İçindekiler

1. EQUALIZATION TANK PUMPS (T101-MEK-108/A-B):..........................................................2

2. DRAIN PUMP (T103-MEK-103)..................................................................................................6
3. MEMBRANE MODULE FEEDING PUMPS (T104-MEK-101/A-B)..........................................9
4. THICKENED SLUDGE PUMP (MONOPUMP) (T104-MEK-102)...........................................13
5. ACTIVATED SLUDGE TANK BLOWER:................................................................................16
6. CROSS FLOW PUMP (T104-MEK-110/A-B)............................................................................18
7. CHEMICAL PUMP (CIP PUMP)................................................................................................18
8. DATA SHEETS...........................................................................................................................19
 1. EQUALIZATION TANK PUMPS (T101-MEK-108/A-B):

After passing the fine screens, the wastewater will be filled in to Equalization tank. The
waste water, waiting in Equalization Tank, will be lifted by Equalization tank pumps to a
level that will allow gravitational flow through the rest of the wastewater treatment plant. The
pumping station will be designed for 1 primary and 1 Spare wet installed submersible pumps.

a) Design Flow Rate

m³/day m³/h m³/sec lt/sec

QPump 600,00 25 0,00694 6,94

b) Calculation of Pipe Diameter:

Between pump axis and end of line.

Pipe Line Lengths 19 m

Pipe Type AISI304
100 mSS
Pipe Pressure Class
10 ATM
C 130  
Minimum Speed 0,5 m/sec
Maximum Speed 2 m/sec

  Unit Ø80 Ø100 Ø125

Øod mm 88,9 114,3 139,7
S mm 3 4 4
Øid mm 82,9 106,3 131,7
R m 0,0207 0,0266 0,0329
A m² 0,0054 0,0089 0,0136
V m/sec 1,29 0,78 0,51
J m/m 0,0242 0,0072 0,0025
JxL m 0,4591 0,1368 0,0482

DN100 x 4 mm AISI304 pipe selected.

c) Minor Head Losses :

 Inner Speed Minor Head
Flow
Item Diameter (m/sn) k Pcs. Losses
(lt/sec)
(mm) V:Q/(πxD²/4) hy=kx(V²/2g)

6,9
Inlet 54,3 3,00 0,5 1 0,229
4
6,9
DN50-100 Reduction SS 54,3 3,00 0,5 1 0,229
4
6,9 0,2
DN100 Elbow 90° SS 106,3 0,78 7 0,063
4 9
6,9
DN100 Butterfly Valve. 100 0,88 0,3 1 0,012
4
DN100 Dismantling 6,9 0,0
100 0,88 1 0,002
Joint. 4 5
6,9
Outlet 106,3 0,02 1 1 0,031
4
Total K = 0,57

d) Head loss due to friction:

Item Inner Flow Speed Friction loss Pipe hs x L

1,85
Diameter (lt/sec) (m/sec) hs =(10,7xQ^ )/ Length
(mm) V:Q/(πxD²/4) (C^1,85xD^4,87) L
DN100
106,3 6,94 0,78 0,00720 19 0,13677
AISI304
Total K = 0,14

e) Geometric Height:

P.B.L.(h2) = -0,32 m Pipe Bottom Level

P.A.L.(h1) = -8,53 m Pump Axis Level
hgeo = h2 – h1
hgeo = 8,21 m
f) Total Loss:

Hm = Friction+Minor +Geometric Height

Hm = 0,57 + 0,14 + 8,21
Hm = 8,92
The total loss is selected as 10 mSS.
 g) Pump Power Calculation:

