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  • Industrial Fabrics Training 2005 ENG

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    This document summarizes industrial fabric welding techniques. It discusses the Uniplan E and Uniplan Wedge hot air welding machines, as well as the Unimat hot air machine. The Uniplan E provides fast warm-up times and works independently of surface, while the Uniplan Wedge has low noise and little smoke emission. Adjusting welding parameters like temperature, speed, and pressure depends on the material and thickness. Both automatic machines and hand tools are presented for welding various fabrics.

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    This document summarizes industrial fabric welding techniques. It discusses the Uniplan E and Uniplan Wedge hot air welding machines, as well as the Unimat hot air machine. The Uniplan E provides fast warm-up times and works independently of surface, while the Uniplan Wedge has low noise and little smoke emission. Adjusting welding parameters like temperature, speed, and pressure depends on the material and thickness. Both automatic machines and hand tools are presented for welding various fabrics.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    10 views25 pages

    Industrial Fabrics Training 2005 ENG

    Uploaded by

    phuocloi82
    This document summarizes industrial fabric welding techniques. It discusses the Uniplan E and Uniplan Wedge hot air welding machines, as well as the Unimat hot air machine. The Uniplan E provides fast warm-up times and works independently of surface, while the Uniplan Wedge has low noise and little smoke emission. Adjusting welding parameters like temperature, speed, and pressure depends on the material and thickness. Both automatic machines and hand tools are presented for welding various fabrics.

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    © All Rights Reserved
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    of 25

    Welcome

    Industrial Fabrics

    Product Manager
    Daniel Gisler

    Page 1 24.03.2005
    Page 2 24.03.2005
    Summary Theory

    • Scope
    • Welding Procedure
    • Differences of Hot Wedge and Hot Air
    • Comparison High Frequency (HF)
    • Adjustments and Parameters
    • Converting Set Unimat
    • Automatic Machines – Hand Tools

    Page 3 24.03.2005
    Scope

    Page 4 24.03.2005
    Scope

    Industrial fabrics for lorry welded with


    the UNIMAT

    Systems for flood protection


    made of PVC manipulated with
    the UNIPLAN E

    Page 5 24.03.2005
    Scope

    Flexibly detachable walls with PVC


    industrial fabrics

    Party tent – fastest welding


    with the UNIPLAN E

    Page 6 24.03.2005
    Scope

    huge sunshade – ideal shadow-giver

    Large-screen advertisements are


    manipulated worldwide with the
    UNIPLAN WEDGE.

    Page 7 24.03.2005
    Scope

    Pool coverings made of coated fabric


    can easily be manipulated with the
    UNIMAT.

    Banners for advertisement which call


    your attention, manipulated with the
    UNIPLAN WEDGE.

    Page 8 24.03.2005
    Scope

    Pillars for advertisement welded with the


    UNIPLAN E are always in the limelight of
    the world‘s sport.

    This sun-blind was produced with the


    UNIPALN WEDGE and acrylic tapes.

    Page 9 24.03.2005
    Welding Procedure

    Page 10 24.03.2005
    Welding Procedure

    Hot Air Welding

    UNIPLAN E UNIPLAN WEDGE UNIMAT


    Page 11 24.03.2005
    Advantages and Disadvantages
    UNIPLAN E - UNIPLAN WEDGE

    UNIPLAN E UNIPLAN WEDGE

    Advantages: • fast warm-up time • low noise


    • independent of surface • little smoke emission
    • simple change of nozzle • simple change of wedge
    • small heat output (wattage)

    Disadvantages: • smoke emission • cleaning of wedge


    • engine noise • does not allow any driving
    failures

    Page 12 24.03.2005
    UNIPLAN - Comparison High Frequency (HF)

    Hot Air Welding High Frequency Welding

    • hardly any space required • requires space


    • can be welded on the floor • can be welded on table only
    • small consumption of electricity • high consumption of electricity
    • high welding speed • slow welding speed
    • continuous welding • compressor necessary
    • low investment costs • very high investment costs
    • portably applicable • fixed installation
    • single phase • three phases

    Page 13 24.03.2005
    Adjustments Welding Parameters

    Machine Temperature (°C) Speed (m/min) Pressure (N)

    Uniplan E 550 7.5 Machine weight


    Uniplan Wedge 420 7.5 Machine weight
    Unimat Overlap 40mm 550 8 Machine weight
    Unimat Band 50mm 600 4.5 Machine weight

    Material: PVC 0.6mm Truck Cover Industrial Fabrics (PVC coated fabrics)

    ATTENTION ATTENTION: These welding parameters may vary depending on material


    and thickness. Therefore, it is absolutely necessary to weld a test sample!

    Page 14 24.03.2005
    Automatic Machines

    Page 15 24.03.2005
    Wedge Welding Machine

    UNIPLAN E
    Hot air welding machine

    • high speed

    • automatic positioning

    • small, light and handy

    Page 16 24.03.2005
    Wedge Welding Machine

    UNIPLAN WEDGE
    Hot wedge welding machine

    • low noise

    • version for acrylic material

    • low smoke emission

    Page 17 24.03.2005
    Wedge Welding Machine

    UNIPLAN WEDGE ACRYLIC


    Hot wedge welding machine

    • fast and simple assembling of


    the trolley attachment for welding
    acrylic material

    • easy and comfortable handling


    AA
    • overlap and acrylic version

    Page 18 24.03.2005
    Hot Air

    UNIMAT BAND
    Hot air welding machine

    • precise tape guide

    • tape version in 40/50mm

    • convertible to overlap

    Page 19 24.03.2005
    UNIMAT: Converting Overlap to Band

    115.014
    • Retrofit kit tape 40mm

    115.015
    • Retrofit kit tape 50mm

    Page 20 24.03.2005
    Hot Air

    UNIMAT BAND
    Hot air welding machine

    • high speed

    • seam width 20 / 40mm

    • convertible to band

    Page 21 24.03.2005
    UNIMAT: Converting Band to Overlap

    115.184
    • Retrofit kit overlap 20mm

    115.185
    • Retrofit kit overlap 40mm

    Page 22 24.03.2005
    Hand Tools

    Page 23 24.03.2005
    Hand Tools

    TRIAC PID

    HOT- JET S

    Page 24 24.03.2005
    Thank you for
    your attention!

    Page 25 24.03.2005

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