Chapter-Ii Project Description 2.1 Type of Project

Proposed 125 KLPD Grain based Distillery, 25KLPD Malt Spirit Plant and 4.
5 MW Cogeneration Power Plant

At Village Chiraura, Tehsil Akbarpur, District Kanpur Dehat (U.P.)
Chapter II of Draft EIA/EMP report
CHAPTER–II
PROJECT DESCRIPTION
2.1 TYPE OF PROJECT

The project mainly consists of installation of all the manufacturing and EMP equipment and
necessary infrastructure development required for running distillery unit, malt unit and co-
generation power plant. As per EIA Notification dated 14 th Sep., 2006 and its subsequent
amendments; it is classified under Category ‘A’, Project or Activity - 5(g)(ii)[All non-molasses
based distillery ≥ 60 KLPD]
2.2 NEED OF THE PROJECT
Alcohol has assumed very important place in the Country’s economy. It is a vital raw material
for a number of chemicals and has become the source of large amount of revenue for
government as Excise Duty. In India about 350 distillery units of 4.0 billion litres & 100 distillery
units of 1.8 billion litres are molasses & grain based respectively. According to analysts, the
Indian alcoholic beverages industry is expected to witness accelerating growth in coming
years with the consumer base likely to expand amidst rising disposable income. The gradual
increment in consumer demands is facilitating the growth of distillery industry to a
respectable level. The establishment of more and more grain based industries is pacing
towards beneficial utilization of agrarian wastes as well contributing and uplifting Indian
socio-economic scenarios. The growth will result in fulfillment of demand supply gap and the
social up-liftment of the people concerned including the society. The company is undergoing
the installation of new plant with respect to the prevailing demand of distillery products so
that it can contribute to Indian Economy as well. The proposed project will result in increased
commercial value at the regional level, moreover social and economic up-liftment of the
society will bring progress to the nation. The project shall utilize local grains for production of
ENA. Distillery shall have Co-generation plant to meet its own power demand. Zero discharge
system shall be implemented. By-product Dried Distillers Grain with Soluble (DDGS) generated
has very good protein value and is ideal feed for Cattle, Fish & Poultry. Hence, this high protein
value feed shall be locally available which will add in the development of Dairy, Poultry & Fish
Farming.
2.3 LOCATION
The project site is located in Village Chiraura, Tehsil Akbarpur, District Kanpur Dehat (Uttar
Pradesh).
2.3.1 General location Map
M/s. Rajasthan Liquors Limited 31

Proposed 125 KLPD Grain based Distillery, 25KLPD Malt Spirit Plant and 4.5 MW Cogeneration Power Plant
Figure 2.1: Location Map

2.3.2 Specific location map

Map showing specific location of the plant along with boundary coordinates marked on a google image is given below:
Figure 2.2: Map Showing the Specific Location of the Plant

Proposed 125 KLPD Grain based Distillery, 25 KLPD Malt Spirit Plant and 4.5 MW Cogeneration Power Plant
2.3.3 Plant Layout

The company is proposing project comprising of 125 KLPD Grain based Distillery, 25 KLPD Malt
Spirit Plant and 4.5 MW Cogeneration Power Plant at Village Chiraura, Tehsil Akbarpur, District
Kanpur Dehat (U.P.)
The total area for the proposed distillery project is 9.7 ha (24 acres). The land is already under
the possession of M/s. Rajasthan Liquors Limited. After expansion, about 33% of the total plant
area will be covered under greenbelt & plantation i.e. 3.2 ha (7.91 acres).
Area details are given in below table.
Table - 2.1
Area break-up (PLEASE PROVIDE AREA BREAKUP OF THE PROJECT SITE)
S. No. Particulars Area (Hectares)

1. Main plant, machinery & utilities
2. Raw material & product storages
3. Roads & other
4. Admin offices & excise office
5. Total greenbelt development and plantation 3.2 Ha
Total 9.7 Ha

Figure 2.3: Plant Layout

2.3.4 Photographs of the Proposed Project Site

The photographs showing the proposed project site are given below:
2.4 SIZE OR MAGNITUDE OF THE OPERATION

