Professional Documents
Culture Documents
CHAPTER VI
STOPWATCH
6.4 Input
6.4.1 Subject Description
This study uses one operator with self data, namely:
Name : Nabila Arista
Age : 19 years old
Gender: Female
Object : Electric socket
6.4.2 Summary Data
The following is a time observation data table of the work done by the
operator:
Tabel 2. Time of Observation for Each Element
Work Observations (Seconds)
Elemen
1 2 3 4 5 6 7 8 9 10
ts
18.9
9.15 9.72 11.68 6.3 9.18 19.51 8.49 7.81 11.98
6
1
18.9 56.4 128.2 164.0 208.2 255.5 295.6 331.9 373.8
91.47
6 1 9 1 9 6 3 7 7
4.67 3.01 4.01 2.44 3.66 4.3 3.54 3.29 3.48 2.14
2 59.1 95.7 130.7 167.6 212.5 259.1 298.9 335.4 351.1 376.0
5 5 3 7 9 9 2 5 8 1
23.3 22.8
20.86 26.98 31.44 23.55 27.95 25.24 26.44 23.84
6 7
3
46.9 82.0 116.6 157.7 199.1 236.1 287.1 324.1 361.8 399.8
9 2 1 1 1 4 4 6 9 5
International Program
Odd2019/2020
6.5 Output
6.5.1 Calculation of Sufficiency The Data Test and Uniformity Test of Data
a. Sufficiency The Data Test
Data Adequacy Test is conducted to find out whether the amount of
observational data is sufficient to conduct research. To find a test of the
adequacy of the data, the formula is used below:
Element work 1
K= 2
S= 0.05
2
k
N '= [
s
√ ( N . ∑ x2 ) −(∑ x )2
∑X ] 2
2
'
N= [
0.05
√ ( 10 x 1455.304 ) −12719.3284
112.78 ]
N ' =230.6677
Element work 2
K= 2
S= 0.05
2
k
N '= [
s
√ ( N . ∑ x2 ) −(∑ x )2
∑X ] 2
2
'
N= [
0.05
√ ( 10 x 124.834 ) −1193.0116
34.54 ]
N ' =74.20334
Element work 3
K= 2
S= 0.05
2
k
N '= [
s
√ ( N . ∑ x2 ) −(∑ x )2
∑X ]
International Program
Odd2019/2020
2
2
'
N=
0.05
[
√ ( 10 x 6460.5419 )−63771.4009
252.53 ]
N ' =20.92519
b. Uniformity Test of Data
Data Uniformity Test is conducted to determine whether the data obtained by
researchers is uniform or not. It is said uniform if all data is between two
control limits, namely the upper control limit (UCL) and the lower control
limit (LCL). Data Uniformity Test can be calculated using the following
methods and formulas:
Element Work 1
STDEV = 4.51382 seconds
UCL = 20.30564 seconds
LCL = 2.250359 seconds
UCL/LCL = 20.30564 /2.250359 = 9.023287 seconds
Below is a graphic image of the Data Uniformity Test that has been
carried out with the above calculation
20
15
10
0
1 2 3 4 5 6 7 8 9 10
UCL X LCL
Element Work 2
STDEV = 0.784066 seconds
UCL = 5.022133 seconds
International Program
Odd2019/2020
0
1 2 3 4 5 6 7 8 9 10
UCL X LCL
Element Work 3
STDEV = 3.044153 seconds
UCL = 31.34131 seconds
LCL = 19.16469 seconds
UCL/LCL = 31.34131 /19.16469 = 1.635367 seconds
Below is a graphic image of the Data Uniformity Test that has been
carried out with the above calculation:
International Program
Odd2019/2020
UCL X LCL
Element work 2
Tabel 4. Rating Factors for Element Work 2
Factors Class Code Value
Skill Excellent B2 +0.08
Effort Excellent B2 +0.08
Condition Good C +0.02
International Program
Odd2019/2020
Element work 3
Tabel 5. Rating Factors for Element Work 3
Factors Class Code Value
Skills Good C1 +0.06
Effort Excellent B2 +0.08
Condition Excellent B +0.04
Consistency Good C +0.01
Total +0.19 + 1
b) Allowances
Below is an allowance calculation table for calculating the leeway required
by the operator to do his work. This allowance can be in the form of
personal needs, to eliminate fatigue, and for obstacles that cannot be
avoided by the operator itself.
