PADI - CAT Overall - BIQ Tracker Feb '20 To Jan '2021

WK # Month DATE WIL PART CAT PART PART Name Q Gate M F N DEFECT SYMPTOM ROOT CAUSE Causal Area
EFECT SYMPTOM ROOT CAUSE Causal Area ACTION REWORK STATUS REWORK TIME [min]
1 Feb 01.02.2020 EW803 226-1885 1 Oil mark Painting Cleared 5
1 Feb 04.02.2020 EWC322 356-2431 2 Oil mark Painting Cleared 5
1 Feb 06.02.2020 EWC457 289-9726 1 Runover Painting Cleared 5
2 Feb 11.02.2020 EW559 299-2437 2 Runover Painting Cleared 5
2 Feb 12.02.2020 EW559 299-2437 1 Poor coverage Painting Cleared 5
2 Feb 12.02.2020 EW714 371-0300 1 Roughness Shot blasting Cleared 5
3 Feb 20.02.2020 EW669 371-0301 1 Paint sagging Painting Cleared 5
3 Feb 21.02.2020 EW559 299-2437 1 Sander mark Shot blasting Cleared 5
4 Feb 27.02.2020 EW760 475-0572 4 Paint mist Painting Cleared 5
5 Mar 05.03.2020 EW559 299-2437 1 Low dft Painting Cleared 5
5 Mar 05.03.2020 EW658 2457613 3 Oil mark Painting Cleared 5
5 Mar 05.03.2020 EW559 299-2437 1 Oil mark Painting Cleared 5
5 Mar 07.03.2020 EW712 373-4068 1 Roughness Shot blasting Cleared 5
5 Mar 07.03.2020 EW712 373-4068 2 Runover Painting Cleared 5
5 Mar 07.03.2020 EW712 373-4068 1 Sander mark Shot blasting Cleared 5
6 Mar 11.03.2020 EW770 2745551 1 Poor coverage Painting Cleared 5
6 Mar 11.03.2020 EW770 2745551 3 Paint sagging Painting Cleared 5
6 Mar 11.03.2020 EW770 2745551 1 Runover Painting Cleared 5
6 Mar 12.03.2020 EW714 371-0300 3 Poor coverage Painting Cleared 5
7 Mar 19.03.2020 EW712 373-4068 1 Sander mark Shot blasting Cleared 5
7 Mar 20.03.2020 EW669 3710301 1 Oil mark Painting Cleared 5
8 Mar Not run 0
9 Apr Not run 0
10 Apr Not run 0
11 Apr Not run 0
12 Apr Not run 0
13 Apr Not run 0
14 May 02.05.2020 EW559 299-2437 29 Oil mark Painting Cleared 5
14 May 02.05.2020 EW559 299-2437 10 Poor coverage Painting Cleared 5
14 May 03.05.2020 EW559 299-2437 5 Runover Painting Cleared 5
16 May 21.05.2020 EW669 3710301 8 Poor coverage Painting Cleared 5
16 May 21.05.2020 EW669 3710301 5 Runover Painting Cleared 5
16 May 23.05.2020 EW559 299-2437 21 Poor coverage Painting Cleared 5
17 May 31.05.2020 EW669 3710301 3 Roughness Shot blasting Cleared 5
18 Jun 01.06.2020 EW559 299-2437 5 Oil mark Painting Cleared 5
19 Jun 13.06.2020 EW559 299-2437 7 Runover Painting Cleared 5
19 Jun 13.06.2020 EW559 299-2437 3 Poor coverage Painting Cleared 5
19 Jun 14.06.2020 EW559 299-2437 4 Roughness Shot blasting Cleared 5
22 Jul 04.07.2020 EWC302 290-1505 4 Roughness Shot blasting Cleared 5
22 Jul 04.07.2020 EW559 299-2437 4 Poor coverage Painting Cleared 5
23 Jul 09.07.2020 EW559 299-2437 1 Oil mark Painting Cleared 5
23 Jul 10.07.2020 EW559 299-2437 7 Roughness Painting Cleared 5
24 Jul 16.07.2020 EW669 3710301 7 Oil mark Painting Cleared 5
24 Jul 16.07.2020 EW669 3710301 4 Runover Painting Cleared 5
25 Jul 22.07.2020 EW712 373-4068 9 Runover Painting Cleared 5
25 Jul 24.07.2020 EW559 299-2437 7 Poor coverage Painting Cleared 5
26 Jul 30.07.2020 EW712 373-4068 14 Roughness Shot blasting Cleared 5
27 Aug 01.08.2020 EW714 371-0300 7 Oil mark Painting Cleared 5
27 Aug 01.08.2020 EW559 299-2437 5 Roughness Shot blasting Cleared 5
28 Aug 11.08.2020 EW770 2745551 4 Oil mark Painting Cleared 5
28 Aug 11.08.2020 EW770 2745551 4 Oil mark Painting Cleared 5
28 Aug 12.08.2020 EW714 371-0300 2 Poor coverage Painting Cleared 5
28 Aug 13.08.2020 EW559 299-2437 5 Runover Painting Cleared 5
30 Aug 25.08.2020 EW669 3710301 4 Runover Painting Cleared 5
30 Aug 25.08.2020 EW669 3710301 3 Roughness Shot blasting Cleared 5
31 Sep 01.09.2020 EW770 2745551 3 Runover Painting Cleared 5
Caterpillar: Confidential Green

