Field Terminations Manual, Tricon v9.0JL

Tricon
Field Terminations Manual
Manual Release 8
October 2000
for use with

Version 9 Tricon Controllers
Part No. 9720052-008

Tricon Field Teminations Manual
© Copyright 2000 Triconex Corporation. All Rights Reserved.

Printed in the United States of America.
Information in this document is subject to change without notice and does not
represent a commitment on the part of Triconex corporation.
Trademark Acknowledgments
All brand or product names mentioned are trademarks or registered
trademarks of their respective holders.
IBM is a registered trademark of International Business Machines
Corporation.
Analog Devices is a registered trademark of “iomation,” I/O Products for
Automation.
Triconex is a registered trademark of Triconex Corporation in the USA and
other countries.
Tricon, TriStation 1131, and TriStation MSW are trademarks of Triconex
Corporation in the USA and other countries.
Disclaimer
Because of the variety of uses for this equipment and because of the
differences between this fault-tolerant equipment and traditional
programmable logic controllers and process controllers, the user of, and those
responsible for applying, this equipment must satisfy themselves as to the
acceptability of each application and the use of the equipment.
To use the product described in this manual, the user should already know how
a PLC operates, and what the control requirements for his current application
are. The user also needs a basic understanding of programming languages. In
addition, the user should understand the basic operations of an
IBM-compatible PC, and have a working knowledge of PC operating systems.
The illustrations, charts, and layout examples shown in this manual are
intended solely to illustrate the text of this manual. Because of the many
variables and requirements associated with any particular installation,
Triconex Corporation cannot assume responsibility or liability for actual use
based upon the illustrative uses and applications.
In no event will Triconex Corporation be responsible or liable for direct,

indirect, or consequential damages resulting from the use or application of this
equipment.
TRICONEX CORPORATION DISCLAIMS ANY IMPLIED WARRANTY

OF FITNESS FOR A PARTICULAR PURPOSE.
No patent or copyright liability is assumed by Triconex Corporation with

respect to the use of information, circuits, equipment, or software described in
the text.
Reproduction of the content of this manual, in whole or part, without written

permission of Triconex Corporation, is prohibited.
Warning
To ensure that the equipment described in this manual, as well as the

equipment connected to and used with it, operates satisfactorily and safely, all
local and national codes and standards that apply to installing and operating
the equipment must be followed. At a minimum, these include the National
Fire Code, National Electrical Code, and the codes of the National Electrical
Manufacturers Association (NEMA). Since codes and standards can vary
geographically and can change with time, it is your responsibility to determine
which ones apply to your specific case, and to comply with them. If necessary,
please contact your local Fire Marshall and Electrical Inspector for assistance.
FAILURE TO COMPLY WITH APPLICABLE CODES AND

STANDARDS CAN RESULT IN DAMAGE TO EQUIPMENT AND/OR
SERIOUS INJURY TO PERSONNEL.
Personnel who are to install and operate the equipment should carefully study
this manual and any others referred to it prior to installing and/or operating the
equipment. Because Triconex constantly strives to improve its products by
issuing periodic upgrades and new product releases, this manual and the
equipment it describes may be different from the ones already in your
possession.
If you have questions regarding the installation or operation of the equipment,

or if more information is desired, please contact:
Triconex Corporation
15091 Bake Parkway
Irvine, CA 92618
(949) 699-2100
(800) 325-2128
About this Manual
Graphic symbols and explanations:
Alerts the user to the presence of important operating and maintenance

(servicing) instructions.
Alerts the user to the presence of uninsulated dangerous voltage

within the Tricon’s enclosure that may be of sufficient magnitude to constitute
a risk of electric shock to persons.
i
Table of Contents
Chapter 1. Introduction to Field Terminations .............................. 1-1

1.1 External Termination Panels ............................................................................. 1-2
1.1.1 Standard Termination Panels .................................................................... 1-2
1.1.2 Basic Termination Panels ......................................................................... 1-3
1.1.3 Special Termination Panels ...................................................................... 1-3
1.1.3.1 Termination Panels with Interposing Relays ............................. 1-3
1.1.3.2 Bypass Panel for Digital Inputs ................................................. 1-4
1.1.3.3 Termination Panel with RTD/TC/AI Input Signal
Conditioning .............................................................................. 1-4
1.1.3.4 Termination Panel for 3603B Digital Output Module ............... 1-4
1.1.3.5 Termination Panel for 3806 Analog Output Module ................. 1-4
1.2 Cables ................................................................................................................... 1-5
1.2.1 Interface Cables ........................................................................................ 1-5
1.2.2 Fanned-Out Cables ................................................................................... 1-5
1.2.3 Special Cables ........................................................................................... 1-6
1.3 Field Termination Options ................................................................................. 1-7
1.3.1 Digital Input Modules ............................................................................... 1-7
1.3.2 Digital Output Modules ............................................................................ 1-9
1.3.3 Supervised Digital Output Modules ....................................................... 1-10
1.3.4 Relay Output Module .............................................................................. 1-11
1.3.5 Dual Digital Output Module ................................................................... 1-11
1.3.6 Analog Input Modules ............................................................................ 1-12
1.3.7 Thermocouple Input Modules ................................................................. 1-14
1.3.8 Pulse Input Modules ............................................................................... 1-14
1.3.9 Analog Output Module ........................................................................... 1-15
1.3.10 Pulse Totalizer Module ........................................................................... 1-15
Chapter 2. Standard Termination Panels ....................................... 2-1

2.1 Description ........................................................................................................... 2-2
2.2 Installing a Termination Panel .......................................................................... 2-3
2.3 Removing or Replacing a Termination Panel .................................................. 2-4
2.4 Digital Input Panels ............................................................................................ 2-5
2.4.1 Commoned Digital Input Panels ............................................................... 2-5
2.4.1.1 16-Point Commoned Digital Input Panels ................................. 2-6
2.4.1.2 32-Point Commoned Digital Input Panel (with fuses) ............. 2-12
2.4.1.3 32-Point Commoned Digital Input Panels (24V applications) 2-15
2.4.2 Non-Commoned Digital Input Panels ..................................................... 2-18
Tricon Field Terminations Manual Manual Release 8 October 2000

ii
2.5 Digital Output Panels ....................................................................................... 2-23

2.5.1 Commoned Digital Output Panels .......................................................... 2-23
2.5.1.1 8-Point Commoned Digital Output Panels (with fuses) .......... 2-24
2.5.1.2 16-Point Commoned Digital Output Panels (with fuses) ........ 2-31
2.5.1.3 16-Point Commoned Digital Output Panels (without fuses) ... 2-44
2.5.2 Non-Commoned Digital Output Panels .................................................. 2-50
2.5.3 Non-Commoned Relay Output Panel ..................................................... 2-55
2.6 Analog Input Panels .......................................................................................... 2-58
2.6.1 Current Input Panels ............................................................................... 2-58
2.6.1.1 16-Point Current Input Panels .................................................. 2-59
2.6.1.2 16-Point, User-Configurable Current Input Panel ................... 2-64
2.6.1.3 32-Point Current Input Panels .................................................. 2-70
2.6.1.4 32-Point 3-Wire Current Input Panels ..................................... 2-73
2.6.2 Voltage Input Panels ............................................................................... 2-77
2.6.3 Thermocouple Input Panels .................................................................... 2-82
Chapter 3. Basic Termination Panels .............................................. 3-1

3.1 Description ........................................................................................................... 3-2
3.4 Digital Input Panels ............................................................................................ 3-5
3.4.1 16-Point Digital Input Panels .................................................................... 3-5
3.4.2 32-Point Digital Input Panels .................................................................... 3-9
3.5 Digital Output Panels ....................................................................................... 3-14
3.5.1 16-Point Panels For Use With 16-Point Modules ................................... 3-14
3.5.2 16-Point Panels For Use With 32-Point Modules ................................... 3-20
3.6 Relay Output Panel ........................................................................................... 3-23
3.7 Analog Input Panels .......................................................................................... 3-26
3.7.1 Current Input Panels ............................................................................... 3-26
3.7.2 Voltage Input Panels ............................................................................... 3-29
3.7.2.1 16-Point Voltage Input Panels ................................................. 3-29
3.7.2.2 32-Point Voltage Input Panels ................................................. 3-34
3.8 Analog Output Panels ....................................................................................... 3-37
3.9 Pulse Input Panels ............................................................................................. 3-40
3.10 Pulse Totalizer Input Panel .............................................................................. 3-43

iii
Chapter 4. Special Termination Panels ........................................... 4-1

4.1 Description ........................................................................................................... 4-2
4.4 Interposing Relay Panels .................................................................................... 4-5
4.4.1 Commoned Interposing Relay Panels ....................................................... 4-6
4.4.2 Non-Commoned Interposing Relay Panels ............................................. 4-14
4.5 Bypass Panels .................................................................................................... 4-17
4.5.1 Bypass Panel for 32-Point DI Modules .................................................. 4-17
4.5.2 Bypass Panel for 64-Point DI Modules .................................................. 4-21
4.6 RTD/TC/AI Panel ............................................................................................. 4-24
4.7 Digital Output Panel (for 3603B only) ............................................................ 4-32
4.8 Analog Output Panel (for 3806 only) .............................................................. 4-36
4.8.1 Analog Output Termination Panel Pin-Outs ........................................... 4-40
4.8.2 Dual-Coil Actuator ................................................................................. 4-41
4.8.3 Voltage-to-Current Converter ................................................................. 4-42
4.8.3.1 Voltage-to-Current Converter Specifications .......................... 4-43
Chapter 5. Fanned-Out Cables ......................................................... 5-1

5.1 Description ........................................................................................................... 5-2
5.2 Installing a Fanned-Out Cable .......................................................................... 5-3
5.3 Removing or Replacing a Fanned-Out Cable .................................................. 5-4
5.4 Digital Input Modules ......................................................................................... 5-5
5.4.1 32-Point Digital Input Modules ................................................................ 5-5
5.4.2 64-Point Digital Input Modules ................................................................ 5-9
5.5 Digital Output Modules .................................................................................... 5-11
5.5.1 16-Point Digital Output Modules ........................................................... 5-11
5.5.2 32-Point Digital Output Modules ........................................................... 5-17
5.5.3 32-Point Relay Output Modules ............................................................. 5-20
Appendix A. Re-Keying Connectors ................................................... A-1

A.1 Re-Configuring a System .................................................................................. A-2
A.2 I/O Connector Key Positions ............................................................................ A-3
A.3 Re-Keying a Connector ..................................................................................... A-7
A.4 Re-Keying a Fanned-Out Cable ....................................................................... A-8
Appendix B. Fanned-Out Cable Pinouts ............................................ B-1

B.1 Signal Names ....................................................................................................... B-2
B.2 Connector #1 ....................................................................................................... B-3
B.3 Connector #2 ....................................................................................................... B-5

iv
Appendix C. Recommended Replacement Parts ............................... C-1
Appendix D. Panel Dimensions ............................................................ D-1

D.1 Basic Termination Panels .................................................................................. D-2
D.1.1 8/16-Point Non-Commoned AI/DI/AO/DO/PI Panels ............................ D-2
D.1.2 32-Point Commoned AI/DI Panels .......................................................... D-3
D.2 Standard Termination Panels ........................................................................... D-4
D.2.1 8-Point Commoned DO Panels ................................................................ D-4
D.2.2 16-Point Non-Commoned DI/DO/RO Panels .......................................... D-5
D.2.3 16-Point Non-Commoned AI/TI Panels .................................................. D-6
D.2.4 16-Point Commoned AI/DI/DO Panels ................................................... D-7
D.2.5 32-Point Commoned AI/DI Panels .......................................................... D-8
D.3 Special Termination Panels ............................................................................... D-9
D.3.1 Interposing Relay Panels ......................................................................... D-9
D.3.2 Bypass Panel .......................................................................................... D-10
D.3.3 RTD/TC/AI Panel—Model 9764-310 ................................................... D-11
D.3.4 16-Point Digital Output Panel (for 3603B only) ................................... D-12
Appendix E. Shield Ground ................................................................. E-1
Appendix F. Panel Labels .................................................................... F-1

F.1 16-Point Non-Commoned DI/DO/RO Panels ................................................... F-2
F.2 16-Point Non-Commoned AI/TI Panels ............................................................ F-3
F.3 16-Point Commoned AI/DI/DO Panels ............................................................. F-4
F.4 32-Point Commoned AI/DI Panels .................................................................... F-5
F.5 32-Point Commoned AI Panel ........................................................................... F-6
Appendix G. Part Number Cross Reference ...................................... G-1
Appendix H. Using V8 ETAs with V9 Systems .................................. H-1

1-1
Chapter 1
Introduction to Field Terminations
This chapter introduces the Triconex external field termination products for the Tricon
system and covers the following topics:
“External Termination Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
“Cables” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
“Field Termination Options” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
All cables and termination panels are built to withstand harsh industrial environments. The
environmental specifications for components used on these products are the same as for a
Tricon chassis. For more information, see the Tricon Planning & Installation Guide.

1-2
1.1 EXTERNAL TERMINATION PANELS

An external termination panel is an electrically-passive printed circuit board (PCB) to
which field wiring is easily attached. A panel connector, terminal blocks, and optional
components are mounted to the PCB and enclosed in a DIN rail-compatible plastic housing.
A termination panel and associated cable pass input signals from the field directly to an
input module, or passes output signals from an output module directly to field wiring. This
arrangement permits the removal or replacement of I/O modules without disturbing field
wiring.
Three types of external termination panels are available:
– Standard
– Basic
– Special (RETMA rail-mounted)
1.1.1 Standard Termination Panels

Standard termination panels are best for remote marshaling of field wiring where maximum
flexibility, high density and simple maintenance is desired. Standard termination panels
allow you to marshal field signals in a separate enclosure up to 99 feet (30 meters) from a
Tricon.
The standard termination panel consists of a printed circuit board (PCB) with all necessary
components (such as two-piece terminal blocks, resistors, fuses and blown-fuse indicators
(mounted on a DIN rail-compatible plastic housing. The housing snaps into mounting rails
in accordance with DIN 50 022.
The compression terminals are designed for use with 24- to 12-gauge (0.3mm2 to 2.1mm2)
wiring. Each point can have an optional current-limiting series resistor or fuse with
blown-fuse indicator to protect the Tricon point, field wiring and field device.
Standard termination panels are pre-configured for a specific application. For instance,
commoned standard termination panels can be ordered with commoned power-and-return,
or redundant DC power configurations with a diode-ORing. The thermocouple input
termination panel provides cold-junction temperature sensors and can be ordered with
upscale, downscale, or programmable burnout detection. A standard termination panel for
analog voltage inputs provides commoned or non-commoned signal returns, while the
current-mode version has a precision resistor at each input point to convert current to
voltage.
Each standard termination panel is packaged with a matched interface cable that connects
between the standard termination panel and a Tricon chassis backplane. A female
connector at one end of the cable is keyed to match the male connector on the Tricon
backplane. A male connector on the opposite end connects to the standard termination
panel.

1-3
1.1.2 Basic Termination Panels

Basic termination panels are a low-cost means of connecting field wiring to a Tricon. Basic
termination panels allow you to marshal field signals in a separate enclosure up to 99 feet
(30 meters) from a Tricon chassis.
Basic termination panels typically do not contain any components other than a panel
connector and terminal blocks, which are interconnected on a printed circuit board. The
PCB is mounted on a DIN rail-compatible plastic housing that snaps into mounting rails in
accordance with DIN 50 022. You must provide any other components, such as fuseable
disconnects and dropping resistors, that are required by your application.
Basic termination panels use compression terminals designed for use with 24- to 12-gauge
(0.3 mm2 to 2.1 mm2) wiring.
A basic termination panel is packaged with a cable that connects between a Tricon chassis
backplane and the basic termination panel. A female connector on one end of the cable is
keyed to match the male connector on the Tricon backplane. A male connector on the
opposite end connects to the termination panel.
1.1.3 Special Termination Panels

Special termination panels are used for connecting special applications such as external
relays, bypass switches, and thermocouple (TC) and resistive-temperature detector (RTD)
signal-conditioning modules. Special termination panels contain all necessary components
for the specified application, including a matched 10-foot cable for connection to a Tricon
chassis.
Special external termination panels allow you to marshal field signals in a separate
enclosure up to 99 feet (30 meters) from a Tricon. Each rack-mountable panel complies
with the RS-310-C EIA standard.
The following special termination panels are available:
– Termination panels with interposing relays
– Bypass panels for digital inputs
– Termination panel with RTD/TC/AI input-signal conditioning
– Termination panel for 3603B digital output module
– Termination panel for 3806 analog output module
1.1.3.1 Termination Panels with Interposing Relays

Termination panels with interposing relays can be used with most digital output modules.
Interposing relays are recommended for applications that have load currents greater than 2
amps, field voltages greater than 115 VAC, or compatibility with motor-starter circuits.
Each interposing relay provides an auxiliary contact that can be connected to a digital input
module via an optional loopback cable to verify relay activation by the digital output
module. The relay termination panel uses compact, general-purpose power relays for
maximum reliability.

1-4
1.1.3.2 Bypass Panel for Digital Inputs

A bypass termination panel can be used to connect 24 VDC digital inputs to a bank of 32
pre-wired switches. The bypass panel has a master keyswitch and terminals for redundant
+24 VDC power sources. Each input point contains an ON status indicator and a position
for a user-defined label. Each bypass termination panel comes with two 10-foot cables for
connection between the termination panel and the Tricon chassis.
1.1.3.3 Termination Panel with RTD/TC/AI Input Signal Conditioning

A termination panel with RTD/TC/AI input signal-conditioning modules is used with
analog input modules. Each termination panel supports 16 points. Each analog input
module can support up to two RTD/TC/AI termination panels. The signal conditioning
modules used on the termination panels are industry-standard devices, such as the 7B Series
modules from Analog Devices™.
1.1.3.4 Termination Panel for 3603B Digital Output Module

A special 16-point non-commoned digital output termination panel is required for use with
the 16-point non-commoned digital output module (3603B).
1.1.3.5 Termination Panel for 3806 Analog Output Module

A special six-point analog output termination panel with buffered loopback signals is
available for use with the high-current analog output module (3806).

1-5
1.2 CABLES
Three types of cables are used with the Tricon:
– Interface cables
– Fanned-out cables
– Special cables
1.2.1 Interface Cables

Interface cables are packaged with all termination panels. Each interface cable has a female
connector on one end for connection to the male connector on a Tricon chassis backplane.
The opposite end has a keyed male connector for connection to a termination panel.
Although the standard length of all cables is 10 feet (3 meters), you may order any length
cable up to 99 feet (30 meters) in 1-foot increments using the last two digits of the
termination panel’s model number to specify length in feet. Example: specify 9xxx-x50 if
you want a 50-foot cable instead of the standard 10-foot cable.
1.2.2 Fanned-Out Cables

Fanned-out cables are a low-cost alternative to using basic termination panels. Fanned-out
cables allow you to marshal field signals in a separate enclosure up to 99 feet (30 meters)
from a Tricon. A fanned-out cable has a female connector on one end for connection to a
male connector on a Tricon chassis backplane. The opposite end of the cable contains 50
fanned-out leads, each individually labeled with its corresponding connector pin number.
Note Before installing a fanned-out cable, you must re-key the female connector to match its
corresponding male connector on the Tricon chassis. For instructions on re-keying connectors, see
Appendix A, “Re-Keying Connectors.”
Each fanned-out cable has the following characteristics:

– PVC outer covering
– 56-pin panel connector at one end
– 50 stranded, stripped, tinned and labeled 22-gauge leads at opposite end
Although the standard length of all fanned-out cables is 10 feet (3 meters), you may order
any length cable up to 99 feet (30 meters) in 1-foot increments using the last two digits of
the model number to specify length in feet. Example: specify 9101-050 if you want a
50-foot cable instead of the standard 10-foot cable.

1-6
1.2.3 Special Cables

Special cables are available for designated applications and are not packaged with a
termination panel. Therefore if your application requires a special cable, it must be ordered
separately. For example, if you want to verify relay activation on a relay termination panel
using a digital output module, you must order a relay loopback cable to connect between
the relay termination panel and a digital input module. Currently the only special cable
available is the relay loopback cable (914x-010).
Although the standard length of all cables is 10 feet (3 meters), you may order any length
cable up to 99 feet (30 meters) in 1-foot increments using the last two digits of the
termination panel’s model number to specify length in feet. Example: specify 9xxx-050 for
a 50-foot cable.

1-7
1.3 FIELD TERMINATION OPTIONS

The following sections show the combination of external field termination products you
can use with each I/O module. The connector on each external termination panel, interface
cable and special cable are factory-keyed by voltage and module type to protect against
accidental connection to an incompatible product. If you use a fanned-out cable instead of
a termination panel, you must re-key its connector according to Appendix A, “Re-keying
Connectors.”
1.3.1 Digital Input Modules

The following tables list which termination products you can use with digital input
modules. You can mix and match any combination of two terminations listed in a particular
module’s column. For example, for a 3501E module, you may use two 9561-810 standard
commoned panels, or one 9561-810 standard commoned panel and one 9561-110 standard
non-commoned panel, or one 9551-110 basic panel and one 9101-010 fanned-out cable,
and so on.)
32-point digital input modules (two terminations per module)
Terminations 3501E/T1 3502E2 3503E3 3505E4
Standard termination panel,
9561-810 9562-810 9563-810 9563-810
commoned5, 7
9561-110
non-commoned7
Basic termination panel7 9551-110 9552-610 9553-610 9553-610
Bypass panel7 BP9228-010 BP9228-010
Fanned-out cable6, 7 9101-010 9101-010 9101-010 9101-010
6, 7
Relay cable 9141-010 9142-010 9143-010 9143-010
1. 115 VAC/VDC, 32 points, non-commoned, isolated.
2. 48 VAC/VDC, 32 points, commoned in groups of 8 with self-test.
4. 24 VDC, low-threshold, 32 points, commoned in groups of 8 with self-test.
5. Commoned termination panels used with DC digital input modules support redundant power sources with
diode-ORing on the panel.
6. Commoned termination panels used with DC digital input modules support redundant power sources with
7. Specify cable length using last two digits of model number. Standard length is 10 feet (3 meters). Maximum length is
99 feet (30 meters). Example: Specify -x50 for a 50-foot cable. Specify -x00 (for zero feet) to order a spare or
replacement termination panel without cable.

1-8
64-point digital input module (two terminations per module)

Termination 3504E1 35642
9566-810 (24V)
Standard termination panel, commoned3, 4 9566-710
9565-810 (48V)
9750-310 (24V)
Basic termination panel4 9553-610
9750-410 (48V)
Fanned-out cable4 9101-010
1. 24/48 VDC, 64 points, TMR, commoned, high-density, DC-coupled. To configure for 24 or 48 VDC,
you must use TriStation.
2. 24 VDC, 64 points, commoned, single.
3. Commoned external termination panels used with DC digital input modules support redundant power
sources with diode-ORing on the panel.
4. Specify cable length using last two digits of model number. Standard length is 10 feet (3 meters).
Maximum length is 99 feet (30 meters). Example: Specify -x50 for a 50-foot cable. Specify -x00 (for
zero feet) to order a spare or replacement termination panel without cable.

1-9
1.3.2 Digital Output Modules

The following tables list which termination products you can use with digital output
modules. You can use only one of the terminations listed in a particular module’s column.
16-point digital output modules (one termination per module)
Terminations 3601E1 3601T1 3603B2 3603E/T2 3604E3 3607E4
Standard termination
panel, 9661-610 9663-610 9664-810 9662-810 9667-810
commoned5, 6
Standard termination
panel, 9661-110 9664-110 9662-110 9667-110
non-commoned6
Basic termination
9651-110 9651-110 9653-610 9652-610
panel6
Relay panel,
commoned6 9670-610 9673-810 9671-810 9672-810
Relay panel,
9670-110
non-commoned6
Special panel,
9251-210
non-commoned6
Fanned-out cable6 9101-010 9101-010 9101-010 9101-010
1. 115 VAC, 16 points, non-commoned, opto-isolated.
2. 120 VDC, 16 points, non-commoned, opto-isolated.
5. Commoned external termination panels used with DC digital output modules support redundant power sources with
6. Specify cable length using last two digits of model number. Standard length is 10 feet (3 meters). Maximum length is
99 feet (30 meters). Example: Specify -x50 for a 50-foot cable. Specify -x00 (for zero feet) to order a spare or
replacement termination panel without cable.

1 - 10
1.3.3 Supervised Digital Output Modules

The following table lists which termination products you can use with supervised digital
output modules. You can use only one of the terminations listed in a particular module’s
column.
8-point supervised digital output modules (one termination per module)
Terminations 3611E1 3613E2 3614E3 3615E4 3617E5
9661-510 9661-810 9662-910 9662-710 9667-910
commoned6, 7
1. 115 VAC, 8 points, commoned, supervised, galvanically-isolated.
2. 120 VDC, 8 points, commoned, supervised, galvanically-isolated.
4. 24 VDC, 8 points, low-power, commoned, supervised, galvanically-isolated.
6. Commoned external termination panels used with DC digital output modules support redundant power sources
with diode-ORing on the panel.
7. Specify cable length using last two digits of model number. Standard length is 10 feet (3 meters). Maximum
length is 99 feet (30 meters). Example: Specify -x50 for a 50-foot cable. Specify -x00 (for zero feet) to order
a spare or replacement termination panel without cable.
16-point supervised digital output modules (one termination per module)

Terminations 36231/T 36242
Standard termination panel, commoned3, 4 9664-810 9662-610
Basic termination panel4 9651-110 9653-610
4
Fanned-out cable 9101-010 9101-010
1. 120 VDC, 16 points, commoned, supervised, opto-isolated.
2. 24 VDC, 16 points, commoned, supervised, opto-isolated, self-protected.
3. Commoned external termination panels used with DC digital output modules support
redundant power sources with diode-ORing on the panel.
4. Specify cable length using last two digits of model number. Standard length is 10 feet
(3 meters). Maximum length is 99 feet (30 meters). Example: Specify -x50 for a
50-foot cable. Specify -x00 (for zero feet) to order a spare or replacement termination
panel without cable.

1 - 11
1.3.4 Relay Output Module

The following table lists which termination products you can use with relay output
modules. You must use two terminations listed for this module.
You can mix and match the termination panels listed. For instance, you may use two
9668-110 standard panels, two 9651-110 basic panels, or one 9668-110 standard panel and
one 9651-110 basic panel.
32-point relay output module (two terminations per module)
Terminations 3636R1
Standard termination panel, non-commoned2 9668-110
2
Basic termination panel, non-commoned 9651-110
Fanned-out cable2 9101-010
1. Non-commoned, 32 points, simplex, galvanically-isolated, normally-open. For use in
non-critical applications as a cost-effective alternative to TMR modules.
2. Specify cable length using last two digits of model number. Standard length is 10 feet
(3 meters). Maximum length is 99 feet (30 meters). Example: Specify -x50 for a
50-foot cable. Specify -x00 (for zero feet) to order a spare or replacement termination
panel without cable.
1.3.5 Dual Digital Output Module

The following table lists which termination products you can use with a dual digital output
module. You can mix and match any combination of two terminations listed. For example,
you may choose two 9662-610 standard panels, or one 9653-610 basic panel and one
9101-010 fanned-out cable, and so on.
32-point dual digital output modules (two terminations per module)
Terminations 36641/36741
Standard termination panel, commoned2, 3 9662-610
3
Basic termination panel 9653-610
Relay panel, commoned3 9671-810
3
Fanned-out cable 9101-010
1. 24 VDC, 32 points, commoned, dual-digital, opto-isolated, self-protected.
2. Commoned external termination panels used with DC digital output
modules support redundant power sources with diode-ORing on the panel.
3. Specify cable length using last two digits of model number. Standard length
is 10 feet (3 meters). Maximum length is 99 feet (30 meters). Example:
Specify -x50 for a 50-foot cable. Specify -x00 (for zero feet) to order a spare
or replacement termination panel without cable.

