Professional Documents
Culture Documents
Developments in pressure vessels during the nineteenth and early twentieth centuries were accompanied by all-too-
frequent catastrophic pressure vessel explosions. Disastrous accidents such as the SS Sultana (1865) and the
Grover Shoe Factory explosion (1904) led to the development of basic standards for manufacturing and operation of
pressure vessels. Further improvements in metallurgy, welding technology and non-destructive testing helped, but a
real understanding of the science and mechanics of pressure vessel failure did not finally arrive until the latter part of
the twentieth century. The failure of the Cockenzie steam drum in 1966 during hydraulic testing is described. A
description is given, from personal experience, of testing the overpressure safety valves in a nuclear power station.
Even in the twenty-first century, the catastrophic failure of a boiler pressure vessel in the SS Norway in Miami harbor
in 2003, which killed eight crew, was a reminder that pressure vessels remain hazardous unless carefully designed,
operated and inspected.
CHAPTER-ONE Page NO
የግፊት መርከብ ከአከባቢው ግፊት በጣም በተለየ ግፊት ጋዞችን ወይም ፈሳሾችን ለመያዝ ታስቦ የተሰራ እቃ
ነው
Pressure vessels can be dangerous, and fatal accidents have occurred in the
history of their development and operation. Consequently, pressure vessel
design, manufacture, and operation are regulated by engineering authorities
backed by legislation. For these reasons, the definition of a pressure vessel
varies from country to country.
የግፊት መርከቦች አደገኛ ሊሆኑ ይችላሉ ፣ እናም በእድገታቸው እና በአሠራራቸው ታሪክ ገዳይ አደጋዎች
ተከስተዋል ፡፡ ስለሆነም የግፊት መርከብ ዲዛይን ፣ ማምረት እና አሠራር በሕግ በሚደገፉ የምህንድስና
ባለሥልጣናት ቁጥጥር ይደረግባቸዋል ፡፡ በእነዚህ ምክንያቶች የግፊት መርከብ ትርጓሜ ከአገር ወደ ሀገር
ይለያያል ፡፡
ዲዛይን እንደ ከፍተኛ ደህንነቱ የተጠበቀ የአሠራር ግፊት እና የሙቀት መጠን ፣ የደህንነት ሁኔታ ፣ የዝገት
አበል እና ዝቅተኛ የንድፍ ሙቀት (ለተቆራረጠ ስብራት) መለኪያዎች ያካትታል ፡፡ ግንባታው እንደ
ይጠቀማሉ። በሙከራው ወቅት ስብራት ከተከሰተ በጣም አነስተኛ ኃይል ስለሚለቀቅ የሃይድሮስታቲክ ሙከራ
In most countries, vessels over a certain size and pressure must be built to a
formal code. In the United States that code is the ASME Boiler and Pressure
Vessel Code (BPVC). In Europe the code is the Pressure Equipment
Directive. Information on this page is mostly valid in ASME only. These
vessels also require an authorized inspector to sign off on every new vessel
constructed and each vessel has a nameplate with pertinent information
about the vessel, such as maximum allowable working pressure, maximum
temperature, minimum design metal temperature, what company
manufactured it, the date, its registration number (through the National
Board), and ASME's official stamp for pressure vessels (U-stamp). The