Qp x Hm
P pump =
102 x ηp
Qp = 6,94 lt/sn
Hm = 10 mss
ŋp = 0,35 %
6,94 x 10
P pump = =1,94
102 x 0,35 Pm ≤7,5 1,5
7,5<Pm≤20 1,25
e = 1.5
20<Pm≤50 1,15
Pm = 1.5 x 1,94 50<Pm 1,1
Pm = 2,91 kW
Choosen Pm = 3,00 kW
As Equalization Tank Pumps
Flow rate (Q) : 6,94 lt/sn
Height (H) : 10 m
Power (P) : 3,00 kW
Total 2 unit submersible pumps 1 primary and 1 spare
Type: Wet type submersible pump.
 2. DRAIN PUMP (T103-MEK-103)

This pump will be used to discharge the water, leaking from centrifugal pumps into the pump
room. The pump pipe connection will be made to the Equalization Tank 2. 1 pcs. Primary
pump has been selected.

a) Design Flow Rate

m³/day m³/h m³/sec lt/sec
Q 1.200,00 50 0,0139 13, 9

b) Calculation of Pipe Diameter:

Between pump axis and end of line.

Pipe Line Lengths 9 m

Pipe Type AISI304
100 mSS
Pipe Pressure Class
10 ATM
C 130  
Minimum Speed 0,5 m/sec
Maximum Speed 2 m/sec
  Unit Ø80 Ø100 Ø125
Øod mm 88,9 114,3 139,7
S mm 3 4 4
Øid mm 82,9 106,3 131,7
R m 0,0207 0,0266 0,0329
A m² 0,0054 0,0089 0,0136
V m/sn 2,57 1,56 1,02
J m/m 0,0872 0,0260 0,0092
JxL m 1,6573 0,4937 0,1739

DN125 x 4 mm AISI304 pipe selected.

c) Minor Head Losses :

 Inner Speed Minor Head
Flow Pcs
Item Diameter (m/sn) k Losses
(lt/sec) .
(mm) V:Q/(πxD²/4) hy=kx(V²/2g)
1
Inlet 54,3 6,00 0,5 1 0,917
3,89
1
DN50-125 Red. SS 131,7 1,02 0,5 1 0,026
3,89
DN125 Elbow 90° 1
131,7 1,02 0,29 2 0,031
SS 3,89
1
Outlet 131,7 1,02 1 1 0,053
3,89
Total K = 1,03
d) Head loss due to friction:

Item Inner Flow Speed Friction loss Pipe hs x L

1,85
Diameter (lt/sec) (m/sec) hs =(10,7xQ^ )/ Length
(mm) V:Q/(πxD²/4) (C^1,85xD^4,87) L
DN125
131,7 13,89 1,02 0,00915 9 0,08237
AISI304
Total K = 0,08

e) Geometric Height:

P.B.L.(h2) = -0,32 m Pipe Bottom Level

P.A.L.(h1) = -8,53 m Pump Axis Level
hgeo = h2 – h1
hgeo = 8,21 m

f) Total Loss:

Hm = Friction+Minor +Geometric Height

Hm = 1,03 + 0,08 + 8,21
Hm = 9,32
The total loss is selected as 11 mSS.
g) Pump Power Calculation:

Qp x Hm
P pump =
102 x ηp
Qp = 13,89 lt/sn
Hm = 11 mss
ŋp = 0,45 %
13,89 x 11
P pump = =3,33
102 x 0,45 Pm ≤7,5 1,5
7,5<Pm≤20 1,25
e = 1.5
20<Pm≤50 1,15
Pm = 1.5 x 3,33 50<Pm 1,1
Pm = 4,99 kW
Choosen Pm = 5,00 kW
As Drain Pump
Flow rate (Q) : 13,89 lt/sn
Height (H) : 11 m
Power (P) : 5,00 kW
Total 1 primary submersible pump
Type: Wet type submersible pump.
 3. MEMBRANE MODULE FEEDING PUMPS (T104-MEK-101/A-B)

Centrifugal type pumps will be used to transfer waste water from the aeration tank to the
membrane module. 2 pcs. Primary pump has been selected.

a) Design Flow Rate

m³/day m³/h m³/sec lt/sec

Q 3168,00 132,00 0,03667 36,67

b) Calculation of Pipe Diameter:

 Between pump axis and collector line.