Tabel 6. Allowances calculations
Factors Value
Energy Spent 3
Work Attitude 0.5
Work Movement 0
Eyestrain 3
Workplace Temperature 2.5
State of Atmosphere 2.5
Good Environmental 0
Circumstances
Personal Needs 2.5
Total 14
Ws=
∑x
N
112.78
Ws=
10
Ws=11.278 seconds
International Program
Odd2019/2020
Element work 2
Ws=
∑x
N
34.54
Ws=
10
Ws=3.454 seconds
Element work 3
Ws=
∑x
N
252.53
Ws=
10
Ws=25.253 seconds
b. Normal Time
The normal time calculation is used to show that a qualified operator will
complete the work at a normal working tempo. In the calculation of standard
time by researchers, we need data on the average time element of the rating
factor that is measured during the observation. To find normal time you can
use the formula:
Element work 1
NR=Ws x RF
NR=11.278 x 1.16
NR=13.08248 seconds
Element work 2
NR=Ws x RF
NR=3.454 x 1.21
NR=4.17934 secocnds
Element work 3
NR=Ws x RF
NR=25.253 x 1.19
NR=30.05107 seconds
Tabel 7. The Calculation of Normal Time
Work Elements Normal Time Total Normal Time
(second)
1 13.08248 47.31289
2 4.17934
International Program
Odd2019/2020
3 30.05107
c. Standard Time
The standard time used in this study is to provide the time that the operator
should have used in completing his work by involving the total normal time
and allowance of the operator at work. The formula used, namely:
Element work 1
100
ST =Normal Time x
100−allowance
100
ST =13.08248 x
100−14
ST =15.21218605seconds
Element work 2
100
ST =Normal Time x
100−allowance
100
ST =4.17934 x
100−14
ST =4.859697674 seconds
Element work 3
100
ST =Normal Time x
100−allowance
100
ST =30.05107 x
100−14
ST =34.94310465seconds
Table 8. The Work Elements’ Average Time of Elements, Rating Factor, Normal
Time, and Standard Time
Average
Normal Standard
Time of Rating
No. Work Elements Time Time
Elements Factor
(second) (second)
(second)
1 Take the bottom 11.278 +0.16 13.08248 15.21218605
frame and do the
International Program
Odd2019/2020
assembly between
iron 1 and 2 with
the bottom frame of
the plug.
Take the top frame 3.454 +0.21 4.17934 4.859697674
(cover) and do the
2
assembly with the
bottom frame.
Take the bolt then 25.253 +0.19 30.05107 34.94310465
insert and tighten
the bolt into the
3
plug hole. After
that, put the plug
back in place.
Total Time (Seconds) 47.31289 55.01498837
rating data 1 the rating factor is because the operator works very well, and
is fast. Operators meet several criteria of excellent effort in data 1
including high work speed and rare work errors.The reason for giving the
rating of good condition in data 1 is because the working conditions are
quite calm, relaxed and still have enough speed.The rating of excellent
consistency in data 1 is due to workmanship that is consistent in terms of
speed, only a slight difference in speed is seen in several observations but
not yet included in the assessment of ideal consistency.
The reason for giving the value of excellent skills in data 2 is because
the operator has fulfilled several criteria of excellent skills including
confidence, fit in with the work and appear to have been well trained when
doing the elements of the job.The reason for rating excellent effort in data
2 is because the operator works very well, and is fast. Operators meet
several criteria of excellent effort including high work speed and rare
work errors.The reason for giving the rating good condition in data 2 is
because the working conditions are quite calm, relaxed and still have
enough speed.The reason for giving rating of excellent consistency in data
2 is consistent in terms of speed, only a slight difference in speed is seen
in several observations but not yet included in the assessment of ideal
consistency.
The reason for giving the value of good skills in data 3 is because the
operator has fulfilled several good skill criteria such as looking like
capable, stable workers, and well-coordinated movements. The reason for
rating excellent effort is because the operator works very well, and is fast.
Operators meet several criteria of excellent effort including high work
speed and rare work errors.The reason for giving the rating of excellent
condition in data 3 is because the working conditions are calm, relaxed but
have a good speed.The rating good consistency in data 3 is given because
the work process is quite good and consistent in terms of time.
b. Allowances
The energy expended by the operator is only a little because the
operator only sits and assembles so that no energy is expended by a lot. so
International Program
Odd2019/2020
the allowance is 3%. The work attitude of the operator when assembling
an object is to sit, then the allowance given is 0.5%.The operator's work
movements when assembling are normal, unlimited and not difficult, the
allowance given is 0%.In the process of assembling the object, the
operator's eye view is almost continuous to the object because it requires
sufficient accuracy in assembling this object, therefore the allowance
given is 3% (Good lightening).When assembling the object, the operator is
in a room with normal temperature (temperature around 22-28 Celsius),
and the fatigue experienced is normal, the allowance given is 2.5%.When
assembling, the operator is in a closed room and therefore the allowance
given is 2.5%.In the process of assembling, the condition of the place used
is clean and with sufficient lighting, the allowance given is 0%.The
operator of this experiment is a girl, so the allowance for personal needs is
2.5%.
standard time. Standard time is the actual time used by the operator to
complete 1 work cycle involving allowances. Standard time is affected by
the results of normal time and the allowance value given to operators is
14%. Based on the calculation results, the standard time is 55.01498837
seconds.
Based on the cycle time, normal time, and standard time obtained by
operators, it can be said that the time obtained is not good time. This is
caused by several factors, such as when assembling the plug for each
element must have different levels of difficulty. Besides, it is also because
the experiment is 10 times and repeated this also makes the operator
saturated and when in the last experiment the operator has lost focus.
6.7 Recommendation
The recommendation that can be given to the operator when
assembling is to be able to provide the principle of economic motion
which has to do with motion towards the layout of the workplace layout.
That is because if the plug parts are arranged by type (iron, bottom, top) it
will speed up the operator to assemble the plug. Other than that, when do
assembly work, the operator uses an automatic screwdriver. It is because
can reduce the time when doing assembly work and also can reduce the
operator’s fatigue.
6.8 Conclusions
1. The stopwatch method is a direct measurement of working time that is usually
applied to jobs that are short and repetitive.
2. The data collected is quite good objectively, even though there is some data
that non-uniform.
3. Allowance given to operators is 14.
4. From the calculation results obtained a normal time of 48.51 seconds and a
standard time of 56.41 seconds of an activity consisting of four elements of
work.
International Program
Odd2019/2020
REFERENCES
APPENDIX
1. Observation Sheet
International Program
Odd2019/2020
International Program
Odd2019/2020
International Program
Odd2019/2020