nameplate makes the vessel traceable and officially an ASME Code vessel.
በአብዛኛዎቹ ሀገሮች ውስጥ በተወሰነ መጠን እና ግፊት ላይ ያሉ መርከቦች ለመደበኛ ኮድ መገንባት አለባቸው
ኮዱ የግፊት መሳሪያዎች መመሪያ ነው። በዚህ ገጽ ላይ ያለው መረጃ በ ASME ውስጥ ብቻ የሚሰራ ነው
፡፡ እነዚህ መርከቦችም በተሰራው አዲስ መርከብ ላይ እንዲፈርሙ የተፈቀደለት ተቆጣጣሪ ይጠይቃሉ እናም
እያንዳንዱ መርከብ ስለ መርከቡ አግባብነት ያለው መረጃ ያለው የስም ሰሌዳ አለው ፣ ለምሳሌ የሚፈቀደው
ከፍተኛ የሥራ ጫና ፣ ከፍተኛ የሙቀት መጠን ፣ አነስተኛ ዲዛይን ብረት ሙቀት ፣ ኩባንያው ያመረተው ቀን
፣ የመመዝገቢያ ቁጥሩ (በብሔራዊ ቦርድ በኩል) እና ለኤስኤምኢ ይፋዊ ማህተም ለጫና መርከቦች (U-stamp)
በጣም ቀደም ብሎ በሰነድ የተዘገበው የግፊት መርከቦች ዲዛይን በ 1495 ሊዮናርዶ ዳ ቪንቺ በተሰኘው
ኮዴክስ ማድሪድ በተባለው መጽሐፍ ውስጥ በውኃ ውስጥ ያሉ ከባድ ክብደቶችን ለማንሳት ግፊት ያለው አየር
ኮንቴይነሮች ተሠርተው ነበር ፡፡ [1] ሆኖም ዛሬ የተጠቀሙባቸውን የሚመስሉ መርከቦች እስከ 1800 ዎቹ
ድረስ አልነበሩም ፣ የኢንዱስትሪ አብዮትን ለማነቃቃት በሚረዱ የእንፋሎት ማሞቂያዎች ውስጥ በእንፋሎት
በሚፈጠርበት ጊዜ ፡፡ [1] ሆኖም በመጥፎ የቁሳቁስ ጥራት እና በማኑፋክቸሪንግ ቴክኒኮች ተገቢ ያልሆነ
ያላቸው ብዙ የሚጎዱ እና ብዙውን ጊዜ ለሞት የሚዳረጉ ፍንዳታዎች የተከሰቱ ሲሆን በየቀኑ በዩናይትድ
ስቴትስ ውስጥ በየቀኑ በሚከሰት ሞት ይከሰታል ፡፡ ግዛቶች [1] በአሜሪካ ውስጥ ያሉ የአከባቢ አውራጃዎች
እና ግዛቶች እነዚህን መርከቦች ለመገንባት ህጎችን ማውጣት የጀመሩት በተለይ በጣም ከባድ የሆኑ የመርከብ
ውድቀቶች በአንድ ጊዜ በደርዘን የሚቆጠሩ ሰዎችን ከገደሉ በኋላ አምራቾች ከአንድ ቦታ ወደ ሌላ የተለያዩ
ህጎችን ለማክበር አስቸጋሪ ሆኗል ፡፡ የመጀመሪያው ግፊት የመርከብ ኮድ እ.ኤ.አ. በ 1911 ተጀምሮ የ
‹ASME ቦይለር› እና ‹ግፊት› የመርከብ ኮድ (ቢፒ.ቪ.ሲ.) በመጀመር በ 1914 ተለቋል ፡፡ [1] እስከ
10,000 psi (69 MPa) የሚደርስ ጫና መቋቋም የሚችል ታንከንን ለማዘጋጀት ቀደም ሲል በ 6 ኢንች (150
ሚሊ ሜትር) ዲያሜትር ያለው ታንክ የተሠራው በ 1919 ባለ ሁለት ንብርብሮች ባለ ጠመዝማዛ ጥንካሬ
ያለው የብረት ሽቦ ነው ፡፡ የጎን ግድግዳ መሰንጠቅን መከላከል እና የኋላ ጫፎቹ በረጅሙ ባለ ባለከፍተኛ-
ዘንግ ዱላዎች በረጅም ርቀት የተጠናከሩ ናቸው ፡፡ [2] ለፔትሮሊየም ማጣሪያ እና ለኬሚካል ፋብሪካዎች
ከፍተኛ ግፊት እና የሙቀት መርከቦች አስፈላጊነት ከወንዝ ፈንታ ይልቅ ብየዳ ጋር የተቀላቀሉ መርከቦችን
ፒ.ቪ.ሲ እንደ ብየዳ ተቀባይነት ማግኘትን አካቷል ፡፡ ግንባታ; የብረት እቃዎችን ዛሬ ለመቀላቀል ብየዳ ዋናው
ዘዴ ነው
There have been many advancements in the field of pressure vessel engineering such as
advanced non-destructive examination, phased array ultrasonic testing and radiography, new
material grades with increased corrosion resistance and stronger materials, and new ways to join
materials such as explosion welding, friction stir welding, advanced theories and means of more
accurately assessing the stresses encountered in vessels such as with the use of Finite Element
Analysis, allowing the vessels to be built safer and more efficiently. Today, vessels in the USA
require BPVC stamping but the BPVC is not just a domestic code, many other countries have
adopted the BPVC as their official code. There are, however, other official codes in some
countries, such as Japan, Australia, Canada, Britain, and Europe. Regardless of the country,
nearly all recognize the inherent potential hazards of pressure vessels and the need for standards
and codes regulating their design and construction.
