Recuperacion de Alojamiento Wheel 773B

Por NPR - SEBF8443 - Inspection and Repair Procedures for Wheels that are Us...
Página 77 de 112
263-7161 Roughing Tap (24 mm Thread)

263-7162 Finishing Tap (24 mm Thread)
263-7168 Threaded Insert (M24 Thread)
263-7167 Insert Installation Tool (M24 Thread)

263-7160 Drill Bit (Size 9, 1 9/64 inch)
263-7258 Fluid (Tapping)
263-7259 Sealant
(1) This Kit is specifically designed for ductile iron wheels on Off Highway Trucks and Wheel Loaders. This kit can be
used on steel fabricated wheels and cast wheels.
Table 30
Thread Sizes for the Outer Flange on the Rear Wheel

Model Part Number of the Wheel Assembly Diameter Thread Size
773
773B 2G-5003
3/4-10-2B
773D 8D-4934 16.75 mm (0.659 inch)
773E
777
777B 6G-3658
3/4-10-2B
777C 6G-6563 16.75 mm (0.659 inch)
777D
785 5T-9539
785B 8X-2633 1-8-2B
22.50 mm (0.886 inch)
785C 139-9584
5T-5842
789 8W-9929
789B 8X-2636 1-8-2B
22.50 mm (0.886 inch)
789C 125-0061
142-5946
793 8X-1019
793B 102-0313 M24 × 3-6H
21.50 mm (0.846 inch)
793C 135-2555
Procedure to Repair 797 and 797B Extension Housings
Note: Inspect the Final Drive Housing for cracks. Do not salvage the housing if cracks exist.
The following information is given in order to repair bolt holes on 139-7623 Final Drive Housings
for the 797 and 797B by using the 263-7142 Full-Torque Thread Insert Kit (M30 Thread) that can be
found in Table 31. The 36 mm (1.4 inch) bolt holes on 139-7623 Final Drive Housings for the 797
and 797B can be salvaged by using the 263-7144 Full-Torque Thread Insert Kit (M36 Thread) that is
found in Table 32.
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Por NPR - SEBF8443 - Inspection and Repair Procedures for Wheels that are Us... Página 78 de 112
Illustration 64 g01125573
139-7623 Final Drive Housings
(1) Repair by using the 263-7144 Full-Torque Thread Insert Kit (M36 Thread)
(2) Repair by using the 263-7142 Full-Torque Thread Insert Kit (M30 Thread)
Table 31
263-7142 Full-Torque Thread Insert Kit (M30 Thread) (1)

Part Number Description
263-7157 Roughing Tap (Size 11)
263-7158 Finishing Tap (Size 11)

263-7178 Threaded Insert (1 25/64 inch Thread)
263-7179 Bit Holder (for FT10-13 Inserts)

263-7259 Sealant
(1) This kit is specifically designed for the ductile iron extension housings on 797 Off-Highway Trucks.
Table 32
263-7144 Full-Torque Thread Insert Kit (M36 Thread) (1)

Part Number Description
263-7155 Roughing Tap (Size 13)
263-7156 Finishing Tap (Size 13)
263-7172 Threaded Insert (1 41/64 inch Thread)
263-7179 Bit Holder (for FT10-13 Inserts)
263-7259 Sealant
(1) This kit is specifically designed for the ductile iron extension housings on 797 Off-Highway Trucks. This kit can
also be used for repairing mounting holes for the steering bracket on the 797 front axle.
Repair Procedure For Inner Rear Wheel Mounting Flange
1. Use an applicable ring for the wheel or construct a template in order to determine the axis of
the damaged hole. Refer to the ""Machining and Dimensions" " section of this guideline for
the specifications and the locations of the holes.
2. Refer to Table 33 for the applicable hole size. If necessary, order the applicable replacement
stud. Refer to Table 34.
3. Fill the damaged hole by welding. Refer to the following section ""Weld Repair of Bolt or
Stud Holes" ".
4. Machine both sides of the flange before drilling.
5. Maintain the original axis and drill the hole to the original specifications by using a standard
drill. If oversize replacement studs are used, drill the hole to the appropriate size. Refer to
Table 34.
Note: If the wheel has taperlock studs, refer to Table 33 for the proper information on drilling
holes and tapping holes for taperlock studs.
Note: Some wheels require a chamfer on the holes on the back side of the flange. Refer to
Table 33 for more information.
Table 33
Thread or Hole Sizes for Inner Rear Wheel Mounting Flange