1 - 12
1.3.6 Analog Input Modules

The following table lists which termination products you can use with analog input
modules. You can use only one of the terminations listed in a particular module’s column.
16-point analog input module (one termination per module)
Terminations 3703E1
9763-810
voltage input2
Standard termination panel, 9762-210 (0–5V)
current input2 9762-410 (0–10V)
Standard termination panel, current input,
9771-210 (0–5V)
user configuration
Basic termination panel,
9753-110
voltage input2
Fanned-out cable3
1. 0–5 VDC or 0–10 VDC, 16 points, non-commoned, differential. To configure for
0–5 or 0–10 VDC, you must use TriStation.
2. Specify cable length using last two digits of model number. Standard length is 10
feet (3 meters). Maximum length is 99 feet (30 meters). Example: Specify -x50 for
a 50-foot cable. Specify -x00 (for zero feet) to order a spare or replacement
termination panel without cable.
3. Contact the factory for availability of analog fanned-out cables.

1 - 13
The following tables list which termination products you can use with 32-point analog
input modules. You can mix and match any combination of two terminations listed in a
particular module’s column. For example, under the 3700/A column, you may choose two
9763-810 standard panels, or a 9653-110 basic panel and a 9764-310 RTD/TC/AI panel,
and so on.
32-point analog input modules (two terminations per module)
Terminations 3700/A1 37012
Standard termination panel, voltage input3 9763-810 9763-810
Standard termination panel, current input3 9761-210 9761-410
Standard termination panel, current input,
9771-210
user configuration3
Basic termination panel, voltage input3 9753-110 9753-110
3 4
RTD/TC/AI panel 9764-310
Fanned-out cable5
1. 0–5 VDC, 32 points, non-commoned, differential, DC-coupled.
3. Specify cable length using last two digits of model number. Standard length is 10 feet (3 meters).
Maximum length is 99 feet (30 meters). Example: Specify -x50 for a 50-foot cable. Specify -x00 (for zero
feet) to order a spare or replacement termination panel without cable.
4. Signal conditioners must be ordered separately.
64-point analog input module (two terminations per module)

Terminations 3704E1
Standard termination panel, 3-wire Xmtr2 9765-210
9760-210 (0–5V)
Standard termination panel, current input2
9760-410 (0–10V)
Basic termination panel, current input2 9750-210 (0–5 V)
Basic termination panel, voltage input2 9750-810 (0–5V/0–10V)
3
Fanned-out cable
1. 0–5 VDC or 0–10 VDC, 64 points, high-density, DC-coupled. To configure for 0–5 VDC or
0–10 VDC, you must use TriStation.
2. Specify cable length using last two digits of model number. Standard length is 10 feet (3
meters). Maximum length is 99 feet (30 meters). Example: Specify -x50 for a 50-foot cable.
Specify -x00 (for zero feet) to order a spare or replacement termination panel without cable.

1 - 14
1.3.7 Thermocouple Input Modules

The following table lists which termination products you can use with 16-point
thermocouple input modules. You can use only one termination listed in a particular
module’s column.
16-point thermocouple input module (one termination per module)
Terminations 3708E1
Standard termination panel2 9765-610
1. Type E, J, K, and T, 16 points, high-density, DC-coupled. To configure the thermocouple type,
The following table lists which termination products you can use with 32-point
thermocouple input modules. You can mix and match any combination of two terminations
listed in a particular module’s column. For example, you may choose two 9766-210 upscale
panels, or one 9666-210 upscale panel and one 9766-510 downscale panel, and so on.
32-point thermocouple input modules (one termination per module)
Terminations 3706A1
Standard termination panel, upscale2 9766-210
Standard termination panel, downscale2 9766-510
1. Type J, K, and T, 32 points, differential, non-isolated, DC-coupled. To configure the
thermocouple type, you must use TriStation.
meters). Maximum length is 99 feet (30 meters). Example: Specify -x50 for a 50-foot
cable. Specify -x00 (for zero feet) to order a spare or replacement termination panel
without cable.
1.3.8 Pulse Input Modules

The following table lists which termination products you can use with pulse input modules.
You can use only one termination listed in a particular module’s column.
8-point pulse input modules (one termination per module)
Terminations 35101 35111
1. 20 Hz - 20 kHz, non-commoned, AC-coupled.

1 - 15
1.3.9 Analog Output Module

The following table lists which termination products you can use with analog output
modules. You can use only one termination listed in a particular module’s column.
8-point analog output module (one termination per module)
Terminations 3805E1 38062
Special panel3, 4 705C5085
5
Fanned-out cable
1. 4-20 mA, 8 point, commoned-return, DC-coupled.
2. 6@20 mA, 2@8-320 mA, commoned-return, DC-coupled.
3. Specify cable length using last two digits of model number. Standard length is 10
feet (3 meters). Maximum length is 99 feet (30 meters). Example: Specify -x50 for
a 50-foot cable. Specify -x00 (for zero feet) to order a spare or replacement
termination panel without cable.
4. Recommended for use in turbine-control applications.
1.3.10 Pulse Totalizer Module

The following table lists which termination products you can use with pulse totalizer
modules. You can use only one termination listed in a particular module’s column.
32-point pulse totalizer input module (two terminations per module)
Terminations 35151
Basic termination panel2 9753-110
Fanned-out cable3
1. 0–1 kHz, 32 points, non-commoned.
2. The maximum length of the interface cable is 50 feet.
3. Contact the factory for availability of pulse totalizer fanned-out
cables.

1 - 16

2-1
Chapter 2
Standard Termination Panels
This chapter describes the characteristics of standard external field termination panels and
covers the following topics:
“Description” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
“Installing a Termination Panel” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
“Removing or Replacing a Termination Panel” . . . . . . . . . . . . . . . . . . . 2-4
“Digital Input Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
“Digital Output Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
“Analog Input Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58

2-2
2.1 DESCRIPTION
components are mounted to the PCB and enclosed in a plastic housing. A termination panel
and associated cable passes input signals from the field directly to an adjacent input
module, or passes output signals from an adjacent output module directly to field wiring.
This arrangement permits the removal or replacement of I/O modules without disturbing
field wiring.
Standard termination panels are best for remote marshaling of field wiring where maximum
flexibility, high density and simple maintenance is desired. Standard termination panels
allow you to marshal field signals in a separate enclosure up to 99 feet (30 meters) from a
Tricon.
The standard termination panel consists of a printed circuit board (PCB) with all necessary
components (such as two-piece terminal blocks, resistors, fuses and blown-fuse indicators
(mounted on a DIN rail-compatible plastic housing. The housing snaps onto mounting rails
in accordance with DIN 50 022.
The compression terminals are designed for use with 24- to 12-gauge (0.3 mm2 to 2.1mm2)
wiring. Each point can have an optional current-limiting series resistor or fuse with
blown-fuse indicator to protect the Tricon point, field wiring and field device.
Standard termination panels are pre-configured for a specific application. For instance,
commoned standard termination panels can be ordered with commoned power-and-return,
or redundant DC power configurations with diode-ORing. The thermocouple input
termination panel provides cold-junction temperature sensors and can be ordered with
upscale, downscale, or programmable burnout detection. A standard termination panel for
analog voltage inputs provides non-commoned signal returns, while the current-mode
version has commoned signal returns and a precision resistor at each input point to convert
current to voltage.
Each standard termination panel is packaged with a matched interface cable that connects
between the standard termination panel and a Tricon chassis backplane. A female
connector at one end of the cable is keyed to match the male connector on the Tricon
backplane. A male connector on the opposite end connects to the standard termination
panel.
Standard termination panels are available in the following configurations:
– Digital input panels
– Digital output panels
– Analog input panels
Tricon chassis. For more information, see the Tricon Planning & Installation Guide.

2-3
2.2 INSTALLING A TERMINATION PANEL

After you have set up the Tricon chassis and installed the I/O modules, follow the checkout
procedure described in Chapter 4, “Installation & Checkout,” in the Tricon Planning &
Installation Guide. Then use the following procedure to install a termination panel.
▼ Steps to Follow
! WARNING
Perform the following procedures according to the safety requirements for your environment.
1. Remove incoming power from the Tricon system (optional).

2. Mount the termination panel on an appropriate DIN or rack rail.
3. Attach one end of the cable to the Elco connector on the termination panel.
4. Attach the other end of the cable to the Elco connector directly above the
corresponding I/O module on the Tricon backplane.
5. Attach the wires from your field devices to the screw terminals on the termination
panel.
6. Perform a static check of the wiring.
7. If Tricon power was removed in step 1, restore power to the Tricon system.
8. Apply field power to the termination panel.
9. Verify that all I/O points are connected to the appropriate field devices and are
operating correctly.
Note To inspect input points and force output points, use the Tricon Control Panel or Emulator
Control Panel in TriStation 1131. In TriStation MSW, use the Monitor [Alt + 8] screen. For more
information, see the TriStation 1131 Developer’s Guide or the TriStation MSW User's Manual.
10. Load and test the control program using TriStation.

If the program operates as intended, you are ready to enable the process equipment
according to the safety requirements for your environment.
If you need additional information on how to install external field termination panels,
contact the Triconex Customer Satisfaction Group.

2-4
2.3 REMOVING OR REPLACING A TERMINATION PANEL

Use the following procedure to remove or replace a termination panel.
▼ Steps to Follow
1. Remove field power from the termination panel.

2. Detach all I/O points connected to the appropriate field wiring.
3. Detach the wires from your field devices to the screw terminals on the termination
panel.
4. Detach the cable from the connector on the termination panel.
5. Detach the cable to the Elco connector from the corresponding I/O module on the
Tricon backplane.
! WARNING
Verify that power to the termination panel is off and that steps 1-4 have been followed. Dangerous
voltage may be present on the Elco connector.
6. Dismount the termination panel from the DIN or rack rail.

7. To replace a termination panel, follow the procedure in “Installing a Termination
Panel” on page 2-3.

2-5
2.4 DIGITAL INPUT PANELS

Digital input termination panels are available in two configurations:
– Commoned
– Non-commoned
2.4.1 Commoned Digital Input Panels

Each commoned digital input termination panel provides:
– 16 or 32 contact points
– Commoned power terminals (PWR + and PWR –)
Each input point is protected by a fuse with a blown-fuse indicator on all 16-point
termination panels and 32-point termination panels other than 24 VDC. For 32-point
termination panels that support 24 VDC, the fuse assembly is replaced with a 180-Ohm
current-limiting resistor. All DC panels support redundant DC power sources with
diode-ORing.

2-6
2.4.1.1 16-Point Commoned Digital Input Panels

The illustration below shows a typical 16-point commoned digital input termination panel:
Typical 16-point commoned digital input termination panel with fuses and blown-fuse
indicators
SN REV A 7400165-
F10
F12
F14
F16
F2
F4
F6
F8
PWR
J1
F11
F13
F15
CR2
CR1
F1
F3
F5
F7
F9
10/26
11/27
12/28
13/29
14/30
15/31
16/32
1/17
2/18
3/19
4/20
5/21
6/22
7/23
8/24
9/25
+
+
–
–
PS1
PS2
Panel Module Fuse ! WARNING

9561-810 3501E/T To ensure safe operation, the recommended fuse type
and value must be installed. To remove a blown fuse
9562-810 3502E and avoid the hazard of electrical shock and equipment
1A, slow
9563-810 3503E damage, use the fuse-extractor tool (#1580000-01)
supplied with the system.
9563-810 3505E

2-7
The following table lists the leakage current specifications for blown-fuse and field
short-to-ground leakage current for commoned digital input panels:
Leakage current specifications
Model Voltage Type Maximum Typical
9561-810 115 VAC Commoned 3.3 mA 2.5 mA
9562-810 48 VDC Commoned 3.5 mA 2.0 mA
The following table lists compatible 16-point termination panels and 32-point modules:
Compatible 32-point modules (requires two 16-point terminations)
Termination Pts/ Pts/ Digital input
panel panel module modules
9561-810 16 32 3501E1/T1
9562-810 16 32 3502E2
9563-810 16 32 3503E3, 3505E4
4. 24 VDC, low-threshold, 32 points, commoned in groups of 8 with
self-test.
Note Because 16-point termination panels connect 16 of the available 32 points on these modules,
you must use two 16-point terminations for each 32-point module. For instance, you may use two
16-point termination panels listed in this table, or one 16-point termination panel plus one 16-point
termination panel or cable listed in Chapter 1 under the relevant module. Each panel comes with
two sets of labels: 1-16 and 17-32. For information on how to apply the labels, see Appendix F.

2-8
The following examples show how to connect field wiring to a 32-point commoned digital
input module:
Simplified schematic of a typical 32-point commoned digital input module with
self-test (1 of 32 points shown)
TERMINATION PANEL CABLE BACKPLANE 32-POINT DIGITAL INPUT MODULE WITH SELF-TEST
AC/DC Input Circuit
Leg-to-Leg Bridge AC
LED
* Isolation Rectifier Smoothing
Threshold to
Detect Input
1A, slow Opto-Isolator Mux A
opto-
isolated
Test A
to
other
points Threshold to
(AC Hot)
Detect Input
PWR Opto-Isolator Mux B
PS1
PS1
PS2
Test B
PS2
(AC Neutral)
PWR
Threshold to
Detect Input
to
spare Opto-Isolator Mux C
module
Test C
* LEDs are blown-fuse indicators
Panel Module Fuse

1
! WARNING
9562-810 3502E To ensure safe operation, the recommended fuse type
9563-810 3503E2 1A, slow and value must be installed. To remove a blown fuse
and avoid the hazard of electrical shock and
9563-810 3505E3 equipment damage, use the fuse-extractor tool
1. 48 VAC/VDC, commoned in groups of 8 with (#1580000-01) supplied with the system.
self-test.
2. 24 VAC/VDC, commoned in groups of 8 with
self-test.
3. 24 VDC, low-threshold, commoned in groups
of 8 with self-test.

2-9
Example of connecting a 16-point commoned digital input termination panel and a

32-point digital input module to the field
Termination panel
SN REV A 7400165-
F10
F12
F14
F16
F2
F4
F6
F8
PWR
J1
F11
F13
F15
CR1
CR2
F1
F3
F5
F7
F9
10/26
11/27
12/28
13/29
14/30
15/31
16/32
1/17
2/18
3/19
4/20
5/21
6/22
7/23
8/24
9/25
+
+
–
–
PS1
PS2
DC Typical point (1 of 16
Power points shown).
Supply
Field
DC Contact
Power
Supply
Panel Module
9561-810 3501E/T
9562-810 3502E
9563-810 3503E, 3505E

2 - 10
Simplified schematic of a typical 32-point non-commoned digital input module

(1 of 32 points shown)
TERMINATION PANEL CABLE BACKPLANE 32-POINT DIGITAL INPUT MODULE
AC/DC Input Circuit
LED * Isolation Rectifier Smoothing
Threshold to
Detect Input
Threshold to
Detect Input
to
other Opto-Isolator Mux B
points
PWR (AC Hot)
PS1
PS1
PS2 Threshold to
to Detect Input
spare
PS2 module Opto-Isolator Mux C
(AC Neutral)
PWR
Panel Module ! WARNING

9561-8101 To ensure safe operation, the recommended fuse type and
3501E1
value must be installed. To remove a blown fuse and avoid
1. 115 VAC/VDC, non-commoned, isolated. the hazard of electrical shock and equipment damage, use
the fuse-extractor tool (#1580000-01) supplied with the
system.

2 - 11

32-point non-commoned digital input module to the field
Termination panel
SN REV A 7400165-
Hot
AC
F10
F12
F14
F16
F2
F4
F6
F8
Power
Neutral PWR
Supply
J1
F11
F13
F15
F1
F3
F5
F7
F9
10/26
11/27
12/28
13/29
14/30
15/31
16/32
1/17
2/18
3/19
4/20
5/21
6/22
7/23
8/24
9/25
+
+
–
–
PS1
PS2
Typical point (1 of 16
points shown)
Field
Contact
Panel Module
9561-810 3501E/T

2 - 12
2.4.1.2 32-Point Commoned Digital Input Panel (with fuses)

The illustration below shows a typical 32-point commoned digital input termination panel:
Typical 32-point commoned digital input termination panel with fuses and blown-fuse
indicators
SN REV A 7400150-
F10
F12
F14
F16
F18
F20
F22
F24
F26
F28
F30
F32
F2
F4
F6
F8
J1
CR1
CR2
F11
F13
F15
F1
F3
F5
F7
F9
F17
F19
F21
F23
F25
F27
F29
F31
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
PS1
PS2

9565-810 3504E1 1A, slow To ensure safe operation, the recommended fuse type
1. To configure for 48 VDC, you must use and avoid the hazard of electrical shock and
TriStation.
equipment damage, use the fuse-extractor tool
(#1580000-01) supplied with the system.

2 - 13
Compatible 64-point module (requires two 32-point terminations)
9565-810 32 64 3504E1
1. 24/48 VDC, 64 points, TMR, commoned, high-density
DC-coupled. To configure for 48 VDC, you must use TriStation.
Simplified schematic of a typical 64-point commoned 48 VDC high-density

DC-coupled digital input module (1 of 64 points shown)
TERMINATION PANEL CABLE BACKPLANE 64-POINT HIGH-DENSITY DIGITAL INPUT MODULE
LED *
Mux
1A, slow
to
spare 1
Amp ADC
64
Hi-Ref
Low-Ref
to Mux
other
points
10K 1
Amp ADC
PS1 64
PS2
Hi-Ref
Low-Ref
PS1
PS2 Mux
1
Amp ADC
64
Hi-Ref
Low-Ref

9565-810 3504E1 To ensure safe operation, the recommended fuse type and value
must be installed. To remove a blown fuse and avoid the hazard of
1. To configure for 48 VDC, electrical shock and equipment damage, use the fuse-extractor tool
you must use TriStation. (#1580000-01) supplied with the system.

2 - 14

64-point commoned digital input module to the field
Termination panel
SN REV A 7400150-
F10
F12
F14
F16
F18
F20
F22
F24
F26
F28
F30
F32
F2
F4
F6
F8
J1
CR1
CR2
F11
F13
F15
F1
F3
F5
F7
F9
F17
F19
F21
F23
F25
F27
F29
F31
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
PS1
PS2
PS1
Supply
Field
Contact
PS2
DC
Power
Supply

To ensure safe operation, the recommended fuse type
9565-810 3504E 1A, slow and value must be installed. To remove a blown fuse

2 - 15
2.4.1.3 32-Point Commoned Digital Input Panels (24V applications)

The illustration below shows a typical 32-point commoned digital input termination panel
with a resistor instead of a fuse assembly for field-device protection:
Typical 32-point commoned digital input termination panel
SN REV A 7400150-
R10
R12
R14
R16
R18
R20
R22
R24
R26
R28
R30
R32
R2
R4
R6
R8
J1
CR1
CR2
R11
R13
R15
R17
R19
R21
R23
R25
R27
R29
R31
R1
R3
R5
R7
R9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
PS1
PS2
Panel Module
9566-710 35641
9566-810 3504E2
1. 24 VDC, commoned, single.
2. 24/48 VDC, commoned, high-density,
DC-coupled. To configure for 24
VDC, you must use TriStation.
9566-710 32 64 35641
9566-810 32 64 3504E2
2. 24/48 VDC, 64 points, TMR, commoned, high-density,
DC-coupled. You must use the TriStation to configure for 24
VDC. To configure for 24 VDC, you must use TriStation.

2 - 16
input module:
Simplified schematic of a typical 64-point commoned 24 VDC digital input module
to
spare
Test ON Relays
(opto-isolated)
180 Ohms
to other
points &
sensors
to
other
points
A
Threshold Detect
PS1 Opto-Isolator B
PS2
C
Test OFF Relays

PS1 (opto-isolated)
to
PS2 other
points
Panel Module
9566-710 35641

2 - 17
Simplified schematic of a typical 64-point commoned 24 VDC digital input module

Mux
to
spare 1
Amp ADC
180 Ohms
64
Hi-Ref
Low-Ref
to Mux
other
points
2.7K 1
Amp ADC
PS1 64
PS2 Hi-Ref
Low-Ref
PS1
PS2 Mux
1
Amp ADC
64
Hi-Ref
Low-Ref
Panel Module
9566-810 3504E1
1. 24/48 VDC, commoned, high-density,
DC-coupled. To configure for 24 VDC,

2 - 18

64-point commoned 24 VDC digital input module to the field
Termination panel
SN REV A 7400150-
R10
R12
R14
R16
R18
R20
R22
R24
R26
R28
R30
R32
R2
R4
R6
R8
J1
CR1
CR2
R11
R13
R15
R17
R19
R21
R23
R25
R27
R29
R31
R1
R3
R5
R7
R9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
PS1
PS2
PS1
Supply
Field
Contact
PS2
DC
Power
Supply
Panel Module
9566-710 3564
9566-810 3504E
2.4.2 Non-Commoned Digital Input Panels

Each non-commoned digital input termination panel provides:
– 16 contact points (Field + and Field –)
– 16 power terminals (PWR + and PWR –)
– Four physical terminals per contact point
Each input point is protected by a fuse with a blown-fuse indicator.

2 - 19
The following illustration shows a typical 16-point non-commoned digital input panel:
Typical 16-point non-commoned digital input termination panel
SN REV A 7400168-
F13
F14
F15
F16
F5
F6
F7
F8
J1
F10
F11
F12
F1
F2
F3
F4
F9
10
11
12
13
14
15
16
CONTACT
9
PWR

9561-110 3501E/T 1A, slow
9561-110 115 VAC/VDC Non-commoned 3.3 mA 2.5 mA

2 - 20
Compatible 32-point non-commoned digital input modules
(requires two 16-point terminations)
9561-110 16 32 3501E1/T1

2 - 21
The following examples show how to connect field wiring to a 32-point non-commoned
digital input module using a non-commoned digital input panel:
Simplified schematic of a typical 32-point non-commoned digital input module
AC/DC Input Circuit
LED * Leg-to-Leg
Isolation
Bridge
Rectifier
AC
Smoothing
Threshold to
Detect Input
PWR1
CONTACT
CONTACT
PWR1
Threshold to
Detect Input
Opto-Isolator Mux B
Threshold to
to Detect Input
module

9561-110 3501E1/T1 To ensure safe operation, the recommended fuse type and value must
be installed. To remove a blown fuse and avoid the hazard of
1. 115 VAC/VDC, electrical shock and equipment damage, use the fuse-extractor tool
non-commoned, isolated. (#1580000-01) supplied with the system.

2 - 22
Example of connecting a 32-point non-commoned digital input termination panel and

a 32-point non-commoned digital input module to the field (1 of 32 points shown)
Termination panel
SN REV A 7400168-
F13
F14
F15
F16
F5
F6
F7
F8
J1
F10
F11
F12
F1
F2
F3
F4
F9
10
11
12
13
14
15
16
CONTACT
9
PWR
Hot
AC Typical point (1 of 16
Supply Neutral
Field
Contact
Panel Module
9561-110 3501E/T

2 - 23
2.5 DIGITAL OUTPUT PANELS

Digital output termination panels are available in two configurations:
– Commoned
– Non-commoned
2.5.1 Commoned Digital Output Panels

Each commoned digital output termination panel provides:
– 8 or 16 load terminals
– Commoned power terminals (PWR + and PWR –)
When used with an 8-point supervised digital output module, a commoned digital output
panel provides eight load terminals.
Each output point is protected by a fuse with a blown-fuse indicator except on panels used
with self-protected modules. Self-protected modules, such as models 3624 and 3664, do not
require fuses.
For DC applications, the panel supports redundant DC power sources with diode-ORing.
For DC energize-to-trip applications that use 8-point supervised modules, the panel
provides eight secondary power input terminals, each protected by a fuse with a blown-fuse
indicator.

2 - 24
2.5.1.1 8-Point Commoned Digital Output Panels (with fuses)

The following illustration shows a typical 8-point commoned digital output termination
panel with fuses and blown-fuse indicators:
Typical 8-point commoned AC digital output termination panel with fuses and
blown-fuse indicators
SN REV A 7300167-
Fuse Labels
F2 F4 F6 F8 F10 F12 F14 F16

Point Primary Secondary
J1
1 F1 F9
2 F2 F10
F1 F3 F5 F7 F9 F11 F13 F15 • • •
CR2
CR1 • • •
CR7 • • •
1
2
3
4
5
6
7
8
L+
L+
8 F8 F16
L–
L–
PS1
PS2
CR8
CR6
CR3
Fuse ! WARNING
To ensure safe operation, the recommended fuse
Panel Module Primary Secondary type and value must be installed. To remove a blown
9661-510 3611E 2.5A, fast None fuse and avoid the hazard of electrical shock and

2 - 25
Typical 8-point commoned DC digital output termination panel with fuses and
SN REV A 7300167-
F2 F4 F6 F8 F10 F12 F14 F16
J1
CR9
F1 F3 F5 F7 F9 F11 F13 F15

CR2
CR1
CR7
1
2
3
4
5
6
7
8
L+
L+
L–
L–
PS1
PS2
SPWR
CR8
CR6
CR3
Fuse
! WARNING
Panel Module Primary Secondary To ensure safe operation, the recommended fuse
type and value must be installed. To remove a
9661-810 3613E 1A, fast 0.125A, fast
blown fuse and avoid the hazard of electrical
9662-710 3615E 0.5A, fast 0.125A, fast shock and equipment damage, use the
fuse-extractor tool (#1580000-01) supplied with
9662-910 3614E 1A, fast 0.125A, fast
the system.
9667-910 3617E 1.25A, fast 0.125A, fast
Compatible 8-point modules
Termination Points/ Points/ Digital output
9661-510 8 8 3611E1
9661-810 8 8 3613E2
9662-910 8 8 3614E3
9662-710 8 8 3615E4
9667-910 8 8 3617E5
1. 115 VAC, 8 points, commoned, supervised, galvanically-isolated.
4. 24 VDC, 8 points, low-power, commoned, supervised,
galvanically-isolated.

2 - 26
The following examples show how to connect field wiring to an 8-point commoned digital
output module:
Simplified schematic of a typical 8-point commoned supervised DC digital output
module (1 of 8 points shown)
8-POINT SUPERVISED DC DIGITAL OUTPUT MODULE BACKPLANE CABLE TERMINATION PANEL
to
Dual
Voltage
Voltage
hot
spare
LED *
Loopback
Sensor
A
Output PS1 +
Switch
PS2 +
Drive A B
Circuitry to other
points
A "C
Output L+
Switch
to other
Drive points
Circuitry Voltage/ Voltage/
L–
Current Current
B
Sensor Sensor PS1 –
Output
LED * PS2 –
Switch
Drive
Circuitry C A C SPWR +
C
to other
Output points
Switch
Drive SPWR –
Circuitry Voltage Voltage
Loopback Sensor
to
hot
spare
Fuse
! WARNING
Panel Module Primary Secondary To ensure safe operation, the recommended
1 fuse type and value must be installed. To
9661-810 3613E 1A, fast 0.125A, fast
remove a blown fuse and avoid the hazard of
9662-910 3614E2 1A, fast 0.125A, fast electrical shock and equipment damage, use
3 the fuse-extractor tool (#1580000-01)
9662-710 3615E 0.25A, fast 0.125A, fast
supplied with the system.
9667-910 3617E4 1.25A, fast 0.125A, fast
1. 120 VDC, 8 points, commoned, supervised,
3. 24 VDC, low-power, 8 points, commoned, supervised,

2 - 27
Example of connecting an 8-point commoned digital output termination panel and an

8-point commoned supervised DC digital output module without shorted-load
detection to the field (1 of 8 points shown)
Termination panel
SN REV A 7300167-
F2 F4 F6 F8 F10 F12 F14 F16
J1
CR9
F1 F3 F5 F7 F9 F11 F13 F15

CR2
CR1
CR7
1
2
3
4
5
6
7
8
L+
L+
L–
L–
Load*
PS1
PS2
SPWR
CR8
CR6
CR3
PS1
DC
Power
Supply
PS2
DC
Power
Supply
* To prevent missing-load alarm, install a load at each point.