#
32 Sep 09.09.2020 EW712 373-4068 8 Roughness Shot blasting Cleared 5
32 Sep 12.09.2020 EW714 371-0300 7 Oil mark Painting Cleared 5
33 Sep 17.09.2020 EWC302 290-1505 5 Oil mark Painting Cleared 5
33 Sep 17.09.2020 EWC302 290-1505 8 Runover Painting Cleared 5
33 Sep 18.09.2020 EW669 3710301 4 Oil mark Painting Cleared 5
33 Sep 18.09.2020 EW669 3710301 5 Roughness Shot blasting Cleared 5
33 Sep 16.09.2020 EW559 299-2437 3 Poor coverage Painting Cleared 5
34 Sep 21.09.2020 EW559 299-2437 3 Runover Painting Cleared 5
34 Sep 24.09.2020 EW585 289-9726 1 Poor coverage Painting Cleared 5
34 Sep 29.09.2020 EW712 373-4068 5 Runover Painting Cleared 5
35 Oct Not run
36 Oct 06.10.2020 EW559 299-2437 5 Runover Painting Cleared 5
36 Oct 06.10.2020 EW559 299-2437 5 Poor coverage Painting Cleared 5
36 Oct 10.10.2020 EW770 2745551 3 Runover Painting Cleared 5
37 Oct 13.10.2020 EW559 299-2437 5 Oil mark Painting Cleared 5
37 Oct 13.10.2020 EW559 299-2437 1 Excess dft Painting Cleared 10
37 Oct 14.10.2020 EW559 299-2437 4 Air pocket Painting Cleared 5
37 Oct 14.10.2020 EW559 299-2437 8 Roughness Shot blasting Cleared 5
39 Oct 26.10.2020 EW559 299-2437 5 Wet condition Painting Cleared 5
39 Oct 28.10.2020 EW559 299-2437 1 Excess dft Painting Cleared 10
40 Nov 05.11.2020 EW712 373-4068 5 Oil mark Painting Cleared 5
40 Nov 05.11.2020 EW712 373-4068 4 Poor coverage Painting Cleared 5
40 Nov 05.11.2020 EW712 373-4068 1 Air pocket Painting Cleared 5
40 Nov 06.11.2020 EW712 373-4068 1 Excess dft Painting Cleared 10
40 Nov 06.11.2020 EW712 373-4068 6 Roughness Shot blasting Cleared 5
41 Nov 11.11.2020 EW559 299-2437 5 Runover Painting Cleared 5
42 Nov 19.11.2020 EW669 3710301 1 Runover Painting Cleared 5
42 Nov 19.11.2020 EW669 3710301 2 Roughness Shot blasting Cleared 5
43 Nov 26.11.2020 EW658 2457613 4 Oil mark Painting Cleared 5
43 Nov 27.11.2020 EW658 2457613 2 Oil mark Painting Cleared 5
43 Nov 27.11.2020 EW712 373-4068 1 Excess dft Painting Cleared 10
43 Nov 27.11.2020 EW658 2457613 1 Air pocket Painting Cleared 5
44 Dec 04.12.2020 EW714 371-0300 1 Roughness Shot blasting Cleared 5
44 Dec 05.12.2020 EW712 373-4068 3 Oil mark Painting Cleared 5
44 Dec 05.12.2020 EW712 373-4068 2 Excess dft Painting Cleared 10
45 Dec 07.12.2020 EW712 373-4068 1 Poor coverage Painting Cleared 5
45 Dec 08.12.2020 EW712 373-4068 1 Runover Painting Cleared 5
45 Dec 10.12.2020 EW559 299-2437 3 Air pocket Painting Cleared 5
45 Dec 11.12.2020 EW559 299-2437 1 Low dft Painting Cleared 5
47 Dec 22.12.2020 EW712 373-4068 3 Air pocket Painting Cleared 5
48 Dec 29.12.2020 EW669 3710301 2 Oil mark Painting Cleared 5
48 Dec 29.12.2020 EW669 3710301 1 Oil mark Painting Cleared 5
48 Dec 29.12.2020 EW770 2745551 1 Runover Painting Cleared 5
48 Dec 29.12.2020 EW770 2745551 1 Poor coverage Painting Cleared 5
48 Dec 30.12.2020 EW658 2457613 1 Air pocket Painting Cleared 5