Model Part Number for the Wheel Thread Size
Diameter
Assembly
773
773B 2G-5003
16.75 mm (0.659 inch) -
773D 8D-4934
773E
777
777B 6G-3658
16.75 mm (0.659 inch) -
777C 6G-6563
777C
5T-9539 22.50 mm (0.886 inch) 1-8-2B

785
785B
785C 8X-2633
22.50 mm (0.886 inch) - (1)
139-9584
5T-5842
22.50 mm (0.886 inch) 1-8-2B (2)
789 8W-9929
789B
789C 8X-2636
125-0061 27.04 mm (1.065 inch) - (1)
142-5946
793 8X-1019
793B 102-0313 27.04 mm (1.065 inch) - (1)
793C 135-2555
(2) This is a hole for a taperlock stud. Drill through the hole with a drill that has a 22.5 mm (0.89 inch) diameter.
Tap the hole with the 1-8-2B tap. The hole should have a depth of 29.46 ± 1.27 (1.160 ± 0.050 inch). The tap
should have a lead angle of 12 degrees and 30 minutes ± 1 degree.
(1) The hole requires a chamfer of 2.0 mm (0.08 inch) by 45 degrees on the back side of the flange.
Information about Optional Replacement Studs
Table 34
Replacement Information for Wheel Studs

Model Wheel Stud from Production Replacement Wheel Stud
784 8X-2560 (1) 185-6134 (2)

784C
785
785B 8X-2561 (1) 185-6135 (2)
785C
789
789B 8X-2560 (1) 185-6134 (2)
789C
793
793B 8X-0274 (1) 185-6133 (2)
793C
797
146-7813 (3) 175-3043 (4)
797B
(1) Hole size 27.04 ± 0.11 mm (1.065 ± 0.004 inch)
(2) Hole size 28.575 ± 0.11 mm (1.125 ± 0.004 inch)
(3) Hole size 39.26 ± 0.025 mm (1.5457 ± 0.001 inch)
(4) Hole size 41.30 ± 0.025 mm (1.626 ± 0.001 inch)
Weld Repair of Bolt or Stud Holes
Note: Repairing bolt holes and stud holes by using welding can only be done on steel cast wheels or
on steel fabricated wheels. No welding should be performed on ductile iron wheels.
Inspection
The wheel must be inspected before any welding procedure is performed. An inspection for cracks
must be performed in order to prevent failure of the wheel after the salvage operation. Remove any
corrosion that covers up unacceptable defects. The acceptable inspection methods are the dye
penetrant and the magnetic particle inspection.
Process and Consumables
Caterpillar recommends using:
l Gas Metal Arc Welding
l AWS A5.5-69 E10018-D2 Electrode
Preparation and Welding
1. Remove all oil, grease, paint, dirt, and other material from the area. Remove surface oxides
within a minimum of 25 mm (1 inch) on either side of the welding area.
2. Protect all machined areas from sparks or spatter that is produced by carbon cutting, welding,
and grinding.
3. The temperature of the wheel should be at least 21 °C (70 °F) before any cutting or welding.
4. Drill an oversized hole at the location of the damaged hole. Chamfer the top of the hole. Make
sure that all the old threads are removed. Make sure that any corrosion that was in the bottom
of the hole is completely removed.
5. Preheat the area that surrounds the hole to at least 93 °C (200 °F).
6. Make sure that no voids or gaps are left in the hole that might weaken the structure when you
are welding.
7. Allow the welded hole to cool slowly to room temperature. After the surface has reached room
temperature, machine the surface so that the surface is flush with the rest of the flange.
8. Refer to Table 30, Table 33, or Table 34 for the proper specifications for finishing the proper
hole in the wheel.
Note: If the wheel has Taperlock studs, refer to Table 33 for the proper information on drilling
and tapping a hole for a Taperlock stud.
9. After machining the new hole, the wheel needs to be cleaned and repainted in order to avoid
corrosion.
Machining and Dimensions
Dimensions are provided for the proper locations of the holes. Most of the hole locations are located
from the center of the wheel.
A CNC machine can be used for locating the true position of the holes. A template could be used in
order to locate the holes.
The following sections are divided by truck models. The sections provide the dimensions that are
necessary in order to drill the holes.
Dimensions for Front Wheels of 769B, 769C, and 769D
Location of the holes for the front wheels of the 769B, 769C, and 769D
Table 35
Dimensions for Front Wheels 6D-0194 and 6G-6439