የግፊት የመርከብ ምህንድስና መስክ እንደ ከፍተኛ አጥፊ ያልሆነ ምርመራ ፣ ደረጃ አሰጣጥ የአልትራሳውንድ
ሙከራ እና ራዲዮግራፊ ፣ አዳዲስ የቁሳቁስ ደረጃዎች የዝገት መቋቋም እና ጠንካራ ቁሳቁሶች ያሉባቸው
እንዲሁም እንደ ፍንዳታ ብየዳ ፣ ጭቅጭቅ ያሉ ቁሳቁሶችን ለመቀላቀል አዳዲስ መንገዶች አሉ መርከቦቹን
ደህንነቱ የተጠበቀ እና ይበልጥ ውጤታማ በሆነ መንገድ እንዲገነቡ የሚያስችላቸውን እንደ ‹Finite Element
ቢፒ.ቪ.ቪ.ቪ የአገር ውስጥ ኮድ ብቻ አይደለም ፣ ሌሎች ብዙ ሀገሮች ቢፒ.ቪ.ሲ.ን እንደ ኦፊሴላዊ ኮዶቻቸው
ተቀብለዋል ፡፡ ሆኖም እንደ ጃፓን ፣ አውስትራሊያ ፣ ካናዳ ፣ ብሪታንያ እና አውሮፓ ያሉ በአንዳንድ አገሮች
ውስጥ ሌሎች ኦፊሴላዊ ኮዶች አሉ ፡፡ አገሪቱ ምንም ይሁን ምን ሁሉም ማለት ይቻላል የግፊቶች መርከቦች
አደጋ ሊያስከትሉ የሚችሉ አደጋዎችን እና ዲዛይንና ግንባታቸውን የሚቆጣጠሩ ደረጃዎች እና ኮዶች አስፈላጊነት
ይገነዘባሉ ፡፡
1. Welded vessels
2. Multiwall vessels
4. Forged vessels
5. Brand wrapped vessels
በተበየደው ዕቃዎች
2. ባለብዙ ግድግዳ መርከቦች
3. ባለ ብዙ ግድግዳ የታሸጉ መርከቦች
4. የተጭበረበሩ መርከቦች
5. የምርት መጠቅለያ መርከቦች
4. Steel vessel.
1: According to dimensions:
The pressure vessels, according to the dimensions are classified as thin and thick shells.
The ratio of internal diameter and wall thickness is the factor which differentiate between thin
and thick shells.
If the ratio d/t is more than 10, then it is called thin shell and if this ratio is less than 10 it is said
to be thick shell.
The example of the thin shells are pipes, boilers and storage tanks while the thick shells are used
in pressure cylinders, Gun barrels, etc.
The pressure vessels according to end construction are classified as open end and closed end.
In case of open end vessels the circumferential stress is induced in addition to the circumferential
stress.
የግፊት መርከቦች በኢንዱስትሪም ሆነ በግሉ ዘርፍ በተለያዩ መተግበሪያዎች ውስጥ ያገለግላሉ ፡፡ በእነዚህ ዘርፎች ውስጥ
እንደ ኢንዱስትሪ የተጨመቁ አየር ተቀባዮች እና የቤት ውስጥ ሙቅ ውሃ ማጠራቀሚያ ታንኮች ሆነው ይታያሉ ፡፡
ሌሎች የመርከብ መርከቦች ምሳሌዎች የውሃ መጥለቅለቅ ሲሊንደሮች ፣ የሪፖርተር ግፊት ክፍሎች ፣ የመቀያየር ማማዎች
፣ የግፊት ማቀነባበሪያዎች ፣ የራስ-ሰር ማስቀመጫዎች እና ሌሎች በርካታ መርከቦች በማዕድን ማውጫ ሥራዎች ፣
በነዳጅ ማጣሪያ እና በፔትሮኬሚካል እጽዋት ፣ በኑክሌር ሬክተር መርከቦች ፣ በባህር ሰርጓጅ መርከብ እና በቦታ
መርከብ መኖሪያዎች ፣ በአየር ግፊት የውሃ ማጠራቀሚያዎች ፣ በሃይድሮሊክ የውሃ ማጠራቀሚያዎች ስር ይገኛሉ ፡፡
ግፊት ፣ የባቡር ተሽከርካሪ የአየር ብሬክ ማጠራቀሚያዎች ፣ የመንገድ ተሽከርካሪ የአየር ብሬክ ማጠራቀሚያዎች እና
እንደ አሞኒያ ፣ ክሎሪን ፣ ፕሮፔን ፣ ቡቴን እና ኤል.ፒ. ያሉ ፈሳሽ ጋዞችን ለማከማቸት መርከቦች ፡፡
For use with either gases or liquids, pressure vessels can be used in tandem with electric
immersion heaters. Industrial versions of these heaters achieve the heating of various substances
(water, oils, gases, and solvents) through direct contact. Immersion heaters can be mounted on a
pressure vessel through flanged, welded or threaded connections. The combination of electric
immersion heaters and pressure vessels is ideal for heating gases and liquids, as well as for
generating steam.
አብዛኛዎቹ የግፊት መርከቦች ለኢንዱስትሪ አገልግሎት የሚውሉ ናቸው ፡፡ አንዳንድ የግሉ ዘርፍ አጠቃቀሞች
ለከፍተኛ ግፊት ወይም ለዝቅተኛ ግፊት መያዣነት ያገለግላሉ ፡፡ እንዲሁም ለሁለቱም ለማቀዝቀዝ እና ለሂደቱ
ማሞቂያ ሊያገለግሉ ይችላሉ ፡፡ እንዲሁም በማቀነባበሪያ ቁሳቁሶች ውስጥ ሁለተኛ ይዘትን ለማሳካት የሚያስችል
ዘዴ ፡፡
ጥቅም ላይ ሊውሉ ይችላሉ ፡፡ የእነዚህ ማሞቂያዎች የኢንዱስትሪ ስሪቶች በቀጥታ በመገናኘት የተለያዩ ንጥረ
ነገሮችን (ውሃ ፣ ዘይቶች ፣ ጋዞች እና መፈልፈያዎች) ያገኙታል ፡፡ ጠመቃ ማሞቂያዎች flanged, በተበየደው
ወይም ክር ግንኙነቶች በኩል ግፊት ዕቃ ላይ ሊጫኑ ይችላሉ. የኤሌክትሪክ መጥመቂያ ማሞቂያዎች እና የግፊት
መርከቦች ጥምረት ጋዞችን እና ፈሳሾችን ለማሞቅ እንዲሁም የእንፋሎት ኃይል ለማመንጨት ተስማሚ ነው ፡፡
The Components
There are three components in a pressure vessel that are considered to be basic – the shell casing,
necessary attachments and a base. The other components are considered to mainly include the
nozzle and the head.