#
48 Dec 31.12.2020 EW770 2745551 1 Poor coverage Painting Cleared 5
49 Jan 01.01.2021 EW803 226-1885 1 Oil mark Painting Cleared 5
49 Jan 02.01.2021 EW714 371-0300 1 Roughness Shot blasting Cleared 5
49 Jan 02.01.2021 EW714 371-0300 1 Roughness Shot blasting Cleared 5
50 Jan 13.01.2021 EW712 373-4068 2 Low dft Painting Cleared 5
50 Jan 16.01.2021 EW559 299-2437 1 Runover Painting Cleared 5
51 Jan 19.01.2021 EW559 299-2437 3 Oil mark Painting
51 Jan 22.01.2021 EW714 371-0300 1 Roughness Shot blasting
51 Jan 23.01.2021 EW669 3710301 2 Oil mark Painting
51 Jan 23.01.2021 EW559 299-2437 1 Runover Painting
52 Jan 28.01.2021 EW669 3710301 5 Roughness Shot blasting
52 Jan 28.01.2021 EW669 3710301 6 Runover Painting
52 Jan 30.01.2021 EW658 2457613 5 Runover Painting

#
102
78
72
84
84
420 20 0.047619
4.761905
WK # Month Dispatch Qty
1 Feb 25
2 Feb 507
3 Feb 444
4 Feb 580
5 Mar 205
6 Mar 830
7 Mar 369
8 Mar 84
9 Apr 0
10 Apr 0
11 Apr 0
12 Apr 0
13 Apr 0
14 May 291
15 May 428
16 May 408
17 May 1163
18 Jun 84
19 Jun 349
20 Jun 156
21 Jun 1177
22 Jul 20
23 Jul 224
24 Jul 224
25 Jul 335
26 Jul 252
27 Aug 84
28 Aug 300
29 Aug 132
30 Aug 403
31 Sep 361
32 Sep 398
33 Sep 264
34 Sep 979
35 Oct 2
36 Oct 252
37 Oct 432
38 Oct 339
39 Oct 1425
40 Nov 218
41 Nov 797
42 Nov 249
43 Nov 644
44 Dec 8
# Caterpillar: Confidential Green

