Atlas Copco Technical Specification

Boltec 435H
A fully mechanized rock bolting rig for bolt lengths
1.5 – 6 m. Effective in roof heights up to 11 m.

Rig with optional equipment. All dimensions in mm.

Boltec 435H equipped with standard cabin.

Features
• HBU bolting unit with a unique design based on a • Sturdy, articulated carrier with four wheel drive for
single feed system which utilizes a cradle indexer at easy manoeuvring in narrow tunnels and drifts.
the rear end and a centralizer at the top with 3 Power steering, fail-safe brakes and central lubri-
positions – drilling, grouting and bolting. The cated chassis. Four jacks for stable set up.
magazine for 10 bolts is low mounted and designed • Basic rig includes telescopic FOPS-approved
for maximum flexibility during drilling and bolting protective roof, cable reel, work lights (3 x 500 W
operations. halogen), bolt rack, water booster pump, compres-
• BUCS bolting control system for manual or semi- sor, air receiver and pump unloading function for
automatic bolting is an electric pilot, direct control easier start with low voltage.
led drilling system which incorporates anexcellent
anti-jamming function RPCF (Rotation Pressure Main components
Controlled Feed force). Bolting unit HBU
• COP 1432 rock drill, shortest in its class, with Rock drill 1 x COP 1432
modern hydraulic reflex dampening gives genuine Boom 1 x BUT 35HB
high speed drilling and excellent drill steel economy. Drilling system DCS 12-55 or ECS 12-55
Separately variable frequency and impact power can Bolting system BUCS
be adapted to certain drill steel/rock combinations. Carrier DC 26C
• BUT 35HB heavy-duty booms for direct, fast and
accurate positioning between holes. Improved
linkage bearings in main boom joints and new axial
bearings in all boom joints reduce maintenance
requirements.
Bolting unit Carrier DC 26C
Type HBU • Deutz 4-cylinder BF4M1013C, 4-stroke prechamber
Magazine capacity 10 bolts diesel engine 115kW (156 hp) at 2300 rpm,
Max. size of face plates 572 Nm at 1400 rpm
rectangular 150 x 150 mm • Articulated steering with +/- 41 degree steering angle
round Ø 210 mm • Four wheel drive
Bolt length 1.5 - 6 m • Hydrostatic power steering system
Bolt types: • Hydrodynamic transmission Clark T24000
Swellex Standard, Super • Hurth 176 HD boom-end axle
Rebar Max dia: 32 mm • Hurth 176 HD engine-end axle with +/- 8 degree
- Resin cartridges 20-28 mm oscillation
- Bulked cement hose injection system • Automatic differential lock on boom-end axle
- Ceminject • Tyres 14.00 R 24 Michelin XKA
Split set SS 33, SS 39, SS 46 • Clearence outside axles 15 degree
Mechanical anchor bolts • Hydraulic jacks 2 (extendable) at front and 2 at rear
• Service brakes: Two separate circuits, hydraulically
Rock drill COP 1432 applied, fully enclosed wet disc brakes
• Emergency and parking brakes: SAHR (Spring Applied
Shank adapter R32, R38 or T38 Hydraulic Released)
Height over drill centre 88 mm • Fuel tank, volume 170 l
Impact power 14kW • Electric system 24V
Impact rate 60 Hz • Alternator 55A, 28V
Hydraulic pressure, max. 230 bar • Batteries 2 x 12V, 125Ah
Rotation system separate rotation • Working lights, halogen 3 x 500 W 220V AC or
Rotation speed 0-300 rpm 2 x 24V AC
Rotation torque, max. 650 Nm • Tramming lights 8 x 70 W 24V
Lub. air consump. (at 3 bar) 5 l/s • Spirit level
Water consumption 0.8 l/s • Central lubrication system
Weight 170 kg • Fire extinguisher acc. to EN 791
Sound level <106 dB(A) • Gradeability 1:4 at max. load on drive wheels
• Tramming speed on flat ground 15 km/hr (at rolling
Boom BUT 35HB resistance 0,05); on incline 1:8 4.5 km/hr
Feed extension 800-1000 mm
Boom extension 1600 mm
Parallel holding Complete
Feed roll-over 360 degrees
Max. lifting angle +65 degrees Electrical system
–30 degrees • Total installed power 63 kW
Max. swinging angle ±35 degrees • Main motors 1 x 55 kW
Weight, boom only 2550 kg • Voltage (as per customer specification) 380-1000 V
• Frequency (as per customer specification) 50-60 Hz
• Starting method - star/delta (380 - 690 V) direct (1000V)
Hydraulic system • Thermal overload protection for electric motors
• Hydraulic pumps: 1 unit consisting of one variable • Percussion hour meters in electrical cabinet
pump for percussion and positioning and one constant • Digital volt/amperage meter in electric cabinet
flow pump for rotation. • Phase sequence relay
Main pumps Rexroth A10V100 • Earth fault relay
Rotation pump Commercial 40 cm³ • Battery charger
• Pumps unloaded at start • Transformer 1.5 kVA
• System pressure 150-230 bar • Cabel reel, diameter Æ 1600 mm
• Hydraulic oil tank, volume max 310 l, min 260 l
• Low oil lever indicator (incl.shut down when power
supply is connected) Recommended cable size and length
• Oil temperature meter on oil tank
• Filtration 20 micron absolute Voltage Type Dimension Diameter Length
• Oil filter indicator 380-400V RDOT 4x50 mm2 44 mm 135 m
• Water cooled oil cooler, stainless steel 440-550V RDOT 4x35 mm2 38 mm 180 m
• Mineral hydraulic oil
660-690V RDOT 4x25 mm2 34 mm 215 m
• One operator's control panel
380-400V Buflex 3x70+3x16 mm2 37 mm 185 m
440-550V Buflex 3x50+3x10 mm2 32 mm 260 m
Air system 660-690V Buflex 3x35+3x6 mm2 28 mm 335 m
• Atlas Copco LE55 or LE 75 compressor 1000V Buflex 3x25+3x6 mm2 24 mm 445 m
• Air receivers 50 or 150 l Recommendations are given for surrounding temperature
of 40oC.