Location Dimension
A
30.16 mm (1.187 inch)
B
269.65 mm (10.616 inch)
C
299.87 mm (11.806 inch)
D
138.23 mm (5.442 inch)
E
190.58 mm (7.503 inch)
F
328.81 mm (12.945 inch)
Hole Diameter
34.90 mm (1.374 inch) (1)
(1) Tolerance is ± 0.02 mm (± 0.001 inch).
Dimensions for Rear Wheels of 769B, 769C, and 769D
Location of the holes for the rear wheels of the 769B, 769C, and 769D
Table 36
Dimensions for Rear Wheel 8X-1047

Location Dimension
A
55.98 mm (2.204 inch)
B
114.25 mm (4.498 inch)
C
211.18 mm (8.314 inch)
D
253.85 mm (9.994 inch)
E
309.80 mm (12.197 inch)
F
325.42 mm (12.812 inch)
G
55.98 mm (2.204 inch)
H
114.25 mm (4.498 inch)
I
211.18 mm (8.314 inch)
J
253.85 mm (9.994 inch)
K
309.80 mm (12.197 inch)
L
325.42 mm (12.812 inch)
Hole Diameter
34.90 mm (1.374 inch) (1)
Dimensions for Front Wheels of the 772, 772B, 773, 773B, 773D, 773E, 775B, 775D, and 775E
Location of the holes for the front wheels of the 772, 772B, 773, 773B, 773D, 773E, 775B, 775D, and 775E
Table 37
Dimensions for 2G-9174 and 6G-6438 Front Wheels

Location Dimension
A
30.16 mm (1.187 inch)
B
255.72 mm (10.068 inch)
C
293.33 mm (11.548 inch)
195.35 mm (7.691 inch)
E
242.51 mm (9.548 inch)
F
351.13 mm (13.824 inch)
G
125.17 mm (4.928 inch)
H
179.56 mm (7.069 inch)
I
335.62 mm (13.213 inch)
J
349.04 mm (13.742 inch)
K
48.73 mm (1.919 inch)
L
107.54 mm (4.234 inch)
M
303.27 mm (11.940 inch)
N
329.45 mm (12.970 inch)
Hole Diameter
34.90 mm (1.374 inch) (1)
Dimensions for Rear Wheels of the 772, 772B, 773, 773B, 773D, 775E, 775B, 775D, and 775E
Location of the holes for the rear wheels of the 772, 772B, 773, 773B, 773D, 773E, 775B, 775D, and 775E
Table 38
Dimensions for 2G-5003, 8D-4934, and 8X-9576 Rear Wheels

Location Dimension
A
30.16 mm (1.187 inch)
B
125.17 mm (4.928 inch)
C
179.56 mm (7.069 inch)
D
255.73 mm (10.068 inch)
E
293.33 mm (11.548 inch)
F
335.61 mm (13.213 inch)
G
349.05 mm (13.742 inch)
H
48.72 mm (1.918 inch)
I
107.54 mm (4.234 inch)
J
195.35 mm (7.691 inch)
K
242.52 mm (9.548 inch)
L
303.28 mm (11.940 inch)
M
329.44 mm (12.970 inch)
N
351.13 mm (13.824 inch)
Hole Diameter
34.90 mm (1.374 inch) (1)
Dimensions for Front Wheels of the 776, 776B, 776C, 776D, 777, 777B, 777C, and 777D
Location of the holes for the front wheels of the 776, 776B, 776C, 776D, 777, 777B, 777C, and 777D
Table 39
Dimensions for 2G-9313 and 5T-5371 Front Wheels
Location Dimension
A
30.18 mm (1.88 inch)
B
279.27 mm (10.995 inch)
C
328.07 mm (12.916 inch)
D
482.04 mm (18.978 inch)
E
500.68 mm (19.712 inch)
F
130.96 mm (5.156 inch)
188.34 mm (7.415 inch)
H
400.25 mm (15.758 inch)
I
435.71 mm (17.154 inch)
J
516.64 mm (20.340 inch)
Hole Diameter
34.90 mm (1.374 inch) (1)
Dimensions for Rear Wheels of the 776, 776B, 776C, 776D, 777, 777B, 777C, and 776D
Location of the holes for the rear wheels of the 776, 776B, 776C, 776D, 777, 777B, 777C, and 776D
Table 40
Dimensions for 6G-3658 and 6G-6563 Rear Wheels