45 Dec 298
46 Dec 929
47 Dec 529
48 Dec 218
49 Jan 99
50 Jan 266
51 Jan 859
52 Jan 632
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

1 2 3 4 5 6 7 8 9 10 11
M 0 0 0 0 0 0 0 0 0 0 0
F 4 22 38 25 24 26 53 0 0 0 0
N 0 0 0 0 0 0 0 0 0 0 0
Despatch 25 507 444 580 205 830 369 84 0 0 0
Rework time(Mins) 15 75 115 70 65 50 125 0 0 0 0
120
100
80
830
60
53
38 580
40 507
444
25 24 26 369
22
20
205
4 84
0 25
0 0 0 0 0 0 0 0 0 0 0 0 0 000 000 000 000 000
0 0 0 0 0
1 2 3 4 5 6 7 8 9 10 11 12

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 64 30 44 19 5 55 5 31 8 25 15 61 22
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 291 428 408 1163 84 349 156 1177 20 224 224 335 252
0 0 25 5 25 25 5 45 5 30 10 15 15 40 10
WEEKLY MFN Trend 2020 - 2
1163 1177
64
61
55
44
41
30428 31 30
408 25
349 335 22
291 19 300
224 15224 252
156 8 71
5 5
84 84 84
0 000 000 000 000 000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 20
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
M F N Despatch

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
30 41 7 34 8 30 45 57 0 48 97 9 35 33 33
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
84 300 132 403 361 398 264 979 2 252 432 339 1425 218 797
20 55 10 40 10 30 55 80 0 45 100 15 45 55 60
KLY MFN Trend 2020 - 2021
1425
97
979
61
57 797
48
45 644
41 39
34 35 33 33 34
30 30 432 28
403 398
335 22 361 339
300 298
252 264 252 249
4 218 14
7 132 8 9
84
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 000 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
2 8
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
N Despatch Rework time(Mins)

42 43 44 45 46 47 48 49 50 51 52
0 0 0 0 0 0 0 0 0 0 0
28 39 14 34 17 29 15 9 11 12 47
0 0 0 0 0 0 0 0 0 0 0
249 644 8 298 929 529 218 99 266 859 632
80 95 35 120 55 85 60 40 25 0 0
1600
1400
1200
1000
929
859
797 800
47
644 632
600
39
34 529
33
28 29
400
298 17
249 15218 266
14 12
11 200
9
99
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
8 0
41 42 43 44 45 46 47 48 49 50 51 52

Jan Feb Mar Apr May Jun Jul
M 0 0 0 0 0 0 0
F 79 89 103 0 157 96 131
N 0 0 0 0 0 0 0
Despatch 1856 1556 1488 0 2290 1766 1055
Rework time(Mins) 65 275 240 0 80 85 90
BIQ Monthly Report 2020

200
180
160 157
2290
140
140
131 2002
1856
120 1766 112
103
1556 96
100 1488
89
79
80
1055
60 919
40
20 275 240
175
0 80 85 90 125
65
0 0
Jan Feb Mar Apr May Jun Jul Aug Sep
M F N Despatch Rework time(Mins)

Aug Sep Oct Nov Dec Jan
0 0 0 0 0 0
112 140 189 133 109 79
0 0 0 0 0 0
919 2002 2450 1908 1982 1856
125 175 205 290 355 65
eport 2020
3000
189
2500
2450
140
131 133
2002 1982 2000
1908
112 109
1500
1055
1000
919
500
355
290
175 205
90 125
0
Jul Aug Sep Oct Nov Dec
spatch Rework time(Mins)

