nepection report U 1141-03 Repection report U 4571-02 eSepleted inspection repore U 4571 In she cexe reference ts made to the ‘Workshop instructions 2 TION AND OF: FACTURE 4. ASSeMULY OF suPPoRTING BEAMING -MGH os vy 2671-07-1 ¥ 2671-06-25 1o-irEsch ef tha kiln‘e Liven rects on a support consisting of twa supporting rollezs each with its fourns! seating 12 tHo-supporting beorings. ‘he supporting bearings are manufactured for either right- or left-hand position end for Journal diane- ters ranging fron 240 to 850 m=. DESCRIPTION AND OPERATING PRINCIPLES ane supporting bearings are oft-lubsicated, water- cooled sieeve besrings. Basically each beezing consists of a two-part bea- ring housing. The base is alvsys mae of cast tron nile the top pert may be ade of sheet iron. The ng shell fitted pearing housing contains © with o Liner, The bearing fon ond provided with chanbers for watez-cooling. the supporting bearing 42. self-sdjusting because the contact faces of bearing shell and bearing hou- sing are made as parts of spherical surfoces A upiit ring with of1 cupe £3 mountod on the jour- nal, Through the rotation of the journal the cups carry the ofl from the oft reservoir to en olh he ts diatctbured seroos the sournal. provided 1g housing with stop bosses to prevent the beoring shell from The top part of the bea rotating with the journal. The bearing shel 1s provided with a stop block and 2 thiéust screws. The stop dleck ensures that the bearing shell with Liner ia rainteined in 2 cortain angular position, hovever with an overall chaarance [3 to ma). which is adjusted by sans of vachorsunder the tnfuat screws, + 2 Manufacture Make suce that inspection end check measuring are PR: carsied out during the manufacturing process. See sub-section 3.3 . Fay : : aw costinos : J Goan all rev castings thoroughly of sand, cores a nd inpueitios. Use an oGid treatment to renova sand and core ren ' nante from tha inaccessible water chambers and oft Channels. Sea general workshop instructions 520530, : cubseection 8.2 Cheek that the Connecting channel between cho E40 aides of the bosring is clean. Fimmly attached snd deposits etc. may be renoved by means of 3 ong handled cutter through the threaded holes for the oll plugs in Line with the-chennel FLiL tho bose pert of the bearing housing vith wa- | ter and chedk for leakages. Contact #LS in cose of any leakages. Prescure-zest the water chaabers/ptpe Connectors of ‘the bearing shell with water of 10 bar, after 2 mochining. 3 % a Check tha contatt between the spherical surface in & the pearshg: nous{ng: pase‘ and' the: corresponding: auz—+ et face of the bearing shell. Use the following proce- 3 ure: apply marking colour to the spherical surface tn che base and check the contact between bese and SUI iii cli a 2OL LALLA LAS AAR ET shell. Tha contact ora must Ast exceed Z 103 of the epherical surface area. A c-varonce (R) must exist between bose and bearing shell at the sides of the spherical surfeces. Mascure the clearsnces (R) and enter tre results in inspection report U 1141. See encl_z. | Check the inner diemeter (D) of the bearing socket and enter the rood 3a ‘fora Tia. ad suse Fae Liners uzn the Liners“in patra after the joint faces, have been mochined. (J «Surface roughness (Ra) of the bearing face must not i 5 ~msand.esraightoess of the bearinc fcr goneratrices must never deviste more tha= 0.02 ma. These tolerance Limite gust be adhered to. check-neesure while the set of Liners ts set up in the lathe, ond enter the results in dnapection re port U 4571. See encl. TZ. Enei. ti% shows a completed tases suction report U 4571. Note how the straightness of the bearing face Ae checkad. in case the casting of th@ Liners sesults in the) occurrence of a few pores - normally this 1s not @iscovared until after the finish-machining ~ the > pores sust bo,initied in teraz of éimensions and scope. (Max. “dma and max. 10 pores evenly distri- buted acrosa the entire Liner) Only sufece pores are allowed, whereas internal 7o- Tho pores aust be open ond the edges chanfered. - in certola cases the pores say be closed by solve ring, but only ater consultation with FLS. Diweys contact FLS when casting flaws are found. Oret Nake cure that oil the atipulatiens on drawings amd specifications ore comp! before taking th RRS. ‘ t FREE