(INCL. ASSOCIATED ACTIVITIES REQUIRED BY OR FOR THE PROJECT)
2.4.1 Size or Magnitude of the operation
125 KLPD Grain based Distillery, 25 KLPD Malt Spirit Plant and 4.5 MW Co-generation Power
Plant at Village Chiraura, Tehsil Akbarpur, District Kanpur Dehat (U.P.). Also, 12000 cases/day
IMFL /CL bottling unit will also be installed within plant premises.
As per EIA Notification dated 14th Sep., 2006 and its subsequent amendments; the project falls
in Category ‘A’, Project or Activity - 5(g)(ii)[All non-molasses based distillery ≥ 60 KLPD]
The process includes basic raw material requirement, sizing of equipment, utilities & services,
infrastructure facilities & sources of waste generation, their quantity, treatment & safe
disposal of the waste.
S. No. Units Total Proposed Capacity

1. Grain based Distillery 125 KLPD
2. Malt Spirit Plant 25 KLPD
3. Co-generation Power Plant 4.5 MW
4. IMFL /CL bottling unit 12000 cases/day

Table 2.1
Other details of the Project
A. Cost Details
1 Total Cost for the Project Rs. 175 Crores
2 Cost for Environmental Capital Cost – Rs. 30 Crores
Protection Measures Recurring Cost- Rs. 1.75 Crores/annum
B No. Of working days 350 days/annum
C. Product Extra Neutral Alcohol (ENA) / Grain Neutral Spirit (GNS),
IMFL (Indian Made Foreign Liquor), Country Liquor /
Medium Liquor
2.4.2 REQUIREMENTS FOR THE PROJECT

2.4.2.1 Raw material requirements of the project
Details regarding quantity of raw materials required, their source along with mode of
transportation for proposed project are given in table below.
Table: 2.2
Raw material requirement, sources and transportation (PLEASE PROVIDE STORAGE CAPACITY AND
FACILITY FOR ALL THE RAW MATERIALS AND FUEL AS WELL AS DISTANCE)
S. Particular Total Source & Mode of Distance Storage

No. Requirement Transportation from the facility and
project site capacity
1 Grain - Broken Rice, 300 to 305 Through grain
Sorghum, Baira, Maize MT/day suppliers by road
etc.
2. Barley Malt & adj Flour for 55 to 58 Through malt
Malt Plant MT/Day suppliers by road
3. Process Chemicals Near-by markets by
Sodium Hydroxide 480 Kg/day road
(Caustic)
Nutrients 300 Kg/day
Enzymes 300 Kg/day
Antifoam Agent 145 Kg/day
Yeast (Active Dry 130 Kg/day
Yeast/Distiller’s Yeast)
2.4.2.2 Fuel Requirement
Details regarding quantity of fuel required their source along with mode of transportation for
proposed project are given in table below.
Table - 2.4
Fuel requirement
(PLEASE PROVIDE STORAGE CAPACITY , FACILITY, DISTANCE FOR ALL THE RAW MATERIALS AND FUEL)
Name of Raw Total Source & Mode of Distance Storage facility

Material Requirement Transportation from the and capacity

project site
Rice husk 250 TPD From authorized dealers
or by road
Indian Coal 200 TPD
2.4.2.3 Water Requirement

The water requirement for the first run for project would be 3509 KLPD, which will be further
reduced through recycling to 2155 KLPD. Hence, fresh water requirement is 1354 KLD. Details
given below:
Table - 4 (A)
Total Water Input
S. No. Section Water Consumption in KLPD
1 Process water in Liqn & Fermentation 944
2 DM Water for RS Dilution 225
3 DM water for boiler feed 960
4 Soft Water for Analyser Flash Tank 200
5 Soft Water for Vacuum Pump & Others 100
6 Blending & Bottling (12000 Cases ) 60
7 Bottle Washings 40
8 Soft Water Makeup for Cooling Tower 950
9 Misc. Washing water 10
10 Other Domestic Usage 20
Total 3509
TABLE -4(B)
Total Water Output
1 Steam condensate 716
2 Spent lees PR 190
3 Spent lees rectifer 225
4 Water in spent wash (grain slops) 1198
5 Soft water for vacuum pump & others 100
6 Water in product 60
7 Bottle washing 40
8 CT evaporation & drift losses 950
9 Washing water 10
10 Domestic consumption 20
Total 3509
TABLE – 4 (C)
Recycle & Utilization Streams