Pipe Line Lengths 1 m

Pipe Type AISI304
100 mSS
Pipe Pressure Class
10 ATM
C 130  
Minimum Speed 0,5 m/sec
Maximum Speed 2 m/sec

  Unit Ø150 Ø200 250

Øod mm 168,3 219,1 273
S mm 4 4 4
Øid mm 160,3 211,1 265
R m 0,0401 0,0528 0,0663
A m² 0,0202 0,0350 0,0552
V m/sn 1,82 1,05 0,66
J m/m 0,0212 0,0056 0,0018
JxL m 0,0212 0,0056 0,0018

DN200 x 4 mm AISI304 pipe selected.

  Calculation of Pipe Diameter of collector:

Pipe Line Lengths 3 m

Pipe Type AISI304
100 mSS
Pipe Pressure Class
10 ATM
C 130  
Minimum Speed 0,5 m/sec
Maximum Speed 2 m/sec

  Unit Ø250 Ø300 Ø350

Øod mm 273 323,9 355,6
S mm 4 4 4
Øid mm 265 315,9 347,6
R m 0,0663 0,0790 0,0869
A m² 0,0552 0,0784 0,0949
V m/sn 1,33 0,94 0,77
J m/m 0,0014 0,0006 0,0004
JxL m 0,0893 0,0380 0,0238

DN300 x 4 mm AISI304 pipe selected.

 Calculation of Pipe Diameter between collector and membrane module
m³/day m³/h m³/sec lt/sec
Q 3168,00 132,00 0,03667 36,67

  Birim Ø150 Ø200 Ø250

Ødış mm 168,3 219,1 273
S mm 4 4 4
Øiç mm 160,3 211,1 265
R m 0,0401 0,0528 0,0663
A m² 0,0202 0,0350 0,0552
V m/sn 1,82 1,05 0,66
J m/m 0,0163 0,0043 0,0014
JxL m 1,0336 0,2704 0,0893

DN250 x 4 mm AISI304 pipe selected.

c) Minor Head Losses :

 Inner Speed Minor Head
Flow k Pcs
Item Diameter (m/sn) Losses
(lt/sec) .
(mm) V:Q/(πxD²/4) hy=kx(V²/2g)

Inlet 82,9 36,67 6,79 0,5 1 1,176

DN80-200 Reduction SS 211,1 36,67 1,05 0,5 1 0,028
DN200 Check Valve 200 36,67 1,17 2,5 1 0,174
DN200 Butterfly Valve. 200 36,67 1,17 0,3 1 0,021
DN200 Dismantling Joint 200 36,67 1,17 0,05 1 0,003
DN200 Entering The
200 36,67 1,17 1,2 1 0,083
Collector
DN300 Exit From Collector 315,9 36,67 0,47 1,2 1 0,013
DN250 Butterfly Valve 300 36,67 0,75 0,3 1 0,009
DN250 Dismantling Joint 300 36,67 0,75 0,05 1 0,001
DN250 Elbow 90° SS 265,9 36,67 0,66 0,29 6 0,039
Çıkış 265,9 36,67 0,66 1 1 0,022
Total K = 1,57

d) Head loss due to friction:

Item Inner Flow Speed Friction loss Pipe hs x L

1,85
Diameter (lt/sec) (m/sec) hs =(10,7xQ^ )/ Length
(mm) V:Q/(πxD²/4) (C^1,85xD^4,87) L
DN250
256,9 36,67 0,66 0,00180 29,5 0,05322
AISI304
Total K = 0,05

e) Geometric Height:

P.B.L.(h2) = +3,52 m Pipe Bottom Level

P.A.L.(h1) = -7,79 m Pump Axis Level
hgeo = h2 – h1
hgeo = 11,31 m

f) Total Loss:

Hm = Friction+Minor +Geometric Height + SAF Prefilter +Membrain Operating Pressure-

