America, Inc.

Welcome
to the
LOESCHE AMERICA TRAINING
Topic: Mechanic / Maintenance Training
Location: Arequipa, Peru
Date: 11/2009

Presentation Sequence:
Loesche Mill (LM) – Mechanic Structure and Maintenance
By: Desi Delgado / Frank Mischorr

On site Training LM56.2+2

© 2009 Loesche America, Inc
Arequipa, Peru 11/2009
LM – Mechanic Structure and Maintenance America, Inc.

Mill: LM 56.2+2 C(linker)

Loesche Mill 5.6 m Table 2 Main+2 Support Rollers
for Clinker grinding
with
Classifier: LSKS 85 CS r
Loesche StabKorb Sichter Size 85 for Clinker / Slag;
right hand rotation

Mill Section:
Table 5.6 m Diameter
2 M-Rollers 2.65 m median Diameter
2 S-Rollers 1.60 m median Diameter
1,190 Motor rpm => 22.0 Table rpm
4,000 kW Gearbox (Renk - Tacke)

Classifier Section:
Rotor Diameter 5.4 m / Height 3.43 m
1,787 Motor rpm – 112 Rotor rpm
Gearbox in 280 kW / out 186 kW

620,000 m3/h at 65 mbar Fan DP

Fan motor 2,000 kW / 895 rpm
On site Training LM56.2+2
© 2009 Loesche America, Inc
Arequipa, Peru 11/2009
 LM – General Structure Mill Section America, Inc.

M-Roller Rocker Arm M-Roller Housing Liners S-Roller Upper Housing / Mill
Body

Grinding Path / Table

Liners
S-Roller Rocker Arm

Dam Ring

Louvre / Armor Ring

Lower Housing /
Scraper Channel /
Hot Gas Ring
Grinding Table

Scraper

Hot Gas Inlet

Pedestal

Main Gearbox Concrete Foundation / Foundation Frame Rejects outlet

On site Training LM56.2+2

© 2009 Loesche America, Inc
Arequipa, Peru 11/2009
 LM – General Structure Classifier Section America, Inc.

Outlet Duct Rotor Drive

Rotor Top Seal Bearing Cartridge

Static Guide
Rotor
Vanes / Flaps

Housing Feed Chute

Grit Cone Feed

On site Training LM56.2+2
© 2009 Loesche America, Inc
Arequipa, Peru 11/2009
LM – Mechanic Structure and Maintenance America, Inc.

Presentation Overview
• LM 56.2+2 – General Structure
• Foundation Frame
• Mill Pedestals / Lower Housing (Reject-Scraper Channel / Hot Gas Ring)
• Grinding Table / Louver-Armor Rings / Table Seal
• Mill Upper Housing / M- & S- Roller Door Seals
• M-Roller / Rocker Arm / Roller Seal & Seal Air Supply
• M-Roller Oil Circulation / Rocker Arm Grease System
• S-Roller / Rocker Arm / Roller Seal & Seal Air Supply
• Hydraulic Systems (M- and S- Rollers)
• Gearbox / Gearbox Lubrication
• Separator Housing / Static Vanes / Rotor / Lubrication

On site Training LM56.2+2

© 2009 Loesche America, Inc
Arequipa, Peru 11/2009
LM – 56.2+2 Foundation America, Inc.

Foundation Frame / Motor Frame

On site Training LM56.2+2

© 2009 Loesche America, Inc
Arequipa, Peru 11/2009
LM – 56.2+2 Foundation Frames America, Inc.

Foundation / Motor Frame

No Maintenance

On site Training LM56.2+2

© 2009 Loesche America, Inc
Arequipa, Peru 11/2009
 LM – Mill Stand / Pedestals / Lower housing America, Inc.

Mill Stand /
Hot Gas
Pedestal
Inlet

Lower Housing /
Scraper Channel /
Hot Gas Channel

Foundation / Motor Frame

On site Training LM56.2+2

© 2009 Loesche America, Inc
Arequipa, Peru 11/2009
 LM – Mill Lower Housing America, Inc.

Lower Mill Housing as Scraper Channel Dam Ring Table Liners Hot Gas Inlet

• Feed material fed to centre of Table

• Material passes under Rollers and is
compressed
• Material builts up to the height of the
dam ring
• Material slides over top of dam ring
and mixes with rising hot gas (on top
of nozzle ring)
• Medium to fine material is “kicked”
up into mill
• Oversize chunks fall through nozzle
ring into scraper channel and are
scraped to mill reject outlet
• Approx. 5-10 % of the material is
Nozzle Ring Scraper Lower Housing
externally re-circulated
On site Training LM56.2+2
© 2009 Loesche America, Inc
Arequipa, Peru 11/2009
 LM – Mill Lower Housing America, Inc.

Scraper Channel best practices

• Inspections can be carried out

through the gas duct access
door (Confined Space)
• Wear at scraper supports
should be repaired with hard-
faced welding
• The scrapers should be
checked regularly for wear
and secure mounting
• The lower housing outside
liners are subject to heavy
wear and may be hard-faced
or lined with densit within 6
months after start-up

On site Training LM56.2+2

© 2009 Loesche America, Inc
Arequipa, Peru 11/2009
 LM – Mill Lower Housing America, Inc.

Lower Mill Housing as Hot Gas channel Hot Gas Inlet

• The housing surrounds the table.

• It channels the hot gas into the louver /
nozzle ring
• It is air-tight by welding
• There is a labyrinth seal between the
turning table and the static housing
• The walls and floor are hard surfaced to
control wear
• The floor of the ring duct is double-
walled to stiffen the design and
providing thermal insulation towards the
gearbox below Lower Housing Critical Seal;
next
Presentation

On site Training LM56.2+2

© 2009 Loesche America, Inc
Arequipa, Peru 11/2009
LM – Mill Stand / Pedestals / Lower housing America, Inc.

Maintenance Visual check:

• Bolts of Bearing covers (M/S) tight
• Scraper/Scraper Channel wear (inside)
• Cracks in Lower housing
• Table Seal (also next presentation)
• Oil accumulations or material chunks
on concrete floor
• Condition and function of Reject outlet
• Mill Anchor bolts tight
• Pedestal welding cracked
• Gearbox Foundation Bolts tight

Maintenance / Interval:
- Visual (weekly)
- Repair Cracks / Clean oil as needed
- Re-tighten Bolts as needed
- Repair worn parts
- Exchange Liners as needed

On site Training LM56.2+2

© 2009 Loesche America, Inc
Arequipa, Peru 11/2009
LM – Mill Stand / Pedestals / Lower housing America, Inc.

Thank you for your Attention

Questions ??

On site Training LM56.2+2

© 2009 Loesche America, Inc
Arequipa, Peru 11/2009