If a field load is not available, install the appropriate load resistor as shown in the table below.
Panel Module Resistor ! WARNING

9661-810 3613E 2.2 k Ohm, 10 W To ensure safe operation, the recommended fuse
9662-710 3615E 470 Ohm, 10 W blown fuse and avoid the hazard of electrical
9662-910 3614E 470 Ohm, 10 W shock and equipment damage, use the
9667-910 3617E 470 Ohm, 10 W the system.
Note To configure for shorted-load detection, use TriStation.

2 - 28

8-point commoned supervised DC digital output module with shorted-load detection
to the field (1 of 8 points shown)
Termination panel
SN REV A 7300167-
F2 F4 F6 F8 F10 F12 F14 F16
J1
CR9
F1 F3 F5 F7 F9 F11 F13 F15

CR2
CR1
CR7
1
2
3
4
5
6
7
8
L+
L+
L–
L–
Load*
PS1
PS2
SPWR
CR8
CR6
CR3
PS1
DC
Power
Supply
PS2
DC
Power
Supply
PS3
+5 VDC
Power
Supply
* A load must be installed at every point to prevent missing-load alarm.

If a field load is not available, install the appropriate load resistor as shown in the table below.
Panel Module Resistor ! WARNING

9661-810 3613E 2.2 k Ohm, 10 W To ensure safe operation, the recommended fuse
9662-710 3614E 470 Ohm, 10 W blown fuse and avoid the hazard of electrical
9662-910 3615E 470 Ohm, 10 W shock and equipment damage, use the
9667-910 3617E 470 Ohm, 10 W the system.
Note To configure for shorted-load detection, use TriStation.

2 - 29
Simplified schematic of a typical 8-point commoned supervised AC digital output

8-POINT SUPERVISED AC DIGITAL OUTPUT MODULE BACKPLANE CABLE TERMINATION PANEL
to
Voltage Voltage hot
spare
LED *
Loopback Sensor
A 2.5A, fast
Output PS1 +
Switch
Drive A B
Circuitry to other
points
A "C
Output L+
Switch
Drive
Circuitry Voltage/ Voltage/
Current Current
B
Sensor Sensor
L–
Output
Switch PS1 –
Drive
to other
Circuitry C A C points
C
Output
Switch
Drive
Circuitry Voltage Voltage
Loopback Sensor

1
9661-510 3611E To ensure safe operation, the recommended fuse type and value
must be installed. To remove a blown fuse and avoid the hazard
1. 115 VAC, 8 points,
non-commoned, supervised, of electrical shock and equipment damage, use the
galvanically-isolated. fuse-extractor tool (#1580000-01) supplied with the system.

2 - 30

8-point commoned supervised AC digital output module without shorted-load
detection to the field (1 of 8 points shown)
Termination panel
SN REV A 7300167-
F2 F4 F6 F8 F10 F12 F14 F16
J1
F1 F3 F5 F7 F9 F11 F13 F15

CR2
CR1
CR7
1
2
3
4
5
6
7
8
L+
L+
L–
L–
Load*
PS1
PS2
CR8
CR6
CR3
PS1
Hot
AC
Power
Neutral
Supply

If a field load is not available, install a 2.2k Ohm, 10W load resistor.

electrical shock and equipment damage, use the fuse-extractor tool

2 - 31
2.5.1.2 16-Point Commoned Digital Output Panels (with fuses)

panel with fuses and blown-fuse indicators:
Typical 16-point commoned DC digital output termination panel with fuses and
SN REV A 7400166-
CR
1
F2 F4 F6 F8 F10 F12 F14 F16

J1
CR
2
F1 F3 F5 F7 F9 F11 F13 F15

10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
L+
L+
L–
L–
PS1
PS2
Typical 16-point commoned 120V DC digital output termination panel with fuses and
SN REV A 7400233-
C
A
B
D
H
K
F
J
E
M
N
P
L
R
V
A2
U
S
T
W
Z
C
X
Y
A1
d
b
c
e
f
J1
F2 F4 F6 F8 F10 F12 F14 F16

h
j
m
l
n
k
s
r
t
p
w
v
x
u
y
CC
z
AA
BB
DD
JJ
A2
HH
EE
FF
C
MM
NN
KK
A1
LL
F1 F3 F5 F7 F9 F11 F13 F15

L+
L+
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
L-
L-
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
PS1
PS2

3623/T, To ensure safe operation, the recommended fuse type
9664-810 1A, fast and value must be installed. To remove a blown fuse
3603E/T
9662-810 3604E 2.5A, fast equipment damage, use the fuse-extractor tool
9667-810 3607E 1.25A, fast (#1580000-01) supplied with the system.

2 - 32
16-point commoned AC digital output termination panel with fuses and blown-fuse
indicators for 3601E
SN REV A 7400166-
F2 F4 F6 F8 F10 F12 F14 F16
J1
F1 F3 F5 F7 F9
10 F11 F13 F15
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
L+
L+
L–
L–
PS1
PS2
16-point commoned AC digital output termination panel with fuses and blown-fuse
indicators for 3601T
SN REV A 7400233-
C
A
B
D
H
K
F
J
E
M
N
P
L
R
V
U
S
T
W
Z
X
Y
a
d
b
c
e
f
J1
F2 F4 F6 F8 F10 F12 F14 F16

h
j
m
CR3
n
k
s
r
t
p
w
v
x
u
y
CC
z
AA
BB
DD
JJ
HH
EE
FF
MM
NN
KK
LL
F1 F3 F5 F7 F9 F11 F13 F15

L+
L+
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
L-
L-
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
PS1
PS2

9661-610 3601E 3A, fast
9663-610 3601T 3A, fast and avoid the hazard of electrical shock and

2 - 33
Termination Pts/ Pts/ Digital output
9661-610 16 16 3601E1
9661-910 16 16 36232 3603E3
9662-810 16 16 3604E4
9663-610 16 16 3601T1
9664-810 16 16 3623T2/3603T3
9667-810 16 16 3607E5
3. 120 VDC, 16 points, commoned, opto-isolated.

2 - 34
The following examples show how to connect field wiring to a 16-point DC digital output
module:
Simplified schematic of a typical 16-point commoned DC digital output module
16-POINT DIGITAL OUTPUT MODULE BACKPLANE CABLE TERMINATION PANEL
LED *
A
Output PS1 +
Switch
Drive PS2 +
Circuitry A B to other
points
L+
A "B
Output
Switch
Drive L–
Circuitry
PS1 –
to other to other
B points points PS2 –
Output
Switch
Drive
Circuitry
C A B
C
Output
to
Switch hot
Drive spare
A Voltage
Circuitry
B Loopback
C Detector
Simplified schematic of a typical 16-point commoned DC digital output module

(1 of 16 points shown) for 3601T

9661-910 3603E1 1A, fast
9664-810 3603T1 1A, fast and avoid the hazard of electrical shock and
1. 120 VDC, commoned, opto-isolated.

2 - 35
Simplified schematic of a typical 16-point non-commoned DC digital output module

LED *
A
Output PS1 +
Switch
Drive PS2 +
A B to other
Circuitry points
L+
A "B
Output
Switch
Drive L–
Circuitry
PS1 –
B to other
points PS2 –
Output
Switch
Drive
Circuitry
C A B
C
Output
to
Switch hot
Drive spare
Circuitry
A Voltage
B Loopback
C Detector

9662-810 3604E1 2.5A, fast To ensure safe operation, the recommended fuse type
2
9667-810 3607E 1.5A, fast and avoid the hazard of electrical shock and
2. 48 VDC, commoned, opto-isolated. (#1580000-01) supplied with the system.

2 - 36
Example of connecting a 16-point commoned digital output termination panel and a

16-point DC digital output module to the field (1 of 16 points shown)
Termination panel
SN REV A 7400166-
CR1
F2 F4 F6 F8 F10 F12 F14 F16
J1
CR2
F1 F3 F5 F7 F9 F11 F13 F15
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
L+
L+
L–
L–
PS1
PS2
PS1
DC
Power
Supply Typical point (1 of 16
points shown)
PS2
Load
DC
Power
Supply

9662-810 3604E electrical shock and equipment damage, use the fuse-extractor tool
9667-810 3607E (#1580000-01) supplied with the system.

2 - 37

16-point DC digital output module (3603T) to the field (1 of 16 points shown)
Termination panel
SN REV A 7400233-
C
A
B
D
H
K
F
J
E
M
N
P
L
R
V
A2
U
S
T
W
Z
C
X
Y
A1
d
b
c
e
f
J1
F2 F4 F6 F8 F10 F12 F14 F16
j
m
l
n
k
s
r
t
p
w
v
x
u
y
CC
z
AA
BB
DD
JJ
A2
HH
EE
FF
C
MM
NN
KK
A1
LL
F1 F3 F5 F7 F9 F11 F13 F15
L+
L+
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
L-
L-
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
PS1
PS2
PS1
DC
Power
Supply
Typical point
PS2
Load
DC
Power
Supply

9664-810 3603T To ensure safe operation, the recommended fuse type and value

2 - 38
The illustration below shows one way to connect field wiring to a 16-point commoned
supervised DC digital output module:

OVD Switch #1
A Voltage
B Loopback to other
C Detector points LED *
A
Output PS1 +
Switch
Drive PS2 +
points
L+
A "B
Output OVD Switch #2
Switch
Drive L–
Circuitry
PS1 –
B to other
points PS2 –
Output
to other
Switch points
Drive
Circuitry
C A B
C
Output
to
Switch hot
Drive spare
A Voltage
Circuitry
B Loopback
C Detector
* LEDs are blown-fuse indicators.

9661-910 3623E1 1A, fast To ensure safe operation, the recommended fuse type
1. 120 VDC, commoned, opto-isolated, supervised. equipment damage, use the fuse-extractor tool

2 - 39

16-point commoned supervised DC digital output module (3623E) to the field
Termination panel
SN REV A 7400166-
CR1
F2 F4 F6 F8 F10 F12 F14 F16
J1
CR2
F1 F3 F5 F7 F9 F11 F13 F15
16
1
L+
L+
L–
L–
Load*
PS1
PS2
PS1
DC
Power
Supply
PS2
DC
Power
Supply
* A load must be installed at every point to prevent a missing-load alarm.



2 - 40

16-point commoned supervised DC digital output module (3623T) to the field
Termination panel
SN REV A 7400233-
C
A
B
D
H
K
F
J
E
M
N
P
L
R
V
A2
U
S
T
W
Z
C
X
Y
A1
d
b
c
e
f
J1
F2 F4 F6 F8 F10 F12 F14 F16
j
m
l
n
k
s
r
t
p
w
v
x
u
y
CC
z
AA
BB
DD
JJ
A2
HH
EE
FF
C
MM
NN
KK
A1
LL
F1 F3 F5 F7 F9 F11 F13 F15
L+
L+
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
Load*
L-
L-
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
PS1
PS2
PS1
DC
Power
Supply
PS2
DC
Power
Supply
* A load must be installed at every point to prevent a missing-load alarm.



2 - 41
Simplified schematic of a typical 16-point AC digital output module

LED *
A
PS1 +
Output (Hot)
Switch
Drive
points
L+
A "B
Output
Switch
Drive L–
Circuitry
PS1 –
(Neutral)
B to other
points
Output
Switch
Drive
Circuitry
C A B
C
Output
to
Switch hot
Drive spare
Circuitry
A Voltage
B Loopback
C Detector

1. 115 VAC, non-commoned, opto-isolated.

2 - 42
Example of connecting a 16-point digital output termination panel and a 16-point AC

digital output module (3601E) to the field (1 of 16 points shown)
Termination panel
SN REV A 7400166-
F2 F4 F6 F8 F10 F12 F14 F16
J1
F1 F3 F5 F7 F9 F11 F13 F15
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
L+
L+
L–
L–
PS1
PS2
PS1
AC Hot
Power
Supply Neutral Typical point (1 of 16
points shown)
Load


2 - 43
Example of connecting a 16-point digital output termination panel and a 16-point AC

digital output module (3601T) to the field (1 of 16 points shown)
Termination panel
SN REV A 7400233-
C
A
B
D
H
K
F
J
E
M
N
P
L
R
V
U
S
T
W
Z
X
Y
a
d
b
c
e
f
J1
F2 F4 F6 F8 F10 F12 F14 F16
j
m
CR3
n
k
s
r
t
p
w
v
x
u
y
CC
z
AA
BB
DD
JJ
HH
EE
FF
MM
NN
KK
LL
F1 F3 F5 F7 F9 F11 F13 F15
L+
L+
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
L-
L-
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
PS1
PS2
PS1
AC Hot
Power
Supply Neutral
Typical point


2 - 44
2.5.1.3 16-Point Commoned Digital Output Panels (without fuses)

panel without fuses and blown-fuse indicators:
Typical 16-point commoned digital output termination panel without fuses
SN REV A 7400166-
CR
1
J1
CR
2
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
L+
L+
L–
L–
PS1
PS2
Panel Module
9662-610 3624
9662-610 3664/3674

2 - 45
Termination Pts/ Pts/
Digital output modules
panel panel module
9662-610 16 16 36241
Termination Pts/ Pts/ Digital output modules
panel panel module
9662-610 16 32 36641/36741
1. 24 VDC, 32 points, commoned, dual-digital, opto-isolated, self-protected.

2 - 46
output module:
module with self-protection (1 of 16 points shown)
OVD Switch #1
A Voltage
B Loopback to other
C Detector points
A
Output PS1 +
Switch
PS2 +
Drive
to other
Circuitry A B
points
L+
A "B
Switch
Drive L–
Circuitry
PS1 –
B to other
points PS2 –
Output
to other
Switch points
Drive
Circuitry
C A B
C
Output
to
Switch hot
Drive spare
A Voltage
Circuitry
B Loopback
C Detector
Panel Module
9662-610 36241
1. 24 VDC, commoned, supervised,
opto-isolated, self-protected.

2 - 47
Example of connecting a 16-point digital output termination panel and a 16-point

commoned DC supervised digital output module with self-protection to the field
Termination panel
SN REV A 7400166-
CR1
J1
CR2
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
L+
L+
L–
L–
Load*
PS1
PS2
PS1
DC
Power
Supply
PS2
DC
Power
Supply

If a field load is not available, install a 470 Ohm, 10W load resistor.
Panel Module ! CAUTION

9662-610 3624 Use this panel with self-protected modules only.

2 - 48
Simplified schematic of a typical 32-point commoned dual DC digital output module

with self-protection (1 of 32 points shown)
32-POINT DUAL DIGITAL OUTPUT MODULE BACKPLANE CABLE TERMINATION PANEL
A Voted PS1 +
Output
B PS2 +
Drive
C Circuitry to other
points
L+
A Voted
Drive
B L–
Output
C Circuitry
PS1 –
to other
points PS2 –
A Loopback
B Detector/
C Isolator
to
hot
spare
to other points
Panel Module
9662-610 3664/36741
1. 24 VDC, commoned, dual,

2 - 49

commoned DC dual digital output module with self-protection to the field
Termination panel
SN REV A 7400166-
CR1
J1
CR2
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
L+
L+
L–
L–
PS1
PS2
PS1
Power points shown)
Supply
Load
PS2
DC
Power
Supply

9662-610 3664/3674 Use this panel with self-protected modules only.
! WARNING
To remove a blown fuse and avoid the hazard of electrical shock and equipment damage, use the
fuse-extractor tool (#1580000-01) supplied with the system.

2 - 50
2.5.2 Non-Commoned Digital Output Panels

A non-commoned digital output termination panel provides:
– 16 LOAD + and LOAD – terminals
– 16 PWR + and PWR – terminals
– 16 fuses with blown-fuse indicators
The following illustration shows a typical 16-point non-commoned digital output
termination panel:
Typical 16-point non-commoned digital output panel for 3601E, 3604E, and 3607E
SN REV A 7400169-
F13
F14
F15
F16
F5
F6
F7
F8
J1
F10
F11
F12
F1
F2
F3
F4
10 F9
11
12
13
14
15
16
1
9
LOAD
PWR
Typical 16-point non-commoned digital output panel for 3601T

SN REV A 7400234-
F10
F12
F16
F14
F2
F6
F8
F4
A
B
C
D
H
F
K
E
M
N
L
P
R
V
S
T
U
W
Z
X
Y
a
d
b
c
f
e
j
h
l
m
CR5
n
r
s
t
p
v
w
x
u
y
CC
z
AA
BB
DD
JJ
EE
FF
HH
KK
LL
MM
NN
F1 F3 F5 F7 F9 F11 F13 F15

J1
10
11
12
13
14
15
16
LOAD
LOAD
1
10
11
12
13
14
15
16
PWR
PWR

9661-110 3601E 3A, fast To ensure safe operation, the recommended fuse type
9662-110 3604E 2.5A, fast and avoid the hazard of electrical shock and
9664-110 3601T 3A, fast equipment damage, use the fuse-extractor tool
9667-110 3607E 1.25A, fast

2 - 51
9661-110 16 16 3601E1
9662-110 16 16 3604E2
9664-110 16 16 3601T1
9667-110 16 16 3607E3

2 - 52
digital output module:
Simplified schematic of a typical 16-point non-commoned digital output module
(1 of 16-point shown)
LED *
A
Output PWR1 +
Switch
Drive
Circuitry A B
A "B
Output
Switch
Drive
LOAD 1 +
Circuitry
B
Output
Switch
Drive LOAD 1 –
Circuitry
C A B PWR1 –
C
Output
to
Switch hot
Drive spare
Circuitry
A Voltage
B Loopback
C Detector

9662-110 3604E2 2.5A, fast and avoid the hazard of electrical shock and
9664-110 3601T1 3A, fast equipment damage, use the fuse-extractor tool
3
9667-110 3607E 1.25A, fast
2. 24 VDC, non-commoned, opto-isolated.

2 - 53
Example of connecting a 16-point non-commoned digital output termination panel

and a 16-point non-commoned digital output module to the field (1 of 16 points shown)
Termination panel
SN REV A 7400169-
F13
F14
F15
F16
F5
F6
F7
F8
J1
F10
F11
F12
F1
F2
F3
F4
F9
10
11
12
13
14
15
16
1
9
LOAD
PWR
Typical point
+ (1 of 16 points shown)
Power
Supply –
Load

To ensure safe operation, the recommended fuse type and value must
9661-110 3601E
be installed. To remove a blown fuse and avoid the hazard of electrical
9662-110 3604E shock and equipment damage, use the fuse-extractor tool
9667-110 3607E

2 - 54

and a 16-point non-commoned digital output module (3601T) to the field
Termination panel
SN REV A 7400234-
F10
F12
F16
F14
F2
F6
F8
F4
A
B
C
D
H
F
K
E
M
N
L
P
R
V
S
T
U
W
Z
X
Y
a
d
b
c
f
e
j
h
l
m
CR5
n
r
s
t
p
v
w
x
u
y
CC
z
AA
BB
DD
JJ
EE
FF
HH
KK
LL
MM
NN
F1 F3 F5 F7 F9 F11 F13 F15
J1
10
11
12
13
14
15
16
LOAD
LOAD
1
10
11
12
13
14
15
16
PWR
PWR
Typical point
Power
Supply –
Load

To ensure safe operation, the recommended fuse type and value must
9664-110 3601T
be installed. To remove a blown fuse and avoid the hazard of electrical
shock and equipment damage, use the fuse-extractor tool

2 - 55
2.5.3 Non-Commoned Relay Output Panel

A non-commoned digital output termination panel provides:
– 16 LOAD + and LOAD – terminals
– 16 PWR + and PWR – terminals
– 16 fuses
The following illustration shows a typical 16-point non-commoned relay output
termination panel:
Typical 16-point non-commoned relay output panel
SN REV A 7400172-
F13
F14
F15
F16
F5
F6
F7
F8
J1
F10
F11
F12
F1
F2
F3
F4
F9
10
11
12
13
14
15
16
1
9
LOAD
PWR

9668-110 3636R/T 2.5A, fast To ensure safe operation, the recommended fuse type

2 - 56
Termination Pts/ Pts/ Relay output
9668-110 16 32 3636R/T1
1. Non-commoned, 32 points, simplex, normally-open,
relay output module:
Simplified schematic of a typical 32-point non-commoned relay output module
32-POINT RELAY OUTPUT MODULE BACKPLANE CABLE TERMINATION PANEL
A to
spare
module
Point
Register
2.5A, fast
+V +V PWR1 +
Voted
B Output
Drive
Point Circuitry
Register
Loopback
Detector/
Isolator
LOAD 1 +
C
LOAD 1 –
Point
Register
PWR1 –

9668-110 3636R/T 1 To ensure safe operation, the recommended fuse type and
value must be installed. To remove a blown fuse and avoid the
1. Non-commoned, simplex, normally hazard of electrical shock and equipment damage, use the
open, galvanically-isolated.
fuse-extractor tool (#1580000-01) supplied with the system.

2 - 57
Example of connecting a 16-point non-commoned relay output termination panel and

a 32-point non-commoned relay output module to the field (1 of 32 points shown)
Termination panel
SN REV A 7400172-
F13
F14
F15
F16
F5
F6
F7
F8
J1
F10
F11
F12
F1
F2
F3
F4
F9
10
11
12
13
14
15
16
1
9
LOAD
PWR
Typical point
Power
Supply –
Load

9668-110 3636R To ensure safe operation, the recommended fuse type and value

2 - 58
2.6 ANALOG INPUT PANELS

Analog input termination panels are available in three configurations:
– Current input
– Voltage input
– Thermocouple input
2.6.1 Current Input Panels

Each current input termination panel supports redundant 24 VDC power sources with
diode-ORing. Each point has the following:
– 16 or 32 power output terminals (+)
– 16 or 32 current input terminals (–)
Each positive terminal is current-limited with a 180 Ohm series resistor. Each input has a
precision 250 Ohm or 500 Ohm resistor for 0–5 VDC or 0–10 VDC current-to-voltage
conversion, respectively.
Current input termination panels are available in four configurations:
– 16-point
– 16-point, user-configurable
– 32-point
– 32-point 3-wire

2 - 59
2.6.1.1 16-Point Current Input Panels

The following illustration shows a typical 16-point current input termination panel:
Typical 16-point current input termination panel
SN REV A 7400165-
R10
R12
R14
R16
R2
R4
R6
R8
J1
R11
R13
R15
R1
R3
R5
R7
R9
CR1
CR2
10/26
11/27
12/28
13/29
14/30
15/31
16/32
1/17
2/18
3/19
4/20
5/21
6/22
7/23
8/24
9/25
+
+
–
–
PS1
PS2
Panel Module
9761-210 3700/A
9761-410 3701
9762-210 3703E1
9762-410 3703E2
1. To configure for 0–5 VDC, you
must use TriStation.

2 - 60
The following table lists compatible 16-point termination panels and 16-point modules
:
Compatible 16-point analog input modules

Termination Pts/ Pts/ Analog input
9762-210 (0–5 V) 16 16 3703E1
9762-410 (0–10 V) 16 16 3703E2
1. 0–5 VDC or 0–10 VDC, 16 points, non-commoned, differential. To
configure for 0–5 VDC, you must use TriStation.
Compatible 32-point analog input modules (requires two 16-point terminations)
9761-210 (0–5 V) 16 32 3700/A1
9761-410 (0–10
16 32 37012
V)

2 - 61
The following examples show how to connect field wiring to a 16-point analog input
module:
Simplified schematic of a typical analog input module (1 of 16 points shown)
TERMINATION PANEL CABLE BACKPLANE 16-POINT ANALOG INPUT MODULES
to
spare Mux
1 Amp ADC
180 Ohms 16
Hi-Ref
Low-Ref
Mux
to
other
points
250 Ohms * 1 Amp ADC
PS1
16
PS2
Hi-Ref
PS1 Low-Ref
PS2
Mux
1 Amp ADC
16
Hi-Ref
Low-Ref
* 9761-210 panel, 250 Ohms

9761-410 panel, 500 Ohms
Panel Module
9762-210 3703E1
9762-410 3703E2
1. 0–5 VDC or 0–10 VDC, 16 points,
non-commoned, differential. To configure
for 0–5 VDC, you must use TriStation.
2. 0–5 VDC or 0–10 VDC, 16 points,
non-commoned, differential. To configure
for 0–10 VDC, you must use TriStation.

2 - 62
module:
to
spare Mux
Isolation/filtering
PS1
PS2 1 Amp ADC
180 Ohms
IN 32
Hi-Ref
IN
Low-Ref
to Mux
other
points
250 Ohms
1 Amp ADC
32
Hi-Ref
Low-Ref
Mux
A
W ** 1 Amp ADC
PS1
PS2
W17 * Hi-Ref
32
Low-Ref
* When the 9711-210 panel is used with the 3700/A module, the W17 jumper should not be removed.
** The W jumper may be removed when sharing a field transmitter with another system; for example, a DCS.
Panel Module
9761-210 3700/A1
9761-410 37012
1. 0–5 VDC, non-commoned, differential,
DC-coupled.
DC-coupled.

2 - 63
Example of connecting a 16-point current input termination panel and a

16- or 32-point analog input module to the field (1 of 16 points shown)
Termination panel
SN REV A 7400165-
R10
R12
R14
R16
R2
R4
R6
R8
J1
R11
R13
R15
R1
R3
R5
R7
R9
CR1
CR2
10/26
11/27
12/28
13/29
14/30
15/31
16/32
1/17
2/18
3/19
4/20
5/21
6/22
7/23
8/24
9/25
+
+
–
–
PS1
PS2
PS1 Typical point

DC
Power
Supply +
Field Xmtr
– (4-20 mA)
PS2
DC
Power
Supply
*
* Functional earth (quiet ground) is recommended for shield connections.
For shield grounding instructions, see Appendix E.
Panel Module
9761-210 3700/A
9761-410 3701
9762-210 3703E1
9762-410 3703E2
2. To configure for 010 VDC, you

2 - 64
2.6.1.2 16-Point, User-Configurable Current Input Panel

The following illustration shows a 16-point current input termination panel:
SN REV A 7400195-
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W13
W14
W15
W16
W17
R10
R12
R14
R16
R18
R20
R22
R24
R26
R28
R30
R32
R2
R4
R6
R8
J1
R11
R13
R15
R17
R19
R21
R23
R25
R27
R29
R31
R5
R7
R1
R3
R9
CR3
T+
T+
CR2
CR4
PS1 PS2
T-
T-
A
A
CR1
CR5
Panel Module
9771-210 3700/A1
9771-210 3703E2
2. For extended common-mode
operation, you must remove the
W17 jumper.
9771-210 (0–5 V) 16 16 3703E1, 2
2. For extended common-mode operation, you must remove the W17
jumper.

2 - 65
9771-210 (0–5 V) 16 32 3700/A1
two sets of labels: 1–16 and 17–32. For information on how to apply the labels, see Appendix F.

2 - 66
module:
to
spare Mux
PS1
PS2 1 Amp ADC
180 Ohms
16
IN
Hi-Ref
IN Low-Ref
Mux
to
other
points
250 Ohms 1 Amp ADC
16
A
Hi-Ref
Low-Ref
Mux
W **
1 Amp ADC
PS1 16
W17 * Hi-Ref
PS2
Low-Ref
* For extended common-mode operation, you must remove the W17 jumper.
** To aid sharing the field transmitter with another system (for example, a DCS), the W jumper may be removed.
Panel Module
9771-210 3703E1
1. 0–5 VDC or 0–10 VDC,
non-commoned, differential. To
configure for 0–5 VDC, you must
use TriStation.