Airation Tank Water Height
Hm = 1,62 + 11,31 + 15 - 5,5
Hm = 22,43
The total loss is selected as 23 mSS.
g) Pump Power Calculation:

Qp x Hm
P pump =
102 x ηp
Qp = 36,67 lt/sn
Hm = 23 mss
ŋp = 0,75 %

36,67 x 23
P pump = =11,02
102 x 0,75 Pm ≤7,5 1,5
7,5<Pm≤20 1,25
e = 125
20<Pm≤50 1,15
Pm = 1.25 x 11,02 50<Pm 1,1
Pm = 13,78 kW
Choosen Pm = 15,00 kW
As Membrane Module Feeding Pumps
Flow rate (Q) : 36,67 lt/snss
Height (H) : 23 m
Power (P) : 15,00 kW
Total 1 primary Centrifugal pumps
Type: Centrifugal

4. THICKENED SLUDGE PUMP (MONOPUMP) (T104-MEK-102)

There are one monopump (1 primary) in the Thickened Sludge Pumping Station.
 a) Design Flow Rate

  m³/day m³/h m³/sec lt/sec

0,00277
Qpump 240 10 2,78
8

Pipe Line Lengths 28 m

Pipe Type AISI304
100 mSS
Pipe Pressure Class
10 ATM
C 130  
Minimum Speed 0,5 m/sec
Maximum Speed 2 m/sec

b) Calculation of Pipe Diameter:

Between pump axis and Decanter feeding.
  Unit Ø50 Ø60 Ø80
Øod mm 60,3 76,1 88,9
S mm 3 3 3
Øid mm 54,3 70,1 82,9
R m 0,0136 0,0175 0,0207
A m² 0,0023 0,0039 0,0054
V m/sn 1,20 0,72 0,51
J m/m 0,0348 0,0100 0,0044
JxL m 0,9733 0,2806 0,1240
DN50 x 3 mm AISI304 pipe selected.
c) Minor Head Losses :

Inner Speed Minor Head

Flow
Item Diameter (m/sn) V:Q/ k Pcs. Losses
(lt/sec)
(mm) (πxD²/4) hy=kx(V²/2g)
Inlet 54,3 2,78 1,20 0,5 1 0,037
DN50 Knife Valve 50 2,78 1,41 0,3 1 0,031
DN50 Check Valve 50 2,78 1,41 2,5 1 0,255
DN125 Demontaj 50 2,78 1,41 0,25 1 0,026
Dirsek 90° 54,3 2,78 1,20 0,29 7 0,149
DN50 Flowmeter 50 2,78 1,41 0,05 1 0,005
DN50 Static Mixer 50 2,78 1,41 0,05 1 0,005
Outlet 54,3 2,78 1,20 1 1 0,073
Total K = 0,58

d) Head loss due to friction:

Item Inner Flow Speed Friction loss Pipe hs x L
Diameter (lt/sec) (m/sec) hs =(10,7xQ^1,85)/ Length
(mm) V:Q/(πxD²/4) (C^1,85xD^4,87) L
DN50
54,3 2,78 1,20 0,03481 28 0,97478
AISI304
Total K = 0,97

e) Geometric Height:

P.B.L.(h2) = +4,94 m Pipe Bottom Level

P.A.L.(h1) = -7,97 m Pump Axis Level
hgeo = h2 – h1
hgeo = 12,91 m

f) Total Loss:

Hm = Friction+Minor +Geometric Height

Hm = 0,58 + 0,97 + 12,91
Hm = 14,46
The total loss is selected as 16 mSS.
g) Pump Power Calculation:

Qp x Hm
P pump =
102 x ηp
Qp = 2,78 lt/sn
Hm = 16 mss
ŋp = 0,35 %

2,78 x 16
P pump = =1,25
102 x 0,35 Pm ≤7,5 1,5
7,5<Pm≤20 1,25
e = 1.50
20<Pm≤50 1,15
Pm = 1.25 x 1,50 50<Pm 1,1
Pm = 2,20 kW
Choosen Pm = 2,20 kW
As Membrane Module Feeding Pumps
Flow rate (Q) : 2,78 lt/snss
Height (H) : 16 m
Power (P) : 2,20 kW
Total 1 primary Sludge pump
Type: Centrifugal Mono Pump.
 5. ACTIVATED SLUDGE TANK BLOWER:

a. Calculation of Pipe Diameter:

Q = 1600 m3/h = 26,67 m3/min. = 444,44 lt/sec.
Air Pipe : Ø 200 mm SS304

Doutter : 219,1 mm
t : 4 mm thickness
Dinner : 211,1 mm
A : 0,035 m2
V=Q/((π×D2)/4)=0,444/((π×(0,2111)2)/4) fomülü ile V = 12,68 m/sec

Pipe Diameter mm Speed m/sec

75-225 6-9

100-250 9 - 15

300-600 13 - 20

750-1500 18 - 34

*Metcalf & Eddy 4.Edition page 441

Under Normal Circumstances;

P = 760 mmHg T = 20°C

P1 = 1 atm , = 7mSS = 7/9,96= 0,70 atm

Output pressure: P2 = P + P = 1 + 0,70 = 1,70 atm

a) Head loss due to friction:

Qair = 26,67 m3/min

0,029 x D 0,027 0,029 x 0,21110,027

f= = =0,017
Q 0,148 26,670,148

fxLxTx Q 2
∆ H =9,82 x 10 ⌊ ⌋
−8

Px D 5
 0,283
P2 P 2 1,70
∆ T =T 0 x ⌊ ( )
P1
−1 ⌋
P1
=
1
=1,70 atm 0

K (Kelvin) = °C + 273

To = 30 + 273 = 303 0K Summer Temperature = 30°C

∆T=303×⌊(1,70)^0,283-1⌋ = 49,10 K

T = 303 + 49,1 = 352,10K

Local Losses

Fitting Type N (pcs) K N×K

Valve 2 0,30 0,60
Elbow 90o 3 0,30 0,90
Check Valve 1 2,50 2,50
Dismantling 2 0,10 0,10
TOTAL 4,10

L = 55,4 × K × D1,20 = 55,4 × 4,10 × 0,21111,20 = 35,13 ≈ 36 m

Pipe Line = 18,00 m

∑ L = 36,00 + 18,00 = 54,00 m

−8 0,017 x 54,00 x 352,1 x 26,672

h L =9,82 x 10 =0,31 m
1,70 x 0,21115

a) Friction Loss = 31 cm.

b) Dıffuser Loss = 50 cm.
c) Air Filter Loss =7 cm.
d) Silencer Loss = 21 cm.
f) Safety Loses = 44 cm.
g) Water Height Over Diffuser = 600 cm.
TOTAL = 753 cm.
Pressure
= (7.53+ 10.34) / 10.34 m

 1.73 atm.

1.73 – 1.0 =0,74 800 milibar blower selected.

a. Calculation of Power
P=Qair ⌊Hm×ρ × g⌋/N

P=1600/3600 ⌊7,50 × 1,00 × 9,81⌋ / 0,75

P = 43,60kW
P = 45 kW selected.

6. CROSS FLOW PUMP (T104-MEK-110/A-B)

According to data from membrane manufacturer catalog; cross flow pumps characteristics
Flow rate (Q) : 86.11 lt/sec
Height (H) : 64 m
Power (P) : 75 kW
Total 1 primary + 1 spare
Type: Centrifugal

7. CHEMICAL PUMP (CIP PUMP)

According to data from membrane manufacturer catalog; CIP pumps characteristics;

Flow rate (Q) : 27,78 lt/sec
Height (H) :8m
Power (P) : 5,5 kW
Total 1 primary + 1 spare
Type: Centrifugal
8. DATA SHEETS