0001-00
J-53-Y-O-0002-00
J-53-Y-O-0003-00
J-53-Y-O-0004-00
J-53-Y-O-0005-00
J-53-Y-O-0006-00
UTILITIES MATERIAL BALANCE J-56-Y-O-0001-00
ELECTRICAL LOAD SUMMARY J-52-L-E-0008-00
EQUIPMENT SUMMARY - Refer to Process
Description in the
Operating Manual &
P&ID
INSTRUMENT DATA SHEETS J-53-X-I-20RZ-01
FOR CONTROL VALVES AND J-53-X-I-21RZ-01
SAFETY VALVES J-53-X-I-22RZ-01
J-53-X-I-30RZ-01
J-53-X-I-33RZ-01/03
J-53-X-I-36RZ-01/02
J-53-X-I-31RZ-01/02/99
J-53-X-I-31RZ-01
J-53-X-I-34RZ-01/02
J-53-X-I-20RZ-31
J-53-X-I-21RZ-31
J-53-X-I-22RZ-31
J-53-X-I-30RZ-31
J-53-X-I-33RZ-31
J-53-X-I-36RZ-31/32
J-53-X-I-55RZ-31
J-53-X-I-31RZ-31/32
J-53-X-I-33RZ-32/33/34
J-53-X-I-34RZ-31/32
FORM 799-2 3
Desert Plant
SHEET 346 OF 370
INTERLOCK LOGIC DRAWINGSJ-51-D-I-2701-11 to 13

J-51-D-I-2701-21 to 23
J-51-D-I-2701-31
ELECTRICAL J-51-D-E-2811-01
ONE-LINE J-51-D-E-2810-02/03
DIAGRAMS J-52-D-E-2811-01/02
J-52-D-E-2812-01 to 05
J-52-D-E-2813-01
J-53-D-E-2812-02 to 07
J-53-D-E-2813-02 to 06
J-55-D-E-2815-02 to 04
J-55-D-E-2816-02/03
J-55-D-E-2817-02
J-56-D-E-2811-03 to 10
J-56-D-E-2814-02/03
PRECOMISSIONING AND J-51-P-Z-2021-00
COMMISSIONING SEQUENCE
PROCESS DATA SHEETS - Refer to each Process
data sheet
FORM 799-2 3

1230 Operation

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1230 Operation

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Agip Gas BV COM. JOB No. COMPANY DOC. No. REV.

Libyan Branch 110/WA/02 J-53-M-O-1001-00 F1

2. BASIS OF DESIGN ............................................................................................................. 14

2.2 Environmental Conditions ............................................................................................. 16

2.3 Feedstock and Product Specifications ......................................................................... 19

2.4 Battery Limit Conditions................................................................................................ 29

2.5 Specifications and Consumptions of Utilities, Chemicals and Catalysts ....................... 31

2.5.5 Catalyst Characteristics and Consumptions .......................................................... 33

3. PROCESS DESCRIPTION .................................................................................................. 39

3.2 Unit 210 – Liquid Stabilization Unit ............................................................................... 44

3.3 Unit 220 – Condensate Storage Tank .......................................................................... 54

3.4 Unit 130/300 – Inlet Gas Reception Facilities ............................................................... 59

3.5 Unit 330 – Gas Sweetening Unit .................................................................................. 65

3.6 Unit 310 – Gas Dehydration Unit .................................................................................. 81

3.7 Unit 350 – Dry Gas Demercurization Unit ..................................................................... 87

3.8 Unit 340 – Dew Point Control Unit ................................................................................ 89

3.8.3 Process Variables ................................................................................................. 95

3.9 Unit 361 – Off Gas Compression Unit .......................................................................... 99

3.10 Unit 362 – Export Gas Compression Unit ................................................................... 106

3.12 Unit 10-550 – Common Facilities Drain System ......................................................... 116

4. PREPARATION FOR INITIAL START-UP ......................................................................... 119

4.4 Specific Pre Start-up operation................................................................................... 123

5. STARTUP PROCEDURE .................................................................................................. 126

5.2 Unit 210 – Liquid Stabilization Unit ............................................................................. 132

5.3 Unit 220 – Condensate Storage Tank ........................................................................ 146

5.4 Unit 20-130/10-300 – Inlet Gas Reception Facility ..................................................... 152

5.5 Unit 330 – Gas Sweetening Unit ................................................................................ 158

5.5.8 Amine solution circulation .................................................................................... 166

5.7 Unit 350 – Dry Gas Demercurization Unit ................................................................... 191

5.8 Unit 340 – Dew Point Control Unit .............................................................................. 195

5.9 Unit 361 – Off Gas Compression Unit ........................................................................ 207

5.10 Unit 362 – Export Gas Compression Unit ................................................................... 217

5.10.6 Export Gas Compressor Start-up ........................................................................ 223

6. NORMAL OPERATION ..................................................................................................... 226

6.2 Unit 210 Liquid Stabilization Unit ............................................................................... 228

6.3 Unit 220 Condensate Storage Tank .......................................................................... 238

6.4 Unit 20-130/10-300 Inlet Gas Reception Facilities...................................................... 241

6.5 Unit 330 – Gas Sweetening Unit ................................................................................ 243

6.6 Unit 310 – Gas Dehydration Unit ................................................................................ 249

6.7 Unit 350 – Dry Gas Demercurization Unit ................................................................... 254

6.8 Unit 340 – Dew Point Control Unit .............................................................................. 256

6.9 Unit 361 Off Gas Compression Unit ........................................................................... 261

6.9.1 Operating variables ............................................................................................. 261

6.10 Unit 362 Export Gas Compression Unit ...................................................................... 262

6.11 Unit 11/12-550 Gas Train Hydrocarbon Drain Facilities.............................................. 263

6.12 Unit 10-550 Common Facilities Drain System ............................................................ 264

7. NORMAL SHUTDOWN PROCEDURE.............................................................................. 265

7.2 Unit 210 Liquid Stabilization Unit ................................................................................ 268

7.3 Unit 220 Condensate Storage Tank ........................................................................... 271

7.4 Unit 20-130/10-300 Inlet Gas Reception Facility ........................................................ 274

7.5 Unit 330 - Gas Sweetening Unit ................................................................................. 276

7.6 Unit 310 - Gas Dehydration Unit ................................................................................. 279

7.6.3 Depressurization and Hydrocarbon Purging ........................................................ 280

7.7 Unit 350 – Dry Gas Demercurization Unit ................................................................... 282

7.8 Unit 340 – Dew Point Control Unit .............................................................................. 283

7.9 Unit 361 – Off Gas Compression Unit ........................................................................ 286

7.10 Unit 362 – Export Gas Compression Unit ................................................................... 288

7.11 Unit 11/12-550 Gas Train Hydrocarbon Drain Facilities.............................................. 290

7.12 Unit 10-550 Common Drain Facilities ......................................................................... 291

8. EMERGENCY SHUTDOWN PROCEDURE ...................................................................... 292

8.4 Unit 220 – Condensate Storage Tank ........................................................................ 300

8.6 Unit 330 – Gas Sweetening Unit ................................................................................ 306

8.7 Unit 310 – Gas Dehydration system ........................................................................... 310