1 Vacuum pump water recirculation 100
2 Steam condensate recycle for boiler 716
3 Spent lees (Rect) - cooling tower makeup 225
4 Thin slops recycle to Liqn & mashing process 565
5 Process condensate to process 529
6 Washings water & CW blow down for greenbelt 20
Total recycling /re-utilisation of water per day 2155
Total fresh water input 1354

Figure 2.4: Water Balance of 125 KLPD grain based distillery

Figure 2.5: Water balance for 25 KLPD malt spirit plant operations

2.4.2.4 Steam requirement & boiler details

Total Steam requirement will be 36 TPH which will be met by boiler (40 TPH).
The steam requirement for different purposes is given below:
Table – 5
Steam requirement
S. Purpose Steam Details
No. (TPH)
1 Steam for Grain 30 TPH (4.2 TPH Liquefaction + 16.6 TPH Distillation + 1.9 TPH MEE +
Distillery 7.3 TPH Dryer)
2 Steam for Malt Spirit 6 TPH (2 TPH Fermentation + 4 TPH Pot stills)
Total 36 TPH
Boiler details
40 TPH boiler is proposed. Details regarding boilers are mentioned in the table given below:
Table – 6
Boiler Details
S. Item Boiler details
No.
1. Boiler Capacity 40 TPH
2 Type of Fuel Rice husk/ Indian coal
3. Stack Height 55 Meters
4. Pollution Control Equipment Measures ESP
2.4.2.5 Power Requirement & D.G Set Details

The total power requirement will be 3.0 MW, which will be sourced from 4.5 MW Co-
Generation Power Plant.
Details regarding the D.G. sets are as given below:

2 nos. of D. G. Sets of capacity 1000 KVA each will be installed with the plant for emergency
back-up. Details regarding the D.G. Sets are mentioned in the table given below:
TABLE – 7
Details Regarding the D.G. Sets
S.No Details
.
1. Type of Fuel HSD
2. Capacity 2 x 1000 KVA
3. Stack Height (above roof level) As per CPCB/SPCB norms
4. Pollution Control Equipment Adequate stack height/ Acoustic Enclosure
Measures
2.4.2.6 Manpower Requirement

Direct and indirect employment will be generated due to the project. The total manpower
requirement for the project will be 450 persons (three shift operation).
S. No. Type Numbers

1 Skilled & Semi Skilled in Operation 70

2 Managerial, Accounts & Admin 20
3 Contractual Labour & Security 360
Total 450
Unskilled / semi-skilled manpower will be sourced from the local area and skilled manpower
will be sourced from outside / local.
2.5 Proposed schedule for approval and implementation
The project commissioning activities will start after getting Environmental Clearance (EC) from
MoEFCC, New Delhi and relevant consents from UPPCB. Tentative time for commissioning of
the project will be within 3 years.
PLEASE PROVIDE TIME OF COMPLETION IN MONTHS
Stages Tentative time of completion

Environmental Clearance
Consent To Establish
Planning and Design of construction
Construction
Consent to Operate
Commissioning of operation
2.6 TECHNOLOGY AND PROCESS DESCRIPTION
2.6.1 Process Description
Distillery Unit - Production from Grain:
 Grain storage
 Grain cleaning, milling and flour handling
 Slurry preparation & liquefaction
 Multi pressure distillation
 Alcohol daily receivers & bulk storage
 MEE & Dryer
A) Grain Storage Silos, Cleaning, Handling and Milling Section:
Grain will be received from various sources and pre-cleaned off stones, husk, etc. and then
stored in specially designed storage silos. Grains will be continuously lifted from the bottom of
the silos and screened followed by removal of stones in de-stoner and iron matters in
magnetic separators. Cleaned Grains will then be milled using dry milling process in Hammer
Mills. The flour will be fed through the bucket elevator and conveyed to the Batch Tipping
Machine through a Screw Conveyor.
B) Liquefaction Section
Grain flour will be mixed with recycle streams and water in Pre-masher and slurry will be fed to
Liquefaction tank. Required temperature will be maintained by applying steam through steam
sparger in liquefaction tank. The cooking process, accomplished in the above manner, will

