1.0 BoXZY Safe Use

1.
0 BoXZY Safe Use Guide ID: 113 - Draft: 2017-11-21
1.0 BoXZY Safe Use

Learn how to use BoXZY safely.
Written By: BoXZY
This document was generated on 2019-09-19 10:28:20 AM (MST).

© 2019 boxzy.dozuki.com/ Page 1 of 13
1.0 BoXZY Safe Use Guide ID: 113 - Draft: 2017-11-21
INTRODUCTION
The safe use of BoXZY is your responsibility. CNC machines

have inherent danger that only you, the user, can control.
There are nearly infinite options for methods of safe use. We
supply suggestions, but its up to you to use BoXZY safely.
Before you begin the BoXZY Instructions, please read very carefully through this manual so that you
are aware of some hazards associated with using BoXZY and some precautions you can take to
avoid them. BoXZY is an extremely powerful tool, but it can be very dangerous if not operated and
handled safely. It is your responsibility to ensure that BoXZY is used in a safe way, as intended.
This includes following all instructions, except those that may put you in danger, and heeding all
warnings described in these manuals. It also means familiarizing yourself with best practices for
CNC machining and machine safety, using reliable sources.
Always be aware of your work environment when using BoXZY. Make sure that it is inaccessible to
children, pets, and unaware adults. Safety is a social responsibility. When you bring BoXZY into your
home, office, or school always consider those around you and those that could interact with the
device, with or without your knowledge.
Revisit this manual frequently to refresh yourself, especially before beginning to use a new
Attachment Head.
It’s always better to err on the side of caution, so if you’re unsure of something, ask before you do.
You can ask questions in the answers forum or by contacting BoXZY at info@boxzy.com.

Step 1 — Use Caution When Lifting BoXZY
 LIFT CAREFULLY. If it’s dangerous for you to lift 55-65 lb, then do not attempt to lift BoXZY. Use
proper form and best practices when lifting BoXZY to avoid strain or injury. If you cannot safely
move or lift BoXZY, then get help from someone who can.
 FALL AND CRUSH WARNING. Always place BoXZY on a stable, strong, level surface that can
handle BoXZY's dynamic load. BoXZY's static load is between 55-65 pounds without user
additions.

Step 2 — Keep Hands Away from Machine When Running
 NEVER PUT YOUR HANDS IN THE MACHINE WHILE IT’S RUNNING. Always use the Power
Station’s physical e-stop button before placing your hands inside BoXZY. Always check that the
green light on the Power Station is off before putting your hands in the machine.
 Remember that the physical e-stop only interrupts commands. If you have to use the physical e-
stop while commands are still being sent to BoXZY, make sure that you avoid any undesired
behavior by also hitting the software e-stop. This will prevent the file from running where it left
off when you release the physical e-stop.

Step 3 — Never Leave the Machine Unattended
 NEVER LEAVE THE MACHINE

UNATTENDED BY A
RESPONSIBLE ADULT. When
BoXZY is not in use, make sure that
it’s properly disconnected from
power and stored away from the
hands of children.
 KEEP PETS AWAY FROM THE

MACHINE. Keep your pets away
from BoXZY when it’s in use to
avoid the risk of them crawling
inside the machine when it’s on or
exposure to BoXZY’s laser. Make
sure that cables, tools, and any parts
that can be chewed are stored away
from your pets.

Step 4 — Protect Your Eyes
 Always make sure that you and anyone around you are wearing eye protection when milling and
laser engraving on BoXZY.
 DO NOT ATTEMPT TO LASER ETCH REFLECTIVE SURFACES : Eye safety is especially

important when using BoXZY’s Laser Head. Laser beams can reflect off of shiny surfaces into your
eyes, the eyes of people and/or animals around, as well as onto skin, resulting in loss of vision or
other physical harm that could be permanemt.
 BoXZY's laser is made to quickly lose focus and dissipate over a short distance for safety,
unlike a laser pointer. However, this can be undone. Always treat the laser as if it could cause
damage at any distance.
 Safety is social. When using the laser, always wear Laser Safety Glasses (as shown in the
image) that protect from the wavelength of BoXZY’s laser (445nm). Make sure that any people
inside the room are also wearing Laser Safety Glasses when the laser is in use. The safety of
those around you is your responsibility.

Step 5 — Fire Danger
 KEEP FLAMMABLE OBJECTS

AWAY FROM BOXZY. BoXZY’s
laser process produces high heat.
Never walk away from your machine
while the laser is powered on.
 LET MATERIALS COOL BEFORE

TOUCHING THEM. Do not touch
anything worked on in BoXZY
unless you are sure it is properly
cooled. When you finish working on
a material, visually verify that it is not
at risk of catching on fire before
hitting the physical e-stop and
attempting to remove it from the
platform.

Step 6 — Protect Your Lungs and Ventilate Your Work Area
 RESEARCH YOUR MATERIALS. When fabricating, there is always a risk of working with a toxic
material. Make sure your work materials are non-toxic and that you wear a dust mask or respirator
when necessary.
 No odor does not mean its safe, and a strong odor won't mean its hazardous. Laser etching
produces odors even on non-hazardous materials
 VENTILATE WHEN NECESSARY. Make sure you have great ventilation and strong air circulation
when you use BoXZY. Use fan ventilation when necessary and never attempt to etch onto a
material that releases hazardous fumes.