CAT-OVERALL BIQ Defect Pareto from Feb'20 to Jan
DEFECT FEB MAR APR MAY JUNE JULY AUG SEP OCT NOV
Oil mark 39 57 0 95 43 59 45 28 57 57
Runover 26 15 0 20 20 36 5 32 78 20
Roughness 8 12 0 3 10 25 19 76 8 22
Poor coverage 8 13 0 39 23 11 2 4 35 23
Low & excess dft 0 1 0 0 0 0 0 0 0 2
Airpocket 0 0 0 0 0 0 0 0 0 9
Paint mist 4 0 0 0 0 0 0 0 0 0
Sander mark 3 2 0 0 0 0 0 0 0 0
Paint sagging 1 3 0 0 0 0 0 0 0 0
TOTAL 89 103 0 157 96 131 71 140 178 133

om Feb'20 to Jan'21
DEC JAN TOTAL % % CAT-OVERALL BIQ Defect Pareto from Feb'2
98 99
96
46 38 564 43.9 44 1200
83
15 17 284 22.1 66
1000
20 22 225 17.5 83 66
800
6 0 164 12.8 96
QTY
44
564
600
15 2 20 1.6 98
7 0 16 1.2 99 400
284
225
0 0 4 0.3 99 164
200
0 0 5 0.4 100 20 16
0
Poor coverage
Low & excess dft

Runover
Roughness
Oil mark
0 0 4 0.3 100
Airpocket
109 79 1286 100
DEFECTS
Q Defect Pareto from Feb'20 to Jan'21
99 99 100 100
96 98
100
80
60
40
20
164
20 16 4 5 4
0
Poor coverage
Paint sagging
Low & excess dft
Paint mist
Sander mark
Airpocket
DEFECTS
Inspection Gate's Jan Feb Mar Apr May Jun
Incoming 0 0 0 0 0 0
Rimline 0 0 0 0 0 0
Press shop 0 0 0 0 0 0
DF Shop 0 0 0 0 0 0
Machine shop 0 0 0 0 0 0
Assembly 0 0 0 0 0 0
CV & SV assembly 0 0 0 0 0 0
Shot blasting 10 7 9 0 1 3
Painting 30 48 39 0 15 14
Design 0 0 0 0 0 0
Quality 0 0 0 0 0 0
Production Volume 1856 1556 1488 0 2290 1766
Offender Chart
70
60
50
40
30
20
10
0
Jan Feb Mar Apr May Jun Jul Aug Se
Incoming Rimline Press shop D

Machine shop Assembly CV & SV assembly S
Painting Design Quality P

Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
2 7 18 1 11 11 10
16 18 17 38 45 54 30
0 0 0 0 0 0 0
0 0 0 0 0 0 0
1055 919 2002 2450 1908 1982 1856
Offender Chart
3000
2500
2000
1500
1000
500
0
Jun Jul Aug Sep Oct Nov Dec
Press shop DF Shop

bly CV & SV assembly Shot blasting
Quality Production Volume

May

PADI - CAT Overall - BIQ Tracker Feb '20 To Jan '2021

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PADI - CAT Overall - BIQ Tracker Feb '20 To Jan '2021

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WK # Month DATE WIL PART CAT PART PART Name Q Gate M F N DEFECT SYMPTOM ROOT CAUSE Causal Area

Caterpillar: Confidential Green

Caterpillar: Confidential Green

Caterpillar: Confidential Green

# Caterpillar: Confidential Green

# Caterpillar: Confidential Green

# Caterpillar: Confidential Green

WEEKLY MFN Trend 2020 - 2

# Caterpillar: Confidential Green

KLY MFN Trend 2020 - 2021

N Despatch Rework time(Mins)

# Caterpillar: Confidential Green

# Caterpillar: Confidential Green

BIQ Monthly Report 2020

M F N Despatch Rework time(Mins)

# Caterpillar: Confidential Green

spatch Rework time(Mins)

# Caterpillar: Confidential Green

Low & excess dft 0 1 0 0 0 0 0 0 0 2

TOTAL 89 103 0 157 96 131 71 140 178 133

Low & excess dft

Incoming Rimline Press shop D

# Caterpillar: Confidential Green

Press shop DF Shop

# Caterpillar: Confidential Green

# Caterpillar: Confidential Green

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