convert the slurry into a hydrated, sterilized suspension (as starch molecule is solubilized) and
will be therefore susceptible to enzyme attack for liquefaction. The liquefied mash is cooled in
slurry cooler and transferred to Fermentation section.
C) Fermentation Section
The purpose of fermentation is to convert the fermentable substrate into alcohol. To prepare
the mash for fermentation, it will be diluted with water. Yeast will be added in sufficient
quantity to complete fermentation to produce alcohol.
At the start of the cycle, the fermenter will be charged with mash and contents of the Yeast
Activation Vessel (Pre-fermenter). Significant heat release will take place during fermentation.
This will be removed by passing the mash through heat exchangers to maintain an optimum
temperature. The recirculation pumps also serve to empty the fermenters into Beer Well. CO2
evolved during fermentation will carry along with it some entrained alcohol. This CO2 is taken
to a CO2 scrubber where it will be washed with water to remove the entrained alcohol. The
scrubbed CO2 can then be taken to CO2 plant or vented out. After emptying of fermenter, it
will be cleaned with CIP using cleaning nozzles. After CIP fermenter is ready for next batch to
be filled.
D) MPR Distillation Wash to ENA:
Multi-Pressure Distillation system has eight Distillation columns operating at various pressure
conditions. Heat energy from columns operating under high pressure is utilized for columns
operating under low pressure to optimize the operation for energy consumption. Following
Columns will be under operation
 Analyser Column
 Degasifying Column
 Pre-Rectifier Column
 Exhaust Column
 Extractive Distillation Column
 Rectifier cum Exhaust Column
 Recovery Column
 Simmering Column
Pre-heated fermented wash will be fed at the top of the Degasifying column. Analyser Column
will be provided with re boiler. Top vapors of Analyser column containing all the alcohol in the
wash will be sent to Pre-Rectifier column. Rest of the fermented wash will flow down the
Analyser column and will be taken out as thick slops from Analyser column bottom. Low
boiling impurities will be concentrated in the Pre-Rectifier column. A draw of impure alcohol
will be taken out from the top of the Pre-Rectifier column. RS draw will be taken from the top
of Pre rectifier column, which further will be sent to Extractive Distillation column. Dilution
water will be fed to this column. The Extractive Column operates on the principle of inversion
of relative volatility. Low boiling impurities will be separated in the Extractive Distillation
Column & bottom will be sent to Rectifier cum Exhaust column. The Rectifier/Exhaust column