2 - 67
module:
to
spare Mux
Isolation/filtering
PS1
PS2 1 Amp ADC
180 Ohms
IN 32
Hi-Ref
IN
Low-Ref
to Mux
other
points
250 Ohms
1 Amp ADC
32
Hi-Ref
Low-Ref
Mux
A
W ** 1 Amp ADC
PS1
PS2
W17 * Hi-Ref
32
Low-Ref
* When the 9711-210 panel is used with the 3700A, do not remove the W17 jumper.
** To aid sharing the field transmitter with another system (for example, a DCS), the W jumper may be removed.

9771-210 3700A1 To ensure safe operation, the recommended fuse type and value
must be installed. To remove a blown fuse and avoid the hazard
1. 0–5 VDC, non-commoned, of electrical shock and equipment damage, use the fuse-extractor
differential, DC-coupled.
tool (#1580000-01) supplied with the system.

2 - 68

SN REV A 7400195-
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W13
W14
W15
W16
W17
R10
R12
R14
R16
R18
R20
R22
R24
R26
R28
R30
R32
R2
R4
R6
R8
J1
R11
R13
R15
R17
R19
R21
R23
R25
R27
R29
R31
R1
R3
R5
R7
R9
CR3
T+
T+
CR2
CR4
PS1 PS2
T-
T-
A
A
CR1
CR5
PS1 Typical point (1 of 16 points shown)

DC
Power
Supply +
Field Xmtr
PS2 – (4-20 mA)
DC
Power
Supply
*
Panel Module
9771-210 3700/A
9771-210 3703E

2 - 69
Example of connecting a 16-point current input termination panel and a 16- or

32-point analog input module to the field (1 of 16 points shown). Sharing with another
system; for example, a DCS
SN REV A 7400195-
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
W11
W12
W13
W14
W15
W16
This jumper must be
W17
removed in sharing
R10
R12
R14
R16
R18
R20
R22
R24
R26
R28
R30
R32
R2
R4
R6
R8
applications.
J1
R11
R13
R15
R17
R19
R21
R23
R25
R27
R29
R31
R1
R3
R5
R7
R9
CR3
T+
T+
CR2
CR4
PS1 PS2
T-
T-
A
A
CR1
CR5
DCS
* *
PS1 Typical point (1 of 16 points shown)
DC
Power
Supply +
Field Xmtr
PS2 – (4-20 mA)
DC
Power
Supply
**
* Return may be connected to an unused A terminal with the W jumper in place or to a - PS terminal.
** Functional earth (quiet ground) is recommended for shield connections.

9771-210 3700/A To ensure safe operation, the recommended fuse type and value
9771-210 3703E electrical shock and equipment damage, use the fuse-extractor tool
! WARNING
Sharing a transmitter between the Tricon and another system may violate restrictions regarding the
segregation of safety and control functions. The sharing capability of this termination panel should
only be used in those applications where these restrictions do not exist, or can be otherwise
mitigated.

2 - 70
2.6.1.3 32-Point Current Input Panels

The following illustration shows a typical 32-point current input termination panel:
SN REV A 7400150-
R10
R12
R14
R16
R18
R20
R22
R24
R26
R28
R30
R32
R2
R4
R6
R8
J1
CR1
CR2
R11
R13
R15
R17
R19
R21
R23
R25
R27
R29
R31
R1
R3
R5
R7
R9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
PS1
PS2
Panel Module
9760-210 3704E1
9760-410 3704E2
1. 64 points, commoned, high-density,
DC-coupled. To configure for 0–5 VDC,
2. 64 points, commoned, high-density,
DC-coupled. To configure for 0–10
9760-210 (0–5 V) 32 64 3704E1
9760-410 (0–10 V) 32 64 3704E2
1. 0–5 VDC or 0–10 VDC, 64 points, commoned, high-density,
DC-coupled. To configure for 0–5 VDC, you must use TriStation.
2. 0–5 VDC or 0–10 VDC, 64 points, commoned, high-density,
DC-coupled. To configure for 0–10 VDC, you must use TriStation.

2 - 71
module:
Simplified schematic of a typical 64-point analog input module (1 of 64 points shown)
Mux
to
spare 1
Amp ADC
180 Ohms 64
Hi-Ref
Low-Ref
to Mux
other
points
1
250 Ohms * Amp ADC
PS1 64
PS2
Hi-Ref
Low-Ref
PS1
PS2 Mux
1
Amp ADC
64
Hi-Ref
Low-Ref
* 9760-210 panel, 250 Ohms

9760-410 panel, 500 Ohms
Panel Module
9760-210 3704E1
9760-410 3704E2
1. 0–5 VDC or 0–10 VDC, 64 points, commoned,
high-density, DC-coupled. To configure for 0–5
2. 0–5 VDC or 0–10 VDC, 64 points, commoned,
high-density, DC-coupled. To configure for 0–10

2 - 72

64-point analog input module to the field (1 of 64 points shown)
Termination panel
SN REV A 7400150-
R10
R12
R14
R16
R18
R20
R22
R24
R26
R28
R30
R32
R2
R4
R6
R8
J1
CR1
CR2
R11
R13
R15
R17
R19
R21
R23
R25
R27
R29
R31
R1
R3
R5
R7
R9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
PS1
PS2
PS1 Typical point

DC
Power
Supply +
Field Xmtr
PS2 – (4-20 mA)
DC
Power
Supply
*
Panel Module
9760-210 3704E1
9760-410 3704E2
1. To configure for 0–5 VDC,

2 - 73
2.6.1.4 32-Point 3-Wire Current Input Panels

A 32-point 3-wire current input termination panel supports redundant 24 VDC power
sources with diode-ORing. Each panel provides:
– 32 output terminals (T+) for the input terminal of a 3-wire 4–20 mA field transmitter.
A 500 mA fast-acting fuse protects each terminal.
– 32 input terminals (T–) for the output terminal of a 4–20 mA field transmitter. A 50
mA fast-acting fuse protects the precision current-to-voltage resistor.
– 32 return terminals (RTN) for the return terminal of a 3-wire 4–20 mA field
transmitter.
The following illustration shows a typical 32-point 3-wire current input termination panel:
Typical 32-point 3-wire current input termination panel
SN REV A 7400153-
J1
CR1
CR2
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
T+
T+
T+
T+
T–
T–
T–
T–
RTN
RTN
RTN
RTN
PS1
PS2
Panel Module
9765-210 3704E
short-to-ground leakage current for analog input panels:
9765-210 4–20 mA Commoned 3.5 mA 2.0 mA

2 - 74
The following table lists compatible 32-point 3-wire termination panels and 64-point
modules:
Compatible 64-point 3-wire analog input modules
Termination Pts/ Pts/ 3-wire analog input
9765-210 32 64 3704E1
1. 0–5 VDC or 0–10 VDC, 64 points, high-density, DC-coupled. To

2 - 75
module:
Simplified schematic of a typical 64-point 3-wire analog input module
to
spare
Mux
50 mA
1
T Amp ADC
Isolation/
250 filtering
Ohms 64
500 mA
T
Hi-Ref
Low-Ref
12K
RTN
LED * to
Mux
other 1
points Amp ADC
PS1 64
PS2
Hi-Ref
Low-Ref
PS1
PS2 Mux
1
Amp ADC
64
Hi-Ref
Low-Ref
* LEDs are blown-fuse indicators.

9765-210 37041 To ensure safe operation, the recommended fuse type and
value must be installed. To remove a blown fuse and avoid
1. 0–5 VDC or 0–10 VDC, commoned, the hazard of electrical shock and equipment damage, use
high-density, DC-coupled. the fuse-extractor tool (#1580000-01) supplied with the
system.

2 - 76
Example of connecting a 32-point 3-wire current input termination panel and a

64-point 3-wire analog input module to the field (1 of 64 points shown)
Termination panel
SN REV A 7400153-
J1
CR1
CR2
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
T+
T+
T+
T+
T–
T–
T–
T–
RTN
RTN
RTN
RTN
PS1
PS2
PS1 Typical point

DC (1 of 32 points shown)
Power
Supply T+
T– Field Xmtr
PS2 RTN (4-20 mA)
DC
Power
Supply
*
Panel Module
9765-210 3704E1

2 - 77
2.6.2 Voltage Input Panels

A voltage input termination panel provides 16 voltage input terminals.
The following illustration shows typical 16-point voltage input termination panel:
Typical 16-point voltage input termination panel
SN J1 REV A 7400171-
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
+
+
–
Panel Module
9763-810 3700A
9763-810 3701
9763-810 3703E
9763-810 16 16 3703E1
1. 0–5 VDC or 0–10 VDC, 16 points, non-commoned, differential.
To configure for 0–5 VDC or 0–10 VDC, you must use
TriStation.

2 - 78
The following table lists compatible 16-point termination panels and 32-point analog
modules:
9763-810 16 32 3700/A1, 37012

2 - 79
The following examples show how to connect field wiring to a analog input module:
TERMINATION CABLE BACKPLANE 16-POINT ANALOG INPUT MODULES
PANEL
to
spare Mux
1 Amp ADC
16
Hi-Ref
Low-Ref
Mux
1 Amp ADC
16
Hi-Ref
Low-Ref
Mux
1 Amp ADC
16
Hi-Ref
Low-Ref
Panel Module
9763-810 3703E1
1. 0–5 or 0–10 VDC, non-commoned,
differential. To configure for 0–5 or 0–10

2 - 80

to
spare Mux
Isolation/filtering
1 Amp ADC
32
Hi-Ref
Low-Ref
Mux
1 Amp ADC
32
Hi-Ref
Low-Ref
Mux
1 Amp ADC
32
Hi-Ref
Low-Ref
Panel Module
9763-810 3700/A1
9763-810 37012
DC-coupled.
DC-coupled.

2 - 81
Example of connecting a 16-point voltage input termination panel and a

Termination panel
SN REV A 7400171-
J1
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
+
+
–
Typical point
V
Field
Source
Panel Module
! CAUTION
9763-810 3700A
All unused points must be shorted to ground (RTN).
9763-810 3701
9763-810 3703E

2 - 82
2.6.3 Thermocouple Input Panels

A thermocouple input panel provides the following:
– 16 thermocouple input points
– TMR cold-junction temperature sensors
– Upscale/downscale open-input bias circuitry
The following illustration shows a typical 16-point thermocouple input termination panel:
Typical 16-point thermocouple input terminal panel
SN REV A 7400171-
J1
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
+
+
–
Panel Module
9765-610 3708E
9766-2101 3706/A
2
9766-510 3706/A
1. Upscale.
2. Downscale.
Compatible 16-point thermocouple input modules
Termination Pts/ Pts/ Thermocouple
panel panel module input modules
9765-610 16 16 3708E1
1. Type E, J, K, and T, 16 points, differential, isolated, DC-coupled. To
configure the thermocouple type and for upscale or downscale
open-input detection, you must use TriStation.

2 - 83
Compatible 32-point thermocouple input modules
Termination Pts/ Pts/ Thermocouple
panel panel module input modules
9766-210 16 32 3706/A1
9766-410 16 32 3706/A2
1. Type J, K, and T, 32 points, differential, non-isolated, DC-coupled,
upscale. To configure the thermocouple type, you must use the
TriStation.
2. Type J, K, and T, 32 points, differential, non-isolated, DC-coupled,
downscale. To configure the thermocouple type, you must use the
TriStation.

2 - 84
The following examples show how to connect field wiring to a 16-point thermocouple input
module:
Simplified schematic of a typical 16-point thermocouple input module
TERMINATION PANEL CABLE BACKPLANE 16-POINT THERMOCOUPLE INPUT MODULES
to
spare Mux
1 Amp ADC
16
Hi-Ref
Low-Ref
Mux
1 Amp ADC
16
Hi-Ref
Low-Ref
Mux
1 Amp ADC
16
Hi-Ref
Low-Ref
Panel Module
9765-610 3708E1
1. Type E, J, K, and T, differential, isolated.
To configure the thermocouple type and for
upscale or downscale output with
open-input detection, you must use
TriStation.

2 - 85
Simplified schematic of a typical 32-point thermocouple input module

(1 of 32 points shown
TERMINATION PANEL CABLE BACKPLANE 32-POINT THERMOCOUPLE INPUT MODULES
to
spare Mux
Isolation/filtering
+V (for upscale)
–V (for downscale)
1 Amp ADC
22M
32
Hi-Ref
Low-Ref
22M
Mux
–V (for upscale)
+V (for downscale)
1 Amp ADC
32
Hi-Ref
Low-Ref
Mux
1 Amp ADC
32
Hi-Ref
Low-Ref
Panel Module
1
9766-210 3706/A2
9766-5103 3706/A2
1. Upscale.
2. Type J, K, and T, differential, non-isolated.
To configure the thermocouple type, you
must use the TriStation.
3. Downscale.

2 - 86
Example of connecting a 16-point thermocouple input termination panel and a

16-point thermocouple input module to the field (1 of 16 points shown)
Termination panel
SN REV A 7400171-
J1
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
+
+
–
Typical point
**
*
For shield grounding instruction, see Appendix E.
** The shield is typically connected to the earth at the field device end.
If this is not possible, the shield may be connected as shown.
Panel Module
9766-2101 3706/A ! CAUTION
9766-510 2
3706/A All unused points must be shorted to ground (RTN).
9766-610 3708E
1. For upscale, open-input detection.
2. For downscale, open-input detection.

3-1
Chapter 3
Basic Termination Panels
This chapter describes the characteristics of basic external field termination panels and
covers the following topics:
“Digital Input Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
“Digital Output Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
“Relay Output Panel” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
“Analog Input Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
“Analog Output Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
“Pulse Input Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
“Pulse Totalizer Input Panel” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43

3-2
3.1 DESCRIPTION
components are mounted to the PCB and enclosed in a plastic housing. A termination panel
and associated cable passes input signals from the field directly to an adjacent input
module, or passes output signals from an adjacent output module directly to field wiring.
This arrangement permits the removal or replacement of I/O modules without disturbing
field wiring.
Basic termination panels are a low-cost means of connecting field wiring to a Tricon. Basic
termination panels allow you to marshal field signals in a separate enclosure up to 99 feet
(30 meters) from a Tricon chassis.
A basic termination panel consists of a PCB—with panel connector and terminal
blocks—mounted on a DIN rail-compatible plastic housing. The housing snaps onto
mounting rails in accordance with DIN 50 022. Current-to-voltage conversion resistors are
also mounted on analog input panels configured for current input. You must provide any
other components required for your application.
The panel connector and terminal blocks are directly interconnected via the PCB. The
compression terminals on the terminal blocks are designed for use with 24- to 12-gauge
(0.3 mm2 to 2.1 mm2) wiring.
Refer to Appendix B for signal labels and connector pin numbers. Each signal label shown
in Appendix B indicates the corresponding screw terminal on the termination panel. The
panel connector’s pin numbers match those on the Tricon backplane’s connector.
A basic termination panel is packaged with a cable that connects between a Tricon chassis
backplane and the basic termination panel. A female connector on one end of the cable is
keyed to match the male connector on the Tricon backplane. A male connector on the
opposite end of the cable is keyed to match the male connector on the termination panel.
Basic termination panels are available in the following configurations:
– Digital input panels
– Digital output panels
– Relay output panels
– Analog input panels
– Analog output panels
– Pulse input panels
– Pulse totalizer input panels
Tricon chassis. For further details, see the Tricon Planning & Installation Guide.

3-3

▼ Steps to Follow
! WARNING
Verify that power to the termination panel is off and that steps 1–4 have been followed. Dangerous
voltage may be present on the Elco connector.

panel.


3-4

▼ Steps to Follow

panel.
Tricon backplane.
! WARNING
voltages may be present on the Elco connector if power has not been removed from the termination
panel.

Panel” on page 3-3.

3-5
3.4 DIGITAL INPUT PANELS

Digital input termination panels are available in the following configurations:
– 16-point
– 32-point
3.4.1 16-Point Digital Input Panels

The following shows a typical 16-point digital input termination panel:
Typical 16-point digital input termination panel
J1
DIDO PANEL
REV A
SN
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
A A
TM
TRICONEX
7400143-
C C
E E
The following table is a list of compatible 16-point termination panels and 32-point
modules:
9551-110 16 32 3501E1/T1
9552-610 16 32 3502E2
9553-610 16 32 3503E3, 3505E4
self-test.
termination panel or cable listed in Chapter 1 under the relevant module.

3-6
The following examples show how to connect field wiring to a 32-point digital input
module:
Simplified schematic of a typical 32-point digital input module without self-test
TERMINATION CABLE BACKPLANE 32-POINT DIGITAL INPUT MODULE
PANEL
AC/DC Input Circuit
Isolation Rectifier Smoothing
Threshold to
Detect Input
Opto-Isolator Mux A
IN
IN
Threshold to
Detect Input
Opto-Isolator Mux B
Threshold to
to Detect Input
module
Panel Module
9551-110 3501E1/T1
1. 115 VACVDC, non-commoned, isolated.

3-7
Simplified schematic of a typical 32-point digital input module with self-test

TERMINATION CABLE BACKPLANE 32-POINT DIGITAL INPUT MODULE WITH SELF-TEST
PANEL
AC/DC Input Circuit
Threshold to
Detect Input
Opto-Isolator Mux A
opto-
IN isolated
IN Test A
Threshold to
Detect Input
Opto-Isolator Mux B
Test B
Threshold to
Detect Input
to Mux C
spare Opto-Isolator
module
Test C
Panel Module
9552-610 3502E1
9553-610 3503E2
9553-610 3505E3
1. 48 VAC/VDC, commoned in groups
3. 24 VAC/VDC, low-threshold,
commoned in groups of 8 with
self-test

3-8
Example of connecting a 16-point digital input termination panel and a

32-point digital input module to the field (1 of 16 points shown).
For pinouts, see Appendix B
Termination panel
REV A 7400143- AC HOT/+DC
SN
A
E
C
32
1A, slow
30
28
26
24
Field
Contact
22
J1
20
2A (IN1 +)
18
16
14
12
10
8
2E (IN1 –)
6
4
2
A
E
C
DIDO PANEL TM TRICONEX
AC NEUTRAL/RETURN
Panel Module
9551-110 3501E/T1 ! CAUTION
9552-610 3502E2 and value must be installed.
9553-610 3503E3
9553-610 3505E4
1. 115 VAC/VDC, non-commoned,
isolated.
2. 48 VAC/VDC, commoned in groups of 8
with self-test.
3. 24 VAC/VDC, commoned in groups of 8
with self-test.
4. 24 VAC/VDC, low-threshold, commoned
in groups of 8 with self-test.

3-9
3.4.2 32-Point Digital Input Panels

The following shows a typical 32-point digital input termination panel with commoned
return:
Typical 32-point digital input termination panel
SN J1
REV A
A
7400144-
C
E
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
Panel Module
9553-610 3564
9750-310 3504E1
9750-410 3504E2
1. To configure for 48 VDC,

3 - 10
The following table is a list of compatible 32-point termination panels and 64-point
modules:
9553-610 32 64 35641
9750-310 32 64 3504E2
9750-410 32 64 3504E3
DC-coupled. Must use the TriStation to configure for 48 VDC.
DC-coupled. Must use the TriStation to configure for 24 VDC.
input module:
Simplified schematic of a typical 64-point commoned digital input module
to
spare
Test ON Relays
(opto-isolated)
PWR + to other
points &
sensors
IN +
Threshold Detect
Opto-Isolator B
C
RTN
Test OFF Relays
(opto-isolated)
to to
other other
points points
Panel Module
9553-610 35641

3 - 11
Example of connecting a 32-point digital input termination panel without commoned

return and a 64-point digital input module to the field (2 of 64 points shown).
For pin-outs, see Appendix B
Termination panel
+DC
7400144-
REV A
32
Typical 2 of 32
30
28 1A, slow points shown
26
24
4C, 8C or 12C
22
(PWR)
** 1A, slow
J1
20
18
16 Field
14
Contacts
12
10
8
6 4E (IN4)
4
2
SN
2A (IN1)
A
E
C
14C to 32C
(RTN)
*
RTN
* One RTN connection is required. More than one is okay.

** One PWR connection is required. More than one is okay.

9553-610 3564 To ensure safe operation, the recommended fuse type and value
must be installed.

3 - 12
Simplified schematic of a typical 64-point commoned 24/48 VDC high-density

DC-coupled digital input module (1 of 64 points shown)
Mux
to
spare 1
* Amp ADC
IN + 64
RTN
Hi-Ref
Low-Ref
to
other
points Mux
1
Amp ADC
64
Hi-Ref
Low-Ref
Mux
1
Amp ADC
64
Hi-Ref
Low-Ref
* For maximum noise immunity, install a 1W ballast resistor.

9750-310 panel, 2.7k Ohms
9750-410 panel, 10k Ohms
Panel Module
9750-310 3504E1
9750-410 3504E1
1. 24/48 VDC, commoned,
high-density, DC-coupled.

3 - 13
Example of connecting a 32-point digital input termination panel with commoned

return and a 64-point digital input module to the field (2 of 64 points shown).
Termination panel
24/48 VDC
7400144-
REV A
32
30
Typical 2 of 32
28 1A, slow points shown
26
24
22
1A, slow
J1
20
18
16 Field
14
Contacts
12
10
8
6 4E (IN4)
4
2
SN
2A (IN1)
A
E
C
**
14C to 32C (RTN)
*
RTN

** Optional ballast resistor.
Panel Module CAUTION

!
1
9750-310 3504E To ensure safe operation, the recommended fuse type
2 and value must be installed.
9750-410 3504E

3 - 14
3.5 DIGITAL OUTPUT PANELS

Digital output panels are configured with 16 points, and can be used with two types of
modules:
– 16-point digital output modules
– 32-point digital output modules
3.5.1 16-Point Panels For Use With 16-Point Modules

Each 16-point basic digital output panel provides:
– 16 digital output terminals (LOAD)
– 16 power terminals (PWR)
– 16 return terminals (RTN)
Note It is up to the user to provide protection for all output points. Self-protected modules, such
as models 3624 and 3664, have built-in protection.
The illustration below shows a typical 16-point digital output termination panel for use with
16-point digital output modules:
Typical 16-point digital output termination panel for use with 16-point modules
J1
DIDO PANEL
REV A
SN
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
A A
TM
TRICONEX
7400143-
C C
E E
Panel Module
9651-110 3601E
9651-110 3603E/T
9651-110 3623/T
9652-610 3607E
9653-610 3604E
9653-610 3624

3 - 15
The following table is a list of compatible 16-point termination panels and 16-point digital
output modules:
Compatible 16-point digital output modules
Termination Pts/ Pts/
Digital output modules
panel panel module
9651-110 16 16 3601E1, 3603E/T2, 3623/T3
9652-610 16 16 3607E4
9653-610 16 16 3604E5, 36246
2. 120 VDC, 16 points, commoned, opto-isolated.
The following examples show how to connect field wiring to a 16-point digital output
module:
Simplified schematic of a typical 16-point commoned digital output module
16-POINT DIGITAL OUTPUT MODULE BACKPLANE CABLE TERMINATION
PANEL
A
Output PWR1 (2A)
Switch
Drive
Circuitry A B
LOAD1 (2C)
A "B
Output
Switch
Drive RTN1 (2E)
Circuitry
to other
B points
Output
Switch
Drive
Circuitry
C A B
C
Output
to
Switch hot
Drive spare
Circuitry
A Voltage
B Loopback
C Detector
Panel Module
9551-110 3603E1/T1

3 - 16

PANEL
A
Output PWR1 (2A)
Switch
Drive
Circuitry A B
LOAD1 (2C)
A "B
Output
Switch
Drive RTN1 (2E)
Circuitry
B
Output
Switch
Drive
Circuitry
C A B
C
Output
to
Switch hot
Drive spare
Circuitry
A Voltage
B Loopback
C Detector
Panel Module
9651-110 3601E1
9653-610 3604E2
9652-610 3607E3

3 - 17
Simplified schematic of a typical 16-point commoned supervised digital output


PANEL
OVD Switch #1
A Voltage
B Loopback to other
C Detector points
A
Output PWR1 (2A)
Switch
Drive
Circuitry A B
LOAD1 (2C)
A "B
Switch
Drive RTN1 (2E)
Circuitry
B
Output
to other
Switch points
Drive
Circuitry
C A B
C
Output
to
Switch hot
Drive spare
A Voltage
Circuitry
B Loopback
C Detector
Panel Module
9651-110 36231
9653-610 36242

3 - 18

digital output module to the field (1 of 16 points shown).
Termination panel
REV A 7400143-
AC HOT/+DC
SN A
E
C
32
30
28
26
24
22
Solenoid,
J1
20
18 relay, etc.
16 2C (LOAD1)
14
12
10
8
6
4 2E (RTN1)
2
***
A
E
C
TM
*
DIDO PANEL TRICONEX
2A (PWR1)
AC NEUTRAL/RETURN
**
* One PWR connection per point is recommended.
** For 3623/T and 3603E/T, only one RTN is required. All other modules require one RNT per point.
*** To prevent missing-load alarm, install a load at each point.
If a field load is not available for model 3623, install a 2.2k Ohm, 10W load resistor.
Panel Module Fuse

9561-110 3601E 3A, fast
! CAUTION
9561-110 3603E/T 1A, fast To ensure safe operation, the recommended fuse type
9561-110 3623E/T 1A, fast and value must be installed.
9562-610 3607E 1.25A, fast
9563-610 3604E 2.5A, fast

3 - 19

digital output module with self-protection to the field (1 of 16 points shown).
Termination panel
REV A 7400143-
+DC
SN
A
E
C
32
30
28
26
24
22
Solenoid,
J1
20
18 relay, etc.
16 2C (LOAD1)
14
12
10
8
6
4 2E (RTN1)
2
***
A
E
C
TM
*
DIDO PANEL TRICONEX
2A (PWR1)
RETURN
**
* One PWR connection per point is recommended.
** One RTN connection is required. More than one is okay.
If a field is not available, install a 470 Ohm, 10W load resistor.
Panel Module
9653-610 3624

3 - 20
3.5.2 16-Point Panels For Use With 32-Point Modules

Each 16-point basic digital output panel provides:
– 16 digital input terminals (LOAD)
– 16 power terminals (PWR)
– 16 return terminals (RTN)
The illustration below shows a typical 16-point digital output termination panel for use with
32-point digital output modules:
Typical 16-point digital output termination panel for use with 32-point modules
J1
DIDO PANEL
REV A
SN
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
A A
TM
TRICONEX
7400143-
C C
E E
Panel Module
9653-610 3664/3674
The following table is a list of compatible 16-point termination panels and 32-point digital
output modules:
Compatible 32-point digital output modules (requires two 16-point terminations)
9653-610 16 32 36641/36741
1. 24 VDC, 32 points, commoned, dual-digital, opto-isolated,
self-protected.

3 - 21
module:
Simplified schematic of a typical 32-point commoned dual digital output module
32-POINT DUAL DIGITAL OUTPUT MODULE BACKPLANE TERMINATION
PANEL
A Voted PWR1 (2A)

Output
B
Drive
C Circuitry
LOAD1 (2C)
RTN1 (2E)
A Voted
Drive
B
Output
C Circuitry
A Loopback
B Detector/
C Isolator
to
hot
spare
to other points
Panel Module
9653-610 36641/36741
1. 24 VDC, commoned, opto-isolated,
self-protected.

3 - 22

commoned dual digital output module with self-protection to the field
(1 of 32 points shown). For pin-outs, see Appendix B
Termination panel
REV A 7400143-
+DC
SN
A
E
C
32
30
28
26
24
22
Solenoid,
J1
20
18 relay, etc.
16 2C (LOAD1)
14
12
10
8
6
4 2E (RTN1)
2
***
A
E
C
TM
*
DIDO PANEL TRICONEX
2A (PWR1)
RETURN
**

9653-610 3664/3674 For proper operation, one PWR connection per point is required.