The Shell
The Shell contains the pressure and consists of plates that have been welded together with an
axis. Horizontal drums use shells with a cylindrical shape.
The primary component contains the pressure. Pressure vessel shells in the form of different
plates are welded together to form a structure that has a common rotational axis. Shells are either
cylindrical, spherical or conical in shape.
The Head
This is what closes off the end of a pressure vessel. Curved heads have less weight, cost less and
have more strength than flat heads.
All the pressure vessels must be closed at the ends by heads (or another shell section). Heads are
typically curved rather than flat. The reason is that curved configurations are stronger and allow
the heads to be thinner, lighter and less expensive than flat heads. Heads can also be used inside
a vessel and are known as intermediate heads. These intermediate heads are separate sections of
the pressure vessels to permit different design conditions.
A nozzle is a cylindrical component that penetrates into the shell or head of pressure vessel.
They are used for attach piping for flow into or out of the vessel, attach instrument connection
(level gauges, thermowells, pressure gauges) and to provide access to the vessel interior at
manway or to provide for direct attachment of other equipment items (e.g. heat exchangers).
The Supports
Support is used to bear all the load of pressure vessel, earthquake and wind loads. There are
different types of supports, which are used depending upon the size and orientation of the
pressure vessel. It is considered to be the non-pressurized part of the vessel.
These take the weight off the pressure vessel. There are numerous types of supports including
Saddle and Lug.
These give support to horizontal drums in two locations and reduce stress.
Vessels with height and vertical pressure use skirts. These are welded to the shell section with
enough length to go to the bottom of the head. This adds flexibility and prevents high stress
thermally.
Little vertical drums use these welded to the bottom part of the shell. They help to provide more
reinforcement.
Vessels using vertical pressure use lugs. These are only for small and medium diameter vessels.
These are bolted on and add stability to prevent a load from being overturned. A pressure vessel
components manufacturer produces these supports.
• ትልቅ የመጫኛ ቦታ
Lethal
Fatigue (cyclic)
Brittle (low temperature)
High temperature
High shock or vibration
Vessel contents: Hydrogen; Ammonia; Compressed air; Caustic; Chlorides;
Hydrocarbons
3. ማምረት-ደካማ የጥራት ቁጥጥር; ብየድን ጨምሮ ተገቢ ያልሆነ ወይም በቂ ያልሆነ የማምረቻ ሂደቶች;
4. በተጠቃሚው የአገልግሎት ሁኔታ አገልግሎት-ለውጥ; ልምድ የሌላቸው ክዋኔዎች ወይም የጥገና ሠራተኞች;
የተበሳጩ ሁኔታዎች. ለቁሳዊ ነገሮች ፣ ለንድፍ ዝርዝሮች እና ለማምረቻ ዘዴዎች ምርጫ ልዩ ትኩረት
• ገዳይ
• ድካም (ዑደት)
• ከፍተኛ ሙቀት
B) Types of Failures
1. Elastic deformation-Elastic instability or elastic buckling, vessel geometry, and stiffness
as well as properties of materials are protection against buckling.
2. Brittle fracture- Can occur at low or intermediate temperatures. Brittle fractures have
occurred in vessels made of low carbon steel in the 40-50 °F range during hydrostatic test
where minor flaws exist.
3. Excessive plastic deformation-The primary and secondary stress limits as outlined in
ASME Section VIII, Division 2, are intended to prevent excessive plastic deformation
and incremental collapse.
4. Stress rupture-Creep deformation as a result of fatigue or cyclic loading, i.e., progressive
fracture. Creep is a time-dependent phenomenon, whereas fatigue is a cycle-dependent
phenomenon.
5. Plastic instability-Incremental collapse; incremental collapse is cyclic strain accumulation
or cumulative cyclic deformation. Cumulative damage leads to instability of vessel by
plastic deformation.
6. High strain-Low cycle fatigue is strain-governed and occurs mainly in lower-strength
high-ductile materials.
7. Stress corrosion-It is well known that chlorides cause stress corrosion cracking in
stainless steels; likewise caustic service can cause stress corrosion cracking in carbon
steels. Material selection is critical in these services.
8. Corrosion fatigue-Occurs when corrosive and fatigue effects occur simultaneously.
Corrosion can reduce fatigue life by pitting the surface and propagating cracks. Material
selection and fatigue properties are the major considerations.