Location Dimension
A
30.18 mm (1.188 inch)
B
130.96 mm (5.156 inch)
C
188.34 mm (7.415 inch)
D
279.27 mm (10.995 inch)
E
328.09 mm (12.917 inch)
F
400.23 mm (15.757 inch)
G
435.71 mm (17.154 inch)
H
482.04 mm (18.978 inch)
I
500.68 mm (19.712 inch)
J
516.64 mm (20.340 inch)
K
30.18 mm (1.188 inch)
L
130.96 mm (5.156 inch)
M
188.34 mm (7.415 inch)
N
279.27 mm (10.995 inch)
O
328.09 mm (12.917 inch)
P
400.23 mm (15.757 inch)
Q
435.71 mm (17.154 inch)
R 482.04 mm (18.978 inch)
S
500.68 mm (19.712 inch)
T
516.64 mm (20.340 inch)
Hole Diameter
34.90 mm (1.374 inch) (1)
Dimensions for Front Wheels of the 784B, 784C, 785, 785B, and 785C
Location of the holes for the front wheels of the 784B, 784C, 785, 785B, and 785C
Note: The holes that are damaged may be redrilled in order to accept the optional replacement studs.
Refer to Table 34.
Table 41
Dimensions for 8X-8456, 8X-2634, and 5T-6061 Front Wheels

Location Dimension
A
32.65 mm (1.285 inch)
B
161.04 mm (6.340 inch)
C
222.40 mm (8.756 inch)
D
280.75 mm (11.053 inch)
E
335.30 mm (13.201 inch)
F
385.32 mm (15.170 inch)
G
469.13 mm (18.470 inch)
H
501.77 mm (19.755 inch)
I
527.64 mm (20.773 inch)
J
546.36 mm (21.510 inch)
K
557.70 mm (21.957 inch)
L
65.19 mm (2.567 inch)
M
129.49 mm (5.098 inch)
N
192.04 mm (7.561 inch)
O
252.00 mm (9.921 inch)
308.55 mm (12.148 inch)
Q
408.42 mm (16.080 inch)
R
450.39 mm (17.723 inch)
S
486.27 mm (19.144 inch)
T
515.58 mm (20.298 inch)
U
537.91 mm (21.178 inch)
V
560.55 mm (22.069 inch)
Hole Diameter
27.04 mm (1.065 inch) (1)
Dimensions for Rear Wheels of the 784B, 784C, 785, 785B, and 785C
Location of the holes for the rear wheels of the 784B, 784C, 785, 785B, and 785C
Refer to Table 34.
Table 42
Dimensions for 8X-2633, 5T-9539, and 139-9584 Rear Wheels