will concentrate the alcohol to 96% v/v. The spirit will be drawn from the upper trays of the
Rectification Column. Fusel oil build up will be avoided in the Rectifier cum exhaust column by
withdrawing side streams (fusel oils). ED condensates, fusel oil draw from R/E column will be
sent to Recovery column where these fusel oils will be concentrated and then sent to
decanter where these streams will be diluted with water and fusel oil rich layer will be
separated. Washings will be sent back to the column to recover alcohol. The spirit Draw from
the Rectifier column will be sent to the Simmering column where methanol will be separated
in the form of a cut from the top and ENA will be taken out from the bottom. ENA drawn from
the Simmering Column will be taken to the receiver after cooling in ENA cooler.
E) Decantation Section Excluding Decanter Centrifuges
Decantation section comprises of a Centrifuge Decanters (Client scope) for separation of
suspended solids from Thick slop coming out of Grain Distillation Plant. Wet cake will be
removed from bottom of Decanter. Thin slops coming out of Decanter will be collected in a
tank and partly recycled into the process & Evaporation for further concentration. The
concentrated thin slops called as Syrup will be mixed with Wet cake and sold in wet form as
cattle feed (DWGS) or the entire mixture will be dried in a DWGS Dryer and then sold in dry
form as Cattle feed (DDGS).
F) Integrated Evaporation
The suggested treatment scheme is a Multi Effect Evaporation Plant for Thin Slop Evaporation.
Shell & Tube type Evaporators with highly efficient liquid distributor working on the principle
of Falling Film and Forced circulation Evaporation will be used.
The product at the desired concentration of 40%w/w Total Solid will be obtained at the outlet
of the final effect. Each effect will be provided with recirculation cum transfer pumps. The
condensate from surface condensers will be collected in a common condensate pot. The
condensate will be transferred for further treatment / drain by using centrifugal pump. The
system will operate under vacuum. Water-ring vacuum pumps will be used to maintain a
desired vacuum. Cooling water from cooling tower will be used in the surface condensers for
condensing the vapors.
G) DWGS Dryer Section
Wet distiller’s grains shall be fed into the dryer housing at controlled rate through a suitable
feeding system. The Rotary Bundle will be enclosed in an insulated dryer housing and on its
outer flights will be fixed. Dry, saturated steam will be supplied to the bundle through rotary
joint at one end & the condensate will be discharged through rotary joint mounted of another
end. During the course of rotation, these flights pick up the material and shower them on to
the tube bundles. The heat transfer will be primarily by conduction. The water vapors will be
exhausted through an Exhaust Blower & passed through a cyclone separator for separating
fines. Dry product partially recycled back to feed conditioner for feed conditioning through
Product Screw & Recycle Conveyor. Entire operation of the Dryer will be controlled through

local indication cum Control panel.

H) Process condensate treatment section
The process condensate from the evaporation section will be treated in this unit and this
treated condensate will then be recycled back to process thus reducing the fresh water
consumption.
Figure - 3: Process flow chart For Grain Based Distillery
2.6.2 Malt Spirit Plant (25 KLPD)

Malt Spirit Production process is given below:
 Malt handling- Malt is usually stored in silos before being milled and mashed. It has a
low moisture content of between 3 and 5%. The main processes in malt handling are
intake, storage, conveying, removing unwanted materials & stones, weighing.
 Milling - The objective of milling is to reduce the malt to particles sizes, which will yield
the most economic extract (wort) and will operate satisfactorily under brewhouse
conditions and throughout the brewing process. The more extensive the malt is milled,
the greater the extract production.
 Mashing- Mashing is the process of combining a mix of milled grain (typically malted
barley with supplementary grains such as corn, sorghum, rye or wheat), known as the
"grain bill", and water, known as "liquor", and heating this mixture. Mashing allows the
enzymes in the malt to break down the starch in the grain into sugars, typically maltose
to create malty liquid called wort.

 Fermentation- Fermentation is an essential stage in the brewing process. It involves

adding yeasts to the cooled malt. These yeasts are fed by the amino acids in the brew
and produce alcohol from the sugar that is present. These natural reactions also
produce carbon dioxide.
 Pot Distillation- Malt Whisky is distilled twice - although a few distilleries may undertake
a third distillation - in Pot Stills which resemble huge copper kettles. The spirit is driven
off from the fermented liquid as a vapour and is then condensed back to a liquid. In the
first distillation the fermented liquid, or wash, is put into the Wash Still which is heated
either directly by fire or by steam-heated coils. At this stage the wash contains yeast,
crude alcohol, some unfermentable matter and the by-products of fermentation.
During the process of boiling the wash, changes take place in its constituents which are
vital to the flavour and character of the whisky. As the wash boils, vapours pass up the
neck of the still and then pass through a water-cooled condenser or a worm, a coiled
copper pipe of decreasing diameter enclosed in a water jacket through which cold
water circulates. This condenses the vapours and the resulting distillate, known as low
wines, is collected for re- distilling. The liquor remaining in the Wash Still is known as pot
ale or burnt ale and is usually treated and converted into distillers' solubles for animal
feed.
 Decantation- The decantation section comprises of a Centrifuge Decanter for
separation of suspended solids from Spent Wash coming out of distillation Plant.
 Wet cake/DWGS- Spent grains also known as DWGS, has a commercial value and can be
sold as by-products for livestock feed or Wet cake / DWGS will be passed through steam
tube bundle drier for drying into cake with 10 - 12% moisture (max.) to give higher shelf
life.
Figure 4: Process flow diagram of Malt Spirit production