2. ብልሹ ስብራት - በዝቅተኛ ወይም መካከለኛ የሙቀት መጠን ሊከሰት ይችላል ፡፡ ጥቃቅን ጉድለቶች ባሉበት
በሃይድሮስታቲክ ሙከራ ወቅት ከ 40-50 ° F ባለው ዝቅተኛ የካርቦን ብረት በተሠሩ መርከቦች ላይ ብልሹ
ስብራት ተከስቷል ፡፡
3. ከመጠን በላይ የሆነ የፕላስቲክ መዛባት-በ ASME ክፍል ስምንተኛ ፣ ክፍል 2 እንደተመለከተው የአንደኛ
እና የሁለተኛ የጭንቀት ገደቦች ከመጠን በላይ የሆነ የፕላስቲክ መዛባትን እና የእድገት መጨመርን ለመከላከል
የታቀደ ነው ፡፡
4. በጭንቀት ወይም በብስክሌት ጭነት ምክንያት የጭንቀት መቋረጥ-ክሪፕ መዛባት ፣ ማለትም በሂደት
ስብራት። ክሪፕ በጊዜ ላይ ጥገኛ የሆነ ክስተት ሲሆን ድካም ግን በዑደት ላይ የተመሠረተ ክስተት ነው ፡፡
5. የፕላስቲክ አለመረጋጋት-የጨመረ ውድቀት; የእድገት መጨናነቅ የዑደት ችግር ክምችት ወይም የተጠራቀመ
ዑደት ለውጥ ነው። የተከማቸ ጉዳት በፕላስቲክ መዛባት የመርከብ አለመረጋጋት ያስከትላል ፡፡
6. ከፍተኛ ጫና-ዝቅተኛ ዑደት ድካም በዘር የሚተዳደር እና በዋነኝነት የሚከሰተው በዝቅተኛ ጥንካሬ ባለ
7. የጭንቀት መበላሸት-ክሎራይድ ከማይዝግ ብረቶች ውስጥ የጭንቀት ዝገት እንዲፈጠር እንደሚያደርግ የታወቀ
ነው ፡፡ በተመሳሳይ የካስቲክ አገልግሎት በካርቦን ብረቶች ውስጥ የጭንቀት ዝገት እንዲፈጠር ሊያደርግ ይችላል
ስንጥቆችን በማባዛት ዝገት የድካምን ሕይወት ሊቀንስ ይችላል ፡፡ የቁሳቁስ ምርጫ እና የድካም ባህሪዎች
Pressure vessels are used in a variety of applications in both industry and the private sector. They
appear in these sectors as industrial compressed air receivers and domestic hot water storage
tanks. Other examples of pressure vessels are diving cylinders, pneumatic reservoirs, hydraulic
reservoirs under pressure, rail vehicle airbrake reservoirs, road vehicle airbrake reservoirs.
The pressure vessels are different classification according to based on manufacturing
(Production)methods based on manufacturing materials based on geometric shape based on
position based on layers based on layer coating based on construction are classified as open end
and closed end. A simple cylinder whit a piston is an example of closed end vessel. In case of
open end vessels the circumferential stress is induced in addition to the circumferential stress.
Filament wound pressure vessel.
የግፊት መርከብ ከአከባቢው ግፊት በጣም በተለየ ግፊት ጋዞችን ወይም ፈሳሾችን ለመያዝ የተነደፈ መያዣ ነው
፡፡
የግፊት መርከቦች በኢንዱስትሪም ሆነ በግሉ ዘርፍ በተለያዩ መተግበሪያዎች ውስጥ ያገለግላሉ ፡፡ በእነዚህ
ዘርፎች ውስጥ እንደ ኢንዱስትሪ የተጨመቁ አየር ተቀባዮች እና የቤት ውስጥ ሙቅ ውሃ ማጠራቀሚያ ታንኮች
ሆነው ይታያሉ ፡፡ ሌሎች የመርከብ መርከቦች ምሳሌዎች የውሃ መጥለቅለቅ ሲሊንደሮች ፣ የአየር ግፊት የውሃ
በማኑፋክቸሪንግ (ፕሮዳክሽን) ዘዴዎች ላይ በመመርኮዝ የግፊት ዕቃዎች የተለያዩ ምደባዎች ናቸው ፡፡ ቀለል ያለ
ሲሊንደር ኋይት ፒስተን የተዘጋ የመጨረሻ መርከብ ምሳሌ ነው ፡፡ በክፍት ጫፍ መርከቦች ላይ ከሆነ
Horizontal vessels and drums are relatively large diameter cylindrical pressure vessels used for
a variety of process functions. Their height above grade is usually determined by the NPSH
requirements of the pumps in the liquid outlet line or the gravity flow requirements to other
equipment. And they are supported by the use of saddles .
The arrangement of connections on the vessel is dependent on process requirements, access to
valves and instruments and general maintenance.
The use of platforms and ladders in elevated drums is essential and they should be positioned
according to the priorities listed in the preceding paragraph. The pictures below show two
horizontal pressure vessels, of note is that in the support saddles are higher than normal and there
is a manhole located on the shell. Note the davit to open the manhole.
Horizontal drums are designed and manufactured to ASME Section VIII Boiler and
Pressure Vessel code.
They consist of a fabricated shell made from welded plates, and elliptical dished heads at
both ends.
Support is provided through the use of saddles, one end is fixed and the other is allowed
to slide by using slotted holes in the saddle.
A manhole is provided for access, either at one of the heads or usually on the top of the
vessel shell.
