REWORK REWORK

WK # Month DATE PART # PART Name Q Gate M F N DEFECT SYMPTOM ROOT CAUSE Causal Area ACTION
STATUS TIME [min]
1 JUN 6/5/2020 EW307 143-2135 PDI 1 DOUBLE MARKING Assembly CLEARED 5
2 JUN 6/8/2020 EW569 264-3169 PDI 1 DEEP GRANDING MARK NEAR KNURLING Rim line CLEARED 5
2 JUN 6/8/2020 EW569 264-3169 PDI 1 FF B/J DIPRESSION Dressing CLEARED 10
2 JUN 6/9/2020 EW569 264-3169 PDI 1 FC DISC WELD BLOW HOLE Assembly CLEARED 5
2 JUN 6/9/2020 EW900 468-5755 PDI 1 CUTOUT WELD FLOW Assembly CLEARED 5
2 JUN 6/11/2020 EW569 264-3169 PDI 1 GC DISC WELD UNDERCUT Assembly CLEARED 15
3 0
4 JUN 6/27/2020 EW307 143-2135 PDI 1 DOUBLE MARKING Assembly CLEARED 5
4 JUN 6/27/2020 EW307 143-2135 PDI 2 GC ID RIM WELD DOUBLE WELD Assembly CLEARED 15
4 JUN 6/27/2020 EW307 143-2135 PDI 1 FLANGE FACE DAMAGE Operations CLEARED 5
5 JUL 02.07.2020 EW657 396-4153 1 LOCK RING COILER DAMAGE Rim line
5 JUL 7/3/2020 EW900 468-5755 PDI 1 DOUBLE MARKING Assembly CLEARED 5
6 JUL 7/6/2020 EW569 264-3169 PDI 1 GC OD B/J DEPRESSION Dressing CLEARED 10
6 JUL 7/6/2020 EW900 468-5755 PDI 1 FF B/J DEPRESSION Dressing CLEARED 10
6 JUL 7/6/2020 EW900 468-5755 PDI 1 SPOT FACE WELD FLOW Assembly CLEARED 10
6 JUL 7/7/2020 EW900 468-5755 PDI 1 DISC WELD UNDERCUT Assembly CLEARED 10
6 JUL 7/7/2020 EW307 143-2135 PDI 1 DISC WELD WAVINESS Assembly CLEARED 20
7 JUL 15-07.2020 EW900 468-5755 PDI 1 CUTOUT WELD FLOW Assembly CLEARED 10
8 JUL 22-07.2020 EW900 468-5755 PDI 1 MARKING IMPRESSION LOW Dressing CLEARED 10
9 JUL 0
10 AUG 06.08.2020 EW900 468-5755 PDI 1 FIXED FLANGE BUTT JOINT OVERLAP Rim line CLEARED 5
10 AUG 06.08.2020 EW900 468-5755 PDI 1 KNURLING DAMAGED Operations CLEARED 5
11 AUG 10.08.2020 EW307 143-2135 PDI 1 LOCK RING SIDE GAP Rim line CLEARED 30
12 AUG 17.08.2020 EW900 468-5755 PDI 1 BSR WRONG MARKING Dressing CLEARED 15
12 AUG 17.08.2020 EW900 468-5755 PDI 1 BSR B/J OVERLAP Rim line CLEARED 5
13 Aug 26.08.2020 EW569 264-3169 PDI 1 FF B/J DEPRESSION Rim line CLEARED 10
14 SEP 0
15 SEP 07.09.2020 EW900 468-5755 PDI 1 KNURLING DAMAGED Operations CLEARED 5
15 SEP 09.09.2020 EW900 468-5755 PDI 1 GC OD B/J DEPRESSION Rim line CLEARED 10
15 SEP 10.09.2020 EW307 143-2135 PDI 1 FC ID DEEP LINISHING Assembly CLEARED 10
16 SEP 15.09.2020 EW307 143-2135 PDI 1 FC ID UNFILL(30mm) Assembly CLEARED 5
16 SEP 18.09.2020 EW307 143-2135 PDI 1 WRONG PAINT paintshop CLEARED 120
17 SEP 24.09.2020 EW307 143-2135 PDI 1 DEEP LINISHING Assembly CLEARED 15
18 SEP 27.09.2020 EW900 468-5755 PDI 1 LINISHING STEPMARK Assembly CLEARED 5