3 - 23
3.6 RELAY OUTPUT PANEL

A basic relay output termination panel provides 16 contact points. The illustration below
shows a typical 16-point relay output termination panel:
Typical 16-point relay output termination panel
J1
DIDO PANEL
REV A
SN
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
A A
TM
TRICONEX
7400143-
C C
E E
Panel Module
9651-110 3636R
The following table is a list of compatible 16-point relay output termination panels and
32-point relay output modules:
Compatible 32-point relay output modules (requires two 16-point terminations)
Termination Pts/ Pts/ Relay output
9651-110 16 32 3636R1
1. Non-commoned, 32 points, simplex, galvanically-isolated,
normally-open. For use in non-critical applications as a
cost-effective alternative to TMR modules.

3 - 24
The following examples show how to connect field wiring to a 32-point relay output
module:
Simplified schematic of a typical 32-point relay output module
32-POINT RELAY OUTPUT MODULE BACKPLANE CABLE TERMINATION
PANEL
to
spare
module
Point
Register
+V +V
2A (C1)
Voted
Output
Drive
Point Circuitry
Register
Loopback
Detector/
Isolator
2E (C1)
Point
Register
Panel Module
9651-110 3636R1
1. Non-commoned, simplex, normally
open, galvanically isolated.

3 - 25
Example of connecting a 16-point relay output termination panel and a 32-point relay
output module to the field (1 of 32 points shown). For pin-outs, see Appendix B
+DC
Termination panel
REV A 7400143-
SN
A 2.5A, slow
E
C
32
Solenoid,
30 2A (C1) 2E (C1) relay, etc.
28
26
24
22
J1
20
18
16
14
12
10
8
6
4
2
A
E
C
TM
DIDO PANEL TRICONEX
RETURN
* When switching reactive loads, de-rate the output switching power to 25%
of maximum (500 VA for AC applications, 37.5 W for DC applications.)
When switching incandescent lamps, use the inrush current when calculating
the required output switching power. For specifications, contact the lamp manufacturer.
The inrush current may be 10–15 times the rated nominal load current of the lamp.

9651-110 3636R To ensure safe operation, the recommended fuse type
and value must be installed.

3 - 26
3.7 ANALOG INPUT PANELS

Analog input termination panels are available in the following configurations:
– 32-point current input panels
– 16- and 32-point voltage input panels
3.7.1 Current Input Panels

The illustration below shows a typical 32-point current input termination panel:
SN J1
REV A
A
7400144-
E
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
Panel Module
9750-210 3704E1
1. To configure for 0-5 VDC,
Each input point on a basic 32-point current input panel provides:

– 32 current input terminals (IN+)
– Commoned return terminals (RTN)

3 - 27
The following table is a list of compatible 32-point current input panels and 64-point analog
input modules:
9750-210 32 64 3704E1
1. 0-5 VDC or 0-10 VDC, 64 points, high-density, DC-coupled. To
configure for 0-5 VDC, you must use TriStation.
module:
TERMINATION PANEL CABLE BACKPLANE 64-POINT HIGH-DENSITY ANALOG INPUT MODULE
Mux
to
spare 1
Amp ADC
IN1 + 64
250 Ohms (0-5V) Hi-Ref

Low-Ref
IN1 –
Mux
to
other 1
points Amp ADC
64
Hi-Ref
Low-Ref
Mux
1
Amp ADC
64
Hi-Ref
Low-Ref
Panel Module
9750-210 3704E1
1. 0–5 or 0–10 VDC, commoned,
high-density, DC-coupled. To configure for
0–5 VDC, you must use TriStation.

3 - 28
Example of connecting a 32-point current input termination panel and a 64-point

analog input module to the field (2 of 64 points shown). For pin-outs, see Appendix B
Termination panel
+24 VDC
7400144-
REV A
32
30 50 mA, fast acting or Typical 2 of 32
28 180 Ohm, 3W resistor points shown
26
24
22
50 mA, fast acting or
180 Ohm, 3W resistor
J1
20
18
Field
Xmtrs
16
14
(4-20 mA)
12
10
8
4E (IN2 +)
6
4
2
SN
E
C
2A (IN1 +)
14C to 32C2 (RTN)

*
RTN
Panel Module
! CAUTION
9750-210 37041 To ensure safe operation, the recommended fuse type and value
1. To configure for 0–5 VDC, you must be installed.

3 - 29
3.7.2 Voltage Input Panels

Voltage input panels are available in the following configurations:
– 16-point
– 32-point
3.7.2.1 16-Point Voltage Input Panels

Each input point on a 16-point basic voltage input panel provides:
– 16 voltage input terminals (IN+ and IN –)
The following shows a typical 16-point voltage input termination panel:

J1
DIDO PANEL
REV A
SN
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
A A
TM
TRICONEX
7400143-
C C
E E
Panel Module
9753-110 3700/A
9753-110 3701
9753-110 3703E1
1. To configure for 0–5 VDC or
0–10 VDC, you must use
TriStation.
The following table is a list of compatible 16-point voltage input termination panels and
16-point analog input modules:
9753-110 16 32 3703E1
1. 0–5 VDC or 0–10 VDC, 16 points, non-commoned, differential.
To configure for 0–5 VDC or 0–10 VDC, you must use TriStation

3 - 30
9753-110 16 32 3700/A1, 37012

3 - 31
module:
PANEL
to
spare Mux
1 Amp ADC
16
IN
Hi-Ref
IN Low-Ref
Mux
1 Amp ADC
16
Hi-Ref
Low-Ref
Mux
1 Amp ADC
16
Hi-Ref
Low-Ref
Module Panel
3703E1 9753-110
1. 0–5 VDC or 0–10 VDC,
non-commoned, differential. To
configure for 0–5 VDC or 0-10 VDC,

3 - 32
module:

PANEL
to
spare Mux
Isolation/filtering
1 Amp ADC
IN1 + 32
Hi-Ref
IN1 –
Low-Ref
Mux
1 Amp ADC
32
Hi-Ref
Low-Ref
Mux
1 Amp ADC
32
Hi-Ref
Low-Ref
Panel Module
9753-110 3700/A1
9753-110 37012
DC-coupled.
2. 0–10 VDC, non-commoned,

3 - 33
Example of connecting a 16-point voltage input termination panel and a 16- or

32-point analog input module to the field (1 of 16 or 32 points shown).
Termination panel
REV A 7400143-
SN
A
E
C
32
30
28
26
24
22
J1
20
Typical 1 of 16
18 points shown
16
14
12
10
8
6
V 0-5 or 0-10 VDC
4 2E (IN1 –)
2
A
E
C
TM
DIDO PANEL TRICONEX
2A (IN1 +)
Panel Module
9753-110 3700/A ! CAUTION
9753-110 3701 Unused points must be shorted to ground (RTN).
9753-110 3703E1
1. To configure for 0–5 VDC or 0–10

3 - 34
3.7.2.2 32-Point Voltage Input Panels

Each input point on a 32-point basic voltage input panel provides:
– 32 voltage input terminals (IN+ and IN –)
The following shows a typical 32-point voltage input termination panel:
SN J1
REV A
A
7400144-
E
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
Module Panel
1
3704E 9750-810
1. To configure for 0–5 VDC or
0–10 VDC, you must use
TriStation.
9750-810 32 64 3704E1
1. 0–5 VDC or 0–10 VDC, 64 points, high-density, DC-coupled. To
configure for 0–5 VDC or 0–10 VDC, you must use TriStation.

3 - 35
module:
TERMINATION CABLE BACKPLANE 64-POINT HIGH-DENSITY ANALOG INPUT MODULE
PANEL
Mux
to
spare 1
Amp ADC
IN1 64
Hi-Ref
Low-Ref
RTN
Mux
to
other 1
points Amp ADC
64
Hi-Ref
Low-Ref
Mux
1
Amp ADC
64
Hi-Ref
Low-Ref
Module Panel
1
3704E 9750-810
1. 0–5 VDC or 0–10 VDC, commoned,
high-density, DC-coupled.

3 - 36
Example of connecting a 32-point voltage input termination panel and a 64-point

analog input module to the field (1 of 64 points shown). For pin-outs, see Appendix B
RTN
Termination panel
7400144-
REV A
32
30 Typical 1 of 32
28 points shown
26
24
22
J1
20
18 14C to 32C (RTN) V 0-5 or 0-10 VDC
16
14
12
10
8
6
4
2
SN
C
A
2A (IN1)

!
9750-810 3704E1 Unused points must be shorted to ground (RTN).
1. To configure for 0–5 VDC or 0–10

3 - 37
3.8 ANALOG OUTPUT PANELS

A basic analog output termination panel provides terminals for connecting to analog output
modules. Analog output termination panels are only available in a current output
configuration.
Each basic analog output termination panel provides:
– 8 current output terminals (OUT)
– 8 current return terminals (RTN)
– Terminals for connecting redundant 24 VDC power supplies
The illustration below shows a typical 8-point basic current output termination panel:
Typical 8-point basic current output termination panel
J1
DIDO PANEL
REV A
SN
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
A A
TM
TRICONEX
7400143-
C C
E E
Panel Module
9853-610 3805E
9853-610 3806
The following table is a list of compatible 8-point termination panels and 8-point analog
modules:
Compatible 8-point analog output termination panels
Termination Pts/ Pts/ Analog output
9853-610 8 8 3805E1
9853-610 8 8 38062
1. 4–20 mA, 8 point, commoned-return, DC-coupled.
2. 6 outputs @ 4–20 mA, 2 outputs @ 16–320 mA, commoned-return,
DC-coupled.

3 - 38
The following examples show how to connect field wiring to an 8-point analog output
module:
Simplified schematic of a typical 8-point commoned-return analog output module
8-POINT ANALOG OUTPUT MODULE BACKPLANE CABLE TERMINATION
PANEL
A Loop power
PWRA (22A)
Selector
Logic
Current
loopback PWRB (24A)
DAC
RTN (22E)
B RTN (24E)
Selector
Logic Current
loopback
DAC
OUT1 (2A)
C RTN1 (2E)
Selector
Logic
Current
loopback
DAC
Panel Module
9853-610 3805E1
9853-610 38062
1. 4–20 mA, commoned-return, DC-coupled.
2. 6 outputs @ 4–20 mA, 2 outputs @ 16–320 mA,
commoned-return, DC-coupled.

3 - 39
Example of connecting an 8-point current output termination panel and an 8-point

commoned-return analog output module to the field (8 of 8 points shown).
+24 VDC
22A (PWRA)
+24 VDC
24A (PWRB)
Termination panel
REV A 7400143-
SN
A
E
C
32
30
28
26
24E (RTN)
24
22
J1
20
18 22E (RTN)
16
14
RTN
12
10
*
8
6
16E (RTN8)
4
2
A
E
C
DIDO PANEL TM TRICONEX
2E (RTN1)
Load **
2A (OUT1)
16A (OUT8)
* A shorting jumper must be connected to each unused point.

Panel Module
9853-610 3805E
9853-610 3806

3 - 40
3.9 PULSE INPUT PANELS

A basic pulse input termination panel provides terminals for connecting to pulse-input
modules. Each basic pulse input termination panel provides eight differential-input signal
terminals (IN+ and IN –).
The illustration below shows a typical 8-point pulse input termination panel:
Typical 8-point pulse input termination panel
J1
DIDO PANEL
REV A
SN
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
A A
TM
TRICONEX
7400143-
C C
E E
Module Panel
3510 9753-110
3511 9753-110
The following table lists compatible 8-point pulse input termination panels and 8-point
pulse input modules:
Compatible 8-point pulse input modules
Termination Pts/ Pts/ Pulse input
9753-110 8 8 35101, 35111
1. 20 Hz – 20 kHz, 8 point, non-commoned, AC-coupled.

3 - 41
The following examples show how to connect field wiring to an 8-point pulse input
module:
Simplified schematic of a typical 8-point non-commoned pulse input module
TERMINATION CABLE BACKPLANE 16-POINT PULSE INPUT MODULES

PANEL
to
spare Comparator
AC coupled A
Counter/ Micro-
Timer Processor
to
other
points
IN1
IN1
Comparator
AC coupled B
Counter/ Micro-
Timer Processor
to
other
points
Comparator
AC coupled
C
Counter/ Micro-
Timer Processor
to
other
points

!
1
9753-110 3510 Unused points must be shorted together.
1
9753-110 3511
1. 20–20 kHz, 8 points, non-commoned,
AC-coupled.

3 - 42
Example of connecting an 8-point pulse input termination panel and an 8-point

non-commoned pulse input module to the field (1 of 8 points shown).
Termination panel
REV A 7400143-
SN
A
E
C
32
30
Typical passive
speed sensor
28
26
24
22
J1
20
18
16
14
12
10
8
6 2E (IN1 –)
4
2 F+
Typical 1 of 8
points shown
A
E
C
DIDO PANEL TM
TRICONEX
F–
RT
2A (IN1 +)
*
* Functional earth ground (quiet ground) is recommended for shield connections.
** When possible, install a terminating resistor as shown. For further information, see Application Note #6.
Panel Module
9753-110 3510
9753-110 3511

3 - 43
3.10 PULSE TOTALIZER INPUT PANEL

A basic pulse totalizer input termination panel provides 16 input signal terminals (IN+ and
IN –) for connecting to pulse totalizer input modules.
The illustration below shows a typical 16-point pulse totalizer input termination panel:
Typical 16-point pulse totalizer input termination panel
J1
DIDO PANEL
REV A
SN
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
A A
TM
TRICONEX
7400143-
C C
E E
Panel Module
9753-110 3515
The following table lists compatible 16-point pulse input termination panels and 32-point
pulse input modules:
Termination Pts/ Pts/ Pulse input

9753-1101 16 32 35152
1. The maximum length of the interface cable is 50 feet.
2. 0–1 kHz, 32 points, non-commoned. Two panels are
required for each module.

3 - 44
The illustration below shows one way to connect field wiring to an 32-point pulse input
module:
Simplified schematic of a typical 32-point, non-commoned, pulse totalizer input
TERMINATION CABLE BACKPLANE 32-POINT TOTALIZER INPUT MODULE
PANEL
AC/DC Input Circuit
Leg-to-
Leg
Isolation To
Threshold Counters
Detect
Opto-Isolator Leg A
IN
IN To
Threshold Counters
Detect
Opto-Isolator Leg B
To
Threshold Counters
to Detect
spare Opto-Isolator Leg C
module
Panel Module
9753-1101 35152
1. The maximum length of the
interface cable is 50 feet.
2. 0–1 kHz, non-commoned, isolated.

3 - 45
Example of connecting an 16-point pulse totalizer input termination panel and a

32-point non-commoned pulse totalizer input module to the field
(1 of 32 points shown). For pin-outs, see Appendix B
Termination panel
REV A 7400143-
+24 VDC
SN A
E
C
32
30
28
26
24
22
*
J1
20
18
2A (IN1 +)
16
14
Active
12 Pulse
10 Sensor
8
6 2E (IN1 –)
4
2
A
E
C
TM
DIDO PANEL TRICONEX
RTN
* Quiet earth
! CAUTION
Sensor pulse outputs should be the push-pull type. You may use
high-side or low-side, solid-state output, but maximum frequency
may be reduced based on cable distance. Do not use mechanical
relay/switch contacts.
To prevent point-to-point cross-talk, use individually shielded,

twisted-pair wire for lengths greater than 50 feet.
Panel Module
9753-1101 35152
1. The maximum length of the
interface cable is 50 feet.
2. 0–1 kHz, 32 points, non-commoned.

3 - 46

4-1
Chapter 4
Special Termination Panels
This chapter describes the characteristics of Triconex special external field termination
panels and covers the following topics:
“Interposing Relay Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
“Bypass Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
“RTD/TC/AI Panel” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
“Digital Output Panel (for 3603B only)” . . . . . . . . . . . . . . . . . . . . . . . 4-32
“Analog Output Panel (for 3806 only)” . . . . . . . . . . . . . . . . . . . . . . . . 4-36

4-2
4.1 DESCRIPTION
Special termination panels are used for connecting special applications such as external
relays, bypass switches, and thermocouple (TC) and resistive-temperature detector (RTD)
signal-conditioning modules. Special termination panels contain all necessary components
for the specified application, including a matched 10-foot cable for connection to a Tricon
chassis.
Special external termination panels allow you to connect field signals in a separate
enclosure up to 99 feet (30 meters) from a Tricon. Each rack-mountable panel complies
with the RS-310-C EIA standard.
The following special termination panels are available:
– Interposing relay panels
– Bypass panels for digital inputs
– Termination panel with RTD/TC/AI input-signal conditioning

4-3

▼ Steps to Follow
! WARNING

panel.


4-4

▼ Steps to Follow

panel.
Tricon backplane.
! WARNING
panel.

Panel” on page 2.

4-5
4.4 INTERPOSING RELAY PANELS

Interposing relay panels are available in the following configurations:
– 16-point commoned
– 16-point non-commoned
Interposing relay termination panels can be used with most digital output modules.
Interposing relays are recommended for the following applications:
– Load currents greater than 2 amps
– Field voltages greater than 115 VAC
– Requires voltage-level conversion
– Compatibility with motor-starter circuits
An interposing relay termination panel is available for use with each type of digital output
module. The digital outputs of the interposing relays are not fault-tolerant. However, each
relay provides an auxiliary contact that can be fed into a digital input to send a loopback
signal to the control program. A user-written loopback check in the control program can
ensure that the relay has achieved its commanded state.
Each interposing relay panel provides the capability to common power and return through
a factory-mounted bus-bar arrangement.
Each interposing relay panel consists of:
– A 7" x 19" (36-cm x 48-cm) rack-mountable panel with terminals for 16 digital
outputs and 16 digital inputs.
– Two ELCO connectors mounted on the panel for connecting to digital input modules
using digital input cables 9141-010, 9142-010, or 9143-010.
– An EIA standard RS-310-C plate on which the termination panel is mounted.
– A digital output module and a cable compatible with the selected coil voltage.
Each interposing relay provides an auxiliary contact that can be connected to a digital input
module and compatible loopback cable to verify relay activation by the digital output
module. The relay termination panel uses compact, general-purpose power relays for
maximum reliability. The loopback cable must be ordered separately.

4-6
Interposing relay termination panels provide 16 industry-standard power relays with the
following specifications:
Interposing Relays
Compact, general-purpose power relays with hold-down
Type
clamps
Contact rating 10A @ 30 VDC or 277 VAC
Switching power AC: 2500 VA
(see CAUTION below) DC: 90 W
Maximum output cycle rate Once per scan
Expected life at maximum rated load 100,000 operations
1000 VAC minimum
Relay Isolation 1500 VDC minimum
Power consumption per relay Less than 2 Watts
! CAUTION
When switching reactive loads, you should de-rate the switching power of the outputs to 25% of
maximum (625VA for AC applications or 22.5 watts for DC applications. When switching
incandescent lamps, the inrush current can be 10 to 15 times the rated nominal load current of the
lamp. Use the inrush current to calculate the required output switching power. Contact the lamp
manufacturer for detailed specifications regarding inrush amplitude and duration.
4.4.1 Commoned Interposing Relay Panels

Each commoned interposing relay panel provides:
– 16 relay points (C and NO)
– 2 terminals (PW1 + and –) for primary power and return (DC or AC)
– 2 terminals (PW2 + and –) for redundant power and return (DC or AC)
– An individual fuse with blown-fuse indicator for relay coil and loopback circuit
Each terminal accepts either #6 ring-lug terminals or 24- to 12-gauge (0.3mm2 to 2.1mm2)
wires.
! CAUTION
Relay contacts are not protected by a fuse in order to allow maximum flexibility for the application.
You must provide the necessary contact protection for your application.

4-7
The illustration below shows a typical 16-point commoned interposing relay termination
panel:
Typical 16-point commoned interposing relay termination panel
+ 1 – + 2 – + 3 – + 4 – + 5 – + 6 – + 7 – + 8 – + PW1 – + PW2 – + 9 – + 10 – + 11 – + 12 – + 13 – + 14 – + 15 – + 16 –
POWER POWER
CR1 CR2
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16
R25 TRICONEX CORP.

R17 R26 ASSY. NO. 7400121- REV
R18 R27
R19 R28 RELAY EXTERNAL TERMINATOR
R20 R29 © 1990 SERIAL NO.
R21 MODEL NUMBER VOLTAGE R30 MADE IN U.S.A.
R22 ISOLATED REDUNDANT DIGITAL OUTPUT R31 DIGITAL INPUT
R23 COMMON R32
R24 RACK/CHASSIS/SLOT
K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16
CONTACT CONTACT
C 1 NO C 2 NO C 3 NO C 4 NO C 5 NO C 6 NO C 7 NO C 8 NO C 9 NO C 10 NO C 11 NO C 12 NO C 13 NO C 14 NO C 15 NO C 16 NO
Panel Module Fuse

9670-610 3601E 3A, fast ! CAUTION
9671-810 3604E 2.5A, fast To ensure safe operation, the recommended fuse type
9671-810 3664/3674 2.5A, fast
9672-810 3607E 1.5A, fast
9673-810 3603E/T 1A, fast
The following table lists compatible 16-point commoned interposing relay termination
panels and 16-point digital output modules:
9670-610 16 16 3601E1
9671-810 16 16 3604E2
9672-810 16 16 3607E3
9673-810 16 16 3603/T4

4-8
The following table lists compatible 16-point commoned interposing relay termination
Compatible 32-point digital output modules (requires two 16-point terminations)
9671-810 16 32 3664/36741
1. 24 VDC, 32 points, commoned, dual-digital, opto-isolated,
self-protected.
two sets of labels: 1–16 and 17–32. For information on how to install the labels, see Appendix F.

4-9
module:
Simplified schematic of a typical 16-point DC digital output module
16-POINT DIGITAL OUTPUT MODULE BACKPLANE CABLE RELAY OUTPUT PANEL
LED *
A
Output POWER1 +
Switch
CONTACT
Drive (1C)
A B
Circuitry
CONTACT
(1NO)
A B
Output
Switch
Drive
Circuitry
B
Output
Switch
Drive
Circuitry C A B
POWER1 –
C
Output
PW1 +
Switch
Drive to
A Voltage
Circuitry spare PW1 –
B Loopback module
C Detector
PW2 +
TYPICAL DIGITAL INPUT POINT (OPTIONAL)
PW2 –
Bridge Current-
rectifier limiting
Optical isolation
AC
Smoothing to
Threshold Detect other
Opto-Isolator points
to
spare
module
Panel Module Fuse

! CAUTION
9673-810 3603E/T1 1A, fast To ensure safe operation, the recommended fuse type
9671-810 3604E2 2.5A, fast and value must be installed.
3
9672-810 3607E 1.25A, fast

4 - 10
Simplified schematic of a typical 16-point AC digital output module

16-POINT DIGITAL OUTPUT MODULE BACKPLANE CABLE RELAY OUTPUT PANEL
A
LED
*
Output POWER1 +
Switch
CONTACT
Drive (1C)
A B
Circuitry
CONTACT
(1NO)
A "B
Output
Switch
Drive
Circuitry
B
Output
Switch
Drive
Circuitry C A B
POWER1 –
C
Output
PW1 +
Switch
Drive to
A Voltage
Circuitry spare PW1 –
B Loopback module
C Detector
PW2 +
PW2 –
Bridge Current-
rectifier limiting
Optical isolation
AC
Smoothing to
to
spare
module
Panel Module Fuse ! CAUTION


4 - 11
Simplified schematic of a typical 32-point digital output module (1 of 32 points shown)

32-POINT DUAL DIGITAL OUTPUT MODULE BACKPLANE CABLE RELAY OUTPUT PANEL
A
*
LED
Voted POWER1 +
Point
Output
Register CONTACT
Drive
(1C)
Circuitry
CONTACT
(1NO)
Voted
B Drive
Output
Point
Circuitry
Register
Point A Loopback POWER1 –

Register B Detector/
C Isolator
PW1 +
to
to hot
other PW1 –
spare
points
PW2 +
PW2 –
Bridge Current-
rectifier limiting
Optical isolation
AC
Smoothing to
to
spare
module

9671-810 3664/3674 1
2.5A, fast To ensure safe operation, the recommended fuse type
1. 24 VDC, dual, non-commoned,

4 - 12
Example of connecting a 16-point commoned DC interposing relay panel and a

16- or 32-point digital output module to the field (1 of 16 or 32 points shown)
DC
Power
Supply
DC
Power
Supply
+ 1 – + 2 – + 3 – + 4 – + 5 – + 6 – + 7 – + 8 – + PW1 – + PW2 – + 9 – + 10 – + 11 – + 12 – + 13 – + 14 – + 15 – + 16 –
POWER POWER
CR1 CR2
R25 TRICONEX CORP.

R17 R26 ASSY. NO. 7400121- REV
R18 R27
R28 RELAY EXTERNAL TERMINATOR
R19
R23 COMMON R32
CONTACT CONTACT
Typical point (1 of
Contact #1 16 points shown)
(NO)

9671-810 3604E 2.5A, fast To ensure safe operation, the recommended fuse type
9671-810 3664 2.5A, fast
9672-810 3607E 1.25A, fast equipment damage, use the fuse-extractor tool
9673-810 3603E/T 1A, fast
! CAUTION
Do not exceed 10 inch-pounds of torque when securing leads to the #6 terminal.

4 - 13
Example of connecting a 16-point commoned AC interposing relay panel and a

16- or 32-point digital output module to the field (1 of 16 or 32 points shown)
AC Hot
AC
Power
AC Neutral
Supply
Protective earth
(AC safety ground)
+ 1 – + 2 – + 3 – + 4 – + 5 – + 6 – + 7 – + 8 – + PW1 – + PW2 – + 9 – + 10 – + 11 – + 12 – + 13 – + 14 – + 15 – + 16 –
POWER POWER
CR1 CR2
R25 TRICONEX CORP.

R17 R26 ASSY. NO. 7400121- REV
R18 R27
R19
R23 COMMON R32
CONTACT CONTACT
Typical point (1 of
Contact #1 16 points shown)
(NO)


4 - 14
4.4.2 Non-Commoned Interposing Relay Panels

Each non-commoned interposing relay panel provides:
– 16 common (C) terminals for connecting to a relay contact
– 16 normally-open (NO) terminals for connecting to a relay contact
– 16 + terminals for connecting +DC or AC hot
– 16 – terminals for connecting DC return or AC neutral
– An individual fuse with blown-fuse indicator for relay coil and loopback circuit
Each terminal on an interposing relay panel accepts either #6 ring-lug terminals or
24-gauge to 12-gauge (0.3mm2 to 2.1mm2) wires.
! CAUTION
Relay contacts are not protected by a fuse in order to allow maximum flexibility for the application.
You must provide the necessary contact protection for your application.
The illustration below shows a typical 16-point non-commoned interposing relay

termination panel:
Typical 16-point non-commoned interposing relay termination panel
+ 1 – + 2 – + 3 – + 4 – + 5 – + 6 – + 7 – + 8 – + PW1 – + PW2 – + 9 – + 10 – + 11 – + 12 – + 13 – + 14 – + 15 – + 16 –
POWER POWER
R25 TRICONEX CORP.

R17 R26 ASSY. NO. 7400121- REV
R18 R27
R19 R28 RELAY EXTERNAL TERMINATOR
R23 COMMON R32
CONTACT CONTACT


4 - 15
The following table lists compatible 16-point non-commoned interposing relay termination
9670-110 16 16 3601E1
module:
Simplified schematic of a typical 16-point non-commoned AC digital output module
32-POINT DUAL DIGITAL OUTPUT MODULE BACKPLANE CABLE RELAY OUTPUT PANEL
A
*
LED
Voted POWER1 +
Point
Output
Register CONTACT
Drive
(1C)
Circuitry
CONTACT
(1NO)
Voted
B Drive
Output
Point
Circuitry
Register
Point A Loopback POWER1 –

Register B Detector/
C Isolator
PW1 +
to
to hot
other PW1 –
spare
points
PW2 +
PW2 –
Bridge Current-
rectifier limiting
Optical isolation
AC
Smoothing to
to
spare
module

9670-110 3601E 1
2.5A, fast To ensure safe operation, the recommended fuse type

4 - 16
Example of connecting a 16-point non-commoned interposing relay panel and a

16-point AC digital output module to the field (1 of 16 points shown)
Hot
AC
Power
Neutral
Supply
Protective earth
Typical point (1 of (AC safety ground)
16 points shown)
+ 1 – + 2 – + 3 – + 4 – + 5 – + 6 – + 7 – + 8 – + PW1 – + PW2 – + 9 – + 10 – + 11 – + 12 – + 13 – + 14 – + 15 – + 16 –
POWER POWER
R25 TRICONEX CORP.