Location Dimension
A
65.19 mm (2.567 inch)
B
129.49 mm (5.098 inch)
C
252.00 mm (9.921 inch)
D
308.55 mm (12.148 inch)
E
360.93 mm (14.210 inch)
F
408.42 mm (16.080 inch)
G
450.39 mm (17.732 inch)
H
515.58 mm (20.298 inch)
I
537.91 mm (21.178 inch)
J
552.97 mm (21.770 inch)
K
560.55 mm (22.069 inch)
L
192.04 mm (7.561 inch)
M
486.27 mm (19.144 inch)
N
32.65 mm (1.285 inch)
O
97.50 mm (3.839 inch)
161.04 mm (6.340 inch)
Q
222.40 mm (8.756 inch)
R
335.30 mm (13.201 inch)
S
385.32 mm (15.170 inch)
T
430.13 mm (16.934 inch)
U
469.13 mm (18.470 inch)
V
501.77 mm (19.755 inch)
W
546.36 mm (21.510 inch)
X
557.70 mm (21.957 inch)
Y
561.50 mm (22.106 inch)
Z
280.75 mm (11.053 inch)
AA
527.64 mm (20.773 inch)
Hole Diameter
27.04 mm (1.065 inch) (1)
Dimensions for Front Wheels of the 789, 789B, and 789C
Location of the holes for the front wheels of the 789, 789B, and 789C
Refer to Table 34.
Table 43
Dimensions for 8X-2637, 8W-3700, and 106-7888 Front Wheels

Location Dimension
Por NPR - SEBF8443 - Inspection and Repair Procedures for Wheels that are ... Página 100 de 112
A
65.19 mm (2.567 inch)
B
129.49 mm (5.098 inch)
C
192.04 mm (7.561 inch)
D
252.00 mm (9.921 inch)
E
308.55 mm (12.148 inch)
F
360.93 mm (14.210 inch)
G
408.42 mm (16.080 inch)
H
450.39 mm (17.732 inch)
I
486.27 mm (19.144 inch)
J
515.58 mm (20.298 inch)
K
537.91 mm (21.178 inch)
L
552.97 mm (21.770 inch)
M
560.55 mm (22.069 inch)
N
32.65 mm (1.285 inch)
O
97.50 mm (3.839 inch)
P
161.04 mm (6.340 inch)
Q
222.40 mm (8.756 inch)
R
280.75 mm (11.053 inch)
S
335.30 mm (13.201 inch)
T 385.32 mm (15.170 inch)
U
430.13 mm (16.934 inch)
V
469.13 mm (18.470 inch)
W
501.77 mm (19.755 inch)
X
527.64 mm (20.773 inch)
Y
546.36 mm (21.510 inch)
Z
557.70 mm (21.957 inch)
AA
561.50 mm (22.106 inch)
Hole Diameter
27.04 mm (1.065 inch) (1)
Dimensions for Rear Wheels of the 789, 789B, and 789C
Location of the holes for the rear wheels of the 789, 789B, and 789C
Refer to Table 34.
Table 44
Dimensions for 8X-2636, 8W-9929, 125-0061, and 142-5946 Rear Wheels

Location Diameter
A
65.19 mm (2.567 inch)
B
124.49 mm (5.098 inch)
C
192.04 mm (7.561 inch)
D
252.00 mm (9.921 inch)
E
308.55 mm (12.148 inch)
F
360.93 mm (14.210 inch)
G
408.42 mm (16.080 inch)
H
450.39 mm (17.732 inch)
I
486.27 mm (19.144 inch)
J
515.58 mm (20.298 inch)
K
537.91 mm (21.178 inch)
L
552.97 mm (21.770 inch)
M
560.55 mm (22.069 inch)
N
32.65 mm (1.285 inch)
O
97.50 mm (3.839 inch)
P
161.04 mm (6.340 inch)
Q
222.40 mm (8.756 inch)
R
280.75 mm (11.053 inch)
S
335.30 mm (13.201 inch)
T 385.32 mm (15.170 inch)
U
430.13 mm (16.634 inch)
V
469.13 mm (18.470 inch)
W
501.77 mm (19.755 inch)
X
527.64 mm (20.773 inch)
Y
546.36 mm (21.510 inch)
Z
557.70 mm (21.957 inch)
AA
561.50 mm (22.106 inch)
Hole Diameter
27.04 mm (1.065 inch) (1)
Dimensions for Front and Rear Wheels of the 793, 793B, and 793C
Location of the holes for the front wheels of the 793, 793B, and 793C
Refer to Table 34.
Table 45
Dimensions for 8X-1469 and 125-5938 Front Wheels and 8X-1019, 132-4515, and 135-2555
Rear Wheels
Location Dimensions
A
54.88 mm (2.161 inch)
B
109.34 mm (4.305 inch)
C
162.94 mm (6.415 inch)
D
215.26 mm (8.475 inch)
E
265.90 mm (10.469 inch)
F
314.46 mm (12.380 inch)
G
360.55 mm (14.195 inch)
H
403.83 mm (15.899 inch)
I
443.94 mm (17.478 inch)
J
480.58 mm (18.920 inch)
K
513.32 mm (20.209 inch)
L
542.32 mm (21.351 inch)
M
566.72 mm (22.312 inch)
N
587.12 mm (23.115 inch)
O
602.70 mm (23.728 inch)
P
613.57 mm (24.156 inch)
Q
619.63 mm (24.395 inch)
R
41.19 mm (1.622 inch)
S
95.79 mm (3.771 inch)
T
149.64 mm (5.891 inch)
U
202.32 mm (7.965 inch)
V
253.42 mm (9.977 inch)
W
302.53 mm (11.911 inch)
X
349.28 mm (13.751 inch)
Y
393.29 mm (15.484 inch)
Z
434.23 mm (17.096 inch)
AA
471.76 mm (18.573 inch)
BB
505.61 mm (19.906 inch)
CC
535.50 mm (21.083 inch)
DD
561.19 mm (22.094 inch)
EE
582.50 mm (22.933 inch)
FF
599.24 mm (23.592 inch)
GG
611.30 mm (24.067 inch)
HH
618.57 mm (24.353 inch)