Power Co-Generation (4.5 MW)

OPERATIONS
Proposed 4.5 MW co-generation plant consists of a high pressure water tube steam boiler
extraction cum condensing steam turbine. Fuel in the steam boiler will be burnt with the help
of air in the boiler furnace. Water will be circulated in the boiler drum and tubes thus getting
heated by the flame burning in the boiler furnace. Water comes out of the boiler drum located
at the top of the boiler as steam. Flue gases rise in the boiler furnace and come in contact with
the steam coming out of boiler drum. Steam after coming in contact with flue gases gets
heated up further thus getting superheated. Super heated steam leaves the boiler in a pipe.
Flue gases after super heating the steam pass through economizer where they pre-heat the
boiler feed water before it enters the boiler drum. After economizer, flue gases pass through
air pre-heaters where they heat the air which is fed to the boiler furnace for burning the fuel.
After air pre heaters flue gases pass through an ESP where the dust particles are collected on
charged electrodes. The dust is collected from the bottom of the ESP.
High pressure superheated steam from boiler is passed through a steam turbine, which is used
for distillery process operations. While passing through the turbine, the high pressure and
temperature steam rotates the turbine rotor and an electric alternator mounted on the same
shaft. Electric power is generated by the alternator. This electric power generated is
consumed in house i.e. for running the distillery and utilities like boilers auxiliaries etc.
Figure 5: Process flow chart for Proposed Co-generation Power Plant
PLEASE PROVIDE DETAILS OF ETP/CPU, CAPACITY, FLOW DIAGRAM, CHARACTERISTICS

OF INLET AND OUTLET MENTIONAING PARAMETERS pH, BOD, COD, TSS,TDS,
oil and grease.

2.7 MAJOR EQUIPMENT & MACHINERIES

Details regarding major equipment & machineries are given in table below:
Table: 2.16
LIST OF MAJOR EQUIPMENT & MACHINERIES
PLEASE PROVIDE LIST OF MAJOR EQUIPMENT AND MACHINERIES FOR PROPOSED GRAIN BASED
DISTILLERY AND MALT SPIRIT PLANT
2.8 DESCRIPTION OF MITIGATION MEASURES

The mitigation measures given in this section are for management of the emissions, effluents,
solid and hazardous waste generation from the project to meet the environmental standards
and environmental operating conditions.
S. Project Activity Aspect Mitigation

No.
1. Transportation Dust generation  Paved Road
 Speed limit in plant premises
 Control for vehicular movement
 Water sprinkling
 Vehicles should be PUC certified
 Greenbelt & plantation on both sides of the
internal roads & plant boundary
Increase in number of  Flow of vehicles to be maintained
vehicles  Maintenance of parking area
2. Fermentation Generation of CO2 CO2 will be collected and utilized in bottling or sold
to authorized vendors.
Generation of yeast Mixed with wet cake (DWGS) and passed through
sludge dryer (DDGS).
3. Multi Pressure Generation of spent Spent wash is treated by decanter, MEE & dryer.
Distillation, wash
MEE and Spent Lees Reused in Process
cooling tower MEE condensate & Treated water will be recycled
cooling tower blow
down
Generation of wet DWGS passed through dryer and converted into
cake DDGS.
4. Boiler Particulate matter &  Installation of ESP with adequate stack height
Operation gases emission  Covered storage for fuel
Generation of noise  Use of earmuffs, earplugs & ear defenders
 Maintenance of equipment
 Insulated enclosures
 Greenbelt development at project boundary
Boiler ash (Solid  Fly ash will be stored in silo by pneumatic
waste) system
 Ash will be supplied to nearby brick
manufacturers.(KINDLY PROVIDE FLY ASH
MOU)
5. Effluent Waste water  Completely treated and recycled
Treatment
Plant
6. Storm water  Rain water losses  Rainwater harvesting will be used for