Caterpillar: Confidential Green

#
 WK # Month Dispatch Qty
1 JUN 80
2 JUN 50
3 JUN 102
4 JUN 68
5 JUL 53
6 JUL 51
7 JUL 71
8 JUL 0
9 JUL 36
10 AUG 88
11 AUG 66
12 AUG 20
13 AUG 40
14 SEP 24
15 SEP 54
16 SEP 48
17 SEP 28
18 SEP 74
19 OCT 8
20 OCT 44
21
22

# Caterpillar: Confidential Green

 1 2 3 4 5 6 7 8 9 10 11
M 0 0 0 0 1 0 0 0 0 0 0
F 1 5 0 4 1 5 1 1 0 2 1
N 0 0 0 0 0 0 0 0 0 0 0
Despatch 80 50 102 68 53 51 71 0 36 88 66
Rework time(Mins) 5 40 0 25 5 60 10 10 0 10 30

5 5
5

102
4
4
88
80
3
3 71
68 66

53 54
50 51 2 2 2
2 48
40
36
1 11 1 1 1 1
1 24
20

0 0 0 0 000 0 0 0 0 0 0 0 0 0 000 0 0 0 0 0 0 0 0 000 0 0 0 0

0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

# Caterpillar: Confidential Green

 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2 1 0 3 2 1 1 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
20 40 24 54 48 28 74 8 44 0 0 0 0 0 0
20 10 0 25 125 15 5 0 0 0 0 0 0 0 0

WEEKLY MFN Trend 2020

3 74

54
2
48
44
40

1 1 28 1
24
0

8
0 0 0 000 0 0 0 0 0 0 0 0 000 000 000 000 000 000 000 000 000 000 000 000 000
0 0 0 0 0 0 0 0 0 0 0
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

M F N Despatch Rework time(Mins)

# Caterpillar: Confidential Green

 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

end 2020

000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

atch Rework time(Mins)

# Caterpillar: Confidential Green

 42 43 44 45 46 47 48 49 50 51 52
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0

140

120

100

80

60

40

20

000 000 000 000 000 000 000 000 000 000
0 0 0 0 0 0 0 0 0 0 0
43 44 45 46 47 48 49 50 51 52

# Caterpillar: Confidential Green

 Jan Feb Mar Apr May Jun Jul
M 0 0 0 0 0 0 1
F 0 0 0 0 0 10 8
N 0 0 0 0 0 0 0
Despatch 0 0 0 0 0 300 211
Rework time(Mins) 0 0 0 0 0 70 85

BIQ Monthly Report 2019

12
10300
10
8
8 7 228
211 214
6
6 170

4
85
2 70 70
52
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

M F N Despatch Rework time(Mins)

# Caterpillar: Confidential Green

 Aug Sep Oct Nov Dec
0 0 0 0 0
6 7 0 0 0
0 0 0 0 0
214 228 52 0 0
70 170 0 0 0

350

300

250
228
200
170
150

100

52 50
0 0 0 0 0 0 0
0 0 0 0
p Oct Nov Dec

k time(Mins)

# Caterpillar: Confidential Green

 Causal Area Jan Feb Mar Apr May Jun
Operations 0 0 0 0 0 1
Rim line 0 0 0 0 0 1
Manufacturing Engineering 0 0 0 0 0 0
Design 0 0 0 0 0 0
Assembly 0 0 0 0 0 6
Painting 0 0 0 0 0 0
Dressing 0 0 0 0 0 1
Procurement 0 0 0 0 0 0
Logistics 0 0 0 0 0 0
Supply chain management 0 0 0 0 0 0
Quality 0 0 0 0 0 0
Production Volume 0 0 0 0 0 300

Offender Chart
10
300
8
214 228
6 211

2
52
0 0 0 0 0 0 0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov

Operations Rim line Manufacturing Engineering Design

Assembly Painting Dressing Procurement
Logistics Supply chain management Quality Production Volu

# Caterpillar: Confidential Green

 Jul Aug Sep Oct Nov Dec
0 1 1 0 0 0
1 4 1 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
5 0 0 0 0 0
0 0 0 0 0 0
3 1 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
211 214 228 52 0 0

350
300
250
214 228
200
150
100
52 50
0 0 0
g Sep Oct Nov Dec

Engineering Design
Procurement
Production Volume

# Caterpillar: Confidential Green