R17 R26 ASSY. NO. 7400121- REV
R18 R27
R19
R23 COMMON R32
CONTACT CONTACT
Typical point (1 of
16 points shown)


4 - 17
4.5 BYPASS PANELS

Bypass termination panels can be used to connect digital inputs using a bank of 32
pre-wired switches. The bypass panel has a master keyswitch and terminals for redundant
+24 VDC power sources. Each input point contains an ON status indicator and a position
for a user-defined label. Each bypass termination panel comes with two 10-foot cables for
connection between the termination panel and the Tricon chassis.
Each point can be energized only if the master keyswitch is ON and the corresponding point
switch is ON. Each point has a location for a user-definable label, and an LED to indicate
the ON condition.
4.5.1 Bypass Panel for 32-Point DI Modules

The bypass panel is 3.5 inches high, 4.0 inches deep, and 19 inches wide, and complies with
EIA Standard RS-310-C. Each cable is keyed to the appropriate digital input module. P1
connects points 1-16, and P2 connects points 17-32. A 6-terminal barrier strip has terminals
for redundant 24 VDC power with diode OR’ing provided on the panel. Each screw
terminal accepts either #6 ring-lug terminals, or 24- to 12-gauge (0.2 mm2 to 3.3 mm2)
wires.

4 - 18
The illustration below shows a typical 32-point bypass termination panel:

Typical 32-point bypass termination panel
FRONT
2 AMP
250V
BLOWN
FUSE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
ON
OFF
TRICONEX
REAR
TB2
P2 1 2 3 4 5 6 P1
TB4 TB5
+24 RTN GND +24 RTN GND
TB3
1 2
Panel Module
BP9228-010 3503E
BP9228-010 3505E
The following table lists compatible 32-point digital input modules:

Compatible 32-point digital input modules
BP9228-010 32 32 3503E1, 3505E2
self-test.

4 - 19
module:
Simplified schematic of typical 32-point digital input module (1 of 32 points shown)
BYPASS PANEL CABLE BACKPLANE 32-POINT DIGITAL INPUT MODULE WITH SELF-TEST
+24V LED
4 AC/DC Input Circuit

Keyswitch
Threshold to
Detect Input
LED
Opto-Isolator Mux A
to
other
Bypass points
switch Test
A
RTN
2
Threshold to
5 Detect Input
Opto-Isolator Mux B
Test
B
3
Threshold to
to Input
Detect
AC safety spare
ground Opto-Isolator Mux C
module
Test
C

1 To ensure safe operation, the recommended fuse type and
BP9228-010 3503E
value must be installed.
BP9228-010 3505E2
2. 24 VDC, low-threshold, commoned
in groups of 8 with self-test.

4 - 20
Example of connecting a 32-point bypass panel and a 32-point digital input module to
the field
(optional)
+24 VDC +24 VDC
Power Power
Supply Supply
REAR
TB2
P2 1 2 3 4 5 6 P1
TB4 TB5
TB3
1 2
Protective earth
(AC safety ground)
Panel Module
BP9228-010 3503E1
BP9228-010 3505E2
1. 24 VAC/VDC, commoned in groups of
8 with self-test.
2. 24 VDC, low-threshold, commoned in
groups of 8 with self-test.

4 - 21
4.5.2 Bypass Panel for 64-Point DI Modules

The bypass panel is 3.5 inches high, 4.0 inches deep, and 19 inches wide, and complies with
EIA Standard RS-310-C. Each cable is keyed to the appropriate digital input module. P1
connects points 1-32. A 6-terminal barrier strip has terminals for redundant 24 VDC power
with diode OR’ing provided on the panel. Each screw terminal accepts either #6 ring-lug
terminals, or 24- to 12-gauge (0.2 mm2 to 3.3 mm2) wires.
The illustration below shows a typical 64-point bypass termination panel:
Typical 64-point bypass termination panel
FRONT
2 AMP
250V
BLOWN
FUSE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
ON
OFF
TRICONEX
REAR
TB2
1 2 3 4 5 6
P1 TB4 TB5
TB3
1 2
Panel Module
BP9229-010 3504E
The following table lists compatible 64-point digital input modules:

Compatible 64-point digital input modules
panel panel module module
BP9229-010 32 64 3504E1
1. 24 VDC, 64 points, commoned.

4 - 22
module:
Simplified schematic of typical 64-point digital input module (1 of 64 points shown)
BYPASS PANEL CABLE BACKPLANE 64-POINT HIGH-DENSITY DIGITAL INPUT MODULE
+24V LED3
1 Mux
4 1
Amp ADC
Keyswitch
64
Hi-Ref
LED4 Low-Ref
to
other Mux
Bypass points
switch
1
RTN
Amp ADC
2
64
5
Hi-Ref
Low-Ref
Mux
3 1
Amp ADC
6
64
to
AC safety spare
ground module Hi-Ref
Low-Ref

1
BP9229-010 3504E To ensure safe operation, the recommended fuse type and
1. 24 VDC,64 points, commoned.

4 - 23
Example of connecting a 64-point bypass panel and a 64-point digital input module to
the field
(optional)
+24 VDC +24 VDC
Power Power
Supply Supply
REAR
TB2
1 2 3 4 5 6
P1 TB4 TB5
TB3
1 2
Protective earth
(AC safety ground)

BP9229-010 3504E
1. 24 VDC,64 points, commoned.

4 - 24
4.6 RTD/TC/AI PANEL

A termination panel with industry-standard signal-conditioning modules is used with
analog input modules. A termination panel supports 16 points and each analog input
module can support up to two RTD/TC/AI termination panels. The input-signal
conditioners used on Triconex termination panels are manufactured byAnalog Devices™.
The model 9764-310 panel comes with a:
– 10-foot cable
– Mounting plate
The model 9764-310 panel has a barrier strip with four compression screw terminals for
connecting an RTD/TC/AI to 16 analog inputs. The panel accepts power from +24 VDC to
+28 VDC.
Note Each 24V power source must be able to provide 0.5 Amps minimally.
Model 9764-310 termination panel with 16 RTD/TC/AI input-signal conditioners
NN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
7400225
7B14
7B14
7B14
7B14
7B14
7B14
7B14
7B14
7B14
7B14
7B14
7B14
7B14
7B14
7B14
7B14
KK
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
J1
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
CR1
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
C20
S/N
CR14
P1 P2 U1 U2 U3 U4 U5 U6 U7 U8 U9 U10 U11 U12 U13 U14 U15 U16

D + J3 J5 J7 J9
A
REV
J2
C21 C19
J4 J6 J8 J10
The following table lists compatible 32-point analog input modules:

Compatible 32-point analog input modules (requires two 16-point termination
panels)
9764-310 16 32 3700/A1
Note Because 16-point termination panels connect 16 of the available 32 points, you must use two
16-point termination panels for each 32-point module. For instance, you may use two 16-point
termination panels listed in this table, or one 16-point termination panel plus one 16-point
two sets of labels: 1-16 and 17-32. For information on how to install the labels, see Appendix F.

4 - 25
The following table gives the temperature and output ranges for available signal
conditioning modules:
Description1 Part Number Input Range Output Range

Isolated, Process
Current Input 7B32-01-1 +4 mA to +20 mA +1 V to +5 V
Module
–100°C to +100°C
7B34-01-1 +1 V to +5 V
(–148°F to +212°F)
Isolated
Linearized, 0°C to +100°C
7B34-02-1 +1 V to +5 V
RTD Input (+32°F to +212°F)
100Ω Platinum, 0°C to +200°C
2- or 3-Wire, 7B34-03-1 (+32°F to +392°F) +1 V to +5 V
α = 0.00385
0°C to +600°C
7B34-04-1 +1 V to +5 V
(+32°F to +1112°F)
Isolated 0°C to +300°C
7B34-N-01-1 +1 V to +5 V
Linearized, (+32°F to +573°F)
RTD Input
120Ω Nickel, 0°C to +200°C
2- or 3-Wire 7B34-N-02-1 +1 V to +5 V
(+32°F to +392°F)
α = 0.00672
Isolated, 0°C to +760°C
7B47-J-01-1 +1 V to +5 V
Type J
Thermocouple –100°C to +300°C
7B47-J-02-1 (–148°F to +572°F) +1 V to +5 V
Input Module
7B47-K-03-1 +1 V to +5 V
Type K
7B47-K-04-1 +1 V to +5 V
Input Module (–148°F to +1112°F)
Linearized, 7B47-T-05-1 (+32°F to +752°F) +1 V to +5 V
Type T
7B47-T-06-1 +1 V to +5 V
Input Module (–148°F to +392°F)
Isolated,
Linearized,
0°C to +900°C
Type E 7B47-E-07-1 +1 V to +5 V
Thermocouple (+32°F to +1652°F)
Input Module
Isolated,
Linearized,
Type R 7B47-R-08-1 +500°C to +1750°C +1 V to +5 V
(+932°F to +3182°F)
Thermocouple
Input Module

4 - 26
Description1 Part Number Input Range Output Range

Isolated,
Linearized,
+700°C to +1750°C
Type S 7B47-S-09-1 (+1292°F to +3182°F) +1 V to +5 V
Thermocouple
Input Module
Isolated,
Linearized, +800°C to +1800°C
Type B 7B47-B-10-1 +1 V to +5 V
(+1472°F to +3272°F)
Thermocouple
Input Module
Isolated,
Linearized,
+200°C to +1300°C
Type N 7B47-N-11-1 +1 V to +5 V
(+392°F to +2372°F)
Thermocouple
Input Module
1. For detailed specifications, see the Analog Devices catalog, Signal Conditioning and Data
Acquisition Solutions.
Note Signal conditioners must be ordered separately and are available from Triconex or directly
from Analog Devices.

4 - 27
The following examples show how to connect an RTD/TC/AI termination panel with a
32-point analog input module and with field wiring:
Simplified schematic of an RTD/TC/AI panel and a typical 32-point analog input
module (1 of 32 points is shown)
RTD/TC/AI PANEL CABLE BACKPLANE 32-POINT ANALOG INPUT MODULES
to
V+A spare Mux
Isolation/filtering
V+B
1 Amp ADC
V+
32
Hi-Ref
Com Low-Ref
Mux
+ ADC
1 Amp
7BXX
–
Typical Signal
Conditioner
x 32
Hi-Ref
Low-Ref
y
rfu
CJ Mux
1 Amp ADC
32
Hi-Ref
Low-Ref
Panel Module
9764-3101 3700/A2
1. Signal conditioners must be ordered
separately.

October 2000
Example of connecting a 16-point RTD/TC/AI termination panel to a field device
7400225 S/N REV

7B14
16
NON-ISOLATED
ANALOG
DEVICES
RTD INPUT
U16
7B14
15
NON-ISOLATED
ANALOG
DEVICES
RTD INPUT
U15
7B14
14
NON-ISOLATED
ANALOG
DEVICES
RTD INPUT
RTD
U14
7B14
13
NON-ISOLATED
ANALOG
DEVICES
RTD INPUT
** Unused points must be shorted at the +, –, and x terminals. A typical point is shown
U13
J10
J9
7B14
12
NON-ISOLATED
Manual Release 8
ANALOG
DEVICES
RTD INPUT
U12
7B14
11
NON-ISOLATED
ANALOG
DEVICES
RTD INPUT
U11
7B14
10
NON-ISOLATED
ANALOG
DEVICES
RTD INPUT
* A signal conditioner must be installed on used and unused points
U10
7B14 NON-ISOLATED
9
ANALOG
DEVICES
RTD INPUT
J8
U9
J7
(4–20 mA)
7B14 NON-ISOLATED
8
ANALOG
DEVICES
RTD INPUT
U8
AI
7B14
7
NON-ISOLATED
ANALOG
DEVICES
RTD INPUT
U7
7B32 PROCESS
6
**
ANALOG
DEVICES
CURRENT
U6
TC
Tricon Field Terminations Manual

7B14
5
NON-ISOLATED
ANALOG
DEVICES
RTD INPUT
J6
U5
J5
1. Signal conditioners must be ordered

7B47
4
ANALOG THERMOCOUPLE
DEVICES
3700/A2
(1 of 16 points is shown)
Module
U4
7B14

3
NON-ISOLATED
ANALOG
DEVICES
RTD INPUT
U3
7B14
2
NON-ISOLATED
ANALOG
DEVICES
RTD INPUT
U2
7B14 NON-ISOLATED
1 ANALOG
DEVICES
RTD INPUT
J4
J3
U1
*
separately.
9764-310
C20
P1 P2
KK
CR1
J2
C21 C19
+
CR14
Panel
A
NN
J1
D
4 - 28
4 - 29
RTD/TC/AI Termination Panel Pin-Outs
Terminal Terminal Point Point Point Point

J3 J4 1 2 3 4
y CJ 1 5 9 13
x x 2 6 10 14
– – 3 7 11 15
+ + 4 8 12 16
J5 J6 5 6 7 8
y CJ 1 5 9 13
x x 2 6 10 14
– – 3 7 11 15
+ + 4 8 12 16
J7 J8 9 10 11 12
y CJ 1 5 9 13
x x 2 6 10 14
– – 3 7 11 15
+ + 4 8 12 16
J9 J10 13 14 15 16
y CJ 1 5 9 13
x x 2 6 10 14
– – 3 7 11 15
+ + 4 8 12 16

4 - 30
Example of connecting a 16-point RTD termination panel to a field device

9 10 11 12
7B14
7B14
7B14
7B14
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
RTD INPUT
RTD INPUT
RTD INPUT
RTD INPUT
U9 U10 U11 U12
J7
J8
Example of connecting a 16-point TC termination panel to a field device

1 2 3 4
7B14
7B14
7B14
7B47
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG THERMOCOUPLE
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
RTD INPUT
RTD INPUT
RTD INPUT
U1 U2 U3 U4
J3
J4
* Install jumper between CJ and x

4 - 31
Example of connecting a 16-point AI termination panel to a field device

5 7B14
6 7 8
7B32
7B14
7B14
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
DEVICES
ANALOG
NON-ISOLATED
NON-ISOLATED
NON-ISOLATED
RTD INPUT
RTD INPUT
RTD INPUT
CURRENT
PROCESS
U5 U6 U7 U8
J5
J6
+
Field
– Transmitter
Example of connecting power supplies to an RTD/TC/AI termination panel

P1 P2
+
J2
+ - + -
+24V Power Supplies

4 - 32
4.7 DIGITAL OUTPUT PANEL (FOR 3603B ONLY)

This 16-point non-commoned termination panel (9251-210) is for use only with the 3603B
digital output module.
Each termination panel provides:
– A 6¾ in. x 8½ in. termination panel mounted on a 7" x 19" EIA Standard #RS-310-C
mounting plate
– Smoked-plexiglas cover (two pieces)
– A 10-foot cable
The mounting plate has room for two termination panels. If a second termination panel is
ordered, the second termination panel may be mounted on the first mounting plate, and the
second mounting plate may be saved or discarded.
Each output point provides:
– A positive and negative terminal for connecting to a field load
– A positive and negative terminal for connecting field power
Each output point and power supply are individually fused with its own blown-fuse
indicator (LED).
Each terminal accepts either #6 ring-lug terminals or 24-gauge to 12-gauge (0.3mm2 to
2.1mm2) wires.
! WARNING
Do not exceed 10 inch-pounds of torque when securing the #6 screws on the termination panel.
Although the #6 screws are rated for 16 inch-pounds, the standard industrial torque limit for #6 to
#32 screws is 6 to 8 inch-pounds.

4 - 33
The illustration below shows a typical 16-point non-commoned digital output termination
panel for the 3603B module:
Typical 16-point non-commoned digital output panel (for 3603B only)
+ – + 1 – + 2 – + 3 – + 4 – + 5 – + 6 – + 7 – + 8 –
POWER
LOAD
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
LOAD
POWER
+ – + 9 – + 10 – + 11 – + 12 – + 13 – + 14 – + 15 – + 16 –

9251-210 3603B To ensure safe operation, the recommended fuse type and value
The following table lists compatible 16-point digital output modules:

9251-210 16 16 3603B1
1. 120 VDC, 16 points, non-commoned, TMR.
The following table shows the leakage current specifications for blown-fuse and field
short-to-ground leakage current for non-commoned digital output panels:
9251-210 120 VDC Non-commoned 3.3 mA 2.5 mA

4 - 34
Simplified schematic of a typical 16-point non-commoned DC digital output module

A
LED
*
Output PWR1 +
Switch
Drive
Circuitry A B
A "B
Output
Switch
Drive
LOAD 1 +
Circuitry
B
Output
Switch
Drive LOAD 1 –
Circuitry A B
C PWR1 –
C
Output
to
Switch hot
Drive spare
Circuitry
A Voltage
B Loopback
C Detector

9251-210 3603B 1
1A, fast To ensure safe operation, the recommended fuse type
1. 120 VDC, non-commoned, TMR.

4 - 35

and a 16-point non-commoned digital output module to the field (1 of 16 points shown)
DC +
Power
–
Supply
Protective earth
(AC safety ground)
+ – + 1 – + 2 – + 3 – + 4 – + 5 – + 6 – + 7 – + 8 –
POWER
LOAD
Typical point
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
Load
LOAD
POWER
+ – + 9 – + 10 – + 11 – + 12 – + 13 – + 14 – + 15 – + 16 –

9251-210 3603B 1A, fast To ensure safe operation, the recommended fuse type
! CAUTION
Do not exceed 10 inch-pounds of torque when securing leads to the #6 terminal.

4 - 36
4.8 ANALOG OUTPUT PANEL (FOR 3806 ONLY)

This commoned termination panel is for use only with the 3806 analog output module.
The termination panel provides:
– 2 dual-coil, 16–320 mA output terminals (OUT and RTN)
– 6 4–20 mA output terminals (OUT and RTN)
– Terminals for connecting redundant 24 VDC power supplies
– 2 4–20 mA output terminals for monitoring dual-coil output voltages
The illustration below shows a current output termination panel:
A typical current output termination panel
TRICONEX
E E
7400143-
C C
TM
A A
SN
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
HCAO PANEL
REV A
CH5 Volts
CH1 Volts
J1
Panel Module
70SC5-085 38061

4 - 37
The following examples show how to connect field wiring to the 3806 analog output
module:
Simplified schematic of typical low-current outputs of the 3806 analog output module
PANEL
A Loop power
PWRA (22A)
Selector
Logic
Current
loopback PWRB (24A)
DAC
RTN (22E)
B RTN (24E)
Selector
Logic Current
loopback
DAC
OUT2 (6A)
Typical points
2-4
6-8
C RTN2 (6E)
Selector
Logic
Current
loopback
DAC
Panel Module
70SC5-085 38061

4 - 38
Simplified schematic of typical high-current outputs of an 8-point commoned-return

analog output module (1 of 2 points shown)
PANEL
A Loop power
PWRA (22A)
Selector
Logic
Current
loopback PWRB (24A)
DAC
RTN (22E)
B RTN (24E)
Selector
Logic Current
loopback
DAC
Typical points
1 and 5
See page 4-46

C
Selector
Logic
Current
loopback
DAC
Panel Module
70SC5-085 38061
1. 6 outputs @ 4–20 mA, 2 outputs @ 16–320
mA, commoned-return, DC-coupled.

4 - 39
Example of connecting an output termination panel and 4–20 mA outputs to the field.
For pinouts, see section 4.8.1
+24 VDC
22A (PWRA) +24 VDC

24A (PWRB)
Termination panel
REV A 7400143-
SN
C
A
36 BOUT1
34 BOUT5
32
30
***
28
26
24E (RTN)
24
22
J1
20
18
22E (RTN)
16
14
RTN
12
10
**
8
6 20E (RTN8)
4
2
****
C
A
CH5 Volts Points

6E (RTN1) 2-4
6-8
CH1 Volts 6A (OUT1)

Load
*
HCAO PANEL TM TRICONEX

20A (OUT8)
* A shorting jumper must be connected to each unused point.

*** Typically connected to current analog input point to monitor 16–320 mA output voltages.
**** For typical high-current analog output connections, see page 4-46.
Panel Module
70SC5-085 3806

4 - 40
4.8.1 Analog Output Termination Panel Pin-Outs
Label Pin No. Signal Description

A2 AA OUT1A Channel 1A out
E2 LL RTN1A Channel 1A return
A4 AA OUT1B Channel 1B out
E4 LL RTN1B Channel 1B return
A6 z OUT2 Channel 2 out
E6 EE RTN2 Channel 2 return
A8 p OUT3 Channel 3 out
E8 v RTN3 Channel 3 return
A10 h OUT4 Channel 4 out
E10 l RTN4 Channel 4 return
A12 e OUT5A Channel 5A out
E12 b RTN5A Channel 5A return
A14 e OUT5B Channel 5B out
E14 b RTN5B Channel 5B return
A16 W OUT6 Channel 6 out
E16 S RTN6 Channel 6 return
A18 L OUT7 Channel 7 out
E18 F RTN7 Channel 7return
A20 M OUT8 Channel 8 out
E20 B RTN8 Channel 8 return
A22 t PWRA Power A +
E22 x RTN Power A –
A24 j PWRB Power B +
E24 m RTN Power B –
A28 VT1+ Channel 1 V-to-I Out
E28 VT1- Channel 1 V-to-I Return
A30 VT5+ Channel 5 V-to-I Out
E30 VT5- Channel 5 V-to-I Return
A34 T CGND Chassis Ground

4 - 41
Label Pin No. Signal Description

C34 H CGND Chassis Ground
E34 w CGND Chassis Ground
A36 FF CGND Chassis Ground
Note CGND is the controller chassis ground (functional earth). Pins r, s, X and Y on the panel
connector are not used.
4.8.2 Dual-Coil Actuator

A single high-current analog output supplies the signal for both coils of the dual coil
actuator. The current is divided according to the impedance of the two coils.
The power produced by the actuator coils is a function of the number of coils and the
current through them. If only one coil is used, the current must double to maintain the same
power.
High-Current AO Termination Panel Assembly
HIGH-CURRENT ANALOG OUTPUT DUAL-COIL
EXTERNAL TERMINATION PANEL ACTUATOR
VOLTAGE-TO-CURRENT CONVERTER
COIL 1
CONTROLLER
OUTPUT V/I
(20 - 360 mA)
COIL 2
COIL STATUS
FEEDBACK
Because the controller output is a constant current, failure of one coil diverts all the current
through the remaining coil, thus maintaining the correct actuator output. For example: If
the controller output is 160 mA and the coil impedance is equal, the controller output is split
evenly, supplying 80 mA to each coil. If one coil fails, all of the controller output current
goes to the remaining good coil, effectively doubling the force that the failed coil produced
before the failure.
The voltage-to-current converter across the controller output responds to changes in the
output voltage that would result from the loss of a coil. The Volt/Amp characteristics of the
good coils are programmed into the controller. A significant deviation in the volt/amp
characteristics causes an alarm to be issued.

4 - 42
High-Current Circuits
DUAL-COIL
COIL 1 CURRENT
ACTUATOR
TP 2A
COIL 1
PIN AA TP 2E
CONTROLLER
OUTPUT V/I
(20 - 360 mA)
PIN LL TP 4A
COIL 2
TP 4E
TP 28A TP 28E
COIL STATUS
FEEDBACK
DUAL-COIL
COIL 2 CURRENT
ACTUATOR
TP 12A
COIL 1
PIN e TP 12E
CONTROLLER
OUTPUT V/I
(20 - 360 mA)
PIN b TP 14A
COIL 2
TP 14E
TP 30A TP 30E
COIL STATUS
FEEDBACK
4.8.3 Voltage-to-Current Converter

Simplified Schematic of Voltage-to-Current Converter
+ 5
INPUT
0-28 VDC
- 3
+ 1
LOGIC SUPPLY E TO I
24 VDC CONVERTER
- 2
+ 4
OUTPUT
4-20 mA
- 6
EQUIVALENT CIRCUIT

4 - 43
4.8.3.1 Voltage-to-Current Converter Specifications

Feature Specification
Power requirements
Voltage 24 Volts DC, nominal (20–28 Volts DC maximum range)
20 mA quiescent,
Current with Vsupply = 24 V, Vin = 0, RL = 0, Is = 4 mA
Input characteristics
1 ΜΩ Differential Mode
Input impedance 850 kΩ Common Mode
Input voltage range
0–20 Volts
for 4–20 mA out
Maximum input voltage,
either terminal with ± 100 V continuous
respect to power supply com- ± 200 V pulsed, 0.5 second, 2% duty cycle
mon
Frequency response
–6 dB/octave from 1 kHz to 8 kHz
Differential mode –12 dB/octave above 8 kHz
Common mode –12 dB/octave above 8 kHz
Output characteristics
Output range 4–20 mA for 0–20 V input
Maximum load resistance 750 W with Vsupply = 24 Volts
Offset and linearity ± 0.1 mA maximum over entire range
Output varies less than ± 0.1 mA over entire range,
Power supply sensitivity into 500 Ω load, for 20 V < Vsupply < 28 V

4 - 44

5-1
Chapter 5
Fanned-Out Cables
This chapter describes the use of fanned-out cables with digital I/O modules and covers the
following topics:
“Description” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
“Installing a Fanned-Out Cable” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
“Removing or Replacing a Fanned-Out Cable” . . . . . . . . . . . . . . . . . . 5-4
“Digital Input Modules” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
“Digital Output Modules” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

5-2
5.1 DESCRIPTION
Fanned-out cables are a low-cost alternative to using basic termination panels. Fanned-out
cables allow you to marshal field signals in a separate enclosure up to 99 feet (30 meters)
from a Tricon. One end of a fanned-out cable has a female connector that connects to a
Tricon chassis backplane. The other end of the cable contains 50 fanned-out leads, each
individually labeled with its corresponding connector pin number.
Note You must re-key the female connector to match its corresponding male connector on the
Tricon chassis. For instructions on re-keying connectors, see Appendix A, “Re-Keying
Connectors.”
Each fanned-out cable has the following characteristics:

– PVC outer covering
– 56-pin connector at one end
– 50 stranded, stripped, tinned and labeled 22-gauge leads at opposite end
Fanned-out cables should only be used with digital input and digital output modules. They
are not certified for use with analog signals. Contact the factory if you need a fanned-out
cable for handling analog signals.
The standard cable length is 10 feet (3 meters). Model numbers ending in -x10 indicate that
the product is packaged with a standard 10-foot cable. You may specify a different cable
length for any product by replacing the last two digits of the model number with the desired
length in 1-foot increments up to 99 feet (30 meters). For example, to order a 50-foot
fanned-out cable, specify #9101-050.
If you need a fanned-out cable longer than 10 feet, refer to Crosstalk on Digital Circuits
(#2) and Voltage Drop on DC Digital Output Modules (#22), located under the Application
Notes section in your Tricon system log, for further information.

5-3
5.2 INSTALLING A FANNED-OUT CABLE

procedure described in Chapter 4, “Installation and Checkout,” in Tricon Planning &
Installation Guide. Then use the following procedure to install a fanned-out cable.
▼ Steps to Follow
! WARNING

2. Re-key the female connector on the fanned-out cable to match the male connector
on the Tricon backplane. For instructions, see Appendix A, “Re-Keying
Connectors.”
3. Attach the fanned-out cable connector to the panel connector that is above the
corresponding I/O module.
4. Connect the fanned-out cable wires to the field devices or marshaling termination.
7. Apply field power to the devices connected to the fanned out cable.
8. Verify the connection of all I/O points to the appropriate field wiring by using the
TriStation software to inspect input points and force output points.