S. Project Activity Aspect Mitigation

No.
 Soil erosion conservation of water (collection of storm
water drainage and recharging)
 Ground water recharging
 Runoff and retention pond
2.9 ASSESSMENT OF NEW & UNTESTED TECHNOLOGY FOR THE RISK OF TECHNOLOGICAL
FAILURE
For this proposed project of grain based distillery and malt spirit plant as well as co-generation
power plant, no new or untested technology will be used. The whole process will be based on
proven technology i.e. Multi Pressure distillation with Integrated Evaporation followed by
DDGS dryer.

Chapter-Ii Project Description 2.1 Type of Project

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Chapter-Ii Project Description 2.1 Type of Project

Uploaded by

Copyright:

Available Formats

Proposed 125 KLPD Grain based Distillery, 25KLPD Malt Spirit Plant and 4.

5 MW Cogeneration Power Plant

2.1 TYPE OF PROJECT

2.3.1 General location Map

M/s. Rajasthan Liquors Limited 31

Figure 2.1: Location Map

M/s. Rajasthan Liquors Limited 32

2.3.2 Specific location map

Figure 2.2: Map Showing the Specific Location of the Plant

M/s. Rajasthan Liquors Limited 33

2.3.3 Plant Layout

Area break-up (PLEASE PROVIDE AREA BREAKUP OF THE PROJECT SITE)

S. No. Particulars Area (Hectares)

M/s. Rajasthan Liquors Limited 34

Figure 2.3: Plant Layout

M/s. Rajasthan Liquors Limited 35

2.3.4 Photographs of the Proposed Project Site

2.4 SIZE OR MAGNITUDE OF THE OPERATION

S. No. Units Total Proposed Capacity

M/s. Rajasthan Liquors Limited 36

2.4.2 REQUIREMENTS FOR THE PROJECT

S. Particular Total Source & Mode of Distance Storage

Name of Raw Total Source & Mode of Distance Storage facility

M/s. Rajasthan Liquors Limited 37

Indian Coal 200 TPD

2.4.2.3 Water Requirement

M/s. Rajasthan Liquors Limited 38

S. No. Section Water Consumption in KLPD

M/s. Rajasthan Liquors Limited 39

Figure 2.4: Water Balance of 125 KLPD grain based distillery

M/s. Rajasthan Liquors Limited 40

M/s. Rajasthan Liquors Limited 41

2.4.2.4 Steam requirement & boiler details

2.4.2.5 Power Requirement & D.G Set Details

Details regarding the D.G. sets are as given below:

2.4.2.6 Manpower Requirement

S. No. Type Numbers

M/s. Rajasthan Liquors Limited 42

1 Skilled & Semi Skilled in Operation 70

Stages Tentative time of completion

M/s. Rajasthan Liquors Limited 43

M/s. Rajasthan Liquors Limited 44

M/s. Rajasthan Liquors Limited 45

local indication cum Control panel.

Figure - 3: Process flow chart For Grain Based Distillery

2.6.2 Malt Spirit Plant (25 KLPD)

M/s. Rajasthan Liquors Limited 46

 Fermentation- Fermentation is an essential stage in the brewing process. It involves

Figure 4: Process flow diagram of Malt Spirit production

M/s. Rajasthan Liquors Limited 47

Figure 5: Process flow chart for Proposed Co-generation Power Plant

PLEASE PROVIDE DETAILS OF ETP/CPU, CAPACITY, FLOW DIAGRAM, CHARACTERISTICS

M/s. Rajasthan Liquors Limited 48

2.7 MAJOR EQUIPMENT & MACHINERIES

2.8 DESCRIPTION OF MITIGATION MEASURES

S. Project Activity Aspect Mitigation

M/s. Rajasthan Liquors Limited 49

S. Project Activity Aspect Mitigation

M/s. Rajasthan Liquors Limited 50

You might also like