Recuperacion de Alojamiento Wheel 773B

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Recuperacion de Alojamiento Wheel 773B

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Por NPR - SEBF8443 - Inspection and Repair Procedures for Wheels that are Us...

263-7161 Roughing Tap (24 mm Thread)

263-7167 Insert Installation Tool (M24 Thread)

Thread Sizes for the Outer Flange on the Rear Wheel

Procedure to Repair 797 and 797B Extension Housings

263-7142 Full-Torque Thread Insert Kit (M30 Thread) (1)

263-7166 Threaded Insert (M30 Thread)

263-7179 Bit Holder (for FT10-13 Inserts)

263-7144 Full-Torque Thread Insert Kit (M36 Thread) (1)

Repair Procedure For Inner Rear Wheel Mounting Flange

4. Machine both sides of the flange before drilling.

Thread or Hole Sizes for Inner Rear Wheel Mounting Flange

5T-9539 22.50 mm (0.886 inch) 1-8-2B

Information about Optional Replacement Studs

Replacement Information for Wheel Studs

784 8X-2560 (1) 185-6134 (2)

Weld Repair of Bolt or Stud Holes

Process and Consumables

Caterpillar recommends using:

l Gas Metal Arc Welding

l AWS A5.5-69 E10018-D2 Electrode

Preparation and Welding

Machining and Dimensions

Dimensions for Front Wheels of 769B, 769C, and 769D

Dimensions for Front Wheels 6D-0194 and 6G-6439

Dimensions for Rear Wheels of 769B, 769C, and 769D

Dimensions for Rear Wheel 8X-1047

Dimensions for 2G-9174 and 6G-6438 Front Wheels

195.35 mm (7.691 inch)

Dimensions for 2G-5003, 8D-4934, and 8X-9576 Rear Wheels

Dimensions for 2G-9313 and 5T-5371 Front Wheels

188.34 mm (7.415 inch)

Dimensions for 6G-3658 and 6G-6563 Rear Wheels

R 482.04 mm (18.978 inch)

Dimensions for 8X-8456, 8X-2634, and 5T-6061 Front Wheels

308.55 mm (12.148 inch)

Dimensions for 8X-2633, 5T-9539, and 139-9584 Rear Wheels

161.04 mm (6.340 inch)

Dimensions for Front Wheels of the 789, 789B, and 789C

Dimensions for 8X-2637, 8W-3700, and 106-7888 Front Wheels

T 385.32 mm (15.170 inch)

Dimensions for Rear Wheels of the 789, 789B, and 789C

Dimensions for 8X-2636, 8W-9929, 125-0061, and 142-5946 Rear Wheels

T 385.32 mm (15.170 inch)

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