If you need additional information on how to install fanned-out cables, contact the Triconex
Customer Satisfaction Group.

5-4
5.3 REMOVING OR REPLACING A FANNED-OUT CABLE

▼ Steps to Follow

2. Detach the fanned-out cable connector that is above the corresponding I/O module.
3. Detach the fanned-out wires from the field termination panel or the field devices.
! WARNING
panel.
4. To replace a fanned-out cable, follow the procedure in Installing a Fanned-Out

Cable on page 3.

5-5
5.4 DIGITAL INPUT MODULES

This section describes how to connect a fanned-out cable to digital input modules.
Simplified schematics and examples of wiring diagrams are provided to aid in configuring
your own connections.
Digital input modules are available in the following configurations:
– 32-point (with and without self-test)
– 64-point
5.4.1 32-Point Digital Input Modules

The following table lists of 32-point digital input modules that are compatible with a
fanned-out cable (#9101-010):
32-point digital input modules compatible with a fanned-out cable (#9101-010)
Module Rating Points Description
3501E/T 115 VAC/VDC 32 Non-commoned, isolated.
3502E 48 VAC/VDC 32 Commoned, groups of 8 with self-test.
3503E 24 VAC/VDC 32 Commoned, groups of 8 with self-test.
24 VDC
3505E
(low threshold) 32 Commoned, groups of 8 with self-test.

5-6
module using a fanned-out cable:
Simplified schematic of a typical 32-point digital input module without self-test
connected to a fanned-out cable (1 of 32 points shown)
FANNED-OUT BACKPLANE 32-POINT DIGITAL INPUT MODULE
CABLE
AC/DC Input Circuit
Threshold to
Detect Input
Opto-Isolator Mux A
IN
IN
Threshold to
Detect Input
Opto-Isolator Mux B
Threshold to
to Detect Input
module
Cable Module
9101-010 3501E/T1
isolated.

5-7
Simplified schematic of a typical 32-point digital input module with self-test

FANNED-OUT BACKPLANE 32-POINT DIGITAL INPUT MODULE WITH SELF-TEST

CABLE
AC/DC Input Circuit
Threshold to
Detect Input
Opto-Isolator Mux A
opto-
IN isolated
IN Test A
Threshold to
Detect Input
Opto-Isolator Mux B
Test B
Threshold to
Detect Input
to
module
Test C
Cable Module
9101-010 3502E1
9101-010 3503E2
9101-010 3505E3
8 with self-test.
8 with self-test.

5-8
Example of connecting a 32-point digital input module (with or without self-test) and
a fanned-out cable to the field (1 of 32 points shown)
FANNED-OUT CABLE * FIELD WIRING
AC HOT/+DC
1A, slow
Terminal Field
Contact
Block
2A (IN1 + )
to
2E (IN1 – )
backplane
AC NEUTRAL/RETURN
* Two cables are required for 32 points.

Each point must be independently wired.
3501 E supports commoned and uncommoned configurations.
3502E, 3503E, and 3505E support commoned configurations only.
Cable Module
9101-010 3501E/T1 ! CAUTION
9101-010 3502E
3 value must be installed.
9101-010 3503E
9101-010 3505E4
isolated.
8 with self-test.
8 with self-test.

5-9
5.4.2 64-Point Digital Input Modules

The following table lists 64-point digital input modules that are compatible with a
64-point digital input modules compatible with a fanned-out cable (#9101-010)
3564 24 VDC 64 Commoned, single.
Simplified schematic of a typical 64-point digital input module used with a fanned-out
cable (1 of 64 points shown)
FANNED-OUT BACKPLANE 64-POINT DIGITAL INPUT MODULE
CABLE
to
spare
Test ON Relays
(opto-isolated)
PWR to other
points &
sensors
IN
Threshold Detect
Opto-Isolator B
C
RTN
Test OFF Relays
to
(opto-isolated)
other
points
Cable Module
9101-010 35641

5 - 10
Example of connecting a 64-point digital input module and a fanned-out cable to the
field (2 of 64 points shown)
FANNED-OUT CABLE * FIELD WIRING
+ DC
Terminal 1A, slow

Block
1A, slow
2A (IN1)
Field
to 14C-32C (RTN)
Contact
backplane
2E (IN2)
RETURN
**
* Two cables are required for 64 points.
** Only one RTN connection is required for proper operation of a 64-point digital input module.
Cable Module ! CAUTION

9101-010 3564 1 To ensure safe operation, the recommended fuse type and value
must be installed.

5 - 11
5.5 DIGITAL OUTPUT MODULES

This section describes how to connect a fanned-out cable to a digital output module.
Simplified schematics and examples of wiring diagrams are included as an aid in
configuring your own connections.
Digital output modules are available in the following configurations:
• 16-point digital output
• 32-point dual digital output (with and without self-protection)
• 32-point relay output
5.5.1 16-Point Digital Output Modules

The following table lists 16-point digital output modules that are compatible with a
16-point digital output modules compatible with a fanned-out cable (#9101-010)
3601E 115 VAC 16 Non-commoned, opto-isolated.
3603E/T 120 VDC 16 Commoned, opto-isolated.
3604E 24 VDC 16 Non-commoned, opto-isolated.
3607E 48 VDC 16 Non-commoned, opto-isolated.
3623/T 120 VDC 16 Commoned, supervised, opto-isolated.
3624 24 VDC 16 Commoned, supervised, opto-isolated, self-protected.
Note You must re-key the female connector on each fanned-out cable to match the corresponding
male connector on the Tricon backplane. Male connectors are mounted on the backplane directly
above their respective I/O slots. For instructions on re-keying connectors, see Appendix A,
“Re-Keying Connectors.”
fanned-out cable, specify #9101-x50.

5 - 12
Simplified schematic of a typical 16-point commoned digital output module connected
to a fanned-out cable (1 of 16 points shown)
16-POINT DIGITAL OUTPUT MODULE BACKPLANE FANNED-OUT

CABLE
A
Output PWR1 (2A)
Switch
Drive
Circuitry A B
LOAD1 (2C)
A "B
Output
Switch
Drive RTN1 (2E)
Circuitry
to other
B points
Output
Switch
Drive
Circuitry
C A B
C
Output
to
Switch hot
Drive spare
Circuitry
A Voltage
B Loopback
C Detector
Cable Module
9101-010 3603E/T1

5 - 13


CABLE
A
Output PWR1 (2A)
Switch
Drive
Circuitry A B
LOAD1 (2C)
A "B
Output
Switch
Drive RTN1 (2E)
Circuitry
B
Output
Switch
Drive
Circuitry
C A B
C
Output
to
Switch hot
Drive spare
Circuitry
A Voltage
B Loopback
C Detector
Cable Module
9101-010 3601E1
9101-010 3604E2
9101-010 3607E3

5 - 14
Simplified schematic of a typical 16-point commoned supervised digital output

module connected to a fanned-out cable (1 of 16 points shown)

CABLE
A Voltage
B Loopback to other
C Detector points
A
Output PWR1 (2A)
Switch
Drive
Circuitry A B
LOAD1 (2C)
A "B
Output
Switch
Drive RTN1 (2E)
Circuitry
B
Output
to other
Switch points
Drive
Circuitry
C A B
C
Output
to
Switch hot
Drive spare
Circuitry
A Voltage
B Loopback
C Detector
Cable Module
9101-010 3623/T1
9101-010 36242
opto-isolated.

5 - 15
Example of connecting a 16-point digital output module and a fanned-out cable to the
FANNED-OUT CABLE FIELD WIRING
AC HOT/+DC
Terminal
block
2A (PWR1) * Solenoid,
relay, etc.
to 2C (LOAD1)
backplane
2E (RTN1)
**
***
AC NEUTRAL/RETURN
*
* For all unused points, PWR and RTN must be connected.
** For commoned modules, one RTN connection is required.
For non-commoned modules, one RTN per point is required.
If a field load is not available, install a 2.2K-Ohm, 10-W resistor.
Cable Module Fuse

9101-010 3601E1 3A, fast ! CAUTION
To ensure safe operation, the recommended fuse
9101-010 3603E/T2 1A, fast
type and value must be installed.
9101-010 3604E3 2.5A, fast
For proper operation, one PWR connection per point
9101-010 3607E4 1.25A, fast
is required.
9101-010 3623/T5 1A, fast
5. 120 VDC, commoned, supervised, opto-isolated.

5 - 16
Example of connecting a 16-point commoned digital output module with

self-protection and a fanned-out cable to the field (1 of 16 points shown)
+DC
Terminal
block
2A (PWR1) Solenoid,
relay, etc.
to 2C (LOAD1)
backplane
2E (RTN1)
*
RETURN
* To prevent missing-load alarm, install a load at each point.

If a field load is not available, install a 470-Ohm, 10-W resistor.

9101-010 3624 1 For proper operation, one RTN connection and one PWR
connection per point are required.
1. 24 VDC, commoned,
supervised, opto-isolated,
self-protected.

5 - 17
5.5.2 32-Point Digital Output Modules

The following table lists 32-point digital output modules that are compatible with a
3664/3674 24 VDC 32 Commoned, opto-isolated, self-protected.

5 - 18
Simplified schematic of a typical 32-point commoned dual digital output module
32-POINT DUAL DIGITAL OUTPUT MODULE BACKPLANE FANNED-OUT
CABLE
A Voted PWR1 (2A)

Output
B
Drive
C Circuitry
LOAD1 (2C)
RTN1 (2E)
A Voted
Drive
B
Output
C Circuitry
A Loopback
B Detector/
C Isolator
to
hot
spare
to other points
Cable Module
9101-010 36641/36741

5 - 19
Example of connecting a 32-point commoned dual digital output module (with

self-protection) and a fanned-out cable to the field (1 of 32 points shown)
+DC
Terminal Solenoid,
block relay, etc.
2A (PWR1)
to 2C (LOAD1)
backplane
2E (RTN1)
RETURN

9101-010 36641/36741 For proper operation, one RTN connection is required and
all PWR points must be connected.
1. 24 VDC, opto-isolated, self-protected.

5 - 20
5.5.3 32-Point Relay Output Modules

The following table lists 32-point relay output modules that are compatible with a
Modul
Rating Points Description
e
Non-commoned, simplex, galvanically
3636R Relay output 32 isolated, normally open.

5 - 21
The following examples show how to connect field wiring to a 32-point relay output
Simplified schematic of a typical 32-point relay output module connected to a
fanned-out cable (1 of 32 points shown)
32-POINT RELAY OUTPUT MODULE BACKPLANE FANNED-OUT
CABLE
A to
spare
module
Point
Register
+V +V
2A (C1)
Voted
B Output
Drive
Point Circuitry
Register
Loopback
Detector/
Isolator
2E (C1)
C
Point
Register
Cable Module
9101-010 3636R1
1. Non-commoned, simplex, normally open,

5 - 22
Example of connecting a 32-point relay output module and a fanned-out cable to the
Terminal
block
2A (C1)
to
2E (C1) Contact #1
backplane
Cable Module
9101-010 3636R1
1. Non-commoned, simplex, normally open,

A-1
Appendix A
Re-Keying Connectors
This appendix covers the following topics:

“Re-Configuring a System” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
“I/O Connector Key Positions” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
“Re-Keying a Connector” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
“Re-Keying a Fanned-Out Cable” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

A-2
A.1 RE-CONFIGURING A SYSTEM

The purpose of keying connectors by module type and voltage is to protect modules from
inadvertent connection to inappropriate voltages. Termination panels are also keyed. If you
use a fanned-out cable, you must key its connector according to this appendix to ensure
module protection. This appendix provides instructions for re-keying the field interface
connectors and fanned-out cables only. For instructions on repositioning slot keys, see the
Tricon Planning & Installation Guide.
To re-configure an existing system:
▼ Steps to Follow
1. Reposition the slot’s top and bottom keys.

2. Re-key the corresponding male connector on the backplane.
3. Install a replacement for the termination assembly, or re-key the female connector
on the fanned-out cable.
To re-configure an existing system without rear access:
▼ Steps to Follow
1. Reposition the slot’s top and bottom keys.

2. Re-key the female connector on the cable to match the backplane connector. All
unused slots are delivered from the factory keyed Small=1, Large=1.
3. Mark cable as being modified.
4. Install new or replacement termination assembly.

A-3
A.2 I/O CONNECTOR KEY POSITIONS

Each male and female connector has two keys: a large key, and a small key. Each key has
a total of six possible positions. The following tables show the key positions required by
each module and termination assembly combination:
Digital Input
Termination Small Large
Rating Module
panel key key
9551-110 115 VAC 3501E/T 1 1
9552-610 48 VAC/VDC 3502E 1 2
9553-610 24 VAC/VDC 3503E/3505E 1 3
9553-610 24 VDC 3564 1 3
9750-310 24 VDC non-isolated 3504E 1 3
9750-410 48 VDC non-isolated 3504E 1 2
9561-110 115 VAC 3501E/T 1 1
9561-810 115 VAC 3501E/T 1 1
9562-810 48 VAC/VDC 3502E 1 2
9563-810 24 VAC/VDC 3503E/3505E 1 3
9565-810 48 VDC 3504E 1 2
9566-710 24 VDC 3564 1 3
9566-810 24 VDC 3504E 1 3
9670-110/610,
9141-010 115 VA /120 VDC 9673-810 1 1
9142-010 48 VDC 9672-810 1 2

9143-010 24 VDC 9671-810 1 3

A-4
Digital Output Panel

Rating Module
panel key key
9651-110 115 VAC 3601E/T 3 1
9651-110 115 VAC 3623/T/3603E/T 3 1
9652-610 48 VDC 3607E 3 2
9653-610 24 VDC 3604E/3624/3664 3 3
9661-110 115 VAC 3601E/T 3 1
9661-510 115 VAC 3611E 3 1
9661-610 115 VAC 3601E/T 3 1
9661-710 120 VDC 3663 3 1
9661-810 120 VDC 3613E 3 1
9251-210 120 VDC 3603B ∗ 1
9661-910 120 VDC 3603E/3623/T 3 1
9662-110 24 VDC 3604E 3 3
9662-610 24 VDC 3624/3664/3674 3 3
9662-710 24 VDC 3615E 3 3
9662-810 24 VDC 3604E 3 3
9662-910 24 VDC 3614E 3 3
9667-110 48 VDC 3607E 3 2
9667-610 48 VDC 3627/T 3 2
9667-810 48 VDC 3607E 3 2
9667-910 48 VDC 3617E 3 2
* For the termination panel and the end of the cable that connects to the termination
panel, the keying is Large=1, Small=1. For the chassis and the end of the cable that
connects to the chassis, the keying is Large =1, Small=3.

A-5
Pulse Input Panel

Rating Module
panel key key
9753-110 Pulse 3510/3511 1 5
Relay Output Panel

panel Rating Module key key
9668-110 Relay 3636R 3 1
9651-110 Relay 3636R 3 1
Analog Input Panel

Rating Module
panel key key
9750-210 4–20 mA (5 VDC) 3704E 1 5
9750-810 0–5/0–10 VDC 3704E 1 5
9753-110 0–5/0–10 VDC 3700A/3701/3703E 1 5
9761-210 4–20 mA (5 VDC) 3700 1 5
9761-410 4–20 mA (10 VDC) 3701 1 5
9763-810 0–5/0–10 VDC 3700/3701 1 5
9762-210 4–20 mA (5 VDC) 3703E 1 5
9762-410 4–20 mA (10 VDC) 3703E 1 5
9763-810 0–5/0–10 VDC 3703E 1 5
9765-610 Thermocouple 3708E 1 5
9766-210 Thermocouple 3706A 1 5
9766-510 Thermocouple 3706A 1 5
9760-210 4–20 mA (5 VDC) 3704E 1 5
9760-410 4–20 mA (10 VDC) 3704E 1 5
9765-210 4–20 mA (5 VDC) 3704E 1 5
Analog Output Panel

Rating Module
panel key key
9853-610 4–20 mA 3805E/3806 3 5

A-6
Relay Output Panel

Rating Module
panel key key
9670-110 115 VAC 3601E/T 3* 1
*
9670-610 115 VAC 3601E 3 1
*
9671-810 24 VDC 3604E/3664/3674 3 3
*
9672-810 48 VDC 3607E/T 3 2
*
9673-810 120 VDC 3603E/T 3 1
* Small key is “1” at term panel end of cable.
Bypass Panel
Rating Module
panel key key
BP9228-010 Bypass 3503E/3505E 1 3
RTD Panel
Rating Module
panel key key
2790-110T RTD 3700, 3700A 1 5
2790-310T RTD 3700, 3700A 1 5

A-7
A.3 RE-KEYING A CONNECTOR

Use the following procedure to re-key a connector on the Tricon backplane.
! CAUTION
If a Tricon system includes 115V modules, a high-voltage potential exists on the backplane. To
avoid shorts that could lead to damage, Triconex recommends removing all power from the Tricon
system before you re-key the backplane connectors.
▼ Steps to Follow
1. Remove the eight screws that hold the Tricon chassis backplane cover, then remove
the cover.
2. Insert nut driver (part #2000236-001) through the backplane opening and loosen the
nut on the large male key.
3. While you hold the nut in place with the nut driver, remove the large male key
(cylindrical in shape) and reposition it to the correct number for your new module.
See diagram below.
4. Tighten the nut for the large male key.
5. Insert nut driver through the backplane opening and loosen the nut on the small
male key.
6. While you hold the nut in place with the nut driver, remove the small male key
(cylindrical in shape) and reposition it to the correct number for your new module.
See diagram below.
7. Tighten the nut for the small male key.
8. Replace the backplane cover and eight screws.
1
2
6
2
Large Female Key Large Male Key

5
3
5
3
Female Connector Male Connector

(on cable) (on backplane)
4
key.vsd
4
3
5
3
Small Male Key

Small Female Key
2
2
6
1
1
Note Keys are shown in their default position (1), which is also the position for 115 VAC digital
input terminations.

A-8
A.4 RE-KEYING A FANNED-OUT CABLE

All fanned-out cables are factory-keyed for position 1. Therefore you must always re-key
a fanned-out cable to match an I/O module in your system when you first install a system.
You must also re-key a fanned-out cable if you add new module types to your system. If
you move an existing I/O module to a different slot, you don’t need to re-key the cable if
you move the same cable with the modules.
▼ Steps to Follow
1. Hold the connector in your hand, and loosen (but do not remove the two screws that
secure the cable clamp).
2. Remove the four screws on the connector that fasten it to the housing.
3. Pull the connector away from the housing and rotate the connector slightly to
expose the keying nuts.
4. Loosen the nut on the large hexagonal key using the nut driver (part #2000236-001).
5. While holding the nut in place with the nut driver, remove the large key and
reposition it to the correct number.
6. Tighten the large key nut.
7. Loosen the nut on the small hexagonal key.
8. While holding the nut in place with the nut driver, remove the small key and
reposition it to the correct number.
9. Tighten the small key nut.
10. Replace the female connector in its housing by lining up the thumbscrew with the
opening in the top of the housing.
11. Replace the four screws that secure the female connector to the housing.
12. Tighten the two screws that secure the housing to the cable.

B-1
Appendix B
Fanned-Out Cable Pinouts

“Signal Names” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
“Connector #1” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
“Connector #2” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
Tricon Field Terminations Manual Manual Release 7 November 1999

B-2
B.1 SIGNAL NAMES

The following table provides a list of signal names and pin numbers that you need to know
when connecting fanned-out cables and basic termination panels. The signal names in the
table match the labels on a fanned-out cable. The pin numbers in the table match the pin
numbers on the connector for the fanned-out cable as well as the panel connector on the
Tricon backplane.
The signal names depend on which backplane connector the fanned-out cable is attached
to, as shown next.
Pin number assignment
Total Connector Connector
points #1 #2
16 1–16
32 1–16 17–32
64 1–32 33–64
Connector 1
L
N
1
NO
C
NC
L
N
Connector 2
2
NO
RC C
NC
POWER A MP B C COM L 2 R L 3 R L 4 R L 5 R L 6 R L 7 R
REMOTE RUN
1 PROGRAM
A STOP
PASS PASS PASS
PASS
FAULT
PASS PASS
PASS
FAULT
PASS
FAULT
PASS
FAULT FAULT FAULT

FAULT FAULT FAULT
Ñ LOCAL Ñ ACTIVE ACTIVE ACTIVE
ACTIVE ACTIVE ACTIVE
ACTIVE ACTIVE ACTIVE
LOAD/ LOAD/
MAINT1 MAINT1 FUSE FUSE
MAINT1
1 1
MAINT2 MAINT2 MAINT2
1 1 1TX
115/230 VAC 2 2
1RX
2 2
3 3
NET 1
3 3
PASS 4 4
FAULT 5 5
4 4
ALARM 5 5
6 6
TEMP TX
6 6
RX 7 7
BATT LOW
B 8 8
7 7
2TX
2RX
9 9 8 8
10 10
11 11
12 12
13 13
3TX
NET 2 14 14 3RX
POWER MODULE 15 15
MODEL 8310
16 16
TX 17 17
RX 18 18
19 19
115/230 VAC 4TX
20 20 4RX
21 21
PASS
22 22
FAULT
23 23
ALARM
COM RX COM RX COM RX
TEMP 24 24
COM TX COM TX COM TX COMM 9 9
BATT LOW 25 25
I/O RX I/O RX I/O RX TX 10 10
26 26 PRT
RX
C I/O TX I/O TX I/O TX
27 27
11 11
12 12
28 28
13 13
29 29
14 14
30 30
15 15
31 31
16 16
32 32
POWER MODULE EMP EMP EMP NCM
DIGITAL DIGITAL DIGITAL DIGITAL EICM
MODEL 8310 3006 3006 3006 4329 INPUT INPUT OUTPUT OUTPUT 4119
3501E 3501E 3603B 3603B
D E F G H I J K L M N O P Q R S

B-3
B.2 CONNECTOR #1
Connector #1 I/O Modules

Signal 64 Pt 32 Pt
Label Pin # AI/DI DI DO SDO RO AI/TC AO PI
2A AA IN1 IN1+ PWR1 PWR1 C1 IN1+ OUT1 IN1+

2C KK * LOAD1 LOAD1 *
2E LL IN2 IN1– RTN1 RTN1 C1 IN1– RTN1 IN1–
4A z IN3 IN2+ PWR2 PWR2 C2 IN2+ OUT2 IN2+
4C DD PWR LOAD2 LOAD2 *
4E EE IN4 IN2– RTN2 RTN2 C2 IN2– RTN2 IN2–
6A p IN5 IN3+ PWR3 PWR3 C3 IN3+ OUT3 IN3+
6C u * LOAD3 LOAD3 *
6E v IN6 IN3– RTN3 RTN3 C3 IN3– RTN3 IN3–
8A h IN7 IN4+ PWR4 PWR4 C4 IN4+ OUT4 IN4+
8C k PWR LOAD4 LOAD4 *
8E l IN8 IN4– RTN4 RTN4 C4 IN4– RTN4 IN4–
10A e IN9 IN5+ PWR5 PWR5 C5 IN5+ OUT5 IN5+
10C a * LOAD5 LOAD5 *
10E b IN10 IN5– RTN5 RTN5 C5 IN5– RTN5 IN5–
12A W IN11 IN6+ PWR6 PWR6 C6 IN6+ OUT6 IN6+
12C R PWR LOAD6 LOAD6 *
12E S IN12 IN6– RTN6 RTN6 C6 IN6– RTN6 IN6–
14A L IN13 IN7+ PWR7 PWR7 C7 IN7+ OUT7 IN7+
14C E RTN LOAD7 LOAD7
14E F IN14 IN7– RTN7 RTN C7 IN7– RTN7 IN7–
16A M IN15 IN8+ PWR8 PWR8 C8 IN8+ OUT8 IN8+
16C A RTN LOAD8 LOAD8
16E B IN16 IN8– RTN8 RTN C8 IN8– RTN8 IN8–
18A BB IN17 IN9+ PWR9 SEC1 C9 IN9+ *
18C NN RTN LOAD9 *
18E MM IN18 IN9– RTN9 RTN C9 IN9– *
20A CC IN19 IN10+ PWR10 SEC2 C10 IN10+ *
20C JJ RTN LOAD10 *
20E HH IN20 IN10– RTN10 RTN C10 IN10– *

B-4

Signal 64 Pt 32 Pt
Label Pin # AI/DI DI DO SDO RO AI/TC AO PI
22A t IN21 IN11+ PWR11 SEC3 C11 IN11+ PWRA *

22C y RTN LOAD11 *
22E x IN22 IN11– RTN11 RTN C11 IN11– RTN *
24A j IN23 IN12+ PWR12 SEC4 C12 IN12+ PWRB *
24C n RTN LOAD12 *
24E m IN24 IN12– RTN12 RTN C12 IN12– RTN *
26A f IN25 IN13+ PWR13 SEC5 C13 IN13+ *
26C d RTN LOAD13 *
26E c IN26 IN13– RTN13 RTN C13 IN13– *
28A Z IN27 IN14+ PWR14 SEC6 C14 IN14+ *
28C V RTN LOAD14 *
28E U IN28 IN14– RTN14 RTN C14 IN14– *
30A P IN29 IN15+ PWR15 SEC7 C15 IN15+ *
30C K RTN LOAD15 *
30E J IN30 IN15– RTN15 RTN C15 IN15– *
32A N IN31 IN16+ PWR16 SEC8 C16 IN16+ *
32C D RTN LOAD16 *
32E C IN32 IN16– RTN16 RTN C16 IN16– *
34A T CGND CGND CGND CGND CGND CGND CGND CGND
34C H CGND CGND CGND CGND CGND CGND CGND CGND
34E w CGND CGND CGND CGND CGND CGND CGND CGND
36A FF CGND CGND CGND CGND CGND CGND CGND CGND
* Reserved for Tricon internal use. Do not connect for any purpose.
Note CGND is the Tricon chassis ground (protective earth). Pins r, s, X and Y on the panel

B-5
B.3 CONNECTOR #2

Signal 64 Pt 32 Pt
Label Pin # AI/DI AI/DI DO RO
2A AA IN33 IN17+ PWR17 C17

2C KK RTN LOAD17
2E LL IN34 IN17– RTN17 C17
4A z IN35 IN18+ PWR18 C18
4C DD RTN LOAD18
4E EE IN36 IN18– RTN18 C18
6A p IN37 IN19+ PWR19 C19
6C u RTN LOAD19
6E v IN38 IN19– RTN19 C19
8A h IN39 IN20+ PWR20 C20
8C k RTN LOAD20
8E l IN40 IN20– RTN20 C20
10A e IN41 IN21+ PWR21 C21
10C a RTN LOAD21
10E b IN42 IN21– RTN21 C21
12A W IN43 IN22+ PWR22 C22
12C R RTN LOAD22
12E S IN44 IN22– RTN22 C22
14A L IN45 IN23+ PWR23 C23
14C E RTN LOAD23
14E F IN46 IN23– RTN23 C23
16A M IN47 IN24+ PWR24 C24
16C A RTN LOAD24
16E B IN48 IN24– RTN24 C24
18A BB IN49 IN25+ PWR25 C25
18C NN RTN LOAD25
18E MM IN50 IN25– RTN25 C25
20A CC IN51 IN26+ PWR26 C26
20C JJ RTN LOAD26
20E HH IN52 IN26– RTN26 C26