አግድም መርከቦች እና ከበሮዎች ለተለያዩ የሂደቱ ተግባራት የሚያገለግሉ በአንጻራዊነት ትልቅ ዲያሜትር
ያላቸው ሲሊንደራዊ ግፊት መርከቦች ናቸው ፡፡ ከፍታቸው ከፍታው ብዙውን ጊዜ የሚወሰነው በፈሳሽ መውጫ
መስመሩ ውስጥ ባሉ ፓምፖች ወይም በስበት ኃይል ፍሰት ፍላጎቶች ወደ ሌሎች መሳሪያዎች ነው ፡፡ እናም
ከፍ ባሉ ከበሮዎች ውስጥ የመሣሪያ ስርዓቶች እና መሰላልዎች መጠቀማቸው አስፈላጊ ነው እናም ከዚህ በፊት
ባለው አንቀፅ በተዘረዘሩት ቅድሚያዎች መሠረት መቀመጥ አለባቸው ፡፡ ከዚህ በታች ያሉት ሥዕሎች ሁለት
አግድም የጭነት መርከቦችን ያሳያሉ ፣ ማስታወሻ በድጋፍ ሰድሎች ውስጥ ከተለመደው ከፍ ያለ እና በዛጎሉ
• አግድም አግድም ከበሮዎች ለ ASME ክፍል ስምንተኛ ቦይለር እና ግፊት መርከብ ኮድ የተቀየሱ እና
የተመረቱ ናቸው ፡፡
• እነሱ ከተጣመሩ ሳህኖች የተሰራ የፋብሪካ ቅርፊት እና በሁለቱም ጫፎች ላይ ኤሊፕቲክ የታጠቡ
• በሰድሎች አጠቃቀም በኩል ድጋፍ ይደረጋል ፣ አንደኛው ጫፍ ተስተካክሎ ሌላኛው ደግሞ በኮርቻው ላይ
• የመዳረሻ ጉድጓድ በአንዱ ጭንቅላት ወይም አብዛኛውን ጊዜ በመርከቡ ቅርፊት አናት ላይ ለመድረስ ይሰጣል
፡፡
Of የግፊት መርከብ ራስ
በተቻለ መጠን ዲዛይን ስናደርግ በአጠቃላይ ዓላማችን ውስጥ አንድ ልዩ ፍላጎት ሙሉ በሙሉ ለመሙላት
እያንዳንዱን እና እያንዳንዱን ነገር ከግምት ውስጥ ለማስገባት እንሞክራለን ፡፡ አጠቃላይ ዲዛይንን የሚፈጥሩ
የግፊት መርከብ ከአከባቢው ግፊት በጣም ከፍ ባለ ወይም ዝቅተኛ በሆነ ሁኔታ ጋዞችን ወይም ፈሳሾችን
፣ መጭመቂያዎችን (ማቀዝቀዣን ጨምሮ) ፣ የቫኪዩም ክፍሎች እና በብጁ ዲዛይን የተደረጉ የላቦራቶሪ መርከቦች
የፕሮጀክታችን ዓላማ አግድም ግፊት ያለው ከፍተኛ ግፊት ያለው የሙቀት መጠንን ለማሾፍ እና ጋዝ ወይም
ፈሳሽ ለመያዝ ነው ፡፡
የፕሮጀክቱ ስፋት
በኢንጂነሪንግ ግንባታ ውስጥ በተጋለጡ ውስብስብ ግፊት መርከቦች ውስጥ; ከፍተኛ ግፊት ፣ የሙቀት መጠን
እና የአፈፃፀም መስፈርቶች ከባድነት አስደሳች የዲዛይን ችግሮች ይፈጥራሉ ፡፡ “ዲዛይን” የሚለው ቃል የአንድን
የመርከቡ አጠቃቀም እየጨመረ በመምጣቱ የሥራ ጫናዎቻቸውን ለመለየት ለትንተና እና ለሙከራ ዘዴዎች
ያላቸውን አፅንዖት ለመለየት ለትንተና እና ለሙከራ ዘዴዎች ልዩ ትኩረት ሰጥቷል ፡፡ እኩል ጠቀሜታ የእነዚህ
የመለየት ፣ የተካተቱትን ነገሮች ባህሪ ለመመስረት እና እነዚህን ሁለት ነገሮች በሚተላለፉባቸው የመገናኛ
ብዙሃን ወይም አካባቢያቸው ተኳሃኝነት መገምገምን ያካትታል ፡፡ የቁሳዊ ባህሪ ዕውቀትን ውድቀቶችን
ለማስወገድ ብቻ ሳይሆን ከፍተኛውን የቁሳቁስ ምርጫ እና ጥቅም ላይ የዋለውን መጠን በእኩልነት ለመፍቀድ
ያስፈልጋል ፡፡
ሜቶዶሎጂ
አጠቃላይ እይታ
በዚህ ምዕራፍ ውስጥ የግፊት መርከብን በመምረጥ ረገድ ያለው መረጃ ተገልጧል እና የተመረጠውን የግፊት
መርከብ አተገባበር ተብራርቷል ፡፡ የግፊት መርከብን ለመንደፍ ኮዱን መምረጥ ደህንነቱ የተጠበቀ የግፊት
መርከብን ለማሳካት እንደ ማጣቀሻ መመሪያ አስፈላጊ ነው ፡፡ የ ASME ኮድ ክፍል VIII div 1 ምርጫዎች
ተብራርተዋል ፡፡ ጥቅም ላይ የዋለው የቁሳቁስ ምርጫ መስፈርት በዚህ ምዕራፍ ውስጥ ተብራርቷል ፡፡ ከዚህ
ጎን ለጎን ውጤቱን ለማግኘት የዲዛይንና የትንተና ሶፍትዌሮች ቀርበዋል ፡፡ ከዚያ ይልቅ የንድፍ አሰራር ዘዴ
CHAPTER-2
2. LITERATURE REVIEW
2.1 Introductions about literature review
A pressure vessel is one of the most important components in industrial and
petrochemical process plants. Pressure vessel encompasses a wide range of unit heat
exchangers, reactors, storage vessels and many more. Pressure vessel is defined as a
container with a difference between inside pressure and outside pressure. It is further
explained that vessels, tanks and pipelines which carry, store, or receive fluids are
considered as pressure vessels (Chattopadhyay, 2004). On top of that, pressure vessel is
a type of storage tank which is used to store fluid at higher pressure than ambient
conditions ("Types of Pressure Vessels,").