Water system
• Water booster pump CR 4-160 (50 Hz) or
CR 4-100 (60 Hz)
• Capacity, max 100 l/min at 9 bar boost
• Min water inlet pressure 4 bar
Turning radius Dimensions and weights
Width, excl. bolt rack 2480 mm
Height 3090 mm
Length (Excl. boom) 7770 mm
Ground clearance 350 mm
Gross weight (basic rig) 21800 kg
Axle load boom side 16300 kg
engine side 5500 kg

Optional equipment
• Screen handler • Electrical system Australian approved acc. to
• Kit for two bolt lengths AS 3000
• Intermediate drill steel support (drill steel > 3.2 m) • Water hose reel Ø1600 mm (no cement), capacity
95 m, diam. 1.5” at 70% filling rate
• Intermediate bolt support
(for 2 bolt lengths or bolts > 4.0 m) • Water hose reel Ø1400 mm (if cement), capacity
45 m, diam. 1.5” at 70% filling rate
• Swellex kit
• Boltrotator kit • Water hose dim. 1”, 1.5” or 2”; 30 - 200 m
• Resin/Cement cartridge kit • Dual controls for water hose reel
• Splitset kit • High pressure rig washing system
• Manual lubrication system, grease-gun with hose
• Cementinject system and reel (incl. 18 kg grease barrel)
• Cement hose feeder system • Rig washing kit, with hose and reel (low pressure)
• Boltbender • Electric oil filling pump
• Fixed boom extension 700 mm (BUT 35HBL) • Automatic boom lubrication system, rear part of
boom
• Service platform HL 210MBE
• High altitude setting • Silenced cabin (< 85 dBA) with DCS drilling and
positioning
• Exhaust water scrubber
• Super silenced cabin (< 80 dBA) with ECS drilling
• Exhaust catalyzer and positioning
• Fire suppression system ANSUL with 6 nozzels • Low built cabin (total height 3000 mm)
• Fire suppression system CheckFire ANSUL • Standard cabin (total height 3100 mm)
• Aircondition unit for cabin, electrical drive • High cabin Zigma (total height 3200 mm)
• Heater for cabin, 1.2 kW • Tiltable cabin (total height 3350 mm)
• Illuminated stairs for platform/cabin • Spare wheel
• Dual controls for electric cable reel • Solid tyres
• Limit switch for cable reel • Foam filled tyres
• Electric cable type RDOT or Buflex, see recommen- • Back-up alarm
dations
• Beacon warning lamp
• Plug for cable 380-660 V, max 250A
• Power supply (incl. male plug)
• Electric outlet for accessories, 32 Amp (Voltage =
main supply voltage.)
• Electric cable warning device
• Electrical system 1000 V, direct start only
• Electrical system CSA approved (Canadian
regulations)
 Coverage area
Boltec 435H

The manufacturer reserves the right to make

9851 2127 01 modifications without prior notice. 1999.12