B-6

Signal 64 Pt 32 Pt
Label Pin # AI/DI AI/DI DO RO
22A t IN53 IN27+ PWR27 C27

22C y RTN LOAD27
22E x IN54 IN27– RTN27 C27
24A j IN55 IN28+ PWR28 C28
24C n RTN LOAD28
24E m IN56 IN28– RTN28 C28
26A f IN57 IN29+ PWR29 C29
26C d RTN LOAD29
26E c IN58 IN29– RTN29 C29
28A Z IN59 IN30+ PWR30 C30
28C V RTN LOAD30
28E U IN60 IN30– RTN30 C30
30A P IN61 IN31+ PWR31 C31
30C K RTN LOAD31
30E J IN62 IN31– RTN31 C31
32A N IN63 IN32+ PWR32 C32
32C D RTN LOAD32
32E C IN64 IN32– RTN32 C32
34A T CGND CGND CGND CGND
34C H CGND CGND CGND CGND
34E w CGND CGND CGND CGND
36A FF CGND CGND CGND CGND
Note CGND is the Tricon chassis ground (protective earth). Pins r, s, X and Y on the panel

C-1
Appendix C
Recommended Replacement Parts
This appendix contains a list of recommended parts that can be used to replace existing
Tricon parts, or customize a Tricon system.
Part Description Part No. Manufacturer Triconex Models

Lithium battery, C-size,
1400010-001 Triconex Main chassis
3.6 VDC
326015 Littlefuse
15-Amp time-delay fuse, MDA-15 Bussman 24 VDC power supplies
1/4" x 1 1/4"
3W015 Bel Fuse
326 005 Littlefuse
5-Amp time-delay fuse, 115 VAC/VDC
MDA-5 Bussman
1/4" x 1 1/4" Power supplies
3S350 Bel Fuse
326 02.5 Littlefuse
2.5-Amp time-delay fuse,
MDA-2 1/2 Bussman 230 VAC power supplies
1/4" x 1 1/4"
3SB2.5 Bel Fuse
235003 Littlefuse
3-Amp fast-acting fuse, GMA-3A Bussman Digital output
5mm x 20mm termination panels
5MF3 Bel Fuse
23502.5 Littlefuse
2.5-Amp fast-acting fuse, Digital output and relay
GMA-2.5A Bussman
5mm x 20mm output termination panels
5MF 2.5 Bel Fuse
235002 Littlefuse
2-Amp fast-acting fuse, Relay output termination
GMA-2A Bussman
5mm x 20mm panels
5MF2 Bel Fuse
312002 Littlefuse
2-Amp fuse, 1/4" x 1 1/4" Bypass panel
3AG2 Bel Fuse
2351.25 Littlefuse
1.25-Amp fast-acting fuse, Digital output
GMA-1.25A Bussman
5MF1.25 Bel Fuse
235001 Littlefuse Digital output, relay and
1-Amp fast-acting fuse,
5mm x 20mm GMA-1A Bussman analog input termination
5MF1 Bel Fuse panels
50 mA fast-acting fuse, Analog input
216.050 Littlefuse
5mm x 20mm terminations
50 mAmp fuse 273.050 Littlefuse 3-wire analog input

C-2

500 mAmp use 273.500 Littlefuse 3-wire analog input
Lithium battery 1400017-001 Triconex SMM
239001 Littlefuse
1.0-Amp time-delay fuse, GMC-1A Bussman Digital and analog input
5TT1 Bel Fuse
IC Extractor M125B002 OK All modules
M45B001 Jensen Tools
Fuse Extractor Tool Terminations
34-015 Ideal
Load Resistors
2200 ohm, 10W, 10%
470 ohm, 10W, 10% CP-10-2200-10 Dale
CP-10-470-10 Dale
120 ohm, 10W, 10%
CP-10-120-10 Dale
2200 ohm, 10W, 10% PW-10-2200-10 IRC, RCD Supervised digital output
470 ohm, 10W, 10% PW-10-470-10 IRC, RCD termination panels
120 ohm, 10W, 10% PW-10-120-10 IRC, RCD
SQP-10-2200-10 RF
2200 ohm, 10W, 10%
SQP-10-470-10 RF
470 ohm, 10W, 10% SQP-10-120-10 RF
120 ohm, 10W, 10%
I to V Resistors
250 ohm, 1/4W, 0.05% VMTB60 V4-250-5 Vishay
500 ohm, 1/4W, 0.05% VMTB60 V4-500-5 Vishay
250 ohm, 1/4W, 0.05% Type 135-250-5 Micro-Ohm

500 ohm, 1/4W, 0.05% Type 135-250-5 Micro-Ohm Analog termination
panels
250 ohm, 1/4W, 0.05% SM-15-250-5 Riedon
500 ohm, 1/4W, 0.05% SM-15-500-5 Riedon
250 ohm, 1/4W, 0.05% UPR5063ZT250-5 Phillips

500 ohm, 1/4W, 0.05% UPR5063ZT500-5 Phillips
Cable assembly, Ethernet
1060-2 Inmac ACM and NCM
BNC, 6m (20 feet)
Cable assembly, cable
1060-3 Inmac ACM and NCM
Ethernet BNC, 9m (30 feet)
Feedthru terminator, PE6008-50 Pasternack ACM and NCM
Ethernet BNC
Male terminator, Ethernet 105000 Inmac
ACM and NCM
BNC PE6000-50 Pasternack

C-3

1051 Inmac
329518 Amp
BNC T- adapter F-M-F ACM and NCM
3285 ITT Pomona
31-208 Amphenol
IC extractor M125B002 OK All modules
M45B001 Jensen Tools
Fuse extractor tool Termination panels
34-015 Ideal
56-pin connectors on
termination cables,
Re-keying tool 2000236-001 Triconex
panels, backplane and
main chassis

C-4

D-1
Appendix D
Panel Dimensions

“Basic Termination Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
“Standard Termination Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
“Special Termination Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-9

D-2
D.1 BASIC TERMINATION PANELS
D.1.1 8/16-Point Non-Commoned AI/DI/AO/DO/PI Panels

5"
TRICONEX
J1
REV A
TM
SN
3"
DIDO PANEL
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
A A
7400143-
C C
E E
4 1/4"
Panel Type
9551-110 DI
9552-610 DI
9553-610 DI
9551-110 DO
9552-610 DO
9553-610 DO
9753-110 AI, PI
9853-610 AO

D-3
D.1.2 32-Point Commoned AI/DI Panels

5"
SN J1
REV A
3"
7400144-
C
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
4 1/4"
Panel Type
9750-210 AI
9750-310 DI
9750-410 DI
9750-810 AI

D-4
D.2 STANDARD TERMINATION PANELS
D.2.1 8-Point Commoned DO Panels

5"
SN REV A 7300167-
F2 F4 F6 F8 F10 F12 F14 F16

J1
4 1/2"
F1 F3 F5 F7 F9 F11 F13 F15

CR2
CR1
CR7
1
2
3
4
5
6
7
8
L+
L+
L–
L–
PS1
PS2
CR8
CR6
CR3
4 1/4"
1 2 3 4 5 6 7 8
Panel Type
9661-510 DO
9661-810 DO
9662-710 DO
9662-810 DO
9662-910 DO
9667-910 DO

D-5
D.2.2 16-Point Non-Commoned DI/DO/RO Panels

7 3/4"
SN REV A 7400168-
F13
F14
F15
F16
F5
F6
F7
F8
J1
4 1/2"
F10
F11
F12
F1
F2
F3
F4
F9
10
11
12
13
14
15
16
CONTACT
9
PWR
4 1/4"
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Panel Type
9561-110 DI
9661-110 DO
9662-110 DO
9667-110 DO
9667-310 DO
9668-110 RO

D-6
D.2.3 16-Point Non-Commoned AI/TI Panels

5"
SN REV A 7400171-
J1
4 1/2"
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
+
+
–
–
4 1/4"
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Panel Type
9763-810 AI
9765-610 TI
9766-210 TI
9766-510 TI

D-7
D.2.4 16-Point Commoned AI/DI/DO Panels

5"
SN REV A 7400165-
F10
F12
F14
F16
F2
F4
F6
F8
PWR
J1
4 1/2"
F11
F13
F15
CR1
CR2
F1
F3
F5
F7
F9
10/26
11/27
12/28
13/29
14/30
15/31
16/32
1/17
2/18
3/19
4/20
5/21
6/22
7/23
8/24
9/25
+
+
–
–
PS1
PS2
4 1/4"
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Panel Type
9561-810 DI
9562-810 DI
9563-810 DI
9661-610 DO
9661-710 DO
9662-610 DO
9661-910 DO
9667-610 DO
9667-710 DO
9667-810 DO
9761-210 AI
9761-410 AI
9762-210 AI
9762-410 AI

D-8
D.2.5 32-Point Commoned AI/DI Panels

10"
SN REV A 7400150-
R10
R12
R14
R16
R18
R20
R22
R24
R26
R28
R30
R32
R2
R4
R6
R8
J1
CR1
CR2
4 1/2"
R11
R13
R15
R17
R19
R21
R23
R25
R27
R29
R31
R1
R3
R5
R7
R9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
PS1
PS2
4 1/4"
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Panel Type
9565-710 DI
9565-810 DI
9566-710 DI
9566-810 DI
9567-810 DI
9760-210 AI
9760-410 AI
9765-210 AI

D-9
D.3 SPECIAL TERMINATION PANELS
D.3.1 Interposing Relay Panels

19"
FRONT VIEW
+ 1 – + 2 – + 3 – + 4 – + 5 – + 6 – + 7 – + 8 – + PW1 – + PW2 – + 9 – + 10 – + 11 – + 12 – + 13 – + 14 – + 15 – + 16 –
POWER POWER
CR1 CR2
R25 TRICONEX CORP.

R17 R26 ASSY. NO. 7400121- REV
R18 R27
7"
R19
R23 COMMON R32
CONTACT CONTACT
TOP VIEW
4 3/4"
Panel Type
9670-110 RO
9670-610 RO
9671-810 RO
9672-810 RO
9673-810 RO

D - 10
D.3.2 Bypass Panel

19"
FRONT VIEW
2 AMP
250V
BLOWN
3 1/2"
FUSE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
ON
OFF
TRICONEX
TOP VIEW
8"
REAR VIEW
TB2
P2 1 2 3 4 5 6 P1
TB4 TB5
TB3
1 2
Panel Type
BP9228-010 BP

D - 11
October 2000
7400225 S/N REV
7B14
16
NON-ISOLATED
ANALOG
DEVICES RTD INPUT
U16
7B14
15
NON-ISOLATED
ANALOG
DEVICES RTD INPUT
U15
7B14
14
NON-ISOLATED
ANALOG
DEVICES RTD INPUT
U14
7B14
13
NON-ISOLATED
ANALOG
DEVICES RTD INPUT
U13
J10
J9
7B14
12
NON-ISOLATED
ANALOG
DEVICES
RTD INPUT
Manual Release 8
U12
7B14
11
NON-ISOLATED
ANALOG
DEVICES RTD INPUT
U11
D.3.3 RTD/TC/AI Panel—Model 9764-310
7B14
10
NON-ISOLATED
ANALOG
DEVICES RTD INPUT
U10
7B14 NON-ISOLATED
9
ANALOG
DEVICES
RTD INPUT
J8
U9
J7
7B14
TOP VIEW
NON-ISOLATED
8
ANALOG
DEVICES RTD INPUT
19"
U8
7B14
7
NON-ISOLATED
ANALOG
DEVICES RTD INPUT
U7
7B14 NON-ISOLATED
6
ANALOG
DEVICES RTD INPUT
U6
7B14
5
NON-ISOLATED
ANALOG
DEVICES
RTD INPUT
J6
U5
J5
Tricon Field Terminations Manual

7B14 NON-ISOLATED
4
ANALOG
DEVICES RTD INPUT
U4
7B14 NON-ISOLATED
3
ANALOG
DEVICES
RTD INPUT
U3
7B14
2
NON-ISOLATED
ANALOG
DEVICES RTD INPUT
U2
7B14 NON-ISOLATED
1
ANALOG
DEVICES RTD INPUT
J4
J3
U1
Type
RTD
C20
P1 P2
KK
CR1
J2
C21 C19
+
CR14
A
NN
J1
9764-310
Panel
3.5" 3"
D - 12
D.3.4 16-Point Digital Output Panel (for 3603B only)

19"
FRONT VIEW
+ – + 1 – + 2 – + 3 – + 4 – + 5 – + 6 – + 7 – + 8 – + – + 1 – + 2 – + 3 – + 4 – + 5 – + 6 – + 7 – + 8 –
POWER POWER
LOAD LOAD
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
7"
9 10 11 12 13 14 15 16 9 10 11 12 13 14 15 16
LOAD LOAD
POWER POWER
+ – + 9 – + 10 – + 11 – + 12 – + 13 – + 14 – + 15 – + 16 – + – + 9 – + 10 – + 11 – + 12 – + 13 – + 14 – + 15 – + 16 –
TOP VIEW
4 3/4"
Note: Termination panels shown without covers for clarity.
Panel Type
9764-310 RTD

E-1
Appendix E
Shield Ground
This appendix shows how to connect a shield to earth. The typical parts shown are available
from Phoenix Contact.
J1
J1
One typical thermocouple
point shown.
3
2
1
7 mm
19.4 mm
23.4 mm
23.5 mm
Functional earth
(quiet ground)
26 mm
35.5 mm
Ref. # Type Description Phoenix Order #

1 NLS-MS 3/10 Neutral busbar 04 04 18 5
2 AB/SS Support 04 04 42 8
3 AKG 4 Black N/PE terminal block 04 21 03 2

E-2

F-1
Appendix F
Panel Labels

“16-Point Non-Commoned DI/DO/RO Panels” . . . . . . . . . . . . . . . . . . F-2
“16-Point Non-Commoned AI/TI Panels” . . . . . . . . . . . . . . . . . . . . . . . F-3
“16-Point Commoned AI/DI/DO Panels” . . . . . . . . . . . . . . . . . . . . . . . F-4
“32-Point Commoned AI/DI Panels” . . . . . . . . . . . . . . . . . . . . . . . . . . . F-5
“32-Point Commoned AI Panel” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
This appendix shows how to apply termination panel labels. Because some modules (32-
and 64-point input modules and 32-point output modules) require a two-panel arrangement
to accommodate all points, each standard panel must have a set of labels that indicate the
correct range of points. For instance, a 64-point module requires two 32-point panels: the
first panel connects points 1–32; the second panel connects points 33–64. Panels that are
not used in a two-panel arrangement are labelled at the factory.
Standard panels that require labels include the appropriate labels as loose-piece parts. Since
a panel can be connected as the first or second panel, a set of labels appropriate for either
range is provided with every panel, with a duplicate label for each row of terminals on each
terminal block. Any unused labels can be stored or discarded.
Attach the appropriate labels to each panel as shown in the following illustrations.

F-2
F.1 16-POINT NON-COMMONED DI/DO/RO PANELS

SN REV A 7400168-
Panel Type
9561-110 DI
9661-110 DO
9662-110 DO
9667-110 DO
F13
F14
F15
F16
F5
F6
F7
F8
9667-310 DO
J1
9668-110 RO
F10
F11
F12
F1
F2
F3
F4
F9
CONTACT
PWR
Labels (for front and back row) Labels (for front and back row)
+1 – +2 – +3 – +4 – +5 – +6 – +7 – +8 – +9 – + 10 – +11 – + 12 – + 13 – + 14 – + 15 – + 16 –
First Panel
+ 17 – + 18 – + 19 – + 20 – + 21 – +22 – + 23 – + 24 – +25 – + 26 – +27 – + 28 – + 29 – + 30 – + 31 – + 32 –
Second Panel

F-3
F.2 16-POINT NON-COMMONED AI/TI PANELS

SN REV A 7400171-
Panel Type
9763-810 AI
9765-610 TI
9766-210 TI
9766-510 TI
J1
+
+
–
–
Labels (for front and back row)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
First Panel

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Second Panel

F-4
F.3 16-POINT COMMONED AI/DI/DO PANELS

Panel Type SN REV A 7400166-
9561-810 DI
9562-810 DI
9563-810 DI
9661-610 DO
CR
1
F2 F4 F6 F8 F10 F12 F14 F16
9661-710 DO
J1
9661-910 DO
CR
2
9662-610 DO
9662-810 DO
9667-610 DO
F1 F3 F5 F7 F9 F11 F13 F15
9667-710 DO
9667-810 DO
L+
L+
9761-210 AI
9761-410 AI
L–
L–
9762-210 AI
PS1
PS2
9762-410 AI

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
First Panel

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Second Panel

F-5
F.4 32-POINT COMMONED AI/DI PANELS

SN REV A 7400150-
Panel Type
9565-710 DI
9565-810 DI
9566-710 DI
R10
R12
R14
R16
R18
R20
R22
R24
R26
R28
R30
R32
R2
R4
R6
R8
9566-810 DI
J1
9567-810 DI
CR1
CR2
9760-210 AI
9760-410 AI
R11
R13
R15
R17
R19
R21
R23
R25
R27
R29
R31
R1
R3
R5
R7
R9
PS1
PS2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
First Panel
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
Second Panel

F-6
F.5 32-POINT COMMONED AI PANEL

SN REV A 7400150-
Panel Type
9565-710 DI
9565-810 DI
9566-710 DI
R10
R12
R14
R16
R18
R20
R22
R24
R26
R28
R30
R32
R2
R4
R6
R8
9566-810 DI
J1
9567-810 DI
CR1
CR2
9760-210 AI
9760-410 AI
R11
R13
R15
R17
R19
R21
R23
R25
R27
R29
R31
R1
R3
R5
R7
R9
PS1
PS2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
First Panel
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
Second Panel

G-1
Appendix G
Part Number Cross Reference
Model # ETA Cable

9551-110 3000400-160 4000093-110
9552-610 3000400-260 4000093-210
9553-610 3000400-360 4000093-310
9561-110 3000560-110 4000093-110
9561-810 3000510-180 4000093-110
9562-810 3000510-280 4000093-210
9563-810 3000510-380 4000093-310
9565-710 3000530-280 4000093-210
9565-810 3000540-280 4000093-210
9566-710 3000530-380 4000093-310
9566-810 3000540-380 4000093-310
9567-810 3000530-180 4000093-110
9651-110 3000410-160 4000094-110
9652-610 3000410-260 4000094-210
9653-610 3000410-360 4000094-310
9661-110 3000570-110 4000094-110
9661-510 3000550-160 4000094-110
9661-610 3000520-160 4000094-110
9661-710 3000520-190 4000094-110
9661-810 3000550-180 4000094-110
9661-910 3000520-180 4000094-110
9662-110 3000570-310 4000094-310
9662-610 3000520-390 4000094-310
9662-710 3000550-390 4000094-310
9662-810 3000520-380 4000094-310
9662-910 3000550-380 4000094-310
9667-110 3000570-710 4000094-210

G-2
Model # ETA Cable

9667-310 3000570-210 4000094-210
9667-610 3000520-290 4000094-210
9667-710 3000520-260 4000094-210
9667-810 3000520-280 4000094-210
9667-910 3000550-280 4000094-210
9668-110 3000590-110 4000094-110
9670-610 3000290-160 4000111-110
9671-810 3000290-380 4000111-310
9672-810 3000290-280 4000111-210
9673-810 3000290-281 4000111-110
9750-210 3000420-120 4000093-510
9750-310 3000420-310 4000093-310
9750-410 3000420-410 4000093-210
9750-810 3000420-180 4000093-510
9753-110 3000400-510 4000103-510
9760-210 3000470-510 4000093-510
9760-410 3000470-530 4000093-510
9761-210 3000510-510 4000103-510
9761-410 3000510-530 4000103-510
9762-210 3000510-560 4000103-510
9762-410 3000510-580 4000103-510
9763-810 3000580-110 4000103-510
9765-210 3000475-520 4000093-510
9765-610 3000580-230 4000103-510
9766-210 3000580-210 4000103-510
9766-510 3000580-220 4000103-510
9771-210 3000656-210 4000103-510
9853-610 3000400-530 4000098-510
70SC5085 70SC5085 4000098-510

H-1
Appendix H
Using V8 ETAs with V9 Systems
Selected V8 “low-density” external termination assemblies (ETAs) can be used with V9

systems per the following chart. The cables and ETAs must be ordered separately. In some
cases, 2 cables must be ordered per ETA. Each ETA includes 1 or 2 external termination
panels on a 19 inch RETMA compatible plate. The V8 User’s Guide for Field Termination
should be used for all ETA application and field wiring information.
V8
Compatible V9 Compatible V9 V8 Termination
Termination Description
Model # I/O Module Interface Cable Panel (ETA)
Digital Inputs
Digital Input, 4000104-1xx,
2551-1 115VAC/VDC, 3501E/T 2 required per 3000110-110
Non-commoned ETA
Commoned ETA
Commoned, Redundant ETA
2552-6 48VAC/VDC, Com- 3502E 2 required per 3000110-260
moned ETA
2552-8 48VAC/VDC, Com- 3502E 2 required per 3000110-280
moned, Redundant ETA
4000104-3xx,
2553-6 Digital Input, 24VDC, 3503E 3000110-360
Commoned 2 required per
ETA
4000104-3xx,
2553-8 Digital Input, 24VDC, 3503E 3000110-380
Commoned, Redundant 2 required per
ETA
4000093-2xx,
Digital Input, 48VDC,
2555-6 Commoned 3504E 2 required per 3000352-280
ETA

H-2
V8
I/O Module Interface Cable Panel (ETA)
Model #
Digital Inputs (continued)
4000093-2xx,
2555-8 3504E 2 required per 3000352-280
Commoned, Redundant
ETA
4000093-3xx,
2554-6 3504E 2 required per 3000352-380
Commoned
ETA
Digital Input, 24VDC, 4000093-3xx,
2554-8 3504E 3000352-380
Commoned, Redundant 2 required ETA
3510
2560-9 Pulse Input Not supported Not supported
3511
Digital Outputs
Digital Output,
2651-1 115VAC, 3601E/T 4000115-1xx 3000120-110
Non-commoned
Digital Output,
2651-6 115VAC, 3601E/T 4000115-1xx 3000120-160
Commoned
Digital Output, 24VDC,
2652-1 3604E 4000115-3xx 3000120-310
Non-commoned
2652-6 3604E 4000115-3xx 3000120-360
Commoned
2652-8 3604E 4000115-3xx 3000120-380
Commoned, Redundant
2657-1 3607E 4000115-2xx 3000120-210
Non-commoned
2657-6 3607E 4000115-2xx 3000120-260
Commoned
2657-8 3607E 4000115-2xx 3000120-280
Commoned, Redundant
For more infor-
2651-2 Digital Output, mation, see
120VDC, “Digital Output
2651-7 3603B
Panel (for 3603B
2651-9 All versions only)” on page
4-32.

H-3
V8
Model #
Supervised,
Digital Outputs
2651-5
2651-3
3611E
2651-8 Supervised Digital Out-
3613E
2652-5 put, Not supported Not supported
all versions. 3614E
2652-9
3617E
2657-5
2657-9
Relay Output
4000117-1xx,
Relay Output,
2658-1 3636R 2 required per 3000250-010
Non-commoned
ETA
4000117-1xx,
Relay Output, Com-
2658-6 3636R 2 required per 3000250-060
moned
ETA
4000117-1xx,
Relay Output, Com-
2658-8 3636R 2 required per 3000250-080
moned, Redundant
ETA
Analog Inputs
4000118-5xx,
AI, 3700
2750-2 2 required per 3000142-220
0–20ma/5V 3700A
ETA
4000118-5xx,
AI,
2750-4 3701 2 required per 3000142-240
0–20ma/10V
ETA
AI, 3700 4000118-5xx,
2750-8 0–5V/10V, 3700A 2 required per 3000142-280
non-commoned 3701 ETA
EIAI,
2752-2 3703E 4000118-5xx 3000142-320
0–20ma/5V
EIAI,
2752-4 3703E 4000118-5xx 3000142-340
0–20ma/10V
EIAI,
2752-8 0–5V/10V, 3703E 4000118-5xx 3000142-380
non-commoned

H-4
V8
Model #
Analog Inputs (continued)
Analog Input 4000093-5xx,
2760-2 3704E 3000352-120
0–20mA/5V 2 required ETA
Analog Input, 4000093-5xx,
2760-8 3704E 3000352-180
0–5/0–10VDC 2 required ETA
2756-2
Non-Isolated, 4000118-5xx,
(upscale)
3706A 2 required per 3000142-900
2756-5 (down- Thermocouple Input ETA
scale)
Isolated, Thermocou-
2755-6 ple Input 3708E 4000118-5xx 3000142-600
Analog Output
2852-1 Analog Output 3805E 4000116-5xx 3000259-100

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Tricon

Field Terminations Manual

for use with

Part No. 9720052-008

© Copyright 2000 Triconex Corporation. All Rights Reserved.

In no event will Triconex Corporation be responsible or liable for direct,

TRICONEX CORPORATION DISCLAIMS ANY IMPLIED WARRANTY

No patent or copyright liability is assumed by Triconex Corporation with

Reproduction of the content of this manual, in whole or part, without written

To ensure that the equipment described in this manual, as well as the

FAILURE TO COMPLY WITH APPLICABLE CODES AND

If you have questions regarding the installation or operation of the equipment,

Graphic symbols and explanations:

Alerts the user to the presence of important operating and maintenance

Alerts the user to the presence of uninsulated dangerous voltage

Chapter 1. Introduction to Field Terminations .............................. 1-1

Chapter 2. Standard Termination Panels ....................................... 2-1

Tricon Field Terminations Manual Manual Release 8 October 2000

2.5 Digital Output Panels ....................................................................................... 2-23

Chapter 3. Basic Termination Panels .............................................. 3-1

Tricon Field Terminations Manual Manual Release 8 October 2000

Chapter 4. Special Termination Panels ........................................... 4-1

Chapter 5. Fanned-Out Cables ......................................................... 5-1

Appendix A. Re-Keying Connectors ................................................... A-1

Appendix B. Fanned-Out Cable Pinouts ............................................ B-1

Tricon Field Terminations Manual Manual Release 8 October 2000

Appendix C. Recommended Replacement Parts ............................... C-1

Appendix D. Panel Dimensions ............................................................ D-1

Appendix E. Shield Ground ................................................................. E-1

Appendix F. Panel Labels .................................................................... F-1

Appendix G. Part Number Cross Reference ...................................... G-1

Appendix H. Using V8 ETAs with V9 Systems .................................. H-1

Tricon Field Terminations Manual Manual Release 8 October 2000

Introduction to Field Terminations

Tricon Field Terminations Manual Manual Release 8 October 2000

1.1 EXTERNAL TERMINATION PANELS

1.1.1 Standard Termination Panels

Tricon Field Terminations Manual Manual Release 8 October 2000

1.1.2 Basic Termination Panels

1.1.3 Special Termination Panels

1.1.3.1 Termination Panels with Interposing Relays

Tricon Field Terminations Manual Manual Release 8 October 2000

1.1.3.2 Bypass Panel for Digital Inputs

1.1.3.3 Termination Panel with RTD/TC/AI Input Signal Conditioning

1.1.3.4 Termination Panel for 3603B Digital Output Module

1.1.3.5 Termination Panel for 3806 Analog Output Module

Tricon Field Terminations Manual Manual Release 8 October 2000

1.2.1 Interface Cables

1.2.2 Fanned-Out Cables

Each fanned-out cable has the following characteristics:

Tricon Field Terminations Manual Manual Release 8 October 2000

1.2.3 Special Cables

Tricon Field Terminations Manual Manual Release 8 October 2000

1.3 FIELD TERMINATION OPTIONS

1.3.1 Digital Input Modules

Tricon Field Terminations Manual Manual Release 8 October 2000

64-point digital input module (two terminations per module)

Tricon Field Terminations Manual Manual Release 8 October 2000

1.3.2 Digital Output Modules

Tricon Field Terminations Manual Manual Release 8 October 2000

1.3.3 Supervised Digital Output Modules

16-point supervised digital output modules (one termination per module)

Tricon Field Terminations Manual Manual Release 8 October 2000

1.3.4 Relay Output Module