For the purposes of design and construction, the pressure vessel is generally
defined as the pressure vessel proper including welded attachments up to, and including,
the nozzle flanges, screwed or welded connectors, or the edge to be welded at the first
circumferential weld to connecting piping. Figure 2.1 shows a typical pressure vessel
envelope.
ልተራቱረ ረቬው
ይገለጻል
ፈሳሾችን የሚወስዱ ፣ የሚያከማቹ ወይም የሚቀበሉ መርከቦች ፣ ታንኮች እና የቧንቧ መስመር ዝርግዎች
መሆናቸውን አብራርቷል
እስከ ግፊት እና እንደ ጨምሮ በተበየደው አባሪዎችን ጨምሮ ግፊት ዕቃ ትክክለኛ ሆኖ ተገል defined ል
የአፍንጫው ፍንጣቂዎች ፣ የሾሉ ወይም የተጣጣሙ ማገናኛዎች ፣ ወይም መጀመሪያ ላይ የሚገጣጠም ጠርዝ
ሰርቪንግ ዌልድ ወደ ቧንቧ ቧንቧ ለማገናኘት ፡፡ ምስል 2.1 አንድ የተለመደ የግፊት መርከብ ያሳያል
ፖስታ
Design involves parameters such as maximum safe operating pressure and temperature, safety
factor, corrosion allowance and minimum design temperature (for brittle fracture).
Construction is tested using nondestructive testing, such as ultrasonic testing, radiography, and
pressure tests. Hydrostatic tests use water, but pneumatic tests use air or another gas.
Hydrostatic testing is preferred, because it is a safer method, as much less energy is released if
a fracture occurs during the test (water does not rapidly increase its volume when rapid
depressurization occurs, unlike gases like air, which fail explosively).
In most countries, vessels over a certain size and pressure (15 PSI) must be built to a formal
code. In the United States that code is the ASME Boiler and Pressure Vessel Code (BPVC). These
vessels also require an authorized inspector to sign off on every new vessel constructed and
each vessel has a nameplate with pertinent information about the vessel, such as maximum
allowable working pressure, maximum temperature, minimum design metal temperature, what
company manufactured it, the date, its registration number (through the National Board), and
ASME’s official stamp for pressure vessels (U-stamp). The nameplate makes the vessel traceable
and officially an ASME Code vessel.
አግድም ግፊት መርከብ ጋዞችን ወይም ፈሳሾችን ከአከባቢው ግፊት በጣም በተለየ ግፊት ለመያዝ የታሰበ ዕቃ
ነው ፡፡
የግፊቱ ልዩነት አደገኛ ነው ፣ እናም በችግር ግፊት መርከብ ልማት እና አሠራር ታሪክ ውስጥ ገዳይ አደጋዎች
ተከስተዋል ፡፡ ስለሆነም የግፊት መርከብ ዲዛይን ፣ ማምረት እና አሠራር በሕግ በሚደገፉ የምህንድስና
ባለሥልጣናት ቁጥጥር ይደረግባቸዋል ፡፡ በእነዚህ ምክንያቶች የግፊት መርከብ ትርጓሜ ከአገር ወደ ሀገር
ይለያያል ፡፡
አበል እና አነስተኛ የዲዛይን ሙቀት (ለተሰበረ ስብራት) መለኪያዎች ያካትታል ፡፡ ግንባታው እንደ
ይጠቀማሉ። በሙከራው ወቅት ስብራት ከተከሰተ በጣም አነስተኛ ኃይል ስለሚለቀቅ የሃይድሮስታቲክ ሙከራ
በአብዛኛዎቹ ሀገሮች ከተወሰነ መጠን እና ግፊት (15 PSI) በላይ የሆኑ መርከቦች በመደበኛ ኮድ መገንባት
መርከቦች በተጨማሪ በተሰራው አዲስ መርከብ ላይ እንዲፈርሙ የተፈቀደለት ተቆጣጣሪ ይጠይቃሉ እናም
እያንዳንዱ መርከብ ስለ መርከቡ አስፈላጊ የሆነ መረጃ ያለው የስም ሰሌዳ አለው ፣ ለምሳሌ የሚፈቀደው
ከፍተኛ የሥራ ጫና ፣ ከፍተኛ የሙቀት መጠን ፣ አነስተኛ ዲዛይን ያለው የብረት ሙቀት ፣ ኩባንያው
ያመረተው ቀን ፣ የመመዝገቢያ ቁጥሩ (በብሔራዊ ቦርድ በኩል) እና ለኤስኤምኢ ይፋዊ ማህተም ለጫና
ያደርገዋል ፡፡
አግድም ግፊት መርከቦች በኢንዱስትሪም ሆነ በግሉ ዘርፍ በተለያዩ መተግበሪያዎች ውስጥ ያገለግላሉ ፡፡
በእነዚህ ዘርፎች ውስጥ እንደ ኢንዱስትሪ የተጨመቁ አየር ተቀባዮች እና የቤት ውስጥ ሙቅ ውሃ
ማጠራቀሚያ ታንኮች ሆነው ይታያሉ ፡፡ ሌሎች የመርከብ መርከቦች ምሳሌዎች የውሃ መጥለቅለቅ ሲሊንደሮች
፣ የአየር ግፊት የውሃ ማጠራቀሚያዎች ፣ ግፊት ስር ያሉ የሃይድሮሊክ ማጠራቀሚያዎች ፣ የባቡር ተሽከርካሪ
የአየር ብሬክ ማጠራቀሚያዎች ፣ የመንገድ ተሽከርካሪ የአየር ብሬክ ማጠራቀሚያዎች ወዘተ ናቸው
CHAPTER-THREE
3. MATERIAL SELECTION
3.1 introductions about material selection
Material selection is the act of choosing the material best suited to achieve the requirements of a
given application. Many different factors go into determining the selection requirements, such as
mechanical properties, chemical properties, physical properties, electrical properties and cost.
These must be weighed during the material selection process.
Material selection involves a broad set of considerations. As a result, a correspondingly wide
variety of knowledge is required to make an appropriate selection. Oftentimes, materials
engineers and scientists are relied upon to help. However, they are not the only ones involved in
the decision making process. Purchasing experts, manufacturing engineers, design engineers,