Step 7 — Unplug the Power Station Before Connecting to BoXZY
 UNPLUG THE POWER STATION

WHEN CONNECTING IT TO
BOXZY. Whenever you connect the
Power Station to BoXZY, make sure
that it is unplugged from the wall
outlet or press down the physical e-
stop, to prevent the flow of power
to/from the Power Station. Make
sure the Power Station’s green light
is off before you connect the Power
Station to BoXZY.
 You can also turn also turn the key

switch to the off position to be safe.
Labels around the keyswitch
indicate the key’s ON/OFF positions.

Step 8 — Beware of BoXZY's Moving Parts
 Never put your hands inside BoXZY

unless the physical e-stop has been
hit and the green light on the Power
Station is off.
 Secure all things that drape, dangle

or protrude from your person.
Remove lanyards, necklaces,
scarves, shawls, and long sleeves. If
you have long hair, tie it back out of
the way.
 Always make sure your jigs and

fixtures are properly secured.
 Always make sure you components

are properly secured.
 Service BoXZY regularly and make

sure all fasteners and belts are
tightened. Make sure the machine is
well oiled.
 Always make sure your bits are

properly tightened and secured.
 Do not use BoXZY or the

Attachment Heads if you can hear
loose bolts or components moving
around, or if they are otherwise not
functioning properly. Use them only
after they have been repaired.

Step 9 — A Clean Work Area Is a Safe Work Area
 KEEP A CLEAN, ORGANIZED,

WELL-MAINTAINED WORK
ENVIRONMENT. Clutter makes
working with machinery dangerous
and presents opportunities to impair
a machine's function and cause it to
interact with the environment in
unpredictable ways.
 KEEP BOXZY FREE OF DEBRIS.

Be aware of debris in your space as
it can dangerously interact with and
damage electronic components and
potentially create fires.

Step 10 — Safety Is an Ongoing Commitment
 SEARCH FOR AND LEARN

ABOUT SAFETY PRACTICES FOR
EACH BOXZY FUNCTION. Working
safely is an ongoing process. Make
a habit of frequently researching
safety practices for CNC machining,
as well as lasering, 3D printing, and
CNC milling, especially before
beginning a new project. Incorporate
what you learn into your work flow.
 Make sure that you look over our

listed concerns, warnings, and
directions in each section of the
BoXZY Guides. Check back
frequently to see if any updates
have been made.
Step 11 — Now You're Ready to Un-Box Your BoXZY
 Go to this link for instructions on un-

boxing your BoXZY and getting
ready for use.
 1.1 Un-Boxing Your BoXZY



1.0 BoXZY Safe Use

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1.

0 BoXZY Safe Use Guide ID: 113 - Draft: 2017-11-21

1.0 BoXZY Safe Use

Written By: BoXZY

This document was generated on 2019-09-19 10:28:20 AM (MST).

The safe use of BoXZY is your responsibility. CNC machines

This document was generated on 2019-09-19 10:28:20 AM (MST).

Step 1 — Use Caution When Lifting BoXZY

This document was generated on 2019-09-19 10:28:20 AM (MST).

Step 2 — Keep Hands Away from Machine When Running

This document was generated on 2019-09-19 10:28:20 AM (MST).

Step 3 — Never Leave the Machine Unattended

 NEVER LEAVE THE MACHINE

 KEEP PETS AWAY FROM THE

This document was generated on 2019-09-19 10:28:20 AM (MST).

Step 4 — Protect Your Eyes

 DO NOT ATTEMPT TO LASER ETCH REFLECTIVE SURFACES : Eye safety is especially

This document was generated on 2019-09-19 10:28:20 AM (MST).

Step 5 — Fire Danger

 KEEP FLAMMABLE OBJECTS

 LET MATERIALS COOL BEFORE

This document was generated on 2019-09-19 10:28:20 AM (MST).

Step 6 — Protect Your Lungs and Ventilate Your Work Area

This document was generated on 2019-09-19 10:28:20 AM (MST).

Step 7 — Unplug the Power Station Before Connecting to BoXZY

 UNPLUG THE POWER STATION

 You can also turn also turn the key

This document was generated on 2019-09-19 10:28:20 AM (MST).

Step 8 — Beware of BoXZY's Moving Parts

 Never put your hands inside BoXZY

 Secure all things that drape, dangle

 Always make sure your jigs and

 Always make sure you components

 Service BoXZY regularly and make

 Always make sure your bits are

 Do not use BoXZY or the

This document was generated on 2019-09-19 10:28:20 AM (MST).

Step 9 — A Clean Work Area Is a Safe Work Area

 KEEP A CLEAN, ORGANIZED,

 KEEP BOXZY FREE OF DEBRIS.

This document was generated on 2019-09-19 10:28:20 AM (MST).

Step 10 — Safety Is an Ongoing Commitment

 SEARCH FOR AND LEARN

 Make sure that you look over our

Step 11 — Now You're Ready to Un-Box Your BoXZY

 Go to this link for instructions on un-

This document was generated on 2019-09-19 10:28:20 AM (MST).

This document was generated on 2019-09-19 10:28:20 AM (MST).

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