customers and suppliers could potentially be brought in during the process so that the optimum
decision is made.
Incorrect material selection can have a huge impact on safety and application success. An
example from a mechanical standpoint is if an aluminum alloy with a yield strength of only 10
ksi is selected when a steel with a yield strength of 50 ksi is required — then the component or
structure being made could fail if the loads in tension are too great. For a chemical and corrosion
resistance example, consider an austenitic stainless steel and ferritic stainless steel being placed
in a saltwater environment. Improper selection of the ferritic stainless steel would result in heavy
corrosion over time, whereas an austenitic 316 grade of stainless steel would resist corrosion
much better.
In addition to considering how a single material may behave in isolation during the material
selection process, it is also important to consider how two or more materials might behave when
in contact with each another. A carbon steel part placed in contact with a stainless steel part in an
electrolytic solution will undergo galvanic corrosion at a much faster rate than it would if it was
not contacting the stainless steel part
The first two items were discussed in Chapter 2. The last four items will be discussed in this
chapter and in following ones.
During the process of identifying and evaluating materials, a design team may determine that
there are no materials that can be considered for use for a product element. In this situation, the
design team has the following options:
1.
Modify the design of the product element.
2.
Modify the design of the product or subassembly that directly uses the product element.
3.
Modify the design requirements of the product.
4.
Invent a new material.
5.
Cancel the product.
It is critical that design teams determine whether there are no options as soon as possible in the
design process because it will give them the option of modifying the design or design
requirements of the product element, subassembly, or product when it is still easy and
inexpensive to make changes. Waiting too long will force design teams to consider either trying
to invent a new material or canceling the product. Inventing a new material adds cost and risk to
the development effort. However, the added cost and risk may be worthwhile if there is an
invention that provides the product with a competitive advantage compared to products from
other companies. Finally, canceling a product may be undesirable; however, it is preferable to
spending time and money developing a product that does not meet the customer's wants and
needs.
There is one more option that the flowchart does not show—moving forward with
a suboptimum material. This means that the product element will not have the necessary
performance or reliability, which reduces the likelihood of having a successful product.
Waiting until all the relevant design requirements have been identified is important because
doing so will prevent a design team from pursuing suboptimum materials based on incomplete
information. Taking the time to make sure that all the relevant requirements have been identified
will increase the chances of selecting optimum materials and enabling a successful product
View chapter Purchase book
በአገልግሎቱ ወቅት ጉዳትን ለማስወገድ የግፊት መርከቦች ለግንባታ ዕቃዎች ምርጫ ቁልፍ ነገሮች ተካትተዋል
፡፡ ይህ ልኡክ ጽሁፍ የእነዚህን አስፈላጊ ንድፍ ነገሮች ፣ የተለመዱ ቁሳቁሶች እና የእነዚህ ቁሳቁሶች ባህሪዎች
ይገልጻል ፡፡
የንድፍ ባህሪዎች
Design attributes
Service temperature and pressure, application condition, cost, design life, reliability and
safety.
CHAPTER FOUR
4. DESIGN ANALYSIS
CHAPLET FIVE
CHAPTER SIX
6. COST ESTIMATION
Chapter seven
CHAPTER EIGHT
8. Conclusion and recommendation
8.1 conclusions
8.2 recommendations
References
Appendix